Installation
Contents
1. Disconnect the appliance before any work on it 6 1 MECHANISM e he vegetable cutter requires minimum maintenance the motor and mechanism bearings are greased for life e It is recommended that at least once a year the tension and state of wear of the drive belt are checked For this proceed as follows Unplug the machine Turn the appliance over Remove the base plate 6 2 MAINTENANCE OF THE CUTTING EQUIPMENT Slicing discs sharpen the blades Remove the retaining screws Use a wet grinding wheel taking care to keep to the cutting angle Graters The graters cannot be sharpened Where the grater slots are significantly worn change the disc On removing the loader and on opening If either of these two safety functions does not work Do not use the appliance Have it adjusted by your suppliers maintenance depart ment e Component identification O On push button Off push button S2 Lid safety device Sl Lever ram safety device M Motor P Power board Dealers stamp Date of purchase een ees Acoustic specifications he acoustic pressure level measured in accordance with the test code EN ISO 11201 EN ISO 3744 lt 70 dBA Protection indices as per the EN 60529 1991 standard Electrical controls IP55 Machine overall 4 Electromagnetic compatibility complies with standards EN 55014 1 Emission EN55104 2 Immunitv Integrated safe2. e For machines connected to a three phase supplv check that the rotation of the tool holder shaft is indeed in the anti clockwise direction If this is not the case the two phase wires will need to be changed over on the socket e Warning to the installer The electronic version of the vegetable cutter single phase is fitted with a filter which sends interference in the mains supply to earth without going via the variator 0 be effective the installation earth should be of good quality otherwise the interference may go via the variator and damage it This appliance must be earthed with a green yellow wire NO EARTH NO PROTECTION RISK OF FAILURE Note The earth values are determined according to the residual current See NFC 15100 standard and PROMOTELEC guide Non observance of these instructions may result in the warranty being invalidated To PAT test the Electrolux Range of Food Preparation Equipment the PCB board needs to be disconnected before any test is done This is due to the fact that the boards are fitted with a grounding diode that can give incorrect result during such a test Also on a standard appliance a flash test of 25 amps and up to 3000v is used but as you would expect to use this on equipment which has a printed circuit board would be quite destructive to that board We would recommend the use of a PAT tester approved for computer systems which use a lower rate of amps The appliance is perf
3. against the side b Small hopper with removable pestle e For cutting long products into slices carrots chicory cucumbers leeks etc 52 mm maximum opening For cutting into slices always present long products point first DES e load manually by Introducing the products into the small hopper one by one e Recommendation To prevent an inclined and uneven cut arrange fine products tail first To prevent jamming cut off the ends of the vegetables When the ram comes out of the hopper the motor will stop immediately thus allowing the products to be loaded in complete safety On lowering the lever the vegetable cutter will start again automatically To slice thinly or slice Using the lever ram accompany the products in the hopper until fully down pressing steadily and evenly When finished press the red STOP button Note Apply the accompanying pressure on the lever ram according to the product to be worked soft products light pressure the cutting equipment selected the grater requires more pressure than a slicing disc Using the small hopper and the pestle Leave the lever ram in the lowered position and unlock the pestle anti clockwise Press the ON button to start it Remove the pestle with one hand and load the products with the other Push the products in with the pestle When finished press the STOP button Do not cut frozen products risk of
4. gt ZF A Refer to the numbered drawings which correspond to the paragraph numbers in the instructions Contents Introduction Installation Use and safety Cleaning hvgiene and storage Introduction The User Manual contains useful information for the user on how to work correctly and in complete safety and is designed to make it easier to use the machine called machine or appliance below What follows is in no case intended to be a long list of warnings and constraints but rather a series of instructions meant to improve the service provided by the machine in every respect and particularly to avoid a series of injuries or damage to equl pment that might result from inappropriate procedures for use and management It is essential that all the people responsible for transporting installing commissioning using maintaining repairing or dismant the machine should consult this manual and read it carefully before proceeding with the various operations in order to avoid anv incorrect or inappropriate handling that might be result in damage to the machine or put people s safetv at risk Introduction 1 1 DESCRIPTION The vegetable cutter with automatic feed is a machine for professional use allowing large scale preparaion specially designed for cuts of vegetables such as grated carrot celery sliced potatoes gratins pommes boulangeres chips and carrots in sticks of 3 or 4 mm E N Iech The auto
