Home

- Avanti Online

1. 28 User s Installation and Maintenance Manual E04 ROS 5 5 OUl OF SeMnmiCer ded NTN sues eens ae cues oun 29 GO MAMNeENANCE iux CE AC eee ens eee n E ee ao i 30 6 1 Maintenance planning s aai eso de CERE oe SEER ROO 30 SAE RR ERE NOTET ee eee cee RR ee SR NE ee ee 30 6 3 Daly INSPCCHON ne xu eee a d 30 6 4 Anual inspection Siew Sed ee RR we 31 EM E PIONS EET TET fase be ea a wae eee be SE 31 6 4 2 Ladder 1001 31 6 4 3 Guiding TOES wre ete mt Or oe Rex o cee 32 6 4 4 Anti dearilment brackets 000 eee eee eee hh mh nth 33 6 4 5 Torques assurallb Gs au 64 86 Rode RE A Ow Rc ew ADAC 33 6 4 6 Overload static and dynamic testS 0 0 00 ce ees 34 64 7 MOLO OFOUD 32 4 hws
2. 37 10 4 After service lift is put into 37 11 installdHODuusudis WC E a 37 Ill WTIGISQUISIIODES a bes oo e ee Coed beets 37 11 2 Caution on 0 38 11 3 Assembly in tower factory 1 2 2 00 hr nn 39 11 3 1 Top tower 39 11 3 2 Intermediate tower sections 39 11 3 3 Bottom tower section 39 114 Assembly OF SINE unc Deci Ie ee Rc Gr CIE Ne ee ca vs aoe we 40 11 5 Electric adjustment on Site 1 0 ees 41 11 6 Alignment labels installation es 41 12 DISASSCMDIING 565464 soon ca dae ee ee Ee ee ee er Oe e CC eee bee eee midi 41 19 Inspectio
3. i O OOOOOOOO OOOOOOOO O OO OOOOOOO OOOOOOO OO 000 OOOOOO OOO P OOOOO OOOO 1565 0 9 OOOO OOOO OOOOO OOOOOO OOO OOOOOO OO OO 3339880800 088688868 OOOOOOOOOO OOOOOOOOOO OOOOOOOOOO OOOOOOOOOO 0000000000 OOOOOOOOOO 0000000000 O OOOOOOOO OOOOOOO0 O OO OOOOOOO OOOOOOO 090 OOOOOO OOOOOO OOO T 0900 OOO000 OOOOO C000 000 OOOO ooo ooo OOOOOGO OO OO 999 O O OOOOOCOOO _ O _ OQOOOOO OO 00_ 090 60 OOO OOOOOO OOOO OOOOO OOOOO OOOOO OOOO 200 ocQ9OOOO OOOOOO OOO OQ 0000000 0000000 OO O OOCOOOOO O 9270828988 8898888008 4990 000000 _ OOOOO OOOO ple hp OOOOD 6600 OOOO lele OQGOODO OOO ooo OQOODOO OO OO OOOOOOO Ec AE Oo eOO000DOOOOO CY N co NI
4. 15 o o VIAN TANG s rer scs Oe N Qo rca ee ee ew Na e 17 ae ere ROC EROS Y acid eos mE EP RE RS OI EEUU eee 18 3 9 1 Bottom platform control box 18 3 9 2 Cabin CONUC BOX evs ete ed pan ied E aoe oe et ee RECIPE EROR a mh Rot 19 3 9 3 Top control DOX usu cC crac RC ORC Re e RO 20 3 9 4 Mid tower junction box 20 94D Service litt GOONS 205 522 3737 2375 38 23 93 9 848 ENE RENE REOR sees 21 Sl TOD MELE or veer roe ret CO PRE Re et ERR Ri Re RR RE 22 9 12 BOHOM Da EO uc saca 1nd eh RON eGR 38 1 ot 8 i b a ee Be RL FO 23 3 13 TOD safety 2a cos gom ee 303 CR RC OC E Red ow CO We OR Eon a a e 23 S14 Bottom Safely SIOP Jaret one 9c tt Rice esp dct os e 23 3 15 Top obstruction device oad cee ees eed eK eh eh E XC eet ee dee S RR 3 RC CRUS RR A CR RC 24 3 16 Bottom obstruction device
5. ed ceed RR Rr nee ee 26 4 Lilt OGG cese ies ARES EB Ve Pa bees LESER RE RI ERSTE T ES 27 ZI CAUNONS 242 6 44 0 TTE EDITED RNR RRR es 27 4 2 Prohibited USCS uc aio oe ee RE Ka dae 27 4 3 Operation from inside the 001001 27 4 4 Operation from bottom platform 27 4 5 Operation from top platform 27 4 6 Landing allgrimebl 2 ited oe ke Ree ee ee Ems ee es 27 4 7 Enter and exit cabi 27 4 8 Lateral WINGOWS 2 xcu ee BOR ORC Rd 28 4 9 Emergency stop button c 6426 2604 EROR RR DR 28 4 10 Manual operation 2 0 0 hrs 28 4 11 THESE DIGITORITIS w osc a ome ecw a eee a a eee f D 0 c 6 nc Phew ate Re RE hades 28 4 12 Service ladder
6. 24 3 16 1 Without bottom limit switch configuration es 24 3 16 2 With bottom limit switch configuration 24 3 17 Emergency top and bottom limit switch 24 3 18 Top and bottom mechanicalstops 24 3 19 SYSTEM uiuo uses Send cR cC CR Se Ec i d 25 3 20 Guiding and anti derailment system l llle ens 25 3 21 Overlodd TINNED is 54 20 21 aep ic X Fears St oes uen aca X eee 25 3 22 Manual descent system s 606 a6 m need ead ewe eed 25 3 23 Rest platforms i o m god Enix each Oh ere ww Root Y ides ae Cee ew ee 25 3 24 ANGHOF POINTS TOF PPE 5 4 cs 3cs 254 hea E Rc Oe Bae eee Ro Oe 26 3 25 Information signs and documentS 0 00 ee eee 26 3 20 Mermal ont nmn 26 2 Warning MOMS eiee TO LOCI ns esis COLO TIT 26 SO ide REIR RENTE ig Se bo OG ia ETT TERT 26 3 29 Differential Corttloller 222
7. Ord eee e ee 34 6 4 7 1 Gear DOX 34 6 4 7 2 Centrifugal brake 0 ce es 34 6 4 7 3 Motor DraKG 34 6 5 Ordering Spare Dal S sersa iram CC c a A C RAE ee ae ee 34 TROUDIESNOOUNG i us gr RC UR UE S IP RSE Ewe OOO ee ee ew 35 BS TransDOEFE sias ECCO es OG d UO ee ee 36 AE A MIC REP 36 8 2 Installation accessories 36 0 9 WASESECHONS neresna ir arde ci Re d wee HOR ae be Rn acta E eas dcos Ge n c Re A 36 9 Delvery INSDCCUON saca xod c do CIC SCC e E 8 ee ew o R8 el e 36 10 Slorgde 446404000 Gans SR Rn e e P qois BR EU C AC rH HE WD Pda 37 10 1 Before installation of service lift on WTG tower 60101 37 10 2 After installation of service lift on WTG tower section 00000 ee eee eee eee 37 10 3 During WTG tower erection
8. s LE D S 3 16 Bottom obstruction device 3 16 1 Without bottom limit switch configuration The bottom obstruction device interrupts descent if 1 It encounters an obstacle 2 It reaches the bottom platform Ascent is still possible i e to remove the obstacle 3 16 2 With bottom limit switch configuration The bottom obstruction device interrupts descent if it encounters an obstacle The bottom limit switch interrupts descent if the service lift reaches the bottom platform 24 AVANTI Service Lift for Wind Turbines E04 R03 BOTTOM LIMIT SWITCH BOTTOM LIMIT TL F le 5 Vo ET S Dr e e hh Rs vinden PR S P adalat AY Ls ir g fle be 2 e D omi s BOTTOM 3 ry STOP BOTTOM OBSTRUCTION SWITCHES 2x 3 17 Emergency limit switch The emergency limit switch interrupts the control if top limit switch or top obstruction switches fail or if bottom limit switch or bottom obstruction switches fail The emergency limit switch is triggered by the bottom limit plate and top limit plate located at bottom and by the top platforms respectively To release the switch at bottom platform temporarily remove the switch lever put the lever back afterwards and verify adjustment To release the switch at top platform perform manual descent some metres TOP LIMIT SWITCH
9. EMERGENCY LIMIT SWITCH E BOTTOM LIMIT SWITCH TOP LIMIT PLATE m PLATFORM SWITCH SAFE ZONE PLATE 3 18 Top and bottom mechanical stops Top and bottom mechanical stops are installed on the ladder and act as travel limits in case that the top or bottom limit switches and the emergency limit switch fail to trigger Mandatory for CE versions Optional for AECO version 2 Not available for CE versions Optional for AECO version Optional for CE bucket type version Mandatory for CE full sliding door version Mandatory for AECO version 3 19 Traction system The traction system is rack and pinion type The system has two motor group working on the same rack They are installed on the main frame of the cabin Each motor groups has a centrifugal brake a gear box a pinion and a brake motor Each motor brake includes a manual release lever allowing a manual descent in absence of electric current PINION GEAR BOX of emergency MOTOR HAND LEVER For manual descent 3 20 Guiding and anti derailment system The service lift is guided along the stiles of a ladder by means of ten guiding rollers An inductive sensor detects the presence of the stile If the stile is not detected bigger distance than setti
10. User s Installation and Maintenance Manual E04 R03 13 3 6 General arrangement of service lift inside a generic WTG pst D 14 a LL MEC r OS m Ll us ZEWA a L Ia 511i t mv ue coL LUE Nu Ea Li z 1 1 Ti r E UL OE TTT To HT Lh DAL STE TR TE NE EE h hA Rh The service lift features a travelling cable system This system consists of a cable that is connected from the service lift to a support installed above the middle of the tower height This way the cable travels with the service lift AVANTI Service Lift for Wind Turbines E04 R03 1 ToS To LESS P P BD Ep yg d B E Im Ieee Ss ee i E i E i Li P n ia E E i Fl E T E E ix L T a i a HEMI LER LOGER 4 11 112 lt e mar eee ee ce ae lif TT US Top mechanical stop Top platform fence Top platform Service lift Intermediate support Travelling cable Ladder rack Rest platform Bottom platform fence 10 Bottom platform control box 11 Bottom platform 12 Bottom mechanical stop 0 00 409 3 7 Service lift dimensions 3 7 1 Bucket type A 3 j
11. 2 Tum the internal door knob 120 anticlockwise until you hear a click 3 Open the door leaf 2 4 Open the door leaf 1 5 Hold the cabin handles and climb up the cabin steps 6 Climb down the platform fence 7 Close the door leaf 1 8 Close the door leaf 2 until you hear a click from the door lock 9 f the door leaf 2 cannot be closed turn the external door knob 120 clockwise until you hear a click Then repeat step 8 Not applicable to CE versions Mandatory for AECO version 2 Optional for CE versions Mandatory for AECO version Optional for CE versions and for AECO version 4 Optional for CE bucket type version Mandatory for CE full sliding door version and for AECO version Optional for CE versions Not available for AECO version User s Installation and Maintenance Manual E04 R03 27 4 7 2 Full sliding door To enter the cabin 1 Open the door 2 Enter the cabin 3 Attach the shock absorber to the cabin anchor point 4 Close the door To exit the cabin 1 Open the door 2 Exit the cabin 3 Release the shock absorber from the cabin anchor point 4 Close the door 4 7 3 Top Bottom hatch To enter the cabin 1 Climb the ladder attached to the fall protection system or attach the shock absorber to the tower anchor 2 Openthe hatch 3 Attach the shock absorber to the cabin anchor point 4 Release the fall protection device or shock absorber from the tower anchor point t
12. Pm e olo e Y 9 9 9 9 ieee O0O00000000000000000 wD O O 6 60 O 0000000000 00 0 0 o o 6 9700000006800 9 o 0 9 0 0 0 amp 001 o 0000000000989 0 9 9 O O O O O O Q 9 Q 8 O O 0000000000000 8 O 9 9 O 8008000002008 8 0 0 O 088 0808 9 9 9 Optional for CE versions Not available for AECO version User s Installation and Maintenance Manual E04 R03 15 3 7 2 Full sliding door a a que 88 393 583 880 98833 j 355 i 2s 888 8 880 ds i o 00000000 eo 00000000 o0 00 e JE Se e L L 6092 N 1988 EL C MeRRRMMMMMNMR 0 iM Optional for CE versions priu tu Mandatory for AECO version e e o O O O 6 O O O O O O O O O O o O O O O O O O O O O O O 0 0 e 16 AVANTI Service Lift for Wind Turbines E04 R03 The main frame is a welded steel structure The traction and guiding systems are bolted to the main frame 3 8 Main frame S es
