English Manual
Contents
1. 4x Round Head Screw M3 x 6 mm KA 2 045 KA 55 044 Socket Head Screw M3x10 Landing Skid Rubber Oy N Set Screw 3x3 Jo Button head socket cap 3x6 D KA 72 043 Cyclic linkage installation 2x Rod Linkage Cyclic Cyclic Servo Rod 61 38 O eS O 1x Rod Linkage Cyclic Pitch Servo Rod KA 2 063 61 SD EEN o 6x Plastic Ball Linkage Elevalor Seno Pod 82 Le D mca T O Right thread L O Page 18 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 22 Assembly Process of Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts 7x Ball Linkage Co 1x Ball Linkage Guide Threadlock used Eh Rem To Get a safety lock The A of Agile should facing out Pitch Servo Rem At this point you may set the neutral position of your servos and i swatchplate according to the manual of d Elevator Servo your FLB system i f AS FL Aileron Servo S 1 O ae Page 19 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 23 Tail Case Assy 1 REM Apply Medium Thread lock or2. Ball Link M 2 mm 20 mm is recommended length may vary according to your cyclic servo arm brand and the mechanical cyclic pitch travel provided by your FBL system settings Page 14 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 18 Assembly Process of Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts 6x M3 x 8mm 6x Frame Washer ion W MWIN KA 2 021 4x M4x 10mm 4x Frame Washer A H 4x M3 x 10 mm 4x Frame Washer m KA 2 089 KA 2 019 2x KA 2 020 Rem it is recommended to read carefully the next step of this manual before tightening motor mount screws In fact you have to apply the right belt tension at the same time you will tighten them Page 15 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 19 Assembly Process of Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Belt Tension 1 Push the motor in th
3. 1x Bearing 5 x 10x 4mm 4x M3 x 8mm 4x Frame Washer Hum f KA 2 085 KA 2 046 Rem the main shaft should slide along the 3 bearing blocks upper medium and lower effortless If not the case remove the 6 screws of the medium bearing block then slide down the main shaft and tighten again theses 6 screws How to lock the fixing ring Raise main shaft and tightening lower ring screw to fix the main shaft knock slightly to adjust interval gap to tail gear then lock both upper and lower screws leaving about 1mm play at bottom of main gear to avoid one way been damaged from crash this screw should be always tightened and frequently checked 2x Main Shaft Stopper Set Screw M5 x 5mm should be tightened on pee main shaft flat surface 4x Set Screw M5 x 5 mm h E Main Gear Washer gs a Top Main Gear Washer E Washer 10x 15x 0 5 Bottom Washer 10x15mm This washer cancelled not needed in asse mbling The bevel of the main gear washer should be towards the bottom Page 17 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 21 Assembly Process of Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts 4x Set Screw M3 x 3mm m Ul 6x Socket Head Screw M3x10 Bai
4. 2 SAFETY NOTES D N D N D N e LOCATE AN APPROPRIATE LOCATION R C helicopters fly at high speed thus posing a certain degree of potential danger Choose an appropriate flying site consisting of flat smooth ground a clear open field or a large open room such as gymnasium or warehouse without obstacles Do not fly near buildings high voltage cables or trees to ensure the safety of yourself others and your model Do not play your model in inclement weather such as rain wind snow or darkness e OBTAIN THE ASSISTANCE OF AN EXPERIENCED PILOT Before turning on your model and transmitter check to make sure no one else is operating on the same frequency Frequency interference can cause your model or other models to crash The ey sy guidance provided by an experienced pilot will be invaluable for the assembly tuning trimming and s A actual first flight recommend you to practice with computer based flight simulator ALWAYS BE AWARE OF THE ROTATING BLADES During the operation of the helicopter the main rotor will be spinning at a high rate of speed The blades are capable of inflicting serious bodily injury and damage the environment Be conscious of your actions and careful to keep your face eyes hands and loose clothing away from the blades Always fly the model a safe distance from yourself and others as well as surrounding objects Never take your eyes off the model or leave it unattended while it is turned on Im
5. e Enjoy the built and have a great time with you Agile 7 2 IMPORTANT NOTES R C helicopters including the AGILE 7 2 are not toys R C helicopters utilize various high tech products and technologies to provide superior performance Improper use of this product can result in serious injury or even death Please read this manual carefully before using and make sure to be conscious of your own personal safety and the safety of others and your environment when operating all AGILE products Agile 7 2 KDS Model their affiliates and authorized distributors are not responsible for personal injuries to the operators and others and property damages that could occur from the assembly maintenance or your use misuse of this product Always respect the rules provided by your local remote control aircraft organization NOTE FOR ASSEMBLY The following manual provide important instructions to correctly assemble the model It is structured in a logical way based on the work done in previous step If you change the order it may result in additional or unnecessary steps So we suggest you to read this user manual very carefully to understand correctly the assembly procedure Failure to do so may not only downgrade performances but also increase the risk of danger Apply thread lock as indicated allow the threadlock to cure before mounting parts It is recommended to use threadlock on each bolt or screw that are engaged with metal parts
