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Wireless Differential Pressure Transmitter

1. sleep mode to save power during the operations sequence This mode turns off most of the electronics on the unit with the exception of the LCD in order to preserve battery life The Transmitter will then wake up for every Normal Sampling Period and take the necessary process value readings Notice that the minimum speed of the Normal Sampling Rate is dependent on the Normal Transmission Rate setting selected see Section 6 1 The Sampling Rate cannot be set slower than the Normal Sampling Rate Thus if you selected the Normal Transmit Rate setting to be 10 Seconds the Normal Sampling Rate must be set to 10 Seconds or faster A complete table of these parameters is shown below Baud Rate communication range 600 m 2000 ft speed of updates Normal and Abnormal 5 Seconds or Transmit Rates Greater Normal and Abnormal Equal to Transmit Sampling Rates Rate or Less In order to properly set the Normal Sampling Rate determine how often updates are needed from the Transmitter when the process being moni tored is operating under normal conditions The Transmitter has a select able range of 1 5 10 15 20 30 and 60 seconds depending on the Normal Transmission Rate The factory default is 1 second However the more frequently the Transmitter wakes up to check the monitored device the faster you will use up the battery life of the Transmitter Figure 6 1 is an example of what happens when the Normal Sampling Rate is too s
2. Figure 7 3 Menu Map to Pressure Zero Setting Rev 6 User Manual 29 July 2012 Honeywell Process Solutions 30 7 3 Setting a Measurement Offset 7 4 Trimming the Measurement If entering a two point trim via the NEXT and ENTER buttons Point 2 MUST be greater than Point 1 in order for the trim to work properly Wireless Differential Pressure Transmitter For various applications the user may wish to display an offset value rather than the actual value To enter an offset navigate to the OFFSET command as shown in Figure 7 4 Then enter the offset to be added or subtracted from the actual measured value pe Heese USER PROMPTED FOR i PASSWORD I NEXT NEXT NEXT NEXT NEXT ENTER gt _INPUT T_ ENTER XXXX XX Figure 7 4 Menu Map to Offset Setting The Transmitter interface allows you to set a two point correction curve for the sensor This process is often called trimming because the dis played value is trimmed up or down to reflect the actual value being ap plied To set a trim point take the Transmitter offline and navigate to the TRIM menu as shown in Figure 7 5 and select the input to be trimmed Then select the point you wish to enter After selecting the point you will have the option to trim the device or reset the trim If NEW TRIM is selected you will be prompted to enter the lower point first Type the value and press ENTER The Transmitter will pro
3. If the Normal Sampling Rate is 30 seconds then the process value may be above the Normal Up per Value for up to 29 seconds before an abnormal condition is detected This means that the transmission could be as late as 29 seconds after the process value exceeded the Normal Upper Value The Wireless Management Toolkit software can be used to configure this setting An explanation of how to select the Abnormal Transmission Rate using the Wireless Management Toolkit software can be found in section 6 6 of this manual ENTER NEXT SAMBUING evrenof NORM XR NEXT NEXT CERI owes 1 5 SEC 10 SEC 15 SEC 20 SEC 40 SEC 60 SEC Figure 6 6 Menu Map to Abnormal Transmission Rate Setting User Manual 23 Honeywell Process Solutions 6 4 Selecting the Abnormal Sampling Rate If you do not need more or less frequent samples and updates from a Transmitter for a given appli cation then there is no need to complete this sec tion Simply set the Normal Transmission and Sampling Rates to the desired speeds and make sure that the Normal Upper and Lower Values are configured to Disabled Input Volts 10 Abnormal Condition Abnormal Sample Normal Upper Value Normal Sampling Rate of 15 Sec Abnormal Sampling Rate of 5 Sec Normal Upper Value of 2 5 Figure 6 7 Example of Abnormal Sampling Rate Setting 24 Wireless Differential Pressure Transmitter
4. The Abnormal Sampling Rate is identical to the Normal Sampling Rate with one exception The Abnormal Sampling Rate only applies while the Transmitter is in an abnormal condition see 6 6 Selecting the Normal Upper and Lower Values This allows an increase or decrease of the fre quency of information you receive depending on the operating conditions of the process being monitored In order to properly set the Abnormal Sampling Rate determine how often updates are needed from the Transmitter when the process being moni tored is operating under normal conditions The Transmitter has a select able range of 1 5 10 15 20 40 seconds and 1 minute Figure 6 7 is an example of how the device switches sampling methods from Normal Sam pling Rates to Abnormal Sampling Rates Note how the first abnormal sample is taken a few seconds after the Normal Upper Value set point is exceeded The next sample will then follow this sample by 5 seconds or whatever the Abnormal Sampling Rate is set to These samples will con tinue at this interval until the process value drops below the Normal Upper Value set point Once the process value drops below this set point the sampling rate will return to the Normal Sampling Rate Also the Abnormal Sampling must be equal to or faster than the Abnormal Transmission Rate The user should also note that the transmission time depends on the sam ple rate and when the process variable is sampled If the Normal Sam pling
5. input is low Thus the normal operating condition for the analog input application would be found in between the two Normal Values 2 SS SSS SSRS SREDE RR eee OPERATIONS SEQUENCE NEXT _CONFIG_ SS ee eC O SSS lt lt lt S S S i ENTER 0 1 00 l l 3 00 USEK PROMPTED FOR 1 PASSWORI 1 Time min sec Abnormal Condition ee eal Pee Figure 6 10 Normal Upper and Lower ve Value Example ce cserracy NEXT BAN R perme NEXT NEXT Input Volts NEXT Abnormal Condition Abnormal Condition Abnormal Condition Abnormal Condition NEXT p ENABLED i JENTER ENDIS morore ENDS ENABLED yy yy enero E rae et SRB mer S sat of Disabled Dolah 010 Hitnf ikonat ENTER ENDIS meo o e Noor N T DisasLeD 2 Normal Upper Value Normal Condition cken XX XX set to 6 5 Volts NEXT Exit j l 0 4 001 2 001 3 00 Time min sec Figure 6 12 Condition Chatter Without Figure 6 11 Menu Map to Normal Upper and Lower Value Settings Time Deadband The Time Deadband refers to the number of seconds that the measured reading must stay in a certain condition before the Transmitter will actu ally switch to that condition To select a proper Time Deadband consider Input the example in Figure 6 12 Volts 10 Notice that the Transmitter continues to cycle from Normal to Abnormal ad Conditions due to
6. 4 KGPerCuMeter 92 PoundsPerGal 93 PoundsPerCuFt 94 GramsPerML 95 KGPerLiter 96 GramsPerLiter 97 PoundsPerCuIn 98 ShTonPerCuYard 99 DegTwad 100 degrees DegBaumHeavy 102 degrees DegBaumLight 103 degrees DegAPI 104 degrees Analytical Units Percent 57 percent Special Units SpecialUnits 253 User Manual twaddell baume heavy baume light API iy Rev 6 July 2012 Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 Tel 1 800 423 9883 or 001 215 641 3610 Email support ask ssc honeywell com www honeywellprocess com 34 XY 25 58 July 2012 2009 12 Honeywell International Inc Honeywell
7. Map Each Transmitter has a user settable Transmitter Tag Name This Tag Name is displayed upon Transmitter power up and when the Read Only Sequence is selected The Tag Name is a 21 character string that is dis played in three separate 7 character flashes on the Transmitter LCD The user may choose from A Z 0 9 a dash and an underscore _ The underscore has a special meaning to the software inside the Transmit ter For example if you have a Tag Name that is only 5 characters long then you do not want to wait for the rest of the 16 characters to be dis played on the LCD So if your Tag Name was TRAP1 you would want to enter the Tag Name like this TRAP1 a The Tag Name is entered via the Wireless Management Toolkit To do so when the software is in the Transmitter view See Section 8 1 of the Wire less Management Toolkit User Manual right click the Transmitter icon select Rename then enter the Tag Name you wish the Transmitter to have This Tag Name will then be uploaded to the Transmitter and can be dis played by pressing the ENTER button when the unit is in the Operations Sequence See Section 4 1 1 of this manual User Manual 17 Honeywell Process Solutions 4 4 Setting a User Password Differential Pressure Properties 00009044 9 44 ates Sampling Bands Alarms Range OperationMode Sensor Offset Description Location Date Installed Comments Monito
8. RSSI Diagnostic a a eres a is displayed on the LCD using a combination of gt and _ characters Oe ee Vaa BPE eE Full signal strength is displayed as gt gt gt gt gt gt gt while minimum signal version number may only be checked when the S i Transmitter is powered up See Figure 4 1 strength is displayed as gt ss If the transmitter is not communicating with the Base Radio i e NO RF all underscore characters will be displayed The RSSI is measured every time the Transmitter receives a message from the Base Radio The signal strength of the received message from the Base Radio is calculated during this time The actual signal strength in dBm for each range is shown below SS dBm amp 100 dBm amp 95 dBm amp 90 dBm amp Ca dBm amp 105 dBm 100 dBm 95 dBm 90 dBm 85 dBm 80 dBm 80 dBm Rev 6 User Manual 9 July 2012 Honeywell Process Solutions 3 2 1 Continued 3 2 2 Link Test The Link Test may only be conducted from Transmitters Base Radios and WMT versions 1 7 and higher However a Link Test being run from WMT version 1 7 may test communications with Transmitters older than version 1 7 The version number may only be checked when the Transmitter is powered up See Figure 4 1 10 Wireless Differential Pressure Transmitter To place the Transmitter in RSSI Diagnostic mode follow the menu map shown in Figure 3 4 Note that the RSSI menu is under
9. Rate is 30 seconds then the process variable may be above the Nor mal Upper Value for up to 29 seconds before abnormal condition is de tected This means that the transmission could be as late as 29 seconds after the process variable exceeded the Normal Upper Value The Wireless Management Toolkit software can be used to configure this setting An explanation of how to select the Abnormal Sampling Rate us ing the Wireless Management Toolkit software can be found in section 6 6 of this manual PASSWORD I NEXT SAMECING enters NORM XR NEXT I NEXT NTER 1 5 SEC 10 SEC 15 SEC 20 SEC 30 SEC 60 SEC Figure 6 8 Menu Map to Abnormal Sampling Rate Setting Rev 6 July 2012 User Manual Honeywell Process Solutions 6 5 Setting the Smart Rate Threshold Differential Pressure Properties 00009044 9 44 General Range Operation Mode Sensor Offset Sampling Rates Sampling Bands Alarms Update Rates Normal Transmit Rate 10 Sec Abnormal Transmit Rate 5 Sec Normal Sampling 1 Sec Abnormal Sampling 1 Sec Smart Smoothing The Smart Smoothing feature rejects noise and glitches by averaging samples within the deadband and ignoring the first sample outside the deadband Enable Smart Smoothing 1 255 Seconds Percent Sqr Rt SmartRate The SmartRate feature causes the field unit to transmit its data immediately any time the prima
10. Transmitter still securely fastened to the equipment being monitored e Are there any visible corrosions cracks or residue build ups on the unit e Has anything about the application changed from the original intended use The battery will need to be changed within one month of seeing a LOW BAT message on the Transmitter This is a simple process 1 Make sure you have the correct replacement battery Lithium Inorganic Battery non rechargeable Size C 3 6Volts Tadiran TL 2200 Tadiran TL 5920 Tadiran GmbH SL 2770 2 Power down the Transmitter by pressing and holding both the NEXT and ENTER buttons for a few moments 3 Remove the 4 set screws on the sides of the Transmitter housing with a standard screw driver 4 Remove the housing and locate the battery Warning When remov ing the housing do not twist or bend the green flex cable Doing so may cause the tether to improperly seat next to the antenna and greatly reduce operable RF distances Do not allow the housing to flop around while hanging by the tether 5 Remove the old battery and replace it with the new battery positive end first Note that the positive end of the battery clip is the end with the red wire 6 Plug the green wire flex cable back in if unplugged and replace the housing Then screw the housing back on and power up the unit by pressing either of the buttons 7 Properly dispose of used battery User Manual Rev 6 J
