LFS-113 User Manual F-PRO-1725rF
Contents
1. e Appenidix A Parts Uist saroye ea atento A a dr ERR 16 gt Appendix B Specifications sse tetuer emere ide d dee ee ds 17 Appendix C Service tetuer ete REI eerte itam dote be doe 18 LIST OF FIGURES 11 LFS 113 Air Sampling Pump Front View wo cece eee 8 12 LFS 113 Air Sampling Pump Rear View ssssssssse eee 9 2 1 Field Calibration Equipment Set Up sss eene 10 2 2 Field Calibration Constant Flow ooir a NA E nn oran cono eene 12 2 3 Field Calibration Multis Flow eet laa 13 2 4 SampliDg ctp pter ect ete etel b E ei d gei cool 14 REF F PRO 1725 F 5 Ax WARNINGS READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Failure to read understand and comply with ALL accompanying literature product labels and warnings could result in property damage severe personal injury or death Read and understand ALL applicable environmental health and safety laws and regulations Ensure complete compliance with ALL applicable laws and regulations before and during use of this product DO NOT remove cover or alter any label or tag on this product its accessories or related products UNDER NO CIRCUMSTANCES should this product be used except by qualified trained technically competent personnel DO NOT operate this product should it malfunction require repair or have a cracked or broken case DO NOT repair or modify except as specified in Operation Manual No user servicable parts2. 5 yrs Medium 20 39 hrs 1 5 2 5 yrs LOW 4 nante 20 hrs iss 2 5 yrs SECTION THREE MAINTENANCE e Chargers Single Station Charger A constant rate single station charger that is suitable for both overnight charging and weekend charging LFATR Multi Station Charger A dual rate charger offering five station timed constant rate charging that automatically defaults to trickle charge NOTE Both chargers can be damaged by line transients and overvoltage While not a common problem long term reliability can be improved by use of a surge overvoltage protector 3 2 Filter Maintenance Under normal operating conditions the pump filter should be changed after approximately six months or 250 hours of operation or when needed Failure to change the filter as it becomes dirty will decrease the pump s back pressure capability and performance en velope See Figure 1 1 1 Blow all dust and debris from around the Filter Housing Grasp the knurled edge of the filter housing assembly and rotate counterclockwise Check the new filter housing assembly to make sure that the sealing O ring is present on the internal boss Install the new Filter Housing Assembly onto the pump rotating the knurled edge clockwise Do Not Overtighten REF F PRO 1725 F 15 APPENDIX A PARTS LIST Accessories Part Number 200504 200505 Spare Parts P
3. located within case Service to be performed by Sensidyne Authorized Service Departments only Use ONLY specified Sensidyne parts when performing maintenance procedures described in this manual Intrinsic safety certifications become void by substitution of components unauthorized repair or alteration This product is intended for both indoor and outdoor use when protected from splashed or wind blown liquids The unit is not waterproof so NEVER submerge the unit in water Pump failure or faulting may result Possible static hazard Do not rub with dry cloth DO NOT charge battery in an explosive atmosphere This product uses rechargeable Nickel Cadmium batteries ALWAYS fully charge before use Use only battery pack and chargers specified in Operation Manual DO NOT insert any foreign objects into contact slot Shorting contacts will blow protective fuse If the equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised Examples of aggressive substances are acidic liquids or gases that may attack metals or solvents that may affect polymeric materials Examples of suitable precautions are regular checks as part of routine inspections or establishing from material data sheets that it is resistant to specific chemicals DO NOT operate with a dirty or blocked inl