6. T S z 4 A y STRUSI ANUN Version No 20151026 Product Specifications PF Longin 1370mm Height 420mm i Width 200mm e Main Rotor Diameter 01560 Main Blade Length 690 713mm Tail Rotor Diameter 0294mm Tail Blade Length 105 115mm Motor Pinion 19T Motor KV 540KV Driving Gear 19 54 20 66 Gear Ratio 19T 9 37 1 Tail Gear Ratio 4 75 1 Weight w o power 4000g Flying Weight 5600g Battery 22 2V 5000mAh x2 ESC 160 200A This radio controlled helicopter is NOT A TOY It has some technical Aluminium ane requirements you must pay attention to the flying environment and Bearings japanese correct operation Never fly your radio controlled helicopter over One way Bearing German people or near crowds Teenagers must fly under the guardian s guide Beginners must fly under the guardian of experienced pilot Thank you for buying Agile products Please read this manual carefully before assembling We recommend that you keep this manual for future reference regarding tuning and maintenance Version No 20150420 1 INTRODUCTION Congratulations on your purchase of the Agile 7 2 radio controlled helicopter kit Agile 7 2 was designed in Europe by Eng Gaziano Roberto and is proudly manufactured by KDS Model Our goal was to offer you something different with a minimum of parts easy maintenance and outstanding flying performances It s time to fly different ee S _
7. Threadlock blue medium Threadlock red high strength Bearing retainer compound Epoxy A B Glue Grease Oil Colors may vary depending on your area Page 02 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen When you see the marks as below please use glue or grease to ensure flying safety Epoxy Threadlock medium Bearing retainer compound Threadlock High strength Oil A SS V 7 Q 2mm A Glue width approx 2mm OIL Lubrication grease A thread lock apply a small amount on screws or metal parts and wipe surplus off When disassembling recommend to heat the metal joint about 15 seconds NOTE Keep plastic parts away from heat 5 Equipment Required for Assembly D N D N D N RADIO TRANSMITTER AND ELECTRONIC EQUIPMENT REQUIRED FOR ASSEMBLY e Brushless electric motor 12s Lipo 500 550KV 3000W 4mm Bolt holes 30mm mount width 6mm 37mm motor shaft eSpeed controller minimum 120A ESC specs limits should be rated accordingly to the maximum amps handling by the motor e Lipo Batteries 12s 4000 5500 mAh e Electronic flybarless system e3 cyclic servos standard size e1 tail rotor servo standard size high speed required 690 720 mm main rotor blades 105 115 mm tail rotor blades included e6 channel or more helicopter transmitter system 2 4 Ghz frequency preferred eReceiver 6 channel or mo
8. KA 72 098 i 4 x Connecting arm Linkage Ball Set Thrust bearings KA 72 079 2 x Thrust bearings F5 10M Flange bearings KA 72 083 2 x Flange bearings 06x015x5mm Surface bearings KA 72 087 2 x Surface bearings 08x016x5mm Surface bearings KA 72 091 2 x Surface bearings 030x037x4mm Metal rear gear 20T KA 72 095 1 x Metal rear gear 20T 2 x Set screw M4x4 6mm motor pinion 20T KA 72 099 1x 6mm motor pinion 20T 4 x Set screw M4 x 4 Thrust bearings KA 72 080 2 x Thrust bearings F10 18M Surface bearings KA 72 084 2 x Surface bearings 03x07x3mm Surface bearings KA 72 088 2 x Surface bearings 010x019x5mm Main Rotor head block Housing KA 72 092 1x Main Rotor head block Housing 1x Socket head screw M4 x 20 1x Socket head screw M4x 25 Umbrella gear 20T KA 72 096 1x Umbrella gear 20T 1x Tail shaft pin M2 x 12 6mm motor pinion 21T KA 72 100 1x 6mm motor pinion 20T 4 x Set screw M4 x 4 Flange bearings KA 72 081 2 x Flange bearings 02 5x06x2 6mm Surface bearings KA 72 085 2 x Surface bearings 05x010x4mm Surface bearings KA 72 089 2 x Surface bearings 910x022x6mm Upper complete Swashplate KA 72 093 1 x Upper complete Swashplate 2x linkage rod The tail shaft gear fixed axle housing KA 72 097 eS 2 x The tail shaft gear fixed axle housing 8mm motor pinion 20T KA 72 101 1x 8mm motor pinion 20T 4 x Set screw M4 x 4 Page 33 Agile Helicopter is a
9. 06 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 10 Assembly Process of Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 KA 72 011 MAIN SHAFT BEARING BLOCK 2 2 KA 72 089 BEARING 10 x 22 x 6 Clean surface with alcohol Apply Loctite Retaining Compound to this area wait 24H at least before flying Important Keep this orientation in mind for future assembly Bearings must facing up PARTS LIST Q g ITEM QTY PART NUMBER DESCRIPTION amp 1 1 KA 72 035 ESC FRAME 2 3 KA 72 060 SPACER 3 6 KA 2 07 Flat Head Screw M2 5 x 6 mm PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 KA 72 039 GYRO MOUNT 2 2 KA 72 060 SPACER 3 4 KA 72 077 Flat Head Screw M2 5 x 6 mm Page 07 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 11 Assembly Process of Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Ensure that a flat surface exists on the motor shaft Thus you could tighten the M4 motor pulley setscrew O Clean with Alcohol Apply loctite retaining compound to
