Progressive L.D. Distributor Manual
Contents
1. Drawings below represent the alternative outlet variations of a distributor block Dose volume rates and related outlet guantities of a single distributor block is explained with 3 6 distributor type example 3 6 Block 3 6 Block 3 6 Block 6 Outlets 5 Outlets 4 Outlets Blind 2xDose Blind Dose Dose Dose Dose 2xDose Blind 3 6 Block 3 6 Block 3 6 Block 4 Outlets 3 Outlets 3 Outlets Dos em Dose 2xDos Blind 2xD0se lt J Blind i inde 2x Dos at Bridge 2xDos Blind Blind HLL Dog 3xD 2xDos Blind 2xDose Blind ose 3 6 Block 2 Outlets D ah nose Bridge Bridge 3x Dosage Page 11 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT DISTRIBUTOR BLOCK OUTLET ALTERNATIVES FOR INSTALLING One middle section of L D Preogressive distributor has 4 grease outlets on front and sides because considered installing convenience Only 2 outlets can be opened at the same time in one middle element like shown in figures below CORRECT APPLICATION CORRECT APPLICATION Only single outlet can be opened from left and right sections of middle element One outlet should be opened from front left side or side left section Other outlet should be opened from front right side or side right section Figures shown below are incorrect2. CENTRAL LUBRICATION SYSTEMS amp EOUIPMENT L D PROGRESS VE SYSTEM DISTRIBUTORS INTRODUCTION AND USER MANUAL VERSION 2 00 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net I INTRODUCTION All industrial machinery equipments and vehicles are working under abrasive operating conditions The wear between frictional parts become the most highest level at these conditions Machinery expose bad weather dust dirt rain snow and heavy weight in most cases Consequently unwanted breakdowns occur and by that way productivity loss is inevitable Using automatic lubrication system only increase your profitability ALLFETT completely take over the work load spend on lubrication with a system which is bringing togather a pump control unit distributors tubes and couplings Lubrication work is done by ALLFETT centralized lubrication systems in efficient time of machinery or vehicle which is while operating Lubrication is important for all frictional parts but using correct lubrication system and method only protect parts from wearing for a long time Feeding lubrication points with correct dosage of lubricant at certain intervals while machinery is operating provides lubricant film in place longer between parts By ALLFETT lubrication systems life time of parts on your machinery and vehicles will be increased ABOUT MANUFACTURER With over 25 years experience of manufacturing Centralized Lubrication Systems ALLFETT
3. Lubricant will be used in the system must certainly be clean and any foreign materials must not enter while filling 8 Any foreign materials dirt or small particules while filling lead to system units failing and possibly property damage to eguipments Damages or faults occur from this reason DISOUALIFIES THE WARANTY 9 Pump must be filled from the grease nipple If grease level is lower than the minimum level as you can not see grease level grease nipple must be used to prevent air entrance inside the pomp body Lockable filling cover option can only be used after filling pump from grease nipple up to minimum level 10 If lockable filling cover will be used to fill pump environment must be clean to avoid any foreign materials entering to reservoir Any foreign materials dirt or small particules while filling lead to system units failing and possibly property damage Damages or faults occur from this reason DISOUALIFIES THE WARANTY 11 Progressive distributors have pilot control It is necessary to use ant least 3 middle element and at most 9 middle element in a single distributor block 12 Set screw and steel ball must be removed if standard bridge option is used 13 Set screw and steel ball must be removed if blinding option is used 14 Progressive distributors must be installed on flat surface Installing a distributor block non flat surface couse damage to the distributor block and leakage between modular elements 15 Distance b
