Click Adobe Image for User Manual for my XPC Fuji
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1. 9 20cm smaller is ok Although it is possible to use our equipment for house painting walls and many end users do we feel that an airless gun or power roller is better suited for that kind of job However if you decide to do this kind of work you will need the 6 Aircap set VISCOSITY Follow the viscosity guide chart You will eventually learn to thin the material by experience Traditionally lacquers were thinned 50 50 even for high pressure spraying but this much thinning is not necessary However coatings manufacturers are reformulating constantly so it is always advisable to check with them Thinning a product excessively Causes more overspray as well as runs Stringent air quality controls in some geographic locations may prohibit reducing by more than a certain percentage Please check with the local jurisdiction in this matter Remember when you buy a can of paint lacquer polyurethane varnish etc over the counter it will most likely be formulated for brushing That means it will be too viscous thick and will require thinning to spray successfully This is true even when spraying is mentioned on the label of the can Check with the manufacturer of the coating to obtain advice on thinning their product 10 THE TRIGGER IS SLUGGISH e The needle packing is too tight see ADJUSTING THE NEEDLE PACKING Page 14 e Bent needle e The valve seal 8025 is damaged replace POOR SPRAY PATTERN e Damaged needl2. Limited 2 Year Warranty Fuji Industrial Spray Equipment Ltd issues a 24 month limited warranty to the purchaser effective from the date of purchase against defects in materials or workmanship This warranty does not cover abuse accidental damage misuse normal wear parts motor brush replacement or spray gun maintenance and clean up Warranty is void if repairs are made or attempted by unauthorized persons At our option Fuji Spray will repair or replace defective parts without charge provided the purchaser return parts prepaid to the nearest authorized service center or to the factory Factory returns must first receive a Return Material Authorization In North America please call 800 650 0930 to obtain an authorization number In other countries please call the company where you pur chased the product This unit is designed to be used for spray painting and similar operations only Fuji Spray will not be held liable if equipment is not used solely for the purpose it was designed Warranty will become void through improper installation or operation Any modifications to the equipment or deviations from recommended procedures accidental damage or any related action that impairs or abuses normal wear and care of Fuji Spray equipment will also void warranty and liability 24 CONTENTS Contents cages eure eee wemaee pads 1 Safety Precautions 2 4 Getting Started ccc000sstewee Sedan 5 Spray Palen liv
3. to become hot during use please allow your Fuji Spray turbine to cool for a few minutes before removing the hose from the turbine manifold Fluid Screw Nut 27 8020 Needle Assembly 28 8019 Needle Spring 29 8029 Fluid Knob 6080 Wave Spring 32 6077 Shaft Washer 33 6075 Air Deflector 8033 Jamb Nut 22 8034 Hose Connector 23 9003 Valve Assembly 24 8026 Valve Spring 34 8042 Retaining Ring 35 7007 Rear Barrel Plug 36 6060 Gun Body 30 6074 Air Plug 25 8030 Fluid Screw Nut Seal 31 19 8047 Handle Tube 20 8035 Handle Tube Nut 26 8031 ITEM PART NAME 21 Trigger Barrel 16 6073 Pattern Control Knob 17 6072 Allen Screw Jamb Nut 18 8046 Handle 5 8005 Fluid Coupler 6 8006 Jamb Nut 2042 Cup Assembly 12 2024 Pressure Tube 6094 Collar 13 2023 Nipple 2 6093 Aircap 7 8008 Needle Packing Nut 8 8025 Valve Seal 9 8007 Needle Packing 2 3 6082 Fluid Nozzle 10 8040 Trigger 4 7006 1 14 7012 Threaded Plug Please Note Parts shown with are not removable 15 8041 11 ITEM PART NAME 27 28 29 FUJI XPC SPRAY GUN 20 GETTING STARTED Please register your Fuji Spray Product at www fujispray com product registration NOTE Throughout this Manual we have used the generic word Paint to describe all and any coatings Please substitute the word Paint for whatever finish or coating you are spraying Your Fuji Spray Gun has been adjusted at the factory and is ready for sp
