amalsed ® direct WET
Contents
1. replacement details Replace the amalgam separator according to the terms and conditions of your recycling agreement with medentex DATE STAFF NAME SERIAL NUMBER OLD SERIAL NUMBER NEW amalsed direct Installation Operation and Care Manual Parsippany NJ Facility 2011 medentex LLC 181 East Halsey Road Parsippany NJ 07054 USA Telephone 1 888 640 2527 Fax 1 847 257 4432 E Mail info medentex com Website wWw medentex com Version Aug 2013 medentex LLC e 181 East Halsey Road e Parsippany e NJ 07054 e USA e www medentex com e info medentex com2. troubleshooting charts should be used when attempting to solve amalsed direct operational problems If the problem is not addressed in the trouble shooting chart or cannot be isolated by performing the suggested procedures contact medentex or your local medentex full service dealership Individual Product Information Be prepared to supply the following product information Troubleshooting Amalgam separation starter kit SYMPTOM POSSIBLE CAUSE SOLUTION PS2 medentex and exchange Drain line blocked e clogged separator immediately Tighten all hose clamps and dry Lose hose clamps system from outside to detect leakages x Leakages at immediately Damaged or faulty Exchange damaged faulty components components Service valve Unscrew Unscrew Service valve head and rinse valve head and rinse eer E clogged or does not Service valve clogged Detach service valve to clean replace X turn service valve if necessary connections 1 Technician Practice Staff amalsed direct Installation Operation and Care Manual Section VI Warranty amp Product Support Services section VI Warranty amp Product Support Services In the event that you experience difficulty with the application or operation of any of our products please contact our customer service department at 888 640 2527 or e mail to info medentex com Please note serial numbers of your product If we cannot resolve the issue by telephone we wil
3. with original sealing caps The sealing caps must clearly lock into place 8 Open service valve and restart vacuum pump 9 Verify that all connections are tight and free of leaks 7 Before re connecting the new amalgam separator s lubricate the o rings on the intake output ports Reconnect the lines onto the ports of the amalgam separator s NOTICE Check that all connections are tight and do not leak before starting vacuum amalsed direct Installation Operation and Care Manual Cleaning and disinfecting agents Safety relevant notes on cleaning To prevent microbiological contamination the built up of deposits and soiling it is imperative that the suction hoses waste water lines and the amalgam separation system are cleaned daily with special cleaning agents for dental suction systems Use only generally accepted cleaning agents for dental suction systems medentex recommends the use of non foaming and bleach chlorine free cleaning agents Carefully follow the directions on the cleaning agent of your choice Only practice personnel that have received appropriate instructions may apply the cleaning agent medentex highly recommends non foaming cleaning agents Please clean your suction lines daily and see User s log daily cleaning actions attached at the end of this document amalsed direct Installation Operation and Care Manual mmedentexs Section V User Service Information The following
4. Care Manual amalsed direct S Wet In line Kit cont we ITEM NAME ARTICLE ID Service valve adapter MPT 00 0 0 0 A1000052 Air Water separator green Vacuum resistant tank WOUSO0001 J DW meme eae wuss o meme apo wousaoor i ev santay ee me wousaoos j G WGmwe aga a 7 RT Rose ada tern opie reer Wem j PVC Bushing reducer 1 4 MPT x 1 FPT WOUSO012 PVC nipple 1 MPT WOUSO0013 PVC nipple 34 MPT WOUSO014 V PVC Bushing reducer 1 MPT x 4 FPT WOUSO0015 PVC pipe optional 1 x approx 4 WoUS00011 amalsed direct Installation Operation and Care Manual gmedentexm Experts in Dental Ser amalsed direct L Wet In line Kit e r ITEM NAME TYPE ARTICLE ID QTY wT OK TT ME C ame Plumbing Bridge 1 slip fit A1000053 Separator service pack Gloves Silicone AUS00001 Separator cap 1 Female Slip Fit A2200004 amalsed direct Installation Operation and Care Manual LED o amalsed direct L Wet In line Kit cont ITEM NAME Service valve adapter Air Water separator green Rubber cap if black A W separator PVC adapter PVC pipe 90 PVC elbow PVC pipe PVC Sanitary tee PVC adapter Hose adapter nipple PVC Bushing reducer PVC nipple PVC nipple PVC Bushing reducer PVC pipe optional ws 3 wur i Vacuum resistant tank 2 cap with tightening clamps 1 4 MPT x 1 so