4. 20 to 45 C 4 F to 113 F Storage Temperature ssssseee 40 to 45 C 40 F to 113 F Charging Temperature 0 to 45 C 32 F to 113 F Safety Approvals eeen UL Listed Intrinsically Safe for use in Class I Groups A B C D Class II Groups E F G Class HI Temperature Code T3C REF F PRO 1725 F 17 APPENDIX C SERVICE Domestic Service Sensidyne LP 1000 112th Circle N Suite 100 St Petersburg Florida 33716 USA 800 451 9444 727 530 3602 727 539 0550 Main fax 727 538 0671 Service fax e mail info sensidyne com web www sensidyne com 18 REF F PRO 1725 F Manufactured by Sensidyne LP TERTE d 1000 112th Circle N Suite 100 FRA St Petersburg Florida 33716 Vw mw USA 4o 90012 MA AGEMENT 061 800 451 9444 e 727 530 3602 727 539 0550 fax www sensidyne com e info sensidyne com
5. LFS 113 LOW FLOW AIR SAMPLING PUMP OPERATION MANUAL Made in USA FLOW ADJ Patent Pending Gilian Dual Mode LOW FLOW SAMPLER Model LFS 113DC or Wor TIME MIN Personal Air Sampler L LISTED 17G9 6 MODEL LFS 113D LFS 113DC Intrinsically Safe Portable Air Sampling Pump for use in hazardous locations Class Groups A B C D Class Il Groups E F G Class Ill Temperature Code T3C WARNING Substitution of components may impair Intrinsic Safety Use only with UL Listed Portable Air Sampling Pump Battery Pack Made by A A AN AD EE DEZFWDSELP Y MW gt LESAGE Y POE 1000 112th Circle N Suite 100 St Petersburg Florida 33716 USA 800 451 9444 727 530 3602 727 539 0550 FAX www sensidyne com REF F PRO 1725 F LFS 113 LOW FLOW AIR SAMPLING PUMP OPERATION MANUAL A SS OR Z LX A Made in USA FLOW ADJ Patent Pending Gilian Dual Mode LOW FLOW SAMPLER Model LFS 113DC or Mor TIME MIN 4 Personal Air Sampler LISTED 17G9 MODEL LFS 113D LFS 113DC Intrinsically Safe Portable Air Sampling Pump for use in hazardous locations Class Groups A B C D Class II Groups E F G Class Ill Temperature Code T3C WARNING Substitution of components may impair Intrinsic Safety Use only with UL Listed Portable Air Sampling Pump Battery Pack Made by RUD A GSP ERAS UD E MA SEIDEL Y WE LFS 113 LO
6. PROPER USE INSTALLATION OR STORAGE OF THIS PRODUCT BY THE USER PERSON FIRM ENTITY CORPORATION OR PARTY NOT ADHERING TO THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL OR OTHERWISE PROVIDED BY THE SELLER OR FROM NOT AD HERING TO ALL FEDERAL STATE AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL HEALTH AND SAFETY LAWS AND REGULATIONS THE SELLER SHALL NOT BE LIABLE FOR DIRECT INDIRECT CONSEQUENTIAL INCIDENTAL OR OTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLERS LIABILITY HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DEFECTIVE THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE OR FOR A PARTICULAR PURPOSE WHICH ARE EXPRESSLY DISCLAIMED 4 REF F PRO 1725 F TABLE OF CONTENTS e PREFACE s ONOUGGOS ata e oves eco enl av buotonc den led ae oeste cua Mh we ble ees latte G 4 IT NA A A A AO EE EM e 6 SECTION ONE INTRODUCTION e COmpoftlents c dtt s hs etc e dedo talado de y SECTION TWO PUMP OPERATION 2 l Equipment A e quere eer ed vede Rr Ge re e rice rnb es 10 2 2 Field Calibration Flow Verification sss eee emen 11 2 3 Taking A Samples s dte tt itte ee rg tbt ie me rt e rd tts 14 SECTION THREE MAINTENANCE 3 1 Battery Maibtenance cidos nemen deme edited matte e EA Deer Qucm eia Lean da 15 3 2 JBilter Maintetiance sos Se RO TON 15 SECTION FOUR APPENDICES
7. Use a slotted screwdriver to make flow adjustments on the pump itself Fig 2 2 6 Multi Flow Use a slotted screwdriver to make in dividual flow adjustments on the sampling device Fig 2 3 6 When desired flow rate has been reached turn off pump and Gilibrator 2 The pump is now ready for sampling REF F PRO 1725 F 11 LFS 113 LOW FLOW AIR SAMPLING PUMP Figure 2 2 Field Calibration Constant Flow 12 REF F PRO 1725 F LFS 113 LOW FLOW AIR SAMPLING PUMP Lf e 0 oy Figure 2 3 Field Calibration Multi Flow 13 REF F PRO 1725 F LFS 113 LOW FLOW AIR SAMPLING PUMP 2 3 Taking A Sample 1 Use a pointed instrument such as a ball point pen to turn on the pump 2 Place the pump tubing and sampling device on the worker as shown in Figure 2 4 3 When sampling is completed use a pointed instrument such as a ball point pen to turn off the pump Record the sample data Note for Clock Models When the pump is shut off after a sample run the accumulated run time minutes to the nearest 0 01 minute are displayed To calculate totaled air volume sampled use the following formula Total Air Volume Liters Air Flow Rate cc min x Sample Time minutes 1000 cc Liter Gilian Dual Mode LOW FLOW SAMPLER e Model LFS 113DC Gilian Dual Mode LOW FLOW SAMPLER Model LFS 113DC TIME y al Air Sampler F