11. Transmitters are being installed in locations that specifically require group II category 1G equipment User Manual 5 Honeywell Process Solutions Wireless Differential Pressure Transmitter 3 1 2 Transmitter Positioning Correct positioning of the Transmitter will ensure the best performance of the device When planning the positioning of the Transmitters there are a few parameters that must be paid attention to e The top of the Transmitter should point upwards The bottom of the Transmitter should NOT point directly at the Base Radio and the Transmitter LCD should point away from the Base Radio e All Transmitters should maintain an approximate spacing of at least six feet apart from one another e The line of sight range between a Transmitter and Base Radio is 600 m 2000 ft Note that this range is reduced by the amount of RF noise present obstructions and the material properties of the obstruction e Only place the Transmitter in ambient operating temperatures of 40 F to 185 F 40 C to 85 C Figure 3 1 gives examples of incorrect setups according to the previously mentioned parameters e Transmitters too close together Outside Base Radio range Bottom aimed at Base Radio ansbstacle for the distance to Base i Obstruction Figure 3 1 Examples of Incorrect Transmitter Positioning User Manual Rev 6 July 2012 Honeywell Process Solutions 3 1 1 1 Techni
12. at 0 degC feet of water at 68 degF millimeters of water at 68 degF millimeters of mercury at 0 degF pounds per square inch bars millibars grams per square centimeter 10 kilograms per square centimeter j fo A pascals 12 kilopascals 13 torricellis 14 atmospheres 175 pounds per square inch absolute 177 feet of water at 4 degC 179 meters of mercury at 0 degC 237 megapascals 238 inches of water at 4 degC 239 millimeters of water at 4 degC Volumetric Flow Units CuFtPerMin 15 cubic feet per minute GalPerMin 16 gallons per minute LiterPerMin I7 liters per minute ImpGalPerMin 18 imperial gallons per minute CuMeterPerHr 129 cubic meter per hour GalPerSec S22 gallons per second MillionGalPerDay 23 million gallons per day LiterPerSec 24 liters per second MillionLiterPerDay 25 million liters per day CuFeetPerSec 26 cubic feet per second CuFeet PerDay 27 cubic feet per day CuMeterPerSec 28 cubic meters per second CuMeterPerDay 29 cubic meters per day ImpGalPerHr 30 imperial gallons per hour ImpGalPerDay 31 imperial gallons per day NormCuMeterPerHr 121 normal cubic meter per hour MKS System NormLiterPerHr 122 normal liter per hour MKS System StdCuFtPerM
13. for the Transmitter that you want to test Then select the Normal Transmit rate that matches that of the Transmitter If the Transmitter is transmitting at a different rate than the one you select in this menu your results will be invalid Once the Normal Transmit Rate is selected the Link Test will immediately start The Base Radio will begin to test the link from the Transmitter During this time the word TEST will appear on the LCD display When the test is complete the Base Radio will display the quality of the link Be aware that the length of time it takes to perform this test is dependent upon how fast the Transmitter is normally transmitting Rev 6 User Manual 11 July 2012 Honeywell Process Solutions 3 2 2 2 Continued Wireless Differential Pressure Transmitter l OPERATIONS SEQUENCE E ee ENTER CIN ST enen RED e O eR E 5 SEC 10 SEC 15 SEC 20 SEC 40 SEC 1 MIN H ENTER Figure 3 6 Menu Map to Base Radio Link Test When enough messages have been observed a link strength will be shown on the display gt gt gt gt gt indicates the strongest link while gt indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may adjust itself Keep in mind that the longer the Link Test runs the more data the Transmitter will have to evaluate The Transmitter installation site should strive to place the Transmitter in a location where it receives the high
14. that the software is being used See Appendix A for more details The process variable units should be entered using the Wireless Management Toolkit software To do so enter the configuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the General tab to bring up the general information as shown in Figure 7 2 To select the units click the drop down box labeled Input Units Select units you wish to use from the available list Once a valued has been entered click OK to save and download the con figuration changes to the Transmitter Figure 7 2 Units Selection Using Wireless Management Toolkit 28 Rev 6 July 2012 User Manual Section 7 Wireless Differential Pressure Transmitter 7 2 Zeroing the Sensor Zeroing the sensor can only be performed from the Transmitter You will need to check the position zero reading on the transmitter The Differ ential Pressure Transmitter is a sensitive device Its elevation and its ori entation in the field may be different from the orientation in the factory where it received its last configuration To compensate for position changes you may need to perform a sensor position adjustment once the unit is installed For this step power the unit and apply zero pressure Be sure that the unit is installed in its final location or that it is oriented exactly as it will be in its final installation If you have a differential
15. the DIAGNSE menu and not the CONFIG menu USER PROMPTED FOR PASSWORD UF eke onf 5555 ea Figure 3 4 Menu Map to RSSI Mode Now that the Transmitter is in the RSSI mode bring the Transmitter close to the equipment you wish to monitor Look at the LCD notice the gt will constantly fluctuate You should estimate an average value based on these fluctuations The ideal signal integrity is seven arrows Once you have verified that you are receiving a signal you should check to make sure the Transmitter is communicating properly with the Base Radio To do so exit the RSSI by pressing ENTER and then navigate to the EXIT of the diagnostic menu and return to the Operations Sequence shown in Figure 4 1 in Section 4 1 If you see a NO RF message then you do not have satisfactory RF communication with the Base Radio If your application allows move the Transmitter to a different position and check again for communications One final solution is to reposition the Base Radio However this may affect communications with previously installed Transmitters and if so may require the use of a second Base Radio for your application To select a better spot for the Base Radio see Section 3 1 1 of the Base Radio User Manual The Link Test measures the wireless link performance of a Transmitter running in its normal operating mode Messages are sent from the Transmitter to the Base Radio at a predefined interval called the Tran
16. the channel that you want to use Then follow the Transmitter menu map shown in Figure 5 1 to configure the RF Channel USER PROMPTED FOR _ PASSWORD a ee Default of RF OFF Figure 5 1 Menu Map to RF Channel Setting Once in the RF Channel menu increment it by pressing the NEXT button When selecting this value do not choose an RF Channel that is currently being used by other Honeywell Wireless Systems as this can cause com munication problems Rev 6 User Manual 19 July 2012 Honeywell Process Solutions 20 5 2 Baud Rate 5 3 RF Identification RF ID Selection Wireless Differential Pressure Transmitter The RF Baud Rate refers to the speed at which the Base Radio and Trans mitters communicate The Baud Rate is not configurable It is set at 4 8K This allows the Transmitter to have a fastest update rate of 5 seconds and a range of 360m to 600m 1200 ft to 2000 ft Line of Sight Each Transmitter is identified by the Base Radio and WMT according to the RF ID given to that particular unit Two Transmitters CANNOT have the same RF ID and be on the same RF Channel if you do not know the RF Channel see section 5 1 If the Transmitter is in the Operations Sequence pressing the ENTER button displays the Read Only Sequence on the LCD The RF ID of that unit will be displayed in this format ID 3 All Transmitters in your system are set to a default RF ID number upon shipment For example if you have ordered a B
17. the fact that the input value is fluctuating around the 7 5 5 Volt Normal Upper Value This is undesired The addition of a few second BA delay before the Transmitter switches conditions will eliminate this 2 Normal Upper Value Normal Condition chatter as seen in Figure 6 13 0 0 1 00 2 001 3 00 Time min sec Figure 6 13 Condition Chatter Elimina tion Due to Time Deadband Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Sampling Rate using the Wireless Management Toolkit software can be found in section 6 7 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 26 User Manual Rev 6 July 2012 Honeywell Process Solutions 6 7 Selecting Rates Thresh olds and Deadbands via the WMT Differential Pressure Properties 00009044 9 44 General Range Operation Mode Sensor Offset Sampling Rates Sampling Bands Alarms Update Rates Normal Transmit Rate 10 Sec Abnormal Transmit Rate 5 Sec Normal Sampling 1 Sec Abnormal Sampling 1 Sec Smart Smoothing The Smart Smoothing feature rejects noise and glitches by averaging samples within the deadband and ignoring the first sample outside the deadband C Enabl
18. 044 9 44 Sampling Rates Sampling Bands Alarms General Range Operation Mode Sensor Offset O Disable Sensor Offset Curve Enable Sensor Offset Curve Curve Parameters Number of Pairs of Values 2 Indicated Actual Value Indicated Actual Value Val Value All values are in units of Load from File Save to File Figure 7 6 Setting a 22 Point Curve Using WMT User Manual 31 Section 8 Wireless Differential Pressure Transmitter Selecting and Configuring Operation Modes 8 1 Differential Pressure Differential Pressure Properties 9 44 Sampling Rates ling Band General Range Sensor Offset Mode Pressure Pressure Units NOTE Square root is OFF Load from File Save to File OK Cancel Figure 8 1 Differential Pressure Setting Using WMT 32 In this section the four operation modes differential pressure orifice flow open channel flow and level are discussed in order to aid the user in se lecting the right mode for his or her application and properly configuring the Transmitter for that specific application The subsections are as fol lows 8 1 Differential Pressure 8 2 Orifice Flow 8 3 Open Channel Flow This mode simply calculates and displays the differential pressure value from the Differential Pressure sensor To set the Transmitter to this op eration mode you must go to the configuration menu of the Transmitter via the S
19. 22 point curve table must be filled out for correct operation Rev 6 July 2012 Wireless Differential Pressure Transmitter In this mode the user has the option of entering the density of material or the full tank pressure Also the user must enter tank height and tank vol ume Finally the user must select level units which can be in units of height volume or mass The entered information is used to make level calculations in the units selected by the user For non uniform tanks the user must also fill out the 22 point curve table indicating the relationship between height and volume To set the Transmitter to this operation mode you must go to the configu ration menu of the Transmitter via the Software For further instructions on getting to the configuration menu see Section 9 2 of the Wireless Man agement Toolkit User Manual Once you have opened the configuration menu select the Operation Mode tab at the top of the menu and select Fluid Level from the mode menu You should then see a menu like the one shown in Figure 8 4 Dis play Characters BBL Centimeters Cubic Feet Cubic Inches Cubic Meters Cubic Yards Feet Gallons i a a 7 Ww ZIZI Q ejeje gjg FElElal lt l ele n aa Ee gt 5 ae 9 al H 0p n Grams Imperial Gallons Inches DIA iquid Barrels iters on 7 n ong Tons z z a d Centimeters Cubic Feet Cubic inches Cubic Meters Cubic Yards Feet o Gallons oo Gra
