PWS6600
Contents
1. PWS6600 Installation 1 4 Mounting Procedure 1 Cut out the control front panel to match the dimensions mm specified under the External and Cut out dimensions chapter 2 Mount the HMI into the cut out Insert the fixtures to the holes on the unit and fasten the screws into the front panel Do not tighten the screws with too much or uneven force or it may cause deformation of the HMI Q Step 1 Step 2 Step 3 e Max torque 0 3 Nm Ei Display 3 The HMI must be installed within an angle of 0 to 135 as shown above 1 5 Grounding Make sure that the HMI works properly To prevent it from radiating radio frequency noise the HMI must be connected to earth ground Without grounding the HMI may be severely affected by excess noise Make sure that the grounding is done properly from the power connector at the rear side of the HMI When power is connected make sure that the wire is grounded Use a cable of at least 2 mm AWG 14 to ground the HMI Ground resistance must be less than 100 Ohms class3 Note that the ground cable must not be con nected to the same ground point as the power circuit 1 6 Power Supply and Wiring The HMI must use a power supply with 24 V DC and the power consumption is 20W Warning To avoid an electric shock be sure to switch off the power before connecting the com munication download cable to the HMI Steps to wire 1 Unplug the powe2. RS422 TX RS485 15 R5422 TX RS485 16 RS422 RX PIN Function 17 RS222 RX 1 RS422 RS485 TX 18 N A 2 RS422 CTS 19 N A 3 RS422 CTS 20 N A 4 RS422 RX 21 N A 5 Signal ground 22 N A 6 RS422 RS485 TX 23 RS422 RTS 7 RS422 RTS 24 RS422RTS 8 RS422 RTS 25 N A Beijer Electronics MAEN849 8 PWS6600 Installation 1 11 Dip Switches Dip Switches Function SW 1 Reserved SW 2 Reserved SW3 SWA4 Operation Mode ON ON Runs user application ON OFF Runs burn in test program OFF ON Updates BIOS OFF OFF Runs bench test program SW 5 Communication Parameters ON The HMI uses parameters defined on the Configuration Screen for controller communications OFF The HMI uses parameters defined in ADP for controller communica tions SW 6 Password ON The HMI asks the operator to enter a password after power on self test OFF No password is required to start the HMI SW 7 System Menu ON The HMI displays System Menu OFF The HMI runs user application without displaying System Menu SW 8 Default user level ON The default user level is set to 1 if the HMI requires no password to start its operation OFF The default user level is set to 9 if the HMI requires no password to start its operation SW 9 COM 1 Port ON For RS485 this swit
3. RTS 2 2 7 RTS t 8 CTS t 8 CTS PWS PC COM PWS PC COM Warning To avoid an electronic shock be sure to switch off the power before connecting the download cable to the HMI Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the HMI is ready to download the application Start ADP and open the application file to be downloaded Make sure that the com munication parameters are correctly configured Also remember to compile the file before downloading it The file has to be compiled every time a change has been made in the file before downloading it Then select Application Download Firmware and then Application in ADP if it is a first time to download the application to the HMI otherwise select Application Download Application The following appears on the screen while the HMI is downloading Programming application L Link port COM1 2 7 Uploading an Application An application can also be uploaded from the HMI to the PC Thus a user can save an application as a V6F file in ADP for future use Warning To avoid an electric shock be sure to switch off the power before connecting the com munication cable to the HMI Make sure that the HMI and the PC are connected according to section Download ing an Application Set the dip switch SW7 ON A
