Operations Manual
Contents
1. Name Unit Description Phr 0 xx kW Active power set point limit If power at the PCC exceeds set point Phr the ABB Control System will start to discharge the BES keeping load at Phr level When measured load at PCC falls below Phr level the ABB Control System will stop discharging dPp dtr kW sec Positive discharge ramp rate in kW sec Slope dPn dtr kW sec Negative charge ramp rate dP dt in kW sec Slope 1 0 1 BES output Power factor PFr is used to calculate Q kVAr during automatic regulation Qout Pout PFpr Positive inductive load Tdr sec Time delay after power demand exceeds Phr to start regulating SOCr 0 100 Set value for BES SOC when equalizing battery in auto mode Per 0 to 500 kW BES equalizing power limit TcrStart minute Start equalizing time minutes TcsStart lt TcrStop TcrStop minute Stop equalizing time minutes TcsStart gt TcrStop Regulation Cycle The Customer will set Operation Mode request OMr to 3 and the ABB Control System will reply by returning back same value as the Operation Mode OM actual confirming that the ABB Control System is Mode 3 Signal Exchange Description Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL ready If OM is not equal to 3 the ABB Control System is not ready and the operator needs to check alarm and fault messages The ABB Control System is monitoring load at the PCC If load po2. e ESC Button Return to the previous screen e Up and Down Arrow Buttons Used for scrolling up and down the events list e Check Button Used to acknowledge and alarm or trip event e Magnifying Glass Button Used to change font size of the event text Continuous pressing this button will circle text size to the original text size e Reset Button Reset command to clear all trip and alarm events Events are only cleared if the root cause is no longer in effect e Watch Button Used to toggle present On and Off event time stamps Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 6 ALARMS AND TRIP LIST FAULT CODES Table below contains full list of ABB Battery Energy Storage System BESS Trip and Alarm messages and basic troubleshooting instructions ABB PCS100 User manual must also be used in conjunction with this list in most of the cases If listed troubleshooting tips do not resolve the problem please contact ABB help line for further assistance NOTE e letter leading display message indicate Trip message e A letter leading display message indicate Alarm message Fault Message Full Description and Action Code 0000 Safeties Bypass Trip System Started while AC breaker is in simulation mode through the interactive window and all safety logic has been temporary bypassed Disable AC Breaker Simulation Mode FC0001 TAC Unexpected Status Trip position contact feedback
3. Ready Lineup is at shutdown but ready to receive enable command o Enabled Lineup is ready to receive run command o Online Lineup is ready to receive a power reference o Standby Lineup has slipped into standby mode if power reference was below standby limit for defined time o Transition Lineup is at transition state between the defined states e kW Lineup Active power positive is power out to the grid therefore discharging batteries and negative is power in from the grid therefore charging batteries kVAr Lineup Reactive power positive is capacitive and negative is inductive reactive e SOC SOC received from the battery VDC DC bus voltage measured by the inverter e Time Remaining battery life if discharge is continued with same rate set point 5 Time Table Demand e kW Actual used P kW set point kVAr Actual used kVAr set point kW s Actual used charge slope kW s set point kW s Actual used discharge slope KW s set point e Day Actual day of the week Document Number Lang Rev 601887 0A1 M99 ES OPERATION MANUAL Table below is example of the one work day WD Break Set Point received from the Customer over the communication network Name Unit Description Time_WD_Sp_1 min Time break point in minutes 200 3 20 AM P WD Sp 1 kW Active power P set point in kW Q_WD_Sp_1 kVAr Reactive power set point in dPdt P WD Sp
4. Fault indicates that lineup has experienced a serious fault and is tripped o Shutdown AC and DC breakers are opened and inverters are stopped Ready Lineup is at shutdown but ready to receive enable command Enabled Lineup is ready to receive run command Online Lineup is ready to receive a power reference o Standby Lineup has slipped into standby mode if power reference was below standby limit for defined time o Transition Lineup is at transition state between the defined states kW Lineup Active power positive is power out to the grid therefore discharging batteries and negative is power in from the grid therefore charging batteries kVAr Lineup Reactive power positive is capacitive and negative is inductive reactive e SOC SOC received from the battery e VDC DC bus voltage measured by the inverter e Time Remaining battery life if discharge is continued with same rate set point 5 Regulation Local yellow field are set points intended for the operator to enter the value in Local control mode Actual white fields are actual system set points In the Local control mode actual and local set points are the same In the Remote control mode actual set points will present customer remote set point values e kW Sp PCC Actual load set point KW to start regulation Td s Time delay required for actual load at PCC to continually exceed kW Sp set point before the ABB control system star
5. Time Table Schedule Operation Example Document Number Lang Rev Eb ED _ 56 FAEPED ABB Inc 601887 0A1 M99 E 0 No ofsh OPERATION MANUAL 9 MODE 2 REMOTE CONTROL RC MODE In this mode the ABB Control System is controlling BES energy flow based on the real time power set point The purpose of this mode is to enable the Customer to utilize its own smart energy management system to remote control the BES In the remote mode power set point is received from the Customer over the communication network Table below is example Set Point received from the Customer over the communication network Name Unit Description Pr kW Active power P set point in kW Qr kVAr Reactive power set point in dPp dtr kW sec Positive discharge ramp rate in kW sec Slope dPn dtr kW sec Negative charge ramp rate kW sec Slope Mode 2 Signal Exchange Description In the local mode power set point is controlled from the local HMI The Customer will set Operation Mode request OMr to 2 and the ABB Control System will reply by returning back same value as the Operation Mode OM actual confirming that the ABB Control System is ready If OM is not equal to 2 the ABB Control System is not ready and operator needs to check alarm and fault messages The ABB PCS will discharge the BES using Active and Reactive Power set points received from Customer in real time During operation the ABB control syst
6. actual power signal to the ABB control system Time synchronization TSP is required in this mode To synchronize time between the ABB Control System and the Customer a customer provided GPS SNTP device will be used The Customer will set Operation Mode request OMr to 4 and the ABB Control System will reply by returning back same value as the Operation Mode OM actual confirming that the ABB Control System is ready If OM is not equal to 4 the ABB Control System is not ready and the operator needs to check alarm and fault messages Regulation Cycle In this mode the ABB Control System will perform smoothing during the load transitions only Since load smoothing is performed both ways during sharp rise or sharp fall of the load it is ideal to have battery SOC at approximately 50 before the cycle starts The ABB Control System is monitoring feeder actual load Pm received as analog input and calculating dP dt in kW s When load change rate is greater than set point dPp dt or dPn dt consuming or generating the ABB Control System will smooth the feeder load by injecting or absorbing the power at the PCC with opposite rate of change Once dP dt falls below set point the ABB Control System will slowly start decreasing power output to zero The rate at which this occurs will be defined during commissioning In case a new transition occurs during the decreasing period the ABB Control System will resume regulation to smooth the transition In case that