4. CUP LEAKS e Oil above and below the lever to smooth the lever action e Change gasket diaphragm oil lever first to check e Leak around nipple use Loctite to seal e Leak around side pins use Loctite to seal e Leak through lid remove nut under lid use Loctite 14 VISCOSITY GUIDE To test the viscosity of the paint material fill the viscosity cup to the brim and time how long it takes for the liquid to empty out through the hole We recommend you experiment to find the ideal viscosity for your application and record the information for the next time The Fuji 3050 Viscosity Cup is made to the exact same specs as the Ford 4 Cup but not certified Always check with the manufacturer of the coating for assistance in thinning for spraying If their product is only designed to be brushed they may not be too helpful But remember that any type of coating can be sprayed if it is thinned correctly and you have installed the ideal aircap set The chart below illustrates how many SECONDS it should take for the material to flow out of the viscosity cup This is only an approximate guide Auto Cellulose 18 20 Primers 30 40 Lacquers 18 20 Sanding Sealers 20 22 Enamels 20 25 Stains Undiluted Latex 20 30 Creosote Undiluted Oil based 20 25 Polyurethanes 20 25 We suggest thinning around 25 to begin with but this may contravene the air quality control laws for your location The solvent used for thinning is usually the solvent m
5. and needle 8020 MUST always match exactly Size No 4 is standard with all Fuji sorayguns No 3 or No 4 can be used for any type of fine finishing application The difference between the two is that the 4 allows for more fluid output This is desirable when spraying fast drying lacquers It allows you to spray faster and wetter to obtain better leveling of the finish 4 additional setups are available as accessories Generally speaking the quality of atomization and finish reduces as you go to the larger size setups No 5 and 6 J amp If you do not intend on spraying walls amp ceilings then the only two setups you would ever need would be the 3 Fine and Standard 4 AIRCAP SET Part 8050 No 2 Part 8050 2 7mm 027 FINE OUTPUT SHADING STAINS No 3 Part 8050 3 1mm 039 FINE OUTPUT WATER BASED LACQUERS ACRYLICS POLYURETHANE STAINS No 4 Part 8050 4 1 4mm 055 MEDIUM OUTPUT STANDARD Similar to No 3 but more coverage Best for AUTOMOTIVE ENAMELS NITROCELLULOSE LACQUER and LATEX for a finer finish Also ideal for VARNISHES PRIMERS OIL BASED PAINTS and STAINS No 5 Part 8050 5 1 8mm 070 HIGH OUTPUT Larger surfaces thick layers spotted effects SEALERS VARNISH POLYURETHANE OIL BASED PAINTS ENAMELS EPOXY PLASTIC ADHESIVES FLOOR PAVING PAINTS LATEX ETC No 6 Part 8050 6 2 2mm 086 EXTRA HIGH OUTPUT Very heavy flows fast coverage STONE FINISH PAINTS TEXTURE COATING
6. for the needle This rod can differ in diameter slightly with each production run So if you change a No 3 for a No 4 needle one could be a slightly oversized diameter and one slightly undersized This may necessitate adjusting the needle packing THE SPINDLE VALVE ASSEMBLY The spindle valve assembly 9003 can be removed as follows 1 Remove the fluid knob 8029 spring 8019 and gently pull out the needle assembly 8020 2 Turn out the fluid screw nut 8031 a socket is preferable to a wrench 3 Remove the spring 8026 and gently pull out the spindle valve assembly 9003 To replace reverse the procedure being careful to center the spring 8026 onto the spindle valve 8021 Also before tightening in the fluid screw nut please ensure that the spindle is centered in the seal The end of the spindle is visible through the hole in the fluid screw nut THE SPINDLE VALVE SEALS Removal and replacement of the spindle valve seals is simple Any thin flat tool such as a screwdriver can gently pry out the seal To replace firmly push the seal into place Small leaks of air are not important and will have absolutely no effect whatsoever on the atomization process The seals are designed to be durable and long lasting under normal work ing conditions We do not recommend the practice of dunking the whole spraygun into a container of solvent This may damage the valve and valve seals 16 AIRCAP SET SELECTION The fluid nozzle 6082
