KULJETUS, KÄSITTELY JA VARASTOINTI
Contents
1. ARITERM Arimatic 1000 User Manual SIEMENS ALITO MODE 11 9 2010 1 35 01 PM BOILER TEMPERATURE 0 0 ARITERM BOILER EFFECT 21 MEASURINGS mi BOILER TEMPERATURE 06 SETPOINT 88 UNDER 0 0 Pa PRESSURE OXYGEN 215 96 HRS 2 ALARMS SETTINGS OPERATION TABLE OF CONTENTS 1 GENERAL 2 CONTROL CENTRE SPECIFICATIONS 3 SYSTEM INTRODUCTION AND USE 3 1 BOILER 3 1 MEASUREMENTS 3 2 WATER CONTROL VALVE SETTINGS 3 3 SAFETY DEVICES 3 4 ALERTS 3 5 ALERT HISTORY 3 6 SETTINGS GENERAL 3 7 SETTINGS POWER CONTROL 3 8 SETTINGS POWER CONTROL POWER CONTROL COMBINATIONS 3 9 SETTINGS FREQUENCIES 3 10 STORAGE SETTINGS 3 11 MOVING GRATE SETTINGS 3 12 SETTINGS TRENDS 3 13 SETTINGS OPTIONS 3 14 SETTINGS GSM 3 15 SETTINGS PULSE EXTINGUISHING 3 17 FIRING 4 TERMS OF WARRANTY 10 10 11 12 13 13 15 16 17 18 19 20 21 22 24 25 27 1 GENERAL The Arimatic 1000 is a versatile control centre for bio heating systems The system controls are carried out using a programmable computer The system s interface is a graphic touch screen which makes it easy to use the system However read this manual carefully before using the system Keep this manual in a place where it is easily available when needed The Arimatic1000 control centre is usually project specific manufactured Different system variations have been taken into account in the programme so one impor2. 0 0 C ARITERM OPTION 2 EFFECT 96 i OFF f H SETTINGS EFFECT CONTROL HH D TIME SETTINGS OFF TRENDS 2 CONTROLPANEL OFF INFO LOG OUT GSM PID NO OPTION 1 Alarm 1 OPTION 2 PULSE EXTINGUISHING SAFETY DEVICES BOILER SETTINGS OPERATION 21 3 14 SETTINGS GSM The GSM submenu in the Settings menu is used to determine the text message alert settings GSM must be selected for use from the OPTIONS menu GSM alerts in use Select ON OFF to determine whether or not the alert messages are in use For example during maintenance you may receive unfounded alerts so it is advisable to turn the text message alerts off GSM numbers You can select four recipients for alert transmission The numbered fields are activated using the ON OFF button GSM status When the circle is green the GSM modem is ready Red indicates that there is a problem with sending the alert GSM reset If there is a problem with the GSM modem it can be reset by pressing the Reset button ALITO MODE 11 9 2010 1 55 50 PM BOILER TEMPERATURE 0 0 ARITERM GSM EFFECT 95 RESET 35840123456 Bel RETI leer MESSAGE MESSAGES MESSAGES MESSAGES Ss Ready BOILER SAFETY DEVICES ALARMS SETTINGS OPERA TION 22 GSM messages You can specify 9 GSM messages and name them as you wish You can manage the records in the same w
3. BOILER TEMPERATURE 0 0 C ARITE R M EFFECT CONTROL EFFECT em CETTINGS FEED TIMES FAM 7 EFFECT CONTROL EFFECT PAUSE s PULSE 6 PRIM 1 PRIM 2 SEC 1 TIME SETTINGS mm EE NEN NEN E SE BCT XN oe mp NEN E UN EU OPTION 1 EFFECT CONTROL OPTION 2 PELIPE P ESTINGLITSHING BOILER LILSE ALARMS SETTINGS OPERA TION The POWER CONTROL page determines the burner s power at different power steps The power is determined according to the Pause frequency and Operational frequency settings The fan s power is used to control burning at each power step The control uses all values between 21 and 100 The fan stops if its standard value is below 10 15 3 8 SETTINGS POWER CONTROL POWER CONTROL COMBINATIONS POWER CONTROL COMBINATIONS This tool is used to create new power combinations to save the set values as a combination to load the computer s power control settings into the blank table for saving and to delete old combinations ALITO MODE 11 9 2010 1 50 58 PM EIER E NOSTER BOILER TEMPERATURE 0 0 C ARITERM EFFECT CONTROL RECIPES EFFECT 94 31 SETTINGS Data Record EFFECT CONTROL 191808 TIME SETTINGS Entry Name TRENDS LIPRKEEPIMG FEED PAUSE LIPKEEPIMG FEED PULSE CON TROLPANEL 1 FEED 1 FEED PULSE INFO 0 FEED PAUSE m 50 95 FEED PULSE 5 FEED PAUSE 00 95 FEED PAUSE PD 100 FEED PULSE RIMARY FAN
