Instruction Manual Surge Bucket Milker
Contents
1. Son 10310 ad cl Medi Kt pala cin 4 lar expendi perujeriipr digni urirrnpig eru E repe C mid pre inb fe mig de per earth pete pretinm Y 50110335 Ogee place H 501105068 pao 20 hers Sure Bode Mie for coms Complete econdaioned and Teed Recensione vid ner FTP Flor NESDINE EON View pictures print instructions and read the anie opus Pate wid en menting fascinating 80 year history of the Surge Bucket dep nd Ori Adsl Sed BIS Miller at www surgemilher com nang pe lonas 77500010250 773039024094 1024 1120293 mers s Sue C Shall Soin Spring 10556 jpooorv Masini 1060251 Now bune fir nac saver sl Vacuum Regulator Bri 1013p pump Short A Tabes 4 Original Sarge Long Le pom _rrswagen4s1 SOL 0117C1 090 205 Flushing Instructions for Conde Vapor Oil Pumps Start up amp Maintenance t may be necessary to flush your Conde Vapor Oil Pump to remove any gum or varnish buildup inside the pump that cause the vanes to stick in their slots This isa simple maintenance operation that should be the first step 1 Remove the oil tube at the oil reservoir 2 Be sure the exhaust is directed away from the motor or engine 3 Use Kerosene or fuel oil for the flushing process While the pump is running under vacuum simply insert the oil tube into the kerosene and allow the pump to draw the fluid in Alternately let air into the tube with the kerosense It can take up t2. plumb s0 it is always tugging and udder that is why Surge Milking is pulling When the pulsator slides Safe Milking over and suction is applied to the teat It is just as easy and just as quick and the teat cups try to climb up and and simple to hang the Surge Unit low swallow the teat just as they doon any and level as it is to hang it any other milking machine but the instant way but careless hanging cuts down the pulsator slides the other way and on the efficiency of the Surge the suction eases the freely swinging Copyright 2013 Hamby Dairy Supply You may print manual for own non commercial use but not for resale Pull the Surcingle Well Forward Not all cows are built the same way pulled off the teats Before a teat cup they have various kinds of teats and falls off it will usually begin to suck air rudders On some teats the teat cups around the top of the teat and squawk have very little hold on others they or squeal When you hear that noise anchor themselves to the teat with a you have gone a little too far and had firm grip better ease up a litle bit For those reasons you can pull Placing the surcingle well forward the surcingle all the way up to the or tightening the spring increases the shoulders on some cows and on others TUG AND PULL of the Surge and you cant get it so far forward increases the speed and the safety of Je will pay you well to learn your your milking operation Naturally a cows and you can
3. and build nests Wei When your Surge Speed is reduced when you seem to be having trouble in maintaining vacuum HECK THE LONG VACUUM HOSE FIRST Clean hose daily and replace approximately every six months Copyright 2013 Hamby Dairy Supply You may print manual for own non commercial use but not for resale Instructions for Machine Mill ing Family Cows Cows like consistency Milk at the same time each day Follow the same routine each milking 1 Wash your hands Dirty hands spread disease 2 Wear Nitrile Milking Gloves to reduce the spread of mastitis causing germs from your hands The small cracks and crevices in human hands harbor a lot of bacteria including contagious Staph Aureus 3 Sanitize your milking machine with a chlorinated sanitizing solution just before you milk 4 Entrance Bring the Cow into a calm stress free milking environment Stress such as loud noise inhibits milk let down 5 Warm hands first and then fone strip Hand milk 1 or 2 squirts from each teat ont the blackscreen ofa strip cup Lok for dots clumps blood or sigas of abnormal mill Fore stripping promotes milk letdown amp fstermilkou 6 Teat Prep amp Sanitation The purpose of this step is to reduce the amount of bacteria on teat skin and promote milk let down Teat Wipes Wipe and massage each teat for 15 seconde Use one wipe per ow or one per vear if they are visibly dirty Teats will dry in a few seconds
