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1. seeeeeeeeeeeeee 6 1 showing the grid 6 8 StATUS ar sninen e ni rE 3 12 tool bars eaan E E aia 3 8 Trend window adding a new Trend 6 9 unpacking Analyser Control for Windows for NetWOtk Sisi nensis sareen 2 2 using the program eseeseeesererererrerererrree 3 1 closing Analyser Control for Windows 3 18 EXCEPtON Jog vissetaicesssesstuseasasesssbeassasapsocses 3 17 International settings cee eeeeeeeeeeee 3 15 starting ACWD oo eee eeeeeeeeeees 3 1 3 2 using the program features eee 3 6 using the program features eects 3 6 ChECK DOKES ss ssessusssssdssedesyseeescesastedsieevess 3 14 command buttons 000 eee eeeeeeees 3 14 dialog boxes and windows seeeee 3 13 drop down list DOXeS 0 eee eeeeeeteeeee 3 13 MENUS ean E a O bes RE 3 9 option buttons sseseeesseeesesrererrereereresee 3 14 StATUS BaT Sre eae odes eee E deere 3 11 toolbar DUtIONS eee ee eect eetee ener eeeeee 3 7 Viewing alarm logs eeeeeeeseeeceteeeeeeceeeeeee 7 9 viewing autocalibration logs sceee 7 11 viewing autocalibration results eee 9 6 viewing data and calibration eeee 7 1 Viewing Trends enoni e a ais 6 1 issue 4 KITTIWAKE PROCAL LTD index 3 Analyser Control for Windows Networks Operating Manual Index Page Intentionally Blank index 4 KITTIWAKE PROCAL LTD issue 4
2. 3 In the Date Selection section you can select the last date from which you want to view alarms Clicking the arrow button at the right hand end of the field will display a calendar from which you can select the required date The default is today s date page 9 6 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 9 Instruments with autocalibration 4 Click the Go to Date button Autocalibration data will be retrieved and displayed in the bottom section of the dialog with a status code for each parameter The codes are listed in the Status Codes section of the dialog Printing results on demand You can print selected content from the autocalibration log is a report at any time 1 Open the Panel Trend window and select Print AutoCal from the Reports menu This will display the Auto Calibration Report dialog jadi Auto Calibration Report ER Date 10711 2010 Time _ 00 00 Instrument Instrument 1 v Preview report D OK Cancel 2 Enter date and time details for the report and select the instrument 3 If you want to see a preview of the report on screen select the Preview Report checkbox 4 Click the OK button to print the report If you have selected the Preview Report checkbox the report will be shown on screen you can scroll through the preview zoom and print the report from the preview If you have not selected Preview Report the report will be printed
3. page 4 34 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 5 Viewing Panels This section describes how you can use the Panel window to monitor the values recorded by the Analyser Units You can select a specific panel from the Panel Trend Screen The following topics are covered in this section of the manual m Opening a Panel m About the Panel display m Customising the Panels You can display the Panel Trend Screen from the Overview window by either clicking the Panels Trends Screen button on the toolbar or choosing the Panels Trends option from the View menu Opening a Panel Analyser Control for Windows Networks has a separate Panel window pre configured for each connected Analyser You can open a specific Panel window from Any other Panel or Trend window m The Test window From any Panel or Trend window To open a Panel window either Open the Panel menu and select the appropriate Head option m Click on the appropriate Panel button on the toolbar Note When a Panel window is displayed the head it describes is easily identified as the Panel button appears greyed out the toolbar From the Test window To open a Panel window from the Test window 1 Either click the Panel Trend button on the toolbar or select Panel Trend from the View menu The Panel or Trend window that was last viewed will be displayed 2 If the Trend window is displayed either m Open th
4. Select the Access Level menu and enter the appropriate password to change the Access Level to Engineer Click the OK button Select the Tools pull down menu from the top of the Overview screen and select the Backup Restore option The Backup Restore configuration message box will be displayed Enter a name for the back up data base or use the DEFAULT name Click the Back Up button An information message box will appear System configuration back up OK Click the OK button and then the Close button If the above message is displayed the database has been successfully backed up The location of the back up database file has the following directory path and can be accessed via the Windows Explorer facility C Program Files Procal ACWN Databases Configuration The database File has a GDB extension P5000 Beata Vector information is included within this file The current date and time is added to the database file name together with the system 88xxxxx number The size of the file depends on the number of Analysers within the system and maybe too large to fit on a normal floppy disk The file can be zipped up if required The database should be stored on an appropriate archive facility Installing the new system database To install the new database Insert or connect to the storage media containing the new system database The database file will normally be stored as a self extracting zipped file designed to work with th
5. This window allows the name of the report to be entered The combo box below allows a report to be entered which will be used as the basis for the channels of the new report i e the new report will contain the channels reported in the selected report mainly used to avoid re entering channels previously entered on a different report If OK is clicked then the configuration window for this report is displayed Configuring a report This window is displayed when a new report is created or the configure button on the compliance report window is pressed Once the configuration is changed then the save button will become enabled so changes can be saved The exit button closes the window issue 4 KITTIWAKE PROCAL LTD page 8 13 Analyser Control for Windows Networks Operating Manual 8 Generating reports Compliance Channels tab eek 1 gt Configure Compliance eek 1 gt Compliance Channels Compliance Periods Exclusion Periods Report Name Compliance 2010 n Auto Exclude Channel Manual Exclude z m Automatic Exclude Auto Limit fo 50 E Trigger Level gt v Include Analyser Default Report Head Channel Limit You can enter the following report parameters m Include analyser Selects whether availability of the Analyser is included in the report m Manual exclude Selects whether manual exclusions are included when calculating and printing report m Automatic exclude Selects whether
6. iil Alarm Log Filters Date Selection From To Alarm Type oOo CS 09 11 2010 X 10 11 2010 z Alarm Level gt 24 00 gt 24 00 X Instrument Channel meoo ___ 10 Nov 10 10 23 System Alarm TRUE System Reading Error 10 Nov 10 10 23 System Alarm TRUE System Fault 10 Nov 10 10 23 Instrument Alarm Instrument 1 TRUE Instrument Reading Error 10 Nov 10 10 23 Instrument Alarm Instrument 1 TRUE Instrument Fault 10 Nov 10 10 23 Instrument Alarm Instrument 1 TRUE Wheel Fault 10 Nov 10 10 23 Instrument Alarm Instrument 1 TRUE Instrument Disconnected 10 Nov 10 10 23 Channel Alarm Sample Temperature TRUE Safety Purge 10 Nov 10 10 23 Channel Alarm Carbon Dioxide TRUE Low Signal 10 Nov 10 10 23 Channel Alarm Water Vapour TRUE Low Signal 10 Nov 10 10 27 System Alarm TRUE System Reading Error lt Viewing Auto calibration logs You can view details of auto calibration procedures performed on Procal 2000 or 5000 instruments by opening the auto calibration log You can then select a date for which you want to view records issue 4 KITTIWAKE PROCAL LTD page 7 11 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration To view the auto calibration log 1 Open the Panel Trend window and select AutoCal Log from the menu bar 2 From the displayed menu choose the instrument you want to view This will display the Auto Calibration Log dialog Auto Calibration Log Instrument 1 Log
7. KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 4 Configuring the system 1 Select the channel icon from the hierarchy in the left hand pane of the Overview window This will display the channel s details in the right hand pane 2 Click the Channel Info tab to display the current configuration information for the channel 3 Make the required changes to the configuration 4 Make any other required changes by clicking the appropriate tab and amending the entries 5 Click the Apply button to implement the changes Deleting a channel To delete a channel from the hierarchy 1 Right click the channel icon from the hierarchy in the left hand pane of the Overview window and select Delete Channel from the option menu This will display a warning message 2 Click the Yes button to delete the channel CAUTION Once the system has been running any deletion of a Channel will prevent viewing of the Historical Data for that Channel Channel parameters There are up to five tabs containing parameters for each channel m Channel Info m Calibration Coefficients m AutoZero Configuration m Cross Sensitivity m Channel Alarm Configurations Channel Info The following information is contained in the Channel Info tab for all instrument types issue 4 KITTIWAKE PROCAL LTD page 4 23 Analyser Control for Windows Networks Operating Manual 4 Configuring the system Tools Hes a E
8. Main Group 8856789 Alarms System Fault State 8856789 Alarms System Reading Error State 8856789 Instrument 1 Alarms AuteZero In Progress State 8856783 Instrument 1 Alarms Instrument Disconnected State 8856789 Instrument 1 Alarms Instrument Fault State 8856789 Instrument 1 Alarms Instrument Reading Error State 8856789 Instrument 1 Alarms Rotaspan Failure State 8856789 Instrument 1 Alarms Wheel Fault State Oo 8856789 Instrument 1 AzMode 0 8856789 Instrument 1 Carbon Dioxide Alarms Calibration Error S 0 4 byte signed int Bool Bool 8856789 Instrument 1 Carbon Dioxide Alarms Low Signal State 0 8856789 Instrument 1 Carbon Dioxide Reading 51 8972860436858 8856789 Instrument 1 DerChan1 Alarms Calibration Error State 0 8856789 Instrument 1 DerChan1 Alarms High Range State 8856789 Instrument 1 DerChan1 Reading 8856789 Instrument 1 DoManualduteZero 8856783 Instrument 1 Enabled 1 8856789 Instrument 1 Head Temperature Reading 54 8167763157895 8856789 Instrument 1 Manual4irPurgeFlag 8856789 Instrument 1 ManualBlowbackFlag 8856789 Instrument 1 ManualCalGas1 Flag 8856789 Instrument 1 ManualCalGas2Flag 8856789 Instrument 1 ManualE ductorDisableFlag 8856789 Instrument 1 ManualS olenoid 8856789 Instrument 1 ManualSpecialPurgeFlag 2 6903785286211E 0 8 byte real Bool Bool 8 byte real Bool Bool 8 byte real Bool Bool Bool Bool Bool 4 byte signed int Bool iv issue 4 KITTIWAKE PROCAL LTD
9. Measured Channels T Analog and Derived Channels Units Value Value Units a a o e O Ted O Deot o2 o lt TSempe M00 Degt_ Psae 00 mba Instrument Type ACUCiock M Rotaspan Calspec Posn Unknown Comms to ACU fal J B PROCAL Gas Analyser 6 _ eae The significance of this data is shown in the following table page 7 8 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual Entry 7 Viewing data and calibration what it means Measured Channels H20 CO2 This area shows the actual data values measured for the channels of the selected instrument The actual channels will represent the channels defined for the instrument but some are present by default Measured channel reading Calibrated or uncalibrated As above Analogue and Derived Channels T Head Additional Analogue and Derived channels as defined will be here Analyser optics electronics Temperature T Sample Sample gas temperature P Sample Sample gas pressure System ACU Instrument Status messages Instrument Type ACU Clock Rotaspan Calspec Posn Comms to ACU fail Eg Procal 2000 Time on ACU Procal 2000 Rotaspan option or Procal 5000 Calspec May be hidden Communications status PC to ACU or ACU to Instrument Status Instrument sample state eg AutoZero in Progress Viewing alarm logs issue 4 You can view details of recorded alarms b