4. go through the automatic sweeping as an example of the accessories If this equipment is not installed in the boiler the screen will not display its time setting fields When you wish to activate the automatic sweeping select from the OPTIONS page SWEEPING on i e go to the ON mode After this determine how many compressed air nozzles are included in the sweeping system AMOUNT OF SWEEPING VALVES the length of the nozzle s pressure strike SWEEPERS OPERATIONAL PERIOD set the value 0 35 sec and the length of the period between the pressure strikes this is influenced by the effectiveness of the air compressor i e how quickly it can be charged After these settings are programmed the circles indicating the sweeper nozzles appear on the top of the boiler on the BOILER page of the operating panel When sweeping is in use these circles change to green as the sweeping progresses In addition to this the six frequency fields which determine the frequency of the sweeping operation appear in the FREQUENCY submenu of the SETTINGS menu These can be used to activate the required amount of operational periods by using the ON OFF button on the right The GENERAL submenu under the SETTINGS menu displays the low pressure which you wish to retain during the sweeping Sweeping low pressure The same principle concerns the system s accessories the residual oxygen measuring GSM modem the pusher the burner s grate bar ash screws c
5. is not liable for any indirect damages or costs caused by the product Ariterm Oy reserves the right to decide the method used for the repairs under warranty Ariterm Oy is not responsible for damages outside the warranty period but they can be agreed case specifically 21
6. protection storage screw motor protection hydraulic machinery motor protection mixing pump fault drop hopper door limit TPYM storage door limit shared channel oil burner fault storage alert grate alert 3 4 ALERTS ALTO MODE 11 8 2010 1 38 13 PM IN l BOILER TEM APERA TE IRE m 7 E ARITERM ALARMS ae MIT E 1 38 00 PH 11 9 2010 STORAGE SCREW 1 ALARM ALARMI HISTORY BOILER SAFETY DEVICES ALARMS SETTINGS OPERA TION The ALERTS page displays the active alerts in the system The alerts are displayed chronological order which makes it easier to find out the reason for the alert As an alternative to the SAFETY DEVICE page alerts can be acknowledged with the CHECK button on this page 12 3 5 ALERT HISTORY The ALERT HISTORY button can be used to browse previous alerts AUTO MODE 11 9 2010 1 39 05 PM BOILER TEMPERATURE 0 0 C NMM rme DATE 4 ARITERM ALARM HISTORY EFFECT 63 10006 1 38 12 PM 11 9 2010 Printer error 1775 Tyhj kontekstikahya siirrettin asiakkaalta is nn lle etaproseduurikutsun aikana 10000 1 38 12 PM 11 9 2010 Print Unknown error 2 10006 1 38 12 PM 11 9 2010 Printer error 1775 Tyhj kontekstikahya siirrettiin asiakkaalta is nn lle et praseduurikutsun aikana 240001 1 37 30 PM 11 9 2010 Too many tags Powertags have been configured 140000 1 37 17 PM 11 9 2010 Connection established
7. 11 9 2010 2 52 34 PM BOILER TEMPERATURE 0 0 C ARITERM FIRING 1 FORWARD 0 FIRING READY BOILER SAFETY DEVICES ALARMS SETTINGS OPERATION The burner is operated with a fixed power step which the user increases at his or her discretion At this stage the user does not need to change the blowing strength because the blowing percentages are determined by the set values in the power table i e each power step has a certain control value for the fans AUTO MODBE 11 89 2010 2 53 00 PM mm BOILER TEMPERATURE 0 0 C AR ITE H M FIRING 2 EFFECT 27 EFFECT CONTROL BOILER 3 ALARMS SETTINGS OPERA TION When the flue gas sensor detects the flame the READY button turns green When it is pressed the burner moves to automatic operation The user does not need to wait for the flame information he she can press the READY button before this 26 AJT O MODE ARITERM OPERATION MANUAL BOILER ALARMS 4 TERMS OF WARRANTY 11 9 2010 2 54 00 PM BOILER TEMPERATURE n n C EFFECT 22 START STOP SETTINGS OPERATION Ariterm Oy grants the control centre a two year warranty from the installation date The warranty covers any operational raw material or component faults in the control centre The manufacturer is not responsible if the fault is caused by installation error misuse or mishandling If repairs are started without the manufacturer s permission the warranty is not valid The factory
8. Connection_1 Station 192 168 16 100 Rack 0 Slot 2 290054 1 37 15 PM 11 9 2010 Data record import successfully completed 290053 1 37 15 PM 11 9 2010 Data record import started 110001 1 37 13 PM 11 9 2010 Change to operating mode online 70018 1 37 13 PM 11 9 2010 Password list imported successfully 70022 1 37 13 PM 11 9 2010 Password list import started T BOILER SAFETY DEVICES ALARMS SETTINGS OPERATION 3 6 SETTINGS GENERAL some of the settings values require logging in The user level ID s are User user User for the option settings AM1000 Password user Password for option settings 2008 Logon x ser 4h11000 Password OK Cancel MAMJAL i 11 9 2010 2 49 49 ARITERM mcam sas ER tn EE OFF 1 TII INFO LOG OUT OPTION 1 STORAGE SETTINGS OPTION 2 0 GRATE SETTINGS PULSE BOILER SAFETY DEVICES ALARMS SETTINGS OPERATION Temperature control Select ON when you want the burner s power to be adjusted according to the power requirements Water default value Specifies the desired target temperature for the boiler water Water hysteresis Specifies the temperature difference which makes the burner switch to Maintenance burner For example in a situation where the Water default value is set to 80 C but the temperature exceeds 85 C the burner switches to maintenance When the temperature has decreased to 80 C the burner switches back to the
