Manual: ITX-A - ADB Airfield Solutions
Contents
1. 6 2012 ADB Airfield Solutions All Rights Reserved 96A0438 Rev A 7 25 12 2 3 Installation 2 3 1 Unpacking 2 3 2 Installation Procedure Options 2 3 3 Maintenance 2 3 4 Troubleshooting L 830 L 831 ADB Isolation Transformers Installation L 830 L 831 ADB airfield isolation transformers installation procedures are covered in this section The isolation transformers are shipped ready to install in the airfield series circuit WARNING A Read installation instructions in their entirety before starting installation Do not install a damaged isolation transformer in any circuit Do not disconnect an isolation transformer from an operating series circuit Extreme voltages will result along with a possibility of an arc flash explosion Failure to follow this instruction can result in injury or equipment damage Inspect the isolation transformer prior to installation Look for cracks and cuts in the cables If you note any damage to any equipment file a claim with the carrier immediately The carrier may need to inspect the equipment The following diagrams show the two main option for isolation transformer installation S 5 T Light Flange Ring FAA L 868 Base Rubber Grommet Conduit Isolating Transformer Earth Terminal if any Primary Connectors Secondary Connectors DONDA WN 5 B U f E E Deep Base Application Primary Cable Stake M2. L 830 L 831 ADB Isolation Transformers User Manual 96A0438 Retain for future use Rev 7 25 12 Airfield Solutions L 830 L 831 ADB Isolation Transformers 96A0438 Rev A 7 25 12 Disclaimer This manual could contain technical inaccuracies or typographical errors ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change Details and values given in this manual have been compiled with care They are not binding however and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights Warranties Products of ADB Airfield Solutions manufacturer are guaranteed against mechanical electrical and physical defects excluding lamps for a period of one year from the date of installation or a maximum of 18 months from date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made ADB Airfield Solutions will correct by repair or replacement at its option equipment or parts which fail because of mechanical
3. 2 2 5 Environmental Conditions 2 2 6 Common Order Parts Supplied sss sees 4 E ale Tis R eee TTT 5 2 2 8 Electrical Characteristics sees ereer 6 219 IMS tall AU OM TTT 7 2 32 Unpacking esaa sl eh et NE au Pa ae a aia ea T 2 3 2 Installation Procedure Options sese nanna nanna 7 2 38 35Maintena nce isse a rr aa ar a TA Tr rt la 7 23 4 Troubleshooting is iii em ee a Nan nt 7 2012 ADB Airfield Solutions All Rights Reserved iii L 830 L 831 ADB Isolation Transformers 96A0438 Rev A 7 25 12 C o 3 3 7 2012 ADB Airfield Solutions All Rights Reserved 96A0438 Rev A 7 25 12 1 0 Safety 1 1 To use this equipment safely 1 1 1 Additional Reference Materials 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Storage L 830 L 831 ADB Isolation Transformers Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manual Task and equipment specific warnings are included in other sections of this manual where appropriate WARNING Read installation instructions in their entirety before starting installation e Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching
4. NFPA 70B Electrical Equipment Maintenance NFPA 70E Electrical Safety Requirements for Employee Workplaces ANSI NFPA 79 Electrical Standards for Metalworking Machine Tools OSHA 29 CFR Part 1910 Occupational Health and Safety Standards gt National and local electrical codes and standards The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of the company operating this equipment to ensure that its personnel meet these requirements Always use required personal protective equipment PPE and follow safe electrical work practices WARNING Using this equipment in ways other than described in this manual may result in personal injury death or property and equipment damage Use this equipment only as described in this manual ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard unintended applications of its equipment This equipment is designed and intended only for the purpose described in this manual Uses not described in this manual are considered unintended uses and may result in serious personal injury death or property and equipment damage
5. electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB Airfield Solutions reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repaired product labor or consequential damages of any kind the exclusive remedy being to require such new parts to be furnished ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB Airfield Solutions warranty is limited to that extended by the original manufacturer This is AD
6. fully functional Do not operate the system if these devices are not working properly Do not deactivate or bypass automatic safety interlocks or locked out electrical disconnects or pneumatic valves Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipment if standing water is present gt Use this equipment only in the environments for which it is rated Do not operate this equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments e Never touch exposed electrical connections on equipment while the power is ON 1 1 4 2 Material Handling Precautions CAUTION A This equipment mav contain electrostatic sensitive devices e Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not
7. B Airfield Solutions sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed Trademarks General notice other product names used here are for identification purposes only and may be trademarks of their respective companies Proprietary Information This information carrier contains proprietary information which shall not be used for other purposes than those for which it has been released nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopy recording or otherwise without the prior written permission of ADB Airfield Solutions No patent liability is assumed with respect to the use of the information contained herein Neither is any liability assumed for damages resulting from the use of the information contained herein ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alter
8. DB Airfield 977 Gahanna Pkwy lutions USA Columbus Ohio 43230 USA Solutio Telephone 1 614 861 1304 Fax 1 614 864 2069 Wwww adb airfieldsoluti ris com 96A0438 2012 ADB Airfield Solutions All Rights Reserved
9. Unintended uses may result from taking the following actions Making changes to equipment that are not recommended or described in this manual or using parts that are not genuine ADB Airfield Solutions replacement parts Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards gt Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions equipment Allowing unqualified personnel to perform any task CAUTION If equipment is to be stored prior to installation it must be protected from the weather and kept free of condensation and dust Failure to follow this instruction can result in injury or equipment damage 2012 ADB Airfield Solutions All Rights Reserved 1 L 830 L 831 ADB Isolation Transformers 96A0438 Rev A To use this equipment safely 7 25 12 1 1 4 1 Operation WARNING Only qualified personnel physically capable of operating the equipment and with no impairments in their judgment or reaction times should operate this equipment Read all system component manuals before operating this equipment A thorough understanding of system components and their operation will help you operate the system safely and efficiently e Before starting this equipment check all safety interlocks fire detection systems and protective devices such as panels and covers Make sure all devices are
