User Manual - Fry Power Inc.
Contents
1. YES Y Turn on Veggie Oil Lift Pump Switch V4 Turn on inline heater Fry Power 14 1 Page 13 of 14 Contact Information and Product Support Richard Poro Poro Electonics Ryan Murphy RM Designs Email Richard Poro rporo vtc edu Ryan Murphy rmurphy vtc edu Website http frypowerinc simpstek com Fry Power 14 1 Page 14 of 142. FRY POWER V14 1 An Effective Petroleum Fuel Alternative User Manual Fry Power 14 1 Page 10f 14 Table of Contents TJehdgeie U d WA EE uu AA d Spectications EE Operating InstructionsS eegene eege e User Interface wwseneeaseneensanewnewna e Button Functons ee ee ee ee ee ee ee ee e DisplayS e Description of Operation VE ah gu EE Mechanical System Model Hook Up Diagraim ccccccccssccscescceceecesceesessescesceecuecuueeeaneeseeeees System ELO Board and Schematic Layout e Control Board Schematic eee see see ee ee EE Ee ER Ge ee Ge ee e Control Board Layout s Relay Board Sherman Ee is ee ee Relay Board Lay OUR ss Rede ede ee Ee oe ie Ge Ne Re Software Conceps ia De Eege System Level Diaerai REG EE RE DE ee EE OG ES GE Ee e OWN ESE se RR EG ee ER ee EE eo Eon Contact Information and website link Fry Power 14 1 LA J UI l O 0 sl OD UI CO UI A WH LA kA Fe O O 11 12 11 11 12 12 13 13 13 14 Page 2 of 14 Introduction Thank you for purchasing the Fry Power V14 1 the fully automated veggie system for your diesel vehicle This system was designed to be installed andrunin any diesel powered system including but not limited to trucks cars 18 wheelers and tractors or othe
3. c mode To switch to veggie in manual mode push the mode button a confirmation screen will display asking you if you want to witch to veggie if you do press the mode button again if you do not press the select button and you will be returned to the diesel manual mode NOTE Several minutes before arriving to your destination press Mode to return to diesel and purge the system of any remaining veggie oil In both manual and automatic mode the screen will lock out for 30 seconds while the system is purging of the remaining veggie oil back to the veggie tank Configurations Mode Configuration mode can be used for adjusting the back lighting as well as the temperature parameters to best suit your vehicle Additionally if you would like to turn one of your system heaters off possibly in the summer you can do so by scrolling down until off displays for the temp low value See the Button Functions section for button functionality Fry Power 14 1 Page 8 of 14 Maintenance Annual System cleaning will be needed As the system goes through heat cycling there will be cooked veggie debris that builds up in the solenoid The Solenoids will need to be removed from the system disassembled and soaked in a solvent solution The valves should be inspected before reassembly and re install into the system Please contact us if there are any further guestions on this process Mechanical System Model Key Veggie Components Engine C
4. gie filter unit w filter e 1 Electric Veggie Lift Pump e 1 Electric Diesel Lift Pump e 4 Automotive Relays Fry Power 14 1 Page 4 of 14 Specifications ITEM VALUE Relay Board voltage supply 12 15V automotive Controller Board voltage supply 5V USB supplied Communication scheme Serial SPI LCD Dispay 20x4 characters Usability Up down mode and select buttons Current draw with max back light intensity 17mA Current draw with back light off 12mA Number of Outputs 8 Output Type Optically isolated solid state Output drive current lt 5A Number of digital inputs 1 Number of analog inputs 4 Analog input resolution 10 bits Operating Instructions User Interface Figure 1 Shows the user interface button layout UP C MODE SELECT DOWN C C Fry Power 14 1 Page 5 of 14 Button Functions Up and Down For Home Screen The up and down buttons are used to scroll through the various home displays For Configuration Screen The up and down buttons increase and decrease the back lighting and the temperature limits that you wish to change Mode For Home Screen The mode button switches the system from diesel to veggie When the button is depressed for 5 sec or more the configuration mode will display For Configuration Screen The mode button scrolls down through the configuration screen When the button is depressed for 5 sec or more the display will return to the home screen Select F