9. UP KEEPING OPTION 2 PLILSE EXTIMaLISHIMNa BOILER SAFETY DEVICES ALARMS SETTINGS OPERATION When you wish to create a new power table press the number 1 button and determine the required Record name When you have entered the required values in the fields save them using the save icon no 2 The cross no 3 deletes the selected record Button no 5 is used to load the computer s set values into the record and the record can be saved Button no 4 is used to load the selected combination into the computer 16 3 9 SETTINGS FREQUENCIES FREQUENCIES On this page you can determine the essential operational frequencies for the storage system ash screws and the automatic sweeping ALITO MODE 11 9 2010 1 53 46 PM BOILER TEMPERATURE 00 ARITERM TIME SETTINGS HO OO 200 OO OO oo 00 pog HO 00 HO OO 188 OPTION 2 PULSE GRATE SETTINGS Ee TINMGUISHING BOILER ALARMS SETTINGS OPERATION Sweeping start times You can determine six times for the sweeping frequencies The set time is activated with the ON OFF button on the right side of the frequency field NOTE TURN THE COMPRESSED AIR SWEEPING OFF IN A MAINTENANCE SITUATION THIS IS DONE BY USING THE MAINTENANCE button in the MANUAL mode in the OPERATION menu When the sweeping period starts first there is a delay when the compressor is charging This delay is as long as the value specified for the Sweeping p
10. a back fire starting by dampening the fuel with water when the screw s surface temperature increases The value FEEDING UNIT 1 TEMPERATURE indicates the current temperature on the screw surface The surface temperature is measured using the PT100 sensor 4 20mA measuring message There are two operational temperatures for dampening Goh LEVEL 1 TEMPERATURE When the set temperature is reached the magnetic valve is used to provide a pulse lasting the length of time specified in the LEVEL 1 EXTINGUISHING PULSE field followed by a pause LEVEL 1 PAUSE TIME This pulsating is continued until the temperature has decreased below the default value If the screw temperature increases despite the level 1 pulsating the pulsation goes up to level 2 The extinguishing valve function can be tested with the VALVE 1 TEST button NOTE Water extinguishing is not suitable for pellets The function must be activated on the OPTIONS 2 tab before use An AVTA extinguishing valve must be installed into the feeder unit in addition to the pulse extinguishing system 24 3 16 OPERATION MANJAL 11 8 2010 2 51 51 PM BOILER TEMPERATURE 0 0 C ARITERM OPERA T TON EFFECT UPKEEPING OFF START STOP FORM BACK OFF GRATE MANUAL DRIVE BOILER ALARMS SETTINGS OPERATION The OPERATION page is used to select how the system is operated AUTO is the normal operating mode when the system operates according to set operating parame
11. ams Lay out photographs of the centre List of components 3 SYSTEM INTRODUCTION AND USE The computer programme has been designed to suit both pellet and woodchip systems which differ from each other mainly with respect to storage automation This manual describes the issues relating to the use of the pellet system The system s usage can be improved with several extra options for which the computer programme is ready The graphic interface enables easy management of the system The interface is divided into four main pages between which you can navigate using the buttons on the bottom of the screen The top part of the interface which displays the date time and the name of the active page the usage mode of the burner the boiler s water temperature and the current power step is common to all screens The screen is used by touching the active fields When you first start using the system determine which system type is being used and which extra functions it is equipped with This system definition is made by using the operating panel main menu SETTINGS and the OPTIONS and OPTIONS 2 submenus These settings determine which items are displayed for the user in the operating panel pages and which control applications are in use in the computer programme NOTE THESE SYSTEM SETTINGS MUST BE MADE BEFORE THE SYSTEM IS STARTED UP ALITCIHMCICIE 11 ARTEAN TEE DEE ARITERM fo Ez E EI We will