4. a Recipe Select File Upload Recipes in ADP and the Save As dialog box will appear on the screen Enter the name of a recipe file RCP to save Click Save While the HMI is uploading the recipe Uploading recipes is displayed on the screen Downloading a Recipe Open an application file with the recipe to be downloaded in ADP Select File Download Recipes to display the Open dialog Enter the name of the recipe file RCP and click Open While the HMI is downloading the recipe Downloading recipes is displayed on the screen Uploading recipes Downloading recipes Link port COMI Link port COMI BW bes Tl After the download is finished select F5 Run to run the application Remember to define the length and the number of recipes in the application Also remember to upload the format of recipes from the HMI before starting to edit a new set of recipe data in the PC For further information about creating editing recipes please see the corresponding chapter in the ADP User s Manual 13 Beijer Electronics MAEN849 PWS6600 Operation 2 9 Copying an Application To copy an application from one HMI to another select F3 Copy from the system menu Set the dip switch SW7 ON and connect the two HMIs with a download cable After the self test the system menu will be displayed on the screen Select F3 Copy in the system menu from the HMI with the application to be cop ied The HMI will pro
5. 0C P PWS6600C S PWS6600S P PWS6600S P PWS6600S S AP1600C N AP1600C P AP1600C S AP1600S N AP1600S P AP1600S S Display Type Color TFT LCD Mono STN LCD Display Color 256 colors 16 shades of blue Display size 5 7 Display resolution 640 x 480 Number of 8 x 8 characters displayable 80 x 60 degrees Celsius degrees Celsius Display adjust Via touch panel amp VR on the back ment Back light CCFT Lifetime 75 000 hours amp 25 CCFT Lifetime 50 000 hours 25 Touch Screen Analog Keypad 1 Menu key and 5 user defined Function keys F1 F5 Keypad pressure and lifetime 350 50 gf operating force lifetime is over 1 million activations Input Power 24 V DC 15 less than 20W Flash ROM 4 Mb RAM 512 K byte CPU 32 bits RISC Battery backed 512 K byte memory RTC YES rechargeable lithium battery Data Recipe 512 K byte 512 K byte COM1 9 pin female connector RS232 and RS485 COM2 25 pin female connector RS232 RS422 and RS485 Multi functional port 26 pin connector to printer or 64 externel 26 pin connector to printer or 64 externel keys keys Ethernet YES Yes Front Panel seal IP65 NEMA A Operating 0 50 degrees Celsius temperature Storage 10 60 degrees Celsius temperature Ambient humidity 20 90 non condensing Vibration 0 5 mm displacement 10 55 Hz 2 hours per X Y Z axis directions
6. 3 and SW4 OFF to be able to run the bench and function tests for the HMI Turn on the HMI and the following screen will be displayed Bench Test Function Test The bench test performs an overall hardware test and the function test lets the user select which item to be tested Note The bench test will clear the application data of the HMI 2 5 Setting Communication Parameters There are two ways to configure working parameters to set parameters in the HMI or in ADP To set parameters in the HMI select F2 Confg in the system menu Note Remember to set the dip switch SW5 ON if parameters are set in the HMI To set parameters in ADD select Application Workstation Setup Then select the Connection tab to set communication parameters Note Remember to set the dip switch SW5 OFF if parameters are set in ADP 11 Beijer Electronics MAEN849 PWS6600 Operation 2 6 Downloading an Application Connect the RS232 port on the PC to the COMI port on the HMI using a WPC P8 42 cable The connection can also be made according to the illustration below PWS COMI PC COM RS232 PWS COM2 PC COM RS232 9 pin male 9 pin female 25 pin male 9 pin female RXD 2 2 RD TXD 2 2 RD TXD 3 gt 3 sp RXD 3 3 SD GND 5 5 SG GND 7 5 SG RTS 7 aa zane ED RIS 4 2 4 poss T CD CIS E d L 4 DTR CIS 5 s2 L 4 DIR 77 6 DSR 777 6 DSR 7
7. A HITECH Electronics Electronics Corp a Beijer aBeijer Electronics Group company Group company PWS6600 Installation and Operation manual MAEN849 2006 12 English PWS6600 Installation 1 PWS6600 Installation 1 1 Introduction PWS6600 is a Human Machine Interface HMI with a 10 4 TFT Liquid Crystal Display and is water and dust resistant according to IP65 NEMAA The HMI is CE marked and meets your need to be highly transient resistant while in operation Also its compact design makes connections with other machinery more flexible thus achieving the optimal performance of your machines ADP is used to design applications of the HMI it is reliable user friendly and com patible with many models The latest released ADP Version 6 1 and above can be used to design applications for the HMI 1 2 Safety Precautions Both the installer the owner and the operator of this HMI must read and under stand this installation manual General Only qualified personnel may install or operate the HMI The HMI must be installed according to the installation instructions The HMI is designed for stationary installation on a plane surface where the fol lowing conditions are fulfilled no high explosive risks no strong magnetic fields no direct sunlight no large sudden temperature changes Never allow fluids metal filings or wiring debris to enter any openings in the HMI This may ca