13. Check that the service lift components are mounted in accordance with the specifications and without any noticeable defects or missing components 2 Check that the traction system ladder rack amp pinion is not damaged or jammed 3 Check that the guided system is not damaged or jammed 4 Check that the two motor groups are in good conditions and not damaged 6 3 3 Functional inspection Check that the safeties are in place and working 6 3 3 1 BOTTOM PLATFORM CONTROL BOX 1 Main switch ON OFF Turn the ON OFF electric isolator on the bottom platform control box to the OFF position The green light shall be OFF The service lift shall not run Turn it ON the green light shall be ON 2 Emergency stop button The service lift shall not move UP DOWN Release the emergency stop button and drive the lift UP approximately 1 m 3 Press UP DOWN buttons on the control box The lift should travel upwards or downwards 6 3 3 2 CABIN CONTROL BOX 1 ON OFF selector Turn the ON OFF selector on the cabin control box to the OFF position The green light shall be OFF The service lift shall not be able to run Turn it ON the ready light green shall be ON The service lift shall be able to run 2 Emergency stop button Press the emergency stop button The service lift shall not move UP DOWN Release the emergency stop button and drive the lift UP approximately 1m 3 Fault light Press the emergency stop button the fault light red
14. of the cabin control box shall be ON 4 Top and bottom hatch Open the hatch the fault light red shall be ON and the lift shall not move UP DOWN 5 Service lift door Open the door the fault light red shall be ON and the lift shall not move UP DOWN 6 Drive the service lift DOWN until the bottom ob struction device hits the bottom mechanical stop The lift shall stop f Drive the service lift UP until the top obstruction device hits with the top mechanical stop The lift shall stop 8 Pull down the top hatch handle until the roof switch is activated the fault light red shall be ON and the lift shall not move 6 4 Annual inspection Annual inspection shall only be carried out by AVANT or qualified personnel authorised by AVANTI 9 6 4 1 Pinions Check that the pinions are free from deterioration damage or abrasion Measure the wear limit of the pinion on the primitive line and at 3 different points each separated 120 The A dimension shall be between 26 49 and 27 49 mm PRIMITIVE LINE The pinion replacement criteria is shown in the table below DIMENSION NEW PINION mm REPLACEMENT CRITERIA mm 6 4 2 Ladder rack The personnel shall inspect the full length of the ladder by climbing along the ladder 1 Check that the rack is free from deterioration damage or abrasion 2 Check that the ladder has no cracks dents or damages The detailed instructions of the measuring
15. Avanti Brazil Sistemas E licos S L P 455 85 9671 6336 Manufactured Under Process Patent NO 8 499 896 Registered in Europe Contents Page T united Waranty OCC e 0 3 RC e dic E es 7 AEN iso Prio AEEA ee adem Peewee pk 8 2 OOSEIVAUONS ESTO TITOLO ETE TOT TL RE 8 8 2 2 Oy MDO cars cea ee See ee Se ein RE ETE ERSTE EUER APER 8 Fars CANNONS RETI TRO OLI DTI 9 3 DGSCrIDUON acida d diae ben 10 FUIDOSE Cr oe Eure A CR WURDEN DA Y cp Oi 10 lt B20 esse 92 927A eed RARO IEAUE SR RR en Sees 10 S ENXCIUSIODS wr eaa dra EE AUR eas GER EOS oe ROLE BOR RC eRe d Rod e 10 3 4 Technical specifiCallOlis sei sur pad RUXUREA eee CR CR RC eee Se eS a ee 11 3 5 Service lift overview 12 3 6 General arrangement of Pegasus lift inside a generic wind turbine tower 14 3 7 Service lift dimensions
16. Height and angle The service lift can be installed on towers up to 150 m high and with a maximum inclination angle to the ladder axis of x2 and of 0 5 for every 3 m of ladder 11 1 2 Lift holes at platforms and air gap to tower parts The service lift must have an air gap of at least 25 mm around it along the tower to avoid collision with tower components and to avoid finger trapping The wind tower manufacturer must verify this as part of the integration process not only in the static position but also considering possible movement of components inside the tower as a consequence of the tower sway Optional for CE versions Mandatory for AECO version 2 Not available for CE versions Optional for AECO version User s Installation and Maintenance Manual E04 R03 37 The gaps on the loading side of the service lift shall conform to applicable requirements of 5 11 of ASME A17 1 2013 CSA B44 13 Service lift Less than or equal to 65 mm 2 5 in Between 90 mm 3 5 in and 150 mm 66 in Platform fence a Platform floor Greater than or equal to 25 mm 1 in The components subjected to possible movement inside the tower may include but are not limited to dampers cables doors hatches etc The service lift needs a gap of 500mm below the lowest landing area to accommodate the bottom buffers 11 1 3 Tower support brackets The ladder rack is attached to the tower structure at a distance o
17. Install and adjust upper ladder section at the top of the intermediate tower section see Fig 1 and installation drawing 2 Install the rest of the ladder sections from top to bottom see Fig 2 3 Install the rest platforms approximately every 9 m see Fig 3 and installation drawing 4 Install the electric cable arm support see Fig 5 and installation drawing 5 If platform switch on service lift is provided install a safe zone plate on the ladder at each platform 11 3 3 Bottom tower section 1 Install and adjust upper ladder section at the top of the bottom tower section see Fig 1 and installation drawing Optional for CE bucket type version Mandatory for CE full sliding door version Optional for AECO version User s Installation and Maintenance Manual E04 R03 39 2 Install the rest of the ladder sections from top to bottom see Fig 2 3 Install the rest platforms approximately every 9 m see Fig 3 and installation drawing 4 Position the cabin inside the bottom tower section ensuring that bottom guiding rollers are aligned with a ladder support see Fig 6 Mount the guiding rollers shafts into the correct holes green shafts into green coloured holes and orange shafts into orange coloured holes GREEN LABEL AND SHAFT ORANGE LABEL AND SHAFT de 4 7 is 5 Install the bottom mechanical stop and the bottom limit plate see Fig 8 and
18. control boxes at platforms CE without lateral windows configuration AECO configuration 2 10 11 2 DIU T 1 FAULT LIGHT RED It lights up when there is an activated switch of the safety circuit i e a door or hatch is open an emergency stop button is pressed the ON OFF selector is at the OFF position or a limit switch is activated 2 PLATFORM LIGHT GREEN It lights up when the lift reaches the bottom or top platform If the platform switch S18 is provided the light lights up when the lift reaches any platform 3 UP DOWN BUTTONS Press and hold the UP or DOWN button to ascend or descend respectively 4 OVERLOAD LIGHT YELLOW It lights up when the cabin is overloaded 5 EMERGENCY STOP BUTTON Press to interrupt any control function Turn pull to reset the control after neces sary verifications 6 ON OFF SELECTOR GREEN It lights up when all the switches of the safety circuit are deactivated and the ON OFF selector is at the ON position Select the ON position to enable control from the lift Select the OFF position to interrupt control from the lift 7 CABIN KEY LOCK CE with lateral windows configuration 8 READY LIGHT GREEN It lights up when the box has electrical current and all the switches of the safety circuit are deactivated 9 TRAPPED KEY LOCK Insert the trapped key
19. round cable To connect to bottom platform control box 4 12 pin connector for electrical round cable To connect to top platform control box 5 Connector for control signal To connect to bottom platform control box 6 Connector for control signal To connect to top platform control box Optional for CE versions and for AECO version 20 AVANTI Service Lift for Wind Turbines E04 R03 3 10 Service lift doors 3 10 1 Double door The main access to the service lift is done through the double door installed on the front The double door consists of two hinged door leaves that open outwards If the door is not closed property the fault light red will light up The steps inside the cabin are provided with non slip surface to mitigate the risk of falling When the door is open user s MUST BE attached with the The door can be opened at any time If the door is shock absorber to a cabin anchor point opened a safety switch that monitors the closed function will interrupt control A mechanical lock locks the door to the fixed front It presents two door knobs one outside of the cabin and one inside The door lock is unlocked by turning one of its door knobs 120 until you hear a click The door lock will then stay unlocked until the door leaves are closed again When the door leaves are finally closed the door lock will automatically lock MECHANICAL LOCK If the user is outside the cabin the external door
20. 07 CSA B44 7 07 taking into account any additional remarks mentioned above AS lt ing A J van Ommen Manager Business Unit Certification Issued in Amsterdam 27 10 2014 27 10 2017 Date of issue Valid thru Liftinstituut B V Buikslotermeerplein 381 P O BOX 36027 1020 MA Amsterdam Netherlands www liftinstituut com Registered at the KvK under number 34157363 F23 05 01 v8 0 Date of publication 4th CE Edition 10 2014 Revision 3 9 02 15 Manufacturer Avanti Wind Systems SL Avanti Wind Systems Inc Avanti Wind Systems Poligono Industrial Centrovia 5150 Towne Drive Building 4 No 518 Calle Los Angeles n 88 Nave 1 New Berlin Gangde Road XiaokunshanTown 50198 La Muela Zaragoza Wisconsin 53151 Songjiang District 201614 Shanghai Spain USA China P 34 976 149 524 P 1 262 641 9101 P 86 21 5785 8811 F 34 976 149 508 F 1 262 641 9161 F 86 21 5785 8815 E info avanti online com www avanti online com G MANAGEMENT Sales amp Service Australia Avanti Wind Systems PTY LTD P 61 0 7 3902 1445 China Avanti Wind Systems P 86 21 5 85 8811 Denmark Avanti Wind Systems A S P 45 4824 9024 Germany Avanti Wind Systems GmbH P 49 0 41 21 7 88 85 0 opain Avanti Wind Systems SL P 34 976 149 524 UK Avanti Wind Systems Limited P 44 0 1706 356 442 USA Avanti Wind Systems Inc P 1 262 641 9101 India Avanti Wind Systems PL P 91 44 6455 5911 Brazil