10. 1 x Housing washer 1 x Swashplate inner lower part 1 x Swashplate nose pile 4 x Ball part 05 0x10 7mm 4 x Cup head socket head screw M2x8mm 2 x Umbrella head screws M2x4mm 2 x Oscillating bearing Main shaft under bearing block botton plate KA 72 011 1 x Under bearing block 2 x Imported plane bearing 012x024x6mm 4 x Cup head socket head screw M3x8mm Tail shaft KA 72 015 2 x Tail shaft under motor block KA 72 019 Ne RA 1 x under motor block 1 x imported plane bearing 010x022x6mm Motor pinion gear 19T KA 72 023 W P 1x Motor gear 2 x Set screws M4X4mm Main rotor arm KA 72 004 2 x Main rotor arm 2 x Cup head socket head half tooth screw M3x14mm 2 x Cup head socket head half tooth screw M3x6mm Swashplate outer ring KA 72 008 1 x Swashplate outer ring Main shaft bearing block pillar KA 72 012 3 x Main shaft bearing block pillar 3 x Cup head socket head half tooth screws M4x55mm Main shaft spacing ring locking collars set KA 72 016 2 x Spacing ring collers 4 x Grub screw M4x4mm motor block sliding rail KA 72 020 2 x motor block sliding rail 4 x cup head socket head screw M3x10mm Motor pinion gear 20T KA 72 025 W 1 x Motor gear 2 x Set screws M4X4mm Pitch connecting arm KA 72 005 2 x Connecting linkage 2 x Double headed screw 2 x Cooper head 03x 5x2 1mm 2 x Cup head socket head half tooth screw M3x16mm 2 x Ball Linkage Rod 5 0 4 x Plane bearing 03x07x3mm Ma
11. 4x Clip 6 2x Socket head Screw M3 x 20 mm 2x Washer 3x 8x 0 6 mm 2x Thrust Bearing 5x 10x 4mm F5 10M 4x Bearing 5x 10x 4mm 2x Washer 7 x 9 8 x 0 5 mm O 1x Set Screw M4 x 4 mm 2x Linkage Ball M3 x 3 5 mm mu Pre Assembled Tail Slider Mechanism Outer Ring Slider Threadlock used Bronze Slider 2x KA 72 082 Grove Shaft ra Control Link Arm Spring Clip Pre Assembled Tail Blade grip Tail Rotor Hub Linkage Ball 4x KA 2 085 2x Washer 7 x 9 8 x 0 5 Set Screw M4 x 4 mm Socket head Screw M3 x 20 mm Tail Rotor Holder 2x KA 2 079 2 Blade Spacer Washer 3 x 8 x 0 6 mm Locknut M3 mm Locknut M 3 mm Smaller ID Large ID Tail Rotor Holder Po Rem Apply Grease on Thrust Bearing Page 22 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 26 Torque Tube Bearing Guide Assy REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Line up set screw with tail shaft flat surface Parallel Q At the Neutral position to get the best resolution 5 of Pitch Nevertheless you may take into account your FBL system recommendations Torque Tube Bearing Guide Assy Plastic Flange KA 72 049 Rubber Dam
12. Equivalent to all screws balls and threads which are engaged with metal parts Front Torque tube Assy 2x Bearing 6 x 13x 5mm KA 72 086 Set Screw M4 x 4 mm 1x Set Screw M 4x 4mm W KA 72 047 1x Pin Dia 3 x 12 mm KA 72 030 KA 2 051 Line up the Set screws with the front torque shaft flat surfaces Clean with Alcohol Apply loctite retaining compound to this area Cylindrical Pin 3 x 12 mm Position the cylindrical pin in a symetrical way Tail Case Assy 2x Set Screw M4 x 4mm Cylindrical Pin 3 x 12 mm Ul 4x Socket Head Screw M2 x 4mm pees 2x KA 2 088 2x Set Screw M3 x 3 mm i KA 72 052 2x KA 72 083 Bearing 6 x 15 x 5 mm i 2x KA 72 088 KA 72 096 Bearing 10 x 19x 5mm 2x KA 72 083 a r a KA 72 073 7 F 4x Socket Head Screw M2 x 4 mm 2x Set Screw M4 x 4 mm KA 72 097 KA 2 095 KA 72 013 KA 2 096 Page 20 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 24 Tail Case Assy 2 REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Rem 1 install the main tail spindle and metal helical gear 2 Install side bearings 3 Slide the tail shaft between the two side bearings Notice that the plastic gear and its collar must be install on the tail shaft inside the tail case as s
13. helicopter are sufficient for the flight Before turning on the transmitter please check that the throttle stick is in its lowest position IDLE UP switch must be on OFF position When turning off the model please follow the power on off procedure Power ON turn on the transmitter first then turn on helicopter power Power OFF turn off the helicopter power first and then turn off the transmitter Improper operating procedure may cause the model to be out of control so please do make this your habit Before operation check that every movement is smooth and directions are correct Inspect servos carefully for interferences and broken gears Check for missing or loose screws and nuts See if there is any cracked and or incomplete assembly of parts Check main rotor blades and rotor holders carefully Broken and premature failures of parts might result in a dangerous situation or crash Check all ball links to avoid excess play and replace as needed Failure to do so will result in poor flight stability Check that the battery and power plugs are fastened Vibrations and violent flight might loosen the plugs and so lead to out of control Check for the tension of main drive belt 4 Tools Required D N D N D N Hex drivers 1 5 2 2 5 3 4mm Nut Drivers 2 4 7mm Ball link pliers Diagonal cutting pliers Scissors Metric ruler Soldering iron solder for motor and ESC wiring Pitch gauge for set up Swashplate leveller