20. 503 50032092 aaSH 50032093 Rev 6 User Manual 41 July 2012 Honeywell Process Solutions Wireless Differential Pressure Transmitter DIMENSIONS Models WD62x WUVUT 42 User Manual Rev 6 July 2012 Appendix A Rev 6 July 2012 Wireless Differential Pressure Transmitter Navigating User Menus Pressing either the NEXT or ENTER buttons located on the front of the Transmitter or Base Radio just below the Liquid Crystal Display LCD screen is all that is needed to navigate the respective menus Pressing both of these buttons for one second will turn the unit on Pressing the NEXT button at any time while the Transmitter is cycling through the normal messages causes the Transmitter to enter the setup mode The NEXT button is then used to step through menu options and the ENTER button is used to enter a sub menu of what is displayed on the LCD at that time If no button is pressed within a 30 second period the unit goes back to the normal display mode If you enter a sub menu that requires a numerical input such as 001 the left most 0 will be blinking This indicates that pressing the NEXT button will increment this value with each press from 0 to 9 and back to 0 again Pressing the ENTER button will move to the next available value If the last value is blinking pressing ENTER will save the entered values and return from the sub menu If both the NEXT and ENTER buttons are depressed at once a message on the LCD di
21. 905 FAX 44 0 1344 655554 Australia Email Sales Honeywell Limited SC EDADDE Email Sales Email Sales Phone 61 7 3846 1255 ask ssc honeywell com ask ssc honeywell com salespa62 honeywell com FAX 61 7 3840 6481 salespa62 honeywell com Toll Free 1300 36 39 36 or or or Toll Free Fax TAC TAC TAC 1300 36 04 70 hfs tac hfs tac hfs tac support honeywell com support honeywell com support honeywell com China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 User Manual Rev 6 July 2012 Honeywell Process Solutions Wireless Differential Pressure Transmitter Table of Contents Section 1 Introduction 1 1 1 Using This Manual 1 1 2 About the Device 2 1 3 CE Conformity 2 1 4 Unpacking 3 1 5 Software Compatibility 3 Section 2 Quick Start 4 Section 3 Installation 5 3 1 Mechanical Installation 5 3 2 Testing Communications 9 3 3 Commissioning 15 Section 4 General Configuration 16 4 1 Transmitter Displayed Messages 16 4 2 Overall Configuration Menu Map 17 4 3 Setting the Transmitter Tag Name 17 4 4 Setting a User Password 18 4 5 Resetting All Transmitter Settings 18 Section 5 Configuring the RF Communications 19 5 1 RF Channel Selection 19 5 2 RF Baud Rate 20 5 3 RF Identific
22. Figure 8 3 Orifice Flow with Square Root Calculation Enabled OK Cancel 34 Wireless Differential Pressure Transmitter is play Characters TON D TONH MTON D MTON H ong Tons Day a ong Tons Hr Metric Tons Hr Metric Tons Min Millions Gal Day Millions Liters Day MGAL D Normal Liters Hr Percent Mass Flow Percent Vol Flow Orifice Flow Units Metric Tons Day Normal Cubic Meters Hr Pounds Day z zlz RRJ 5 alalT 53 alow j5 S Z 3 a a a w pam x AA ARIE SJES ESEI E lalala C E Ka EA ES l 1675 JPE OAINIOIOICIC Olata vw lollo Al nu 4 Iz STD Ft Cubic Ft Min Once engineering units have been selected a 22 point sensor offset curve can be enabled it is disabled upon delivery from the factory by selecting the Sensor Offset tab within the configuration menu When the Transmitter is in Orifice mode a Square Root calculation is performed You have the option to display the Square Root Calculation If this option is enabled it will be displayed as Percent Square Root in WMT and sent to a ModBus Register To display the Square Root Calculation first make sure you have selected Orifice Flow from the mode menu Then from the Flow Units drop down list select Percent Vol Flow If the Density check box is selected then Percent Mass Flow can also be selected from the Flow Units drop down l
23. Gram 60 grams KG 61 kilograms MetricTon 62 metric tons Pound 63 pounds ShortTon 64 short tons LongTon 65 long tons Ounce 125 ounce Mass Flow Units GramPerSec 70 grams per second GramPerMin 71 grams per minute GramPerHr 72 grams per hour KGPerSec 73 kilograms per second KGPerMin 74 kilograms per minute KGPerHr 75 kilograms per hour KGPerDay 76 kilograms per day MetTonPerMin 77 metric tons per minute Met TonPerHr 78 metric tons per hour Met TonPerDay 79 metric tons per day PoundsPerSec 80 pounds per second PoundsPerMin 81 pounds per minute PoundsPerHr 82 pounds per hour PoundsPerDay 83 pounds per day ShTonPerMin 84 short tons per minute ShTonPerHr 85 short tons per hour ShTonPerDay 86 short tons per day LongTonPerHr 87 long tons per hour LongTonPerDay 88 long tons per day Rev 6 User Manual 47 July 2012 Honeywell Process Solutions 48 Density Units specific gravity units grams per cubic centimeter kilograms per cubic meter pounds per gallon pounds per cubic foot grams per milliliter kilograms per liter Wireless Differential Pressure Transmitter grams per liter pounds per cubic inch short tons per cubic yard SGU 90 GramPerCucm 9t
24. Honeywell Wireless Differential Pressure Transmitter User Manual Europe 868 MHz Band XYR 5000 Line 34 XY 25 58 Rev 6 July 2012 User Manual Wireless Differential Pressure Transmitter Versions 1 70 or later Important Information to the User 4 Changes or modifications not expressly approved by the manufacturer may void the user s authority to operate the equipment This device is for mobile and fixed use only not portable or body worn A separation distance of 20cm must be maintained at all times between the antenna and the body of the user and bodies of nearby persons This device has been designed to operate with an antenna having a maximum gain of 9 dBd Antenna having a higher gain is strictly prohibited per regulations of Industry Canada The required antenna impedance is 50 ohms To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power EIRP is not more than that required for successful communication The antenna is factory installed and MUST NOT be removed or modified by user g Copyright 2008 by Honeywell International Inc Honeywell Process Solutions Rev 6 July 2012 1 860 West Rose Garden Lane While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express wa
25. Setting the RF IDs of two closely spaced Transmitters so that the RF ID numbers are greater than 7 apart ensures that the Transmitters are in different Base Radio sync groups This allows the closely spaced Transmitters to properly receive their synchronization signal from the Base Radio and maintain their proper communication and range You can also ensure that closely spaced Transmitters maintain their synchronization with their Base Radio by simply assigning each of the two closely spaced Transmitters to talk to a different Base Radio Either way following this process will keep the Base Radio and Transmitters properly synchronized for long term communication User Manual 7 Honeywell Process Solutions 3 1 3 Installation in Liquid Flow Service Figure 3 2 Installation in Liquid Flow 3 1 4 Installation in Gas Service The piping between the process and the transmit ter must accurately convey the process pressure to the transmitter sensor In transferring the pres sure there are several sources of error These are leaks pressure loss due to friction particularly if purging is used in the application gas that is trapped in a liquid line liquid that is trapped in a gas line temperature induced density variations between the legs other density variations between the measurement legs The actual installation must be made to minimize these errors 3 1 5 Installation in Steam Service Figure 3 3 Insta
26. and from the Base Radio During this time the word TEST will appear on the LCD display When the test is complete the Transmitter will display the quality of the link Be aware that the Transmitter uses the configured Baud Rate and transmission rate to perform this test The length of time it will take to perform this test is dependent upon how fast the device is normally transmitting When enough messages have been observed a link strength will be shown on the display gt gt gt gt gt indicates the strongest link while gt indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may adjust itself Keep in mind that the longer the Link Test runs the more data the Transmitter will have to evaluate The Transmitter installation site should strive to place the Transmitter in a location where it receives the highest number possible A stronger link means less data re transmits and better battery life When the Link Test is conducted from a Base Radio it measures the link strength between a selected Transmitter and the Base Radio The Link Test data must be configured to match the communication parameters of the Transmitter from which you want to test The Link Test is located in the Base Radio s diagnostic menu see Figure 3 6 3 2 2 2 Conducting a Link Test from the Base Radio To conduct a Link Test from the Base Radio Navigate to Link Test and press the Enter button Next enter the RF ID
27. ase Radio and three Trans mitters the Transmitters will be configured to RF ID s 0 0 and 0 You must set these units to three different IDs between 1 and 42 The Transmitters in this example could be set to RF IDs 1 2 and 3 First determine the RF ID s you d like to give each unit Then follow the menu map shown in Figure 5 3 to configure the RF ID The factory default is RF ID 0 which disables the RF communication of the unit USER PROMPTED FOR PASSWORD ENTER RF CHAN NEXT NEXT ENT ID CRED pever Default of 000 Figure 5 3 Menu Map to RF ID Setting Once you have selected the RF ID you wish to use for this particular Transmitter exit the menus and return to the Operations Sequence The Transmitter should now be successfully configured to the Base Radio To check this press ENTER while the Transmitter is in the Operations Sequence for the Read Only Sequence to be displayed You may see an RF SYNC message displayed on the Transmitter LCD This means that the Transmitter and Base Radio are attempting to synchronize communica tions If this is successful the RF Status will display an RF OK message If this is unsuccessful the RF Status will display a NO RF message Also notice the two small arrows on either side of the LCD if they are fluctuating up and down that indicates the Transmitter and Base Radio are successfully communicating If only one or none of the arrows are moving then RF communic
28. ation Selection 20 Section 6 Configuring the Sampling and Transmission Rates 21 6 1 Selecting the Normal Transmission Rate 21 6 2 Selecting the Normal Sampling Rate 22 6 3 Selecting the Abnormal Transmission Rate 23 6 4 Selecting the Abnormal Sampling Rate 24 6 5 Setting the Smart Rate Threshold 25 6 6 Selecting the Normal Upper and Lower Values 26 6 7 Selecting Rates Thresholds and Deadbands via the WMT 27 Section 7 Configuring the Process Variable 28 7 1 Selecting Units of Measure 28 7 2 Zeroing the Sensor 29 7 3 Setting a Measurement Offset 30 7 4 Trimming the Measurement 30 7 5 Entering a 22 Point Curve 30 Section 8 Selecting and Configuring Operation Modes 32 8 1 Differential Pressure 32 8 2 Orifice Flow 33 8 3 Open Channel Flow 35 8 4 Level 37 Section 9 Maintaining the Transmitter 38 9 1 Changing the Battery 38 Section 10 Technical Specifications 39 Appendix A Navigating User Menus 43 Appendix B Displayed Message Definitions 44 Appendix C Transmitter Menu Map 45 Appendix D Modbus Register Definitions 46 Res UserManual TT July 2012 Honeywell Process Solutions Wireless Differential Pressure Transmitter IV User Manual Rev 6 July 2012 He sAvell Process Solutions Introduction 1 1 USING THIS MANUAL Rev 6 July 2012 Wireless Differential Pressure Transmitter This manual is designed to assist in installing operating and maintaining the following Differential Pressure Tra
29. ation is unsuccessful User Manual Rev 6 July 2012 Section 6 Wireless Differential Pressure Transmitter Configuring the Sampling and Transmission Rates The Differential Pressure Transmitter is very versatile with many pro grammable features and can be used in numerous different applications Because no two applications are the same some configuration is required for each unit This section will walk you through the initial configuration of these sample and transmit settings The subsections are as follows 6 1 Selecting the Normal Transmission Rate 6 2 Selecting the Normal Sampling Rate 6 3 Selecting the Abnormal Transmission Rate 6 4 Selecting the Abnormal Sampling Rate 6 5 Setting the Smart Rate Threshold 6 6 Selecting the Normal Upper and Lower Values 6 7 Selecting Rates Thresholds and Deadbands via the Software 6 1 Selecting the Normal The Normal Transmission Rate is the interval in which the Transmitter transmits data to the Base Radio The Transmitter is in a sleep mode to save power during the operations sequence This mode turns off most of the electronics on the unit with the exception of the LCD in order to pre serve battery life The Transmitter will then wake up every Normal Sam pling Period and take the necessary process value readings The Transmit ter will then transmit these readings to the Base Radio on an interval deter mined by the Normal Transmission Rate Transmission Rate In o
