06 RESL side sliding sectional garage doors
Contents
1. INSTALLATION 50601 ON LINTEL OPW A C1 30 fl f Ga www flexiforce com exiforce innova tions for overhea oors 33 manual _ flexi fo rce dr innovations for overhead doors 33 manual _ INSTALLATION SUSPENSION SIDE WALL min 40 side area 150mm fl exi fo rce a k innovations for overhead doors 33 manual _ OF UPPER TRACK IN SUSPENSION INSTALLATION fl exi fo rce iti risi innovations for overhead doors I INSTALLATION VERTICAL ANGLE 9VRL 50 a g flexi fo rce www flexiforce com 21 innovations for overhead doors 33 manual _ INSTALLATION BOTTOM GUIDE TRACK RLB L R RLT3000 RL T3000 a g flexi fo rce www flexiforce com 22 innovations for overhead doors 33 manual AT 850RL RL15U3000 min 70 side area 150mm fl a f Ga www flexiforce com exirorce innovations for overhead doors 33 manual _ RL15U3000 and 850RL AVAILABLE AS PRE ASSEMBLED KIT The combination RL15U3000 and 850RL as described above is also available from stock as a pre assembled kit This kit exists out of 2 RL15U profiles spot welded with 8v0RL By buying a pre assembled kit installation of the profiles simplifies and saves time Th2. 1030L S6090 10381 52550 10381 53050 1087 1 innovations for overhead doors Aluminium bottom profile Used as end cap at the bottom side of the door NB For fingersafe sections this profile has to be cut into section height following more or less the shape of the panel At this position it also holds the 1038INS2550 and the sealing brush 1087B Also used at both sides of the door leaf In 1st panel with seal 1037 In last panel without seal Alu profile for holding the brush 1087B It fits into the 1030L S profile Brush Forms the seal between panel and steel threshold RLT3000 2 3m Qty for door Qty for door 2 5x2 5m 5 x 2 5m 2pcs 2990 1pcs 5100 5m WWVW flexiforce com 7 33 manual _ 91VR3015 91VR5000 10883 3060 1037 9VRL2525 9VRL3025 415RL flexiforce innovations for overhead doors Alu profile that is used in 1 1 pcs combination with the new 5000 seal 10885 at the sides and or lintel part of the door At the 2pcs 3015 outside of the door this gives a proper appearance black line around the door Sealing that fits on the 3 5 91VR alu profile Seal Standard available FF 25m 25m seal Fitted at the side of the first panel into the 1030L 6090 It seals of the locking side of the door against the 9VRL angle that is fitted on the wall Vertical angle On the 1 1 pcs closing
3. which allows a smooth operation of the door The roller shafts are being greased during installation Place your CE identification plate on the door mandated together with any warning labels required Hand over necessary documents to the end user User manual Dismantling instructions included in this manual Maintenance instructions included in the user manual Service log book Declaration of conformity lla declaring the door is according to EN 13241 1 Visit www flexiforce com for more Information on your obligations towards handing over a safe to use door O O O O O DISMANTLING THE RESL DOOR O D Take the power supply of the operator Dismantle the operator arm and brackets Remove the operator and draw bar Remove the seals and alu profiles from the lintel Remove the 902 anti lift brackets Disconnect the panels by loosening the hinges Lift panels out of the threshold and turn them piece by piece out of the upper track Remove the upper and bottom track system Make sure that you remove all the parts and panels in an environment kindly way Check with your local authorities where and how you can leave this as garbage FOR ANY DETAILS ON THESE DISMANTLING INSTRUCTIONS WE REFER TO THE INSTALLATION CHAPTERS OF THIS MANUAL WHERE DRAWINGS AND DETAILS ARE DISPLAYED flexi fo rce VM innovations for overhead doors rev 4 Aug 08 13 manual MAINTENANCE AND REPLACEMENT OF PARTS RESIDENTIAL DOO
4. fixing materials TOOLS REQUIRED FOR CORRECT AND RAPID ASSEMBLY Battery drill with Bit 4 0 mm Bit 6 5 mm Plug 10 mm Plug 13 mm Hexagonal key 4 mm Socket screw spanner 8mm in Ring open ended spanner 10 mm Ring open ended spanner 13 mm Ring open ended spanner 15 mm Ring open ended spanner 17 mm Socket wrench with 4 square Wrench Gluing clamp Cord Water level hose 2 blocks of ca 20 en 40mm in height Measuring equipment flexi fo rce RESL manual GB 08 innovations for overhead doors 33 manual _ CHECKING DIMENSIONAL DETAILS Before assembling the system the details below should be checked on the basis of this figure D A Days Opening Width OPW B Days Opening Height OPH C Side area D Top area E Side wall free space OPW max A max 5 000mm OPH max B max 2 500mm Closing side Option 1 Liftmaster Option 2 Other 70mm Option 3 Liftmaster 200mm 70mm on side wall Dmn 000200 Emin A PARTS LISTS RESL DOOR Qty for Qty for door door Article code Explanation function 2 5x2 m 5x2 5m 5060L3240 Suspension angle 1 5060L5220 horizontal lintel Together 1 with the RL310 and RL320 this is the suspension of the 2N running track 2RL925 400 Upper curve RESL 2V J 1 1 corner made out of standard 2V track bended differently on special new tooling in FF HU 2RL925 400 WWVW flexiforce com 4 flexiforce innovation