12. and drop hopper doors Fault information for the motor pump and fan controls Other outputs measurements Drop hopper surface guard capacity sensor photocell Boiler water temperature Residual oxygen reading Furnace low pressure Control options Second storage screw storage screws can be next to each other or in a series Fuel mix ratio controls storage screws controlled with the frequency converter Rotation valve for pellets Stoftteknik JM20 Cycle water pump Pellet silo transition lower limit alert if two silos both with lower limit sensors are in use the silo transition can be made automatically Biojet T burner grate maintenance bar pusher control MultiJet burner grate control Control of the ash screws forward back max 4 Controls for opening the storage roof if the storage discharge machinery is included in the Ariterm delivery Pressure increase pump Alternating use for circulation pumps Controls for two control valve circuits control valve control with 0 10V messages exit water and incoming water temperature measuring 4 20mA measuring message Pulse controlled back fire protection for woodchip systems GSM modem for text message alerts Remote use connection with an Internet browser Automatic sweeping system expansion max 25 nozzles Controls for PS08 pellet feeder Controls for Biojet700 burner s second primary fan Documentation Circuit diagr
13. ause setting Determine this time when starting to use the device according to the compressor s performance i e how long the compressor takes to charge Automatic sweeping only works with the timer when the burner is automated and on power operation Sweeping is prevented during the maintenance mode and during fault situations Ash screw start time You can determine two times for the ash screws to operate The set time is activated with the ON OFF button on the right side of the frequency field During the period the screw in the ash space works periodically whilst the screw to the ash chamber works all the time Ash screw operational time Determines the length of time for driving the ash screws Flame monitoring delay Determines the length of time when flame monitoring is bypassed when the burner moves to power operation The delay allows the flue gases to heat up exceeding the temperature limit determined on the electronic thermostat 17 3 10 STORAGE SETTINGS MAMJAL 11 9 2010 2 50 35 PM ENS BOILER TEMPERATURE O 0 c ARITERM STORAGE EFFECT UPKEEPING SETTINGS EFFECT CONTROL TIME SETTINGS TRENDS CON TROLPANEL INFO LOG OUT OPTION 1 OPTION 2 PULSE Ex TIMGUISHING BOILER ALARMS SETTINGS OPERATION Storage screw 1 hopper emptying time hopper s lower limit is determined according to the feeding unit functioning time When this theoretical time limit is reached the st
14. ay as described in the power control combinations The default alert names are as follows 1 Motor error 2 Fan error 3 Power cut 4 Extinguishing system pressure 5 Transfer limit door limits 6 Back fire 7 Storage alert 8 Safety device 9 Emergency Stop Different alerts are grouped in nine separate categories according to the following table Rotation valve error Feeding unit error Bar discharger error Ash screw error Pusher error Storage screw 1 error Storage screw 2 error Flue gas fan error Primary fan error Secondary fan error Power cut more than 12 minutes Equipment stopped Extinguishing system pressure Burner transition limit Back fire Fuel storage alert Silo lower limit error Boiler water low pressure Boiler water overheating Boiler water overpressure Boil dry Flame error Flue gas overheating Furnace low pressure Current guard error Fire end overheating Emergency Stop Mixer pump for boiler water Fire end cooling pump Power cut less than 12 minutes Do not send WO QD QD o 00 0000000000 1 41 DU PBPWNNYN PRP RP RP RP RF H 23 3 15 SETTINGS PULSE EXTINGUISHING ALITO MODE 11 9 2010 1 59 06 BOILER TEMPERATURE 0 0 C ARITERM SETTINGS EFFECT CONTROL TIME SETTINGS TRENDS CON TROLPANEL INFO LOG OUT RE OPTION 1 OPTION 2 ULSE EXTINGUISHING BOILER ALARMS SETTINGS OPERATION The pulse extinguishing system is used to prevent
