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1. www maxcessintl com Fife Battery Guiding System MI 2 277 1 DISPLAY DEFINITIONS Access modes Gain Gain Gain The SETUP button on the Operator Level screen and each menu in the operator interface has programmable access modes for each of the three possible authorization levels The button appearance of each menu item indicates which access mode is active for the current login authorization level The possible button appearances are shown below using the GAIN button as an example NO ACCESS The lock icon superimposed on a button indicates that access is not allowed from the current login authorization level Pressing the button will prompt for numeric pass code entry and will only allow access if the entered code raises the login authorization level high enough to permit access READ ONLY ACCESS The magnifier icon superimposed ona button indicates that the menu has read only access from the current login authorization level The user is allowed to view the settings but not change them FULL ACCESS The button will appear with no access modifier when there are no restrictions for the menu This is also the button appearance when security is disabled www maxcessintl com Fife Battery Guiding System MI 2 277 1 DISPLAY DEFINITIONS Keypad operation All of the menu screens that require numeric entry use a common keypad control An example of the gain entry screen is shown below New
2. BUTTON FUNCTIONS continued DRIVE SELECT This button will only appear in networked systems When available it displays a list of available drives in the network and allows the Ol to be switched directly to any of them DRIVE SELECT These buttons will only appear in networked systems When available they allow the operator interface to be connected to the previous or next sequential drive in the network LINK DRIVES This optional button which can be enabled from the Ol Settings menu will only appear in networked systems When the linked mode is active indicated by the green button appearance Automatic Manual and Servo Center commands initiated from this Operator Interface are directed to all drives in the network simultaneously BACK Use this menu navigation button to return to the previous menu level HOME Use to return to the Operator Level screen MENU ARROWS Use in the menu system to page forward or backward when multiple pages of menu choices are available The arrows are disabled when no more choices are available in the respective direction ACCEPT Use to save a changed value and return to the previous screen REJCT Use to discard a changed value and return to the previous screen www maxcessintl com Fife Battery Guiding System MI 2 277 1 3 5 Status bar definitions Oan DISPLAY DEFINITIONS The status bar located horizontally across the top of the Operator Level screen
3. www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS CALIBRATION continued Move the web material completely out of the sensor field of view and press the CALIBRATE S1 UNCOVER button Move the web material into the sensor field of view until the entire proportional band of the sensor is covered and press the CALIBRATE S1 COVER button If the calibration was successful the following message will appear Calibration complete Press OK to close this window If other calibrations for example the opposite sensor channel need to be done proceed with sensor selection and repeat the calibration process Otherwise press ACCEPT to save these changes and return to the previous screen Note If a different calibration set is chosen after a successful calibration has been completed it will be permanently saved before switching to the new calibration set In this case exiting this menu with the CANCEL button will not restore this calibration to its previous setting If the sensor signal difference between the uncovered and covered States is too low the web opacity is beyond calibration compensation and the message shown below will be displayed failed Contrast too small Press OK to close this window www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS Sos Autosetup AUTOSETUP The Battery Guiding System gain and pol
4. The web guiding system has four independent outputs that can be connected to other components into which the Battery Guiding System is installed Take appropriate precautions to ensure no one may be killed or injured by activation of any of these outputs www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS Color Test COLOR TEST This menu is used to verify display screen control signals by providing configurable color gradient screens Navigation MANUAL SERVO CENTER AUTOMATIC SETUP A SERVICE COLOR TEST The six slider controls can be used to vary the red green and blue brightness for the left and right sides of the screen If the Vertical mode is selected the sliders control the top and bottom colors respectively Test The Test button cycles through a sequence of gradient settings which would most likely identify hardware related signal Issues Horz Vert This control selects the gradient direction horizontal or vertical The red green and blue buttons on each side cycle through an 8 bit binary sequence selected to drive each signal separately in the color circuitry Small changes present in this sequence typically produce no visually discernable screen change and are only used in conjunction with more detailed service activities Color values vary from to 255 with a value of zero representing no color and 255 representing maximum color To specify a color value
5. CONTROL OPTIONS Sensor Enable V Mode Enable EI 5 3F Jog Enable J V 51 52 Sensor Type E Edge C Line GP Enable Mode Enable These checkboxes enable or disable use of automatic Servo Center and manual operation modes A check mark in the box indicates that the mode is available When a mode is disabled its corresponding button on the Operator Level screen is removed At least one mode must remain enabled at all times The menu will not permit saving a configuration with all checkboxes cleared Jog Enable These three checkboxes enable or disable jog operations in automatic Servo Center and manual operation modes A check mark in the box indicates that jogs are permitted When jogs are disabled the jog buttons on the Operator Level screen are disabled GP Enable These checkboxes enable or disable the system guidepoint controls on the Operator Level screen in automatic Servo Center and manual operation modes A check mark in the box indicates guide point controls are enabled When disabled the guide point controls on the Operator Level screen are disabled This control does not affect guide point control from the digital inputs continued www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS CONTROL OPTIONS continued Sensor Enable These controls configure which sensor modes can be
6. LEDs DN SR IN REI M SRI 4 4 BIIGhInes Di M uA EA Md aE 4 5 ROL eu TT ER 4 6 Calibrate CO UCI vs Vlt weed u A rant 4 7 c uulgo u UCET 4 8 SEII RT 4 10 AD0081 22 u 4 10 MO i Ou uD 4 11 Control 6U tBULISu u uu l l TEE 4 13 COIOr SNR 4 14 nner 4 15 COTTUS uu nee gt u 4 16 Remote CONT Ole cnet mui md adv n cd rc itaas aksa 4 18 Ww pev 4 19 ASC Of p w 4 19 c 4 19 jw Gc 0 2 PTT 4 20 www maxcessintl com Fife Battery Guiding System MI 2 277 1 CONTENTS Clm cde 4 22 pec 4 25 cardio c 4 26 Battery guiding controller setup 4 28 Button descripUlofis uu uy Decus uad gut Davis tube Eta vr Y RM PRAE 4 28 Calibration procedure R uuu u ves curas URP YR ba vag E pd E Sa Dv Ra RENE 4 29 AN O G GM DS ce Edi Eod duin dE D 4 31 GU Set 4 33 CO Mele I 4 35 Power Oli MOCO tiens deiade i pied
7. touch the respective red green or blue edit control and enter the desired value 4 Press to return to the previous screen www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS MOTOR TYPE This menu is used to view the configured motor type m Motor type Navigation MANUAL SERVO CENTER AUTOMATIC SETUP A SERVICE MOTOR TYPE The resulting screen will display the currently configured motor type as shown in the example below The motor type for your system may be different than that shown here Q Press to close this menu www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS i Com Statistics COM STATISTICS This menu is used to view the communication statistics maintained by each device Navigation ES i 4 MANUAL SERVO CENTER AUTOMATIC SETUP SERVICE COMSTATISTICS The Operator Interface communicates with one or more motors using a serial communication bus The bus topology is a half duplex multi drop configuration The COM STATISTICS screen shows a live update of the running network communication statistics as shown in the following example 1 Vong 14 1 3 1 6 Received 119790 112066 1 119643 Royv Not mne F912 Buffer full Bad checksum 2 Ho reply 26 Token cycles Sent Indicates the total number of packets sent Received I
8. 2 4 CALIBRATE TOUCH 2X 1 2 5 OI SETTINGS Z 2X1 3 SERVICE Q 2 1 3 1 ABOUT E 2X 1 3 2 MEASURE Hd 2 1 3 3 CONTROL OUTPUTS 2 1 34 COLOR TEST 2X 1 3 5 MOTOR TYPE 2X 1 3 6 COM STATISTICS IL 2X 1 4 REMOTE CONTROL 8 5 a qi N gt ASC 2X 1 5 1 ASC OFF 2X 1 5 2 ASC ON 2X 1 5 3 ASC SETTINGS ASC Settings 44 2 16 SC GAIN 2X 1 7 CONTROL OPTIONS Control Optiors www maxcessintl com Fife Battery Guiding System MI 2 277 1 3 11 DISPLAY DEFINITIONS Automatic menu tree 2 3X AUTOMATIC SETUP 3X 1 1 SECURITY C 3X 1 1 1 LOGOUT Logout 3X 1 1 2 LOGIN TT 3 1 1 3 PASSWORDS Passworcs 3 1 1 4 MENU PROTECTION Nenu Protection 3 1 2 DISPLAY 3 1 2 1 LANGUAGE Language 3X 1 2 2 BRIGHTNESS 3 1 2 3 ROTATE 3X 1 24 CALIBRATE TOUCH 3X 1 2 5 OI SETTINGS 3 1 3 SERVICE Q 3X1 3 1 ABOUT 3X 1 3 2 MEASURE Measure 4 3X 1 3 3 CONTROL OUTPUTS 3X 1 3 4 COLOR TEST 3X 1 3 5 MOTOR TYPE 3 1 3 6 COM STATISTICS REMOTE CONTROL ir Q9 gt lt gt 8 1 5 ASC Q 3 15 1 ASC OFF 3X 1 5 2 ASC ON 3 1 5 3 ASC SETTINGS ASC Settings 3X 1 6 GAIN 1 7 CONTROL OPTIONS Control Optiors www maxcessintl com F