5. amalsed direct wet INSTALLATION OPERATION amp CARE MANUAL Contact Information Contact information medentex LLC 181 East Halsey Road Parsippany NJ 07054 USA Telephone 1 888 640 2527 Fax 1 847 257 4432 E Mail infooomedentex com Website www medentex com Disclaimer and Exclusion of Liability medentex cannot be made liable for damages resulting from failure to observe the information contained in this manual modifications to the product not approved by medentex or the use of spare parts not manufactured or approved by medentex amalsed direct Installation Operation and Care Manual Table of Contents Contact IDIOLIBIO UON s Hc RRHIKESKNRRSRESEREEHEEXEREPRENEYRSERESSMNRNEKNESS 2 Disclaimer and Exclusion of Liability 2 WIS OF GO CIS uu iare steerer neces 3 Section INTFOAUCTIONL 1 1sccceeccneccenecnnensenensennsenensenneneensenensenns 5 General Information lili kk kk kk kak k k k y k aa kya kk kk ka kk kK kk kK kk 5 Conventions used Ilr AIS ITIdi A NUT 5 Explanation of symbols used on equipment and in this Manual usse 5 Safety Instructions L EKE kk nnne KK KK rsen nnns KK KK K KK rn 6 uioo di m 6 Qualifications of personnel cccccccecsseecececeeeseceeeeeeesseceeeceasuesceeeeeaaesceeeeseaeaeeeeee
6. ative NOTICE B Liquid ring pumps with two or more horsepower must be fitted with an amalsed direct L separator kit with two separator cartridges Product ID AOUS1802 oite Requirements The amalsed direct is designed to enable easy installation All basic components are delivered within the starter kit Prior to installation the following requirements must be available Typical Installation Options Option 1 amalsed direct Wet Product ID AOUS1801 amp AOUS1802 Air Water Dental Chair A pario Amalgam Separator Air amp Water Air amp Water Sewer or Drain NOTICE Prior to installation of amalgam separator kit move solids collector from the suction intake of the wet ring pump to the intake of the green buffer tank medentex recommends a large kit with offices that have two wet ring pump amp 7 operatories to accommodate for the large amount of liquid flowing through the system amalsed direct Installation Operation and Care Manual mmedentexs section Ill Installation amp Initial Operation Illustrated Parts Breakdown and Replacement Parts List NOTICE All components listed and described in this chapter are available as repair parts amalsed direct S Wet In line Kit ITEM NAME ARTICLE ID QTY A Amalgam Separator amalsed green AO0USO001 fesse EO Separator cap 1 Female Slip Fit A2200004 amalsed direct Installation Operation and
7. cket spigot x 1 FPT 1 Barbed x 1 MPT 1 MPT x74 FPT amalsed direct Installation Operation and Care Manual gmedentexm The Experts in Dental Services Installation WARNING e Always wear protective clothing when installing the amalsed direct Protective clothing includes protective gloves and protective mask e Shut down vacuum pump and allow existing system to drain amalsed direct Wet In line From Operatories a po L X Z p cm M 2 CO Ni O Connect to intake Of wet ring pump Mount tray and buffer tank to wall in appropriate location with sufficient height distance Place amalgam separator on tray Place Solids Collector before buffer tank as shown above use correct size bushings as needed Cut hose in two pieces with correct length for both in let and out put to Drain or Sewer Push hose clamps over the hoses in natural lay of spiral hose Connect hoses with adapter pieces and 90 connector pipe Fasten hose clamps in the right direction Do not over tighten Install in line to service valve C between tank and amalgam separator Connect output tubing of amalgam separator to drain or sewer or P Trap Make sure output tubing positioned to allow water to flow downwards see above Open service valve and test system for leaks Wet ring kit needs to be glued with primer and PVC glue This set up can also be used with a dry vacuum if preferred Must be instal