21. ARE EXPRESSLY DISCLAIMED BY AVANTI IF PURSUANT TO ANY APPLICABLE LAW TO THE EXTENT AN IMPLIED WARRAN TY CANNOT BE EXCLUDED AS PROVIDED IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY IS LIMITED IN TIME TO THE SAME DURATION AS THE EXPRESS WARRANTY PERIOD SET FORTH ABOVE BECAUSE SOME STATES DO NOT PERMIT LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES THIS MAY NOT APPLY TO A GIVEN CUSTOM ER THIS LIMITED WARRANTY GIVES CUS TOMER SPECIFIC LEGAL RIGHTS AND CUSTOMER MAY HAVE OTHER LEGAL RIGHTS UNDER APPLICABLE LAWS This disclaimer shall apply even if the express warranty fails of its essential purpose In any cases of dispute the English original shall be taken as authoritative User s Installation and Maintenance Manual E04 ROS 7 2 Introduction 2 1 Observations Only trained people may use this lift This manual must be available to staff at all times during installation maintenance and operation Additional copies are available from the manufacturer upon request All measurements are indicative only and subject to change without notice The pictures and sketches in this manual may not reflect the product aesthetics colours arrangement precisely This has no impact on the function or safety e 2 2 Symbols Symbol Signal word Safety instructions DANGER DANGER CAUTION Additional instructions ATTENTION e 1 IMPORTANT VERSION Meaning IMMEDIATE or possibly imminent danger IMMED
22. CO version 2 Applicable to CE bucket type only 5 Out of Service 1 Securing the service lift Bring the service lift all the way down until the lift reaches bottom platform 2 Turn off the main switch to prevent inadvertent operation of the lift Turn the main switch to the OFF position Power supply is now interrupted Mark the lift OUT OF SERVICE and padlock as necessary Contact AVANTI or qualified personnel authorised by AVANTI OUT OF SERVICE User s Installation and Maintenance Manual E04 R03 29 6 Maintenance A maintenance is required and necessary e To avoid premature wear e To prolong the lifetime of the machine e To maintain the level of safety which the service lift was designed and manufactured to 6 1 Maintenance planning The inspections shall be carried out filling in the v A Appendix B Inspection checklist and the Appendix C Inspection log sheet for future reference Frequency Carried out Inspection by checklist reference Control and safety devices A Guiding system Components Daily Supervisor So Final assessment 30 AVANTI Service Lift for Wind Turbines E04 R03 60600 6 2 Cautions Before any maintenance operation check that the service lift Is out of service If any faults occur during work Stop working If required secure the workplace and Rectify the fault Make sure that nobody is exposed to danger below t
23. During the manual descent the door and hatches of the lift shall be kept closed Always look through the perforated floor of the cabin to see if anyone is standing on the ladder Use the walkie talkie to report about the manual descent During the manual descent stop the service lift Just before reaching the bottom platform floor This way the bottom obstruction device will not get damaged The manual descents shall be of maximum 30 m Between two consecutive manual descents the user shall wait minimum 10 minutes for centrifugal brakes to cool down This way the premature wear of the centrifugal brakes will be prevented 0600 4 12 Rest platforms If use of rest platforms is needed 1 Climb up on the ladder to be one step above the rest platform 2 With the safety of all your PPE push down the rest platform with your foot 3 Once platform is properly supported on the rung stand over it with both feet 4 The rest platform returns to its folded position once it is not in use Always wear all the PPE and attach the fall protection device to the fall protection rail system of the ladder User s in a rest platform MUST ALWAYS BE attached safely to the fall protection system 4 13 Service ladder The service lift uses a ladder as support and guide In case of failure of the lift this ladder is used to evacuate people see Appendix A Safety measures gt Optional for CE versions Mandatory for AE
24. EA E mM Jd aN SAFE ZONE 2 M PLATE 2 zl Full sliding door Full sliding door 3 Z 6 6 Zz PLATFORM without windows with windows Ha SWITCH S18 ha D gt It is possible to manually release the guard locking sys tem in order to open the door between platforms for maintenance tasks or installation of WTG parts EXTERNAL MANUAL RELEASE OF INTERNAL MANUAL RELEASE OF GUARD LOCKING SYSTEM GU TSG GBS 5 69 5 TT TYE A 7277 000 50909 9999 99 000 A 0 299 od 09 GUARD LOCKING SWITCH 19 3 3 10 2 2 Interlock without monitoring configuration It features an interlock without monitoring that does not allow the door to be opened involuntarily In order to open the door the user must actuate a manual release button which is accessible from the inside and the outside of the cabin 3 11 Front windows The service lift features perforations that allow visibility inside the cabin Additionally the service lift may fea ture front windows to improve visibility Optional for CE versions Mandatory for AECO version 2 Mandatory for CE full sliding door version Not available for AECO version O
25. IATE or possibly imminent danger of hazardous voltage Potentially hazardous situation Potentially dangerous situation Useful tips for optimum working procedure Differentiation between CE Possible injury if not observed Death or severe injury Death or severe injury Light injury or material damage Damage to equipment or workplace None versions and AECO version Reference to written specification documentation 8 AVANTI Service Lift for Wind Turbines E04 R03 2 3 Cautions Use and daily inspection of the service lift shall only be performed by AVANTI or personnel authorised by AVANTI hired by the employer for the job at hand Installation and maintenance of the service lift shall only be performed by AVANTI or qualified personnel authorised by AVANTI hired by the employer for the job at hand Additionally these tasks may be per formed by qualified personnel authorised by a trainer authorised by AVANTI The personnel must be at least 18 years of age The staff must be familiar with the relevant accident prevention instructions and must have received proper training in these Personnel are obliged to read and understand this User s Manual Personnel shall wear PPE safety helmet full body harness shock absorber lanyard gloves safety shoes and a slider compatible with the safety line of the ladder at all times A copy of the User s Manual must be handed out to the personnel and must al
26. Original instructions AVANTI SERVICE LIFT User s Installation and Maintenance Manual Model Service Lift PEGASUS CE certificate of Pegasus CE versions EC Directive 2006 42 EC Article 12 Paragraph 3b Machinery Certificate Registration No 01 205 0823 14 B Certification body for machinery NB 0035 of T V Rheinland Industrie Service GmbH hereby certifies the company AVANTI WIND SYSTEMS S L Pol Ind Centrovia c Los ngeles 1288 E 50196 La Muela Zaragoza Espafia Conformity of the product Vertical Platform Service Lift Inside Wind Turbine Systems Type PEGASUS 250 kg Modification additional basket tool kit Technical data Ident No 20LP0001 Type of drive Electric Pinion Rack Max Lifting height 150 m Max load capacity 250 kg 2 People Max Lifting speed 0 33 m s with the requirements defined in Annex to Directive 2006 42 EC on machinery and amending Directive 95 16 EC of the European Parliament and the Council in May 2006 on the approximation of laws regulations and administrative Member States relating to machinery Proof has been furnished on the basis of an EC Type Examination Report No AE COL 00022 12 from 03 02 2014 and is valid subject to compliance with the requirements stated in this document This certificate is valid until 17 09 2018 Certification body Notified under No 0035 Head Certifier Tb 9 Berlin 28 02 2014 f Eberhard Frejno T V Rhei
27. SS D 9 9 SO EE PNY eh 00 0 asa s N 2 v e kw ox X Xx k k ox X k k x X Xx X xk x k m X x kh i x SR xS NO Ron pe bb pM E CU aah ANS NN RE ERE RN SR ER n SN BG fS DODUDO00U0C LE ME CREED 00000000000 DODODOOO00 100 ACHES DOOOO0QU CEDE CE ECCE CC A A Z22Z2OoAAAAAAAIIIIIIILLLLLL LLLLLLLLLLLLLLLLLLLLLLLLLLA DU he 010 Ne 00 00 M COMUNE A NN NN NN NN NN NN ANN NN NUN NR RN SN NN NN S SN x X X I XR XR HR RK AX KR ee eee k X X X XN x 2 RR Li m e Y he Li A P E Pi you xk RRR Aa ANON RR RRR RRR CN se va UF YELL A a 7 My a pS 7 fe x Pis an 5 HILL pe S Main frame 2 Guiding rollers top 3 Guiding rollers bottom 4 Evacuation ladder 1 User s Installation and Maintenance Manual E04 R03 17 5 Traction system 2 Motor groups Counter guiding rollers 6 Anti derailment brackets 7 Pinions 8 3 9 Controls 3 9 1 Bottom platform control box CE Call only configuration CE Send and call configuration AECO configuration 1 ON OFF MAIN SWITCH 2 UP DOWN LIGHTS GREEN Lights up when the lift is go
28. all be marked to indicate their position once the final tightening torque is applied Check the tightening torque of all the screw connections using an approved and calibrated torque wrench in each of the following cases 1 In the tower factory during the assembly of the ladder section to the tower section 2 On site during the pre commissioning and in each annual inspection The correct tightening torque of each screw connection is listed the following tables Motor group TORQUE Nem METRIC ASSEMBLY IN TOWER FACTORY ASSEMBLY ON SITE Gear box mee 2 Motor group EN 3 Motor EN s NW LX ANSA KE S d Xe QON EGP Lo Ys ON 6 W Cabin TORQUE Nem ASSEMBLY IN TOWER FACTORY Fall protection an a 12 Roller shafts om Counter roller 12 50 50 ASSEMBLY JOINT METRIC ON SITE guide shafts Main structure 7 Anti derailment brackets 1 0 30 30 Mandatory for CE versions Not applicable for AECO version User s Installation and Maintenance Manual E04 R03 33 TORQUE Nem 2 If needed replace the gasket of the gear box cover and Ladder re fill with oil as needed ASSEMBLY IN ASSEMBLY 3 Then close the cover of the gear box and apply the TOWER ON SITE correct torque to the screws JOINT METRIC FACTORY 6 4 7 2 Centrifugal brakes x the hour counter reads 90 h or more since the last inspection of the centrifugal brakes follow the ste