5. 95 TRS 28 1 95 TRS 29 1 95 TRS 30 1 95 C FS CW FS Di 2222 TRS 31 1 95 TR200 FR 02 00 09 2011 Fault finding 4 Maintenance 5 Conformity with regulations 6 It is just as important that the Manual should always be available to the operator and it should be kept carefully where the machine is used ready for easy and immediate consultation in case of any doubt or in any case whenever the need arises If after reading the Manual there are still any doubts concerning how to use the machine please do not hesitate to contact the Manufacturer or approved After Sales Service provider who is constantly available to ensure quick and careful service for improved machine operation and optimum efficiency Note that the safety hvgiene and environmental protection stan dards currently applicable in the country where the machine is installed must always be applied during all phases of machine operation Consequently it is the users responsibility to ensure that the machine is operated and used solely under the optimum safety conditions laid down for people animals and property Speed selection TR200 single phase Off push button red On push button black Automatic hopper Stainless steel loader Loader closing catch Evacuation spout Hopper catch One piece stainless steel base Braked castors Removable cutting unit Plate om rm O G
6. commutation Frequency Hertz Nominal rating Watt Nominal intensity Amperes Rating of the electric line protective fuse Amperes Indicative electrical consumption K Watt hour e he system should be protected by a residual current device and a fuse of a rating given in column G of the specifications see figure 2 3 Note The machine can only be used on TN type ear thing to neutral and TT grounded neutral supplies lt lt For machines which have to be installed on the IT impedant or insulated neutral supply there is a solution which consists of inserting a isolating transformer and putting the machine on a et TN or TT supply locally e The Vegetable cutter is powered either by a single phase or a three phase supply depending on the model e For vegetable cutters supplied with single phase power an easily accessible standard 2 pole Earth sealed wall socket rated 10 16A will be required e For vegetable cutters supplied with three phase power an easily accessible standard 3 pole Earth sealed wall socket rated 10 A will be required e Check that the mains electric power supply voltage is the same as the value shown on the specifications plate and the power cable label G Ti OO D 2 4 FIRST CLEANING Before using for the first time the machine should be cleaned and safety 3 1 THE SAFETY OF THE USER is assured by a With the automatic hopper The distance between the cutting
7. jamming or damage Never insert the hands or any stiff implement to push the vegetables down 3 Wash and sterilise the equipment in hot water with a measure of disinfectant added rinse and dry 4 Clean the cutting unit also and leave to drain before refitting Never Insert your hand or a hard object in the 0 4 hopper when the machine is in operation 1 Automatic hopper This is designed For grating discs J3 J4 J7 For thinly cutting round products such as potatoes For grating various vegetables such as celery cabbage carrots or potatoes It cannot be used to make chips or for dicing Speed 1 provides an average throughput but it can be used to cut fragile products mushrooms tomatoes grating cheese Speed 2 provides a very high throughput but this speed is to be used only for grating carrots and celery and for slicing thinly or shredding hard vegetables such as potatoes or celery 2 Lever ram hopper a Large hopper with hinged lever ram A Cutting into slices B Shredding C Gating For large dimension products 160 x 80mm maximum corresponding to 1 4 cabbage 3 5 USING THE HOPPERS 1 Automatic hopper KO 3 5a The vegetable cutter will only work if the loader is in place and the cutting unit positioned The automatic hopper is designed to be supplied with a recipient containing approximately 5 6 kg of vegetables and a maximum of 10 kg so that it can be emptied in one go