4. 72 0 32 0 19 1 84 0 88 0 45 0 33 0 15 0 06 0 39 0 1 Pe ae 0 55 025 0 1 0 18 0 88 0 4 0 16 0 29 R1 0 09 27mm 0 16 0 26 It should not be forgotten that the grease penetration properties is variable at different environment temperatures Page 18 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net DISTRIBUTOR MAINTENANCE INSTRUCTIONS 5 INSPECTING BLOCKED LUBRICATION POINT Remove the inlet connection tube from distributor Send grease to distributor by using hand pump If using hand pump to send grease is difficult or not even not possible Remove the one of an outlet tube from distributor Try to use hand pump to send grease to distributor If using hand pump to send grease is still difficult or not even not possible remove another outlet tube from distributor and try to pump again Repeat this step for each outlet tube untill finding blocked one When blocked lubrication line is removed from distributor dending grease by hand pump gets easy Lubricant coming should be seen from distributor outlets Blocked lubrication point is found Clear the blockage from lubrication point Blocked lubrication point indicator is optional Each outlet egipped with blockage indicator allows user to determine which lubrication point is blocked easyly With this eguipment progressive distributor continue to operate if there is a blockage 6 CLEARING BLOCKAGE ON DISTRIBUTOR Remove the inlet c
5. applications INCORRECT APPLICATION INCORRECT APPLICATION Page 12 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net m DISTRIBUTOR BLOCK INSTALLATION INSTRUCTIONS Before installing distributor block to any eguipment there are important points for proper installation This section explains the necessary information before installing a distributor block Before installing a distributor block the installation position must be considered by environmental factors 1 Connection thread of lubrication points must be determined before installing The couplings that will be used on lubrication points also be determined before installing 2 Distance between lubrication point and distributor block must be maximum 2 meters long But if more distance needed check valve must be used on all distributor outlets up to 5 meters distance Do not install distributor block longer than 5 meters distance 3 Progressive distributors must be installed on flat surface Installing a distributor block non flat surface couse damage to the distributor block and leakage between modular elements If sorface of eguipment is not flat distirbuto mounting bracket must be used The drawings below represents the correct and wrong installation examples CORRECT Installation WRONG Installation CORRECT Installation 4 Moving sections of eguipment must be considered before installation Any moving parts must be feeded by fle
6. other distributor outlet for dosing purposes Modular design of distributor block allows to answer any specific dosage needs Pilot control of distributor stops to operate and not send any grease if any lubrication point is blocked Optional indicator equipments can monitor this blockage Digital or mechanical indicator options allows you to warn any blockage in lubrication system Alarm signal can be created if digital indicator and electronic control system are used Lubrication point indicator option allows you to monitor which lubrication point is blocked Alarm signal can be created for blockage with using pressure and electronic control systems When lubrication point indicator is used distributor block still operates if there is a blockage Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobited also disqualify the warranty Page 7 CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net A LLF ETT DISTRIBUTOR BLOCK DOSAGE OPTIONS Progressive distributor blocks divides the lubricat coming from pump in different or same amount of dosage Necessary lubrication point numbers can be feeded with exact amount of grease dosage Description below explain different type of dosage adjustment methods 1 Dose adjustment with piston sizes Progressive distributors has 3 different size of pistons These pistons are 4mm 0 050cc stroke 5mm 0 078cc stroke and 6mm 0 113cc stroke diame
7. 7 Indicator coupling screw Standard component 18 Sensore Standard component 19 End element Optional component 20 Start element Optional component 21 8x1 5 O RingMiddle section Standard component 22 0 050cc Optional component 23 Piston 04 Optional component 24 Middle section 0 078cc Optional component 7 Piston 95 Optional component 27 Middle section 0 113cc Optional component 28 Piston 96 Optional component 29 Middle section 0 154cc Optional component 30 Piston 7 Optional component 31 Middle section 0 201cc Optional component 31 Piston O8 Optional component 32 04 Steel ball Standard component 33 M5 Setscrew Standard component ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net m FUNCTIONAL DESCRIPTION Along with grease pump in system starts to operate Lubricant sended from pump gives movement to pistons in pilot control section of distirbutor block Sequential movement of pistons is continue during pump operates Pistons are moving in order while pressurized lubricant coming When a piston moves to complatelly one side the dosage amount of piston feeds lubrication point Each piston feeds connected lubrication points untill pump stops Pilot control section Outlet section 2 gt 3 Progressive distributor is connected directly to pump outlet When necessary a progressive distributor can also be connected to