8. ch has to be set ON SW 10 COM 2 Port ON For RS485 this switch has to be set ON OFF For RS422 this switch has to be set OFF Beijer Electronics MAEN849 PWS6600 Operation 2 PWS6600 Operation 2 1 Self Test Once the HMI is turned on it will automatically execute a self test to check its hard ware The result of a self test is displayed on the LCD See below for items to check in a self test Human Machine Interface ROM BIOS Version 1 6 C 2005 Hitech Beijer Electronics Display Type Mono STN LCD System RAM Size 256K Bytes Video RAM Size 256K Bytes Battery Backed RAM Size 512K Bytes Application Memory Size 4M Bytes Working RAM Test Passed Battery Status Passed BIOS ROM Checksum Passed Firmware Checksum Passed Application Checksum Passed RTC Function Test Passed Parameter Checksum Passed Communcation Port 1 Test Passed Communcation Port 2 Test Passed DIP Switches Setting 8 1 11011111 If any of tests does not pass the self test it will be noted with Failed next to the test item Additionally the message Error Press screen to continue will be displayed at the bottom of the screen If the power to the HMI or the PC was interrupted while downloading Firmware checksum or Application checksum will not pass the self test indicated by Failed in the self test results after power is restored If this happens the user can simply fol low the download procedure to re downloa
9. d the application or data After down loading again all items should pass the self test 2 2 System Menu Set the dip switch SW7 ON After the self test the system menu of the HMI is dis played on the screen Wait command Link port COMl Link Copy Set The functions of the commands are briefly explained below System Menu Function Link The HMI is connected F2 Confg Sets up the internal time clock and communication parameters in the HMI All the settings has to be made for the HMI to work properly Use T Y and to move to desired field and to set the value of the field F3 Copy Copies application data to another HMI F4 Set Calibrates the touch screen adjusts LCD contrast and clears RAM data F5 Run Runs the application Beijer Electronics MAEN849 10 PWS6600 Operation 2 3 Keypad The eight keys on the HMI include one menu key and seven functional keys F1 F5 Press the menu key to slide out the innovative slide out menu For further details on the slide out menu please see the ADP User s Manual PIT 4 Menu 3 rz d Functional Keys F1 F5 When a key is pressed the HMI will make a beep sound to signal that a command is pressed The default setting is a 200 ms beep and can be configured 2 4 Bench and Function Tests Set the dip switches SW
10. e designed with a high level of security which means that a password with a high level of privilege is required in order to open the other screen As the button is selected and the current user has a lower privilege than has been set for the button the HMI will prompt the user for a password The user will need a password with at least the level of privilege that has been set for the but ton This function can restrict users to access to certain parts of the application Scenario 4 Requiring a password to copy or upload application When selecting F3 Copy in the system menu or File Upload Application in ADP the HMI will prompt for a password The user will need to enter the correct password to copy an application from one HMI to another Note that setting this password is different from the passwords set in Scenarios 1 3 To set this password select Appli cation Workstation Setup in ADP Under the Password tab the project designer is able to set the password 15 Beijer Electronics MAEN849 HITECH Electronics S Electronics Corp a Beijer aBeijerElectronics Group company Group company Hitech Electronics Corp 4F No 501 15 Chung Cheng Road Shin Tien Taipei Shien Taiwan R O C Telephone 886 2 2218 3600 Telefax 886 2 2218 9547