30. ction 5 1 RF Channel Selection The RF Channel defines a set of frequencies on which communication takes place between the Base Radio and the Transmitter Each RF Channel has a different set of frequencies thus allowing the user to have multiple different wireless networks co existing throughout the same facility All Base Radios and Transmitters can be set to one of 4 different RF chan nels The only Transmitters recognized by a particular Base Radio are the units that are on the same RF Channel as that Base Radio This allows the During installation do not apply force to the in user to decide which Transmitters communicate with each Base Radio strument housing or antenna Use a proper wrench dat all installations Pathare to ie carret tstalla gt The RF Channel can be thought of as a set of walkie talkies If both tion procedures can cause damage to the Transmit tek walkie talkies are on channel one they can communicate If a walkie talkie is on channel one and the other is on channel two they cannot com municate Likewise if two walkie talkies are on channel one and two other walkie talkies are on channel two the walkie talkies on channel one cannot hear what is being transmitted by the walkie talkies on channel two Warning Each Transmitter comes from the factory with the RF Channel set to OFF This means the Transmitter will not communicate to any Base Radio To set the Transmitter for communication first determine
31. e Smart Smoothing 1 255 Seconds oothing Deadband Percent Sqr Rt SmartRate The SmartRate feature causes the field unit to transmit its data immediately any time the primary value changes by the amount set Enable SmartRate Figure 6 14 Sample and Transmission Rate Selection Using WMT Differential Pressure Properties 00009044 9 44 General Range OperationMode Sensor Difset Sampling Rates Sampling Bands Alarms Upper Limits Z Use Input 1 Limit Value 0 0 Time Deadband 0 0 LCD Message Bano Percent Sqr Rt Seconds Lower Limits Cl Use Input 1 Limit This tab allows the user to set the Sampling Bands of the field unit The unit uses Normal sampling transmission rates when the primary values are within the bands When the value is outside of the bands it is considered Abnormal and Abnormal rates are used Load from File Figure 6 15 Normal Upper and Lower Value Selection Using WMT Rev 6 July 2012 Wireless Differential Pressure Transmitter To configure the Normal and Abnormal Sampling and Transmission menu options using the Wireless Management Toolkit software enter the con figuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the Sampling Rates tab to bring up the sampling rate information as shown in Figure 6 14 To select the Normal Transmission Rate select one of the time periods from the d
32. econd to 60 seconds low and high rate Power Characteristics e Self contained power e C Size 3 6 V lithium battery e Up to five year battery life depends on sample rate and RF update rate field replaceable RF Characteristics e 869 4 MHz 869 65 MHz Frequency Hopping Spread Spectrum FHSS e Up to 600 m 2000 ft range from Base Radio with clear line of sight 150 m to 300 m 500 ft to 1000 ft range with obstructions The RF module in each transmitter is individually tested and calibrated over the full temperature range to ensure reliable wireless operation Self Diagnostics Low battery alarm indicates the need to replace the battery approximately one month warning e Contains extensive self checking software and hardware that continuously monitors the opera tion Any sensor or device parameter out of spec is identified and reported Materials of Construction e Type 316 stainless steel base e Type 316 stainless steel diaphragm e Type 316 stainless steel and bolts e DC 200 silicone sensor filling fluid e Weight approximately 3 7 kgs 8 1 Ibs e Lexan cover V 0 rating and UV stable Operating Vibration and Shock Characteristics e Certified per IEC 60068 2 6 vibration and 2 27 shock Random Vibration Characteristics e Certified to withstand 6 g s 15 minutes per axis from 9 500 Hz 40 User Manual Rev 6 July 2012 Honeywell Process Solutions Wireless Differential Pressure Transmitter CE Conformi
33. ed with accessories when shipped Inspect the shipment carefully if you think that something is missing This is rare as we take considerable care to pack units for ship ment but it does sometimes happen Please give us a call and we may be able to resolve this matter quickly over the phone The carrier will not honor any claims for damage unless all shipping ma terials are saved for their examination If you find any damage while you are examining and removing the contents save the packing material and the carton Software for Honeywell is revised periodically Internal device software may contain portions that are not compatible with previous versions of the Wireless Management Toolkit software To ensure software compatibility Wireless Management Toolkit software version 1 70 138 or later must be used If you believe you are experienc ing software compatibility issues please call your local representative or email bill europe Honeywell com User Manual 3 HEHESAAII Process Solutions Quick Start A Warning A Warning If the Transmitters have been running for an extended period of time with no signal from the Base Radio the Base Radio is off or not pre sent the Transmitters will only search for the Base Radio every one hour or so Turning the Transmitters off and back on will cause them to begin searching immediately Wireless Differential Pressure Transmitter This section summarizes what must be done in orde
34. elow refer point 300 psi Accuracy ence point 500 psi effect 0 20 x 500 psi span 0 125 0 05 300 psi span 0 10 0 20 500 psi span See the Base Radio description for analog and digital output options User Manual 39 Honeywell Process Solutions Wireless Differential Pressure Transmitter Operating Temperature Range e 40 F to 220 F 40 C to 104 C process connection temperature steady state e 40 F to 185 F 40 C to 85 C electronics except ATEX certified applications 40 F to 149 F 40 C to 65 C e 4 F to 158 F 20 C to 70 C display full visibility except ATEX certified appli cations 40 F to 149 F 40 C to 65 C e 40 F to 185 F 40 C to 85 C display with reduced visibility except ATEX certi fied applications 40 F to 149 F 40 C to 65 C e Humidity Limits 0 to 100 Sampling and Transmission Characteristics The Differential Pressure Transmitter samples differential pressure or flow at regular intervals The data may then be transmitted to the Base Radio for centralized monitoring and data acquisi tion The user specifies how frequently the process is monitored and how often data is transmit ted e Differential Pressure Flow user designates low rate and high rate conditions e Sampling rate user selectable from 1 to 60 seconds low rate and from 1 to 30 sec onds high rate e Transmission rate user selectable from 1 s
35. erential Pressure Transmitter deed COnmnined In the top of the window you can configure the test to run for a specified amount of time The longer the test the more data the test will have to do an evaluation Type the length of time that you want to run the test and click Begin to start After the test has completed it will restore the previously configured Transmit Rate During the test the communications reliability is evaluated while the Transmitter is running under normal operating conditions As the test runs a link strength will be shown in the lower right hand corner of the window gt gt gt gt gt indicates the strongest link while gt indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may adjust itself for the specified amount of time 14 User Manual Rev 6 July 2012 Honeywell Process Solutions 3 3 Commissioning 3 3 1 Liquid Service Commissioning Using a 3 Valve 3 3 1 Liquid Service Zeroing Using a 3 Valve Manifold Rev 6 July 2012 Wireless Differential Pressure Transmitter In this section commissioning instructions are discussed for the various setup capabilities of the Differential Pressure Transmitter The subsec tions are as follows 3 3 1 Liquid Service Commissioning Using a 3 Valve Manifold 3 3 2 Liquid Service Zeroing Using a 3 Valve Manifold Be careful when commissioning your transmitter Transient pressure shock waves that ca
36. est number possible A stronger link means less data re transmits and better battery life 3 2 2 3 Conducting a Link Test from WMT To conduct a Link Test from WMT make sure that WMT is running on 12 the PC attached to the Base Radio Then go to the Transmitter view and right click on the Transmitter you want to test Received data transmission from Figure 3 7 User Manual Rev 6 July 2012 Honeywell Process Solutions 3 2 2 3 Continued Rev 6 July 2012 Wireless Differential Pressure Transmitter WZ Honeywell Wireless Management Toolkit Connected Al Field Units Total Field Units 2 NS Alatming Field Units Alatming Field Units 1 Unconfigured Field Units Waming Field Units 1 Field Unit Groups Base Radios Selected Field Unit Field Unit Types Hapa ie 4 20 mA Input All Field Units 14 009 Temperature ATD ISENSOR FAULT 51 0 14 041 Dual 4 20 m Input OK 1N1 35 00 mA 51 0 Tasks View Field Unit Data Configuration Export Dal 7713 2006 11 12 10 AM Device discovery completed 0 new devices found 0 devices removed Figure 3 7 WMT Transmitter View Select Wireless Data Loss Test from the popup menu The Wireless Data Loss Test window appears see Figure 3 8 The name of the Transmitter being tested appears in the title bar in parenthesis Wireless Link Test Unit 14041 hes Figure 3 8 Wireless Data Loss Test User Manual 13 Honeywell Process Solutions Wireless Diff
37. he next transmit rate If changes in the process value which exceed the Smart Rate Amount continue to occur the process value is transmitted repeatedly To configure the Smart Rate using the Wireless Management Toolkit software enter the configuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the Sampling Rates tab to bring up the sampling rate information as shown in Figure 6 9 To enable the Smart Rate click the check box labeled Enable SmartRate The user will then be allowed to enter a delta or amount changed value which will trigger a transmission Once a value has been entered click OK to save and download the configuration changes to the Transmitter User Manual 25 Honeywell Process Solutions Wireless Differential Pressure Transmitter 6 6 Selecting the Normal Each Transmitter is equipped with an analog input level upper and lower Value As the analog input is measured it is compared to a set threshold Upper and Lower Values value Depending upon the setting of that value whether it is enabled or not and what the Time Deadband is the Transmitter will enter an Abnor mal condition as seen in Figure 6 10 Input Normal Upper Value Normal Lower Value Volts set to 6 5 Volts set to 2 5 Volts i The Normal Upper Value would be an indication that the analog input is a a high and the Normal Lower Value would be an indication that analog
38. in 123 standard cubic feet per minute US System CuFeetPerHour 130 cubic feet per hour CuMeterPerMin 131 cubic meters per minute BarrelPerSec 132 barrels per second 1 Barrel 42 US gallons y BarrelPerMin 133 barrels per minute BarrelPerHr 134 barrels per hour BarrelPerDay 135 barrels per day GalPerHr 136 gallons per hour ImpGalPerSec 137 imperial gallons per hour LiterPerHr 138 liters per hour GalPerDay 235 gallons per day User Manual Rev 6 July 2012 Honeywell Process Solutions Wireless Differential Pressure Transmitter Volume Units Gallons 40 gallons Liters 41 liters ImpGallons 42 imperial gallons CuMeters 43 cubic meters Barrels 46 barrels Bushels 110 bushels CuYard 111 cubic yards CuFeet 112 cubic feet CuInch 113 cubic inches BarrelsLiquid 124 liquid barrels 1 bbl lig 31 5 US gallons NormalCuMeter 166 normal cubic meter MKS System NormalLiter 167 normal liter MKS System StdCuFeet 168 standard cubic feet US System HectoLiter 236 hectoliters Length Units Feet 44 feet Meters 45 meters Inches 47 inches CM 48 centimeters MM 49 millimeters FtInSixteenths 151 see Note 1 in HART document HCF_SPEC 183 Mass Units
39. installed This will put a zero differential pressure across the sensor 4 Slowly crack open the Upstream manifold block valve until the sen sor is at line pressure Then fully open this Upstream manifold block valve 5 Crack open the and side vent plugs until all air is purged out of the transmitter and the manifold Close the vents tightly Check ZERO output and adjust if necessary 7 Open the Downstream manifold bock valve fully 8 Close the manifold bypass valve The sensor is now in service lon Differential Pressure Sensors in flow service need to be periodically re zeroed The procedure for re zeroing assumes that the sensor in service and that the line shut off valves are open that the and manifold valves are open and that the manifold bypass valve is closed To then re zero the transmitter use the following procedure 1 Open the manifold bypass valve fully 2 Close the Downstream manifold block valve 3 Check the zero output and adjust if necessary If you suspect gas or air in the impulse lines these should be purged 4 Open the Downstream manifold block valve 5 Close the manifold bypass valve The sensor is now in service User Manual 15 Section 4 General Configuration 4 1 Transmitter Displayed Messages During configuration and testing keep Transmit ters at least six feet from the Base Radio and other Transmitters to ensure good communications 4 1 1 The Read Onl
