ELECTRIC PROPULSION OUTBOARD - Tech
Contents
1. 2 2 Specifications 3 Operation 4 Maintenance 5 Return and Repairs 6 Warranty 11 13 17 17 ELECTRIC PROPULSION OUTBOARD User s Guide 1 Safety Information 1 1 Outboard motor safety Propeller People can be injured or killed if they come in contact with the propeller The propeller can keep moving even when the motor is in neutral and sharp edges of the propeller can cut even when stationary Stop the motor when a person is in the water near you Keep people out of reach of the propeller even when the motor is off Rotating parts Hands feet hair jewelry clothing PFD straps etc can become entangled with internal rotating parts of the motor resulting in serious injury or death Keep the top cowling in place whenever possible Do not remove or replace the cowling with the motor running Only operate the motor with the cowling removed according to the specific instructions in the manual Keep hands feet hair jewelry clothing PFD straps etc away from any exposed moving parts Electric shock Do not touch any electrical parts while Starting or operating the motor They can cause shock or electrocution Modifications Do not attempt to modify this outboard motor Modifications to your outboard motor may reduce safety and reliability and render the outboard unsafe or illegal to use 1 2 Boating safety This section includes a few of the many important safety precautions that you should foll2. Check weather forecasts before boating Avoid boating in hazardous weather Passenger training Make sure at least one other passenger is trained to operate the boat in the event of an emergency Boating safety publications Be informed about boating safety Additional publications and information can be obtained from many boating organizations Laws and regulations Know the marine laws and regulations where you will be boating and obey them Several sets of rules prevail according to geographic location but all are basically the same as the International Rules of the Road ELECTRIC PROPULSION OUTBOARD User s Guide 2 Specifications 2 1 Components Powerhead Engine Midsection Exhaust housing Lower unit Gearbox ELECTRIC PROPULSION OUTBOARD User s Guide Dspeed display 0 100 100 is the max speed 2 Twist throttle you twist it to start the motor and control the speed 3 Battery power cable when you connect the cable to the battery the outboard will have the power Fuse When on the normal ship the fuse will be fit on the boat man s hands When accidents happens the boat man will cut off the fuse to stop the boat 5 Fuse Button To fit the fuse 6 Reverse Button When you press it you can do reverse Power button when you press it the outboard will get power to ship WARNING Attach the cord to a secure place on your clothing or your arm or leg while operating
3. Do not attach the cord to clothing that could tear loose Do not route the cord where it could become entangled preventing it from functioning Avoid accidentally pulling the cord during normal operation Loss of motor power means the loss of most steering control Also without motor power the boat could slow rapidly This could cause people and objects in the boat to be thrown forward ELECTRIC PROPULSION OUTBOARD User s Guide GOLDENMOTOR Sine Wave Controllers BLDC Moto wiring harness diagram i MpPhase wire U B4 EV Battery 4 W E HF Hall thermal VM se ISO S Programming USB cable e fan L Bayonet groove Sine Wave Controller throttle 5V 0 5V G me connect to B A E ILLLELLLI forward reverse LD Unb plea AL jars brake ss a di E o A AAA GND high brake optional speed cruise co AA PES a www goldenmotor com ELECTRIC PROPULSION OUTBOARD User s Guide 2 2 Specification Golden Motor Technology Co Ltd Electric Propulsion Outboards Specifications Measurement EPO 03HP EPO 06HP EPO 10HP L S EPO 15HP L S EPO 20HP L S units Parameter Length 960 37 8 omo 873 34 4 873 34 4 873 34 4 Width 450 17 7 NE 332 13 1 332 13 1 332 13 1 S 1040 40 9 S 1040 40 9 S 1040 40 9 Height mm in 310 12 2 1011 39 8 L 1167 45 9 L 1167 45 9 L 11