10. Hold follows purge no blowback normal solenoids but readings frozen KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual Configuring channels issue 4 you see 4 Configuring the system you enter or see Air Purge On During Blowback Pulse On Period Pulse Off Period Tick to enable Default OFF Allows air purge on during blowback to restrict ingress of dust 2 98 seconds in 2 second steps Default 2 Blowback drive on for pulsed operation 2 98 seconds in 2 second steps Default 4 Blowback drive off Instrument Alarm Configurations This tab displays the configuration details of each alarm defined for the selected instrument Note that none of these values can be changed as they are entered during alarm configuration For more information please refer to the heading Configuring alarms You can define channels that will be used to receive information from each instrument The channels define the data that will be recorded displayed and analysed by ACWn Six types of channel can be set up m Measured m DC m Derived E Relay m Transmitter mg Digital Input Note that each type of instrument has its own combination of available channel types Adding a new channel To add a new channel to any instrument in the hierarchy 1 Ensure that the system containing the instrument is stopped but is connected as described in Connecting and starting a
11. Operating Manual 9 Instruments with autocalibration Phase Name Function Default Zero Span Span Span Duration Gas Gas1 Gas2 Gas3 hh mm ss procedures below 8 SPAN 2 Introduce span 00 03 00 1 0 1 0 FLUSH gas thereby purging the zero gas 9 SPAN 2 Average the 00 02 00 1 0 1 0 MEASURE readings 10 SPAN 2 Log the 00 00 01 1 0 1 0 UPDATE concentration reading and act upon the error according to the procedures below 11 SPAN 3 Introduce span 00 03 00 1 0 0 1 FLUSH gas thereby purging the zero gas 12 SPAN 3 Average the 00 02 00 1 0 0 1 MEASURE readings 13 SPAN 3 Log the 00 00 01 1 0 0 1 UPDATE concentration reading and act upon the error according to the procedures below 14 PROCESS Switch off span 00 03 00 1 0 0 0 FLUSH gas thereby allowing the sample gas to re enter the cell 1 energised 0 de energised issue 4 Note that if SPAN GAS 3 2 1 are not selected the 11 to 13 8 to 10 5 to 7 respectively omitted Note that the Zero gas solenoid valve is energised closed so that in the event of a power failure the valve opens flooding the sample cell with dry air and excluding low temperature sample gas that could cause acidic condensation and hence corrosion KITTIWAKE PROCAL LTD page 9 5 Analyser Control for Windows Networks Operating Manual 9 Instruments with autocalibration Action on calibration assessment At calibration the action taken automatically depends on the magnitude of the error m
12. mA System WheelSpeed 10 Sample Heat Cool Not Fitted SESE ROUGE OHU Cooling Not Fitted E OHU Heating Not Fitted Caution You must ensure that the manual air purge is stopped at the end of commissioning and servicing While the manual air purge is set no valid readings can be obtained as sample gas is excluded from the Analyser Unit Stopping a manual air purge To stop a manual air purge of an Analyser Unit Select the Data Window for the Analyser Unit in which you want to stop the manual air purge To do this either m Click anywhere on the appropriate Data Window Click the appropriate selection button on the Test window s status toolbar The Data Window for your selected instrument will become active Open the Autozero menu and ensure that the Manual Air Purge option is marked with a bullet e to indicate that a manual air purge is currently running Select the Manual Air Purge option The manual air purge will stop on your selected Analyser Unit You will know this operation has been successful as the status field on the Data Window will show Stop Manual Air Purge and the bullet e will be removed from the menu option KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration O Name Instrument 1 S 1 Photometric Channels Analog and Derived Channels Filter Level Offset Abs Value Units re E EE THead 1022 DeC eee la T S
13. page A1 3 Analyser Control for Windows Networks Operating Manual Appendix 1 Modbus Slave Setup Then click the Modbus Slave Setup tab Right click on the Main bus item and select Properties to edit the modbus parameters Change the Modbus Protocol to match your system s protocol Available protocols are ASCII and RTU Then select the COM port to match your system hardware Ee Ses Help OPC Setup Modbus Slave Setup Mappings Print l Print Preview 3 Modbus Slave Collection Main Bus ae Instrument 1 Be Instrument 2 ae Instrument 3 ae Instrument 4 ae Instrument 6 File Edit Serial Bus Alias Name Main Bus Modbus Protocol d COM Port a Baud Rate 9600 nd Data Bits Stop Bits Parity X Cancel Click the Mappings tab Check the data records have been mapped to appropriate Modbus slave addresses and that the table shows all the available data for your DCS requirement If editing is required refer to OPCcIMODs 1 Operation Manual 7 5174 00 ia Canongate OPC Server Modbus Slave Mapper File Tools Help OPC Setup Modbus Slave Setup Mappings Add Mappinas Local Machi ACWN Boolean n Bus _ Instrument 1 Discrete Coils Local Machi ACWN Main Group 8856789 Instrument 1 Manual amp irPurgeFlag Boolean Main Bus Instrument 1 Discrete Coils Local Machi ACWN Main Group 8856789 Instrument 1 ManualCalGas1 Flag Boolean Main Bus Instrument 1 Discrete Coils
14. If the error is less than 2 5 or 5 for higher limit of full scale no action is required as the calibration is within specification m Fora change in calibration of between 2 5 and 5 or 5 to 10 of full scale the analyser calibration is automatically adjusted to give the correct reading and the calibration is OK this function is enabled in SERVICE MENU AUTOCAL MENU m If the error is greater than 5 or 10 or if the gas cylinder pressure falls below 100 psi the analyser is considered to be out of calibration no re calibration action is taken and ERROR is shown against that gas in the ALARM screen under the heading CAL In addition the word ERROR appears on the ALARM screen under the heading Cal Viewing the results You can view autocalibration results on screen and also print reports either on demand or on a daily basis Viewing results on screen Autocalibration results are held in a log within ACWn To view the autocalibration log 1 Open the Panel Trend window and select AutoCal Log from the menu bar 2 From the displayed menu choose the instrument you want to view This will display the Auto Calibration Log dialog Auto Calibration Log Instrument 1 Log Navigation 107 122010 ind Goto Date lt lt Previous 7 Logs Next 7 Logs gt gt No Logs Available Status Codes 1 0K 3 No Correction Applied 5 Cal Gas Pressure Low 2 Cal Corrected 4 Out of Cal error 0 6 AutoZero Results Only
15. Local Machi ACWN Main Group 8856789 Instrument 1 ManualCalG as2Flag Boolean Main Bus Instrument 1 Discrete Coils Local Machi ACWN Main Group 8856789 Instrument 1 ManualE ductorDisableFlag Boolean Main Bus Instrument 1 Discrete Coils Local Machi ACWN Main Group 8856789 Instrument 1 ManualS pecialPurgeFlag Boolean Main Bus Instrument 1 Discrete Coils Local Machi ACWN Main Group 8856789 Instrument 1 ManualBlowbackFlag Boolean Main Bus Instrument 1 Discrete Coils Local Machi ACWN Main Group 8856789 Instrument 1 Water Vapour Alarms Calibration Error St Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Instrument 1 Water Vapour Alarms Low Signal State Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Instrument 1 Carbon Dioxide Alarms Calibration Error S Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Instrument 1 Carbon Dioxide Alarms Low Signal State Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Instrument 1 Sample Temperature Alarms Safety Purg Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Instrument 1 DerChan1 Alarms Calibration Error State Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Instrument 1 DerChan1 Alarms High Range State Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 88567839 Instrument 1 Alarms Instrument Fault St
16. Select a print time where indicated This defines when the report will be generated 3 Daily report enter a specific time either by typing a time directly in the selection box or using the sliding bar to select a time 4 Weekly report enter a specific day of the week either by typing a day number directly in the selection box or using the drop down list to select a day 5 Monthly report enter a specific day of the month either by typing a date directly in the selection box or using the sliding bar to select a date Select the Peak Value Measurement interval from the drop down list When the report configuration is complete click on OK The dialog will close Reports will be generated automatically according to the set configuration and a separate report will be printed for each instrument For each report type selected ACWn will print a tabulated report and a graphical report describing the measurements obtained from the selected instrument during the reporting period These will be printed on the default printer defined for the PC Selection of Instruments and Channels The instruments and channels that will appear on a report can be selected or removed You can decide which instruments and which of their channels should appear on the reports To Select the Instruments and Channels for Reports In the Panel Trends Screen open the Reports menu and select the Configure Reports option The Configure Reports window will be di
17. Sig TOCA AES Sapi eira EMOTE TIE NA Charrette Catenion Coerscarts Chancel Alan Consigastora Channel Type P2840 Derived Channet Ful Channel mamme puant Short Channel Maree perchant DerChan1 DerChan1 Ready Corrected To System No WOE General you enter or see Channel Type Full Channel Name Short Channel Name Units Display Format Scale Minimum Scale Maximum Blank Readings on Alarm This display only field shows type of Analyser Unit and channel You can enter the name of the channel The default is derived from the system configuration You can enter a shortened name that will be recognised for the channel You can select the units for the measurement made on the channel This shows the number of decimal places to which the measurements are displayed This should not be adjusted to display a resolution significantly greater than the accuracy of the analyser Typically 1 decimal point will be used for full scale sensitivities of 10 100 and 2 decimal points for full scale sensitivities of less than 10 Otherwise no decimal points are included You can enter the lower calibration limit for the channel You can enter the upper calibration limit for the channel When this alarm is active the channel continues to read the last reading calculated before the alarm became active Channel Display Position The number indicates the position of this channel in
18. go to Tools gt Options In the options dialog windows check the Autoload configuration on startup check box and check the Minimise on startup check box Click the I button to browse to the ACWN_ 88XXXXX msf file as described above Then Click OK to store this settings as shown in the picture below File Tools Help OPC Setup Modbus Slave Setup Mappings E3 IV Autoload configuration on startup Configuration C Program Files Canongate OPCcIMODsI Projects ACwN_8856789 ms il IV Minimise on startup X Cancel E4 OPC Server Collection B P N Local Machine acwn Main Group Look in E Projects J e ef Ea E ACWN_8856789 msf File name ACWN_8856789 msf Files of type Mapping Setup Files X Cancel Once the auto load is set Check the files are working To verify the configuration files it is important to ensure that ACWn s system has started and running before connecting the Modbus Slave Mapper OPCcIMODsl to the database right click on the ACWN item on the left hand screen and select Connect When the database has connected the ACWN indication icon should go from red to green as shown below On the right the table lists all available OPC records for the for modbus slave mapping da Ganoneate OPG Server Modbus Slave Mapper File Tools Help OPC Setup Modbus Slave Setup Mappings 5 4 OPC Server Collection 45 Local Machine Acwn