14. screw M3x8mm 6 x Cup head socket head screw M3x14mm Drive shaft damping KA 72 049 3 x Surface bearings 08x16x5mm 3 x Rubber ring 3 x Tail drive bearing mount Tail pitch slider KA 72 053 1x Copper Sleeve for tail push slider 1 x Tail push bearing 1 x U type arm for Tail push slider 2 x Tail push bolt 2 x Umbrella head socket head machining screws M2 5x6mm 4 x Split washer 2 x Flange bearing M8x12x3 5mm 1x Alumnium sleeve 2 x Ball head buckle for tail holder Page 31 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 33 PARTS LIST 3 Tail pitch assembly KA 72 054 6 x Umbrella head socket head machining screws M2 5x6mm 6 x Flange bearing M2 5x6x2 6mm 1 x Tail rocker arm mount 2 x Coppter washers 02 6x5x0 5mm 1 x Tail rocker arm 2 x Umbrella head socket head machining screws M2x6mm CF Rudder control rod KA 72 058 2 x CF rudder control rod 4 x Metal head of rudder control rod 4 x Ball link 05 0 canopy mounting bolt KA 72 062 2 x behind canopy mounting bolt 2 x Canopy mounting bolt 2 x Front canopy damping 2 x Aluminium sleeve for case bolts 2 x grub screw M3x12mm 4 x retainer ring 2 x cup head socket head screw M3x14mm Servo mount metal spacers ak 4 x Cup head socket head half tooth screw M3x16mm 2 x Servo mount metal spacers 2 x Servo cover plate CF Tail boom KA 72 070 1 x CF Tail boom Conical washers KA 72 074 10 x Coni
15. Flight Research Rc Europe Proudly made by KDS Model Shenzhen It s time to fly different FVE amp Le 2 E Version No 20151026
16. It is important to check for main rotor balance before each flight Operating the model when out of balance will cause excessive wear and premature failure of parts possibly resulting in a dangerous situation 4 Control Arm Assembly Check regularly for cracked worn bent or binding control arms and pushrods Smooth morement of control arms and linkages is required for stable vibration free flight 5 Swashplate Check for excess slop in the main ball where the main shaft rides on and slop or looseness between the plastic and metal surfaces Swashplate wear will result in poor stability and lack of control during flight Replace them as necessary FUSELAGE CHASSIS 1 Main Shaft Bearing Normal replacement interval for proper operation is between 60 100 flights If flying 3D or extreme aerobatics often inspect the bearing more frequently and shorten the interval as necessary 2 One way Bearing One way bearings have longer lifetimes Failure is not common To keep the one way bearing in good operation remove it to clean and lubricate after every 50 flights If the main drive gear is loose you should replace the one way bearing 3 Drive Belt Agile and KDS uses only top quality stretch proof belts It is however impossible to prevent the belt from stretching or wearing out Check belt tension regularly and check for the wear onthe teeth Replace it as necessary LINKAGE RODS CONNECTING PARTS During assembly take special care to keep the connect
17. Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts 1x KA 72 089 Bearing 10 x 22 x6 mm 1x KA 72 090 Bearing 12 x 24 x 6 mm O 2x Round Head Screw M3 x 6 mm cum KA 2 012 1x KA 72 090 Bearing 12 x 24 x6 mm O KA 2 009 2x Socket Heard Screw M2 x 6 mm Ka 72 090 KA 2 012 Round head screw M 3 X 6 mm N y KA 2 090 KA 2 089 KA 72 010 Clean surface with alcohol Apply Loctite Retaining Compound to this area wait 24H at least before flying KA 72 061 Socket Heard Screw M2 x 6 mm a _ oe Clean surface with alcohol Apply Loctite Retaining Compound to this area wait 24H at least before flying Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen Page 13 17 Assembly Process of Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts 8x Socket Heard Screw M2 5 x 10 mm Servo plate x4 Socket Head Screw M2 5 mm REM Before mounting servo arms do not forget to set their neutral position Check the manual of your flybarless system for more informations 2x Ball Linkage M2 x 3 5 mm m 2x Nut M2 mm Nut M2 mm
18. Shenzhen 15 Assembly Process of Main Rotor Head REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts KA 72 088 Socket head screw M3 x 14 mm KA 2 080 KA 72 098 Washer 10x15 mm KA 2 088 KA 2 004 010 2 mm Socket head screw M3 x 6 mm Thrust Bearing Assy Put Some Bearing Grease Here Bearing 03x 7x3 i M Smaller ID Socket head screw M2 5x10 Washer 03x 4 5x1 1 Bearing 2 5x 4 5x1 1 Washer 2 5x 4 5x1 1 KA 72 094 KA 72 094 KA 72 094 Socket Head Screw M4 x 20 mm KA 72 094 KA 72 014 KA 2 092 Socket Head Screw M5 x 35 mm KA 2 017 S Washer 10 x 15 mm Socket Head Screw M4 x 25 mm Washer 6 2 x 15 mm M4 Nilstop Nut Socket head screw M3 x 12 mm Socket head screw M3 x 12 mm M5 Nilstop Nut Washer 3 0x 5 0x0 5 Socket head screw M6 x 16 mm REM 1 Rubber damper should be mounted with the Chamfer on the outside 2 Check carefully which type of Thread Lock to use 3 Apply some Grease inside the Thrust Bearing 4 Check the orientation of the Thrust Bearing larger inner diameter on the inside Pa ge 12 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 16 Assembly Process of
19. Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 33 PARTS LIST 5 8mm motor pinion 21T CF Main blade Brushless motor CF Tail blade KA 72 102 STAR 690 01 BL4725 540KV STAR 112 01 1x 8mm motor pinion 20T 4 x Set screw M4 x 4 2x CF Main blade 1x Brushless motor 2x CF Tail blade Page 34 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 34 REGULAR MAINTENANCE Regular maintenance is required to keep the KDS AGILE 7 2 helicopter in optimal and safe flying condition The model requires precise configuration of the components and settings to be kept by the owner Maintain regular maintenance on the model to avoid accidents or loss and optimum performance MAINROTOR CHECKLIST 1 Main Rotor Housing when the main rotor housing is worn or faulty there will be obvious vibration and poor flight control Check the main rotor main shaft and feathering shaft for wear or deformity Replace parts as necessary to eliminate imbalance 2 0 Rings The O Rings will lose their elasticity over time This will cause excess play on rotor and cause instability Replace them as needed 3 Main Rotor Holder When the helicopter dose not fly or reacts sluggishly even after checking for proper setting of pitch and throttle check the following items Plastic parts Bearings Ball bearings Rotor Blades Check for excess play or broken parts or binding or restricted movement
20. cal washers Tail rotor holder KA 72 055 2 x Thrust bearing F5 10M 1 x Tail rotor hub outer teethed 2 x Tail rotor holder 4 x Washers for Tail rotor holder PVC 2 x Short ball head 05 0x10mm M3 4 x Surface bearings 05X010X4mm 2 x Cup head socket head half tooth screw M3x20mm 1 x Grub screw M4x4mm 4x Nylon nuts M3 2 x Iron washers 03x8X0 6mm Boom support head KA 72 059 4 x Boom support head Linkage rod set KA 72 063 1 x Linkage rod 56MM 2 x Linkage rod 38MM 6 x Ball head buckle 5 0 Gear hub KA 72 067 1 x Gear coupleaxle 5 x Sink head Phillips machining screws M3x6mm 1 x Cup head socket head half tooth screw M4x25mm 1x Nylon nuts M4 1 x Flat pin Tail boom brace mounting ring KA 72 071 2 x Tail boom brace mounting ring 2 x Nylon nuts M2 2 x Cup head socket head screw M2x10mm Battery straps KA 72 075 Battery straps x2 Tail rotor hub KA 72 056 2 x Grub screw M4x4mm 4 x Nylon nuts M3 4 x Iron washers 03x8X0 6mm 2 x Tail rotor hub Frame connecting bolt KA 72 060 2 x Frame connecting bolt 2 x Battery plate connecting bolt 2 x ESC fixing bolt 1 x Grub screw M3x12mm 10 x Cup hear socket head screw M3x8mm Linkage ball set KA 72 064 1x Cross plate guide post 4 x Intermediate linkage ball dd 5 0x10 7mm 2 x Short ball head 5 0x10mm M3 5 x Short ball head 5 0x10mm M2 Vertical stabilizer mount KA 72 068 p gt 1 x Vertical stabilizer mount 3 x Cup head socket head sc
21. e opposite direction of the main shaft as far as you can by hand 2 Tighten slide screws 1 3 Tighten motor mount locking screws 2 4 Rotate the motor several times by hand Ensure that belt is correcity aligned with the big pulley 5 Tighten counter bearing screws 3 6 You can check the belt tension by hand you just have to push the belt with one of your finger through the round opening on frame 4 It should be difficult to push motor belt Assembling the Main Gear x5 5x M3x 6 mm 5x Countersunk screw N M3 x 6mm FL KA 72 029 p jm 1x Nylstop Nut M4 mm Nylstop Nut M4 lt O T d Nd E M4 x 25 mm 1x Socket Head Screw KASU ERNS M4 x 25 mm p ym x5 M3 x 6mm 1x Socket Head Screw M3 x 6 mm KA 2 028 2x Setscrew M mm axa KA 2 022 e 5x Rounded Head Screw M2 x 4mm x2 Set screw M x 3mm Clean surface with alcohol KA 2 022 Apply Loctite Retaining Compound to this area wait 24H at least before flying 1x Keyway 5x11x2 7mm Keyway Cc 8 4 x4 Rounded Head Screw M2 x 4mm _ amp Page 16 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 20 Assembly Process of Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Do not tighten right now tail gear counter bearing screws
22. earing Guide Assy 2 REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts It s adviced to not put the third bearing perfectely centered and keep 80 mm Offset to avoid resonance and vibrations Rem Use Oil to lubricate the rubber before to insert them into the carbon tail boom Keep the Cut at the front side Socket Head Screw M3 x 14 mm KA 2 071 2x Socket Head Screw KA 2 040 Lock Nut M2 M3 x 14mm gt Socket Head Screw M2 x 10mm Ji pan Sf mw 4x Socket Head Screw M3 x 10 mm mmm 3x Socket Head Screw 2x M3x 8 mm oa 2 x Frame Washer KA 2 068 This washer is used for adjusting the tightness of gear Hmm Rem Do not tighten tail boom clamp screw at this time 1x Socket Head Screw 2 x M3 x 8mm M3 x 10 mm 2 x Frame Washer 1x Socket Head Screw KA 2 069 B48 KA 72 068 Tail Boom Clamp Page 25 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 29 Tail Control Rod Assy 1 REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts f A Rem Slightly scratch carbon tail pushrod with sandpaper before 1 applying Epoxy on about 1cm long N 77 Wi if KA 2 057 Tail Boom Brace Assy Se