8. 8 EOUIPMENT Start element Piston Middle element Technical drawing below represents the distributor block that has 3 middle elements and 6 outlets Each middle element increasing adds 15mm to total hight dimension 60mm 3 6 distributor block Page 4 TI CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net kT PRODUCT COMPONENTS SCHEMA Technical drawing below represent distributor block components which is standard and optional Each component showed by numbers and next page shows explanation of each number Page 5 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net PRODUCT COMPONENTS DESCRIPTION Product component decriptions are shown below Each component showed by numbers in page 5 explained below 1 Assembly screws Standard component 2 013x1 5 O Ring Standard component 3 Bridge body Optional component 4 Bridge coupling with outlet Optional component 5 Bridge coupling blind Optional component 6 Bridge washer Optional component 7 Blinding screw Optional component 8 Piston screw Standard component 9 014x1 5 O Ring Standard component 10 3x1 5 O Ring Standard component 11 Straight coupling Optional component 12 Sensore body Optional component 13 Sensore coupling Optional component 14 3x 7x3 nutring Optional component 15 Indicator coupling Optional component 16 Indicator piston Optional component 1
9. E 8 9 10 OUTLET ALTERNATIVE SAMPLES PAGE 11 INSTALLATION INSTRUCTIONS PAGE 12 OPTIONAL INDICATOR INSTRUCTIONS PAGE 13 RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS PAGE 14 15 DISTRIBUTOR MAINTENANCE __________ PAGE 16 17 18 ORDER INFORMATION PAGE 19 WARRANTY PAGE 20 WARRANTY CONDITIONS _____________ PAGE 21 Page 2 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net m PRODUCT DESCRIPTION Pilot controlled progressive L D distributors are designed to be used with ALLFETT central lubrication systems The grease flow produced by the central lubrication pump will be delivered by these valves to the lubrication points in specific doses Lubrication is done at any point in needed pressure up to 400 bars Progressive L D distributor can be connected to directly pump element and also another progressive distributor outlet to meet exact dosage amount Modular design of distributor block allows to feed all lubrication points in system with different specific dosages The control of lubrication system is operating can be done either by electronic sensor on distributor or visual indicator If electronic system is used the error is show by the control card included in the system Progressive L D distributor blocks divides the lubricat coming from pump in different or same amount of dosages Necessary lubrication point numbers can be feeded with exact amount of grease dos
10. TIONS TO ENVIRONMENTAL AND HUMAN HEALTH DURING USE All ALLFETT systems are producing according to relevant provisions of security regulations There is no risk for environmental and human health during use TRANSPORT AND STORAGE There are no restrictions on transportation by land air and sea In general products should be stored in a dry and dust free environment The storage temperatures are between 10 C and 40 C All products are packed with paper based support matarial to reduce damage Upon receiving the package please check the items for possible damage Page 22 ALLFETT EEE m SYSTEMS amp EOUIPMENT ALLFETT MEKAN K VE eto S STEMLER SAN VE T C LTD T Top ular Mahallesi Top ular Caddesi No 1 1 Ey p stanbul Telefon 0 212 501 32 01 PBX www allfett net Fax 0 212 501 33 37 info allfett net
11. age Distance between lubrication points and distributor can be 10 meters long Steel poliamid or high pressure tube types can be used with their recomended couplings GENERAL SPECIFICATIONS Max working pressure 400 bar Min pressure to operate 7 5 bar Grease types NLGI 00 0 1 2 3 Outlet thread M10x1 Mounting screws M6 allen screws Outlet variations From 2 outlet to 18 outlet can be ctreated in single distributor block Piston dosage volumes 4mm piston 0 060cc stroke 5mm piston 0 088cc stroke 6mm piston 0 141cc stroke 7mm piston 0 192cc stroke 8mm piston 0 250cc stroke Operating temperatures 3 25 C 480 C Modular elements Atleast 3 middle element at most 9 middle elements can be used single distributor block 10 meters distances a check valve should be used at outlet Do not use lines longer than 10 meters Distance between lubrication points and distributor can be 5 meters Between 5 and Page 3 www allfett net MODULAR COMPONENTS Progressive L D distributor block is created by combining 3 different elements Block is named by middle lement quantity its own for example 3 6 block means 3 middle element and 6 outlet ports Start element allows grease inlet to distributor block Middle element supply outlet ports and pilot controling system End element allows the pilot system to be operated continously GENERAL DIMENSIONS TI CENTRAL LUBRICATION SYSTEMS