10. any parts Refer to FAA Advisory Circular AC 150 5340 26 Become familiar with the general safety instructions in this section of the manual before installing operating maintaining or repairing this equipment Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies e Install all electrical connections to local code gt Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local codes gt Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions e Allow ample room for maintenance panel accessibility and cover removal Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit
11. ation Transformers 96A0438 Rev A Introduction 7 25 12 2 2 8 Electrical ADB Isolation Transformer characteristics are documented in table 2 Characteristics Minimum Minimum Secondary Short Secondary Type Wattage Primary Power Efficiency secondary Full Circuited Load Ohms Maximum Open Watts Amperes Factor percent Load Amperes Amperes TE V L830 1 30 45 6 6 0 95 80 6 53 6 67 6 6 7 1 1 15 25 L830 2 30 45 20 0 0 95 80 6 53 6 67 6 6 7 1 1 15 25 L830 3 65 6 6 0 95 80 6 53 6 67 6 6 7 1 1 60 30 L830 4 100 6 6 0 95 85 6 53 6 67 6 6 7 1 2 44 70 L830 5 100 20 0 0 95 85 6 53 6 67 6 6 7 1 2 44 70 L830 6 200 6 6 0 95 90 6 53 6 67 6 6 7 1 4 82 100 L830 7 200 20 0 0 95 90 6 53 6 67 6 6 7 1 4 82 100 L830 8 300 6 6 0 95 90 19 8 20 2 20 0 22 0 0 90 70 L830 9 300 20 0 0 95 90 19 8 20 2 20 0 22 0 0 90 70 L830 10 300 6 6 0 95 90 6 53 6 67 6 6 7 1 8 25 135 L830 11 300 20 0 0 95 90 6 53 6 67 6 6 7 1 8 25 135 L830 12 500 6 6 0 95 90 19 8 20 2 20 0 22 0 1 35 70 L830 13 500 20 0 0 95 90 19 8 20 2 20 0 22 0 1 35 70 L830 14 500 6 6 0 95 90 6 53 6 67 6 6 7 1 12 0 230 L830 15 500 20 0 0 95 90 6 53 6 67 6 6 7 1 12 0 230 L830 16 10 15 6 6 0 95 70 6 53 6 67 6 6 7 1 0 34 8 0 L830 17 20 25 6 6 0 95 70 6 53 6 67 6 6 7 1 0 57 8 0 L830 18 150 6 6 0 95 85 6 53 6 67 6 6 7 1 3 58 70 L830 19 150 20 0 0 95 85 19 8 20 2 20 0 22 0 3 58 70
12. ations to this product ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products Copyright 2012 by ADB Airfield Solutions All rights reserved ii 2012 ADB Airfield Solutions All Rights Reserved 96A0438 Rev A L 830 L 831 ADB Isolation Transformers 7 25 12 TABLE OF CONTENTS L 830 L 831 ADB Isolation Transformers sese ee ee eee ee ee eee ee eee ee i 1 0 Safety sance Ba Ae ee RR Oe eee teed 1 1 1 To use this equipment Safely su 1 1 1 1 Additional Reference Materials sss eee 1 1 12 Qualified Personnel T 1 1 1 3 Intended USE iuris ii ok eue Peta then ead se te een eet es teeta eee ass 1 1 44 Storage i ner tec eed eme 1 DRE Operation aoira hens T 2 1 1 4 2 Material Handling Precautions eee eee eee ee eee eee 2 1 1 4 3 Action in the Event of a System or Component Malfunction 2 1 1 4 4 Maintenance and Repair nnnnnnnnennnnn nn nnnr nn 2 2 0 Isolation Transformers for Airfield Lighting Systems 3 eda SAbout this Manual i 3ssitii TTT 3 2 1 1 How to work with the manual nanna 3 2 1 22Record of changes iii iii ie 2 1 3 Icons used in the manual 2 2 SINtFOGUCTION ia ren din a E Side eed as ek eines 221 JUSEST 1510 a nn prec tute tgs ese ideds Sava te leareest iene a a 22 2 Features 3 l k he ye ea eee el el ee ee tu 2 29 ElectriCal Supply i is ju a ea ra eth Abe a E 212 4 PACKAGING I
13. be brought in contact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces e The tip of the soldering iron must be grounded Electronic modules and components must be stored and transported in conductive packing 1 1 4 3 Action in the Event of a System or Component WARNING Malfunction Do not operate a system that contains malfunctioning components If a component malfunctions turn the system OFF immediately Disconnect and lock out electrical power e Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual 1 1 4 4 Maintenance and Repair WARNING Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment Disconnect and lock out electrical power Always use safety devices when working on this equipment Follow the recommended maintenance procedures in the product manuals gt Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all conductive equipment Use only approved ADB Airfield Solutions replacement parts Using unapproved part