19. or forward further than the time span of the displayed chart then you should click the appropriate arrow symbol either side of the Time Scale selection control In each case the time period regresses or advances by the length of the timescale chosen Using the ARROW keys to position the chart cursor This is the easiest way to scroll back through the time viewing the traces as you go The left and right ARROW keys on the keyboard will move the chart cursor to the left and right in time steps equal to the defined Averaging Period The measured values of the components will refresh as the cursor moves Displaying trends for a specified day You can view a Trend chart for a specified day Enter the date you want to view into the Date field of the Time Control area Alternatively click the arrow button at the right hand end of the field to display a calendar then select the day Click the Go To Date button to move the Trend display to the beginning of the chosen date The selected date and time will be shown in the Trend display will be shown in the Measurement Time field and the measurement values for the time will be displayed Displaying the most recent data To display the most recent data on the Trend chart click the Go To Last button The time of the last measurement will be shown in the Measurement Time field and the most recent measurement values will be displayed Showing and hiding components You can choose which component s
20. 20 0 Sulphur Dioxide S02 0 to 1000 Head Temperature T Head 10 0 to 60 0 Sample Temperature T Sample 10 to 360 Sample Pressure P Sample 0 to 1200 Dust Measure Dust 4 0 to 20 0 Dust Zero Zero 4 0 to 20 0 Dust Span Span 4 0 to 20 0 Results Report Interval 24 Hours Date Time Status TSample P Sample 00 00 75 415 00 00 i 76 409 00 00 lt 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 0 00 0 00 0 00 0 00 423 00 00 426 00 00 10 4 425 0 00 0 00 0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 Period Summary 413 418 418 414 418 421 414 412 417 417 NONN NOO 0 0 0 0 o co P Average Value 1 6 103 24 8 79 411 4 1 4 1 4 1 Peak Value average 1HOUR 64 7 2288 32 7 230 677 24 0 24 0 122 0 At Date 28 11 02 06 12 02 11 12 02 11 12 02 11 12 02 20 11 02 20 11 02 22 11 02 At Time 12 00 09 00 17 00 17 00 17 00 11 00 12 00 00 00 Total time gt high limit 5h00 3h02 0h00 0h00 0h00 ACWN version 1 1 7 System Master 13 01 2003 14 42 52 page 8 8 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 8 Generating reports Six Monthly Reports To create a six monthly report select reports on the panel trend screen then select print manual report See screen shot TTT Manual Report Report Type 6 Monthly kd Start Date 10 11 2010 a Start Time 4 gt 00 00 Instrument Instrument 1 v Peak value av
21. Autozero when the last valid measurements are logged If there is an all alarm Analyser fault If there is an ACU to OHU communications fault If there is a PC to ACU communications fault If the ACWn program is not running This shows the highest value at the user selected averaging time measured during the report period This shows the date on which the peak value was recorded This shows the time at which the peak value was recorded This shows the total measured time for which recordings on each channel exceeded the high limit defined for the channel This shows the number of times for which recordings on each channel exceeded the high limit defined for the channel The version of program you are using currently KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 8 Generating reports item what it means Page No Which page you are viewing The following four pages show examples of the four standard tabular reports If you want to generate tabular reports to a different format please contact either Kittiwake Procal Ltd at the address given under the heading Further help and support or your local agent We may be able to arrange additional customised report formats issue 4 KITTIWAKE PROCAL LTD page 8 5 Analyser Control for Windows Networks Operating Manual 8 Generating reports An example Daily report The Daily report includes a table of 24 hourly avera
22. Cache DCOM Debug Choose a system to auto start on ACAN launch System No None z 2 Select the Auto Start checkbox 3 Enter the number of the system This is the seven digit number that identifies the system 4 Click the OK button Next time you start ACWn the selected system will be connected and started automatically Changing the access level All parameters except passwords can be viewed at any access level Many of the settings described in this section of the manual cannot be altered if you are operating ACWn at Operator level Some settings can be changed at Supervisor level while the remainder are restricted to users working in Engineer level To use ACWn at Operator level requires no password If you want to access data and parameters at a different level you must enter a valid password for that level Working at Supervisor level To change the access level of ACWn to Supervisor 5 In the Overview window open the Access Levels menu and select the option Supervisor The Access Level dialog box will open issue 4 KITTIWAKE PROCAL LTD page 3 3 Analyser Control for Windows Networks Operating Manual page 3 4 3 Using the program Enter Supervisor Password Password PO X cancel 6 Enter the correct password up to 10 alphanumeric characters and then click on OK The default value is supervisor The dialog box will close and ACWn will operate in Supervisor level The new level will be d
23. Manual page 4 6 4 Configuring the system Click the System Info tab to display the default configuration information for the new system 3 ROCA TIME 10 Nov 10 05469 REMOTE TIME NA Access Levet Operator System No 2805541 besty Pet Coremctnt Enter the system details Click the Apply button to implement the system details Modifying details of an existing system You can modify the configuration details for an existing system Select the system icon from the hierarchy in the left hand pane of the Overview window This will display the system s details in the right hand pane Click the System Info tab to display the current configuration information for the system Make the required changes to the configuration Make any other required changes by clicking the appropriate tab and amending the entries Click the Apply button to implement the changes Deleting a system Caution Deleting a system will delete all the instruments associated with that system To delete a system from the hierarchy Right click the system icon from the hierarchy in the left hand pane of the Overview window and select Delete System from the option menu This will display a warning message Click the Yes button to delete the system KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 4 Configuring the system Configuring instruments Instruments are the lowest level you
24. Operating Manual 3 Using the program Note Whenever ACWhn is started it will automatically open up in Operator access level Changing the language With the use of ACWn in a country other than the UK a modified version of the program can be obtained This version will have the option to change the core language used throughout the program To change the language 1 Firstly select Language from the Tools menu This will bring up a window with a pull down menu of languages available Select Language English Me English French X Cancel Select the language required from the list and press the OK button 2 3 The program will now translate all text into the chosen language Setting up ACWn for the first time If this is the first time you have started ACWn you will need to define a hierarchy of customers plants instruments and channels before you can begin to record and store data Details in Configuring the system If you have used ACWn before the most recently used hierarchy will be loaded automatically as the program starts Configuring ACWn to start automatically You can set ACWn to start a system automatically when A CWn is started page 3 2 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 3 Using the program 1 Inthe Overview window select Options from the Tools menu The Options dialog will be displayed Auto Start Passwords Process Killer
25. This shows the filament voltage supplied to the UV lamp in the instrument This value is set during calibration and should not be changed This sets the interval for each phase of the Calibrate Spectrometer You can select the interval in hours and minutes This sets the time allowed for each phase of the spectrometer calibration in seconds This enables the operation of the Darkstrip numbers Once Use Darkstrip Numbers is selected you will be required to enter the Start of the Darkstrip ranging from 0 to 1023 Once Use Darkstrip Numbers is selected you will be required to enter the Length of the Darkstrip ranging from 0 to 1023 Selects Mk1 2 or 3 for legacy and current instrument systems For Procal use only Configure the devices to be driven by the specific hardware driver KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 4 Configuring the system you see you enter or see Diode Shift Detection Select the Diode Shift Detection mode Peak Start Diode number for the start of peak as indicated Peak End Diode number for the end of peak as indicated Peak Correct Diode shift to be corrected for the peak as indicated P5000 Comms message For legacy and current compatibility For Procal use length only Auxiliary Input Unit specific parameters There are no parameters specific to the Auxiliary Input Unit Auxiliary Output Unit specific parameters The following paramet
26. an Analyser Unit Head Fan cooler is fitted and this indicates the current level of Fan cooling being applied Cooling for wide variation of environments can be controlled OHU Heating In some applications an Analyser Unit Head heater is fitted and this indicates the current level of heating being applied Heating for wide variation of environments can be controlled OHU Vortex Cooling In some applications an Analyser Unit Head Vortex cooler is fitted and this indicates the current level of Vortex cooling being applied Cooling for a wide variation of environments can be controlled Darkstrip Numbers Specifies the diodes to be blanked in the Procal 5000 diode array Peak Shifts Not Used Scatter Used to compensate for ambient light in the Analyser head A status field indicates the current OHU status Options are No reply from head Connection to the Analyser Unit Head is broken Safety purge on If the sample cell temperature is below a preset level then a safety air purge will be automatically switched on to prevent acidic sample gas from condensing inside the instrument sample cell thereby causing rapid corrosion Manual purge on The user can select this air purge for various diagnostic purposes Peak Shifts page 7 4 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration A Procal 2000 will have a Data Window that will resemble the followi
27. at 00 00 13 01 03 at 16 12 Gas cyl Zero conc Zero error Gas cyl conc Span conc Span error Status 13 01 03 at 00 00 Gas cyl Zero conc Zero error s Gas cyl conc Span conc 811 Span error 4 1 Status Cal Corrected O ONUN SIO issue 4 KITTIWAKE PROCAL LTD page 8 11 Analyser Control for Windows Networks Operating Manual 8 Generating reports Printing manual reports page 8 12 1 If a copy of a previously printed report is required or if you want to create a report for a specified period it can be reprinted by ACWn You can print Daily Weekly and Monthly reports for a specific instrument and you can choose a particular start time for the report Note The menu options needed to reprint reports will not become available until you have started using Analyser Control for Windows to monitor and record data and have already produced printed reports From the Panel Trends Screen open the Reports menu and select the Print Manual Report option This will display the Manual Report dialog iii Manual Report Report Type z Start Date 10 11 2010 X Start Time 00 00 Instrument Instrument 1 v Peak value average iMinte B period 1 Minute v Preview Report D Print Exit Select the type of report Daily Weekly Monthly or 6 Monthly from the Report Type list Enter a date for the report You can either type the date directly into the field or click the arr