12. ates Set screw and steel ball is placed into distributor block outlet section Any blinding Page 8 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net O 3 Dose adjustment with bridging two outlet Piston dosage volumes may not enough for lubrication points Outlets of a neighbor middle elements can be bridged togather to increase dose volume Distributor block outlet quantity wil be decreased by bridged outlet quantities Two different type of bridge options allows alternating the outlet dosage amounts As described on schema below bridge with outlet and standard bridge components outlet volumes are different Using different size pistons with bridge option crates different dosage variations Standard bridge example Bridge with outlet example 2 5 cm3 minute 2 5 cm3 minute pump displacement E pump displacement 4 14 62 X 2 5 cm 14 62 X 2 5 cm3 L X 0 259 cm L X 0 259 cm3 oa ema oses a DA X aE ee Bina 4 04 X 0 686 cm3 minute 8 58 X i 2 27 X 1 _ 6 31 X 1 45 cm3 minute 0 141cc Blind 0 385 cm3 minute 0 141cc fae minute Boe AE a 0 062cc N gt x x lt _ Ih 0 062cc Ix 0 170 cm3 minute O 0 170 cm3 0 170 cm3 0 170 cm3 minute minute LL minute Standard bridge flow diagram Bridge with outlet flow diagram 3 outlets are bridged 2 outlets are bridged Set screw and steel ball must be in its place if bridge with outlet
13. cations to the units and the use of unouthorized spare parts and aids prohobited and DISQUALIFIES THE WARANTY Only maintenance may apply descibed in PAGE 14 15 ALLFETT Technical Service must be informed to any other possible troubles and necessary procedures must be performed ALLFETT Mekanik ve Elektronik Sistemler SAN TIC LTD STI and ALLFETT Pazarlama ve Dis Ticaret LTD STI does not accept responsibility for damages described in items above on equipments which ALLFETT systems are installed QUALITY SYSTEM This product is produced by ALLFETT Mekanik ve Elektronik Sistemler certificate to compatible for ISO 9001 2008 standard and owner of the quality management system Page 16 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net DISTRIBUTOR MAINTENANCE INSTRUCTIONS 1 CHECKING PUMP Progressive distributor blocks operate while electrical grease pump is in operation When a problem occur electrical grease pump firstly checked that the grease is coming out from pump element outlet If you make sure that grease is coming from pump element outlet next step must be checked in order 2 CHECKING LUBRICATION LINES AND COUPLINGS Any brake off or crushing on lubrication lines between pump and distributors couse leakage Progressive distributor block will not operate if there is a leakage on the main line its conneted To diagnosing problem correctly all lubrication lines conneted to distributors must be ch
14. ecked for leakage brake off and damages 3 USING INAPROPRIATE NLGI CLASS Pump in the system must be filled with grease which apropriate NLGI class High viscosity class grease types even comes out from pump element loose too much pressure in tubes and can not reach to the distributors Also environmental temperature may inapropriate for NLGI class used If the NLGI class is higher than recomended or environmental temperature is too low The grease inside system must complatelly be removed and filled with recomended grease with apropriate NLGI class 4 INCORRECT INSTALLATION The length and diameters of the tubes between pump distributors and lubrication points must be installed by considering the pressure loose chart explained in page 17 If tube inside diameter is small and length is too long the grease inside that tube will not reach to distributor If tube is bended too much for different angels and going up the grease inside that tube will not reach to distributor Lubrication system lines must be checked for improper installations Lubrication lines must be installed by considering the pressure loss chart Necessary tube diameter and length measurements for installation is explained with environmental temperature and NLGI class If the system is properly installed and any topic explained abowe is not occur please continue to checking with the description explained on page 18 A ZN Page 17 ALLFETT www all