7. position contact feedbacks are not as expected by the command output for more than 500ms This is either indicating breaker or auxiliary contact feedback failure Using simulation mode test breaker and check breaker feedback 0102 DC Operation Fault Trip breaker did not complete either open or closed operation within 500ms after a command was given Using simulation mode test breaker and check breaker feedback 0103 DC OCP Relay Trip Trip breaker tripped by over current protection relay Check DC cables between PCS100 and battery systems for short circuit and ground fault Check system PCS100 system for faults and use PCS100 User Manual for system troubleshooting 0104 DC Racked Out Trip breaker is racked out position Rack circuit breaker to connected position and verify that circuit breaker is locked in connected position Check aux contact feedback for the circuit breaker position 0150 Breaker Module Simulation Active Alarm breaker control module is in simulation mode through interactive window Disable AC Breaker Simulation Mode 0200 Ground Fault Resistivity trip level Trip ground fault detection relay has detected ground fault trip level Check system insulation to ground for possible damage Check ground fault relay operation and setting 0250 A Ground Fault Resistivity alarm level Alarm ground fault detection rela
8. FC3053 A Lineups Negative kVAr Negative reactive power availability differs between the Availabilities Differ lineups FC3054 A System Startup Coordinated lineups startup sequence or shutdown has Sequence Stalled stalled FC3100 T Process Panel Comm Trip communication between HMI and ABB PLC has failed Loss on Local while system was in local control mode control from the local HMI Check communication and wiring between PLC and HMI FC3101 A Process Panel Comm Alarm communication between HMI and ABB PLC has Loss failed when system was in remote control mode control by remote DCS Check communication and wiring between PLC and HMI Document Number Lang Rev 601887 0A1 M99 E 0 56 OPERATION MANUAL 7 BATTERY STORAGE UTILIZATION BSU APPLICATION SOFTWARE The ABB BSU application is designed to test capabilities of the Battery Energy Storage BES and also could improve existing utility power delivery under various load changing conditions The BSU application software has four selectable modes of operations Mode 1 Time Table Schedule TTS Mode Mode 2 Remote Control RC Mode e Mode 3 Auto Peak Load Shaving APLS Mode e Mode 4 Auto Load Smoothing Mode ALS Mode Primary control of the ABB BSU application is by the operator from the remote location All communication is over Modbus TCP IP communication network Operator is able to adjust set points and receive actual system valu
9. Local yellow field are set points intended for the operator to enter the value in local control mode Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL Actual white fields are actual system set points In the local control mode actual and local set points are the same In the remote control mode actual set points will present customer remote set point values e kW Actual used P kW set point kVAr Actual used Q kVAr set point kW s Actual used charge slope kW s set point kW s Actual used discharge slope kW s set point BESS OUIPUI kW 500 40 lt 8 20 BC ON 100 59 100 600 200 le TIME SECONDS a T o d 30 965 glg 5 5 4048046 1 1 d E 500 H Mode 2 Operation Example Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 10 MODE 3 PEAK LOAD SHAVING AUTOMATIC MODE In this mode system the ABB Control System is automatically performing peak load shaving based on the following set point values received from the Customer over the communication network Actual feeder load Pm is required for this mode of operation Customer is responsible to provide PCC actual power signal to the ABB control system Time synchronization TSP is required in this mode To synchronize time between the ABB Control System and the Customer a customer provided GPS SNTP device will be used
10. Trip communication lost between ABB PLC and PCS100 Loss inverters Check that both systems are up and running Check communication interface HW for faults FC2150 A PCS Inverter Warning Alarm warning indication from PCS100 inverter system See GDM active event code for more information Use PCS100 User manual for fault remedy FC2151 A PCS Inverter Derated Alarm module failure in PCS100 inverter lineup resulting in reduced power availability See GDM active event code for more information Use PCS100 User manual for fault remedy FC2152 A PCS Comm Module Alarm PCS100 communication control module is in Simulation Active simulation mode through interactive window Disable PCS100 Simulation Mode FC2250 A kW Output VS Alarm real power output is deviating from real power Reference Deviation reference by amount defined in configurable parameters Check available BES capacity FC2251 A KVAr Output VS Alarm reactive power output is deviating from real power Reference Deviation reference by amount defined in configurable parameters Check available BES capacity ABB Inc Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL FC2300 T DC Voltage High Trip battery DC voltage is above allowable limits Restart the system and discharge the battery to the operating level FC2301 T DC Voltage Low Trip battery DC voltage is below allowable limits Restart the system and charge the batte
11. fan is OK Verify that fan current is within the nominal tolerance Use maintenance screen to run the cooling fan and verify that there is no obstruction to the air flow fan is free spinning and that bearings are not damaged If problem persists replace the fan FC1053 A Fan 3 Fault Alarm fault indication from fan 3 Check that power supply to the fan is OK Verify that fan current is within the nominal tolerance Use maintenance screen to run the cooling fan and verify that there is no obstruction to the air flow fan is free spinning and that bearings are not damaged If problem persists replace the fan FC1054 A Fan 4 Fault Alarm fault indication from fan 4 Check that power supply to the fan is OK Verify that fan current is within the nominal tolerance Use maintenance screen to run the cooling fan and verify that there is no obstruction to the air flow fan is free spinning and that bearings are not damaged If problem persists replace the fan FC1055 A IO Modules Circuit Alarm circuit breaker to S800 IO cluster is opened Breaker Opened Check IO Module is not shorted Check all IO for short circuit and ground fault Replace damaged component if necessary FC1056 A Transformer Alarm transformer alarm level temperature switch has Document Number Lang Rev ABB Inc 601887 0A1 M99 0 OPERATION MANUAL Temperature High activated Check that transformer ambient air flow
12. full power limit is reached during regulation 500kW no further load smoothing is possible and the ABB Control System will automatically start to decrease power output to zero Power factor set point PFr is a value that the ABB Control System will use to define ratio between active and reactive power supplied at the PCC Positive PFr is corresponding to inductive and negative is corresponding to capacitive reactive power The ABB Control System is NOT regulating PF at the PCC Equalize Cycle It is important to note that during equalizing mode the ABB Control system will perform automatic charge or discharge in order to reach Customer SOCr set point Start and Stop equalize time set points are received from the Customer in minutes For example value of Document Number Lang Rev 601887 0A1 M99 0 130 minutes is corresponding to 2 10 OPERATION MANUAL Operator will set Start and End of equalize time During that period of time the ABB Control System will equalize BES until set point SOCr is achieved When BES reaches SOCr the ABB Control System will inhibit operation and wait for new peak load shave cycle to start Battery charge power limit at any time is controlled by lowest of three values BES current limit PCS system internal power limits inverter temperature transformer temperature Inverter module fault etc Customer equalize power limit Pcr value in kW If during allotted period of time system would not rea