28. automatic exclusions are included when calculating and printing report m Default report When selected the report becomes the default report selected in the compliance report window m Auto Exclude Channel This list gives all the available channels If the automatic exclude checkbox is selected then an automatic exclude channel needs to be selected E Auto Limit This is the automatic exclude limit value m Trigger Level This trigger value allows the trigger of the automatic exclude channel value to be gt greater than lt less than or equal to trigger limit m Head This list allows an Analyser Unit to be selected m Channel This list displays the channels of the Analyser Unit selected in the Head list E Limit This edit box is the limit for the channel selected in the channel combo box page 8 14 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 8 Generating reports Compliance Periods tab iii Configure Compliance Report Oo x Compliance Channels Compliance Periods Exclusion Periods 4 Compliance Periods No Start Date Add Delete Edit Periods Start Date 10 11 2010 Enabled Period End Date 1071172010 7 Times are from 00 00 that day This tab contains the following features m Compliance periods grid This shows all the compliance period for this system The periods that have enabled set equal t
29. channels insni e n Restinee 4 21 CUSLOMELS i enoni deoi rensede Ee ausia eaS 4 1 IMSCIUMENIS 00 ee eeeeeeeecseeeeceseeecneeeeeeeeees 4 7 Plants 2 3 dos Kerra aed 4 3 system hierarchy ceccesceeseeeseeeeeeeeeees 4 1 SYSTEMS roai e enir tiae pei i p 4 5 configuring compliance reports 6 8 13 connecting PULSI heads 0 0 ee eeeeeeeseeeeeee 2 2 connecting SYSLEMS eeceeeeeeeeceteeeeteteeeees 4 28 connection SATUS oora Aireen a siri 4 29 creating compliance reports eee 8 13 customers AACN E oeeo earriero esecarctes 4 2 issue 4 KITTIWAKE PROCAL LTD index 1 Analyser Control for Windows Networks Operating Manual COMPISUTIN Geass i detached 4 1 deleti Tinnen a deeded athe 4 3 modifying iieiea i 4 2 TOW EA E E EEE 4 2 customising a Trend window s s s 6 4 changing averaging time eseeeeeeeeeeeeeeee 6 6 changing Components sseseeeeseeeeereeeee 6 5 changing the scaling of components 6 8 changing the viewing area eee eee 6 7 hiding the Grid eee ere 6 8 showing the grid 6 8 customising the Panel window 0 5 5 data backing Ups iscsi cies ae senses esos 3 16 Data window auxilary input unit 0 ee eeeeeeteereeeeees 7 7 auxilary output unit oe eects 7 7 7 8 P5000 ii sn ae ae ERE 7 2 Pulsi optical head unit eeeeeees 7 5 Data Windows ABOUNA A SA 7 2 deleting AlariMS 33 04 cetecrv hase weet eteing es 4 32 channels 23 sidcisigs ie Baie 4 23 ICUSLOME
30. displayed as percentage values of full scale on a given range The range is different for each channel and the maximum and minimum values are given in the Scale boxes Scale boxes These figures represent the upper and lower limit on which the percentage scale of the chart is based Values are colour coded to match the trace on the chart and entries on the table Timescale The timescale is given on the lower axis of the Trend chart Cursor The vertical white cursor marks the position of readings displayed in the measurement table at the date and time given in the Measurement Time box Time Controls Below the Trend chart and the measurement table are several control features which can be used to view the displayed data over time you see what it means Time Scale The drop down list allows you to select the time range for the displayed area of the Trend chart The available options are 6 hours 24 hours 7 days 31 days 1 year The arrows at the ends of the box allow you to step backward and forward through the trend data Clicking an arrow moves you through the data in steps of the selected time scale magnitude Averaging period Readings are recorded in the data log every thirty seconds This drop down list allows you to select a time period over which the plotted values will be averaged The available options are 1 minute 5 minutes 15 minutes 30 minutes 1 hour 4 hours 12 hours 24 hours The actual options on the lis
31. error This should not be changed This is a differential term for cooler and heater to provide faster response This should not be changed Type page 4 18 You can select the type of SAMPLE temperature control from None Heater Cooler Options are to fit ISH heater and ISC cooling probe This shows the for the associated sample cell control an optional extra The default is 25 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual you see 4 Configuring the system you enter or see Proportional Term Integral Term Derivative Term This can be used in combination with the integral term to eliminate periodic oscillation of the sample temperature This can be used in combination with the proportional term to eliminate periodic oscillation of the sample temperature This is a differential term to provide faster response AutoZero AutoCal The following information is contained in the AutoZero AutoCal tab for P2000 and P5000 instrument types you see you enter or see Autozero control Timed Autozero Interval Offset from Midnight Zero Purge Period Cal Gas Purge Period Measure Period issue 4 You can select the control option for this instrument from Master default and Slave This is used on extractive analyser systems where a common gas path is used through two or more sample cells You can select whether Autozero is to run aut
32. monitor minimum m Colour A4 printer issue 4 KITTIWAKE PROCAL LTD page 2 1 Analyser Control for Windows Networks Operating Manual 2 Installing the program Note Actual requirements will vary with your system configuration and any additional applications you install and run Unpacking ACWn Analyser Control for Windows Networks is supplied compressed onto a CD ROM or Flash Drive The setup program contained on the Media will automatically decompress these files and copy them onto your hard disk When you first unpack ACWn you should make sure that the following are present m AnACWn installation CD ROM or Flash Drive containing the ACWn program files Connecting the PROCAL Analyser Units To connect the PROCAL analyser units please refer to the operating manuals supplied with each Analyser Connection is made from the PC on which ACWa is running to the analyser units using a multi drop RS485 network as illustrated in the drawing 7 2103 included in the Installation Pack Kittiwake Procal Ltd recommend that the analysers should be connected to the PC using the specified isolated RS485 unit If you intend to connect the analyser units using a different unit please refer to the documentation that was supplied with the unit Installing ACWn software page 2 2 For systems meeting the full recommended specification you should install ACWhn from the supplied CD ROM If you need to install onto a system without a CD R
33. normally Analyser Unit Disabled A fault exists on the Analyser connection KITTIWAKE PROCAL LTD page 3 11 Analyser Control for Windows Networks Operating Manual 3 Using the program m Drive Drive OK Backup drive selected is ready Drive Low Insufficient free space on drive specified Drive Not Available Drive is specified but not ready Drive Not Present Drive specified does not exist in Windows system Can be used as an OFF selection m Autozero Autozero OFF Readings are live Autozero ON Autozero is in progress Readings are those last recorded Autozero pending The Analyser Unit is awaiting a timed automatic autozero Autozero zero purge Autozero has started and is purging gas from the sample cell Autozero zero measure The Analyser Unit is averaging the data with no sample gas present Autozero zero update The Analyser Unit is calibrating the zero datum for each channel Autozero process purge The Analyser Unit has completed the autozero task and is re admitting process gas to the sample cell This box will also display the following text relating to other functions and conditions related to Autozero Safety purge on If the sample cell temperature is below a preset level then a safety air purge will be automatically switched on to prevent acidic sample gas from condensing inside the instrument sample cell thereby causing rapid corrosion Manual purge on The user
34. on each tab 2 Click on the down arrow alongside the channel position you wish to change and select the component you want to be displayed The drop down list will disappear and your chosen component will be displayed in the channel box Each component can be allocated to only one channel on each instrument 3 Continue to do this selecting each channel in turn until you have configured as many of the channels as you want components to be displayed issue 4 KITTIWAKE PROCAL LTD page 5 5 Analyser Control for Windows Networks Operating Manual 5 Viewing Panels Note Any channels with no entry in this dialog are left un configured Only configured channels will be displayed on the Panel window 4 When your configuration is complete click the Save button The Panel window will refresh and display the components you have selected page 5 6 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 6 Viewing Trends This section describes how you can use the Trend windows to view historical recorded levels monitored by the Analyser Units You can select a specific trend from the Panel Trend Screen The following topics are covered in this section of the manual m Opening a Trend window m About the Trend display m Customising a Trend window m Printing a Trend chart m Adding a new Trend You can display the Panel Trend Screen from the Overview window by either clicking the Panels Trends Screen button
35. on the length and number of periods Most reports covering less than three months will be printed within a minute Calculations All calculations are done on the 15min averages of the channel readings The Channel Average sum of 15 min readings count of 15 min readings Excluding when instrument is OFF and exclusions Channel Compliance 100 100 count of 15 mins gt compliance limit count Excluding when instrument is OFF and exclusions Analyser availability 100 100 count of 15mins with analyser off count Exclusions are not used in this calculation Formatting The channel averages on the report are formatted using the channel formatting Compliance and analyser availability percentages have one decimal place KITTIWAKE PROCAL LTD page 8 17 Analyser Control for Windows Networks Operating Manual 8 Generating reports Page Intentionally Blank page 8 18 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 9 Instruments with autocalibration To satisfy the environmental regulations in the USA and some other countries it is necessary both to check and to demonstrate that the analyser is within its quoted calibration accuracy This requires that the Autozero facility should be augmented by an automatic check of the span calibration of the analyser Once a day the analyser zero and span accuracy must be checked and recorded This record is maintained on a rolling
36. on the toolbar or choosing the Panels Trends option from the View menu Opening a Trend window Analyser Control for Windows Networks is supplied with a separate Trend window pre configured for each connected Analyser You can open a specific Trend window from Any other Panel or Trend window m The Test window From any Panel or Trend window To open a Trend window either Open the Trend menu and select the appropriate Trend number Trends are numbered for convenience as any Trend can have a selection of channels from a mix of instruments m Click the appropriate Trend button on the toolbar Note When a Trend window is displayed its number is easily identified as the Trend button appears greyed out on the toolbar From the Test window To open a Trend window from the Test window 1 Either select the Panel Trend option in the View menu or click the Panels Trends screen button on the toolbar The Trend or Panel window depending on which was last viewed for the active Head Data window will be displayed issue 4 KITTIWAKE PROCAL LTD page 6 1 Analyser Control for Windows Networks Operating Manual 6 Viewing Trends 2 If the Panel window is displayed either m Open the Trend menu and select the appropriate Trend number m Click the appropriate Trend button on the toolbar Note When a Trend window is displayed its number is easily identified as the Trend button appears greyed out on the toolbar About the Tre