8. properly e fthe noise persists and the appliance lacks power check that the drive belt is not worn or needs re tensioning see 6 1 e Check that the three phase motor is not running on 2 phases With the other hand take hold of the disc on the outside using the finger grips and turn smartly in an anti clockwise direction 7 Lift it up using a to and fro twisting movement The right cutting equipment is being used see 5 2 2 The condition of the cutting equipment see s 6 2 The right hopper is being used The presentation of the products in the hopper see s 3 4 the incident persists consult your suppliers maintenance department To re tension the drive belt Loosen 1 turn the 3 motor support retaining screws A 10 mm spanner Use a screwdriver as a lever between the pulley and the motor support plate Tighten the 2 screws A located in front of the motor support Check the tension of the drive belt by pressing down on it between the motor support and the large pulley using the thumb to obtain a deflection of approximately 3mm lighten the screw A located behind the motor support Remove the drive belt particles from inside the housing Check the condition of the electric connections Refit the base using the 4 feet Chip grills Setting the blade tension The grill blades can be re tensioned by firstly unscrewing the 2 screws item 1 and adjusting
9. the tension by screwing up the 3 screws item 2 To equalise the tension over the whole length successivelv tighten the 3 screws in several goes TR 200 GB 11 06 4 2 AFTER USE Clean the removable elements in hot water with detergent added which is compatible with the materials Rinse in fresh water and leave to dry Do not wash the plastic elements in a dish washer Make sure the cleaning products used are compatible with 4 3 PUTTING AWAY After cleaning carefully put each item of equipment away in the storage case fixed to the wall Fault finding 5 1 THE APPLIANCE WILL NOT START CHECK THAT e he machine is plugged in correctly e he power supply at the power outlet is correct e he cutting unit is in place 5 2 ABNORMAL NOISE e Stop the appliance e Checkthat the discs grill ejector and cutting unit are properly in place e Dismantle clean if necessary and refit 5 3 JAMMED DISC Unplug the appliance Place one hand flat on the ejector to prevent it from rotating 5 4 QUALITY OF WORK Before any operation stop the machine If the products are not evacuating properlv check that The ejector is fitted correctly The products in the receiving container are not obstructing the outlet There is not an accumulation of products in the cutting unit If the cutting quality is not acceptable check The direction of rotation anti clockwise seen from above Maintenance
10. 0595J01D00 Coupe legumes oem Vegetable preparation machine Gemuseschneider CE Manuel d utilisation Traduction de la notice originale User manual Translation of the original instructions Bedienerhandbuch Ubersetzung der Originalanleitun Manuale di utilizzo Traduzione delle avvertenze originali Gebruikshandleiding Vertaling van de originele handleidin Anvandninasmanual vers ttning av den originala bruksanvisningen Manual de utilizaci n Iraducci n del manual original BEEBE EVYEIOISIO 20 000 06011 TWV QDXIKUV 10 TR200 FR 04 07 A N h R Xe 1 VA mal 56 L LL SHL 0006 0 90 1 0006 0 90 HL 0006 0 0 006 HL 0006 86 0 mod 007 70 0 002 HL 0 G6 1 60 1 1 220 240 50 60 7501 26 10 16 1 500 14 1016 1 M SOOZ Z Z0 HL 0006 0 10 1 o e o o o N N e o o o q o N N Ke Ke 200 06 01 2000 TR200 07 01 2000 TR200 08 01 2000 T MULTI200 14 10 99 11200 13 10 99 TRS 23 1 95 A MULTI200 15 10 99 TR200 FR 02 00 C CW C1 C2 6 C8 C10 C14 SO CIC 020 C3C 050 C3 C C2W C3W C6W TRS 25 1 95 TRS 26 1 95 TRS 27 1
11. E The packaging for the machine is designed so that it does not contribute or as little as possible to increasing the quantity or harmfulness of the waste and the risks of pollution Make sure to eliminate the various parts of the packaging in appropriate recycling centres The European standards EN 60 204 1 1998 machine electrical equipment EN 1678 1998 vegetable cutters instructions relating to safety and hvgiene TR 200 GB 01 09
12. The centre agitator central ensures continuous delivery of the vegetables so as to bring them to the cutting unit To prevent jamming do not choose a size of carrot which is too long and always use wet vegetables 0 Never insert the hands or any stiff implement to push the vegetables down Do not cut frozen products risk of jamming or damage e Inthe event of jamming stop the machine simply take off the stainless steel loader and release the vegetable load by hand Recommendation The flow of vegetables in the automatic hopper is improved by the vegetable s humidity if using vacuum packed vegetables the vegetables should be washed again and drained so as to give them the required humidity 2 Lever ram hopper Keep the pestle inside the lever ram so as to prevent the products from rising Press the ON button Raise the lever ram with one hand Cleaning hygiene and storage 4 1 BETWEEN TWO WORK SESSIONS 1 Take off the loader remove the agitator and the automatic hopper 2 Remove the cutting equipment disc grill ejector cutting unit TR 200 GB 11 06 the materials plastic stainless steel Donotuse abrasive detergents as this can scratch the surfaces or products with bleach as this can crack the plastic Refer to the appliance cleaning sheet which should be kept near the machine e he lid is closed properly e he lever ram is indeed inside the hopper e The loader is fitted