23. hown on drawing below 4 Tighten the special threaded lockpin inside the plastic gear 5 check the play between metal and plastic gears you shall have a smooth rotation and no axial play 6 tighten the set screws of the collar to keep this don t forget to line up one of set scews with tail shaft flat surface 1 5mm 10 3mm SS Lo This direction outwards lt lt 6x Round Head Socket Screw M2 5 x 6 mm 6x Round Head Socket Screw N AN O M2 5 x 6 mm ff Bar mm d B SZ gt S j 2x Round Head Socket Screw F J A j M2 x 6 mm KA 72 054 SA SAW 6x KA 72 081 6x Flange Bearing 2 5x6x2 6mm 2x Washer 2 6 x5 x0 5 F 2x Washer 2 6 x 5x 0 5 mm KA 72 072 1x Nut M2 mm _ 2x Round Head Socket Screw M2 x 6 mm 1x Ball link M2 mm Rem oo Take care of the Washer Orientation The small Shoulder diameter must face the bearing Page 21 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 25 Pre Assembled Tail Blade Grip REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts 1x Colar 8x9x 2 4mm O 2 x Bearing 8x 12x3 5mm I 2 x Grooved Shaft 2x9mm an
24. in shaft upper bearing block mount KA 72 009 1 x Main shaft upper bearing block mount 4 x Cup head socket head screw M2 5x10mm 1 x Imported plane bearing 12x24x6mm Main Shaft KA 72 013 2 x Main Shaft Feathering shaft dampers KA 72 017 4 x Feathering shaft dampers Synchronous main motor belt KA 72 021 W 1 x synchronous belt 2GT 22MM First reduction gear 54T KA 72 026 W 1 x First reduction gear 54T 1 x Cup head socket hear half tooth screws M4x25mm 1 x Nylon lock nuts M4 Page 30 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 33 PARTS LIST 2 Lighten Second reduction gear KA 72 027 L gt as 1 x Second reduction gear 20Z 1 x Cup head socket head half tooth screws M4x25mm 1x Nylon lock nuts M4 CF Main frame identical KA 72 033 N 2 x CF Main frame identical CF Back end electronics board KA 72 038 L 1 x CF Back end electronics board Tail boom Double headed screw KA 72 042 8 x Nylon lock nuts M3 8 x Tail boom mount aluminum gasket 4 x Doubled headed screw rod Front drive shaft mount KA 72 046 4 x Cup head socket head screw M3x8mm 1 x Plane bearing 05x010x4mm 1 x Gear bearing mount Back end universal joint drive shaft KA 72 050 1 x Back end universal joint drive shaft 1 x Joint 93x12mm Main gear KA 72 028 1 x Second reduction gear 66Z CF Front electronic board KA 72 035 L 1 x CF Front electronic boa
25. ing parts in smooth operation and avoid excess play or binding Failure to do so will result in poor flight stability The linkage rods and ends will break and wear due to normal usage crashing and poor maintenance and environment Check for wear and proper operation regularly replace them as needed TAIL ROTOR SYSTEM 1 Tail Rotor Control Set Check the tail rotor bearing regularly If there is excess play or gaps replace it immediately Avoid any binding or improper contact on the tail components and bearings as this will cause excess wear and heat potentially melting or deforming the tail system 2 Tail Unit Assembly Avoid flying in tall grass or weeds If grass or weed becomes lodged in the tail rotor unit it will interfere with the operation and cause the helicopter to lose control Always check for foreign objects in the tail and clean them off immediately Avoid using lubricants on the exposed surfaces of the model as it will attract and collect dirt and debris and cause failure 3 Tail Rotor Housing Disassemble tail totor housing for cleaning and maintenance after every 50 flights If the tail does not operate smoothly or shows any signs of stress or wear please replace immediately 4 Tail Rotor Check the tail rotor blades regularly for damage especitlly if the helicopter ever strikes the ground while flying or after hard landings Damaged tail rotor blades can induce vibration Page 35 Agile Helicopter is a Trademark of
26. mediately turn off the model and transmitter when you have landed the model Page 01 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen e PREVENT MOISTURE R C models are composed of many precision electrical components It is critical to keep the model and associated equipment away from moisture and other contaminants The introduction or exposure to water or moisture in any form can cause the model to malfunction resulting in loss of use or a crash Do not operate or expose to rain or moisture e KEEP AWAY FROM HEAT R C models are made up of various forms of plastic Plastic is very susceptible to damage or deformation due to extreme heat and cold climate Make sure not to store the model near any source of heat such as an oven or heater It is best to store the model indoors in a climate controlled room temperature environment PROPER OPERATION Please use the replacement of parts on the manual to ensure the safety of instructors This product is for R C model so do not use for other purpose e SAFE OPERATION Operate this unit within your ability Do not fly under tired condition or improper operation which may cause danger 3 Safety Check Before Flying D N D N D N Before flying for safety reasons make sure that no one else is operating a R C model on the same frequency as yours Before flying please check that the power of your transmitter and your