7. orange peel results you have no option but to turn the air up again a slight amount PLASTIC DIAPHRAGM The 1 Quart pressurized Cup has a plastic Diaphragm 2038 not found in the Gravity Spray Gun This Diaphragm prevents paint from entering the Pres sure Tube 2024 The small air hole in the Diaphragm should not be placed directly below the air hole in the Nipple Position the Diaphragm hole to the rear of the Cup The Spray Gun can be turned to different angles when spraying but never turned more than horizontal 5 CHANGING THE SHAPE OF THE FAN Plastic Fitting 1 Qt Cup Gravity Cup 90 Degree Nipple Cup Gasket Diaphragm Nipple Pressure Tube Paint Strainer G Fluid Coupler Jamb Nut G Fold Down Stand Nipple Adaptor 49 2024 L Pressure Tube L NAME ITEM PART 37 2036 38 2038 39 2023 40 2024 41 9044 42 2041 43 9850 44 9051 45 8067 46 9000 47 2020 48 2021 50 9852 A Loosen the collar 6094 Turn the air cap 6093 to the horizontal position then re tighten to collar to lock it into place This setting produces a vertical spray pattern This pattern is used more than any other by experienced spray painters Push to release B Setting the air cap in a vertical position produces a horizontal spray pattern The horizontal fan pattern is the most useful for painting vertically such as a doorframe GRAVITY GUN PARTS CHANGING THE SIZE OF THE FAN To produce a smaller round fan pattern turn the p
8. solvent through the spraygun while the paint is still wet inside the gun For a more thorough cleaning remove all parts at the front of the barrel collar aircap fluid nozzle etc Also remove the needle from the rear of the gun Please note the parts behind the nozzle are not removable The fluid coupler where the cup assembly attaches is not removable If necessary use the supplied cleaning brush 9045 wetted with solvent to remove paint particles from inside the fluid coupler and from the area where the nozzle was installed Please do not soak the whole gun in solvent this should never be necessary and it could damage the valve assembly and valve seals The cup assembly can also be removed by loosening the swivel nut at the top of the fluid tube Upon re installation please do not overtighten the swivel nut it is basically a hollow nut If you apply extreme torque you can cause damage to the nut 12 FINISH PROBLEMS ORANGE PEEL If the finish is rough and resembles orange peel then the material is too thick Or perhaps you have the air control valve turned down please check that it is fully open The paint will not atomize properly and the surface will be spotty To remedy this add more thinner or appropriate solvent For fast drying products such as lacquers you may also want to add a lacquer retarder This will slow the drying time allowing the material to flow out and level nicely Retarders are availabl
9. Check the label on the base of the turbine to ensure your unit is at the correct voltage for your location A ELECTRIC SHOCK HAZARD Improper connection of the equipment grounding conductor can result in the risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that accepts the plug on the product An undersized cord results in a drop in line voltage and loss of power and overheating Do not modify the plug provided with the appliance If it will not fit the outlet have a proper outlet installed by a qualified electrician To reduce the risk of electric shock or injury do not expose to rain Never allow unit to freeze For SERVICE amp PARTS USA hvip net Phone 800 650 0930 Online www hvip net Phelps Refinishing Phone 800 377 5662 Online www phelpsrefinishing net Paint Sprayers Plus Phone 877 293 5826 Online www paintsprayersplus com CANADA Fuji Spray Phone 800 650 0930 Local 416 650 1430 hvip ca Phone 800 650 0930 Online www hvip ca UNITED KINGDOM Axminster Power Tool Centre Axminster Devon England Phone 01297 33656 Online www axminster co uk AUSTRALIA amp NZ Spraychief Industries Campbellfield Victoria 3061 Phone 03 9357 8788 Online www spraychief com au PUERTO RICO Eagle Tools Mfg Corp San Lo
10. INDUSTRIAL PRIMERS MULTI FLECK PAINTS LATEX on walls ceilings ETC AWORD ABOUT LATEX Although latex paint was never originally intended to be sprayed a professional finish can be achieved by following a few simple rules Please do not confuse latex with the newer water based coatings For work such as cabinetry or trim our equipment can be used successfully with latex paint The latex will have to be thinned with WATER approxi mately 20 30 depending on the brand of paint And to improve the finish even more you can use an additive that will slow down the drying process so that the paint levels out nicely One product available is FLOETROL from the FLOOD Company in Ohio In the USA Call 1 800 321 3444 for your nearest supplier In the U K 0845 0618899 The ideal Aircap size setup is the 4 for household trim louver doors etc The Latex paint should be finish quality and not a cheaper grade When spraying Latex please adjust the fluid knob to limit the paint to a finer spray This will increase the ratio of air to paint and result in better atomization and a beautiful finish Factually speaking it doesn t increase the ratio of air to paint but does the opposite it allows the air atomizing power to work on less paint thereby improving the quality of atomization Also it is usually helpful to remove the air control valve so that more air passes through the spraygun Finally adjust the pattern to a maximum size of 8