9. 4 37 MH TETUER 4 38 FO IO E ETE 4 39 Pl r O Cle ETE TE IET LUUD 4 40 E OTTIMO 4 4 O WERE UNCTUS 4 42 DIGITAL INPUT OUTPUT MATRIX 5 Digital Input Tal DX 5 Digital utputa X a Car ode E 5 2 SYSTEM NOTES 6 1 TROUBLESHOOTING 7 1 Fault diagnostics and TectlicatiON 2 a 7 1 SERVICE AND REPLACEMENT PARTS 8 1 www maxcessintl com Fife Battery Guiding System MI 2 277 1 www maxcessintl com Fife Battery Guiding System MI 2 277 1 1 1 Introduction Copyright information Language Theory of operation INTRODUCTION All of the information herein is the exclusive proprietary property of Maxcess International and is disclosed with the understanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed These are the original instructions written in English The Battery Guiding System is designed for use in industrial equipment that is involved with processing a moving web It is typically installed in line with the web travel to provide lateral steering of the web in critical areas such as winding rewinding or any important mid stream process It is not uncommon to find multiple web guides steering the same web at different locations of web travel Guiding a web is accomplished by applying several concepts with each
10. External Lock command is used to temporarily disable all motor commands If External Lock is commanded while in Automatic mode when the External Lock command is removed the system reverts back to normal guiding operation The External Lock command is not to be used as an E stop www maxcessintl com Fife Battery Guiding System MI 2 277 1 7 1 TROUBLESHOOTING Troubleshooting Fault Diagnostics Fault Rectification An incorrect setting on the Battery Guiding System is often the cause of incorrect or undesirable guiding characteristics Faults and the procedures for rectifying the faults are described below Fault Description Probable Cause Actuator does not move in Automatic mode Actuator is unstable in Automatic mode Actuator moves the wrong direction in Automatic mode System Gain set too low or Sensor Calibration is not correct System Gain set too high or Sensor Calibration is not correct Guide Polarity is incorrect Incorrect sensor mode selected Sensor Calibration is not correct Increase the System Gain Perform Sensor Setup Decrease the System Gain Perform Sensor Setup Perform Autosetup or Change the Guide Polarity manually Select MANUAL mode then verify the correct sensor mode is selected If necessary press the SENSOR key to select the correct sensor mode Perform Sensor Setup 1X 1 6 System Gain or 3X 1 6 System Gain 1X 1 7 Sensor
11. FAULT This icon appears when there is motor type configured COMMUNICATION FAULT This icon appears when a problem is detected with the communication signals This can be caused by hardware or an addressing conflict in a networked system LINE SPEED ZERO This icon appears when line speed control is enabled and the sensed line speed is zero Guide correction is inhibited in Automatic mode under these conditions Not available in the Battery Guiding System MCP 05 SEEK If the MCP 05 option has been enabled this icon will blink while a seek operation is in progress Not available in the Battery Guiding System MOTOR ENCODER FAULT This icon appears when a problem is detected with the encoder signals from the motor Not available in the Battery Guiding System t MOTOR HALL STATE FAULT This icon appears when a problem is detected with the motor hall state transitions Not available in the Battery Guiding System www maxcessintl com Fife Battery Guiding System MI 2 277 1 3 8 DISPLAY DEFINITIONS Manual menu tree The menus that are available in the operator interface vary depending on the active operation mode The following information provides a quick reference to summarize the menu tree for each mode Each menu is described in more detail later in this document S 1X MANUAL SETUP 1X 1 1 SECURITY C 1X 1 1 1 LOGOUT Logout 1X 1 1 2 LOGIN TT 1 1 1 3 PASSWORDS
12. Menu descriptions A SECURITY This submenu provides access to all security related menu items They are each described below The security submenu is available security from all operation modes LOGOUT Logout sets the authorization level to one if security is gt enabled penis Navigation e _ 4 MANUAL SERVO CENTER AUTOMATIC SETUP 6 SECURITY LOGOUT This button is ignored if security is not enabled LOGIN If security has been enabled login prompts for numeric e code entry The authorization level is changed according to the Login entered code Navigation E MANUAL SERVO CENTER AUTOMATIC SETUP SECURITY Login LOGIN Enter the password and press the ENTER key Press the CANCEL button to abort the login process The following message appears if security is not enabled A Security 1s not currently enabled www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS tirk Passwords PASSWORDS This menu is intended for administration level use to assign passwords for level 2 and level 3 users Other options configurable from this menu include overall security on off control and automatic logout operation after a programmable time Navigation MANUAL SERVO CENTER AUTOMATIC SETUP 6 SECURITY 38 9 PASSWORDS Passworcs Enable security automatically logout after time
13. Note To ensure that a command is properly executed all pertinent inputs for each command must be switched high or low within 20 mS of each other and maintained for at least 30 mS WARNING Death or injury can result from unexpected movement Autosetup operation causes guide movement Take appropriate precautions to ensure no one is in the vicinity of the guide path of travel www maxcessintl com Fife Battery Guiding System MI 2 277 1 5 2 DIGITAL INPUT OUTPUT MATRIX Digital output matrix There is one digital output per guide initially configured as an alarm for Loss of Null STATUS LOSS OF NULL AUTOMATIC MODE Digital outputs are active low 1 ACTIVE IGNORE www maxcessintl com Fife Battery Guiding System MI 2 277 1 SYSTEM NOTES System notes 1 Disconnect power from the Battery Guiding System before connecting or disconnecting any cables 2 Sensor selection changes are allowed in Manual and Servo Center modes only 3 In Automatic mode jog commands on the keypad are allowed if enabled in the Set Jog Enable menu 4 In Automatic and Manual modes the bar graph in the Control Panel indicates the signal level of the selected sensor s 5 In Servo Center mode the bar graph in the Control Panel indicates the position of the guide in the range of travel 6 When any command is detected on the Digital Port a down arrow icon is displayed at the top of the display 7 The
14. Setup No Full Full Security No access Full Full Logout Full Full Full Login Full Full Full Passwords No access No access Full Menu Protection No access No access Full Display No access Full Full Language No access Full Full ENEKEEE os o pete So Each menu is represented in the list control along with the access permission for each of the three authorization levels Submenu entries are indented according to the menu hierarchy The first item in the list Setup can be used to block access to all setup menus To modify an entry select the menu entry in the list and then press the button in the columns labeled as level 1 2 or 3 as needed to cycle through the permission options of Full Read only or No access The CLEAR button applies full access to all entries The DEFAULT button presets the factory default settings Press to apply changes and return to the previous screen Press to exit this menu without saving changes and return to the previous screen www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS DISPLAY The display submenu provides access to the operator interface settings The display submenu is available in all operation Display modes LANGUAGE The operator interface supports multiple languages e Use this selection to choose from the supported list of Language languages Navigation EN et i MANUAL SERVO CENTER AUTOMA
15. To prevent unintended ASC activation it must be enabled for each sensor mode that is needed using the ASC SETTINGS menu before the ASC ON button will work ASC OFF Disable ASC operation for the selected sensor mode This button has no effect if ASC is already off or has not been configured Navigation Si MANUAL SERVO CENTER AUTOMATIC SETUP Asc ASC Off ASCON ASC ON enables ASC processing if ASC control has been enabled in the configuration screen for the active sensor mode Each sensor mode can be individually configured with different ASC settings The availability of ASC for each sensor mode is among the configurable settings Navigation MANUAL SERVO CENTER AUTOMATIC SETUP amp Asc ASC ON D This icon will be displayed in the status bar when ASC is enabled The ASC icon will change to this when ASC is enabled and the configured ASC threshold has been triggered When ASC is enabled this icon works in manual mode also which provides an easy way to view the ASC trigger thresholds Note ASC must be enabled for the active sensor mode before the ASC ON function will work www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS cse ASC SETTINGS This menu controls all programmable aspects of ASC operation for each sensor mode The first three tabs have identical sets of controls for each sensor mode The la
