USER`S MANUAL
Contents
1. 2 1 XH KG55B Temperature Controller USER S MANUAL OVERVIEW XH KGS55B is a intelligent temperature controller designed by object s characteristics controlling programmed temperature according to process curse It simplifies system operation of KG66 and decreases output interface to going to smaller and more intelligent direction And it is strong versatile fit for controlled temperature which is less than 150 i e washing mechanism and electric heater MAIN SPECIFICTIONS I O interfaces 1 input channel for temperature measurement 3 output channels with switching variable of which 2 heating controls 1 call control relay output AC 240V 3A 2 2 Temperature control specifications temperature measurement component Pt100 platinum thermo resistor Hansung i Hansung e XH KGS5B e temperature measurement range 000 0 C 153 0 C temperature control range 030 0 C 150 0 C temperature control accuracy stable error lt 1 2 C 2 3 Programmable Functions programmable process No 0 9 total 10 Programmable process steps of each process is ten Each step is be set object temperature gradient and isotherm time 2 4 Temperature Control Method optimize self adaptive method 2 5 Temperature parameters setting range object temperature 030 0 150 0 gradient 0 2 9 9 C min time of isothermic phase 00 99 min 2 6 Programming Checkout Functions Press A key to check whether se2. E E E E HEAT HOLD CALL RUN oon lt Hansung FOSHAN HANSUNG AUTOMATION Co Ltd KG55B Front Panel Diagram 1
3. KG55B is less than 0 6 C And temperature correction subroutine is 16200000 Only there is old apparatus and bad probe we have to correct temperature The corrected temp value is used under 99 Cafter the controller is in isotherm time 20mins It is right correction method that 6 bits standard resistor corresponds with standard temperature Moreover three core insulating line can t effect measured temperature within 50 meters 6 Hansung Temperature C PT100 resistor Q 24 109 352 26 110 230 28 110 904 30 111 670 40 115 540 50 119 400 60 123 240 70 127 070 80 130 890 90 134 700 100 138 540 110 142 290 120 146 060 130 149 820 140 153 580 148 156 570 150 157 310 Start controller to pre heat for 3mins Then calibrate low point 50 C and high point 130 C Primarily calibrate this two points and then others Temperature deflection of each point is less than 0 6 C 11 Hansung XH KG55B A prigel 4o 20 5 AEAT coP21 ii 4 022 023 KG55B Back Panel diagram 2 7 0 Method of Temperature Calibration Replace PT100 with 6 bits standard resistor Temperature C PT100 resistor Q 10 103 900 20 107 790 22 108 576 10 Hansung XH KG55B 4 0 Operation Attention 1 The last bit flashes in isotherm phase not flashing in up gradient temperature phase It is to identify if setting temperature is
4. ase temp slowly Power of heated flex is smaller Increase temp rapidly Temp continually rise in isothermic phase AC contactor is bad or can t run change a new one 12 XH KG55B 2 Check Program display P press a to check press 0 9 to display FOLO 3 Run process F2L1 display P enter F2L1 press RUN to display FOLO press RUN to start 4 Re run process after halt running state press STOP press RUN 5 Process Step Jump running state gt press STOP press A towards object process push RUN twice 6 Process Parameters Correction display P press PRG to display FOLO enter F L4 ress A modify data gt gt press A gt hress RST NI Hansung XH KG55B XH KG55B 3 3 Subroutine Function 1 Running pause sub 16100000 amp end sub 00000000 the controller stops and calls 2 Temperature correction i e enter F9L9 see correction function as below 162 0000 9 press A to memorize 0 9 max corrected temp is 9 C subroutine No 0 positive correction 1 negative correction Note A During running push 0 9 key to display corrected temp i e 5 C display 5 5 C display 5 B If change new IC re set temp correction program If needn t correct temp please set 16200000 C Temperature deflection of