37. seven day basis and the record for the previous seven days must be available for viewing and printing at any time on demand This section describes the automatic calibration functions of the Procal 2000 which is designed to meet the requirements of US EPA 40 CFR Part 75 It must be read in conjunction with the appropriate Analyser Operating Manual Services required The following services are required for this option ZERO GAS Clean dry instrument air at a continuous 0 5 litre min for the analyser void flush and 5 litres min for approximately 4 minutes every autozero cycle The use of instrument air meets the EPA requirement that the zero gas concentration should be between 0 and 20 of full scale of the measured gases SPAN GAS This should be a gas or gas mixture containing all the gases for which verification is required The concentration of each gas should be between 80 and 100 of the full scale sensitivity of its measured channel Consumption is 5 litres min for approximately four minutes every 24 hours NO CO SO etc should be mixed with N2 NO should be mixed with pure air The span gas concentration from the certificate must be entered in the AutoZero Configure tab for the channel each time a new gas bottle is installed For US EPA compliance purposes it should be EPA Protocol 1 calibration gas vendor certificated Hardware required For Autocalibration to work a Procal Autoverification Unit must be fitted adjacen
38. system KITTIWAKE PROCAL LTD page 4 21 Analyser Control for Windows Networks Operating Manual 4 Configuring the system Right click the appropriate instrument icon in the left hand pane of the Overview window and select Add Channel from the option menu This will display the Add Channel dialog Add Channel Please select the type of channel you wish to add C Derived c Number of channels of this type to add 1 z X Cancel Note that the actual channel options available will depend on the type of instrument Select the type of channel to be added and click the Add button The configuration parameters for the channel will be displayed in the right hand pane of the window There are up to five tabs containing parameters for each channel Channel Info Calibration Coefficients AutoZero Configuration Cross Sensitivity Channel Alarm Configurations These tabs are described later in this section under the heading Channel parameters Some tabs contain parameters that do not apply to all channels Only the appropriate tabs are displayed for each channel type 2 3 E E E E E 4 5 Make any required changes to the parameters Some parameters on the Channel Info tab are specific to the type of channel selected If you changed any parameters click the Apply button to implement the changes Modifying an existing channel You can modify the configuration details for an existing channel page 4 22
39. system setting If you are running ACWn on a machine with a different international setting you may see some differences in the way certain data is displayed The conventions of this manual are as follows 1234 5 one thousand two hundred and thirty four point five 29 01 98 29 January 1998 When the International setting results in a comma being used as the decimal separator for example Spanish then it is essential that when any data is entered that includes a decimal point that the comma character is used to denote this and not the point used when the International setting is English Failure to observe this will result in entry of incorrect data Changing the language With the use of ACWn in a country other than the UK a modified version of the program can be obtained This version will have the option to change the core language used throughout the program To change the language 1 Firstly select Language from the Tools menu This will bring up a window with a pull down menu of languages available Select Language English ad English French X Cancel 2 Select the language required from the list and press the OK button 3 The program will now translate all text into the chosen language issue 4 KITTIWAKE PROCAL LTD page 3 15 Analyser Control for Windows Networks Operating Manual 3 Using the program Backing up data You can save the hierarchy configuration onto hard disk to be restored when required
40. the appropriate plant in the left hand pane of the Overview window You can m Add new systems m Modify existing systems m Delete systems Adding a new system To add a new system to any plant in the hierarchy 1 Right click the appropriate plant icon in the left hand pane of the Overview window and select Add System from the option menu This will display the Add System dialog Add System Enter Seven Digit System Number 2 Enter the system number which must have seven digits and will start with 88 Then click OK This will display the new system s icon in the left hand pane and basic system details in the right hand pane S p FOCM Tm sow 10 051 4 REMOTE TIME NA Access Levet Operator System No 2805541 Sytem cue System ne Sytem Am Ce sons sae Saw oCOMECTID PI Stem ita Siu STOPPID Moc State LOCAL amon tha gt TA a IFS lt F A a 7 ACV Mette onnon Content ooon riroan Liter master aonn Marreg oooo rann Databeve Moase oaa Cng ooo Utram rmt umera oooo reran ooo rroan Caesia ingne COCCI roren oooo viraan Test Sereen oooo renown CEER nenom Pentienttecn CICIR erent eean oonan Uninown oonan Note that you may not be able to see the whole of the right hand pane and you may need to scroll to see the whole window Your PC s screen resolution determines the portion of the window displayed issue 4 KITTIWAKE PROCAL LTD page 4 5 Analyser Control for Windows Networks Operating
41. the hierarchy You can change the channel s position using the arrow buttons In addition to this information there are basic configuration parameters that are specific to channel types and instrument types handled by ACWn page 4 24 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 4 Configuring the system Measured channel information Different instrument and measured channel combinations have different configuration parameters Any subset of the following information and selections may be shown on the Channel Info tab for measured channels Basic Configuration you enter or see Measure Filter Reference Filter Gas Correlation For Procal 2000 only For each component two signals are recorded the upper reading is from a measure filter and the lower reading is from a reference filter This shows the measure filter number You can select a different filter from the drop down list The number of the filter used for example 1 indicates the first of up to eight filters on the filter wheel Filters 0 and 9 are fixed references For Procal 2000 only This shows the number of the filter used to record the lower reading for the channel You can select a different filter from the drop down list For Procal 2000 only For some gases it is possible significantly to reduce the effect of interfering components by the use of a gas cell and well as matched filters Th
42. the selected instrument Leaving this field blank selects all channels for the instrument Note that this field is blank if no instrument has been selected 3 Select the time and date period for which you want to view alarms from the Date Selection section of the dialog as described in the following table you see you enter or see From date You can select the first date from which you want to view alarms Clicking the arrow button at the right hand end of the field will display a calendar from which you can select the required date The default is yesterday s date From time You either enter a start time or move the slider to select the start time from which you want to view alarms The default is 00 00 midnight page 7 10 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration you see you enter or see To date You can select the last date to which you want to view alarms Clicking the arrow button at the right hand end of the field will display a calendar from which you can select the required date The default is today To time You either enter a start time or move the slider to select the finish time up to which you want to view alarms The default is 00 00 midnight 4 Click the Get Alarms button ACWn will retrieve all the alarms conforming to your selections and will display them in the bottom area of the dialog as shown in the following example
43. the time over which to collect Comparison data there is a button to apply any change to the Collection Time Clicking this button will print a copy of the displayed Data Window This area shows the actual data values measured for the channels of the selected instrument The actual channels will represent the channels defined for the instrument but some are present by default KITTIWAKE PROCAL LTD page 7 3 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration entry what it means THead Temperature of the Analyser Unit Head To achieve accurate and reliable measurements it is important that the Analyser Unit Head remains within a defined temperature range Within this range the analyser is fully compensated for variations in temperature The permissible internal temperature range for a Procal 2000 is 10 C to 55 C 14 F to 131 F TSample Temperature in the sample cell Again it is important that the sample remains within a defined temperature range Within the range the analyser is fully compensated for variations in sample temperature The permissible temperature range for the sample cell is application dependent but is typically 50 C of the nominal calibration temperature P Sample The pressure within the sample cell Again it is important that the analyser can fully compensated for variations in sample pressure Sample Temp Ctrl OHU Fan Cooling In some applications
44. this instrument Note that compensation can be taken from another instrument in the system if required You can select the instrument from which the pressure is taken as the standard for compensation The list contains all the applicable instruments in the system You can select the channel of the component used for the compensation The list contains all the channels defined for the selected compensation instrument You can enter the pressure that will be used as a reference for the compensation The default value is 1020 Normalisation Channel Assigned Normalisation Instrument Normalisation Channel issue 4 KITTIWAKE PROCAL LTD Select this checkbox to assign normalisation diluent correction to readings from this instrument Note that normalisation can be taken from another instrument in the system if required You can select the instrument from which the gas component used for the normalisation is taken The list contains all the applicable instruments in the system You can select the channel of the component used for the normalisation The list contains all the channels defined for the selected normalisation instrument page 4 17 Analyser Control for Windows Networks Operating Manual you see 4 Configuring the system you enter or see Normalisation Level Normalisation Type You can enter the level of the normalisation component at which the process is expected to run You can select th
45. trend Colour Minimum 0 Maximum fod Default OK Cancel The colour of the trace of the channel is given at the top of the window If this does not match the channel you want to adjust click Cancel and start the procedure again The current scaling is given by the figures in the Minimum and Maximum boxes Enter your new scale in these boxes You can either type the numbers directly into the boxes or use the sliding bars to select a value Click the Apply button The Adjust Trend Scaling window will remain open but your new scaling for your selected channel will be applied to the chart to enable you to evaluate its effect If the new scaling is acceptable click OK The Scale dialog will close and your new scale will remain on the chart If the new scaling is not correct you can repeat steps 3and 4 as often as required If you want to revert to the previous scaling click Cancel The Scale dialog will close and the Trend chart will display the previous scaling for the selected channel If you want to restore the default scaling for the selected channel click the Default button The Scale dialog will close and the default scaling will be used KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 6 Viewing Trends Printing a Trend chart You can print the displayed section of a Trend chart at any time by clicking the Print button The chart will be printed on the computer s defau