16. a new System Guidepoint has been applied This icon will appear on the status bar until the System Guidepoint remains unchanged for approximately 20 seconds EXTERNAL LOCK This icon indicates the acceptance of the External Lock digital input command Automatic guide movement is prohibited while in this state ASCON Automatic Sensor Control ASC is enabled for the current sensor mode See the menu description for ASC for more information about ASC operation ASC ACTIVE Automatic Sensor Control ASC is enabled and the ASC state has been triggered Automatic guide movement is prohibited See the menu description for ASC for more information about ASC operation MOTOR BLOCKED This icon indicates the motor is stalled www maxcessintl com Fife Battery Guiding System MI 2 277 1 DISPLAY DEFINITIONS STATUS BAR DEFINITIONS continued COMMUNICATION ERROR This error icon indicates communication is not working between the operator interface and the motor controller VOLTAGE ERROR This error icon appears when the input voltage motor rail voltage or internal 12 volt power is outside acceptable range NETWORK ERROR This icon appears when the operator interface is unable to gain network control j LINKED MODE This icon appears when the linked mode is active Linked mode is used in networked systems to send the Automatic Manual Servo Center commands to all network devices simultaneously MOTOR TYPE
17. from the Battery Guiding System and the machine into which the Battery Guiding System is being installed Operation WARNING The Battery Guiding System contains rotating and moving parts which could cause injury due to crushing Do not touch anything on or in the vicinity of the moving or rotating parts Appropriate protective guards must be installed by the user according to his use of this product Maintenance and Repair WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power from the Battery Guiding System and the machine into which the Battery Guiding System is installed WARNING Danger of injury from crushing Maintenance and repair tasks on the Battery Guiding System must be performed only when the machine has been stopped and has been secured from being turned on again Decommissioning The Battery Guiding System must be disposed of in accordance with all the applicable national state and local regulations www maxcessintl com Fife Battery Guiding System MI 2 277 1 SAFETY INSTRUCTIONS Warnings Lockout Tagout The Battery Guiding System may be remotely controlled via a digital port connection As with any remotely controlled device when remote control of the device is implemented there is the possibility of movement of the guiding structure when remote commands are issued Therefore any time personnel are near the guiding structure
18. is in use the sensor button on the Operator Level screen will reflect this by displaying a 2 3 or 4 as shown here When calibration set 1 is active the sensor button on the Operator Level screen will not display a number www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS The arrow buttons are used to jog the guide in either direction This can be used to move the web in and out of the sensor during the calibration process Use the sensor select button to select the sensor input channel before calibration Pressing this button alternates between the S and S2 sensor input channels q Press ACCEPT to save the results of the last sensor calibration and return to the previous screen This button is also required to save the results of selecting a different calibration set Press CANCEL to exit without saving the results of the last calibration and return to the previous screen Any changes to the sensor calibration set are restored to previous setting Calibration procedure 94 Select which set of calibration values will be used M Select S1 or S2 sensor input Press the START CALIBRATION button The bar graph indicator will be rescaled to show the full signal range of 20mA to 20mA on the selected sensor input The sensor current will also be displayed under the bar graph as shown is the example screen below 51 emia 1 3mA Calibrate 51 uncover continued
19. remains visible at all times The number on the left side of the status bar contains the numerical address of the connected motor controller and it should always be 1 except in networked systems where it will indicate the address of the currently selected drive The number on the right side of the Status bar indicates a hierarchical screen number The first numerical value indicates the operation mode 1 Manual 2 Servo Center 3 Automatic The second alphabetic character indicates the sensor mode A S1 B S2 C S1 S2 This screen number uniquely identifies each screen of the operator interface The status bar also displays various icons which are described below OPERATION MODE One of these icons will appear to indicate the operation mode of the battery guide These do not appear on the Operator Level screen since the mode buttons already indicate this information These will only appear while in the setup screens SENSOR SELECTION One of these icons will appear to indicate the currently selected sensor mode These do not appear on the Operator Level screen since the SENSOR button already contains this information Typically only sensor 51 is active per guide for the Battery Guiding System unless configured for line sensor mode MENU TIMEOUT The menu screens close automatically after 3 minutes of touch screen inactivity The inactivity timeout option and the timeout value are configurable The clock icons will appear during stages of t
20. the guide point control area of the Operator Level screen The GP capture button available only in Manual and Servo Center modes sets the guide point of the active sensor mode to match the current location of the web This allows guiding to begin at the current web location when the Automatic mode is initiated Enable link option Checking this option enables an additional button in the drive select area of the Operator Level screen When the link option is enabled and the link mode is active Auto Manual and Servo Center commands initiated from this Operator Interface are directed to all drives in the network allowing modes of all network devices to be synchronized Y dd Press to save changes and return to the previous screen Q Press to close this menu without saving changes www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS SERVICE The service submenu provides access to maintenance screens The service submenu is available in all operation modes n n ABOUT This screen provides firmware version information Navigation MANUAL SERVO CENTER AUTOMATIC SETUP 4 SERVICE About About 1 lt ey a Au BatteryGuide Version 1 020 Version 2 010 Fw 100539 0102 rid Fw 100540 0101 Jan 15 2015 13 10 57 Jan 15 2015 13 38 01 OI Touch www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DE
21. values are entered using the numeric keypad buttons Entry format similar to data entry using a calculator where new values appear on the right and shift existing data left The exception to this is when the first button is pressed the displayed value is cleared first Some entries accept a decimal point and polarity When editing values that do not accept decimal points or signed entry these buttons will be disabled The CLEAR button erases the current entry Q Use the CANCEL button to close the edit window without saving any changes continued www maxcessintl com Fife Battery Guiding System MI 2 277 1 DISPLAY DEFINITIONS KEYPAD OPERATION continued The ENTER button checks the value according to the maximum and minimum limits and applies the new value if it is within acceptable range If the entered value is outside either of the applicable limits the entered number and the violated limit are marked in red as shown in the example below um om a If this occurs C Press CLEAR to erase the entry and try again or Q Press CANCEL to cancel the editing operation and close the window Other controls Unit optionally shows the active unit of measurement for the edited value Maximum shows the maximum allowed value Minimum shows the minimum allowed value Current Value shows the current setting www maxcessintl com Fife Battery Guiding System MI 2 277 1 4 1 MENU DESCRIPTIONS
22. 00 If the green display will not go below 4000 or up to 3800 then a different transmitted power setting range must be selected Low Medium or High Press SET to save the value 11 The display will now show Pro PctL Press MODE CANCEL three times to return to normal operation In normal mode with the sensors uncovered verify the received signal shown in green is not saturated at 4000 www maxcessintl com Fife Battery Guiding System MI 2 277 1 4 28 MENU DESCRIPTIONS Battery guiding controller setup Button descriptions Navigation SENSOR SETUP The Battery Guiding System stores separate calibration data for the S1 and S2 sensor inputs so the procedure should be done on each sensor input that will be used The Battery Guiding System can store recall up to four sets of calibration settings for S1 and S2 supporting the possibility to store and quickly recall sensor settings for four different web opacities 51 Start Calibration CALIBRATION SET These buttons select one of four sets of calibration values Only one calibration set may be active at any given time with the active set indicated by the green LED on the button face Set 1 is active by default Touch the button for the desired set to make it active Note This change takes effect immediately while in this menu but will only become permanent if the ACCEPT button is pressed to save it Note If calibration set 2 3 or 4