4. CMT Ki PREIS 0 025 CMT Concentrate Rel 1180 026 Milk Check Teat Wipes bucket of 700 1041470 Mili Check Teu Wipes fll 700 1041 071 Sanisure Cloth Diary Towel 1041 067E Hamby Dairy Supply Side Dipper Teat Dip Cup suse HDC Teat Kote 10 111 Pre or Post dip Iodine Teat Dip 1 gallon 7751 0241 4346 Tent Kote 10 111 Pre or Post dip Iodine Teat Dip gallon 77510041435 DermaSept Sanitizing Teat Conditioner Winter Tea Dip 1 gallon 77510240340 Dynamint Uddet Cram w peppermint oi eucalyptus al a ee 1 020 Kendall Udder Cream D ccc 80 002 aedi 4 5 pound pal 180 003 may print manual for oem non commercial use but mat fo resale Copyright 2013 Hamby Dairy Supply 3 piece Hanger Kit for Surge Bucket Milker Product Details m Hanger Kit for Surge Bucket SKU 1088 39 95 Wi Ali stainless steel Ii Allows your Surge Bucket lid and vacuum hose to completely drip dry by hanging upside down after washing E Items available individually at hambydairysupply com m See image at right for correct use of the hangers E This item is a Hamby Dairy Supply exclusive reproduction of the original Surge hangers Hamey Dairy SurPLY 1 800 306 8937 www hambydairysupply com
5. Instruction Manual Surge Bucket Milker M Milking Procedure W Washing Instructions M Maintenance M Dairy Supplies Copyright 2013 Hamby Dairy Supply You may print manual for own non commercial use but not for resale Hamey Dairy SuPPLY 2402 SW Water St Maysville MO 64469 1 800 306 8937 www hambydairysupply com HERE ARE SOME IMPORTANT WORDS YOUR SURGE MILKER Ae This is your SURGE INSTRUCTION BOOK Please Study it Follow its Directions and SAVE it Copyright 2013 Hamby Dairy Supply You may pri 3 short rules Hang the Surge Unit LOW and LEVEL Pull the Surcingle Well Forward When shes milked out EJ TAKE IT OFF Always remember the 3 rules and you will become an expert Surge Milker Operator Following those simple steps will protect your cows step up production and save you a great amount of time Following these rules does not take time it saves time Copyright 2013 Hamby Dairy Supply ou may print manual for wn non commercial use but not for resale RULE Hang the Surge Unit LOW and LEVEL The Surge Pail is like a swinging unit pulls chem right back where they pendulum It is always trying to hang belong That is exactly why Surge Teat straight down and plumb You pull Cups dont creep up and shut off the it over to attach the teat cups but it How of milk That is why Surge Teat keeps tugging trying to get back to Cups dont climb up and injure the
6. a re making ny dune Maintenance E DONOT LUBRICATE THE MOVING PARTS Clan rset ance per mah by mea compre Replace te fier every 6 month Recommendations sprite snd mu be adapted to the ral ec Rp2 EVERY 2 MONTHS ay clean the woking parts and the it body ig tepid waer and a mild eet Ue a sok noo mei bra t loas ay diben dirt Rie el parm ia dean tered dey Falow dbe instractians in the dag Fg 456 for damn and ase procedues I Under very damp and dary conditions the sone maintenance should be cel at at ee nce eth WHENEVER MILK HAS BEEN SUCKED INTO THE PULSATOR feg from a split liner the pula mat beim wed pod and dr o nteommended that he peor rae and the ning tbe checked by toca afa pan erat oor pat This ald bead oun by m thoed ie cemer or by a mlking machine weir technician Viscera gne onda efie plore otc oar lass dala 0 Pulsator Instructions Copyright 2013 Hamby Dairy Supply You may print manual for own non commercial use bur nat for resale Order List for our most popular Dairy Supplies Nitrile Milking Gloves with dle Small ae 1169 990 Nitrile Milking Gloves with aloe Med 1169 991 Nitrile Milking Gloves with lo Large 1169 992 Nile Milking Gloves with aloe Xle 1168 993 Nitrile Milking Gloves phin Small 407 TAS76 Nile Milking Gloves hin Med 407 TA586 Nile Milking Gloves phin Large 407 TA596 Nitrile Milking Gloves hin Xle 407 TA597 Sp Cap with ak see 7 1180 030
