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1. INTRODUGTION ear 6 HARDWARE 6 JUMPER SETTINGS iriiiii ini 6 INDICATORS rii ir 7 OPAL PRO PARAMETER SETTINGS 8 LO CONFIGURATION crie aaa 10 Page 5 Opal Pro to Mod TCP Opal Pro to Mod TCP Introduction The Opal Pro can be monitored and controlled over a EtherNet communication network using the Mod TCP protocol The Opal Pro connects to the Ethernet network through and optional Ethernet card that is mounted on the main Opal Pro control card CA530 Access is gained to the Ethernet card via the communication opening on the right side of the Opal Pro The Opal Pro is a Mod TCP Slave and responds to a Mod TCP scanner s requests Hardware Connection is made via a 10Mbaud Ehernet port which utilizes a RJ45 connector Connection should be made using CAT 5 cable Jumper Settings Jumper Setting Description J3 Not installed Boot Block write enable J4 Installed on Disable test mode pins 1 and 2 Page 6 LED Indicators Opal Pro to Mod TCP Two bi colour red green LED indicators are mounted beside the network connector The upper LED indicates the Ethernet interface card status LED State Ethernet Interface Card Status OFF No power Flashing Red Recoverable configuration fault card is not configured contact Brock Solutions for support Solid Red Hardware Error contact Brock Solutions for support Flashing Green2. No errors client interface is not open check software firmware version of Opal Pro Solid Green No errors normal operation Amber Configuration Mode card is not configured contact Red Green Brock Solutions for support The lower LED indicator indicates the Ethernet Network status LED State Ethernet Network Status OFF Network interface offline No network power Flashing Red connection timed out state or other Recoverable fault Flashing Green Device in online but has no connections Solid Red Unrecoverable fault Solid Green Online with established connections Amber Device is in Communication Faulted state and Red Green responding to an Identify Communication Faulted Request 7 Opal Pro to Mod TCP Opal Pro Parameter Settings The parameters in the Opal Pro used to configure the Ehernet interface card group 14 are only accessible if a Ethernet interface card is installed The parameter settings are as follows Opal Pro Setting Description Parameter 2 02 Comm Module Ethernet Type of interface card installed read only 10 01 Start Stop Comm This allows the Opal Pro to be Module started and stopped over the communication link 10 04 Source Comm If this is set to Comm Module the Module Opal pro will follow the Current refernce from the communication link If there is no referenc
3. 05 of nameplate current as set in 13 01 Bit 4 Reverse Bit 5 Jogging Bit 6 DC Injecting Bit 7 Faulted Bit 8 IOC Fault Bit 9 MOL Fault Bit 10 Phase Loss Fault Bit 11 Shear Pin Fault Bit 12 Shorted SCR Fault Bit 13 Heat Sink OT Fault Bit 14 Reserved Bit 15 Watch Dog Bit Word 2 40002 Current Feedback 833 500 of motor name plate current as set in 13 01 Word 3 40003 Phase Angle Actual Amount of time phased on in microseconds Parameter Modbus Register Name Description 40004 Current Current feedback in Amps 40005 L1 to L2 Voltage Line 1 to Line 2 Voltage in Volts 1 03 40006 L1 to L3 Voltage Line 1 to Line 3 Voltage in Volts 1 04 40007 L2 to L3 Voltage Line 2 to Line 3 Voltage in Volts 1 05 40008 DI Status Digital input status Bit 0 Start Bit 1 Stop Bit 2 Jog Bit 3 Reverse Bit 4 Reset 1 06 40009 Analog Input Analog input value in Volts X 100 11 Opal Pro to Mod TCP 1 07 40010 Relay Status Status of the Relay Outputs Bit 0 Running Bit 1 By Pass Bit 2 Shorted SCR Bit 3 Reverse Bit 4 Faulted 1 08 40011 Analog Output Analog Output value in Volt
4. 55 14 11 40042 IP Address 4 0 255 14 12 40043 SubNet 1 0 255 14 13 40044 SubNet 2 0 255 14 14 40045 SubNet 3 0 255 14 15 40046 SubNet 4 0 255 15 01 40047 Shear Pin Fit 34 Enabled 35 Disabled 15 02 40048 MOL Fault 36 Disabled 37 Class 10 37 Class 15 37 Class 20 37 Class 30 15 03 40049 Overload In Level Drive trips at 100 15 04 40050 Comm Fault 41 Enabled 42 Disabled 15 05 40051 Comm Fit Time in seconds x 10 Time NOTE The Opal Pro must have firmware version 1 63 or higher Page 13
