USER`S MANUAL - Minarik Drives
Contents
1. MIN OUT i ma SIGNAL INPUT DIP z SWITCHES Xx lt lt lt e gt lt gt lt gt lt lt lt lt 2 8 5338 2 2 2 533 PA d RS u gt Te ox Y 4 Y oO o 2 3 od 2 3 oJ 2 3 o 1 2 3 i if N IN N ln SW501 SW501 SW501 SW501 SWITCHES SET SWITCHES SET SWITCHES SET SWITCHES SET FOR VOLTAGE FOR 1 5 MA FOR 4 20 MA FOR 10 50 MA INPUT CURRENT INPUT CURRENT INPUT CURRENT INPUT Figure 12 Calibration Trimpot and DIP Switch Layout 16 Calibration Voltage input signal calibration The following maximum and minimum voltages should be known Vimin Minimum voltage input signal Vomin Minimum voltage output signal Vimax Maximum voltage input signal Vomax Maximum voltage output signal Vimin and Vimax is the voltage applied across terminals 7 and 8 COM and INPUT 1 if the voltage input signal range is 0 25 VDC or across terminals 7 and 9 COM and INPUT 2 if the voltage input signal range is 0 250 VDC V min and Vomax 15 the voltage across terminals 1 and 2 OUT1 AND OUT Calibration procedure Use a voltmeter for voltage measurements 1 Switch all three of the SW501 DIP switches OFF Figure 12 2 Connect the signal input as follows a Connect signal common to COM terminal 7 b For 0 25 VDC input signal connect the signal positive to INPUT 1 terminal 8 for 0 250 VDC input signal connect the signal pos2. drive If the unit runs too slow or too fast 1 Check SW501 positions 2 Check MIN SPD and MAX SPD trimpot calibrations If unit does not reverse Check POL REV and COM connections For additional assistance contact your local Minarik distributor or the factory direct at 702 823 9475 phone or 702 823 9495 fax Notes Notes Unconditional Warranty A Warranty Minarik Corporation referred to as the Corporation warrants that its products will be free from defects in workmanship and material for twelve 12 months from date of manufacture thereof Within this warranty period the Corporation will repair or replace such products that are returned to Minarik Corporation 901 East Thompson Avenue Glendale CA 91201 2011 USA This warranty shall not apply to any product that has been repaired by unauthorized persons The Corporation is not responsible for removal installation or any other incidental expenses incurred in shipping the product to and from the repair point B Disclaimer The provisions of Paragraph A are the Corporation s sole obligation and exclude all other warranties of merchantability for use express or implied The Corporation further disclaims any responsibility whatsoever to the customer or to any other person for injury to the person or damage or loss of property of value caused by any product that has been subject to misuse negligence or accident or misapplied or modified by unautho
3. input voltage select switch is jumpered on PCM model number 200 0405 and 200 0406 used with RG300 and RG400 series drives respectively Refer to Figure 7 2 INPUT IT VOLTAGE Pas ee 1501 SWITCH N sw502 pee INPUT VOLTAGE SELECT 115 gt 230 OUT1 OUT2 L1 L2 15 15 A E INPUT VOLTAGE SELECT INPUT VOLTAGE SELECT INPUT VOLTAGE SELECT INPUT VOLTAGE SELECT 115 gt 230 15 gt 230 15 230 115 230 SW502 SET TO SW502 SET TO JUMPER SET JUMPER SET 115VAC INPUT 230VAC INPUT TO 115VAC INPUT TO 240VAC INPUT Figure 7 Input Voltage Select Switch 12 Installation Speed adjust potentiometer connections The logic board can be hooked up to speed adjust potentiometer instead of following an external current or voltage signal To control a motor in one direction hook up the speed adjust potentiometer as shown in Figure 8 a for bidirectional control use the connection in Figure 8 b Figure 8 Speed Adjust Potentiometer Connections for a Unidirectional Control and b Bidirectional Control Installation 13 Polarity reversal switch connections To reverse the output voltage polarity without changing the input voltage or current polarity connect POL REV to COM terminal 11 to terminal 12 A single pole single throw switch can be used as a polarity reversal switch Figure 9 Close the switch to reverse polarity Open the switch to retur