40. ist to show the Square Root Calculation User Manual Rev 6 July 2012 Honeywell Process Solutions 8 3 Open Channel Flow Differential Pressure Properties 9 44 Sampling Rates General Range Sensor Offset Mode Open Channel Flow Flow Differential Pressure 5 Psi Flow 10 Cubic Feet Sec Full Scale Flow 7 213 Cubic Feet Sec Truncation Point 5 Cubic Feet Sec Flow Units Cubic Feet Sec NOTE Square root is OFF Load from File Save to File OK Cancel Figure 8 4 Open Channel Flow Mode NOTE For Open Channel Flow a 22 point curve table must be filled out for correct operation Rev 6 July 2012 Wireless Differential Pressure Transmitter This mode lets the user setup flow calculations for open channel flow measurements for weirs In order to make this calculation the user must enter the density of the material a differential pressure value and a match ing flow value In addition a truncation point value must be entered Fi nally the user must fill out the 22 point curve table indicating the rela tionship between column height and flow rate To set the Transmitter to this operation mode you must go to the configu ration menu of the Transmitter via the Software For further instructions on getting to the configuration menu see Section 9 2 of the Wireless Man agement Toolkit User Manual Once you have opened the configuration menu select the Operatio
41. le to communicate due to obstructions or distance See Transmitter Manual Transmitter Placement section e Have you run the RSSI Diagnostics See Section 3 2 1 Transmitter RSSI Diagnostic User Manual Rev 6 July 2012 Section 3 Installation 3 1 Mechanical Installation IN Warning During installation do not apply force to the in strument housing or antenna Use a proper wrench for all installations Failure to use correct installa tion procedures can cause damage to the Transmit ter 3 1 1 Special Conditions for Safe Use Hazardous locations continued Rev 6 July 2012 Wireless Differential Pressure Transmitter In this section mechanical installation instructions are discussed for the various setup capabilities of the Differential Pressure Transmitter The subsections are as follows 3 1 1 Special Conditions for Safe Use Hazardous locations 3 1 2 Transmitter Positioning 3 1 3 Installation in Liquid Flow Service 3 1 4 Installation in Gas Service 3 1 5 Installation in Steam Service Each Honeywell Differential Pressure Transmitter is a rugged device which provides optimal performance when installed with careful consideration It may be utilized in any ultrasound measurement service so long as care is exercised to prevent exposing the sensing elements to excess stress or temperature Installation practices greatly affect the life that you can expect from your Honeywell Differential Pressure T
42. lines to condense and cool the steam by exposing the impulse lines to the general ambient temperature Make the vertical sec tion of the impulse lines long enough to make sure the steam condenses in the impulse lines A good rule of thumb is that each 30 cm of condensate line reduces the temperature by 10 C Example Saturated steam at 103 kPa is approximately 121 C To lower the temperature at the transmitter to 93 C take 28 C divided by 10 C per 30 cm 840 cm of condensate piping Drain valves on the vertical portion of the condensate lines are generally a good idea to help keep the system clean and free from a build up of sludge 1 Tap into the side of the steam line 2 Run vertical impulse lines to allow the steam to condense and cool Mount the transmitter below the line taps but above the drain valves 3 Fill the impulse lines with water when commissioning the device User Manual Rev 6 July 2012 Honeywell Process Solutions Wireless Differential Pressure Transmitter 3 2 Testing Communications Remember proper placement of the Transmitter will optimize your RF communication range and capabilities Perhaps the best test to perform before mechanically mounting the unit is a quick hand held test There are two types of tests you can conduct the RSSI Received Signal Strength Indicator Diagnostic and the Link Test The RSSI Diagnostic measures the strength of the signal at the Transmitter The Link Test measures the through
43. ll Scale Flow 8 4929 Cubic Feet Sec Truncation Point 5 Cubic Feet Sec Flow Units Cubic Feet Sec NOTE Square root is ON Figure 8 2 Orifice Flow NOTE Starred units are only available once the Density check box has been selected Orifice Flow Units ene re S Cubic Feet Min Cubic Meter Day Cubic Meter Hr Cubic Meter Min Cubic Meter Sec _ Gallons Day Gallons He Gallons Min Gallons Seo Grams JH ooo Grams Min Grams Sec Rev 6 July 2012 Wireless Differential Pressure Transmitter In this mode the user has the option of setting up volumetric or mass flow calculations through an orifice plate if the density units are selected and entered mass flow calculations are available The user must enter a differ ential pressure value and a flow value corresponding to the pressure value Using these two points the PC will calculate the flow value that corre sponds to the full scale pressure value of the Transmitter i e FS Flow Finally the user also must enter a truncation point value This information is used to calculate flow in the units selected by the user To set the Transmitter to this operation mode you must go to the configu ration menu of the Transmitter via the Software For further instructions on getting to the configuration menu see Section 9 2 of the Wireless Man agement Toolkit User Manual Once you have opened the configuration menu select the Operation Mode
44. llation in a Steam Application Wireless Differential Pressure Transmitter In liquid service you want all of the impulse lines to be completely full of liquid It is generally best practice to place the process taps in the side of the liquid process line This minimizes the entrance of gas bubbles which tend to form at the top of the process line It also tends to minimize the entrance of sludge and particulates that tend to accumulate in the bottom of the line 1 Tap into the side of the process line 2 Mount the transmitter beside or below the taps 3 Position the vents level with or above the point where the im pulse lines connect to the transmitter This will give the best way to vent all of the air out of the impulse lines and flanges Here you want the impulse lines and manifold to be full of gas Placing the taps in the top of the line generally prevents liquid from entering the transmitter Mounting the transmitter above the process piping allows any liquid or condensate that does form in the impulse lines to drain back into the process piping 1 Tap into the top of the line 2 Mount the transmitter above the taps Steam service is slightly more complex Here you want to tap into the side of the steam lines to keep from collecting sludge and particulates Process steam temperatures almost always exceed the working tempera tures for the differential pressure transmitter To surmount this problem allow the impulse
45. low for the process being monitored Notice how the rise in the voltage level falls between two normal samples and thus goes completely undetected Figure 6 3 is an example of what happens when the Normal Sampling Rate is correctly set for the device that is being monitored Notice how this set ting makes it possible to sample the rise in the voltage level The Wireless Management Toolkit software can be used to configure this setting An explanation of how to select the Normal Sampling Rate using the Wireless Management Toolkit software can be found in section 6 6 of this manual SAMPLING enter NORMXE NEXT Default of 1 Second aer 1 5 10 SEC 15 SEC 20 SEC 30 SEC 1 MIN Figure 6 4 Menu Map to Normal Sampling Rate Setting User Manual Rev 6 July 2012 Honeywell Process Solutions 6 3 Selecting the Abnormal Transmission Rate If the device is not configured to check for abnor mal process conditions using Sample Bands section 6 6 the Abnormal Transmission rate is not used and this section can be ignored Abnormal Condition Abnormal Transmission Normal Upper Transmission Value 0 1 00 2 00 Normal Transmit Rate of 1 Min Abnormal Transmit Rate of 10 Sec Normal Upper Value of 2 5 Figure 6 5 Example of Abnormal Transmission Rate Setting Rev 6 July 2012 Wireless Differential Pressure Transmitter The Abnormal Transmission Rate is identical to the Normal Transmi
46. mpt you to apply the indicated process value to the Transmitter Apply the process value and press EN TER Repeat the process for the higher point After both points have been trimmed you can choose to save or discard the new trim rp gt gt _LO PNT 0000 00 fenter gt APPLY ENTER 1 7 IF YES IS OPERATIONS SEQUENCE Lyext gt CONFIG t _SAVE YES _ fenter SELECTED NEW teGesiceaaees ander vex TRIM IS SAVED joo IF NO IS 1 USER NEW TRIM NO NTER gt SELECTED TRIM PROMPTED POINT IS i FOR NEXT DISCARDED PASSWORD eias IF YES IS RESET enter gt __YES ENTER PRESSED TRIM IS SET RF ENTER RESET T NEXT NEXT IF NO IS er t 4 PRESSED NEW na EXIT NO fenem TRIM IS CANCELLED NEXT TRIM fener INPUT 1 NEXT INPUT 2 NEXT EXIT Figure 7 5 Menu Map to Trim Setting User Manual Rev 6 July 2012 Honeywell Process Solutions 7 5 Entering a 22 Point Curve Rev 6 July 2012 Wireless Differential Pressure Transmitter If you are running WMT a 22 point sensor offset curve may be entered for the Transmitter To do so open the configuration dialog box Once in the configuration dialog box click the Sensor Offset tab to bring up the offset information as shown for Level in Figure 7 6 Differential Pressure Properties 00009
47. ms Jounce ed ie oO e 1 n n Short Tons ojej JE ARE D 5 g je lt S z 5 8 O QD n 3 a a 4 iZimimin OlLG alala op z Once engineering units have been selected a 22 point sensor offset curve must be enabled it is disabled upon delivery from the factory by select ing the Sensor Offset tab within the configuration menu User Manual 37 Section 9 Wireless Differential Pressure Transmitter Maintaining the Transmitter 9 1 Changing the Battery A Warning A The replacement battery MUST be a Lithium Inorganic Battery non rechargeable Size C 3 6Volts Tadiran TL 2200 Tadiran TL 5920 Tadiran GmbH SL 2770 Use of a different battery will VOID the intrinsic safety rating of this device and may result in an explosion A Warning A When removing the housing do not twist or bend the green flex cable Do ing so may cause the tether to improp erly seat next to the antenna and greatly reduce operable RF distances Do not allow the housing to flop around while hanging by the tether 38 The Differential Pressure Transmitter is extremely easy to maintain in that it requires no periodic calibration or system checks The Transmitter has a self diagnostic that is constantly checking the internal system If any errors are found they are reported via the LCD Base Radio or in the WMT A simple yearly visual inspection for the following is all that is needed e Is the
48. n Mode tab at the top of the menu and select Open Channel Flow from the mode menu You should then see a menu like the one shown in Figure 8 3 Select the units that are appropriate for your application All possible units are listed below Dis play Characters BBL D Cubic Feet Hr Cubic Meter Hr Gallons Hr Grams Hr Grams Min Grams Sec el l l elasafoa o o lololo o o na ea pa ea kel ka e EClCIClEC a aI on KISIESIS S E JAH ASIS TIE E3 iol i E Ea a zz 7 mperial Gal Day mperial Gal Hr mperial Gal Min mperial Gal Sec C ubio meter d CO C C Grams See SCS 3 Oo User Manual 35 Honeywell Process Solutions Wireless Differential Pressure Transmitter 8 3 Open Channel Flow cont Once engineering units have been selected a 22 point sensor offset curve must be enabled it is disabled upon delivery from the factory by select ing the Sensor Offset tab within the configuration menu 36 User Manual Rev 6 July 2012 Honeywell Process Solutions 8 4 Level Differential Pressure Properties 9 44 Sampling Rates li General Range Sensor Offset Mode Fluid Level Level Density le Pounds Cubic Foot O Full Tank Pressure Tank Height Feet Tank Volume Cubic Feet Level Offset Feet Level Units Feet NOTE Square root is OFF Load from File Save to File OK Cancel Figure 8 5 Level Mode NOTE For Level a