4. A TIP provides key information to make procedures easier or clearer ELECTRIC PROPULSION OUTBOARD KIT continually seeks advancements in product design and quality Therefore while this manual contains the most current Product information available at the time of printing there may be minor discrepancies between your machine and this manual If there is any question Important Manual Information Concerning this manual please consult your ELECTRIC PROPULSION OUTBOARD KIT dealer To ensure long product life ELECTRIC PROPULSION OUTBOARD KIT recommends that you use the product and perform the specified periodic inspections and maintenance by correctly following the instructions in the owner s manual Any damage resulting from neglect of these instructions is not covered by warranty Some countries have laws or regulations restricting users from taking the product out of the country where it was purchased and it may be impossible to register the product in the destination country Additionally the warranty may not apply in certain regions When planning to take the product to another country consult the dealer where the product was purchased for further information If the product was purchased used please consult your closest dealer for customer reregistration and to be eligible for the specified services TABLE OF CONTENTS 1 Safety Information 1 1 Outboard motor safety 1 2 Boating safety 2 Specifications 2 1 Components
5. a corrosion resistant grease to the propeller shaft 2 Install the spacer if equipped thrust washer washer if equipped and propeller on the propeller shaft NOTICE Be sure to install the thrust washer before installing the propeller otherwise the lower case and propeller boss could be damaged 15 ELECTRIC PROPULSION OUTBOARD User s Guide 3 Install the spacer if equipped and the washer Tighten the propeller nut to the specified torque Propeller nut tightening torque 17 0 Nm 1 73 kgf m 12 5 ft lb 4 Align the propeller nut with the propeller Shaft hole Insert a new cotter pin in the hole and bend the cotter pin ends NOTICE Do not reuse the cotter pin installed Other wise the propeller can come off duringoperation TIP If the propeller nut does not align with the propeller shaft hole after tightening to the specified torque tighten the nut further to align it with the hole 16 ELECTRIC PROPULSION OUTBOARD User s Guide 5 Return and Repairs We offer a flexible 7 day return policy and are happy to accept items back for a refund or exchange if the items are damaged or faulty upon receipt or you simply don t like what you ve ordered If a part is missing or damaged we will arrange exchange or repair If there are any issues upon receipt and opening of the package Contact us before you make a return Goods must be returned within 7 days of receipt Goods must be in ori
6. 67 45 9 S 444 17 50 S 440 17 30 S 440 17 30 Transom height mm in 417 16 4 444 17 50 L 571 22 51 L 567 22 30 L 567 22 30 Net Weight KG 15KG 24KG 5 39 L 44 0 L 49 0 Full throttle operating r min 4000 5000 4000 5000 4000 5000 4000 5000 4000 5500 range Battery 4872 80 50 180 100 180 120 220 150 EN Controller VEC180 VEC240 VEC300 Sine Wave Maximum Motor 28596 29096 gt 90 Efficiency Voltage Battery Current i Control Tiller Tiller Tiller Tiller Tiller 2 08 27 13 2 08 27 13 3 9x7 or 3 8 3 9 1 4 x8 or 3 9 1 4 x8 or 3 9 3 7 1 4 x6 3 71 7 x7 3 4 8 3 9 1 4 x11 1 4 x11 system 2 08 27 13 2 08 27 13 Gear ratio Trim and tilt system Propeller spec ELECTRIC PROPULSION OUTBOARD User s Guide Safety red cord Make sure the safety red cord is fixed on the red button The Fuse must be attached to the button for the motor to run The cord should Be attached to a secure place on the operator s clothing or arm or leg Should the operator fall overboard or leave the helm the cord will pull out the clip cut off the power This will prevent the boat from running away under power 10 ELECTRIC PROPULSION OUTBOARD User s Guide 3 Operation Operation The information presented in this section is intended as reference only It is not possible to provide complete instructions for every possible boa
7. T cnicos E H ELECTRIC PROPULSION OUTBOARD User s Guide 4 d n E OUTBOARD Important Manual Information ELECTRIC PROPULSION ELECTRIC PROPULSION ELECTRIC PROPULSION ELECTRIC PROPULSION EE N q is EN ELECTRIC PROPULSION UN NP AR Read this manual carefully before operating this outboard motor Keep this manual onboard in a waterproof bag when boating This manual should stay with the outboard motor if it is sold To the owner Thank you for choosing a ELECTRIC PROPULSION OUTBOARD KIT This Owner s Manual contains information needed for proper operation maintenance and care A thorough understanding of these simple instructions will help you obtain maximum enjoyment from your new ELECTRIC PROPULSION OUTBOARD KIT I f you have any question about the operation or maintenance of your electric outboard motor please consult a ELECTRIC PROPULSION OUTBOARD KIT dealer In this Owner Manual particularly important information is distinguished in the following ways This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious Injury CAUTION A NOTICE indicates special precautions that must be taken to avoid damage to the electric outboard motor or other property TIP