15. efore the change of direction the grate s direction is changed And if the centre limit is not detected during the fault delay the grate fault message appears The grate s movement speed is controlled with the machine s speed settings 19 3 12 SETTINGS TRENDS The Trends page displays history information about the temperature changes and the burner s power The upper picture shows the history for the last hour and the lower for the last 24 hours The water temperature is shown by the red curve and the power by the pink curve ALITO MODE 11 9 2010 1 56 22 PM BOILER TEMPERATURE C ARITERM TRENDS ERREUR 20 60 40 40 20 0 12 56 14 PM 1 56 14 11 9 2010 11 9 2010 100 100 20 1 56 01 PM 1 56 01 PM 11 8 2010 1129 2010 BOILER ALARMS SETTINGS OPERATION 20 3 13 SETTINGS OPTIONS The OPTIONS page is used for system settings Select first either woodchip or pellet system after which the screen displays the accessories and additional functions Goh AUTO MODE 11 9 2010 1 57 41 PM E EU BOILER TEMPERATURE 0 0 9C ARITERM OPTION 1 EFFECT 81 SETTINGS WOOD CHIPS H E EFFECT CONTROL TIME SETTINGS CON TROLPANEL INFO ON LOG OUT e H Em OFF GSM FID OPTION 1 OPTION 2 PULSE EXTINGUISHING BOILER SAFETY DEVICES ALARMS SETTINGS OPERATION Gol AUTO MODE 11 9 2010 1 57 59 PM 5 BOILER TEMPERATURE
16. orage screw is used until the hopper sensor indicates the upper limit If the drop hopper sensor does not recognise the drop hopper surface even when the storage screw is functioning the storage alert is given after a specified time PA storage fault delay The storage screws speed guide determines the storage screws rotation speed which is normally 100 Silo selection determines which silo is providing the fuel In this case automatic change allows the silo to be changed automatically when it is empty When operation from both silos is selected both silos provide fuel at the same time 18 3 11 MOVING GRATE SETTINGS ANUAL 11 9 2010 2 50 59 PM x BOILER TEMPERATURE 0 0 ARITERM MOVING GRATE EFFECT UPKEEPING SETTINGS FORW BACK FORW BACK EFFECT CONTROL TIME SETTINGS TRENDS CON TROLPANEL INFO Beene LOG OUT MANUAL y un Es RE 7 OPTION 1 OPTION 2 IN USE OPERA TION ILSE EX TINGUESHI BOILER ALARMS SETTINGS Moving grate settings You can set pause and use times for the upper and lower grates separately The grate is driven back and forth between the centre limits during the drive time until the grate has been to the centre limit a maximum number of times after which the grate is driven once to both end limits according to pause and use times If the grate cannot reach the limit during the maximum use time b
17. peed The limits are set so that the secondary fan is not stopped when used at low power and the fan control cannot start sliding to fast speeds 14 when the sensor gets dirty Before activating the oxygen control you must however determine basic values for the secondary fan in the POWER SETTINGS menu The control has an effect on these values You can access the submenus of the SETTINGS main menu on the left side of the page 3 7 SETTINGS POWER CONTROL The control computer controls the burner s power by changing the fuel feed the ratio between the feeding unit pulse and pause frequencies and the rotating speeds of primary and secondary fans by reacting to the fluctuations in the heating load The control is based on the PT 100 sensor 4 20mA measuring message which measures the water temperature The computer programme has 80 power steps 21 100 maintenance burning which are used by the control The operating panel settings determine the basic settings for the feeding unit operational and pause frequencies as well as the rotation speed for the primary and secondary fans 0 100956 with four power steps 21 50 75 and 100 In addition to this the feeding and blowing values are determined for the so called maintenance burning MAINTENANCE The computer programme calculates the intermediate steps according to these basic settings for example 22 96 23 90 24 960 25 11 9 2010 1 49 41 PM
18. previous power step If the burner is being used in the Temperature control OFF mode the hysteresis determines the gap where the fixed power is used If the Water default value is set to 80 C the fixed power is up to 85 C after which the burner switches to maintenance until the temperature has decreased to 80 C After this the burner switches back to the fixed power Power 20 100 20 maintenance Determines a fixed power step which is used when Temperature control is in OFF mode Low pressure setting with power function Flue gas fan low pressure setting which should be retained at a power function power 21 100 The furnace low pressure is measured with a low pressure sensor which provides the value