27. nd threads which are engaged with metal parts 4 x M3 x 8 mm 4 x Frame Washer Mi ININ 4 UUI 1 x M3 x14 mm i p W MF PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 KA 72 062 FRONT CANOPY DAMPING 2 1 KA 72 062 ALUMINIUM SLEEVE FOR CASE BOLTS 3 1 KA 72 038 ELECTRONIC BOARD 4 1 KA 2 037 BOTTOM PLATE Page 10 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 14 Assembly Process of Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts PARTS LIST 2x M3 x 8mm i A ITEM QTY PART NUMBER DESCRIPTION 2x Frame Washer 7 1 2 KA 2 060 FRAME BRACE 2 2 KA 2 045 LANDING GEAR SUPPORT in 3 1 KA 2 062 ALUMINIUM SLEEVE FOR CASE BOLTS NNI i 1 KA_742 062 FRONT CANOPY DAMPING 1x Nylstop Nut M4 f PA V f f f J f y 7 j P A amp f 1x Set Screw 4x25 mm KA 2 062 Set Screw M3 x 12 mm ee eo 13x M3 x 8mm ES 13x Frame Washer i pW nn all 2x Set Screw M3 x 12 mm 2x Standoff Canopy 1xM3x14mm W ONN Aln W T 1x Set Screw 4x25 mm 1x Nylstop Nut M4 mf Page 11 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model
28. per KA 72 087 W KON 3x KA 72 087 Bearing 8 x 16 x 5 mm No Need to glue bearings on the torque tube Step 1 Slightly scratch with sandpaper both ends of the torque tube on about 8mm long Step 2 Slide the 3 bearing guides assy Step 3 Clean with Alcohol the tube and the internal surface of the coupling Step 4 Apply some glue inside the coupling Use ONLY two components epoxy A B Step 5 Secure the coupling with the lock pin Wait 24H at least before flying to be sure that Epoxy is completely dry Torque tube Assy Lock Pin 3 x 12 mm Rem Page 23 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 27 Tail Boom Mount Assy REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts Rem Before tightening screws be sure that all drillings are aligned Socket Head Screw M3 x 14 J 4x KA 2 042 8x Shoulder washer lt 2x KA 2 062 Canopy Standoff o 6x toccanu sa a 2x Canopy Standoff 6x Lock Nut 8x Shoulder washer cy Long Threaded shaft Shoulder washer should be positionned M3 x 72 mm inside the opening reat baton Page 24 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 28 Torque Tube B
29. rd CF Middle electronic board KA 72 039 1 x CF middle electronic board Aluminum landing hear pipe KA 72 043 2 x Aluminum landing hear pipe 4 x Plastic rubber ring Middle drive shaft mount KA 72 047 1 x Middle drive shaft mount 2 x Cup head socket head screw M3x14mm 2 x Plane bearing 06x013x5mm Front universal joint drive shaft KA 72 051 1 x Tail drive shaft bolt 03x12mm 1 x Front universal joint for tail drive shaft Front spiral bevel gear KA 72 029 1x Front spiral bevel gear 57Z CF Batteries spacing board KA 72 036 L 1 x CF Batteries spacing board Tail boom mount KA 72 040 2 x Tail boom mount Landing gear KA 55 044 4 x Landing gear 6 x Socket head screw M3X10 4 x Round head socket head screw M3X6 2 x Socket head screw M3X14 4 x Set screws M3X3 Drive shaft toque tube KA 72 048 a 1 x Drive shaft toque tube 2 x Tail drive bearing mount 2 x Tail drive shaft pin 3x12mm Tail gear box KA 72 052 1 x Tail gear box 2 x Flange Bearings imported 06x015x5mm 2 x Cup head socket head screw M3x10mm 4 x Umbrella head socket head machining screws M2x4mm 2 x Surface bearing 010x019x5mm Front drive spiral bevel gear KA 72 030 2 x Grub screw M4x4mm 1 x Helical bevel gear 12Z CF Bottom plate KA 72 037 L SE 1 x CF Bottom plate CF Vertical stabilizer KA 72 041 WH 1 x CF Vertical stabilizer Landing gear mount KA 72 045 2 x Landing gear mount 6 x Cup head socket head
30. re working with your transmitter specs 6 Package Illustration D N D N The first level all CF parts Tail boom x1 Drive shaft torque tube x1 Tail boom brace x2 Tail pitch linkage rod x2 Colorful painting canopy x1 Skid pipe x2 Main blade holder x1 Landing skid x2 Screws bag Metal parts of main Rotor Head x1 Metal parts of main frame x1 Metal parts of Tail Unit x1 Page 03 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 7 Backplane assembly REM Apply Medium Thread lock equivalent to all screws balls and threads which are engaged with metal parts 1x Lipo Battery tray O Ta Cup point set screw M3x12 mm lil 4 7 Frame spacers ifi 5x Set Screw M3 x 12 mm 6mm O You may use some pins thoughout this drilling to hold frame spacer when tightening screw Attention Be sure that frame spacers are correctly mounted housing shoulder must be placed into carbon battery tray Do not overtighten a5 GS a dill It ls recommended to put on this area some adhesive Hook and loop tape to hold the batte 7 Page 04 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen FA E4L_ LC O T E amp E 8 Assembly Process of Main Frames and Power Sys
31. rew M3x10mm 2 x Conical washers 2 x Cup head socket head screw M3x8mm CF Tail pitch connecting piece KA 72 072 2 x Hexnuts M2 2 x CF tail pitch connecting piece 2 x Umbrella head socket head machining screws M2x6mm 2 x Short linkage ball Washers set KA 72 076 1 x Washers set Tail boom support KA 72 057 4 x Grub screw M2 5x10mm 2 x CF rudder control rod 4x Alumnium sleeve for tail boom 4 x Tail boom connector Swashplate Anti rotation bracket KA 72 061 1 x Swashplate Anti rotation bracket 2 x Cup head socket head machining screws M2x6mm Ball link set KA 72 065 2 x Linkage Ball 8 x Linkage Ball 5 0 2 x Linkage Ball 5 0 Tail boom brace mount KA 72 069 1 x Tail boom brace mount 2 x Conical washers 3 x Cup head socket head screw M3x10mm Tail shaft locking collers ring KA 72 073 2 x Tail shaft locking collers ring 4 x Grub screw M3x3mm Screws set KA 72 077 1 x Screws set Page 32 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 33 PARTS LIST Canopy ZERO AGILE720 01 4 x Canopy rubber ring 1 x Canopy Flange bearings KA 72 082 2 x Flange bearings 08x012x3 5mm Surface bearings KA 72 086 2 x Surface bearings 06x013x6mm Surface bearings KA 72 090 2 x Surface bearings 012x024x6mm Pitch connecting arm KA 72 094 Ny 2 x Pitch connecting arm 2 x Socket head screw M3X12 Connecting arm Linkage Ball Set