11. attern control knob 6073 counter clockwise Because the spray pattern size is now much smaller you must turn down the amount of paint spraying through the nozzle fluid knob 8029 If you do not do this you will get runs To set the fluid output simply turn the fluid knob 8029 counter clockwise for more paint and clockwise for less Once you set the fluid to your liking you can leave it in this position unless of course you change the size of the fan pattern For the very smallest pattern less than about 1 1 2 you must move the gun closer to the workpiece but don t forget to reduce the amount of paint at the fluid knob rear of gun when you do this CUP ASSEMBLY 2042 Please Note Parts shown with are not removable TURBINE CARE AND MAINTENANCE FILTER S It is important to clean or replace your filters regularly Operating the Turbine unit with clogged or dirty filters will cause the Turbine to overheat and result in premature failure The Fuji HVLP Turbines have either 1 or 2 Filters To remove simply pull the Filters out from the bottom of the Filter Enclosures Wash in solvent and dry before replacing All Fuji Filters are a friction fit The Filter must fill the entire Filter Enclosure If 2 filters then one of the Filters is fine and one coarse the fine Filter is installed to the left side and the coarse to the right side as seen looking at the front of the Turbine where the Hose is connected C
12. e for other coatings too such as Penetrol for oil based paints or Floetrol for latex house paints These products go under different names such as Flow Out Additives etc Please check with the coatings manufacturer NOTE With the newer water based materials orange peel is usually a result of spraying on too thick a film Try spraying an extremely THIN FILM but still WET coat With most other coatings orange peel is caused by material being too thick or not enough atomizing power This is why we suggest leaving the air control valve fully open when experimenting with a new coating material otherwise it will cause confusion If the the air control valve is fully open or perhaps removed for Latex spraying then orange peel can only be one cause the material is too thick and must be thinned GRITTY FINISH If the material is too thin it is likely to run or be over atomized producing a rough gritty finish Try thinning the product less and spraying a wetter coat BLUSHING Blushing is the common term used when the finish looks cloudy and white sometimes also called blooming It is caused by moisture and is especially a problem when operating high pressure spray equipment The moisture comes from the compressor This problem does not usually occur when using the Fuji turbine because the air from the turbine is warm dry and uncontaminated However it is possible on very humid days to encounter slight blushing Using a retarder will
13. e or nozzle e Nozzle is clogged e Air holes in air cap clogged e Aircap screwed in too tight e Gun too far from surface max 8 20cm PAINT AT THE AIR NOZZLE HOLES e The fluid nozzle is loose and material is leaking around it tighten with a adjustable wrench or 7 16 socket e Paint is entering the gun via the pressure tube very rare and being blown through the barrel to the aircap see HOW TO PREVENT PAINT ENTERING THE PRESSURE TUBE Page 4 GUN SPRAYS IN A PULSATING MANNER e The needle packing has worn a little or is loose Tighten e The cup is almost empty e The cup lid is not tight air is escaping e The clear plastic pressure tube is leaking air Replace e The pressure tube and or nipple is clogged Clear or replace e Gravity gun turn the collar IN to alleviate back pressure EXCESSIVE OVERSPRAY e The spray pattern size is too large for the item you are spraying e The gun is being held too far away should be 8 max 20cm e Trigger on and off as you pass over the edges of the item e The product is too thin try thinning less e Reduce the air by turning the air control valve to the point where overspray is minimized but the finish still looks good e For ideal and comfortable spraying conditions you should install an extraction fan If you are spraying a flammable combustible product such as nitrocellulose lacquer you must install an explosion proof fan and explosion proof lighting and sw