29. and turn to ON position then the control box has electric current 10 MANUAL AUTO SELECTOR GREEN It lights up when the box has electrical current and all the switches of the safety circuit are deactivated Turn to the MANUAL position to enable control from the cabin control box and to interrupt control from the platform control boxes Turn to the AUTO position to enable control from the platform control boxes and to interrupt control of the cabin control box 11 ON OFF SELECTOR Select the ON position to connect the electric current Select the OFF position to disconnect the electric current A buzzer is included on the cabin control box The send and call buttons of the platform control boxes have a delayed response function This way persons next to or inside the cabin are warned of imminent movement of service lift and can act accordingly Optional for CE versions Not available for AECO version 2 Optional for CE bucket type version Mandatory for CE full sliding door version and for AECO version Optional for CE versions and for AECO version Not available for CE versions Mandatory for AECO version User s Installation and Maintenance Manual E04 R03 19 3 9 3 Top platform control box CE Send and call configuration CE Call only configuration 1 UP DOWN LIGHTS GREEN They light up when the lift is going up or down respectively 2 READY LIGHT GREEN It lights up when the box has el
30. bin light can be disattached from the cabin to allow to place it where convenient during maintenance tasks 26 AVANTI Service Lift for Wind Turbines E04 R03 3 27 Warning lights A set of warning lights is mounted on the top and on the bottom of the service lift The flashes warn that the service lift is moving 3 28 Platform fences The platform fences protect users from falling through the service lift hole at platforms These platform fences shall comply with e EN 14122 3 for Pegasus CE bucket type version They shall have non slip rails or steps facilitating access to the lift and to the guiding ladder from the platforms and shall have no doors e EN 14122 3 for Pegasus CE full sliding door version They shall feature a fence door monitored by a guard locking system or a trapped key system preventing any movement of the lift if the fence doors are not closed and locked e 5 11 of ASME A17 1 2012 CSA B44 13 for Pegasus AECO version Given that call function is included the fence doors shall be monitored by a guard locking system or a trapped key system preventing any movement of the lift if the fence doors are not closed and locked 3 29 Differential controller 2 The service lift is equipped with a differential controller that interrupts control after 1 second in case of a motor malfunction i e a motor is not working or the motors are rotating at different rpm or in case of a safety switch malfunction i e
31. bited uses The following prohibitions shall be observed when N using the service lift The consequences of not following them are extremely hazardous to the physical integrity of the users 6 It prohibited to 1 Usethe service lift beyond its intended purpose 2 Operate the lift without following the safety warnings and operating instructions 3 Load the service lift more than its rated load 4 Try to repair machine components Only personnel from AVANTI or N qualified personnel authorised by AVANTI are allowed to carry out service on the service lift 5 To travel on service lift roof 6 To use the emergency manual release of door lift or fence doors during normal use f To manipulate switches or safeties 8 To disattach trapped key from wire rope 9 To have a second trapped key 4 3 Operation from inside the cabin 1 Turn the ON OFF main switch of the bottom plat form control box to the ON position 2 Open the door climb the fence railing and go inside the cabin and close the door 3 Turn the ON OFF selector of the cabin control box to the ON position 4 To go up or down press and hold the UP or DOWN button as needed 4 4 Operation from bottom platform To send or call the service lift from the bottom plat form control box 1 Check that the ready light is illuminated 2 Check that the fault light is not illuminated 3 Press and hold the UP or DOWN button Coordinate se
32. ckage using wooden box and plastic shrink on a pallet Dimensions 3000 x 800 x Other claims should be made to AVANTI 1200 mm representative within the same period 8 2 Installation accessories The installation accessories other than mast sections rest platforms power cable etc are supplied on a European pallet 36 AVANTI Service Lift for Wind Turbines E04 R03 10 Storage The storage conditions shall be agreed with customer If special storage requirements are needed customer shall specify them to AVANTI prior to delivery The following conditions shall be considered 10 1 Before installation of service lift on WTG tower section Keep the service lift in its original packaging until it is mounted on the WTG tower section Avoid direct contact of package with floor by placing a pallet under it Position the pallet on a stable ground otore the service lift in a dry place and protected from rain i e in roofed areas In corrosive environments i e near the sea or in foggy places store indoors otore in a clean and ventilated place free of negative influences of chemical and water vapours or other corrosive substances Store between 30 C and 80 C survival temperature If possible avoid sudden temperature changes Handle the service lift with care and store in a safe place in order to avoid unintended damages Do not stack Should any of these conditions not be maintained the service lift could be spoilt with d
33. e only to the original user of the Product The sole and exclusive remedy and the entire liability of AVANTI under this limited warranty shall be at the option of AVANTI a replacement of the Product includ ing incidental and freight charges paid by the Customer with a similar new or reconditioned Product of equivalent value or a refund of the purchase price if the Product is returned to AVANTI freight and insurance prepaid The obligations of AVANTI are expressly conditioned upon return of the Product in strict accordance with the return procedures of AVANTI This warranty does not apply if the Product i has been altered without the authorization of AVANTI or its authorized representative ii has not been installed operated repaired or maintained in accordance with this Manual or other instructions from AVANTI iii has been subjected to abuse neglect casualty or negligence iv has been furnished by AVANTI to Customer without charge or v has been sold on an AS IS basis Avanti service lift Product Except as specifically set forth in this Limited Warranty ALL EXPRESS OR IMPLIED CONDITIONS REPRESENTATIONS AND WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY FITNESS FOR A PAR TICULAR PURPOSE NON INFRINGEMENT SATISFACTORY QUALITY COURSE OF DEAL ING LAW USAGE OR TRADE PRACTICE ARE HEREBY EXCLUDED TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW AND
34. ectric current 3 UP BUTTON Press and hold the UP button to call the service lift 4 FAULT LIGHT RED It lights up when there is an activated switch on the safety circuit i e an open door emergency stop button pressed open hatch or the ON OFF selector of the 3 9 4 Mid tower junction box CE Call only configuration AECO Call only configuration cabin control box is not in the ON position 5 EMERGENCY STOP BUTTON Press to interrupt any control function Turn pull to reset the control after necessary verifications 6 UP DOWN LIGHT BUTTONS GREEN Press and hold UP DOWN light buttons to ascend or descend the service lift respectively UP DOWN light buttons light up when the lift is ascending or descend ing respectively 7T PLATFORM LIGHT GREEN It lights up when lift reaches the top CE Send and call configuration AECO Send and call configuration platform 8 DOWN BUTTON Press and hold the DOWN button to send the service lift The send and call buttons have a delayed reponse function A buzzer is included on the cabin control box This way persons next to or inside the cabin are warned of imminent movement of service lift and can act accordingly AECO configuration 1 10 pin connector for electrical round cable To connect to top platform control box 2 Connector for travelling flat cable To supply electric power to the cabin 3 Connector for electrical
35. ed the guard locking switch is defective A16 If the differential controller is provided 8 Open the cabin control box the differential controller is tripped b If any of the red lights of the differential controller is lighted up have AVANTI or qualified personnel authorised by AVANTI adjust the differential controller Guard locking or trapped key systems are mandatory for CE full sliding door version Not necessary for CE bucket type version Mandatory for AECO version if send or call function is provided Not available for CE versions Mandatory for AECO version User s Installation and Maintenance Manual E04 R03 35 Breakdown Cause Solution The service can B1 The service lift is stuck under an obstacle a Carefully move the service lift downwards and remove the descend but obstacle cannot ascend b Test the operational safety of the affected platform components C Inform the supervisor B2 TOP OBSTRUCTION DEVICE is activated a Check the springs b Move the lift down until the top obstruction switches are released B3 INDUCTIVE SENSOR is activated a Check section ladders Check the status LED B4 If provided Top limit switch is activated a Test the top limit switch connection function Replace if a Top limit switch is defective or not connected necessary b Top limit switch is activated b Descend the service lift until the top limit switch is released The service
36. es sories and platform fences may be assembled to the tower in the WTG factory and supplied later on site for final installation The service lift is supplied pre assembled and may be supplied to the WTG factory or on site directly Final assembly adjustment installation and verification of the service lift shall be made on site 10 AVANTI Service Lift for Wind Turbines E04 R03 3 3 Exclusions A declaration of conformity of the complete system integrated in the WTG can only be issued after the system has been fully incorporated In case the necessary information for the evaluation is not supplied to AVANTI a declaration of incorporation shall be issued In such case equipment with missing information shall be specifically out of the scope of the certificate but will be needed for the safe integration and use of the service lift The WTG manufacturer will be responsible for ensuring full compliance of the system once integrated in the tower To do so the instructions and WTG requirements stated in this manual shall be observed For example the emergency lighting along the WTG shall be considered in order to guarantee a safe evacuation from WTG in case of emergency The WTG manufacturer s risk assessment V JA shall include a service lift integration study The service lift must not be used outdoor or in potentially explosive atmospheres 3 4 Technical specifications Service lift CE versions AECO vers