49. n overpressure the sensor causing zero shifts These are most always generated on the upstream side of the instrument By design mini mum zero shift is generated when the transmitter is over pressured on the side Sensors are protected for overpressure on either side to the full pressure rating of the process flanges However stresses induced during overpressure will cause a temporary zero shift It is therefore recom mended that during commissioning and zeroing every attempt should be made to prevent over pressuring the sensor on either side The procedures outlined below will allow commissioning and zeroing without over pressurizing In the event that the sensor is subject to significant over pressure steps must to taken to re establish the neutral instrument zero If the sensor is or has been over pressurized on the side any zero drift caused by the over pressure will be negligible after a fairly short period of time about three hours If the sensor has suspected to have been over pressurized on the side over pressure equal to the static line pressure of the process should be applied to the side and the zero allowed to neutralize for several hours 1 Check overall installation to ascertain that all fittings plugs vents and bolts are secure leak free and ready for service 2 All manifold and line shutoff valves if installed should be in the closed position 3 Open manifold bypass valve and both line shutoff valves if
50. nsmitters Models WD620 WD622 WD624 The manual is broken into sections as follows Section 2 Quick Start This section summarizes what must be done in order to get the device in stalled configured and in operation quickly However it does not provide detailed or how to information to perform the tasks outlined Section 3 Installation This section covers general considerations regarding correctly commis sioning the Transmitter as well as unique applications such a flow service commissioning Also covered in this section are mechanical installation considerations such as Transmitter placement Section 4 General Configuration In this section general configuration options such as password protection and selecting a user password are discussed Also covered is the setting of a Transmitter tag name resetting of all Transmitter settings and a discus sion of the various messages that are displayed on the Transmitter LCD Section 5 Configuring the RF Communications This section covers the setup of the Transmitter RF Communications which allow the Transmitter to achieve communication with the Base Ra dio Parameters discussed are the Transmitter RF ID the RF channel set ting and Baud Rate Section 6 Configuring the Sampling and Transmission Rates This section aids the user in selecting the amount of time between each sample of the process and the time between each transmission of this sample to the Base Radio Also discussed is
51. nsor electronics e SYSERR fatal error within the microprocessor system e RFCAL fatal error within the RF calibration system User Manual Rev 6 July 2012 Appendix C Wireless Differential Pressure Transmitter Transmitter Menu Map EXT ENTER ENTER ENTER Factory passwords will be hard coded User password will be 0000 from factory Nea RETO ex RF CCH 1 16 RF OFF is Detaut NEXT R NEXT aa I Detault of 19 2K NI EE eoe NEXT CERTZ SECO ore NUMERIC Default of 0000 NEXT 0 9 A Z and 4 Vv 7 Note The Baud Rate Default of BLANK____ takninas o maximum speed of the Transmission Rates and the Transmission Rates determine the minimum speed of the Sample Rates If a user enters a Value that is not within these bounds the value of the entered bound will be changed automatically to allow proper operation SELECTED NEW TRIM IS SAVED IF NO IS SELECTED TRIM POINT IS DISCARDED PRESSED TRIM IS RESET IF NO S PRESSED NEW TRIM IS ext Rev 6 User Manual 45 July 2012 Appendix D 46 Modbus Register Definitions Pressure Units InH2O0At68F InHgAt0Cc FtH2OAt68F MMH20At68F MMHgAt 0C PSI BAR MilliBAR GMPerSqCm KGPerSqcm Pascals KiloPascals Torr Atmospheres PSIA FtH20At4C MetHgAtoc MegaPascals InH20At4C MMH20At4C DIAHUFPWNH wo Wireless Differential Pressure Transmitter inches of water at 68 degF inches of mercury
52. often makes it diffi cult to measure parameters that have an economic impact on your plant operation but the Differential Pressure Transmitter allows you to quickly and accurately monitor those devices at a fraction of the cost which gives you bigger and faster returns on your instrumentation investments The Transmitters communicate in a secure digital protocol over a band of frequencies from 869 4 MHz to 869 65 MHz This data communication technique has been the backbone of the military s secure communications protocols for many years These devices require no wires permits or li censes and they are easily set up and installed right out of the box You can use this device for long term monitoring in remote locations for short term data gathering on process conditions or to quickly test the eco nomic viability of a new installation The purpose of this manual is to help you install and maintain your Hon eywell Differential Pressure Transmitter BEFORE setting up and install ing the Transmitter please setup and configure the Base Radio 1 3 CE CONFORMITY These models are in conformity with the protection requirements of Euro pean Council Directives 89 336 EEC the EMC Directive Generic Im munity Standard for industrial environments and 1999 5 EC the Tele communications Directive in accordance with EN 300 220 3 2000 Electromagnetic compatibility and Radio spectrum Matters ERM Short Range Devices SRD Radio equipment
53. oftware For further instructions on getting to the configuration menu see Section 9 2 of the Wireless Management Toolkit User Manual Once you have opened the configuration menu select the Operation Mode tab at the top of the menu You should then see a menu like the one shown in Figure 8 1 To select the Differential Pressure mode select Pressure in the Mode drop down box This will display another drop down box which will al low the selection of differential pressure engineering units You should select the units that are appropriate for your application All possible units are listed below Dis play Characters ZS S12 alo eic 2 e n gt ua Q io fa Q z nches H20 4 C INH204C Inches of H20 68 C IN H2O Inches of HG Mercury 0 C IN HG eters oO aer Millimeters of H2O 68 F Mm of HG Mercury 0 C in PSI a S 3 Se 3 oO SC a 2 olJ O 5j 2 S E A ES ola oO g N Once engineering units have been selected a 22 point sensor offset curve can be enabled it is disabled upon delivery from the factory by selecting the Sensor Offset tab within the configuration menu Rev 6 July 2012 User Manual Honeywell Process Solutions 8 2 Orifice Flow Differential Pressure Properties 9 44 Sampling Rates ling Band General Range Sensor Offset Mode Orifice Flow Flow Differential Pressure 5 Psi Flow 10 Cubic Feet Sec Fu
54. pressure device you will also need to go through a series of operations to fill the impulse lines to the device See Section 3 3 Commissioning If you have a transmitter pressure reading of zero that is the transmit ter reading is within the specified accuracy of 0 07 of the full scale value when zero pressure is applied there is no need to zero the sensor If your zero reading is outside of this value you will need to execute the position zero adjustment by following the menu map shown in Figure 7 3 When P ZERO is selected the sensor is zeroed However the displayed value is calculated relative to the offset point The unit will display an amount equal to the keypad configured offset added to the WMT configured level offset if applicable If the intent is to have the unit dis play 0 the offsets must be zero before applying P ZERO For example if 3 PSI of pressure is applied to a sensor an offset of 5 PSI is entered into the keypad and P ZERO is applied the unit will display 5 PSI If the pressure is then raised by 1 PSI to 4 PSI the unit will display 6 PSI USER PROMPTED FOR l PASSWORD I If ENTER is pressed while YES is being displayed the value is saved If ENTER is pressed while NO is being displayed the value is NOT saved When YES is selected the new displayed value will be equal to the offset NEXT ENTER P ZERO jere YES NO ENTER
55. put of data sent to and from the Transmitter The Link Test may be conducted from the Transmitter Base Radio or through WMT The RSSI Diagnostic should be conducted first to determine if the Base Radio is communicating with the Transmitter Then the Link Test may be performed to test the validity of the installation To perform these tests you should have a good idea of where the Base Radio will be placed for more information see Section 3 of the Base Ra dio User Manual Place the Base Radio in the desired area and power on Make sure that the Base Radio and Transmitter are on the same RF Chan nel and Baud Rate See Section 5 You may also have to increment the number of Transmitters with which the Base Radio is communicating See the Base Radio User Manual Section 4 3 Once both the Base Radio and Transmitter are set up to be on the same network make sure communication is established by looking at the Trans mitter LCD for the RF OK message in the Read Only Sequence see Section 4 1 1 After communications have been established go to Section 3 2 1 for the RSSI Diagnostic or Section 3 2 2 for the Link Test 3 2 1 Transmitter RSSI Diagnostic The Transmitter should be placed in RSSI Diagnostic mode to determine the signal strength at the location of the equipment to be monitored The RSSI Diagnostic located in the Transmitter s diagnostic menu displays the RF signal strength in one of seven ranges The signal strength an
56. que for Close Positioning of Transmitters Rev 6 July 2012 Wireless Differential Pressure Transmitter Because there are so many setup possibilities we cannot cover them all A correct setup would make sure that the above warnings are heeded and that the Transmitter and Base Radio are capable of communication The Testing Communications section will help you to determine if you have selected the correct installation points and orientations for your application Transmitters may be placed closely together by carefully following this procedure If this procedure is not followed the communication range of the Transmitters will be significantly reduced and the Transmitters may eventually lose communication with the Base Radio entirely This procedure is easy to implement but please read carefully for a full understanding The Base Radio synchronizes with the Transmitters in Synch Groups of 7 organized by their RF ID numbers If you want to place two Transmitters closer than 6 feet make sure that you have set them in different groups Note that this only applies to Transmitters that are communicating with the same Base Radio The groups are defined in the following table 1 For example if two Transmitters are placed one foot apart and the first Transmitter has an RF ID number of 027 that means it is in the 4th group 22 28 The second Transmitter must have an RF ID number that is in another group less than 22 or greater than 28
57. r Atmospheres Inches of water 4 C Inches of Mercury Feet of Water Millimeters of Mercury Grams cm2 Kilograms cm2 x Pressure Properties 1 10 Description Location Date Installed Comments General Monitored Equipment Field Unit Password 0000 Units Pressure psi v Load from Fil Save to File OK l Cancel This section helps the user in the selection of engineering units as well as discussing the setting of a measurement offset and trimming the process measurement The subsections are as follows 7 1 Selecting Units of Measure 7 2 Zeroing the Sensor 7 3 Setting a Measurement Offset 7 4 Trimming the Measurement 7 5 Entering a 22 Point Curve The Transmitter can be used in many different types of applications To accommodate these various options there are various engineering units that can be selected To select units of measurement follow the Transmitter menu map shown in Figure 7 1 The units are listed on the left The factory default is PSI o Y a USER PROMPTED FOR i PASSWORD i EXT NEXT PSI BAR MBAR PASCAL KPASCAL TORR ATMS IN H20 IN HG FT H20 MM HG GM SQCM KG SQCM Default of PSI Figure 7 1 Menu Map to Units Setting If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects
58. r to get the device in stalled configured and in operation quickly However it does not provide detailed or how to information to perform the tasks outlined Install the Transmitter in the desired location of operation Turn on the Transmitter by simultaneously pressing and holding the ENTER and NEXT buttons until the unit powers up Hit the NEXT button until the CONFIG message appears then hit ENTER Enter the default password 0000 to enter the CONFIG menu Enter the SET RF menu Set RF CHAN setting equal to the Base Radio s RF Channel Set BAUD RT setting equal to the Base Radio s Baud Rate Set RF ID number to be a unique value between and 42 Select normal transmission rate Select normal sampling rate Select abnormal transmission rate Select abnormal sampling rate Set normal upper and lower values Select engineering measurement units Zero the sensor Trim and Offset the measurement if appropriate If the RF OFF message is being displayed on the Transmitter LCD per form the following e Set the RF CHAN setting equal to the Base Radio s RF Channel If a NO RF message is being displayed on the Transmitter LCD check the following e Is the Transmitter set to the above listed configurations e Is the Base Radio on e Do the Transmitter and Base Radio settings match See Section 5 of the Transmitter and Base Radio User Manuals e Are the Base Radio and Transmitters unab
59. ransmitter Give careful consideration to the environment where you will be installing your instrument Avoid installations that expose the device to excess temperature high vibration considerable shock or exposure to dripping condensate or corrosive materials Also avoid installing the device in an unserviceable location Most often these problems can be avoided with some thought at the time of installation The practices noted below are generally recommended but they can only act as a guideline and cannot cover all possible variations The final installation must be made at your discretion and approval You must be the judge of the actual installation Dimensioned mechanical drawings for aid in mechanical installation are located in Section 10 Technical Specifications Parts of the enclosure are non conducting and may generate an ignition capable level of electrostatic charge under certain extreme conditions The user should ensure that the equipment is not installed or used in a location where it may be subjected to external conditions such as high pressure steam which might cause a build up of electrostatic charge on non conducting surfaces Additionally the equipment must be cleaned only with a damp cloth As aluminum may be used at the accessible surface of this equipment in the event of rare incidents ignition sources due to impact and friction sparks could occur This shall be considered when the Honeywell XYR 5000 series
60. rder to properly set the Normal Transmission Rate you must first de termine how often you need updates from the Transmitter You have a selectable range of 5 10 15 20 40 seconds and 1 minute The factory default is 10 seconds If all of the data does not get through the data is resent the following sec ond This prevents data from being lost The Wireless Management Toolkit software can be used to configure this setting An explanation of how to select the Normal Transmission Rate using the Wireless Management Toolkit software can be found in Section 6 6 of this manual 1 i OPERATIONS SEQUENCE NEXT USER PROMPTED FOR PASSWORD Default of 10 Seconds NEXT SEBO Ar ORE are 1 5 10 SEC 15 SEC 20 SEC 40 SEC 1 MIN Figure 6 1 Menu Map to Normal Transmission Rate Setting Rev 6 User Manual 21 July 2012 Honeywell Process Solutions 6 2 Selecting the Normal Sampling Rate Input Volts 10 8 6 Normal Sample 4 0 1 00 2 00 Time min With a Normal Sampling Rate of 30 Seconds Figure 6 2 Incorrect Sampling Rate Input Volts 10 6 Normal Sample 4 1 00 2 00 Time min With a Normal Sampling Rate of 15 Seconds Figure 6 3 Correct Sampling Rate 22 Wireless Differential Pressure Transmitter The Normal Sampling Rate is the interval in which the Transmitter reads the monitored process value As previously mentioned the Transmitter is in
61. red Equipment General Field Unit Password 0000 NOTE Device is in Pressure mode and units are in Psi Load from File Save to File OK Cancel Figure 4 4 Setting a User Password 4 5 Resetting All Transmitter Settings Resetting the Transmitter by using the DEFAULT menu option will not reset the TRIM or OFFSET values 18 Wireless Differential Pressure Transmitter Each Transmitter has a password that will lock out undesired users from making changes to the Transmitter Any user may still view some of the Transmitter settings by pressing the ENTER key during the Operations Sequence and viewing the Read Only Sequence The password is a four digit password The factory default is 0000 If you wish to select a different password one may be entered via the Wireless Management Toolkit software To do so enter the configuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the General tab to display the general information as shown in Figure 4 4 The Transmitter password for this device can be set by entering a four digit number in the Transmitter Password field Once a password has been entered click OK to save and download the password to the Trans mitter Please note that the password only protects the Transmitter from unauthor ized configuration via the NEXT and ENTER buttons The Wireless Man agement Toolkit requires a user login pa
62. rop box Next select an Abnormal Transmission Rate in the same manner Note that the Normal and Abnormal Transmission Rate can be the same Once the transmission rates have been selected the user should select the desired sampling rates Note that the sampling rate must be equal to or faster than the associated transmit rate For example in Figure 6 14 the Normal Transmission Rate is set to 10 seconds and the Normal Sampling Rate is set to 1 second This is a valid configuration If the user incorrectly enters the Transmission and Sampling Rates a mes sage will be displayed explaining this to the user The user will not be allowed to leave this screen before the setting is corrected To configure the Normal Upper and Lower Value menu options using the Wireless Management Toolkit software enter the configuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the Sampling Bands tab to bring up the sampling band information as shown in Figure 6 15 To set a limit to the normal condition enable the limit by clicking on the Use Input 1 Limit check box Then enter the value and time deadband for the limit User Manual 27 Section 7 Wireless Differential Pressure Transmitter Configuring the Process Variable 7 1 Selecting Units of Measure Pressure Units Pounds per in2 Range Sensor Offset Sampling Rates Sampling Bands Alarms Pascals Kilopascal Tor
63. rranties except as may be stated in its written agreement with and for its customers Phoenix Arizona 85027 In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell and TotalPlant are U S registered trademarks Of Honeywell International Inc Other brand or product names are trademarks of their respective owners Rev 6 User Manual I July 2012 Honeywell Process Solutions Wireless Differential Pressure Transmitter I About This Document Revision Notes The following list provides notes concerning all revisions of this document 34 XY 25 58 42 05 Initial Release 08 06 Updated for version 1 70 software release Improvement to Local User Interface LUI Contacts The following is a list of Honeywell contacts for including Internet World Wide Web Telephone Fax and Email For Asia Pacific Europe North and South Americas Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC EMEA NORTH AMERICA SOUTH AMERICA TAC Honeywell Process Solutions Honeywell Process Solutions Honeywell do Brasil amp Cia hfs tac Phone 80012026455 or 44 Phone 1 800 423 9883 Phone 55 11 7266 1900 support honeywell com 0 1202645583 Or 1 800 343 0228 FAX 55 11 7266 1
64. ry value changes by the amount set v Enable SmartRate Send a sample when primary value changes by Load from File Figure 6 9 Smart Rate Configuration Using WMT Rev 6 July 2012 Wireless Differential Pressure Transmitter The Smart Rate is a feature used to trigger radio transmission of the measured data sooner than the normal or abnormal rate specified by the user This feature is used to construct a more accurate graph of the measured process value vs time than is possible with the fixed transmission rates while using less battery power First you must decide the amount that the process variable must change since the last data sample to trigger a new transmission of the process value If the process value changes by more than the entered Smart Rate amount within the normal or abnormal sampling rate whichever is active then the process variable is transmitted immediately The normal abnormal transmit clock is then reset upon this transmission If no Smart Rate amount exceeding change takes place in the next normal abnormal sample then the next transmission will be the normal abnormal transmit rate period The amount entered is in the same units as were selected by the user to be displayed on the Transmitter If the measured process value does not change by more than the entered Smart Rate amount within the time between the sampling rates whichever is active then the process value is transmitted on t
65. smit Rate see Section 6 1 Each message contains data for the previous time period since the last transmit The Link Test looks at the wireless performance going in both directions from the Transmitter to the Base Radio and vice versa and comes up with a rating The result that appears on the display shows the determined link strength In order to perform this test the Transmitter must be communicating on the same channel and baud rate as the Base Radio See Section 5 to configure communications The Link Test may be conducted from the Transmitter Base Radio or through WMT Running the Link Test from WMT is ideal for testing communications for an installation with remote or hard to get to Transmitters To conduct the Link Test from a Base Radio see Section 3 2 2 2 To conduct the Link Test from WMT see Section 3 2 2 3 User Manual Rev 6 Honeywell Process Solutions Wireless Differential Pressure Transmitter 3 2 2 1 Conducting a Link Test from the The Link Test is located in the Transmitter s diagnostic menu see Figure Transmitter 3 5 OPERATIONS SEQUENCE a ENTER gt gt gt gt gt gt gt NEXT gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt NO LINK ENTER Figure 3 5 Menu Map to Transmitter Link Test Using the NEXT and ENTER buttons navigate to Link Test and press the ENTER button to begin the test The Transmitter will begin to test the link in both directions to
66. splaying OFF will appear If both buttons are released upon appearance of this message the user will be returned to the scrolling main screen If both buttons are not released for the duration of the OFF message the unit will power down and turn off Note If the unit is turned off while entering values in a sub menu those values will NOT be saved As shown throughout the document this mark indicates that these menu options will automatically turn off if the Wireless Management Toolkit Software is used All changes to these Transmitter menu options should be made through software instead This is to prevent simultaneous changes from taking place If you wish to discontinue use of the software and want these menus re instated you must contact your Honeywell Sales Repre sentative User Manual 43 Appendix B 44 Wireless Differential Pressure Transmitter Transmitter Displayed Message Definitions This section covers the various messages displayed on the Transmitter LCD that occur during operation of the device Operations Sequence e RF Link Status gt RF OK Transmitter and Base Radio are communicating properly RF SYNC Transmitter and Base Radio are attempting to synchronize communications gt RF OFF Transmitter s RF Channel is set to RF OFF gt NO RF Transmitter and Base Radio have no communica tions e Differential Pressure Input Level gt XX XX Currently measured differential input level Error Me
67. ssages If an error is detected with the operation of the Transmitter a message will be displayed on the Transmitter LCD a corresponding message may also appear on the Base Radio LCD There are few types of error messages warning and fatal Warning mes sages are displayed as part of the normal cycling message sequence These are e LOW BAT battery should be replaced as soon as possible e NORF can not detect Base Radio e SFAULT there is an open sensor or excitation wire detected Also if a sensor value goes above below logical limits The unit will display 9999 99 for measurement sensor fault mode but will con tinue sampling and recover if the problem desists e OVERRNG the device is measuring a value above below sensor dependent bound values For example the Analog Input device will report over range if measurement is above 105 range of the Analog Input sensor If the measurement goes above 150 full range the unit will go into Sensor Fault mode In over range mode the measurement is continued to be displayed with the OVERRNG message to re mind the user that the specified range of the sensor and the calibrated range of the device is being exceeded Fatal error messages will replace the normal cycling message sequence and will flash A fatal message indicates the Transmitter is no longer oper ating normally and requires repair These are e RFERR fatal error within RF communications e SENERR fatal error within the se