23. City OK 73114 USA Tel 1 405 755 1600 Fax 1 405 755 8425 www maxcessintl com Fife Tidland GmbH Max Planck Strasse 8 65779 Kelkheim Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 WWW maxcess eu Maxcess Zhuhai Industrial Automation Equipment Co Ltd 7 Warehousing Factory Hengli Industrial Park 5 Land of Zhuhai Free Trade Zone Guangdong PR 519030 China Tel 86 756 881 9398 www maxcessintl com Fife Battery Guiding System MI 2 277 1 T Q OOa MAXCESS weBex 2 GD NORTH CENTRAL AND SOUTH AMERICA Tel 1 405 755 1600 Fax 1 405 755 8425 sales maxcessintl com www maxcessintl com INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess in EUROPE MIDDLE EAST AND AFRICA Tel 49 6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu WWW maxcess eu JAPAN Tel 81 43 421 1622 Fax 81 43 421 2895 japan maxcessintl com www maxcess jp CHINA Tel 86 756 881 9398 Fax 86 756 881 9393 info maxcessintl com cn www maxcessintl com cn KOREA TAIWAN AND SE ASIA Tel 65 9620 3883 Fax 65 6235 4818 asia maxcessintl com 2013 Maxcess
24. ESTORE does not replace active passwords from the backup image www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS Hardlock HARDLOCK Hard lock modifies actuator reaction while in manual mode Normal manual posture removes all motor drive signals In some applications forces due to gravity or web tension can cause unwanted actuator movement when the motor is not driven The hard lock option changes manual operation so the actuator position is actively maintained to prevent movement from outside forces while in manual mode Hard lock if enabled is applied in all cases where manual posture is active such as when external lock from the digital inputs is active Navigation Page forward HARDLOCK SE Enable Hardlock Hardlock Polarity Hardlock Gain Enable Hardlock Check this box to turn the hard lock feature on Hardlock Polarity Sets the hard lock correction polarity Hardlock Gain Sets the hard lock control loop gain This can be changed with the slider control or with the arrow buttons for finer control ef Press to save any changes made to this screen Q Press to exit without saving any changes www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS NAME Use the name menu to enter a drive name The specified Q name can be 15 characters or less and is displayed on the Operator NE Level screen This can be useful in a networ
25. FIFE GUIDING SOLUTIONS MAXCESS Battery Guiding System User Manual MI 2 277 CONTENTS INTRODUCTION L Copyright inl rimati0l uuu atisun 1 1 tH Da 1 1 Theory Or 1 1 SAFETY INSTRUCTIONS 2 1 SUImbpols dea atc Las deae or ioi eI edis 2 2 basic NIOMA OT fo tet Ne feti iidem MN ted 2 3 WV ANPING eI m 2 5 DISPLAY DEFINITIONS 3 1 Button functions and u L SDS SS SS aaa Sa 3 3 Status bar definitions sisse deser uA R i Susa dass 3 5 ent ERG EO T OT 3 8 SerVo C enter Menu uuu A Lap kush MR IL AMETE 3 10 Automate meu tFe8 isset table uyu NIS Rada ERRARE dA 3 11 DOCUTILY ENTIS APTENT IIT 3 12 Authorization ea Muse ia d aM REI NISUS 3 12 ACCESS IMO CC Sai 3 13 Keypad Operat ODM ceu CN ioa n 3 14 MENU DESCRIPTIONS 4 1 wis Uinc 4 LOGOUT REI DM ERE 4 1 IER EINE MM ERE 4 1 uuu uama amu a TRUE NIE ON 4 2 MENUA T UTITUR 4 3 M A NN PUE HERO 4 4 O
26. Fife Battery Guiding System MI 2 277 1 SAFETY INSTRUCTIONS Symbols used gt P P P P The following safety identification symbols are used in these operating instructions WARNING CAUTION General danger or important note Reference to general hazards that may result in bodily injuries or damage to device or material WARNING CAUTION Danger due to crushing Reference to danger of injury caused by crushing WARNING CAUTION Danger due to cutting Reference to danger of injury caused by cutting WARNING CAUTION Danger due to voltage electric shock Reference to danger of injury caused by electric shock due to voltage WARNING CAUTION Danger due to hot surfaces Reference to risk of injury caused by burning www maxcessintl com Fife Battery Guiding System MI 2 277 1 2 3 SAFETY INSTRUCTIONS Basic safety information Proper use The Battery Guiding System is intended to be used on machines or systems to guide a web of material For indoor operation see environmental specifications Improper use Operation outside the technical specifications Operation in an Ex area or intrinsically safe area Operation as a safety component The Battery Guiding System does not hold the web position if power fails Outdoor operation Any other use than the proper use shall be deemed inappropriate Installation and commissioning Disconnect power from the Battery Guiding System before connecting or disco
27. NG Death or injury can result from unexpected movement Selecting Automatic or Servo Center modes for power up options can cause guide movement when power is applied Take appropriate precautions to ensure no one is in the vicinity of the guide path of travel when power is applied to the Battery Guiding System www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS BACKUP Backup is used to make copy of all configurable settings These settings can be recalled using the RESTORE menu Backup Navigation Ly Page forward BACKUP If a backup already exists the system will ask for confirmation before replacing it The screen below will be shown after the backup completes Press the OK button to continue and return to the previous menu screen Backup successful Press OK to close this window www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS Restore RESTORE The restore function reloads all configurable options from a backup image if available Navigation Ly Page forward RESTORE Restore If no backup image is present or it is corrupted the following message will appear Restore is not possible in this case No backup 15 available Press OK to close this window Note RESTORE reloads all user configurable settings such as gains polarities etc In order to prevent unintended password modification R
28. Passworcs i2 1 1 1 4 MENU PROTECTION Nenu Protection 1X 12 DISPLAY 1 1 2 1 LANGUAGE Language gt 1X 1 2 2 BRIGHTNESS 1 1 2 3 ROTATE 1X 1 2 4 CALIBRATE TOUCH E 1X 1 2 5 OI SETTINGS Z 1 1 3 SERVICE 1X1 3 1 ABOUT 1X 1 3 2 MEASURE Measure Hd 1 1 3 3 CONTROL OUTPUTS 1X 1 34 COLOR TEST 1X 1 3 5 MOTOR TYPE 1X 1 3 6 COM STATISTICS 3 1X 1 4 REMOTE CONTROL amp 1 15 ASC Q 1X 1 5 1 ASC OFF 1X 1 5 2 ASC ON 1 1 5 3 ASC SETTINGS www maxcessintl com Fife Battery Guiding System MI 2 277 1 DISPLAY DEFINITIONS 1X 1 6 GAIN E 1X 1 7 SENSOR SETUP Sensor Setup 1X 1 8 AUTOSETUP cy Page forward back 4 1X 2 1 GUIDE SETTINGS gt 1 2 2 CONTROL OPTIONS Control Optiors O 1 2 3 POWER ON MODE Jo 1 2 4 BACKUP 1X 2 5 RESTORE 1X 2 6 HARDLOCK Q 1X2 7 NAME e 1X 2 8 NETWORK ketwork www maxcessintl com Fife Battery Guiding System MI 2 277 1 3 10 DISPLAY DEFINITIONS Servo Center menu tree 2X SERVO CENTER SETUP 2X1 1 SECURITY 2X 1 1 1 LOGOUT Logout 2X 1 1 2 LOGIN T7 2X 1 1 3 PASSWORDS Passworcs 2X 1 1 4 MENU PROTECTION 2X 1 2 DISPLAY 2 1 2 1 LANGUAGE Language lt gt 2 1 2 2 BRIGHTNESS 2X 1 2 3 ROTATE 2X 1
29. SCRIPTIONS MEASURE This menu displays information using two additional tabbed screens The Main tab displays information about the state of the digital inputs outputs sensors line speed input and power supply values The Motor Current tab provides indicators for monitoring motor current Motor current and line speed are not available in the Battery Guiding System Press the respective tab to bring it forward for viewing This menu is immune from any configured menu timeouts Navigation E 2 MANUAL SERVO CENTER AUTOMATIC SETUP A SERVICE MEASURE ene wee ice soho na Digital _ Input Voltage 5 6666000 0x00 Motor Voltage 13 24 4V x i Accessories 12 20V Line Speed Digital Gutputs Voltages that are out of range will be marked with a red back ground as shown below Notice that the voltage error icon is visible on the status bar Since voltages are monitored at all times the Status bar can indicate this error regardless of which screen is active Digital Input Voltage 16 79 666060600 0x00 12 4650V rsa 5an o Accessories Digital Outputs 12 20V Line Speed continued www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS MEASURE continued Note There are only three digital inputs and one digital output per Battery Guidin
30. Setup 1X 1 6 System Gain or 3X 1 6 System Gain 1X 1 7 Sensor Setup Autosetup Configuration 1X 1 8 Autosetup or Manual Configuration 1X 2 1 Guide Settings 1X 1 7 Sensor Setup www maxcessintl com Fife Battery Guiding System MI 2 277 Actuator does not move in Servo Center mode Actuator is unstable in Servo Center mode Actuator moves to either end of the stroke in Servo Center mode and stays there TROUBLESHOOTING Servo Center Gain is set too low Servo Center Gain is set too high Servo Center Polarity is set incorrectly Increase the Servo Center Gain Decrease the Servo Center Gain Select MANUAL mode then change the Servo Center Polarity 2X 1 6 Servo Center Gain 2X 1 6 Servo Center Gain Guide Settings 1X 2 1 Servo Center Polarity www maxcessintl com Fife Battery Guiding System MI 2 277 8 1 Service SERVICE Return Shipment Instructions If it is necessary to return the Battery Guiding System for service care must be taken to properly package the unit to prevent damage during shipment If possible use the original shipping containers Service Requests and Replacement Parts When ordering replacement parts please indicate where possible part number drawing number and model description To request service or to get replacement parts contact one of the addresses listed below Maxcess 222 West Memorial Rd Oklahoma