5. rates and travelling expenses over distances of 1 hour away at most For large scale projects we strongly advise you to first install 1 door completely before installing the other doors In this way any errors can be detected early on and rectified comparatively cheaply This manual does not confer any rights Technical modifications may be made without written notice FlexiForce has endeavoured to design and put together this hardware set in conformance with the applicable CE norms However we recommend to check our configuration against any local national specification flexi fo rce RESL manual GB 08 innovations for overhead doors rev 4 Aug 08 manual 9 FlexiForce has applied the mandated INITIAL TYPE TESTING for doors described in this manual at the SP Institute in Sweden as Notified Body Nr 0402 The INITIAL TYPE TESTING REPORT that has been rewarded can be transferred to the door producing company This is needed to complete your CE files according to product standard EN13241 1 Contact FlexiForce for acquiring this report APPLICATION RANGE FlexiForce has developed a completely new hardware system for side sliding residential garage sectional doors Designed for all built in situations depending on the available space The system includes the following features e Suitable for single and double garages Wmax 5 000 mm Hmax 2 500 mm e Max door weight is 165 kg max 13kg m2 panel e Sui
6. side of the door fitted on the wall together with 2100 15 Is standard 9VR only extra holes End roller bracket Holds the 1 1 447 slide with RL580 roller Is fitted on the first panel of the door so in the corner www flexiforce com 8 33 manual _ 447RL Slide 11mm Roller carrier 3 3 for RL580 Used on the first panel in combination with 415RL on the last panel used alone directly on the panel RL580 Bottom roller Guides the 6 11 door through the steel threshold RLT3000 423FZ etc Hinge Standard FF hinge 8 18 range 424FZ 423FZ can be 7 used At top and bottom 40ES500L R etc Endcap Standard FF end 4 9 caps to cover the upper parts of the sections 423HZ etc Intermediate hinge 4 9 Standard FF hinge depending on panel choice flexi fo rce innovations for overhead doors 33 manual _ RLB L R Bottom corner Low side 1 1 room corner Connects to Left Left steel threshold and to 2x Or Or RL15U3000 bottom tracks Right Right RLT3000 Threshold steel Days 1 2 opening width 250mm With holes for mounting to the floor Guides the panel through the days opening RL15U3000 U profile To be assembled 2 2 4 next to each other connected with 850RL plates Length is days opening width Guides door sections along the side wall 850RL Rail fixing strip for 4 8 assembling 2 x RL15U3000 tracks flexi fo rce VM innovation
7. 2 www flexiforce com 12 rev 4 Aug 08 Qty for door Qty for door 2 5x2 5m 5 x 2 5m 1057B16 Hex bolt M8x16 1 1 1504017 1057816 1057860 Hex bolt M8x60 1 1 ISO4017 1059B50 Hex bolt M10x50 1 1 ISO4014 1068MN Nyloc nut M8 6 11 DIN985 1072B Mushroom bolt 9 20 DIN603 1006B Pressbolt M6 9 9 flexi fo rce innovations for overhead doors Qty fordoor Qty for door manua 25x25 5x25m 1055BV Screw 60 90 1058F Flange nut M10 1 1 1062BF Flat mushroom M6x16 2 2 1062BF 1062M Flange nut M6 11 11 1068M Flange nut M8 13 24 1068M 2100 15 Buffer 1 1 flexi fo rce as innovations for overhead doors 33 manual _ CALCULATION LENGTHS OF PROFILES Horizontal angle Vertical angle Bottom track Formula for length Alu profile for side seal 25 Clisbuilt insizecurveside 0000000 flexi fo rce innovations for overhead doors 33 manual _ MAX TORQUE FIXATION MATERIALS Max Torque Nm Max Torque Nm 2V RL320 etc FL 210 to panel 10726 23 1 10 10586 23 1 447RL 423FZ etc 415RL to panel 2V to 2RL 925 400 1055BV 10 10046 7 1 447RL to 415RL 52H 7 1 10 2 7 1 RL 220 to RL5 2 102M 7 1 1057650 66 2 2100 15 in 2V 1058F 46 2 10056 2 43 RL555 to 21 102M 5 3 105760 23 1 1048M 23 1 flexi fo rce VM innovations for overhead doors 33 manual