which is used to adjust the flue gas fan rotation speed Maintenance low pressure setting The maintenance burning is set with its own lower low pressure setting oweeping low pressure When automatic sweeping is in use it is set with its own low pressure setting which the flue gas fan control aims to retain Oxygen control When residual oxygen measuring is selected from the OPTIONS menu the residual oxygen control is selected by pressing ON The target oxygen value for the burning process is set in the O2 field Oxygen control affects the secondary fan rotation speed Oxygen control effect on the secondary fan determines the limits to how much at most the oxygen control can change the secondary fan rotating s
19. r is on grey indicates that it is stopped and red indicates that there is a fault in the device The exceptions are the statuses of the silo lower limit sensor and the drop hopper In these the red colour indicates that the sensor cannot detect pellets You cannot change the settings for the system functions from the boiler page These are determined in the SETTINGS menu 3 1 MEASUREMENTS AUT O MODE 11 9 2010 1 35 23 PM BOILER TEMPERA ME JRE 0 0 B ARITERM MEASURINGS Seb BOILER TEMPERATURE o0 pco FIRE CHAMBER UNDER PRESSURE re o pA SMOREGAS OXYGEN FEED SCREW TEMP RESERWE PIW 338 RESERWE PIW 3532 RESERWE PIW 3534 BOILER ALARMS SETTINGS OPERATION All the establishment s measurement values are on the Measurements page 3 2 WATER CONTROL VALVE SETTINGS FIRING 12 15 2010 1 06 05 TEMPERATURE 0 0 C ARITERM SHUNT BERE eer s Ga 858 BOILER SAFETY DEVICES ALARMS SETTINGS OPERATION You can change the water control valve settings on the Shunt page When outdoor temperature measurement is in use the control valve adjusts the water temperature according to the outdoor temperature as shown with the diagram 10 3 3 SAFETY DEVICES AUTO MODE 11 9 2010 1 37 24 PM BOILER TEMPERATURE ARITERM SAFETY DEVICES DE enin ACK BOILER 3 ALARMS SETTINGS OPERA TION The SAFETY DEVICES page displays the status of the safety devices and alert
20. s connected to the control computer Active alerts are shown in red In an alert situation first remove the fault from the system and then acknowledge the alert by pressing the SAFETY DEVICES CHECKED button The system will continue working Alerts will stop all devices connected to the safety devices except the flue gas fan and the burner cooling pump which must always be on In connection with the back fire alert the feeding unit will be pushed forward to ensure that any smouldering fire in the unit is returned back to the burner The cause of the alert is displayed on the operating panel and the message is forwarded as a general alert In an alert situation the alert list is displayed on the screen Each alert must be acknowledged separately on the panel Alerts which will stop operations water temperature is exceeded water overpressure and low pressure burner overheating protection boil dry protection flue gas fan operating information frequency converter primary air fan operating information frequency converter secondary air fan operating information frequency converter burner cooling pump motor protection operation information flame monitoring thermostat back fire thermostat the feeding unit operates for a set time furnace overpressure burner transition limit feeding unit motor protection 11 Warning alerts information to the operating panel message to the user ash screw motor
21. tant action when using the control centre for the first time is to set the controlling computer s programme definitions to match the heating system to be used Although the programme is ready for several additional features the centre is not equipped with components for those functions which are not included in the project in question Delivery specific electrical images are supplied with the control centre The operating panel display pages have been divided logically into clear parts Thus the system s operational principle is dealt with in connection with each display page This manual is a general guide for a pellet heating system up to 500kW burner power The instructions regarding the use of the Biojet 700 burner and PS08 pellet feeder are found as an appendix at the end of the manual 2 CONTROL CENTRE SPECIFICATIONS Arimatic1000 centres are made of high quality components The system s computer operating panel frequency converters contactors motor protectors and other parts are made by Siemens The centre is cooled by a thermostat controlled fan NOTE The main switch is on the centre door This is used to switch the centre s electricity supply off before the door can be opened The main switch DOES NOT switch off the UPS device battery back up device for control computer GSM modem etc Control computer Siemens ET200 F Operating panel Siemens MP277 8 Cover equipment One 3 phase wall socket 16A Two 1 phase