14. entioned on the can instructions for cleaning the brushes However please check with the coatings manufacturer HVLP spraying is more friendly to the environment than most methods of spraying It reduces appreciably the amount of unnecessary misting and fogging overspray associated with high pressure spraying Spraying with Nitrocellulose lacquer can be hazardous The lacquer fumes and overspray are toxic flammable and explosive If spraying must be done inside an enclosed area ventilate well Spray close to an open window or door and situate a fan to draw out the fumes an explosion proof motor and explosion proof lighting will be necessary PLEASE CHECK WITH THE LOCALAUTHORITY HAVING JURISDICTION ON THIS MATTER CLEANING To clean the gun after each use empty all paint from the cup Use a solvent soaked rag to clean the residue in the cup Then spray some clean solvent through the gun into a clean rag to avoid filling the room with unnecessary spray or a bucket Repeat until the inside of the fluid pas sages in the gun metal fluid tube etc are clean Use the wet rag to wipe off the aircap and tip of the fluid nozzle The Aircap can be soaked in thinner Do not restrict the fluid nozzle when cleaning this will drive thinned paint up the pressure tube and into the spraygun which is undersirable 11 If this type of cleaning is done while the paint is still wet in the gun it should be all that is necessary to keep the gu
15. ials since sparking can be expected in the normal operation of the motor This could ignite the contami nants causing a dangerous explosion Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes motors and electrical equipment Keep spray area well ventilated Keep a good supply of fresh air moving through the area Keep turbine in a well ventilated area Do not spray turbine Turn off and disconnect power cord before servicing equipment Do not smoke in the spray area Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Fire extinguisher equipment shall be present and working Sprayer generates sparks When flammable liquid is used in or near the sprayer or for flushing or cleaning keep sprayer at least 20 feet 6 m away from explosive vapors or spraying area Ensure ground prongs are intact on sprayer and extension cords Always disconnect unit from main supply when filling the paint container A roxo FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDS Material Safety Data Sheet to know the specific hazards of the fluids you are using Always wear appropriate gloves and eye protection Always wear a respirator o
16. ing 9060 Attach this L fitting to the G Fluid Coupler 9051 and connect your material line fluid hose to the other end of the L Fitting You must block off the air that would normally go from the gun to the cup assembly This nipple can be capped with Nipple Cap 5411 If using a 2 stage or 3 stage Turbine we recommend the use of a compressor Set the compressor to between 6 8 PSI This is enough to push the paint material up to the gun For spraying at greater heights over 8 feet more fluid pressure may be necessary The fluid pressure should never be set at more than 20 PSI If you find a higher pressure is needed we advise you to check the material hose for paint blockage 17 ADJUSTING THE NEEDLE PACKING The needle packing must be tight enough to prevent any leakage of paint material It should however allow the needle to glide smoothly through it If the packing is too loose you will see a small amount of paint where the needle passes through the small needle packing nut 8008 Using the supplied wrench gently tighten the nut This is a good time to apply a spot of oil to the needle where it passes through the packing nut This is a sensitive adjustment so please adjust only 1 or 2 degrees at a time If the needle packing is too tight paint will spurt out of the fluid nozzle 6082 when you release the trigger To correct loosen the needle packing nut 8008 Like all spraygun manufacturers we use stock stainless steel rod