31. TIC SETUP DISPLAY Francais Italiano aS Nederlands Catala S gt Use the page arrows to move forward or backward to view more choices 4 Select the desired language and press ACCEPT to save The screen will return to the Operator Level screen Q Press to exit without saving changes and return to the previous screen www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS LA BRIGHTNESS Adjusts the LCD backlight intensity Q Navigation Brightness MANUAL SERVO CENTER AUTOMATIC J SETUP DISPLAY 8 BRIGHTNESS Press or hold the arrow buttons for fine control of the screen brightness or use the slider handle for quick movement gt Press to set the brightness level to 50 ef Press to save new brightness setting and return to the previous screen Q Press to return to the previous screen without saving changes www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS ROTATE The operator interface supports only two rotation G orientations of the operator interface Choose from 0 or 180 Rotate settings Navigation MANUAL SERVO CENTER AUTOMATIC SETUP DISPLAY ROTATE a agg f Select the desired screen rotation and press the ACCEPT button to save The screen will go blank for a moment and restart in the new orientation Q Press to return to the pr
32. and Manual and indicates the current operation mode selection by displaying the corresponding button in a green color Other buttons are blue The horizontal section at the top above the line contains the status bar which always contains the screen number It may also indicate statuses errors and digital I O The middle section indicates the current operation mode the selected sensor signal level in a bar graph and the position of the system guide point This section also contains buttons for Guidepoint Shift and Guidepoint Reset The lower middle section contains the left and right jog buttons At the left is a button to return to the four guide status screen The vertical section on the right side contains the Sensor Selection and Setup buttons and indicates the current sensor mode selection by displaying the proper sensor symbol on the Sensor Select button Figure 2 Battery guiding system control panel 0 and 180 rotation www maxcessintl com Fife Battery Guiding System MI 2 277 1 3 3 DISPLAY DEFINITIONS Button functions and definitions E AUTOMATIC Initiates the Automatic mode Correction is applied to the web by moving the guide in response to the output of the sensor s that have been selected SERVO CENTER Initiates the Servo Center mode The guide is centered in its travel The guide moves first to both hard stops and then c
33. and polarity settings WARNING Death or injury can result from unexpected movement Autosetup operation causes guide movement Take appropriate precautions to ensure no one is in the vicinity of the guide path of travel Note For most installations the Autosetup routine sets the system gain at the proper level for good guiding performance However in some applications for optimal guiding performance it may be desirable to manually adjust the system gain Refer to GAIN in the Menu Description section 4 22 www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS n GUIDE SETTINGS The guide settings screen provides controls to 22 set the gain polarity dead band for all modes of operation Guide settings The jog polarity is also located on this screen Navigation S MANUAL SETUP Page forward 2 GUIDE SETTINGS Sl sz SC 51 Polarity Gain 14 0 10 0 10 0 5 0 0 Deadband Polarity The polarity buttons display the current polarity settings active for Servo Center guiding each sensor mode and jog operations Using these controls polarity can be set manually To change polarity touch the desired polarity button to toggle between positive and negative settings The autosetup procedure for each sensor mode configures polarity automatically so changes to the sensor mode polarities are typically not needed Polarity ch
34. anges are used to correct the situation if guide correction moves in the wrong direction Jog polarity controls the direction of guide movement when the jog buttons are pressed continued www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS GUIDE SETTINGS continued Gain The gain controls display the gain settings for each mode of operation The gain values are set automatically if the autosetup procedure is used This screen provides controls to support manual gain tuning To edit a gain setting touch the desired gain value to open an edit window An example edit window is shown on page 3 14 Dead band The dead band value provides a configurable zone around the system guide point where no guiding correction occurs A dead band setting of zero provides the most accurate guiding but in some applications where webs have ragged edges dead band can be used to prevent guide reactions to these conditions To edit a dead band setting touch the desired dead band value and enter the new value in the displayed edit window 4 Press to save any changes made Q Press to exit without saving any changes www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS Control Options CONTROL OPTIONS This menu provides the controls used to limit operation modes sensor modes and system guide point shift controls on the Operator Level screen Navigation Page forward
35. arity can be set manually as described in other areas of this manual Using this menu however the system gain and polarity can be determined automatically Navigation MANUAL Baia SELECT SENSOR MODE SETUP AUTOSETUP Note The autosetup procedure should be done with the web at a standstill Autosetup is performed using the sensor mode that has been selected from the Operator Level screen Before autosetup can begin the web must be within the selected sensor field of view The bar graph indicator shows the acceptable limits for the sensor signal and the Autosetup button will remain disabled until the correct conditions are present Position web edge near center of sensor Autosetup Use the jog buttons to position the web edge near the center of the sensor proportional band as shown below continued www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS AUTOSETUP continued Press the Autosetup button to start The guide will move a short distance as it completes the autosetup process Successful completion is indicated by the message shown below e Autosetup complete Press OK to close this window ef Press to return to the previous screen The gain and polarity settings are stored automatically when autosetup completes Q The gain and polarity settings are stored automatically when autosetup completes Pressing the CANCEL button does not restore previous gain
36. ddresses The starting address of each controller must be either 1 5 9 13 17 21 or 25 Selecting an address other than listed above will cause the controller to choose the lowest address closest to one of the above addresses This only applies when changing the address and not when changing the name Name This control only appears when configuring a drive Use it to specify the drive name which will appear on the Operator Level screen when connected to this drive Termination Termination should only be enabled on devices connected to the network ends In a single Operator Interface and single Battery Guiding Controller configuration both devices should have termination enabled Note When assigning network addresses it is recommended to start the controller addresses at 5 or higher Leaving address 1 vacant facilitates replacing or adding a new controller Since the default controller address is 1 it will initially appear at this address where it can be easily reassigned ef Press to save any changes made to this screen Q Press to exit without saving any changes www maxcessintl com Fife Battery Guiding System MI 2 277 1 5 1 DIGITAL INPUT OUTPUT MATRIX Digital input matrix There are three digital inputs available per guide for remote control functions The following table describes the input states to change mode INPUTS 70777 MANUAL 1 automatic 1 1 0 LOW HIGH IGNORE
37. directed at a particular part of the task The basic concepts are Sense the lateral position of the web edge sensors Generate a correction signal proportional to the error signal processor Apply forces to the web to non destructively move it to the desired location motor controlled mechanical pivoting rollers Sensing Sensing the lateral position of the web edge can be done by a variety of sensing technologies with the most common being infrared or ultrasonic The sensing technology employed in any given application is driven by the respective web properties in combination with the amount of sensor proportional band that is needed For optically opaque webs infrared sensors are common but for webs that are highly transparent ultrasonic methods are more successful continued www maxcessintl com Fife Battery Guiding System MI 2 277 1 1 2 Theory of operation continued INTRODUCTION Infrared sensing Infrared sensors direct infrared light from a transmitter through the sensing gap to the opposing receiver In this arrangement web lateral position is determined by the amount of light that arrives at the receiver Modulation techniques and infrared filtering is commonly used to combat interference from ambient light sources Ultrasonic sensing Ultrasonic sensors work similar to infrared methods except they use high frequency sound waves instead of light Correction signal The sensor information i