8. 33 manual _ INSTALLING 902H 902WB ANTI LIFT BRACKETS l flexifo rce www flexiforce com 39 innovations for overhead doors 33 manual _ INSTALLATION SIDE AND TOP SEALS INSTALLING END STOP IN SIDE TRACK 2100 15 1062M 2 flexi fo rce wes r se innovations for overhead doors 33 manual _ E OPERATION INSTALLATION OPTION 1 LIFTMASTER fl a f FF www flexiforce com exiforce innova tions for overhea oors 13 manual flexiforce innovations for overhead doors GG www llexiforce co m 33 manual _ E OPERATION INSTALLATION OPTION 2 OTHER fl a f FF www flexiforce com exiforce innova tions for overhea oors 13 manual E490 _ days opening gt 33 manual _ operator bracket system 105 7B60 55 18058 557 902 551 907 55fBUS8 1068M RL230 flexi fo rce VETEREM innovations for overhead doors 33 manual _ 1068MN 1068MN 1055B V 4x ES flexifo rce www flexiforce com innovations for overhead doors 46 33 manual _ E OPERATION INSTALLATION ALTERNATIVE OPTION LIFTMASTER NOT CE E flexi fo rce www flexiforce com 47 innovations for overhead doors 33 manual _ ATTENTION WITH E OPERATION When you have selected an electrical operator drive LIFT
9. MASTER LM60K R or other then this should be assembled in conformity with the handbook supplied with this operator and above displayed instructions You should clearly follow the instructions for electrical operation in this handbook In order to maintain the closing peak force of the door within the CE standards the attachment point 97014 of the drawbar should be fixed at the proper position Ask your supplier for the correct position NB The person installing the door must check thoroughly if the combination between this door and the selected operator is safe to use ITTR approval report Keep in mind the max peak force that is allowed when closing the door People could get hurt if the adjustment of the operator software or the installation of the operator or the selected operator on this door are not checked correctly flexi fo rce a innovations for overhead doors 33 manual _ FINISHING THE DOOR Install any additional accessories that you have ordered separately such as Handgrip lock etc See separate instructions in product packaging NB A lock may not be fitted to an electrically driven door A manually operated door should always be equipped with a hand grip installed at a safe location on the door Oil all hinges and all bearing rollers with one drop of oil WD40 Let some drops of oil go into the curve of the track This lubricates the connection between track and nylon roller
10. RS An side sliding sectional garage door should be maintained and checked regularly to ensure safe operation and use This is described in the EN norms GENERAL 1 Replacement of broken or weared components should always be done by qualified door mechanics 2 When checking the door always disconnect the electrical main power supply Make sure that it is blocked against re engaging without you knowing it REGULAR MAINTENANCE After installation 1 2 3 4 9 7 Grease running part of the tracks Grease the bearings of the rollers Grease the shafts of the rollers Grease the hinge pins Grease the lock if present Protect the panels with carwax Grease the rubbers slightly with vasaline After 3 months 1 2 3 Complete inspection visualy Check height adjustment and closing and adjust if needed Grease all the above mentioned points if needed Every 6 months or after every 750 cycles 1 e Os DI Check side seals on damage or wear and tear Check top seal on damage or wear and tear Check bottom brush on damage or wear and tear Check seals in panels Grease all above mentioned points Clean the panels Remove dirt and waste from the door or its surroundings Keep track of bottom rollers clean threshold corner and siderail Every 12 months or after every 1500 cycles au E ad oS a Use for greasing Use for cleaning Check the rollers on wear and free moving space Check the hinge
11. bottom of panel 48 5 1038INS2550 1087B h bottom view ip 1030L S6090 1037 RL580 flexi fo rce innovations for overhead doors 33 manual _ PANEL ASSEMBLY INSTALLATION LOCK 650 40RAL RBL and 650E EXPLANATION INSTALLATION LOCK IN PANEL 650E E a g flexifo rce www flexiforce com 32 innovations for overhead doors 33 manual _ POSITION LOCK ON PANEL top view LOCK BRACKET FIXED TO 9VRL flexi fo rce innovations for overhead doors 33 manual _ GRIP INSTALLED ON DOOR RESL g flexi fo rce www flexiforce com 34 innovations for overhead doors 33 manual _ DOOR INSTALLATION 1088BN a flexifo rce www flexiforce com 35 innovations for overhead doors 33 manual _ last panel 1055BV 415RL A 1062 1062BF flexi fo r n innovations for overhead doors manual saa 3 ALIE 7 k Ss E 37 innovations for overhead doors 33 manual _ FIXATION LATERAL HINGES AND INSTALLATION INTERMEDIATE HINGES 423HZ etc ADJUSTING PANEL POSITIONING position last roller in the upper curve y position top of panel to 901 lift protection flexi fo rce innovations for overhead doors