32. t Screw M2 5 x 10 mm Keep the same orientation The best solution to mount tail boom brace correctly is to apply some Epoxy as shown Then screw them on position on Agile main frames and tail boom clamp Insert set screws to secure And let Epoxy drying for at least 24H Page 26 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 30 Installing The Tail Boom Brace Set REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts 2x M3 x 10mm 2x Frame Washer Fn IANA Hii pu UUW 2x M3 x 14mm 2x Frame Washer ae eh Frame Washer 3 mm Rem Socket Head Screw M3 x 10 mm Step 1 tighten tail boom brace on Agile main frames and tail boom clamp Step 2 Put them on right position on tail boom Step 3 tighten now the tail boom clamp screw Rem At this stage move by hand the tail rotor and tight the counter bearing here aa ly threadilock a a 3 jip Oy o in _le Page 27 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 33 PARTS LIST 1 Main rotor holder KA 72 002 2 x Main rotor holder 4 x Rotor holder washer 2 x Stainless steel gasket 010 2x015x0 5mm 2 x Plane bearing 10x019x5mm 2 x Thrust bearing F10 18M 2 x Nylon lock nuts M4 2
33. tem REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts PARTS LIST ITEM QTY PART NUMBER DESCRIPTION G 1 KA 72 034 Right Main Frame 2 2 KA 72 066 Servo Spacer 3 2 KA 42 066 Servo Clamp 4 4 KA 2 074 Frame Aluminum Washer y 6 1 Not included in Standard kit Tail Servo 5 4 KA 2 066 Screw M3 x 16 mm 17mm is recommended but may vary according to your rudder servo arm brand and the mechanical tail travel provided by the tail gyro function of your FBL system get your rudder servo wire inside frame Page 05 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 9 Assembly Process of Main Frames and Power System 2 REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts PARTS LIST QTY PART NUMBER DESCRIPTION 1 KA 2 033 Left Main Frame 1 Not included in standard kit Cyclic Servo 2 KA 42 066 Servo Clamp 2 KA 42 066 Servo Spacer 4 KA 72 074 Frame Aluminum Washer h KA 2 066 Screw M3 x 16 mm Servo ball Nut M2mm Cyclic Servo ball 0 mm is recommended length may vary according to your cyclic servo arm brand and the mechanical cyclic pitch travel provided by your FBL system settings Page
34. this area PARTS LIST ITEM QTY PART NUMBER 1 2 Included with Motor SCREW M4 x 8 3 1 KA 2 019 COUNTER BEARING 5 1 KA 2 018 MOTOR MOUNT 6 Not Included in Standard kit MOTOR Kv 500 550 7 2 KA 2 020 COUNTER BEARING RAIL 8 2 KA 2 023 SET SCREW M4 x 4 Line up the set screw motor pulley with the motor shaft flat surface L Shaft length Recommended 41mm at Minimum The Motor pulley must be aligned to the pulley by adjusting the height with the main gear of the first stage so that the belt will stay perfectly horizontal thus works as well as can be expected Shaft Diameter 6 mm Page 08 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 12 Assembly Process of Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls and threads which are engaged with metal parts 7 x M3 x 8mm 7 x Frame Washer E MAN M hte REM Bearings Facing Up Take note of the third main shaft bearing block orientation 16 50 l 19 50 Ref KA 72 011 Page 09 Agile Helicopter is a Trademark of Flight Research Rc Europe Proudly made by KDS Model Shenzhen 13 Assembly Process of Main Frames and Power System REM Apply Medium Thread lock or Equivalent to all screws balls a
35. x Cup head socket head half tooth screw M5x35mm 4 x Washers 05x026x0 5mm Connecting link KA 72 006 4 x Double headed screw Main shaft middle bearing mount main top plate Fo KA 72 010 Ex ATT 1x Imported plane bearing 012x024x6mm 4 x Cup head socket head screw M2 5x10mm 1x Imported plane bearing 010x022x6mm 1x Main shaft block Middle 6 x Cup head socket head screw M3x8mm 2 x Aluminum gasket 2 x Cup head socket head screw M4x10mm 2 x Umbrella socket head screw M3x6mm Feathering Shaft KA 72 014 FA 2 x Feathering Shaft 4 x Cup head socket head screw M6x16mm 4 x Stainless steel gasket 06 2x015x1 5mm Upper motor block KA 72 018 A w San n A A 1x Upper motor block 2 x Aluminum spacer 2 x Cup head socket head screw M4x10mm 2 x Cup head socket head screw M4x8mm Overrunning clutch mount KA 72 022 1 x Overrunning clutch mount 1 x Imported one way clutch 5 x Cup head socket head screw M3x6mm 2 x Grub screw M3x3mm 4 x Umbrella head screws M2x4mm Main rotor houseing KA 72 003 cf Lo 1x Main rotor house 2 x Stainless steel gasket 010 2x015x0 5mm 2 x Nylon lock nuts M4 2 x Feathering shaft rubber ring dampers 2 x Aluminum gasket feathering shaft damper 011x17x2 5mm 1 x Cup head socket head half tooth screw M4x25mm 1 x Cup head socket head half tooth screw M4x20mm Swashplate KA 72 007 2 x Plane bearing 030x037x4mm 1 x Swashplate inner upper part
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