8. W FLOW AIR SAMPLING PUMP PROPRIETARY NOTICE This manual was prepared exclusively for the owner of the Sensidyne LFS 113 Low Flow Air Sampling Pump The mate rial within this manual is proprietary information and is to be used only to understand operate and service the instrument By receiving this document the recipient agrees that neither this document nor the information disclosed within nor any part thereof shall be reproduced or transferred physically electronically or in any other form or used or disclosed to oth ers for manufacturing or for any other purpose except as specifically authorized in writing by Sensidyne LP COPYRIGHT NOTICE O 2003 O 2008 Sensidyne LP All Rights Reserved No part of this document may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without the prior written permission of Sensidyne LP TRADEMARK NOTICE Sensidyne the Sensidyne logo Gilian and the Gilian logo are registered trademarks These trademarks are protected through use and registration in the United States The trademarks and servicemarks used in this document are the property of their respective companies and are used only for informational and explanatory purposes DISCLAIMER THE SELLER ASSUMES NO RESPONSIBILITY WHATSOEVER TO ANY PARTY WHOSOEVER FOR ANY PROPERTY DAMAGE PERSONAL INJURY OR DEATH RECEIVED BY OR RESULTING FROM IN WHOLE OR IN PART THE IM
9. ampling Boss This is an accessory which when installed into the Outlet Port provides a means for filling air sampling bags 11 Charging Jack The Charging Jack receptacle is used to connect a charger for recharging the internal battery pack 12 Belt Clip 13 Rechargeable Battery Pack 14 Tube Breaker Assembly 150 Mode Indicator The Mode Indicator visually confirms the sam pling mode selected via a Black White indica tor 16 Mode Selector The Mode Selector is used to change the sam pling mode The selector is used for unlocking indexing and re locking the mode selector valve while changing from Constant Flow Mode to Constant Pressure Multi Flow Mode 17 Hex Key REF F PRO 1725 F LFS 113 LOW FLOW AIR SAMPLING PUMP OO OCOOCOCOCO OOS OD RIELLS LIRIN Made in USA FLOW ADJ Patent Pending Gilian Dual Mode LOW FLOW SAMPLER Model LFS 113D HE or Bog TIME MIN S y Personal Air Sampler LISTED 17G9 MODEL LFS 113D LFS 113DC Intrinsically Safe Portable Air Sampling Pump for use in hazardous locations Class Groups A B C D Class Il Groups E F G Class Ill Temperature Code T3C WARNING Substitution of components may impair Intrinsic Safety Use only with UL Listed Portable Air Sampling Pump Battery Pack Made by MA A ANA AP SUE DTD Y WE Figure 1 1 LFS 113 Air Sampling Pum
10. art Number 400324 298 0005 01 Description Tubing 1 8 ID x 1 16 W 10 ft Tubing 1 8 ID x 1 16 W 3 ft Diagnostic Panel with Carrying Case 2 50cc 20 200cc 50 800cc Carrying Case 18 x 13 x 7 Filter Assembly Filter Assembly pkg of 3 Description 5 Unit Charger 120V Single Unit Charger 120V Tool Kit Air Boss Kit required for bag sampling LFS 113 Manual 16 REF F PRO 1725 F APPENDIX B SPECIFICATIONS Additional Features esegi urinas Flow Fault indication LED Batt check LED Belt clip Dual filtration system Sorbent tube end breaker External flow adjust ODptODS tetto lcd eiae Elapsed timer clock module DC models only LCD display automatic instant fault shutdown function RFI shielding DIMENSIONS rte eee eus 2 50 QW x 1 38 HD x 4 63 D 63 5 mm W x 34 9 mm H x 117 5 mm D Weight icti pri seid tus Main Unit 12 oz 340 g Operating Range Constant Flow Mode 20 200 cc min back pressures to 25 H2O Operating Range Constant Pressure Mode 1 350 cc min flows adjustable through a single or multiple tube flow controller Pressure Range ssssssssssseeee Backpressure up to 25 H5O Flow Control Rehd eg 596 of set point Battery Type iii S bes Rechargeable Nickel Cadmium battery pack Battery Output d tttm tente 4 8 v 500 mAh Charging st sni ete cabe eet ing Internal Cexternal with adapter Operating Temperature cecce