13. system certain pages and information may not be applicable This specific manual will cover only one lineup screen There are six types of screens e Navigation Screens do not display any system information and are used as gateways to access other screens These screens are o MAIN SELECT default screen when system start first time e Individual Lineup Overview Screens Contain detailed overview information for all individual subsystems lineups systems batteries systems enclosure etc These screens are Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL o L1 VIEW contains all information regarding single lineup This includes AC and DC breakers position as well as inverters and batteries status This screen shows the reference chain from requested reference until actual reference provided to inverters System Control Screen contains operator interface buttons required to select start and stop the system This screen is o SYSTEM START contains system indication selection and control operator interface buttons Trend Screens contain real time plots for certain information These screens are o L1 TREND Trip and Alarm screen is the screen where all alarm and trip messages are displayed and therefore it is the primary troubleshooting tool in the event of system failure All Alarm and Trip messages are listed and explained at the end of this manual Trip and Alarm screen can be accessed from any screen in th
14. the MAIN SELECT screen and TRIPS AND ALARMS screen Document Number Lang Rev 601887 0A1 M99 0 OPERATION MANUAL 5 STANDARD SCREENS 5 1 MAIN SELECT This is a main navigation screen as well as the welcome screen each time system is powered up The following screens can be accessed from MAIN SELECT screen e SYSTEM START e LINEUP OPERATION MODES e TREND Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 5 2 SYSTEM START Ss stop Fast stop_ This screen offers basic overview for the entire system Also this is the only screen that can be used for Local system control Depending on system configuration different buttons will be available 1 Health e System is OK e Alarm System Alarm present Check Alarm List e System Fault condition present Check Alarm List 2 Control e Remote System is taking commands from remote client communication not covered with this manual e Local ABB Battery Energy Storage System BESS is controlled via this ABB touch screen local control panel PP835 Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 3 Actual Output kW Actual Lineup Active Power kVAr Actual Lineup Reactive Power 4 System Commands 5 State Request Local Control is used to place the system into local operator panel control This button is also used to release control back to remote Reset Com
15. 1 kW sec Positive discharge ramp rate in kW sec Slope dPdt WD Sp 1 kW sec Negative charge ramp rate in KW sec Slope Table Time Break Point sample The Customer will set Operation Mode request OMr to 1 and the ABB Control System will reply by returning back same value as the Operation Mode OM actual confirming that the ABB Control System is ready If OM is not equal to 1 the ABB Control System is not ready and the operator will need to check alarm and fault messages Actual feeder load Pm is not required in this mode The Customer will enable BES charging by entering a negative value to the Active Power Pr set point The ABB Control System will perform an automatic battery charge sequence during that time The charge cycle ends if the BES SOC 100 or Active power Pr set point become zero or higher value The Customer has an option to limit power during charging cycle by reducing Active Power Pr set point less than maximum value of 500 kW During operation the ABB Control System is monitoring and limiting charge or discharge power level required by the BES or by ABB PCS in order to prevent possible damage to the system When the charge cycle is competed the ABB Control System will stop charging and stay online waiting for discharge cycle to begin Maximum rate of change slope is controlled by the Slope plus or Slope minus values obtained from the table If the corresponding table value is zero the ABB C
16. ABB BSU system will transfer from 0 to 500kW output in one second If dP dt value is 0 kW s the ABB control system will not change output and system will keep current set point value 71 Start the BSU System Locally from To start system from the local HMI follow these steps Select SYSTEM START display n EIEN A EF m 3 ww se rese 1 Set the control to Local 2 Verify that system is in Local control mode Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 3 Check that system is Healthy OK and Alarm value are permissive to Start the system 4 Lineup must be at Ready state to Start the system 5 f Health or State is indicating not ready as in and 4 above check TRIPS AND ALARMS screen 6 Use Reset button to reset latched faults if required If fault is still active it is not possible to reset it Next step is to select the desired mode of operation For example operator will select RC Mode 2 Select MODE 2 REMOTE CONTROL display 7 Set Local Operation Mode to 2 8 Verify that Actual mode is 2 9 Set Local set points to desired value NOTE Slope kW s must be different than zero for system to transition to the new set point Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL Select SYSTEM START display 10 Select the lineup to Start 11 Start the lineup 12 Verify that lineup is Online Select
17. L Active Trip or Alarm Indication Whenever there is new alarm or trip event a red graphic bell will flash in the top right corner of all screens The bell disappears if all alarm and trip events are acknowledged Trips and Alarms Navigation Buttons Every screen without exception has a Trips and Alarms navigation button on the top right of the screen This screen allows access to the Trips and Alarms page which displays fault messages for the entire system Number Fields Those fields are either with yellow or white background White background fields display information from the system to the operator Yellow background fields however are designed for the operator to input numerical values for the control system To enter a value press on the desired field to have a number pad pop up Control Buttons These buttons are grey framed boxes with black font In the screen above there are 20 buttons with various commands Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL Health or State Icons There are various icons used to display status information Status icons can change both background color and writing The green boxes above are examples of these icons Health Icons are used to indicate either system or lineup health The health icons have 3 possible states For System e OK indicates that there is no problem with the system including all lineups e Alarm indicates an active alarm anywhere w
18. Locally from 27 7 2 Remote Start of BSU System sso eet eere tco 29 8 1 TIME TABLE SCHEDULE TTS 33 9 MODE 2 REMOTE CONTROL RC nn 41 10 MODE 3 PEAK LOAD SHAVING AUTOMATIC 45 11 MODE 4 LOAD SMOOTHING AUTOMATIC MODE 50 REVISION HISTORY eec 56 Document Number Lang Rev 601887 0A1 M99 0 OPERATION MANUAL 1 PURPOSE The purpose of this document is to guide the system operators on how to use and operate the ABB Power Conversion System PCS equipped with the ABB Battery Storage Utilization BSU application via the ABB touch screen local control panel PP835 The ABB BSU application is designed to test capabilities of the Battery Energy Storage BES and also could improve existing utility power delivery under various load changing conditions This document describes the currently implemented modes of operation and explains the system interface between the ABB and the Customer systems The ABB Battery Energy Storage System BESS can also be controlled by the remote PLC system and that is not covered by this Operation Instruction 2 SCREENS SUMMARY Four lineups is the maximum which can be supported by the ABB standard BESS design Depending on the number of lineups available in a particular