11. endurance Shock endurance 10 G 11 ms three times in each direction of X Y Z axes RF Emissions CISPR 22 Class A Transients Electrostatic IEC61000 4 2 discharge RF Susceptibility 1EC61000 4 3 High Frequency IEC61000 4 4 External dimen sions 195 0 x 145 0 x 59 1 mm Cut out dimen sions 185 8 x 135 8 mm Weight 0 81 kg Cooling Natural cooling Note When using the HMI for the first time remember to reset Real Time Clock RTC Beijer Electronics MAEN849 PWS6600 Installation 1 10 Communication Ports COM 1 isa 9 pin female connector used to connect a controller and the HMI via RS232 or RS485 COM 2 is a 25 pin female connector used to connect a controller and the HMI via RS232 RS422 or RS485 Please make sure that the connection is in accordance with the setting of the dip switches For example RS485 with SW9 and SW10 ON For illustration on the connection between the HMI and a controller please consult the information on the controller PIN Function PIN Function 1 RS485 1 N A 2 RS232 RXD 2 RS232 TXD 3 RS232 TXD 3 RS232 RXD 4 N A 4 RS232 RTS 5 Signal ground 5 RS232 CTS 6 RS485 6 N A 7 RS232 RTS 7 Signal ground 8 RS232 CTS 8 Optional 5 V 100mA output 9 Optional 5 V 100mA output 9 N A 10 N A 11 N A 12 R5422 CTS 13 R5422 CTS 14
12. fter the self test the system menu will be displayed on the screen and the HMI is ready to upload the application Also make sure that communication parameters are correctly configured Select File Upload Application in ADP and the Save As dialog box will appear on the screen Enter the name of a firmware file AF6 to save Click Save Then the HMI will prompt for a password enter the password set in ADP from Application Worksta tion Setup Once the correct password is entered the HMI starts to upload the ap plication to the PC For information about setting a password please see section Setting a Password Beijer Electronics MAEN849 12 PWS6600 Operation While the HMI is uploading the following is displayed Uploading firmware ERAS Link port COMI Ka After uploading select File Reconstruct Source in ADP to display the Open dialog Open the uploaded application file C64 or AAG The application screen will be displayed on the PC monitor Finally select File Save As to save the application as a V6F file Thus a source file can serve the purposes of maintenance and modifica tion Note When using the HMI for the first time reset the real time clock RTC 2 8 Uploading Downloading a Recipe Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the HMI is ready to upload download a recipe Uploading
13. lugged from the power out let when connecting the cable to the HMI Installation Communication cables must be separated from the power cables for operational circuits Use shielded cables or it may cause unpredictable problems During Use Emergency stop and other safety functions may not be controlled from the HMI Do not use force or sharp objects when touching the keys display etc Service and Maintenance Only qualified personnel should carry out repairs Before carrying out any cleaning or maintenance operations disconnect the equipment from the electrical supply Clean the display and surrounding front cover with a soft cloth and mild deter gent Replacing the battery incorrectly may result in explosion Only use batteries rec ommended by the supplier Dismantling and Scrapping The HMI or parts thereof shall be recycled according to local regulations The following components contain substances that might be hazardous to health and the environment lithium battery electrolytic capacitor and display Note L Indicated loss of life severe personal injury or substantial property damage will result if proper precautions are not taken 1 3 Package Contents 1 x Power Connector wired to the power supply 1xCable _ _ only for PWS6600C P N PWS6600S P N d or AP1600C P N AP1600S P N Beijer Electronics MAEN849
14. mpt for a password enter the password set in ADP from Ap plication Workstation Setup Once the correct password is entered the HMI will start to copy the application between the two HMIs The following appears on the screens during the copying Copying firmware Programming firmware Link port COMl Link port COMI a ND Note If it is the first time to copy please remember to run the application 2 10 Setting a Password Scenario 1 Requiring a password to start the HMI If the dip switch SW6 ON the user needs to enter a password to start the HMI For this purpose the designer can use the object Action Button in ADP to create a button which displays the password table on the HMI display