46. triggered and AC scheduled within 1hr or Man AC triggered and AC not scheduled within 1hr Resume scheduled AZs and ACs after the 1hr hold off Manual air purge issue 4 During commissioning and periodic servicing it is sometimes necessary to ensure that there is no sample gas in the analyser This is achieved by evoking a manual air purge in that Analyser Starting a manual air purge To start a manual air purge of an Analyser 1 Select the Data Window for the Analyser in which you want to start the manual air purge To do this either m Click anywhere on the appropriate Data Window m Click the appropriate selection button on the Test window s status toolbar The Data Window for your selected instrument will become active KITTIWAKE PROCAL LTD page 7 13 Analyser Control for Windows Networks Operating Manual page 7 14 7 Viewing data and calibration Open the Autozero menu and select the Manual Air Purge option The manual air purge will start on your selected Analyser You will know this operation has been successful as the status field on the Data Window will read Requesting Manual Air Purge as the purge starts and a bullet e will appear alongside the menu item O Name Instrument 1 S 1 Photometric Channels Analog and Derived Channels Filter Level Offset Abs Value Units Ho es ss Tred E E gt TSanple 266 Degt oz 2 7s a PSamde 5058 mbai 7 ef DCChan A24 mAU Dacha 00
47. 0v 10 1022 26 REMOTE TME WR access Levet Operator System No 2805541 LOCAL smor PPa oe s PF s SERS F FEE AON bodde omon Congres oooo Error Hender aoa areg ooon Catabave sly orig nl instrument Mente EICIGIG uenon ejeje Cakadstran regan ooann umm Tost screen opogi s opga Paavina Sesa OOO recat oonu Report oooo Wiron oong prsiy et Corrected page 4 28 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 4 Configuring the system Either click the Start button on the toolbar or click the Start button in the System Status area The Status line will show progress as the system starts and will show RUNNING on completion Note that you cannot start a system until it has been connected See Screenshot below Ea Acces lLevet View Took Mep miS 7 kocu TIME 10 Nov 10 10 1907 REMOTE TIME NA access Levet Operator System No 2805541 System Satus Sraten nto Sraten Alam Contiga store Connecter Sa COMCTED X Oncorrect Sram an se LED Moe hns LOCAL mon LEE F IPRS F ACW Monte goo Corrected ooon envan Error tunder onam areg ooon Uncen Common CII Urro ooog urnon Test Screen oooo0 Unknown ogan Urano Pasties seen ICICI urinen oopa uiron Report oooo Urerown ooon Lrinoan ime Coreecte Yo Sytem io ASA Monitoring module status The status of ACWn modules is displayed in the System Status tab OLE B mi ly Roca tee tonto 102627 R
48. 2 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 5 Viewing Panels you see what it means Filter Wheel This box will only be active if the Analyser Unit is a Procal 2000 Filter Wheel OK The filter wheel motor is functioning normally Filter Wheel Slow The motor is faulty Optical Signal This box will only be active if the Analyser Unit is a Procal Head Connection Drive Status Autozero 2000 or Procal 5000 Optical Signal OK There is sufficient light available Optical Signal LOW Insufficient light available Head Connection OK The RS485 data connection is functioning normally Head Connection Fault A fault exists on the Analyser Unit connection such that no data communication can take place Drive OK Drive ready with sufficient free space Drive Low Drive ready with insufficient free space Drive Not Available Drive not ready Drive Not Present Drive does not exist This box reflects the current state of the Autozero function and is not active if the unit is an Auxiliary Input Unit The possible states are Autozero OFF Autozero pending The Analyser Unit is awaiting a timed automatic autozero Autozero zero purge Autozero has started and is purging gas from the sample cell Autozero zero measure The Analyser Unit is averaging the data with no sample gas present Autozero zero update The Analyser Unit is ca
49. 21 421 422 422 422 422 422 422 422 423 423 423 423 423 424 424 423 17 3 422 19 8 425 4 4 0 4 0 04 01 03 04 01 03 04 01 03 04 01 03 04 01 03 04 01 03 04 01 03 00 01 00 10 21 25 00 01 00 01 00 01 00 01 0h00 0h00 0h00 0h00 KITTIWAKE PROCAL LTD 13 01 2003 14 14 59 issue 4 Analyser Control for Windows Networks Operating Manual 8 Generating reports An example Weekly report The Weekly report is similar to the Daily report but includes 28 periods of 6 hours over a 7 days period Note The items enclosed in lt gt are replaced by data relating to the specific customer and analyser The details of an actual analyser have been used to make the report illustration more representative Master PC 194 176 65 84 Page 1 of 2 WEEKLY report of instrument Stanger 1 2 1 For period 03 January 2003 at 12 00 to 10 January 2003 at 11 59 High Limit Water Vapour H20 Ve 10 0 to 20 0 20 0 Sulphur Dioxide S02 0 to 1000 1000 Head Temperature T Head 10 0 to 60 0 60 0 Sample Temperature T Sample 10 to 360 360 Sample Pressure P Sample 0 to 1200 1200 Dust Measure Dust 4 0 to 20 0 Dust Zero Zero 4 0 to 20 0 Dust Span Span 4 0 to 20 0 Results Report Interval 6 Hours Date Time T Sample P Sample 03 01 03 18 00 04 01 03 00 00 04 01 03 06 00 04 01 03 12 00 04 01 03 18 00 05 01 03 00 00 05 01 03 06 00 05 01 03 12 00 05 01 03 18 0 0 1 1 0 0 1 340 417 419 421 422 423 423 423 4
50. 22 422 423 423 422 424 424 423 422 423 423 422 421 423 424 424 423 425 426 425 30 RO 06 01 03 06 01 03 06 01 03 06 01 03 07 01 03 07 01 03 07 01 03 07 01 03 08 01 03 08 01 03 08 01 03 08 01 03 09 01 03 09 01 03 09 01 03 09 01 03 10 01 03 10 01 03 10 01 03 Period Summary ONNOOWO W D an D OOOO NN N on N o ooooooo0oo0oo0oo0o000000000000000000 E e E E C e e e e E E e E e a a E e E ea e l a E a e E Average Value 60 20 4 420 Peak Value average GHOUR 19 5 656 27 7 426 i 40 40 At Date 09 01 03 07 01 03 09 01 03 09 01 03 10 01 03 03 01 03 03 01 03 03 01 03 At Time 18 00 12 00 18 00 18 00 06 00 18 00 18 00 18 00 Total time gt high limit 2h41 1h26 0h00 0h00 0h00 ACWN version 1 1 7 System Master 13 01 2003 14 37 35 issue 4 KITTIWAKE PROCAL LTD page 8 7 Analyser Control for Windows Networks Operating Manual 8 Generating reports An example Monthly report The Monthly report is similar to the previous two reports but includes a month of reports on a daily basis Note The items enclosed in lt gt are replaced by data relating to the specific customer and analyser The details of an actual analyser have been used to make the report illustration more representative Master PC 194 176 65 84 Page 1 of 2 MONTHLY report of instrument Stanger 1 2 1 For period 20 November 2002 at 00 00 to 19 December 2002 at 23 59 High Limit Water Vapour H20 10 0 to
51. 8 Generating reports what it means Range High limit This displays the value range defined for the channel during configuration For more information refer to the section Configuring the system These are the high alarms that you can define for each channel For more information refer to the section Configuring the system Results section Date Time Status Readings This shows the measured results for the instrument The date and time depend on the type of report A set of readings one for each channel is shown for each time This shows the date on which the set of readings was taken This shows the time at which the set of readings was taken This is the status of the analyser for gt 50 of the time interval that it describes The possible categories are OK Measurement valid OFF Analyser switched OFF Analyser fault Analyser fault A reading value is displayed for each channel Period Summary Average Value Peak Value At Date At Time Total time gt high limit Number of Exceedances ACWN Version page 8 4 This shows a summary of the instrument s results over the report period The summary is broken down into results for each channel This shows the average recorded value for each channel Only valid data is included when calculating the average values that are shown in the reports The occasions when the readings are marked as not valid are During
52. Alarm Name New alarm Trigger Value TRUE E Enabled Yes ba X Cancel Jf K page 4 30 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 4 Configuring the system Select the Alarm Type from the drop down list which shows all the types that apply to the selected item The following table gives a full list of alarm codes and their meanings Type alarm OFF No alarm set CLO Measured value lt LOW alarm CLL Measured value lt two LOW alarms CHI Measured value gt HIGH alarm CHH Measured value gt two HIGH alarms CBO Measured value either lt LOW or gt HIGH alarm SIG Reference signal LOW CAL Autocalibrate fault DUA Dual channel range OFF LOW range ON HIGH range CON Analyser Head disconnected AUZ Autozero in progress WHE Filter wheel speed fault MAN Manually Triggered Alarm BLO Blowback in progress DSE Diode Shift Error RSP Rotaspan Failure BE Betavector Error CIP Calibration AutoCal in progress CHU High Uncompensated Reading alarm SUP Suppressed reading alarm The alarm set in Blank readings on alarm for this channel is active CMP Compensation alarm This channel is being compensated by a channel that is suppressed see above There are a further four alarms that are triggered by a combination of those alarms listed above Type alarm HUC An alarm that includes all alarm sources of an Analyser including mea
53. Analyser Control for Windows for Networks Operating Manual A PROCAL emissions innovation Analyser Control for Windows Networks Operating Manual Kittiwake Procal Limited page 2 Published by Kittiwake Procal Limited All possible care has been taken in the preparation of this publication but Kittiwake Procal its agents and distributors accept no liability for any inaccuracies that may be found Kittiwake Procal Limited reserves the right to make changes without notice both to this publication and the products which it describes No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the express prior written permission of the copyright holder Part Number 7 3038 00 Issue 4 11 November 2011 Change Note 7008801 Kittiwake Procal Limited 2002 2005 2010 2011 Kittiwake Procal Limited 5 Maxwell Road Woodston PETERBOROUGH PE2 7HU United Kingdom www procal com PROCAL PULSI and XSENS are trademarks of Kittiwake Procal Limited KITTIWAKE PROCAL LTD issue 4 12BAbout the Procal Analyser range Contents T troduction siiani aa aeaaeae newtenasannasatnadcctesdastanstasstwalssswierewnecnmatactes 1 1 About the Procal Analyser range cceesceeeeesneeeteneeeeeeeneeeeeeeneeeteaeeeeseneeeeeeaeeesenaeeseneeeeseeneeerenaeees 1 1 About Analyser Control for Windows Netwo
54. EE R 4 30 Channels epas eenei genes 4 21 CUSTOMELS araoe reer SEEE SEEE pE 4 2 INSHUMENS siri edie Eu 4 7 plantse s 4 3 SYSTEMS aian p ean Weateseinenetteve 4 5 adding a new Trend n reee 6 9 air purge manually starting s 7 13 manually stopping esseeseeseeseeeeeseeeesee se 7 14 alarn TOTS se aee retenres n Er 7 9 alarms AOU S55 sob esos bes eee a Hecate lee en 4 30 CON SUTING 2 338 nnee eee 4 30 deleting siap e apir oeeaaeaii 4 32 MOGPYING ihesian ri saia a 4 32 NEW errta rroa n A Ea E 4 30 analog INPUtS ee essieu iieiaeie res 7 18 Analyser Control for Windows COSINE sa Sate algal r e 3 18 EENET T eE EARE T 3 1 3 2 Analyser Control for Windows for Networks CONFIQUIING oe a 4 1 generating reports oo eee eee eters 8 1 1 installing the program c ceseeseeeeeeees 2 1 using the program cs eeeeeseeeecseeeeeeeeees 3 1 viewing data and calibration 0 7 1 Viewing Panels ssesecesecseeseceeceseeeeeees 5 1 Viewing Trends ecesesecesecsseeeetereeeneeeees 6 1 autocalibration te 9 1 action ON ASSESSMENL se eeeeeeeeeeeteeeeeeeees 9 6 channel configuration cceeeeeeeeeerees 9 3 hardware required ceeeeeeeeseereeseeeees 9 1 instrument configuration cece 9 2 OPELAllON es scseecci ccc cbieieedcneceateviaevecbecsecdescets 9 4 printing results ee ee eeeeeeeeeeeteeeeeeee 9 7 TOSUItS iiaiai pa E 9 6 services TEQUITE nosinius 9 1 StATHING i ane n