5. Opal Pro to Mod TCP OPAL Starters Opal Pro MS6 SERIES Mod TCP Interface Users Manual Revision 1 02 Page 1 Opal Pro to Mod TCP Page 2 Opal Pro to Mod TCP FOR YOUR SAFETY Only qualified personnel should install this equipment after first reading and understanding all the information in this manual All instructions should be strictly adhered to The user should consult Brock Solutions or a SAF OPAL Starters supplier for clarification of the contents of this manual should any doubt or questions arise The installation of this equipment must be conducted in accordance with all national regional and local electrical codes All drawings and technical representations included in this manual are for typical installations and should not in any way be considered for specific applications or modifications Consult SAF OPAL Starters for supplemental instructions Brock Solutions Inc accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation application or adjustment of this equipment The contents of this manual are believed to be correct at the time of printing In following with our commitment to the ongoing development and improvement of our products SAF OPAL Starters reserves the right to change the specification of this product and or the content of this instruction manual without notice Page 3 Opal Pro to Mod TCP Page 4 Opal Pro to Mod TCP Table of Contents
6. e being sent on the communication link this should be set to Internal 10 05 Phase Angle Comm If this is set to Comm Module the Source Module Opal pro will follow the Phase Angle reference from the communication link If there is no reference being sent on the communication link this should be set to Internal 14 07 Node 1 254 This is Node of the slave Opal Pro 14 08 IP Addr 1 0 255 First number in the IP address of the Opal Pro 14 09 IP Addr 2 0 255 Second number in the IP address of the Opal Pro 14 10 IP Addr 3 0 255 Third number in the IP address of the Opal Pro 14 11 IP Addr 4 0 255 Fourth number in the IP address of the Opal Pro the node number as set in 14 07 is added on to this number to get the final IP address 14 12 SubNet 1 0 255 First number in the SubNet Mask 14 13 SubNet 2 0 255 Second number in the SubNet Mask 14 14 SubNet 3 0 255 Third number in the SubNet Mask 14 15 SubNet 4 0 255 Fourth number in the SubNet Mask 8 Opal Pro to Mod TCP 15 04 Comm Fault Enable Enable Opal Pro trips out ona Disable communication fault Disable Nothing happens communication fault 15 05 Comm Fault 0 1 to 5 0 This is the time setting that the Opal Time secs Pro uses to detect a communication fault Bit 15 of the command word must change state twice with in the time set in this parameter If parameters in group 14 are modified the changes do not take effec
7. s X 100 2 01 40012 Stack Size Opal Pro Stack Size in Amps 2 02 40013 Comm 0 None Module Type 2 Ethernet 2 03 40014 Firmware Opal Pro Firmware Version x 100 Version 10 01 40015 Start Stop 4 2 Wire Control 5 3 Wire 6 Comm Module 10 02 40016 Ramp Time Time is seconds 10 03 40017 Step Current In of nameplate current 10 04 40018 Current 7 Internal Reference 8 Analog Input 9 Comm Module 10 05 40019 Phase Angle 10 Internal 11 Analog Input 12 Comm Module 10 06 40020 Jog Accel In of nameplate current Current Limit 10 07 40021 Jog Current In of nameplate current Limit 10 08 40022 Jog Ramp Time is seconds x 10 11 01 40023 Stop Mode 13 Coast 14 Soft Stop 15 DC Injection 11 02 40024 Soft Stop In of incoming line voltage Step 11 03 40025 Soft Stop Time in seconds Ram 11 04 40026 DCI Current In of nameplate current 11 05 40027 DCI Time Time in seconds Page 12 Opal Pro to Mod TCP 12 01 40028 Analog Output 16 Current Reference 17 Current Feedback 18 Overload level 19 Phase Angle 13 01 40029 Motor Amps Motor nameplate current in Amps 13 02 40030 Motor Volts Motor nameplate volts in Volts 13 03 40031 Service Motor nameplate service factor x 100 Factor 14 01 14 06 40032 40037 Reserved 14 07 40038 Node Number 1 254 14 08 40039 IP Address 1 0 255 14 09 40040 IP Address 2 0 255 14 10 40041 Address 3 0 2
8. t until the control power for the Opal Pro is turned off and then back on again Page 9 Opal Pro to Mod TCP I O Configuration The Opal Pro supports 4 input words and 51 output words Their description is as follows Input Words Polled Modbus Register Name Description Word 1 40001 Command Bit 0 Run Command Bit 1 Jog Command Bit 2 Reverse Command Bit Reset Command Bit 4 DCI Soft Stop Enable Bit 5 Reserved Bit 6 Reserved Bit 7 Reserved Bit 8 Reserved Bit 9 Reserved Bit 10 Reserved Bit 11 Reserved Bit 12 Reserved Bit 13 Reserved Bit 14 Reserved Bit 15 Watch Dog bit this bit must change at least twice in the time set by parameter 15 05 Word 2 40002 Current Reference 0 1000 833 500 of Motor Current set in parameter 13 01 Word 3 40003 Phase Angle Reference 0 0 5 Line Freq Cycle time in usec ie 60 Hz 0 8333 Word 4 40004 Reserved Page 10 Output Words Polled Modbus Register Name Opal Pro to Mod TCP Description Word 1 40001 Status Bit 0 Ready to Run drive is enable and has 3 phase power Bit 1 Running start is regulating Bit 2 Full On starter is phased fully on Bit 3 Up to Speed started is phased fully on and the current is below 1
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