15. essive L D distributor block 9 18 SALES ALLFET T CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT Ordering number 40 10 03 00 40 10 04 00 40 10 05 00 40 10 06 00 40 10 07 00 40 10 08 00 40 10 09 00 ALLFETT PAZARLAMA VE DIS TICARET LTD STI Yeni Ey p Bulvar Top ular Caddesi Set st No 1 Demirkap Rami Istanbul Telefon 0 212 501 32 01 PBX Fax 0 212 501 33 37 www allfett net info allfett net Page 20 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT WARRANTY www allfett net Utilisation of this warranty certificate has been permitted by The Republic of Turkey The Ministry of Industrial and Commerce The general Administration of Protection of Consumer Right and Competition in accordance with the law numbered 4077 PRODUCER COMPANY NAME CENTRAL ADRESS TELEPHONE FAX AUTHORISED PERSON SIGNATURE STAMP PRODUCT TYPE BRAND MODEL SERIAL NUMBER DELIVERY DATE PLACE WARRANTY REPAIR TIME SALER COMPANY NAME CENTRAL ADRESS TELEPHONE FAX BILL DATE NUMBER Page 21 ALLFETT Mekanik ve Elektronik Sistemler San ve Tic Ltd Sti Yeni Eyup Bulvari Topcular Cad Set Ustu No 1 Demirkapi Rami Istanbul 0212 501 32 01 PBX 0212 501 33 37 Grease distributor ALLFETT Progressive distributor block ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT N WARRANTY CONDITIONS The warranty period is two yea
16. etween lubrication point and distributor block must be maximum 2 meters long But if more distance needed check valve must be used on all distributor outlets up to 5 meters distance Do not install distributor block longer than 5 meters distance Page 15 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT 16 17 18 19 20 21 ISO 9001 BUREAU VERITAS gt San Tic Ltd Sti company which is certificated by Bureau Veritas with m Certification RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS Moving sections of eguipment must be considered before installation Any moving parts must be feeded by flexible hose types and swivel couplings Also tube length must be long enough to handle movement Any stationary lubrication points can be feeded by steel tubes If the pump works without lubricant pump elements will send air to the points instead of grease Because of that any points connected to pump will not get any lubricant Damages on pump and on the system coming from that reason DISQUALIFIES THE WARANTY Disassembling or loosing any part while pump working is prohibited Any damage coming from this reason DISQUALIFIES THE WARANTY Also any personal injury occur from this reason ALLFETT does not accept responsibility Another goal of Centralized Lubrication Systems is to protect environment So it is adviced to fill grease to the systems by mobile or hand pumps Unouthorized modifi
17. fett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT DISTRIBUTOR MAINTENANCE INSTRUCTIONS PRESSURE LOSS CHART Loosing pressure in lubrication lines depends on differend variables The most important variables are pump displacement environmental temperatures tube diameter and NLGI class Each variable must be considered for correct lubrication The chart below represents the approximate pressure loose in tube which 1 meter long Results are varies according to pump element displacement volume created by single or multiple pump elements Result values are defined in bar Single pump element displacement 3 pump element displacement 6 pump element displacement Grease 2 5 cm minute 7 5 cm minute 15 cm minute Class 207e 207C 20 C 10 C 20 C 30 C iaoee 10 10 C 2092 4 8 0 48 78 42 2 41 1 4410 84 96 51 3 ntti 8 081 13 7 4 124 14 16 85 5 12 8 1 28 20 8 11 2 6 4 3 84 2 24 25 6 13 6 8 48 27 0 241 3 9 2 1 1 14 0 66 48 2 7 1 56 0 9 yeni 4 5 0 4 65 35 19 1 1 8 146 2 6 1 5 6mm 72 0 64 10 4 5 6 3 11 76 12 8 73 4 16 1 44 0 12 216 11 03 2641 1 8 0 78 910x1 2 4 0 2 3 6 1 8 0 5 44 23 13 28mm 3 84 0 32 5 76 2 88 0 8 7 3 68 2 0 96 0 06 1 32 0 66 0 18 1 62 0 84 0 45 artes 1 6 oi 22 11 0 3 2 7 1 4 0 75 0 16 3 52 1 76 0 48 432 2 24 1 2 as 0 6 0 27 0 07 0 69 0 33 0 16 1 0 45 0 2 0 12 1 15 0 55 0 28 1 6 55 915 75mm 0