4. the PCM board is already mounted to the regenerative drive Step 1 Remove the 2 SCR Screws and the 2 hex nuts Also remove the two PC board screws to the left and right of the calibration trimpots see Figure 3 Minark Corp Figure 3 Mounting Step 1 8 Installation Step 2 Fasten the bracket to the chassis using the SCR screws The bracket s short standoffs replace the two hex nuts removed in Step 1 Screw in the 1 75 inch standoffs to the regenerative drive PC board see Figure 4 gL Minarik Corp Figure 4 Mounting Step 2 Installation 9 Step 3 Mount the PCM board above the bracket and 1 75 inch standoffs Secure the PCM board with four PC board screws two unscrewed from the regenerative drive PC board in Step 1 and two included in the PCM board hardware kit see Figure 5 SLL IE LE BLAS E Figure 5 Mounting Step 3 10 Installation Connections PCM connections See Figure 6 for PCM connections PCM terminals through 4 are prewired if you are using RG3X0UA PCM RG4X0UA PCM or RGS5X0UA PCM drives Figure 6 Process Control Module Connections Installation 11 Input voltage select switch Set the input voltage select switch to 115 or 230 to match the AC line voltage This applies only to PCM model number 200 0392 used with RG500 series drives See Figure 7 for switch locations The
5. N for 4 20 mA or DIP switch 3 ON for 10 50 mA 2 Connect but do not power the current input signal as follows a Connect the signal negative to COM terminal 7 b Connect the signal positive to INPUT 1 terminal 8 3 Adjust the regenerative drive s MIN SPD trimpot full CCW and the MAX SPD trimpot full CW 4 Apply both the AC line voltage and the current input signal 5 Set the current input signal to Limin Calibration 19 10 11 Adjust the MIN OUT trimmer potentiometer P503 so that the output voltage is Vomin Set the current input signal to I max Calculate the test point voltage Vip imax M Vt p A A 2 where Vomax Vomin m limax limin Adjust the SIGNAL INPUT ADJ trimmer potentiometer P501 so that the voltage from COM to TP terminal 7 to terminal 10 is Vip Adjust the MAX OUT trimmer potentiometer P502 so that the output voltage is Vomax Repeat steps 4 5 6 7 9 and 10 Use the same voltage and current values that you previously calculated 20 21 Troubleshooting Warning Dangerous voltages exist on the PCM adder board and regenerative drive when it is powered When possible disconnect the AC line voltage from the PCM adder board and regenerative drive while troubleshooting Be alert High voltages can cause serious or fatal injury Before troubleshooting Perform the following steps before starting any procedure in this section Disconnec
6. USER S MANUAL PROCESS CONTROL MODULE for Regenerative Drives pre mounted on RGSXOUA PCM RGAXDUA PCM and REGSXDUA PCM Drives Model 200 0397 200 0405 200 0406 Automation Inari amp Control Copyright 1999 by Minarik Corporation All rights reserved No part of this manual may be reproduced or transmitted in any form without written permission from Minarik Corporation The information and technical data in this manual are subject to change without notice Minarik Corporation and its Divisions make no warranty of any kind with respect to this material including but not limited to the implied warranties of its merchantability and fitness for a given purpose Minarik Corporation and its Divisions assume no responsibility for any errors that may appear in this manual and make no commitment to update or to keep current the information in this manual Printed in the United States of America A Safety Warnings This symbol A denotes an important safety tip or warning Please read these sections carefully prior to performing any of the instructions contained in that section Have a qualified electrical maintenance technician install adjust and service this equipment Follow the National Electrical Code and all other applicable electrical and safety codes including the provisions of the Occupational Safety and Health Act OSHA when installing equipment Reduce the chance of an electrical fire shock or explosi