7. by Dairy Supply You may print manual for wn non commercial use but not for resale Rinse the miller immediately The frs and all important rule i never lea milking machine get dirty Mil i clan asit comes from the cou I doe not dirty the miller monden is is allowed so ty in she miller and dry on That be frt sep in never tig He ville get dirty i 1o rinse it immediately afier te last cow ts milked ot 15 0r 20 minute later o afier breakfast but IMMEDIATELY Sterilization cannot be perfe eff ctine une the milking machine parts are fira free from all milk and ir Old milk and dirt protect the bacteria during iteration These bacteria cause the contamination at tbe next milling Cornell Univetty am CE a G Goes A uo NK Your Long Vacuum Hose Beyondany question more Surge Milkers You may be able to blow through areslowed down by CLOGGED LONG it and feel the air you may be able to VACUUM HOSES typically 8 ft long run water through and yet it still may than by all other reasons put together not have a sufficiently large opening Just about everything has been blamed to permit a free flow of air The one for slowed up milking when a partially way to MAKE SURE is to scrub it out clogged long vacuum hose was the real occasionally with the long brush villain Through careless handling bits of straw or bedding may be drawn into the long hose Bugs and insects can and wm sg hose Bugs p st Less do cel into the hose
8. do it in a couple of Mushy heifer does not need as much millings Put on as much forward pull TUG amp PULL as some old matron far as you can and not have the teat cups along in lactation Copyright 2013 Hamby Dairy Supply ou may print manual for own non commercial use but not for resale RULE When she s milked out TAKE IT OFF While a properly hung Surge Your cows canbe taught to milk out Milker can probably stay on a dry teat faster they can be taught to help you longer and do less harm than other get through the job of milking sooner machines it is still bad practice even and to give more milk while they are for a Surge doing i Any milking machine should be The very first step toward faster removed just as soon as the cow is milking is to take the machine off each milked out cow as soon as she is milked out Leaving the machine on too long Thousands of hours were wasted this does not reduce the stripping and morning and thousands more will be it does not save any time On the wasted against tonight by people who contrary it teaches a cow to be a slow did not take the Surge off each cow as milker whether she wants to become soon as she was milked out one or not You don t need to make that You gain nothing and you lose mistake much by trying to operate too many units you gain no time and you lose both time and milk when you try to do other things while you are milking Copyright 2013 Ham
9. due to the alcohol in the wipes Pre Dipping Predip with Teat Kote 10 111 Wait 30 seconds then dry off with a paper or doth towel Use one dean towel per cow Do not reuse the owl as thie mmay spread diseases from one cow to the nert 7 Tegel ican rei Wein an a pointed G bacteria and mass adder nfocton Wetndder may drip dowa othe wp Bre roa ue Sante eer et Mie eimi IT 8 Apply the miller within one minite of the beginning of teat preparation This maximizes che animals natural milk letdown oxytocin speeds up mill flow and reduces the machine on time Let the vacuum pull che milker onto the teat DO NOT force the teat into the liner t only needs to go in about 1 2 inch www hambydai 06 8937 www surgemilker com Copyright 2013 Hamby Dairy Supply You may print manual for own non commercial use but not for resale Instructions for Machine Milking Family Cows continued 9 Adjust milking unit so it hangs square with out twisting the teas A litle forward tension will provide faster milkout 10 The cow is finished milking when the large volume of milk flow drops offto a ticle Milk our ime should be 5 to 10 minutes on most cows Pinch off the rubber milk tubes on the bottom of the inflarions then gently pull the inflation down off the teats 11 Animals that were hard to mill by hand will take longer to milk with a machine Most healthy udders will shrink significantly when milked our E