19. MODE 2 REMOTE CONTROL display and continue running the system 7 2 Remote Start of the BSU System This section will cover just basic signals needed to start and stop the ABB BSU system from remote Full list of signals and description is presented in the signals exchange list document that is proprietary for individual BES and the end customer DCS To start system from the Remote follow these steps Select SYSTEM START display Document Number Lang Rev 601887 0A1 M99 0 OPERATION MANUAL 1 Faststop 1 Set the control to Remote 2 Verify that system is in Remote control mode For safety purpose it is not possible to switch to the Remote mode from remote location In the Remote mode of the operation the ABB system is controlled with use of the Main Control Word Name Unit Description Main_Control_Word bitfield The Customer Main Control Word 0 Shutdown b1 Run b2 Reset b3 Heartbeat 1 sec b4 Enable PCS b5 Time Pulse NOT USED b6 Read Table NOT USED Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL OM_r kVAr The Customer Request Mode of operation 00 No Selection b1 Timed Schedule b2 Remote Control b3 Peak Shave Automatic Mode b4 Load Smoothing Automatic Mode Table The Customer commands to the ABB Name Unit Description Status Word bitfield 00 Lineup shutdown if bit 1 syst
20. We reserve all rights in this document and in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden Inc Advanced Power Electronics New Berlin Wisconsin U S A OPERATION MANUAL ENERGY STORAGE SYSTEM PCS ESS GENERIC Ee SSS is TECHNICAL DESCRIPTION Prep Javier Mendoza 4 18 2012 OPERATION MANUAL D Friberg 04 19 2012 PCS ESS GENERIC Document Number Lang Rev ABB Inc 601887 0A1 M99 FADED 400 ENGRG 495 TOM 601887 0A1 M99_REV0 DOC LAST SAVED 4 20 2012 3 23 00 PM OPERATION MANUAL PURPOSE m 3 2 SCREENS SUMMARY 2 eit dec eai exse p OR ER 3 3 STANDARD SCREEN LAYOUT OVERVIEW 5 4 NAVIGATION OVERVIEW eerta a nee eir re Eier de 8 5 STANDAHD SCHEENS 2 2 1o Dies eed eee Poe der seas 9 5 1 MAIN die S ost bv mede esu oes R 9 5 2 SYSTEM STAR eate Epi etude 10 5 3 INDIVIDUAL LINEUP VIEW rhet 12 5 4 LINEUP TREN Dis rto E Qus teta et rnc etat 15 55 TRIPS AND ALARM DISPLAY iic corte e tre IRE Dr 17 6 ALARMS AND TRIP LIST FAULT 18 BATTERY STORAGE UTILIZATION BSU APPLICATION SOFTWARE 26 7 1 Start the BSU System
21. ain cooling fans are operating Check that transformer cooling is not obstructed Verify that transformer temperature protection is not malfunctioning If problem persists further transformer evaluations required Please call ABB Service for more help FC1006 T Transformer Differential Trip transformer differential protection trip Protection Check system for ground fault If problem persists further transformer evaluations required Please call ABB Service for more help FC1007 T Transformer Protection Trip transformer additional protection relay has tripped Relay Check MV supply system for short circuit and ground fault If problem persists further transformer evaluations required Please call ABB Service for more help ABB Inc Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL FC1050 A Controller Alarm circuit breaker to the AC800M controller and modem Communication Module has opened Breaker Opened Check components and wiring for short circuit FC1051 A Fan 1 Fault Alarm fault indication from fan 1 Check that power supply to the fan is OK Verify that fan current is within the nominal tolerance Use maintenance screen to run the cooling fan and verify that there is no obstruction to the air flow fan is free spinning and that bearings are not damaged If problem persists replace the fan FC1052 A Fan 2 Fault Alarm fault indication from fan 2 Check that power supply to the
22. ally from HMI Actual Actual system operating mode 2 Control e Remote The ABB System is taking commands from remote client communication Local The ABB System is controlled from local HMI 3 Actual Values from PCC PCC kW Actual kW load measured at the PCC compensated with the BES output e PCC kW s Calculated load rate of change slope 4 Lineup Actual Values Health o OK indicates that there is no problem with the lineup o Alarm indicates an active alarm within the lineup o Fault indicates that lineup has experienced a serious fault and is tripped State o Shutdown AC and DC breakers are opened and inverters are stopped Ready Lineup is at shutdown but ready to receive enable command o Enabled Lineup is ready to receive run command o Online Lineup is ready to receive a power reference Standby Lineup has slipped into standby mode if power reference was below standby limit for defined time Transition Lineup is at transition state between the defined states kW Lineup Active power positive is power out to the grid therefore discharging batteries and negative is power in from the grid therefore charging batteries kVAr Lineup Reactive power positive is capacitive and negative is inductive reactive SOC SOC received from the battery VDC DC bus voltage measured by the inverter Time Remaining battery life if discharge is continued with same rate set point 5 Set points
23. ch SOCr the ABB Control System will activate alarm Following is an example of the smoothing cycle Following screen is designed to be used with Mode 4 AUTO LOAD SMOOTHING 1 Operation Mode e Local Operation mode requested locally from HMI Actual Actual system operating mode 2 Control Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL e Remote The ABB System is taking commands from remote client communication Local The ABB System is controlled from local HMI 3 Actual Values from PCC PCC kW Actual kW load measured at the PCC compensated with the BES output e PCC kW s Calculated load rate of change slope 4 Lineup Actual Values Health o OK indicates that there is no problem with the lineup o Alarm indicates an active alarm within the lineup o Fault indicates that lineup has experienced a serious fault and is tripped State o Shutdown AC and DC breakers are opened and inverters are stopped Ready Lineup is at shutdown but ready to receive enable command Enabled Lineup is ready to receive command Online Lineup is ready to receive a power reference Standby Lineup has slipped into standby mode if power reference was below standby limit for defined time o Transition Lineup is at transition state between the defined states kW Lineup Active power positive is power out to the grid therefore discharging batteries and negative is power in fro
24. display to test the breaker operation and breaker position feedback Document Number Lang Rev 601887 0A1 M99 E 0 56 OPERATION MANUAL FC2502 T Inverters Inhibited Trip inverters became inhibited unexpectedly during online Unexpectedly operation Check master module inhibit wiring and corresponding components FC2503 T Inverters Not Running Trip inverters are not running as expected during online Unexpectedly operation See GDM active event code for more information Use PCS100 User manual for fault remedy FC2504 T DC Breaker Open Trip DC breaker opened unexpectedly during on line Unexpectedly operation Check AC breaker overload protection Use maintenance display to test the breaker operation and breaker position feedback FC2505 T Battery Vdc Too Low To Trip battery DC voltage is too low to start inverter system Start Charge batteries above minimum voltage level FC2550 A State Machine Module Alarm state machine control module is in simulation mode Simulation Active through interactive window Disable State Machine Limiting simulation FC3050 A Lineups Positive kW Positive real power availability differs between the lineups Availabilities Differ FC3051 A Lineups Negative kW Negative real power availability differs between the lineups Availabilities Differ FC3052 A Lineups Positive kVAr Positive reactive power availability differs between the Availabilities Differ lineups