68. ssion Rate with one exception The Abnormal Transmission Rate only applies while the Transmitter is in an abnormal condition see Section 6 6 This allows an increase or decrease in the frequency of information you receive depending on the operating conditions of the process being monitored In order to properly set the Abnormal Transmission Rate determine how often updates are needed from the Transmitter when the process being monitored is operating under normal conditions The Transmitter has a selectable range of 5 10 15 20 40 seconds and minute Figure 6 3 is an example of how the device switches transmission rates from Normal Transmission Rate to Abnormal Transmission Rate Note how the first abnormal transmission is sent immediately when the Normal Upper Value set point is exceeded The next transmission will then follow this immedi ate transmission by 10 seconds or whatever the Abnormal Transmission Rate is set to The transmissions will continue at this interval until the process value drops below the Normal Upper Value set point Once the process value drops below this set point another transmission is sent to the Base Radio The transmissions will then be sent at the Normal Transmission Rate of one minute the current setting for the Normal Transmission Rate from the time of the last abnormal transmission The user should also note that the transmission time depends on the sam pling rate and when the process value is sampled
69. ssword to gain access to all con figuration parameters However user accounts are available and can be set with different access levels and restrictions For more information on user accounts see the Wireless Management Toolkit User Manual Section 8 4 To reset all Transmitter settings to their default state the user must navi gate to the DEFAULT menu option in the CONFIG menu via the keypad Once at the default menu option pressing the ENTER button will display RESET on the LCD which asks if you are sure you want to reset the device to its default configuration You will then be prompted with NO on the LCD Pressing the ENTER button while NO is being displayed will NOT reset the device Pressing the NEXT button will display YES on the LCD If you press the ENTER button while YES is being dis played the device will be reset Rev 6 July 2012 User Manual Section 5 Wireless Differential Pressure Transmitter Configuring the RF Communications In order for the Transmitter and the Base Radio to communicate they must be on the same RF Channel and must be transmitting at the same Baud Rate While all Transmitters and Base Radios are set to default con figurations at the factory if any configuration differences are present the Base Radio will not be able to communicate with the Transmitters The subsections are as follows 5 1 RF Channel Selection 5 2 RF Baud Rate Selection 5 3 RF Identification Sele
70. tab at the top of the menu and select Orifice Flow from the mode menu You should then see a menu like the one shown in Figure 8 2 Select the units that are appropriate for your application All possible units are listed below Orifice Flow Units Cubic Feet Hr Cubic Feet Min Cubic Meter Day Cubic Meter Hr Cubic Meter Min Cubic Meter Sec Gallons Day Gallons Hr Gallons Min Gallons Sec Grams Hr Grams Min Grams Sec imperial Gal Day Sila QIOIQO ololo w lt lt SISS CICcic a 3 S E E ue 5 S z 3 5 s 5 E a o a o s 5 Gl gt on Imperial Gal Hr imperial Gal Min imperial Gal Sec iters Hr iters Min JBE D iters Sec User Manual 33 Honeywell Process Solutions 8 2 Orifice Flow cont Percent Volume Flow may only be selected from the Flow Units list It does not appear in the Flow list Selecting Percent Volume Flow enables the Square Root Function See section 8 2 1 for more information 8 2 1 Square Root Calculation Differential Pressure Properties 9 44 Sampling Rates Sampling Bands Alarms General Range Operation Made Sensor Offset Mode Orifice Flow v Flow Differential Pressure 5 Psi Flow O o Cubic Feet Sec Full Scale Flow Cubic Feet Sec Truncation Point Cubic Feet Sec Flow Units NOTE Square root is ON Load from File Save to File
71. the use of setting an abnormal threshold in which sampling and transmission times may change during a period when the process variable is within the abnormal region Section 7 Configuring the Process Variable This section helps the user to zero the sensor as well as discussing the setting of a measurement offset and trimming the process measurement Section 8 Selecting and Configuring Operation Modes In this section the four operation modes pressure orifice flow open chan nel flow and level of the Differential Pressure Transmitter are discussed in order to aid the user in selecting the right mode for his or her applica tion and properly configuring the Transmitter for that specific application Section 9 Maintaining the Transmitter This section explains how the Transmitter should be cared for once it has been placed into service and how to change the battery Section 10 Technical Specifications This section explains the technical specifications that are associated with this device such as power characteristics accuracy and operating charac teristics User Manual 1 Honeywell Process Solutions Wireless Differential Pressure Transmitter 1 2 ABOUT THE DEVICE The Honeywell Differential Pressure Transmitter is a reliable Radio Fre quency RF transceiver coupled with a differential pressure sensor that can be used to monitor a variety of processes in hazardous and hard to reach areas The time and expense of running wires
72. to be used in the 25 MHz to 1 000 MHz frequency range with power levels ranging up to 500 W Part 3 Har monized EN covering essential requirements under article 3 2 of the R amp TTE Directive EN 300 489 1 2005 Electromagnetic compatibility and Radio spectrum Matters ERM Electromagnetic Compatibility EMC standard for radio equipment and services Part 1 Common tech nical requirements EN 300 489 3 2002 Electromagnetic compatibility and Radio spectrum Matters ERM Electromagnetic Compatibility EMC standard for radio equipment and services Part 3 Specific condi tions for Short Range Devices SRD operating on frequencies between 9 kHz and 40 GHz and EN 61326 1997 A1 A2 Electrical Equipment for Measurement Control and Laboratory Use EMC Requirements Confor mity of this product with any other CE Mark Directive s shall not be assumed 2 User Manual Rev 6 July 2012 Honeywell Process Solutions 1 4 UNPACKING 1 5 SOFTWARE COMPATIBILITY Rev 6 July 2012 Wireless Differential Pressure Transmitter Remove the Packing List and check off the actual equipment received If you have any questions about your shipment please call your Honeywell Representative Upon receipt of the shipment inspect the container for any signs of damage in transit Especially take note of any evidence of rough handling Report any apparent damage immediately to the shipping agent Please note that sometimes units are assembl
73. tter that are not seen during the Operations Sequence but does not allow any changes to be made to these settings yes ERROR MSG f XXXX XX eee i i i 1 ENTER RF ERR eee DEEN NO SEN ERR i LOW BAT READONLY RF OFF NORF Figure 4 2 The Read Only Sequence User Manual 16 Honeywell Process Solutions 4 2 Overall Configuration Menu Map The user must enter a four digit password to enter the CONFIG and DIAGNSE The FACTORY menu is for factory use only The default user password is 0000 For more information on the password see Section 4 4 4 3 Setting the Transmitter Tag Name Rev 6 July 2012 Wireless Differential Pressure Transmitter A complete Transmitter Menu Map is shown in Appendix C Below is an overall view of the configuration menu to aid the user in setting up the Transmitter for proper operation 1 OPERATIONS SEQUENCE e EREE EA NEXT ket CONFIE Next gt DIAGNSE NExT o FACTORY Next EXIT ENTER TESES K SERRES USER PROMPTED FOR _ PASSWORD UF NEXT SET PWD Menus are disabled if use of Wireless NEXT Instrumentation Manager is detected l NEXT SAWBCNG 217e NORWXR NEXT NEXT CONS cNorbrsr __ F HET NEXT B CAERE NEXT NEXT T CAEnkSR NEXT TAN yr onetrr NEXT DEFAULT NEXT NEXT ete 4 ceir Figure 4 3 Overall Configuration Menu
74. ty e These models are in conformity with the protection requirements of European Council Directives 89 336 EEC the EMC Direc tive and 1999 5 EC the Telecommunications Directive in accordance with EN 300 220 3 2000 EN 300 489 1 2005 EN 300 489 3 2002 and EN 61326 1997 A1 A2 Conformity of this product with any other CE Mark Directive s shall not be as sumed ATEX Certifications e Intrinsically Safe Zone 0 1 Ex II 1 G EEx ia IIC T4 Ta 40 C to 65 C IP65 Non Sparking Zone 2 Ex II 3 G EEx nA IIC T6 Ta 40 C to 85 C IP65 Configuration The Wireless Management Toolkit is required for initial set up and ongoing configuration Options include a 22 point custom curve capability The Wireless Management Toolkit can also be used for monitoring of the process information The user can set thresholds to represent alarm or abnormal conditions A local display provides e Integrated LCD display with membrane switch buttons e Display provides pressure reading and error messages if applicable e Configure RF parameters locally using membrane switch buttons Mounting Bracket Model When ordered with unit When ordered using Installation Drawings using 34 XY 16 10 Model Selection 34 XY 16 07 Guide Accessory Selection Guide WD620 Table II Selection 30752770 503 50032092 aaSH 50032093 WD622 Table II Selection 30752770 503 50032092 aaSH 50032093 WD624 Table II Selection 30752770
75. uly 2012 Se6tied Well Process Solutions Rev 6 July 2012 Technical Specifications Differential Pressure Input Characteristics Wireless Differential Pressure Transmitter Output Resolution Model Range Limits MAWP Accuracy Zero Temperature Effect Combined Zero amp Span Temperature Effect WD620 10 to 400 H2O 4500 psig 0 10 of calibrated span or 0 15 of span per 28 C 50 F 0 225 of span per 28 C 4 C 89 2 F upper range value URV 50 F 310 bar whichever is greater When URV is below reference point 50 H20 effect When URV is below refer When URV is below reference ence point 60 H20 effect point 25 H20 Accuracy _ 0 15 x 60 H2O span 0 075 0 15 50 H20 0 125 0 05 25 H2O span span WD622 5to 100 PSID 4500 psig 0 10 of calibrated span or 0 15 of span per 28 C 50 F 0 225 of span per 28 C URV whichever is greater 50 F 310 bar When URV is below reference When URV is below reference point 30 psi effect When URV is below refer point 20 psi Accuracy ence point 30 psi effect 0 15 x 30 psi span 0 125 0 05 20 psi span 0 075 0 15 30 psi span WD624 100 to 3000 PSID 4500 psig 0 10 of calibrated span or 0 20 of span per 28 C 50 F 0 225 of span per 28 C URV whichever is greater 50 F 310 bar When URV is below reference When URV is below reference point 500 psi effect When URV is b
76. y Sequence Rev 4 January 2009 This section discusses the generalities for configuring the Transmitter via the NEXT and ENTER buttons The subsections are as follows 4 1 Transmitter Displayed Messages 4 1 1 The Read Only Sequence 4 2 The Overall Configuration Menu Map 4 3 Setting a Transmitter Tag Name 4 4 Setting a User Password 4 5 Resetting All Transmitter Settings To turn the Transmitter on press and hold both the NEXT and ENTER buttons for a few seconds Upon power up the Transmitter will display the Power Up Sequence and then go into the Operations Sequence These Sequences are shown in Figure 4 1 below l If enabled pavestese cece POWER UP SEQUENCE gt wDP gt VER X XX gt Tan XXXX XX UNITS Daa b RF STATUS NO RF RF OFF RF SYNC RF OK YES YES RF OK ERROR l ee ee OPERATIONS SEQUENCE l XXXX XX UNITS W YES PEO no ee ee ees 1 F RF ERR NO SEN ERR LOW BAT RF OFF NO RF ERROR MSG RF ERR SEN ERR LOW BAT Figure 4 1 Transmitter Power UP and Operations LCD Sequences Once the Transmitter is in the Operations Sequence a user may access the READ ONLY Sequence without a password by simply pressing the EN TER button at any time The Read Only Sequence as shown in Figure 4 2 displays extra information about the current settings of the Transmi

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