8. esaaaeeeeess 6 Risk posed by waste water from dental practices ccccecececseeeeeeeeseeeeeeeeseeeeseeeseeeeseeesaeeess 6 Safety notices and labels on the products L kK KEK KK KK KK KK 6 eren od yo all ea ea TT T m 7 Product definition and description esseesssessssseseeeneee nennen 8 Section ll Pre Installation 2 eere 9 Site Requirements ccccceecccceeeecceeeeeceeceseeeeeseeeeessaeeessaeeeseaeeesesesseeessaeeessaeeessaeeeeas 9 Typical Installation Options cccccccceecccseeeecseeeeeseeeeseeeceseeeeeseeeesseeesseeeeesaeeesseeeesaees 9 Option 1 amalSed direct We1 ccccccccccccseececeeeeeceeeeeceeeeeseesessaeeeseaeeesseeeeseeeeeas 9 Section Ill Installation amp Initial Operation 10 Illustrated Parts Breakdown and Replacement Parts List 10 amalsed direct S Wet In line Kit eese 10 amalsed direct S Wet In line Kit cont seseseeeett nns 11 amalsed direct L Wet In line K t i kk keke nnne 12 amalsed direct L Wet In line Kit CO nnn 13 Hac ba nsMwxaxxxxx xxxxxxg2 gazzp2xx2xp2 m mowx o s x x e_x x x Xg2g2_0__ _ j e ____ 14 amalsed direct Wet In line L keke kek ek nene 14 SECON V CIO eee 15 amalsed direct I
9. l arrange for a representative to contact you All medentex products are intended for use solely by licensed dentist Provided that the end user dentist complies with the instructions provided by or on behalf of the manufacturer and or medentex medentex warrants all amalsed amp products to be free of defects in material and workmanship from the date of installation for a period of three 3 years on complete unit and five 5 years on all pumps motors and housings subject to the following terms and conditions These warranties shall cover the replacement or repair at the option of medentex for manufacturing defects only The warranties shall not cover defects or damage resulting from misuse improper handling maintenance or care correction of improper installation repair of damage due to improper installation deterioration due to normal wear and tear abuse negligence accidents damage in transit abnormal use improper cleaning or failure to comply with operating maintenance or installation instructions Failure to use medentex or manufacturer authorized parts or a medentex authorized repair facility voids this warranty Liability is limited to repair or replacement of the defective product and shall be at the discretion of medentex All other liabilities in particular liability for damages including without limitation consequential or incidental damages are excluded These warranties are in lieu of all other warranties express or i
10. led in line with air water separator as seen above NOTICE Installation must comply with local plumbing codes Test system for leaks after installation amalsed direct Installation Operation and Care Manual Section IV Care NOTICE Please regularly verify if all connections are free of leakages View Section V for troubleshooting Replacing the amalgam separator WARNING The amalgam separator can only be replaced by trained service technicians or by instructed members of the dental practice staff WARNING Wear protective clothing when replacing the amalgam separator Protective clothing includes protective gloves protective goggles and a laboratory coat NOTICE Do not allow the amalgam separator to exceed the maximum designated service life medentex or a company authorized by medentex will inform you the service life of your amalgam separator when commissioning the amalsed direct Before replacing the amalgam separator clean the suction system with a non foaming cleaning agent for vacuum systems 2 Shutdown vacuum pump 3 Close service valve Wait 1 minute Close for Service amalsed direct Installation Operation and Care Manual gmedentexm Experts in Dental Sen 4 Detach both in line and drain line 6 Store the used amalgam separator in the original packaging medentex will arrange for pick up service free of charge 5 Close the inlet and outlet ports
11. mask that are supplied with the installation kit oafety notices and labels on the products Warning label on the amalgam separator KE WARNING Attention Warning of infectious hazardous wastes amalsed direct Installation Operation and Care Manual Classification amp Certification CE 0434 amalsed green medical product complying with CE Norm Certification body No 0434 Det Norske Veritas DNV ISSN ISO NS Z amalsed green amalgam separation efficiency according to ISO 11143 amalsed direct Installation Operation and Care Manual NE medentexu Product definition and description Technical description and data The amalsed direct is an amalgam collector kit designed to be connected to any existing dental vacuum System SPECIFICATIONS Product Name amalsed direct S amalsed direct L Number of Number of Amalgam separators separators ee Number of operatories 3 ops 2 users 6 ops 4 users Users to be connected simultaneously T ind Mensis 9 75 x 15 x 13 9 75 x 15 x 13 H x W x D inches Separator OU R RON 7 x 10 75 x 6 5 7 x 10 75 x 6 5 H x W x D inches Poem js Ro TT amalsed direct Installation Operation and Care Manual Section Il Pre Installation This chapter assists in making an easy and sound installation For direct assistance please contact an authorized dealer or a medentex technical service represent