37. f max 3000 mm The tower support brackets must be so designed that the ladder rack anchorages can be mounted The connection between the tower support brackets and the ladder rack anchorages is done with M12 bolts A2 70 tighten with a torque of 50 N m in the tower factory but with a torque of 12 N m for CE 50 N m for AECO on site once the tower has been erected and before the cabin is going up Reaction forces on connection bolts must be considered in the design of the tower brackets This information may vary with the installation characteristics Contact AVANTI to get the information LADDER RACK ANCHORAGE M12x40 2x TORQUE 12 N M FOR CE 50 N M FOR AECO 270 COO OO GO OO OG OO OO OO OO OO OO OQ 38 AVANTI Service Lift for Wind Turbines E04 R03 11 1 4 WTG electrical supply requirements Electrical supply requirements Version ETS Power Supply Type 3 Phase PE N 3 Phase PE 400 V x 5 400 V x 5 ENTM 11 1 5 Other requirements The WTG manufacturer must provide any other means necessary to ensure the safe use of the service lift according to AVANTI recommendations and its own risk assessment for the integration that shall include items which are not under AVANTIS Scope 11 2 Cautions on site All installation process must be made according to the installation drawing supplied by AVANTI Prior to installation check the instructions and drawings Prior to installation ensu
38. he service lift for instance from falling parts Before any maintenance task ensure that walking way surfaces are dry and not slippery During maintenance tasks personnel shall e Wear at least the following PPE fall arrest equipment when falling height is more than 2 m hand gloves helmet safety glasses and working gear e Place service lift at bottom platform and disconnect power supply e Use an electricity measuring tool when carrying out inspection of electrical components e Use a hand winch attachable to the ladder when handling big heavy loads and carried out at least by 2 persons e The panel parts shall be removed to facilitate access to confined spaces e The guiding rollers shall be replaced one by one e Use a cable grip when replacing travelling cable e Keep service lift doors closed when using a 3 step ladder Electrical installation tasks shall be carried out only by AVANTI or qualified personnel authorised by AVANTI 6 3 Daily inspection out by personnel authorised by AVANTI If there is more than one user the employer shall appoint a e supervisor in charge of the daily inspection Daily inspection of the service lift shall only be carried 6 3 1 Travel zone 1 Ensure that there are no obstacles within the service lift s travel zone which may obstruct the travel of the cabin or hit the cabin 2 Ensure that the ladder rack is solidly and safely fixed 6 3 2 Visual inspection 1
39. ight for performing work in wind turbine generators WTG Its use is limited to personnel authorised by AVANTI holding the relevant training certificates The access to the WTG and consequently to the service lift is controlled and forbidden to public access The service lift is used primarily to transport technicians their tools and spare parts from the bottom platform or lowest accessible point to the top platform or highest accessible point It is also used to access intermediate platforms where inspection and service of WTG connecting bolts and other equipment is made 3 2 Scope This manual contains instructions for three different versions of the Pegasus lift e Pegasus CE bucket type version and Pegasus CE full sliding door version which are certified to Machinery Directive 2006 42 EC e Pegasus AECO version which is certified to ASME A17 7 CSA B44 7 2007 The scope of the certificate is e arack and pinion service lift aladder mast e the necessary accessories to allow the connection to the WTG and the control and safety functions described in the manual The accessories include ladder supports ties to the tower brackets rest platforms mechanical stops safe zone plates platform control boxes and other electrical equipment It also includes the hardware necessary to make the connec tions stickers and warning signs e and the platform fences The ladder sections their supports related acc
40. ind Systems Limited Caldershaw Business Centre Unit 2 Ings Lane Rochdale OL12 7LQ P 44 0 1706 356 442 USA Avanti Wind Systems Inc 5150 Towne Drive New Berlin Wisconsin 53151 P 1 262 641 9101 F 1 262 641 9161 India Avanti Wind Systems India Private Ltd Old No 28 New No 41 Vellala Street Aiyanambakkam Chennai 600095 Tamil Nadu India P 91 44 6455 5911 Brazil Avanti Brazil Sistemas E licos S L Rodovia BR 116 Km21 Fortaleza Ceara P 55 85 9671 6336 I www avanti online com E info avanti online com
41. ing up or down respectively 3 DOWN BUTTON Press and hold DOWN button to call the lift to the bottom platform 4 HOUR COUNTER 5 FAULT LIGHT RED Lights up when there is an activated switch on the safety circuit i e Open door emergency stop pressed open hatch or the ON OFF buttons of the cabin control box is not in the ON position 6 READY LIGHT GREEN Lights up when the box has electric current 18 AVANTI Service Lift for Wind Turbines E04 RO3 oN O 10 7 EMERGENCY STOP BUTTON Press to interrupt any control function Turn pull to reset the control after necessary verifications 8 UP BUTTON Press and hold UP button to send the lift to the top platform 9 RESCUE BUTTON Press this button to enable send and call functions in case of rescue This selector is sealed and is for emergency use only 10 MANUAL MODE LIGHT Lights up when the MANUAL AUTO selector of the cabin control box is left in MANUAL position The send and call buttons have a delayed reponse function A buzzer is included on the cabin control box This way persons next to or inside the cabin are warned of imminent movement of service lift and can act accordingly Optional for CE versions and for AECO version 2 Not available for CE versions Mandatory for AECO version Not available for CE versions Optional for AECO version 3 9 2 Cabin control box Cabin contro box inside the cabin has control priority over
42. inside the cabin next to the grid of holes at a height of 1 5 m from cabin floor CL CI I ceL g c o OJ q operto 00 55 02 22 0 000 OO OO oe ego 05050526 HI 50505060 HONS 0595959594 0505069 ORR 0000000000 0505069 O O 0 0 oo ood looo oo D 0 59 09 ooo ALIGNMENT O 0 0 0 O0 d 26959 97902 STICKER O_O 0 0 2 There is an alignment sticker for each tower platform Stick the sticker on right ladder stile at a height of 1 5 m from each platform and with triangle pointing to the left 3 For top platform and for ring shape platforms stick the sticker on right ladder stile at 0 9 m under each platform and with triangle pointing to the left 11 8 Two runs without grease on the rack 1 Once the installation is complete and before applying the grease on the rack ascend and descend the service lift along the complete travel path two times This way any metal swarfs coming from the galvanised rack will be removed 2 Remove the pinion covers and clean off the metal swarfs 3 Put back the pinion covers 4 Grease the rack 12 Disassembling The disassembling shall be done following the installation instructions but in reverse order The disposal shall be done in accordance with local authority regulations Not available for CE versions Mandatory for AECO version U
43. installation drawing It is also possible to install the cabin and bottom mechanical stop on site Service lift can be used during installation mm mm 40 AVANTI Service Lift for Wind Turbines E04 R03 connecting screw M12 and the top end of its corresponding 11 4 Assembly on site After the tower sections are erected 1 Climb up to the second tower flange 2 While descending to the previous tower flange loosen connection bolts between the ladder rack anchorages from the tower support brackets 3 Lower down the loose ladder section until it contacts the previous ladder section so that no gap exists 4 Tighten the connection bolts between the ladder sections see Fig 9 5 Check that the dimension C is between acceptable ranges Fig 9 6 While climbing up tighten the connecting screw M12 between the ladder rack anchorages and tower support brackets with a torque of 12 N m for CE 50 N m for AECO see Fig 10 Check that the gap between each oblong hole is at least 5 mm 7 Climb up to next tower flange and repeat actions 2 to 5 until there are no gaps between the ladder sections 8 Check that gap between anti derailment bracket and ladder stile is 4 mm 9 With the service lift at bottom platform 9 1 For bucket type 7 adjust the bottom mechanical stop so that it is possible to open the double door just above the fence railing The service lift must stop when ob
44. ion Cabin type Bucket type front fence 1 1 m with double door Full sliding door Full sliding door 19 4 m min 10 50 Hz 17 4 m min 10 60 Hz 17 4 m min 10 60 Hz Operating temperature Survival temperature Power supply 3 kW 16A 3 kW 16A 3 Phase 400V 50Hz 60Hz 3 Phase 400V 60Hz IP protection NEMA type min IP 54 Type 4 Control voltage 24 VAC 24 VAC Note for special working conditions check with the manufacturer Traction system CE versions AECO version Power 2x 1 5 kW 2x 1 5 kW E Startcurent Cabin CE versions AECO version Cabin weight 225 kg 225 kg Inner dimensions W x D x H Door opening of bucket type W x H LS Door opening of full sliding door W x H Top hatch dimensions W x D Bottom hatch dimensions W x D Lateral windows dimensions W x H SS Power amp Control cable CE versions AECO versio Bottom platform to junction box 18G25 7G44 12G1 5 Top platform to junction box 8G1 5 12G1 5 Travelling cable 1x8G2 5 1x10G1 5 7G4 12G1 5 Travelling cable weight approx 0 6 kg m 0 5 kg m Type Ladder rack Mast CE versions AECO version Dimensions 530 x 30 x 1489 mm 530 x 30 x 2978 mm 530 x 30 x 1489 mm 530 x 30 x 2978 mm Weight per piece 15 kg 30 kg 15 kg 30 kg Attachment distance 1 per mast section max 3000 mm 1 per mast section max 2100 mm E CE 2 0 0 Opt