12. ccording to this manual Installer is responsible for this v Ensure that there is sufficient light during installation Remove obstacles and dirt Make sure that there is no one else present other than the fitters Other people children may get in the way or endanger themselves during the installation v SPECIAL SAFETY WARNINGS OR REMARKS IN THIS MANUAL ARE INDICATED WITH THIS SYMBOL A READ THESE WARNINGS CAREFULLY GUARANTEE CONDITIONS AND TERMS The general terms and conditions of delivery and payment issued by the Metaalunie and designated as METAALUNIE CONDITIONS are fully applicable to all our quotations contracts and their implementation We expressly reject all other terms and conditions On request we will send you a copy of these terms and conditions free of charge A copy may also be downloaded from our website www flexiforce com FlexiForce strives to deliver 100 in conformance with the order In practice in spite of all our controls this is not always possible However we will rectify any errors as quickly as possible in order to minimise the inconvenience caused to you or the user As such it is important that you inform us as soon as possible about any problem with the delivery include the order number and week of production and give us the opportunity to offer a suitable solution FlexiForce will only reimburse third party costs if we have given explicit permission for this in advance The reimbursement is based on normal
13. e article numbers and max door width for the kits are Description A Spot welds flexi fo rce Koi innovations for overhead doors 33 manual _ PANEL ASSEMBLY CUTTING PANELS TO SIZE D OPW A 25 min 500 T ee UU Ee a driven panel DLH B 17 panels only OPWIA 40 BENNE o ee n EM eee Ik DLH B 9 5 with end caps and bottom haraware flexi fo rce a innovations for overhead doors 33 manual _ PANEL ASSEMBLY CUTTING TO SIZE OF 1030L 56090 A B C 10 9 9 1 panel www flexiforce com flexiforce innovations for overhead doors 33 manual _ Intermediate panels Panel width 1mm fl a f FF www flexiforce com exiforce innova tions for overhea oors 33 manual _ Last panel g flexi fo rce www flexiforce com 28 innovations for overhead doors 33 manual _ Wa panel 1 DLHIB 1 C 0301 lt PANEL ASSEMBLY INSTALLATION END CAP Right closing door this manual use endcap 40ES500R etc eft closing door use endcap 40ES500L flexi fo rce MTM innovations for overhead doors 33 manual _ PANEL ASSEMBLY STARTING WITH 1 PANEL top view 40FMB5OOL R etc fl exi f rce was ae innovations for overhead doors 33 manual _ top of panel
14. manual 95 C Hardware system for side sliding sectional garage doors INSTALLATION MAINTENANCE USAGE All rights reserved FlexiForce 2008 A _ 73 Fi m w l manual GB 08 4 a i innovations for overhead doors rev 4 Aug 08 manual 9 ATTENTION GENERAL WARNINC To install use and maintain this door safely a number of precautions must be taken For the safety of all concerned pay heed to the warnings and instructions given below If in doubt contact your supplier v This manual has been written for use by experienced fitters and as such is not suitable for d i y purposes or for use by trainee fitters v This manual describes the installation of the hardware set components door sections panels and refers to installation manuals of the electrical operator Be sure to supplement this manual if needed with instructions for any additional components not described in this manual v Before starting read this manual carefully v Certain components may be sharp or have jagged edges As such you are advised to wear safety gloves v All the components which have been supplied are designed for use with this specific overhead door Replacement or adding additional components may have an adverse effect on the safety of and the guarantee on the door Also the CE approval which has been granted to this door will be cancelled when components are changed or installation is not done a