14. e 971 4372 4970 Fax 971 4372 4975 ADB N V S A 39 47 Boulevard Ornano 93200 Saint Denis France Phone 33 1 4922 9250 Fax 33 1 4922 9255 ADB Airfield Solutions GmbH amp Co KG Von der Tannstr 31 90439 Nurnberg Germany Phone 49 911 9239 1287 Fax 49 911 2852 582 ADBN V Asia Pacific Regional HQ Unit C 9 3 1 Level 9 Block C Mines Waterfront Business Park No 3 Jalan Tasik The Mines Resort City 43300 Seri Kembangan Selangor Malaysia Phone 603 8941 4868 Fax 603 8942 4869 ADB Airfield Solutions Netherlands Prinses Beatrixlaan 614 Office D3 14 2595 BM Den Haag The Netherlands Phone 31 0 70 304 3611 Fax 31 0 70 333 8094 ADB Airfield Solutions Ltd 2nd Floor 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa Phone 27 11 234 6768 Fax 27 11 234 6739 ADB Unit 44 Business Innovation Centre Binley Business Park Harry Weston Road Coventry CV3 2TX United kingdom Phone 44 0 1455 883130 Fax 44 0 1455 883179 ADB Airfield Solutions Leuvensesteenweg 585 B 1930 Zaventem Belgium Phone 32 2 722 17 11 Fax 32 2 722 17 64 info adb adb air com www adb air com The information contained in this document is subject to change without notice ADB reserves the right to make changes and improvements to its products and assumes no responsibility for making these modifications on any equipment previously sold A
15. ed by the symbol shown below WARNING e Failure to observe a warning may result in personal injury death or equipment damage CAUTION e Failure to observe a caution may result in equipment damage 2012 ADB Airfield Solutions All Rights Reserved 3 L 830 L 831 ADB Isolation Transformers 96A0438 Rev A Introduction 2 2 Introduction 2 2 1 Uses 2 2 2 Features 2 2 3 Electrical Supply 2 2 4 Packaging 2 2 5 Environmental Conditions 2 2 6 Common Order Parts Supplied 7 25 12 Compliance with Standards FAA L 830 and L 831 AC 150 5345 47 Current Edition ICAO Aerodrome Design Manual Part 5 para 3 2 1 7a MIL MIL T 27535A Designed for use in airfield lighting systems to isolate low voltage lamps from the high operating voltages present on airfield series lighting circuits Quick and easy connection by means of factory molded L 823 plugs and receptacles Two single conductor primary cables 8 AWG 5 000 V with a molded Style 2 plug on one lead and a molded Style 9 receptacle on the other lead one two conductor secondary cable 12 AWG 600 V with Style 8 two pin receptacle Complete water tightness Cables are an integral part of the transformer and their sheath is molded in the transformer body May be buried directly in the ground exposed to the sun immersed in water and exposed to other weather elements The outer molded jacket is acid alkali and oil resistant and a
16. lso resists deicing fluids ozone and UV radiation Ambient temperature 67 F to 149 F 55 C to 65 C Operates at 60 Hz L 830 on series circuits rated up to 5 000 VAC NOTE The primary windings of the transformer are connected in a 6 6 A series circuit supplied by a constant current regulator The continuity of the series lighting loop is maintained even if one or more lamps supplied by individual isolation transformer secondaries are open circuited due to lamp failures In addition there is a complete separation of the high voltage primary and low voltage secondary windings Series circuit components and connectors must be installed per the recommendations shown in FAA AC 150 5340 30 latest revision There are many installation variables outside the control of ADB that may affect the overall circuit insulation resistance ADB Airfield Solutions is not responsible for series circuit insulation resistance requirements above the limits defined in FAA AC 150 5340 30 or AC 150 5340 26 latest revisions Table 1 Weight Style Part No Avg Weight Ib kg L 830 16 1ST010666010 2 6 1 2 L 830 17 1ST020666010 2 8 1 3 L 830 1 1ST045666010 3 0 1 4 L 830 3 1ST065666010 4 8 2 2 L 830 4 1ST100666010 5 9 2 7 L 830 18 1ST150666010 7 4 3 4 L 830 6 1ST200666010 9 5 4 3 L 830 10 1ST300666010 11 8 5 4 L 830 14 1ST500666010 16 5 7 5 ADB Isolation Transformers are constructed for continuous o