5. ompartment 10 15ft C Pump1 lt Heater TEMP Sending Unit sel 10 15ft cy Yessie Oil Tank ener Internal External Fry Power 14 1 Page 9 of 14 Hook Up Diagram ACC SYSTEM STATE LOOP RETURN FUEL RETURN TANK TEMP SENSOR AMBIENT TEMP SENSOR IN LINE TEMP PUMP 1 TANK HEATER IN HEATER System Plumbing WAP Firer RAE Ve Tire LEVEL Tive Teme LATO ee cs Bebe a E ds ka G gt me KC ETA UA Ji oc gt Proa tere EL PULA TETON 7 of Te LTT EP Rue Fry Power 14 1 20 CKT Page 10 of 14 Board and Schematics and Layouts Control Board Schematic Fry Power 14 1 Page 110f 14 Relay Board Schematic ya T gots E vege el a Te did VER E Ka BA Geck Ne Ne JES ae N e Dt HOK Fry Power 14 1 Page 12 of 14 Software Concept System Level Diagram Flow Chart Read TankTemp and Exterior Temp Calculate PumpTemp YES Y Switch V1 V2 and V3 Vv Turn on tank heater YES y Open V1 V2 V3 and V4 Turn off veggie lift pump Turn off inline heater
6. or Home Screen The select button will abort a veggie or diesel change over For Configuration Screen The select button does nothing Fry Power 14 1 Page 6 of 14 Displays e Home Screen Figure 2 Shows the home screen Figure 3 Shows the home screen scrolled down Mama Ga Manual Diesel Ambient Tempi 75 Inline Temp Sug e Configuration Screen Figure 4 Shows the config screen Figure 4 Shows the config screen scrolled down Backliont 138 Reitup ni HALLO Inline Switene CH Fi deer High lak Description of Operation In Automatic Mode The default setting for the system is Automatic Diesel mode When the vehicle accessory has been turned on the veggie system will be initialized If the ambient temperature is below the configurable setting of 35 degrees Fahrenheit the tank heater will come on When the tank temperature has reached 55 degrees Fahrenheit the filter heater will come on Approximately 2 minutes after the filter heater comes on the inline heater will come on When the inline temperature has reached the configurable temperature of 75 degrees F the system will sound a buzzer sound for approximately 2 seconds to let you know that it is automatically switching over to veggie oil The tank heater will remain on unless the tank temperature exceeds 100 degrees Fahrenheit The heater will remain off until the temperature falls below 80 degrees Fahrenheit The in line heater will stay on
7. r industrial equipment with some modifications Features e Comes with all the parts needed to convert your diesel vehicle to burn WVO Waste Vegetable Oil e 4 button Controller with LCD Display e Designed for hybrid diesel veggie systems e USB connected controller with LCD o Displays Ambient Temperature In Line Temperature Tank Temperature Veggie Fuel Level Fuel Mode Veggie or Diesel Automated or Manual Mode Diesel Run Time Veggie Run Time e Manual Automatic operation modes e 2 tanks system for veggie isolation e Uses electric heaters for quick heating of veggie oil e Contamination of veggie oil is impossible e Separate solenoid heater driver board utilizes solid state components e Buzzer warns user if engine was shut down on veggie oil e No gel system Enclosed parts e Relay Board Black Box e Control Display Board e Wiring Harness Fry Power 14 1 Page 3 of 14 e 5ft USB cord e 12V Veggie Therm inline Heater e 12V 300W Emersion Heating Element In Tank e 12V 100W Silicon Filter Heater e SV 98 Duel 3 port 2 Position Valve Block Veggie in and Veggie Return e Hydra force 3 port 2 position Valve Block e 35 feet of 3 8 I D High Temp Fuel Line e 20 hose clamps e An aluminum valve body mounting plate that goes over the engine e 50 gal veggie tank e 2 Honeywell ES120 immersion temperature sensors e 1ambient temperature sensor e in line temperature sensor block e 1 auxiliary veg
8. until the in line temp exceeds the configurable In line temp High of 150 degrees Fahrenheit The Filter heater will only stay on for the initial startup sequence unless the ambient temperature is below 30 degrees F in which case the filter heater will remain on Fry Power 14 1 Page 7 of 14 NOTE Several minutes before arriving to your destination press Mode to return to diesel and purge the system of any remaining veggie oil In both manual and automatic mode the screen will lock out for 30 seconds while the system is purging of the remaining veggie oil back to the veggie tank When this process is occurring the main solenoid Diesel to Veggie switches back to diesel The Veggie Diesel Return solenoid stays returning to veggie and the Loop or Return to Tank solenoid switches to return to tank After the 30 seconds the Veggie Diesel Return solenoid Loop or Return to Tank both turn off and home display reappears which means the purge has been completed and the system is back on diesel In Manual Mode In manual mode the system will operate much like in automatic mode but when the buzzer sounds the system will not switch to veggie mode The system will wait in standby mode where only the tank heater stays on under the same parameters as stated in automatic mode Until the system is switched to veggie mode by the user at this time the system will continue to regulate the temperature as in automati
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