45. ion by AVANTI or qualified personnel authorised by AVANTI Service lift must be inspected at least once a year by AVANTI or qualified personnel authorised by AVANTI In case of high operating frequency or severe condi tions of use more frequent inspection is required Service lift is designed for a lifetime of 20 years with an operating frequency of approximately 12 5 h year 250 h in total Service lift may not be used by persons who are under the influence of alcohol or drugs which may jeopardize working safety Service lift shall ONLY be used when the turbine is not generating power All wind farm site specific rules must be followed Service lift shall not be used during inclement weather including wind speeds over 18 m s Personnel shall be equipped with a wired or wireless two way communication device that shall be connected to a location staffed by authorised personnel Personnel shall be equipped with portable lights of minimum 200 Ix i e flashlights or headlamps N Avoid injury follow all instructions The tower owner must verify the need for third party service lift inspections with the local authority and comply with the standards specified Optional for CE versions Mandatory for AECO version User s Installation and Maintenance Manual E04 ROS 9 3 Description 3 1 Purpose The service lift purpose is to transport persons plus their tools and equipment to the most convenient he
46. ional for CE versions AECO i C V ECO Not available for AECO version a 7 EN pt User s Installation and Maintenance Manual E04 RO3 11 3 5 Service lift overview 3 5 1 Bucket type d 22 1 Top obstruction device 6 Fixed front 2 Top hatch 7 Anchor points for PPE 2x 3 Double door 8 Bottom cabin hatch 4 Main frame 9 Bottom obstruction device 5 Cabin control box 10 Cabin light 11 Warning lights 2x Optional for CE versions Not available for AECO version 2 Optional for Pegasus CE versions Mandatory for AECO version 12 AVANTI Service Lift for Wind Turbines E04 R03 9 ac ETE ERR M Mr MEM ce A RE EET p viti 4 sit p ND ll Mea 7 7 A NETTE m ED TTI 7 77 J J MTU 55 mede cu i COON E di Du MA NE is IER A HU COE SPESE OK C ru etess teree NCAT NON UN DIN 3 52 Full sliding door 8 Bottom obstruction device 1 Top obstruction device Cabin light 10 Warning lights 2x 11 Front window 9 O cD O uc n 55 F LL co 4 Main frame Cabin control box 6 Anchor points for PPE 3x 7 Bottom cabin hatch 5 12 Top obstruction device 13 Second cabin control box Optional for CE versions Mandatory for AECO version 2 Optional for CE versions and for AECO version
47. irt or other substances which could start corrosion before even the service lift is put into operation otore the package so that its labelling is clearly readable 10 2 After installation of service lift on WTG tower section After installing the service lift in the WTG tower section confirm that the service lift is properly attached to the ladder i e pinions are engaged with rack and rollers and anti derailment brackets are mounted Close top and bottom holes of WTG tower sections with covers to prevent water entry 10 3 During WTG tower erection During the erection of the WTG tower sections and while there is risk of rain entry protect the service lift with wrapping film to prevent water entry STOP If WTG tower erection is left uncompleted close the top hole of the WTG tower section with a Cover 10 4 After service lift is put into service If the service lift is not going to be used for a long period of time e Clean all the parts of the service lift using non abrasive brushes e Clean the pinions and racks thoroughly and grease them to prevent corrosion Before using the service lift if it has not been used for a long period of time e Clean all the parts of the service lift of accumulated dust e Grease the shafts pinions and rack 11 Installation 1111 WTG requirements The following information is necessary for the correct integration of the service lift inside a wind turbine tower 11 1 1
48. knob has to be turned clockwise DOOR LEAF 2 EXTERNAL DOOR KNOB HANDLES If the user is inside the cabin the internal door knob has to be turned anticlockwise DOOR DOOR LEAF 2 LEAF 1 STEPS INTERNAL DOOR KNOB DOOR SWITCH If the door knob is tumed ONLY 455 the door lock will unlock but it will NOT stay unlocked In such case it will not be pos Optional for CE versions sible to close the door leaf 2 To fix this simply tum the door Not available for AECO version knob 120 until you hear a click User s Installation and Maintenance Manual E04 R03 21 3 10 2 Full sliding door Bucket type without Bucket type with It consists of two perforated sheets that slide horizontally windows windows 3 10 2 1 Guard locking configuration It features a guard locking system that e Prevents service lift to travel if the door is open This opening condition is monitored by the guard locking switch 819 3 2 e Permits door to be opened only when service lift is levelled with a platform This levelling condition is monitored by the platform switch S18 3 which is triggered by the safe zone plates
49. liftcan C1 If provided Bottom limit switch 2 is 8 Test the bottom limit switch connection function Replace if ascend but cannot 8 defective necessary descend b activated Ascend service lift until bottom limit switch 2 is released C2 Bottom obstruction switches are a Test the bottom obstruction switches connection function a defective Replace if necessary b activated Ascend service lift until bottom obstruction switches are released C3 The service lift is stuck on an obstacle a Carefully move the service lift upwards and remove the obstacle b Test the operational safety of the affected platform components 0 Inform the supervisor 1 D1 Motor is damaged Contact AVANTI The service lift can ascend and descend but motor hums loudly 8 Transport 8 3 Mast sections Mast sections are supplied on a pallet Dimensions The transport conditions shall be agreed with 1500 x 800 x 1000 mm customer If special transport requirements are needed customer must specify them to AVANTI prior to delivery The following conditions shall be 9 Delivery Inspection considered Check the delivery against shipping lists and look for 8 1 Cabin transport damages Should there be any damage e Land transport rear support over pallet non report it to the responsible transport insurance stackable Dimensions 3000 x 800 x 1200 mm company within 24 hours from the date of arrival of the goods e Sea transport pa
50. n before first USE 42 Appendix A Adjustment of the overload limiter ees 43 Appendix B Inspection checklist 44 Appendix C Inspection log 516 47 Appendix D AVANTI service lift anchor point leere IR 48 Appendix E Service tool kit 52 Appendix F Test and adjustment of the electromagnetic breaks 57 6 AVANTI Service Lift for Wind Turbines E04 R03 1 Limited Warranty AVANTI Wind Systems A S warrants that commencing from the date of shipment to the Customer and continuing for a period of 365 days thereafter or the period set forth in the standard AVANTI warranty the Product described in this Manual will be free from defects in material and workmanship under normal use and service when installed and operated in accordance with the provisions of this Manual This warranty is mad
51. nd or call actions between personnel by means of walkie talkies The transportation of persons is forbidden if the operation is controlled from the platforms 4 5 Operation from top platform To send Por call the service lift from the top platform control box 1 Check that the ready light is illuminated 2 Check that the fault light is not illuminated 3 Press and hold the UP or DOWN button 4 6 Landing alignment The service lift can be landed at any platform totally aligned to permit safe egress and ingress To do so 1 Travel to desired platform bottom intermediates and top one 2 Locate the service lift so that alignment sticker of inside the cabin overlaps alignment sticker of the ladder 2B If a platform switch is provided locate service lift so that platform light of cabin control box illuminates 3 Exit from cabin can be done safely 4 7 Enter and exit the cabin 4 7 1 Bucket type To enter the cabin 1 Turn the external door knob 120 clockwise until you hear a click 2 Open the door leaf 2 3 Open the door leaf 1 4 Climb up the platform fence 5 Hold the cabin handles and climb down the cabin steps 6 Close the door leaf 1 7 Close the door leaf 2 until you hear a click from the door lock 8 If the door leaf 2 cannot be closed turn the intemal door knob 120 anticlockwise until you hear a click Then repeat step To exit the cabin 1 Attach the shock absorber to the cabin anchor point
52. ned or not closed properly In this case the fault light of the cabin control box illuminates The dimensions of the clear opening are 600 x 400 mm v2 BOTTOM AN f CABIN a HATCH NES N X ACTUATOR RSN REM BOTTOM O CABIN HATCH SWITCH AA BOTTOM OBSTRUCTION HATCH SWITCH BOTTOM OB STRUCTION HATCH ACTUATOR gus gt MAU User s Installation and Maintenance Manual E04 R03 23 3 14 Top obstruction device The top obstruction device interrupts control if it encounters an obstacle TOP MECHANICAL STOP ASOLO OSOS So TOP OBSTRUCTION SWITCHES 4x TOP HATCH TOP FLOATING FRAME TOP FIXED FRAME TOP HATCH SWITCH 3 15 Top limit switch The top limit switch interrupts ascent if the service lift reaches top platform NS 5 SI N q CHS 5 D QVVOBOSGG9o SSsss 99999999 OO YSIS m 9s 9o BOS OS N NS Ure 7 7 2 1 SV hie SER CO 7 j 4 ay e Lolo Q SSeS Lf POSS SSIS SSIS 7 7 24 TOP LIMIT PLATE y VW N CXKKKK KKK E Vaal N 2 57 c y 7 Liew OXXXXX gt a 666
53. ng control is interrupted avoiding derailment of the service lift After a short circuit check that the inductive sensor and its light work properly The service lift features two anti derailment brackets that prevent derailment if guiding rollers fail INDUCTIVE 2 9 SENSOR 1 7 666668666688 eoooooogooooo Be ooo DERAILMENT BRACKETS eeeoooooo o COCCO ecoooo oooo00 22 cO OO 00000000000 oooooooooooooeo eoo0 oo eee O O OOD0O0000006060660 6 P eopo CENTRIFUGAL BRAKE It allows to descend with a controlled speed in case 3 21 Overload limiter The overload limiter prevents any movement of the service lift in the event of an overload In case of an overload the overload light yellow lights up The overload limiter consists of a floating floor with four load cells The load cells send the load signal to the electronic equipment of the cabin control box FLOATING FLOOR FIXED FLOOR BOTTOM CABIN HATCH 3 22 Manual descent system Each motor group features a hand lever that allow manual release of the motor electromagnetic brake Once the motor brakes are released the service lift descends with a controlled speed limited by the centrifugal brake installed in each motor group Push hand levers upwards and downwards at the same time to perform manual descent and always look through the perforated sheet holes 3 23 Rest pla