17. itches Please check with the local jurisdiction on this matter 15 SPRAYGUN PROBLEMS NO PAINT OR VERY LITTLE PAINT THIS IS THE MOST COMMON PROBLEM ENCOUNTERED The air passing through the plastic tube 2024 to pressurize the cup is blocked This means that either the tube itself the check valve or one of the two nipples 2023 is blocked A pipe cleaner can be used for cleaning the hole in the nipple Please see more info on the pressure tube Page 5 e Pressurizing tube and or nipples are blocked COMMON The cup is not tightened down sufficiently by the quick release lever or the cup gasket 2036 is worn and leaking air e The cup is empty e The metal fluid tube is blocked with paint rare e The fluid coupler is blocked with paint rare UNEVEN SPRAY PATTERN One of the holes in the aircap may be blocked Or the paint could be dirty and is partially blocking the fluid nozzle Remove the aircap and clean by soaking in solvent and using the soft bristle brush or a rag NEVER use metal objects to clean holes in the aircap LEAKAGE If paint material comes out of the fluid nozzle without pulling the trigger e The needle is not seating in the fluid nozzle properly e The needle packing may be too tight preventing the needle from moving e Foreign matter could be trapped between the needle and fluid nozzle e The needle or fluid nozzle could be damaged or worn e Loose fluid nozzle e Wrong nozzle size installed
18. leaning your filters regularly is essential to maintaining your Turbine It is always a good idea to have a spare pair of filters on hand Turbine Filter part numbers Mini Mite Turbine Part 4009 2 Q Turbine Part 5029 All HVLP Turbines are designed for intermittent use When taking a break between coats or stepping aside to refill your cup with paint it is a good practice to turn the Turbine unit off during this time This allows for the machine to cool off When spraying always ensure that the Turbine unit is at least 15 feet away from spray project and in a well ventilated area This will prevent any overspray or debris being ingested into the Turbine Failure to do this may cause the filters to clog resulting in damage to the Turbine s internal motor It is a good idea to make use of the Turbine Wireless Remote Accessory part 3072 This easily installed device allows you to turn the Turbine unit on off for your convenience without having to walk back and forth to the Turbine If you experience a problem with your Turbine unit please DO NOT try to open and service the Turbine yourself Contact us for technical assistance If it is an issue of no power check your power outlet Also try re setting the Breaker on the back of the turbine by pressing it once 18 SPRAY GUN DISTANCE The spray pattern is fan shaped so for a larger sized fan you do not have much choice you will be at or close to the maximum 8 di
19. lt bode wad ccdiem ocfanne es 6 Distance amp Pressure Tube 7 Spraying techniques 8 Aircap selection 9 Latex amp Viscosity n na 10 11 Viscosity guide cre aaan anaana anaa 11 Cleaning eenaa naana 11 12 Finish Problems 13 Spray Gun Problems 14 15 Needle Packing amp Seals 16 Pressure Pot us 0005 17 Turbine Care and Maintenance 18 Parts diagrams a na nannaa 19 21 Spray Gun Holder nnana naana 22 Service information 23 Warranty information 24 CE Declaration Back Cover Please read these instructions carefully before using the equipment Acne This appliance must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounding attachment plug that looks like the plug illustrated Make sure that the appliance is connected to an outlet having the same configuration as the plug Please Note For UK Australia Asia etc your voltage will be 220 240v
20. n clean enough for next time Do not leave liquids in the cup overnight or for long periods The Gravity Gun can be cleaned without hooking up to the hose Simply wind out the fluid knob all the way and pull the trigger the thinner solvent will stream out of the fluid nozzle Repeat until clean PLEASE DO NOT USE AWIRE BRUSH OR ANYTHING METAL TO CLEAN THE GUN OR CUP AS THIS WILL CAUSE DAMAGE DO NOT dissassemble the cup assembly threads in your cup have been sealed at the factory to prevent leakage under pressure The standard 1 quart 1000cc cup can be used with most coatings including water based Also available as an accessory is our 2041T teflon coated cup CAUTION Never soak the complete spraygun in solvent as this removes the grease from the parts and distributes thinned paints throughout the air passages It could also damage internal parts such as the spindle valve 8021 or valve seals 8025 It may however be necessary sometimes to soak the aircap 6093 and nozzle 6082 You may soak only the metal parts in solvent and clean with the soft bristle cleaning brush 9045 To reas semble first oil or grease all moving and threaded parts CAUTION Do not store the gun with the cup clamped down hard as this will cause the gasket to flatten out Do not lay the gun down on its side with liquid material in it CLEANING FLUID COMPONENTS All Fuji fluid components in the spray gun are manufactured from stainless steel To clean flush