55. EMOTE TME NA access Levet Operator System No 2805541 Sytem Sats System nto System sarn Corteguraters Connector Statue COMME THO Ersten Sates Arero Arreo arero mereg nereg meveg arrg arrg Boxy Corrected To bytem No IOSA issue 4 KITTIWAKE PROCAL LTD page 4 29 Analyser Control for Windows Networks Operating Manual 4 Configuring the system If the application is run over a network the module status is displayed for both the local and remote systems For each module there are four status indicators Started Configured E Connected E Running When that status is achieved the marker goes green If the status has not been achieved the marker is grey The current status is also given explicitly at the right hand side Configuring alarms You can configure alarms for any system instrument or channel that is connected and started 1 Select the appropriate item from the hierarchy in the left hand pane of the Overview window 2 Ensure that the system is connected but not running then select the appropriate Alarm Configurations tab in the right hand pane 3 Perform the required configuration which can be m Adding new alarms m Editing existing alarms m Deleting alarms Adding a new system alarm To add a new alarm 1 Click the Add button This will display the Alarm Edit Form dialog containing default information AlarmEditForm Alarm Type X amim o I
56. LTD issue 4 Analyser Control for Windows Networks Operating Manual 6 Viewing Trends Customising a Trend window can involve any of the following m Changing the components shown on the Trend window m Changing the timescale on the chart m Changing the averaging period of the chart m Viewing different areas of the chart m Showing and hiding components m Showing and hiding the chart grid m Refreshing Trend data m Changing the scaling of individual components Changing the components shown on the Trend window When ACWha is dispatched each Trend window will display the default arrangement of component traces The order and components displayed on these traces can be configured to your own requirements 1 From the Configure menu select the trend to be reconfigured This will display the Configure Trend dialog showing the current configuration of the traces shown on the chart ITT Configure Trend Colour Head Channel write J fHead SET Naw MB Head coz d Red MB Heoi THead Lime BB fread T Sample Bue MB Hea P Sample gt Fuchsia Head DCChand lAqaa o P Hed 1 DeCham write JA f Save Cancel 2 Click the down arrow alongside the channel you wish to change and then select the component you want to be displayed 3 Continue to do this with each channel in turn until you have selected as many of the components as you want to be displayed then click the Save bu
57. Navigation iE717200 Go to Date lt lt Previous 7 Logs Next 7 Logs gt gt No Logs Available Status Codes 1 0K 3 No Correction Applied 5 Cal Gas Pressure Low 2 Cal Corrected 4 Out of Cal error 0 6 AutoZero Results Only JL Close 3 In the Date Selection section you can select the last date from which you want to view alarms Clicking the arrow button at the right hand end of the field will display a calendar from which you can select the required date The default is today s date 4 Click the Go to Date button Auto calibration data will be retrieved and displayed in the bottom section of the dialog with a status code for each parameter The codes are listed in the Status Codes section of the dialog Manually starting an AutoZero Each Analyser Unit can be configured to perform an automatic autozero at user defined intervals see AutoZero AutoCal in the section Configuring the system It may sometimes be necessary to override the automatic autozero and perform an immediate autozero of an Analyser Unit This can be done achieved by ACWn using the Start Autozero Now option Starting an immediate autozero To start an immediate autozero of an Analyser follow the numbered steps below 1 In the Test screen make the Data Window active for the Analyser for which you want to start the immediate autozero To do this either m Click anywhere on the appropriate Data Window m Click the appropriate selec
58. OM drive a USB pen drive can be provided or follow the procedure in the section Setup From HDD exe The ACWn installation CD contains an automatic setup utility that will guide you through the installation If this utility does not start select X Install auto g exe where X is your CD ROM drive letter If you wish to manually install ACWn execute the install bat file on the root of the CD Note We strongly recommend that you install ACWn to the default directory Follow the instructions in the setup utility to install the software from CD Note You do not need to uninstall any previous versions of ACWn before installing If ACWn has not previously been installed on this PC you will need to follow the instructions in the section Installing Firebird f the machine is to be a master you will also need to extract the configuration database from existing systems A configuration database is not required for remote PCs A new Program Group will be created entitled Procal ACWn KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 2 Installing the program WE RECOMMENDED THAT A SHORTCUT TO THE PROGRAM ACWN EXE SHOULD BE PLACED IN THE WINDOWS STARTUP FOLDER SO THAT THE PROGRAM AUTO STARTS AT POWER ON The software is now ready for use Setup From HDD exe If you need to install ACWn onto a PC without a CD ROM drive 1 Download ACWNxxxxHDD exe available from the CD ROM X extra where X is your Me
59. Selects the source for in Limit Averaging Period Not changeable while running Selects period for Averaging from a list Value Not changeable while running Enter value selecting an ACUbased Channel Relay channel information Different instrument and relay channel combinations have different configuration parameters Any subset of the following information and selections may be shown on the Channel Info tab for relay channels lOU Basic Configuration you enter or see page 4 26 Relay Index Inverted Instrument You can select the relay Check this box if you want the relay to be normally close then open on triggering You can choose the instrument that will be monitored for alarm conditions that will trigger the relay This list contains all the instruments defined for the system KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 4 Configuring the system lOU Basic Configuration you enter or see Trigger Alarm From this drop down list you can select the alarm that will trigger the relay Delay You can enter a delay in seconds that will elapse after the alarm condition before the relay is triggered Transmitter channel information The following information will be shown on the Channel Info tab for transmitter channels OU Basic configuration you enter or see Output Address Transmitter module socket number Instrument Source I
60. TS 52585 chs sessattstesesscsavscnstitasthesbonioes 4 3 INS UMMENES ne A de tees ee tatere oes 4 8 plant Seien e Mis ieee 4 4 SYSUCIUIS oroesi e EEEE a N EES 4 6 disconnecting Systems s sseeeeseeeeerereeeee 4 33 displaying old trend data eee essere 6 7 displaying recent trend data ee 6 7 document CONVENTIONS s s s 1 1 GLOSS TELETeEN COs asea Misha ciidens 1 2 Keyboard keys ee ce ceecceeseeceseceneeeeeeeeeenees 1 2 procedures enaa 1 2 TEXC ENV eier raa E EE ARS 1 2 editing alarms ee inore e a EE E aS 4 32 channels aer a a 4 22 CUStOMETS 5555 55555 e heop sE EEE EEE se 4 2 insr Mentse p aei a 4 8 ETN E AET 4 4 SYSTEMS aie e a EA EE 4 6 exception LOG ee eeeeeeeeeceseceeeceeeceseeeeeeeens 3 17 further help and support 1 3 gas purge SATIN E ae i Ae sere fed ee EVE EEEE EED Mb psieecs 7 15 SLOPPIN Gs aeiee enaa aia 7 17 hardware ois nsp n e a Rr 9 1 installing the program eseseseseeesssreesssreereee 2 1 connecting PULSI heads eee 2 2 pre set configuration seeseseeereeeereeree 2 6 SOPtWATC saone a e aeara 2 2 system requirement cecceceesteeseereees 2 1 Unpack eranen a e nR ti 2 2 instruments BOCIM E A E 4 7 CONFIQUIING eee eeceesseeeceeeceeeceeeeeeseeeseesees 4 7 deleting ics citi ee ee 4 8 Index Modify Se aioe bate aden 4 8 NEW 4 nrin n a EE cievlees TERE 4 7 parameters siro ai e aa araia 4 12 international settings 3 15 introduction sssssesssesesseeessseserse
61. The actual channels will represent the channels defined for the instrument but some are present by default THead Temperature of the Analyser Unit Head To achieve accurate and reliable measurements it is important that the Analyser Unit Head remains within a defined temperature range Within this range it is fully compensated for variations in temperature The permissible internal temperature range for a Procal 2000 is 10 C to 55 C 14 F to 131 F TSample Temperature in the sample cell Again it is important that the sample remains within a defined temperature range Within the range the analyser is fully compensated for variations in sample temperature The permissible temperature range for the sample cell is application dependent but is typically 50 C of the nominal calibration temperature P Sample The pressure within the sample cell Again it is important that the analyser can fully compensated for variations in sample pressure System This area shows general data about the system Wheel Speed A figure representing the quality of the data received from the Analyser Unit Head This will normally show 100 but if the filter wheel speed is not constant it will show a lower figure Readings appearing on the Panel window and Data Window will be largely unaffected by a figure in the range 60 to 100 but readings below 90 would indicate an incipient problem with the filter wheel motor In this case the problem should be inv
62. The following topics are covered in this section of the manual m Generating tabular reports E Printing graphical reports m Printing manual reports Generating automatic reports Four types of tabular reports can be generated automatically by Analyser Control for Windows m Daily report Weekly report m Monthly report Autocal report if autocalibration is enabled Each report reflects the data recorded by ACWn from a specific instrument over the given period of time Set up of automatic reports Reports can be generated automatically You can define the types of reports to be generated and the time at which they will be generated for any instrument or auxiliary input device To configure automatic reports 1 In the Panel Trends Screen open the Reports menu and select the Select Automatic option The Configure Report Printing dialog will be displayed issue 4 KITTIWAKE PROCAL LTD page 8 1 Analyser Control for Windows Networks Operating Manual 4 5 1 page 8 2 8 Generating reports ii Configure Automatic Reports Readings Log Time of day 4 gt 00 00 Weekly at Day of week F Monthly at Day of month 4 on Peak Value Measurement SF Print AutoCal Report prints same time as daily report r Cancel Select the type or types of reports you want to be generated To do this click on the Daily Weekly Monthly or Autocal present only if autocalibration selected check boxes
63. This allows you to maintain a number of different system configurations then select the required hierarchy at any time Backing up a configuration To back up the current configuration 1 In the Overview window select Backup Restore from the Tools menu This will display the Backup Restore Configuration dialog Backup Restore Configuration System No 1234567 Configuration Backup Configuration Restore Data Log Backup Data Log Backup Path Automatic daily Data Log backup at 03 00 00 jaan 2 With the Configuration Backup tab selected enter a suitable name for the back up file and click the Backup button Backup Restore Configuration System No 1234567 General Configuration Backup Configuration Restore Data Log Backup Defaut Backup page 3 16 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 3 Using the program The configuration will be saved in the folder C Program Files A CWn BM Databases Configuration and a message box will be displayed indicating that the backup is complete 3 Click the OK button to dismiss the message box Note Only the configuration hierarchy will be saved Measured data cannot be backed up using this method Restoring a configuration It is recommended to stop the system prior to restoring the configuration 1 In the Overview window select Backup Restore from the Tools menu This will display the Backup Restore C