25. e is beyond available lineup power Available power is a function of batteries status inverter status and temperature Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL kW Lineup Active Power Limit during charge mode kW Lineup Active Power Limit during discharge mode kVAr Lineup Reactive Power Limit during charge mode kVAr Lineup Reactive Power Limit during discharge mode Actual Ref Actual reference sent to the inverters kW Actual Lineup Active Power Reference kVAr Actual Lineup Reactive Power Reference AC Breaker Indication of the AC breaker actual position Closed AC Breaker is closed e Open AC Breaker is open e Undefined AC breaker position is not defined This indication will result with system trip Actual Power Output Following fields are Indicating actual lineup power output in kW and kVAr reported by the inverter kW Lineup Active power positive is power out to the grid therefore discharging batteries and negative is power in from the grid therefore charging batteries kVAr Lineup Reactive power positive is capacitive and negative is inductive reactive power e Vac Lineup inverter average three phase AC voltage lac Lineup inverter average three phase AC current Freq Lineup output AC frequency Vdc Lineup inverter DC link voltage e Availability Lineup percentage of inverter modules available 100 is ful
26. e process panel by the button on the top right hand corner Red blinking bell indication on the upper right corner is indication of the new active alarm This screen is o TRIPS AND ALARMS BSU Battery Storage Utilization screens This application screen contains operator selection and overview screens required to control and run various controlled modes described in details latter on This screens are o MODE 1 o MODE2 o MODE3 o MODE4 o WORK DAY SCHEDULE o SATURDAY SCHEDULE o SUNDAY SCHEDULE Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 3 STANDARD SCREEN LAYOUT OVERVIEW The generic screen bellow is used to demonstrate standard elements common to all scre Fast Stop Screen The title of the current screen is always displayed at the top right corner of the screen in large capital letters the name of the screen shown above is SYSTEM VIEW for example Navigation Buttons These buttons are black framed boxes with orange font Every screen has a bar at the bottom of the screen with a number of navigation buttons These buttons are used to access different screens The available navigations buttons are usually different for each screen Each screen will have a Main button at the bottom left corner which allows them to return to the Main Document Number Lang Rev sheet 5 601887 0 1 99 0 Select welcome screen OPERATION MANUA
27. em not running b1 Ready if bit 1 all permissive for lineup are good ready to be enabled b2 Enabled if bit 1 enable command from client received and acknowledged b3 AC breaker closed if bit 2 1 04 DC breaker closed if bit 2 1 b5 Online if bit 2 1 lineup is ready for reference b6 Standby DC breaker is closed but unit is not switching b7 Maintenance commissioning mode if commissioning mode enabled control from client is disabled b8 Alarm from lineup b9 Trip from lineup b10 Heartbeat to client used to determine communication health OM bitfield b0 Peak Shave Fixed Time b1 Peak Shave by dispatch b2 Peak Shave Window Control b3 Load Smoothing EV Specific Alarm Word bitfield 00 PF Alarm 1 is active when actual PF requested by than operator cannot be achieved b1 Desired SOC was reached during charge cycle Reset when next Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL charge cycle begins b2 Desired SOC was NOT reached during charge cycle Reset when next charge cycle begins Battery_Critical_Alarm bitfield 60 Low SOC b1 Over temperature substring b2 Under tempreature substring b3 Over voltage substring b4 Under voltage substring b5 Over current substring b6 Substring offline b7 String offline b8 Charging required b9 Balancing required b10 Battery module replacement required b11 Balancing
28. em will also limit charge or discharge power if required by the BES or by ABB PCS to prevent possible harm to the system The ABB Control System will also notify the operator if the discharge cycle is coming to the end with two alarms The first alarm is based on the SOC and it will inform the operator when the batteries are below 10 capacity adjustable The second alarm is based on the remaining discharge time and it will inform the operator when there is only 10min adjustable left if discharging with the same rate The Customer will enable the BES charging by entering an active power set point Pr to a negative value The ABB Control System will start a full automatic battery charge sequence The charging cycle will always Document Number Lang Rev 601887 0A1 M99 E OPERATION MANUAL be carried out using maximum available power The Customer has the option to limit power during charging cycle if Pr value is set less than maximum charging value of 500 kW Once the charge cycle is competed BES SOC 100 the ABB Control System will stop charging and inhibit inverters waiting for discharge cycle to begin Time synchronization TSP and Actual feeder load Pm are not required in this mode MODE 2 REMOTE CONTROL screen is used for overview of the process Mode 2 Operator Control Screen Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 1 Operation Mode e Local Operation mode requested loc
29. es in the real time ABB BSU application can be also controlled locally by the local HMI control panel This local control location is used during commissioning troubleshooting or in case of the communication failure Both control locations have identical control features Mode of the operation selection or change can be done while the system is running but operator has to be aware of the implications if doing this change on the fly Set point control For example If system is running in the Time Table Schedule TTS Mode 1 and operator decide to switch to the Remote Control RC Mode 2 the ABB control system will immediately use current RC Mode 2 P and Q Set points On the other hand If the system is running in Remote Control RC Mode 2 and operator decide to switch to the Time Table Schedule TTS Mode 1 system will keep running using RC Mode 2 Setpoint till first TTS Mode 1 break point become active Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL Rate of rise slope control Transition from current set point to new set point is controlled by the rate of rise or slope parameter Active power slope dP dt kW s and reactive power slope dQ dt kVAr s are two important parameters defining how fast If at all system will transition between two set points For example if dP dt 50 kW s the ABB BSU system will transfer from 0 to 500kW output in 10 seconds If dP dt 500 KW s the
30. eup status and for more information please check Alarm and Trip screen e OK System is OK Alarm System Alarm present Check Alarm List e Fault System Fault condition present Check Alarm List Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 5 4 LINEUP TREND kW Ref kW Out DC Volts Charge Limit Discharge Limit 4 0 0 0 This trend window provides real time trend for the following lineup level signals e Lineup kW Ref total system real power reference e Lineup kW Out total system real power output e Lineup DC Voltage actual battery DC voltage e Charge Current Limit maximum allowable charging current This value is provided by battery Document Number Lang Rev 601887 0A1 M99 0 management system OPERATION MANUAL e Discharge Current Limit maximum allowable discharge current This value is provided by battery management system Trend windows are set by default to store 10000 samples at a sampling rate of 30 seconds Therefore it is possible to view historical data for approximately 82 hours Trends are continuously running and it is not possible to stop trending Document Number Lang Rev 601887 0A1 M99 0 OPERATION MANUAL 5 5 TRIPS AND ALARM DISPLAY This is the trips and alarms list screen All trip and alarm event information messages are sent to this screen therefore it is the primary troubleshooting tool Empty alarm list