8. enuine parts and accessories are available from your Dealer Severe operating conditions Severe operating conditions involve one or more of the following types of operation ona regular basis Operating continuously at or near maximum engine speed rpm for many hours Operating continuously at a low engine speed rpm for many hours Frequent quick acceleration and deceleration Frequent shifting Frequently starting and stopping the engine s Operation that fluctuates often between light and heavy cargo loads Outboard motors operating under any of these above conditions require more frequent maintenance Golden Motor recommends that you do this service twice as often as specified in the maintenance chart For example if a particular service should be done at 50 hours do it instead at 25 hours This will help prevent More rapid deterioration of motor components Removing propeller Spline models 1 Straighten the cotter pin and pull it out using a pair of pliers 2 Remove the propeller nut washer and spacer if equipped WARNING Do not use your and to hold the propeller when loosening the propeller nut p 1 1 Cd g 2 Ds 1 Cotter pin 2 Propeller nut 3 Washer 4 Propeller 5 Thrust washer Installing propeller CAUTION Be sure to use a new cotter pin and bend the ends over securely Otherwise the propeller could come off during operation and be lost 1 Apply outboard marine grease or
9. ginal packaging Goods must not be fitted or used The customer is responsible for meeting the return postage costs The customer is responsible for ensuring that the goods arrive in good condition we recommend that return shipment be insured 6 Warranty How the warranty applies As the makers we warranty against possible material or construction defects provided the following conditions are satisfied the date of purchase Only the first owner is entitled to the warranty and electrical parts except normal wear and tear items This can be verified by the dealer where the bike was purchased Proof of purchase The warranty starts on 2 years for the frame fork all mechanical 1 year for the battery up to 7096 depth of discharge from its original rated capacity How the warranty does not apply Inadequate maintenance SY Unauthorized alteration modification or misuse Damage through abuse neglect or accident Assembly in disregard of instructions in this manual Repairs by persons other than Golden Motor Authorized Dealers If you need local repairanda Golden Motor dealer is not nearby contact us for assistance in authorizing repair Y When the bicycle is used negligently or has damage resulting from a traffic accident Y Normal wear and tear Poor maintenance or modifications that no longer comply with regulations or original spec
10. height is too low the water resistance will increase and thereby reduce engine efficiency Mount the outboard motor so that the anti cavitation plate is between the bottom of the boat and a level 25 mm 1 in below it 11 ELECTRIC PROPULSION OUTBOARD User s Guide CAUTION e Check that the idle hole stays high enough to keep out water getting inside engine even if the boat is in stationary with maximum load Incorrect motor height or obstructions to the smooth flow of water such as the design or condition of the boat or accessories such as transom ladders or depth finder transducers can create airborne water spray while the boat is cruising If the motor is operated continuously in the presence of airborne water spray enough water could enter the engine through the intake opening on the cowling to cause severe engine damage Eliminate the cause of the airborne water Spray TIP The optimum mounting height of the outboard motor is affected by the boat and motor combination and the desired use Test runs at different heights can help determine the optimum mounting height Consult your dealer or boat manufacturer for further information on determining the proper mounting height 12 ELECTRIC PROPULSION OUTBOARD User s Guide 4 Maintenance Clamp screw mounting models CAUTION Do not place the outboard motor on its side When transporting or storing the outboard before the cooling water has drained from it m