10. o a gallon of kerosene to clean the pump NEVER USE GASOLINE OR OTHER HIGHLY FLAMABLE LIQUIDS TO FLUSH OUT PUMP 4 Afer flushing in the same manner draw in about 5 ounces of oil wo complete the process www hambydairysupply vww surgemilker com Copyright 2013 Hamby Dairy Supply You may print manual for own non commercial use but not for resale Use a high detergency 10w 40 oil for all Conde Vapor Oil Vacuum Pumps Synthetic oil like Mobil 1 is recommended by Conde This includes the LWVS portable HD portable or Model 6 stationary pump sold by Hamby Dairy Supply When starting a new vapor oil pump fil oil reservoir above the fittings in which the oil wicks are inserted This will give the pump extra oil for the first two hours of operation When refilling filo just below oil wicks Capacities Description Pump Model Oil Tank Capacity INVS CondeModd2 1 quartoil HD CondeModdl3 1 quart oil 6 Stationary CondeModdlG 2 quars oil By looking in sight glass you ll know when you need oil because it will be low Is best if the oil level inside the sight glass should be 1 2 to 3 4 full The sight glass is on the side Copyright 2013 Hamby Dairy Supply You may print manual for own non commercial use but not for resale Rate Adjustment Tie L0 pictoris ssl sng de Allen ky sped ur the pa goer gi CLOCKWISE v DECREASE sped ANTLCLOCIOWISE o INCREASE speed ao bain e ate you eu Ser ig Ensure atthe min dide cen
11. sh hay and fresh water available right after they exit the milking parlor wwwsurgemilker com Copyright 2013 Hamby Dairy Supply You may print manual for own non commercial use but not for resale Here s how to wash your Surge Bucket Insructions to wash caw milking unis ar very ZU ERES ED ss urge sea a Surge IMMEDIATELY upon mmol of Remove she polar elis beth om ap oper amd po the pal d TE ind hrow she eon and pal kee on came ee nto den WARM water Th ae ee ror and mor thoroagh dun any stamp 10 suck water through your pe hock gt Wi hep reel enn oe oe heh i md d m wy sna poe cr dde ner Tig deiade tior Pli popa bak pny iore igi eh dal Dade ONLY n 224 s ale wing prre NEVER Si ination ppt ne USE S RE hing arr Borough busing MAKES SURE Sob each ndn ener dl il c cr de pl idan run the bu hoi cip ei he pal lig special cre wish the side i IF Yui medal md serab throughly n pirenen pans Copyright 2013 Hamby Dairy Supply You may print manual for own non commercial use but nor for resale Surge Bucket Milker Repair Parts Replacement Pans Kit Com Incas hier of Sa cow iion sir tbe gin a gies sod vam tee Mabe ip om SoLt0175K ott erie ero Kc fr Miling 2 goto cher at sine She ie tes me bons 144 pig 4 Sivan gn ling dere 43 donar o acne pa dione ce pu pde iege falte pua ml a he ben ordering mec SON 105C Rehall and qud Cage SOLIS Reb acad Sa pem p
12. xcept for the first few days post calving when the udder hasa lot of swelling edema Usually che swelling leaves within a few days and then the udder should shrink when milked out Dynamint udder cream will help reduce swelling iF used in the first few days after calving 12 Should you post strip No Research has shown that post stripping may cause more harm than benefit It may train the cow to hold back some milk and your hands will contaminate the teat end at a vulnerable time when the Keratin teat end seal is open IF che cow is nor milking out properly then you may need to adjust the way the miller is hanging adjust the pulsator or vacuum level or have your milking machine checked for proper operation 13 Post dip IMMEDIATELY for Teat disinfection Post dipping sanitize the teat skin including the opening at the bottom of the teat Post dipping has been proven to dramatically reduce cases of udder infections Post Dip with AstroTek Teat Kote 10 111 or DermaSepe protocol tested teat dips Use the Hamby Dairy Supply dip cup provided with your milking machine This non return syle dip cup provides a fresh dose of teat dip foreach teat For temperatures below 25 degrees DermaSept is recommended because i will not Freze 14 Ie is important to keep the dairy cow standing for a while afer milking Thi will give some time forthe waxclike seal of the teat orifice to seal back up A good solution is to have a rack of fre
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