38. enters the guide between the stops and holds this position This initial movement occurs each time Servo Center mode is entered from another mode MANUAL Initiates the Manual mode No correction is applied to the guide SENSOR Use to select the sensor s to be used for monitoring the web position when the system is in Automatic mode Sensor selection is allowed in Manual and Servo Center modes only SETUP Use to enter the Setup Menus for configuring and adjusting the guiding system 4 GUIDE STATUS Use to display status of 4 guides ARROWS Use these buttons to jog the guide The direction of guide movement is configurable GUIDE POINT CONTROL Use the two arrow buttons to adjust the System Guide Point while in Automatic Mode or Manual Mode Use the center button to reset the System Guide Point to the default value which is 5096 of the sensor bandwidth The slider control indicates the guide point position The color of the guide point pointer is blue when the guide point is zero yellow when a guide point shift is present and red when the guide point shift has reached either extreme GUIDE POINT CAPTURE This optional button which can be enabled from the Ol Settings menu sets the guide point of the active sensor mode to the current web location This allows guiding to begin at the current web location when the Automatic mode is initiated www maxcessintl com Fife Battery Guiding System MI 2 277 1 DISPLAY DEFINITIONS
39. evious screen without saving changes www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS lt CALIBRATE TOUCH Use this menu to recalibrate the touch panel m sensitivity This is only necessary if button reactions appear to be Calibrate Touch out of sync with the displayed button locations The screen will go blank for a moment followed by prompts to touch the screen in two locations Note A stylus is recommended to improve the accuracy of calibration Navigation MANUAL SERVO CENTER AUTOMATIC SETUP DISPLAY CALIBRATE TOUCH www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS Settings OI SETTINGS Provides access to various operator interface settings Navigation MANUAL SERVO CENTER AUTOMATIC SETUP DISPLAY OISETTINGS L OI Settings T 77 SE tees Address 31 or Termination M Enable menu timeouts Bargraph update speed 180 seconds a 4m Default connection 1 v Specified device First device found Last connected device Q ZS Enable menu timeouts Check this box to force menus to close after a specified number of seconds To adjust the timeout value press the seconds control and enter the desired value Some Always show sensor Enable GP capture Enable link option menus are immune from the timeou
40. g System The ISCT bar graph is only valid after Servo Center mode has been activated at least once after power up The line speed bar graph is not active The Motor Current tab contains an analog digital ammeter indicating the motor current and polarity A graph is also present to display history of the recent motor current activity The Motor Current is not active in the Battery Guiding Sytem Motor Current P L Ge om co cn ca cn e en c en c Y dd Press to close this menu and return to the previous screen www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS ENE CONTROL OUTPUTS This screen contains buttons to test the output signals Each signal can be individually set or cleared Only Control Outputs one output per battery guide is available in the Battery Guiding System Changes made in this screen are temporary so the outputs resume their normal operation when exiting this screen This menu is immune from menu timeouts Navigation Es P i MANUAL SERVO CENTER AUTOMATIC SETUP 4 SERVICE CONTROL OUTPUTS Outputs can be changed 1 one TE gg ig e e e Output Output C B css D Clear All 0 4 Press to return to the previous screen A reminder message will be displayed indicating the digital outputs will resume their normal operation WARNING Death or injury can result from unexpected movement
41. he timeout process as the inactivity timer counts down If a timeout occurs the respective menu will abort any changes applied and return to the Operator Level screen Some service related screens are immune from the timeout option and are indicated by the presence of the orange clock icon www maxcessintl com Fife Battery Guiding System MI 2 277 1 DISPLAY DEFINITIONS 7112 13 STATUS BAR DEFINITIONS continued LOGIN AUTHORIZATION LEVEL When security has been configured one of these icons will appear to indicate the authorization level of the current user Level 1 has the least access while level 3 has the most Security is disabled in the factory default configuration so these icons will not be displayed All menu screens are accessible when security is disabled READ ONLY MENU When security is enabled options are available to make menus read only allowing an operator to view the settings but not change them This icon will appear when the active menu is a read only menu DIGITAL INPUT COMMAND This icon appears when a valid digital input command is present Depending on the command some touch panel controls may be disabled during this time A red arrow in the down direction indicates digital input influence is disabled A red up arrow indicates the digital outputs are disabled The Battery Guiding System only has 3 digital inputs per Battery Guide GUIDE POINT CHANGED This icon appears when
42. ife Battery Guiding System MI 2 277 1 3 12 DISPLAY DEFINITIONS Security strategy Authorization levels Ti dl T3 The operator interface can be configured with security features to prevent unauthorized changes to the various settings that can be changed from the menu system such as gain polarity etc Security features are disabled by default but are easily configured and enabled Access to every menu is individually programmable for one of three authorization levels The following text describes the customer configurable security strategy Security features are designed around three authorization levels with three access modes for each level When security is enabled the current login authorization level is indicated by a icon in the status bar with the authorization level next to it Level 1 has the lowest privileges and level 3 has the highest If security is not in use these icons will not appear The three authorization levels and their associated icons are described below OPERATOR LEVEL This level requires no password knowledge and is intended to have the most restrictions PRIVILEGED OPERATOR SUPERVISOR This level is intended for operators who are able to make some adjustments ADMINISTRATOR The administrator normally has unrestricted access to all menus but if desired even this level can be configured for restricted access to any menu as long as it is not related to administrative activities
43. ions AN To ensure safe and problem free installation of the Battery Guiding System the Battery Guiding System must be properly transported and stored professionally installed and placed in operation Proper operation and maintenance will ensure a long service life of the device Only persons who are acquainted with the installation commissioning operation and maintenance of the system and who possess the necessary qualifications for their activities may work on the Battery Guiding System Note The safety information may not be comprehensive Please note the following content of these operating instructions Safety instructions on the device The machine manufacturer s specifications All national state and local requirements for installation accident prevention and environmental protection The safety instructions and symbols described in this section are used in these operating instructions They are used to avoid possible dangers for users and to prevent material damage SIGNAL WORD Source of danger and its results Avoiding dangers The signal word DANGER refers to the danger of death or serious bodily injuries The signal word WARNING refers to the danger of moderate to severe bodily injuries The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material damage The signal word NOTICE refers to the possibility of damage to equipment www maxcessintl com
44. it is recommended that standard safeguards be taken to prevent injury During servicing of the equipment to prevent injury to personnel it is recommended that standard Lockout Tagout procedures be used www maxcessintl com Fife Battery Guiding System MI 2 277 1 3 1 DISPLAY DEFINITIONS Display definitions The Battery Guiding System operator interface uses a QVGA Touchscreen for operator command inputs and status displays The status display is divided into four sections and displays the status of four battery guides and shown in Figure 1 Touching any section will take the focus to a specific guide s control panel Each guide has an address from 1 to 28 and a single Battery Guide Controller can control up to four battery guides Each battery guide controller allocates four consecutive addresses The status for each guide shows the guide point actual sensor position and mode information Automatic Manual or Servo Center This screen is displayed when power is turned on Figure 1 Four guide status screen www maxcessintl com Fife Battery Guiding System MI 2 277 1 DISPLAY DEFINITIONS DISPLAY DEFINITIONS continued The control panel is divided into five sections of information for which brief descriptions follow Refer to Figure 2 for the button locations in the standard horizontal control panel The vertical section on the left side contains the operation mode selection buttons Automatic Servo Center