7. ccept a grounded or floating DC voltage or current signal This manual contains specifications installation procedures connections and calibration procedures for the process control module models 200 0397 200 0405 and 200 0406 Refer to your regenerative drive user s manual for additional installation operation and troubleshooting procedures Specifications Power Requirements Line input 115VAC 230 VAC 50 60 Hz single phase Input Signal Ranges Voltage signal narrow range 25 to 25 VDC Voltage signal wide range 250 to 250 VDC Current signal 1 5 mADC 4 20 mADC 10 50 mADC Input Impedance Voltage signal gt 25K ohms Current signal 1 5 mADC 1K ohms Current signal 4 20 mADC 235 ohms Current signal 10 50 mADC 100 ohms Output Voltage range max 10 to 10 VDC Linearity 0 01 Process Control Module PCM Description Model Description 200 0379 Dual voltage PCM board for RGS500 series drives 200 0405 115VAC PCM board for RG300 series drives 200 0406 240VAC PCM board for RG400 series drives Note PCM boards are pre mounted on RG3XOUA PCM RG4X0UA PCM and RGSXOUA PCM drives Dimensions ALL DIMENSIONS IN INCHES MILLIMETERS Figure 1 Process Control Module Dimensions all models 6 Dimensions Figure 2 Process Control Module Mounted on a Regenerative Drive Installation Mounting Skip these mounting steps if
8. hin one year after the cause of such action arises Minarik Corporation 901 E Thompson Avenue Glendale CA 91201 2011 Tel 702 823 9475 Fax 702 823 9495 www minarikcorp com Document number 250 0214 Revision 2 Printed in the U S A 4 99 U S A 10 00 Canada 11 00
9. itive to INPUT 2 terminal 9 3 Adjust the regenerative drive s MIN SPD trimpot full CCW and the MAX SPD trimpot full CW Calibration 17 10 11 Apply AC line voltage and voltage input signal Set the voltage input signal to Vi min Adjust the MIN OUT trimmer potentiometer P503 so that the output voltage is Vomin Set the voltage input signal to Vimax Calculate the test point voltage Vip Vimax m Vip 2 where Vomax Vomin M o o oo Vimax 7 Vimin Adjust the SIGNAL INPUT ADJ trimmer potentiometer P501 so that the voltage from COM to TP terminal 7 to 10 is Vip Adjust the MAX OUT trimmer potentiometer P502 so that the voltage output signal is Vomax Repeat steps 4 5 6 7 9 and 10 Use the same voltage values that you previously calculated 18 Calibration Current input signal calibration The following minimum and maximum values should be known Vomax Maximum voltage output signal Vomin Minimum voltage input signal Lmax Maximum current input signal Lmin Minimum current input signal Limin and limax 15 the current applied through terminals 8 and 9 COM and INPUT 1 Vomin and Vomax is the voltage applied across terminals 1 and 2 OUT1 and OUT2 Calibration procedure Use a voltmeter and ammeter for voltage and current measurements respectively 1 Switch only one of the SW501 DIP switches to the ON position Figure 12 DIP switch 1 ON for 1 5 mA DIP switch 2 O
10. n the output voltage back to its original polarity An open collector PNP transistor may also be used to reverse the output voltage polarity Figure 10 Another alternative is to use an NPN transistor as shown in Figure 11 to reverse the output voltage polarity Note If using an NPN transistor additional components must be installed Install a 39K ohm resistor in series between Terminal 11 and the transistor collector and a 10K ohm resistor between Terminal 6 and the transistor collector as shown in Figure 11 Figure 9 Polarity Reversal Switch Connection 14 Installation 15 15 COM INPUT 1 INPUT2 TP POL REV COM 5 6 7 8 9 10 11 12 PNP 5 TRANSISTOR B e Figure 10 Open Collector PNP Transistor Used as a Polarity Reversal Switch L2 15 15 COM INPUT 1 INPUT2 TP POL REV COM H i T H H H H T 4 5 6 7 8 9 10 11 12 ADD 39K AND 10K OHM RESISTORS 10K oon AS SHOWN s c C B NPN E a TRANSISTOR B E Figure 11 Polarity Reversal Using NPN Transistor 15 Calibration All adjustments increase with CW rotation and decrease with CCW rotation Use a non metallic screwdriver for calibration Each trimpot is identified on the printed circuit board MAX SIGNAL OUT INPUT pP ig ADJ Mi T501