13. ectly safe and is CE certificated There are two ways to get overcome this problem Disconnect the board as instructed and test using test for PC s Or install the mixer on a fused spur no plug as this takes it away from being a portable appliance and the PAT test is then not needed For this refer to paragraph 4 2 b With the lever ram spout The impossibility of starting the motor in the absence of the lid and the cutting unit Stoppage in less than 2 seconds on opening the lever press or cover The dimensions of the long vegetable reduction hopper The absence of risk from accessing the evacuation spout linked to the design of the ejector and the discs Observance of the instructions in this document for cleaning and maintaining the appliance e Packaging dimensions mm Floor standing model 1425 Table standing model 800X630X 1 160 e Gross packaged weight Floor standing model 66kg 2 2 HANDLING SETTING UP e The 4 braked directional castor mobile base means that the appliance can easily be moved on a flat floor e When moving to the place where it will be used it is preferable to remove first the stainless steel loader and the automatic hopper e Before refitting the various elements apply the castor brakes to stabilise the appliance 2 3 ELECTRICAL CONNECTION e Motor specifications KO Number of phases 1 single phase or 3 three phase Nominal voltage in volts value range or
14. element and the edge of the hopper The impossibility of starting the motor in the absence of the automatic hopper the cutting unit and the loader Stoppage in less than 2 seconds on opening the automatic hopper The absence of risk from accessing the evacuation spout linked to the design of the ejector and the discs Observance of the instructions in this document for cleaning and maintaining the appliance Use TR 200 GB 09 2011 3 2 SELECTING THE WORKING EQUIPMENT hoppers discS Plate with adjustabel thickness OJ 3 20 Allows cutting thickness of 1 to 7 mm Should be used separately without the macedoine grill e Trimmer plates AS cuts in sticks of 2 to 5 mm AS 3 medium for potato straws 5 4 large for potato straws e Grating plates K e J Use with automatic feeding bin J3 JA J7 Vegetables carrots beets radish e K Special grated raw potatoes Kn deln All the work above can be carried out with the lever operated hopper but in addition long vegetables can be sliced thinly by using the small ram spout carrots aubergines celery sticks cucumber chicory fennel leaks Fruits almonds bananas apples The lever operated hopper can be used for dicing and to make chips Both of the two hoppers can be used with the two vegetable cutter cutting speeds but speed Il should not be used for fragile vegetables 4 Making chips and dicing should be carried out in speed I App
15. ied out with the lever operated AS 3 medium for potato straws AS 4 large for potato straws e Grating plates J K e J Use with automatic feeding bin J3 J4 J7 Vegetables carrots beets radish e K Special grated raw potatoes Kn deln d The automatic hopper cannot be used to make chips and 4 for dicing With the lever ram hopper e Cutting plates CC Straight cuts of 1to 10 mm Potatoes beets onions Cutting plates CW wavy cuts of 2 to 6 mm for Potatoes beets e Curved platesCC cutting of fragile products from 1 to 5 mm beets KO 3 20 3 3 SETTING UP THE CUTTING EQUIPMENT e The vegetable cutter is supplied with the ejector fitted to the drive shaft Take off the stainless steel loader E by lifting the 2 closing catches Raise the lid catch and lift the lid as far as it will go to remove Unscrew the centre agitator the ejector The vegetable cutter cutting unit is removable The appliance can only be started when it is positioned correctly Before starting work always check the cutting unit the drive shaft the ejector the disc and the grill are clean Agitator difficult to remove lock the plate 3 4 HOPPER AND CUTTING SPEED SELECTION AND FUNCTIONS e oad manually by introducing the products either one by one or by the handful being careful to position them properly so as to prevent incorrect cutting Steady fragile products tomatoes citrus fruits etc