5. ate press it to display F L it means process No amp step No After enter F L it start to run During running press it to display process No amp step No for 3 secs Hansung XH KGS5B 4 STOP In operating state press it to pause controller 5 A age up Press it to page up data of each step in sequence and memorize parameters And check program step by step 6 V CPage down Press it to page down data of each step in sequence And check program in negative step 7 O 9 number Enter decimal number 0 9 8 gt shift right Digital displaying place shifts towards right 3 2 Operating Flowchart 1 program F process No L step No i e process No F2 press RST jto display P press PRG to display FOLO step No Ll enter data amp next step press 4 memorize enter end code 00000000 press RST enter F2 press gt to input L1 press 4 memorize and page up Hansung XH KG55B Problem Reason Troubleshooting Don t push RST or Program again Can t PRG key Don t enter Or tum on program finish code 00000000 controller to operation in programming mode program again When Up gradient rate and Quickly push error controller is down gradient rate is STOP and RST on it s in set 00 in key it can isothermic programming mode return to phase STOP normal state and RST key Check error can t be pa
6. equal with real temperature or not 2 It is easy to start at any process No F amp step No L 3 Handle abnormal situation If abnormal situation happens in operation cut off power for 5secs before the controller runs again or press RST 4 Operation of keys should be on for one second to avoid error 5 When programming set temperature had better to be integer set zeroes after decimal point 6 In running state push STOP to only display tempra ture of dyeing tank 7 If correcting process parameters needn t shift last place to press A to page up 8 We provide customers with general software without temperature correction If customers have special order we can give you temperature correction software Hansung XH KGS55B 5 0 Explanation of Programming i e process No F2 step No LO holding temperature 80 C for 30 END up gradient 1 5 C min ambient tempgrature Diagram of Programming No action setting grad isotherm Process i A No F temp CC min time Step No L Cc min 1 ress RST P 2 press PRG FOLO enter F L 3 ress 0 9 F2L0 enter F2 4 press A 000 0 0 0 00 enter data 5 set parameters 080 0 1 5 3 0 F2L1 6 press A 000 0 0 0 00 enter data 7 set end program 000 0 0 0 00 F2L2 set 0 8 press RST P end Hansung XH KG55B 6 0 Diagram of KG55B Output Connection XH KG55B DYEING CONTROLLER TEMP GRAD C min TIME min
7. rameter and operated program again Set data is unsuitable i e set temp is 30 Readjust Can t run to C set time is 10 parameters next step min But actual temp is higher than 30 in summer Press STAET key of Cut off power sampling dyeing for 8 10 Don t display machine but keys seconds then Abnormal can t run rightly It power on again results in wrong initial state J Service A warranty of time for our product is one year We provide our customers with consistent best after sales support If you have any problem please don t hesitate to contact with us 13 Hansung Hansung XH KG5S5B 8 0 Troubleshooting Problem Reason Troubleshooting P robe circuit is short Display 000 or cut Check probe C Probe flex connected and lines or 153 C wrongly Instable temp Joins in probe line or Check and Probe during up three core insulating connect probe gradient phase line can t be line again Circu connected or bad to Blow out water it ground in probe then Probe wet seal and fix it Temp Water come into If necessary inaccurate probe It become change new which is up to vapor at high temp one 95 C Vapor influences probe Can t increase AC contactor can t Maintain or decrease temp when controller runs but lights is on Val Output is ok run or heated flex is burnt out external electric apparatus ve Incre
8. tting parameters correspond with parameters in the process flowchart or not 2 7 Safekeeping 1 Suddenly power cut off a running controller can continually run in retrieving the old process step data after power is on again 2 XH KG5S5B N Hansung XH KG55B Reader s Card Dear Sir Thank you for accepting our product Please fill in Reader s Card and send to us We d like to give you excellent service Q ins sect ob Mec ak E ah a a ag Sse css E EV evade Ss ar whe tah Gg Se se es a ce ame hse a a herd eS eK Type of Controller Qty Date Company Contact Person Tel Add P C Advice Add Building 1 NanhaiTiananCyberPark FoshanGuangdong Tel 0757 81230666 Fax 0757 81230666 14 Hansung 2 During running probe is broken the controller XH KG5S5B calls 18 times then it stops 3 When temperature is higher than 150 C the controller calls and automatically stops 2 8 Power Range AC 180 250 V 50 60HZ Power consumption lt 3W 2 9 Dimension of Apparatus W 96 XH 96 XL 100 mm 2 10 Dimension of Installation W 92 XH 92 mm 2 11 Work Environment Temperature lt 50 C OPERATING GUIDE 3 1 Functional Keys relative humidity lt 90 1 RST When press it P will flash on panel In running state push STOP at first then push RST 2 PRG Press it to go to programming state 3 RUN In reset st
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