17. ount Application ADB Isolation Transformers require no maintenance To inspect an isolation transformer for possible damage 1 Tagout Lockout the circuit using local procedures 2 Inspect the entire assembly if an isolation transformer fault is suspected To test a secondary circuit on a live airfield USE EXTREME CAUTION Tagout Lockout the circuit using local procedures Place the current testing device around the secondary wire Energize the circuit and note the secondary current Tagout Lockout the circuit using local procedures and remove current testing equipment POO IN 2012 ADB Airfield Solutions All Rights Reserved 7 L 830 L 831 ADB Isolation Transformers 96A0438 Rev A 7 25 12 Installation 5 D m a D 3 2012 ADB Airfield Solutions All Rights Reserved L 830 L 831 ADB Isolation Transformers User Manual Registered office ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Phone 1 614 8611 304 Fax 1 614 8642 069 Other addresses ADB Airfield Solutions Ltd 5500 North Service Road Suite 1108 Burlington Ontario L7L 6W6 Canada Phone 1 905 331 6887 Fax 1 905 331 9389 ADB Airfield Technologies Ltd 01A Unit 9F LSH Plaza 8 Wangjing Jie Chaoyang District Beijing 100102 P R China Phone 86 10 8476 0106 Fax 86 10 8476 0090 ADBN V Dubai Silicon Oasis Wing D Office D 309 P O Box 341218 United Arab Emirates Phon
18. s or making unapproved modifications to equipment may void agency approvals and create safety hazards e Check interlock systems periodically to ensure their effectiveness Do not attempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment gt Use tools with insulated handles when working with electrical equipment 2 2012 ADB Airfield Solutions All Rights Reserved 96A0438 Rev A 7 25 12 L 830 L 831 ADB Isolation Transformers Isolation Transformers for Airfield Lighting Systems 2 0 Isolation Transformers for Airfield Lighting Systems 2 1 About this manual 2 1 1 How to work with the manual 2 1 2 Record of changes 2 1 3 Icons used in the manual This manual covers all information pertaining to the ADB Airfield Isolation Transformers The manual shows the information necessary to e Install and maintain ADB Isolation Transformers in an airfield application 1 Become familiar with the structure and content 2 Carry out the actions completely and in the given sequence Page Rev Description Checked Approved Date All A Released Manual For all WARNING symbols see the Safety section Carefully read and observe all safety instructions in this manual which alert you to safety hazards and conditions that may result in personal injury death or property and equipment damage and are accompani
19. utdoor service at temperatures from 67 F to 149 F 55 to 65 C ADB Isolation Transformers operate as designed buried in the ground and submerged in water with up to 5 000 Volts potential between the primary windings and ground L830 L831 Isolation Transformer see ordering codes Heat Shrinkable Airfield Lighting Kit as required 2012 ADB Airfield Solutions All Rights Reserved 96A0438 Rev A L 830 L 831 ADB Isolation Transformers 7 25 12 Introduction 2 2 7 Ordering Codes Ordering Code 1STXXXXXXX10 Power Range mire 010 10 15 W L 830 16 020 20 25 W L 830 17 045 45 W L 830 1 065 65 W L 830 3 100 100 W L 830 4 150 150 W L 830 18 200 200 W L 830 6 300 300 W L 830 10 500 500 W L 830 14 a Primary Current 6 6 6A Secondary Current 6 6 6A Frequency 6 60 Hz Grounding Connection 0 Without ground c fe o Ej 9 L Ordering Code FAA Rated Prim Sec Style Watts Hz Amps Amps Part No L 830 16 10 15 60 6 6 6 6 1ST010666010 L 830 17 20 25 60 6 6 6 6 1ST020666010 L 830 1 30 45 60 6 6 6 6 1ST045666010 L 830 3 65 60 6 6 6 6 1ST065666010 L 830 4 100 60 6 6 6 6 151100666010 L 830 18 150 60 6 6 6 6 151150666010 L 830 6 200 60 6 6 6 6 1ST200666010 L 830 10 300 60 6 6 6 6 1ST300666010 L 830 14 500 60 6 6 6 6 18T500666010 2012 ADB Airfield Solutions All Rights Reserved 5 L 830 L 831 ADB Isol
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