A user with the right to access the table can register passwords and user levels in the table In the illustra tion below the TBL button is an action button used to display the password table When the button is selected the password table is displayed on the screen for a user with the right to access the table Touch the password to highlight an area for entering a value 56 o MT TBL N Change screen In the illustration above the TBL button is an action button used to display the pass word table When the button is selected the password table is displayed on the screen for a user with the right to access the table Touch the password to highlight an area for entering a value How to config
15. r connector and unscrew the screws 2 Strip about 1 cm of insulation Insert the wire all the way into the power connec tor and then turn the screws tight 3 Plug in the connector to the power outlet of the HMI Note Power connector is already plugged in the power outlet of the HMI when the package is first opened Beijer Electronics MAEN849 PWS6600 Installation 1 7 External and Cut out Dimensions i 185 0 g 185 8 0 5 FT T wo 7 m We Lih e 2 Cut out dimension 0 4 59 i j 195 0 g 4 2 2 SR oi echt 5 ile ll 7 F n S m 1 Ice lt FS m Se Be imb f E e E r3 SE a A i lm ge el Beijer Electronics MAEN849 PWS6600 Installation 1 8 Description of Parts Fixture mounting holes Function keys Power lamp ta Communication lamps x2 Network lamp Display Connect CF Card Reserved Battery cover Connects Printer Keyboard Dip Switches Contrast adjustment Connects Network DC Power Outlet COM1 RS232 RS485 COM2 RS232 RS422 RS485 Beijer Electronics MAEN849 PWS6600 Installation 1 9 Product Specifications m PWS6600C N PWS660
16. ure an Action Button is described in the ADP User s Manual After registering passwords and user levels set the dip switch SW6 ON i e pass word required Restart the HMI and after the self test the user will be prompted to enter a password in order to run the HMI The HMI will determine the user level from the entered password For instance if the level of the password entered by the user is 2 then the HMI will set the user level to 2 User level 1 has the highest priv ilege and User level 9 has the lowest Note Only users of User Level 1 has the right of access to the password table Beijer Electronics MAEN849 14 PWS6600 Operation Scenario 2 Re entering a password The object Action Button in ADP also allows the designer to create a button which asks the user to re enter a password For example by pressing the PSW button the password keypad will be displayed to prompt the user to enter a password After en tering the password the HMI will update the user level according to the most recent password which has been entered Therefore this button can be applied to raise or drop ones privileges while the HMI is in operation Password Keypad nang Bed EEL EISE How to configure an Action Button is described in the ADP Users Manual Scenario 3 Password protecting a button in the HMI The ADP can create a button which is protected by a password for execution For example a Goto Screen button can b
17. use fire or electrical shock The HMI fulfills the requirements of article 4 of EMC directive 89 336 EEC Storing the HMI where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become isotopic The LCD display liquid contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and get medical attention The supplier is not responsible for modified altered or reconstructed equipment Use only parts and accessories manufactured according to specifications of the supplier Peripheral equipment must be appropriate for the application and location The figures in this manual serves an illustrative purpose Because of the many vari ables associated with any particular installation the supplier cannot assume re sponsibility for actual use based on the figures Beijer Electronics MAEN849 PWS6600 Installation The supplier neither guarantees that the HMI is suitable for your particular appli cation nor assumes responsibility for your product design installation or opera tion Power Source The HMI is equipped with a 24 V DC input Supply power other than 24 V DC x 1596 will severely damage the HMI Thus check the power supply supporting the DC power regularly To avoid electric shock be sure the power cable is unp
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