11. ifications Damage due to external causes 4 The bicycle is used for rental The battery pack is used incorrectly or damaged This also applies to improper charging Compensatory costs arising from damages or accidents or cost incurred by loss of the bicycle s usage This warranty does not cover use for commercial purposes How the warranty works Original defective parts that are sent or returned to the dealer for assessment will be replaced by the same or equal value part Labor and transportation charges are not included 17 ELECTRIC PROPULSION OUTBOARD User s Guide CAUTION Unauthorized changes modification or tampering with any part of this product or operation in any way other than as detailed in this User Manual will render manufacturer s warranty void 18
12. motor from the test PP y prop tank 9 Install the silencer cover cap of fogging hole supplies to perform a maintenance procedure have a dealer or other qualified mechanic do the work and top cowling The procedures involve disassembling the motor and 10 If the Fogging Oil is not available run the b l exposing dangerous parts To reduce the risk of injur engine at a fast idle until the fuel system becomes dob 5 P m from moving hot or electrical parts empty and the engine stops Turn off the motor and keep engine shut off cord 11 Drain the cooling water completely out of l p eng lanyard with you when you perform maintenance the motor Clean the body thoroughly pan pana y Pep unless otherwise specified Always completely reassemble the motor 14 ELECTRIC PROPULSION OUTBOARD User s Guide before Maintenance replacement or repair of the emission control devices and systems on models affixed with an emission control label may be performed by any marine engine repair stablishment or individual All warranty repairs however including those to the emission control system must be performed by an authorized marine dealership Replacement parts If replacement parts are necessary use only genuine outboard parts or parts of equivalent design and quality Any part of inferior quality may malfunction and the resulting loss of control could endanger the operator and passengers Outboard g
13. ositioned properly alert your passengers if you must make any unusual maneuver Always avoid jumping waves or wakes Overloading Do not overload the boat Consult the boat capacity plate or boat manufacturer for maximum weight and number of passengers Be sure that weight is properly distributed according to the boat manufacturers instructions Overloading or incorrect weight distribution can compromise the boats handling and lead to an accident capsizing or swamping Avoid collisions Scan constantly for people objects and other boats Be alert for conditions that limit your visibility or block your vision of others JD JA a CO MAC Y ANT Operate defensively at safe speeds and keep a safe distance away from people objects and other boats Do not follow directly behind other boats or Water skiers Avoid sharp turns or other maneuvers that make it hard for others to avoid you or Understand where you are going Avoid areas with submerged objects or shallow water Ride within your limits and avoid aggressive maneuvers to reduce the risk of loss of control jection and collision Take early action to avoid collisions Remember boats do not have brakes and stopping the motor or reducing throttle can reduce the ability to steer If you are not sure that you can stop in time before hitting an obstacle apply throttle and turn in another direction Weather Stay informed about the weather
14. otor while removed from a boat keep the B l completely otherwise water may enter the cylinder outboard motor in the attitude shown p y y y through the exhaust port and cause engine trouble Store the outboard motor in a dry wellventilated place not in direct sunlight Procedure Flushing in a test tank CAUTION Do notrun the engine without supplying it with cooling water Either the engine water pump will be damaged or the engine will be damaged from overheating Before starting the engine be sure to supply water to the cooling water passages 1 Wash the outboard motor body using fresh water NOTICE Do not spray water into the air intake 2 Remove the motor top cowling and silencer TIP cover Remove the propeller pines cowel orcomething similar undere 4 Install the outboard motor on the test tank Fill the tank with fresh water to above the level of the anticavitation plate NOTICE If the fresh water level is below the level of Storing outboard motor the anti cavitation plate or if the water supply is insufficient engine seizure may occur outboard motor to protect it from damage When storing your outboard motor for prolonged periods of time 2 months or longer several important procedures must be performed to prevent excessive damage It is advisable to have your outboard motor serviced by an authorized dealer prior to storage However you the owner with a minimum of tools can perform the follo