11. on by proper grounding over current protection thermal protection and enclosure Follow sound maintenance procedures It is possible for a drive to run at full speed as a result of a component failure Please ensure that a master switch has been placed in the AC line to stop the drive in an emergency This drive is isolated from earth ground Circuit potentials are at 115 VAC or 230 VAC above earth ground Avoid direct contact with the printed circuit board or with circuit elements to prevent the risk of serious injury or fatality Use a non metallic screwdriver for adjusting the calibration trimpots A X Xx a8 SHOCK AVOID KEEP AVOID HAZARD HEAT DRY VIBRATION Contents Introduction 1 Specifications 3 Dimensions 5 Installation 7 PROUD cnt ES ind EN AAA A 7 COMMECUOAS ns 5 nee ee RR re hy lero Beale Mae ADA GON 10 POM COnMECHONG Sean ee Kose tees WS ke eee enue end 10 Input voltage select switch 00 0 c eee eee 11 Speed adjust potentiometer connections ooooooooooo o 12 Polarity reversal switch connections 000e eee eee 13 Calibration 15 Voltage input signal calibration 0 20 eee 16 Current input signal calibration 0 000 c cee eee 18 Troubleshooting 21 Unconditional Warranty Inside back cover Introduction Process control modules PCM are adder boards for regenerative drives RG300 RG400 and RG500 series PCM adder boards allow regenerative drives to a
12. rized persons or improperly installed C Limitations of Liability In the event of any claim for breach of any of the Corporation s obligations whether express or implied and particularly of any other claim or breech of warranty contained in Paragraph A or of any other warranties express or implied or claim of liability that might despite Paragraph B be decided against the Corporation by lawful authority the Corporation shall under no circumstances be liable for any consequential damages losses or expense arising in connection with the use of or inability to use the Corporation s product for any purpose whatsoever An adjustment made under warranty does not void the warranty nor does it imply an extension of the original 12 month warranty period Products serviced and or parts replaced on a no charge basis during the warranty period carry the unexpired portion of the original warranty only If for any reason any of the foregoing provisions shall be ineffective the Corporation s liability for damages arising out of its manufacture or sale of equipment or use thereof whether such liability is based on warranty contract negligence strict liability in tort or otherwise shall not in any event exceed the full purchase price of such equipment Any action against the Corporation based upon any liability or obligation arising hereunder or under any law applicable to the sale of equipment or the use thereof must be commenced wit
13. t AC line voltage from the PCM adder board and regenerative drive Check the PCM adder board and drive closely for damaged components Check that no conductive or other foreign material has become lodged on the printed circuit board e Verify that every connection is correct and in good condition Verify that there are no short circuits or grounded connections Check that the input voltage select switch is set to either 115 or 230 to match the AC line voltage model 200 0397 only Check that the regenerative drive s rated armature and field outputs are consistent with the motor ratings 22 Troubleshooting If there is no output 1 Measure the voltage output signal across terminals 1 and 2 OUT1 and OUT2 If there is a DC voltage present and there is no DC motor output then check the connections to the regenerative drive that it is connected to 2 Check the voltage at terminals 3 and 4 L1 and L2 If there is no voltage then check the connections to the regenerative drive that it is connected to 3 Check that the PCM board is receiving a voltage or current input signal 4 Check to see that the SIGNAL INPUT ADJ trimmer potentiometer P501 is not set to the full CCW position If the unit is running at full speed 1 Check that the voltage output signal across terminals 1 and 2 OUTI and OUT changes when the voltage or current input signal changes 2 Check the wiring to the PCM board to the regenerative
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