12. mplied including any implied warranties of merchantability fitness for a particular purpose design or suitability Except for the express warranty described herein medentex makes no warranty guarantees or representations with respect to the products covered hereby express or implied including but not limited to any warranty of merchantability fitness for a particular purpose design or suitability with respect to the products or any other goods services or other materials provided by medentex medentex s sole liability shall be limited to repair and replacement of defective parts pursuant to the warranty described above and in no event shall medentex be liable for any damages liability or expense including without limitation attorney s fees loss of profits or indirect special consequential incident or punitive damages even if medentex was advised of the possibility of such damages Parts repaired or replaced on a product that is in warranty will be warranted for the duration of that product s original warranty NO EMPLOYEE REPRESENTATIVE AGENT OR DISTRIBUTOR IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR TO GRANT ANY OTHER WARRANT Y amalsed direct Installation Operation and Care Manual User s log Daily cleaning actions User s log Daily cleaning actions DAILY CLEANING WITH AN DATE APPROVED CLEANING AGENT NAME amalsed direct Installation Operation and Care Manual User s log Amalgam separator
13. nstallation Operation and Care Manual MEH 5 medentexn Replacing the amalgam separator Cleaning and disinfecting agents Section V User Service Information Individual Product Information Troubleshooting Section VI Warranty amp Product Support Services User s log Daily cleaning actions User s log Amalgam separator replacement details amalsed direct Installation Operation and Care Manual Section Introduction General Information This manual contains the installation operation care and repair instructions and user service information for medentex dental amalgam separator kits e amalsed direct S for up to 3 operating units or 2 users e amalsed direct L for up to 6 operating units or 4 users The amalsed direct is designed to provide trouble free service when installed operated and cared for according to the procedures set forth in this manual Conventions used in this manual WARNING Warning of a harmful situation Possible consequences Danger to health NOTICE Notice about a harmful situation Possible consequences Damages to product or surrounding objects Explanation of symbols used on equipment and in this manual Attention Warning of dangerous or immediate danger to health 4 CE compliant medical product complying with ISO 13485 amalsed direct Installation Operation and Care Ma
14. nual gmedentexm The Experts in Dental Services oafety Instructions Proper use The amalsed direct is a multi fit amalgam separator that acts as a central point for cleansing waste water in dental practices and separating amalgam from waste water by sedimentation It is designed to remove 99 296 of waste amalgam from dental waste water The medentex amalsed green amalgam separator cartridge is ISO 11143 approved and test results can be delivered upon request Qualifications of personnel This manual is intended for trained dental staff and dental technicians who are aware of regulations and standard application to the place of installation NOTICE Trained and authorized personnel with appropriate plumbing qualifications only are permitted to install and commission the amalsed direct amalgam collector kit NOTICE The amalgam separator must be replaced by accredited service technicians or instructed members of dental office staff only dental office staff must be briefed by the service technician during product installation and commissioning Risk posed by waste water from dental practices Waste water from dental practices including water used during dental treatment can contain harmful heavy metals and potentially infectious materials WARNING Always wear protective clothing when working with the amalsed direct and when replacing the amalgam separator s Protective clothing includes protective gloves and face
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