21. often allow moisture to escape preventing the milky look FISH EYES If you are refinishing furniture or pianos fish eyes could become a problem The cause is usually silicone or oil from polish which has been liquified by the paint stripper that has now soaked into the bare wood This silicone prevents the lacquer from adhering to the wood One way to sometimes correct this is to seal in the silicone by misting on two or three light coats of lacquer Then spray on a regular wet coat We do not recommend the use of a product known as Fish Eye Drops which is essentially liquid silicone Silicone will only contaminate the gun even further Anything that comes into contact with the silicone becomes contaminated such as rags aprons bench tops gloves 13
22. r mask Read all instructions of the respirator or mask to ensure that it will provide the necessary protection against the inhalation of harmful vapors Please also check with the local jurisdiction Paint solvents insecticides and other materials may be harmful if inhaled Store hazardous fluid in approved containers and dispose of it according to applicable guideline Do not stop or deflect fluid leaks with your hand or body A EQUIPMENT MISUSE HAZARD Misuse of equipment can cause serious injury or death Never aim the spray gun at another person or animal In the event of injury seek expert medical advice immediately Do not operate or spray near children Keep children away from equipment at all times Do not overreach or stand on an unstable support Keep effective footing and balance at all times Stay alert and watch what you are doing Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not kink or over bend the hose Do not use the hose as a strength member to pull or lift the equipment Do not cover turbine case as this will restrict air to the intake and result to overheating and premature failure of the motor Do not carry turbine while spraying Check the hose hose connectors and power cord daily Any worn or damaged parts should be replaced immediately Use only genuine Fuji Spray replacement parts It is normal for the turbine air outlet manifold
23. ray ing To clean out any impurities that may have accumulated during assembly or shipping we recommend spraying a small quantity of clean paint thinner through the gun Before tackling any serious spraying experiment with the Gun on a scrap piece of wood until you become familiar with all the controls HOSE CONNECTION Connect the Hex Nut at the end of the Hose Female Connector to the Turbine Air Outlet Tighten this Nut lightly Overturning could cause the internal Manifold to rotate and break the internal Seal to the Motor A Male Quick Connect Coupler 2046M is available as an accessory for the connec tion to the turbine AIR CONTROL VALVE The Air Control Valve 2032 is located on the Hose next to the brass Quick Connect It provides you with a means of controlling the air flow through the Gun It offers you fingertip control when you need it to reduce bounceback and overspray It is important to remember that the Air Control Valve is the last in the chain of operations after 1 Thinning the paint 2 Adjusting the shape and size of the spray pattern 3 Adjusting the flow of paint through the Gun After performing these operations you should spray a few passes onto a scrap piece of plywood or cardboard This will allow you to determine if the paint levels nicely Once the Gun is producing a perfect finish with full air you may then experiment with turning the air down until bounceback is reduced to a mininum However if
24. renzo Puerto Rico 00754 Phone 787 736 0444 Fra Marson Warehouse Distributors San Juan PR 00926 Phone 787 761 4810 RUSSIA varnishop ru St Petersburg Russia Phone 812 242 8040 Online www varnishop ru Copyright 2014 Fuji Soray Toronto Canada 23 GUN HOLDER amp FILLING STATION Gun Holder GUN HOLDER INSTALLATION The 2 holes on the top of the Holder require the 2 Machine Screws and Washers These Screws fit into Threaded Inserts in the Metal Case Do not over tighten snug is fine The single Silver Colored Screw must be installed to the single hole on the side of the Gun Holder Once again please do not over tighten this screw snug is fine If you do not intend on using the Gun Holder you may insert the appropriate screws as mentioned above to block the holes GUN HOLDER USE Place the Hose Connector base of the Gun Handle over the shaft of the Gun Holder shown in above illustration Please ensure it is fully set down to the base of the shaft The Spray Gun will now sit station ary The Gun can be left on the Holder for any length of time It is a convenient resting place between spraying and ideal for filling the Gravity Cup 22 Always store the unit inside in a dry location Store on the floor if in a basement setting The operator must wear shoes and the floor must not be wet A FIRE AND EXPLOSION HAZARD Turbine must not be used in an area contaminated by volatile or flammable mater