22. ters When the AUTO mode is on the OPERATING page can be used to stop start the burner s cooling pump and the water s mixer pump It is also possible to start pressure sweeping manually The STOP function stops all system functions BOILER SHUTDOWN stops the storage system functions and the system shuts down when the drop hopper and screw are empty of pellets This function is useful especially when you prepare for boiler and burner maintenance When you select MANUAL mode you can operate the screws and fans manually When you select the flue gas fan MAINTENANCE mode you can set the fan controls with a fixed frequency of 0 100 of the 0 50Hz frequency range The MAINTENANCE mode is helpful during maintenance when boiler doors must be kept open When Maintenance mode is selected automatic sweeping is not in use 3 17 FIRING When AUTO is selected but the flue gas sensor cannot detect a flame in the boiler the user is directed to the guided firing stage The screen displays a page where it is possible to operate the feeding unit and use the primary fan Use the FORWARD button to drive fuel to the burner and light it When the pellets are lit start the fan i e enter the value 20 for example in the field Use the FORWARD button to drive more pellets to the burner and increase blowing When the fuel is lit and the flame has grown and is burning press the FIRING READY button and go to the next stage 25 Goh FIRING
23. wall sockets 16A One socket 16A for the compressor ash extractor socket RCD protected Four sockets 10A for lighting the premises for example UPS device as standard UPS secured power for boil dry protection and the pulse extinguishing system incl 2 spares total max 2A Cooling fan On the centre door emergency stop button and the main switch Control centre standard interfaces and functions Controls and sockets for the motor pump and fan Burner screw forward back Storage screw forward back Bar discharger hydraulic machinery in woodchip systems Primary fan frequency converter controlled Micromaster 420 Secondary fan frequency converter controlled Micromaster 420 Flue gas fan frequency converter controlled Micromaster 420 Cooling pump for the Biojet burner Mixer pump for boiler water Alert relay Controls for the automatic sweeping system Alerts Safety devices specified alerts Burner overheating protection Back fire thermostat Burner transition limit Furnace overpressure switch Current guard Emergency Stop switch Flue gas overheating alert Flame monitoring thermostat Fault alert for the Biojet burner cooling pump Boiler water overheating thermostat Boiler water overpressure switch Boil dry protection Boiler water low pressure Power cut alert Pressure alert for the extinguishing system Limit switches for the TPYM storage
24. ycle water pump rotation valve the second storage screw the second primary fan 700kW Biojet burner and the pulse controlled back fire protector in woodchip systems NOTE THE CONTROL CENTRE IS DELIVERY SPECIFIC THE CENTRE IS NOT EQUIPPED WITH THE REQUIRED COMPONENTS FOR ADDITIONAL MOTORS FOR EXAMPLE 3 1 BOILER AUTO WODE 11 8 2010 1 35 01 PM BOILER TEMPERATURE 0 0 C ARITERM BOILER BE GO MEASURINGS Ni ar SWEEPING BOILER TEMPERATURE DU SETPOINT 88 c WINDER Pa PRESSURE M OXYGEN 215 BOILER ALARMS SETTINGS OPERATION NssuunsssspuessssunsSsSREMERRsEERRSESRSEREHRuRRE SER SERRH HERR The operating panel BOILER page displays the following The header field shows the percentage of the burner s power 6796 in the picture User mode the picture shows AUTO MODE Other drive modes are MANUAL MODE NOT IN USE and FIRING 1 amp 2 The actual value and the default value of the boiler water temperature The rotating speeds of the primary fan and the secondary fan he rotating speed of the flue gas fan Residual oxygen content if that option is in use Flame monitoring information the flame symbol inside the burner is displayed when the flue gas sensor detects a flame in the burner Automatic sweeping mode if that option is in use Round circles indicate the status of the fans pumps and motors Green indicates that the moto
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