54. nland Industrie Service GmbH Alboinstrabe 56 12103 Berlin A TUVRhei n la nd Telefon 49 0 30 75 62 1557 Fax 49 0 30 75 62 13 70 Genau Richtig X AECO certificate of Pegasus AECO version CERTIFICATE OF CONFORMANCE Acting under ASME A17 7 1 CSA B44 7 1 issued by Liftinstituut B V identification number ANSI AECO 0842 AECO Accredited Elevator Escalator Certification Organization Certification system 3 according to ISO Guide 67 2004 Certificate no Description of the product Type Model no Name and address of the manufacturer Name and address of the certificate holder Certificate issued on the basis of the following requirements Test laboratory location Date and number of the laboratory report Date of verification of conformance Annexes with this certificate Additional remarks Conclusion NA14 0842 1004 018 01 Revision no 1 Wind Turbine Elevator Pegasus L Avanti Wind Systems SL Poligono Industrial Centrovia Calle Los Angeles n 88 Nave 1 50198 La Muela Zaragoza Spain Avanti Wind Systems A S Rennevangs All 6 DK 3400 Hiller d Denmark ASME A17 7 2007 CSA B44 7 07 l 4 Elevator Systems Avanti Wind Systems SL None June 2013 September 2014 Certificate of Conformance Report no NA14 0842 1004 018 01 Rev 1 For GESRs SPs and other information see supporting report The Elevator System meets the requirements of the ASME A17 7 20
55. o enter the cabin 5 Climb inside the cabin holding the handles and the cabin main frame ladder as support 6 Close the hatch To exit the cabin 1 Attach the shock absorber to the cabin anchor point 2 Openthe hatch 3 Climb out of the cabin using the handles and the cabin main frame ladder as support 4 Attach to the fall protection system or attach the shock absorber to a tower anchor point o Release the shock absorber on the cabin anchor point 6 Close the hatch Q WTG manufacturer must ensure that access to the top platform or nacelle can be done safely to avoid risk of falling 4 10 Emergency stop button Helease the UP DOWN buttons and the service lift should stop If it does not push the emergency stop button and all controls should be disabled Turn pull the emergency stop button to reset the control 28 AVANTI Service Lift for Wind Turbines E04 R03 4 11 Manual descent In case of power failure or an operation fault a controlled descent without power can be performed To do so 1 Remove the seals of the hand levers of the motor brake 2 Check that there are no obstacles or person on the way 3 Push the top and bottom hand levers simultaneously downwards and upwards respectively The service lift will start descending 4 To stop simply loosen the hand lever A buzzer will sound during manual descent The manual descent shall only be performed if it is strictly necessary
56. on F is between 46 and 50 mm on each guiding rollers DIMENSION MINIMUM mm MAXIMUM mm DIMENSION NEW COUNTER REPLACEMENT GUIDING CRITERIA 6 4 2 4 Lubricate the rack ROLLER mm mm Check that the lubricant on the rack and pinions is in proper conditions If the lubricant is not in proper conditions proceed as follows 1 Place the lift at the bottom platform and disconnect DIMENSION NEW GUIDING REPLACEMENT the power supply ROLLER mm CRITERIA mm 2 Clean the old lubricant off the rack and pinions 3 Use a grease gun and a zipper sleeve to lubricate the low pinion through the lubricating nipple A v LUBRICATING NIPPLE E amp F 4 Turn on the power supply and enter the lift 5 Remove the female adaptor form the grease gun and connect the gun to the lubricating hose Its location is indicated by means of a lubricating point sign 6 Apply lubricant to the top pinion from inside the cabin throughout the ascent f Repeat the lubrication throughout the descent 8 If necessary clean the excess of new lubricant off the rack 32 AVANTI Service Lift for Wind Turbines E04 RO3 6 4 4 Anti derailment brackets Check that the gaps between the anti derailment brackets and the ladder stiles are within the ranges described in the following table DIMENSION MINIMUM mm MAXIMUM mm Anti derailment brackets 6 4 5 Torques assurance All the screw connections listed in the following tables sh
57. procedure of a ame the rack and pinions are available from AVANTI upon request 6 4 2 1 Wear limit 1 Using a calibrated rod of 12 mm h6 check that the dimension control B is between 33 39 and 34 59 mm 2 Repeat this measurement on each mast section NS The rack replacement criteria is shown in the table below DIMENSION NEW RACK mm REPLACEMENT CRITERIA mm User s Installation and Maintenance Manual E04 R03 314 6 4 2 2 Tolerance between 2 consecutive ladder sections Using 2 calibrated rods C of 12 mm h6 check that the distance C between the dents of 2 consecutive ladder sections is between 48 7 and 50 7 mm The type of grease shall be KRAFFT KGP 2M or equivalent For low temperature use LUBEKRAFTT DIMENSION MINIMUM mm MAXIMUM mm KMG or equivalent 6 4 3 Guiding rollers and counter guiding rollers O Clean and lubricate the rack every time you replace a section of the ladder If use is more severe it will be necessary to lubricate more often 6 4 2 3 Looseness limit To evaluate the looseness check that the control dimension D is between 57 and 58 mm If D is not OK the shafts of the counter guiding rollers need to be revised 1 Check that the outer surface of the rollers is uniform and free from damage 2 Check that the control dimension E is between 48 and 50 mm on each counter guiding rollers 3 Check that the control dimensi
58. ps below Rest platforms 12 50 50 1 Open the motor cover attachment 2 Dismount the bottom motor from the centrifugal brake Ladder sections 3 Extract the brake hub from the brake housing ui 4 Replace brake linings if their thickness less than 1 5 mm Ladder anchor 12 for CE 5 Insert the brake hub back in the brake housing ages Tower 12 50 50 for AECO 6 Mount the bottom motor on the centrifugal brake brackets f Repeat the previous steps with the top motor 12 Rung fittings 8 Close the motor cover FY Record the thickness measurings and the hour counter reading in the 13 Ladder Top Appendix C Inspection log sheet The detailed instructions of the adjustment i Pru 15 15 ofthe motor brakes are available from AVANTI upon request Ladder Bottom This operation shall be done only by AVANTI or qualified personnel authorised 15 by AVANTI and following the centrifugal brake manufacturer instructions 6 4 7 3 Electromagnetic brakes The test and adjustment of the electromagnetic brakes shall be done only by AVANTI or qualified personnel authorised by AVANTI and following the steps described in the Appendix F Test and adjustment of the electro magnetic brakes 6 4 8 Obstruction devices Clean and lubricate the guiding shafts of the top and bottom obstruction devices in order to guarantee that the obstruc tion devices compress and decompress properly 6 4 9 Differential controller 1 Open the cabin cont
59. ptional for CE bucket type version Mandatory for CE full sliding door version Optional for AECO version Not available for CE full sliding door version Mandatory for AECO version Optional for CE bucket type version 9 Optional for CE full sliding door version Optional for AECO version 22 AVANTI Service Lift for Wind Turbines E04 R03 3 12 Top hatch The top hatch consists of a double hinged sheet that minimizes necessary space to open it This hatch is used to evacuate the service lift or to access the top platform OOOOOOOO 999000909 602000 oooo O 0000 OOO The dimensions of the clear opening are 640 x 400 mm A switch interrupts control if the hatch is open or not properly closed In this case the fault light illuminates The top hatch is mounted over a top floating frame If a person stands on the top floating frame a switch is triggered and control is interrupted This prevents misuse of the service lift e g persons riding on top TOP HATCH SWITCH TOP HATCH SWITCH Ssssss SONOS SS Cr e Nr Nr A NA SSS 3 13 Bottom hatches The bottom cabin hatch and the bottom obstruction hatch consist of a perforated sheet that open inwards and outwards respectively They are used in case of evacuation A corresponding switch interrupts control if one these hatches is ope
60. re that building sections involved will be able to withstand the service lift loads Prior to installation ensure that all necessary parts and tools are available and fully functional Prior to installation ensure that platform holes are protected with fences Wear PPE for protection against falls if falling height is higher than 2 m Installation shall only be carried out by AVANTI or qualified personnel authorised by AVANTI The customer must define the maximum allowable wind speed ensuring safe installation At the end of the workday security measures must be taken to put the elevator out of service and make the ladder accessible Place a warning sign SERVICE LIFT OUT OF SERVICE DO NOT USE Optional for CE versions Mandatory for AECO version 1 3 Assembly in tower factory 11 3 1 Top tower section 1 Install and adjust upper ladder section at the top of the top tower section see Fig 1 and installation drawing Use 15 N m torque for M8 and 50 N m for M12 Fig 1 A 2 Install the rest of the ladder sections from top to bottom see Fig 2 3 Install the rest platforms approximately every 9 m see Fig 3 and installation drawing 4 Install the top mechanical stops and the top limit plate see Fig 4 and installation drawing Use 15 X 6o LLL LLL noon V NN Y X Fig 4 11 3 2 Intermediate tower sections 1