45. ked environment to identify the connected drive Navigation MANUAL SETUP Page forward Q NAME Enter up to 15 characters to describe the drive Edit functions include Delete characters to the right of the cursor Backspace function deletes characters to the left of the cursor The cursor can be moved by touching the desired position in the edit control 4 Press to save any changes made to this screen Press to exit without saving any changes www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS eoo eo Network NETWORK This menu is used for network administration It is used when commissioning a network or replacing a device in the network All devices in the network can be configured from any Operator Interface using this menu Navigation Page forward ve NETWORK The initial screen shows a list of all devices present in the network Select a device to be presented with configuration options for it 1 aE 14 2 8 x 1 2 3 4 5 2 8 10 11 12 13 14 15 16 17 18 19 20 T um ui EH 21 22 23 24 25 26 27 28 29 30 ef continued www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS NETWORK continued E Dewice address 2 Name Device address Used to assign a new address to device Each Battery Guiding System controller takes four consecutive a
46. nce from the digital inputs and turn off the digital output signals This menu is immune from menu timeouts An icon is displayed on the status bar if inputs outputs or both inputs and outputs are disabled The Battery Guiding System has three inputs and one output per battery guide Navigation 14 1 4 14 1 4 e Digital Inputs Digital Outputs Status bar indicators g Digital inputs disabled red down arrow t Digital outputs are disabled red up arrow Both input and output signals are disabled red arrows Press to save changes and return to the previous screen Press to close this menu without saving changes WARNING Death or injury can result from unexpected movement The Battery Guiding system has one independent output per guide that can be connected to other components into which the Battery Guiding System is installed Take appropriate precautions to ensure no one may be killed or injured by activation of any of these outputs www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS ASC Off ASC On ASC Automatic Sensor Control ASC can be used under certain conditions where it is desirable to ignore sudden sensor input changes A typical use for ASC is to ignore a tearout in the web preventing the guide from reacting to the subsequent large sensor signal change ASC can be configured and enabled separately for each sensor mode
47. ndicates the total packets received Rcv Mine Indicates the total number of packets received that were addressed to the respective device Rcv Not mine The number of packets received and discarded because they were not addressed to the respective device Buffer full Indicates the number of packets discarded because the devices receive buffers were full Bad checksum Each packet received is verified using a checksum algorithm Packets that fail the checksum validation are discarded Checksums can occur at a low frequency under normal circumstances due to noise power cycles etc A rapidly increasing checksum count is an indication of a communication problem continued www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS COM STATISTICS continued No Reply Counts the occurrences where the Operator Interface expected a reply but did not receive one These errors occur occasionally under normal circumstances but like the checksum fault should not increase rapidly Token Cycles This counter will only increase in systems containing multiple Operator Interfaces It signifies the activity conducted by multiple Operator Interface devices to share access to the communication bus 0 Press to return to the previous screen www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS Remote Control gt REMOTE CONTROL This menu is used to enable or disable influe
48. nnecting any cables All cable bushings must be tightened sufficiently to provide the required connection for the cable shielding Any Battery Guiding System which is damaged must not be installed or put into operation Only perform installation maintenance or repair tasks on the Battery Guiding System when the machine has been stopped and is secured from being turned on Only perform installation maintenance or repair tasks on the Battery Guiding System when there is no electrical power in the system The Battery Guiding System must be securely mounted before being placed in operation Only replacement parts obtained from Fife may be used No modifications may be made to the Battery Guiding System Do not place electrical cables under mechanical strain www maxcessintl com Fife Battery Guiding System MI 2 277 1 SAFETY INSTRUCTIONS WARNING Death or injury can result from static electric shocks Moving webs of material can produce large static voltage potentials Protect against electric shocks by connecting the PE conductor to the PE circuit of the building or machine WARNING The Battery Guiding System contains rotating and moving parts which could cause injury due to crushing Appropriate protective guards must be installed by the user according to his use of this product WARNING Death or injury can result from unexpected movement Protect against unexpected movement by removing electrical power
49. o Center position to provide feedback about guide movement as the gain is changed Press to save changes and return to the previous screen Press to exit without saving changes and return to the previous screen If the Servo Center gain has been changed it will be restored to its previous value WARNING Death or injury can result from unexpected movement Servo Center operation causes guide movement Take appropriate precautions to ensure no one is in the vicinity of the guide path of travel www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS SENSOR SETUP The factory sensor settings are for webs that are 10096 opaque using the installed sensors The sensor setup menu is used to calibrate the Battery Guiding System to maximize sensor signal sensitivity when used with webs that are not totally opaque This procedure involves teaching the Battery Guiding System using a sample of the web material sensor Setup When using the fiber optic sensor the sensor amplifier must first be calibrated before calibrating the controller Each guide typically only has sensor S1 unless line guide mode is selected Procedure for fiber optic sensor setup This procedure is not for use with standard FIFE sensors This procedure will adjust the transmitted light intensity to prevent the received light signal from saturating when the sensors are fully uncovered Figure 3 Fiber optic amplifier con
50. out 0 seconds Access level 2 ec eei NORE Hi Enable Security Turns security feature on when checked Automatically logout after timeout When security is enabled this option logs out after the specified time This returns the login level to level 1 Touch the seconds edit control to modify the timeout value Access level 2 The level 2 pass code Touch the edit control to enter or modify the level 2 pass code and enter the new pass code when prompted The same code must be entered twice for verification Access level 3 The level 3 administrator pass code Touch the edit control to enter or modify the level 2 pass code and enter the new pass code when prompted The same code must be entered twice for verification Press to save changes made while in the menu If Enable Security is checked but no level 3 pass code has been assigned an error dialog will appear This protection is present to prevent enabling security before having an administrative password in place Press to exit the menu without saving any changes Note Pass codes should be from 1 to 9 digits in length www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS MENU PROTECTION This administration level menu is used to e iil control the access protection for each individual menu Menu Protection Navigation MANUAL SERVO CENTER AUTOMATIC SETUP SECURITY i2 MENU PROTECTION Level 3 E
51. ow Signal is less than the negative threshold The positive threshold is not used Outside Signal is less than the negative threshold greater than the positive threshold Below Signal is less than the positive threshold The negative threshold is not used Above Signal is greater than the negative threshold The positive threshold is not used Inside Signal is greater than the negative threshold AND less than the positive threshold ASC Threshold 2 Neg The ASC signal negative threshold Touch the threshold value to open an edit screen to change it ASC Threshold 1 Pos The ASC signal positive threshold Touch the threshold value to open an edit screen to change it Press to save changes and return to the previous screen lt Press to exit without saving changes return to the previous screen www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS Gain lt GAIN The gain menu is used to view set the system gain for the active sensor mode Navigation RO MANUAL AUTOMATIC If the gain screen is accessed while the system is in Automatic mode it will appear as shown below gt Use the smaller arrows buttons to decrease or increase the system gain or for fast gain changes use the slider control The gain value is applied as soon as it is changed while in this menu so the effects of gain changes can be observed if the system is in A