15. ow when boating Alcohol and drugs Never operate after drinking alcohol or taking drugs Intoxication is one of the most common factors contributing to boating fatalities Personal flotation devices Have an approved personal flotation device PFD on board for every occupant ELECTRIC PROPULSION OUTBOARD recommends that you must wear a PFD whenever boating At a minimum children and nonswimmers should always wear PFDs and everyone should wear PFDs when there are potentially hazardous boating conditions People in the water Always watch carefully for people in the water such as swimmers skiers or divers whenever the motor is running When someone is in the water near the boat shift into neutral and stop the motor Stay away from swimming areas Swimmers can be hard to see The propeller can keep moving even when the motor is in neutral Stop the motor when a person is in the water near you Passengers Consult your boat manufacturer s instructions for details about appropriate passenger locations in your boat and be sure all passengers are positioned properly before accelerating and when operating above an idle speed All rights reserved Golden Motor Technology Co Ltd 2014 ELECTRIC PROPULSION OUTBOARD User s Guide Standing or sitting in non designated locations may result in being thrown either overboard or within the boat due to waves wakes or sudden changes in speed or direction Even when people are p
16. t and motor combination Proper mounting depends in part on experience and the specific boat and motor combination Overpowering a boat could cause severe instability Do not install an outboard motor with more horsepower than the maximum rating on the capacity plate of the boat If the boat does not have a capacity plate consult the boat manufacturer Improper mounting of the outboard motor could result in hazardous conditions such as poor handling loss of control or fire hazards For permanently mounted models your dealer or other person experienced in proper rigging should mount the motor Mounting the outboard motor Your dealer or other person experienced in proper outboard motor mounting should show you how to mount your outboard motor The outboard motor should be mounted so that the boat is well balanced Otherwise the boat could be hard to steer For single engine boats mount the outboard motor on the centerline keel line of the boat 1 Center line keel line Mounting height To run your boat at optimum efficiency the water resistance drag of the boat and Outboard motor must be made as little as possible The mounting height of the outboard motor greatly affects the water resistance If the mounting height is too high cavitation tends to occur thus reducing the propulsion and if the propeller tips cut the air the engine speed will rise abnormally and cause the motor to overheat If the mounting
17. wing procedures 13 ELECTRIC PROPULSION OUTBOARD User s Guide Cleaning the outboard motor After use wash the exterior of the outboard motor with fresh water Flush the cooling system with fresh water 1 Water surface 2 Lowest water level 5 Cooling system flushing is essential to prevent the cooling system from clogging up with salt sand or dirt In addition fogging lubricating of the motor is mandatory to prevent excessive engine damage due to rust Perform he flushing and fogging at the same time WARNING Do not touch or remove electrical Checking painted surface of motor parts when starting or during operation Keep hands Check the motor for scratches nicks or flaking paint hair and clothes away Areas with damaged paint are more likely to corrode from the flywheel and other rotating parts Bec p y l 2 If necessary clean and paint the areas A touch up while the engine is running paint is available from your dealer 6 Run the motor at a fast idle for a few minutes in neutral position 7 Just prior to turning off the motor quickly spray Fogging Oil alternately into each carburetor Periodic maintenance or the fogging hole of the silencer NWARNING cover if equipped When properly done the engine will smoke excessively These procedures require mechanical skills tools and and almost stall supplies If you do not have the proper skills tools or 8 Remove the outboard
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