61. rol box 2 Check that the 3 sealing stickers of the differential controller have not been manipulated and that their serial numbers coincide with those written in the Appendix C Inspection log sheet If any of the sealing stickers has been manipulated the differential controller needs to be adjusted 6 4 6 Overload limiter AT 1111 1 Introduce 250 kg inside the cabin Sealing sticker OK Sealing sticker NOK 2 Press and hold the UP button The lift shall ascend The detailed instructions of the adjustment of the differential controller are 3 Introduce 25 kg more 275 kg in total inside the cabin available from AVANTI upon request 4 Press and hold the UP button The lift shall not ascend e and the overload light yellow shall light up 6 4 10 Bottom and top mechanical stops 5 If any of the previous steps is unsatisfactory readjust the 1 Check that the bottom and top mechanical stops are not overload limiter by following the instructions of the Appen bent dix A Adjustment of the overload limiter 2 If the mechanical stops are bent fix them and revise the bottom top and emergency limit switches thoroughly 6 4 7 Motor group 6 4 71 Gear box 6 5 Ordering spare parts 1 Visually check for oil leaks If an oil leak is found AVANTI Only original parts must be used Spare parts list is available or qualified personnel authorised by AVANTI shall check from AVANTI upon request Not available for CE ver
62. ser s Installation and Maintenance Manual E04 R03 41 13 Inspection before the first use An inspection shall be carried out before the first use of the service lift The inspection before the first use shall only be carried out by AVANTI or by qualified personnel authorised by AVANTI The inspection beforethe first use shall be carried out following and filling in the Appendix B Inspection checklist and the Appendix am mm C Inspection log sheet for future possible reference Chapter 6 4 shall be used as a more detailed guideline for some of the inspection steps 42 AVANTI Service Lift for Wind Turbines E04 RO3 anual EN 45541272 Pegasus Lift m 4th CE AECO Edition 10 2014 5 J 09 02 15 2 Q 2 Revision 3 Australia Avanti Wind Systems PTY LTD 203 Blackburn Rd MT Waverley VIC 3149 P 61 0 7 3902 1445 F 61 0 7 3902 1252 China Avanti Wind Systems uilding 4 No 518 Gangde Road XiaokunshanTown Songjiang District 201614 Shanghai P 86 21 5785 8811 F 86 21 5785 8815 Denmark Avanti Wind Systems A S Rennevangs All 6 DK 3400 Hiller d P 45 4824 9024 F 45 4824 9124 Germany Avanti Wind Systems GmbH Max Planck Str 10 25335 Elmshorn P 49 0 41 21 7 88 85 0 F 49 0 41 21 7 88 85 20 opain Avanti Wind Systems SL Poligono Industrial Centrovia Calle Los Angeles No 88 nave 1 50198 La Muela P 34 976 149524 F 434 976 149508 UK Avanti W
63. sions Mandatory for AECO version that the gear box is proper conditions 34 AVANTI Service Lift for Wind Turbines E04 R03 7 Troubleshooting All tests and repairs to the electric components shall Repairs to the motor group and to the system s only be carried out by AVANTI or qualified personnel supporting components shall only be carried out by authorised by AVANTI AVANTI or qualified personnel authorised by AVANTI consult AVANTI or qualified personnel authorised by AVANTI The wiring diagram is placed in the traction If these steps do not identify the cause and rectify the fault hoists power cabinet Breakdown Cause Solution Ai The fixed EMERGENCY STOP button is activated A2 Rack or pinions are damaged a Check the damage b Evacuate the cabin A3 The service lift is stuck on a Remove the obstacle an obstacle b Test the operational safety of affected tower sections C Inform the supervisor The service lift Turn this button clockwise until it moves out to deactivate it cannot ascend nor descend A4 Power failure a Turn the main switch to ON a Main switch is set to OFF Find the cause and wait for the power to return b Grid voltage is interrupted c Test and if necessary repair the supply cable fuses and Supply between grid connection and control is or wiring from the control box interrupted DANGER Attempting to use the lift will jeopardi
64. struction device reaches the bottom mechanical stop see Fig 11 9 2 For full sliding door without bottom limit switch configuration adjust bottom mechanical stop so that cabin floor is lined up with platform floor 9 3 For full sliding door with bottom limit switch configuration gt adjust bottom limit plate so that cabin floor is aligned with platform floor Applicable to CE bucket type version 2 Applicable to CE full sliding door version Optional for AECO version Optional for AECO version C19 v 54 11 5 Electrical connections on site Electrical connections must be made in accordance with EN 60204 1 for CE versions and in accordance with UL 508A for AECO version 1 Install the top and bottom platform control boxes and connect the cable connections and the electrical boxes 2 Use cable ties to attach the fixed cable to the tower internal see Fig 12 N x gt p nr _ 221 12 N tN a N ae y Le Hild A NN m 12 POWER CABLE SUPPORT POWER CABLE 11 6 Differential controller The differential controller is already mounted inside the cabin control box LL The detailed instructions of the adjustment of the differential controller are available from AVANTI upon request 11 7 Alignment stickers installation 1 Stick the alignment sticker
65. tforms There is a rest platform at least every 6 metres The rest platforms are attached to the ladder on the ladder section connection Rest platforms are self folding using torsion springs so they do not interfere with the cabin movement when they are not used User s Installation and Maintenance Manual E04 R03 25 3 24 Anchor points for PPE The service lift is equipped with two anchor points inside the cabin in bucket type version and three anchor points in full sliding door versions TOP ANCHOR POINT S M EE rr zem L H 1 Pe BOTTOM ANCHOR POINT STOP Each anchor point may only be used by one user simultaneously 3 25 Information signs and documents The following documents signs and stickers are supplied with the service lift and shall always be available Document Position Inside the cabin Inside the cabin and at each landing On the motor cover Inside the cabin On the motor cover On the cabin control box On the cabin control box On the weighing module box 2 Underneath the cover of the bottom platform control box 3 26 Cabin light The service lift is equipped with a light inside the cabin When service lift is connected to power supply this light illuminates at all times The cabin light is battery packed in order to illuminate the inside of the cabin in case of a power failure When fully charged it will last at least for 30 minutes The ca
66. the lift encounters an obstacle and the obstruction and limit switches do not work The differential controller is located inside the cabin control box and it is sealed to avoid uncontrolled ma nipulation It has a green light to indicate that no mal function is detected If any of the red lights are lit up the differential controller has tripped and hence interrupted control L cnr Differential Controller Optional for CE versions Mandatory for AECO version 2 Not applicable to CE versions Mandatory for AECO version 4 Instructions for use 4 1 Cautions Aspects to consider for a good use of the service lift 1 No person is on the ladder when the service lift is in operation 2 The service lift is free of objects 3 No objects are located on the top of the cabin 4 Electrical system is properly insulated The ladder and rest platforms must be used only for evacuation or when the service lift is out of service In the bucket type version users inside the cabin shall be attached to an anchor point when door is open In full sliding door version users inside the cabin shall be attached to an anchor point at all times If the MANUAL AUTO selector on cabin control box is provided After using service lift and before exiting the WTG the MANUAL AUTO selector of cabin control box shall be turned to the AUTO position This way it will be possible to call the lift from top platform if necessary 4 2 Prohi
67. ways be available for reference If more than one person is entrusted with one of the above tasks the employer shall appoint a supervisor in charge of the operation Self locking nuts must be used at all times The screw must extend from the nut by at least half of the thread diameter The nut may not be used once it has become possible to loosen by hand If any damage or faults are found during operation or if circumstances arise which may jeopardize safety immediately interrupt the work in progress and notify the supervisor or employer All tests repairs of electrical installations may only be performed by AVANTI or qualified personnel au thorised by AVANTI All repairs to the traction braking and supporting systems may only be performed by AVANTI or quali fied personnel authorised by AVANTI If any supporting parts are repaired or replaced the operational safety of the system must be tested and verified by AVANTI or qualified personnel author ised by AVANTI Only original fault free parts may be used Use of non original parts will render the AVANTI s warranty void and any type approval invalid No modification extension or reconstruction of the service lift is allowed without the AVANTI s prior written consent No warranty is provided against damage resulting from reconstruction or modification of equipment or use of non original parts which are not approved by AVANTI Before using the lift perform an inspect
68. ze work safety A5 Two phases are changed in the supply Have AVANTI or qualified personnel authorised by AVANTI switch the two phases in the plug A6 The hatches or door switches are triggered Check that door and hatches are properly closed a Rearm b If repeated contact AVANTI A7 Motor thermal protection A8 ELECTROMAGNETIC BRAKES do not open a Check voltage to the electromagnetic brakes b Check the springs c Check the brake disc d Regulate the brake disc A9 MAGNETIC THERMAL a Rearm CONTROL b If repeated contact AVANTI A10 CONTROL DIFFERENTIAL a Rearm b If repeated contact AVANTI A11 OVER VOLTAGE a Rearm PROTECTION b If repeated contact AVANTI A12 EMERGENCY TOP AND BOTTOM LIMIT a At top platform perform manual descent until the switch is SWITCH is activated released b At bottom platform disassemble the bottom plate safe zone until the switch is released c Check the position of the safe zone plates d Check the top and bottom mechanical stop position A13 OVERLOAD a Test and if possible reduce the load until overload lights stops overload light illuminates illuminating b If repeated contact AVANTI A14 If trapped key system is provided the Insert the key and turn it to the ON position trapped key is not present or the trapped key Switch is in the OFF position A15 If guard locking system of fences is Test repair defective components provid

- Avanti Online

Contents

Download Pdf Manuals

Related Search

Related Contents