18. is able to provide a wide professional approach to select the correct Centralized Lubrication System for industry and heavy machinery A highly accurate manufacturing process is involved in producing Centralized Lubrication Systems in order that systems meet the very tight quality procedures and state of the art processes are employed ALLFETT is among the few companies whose products meet the exact technical and quality standards for a correct central lubrication We present our high quality and advanced product design concept to our worldwide costumers through our strong brand ALLFETT creates new opportunities and innovative solutions As a result of the satisfaction of our customers with our good quality lubrication systems we are continuing in growing in the local and international market and became one of the successful companies in the field Symbols and words shown below are meant to warn a particular risk to persons material assets or the environment Please carefuly read this manual before installing Failure to follow the instructions and safety precautions in this manual could result in serious injury or property damage A Caution A Notice AN Electricity Prohobition PAGE 1 ALLFETT www allfett net Suni Meri url CONTENTS INTRODUCTION OO PAGE 1 CONTENTS PAGE 2 PRODUCT DESCRIPTION PAGE 3 MODULAR COMPONENTS amp PRODUCT DIMENSIONS PAGE 4 PRODUCT COMPONENTS PAGE 5 6 FUNCTIONAL DESCRIPTION PAGE 7 DOSAGE OPTIONS PAG
19. onnection tube from distributor Send grease to distributor by using hand pump If using hand pump to send grease is difficult or not even not possible that means distributor is blocked due to small particals in lubricant must not enter while filling Do not use rubber based grease in system A Lubricant will be used in the system must certainly be clean and any foreign materials 2 Do not use grease types with graphite in system Distributor parts must be disassebled to clear blockage All parts disconnected carefully and cleaned by a diesel based fluid Each part must be assembled again to its own position It is important that each piston inside a middle element must be assembled to its own middle element even if they are same dimension After cleaning and assembling again sending grease to distributor block shuld be easy and grease is coming from its outlets Any maintenance on system under high pressure could lead to personal injury Discharge the system pressure before any maintenance Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobited and disqualify the warranty Page 19 www allfett net ORDER INFORMATION Product name Description Progressive L D distributor block 3 6 Progressive L D distributor block 4 8 Progressive L D distributor block 5 10 Progressive L D distributor block 6 12 Progressive L D distributor block 7 14 Progressive L D distributor block 8 16 Progr
20. option is used Set screw and steel ball must be removed if standard bridge option is used Page 9 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT 4 Dose adjustment with pumps working period Total dosage amount of system is adjusted by pump element displacement Different type of pump element pistons crate different displacement volumes Also electrical motor types AC and DC voltage vary on displacemenet amount When necessary pump elements can be bridged to get more displacement with single outlet DC voltage ALL 1 pump displacements are 5 06 and 07mm pistons of pump element supply 1 5cm3 2 5cm3 and 3 5cm3 minute displacement AC voltage ALL 10 pump displacements are 5 06 and 07mm pistons of pump element supply 5cm3 7 5cm3 and 9cm3 minute displacement 6 Single pump element 2 5cm3 minute pump displacement l 14 62 X 2 5 cm X 0 259 cm 4 04 X 4 04 X 0 686 cm3 minute gt 0 686 cm3 minute 2 27 X 2 27 X 0 385 cm3 minute ale gt 0 385 cm3 minute X H X 0 170 cm3 Mv L f ooze Eg 0 170 cm3 minute 62cc 14 62 X 0 170 cm L X 0 011 cm 4 04 X 4 04 X 0 044 cm3 minute 0 044 cm3 minute 2 27 X 2 27 X 0 024 cm3 minute gt 01024 cm3 minute X X 0 011 cm3 minute Biri 0 011 cm3 minute Page 10 TI ATION SYSTEMS amp EQUIPMENT www allfett net CENTRAL LUBRIC i DISTRIBUTOR BLOCK OUTLET ALTERNATIVES FOR DOSING
21. pen type contact can be used NpN Sensor Sense signal is negative Normally open type contact can be used BLOCKED LUBRICATION POINT INDICATOR Any lubrication point in system can be monitored for blockage Each outlet egipped with blockage indicator allows user to determine which lubrication point is blocked easyly With this eguipment progressive distributor continue to operate if there is a blockage Pressure switch can be used with blocked point indicator to monitor system with electronically Page 14 ALLFETT CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT www allfett net RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS 1 Damages occur while additional transports after delivering the goods from ALLFETT to the customer DISOUALIFIES THE WARANTY 2 Washing of the parts with pressured water causes damage Any damage occur from this reason DISOUALIFIES THE WARANTY 3 Only proper NLGI class lubricants must be used with in system NLGI class must be changed according to weather conditions Use NLGI 0 for cold weather increase the NLGI class up to 3 towards hot weathers 4 Only LITHIUM based and EP additive lubricants must be used with in system 5 Rubber based lubricant types must not be used in the system Damages or faults occur from this reason DISOUALIFIES THE WARANTY 6 Sticky based lubricant types must not be used in the system Damages or faults occur from this reason DISOUALIFIES THE WARANTY 7