16. matic feeding bin does not allow procssing long vegetables or the preparation of French friess refer bin with plunger lever in option This machine is for professional use and must be used by per sonnel trained in its use and also in its cleaning and maintenance in terms of reliability and safety This machine is not designed for working in an explosive mosphere Installation ATTENTION Machine storage 25 C to Ambient temperature during operation 4 C to 40 C This machine is for professional use and must be used by staff trained to use clean and maintain it in terms or reliability and safety Use the machine in adequately lit premises See applicable technical standard for the country of use In Europe refer to standard EN 12464 1 When handling the machine always check that the parts taken hold of are not mobile elements risk of dropping and injurv to the TR 200 GB 09 2011 lower limbs The machine is not designed for use in explosive atmospheres 2 1 DIMENSIONS WEIGHT WORK STATION indication only Table standing model 09 e Vegetable cutter net weight Floor standing model 42 5kg Table standing model 35 5kg e he vegetable cutter should be installed in such a way as to allow easv access bv the operator to the stainless steel loader When organising the work station a trollev will be need to be provided to receive the vegetables under the evacuation spout Max height 700mm
17. roximate automatic hopper throughput kg per hour Continuous input Speed 2 Chips with C 2 1200 Potatoes C3 C5C 1800 Grated carrots J4 400 Shredded celery AS4 700 Shredded cabbage AS4 500 To slice slice thinly grate and shred e Fit the ejector on the drive shaft flat e Install the selected disc slicer shredder or grater Turn the disc in a clockwise direction cy to find the bayonet opening then continue in the same direction until the pin is fully in The end of the drive shaft should then be level with the disc To remove the disc turn in an anti clockwise direction S and lift it using the finger grips located around its edge If it remains held fast refer to 5 3 Close the hopper D and lock tt Tighten the agitator on the end of the shaft Position the loader and lock it in place Handle the cutting discs with care Use the grip ping zones located on the outside of the cutting disc to fit it or remove it KON 3 32 TR 200 GB 11 06 With the automatic bin e Cutting plates KO 3 22 e 3 22 Straight cuts of 1 KO Tr Potatoes beets onions Cutting plates CW wavy of 2 to 6 mm for Potatoes beets e Curved platesCC cutting of fragile products from 1 to 5 mm beets KO 3 2b Plate H thickness Allows cutting thickness of 1 to mm Should be used separately without the macedoine grill e Trimmer plates AS cuts in sticks of 2 to 5 mm KO All the work above can be carr
18. spare parts specifv the type of machine its serial number and the electrical characteristics e The manufacturer reserves the right to modifv and make improvements to the products without giving prior warning Conformitv with regulations The machine has been designed and manufactured in conformitv with With European Directives Machine directive 2006 42 CEE CEM directive 2004 108 CEE Low Voltage Directive 2006 95 EEC Equipment recycling directive 2002 96 EC Directive WEEE 2002 96 CEE The symbol on the product indicates that this product may not be treated as household waste Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product For more detailed information about recycling of this product please contact the sales agent or dealer for your product your after sales service or the appropriate waste disposal service Directive Waste 2006 12 CEE The machine is designed so that it does not contribute or as little as possible to increasing the quantity or harmfulness of the waste and the risks of pollution Make sure to observe the recycling conditions Directive Packaging and packaging waste 94 62 CE
19. ty measures he machine has been designed and manufactured in compliance with the regulations and standards stated above Before using the machine the operator must be trained to use the machine and informed of any possible residual risks Food hygiene The machine is made from materials that conform to the following regulations and standards Directive 1935 2005 CEE Materials and objects in contact with foodstuffs Standard EN 601 2004 cast aluminium alloy objects in contact with foodstuffs The surfaces of the food processing area are smooth and easy to clean Use detergents that are approved for food hvgiene and observe the instructions for their use For additional instructions relating to cleaning refer to the egetable cutter cleaning sheet supplied with the appliance 6 3 ADJUSTING THE SAFETY DEVICES e The proper operation of the safety devices must be checked be fore each use The motor should stop in less than 2 seconds On opening the lid G dimension 10 to 20 mm On raising the lever ram dimension F max 45 mm from the hopper rim 6 4 ELECTRICAL COMPONENTS KO 6 4 Refer to the wiring diagrams e Wire colour identification AN Power circuit black Control circuit red Phases L1 L2 L8 Neutral N Earth B C yellow and green 6 5 ADDRESS FOR SERVICE REQUIREMENTS e We advise you to contact the dealer who sold you the machine For any information or orders for
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