52. s provided to a signal processor that can provide many types of signal conditioning including amplification guide point offset compensation etc The final result however is simply a motor drive signal of the proper polarity to cause web movement to the desired web position Additional provisions are present in the signal processor to control manual guide positioning select from multiple sensor inputs perform automatic guide centering and support remote control Web guiding The output of the signal processor is fed to a motor that is coupled to a set of pivoting rollers In order to ensure enough friction exists between the moving web and the guide rollers the web path and location of the guide rollers are designed to ensure a certain amount of surface area contact with the roller surface Under these conditions the pivoting roller set in combination with web movement over the rollers provides the forces needed to control lateral web displacement As a system these concepts work together to sense the web lateral position and generate a motor drive signal of proper polarity to cause the web to move toward the desired location This cycle is repeated continuously thus forming a closed loop control system to actively maintain the web at the desired position www maxcessintl com Fife Battery Guiding System MI 2 277 1 SAFETY INSTRUCTIONS Safety instructions Instructions for use AN Information about safety instruct
53. selected using the SENSOR button on the Operator Level screen The menu will not permit saving a configuration with all sensor modes disabled Sensor Type Used to select the desired icon appearance for sensor modes The default setting uses a standard C style sensor appearance but line sensors can be specified when applicable Note When line sensor icons are selected the center guiding mode consisting of S1 S2 is disabled since it has no purpose in line guiding applications Y dd Press to save any changes made to this screen Q Press to exit without saving any changes www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS Power On Made lt POWER ON MODE This menu controls the Power On mode for the Battery Guiding System Default operation returns to the mode that was active when power was removed however configuration choices in this screen allow any mode to be selected as the Power On mode Navigation Page forward POWER ON MODE AE Power On Mode Default Automatic C Servo Center Manual Last mode used Power cycles Default The default button selects the factory setting which is Last mode used Power cycles shows the number of power cycles the system has recorded Press to save changes and return to the previous screen Press to close this screen and return to the previous screen without saving any changes WARNI
54. st tab contains polarity controls to set the polarity used for each sensor signal during ASC processing Navigation MANUAL SERVO CENTER AUTOMATIC SETUP ASC 4 ASC SETTINGS ail opi 55 1 Pear _ ASC Stat a 7 ASC Threshold 2 Heg ASC Threshold 1 Pos 29490 29490 Touch the tab controls at the top as needed to switch to the desired page before making changes ASC State The ASC State button enables or disabled the availability of ASC use for the selected sensor mode The LED displayed on the button indicates the present state Press the button to toggle the ASC availability for this sensor mode on or off Source Selects the sensor that is monitored for ASC thresholds Typically this is the same sensor used for guiding but in some applications it could be desirable to monitor a different input Source input choices include the sensor signal S1 S2 51 52 or 5152 Typically only S1 is available for Battery Guiding Systems unless a line sensor is enabled continued www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS ASC SETTINGS continued Mode The mode setting controls how the source signal threshold is processed These modes are used configure ASC operation for specific application requirements There are six modes available Above Signal is greater than the positive threshold The negative threshold is not used Bel
55. t option Menus that are immune from timeout will show this icon in the status bar only when timeouts are enabled Ol Address Address of the Ol in a networked system Any value between 1 and 30 is valid The default value of 30 is recommend ed in a non networked system OI Termination Should always be checked in a non networked system In a networked system should be checked if the Ol is at the end of the line and unchecked otherwise Bar graph update speed This slider controls the update speed of the sensor signal bar graph on the Operator Level screen Continued www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS OI SETTINGS continued Default Connection To specify which device this Ol should connect to when power is applied e Specified device The Operator Interface will always connect to the drive address specified in the associated edit control e First device found The Operator Interface will connect to the first drive it finds in the network e Last connected device Connect to the same drive the Operator Interface was connected to when powered off Always show sensor Causes the bar graph on the main screen to show sensor value for the current sensor mode instead of the Servo Center transducer signal The default setting unchecked displays the Servo Center sensor value while in the Servo Center mode Enable GP capture Enables the appearance of an additional button in
56. tem MI 2 277 1 MENU DESCRIPTIONS lt GAIN continued AUT t Press Autosetup to initiate the Autosetup cycle The guide will move a short distance and the system gain value will be automatically set The screen will display Please wait during this operation as shown in the example below 1 1 6 Jog Keys gt Autosetup 2 Press to save changes and return to previous screen Press to exit without saving changes and return to the previous screen If the gain has been changed it will be restored to its previous value WARNING Death or injury can result from unexpected movement Autosetup operation causes guide movement Take appropriate precautions to ensure no one is in the vicinity of the guide path of travel www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS 4 SC Gain lt AN SC GAIN The Servo Center gain menu is used to view or set the gain for Servo Center operation Navigation SERVO CENTER SC GAIN gt The larger arrow buttons may be used to jog the guide in either direction if desired Use the smaller arrows buttons to decrease or increase the system gain or for fast gain changes use the slider control The gain value is applied as soon as it is changed while in this menu so the effects of the Servo Center gain changes can be observed The graph area shows the Serv
57. trols Lift the small cover on the fiber optic amplifier to access the control buttons Control button labels are shown in brackets below If you navigate the menu out of order you will need to recycle the power to the battery guide controller and start from the beginning ka 1 Make sure the sensor heads are fully uncovered 2 Press MODE three times until Pro is shown in the yellow mode indicator and the red digits display Pro 3 Press SET the display should show Prol 4 Press SET the display should show 15 5 Press the display should show ProldELY 6 Press the display should show Pro1HYS 7 Press the display should show ProlSHFt 8 Press the display should show ProlPctL continued www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS SENSOR SETUP continued 9 Press SET and the display will show the present power setting There are three power settings Low Medium and High Low power Pct L P Medium power Pct n P High power Pct H P Select a power mode by pressing or Press SET when finished 10 The display will now show the received signal value in green with a saturated value of 4000 and the percent output of the transmitted light will be shown in red 4000 100P Use to decrease the transmitted light and to increase the transmitted light until the green display shows between 3500 and 38
58. utomatic mode The graph area shows the amplified output of the active sensor signal to provide feedback about guide movement as the gain is changed Press to save changes and return to the previous screen Press to exit without saving changes and return to the previous screen If the gain has been changed it will be restored to its previous value www maxcessintl com Fife Battery Guiding System MI 2 277 1 MENU DESCRIPTIONS GAIN continued If the system is in Manual mode the Gain screen will have an additional button as shown below to allow the Autosetup function to be initiated from this screen if desired 1 AE 1A 1 6 Jog Keys Autosetup Bey When the gain menu is accessed from Manual mode the Autosetup button will be shown in one of the following two states depending on the sensor signal level of the active sensor mode Autosetup is available Autosetup is NOT available The system is in Manual mode The system is in Manual mode and the active sensor signal is but the sensor signal is not within the allowable range within the allowable range Autosetup Autosetup button available button not available If the Autosetup button is not available use the larger arrow buttons to jog the guide in either direction until the sensor signal is within the allowable range and the Autosetup button is available Continued www maxcessintl com Fife Battery Guiding Sys

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