22. rs from the date of delivery The product including all its components is under the warranty of our company In case of defects within the warranty period the period spent in repairing is added to the warranty period The repairing period is maximum 30 days This period starts from the date of delivery of the product to the services centers or to the seller the agency the representative the importer or the manufacturer of the product respectively in case there are service centers In case the product has material workmanship or manufacturing defects the product will be repaired free of charge and expenses of any sort including labor the value of the parts replaced or any our charges The product will be replaced free of charge If the product permanently disfunctions due to repeating the same defect more than four times within the warranty period If the maximum period for repairing is exceeded If it is determined that the defect cannot be repaired by report written by the service or in the absence of service centers by the seller agency representative importer or manufacturer of the product respectively The present warranty does not cover damages resulting from importer handling by deviating from the instructions in the manual General administration of protection of consumer rights and competition in the ministry of industry and commorce may be applied for problems concerning the warranty certificate DANGEROUS OR HARMFUL CONDI
23. ter sizes Dosages can be calculated by dividing stroke volumes with each other For example 6mm piston volume is equal to 2 26x of 5mm piston 0 113 0 050 2 26 Each outlet volume of distributor depens on the pump displacement 2 5 cm3 minute pump displacement 4 14 62 X 2 5 cm X 0 259 cm 8 ozs TTT 4 04 X p 4 04 X 7 0 686 cm3 minute 0 686 cm minute J 0 192cc M 2 27 X p 2 27 xX 6 0 385 cm3 minute 0 385 cm3 minute CI 0 141cc I x x Ai 5 0 170 cm3 minute Hy gt 0 170 cm3 minute HH 0 098cc HAR 1 0 0620c c 2 Dose adjustment with blinding an outlet Piston dosage volumes may not enough for lubrication points Single or multiple outlets can be blinded to increase outlet volume of a middle element for twice of its amount Distributor block outlet quantity wil be decreased equal to blinded outlets As described on schema below outlets of distributor block with 3 middle elements and 6 outlets is decreased to 4 outlets 2 5 cm3 minute pump displacement E Set screw and steel ball 14 62 X 2 5 cm must be removed X 0 259 cm3 in blinded middle element Set screw and steel ball 8 08 X 1 372 cm3 minute Blind a 227X gt 2 27 X 0 385 cm3 minute 0 385 cm3 minute X L M 0 340 cm3 minute Blind a operation in a middle element set screw and steel bal must be removed If not blinding couse blockage and distributor block not oper
24. xible hose types and swivel couplings Also tube length must be long enough to handle movement Any stationary lubrication points can be feeded by steel tubes After complating installation the air inside the tubes must be out All lubrication lines must be filled with grease Page 13 ALLFETT www allfett net CENTRAL LUBRICATION SYSTEMS amp EQUIPMENT OPTIONAL INDICATOR INSTRUCTIONS The indicator eguipments explained below are optional Any Specific eguipment can be used in centralized ubrication systems for more controlled operations Each eguipment detail is explained below MECHANICAL CYCLE INDICATOR This eguipment is designed to monitor that the progressive distributor is operating User must be monitor this eguipment by eye while system in working period Each distributor blocks connected to different pump outlet must be eguipped with digital or mechanical cycle indicator to monitor all distibutors in system Eguipping main distributor connected to sub distributors with digital or mechanical cycle indicator is enough to monitoring all distributors in system DIGITAL CYCLE INDICATOR This eguipment is designed to monitor that the progressive distributor is operating User can be monitor this eguipment by electronic control system while system in working period Digital sensor in this eguipment can send signal to control system with 2 different type explained below PnP Sensor Sense signal is positive Normally o
Download Pdf Manuals
Related Search