31. in progress b12 Fan replacement required b13 Control module replacement required b14 Log file full Table The ABB Feedback to the Customer 3 Verify that system is fault free Check the ABB Status Word and the Battery Critical Alarm words for fault indication 4 Set the desired mode of operation OMr and verify the ABB system is reporting same mode back 5 Using Main Control Word MCW select the system Set MCW to decimal 16 6 Start the system Set MCW to 18 7 To Stop the system Set MCW bit 0 to 1 Set MCW to 1 or 17 Each mode specific details are described individually latter on Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 8 MODE 1 TIME TABLE SCHEDULE TTS MODE In this mode the ABB Control System will perform peak load shaving based on a fixed time schedule Break set points are received from the Customer over the Modbus TCP IP communication network The time schedule is set in advance but adjustments can be done during system operation also To synchronize time between the ABB Control System and the Customer a customer provided GPS SNTP device will be used Time break points will be in minutes per 24 hour period ranging from 0 1439 The table will allow the operator to set a total of 12 break points per 24 hour period For example a value of 130 minutes is corresponding to 2 10 AM To accommodate different load profiles three different Time Tables will be used e W
32. is free flowing and that all main cooling fans are operating Check that transformer cooling is not obstructed Verify that transformer temperature protection is not malfunctioning If problem persists further transformer evaluations required Please call ABB Service for more help FC1057 A UPS 120V Circuit Alarm circuit breaker on UPS 120Vac is opened Breaker Opened Check components and wiring for short circuit FC1058 UPS Running Alarm UPS has lost main power and is running on battery Battery FC1059 A Air Temperature High Alarm enclosure air temperature is high Check air inlet filters and replace if necessary Check main air cooling fans for proper operation FC1060 A Air Humidity High Alarm enclosure air humidity is high Check that enclosure heaters are operational and replace if needed FC1061 A Enclosure Module Alarm enclosure supervision control module is in simulation Simulation Active mode through interactive window Disable Enclosure Simulation mode FC1062 A Control Box Alarm temperature low in control box Temperature Low Check control box heater and replace if necessary FC1063 A Fans Overload Alarm fans overload current protection tripped Protection Tripped Check cooling fans and replace if necessary FC1064 A Air Temperature Low Alarm enclosure air temperature low Check enclosure heaters and replace if necessary FC1100 TModem Module Failure Trip communication modem ha
33. ischarge slope set point set from HMI and used in Local Document Number Lang Rev 601887 0A1 M99 0 mode OPERATION MANUAL kW s Set point yellow dP dt kW s discharge slope set point received from Customer over TCP IP network and used in Remote mode Set point white dP dt KW s charge slope set point set from HMI and used Local mode kW s Set point yellow dP dt KW s charge slope set point received from Customer over TCP IP network and used in Remote mode After Time Break Points have been populated MODE 1 TIME SCHEDULE screen is used for overview of the process Mode 1 Time Schedule Screen 1 Operation Mode e Local Operation mode requested locally from HMI e Actual Actual system operating mode 2 Control e Remote The ABB System is taking commands from remote client communication e Local The ABB System is controlled from local HMI Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 3 Actual Values from PCC PCC kW Actual kW load measured at the PCC compensated with the BES output e PCC kW s Calculated load rate of change slope 4 Lineup Actual Values Health o OK indicates that there is no problem with the lineup Alarm indicates an active alarm within the lineup Fault indicates that lineup has experienced a serious fault and is tripped o Shutdown AC and DC breakers are opened and inverters are stopped
34. ithin the system System running at reduced capacity due to a lineup trip is also considered and alarm Fault e Fault indicates that the entire system is faulted and therefore tripped For a lineup e indicates that there is no problem with the lineup e Alarm indicates an active alarm within the lineup e Fault indicates that lineup has experienced a serious fault and is tripped Lineup State Icons are used to indicate lineup operational status There are 6 possible status icons e Shutdown indicates that AC and DC breakers are opened and inverters are stopped e Ready indicates that lineup is shutdown but ready to receive enable command Online e Enabled indicates that the lineup is ready to receive run command e Online indicates that lineup is ready to receive a power reference e Standby unit has slipped into standby mode if power reference was below Transition standby limit for defined time e Transition lineup is a transition state between the defined states Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 4 NAVIGATION OVERVIEW El Main Lineup Trend El Mode 1 Mode 2 Mode 4 3 Schedule Saturday Schedule Sunday Schedule System Start Alarms Global Unret j Time Channels System Monitor Mail This chart explains interconnection and selection options between individual screens Each screen always has access to
35. l availability and normal status AEC Lineup active event code error and status code from the inverters Please refer to PCS100 ESS manual for detailed definition of active event codes e Max Inverter Temp Maximum inverter heat sink temperature of any inverter module in the lineup Rack 1 Fan Ref Speed reference for the individual rack cooling fans e Rack 2 Fan Ref Speed reference for the individual rack cooling fans Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL e State Machine Sequence Indication of the lineup active sequence number 6 Lineup State 9 There 6 possible status icons e Shutdown AC and DC breakers are opened and inverters are stopped e Ready Lineup is at shutdown but ready to receive enable command e Enabled Lineup is ready to receive run command e Online Lineup is ready to receive a power reference e Standby Lineup has slipped into standby mode if power reference was below standby limit for defined time e Transition Lineup is at transition state between the defined states DC Breaker Indication of the DC breaker actual position Closed DC Breaker is closed e Open DC Breaker is open e Undefined DC breaker position is not defined This indication will result with system trip Batteries Actual Values e Vdc batteries DC voltage e Idc batteries DC current flow e SOC battery state of charge Health This is just indication of compete lin
36. m the grid therefore charging batteries kVAr Lineup Reactive power positive is capacitive and negative is inductive reactive SOC SOC received from the battery VDC DC bus voltage measured by the inverter Time Remaining battery life if discharge is continued with same rate set point 6 Regulation Local yellow field are set points intended for the operator to enter the value in Local control mode Actual white fields are actual system set points In the Local control mode actual and local set points are the same In the Remote control mode actual set points will present customer remote set point Document Number Lang Rev 601887 0A1 M99 E 0 values OPERATION MANUAL kW s Sp Maximum allowed Positive rate of change When actual calculated load kW s is higher than kW s Sp the ABB Control System start will discharge BES kW s Sp Maximum allowed Negative rate of change When actual calculated load kW s is higher than kW s Sp the ABB Control System start will charge BES PF BES output Power factor Used to calculate BES reactive power output Q P PF kW s Actual calculated charge slope kW s at the PCC kW s Actual calculated discharge slope KW s at the PCC 7 Equalization Local yellow field are set points intended for the operator to enter the value in the Local control mode Actual white fields are actual system set points In the Local control mode actual and local