15. s for overhead doors rev 4 Aug 08 Qty for door Qty for door 2 5x2 5m 5 x 2 5m 2V Standard 2V track for upper 1 1x guidance at the lintel length 4630mm is opening width 370mm 2V Standard 2V track for upper 1 1x guidance at the wall side 5130mm length is opening width 130mm RL300 Angle bracket for track 5 10 suspension on the wall In combination with RL310 and RL320 RL310 Top bracket together with 9 20 RL320 this carries the 2V track RL320 Rail plate in combination 9 20 with the RL310 this carries lt the 2V track flexi fo rce innovations for overhead doors 33 manual _ RL330 1088BN DIN912 2050 8 DIN125A 2052 8 DIN433 RL592 RL592 flexiforce innovations for overhead doors 2 5x2 5m 2V connection bracket at 2 the point where the upper curve and 2V track connect Socket capscrew forms the 5 shaft which connects the double roller RL592 with the hinge on the panel M10x140mm Washer Steel washer that is 5 placed between the bolt 1068MN and the collar of the RL592 Washer Nylon washer that 5 is placed between the bolt 1068MN and the collar of the RL592 Roller system Double roller 5 combination that runs in the 1 for 2V track Integrated finger E power protection Qty fordoor Qty for door 5 x 2 5m 2 10 10 10 10 1 for E power www flexiforce com 6 33 manual _
16. s for overhead doors 33 manual _ 650L 901 902H 902WB flexiforce innovations for overhead doors Lock extension If you takea option standard 650BL etc lock you can add this 650L part with latch and strike One piece is mounted on the 9VRL angle The other piece on the panel Anti lift bracket If the door 2 or3 is mounted 3 of these brackets ensure that you cannot lift the door out of the bottom track So burglar protection E operation 3x901 is needed Manual operation 2x901 and then on the side of the panel 1 x 902H 902WB Anti lift bracket If you 1 mount this bracket on the door panel corner panel Only and you fix the 902WB tothe manual wall when closing the door operation these click in and prevent that the door can be lifted out of the threshold Anti lift bracket If you 1 mount this bracket to the wall and fix the 901H on the Only door panel corner panel manual when closing the door these operation click in and prevent that the door can be lifted out of the threshold Qty for door Qty for door option 2 or 3 1 Only manual operation 1 Only manual operation www flexiforce com 11 33 manual _ RL210 RL220 RL230 557 907 557 058 557BUS8 flexiforce innovations for overhead doors Qty for door Qty for door E bracket 1 1 Drive unit bracket 1 1 Draw arm 1 1 Roller 1 1 Bush 2
17. s on functioning and tightening of screws Check the panels on damage wear and rust Check and test the safety edge system with operator Check the manual operation of the door Check side seals on damage or wear and tear Check top seal on damage or wear and tear Check bottom brush on damage or wear and tear Check seals in panels Grease all the above mentioned points Check bolts of coupling to operator system Check the connections of the track system Check the suspension of the door to the lintel side wall and ceiling PTFE or SAE20 or WD40 flexiforce innovations for overhead doors MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC USER USER MECHANIC MECHANIC MECHANIC USER USER USER USER USER USER USER USER MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC MECHANIC Soft soap with water Do not use aggressive soap or cloth www flexiforce com 90
18. table for only 500mm sections only the closed door section in the curve can be 610mm e CE approved when selecting the proper FlexiForce components In this handbook we restrict our instructions for the proper assembly of the complete door For installation of not mentioned products or parts including any components added by the supplier as well as for a user handbook we refer you to the supplier of the complete overhead door who is also responsible for the correct CE marking of the door These instructions have been prepared for use by experienced professional fitters and are therefore not suitable for the DIY fitter or the apprentice fitter This door can only be installed according to the CE certificate if all parts are according to the parts lists of the SP certificate See www flexiforce com We wish you every success with the installation of this hardware set If anything is unclear or should you have queries you should of course contact Flexi Force B V or your supplier This set has to be completed with the assembled door sections Panels brands and types according to the list of approved panels Attention In this set the fixing material required to install the track set to the building is not included It is the responsibility of the qualified door installer to make sure that the building stone concrete wood etc is strong enough at the points of fixation to ensure a reliable construction The door installer has to select proper
Download Pdf Manuals
Related Search