25. ssor is NOT needed to pressurize the Fuji Spray 2 Qt Pressure Pot The Fuji Spray 2 Qt Pressure Pot Assembly 5445 has unique features These features combined with additional pressure from the Fuji Spray 4 stage Turbine allows the user to connect the larger capacity pot to the Turbine system without the need for a compressor To connect the Fuji Spray 2Qt Pressure Pot Assembly remove the cup assembly and the pressurizing tube 2024 from the spraygun For XPC Connect your material line fluid hose to the fluid coupler 8005 on the gun For GXPC You will need to order an additional L Fitting 9060 Attach this L Fitting to the G Fluid Coupler 9051 and connect your material line fluid hose to the other end of the L Fitting You must block off the air that would normally go from the gun to the cup assembly This nipple can be covered with Nipple Cap 5411 PRESSURE POT USE FOR 3 STAGE If you use a 3 stage Turbine or lower a compressor IS NEEDED TO PRESSURIZE THE POT PLEASE NOTE The Fuji Spray 2 Qt Pressure Pot Assembly 5445 has been designed for Turbine use and is NOT compatible with a compressor However you are able to hook up a standard 2Qt Pressure Pot with a compressor To connect to a Pressure Pot remove the cup assembly and the pressurizing tube 2024 from the spraygun For XPC Connect your material line fluid hose to the fluid coupler 8005 on the gun For GXPC You will need to order an additional L Fitt
26. stance It s impossible to produce a large spray pattern if you hold the spraygun too close to the object there is no room for the fan pattern to expand As you move closer with the gun the fan will become a smaller size So for instance what was 10 wide at a distance of 8 becomes about 2 fan at 2 distance When you want to paint something that is let s say 2 across and 6ft long you will find it much easier to follow the object if you move the gun closer This will give you the ability to control your pass from side to side properly without wandering all over the place Plus it will reduce overspray Imagine spraying 1 2 chair spindles from 8 away with a spraygun when you don t have bristles as you do with a brush to help guide you it s very difficult So simply adjust the pattern to be smaller and cleaner pattern control knob 6073 and move in close until the fan is the exact same size as the spindles Once you are close you will be able to guide the spraygun easily and it will not be as important to have a completely steady hand As an aside it is usually not possible to bring the sprayhead close to the object with other methods of spraying high pressure for instance Doing so would produce bounceback The pressure is much less with turbine HVLP so this is not a problem THE PRESSURE TUBE When spraying never turn the gun upside down The cup should never be higher than horizontal The 1 Quart cup must always be lower
27. than the gun On the gravity gun it s the opposite the cup must be higher than the gun at least no lower than horizontal Upon stopping spraying for any reason first turn off the turbine Disconnect the hose and then carefully open the cup to release pressure It s best to hang up the gun use any type of hook or rod for this Do not stand the gun on a bench or even the floor because it will always be prone to falling over which could damage the spraygun and cause paint to flow up the pressure tube and into the spraygun Any paint in the pressure tube 2024 or nipples 2023 the tube is attached to causes reduced amounts of paint through the gun This is because the cup pressure is too low Air is being restricted through the nipples by the paint blockage The symptom will be little or no paint and the reason will always be the nipples or pressure tube being clogged with dried paint We suggest ACTUAL SPRAYING TECHNIQUES The spraygun should be held perpendicular to the surface at all times HOLD THE GUN NO MORE THAN 8 20cm AWAY FROM THE SURFACE TO BE PAINTED But closer is ok CORRECT METHOD Start moving the spraygun in the direction you want to spray and press the trigger Between each successive pass overlap by about a quarter INCORRECT METHOD Never for any reason point the spraygun directly at the face or head of a person PRESSURE POT USE FOR 4 STAGE If you use a 4 stage Turbine or higher a compre
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