37. mand is used to reset system faults A system fault can only be reset if the fault condition is cleared There are 6 possible status icons Shutdown AC and DC breakers are opened and inverters are stopped Ready Lineup is at shutdown but ready to receive enable command Enabled Lineup is ready to receive run command Online Lineup is ready to receive a power reference Standby Lineup has slipped into standby mode if power reference was below standby limit for defined time Transition Lineup is at transition state between the defined states 6 Individual Lineup Operations Select Select or Deselect Lineup to run Start Command will start individual lineup only if selected Stop Command will soft stop corresponding lineup with programmable ramp Fast Stop Command will fast stop corresponding lineup Stop without ramp Document Number Lang Rev 601887 0A1 M99 ES OPERATION MANUAL 5 3 INDIVIDUAL LINEUP VIEW This screen offers all relevant information for the lineup 1 Requested Ref This is raw reference to the lineup from the system level KW Lineup Active power positive is power out to the grid therefore discharging batteries and negative is power in from the grid therefore charging batteries KVAr Lineup Reactive power positive is capacitive and negative is inductive reactive power 2 Lineup Power Limits Power limits used by the lineup to limit the reference if the referenc
38. od the ABB Control System will equalize the BES until set point SOCr is achieved When the BES reaches SOCr the ABB Control System will inhibit operation and wait for a new peak load shave cycle to start Battery charge power limit at all time is controlled by the lowest of three values e BES current limit e PCS system internal power limits inverter temperature transformer temperature Inverter module fault etc e Customer equalize power limit Pcr value in kW If the system would not reach SOCr during the expected period of time the ABB Control System will activate an alarm Following is example of the Peak Load Shaving cycle Ph 7000 kW Document Number Lang Rev 601887 0A1 M99 0 OPERATION MANUAL MODE 3 AUTOMATIC LOAD SHAVING screen is used for overview of the process 1 Operation Mode Local Operation mode requested locally from HMI Actual Actual system operating mode 2 Control e Remote The ABB System is taking commands from remote client communication Local The ABB System is controlled from local HMI 3 Actual Values from PCC PCC kW Actual kW load measured at the PCC compensated with the BES output e PCC kW s Calculated load rate of change slope 4 Lineup Actual Values Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL Health o OK indicates that there is no problem with the lineup o Alarm indicates an active alarm within the lineup
39. ontrol System will not transition to the new set point The ABB Control System will also notify operator if the discharging cycle is coming to the end with two alarms The first alarm is based on the SOC and it will inform the operator when the batteries are below 1096 capacity adjustable The second alarm is based on the remaining discharge time and it will inform the operator when there is only 10min adjustable left while discharging with the same rate Document Number Lang Rev 601887 0A1 M99 0 OPERATION MANUAL For illustration purposes dP dt is exaggerated as kW hour but the ABB Control System will operate with kW sec during operation Item Time Break Point Active Power Reactive Power Charge Discharge Min kW kVAr Ramp Ramp plus minus kW sec kW sec 1 0 0 0 0 0 2 60 100 0 5 0 3 120 200 0 100 0 4 180 300 0 100 0 5 300 0 0 0 50 6 900 100 0 0 100 7 1020 200 0 0 5 8 1140 400 0 0 2 9 1260 0 0 2 0 10 0 0 0 0 0 11 0 0 0 0 0 12 0 0 0 0 0 Mode 1 Work Day Table Setting Example Document Number Lang Rev 601887 0A1 M99 ES 0 OPERATION MANUAL LUAU 7000 EDER TOTAL LOAD 6800 7200 70 m 6800 FEEDER ACTUAL LOAL 400 e c5 300 S T 200 5 o 100 BESS OUTPUT bod 24 Time hr 200 N N 08 1 od B Ta 92 te T2 Io 0o 09 Mode 1
40. orkday schedule DOW 1 2 3 4 5 or Monday to Friday e Saturday schedule DOW 6 e Sunday schedule DOW 7 Document Number Lang Rev 601887 0A1 M99 0 OPERATION MANUAL WORKDAY SCHEDULE Minute kW Setpoint_kVAr Setpoint kW s _ m PWN N Mode 1 Saturday Table Sunday Schedule Mode 1 Workday schedule SATURDAY SCHEDULE Minute kW Setpoint KVAr Setpoint kW s 5 9 m gt YN P N Workday Table Sunday Schedule Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL Mode 1 Saturday schedule Mode 1 Sunday schedule DAY SCHEDULE TABLES are used to enter set points locally or to review set points received from customer over communication network Minute break point yellow Time minute set point set from HMI and used in Local mode Minute break point white Time minute set point received from Customer over TCP IP network and used in Remote mode kW Set point white P KW set point set from HMI and used in Local mode kW Set point yellow P kW set point received from Customer over TCP IP network and used in Remote mode kVAr Set point white Q kVAr set point set from HMI and used in Local mode kVAr Set point yellow Q kVAr set point received from Customer over TCP IP network and used in Remote mode kW s Set point white dP dt KW s d
41. performing load smoothing measured at the PCC based on the following set point values received from the Customer over the communication network Mode 4 Signal Exchange Description Name Unit Description Pm kW Feeder measured load The ABB Control System will receive it as analog input dPp dir kW sec Maximum allowed Positive rate of change When actual measured load dPm dt is higher then dPp dt the ABB Control System start will discharge BES dPn dir kW sec Maximum allowed Negative rate of change When actual measured load dPm dt is higher then dPp dt the ABB Control System start will charging BES PFpr 0 1 0 Power factor set by the Customer used to calculate Q kVAr during positive transients smoothing battery discharge Qout Pout PFpr PFnr 0 1 0 Power factor set by the Customer used to calculate Q kVAr during negative transients smoothing battery charge Qout Pout PFnr SOCr 0 100 Set value for SOC when battery is not working in auto mode transient smoothing Per 0 to 500 Power limit between zero and 500 kW the ABB Control kW System will use to charge the battery TerStart minute Start charge time minutes TcsStart lt TcrStop TcrStop minute Stop charge time minutes TcsStart gt TcrStop Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL Actual feeder load Pm is required for this mode of operation Customer is responsible to provide PCC
42. ry to the operating level FC2350 A Lineup in Overload Alarm lineup has maxed out allowable overload operation Cooldown and is therefore in cooldown mode System power output will be automatically derated during cooldown period and no operator intervention is needed FC2351 A Lineup Over Alarm enclosure temperature is too high therefore inverter Temperature Derated lineups are derated If ambient temperature inside enclosure is high check main cooling fans and inlet air filters Check individual inverter cooling fans FC2352 A Power Limit Module Alarm Power Limiting control module is in simulation mode Simulation Active through interactive window Disable Power Limiting simulation FC2450 A Lineup Failed To Go To Alarm lineup failed to go to standby mode when standby Standby command is high Stop and start system again Contact ABB for more information FC2451 A Lineup Failed To Alarm lineup failed to return from standby mode when Return From Standby standby command became disabled Stop and start system again Contact ABB for more information FC2500 T Startup Fault Trip a step in the startup sequence has timed out Check HMI Alarm list for more details Check that AC DC Breakers and communication to the battery system is operational Contact ABB if problem is not resolved FC2501 T AC Breaker Open Trip AC breaker opened unexpectedly during online Unexpectedly operation Check AC breaker overload protection Use maintenance