11. et filter or kinked tubing Pump failure or faulting may result Caution Both charger and battery become warm during charging Iffurthertranslation is required please contact Schauenburg Electronic Technologies GmbH the Sensidyne EU Authorized Representative 6 REF F PRO 1725 F COMPONENTS See Figures 1 1 and 1 2 D Inlet Boss The Inlet Boss is located on the filter housing and provides a built in means of attaching tubing for suction sampling 2 Air Inlet Pump Filter A 10 Micron Nylon Air Inlet Pump Filter protects the pump assembly from dirt 3 Flow Adjustment requires slotted screwdrivwer 4 Battery Check This green LED B indicates that sufficient battery power is available to run the pump for an 8 hour period under normal load conditions 5 On Off Switch 6 Fault Indicator This red LED F indicates a flow fault due to ex cessive pressure or insufficient battery voltage to maintain flow WH 7 Clock Display DC Model only The Clock Display shows the continuous run time in minutes to two decimal places and will lock in the sample time upon fault indication The time will reset to zero when the power switch is turned OFF and then back ON again 8 Outlet Port The Outlet Port provides a receptacle for the dis charge bag sampling boss accessory The cap screw prevents dirt from entering the Outlet Port when not in use SECTION ONE INTRODUCTION 9 Discharge Bag S
12. igure 2 4 Sampling 14 REF F PRO 1725 F 3 1 Battery Maintenance NOTE Do not charge battery pack while n an explosive atmosphere The LFS 113 pump uses rechargeable Nickel Cadmium batteries that must be fully charged and properly maintained for maximum run time The battery pack is rated at 4 8 Volts 720 mAh Make certain charger plug is fully inserted into jack on battery pack see Figure 1 2 11 for charger jack location CAUTIONS amp NOTES Both charger and battery pack become warm during charging Do not short battery terminals Shorting will blow inter nal fuse Memory Effect Nickel Cadmium batteries will develop reduced capac ity when they are not fully discharged and then fully recharged after sampling Memory effect takes time to develop and can usually be eliminated by performing two complete discharge recharge cycles on the pump Leakage Current Nickel Cadmium batteries always have a small internal leakage current If the battery pack has been removed from the charger for more than two days without use it will require additional charging to restore it to full capacity This process can be repeated two or three times without causing signs of memory effect Battery pack has an estimated life of 300 500 charge discharge cycles depending on use Table below shows estimated battery life based on usage level Pump Usage Weekly Use Est Battery Life Ma 40 60 hrs ccoo 1 0 1
13. p Front View REF F PRO 1725 F LFS 113 LOW FLOW AIR SAMPLING PUMP Figure 1 2 LFS 113 Air Sampling Pump Rear View REF F PRO 1725 F 9 SECTION TWO PUMP OPERATION 2 1 Equipment Set Up D 2 3 4 5 Use an LFS 113 pump with a fully charged battery pack Attach tubing to the pump Connect a constant flow 3A or Multi Flow 3B collection device to the tubing Connect the tubing from the collection device to a Gilibrator 2 Set up and turn on the Gilibrator 2 Gilian Dua Mode LOW FLOW SAMPLER Model LFS 113DC o 6 Bl TME qa Figure 2 1 Field Calibration Equipment Set Up 10 REF F PRO 1725 F LFS 113 LOW FLOW AIR SAMPLING PUMP 2 2 Field Calibration Flow Verification Field calibration flow rate verification must be per formed before sampling and when setting the flow rate See Figure 2 2 for Constant Flow See Figure 2 3 for Multi Flow 1 Insert the hex key 1 into the hex head screw on the pump 2 Turn the key counterclockwise 2 to change the mode 3 Continue turn the key until the mode indicator shows black for constant flow Fig 2 2 3 or white for multi flow Fig 2 3 3 4 Turn the key clockwise 4 to lock your selection into place Turn on the pump using a pointed instrument such as ball point pen 5 Make sure the Gilibrator 2 is on and working Set the pump flow rate as follows Constant Flow
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