43. s are not as expected by the command output for more than 500ms This is either indicating breaker or auxiliary contact feedback failure Using simulation mode test breaker and check breaker feedback 0002 T AC Operation Fault Trip breaker did not complete either open or closed operation within 500ms after a command was given Using simulation mode test breaker and check breaker feedback 0003 T AC OCP Relay Trip Trip breaker tripped by over current protection relay Check LV system between transformer secondary and PCS incoming terminals for short circuit Check system PCS100 system for faults and use PCS100 User Manual for system troubleshooting FC0004 T AC Racked Out Trip breaker is racked out position Rack circuit breaker to connected position and verify that circuit breaker is locked in connected position Document Number Lang Rev 601887 0A1 M99 E 0 56 OPERATION MANUAL Check aux contact feedback for the circuit breaker position 0050 A Breaker Module Simulation Active Alarm breaker control module is in simulation mode through interactive window Disable AC Breaker Simulation Mode 0100 DC Safeties Bypass Trip System Started while DC breaker is in simulation mode through the interactive window and all safety logic has been temporary bypassed Disable DC Breaker Simulation Mode 101 T DC Unexpected Status Trip
44. s failed Check modem and replace if necessary FC1101 Module Failure Trip IO module has failed Check IO modules and replace failed component FC1150 APM Warning Alarm processor module has failed Check module and replace if necessary FC1151 ASlave Communication Alarm Communication problem with slave reported from Down hardware Check module and replace if necessary ABB Inc Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL FC2000 T Battery Fault Trip fault indication from battery management system Check BMS fault log Refer to BMS troubleshooting guide for detailed troubleshooting instructions FC2001 T Battery Communication Trip communication lost between ABB PLC and battery Loss management system Check that both systems are up and running Check communication interface HW for faults FC2050 A Battery Alarm Alarm fault indication from battery management system Check BMS alarm log Refer to BMS troubleshooting guide for detailed troubleshooting instructions FC2051 A Battery View Module Alarm standard battery parameter communication module Simulation Active is in simulation mode through interactive window Disable Battery Simulation mode FC2100 T PCS Inverter Fault Trips severe fault indication from PCS100 inverter system See GDM active event code for more information Use PCS100 User manual for fault remedy FC2101 T PCS Inverter Comm
45. set points are the same In the Remote control mode actual set points will present the Customer remote set point values e SOC sp BES SCC set point during equalization EQ kW Power limit set point during equalization same for charge and discharge mode e Start Time Equalization start time in min Stop Time Equalization stop time in min Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL kW FEEDER TOTAL LOAD G 6800 FEEDER ACTUAL LOAL 200 100 CHARGE CYCLE 50 SOC BESS OUTPUT 24 TIME Sec Mode 4 Operation Example Document Number Lang Rev ABB Inc 601887 0A1 M99 0 OPERATION MANUAL REVISION HISTORY REVISIONS TABLE REV REV IND DATE DESCRIPTION BY 0 04 20 2012 FIRST ISSUE JM Document Number Lang Rev 601887 0A1 M99 E
46. ts regulating peak load BES output Power factor Used to calculate BES reactive power output Q P PF kW s Actual used charge slope kW s set point kW s Actual used discharge slope kW s set point Document Number Lang Rev 601887 0A1 M99 E 0 OPERATION MANUAL 6 Equalization Local yellow field are set points intended for the operator to enter the value in the Local control mode Actual white fields are actual system set points In the Local control mode actual and local set points are the same In the Remote control mode actual set points will present the Customer remote set point values e SOC sp BES SOC set point during equalization EQ kW Power limit set point during equalization same for charge and discharge mode e Start Time Equalization start time in min Stop Time Equalization stop time in min 7200 CHARGE LIMIT CONTROLLED BY UTILITY 7000 LOAD 8800 FEEDER TOTAL LOAD 7200 7000 Wm JA 6800 ACTUAL LOAL Lich lt p a j NIGHT TIME 200 di 100 0 BESS OUTPUT 0 5 10 15 24 TIME MINUTES P 500 Td 1min 500 4 0 Mode 3 Operation Example Document Number Lang Rev sheet 9 601887 0 1 99 0 OPERATION MANUAL 11 MODE 4 LOAD SMOOTHING AUTOMATIC MODE In this mode system the ABB Control System is automatically
47. wer at the PCC would exceed set point Phr the ABB Control System will start to discharge the BES after time delay defined by Tdr During regulation cycle the ABB Control System will maintain load at Phr level as long as the PCS or BES is able to provide required power output When measured load at PCC falls below Phr level the ABB Control System will stop discharge The ABB Control System will also notify the operator if the discharge cycle is coming to the end with two alarms The first alarm is based on the SOC and it will inform the operator when the batteries are below 10 capacity adjustable The second alarm is based on the remaining discharge time and it will inform the operator when there is only 10min adjustable left while discharging with the same rate Power factor set point PFr is a value that the ABB Control System will use to define ratio between active and reactive power supplied at the PCC Positive PFr is corresponding to inductive and negative is corresponding to capacitive reactive power The ABB Control System is NOT regulating PF at the PCC Equalize Cycle The purpose of the equalizing cycle is to enable the ABB Control system to automatically charge or discharge BES in order to reach the Customer SOCr set point Start and Stop equalize time Setpoint are received from the customer in minutes For example value of 130 minutes is corresponding to 2 10 AM The Operator will define Start and End of equalize time During that peri
48. y has detected ground fault trip level Check system insulation to ground for possible damage Document Number Lang Rev 601887 0A1 M99 E 0 56 OPERATION MANUAL Check ground fault relay operation and setting 0300 Control Module Alarm VFD control module for PCS100 cooling fans speed Simulation Active reference is in simulation mode through interactive window Disable VFD Simulation Mode FC1000 T DC Breaker Trip Unit Trip DC circuit breaker 50 51 current protection unit trip Breaker Opened Check DC cables between PCS100 and battery systems for short circuit and ground fault Check system PCS100 system for faults and use PCS100 User Manual for system troubleshooting FC1001 T Converter Room Door Trip converter room door is opened Opened Close convertor room door FC1002 T Transformer Room Trip transformer room door is opened Door Opened Close transformer room door FC1003 T Estop Pushbutton Trip Emergency stop button has been pressed Active Verify reasons for Estop push button activation and if system is ready for operation release Estop pushbutton FC1004 T Smoke Detected Trip smoke detectors are indicating smoke in container Check system for damage Verify smoke detectors are not malfunctioning FC1005 T Transformer Trip transformer trip level temperature switch has Temperature High activated Check that transformer ambient air flow is free flowing and that all m
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