64. Windows for Networks m About this user manual m The user interface Further help and support About the Procal Analyser range The Procal Analyser range of high performance gas process analyser systems s intended to be used for Continuous Emission Monitoring CEM and measuring gas concentrations in continuous industrial processes This is described in the Procal short form catalogue and in individual data sheets About Analyser Control for Windows Networks ACWn Procal s range of gas analysers are each provided with a serial data port from which measured data may be transmitted Analyser Control for Windows Networks takes this raw data and presents it in a Windows graphical user interface and allows for the storage of that data Analyser Control for Windows Networks is a stand alone program that provides all the display requirements of a Procal Analyser system including the incorporation of third party data It also allows remote monitoring of systems over a network About this user manual This user manual describes the Analyser Control for Windows Networks program A separate manual exists for each of the different PROCAL analysers Document conventions The information in this manual is presented in a consistent manner to make it easy to follow A number of conventions are used to ensure that items referred to regularly can be recognised easily issue 4 KITTIWAKE PROCAL LTD page 1 1 Analyser Control for Windows Netw
65. Windows software Some of ACWn prime functions are accessed through icon buttons on the toolbar that is immediately below the menu bar All functions can be accessed through the menu bar To access a function you must select the relevant menu option or icon button When a function has been selected a window will be displayed A number of features are used within ACWn and any combination of these may be present within a window mE Toolbar buttons E Menus page 3 6 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 3 Using the program Status bars Dialog boxes Text boxes Drop down list boxes Command buttons Option buttons Check boxes Toolbar buttons There are three context sensitive toolbars available in ACWn One is available in the Overview window a second is present in all Panel and Trend windows and the third is available in the Test window To select a button move the cursor over it and click it using the left mouse button Overview window toolbar The Overview window toolbar is shown below aol gs SA LOCAL TIME 23 07 02 11 29 01 REMOTE TIME N A Access Level Operator lala mie e1 I I From left to right the toolbar contains the following buttons Connect which connects ACWn to the system selected in the left hand pane This button is available only when a disconnected system is selected in the left hand pane of the Overview win
66. a a 3 11 LOOID AR eini niieoee anse E aa 3 8 PaNel Ss ssc isc aea a i ae aes 5 1 parameters channels asara eaaa EE EAT R EEA 4 23 INStrUMENtS ssssenssesesseeeessesetseseeetesrerersesses 4 12 PASSWOTS erronee eneee eesi eens 3 3 3 4 plants adding 3 32s sieves E Ee 4 3 COMA CUNE 3 css ssademenduistn a e 4 3 deleti T nn a a a s 4 4 Modify inea r are 4 4 TOW 5 herre ren rekot nEn ENE Eer OEE Eare nE SE 4 3 pre set configuration seeseeereerereeereeees 2 6 printing autocalibration results eee 9 7 printing compliance reports cesses 8 16 printing manual reports 8 12 printing Trend charts 0 ee eeeeeeeeeee 6 9 8 9 index 2 KITTIWAKE PROCAL LTD issue 4 program configuration access levels ven ah eesti 3 3 recent trend data eee esesecseeceeeeeeeesees 6 7 remote Operation ee eeeceeeeeeeseeeeeeeetereeeeeee 10 1 remote PC etakoa ated nested 10 1 LE POMS ccleas ciecieusessubecsincsbestevedtoccctecinasenersecees 8 1 1 automatic report format 0 0 0 eeeeeeeeeeee 8 3 compliance reports ee eeeeeeeeeeeeeneeeeees 8 13 CONF SUTING oit a onas 8 1 8 2 daily TEPOLt inen sated 8 6 8 11 generating automatic reports 8 1 generating tabular reports 0 0 0 0 eee 8 1 monthly report eee eeeeeeeeeeteeeeees 8 8 PUM Gai ees et EST 8 12 8 16 printing graphical reports 8 9 Weekly report eenei s 8 7 SECULILY ois hcl ar rE e Miele sated 10 2 software installation eee eee
67. a keer i 9 3 VIEWING resUltSr i nesese eti eesti 9 6 autocalibration 1OgS ceccesceesseeeeseereeeeees 7 11 automatic report format cee eeeeeeeeeeeeee 8 3 automatic reports CONFIQUIING 00 eee eeceseeeeteeeeceeeteeeeeeee 8 1 8 2 AULOS CAL eee e E EES N 3 2 autozero manually starting eeeeeeeseeeeeeeeeeee 7 12 backing up data ee eeeceseseeeeeeeeeeneeeeee 3 16 Calibration nasar e e ee nies 7 15 analog INPUES issi ssti iesin iiirsennsis 7 18 COMPONENIS n r REE 7 16 BASES ess hae A EE SE 7 16 Spectrometer siii a eetri tre orii 7 20 changing alaf MSi a ein E EE S 4 32 Channels isrener E Sieh 4 22 C StOMETS a a ee crise 4 2 SUMENTE seo a eae N a Ea 4 8 Plants enen a a 4 4 System aranna e deeds aai 4 6 changing access levels eeeeseeeeesecneeeeeee 3 3 pass Words enri renea r EA pes 3 4 tO CNSIMECEL EE EETA 3 5 to Operator seis isidis ane eiiie ariin 3 5 tO S PEIVISOT pen rerien eerie ies ete tans 3 3 channels addigra a ei 4 21 COMFIQUIING ssssessseseseseseeseserserseeserseeseesess 4 21 deleita ene aa a E 4 23 MOAIFYING sner s 4 22 NOW rao rr Aiden EEE EE AA 4 21 PALAMClers oiii Ae iE n E Ae 4 23 closing Analyser Control for Windows 3 18 Compliance reports seeeeeeeeeeeeeeeteeeeeeee 8 13 CODNSUTING sos esas peake i pesk n 8 13 Enee n i nY AE E E EE E EE 8 13 PANUT E eee a a 8 16 configuring alarm Snieg nne i a 4 30 automatic reports sssseseeeeeeeeeeeeereeeee e 8 1 8 2
68. ample 2544 Degt o 2 a eae PSanle 400 mbad e e DOthant 256 m DerChan1 90 mA System WheelSpeed 100 z Sample Heat Cool Not Fitted AIR PURGE ON OHU Cooling Not Fitted i OHU Heating Not Fitted Manual instrument calibration issue 4 You can perform a number of manual calibration operations from within ACWn The actual calibration available depends on the particular instrument For Procal 5000 instruments you can calibrate components analogue inputs and the spectrometer For Procal 2000 instruments you can calibrate components and analogue inputs For auxiliary input units you can calibrate analogue inputs For auxiliary output units there is no calibration available For input output units you can calibrate analogue inputs Scatter Input Outputs for Procal 5000 1 The calibration procedures which are all accessed through the Test window are described individually Starting a manual calibration gas purge Before individual component gases can be calibrate you must first perform a gas purge to remove test gas from the Analyser Sample Cell You must then fill the Cell with a pure sample of the gas before calibrating the instrument Each Analyser Sample Cell can be connected to one or two cylinders containing calibration gases ACWn refers to these two calibration gases as Gas 1 and Gas 2 The following procedure assumes you are using calibration gas 1 to purge the Analyser Samp
69. ate Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Instrument 1 Alarms lnstrument Reading Error State Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Instrument 1 Alarms lnstrument Disconnected State Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Instrument 1 Alarms AutaZero In Progress State Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Instrument 1 Alarms Wheel Fault State Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 88567839 Instrument 1 Alarms Rotaspan Failure State Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Alarms System Fault State Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Alarms System Reading Error State Boolean Main Bus Instrument 1 Discrete Inputs Local Machi ACWN Main Group 8856789 Instrument 1 ModbusAddress Word Main Bus Instrument 1 Input Registers Local Machi ACWN Main Group 8856789 Instrument 1 Enabled Boolean Main Bus Instrument 1 Input Registers Local Machi ACWN Main Group 88567839 Instrument 1 SerialNumber Long Main Bus Instrument 1 Input Registers page A1 4 KITTIWAKE PROCAL LTD issue 4 Appendix 1 Modbus Slave Setup Configuring ACWn for OPCcIMODsIl AG For ietiiors i Options LOCAL TIME 29 Sep 05 16 51 55 REMOTE TIME N A Il Access Level Operator Backup Re
70. bs Err Units T Head T Sample P Sample DCChan4 DerChan1 System Wheel Speed CAL GAS 1 ON Sample Heat Cool OHU Cooling OHU Heating PROCAL 2000 Gas Analyser Manual calibration of analogue inputs Analogue input devices can be calibrated using ACWn To calibrate analogue input devices 1 Select the Data Window for the Analyser Sample Cell in which you want to stop the manual calibration gas purge To do this either m Click anywhere on the appropriate Data Window m Click the appropriate selection button on the Test window s status toolbar The Data Window for your selected instrument will become active page 7 18 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration 2 Open the Manual Calibration menu and select the Calibrate Analog Inputs option The Calibrate Analog Inputs window will be displayed W Calibrate Analog Inputs Instrument 1 1 Sample Temperature Sample Pressure DCChan4 Low reading 4 gt 10 0 DegC Linco 8400 Low Count oa herd High reading 4 gt 600 DegC Linco 38800 High count a i Exit This window consists of a series of tabbed forms one for each analog input device note that if there is only one device it is displayed directly in the dialog with no tabs Each device is calibrated in the same way using a current source in the range 0 to 25 mA to simulate signals from the external source Calib
71. caaeeusseseeecagesessuae ausenecenaensgeedesccpentascesaaaue cuesaaeecpeesteeteesiaaenpios 7 15 issue 4 KITTIWAKE PROCAL LTD page 3 Analyser Control for Windows Networks Operating Manual 8 Generating reports acoso icc es casi case ca ces cect cased decdea ace adedy atzewndeesahCcuces 8 1 Generating automatic reports 0 0 eececeeeeeeeeseeeeeeeeeeeeeeaeeeeaeeeeaeeseaeeseaeeseaeeseaeeseaeeseaeeseeeeeaeeseeeseneene 8 1 Printing graphical reports irrena chosen eet ee e a e Aa E SE i 8 9 Printing manual reportis 2 czceccechesecs seedee ce cesbiel aaa aa a a aa EAE a aTa ra Reena ee 8 12 Compliance report r m rengi rennene dessena aa Tiea Sean ean ainaka sae ia een pia esa diaa Vaneo aae aiaia 8 13 9 instruments With autocalibration sssssennnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nna 9 1 Services require ss in en eevee oe E E A N devine EEEE Ea EE ais 9 1 Hardware reguireQ imis irtiri naa oivaa aaaea ra a araa aaa aE a ee E K EATA o araa 9 1 Instrument opfig ratiorn issiran ir au eian epa a aa a eaa aa a aa ara 9 2 Channel Configuration asierea e a e A ve e ET ee ea ated SEN 9 3 Starting AUtoCalilratlOnn TAREE A E AAA A AE 9 3 Operationens serii e neea ea ETE ae es eer S E E Aa rated E R ei 9 4 Action on calibration ASSESSMENT eesecceseseeeeeeneeeeeeeneeeeeeaeeeesenaeeeeeeaeeetesaeeeeseaeeeeeeeeeseenaeeesenaeeees 9 6 Viewing the results so evade enaner aaar aE aa eaa Taaa aA Ea E Ea E E e E E 9 6 10 Using ACWn o
72. cale This is set during configuration of the channel and shows the range over which readings will be displayed on the bar for this channel Alarms This shows whether an alarm condition exists for this channel Measured value The measured value for each channel is given quantitatively Measured units This shows the units in which the measured value is displayed Water compensation This will tell you if the displayed values have been adjusted for water vapour content Wet basis No adjustment has been made Dry basis Value has been adjusted Normalisation This shows the diluent correction if appropriate for the presence of carbon dioxide or oxygen KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 5 Viewing Panels Customising the panel Each Panel window will display a factory preset arrangement of the channels The order and components monitored on the channels can be changed to suit your own requirements 1 Display the Panel for the instrument to be reconfigured then select Configure from the menu bar This will display the Configure Instrument dialog showing the current allocation of channels for the instrument TTT Configure Instrument 1 17 32 33to 48 Position Channel Sample Pressure gt pcChand p 2 5 4 B S ped E 1 iii E E uj E i Note If there are more than 16 channels tabs will be displayed in the dialog with 16 channels
73. can define within the hierarchy and each instrument is allocated to a system Instrument icons are shown under the appropriate system in the left hand pane of the Overview window You can E Add new instruments m Modify existing instruments mConfigure channels for instruments m Delete instruments Adding a new Instrument To add a new instrument to any system in the hierarchy 1 Ensure that the access level is Engineer and the appropriate system is stopped but is connected as described in Connecting and starting a system 2 Right click the appropriate system icon in the left hand pane of the Overview window and select Add Instrument from the option menu This will display the Add Instrument dialog Add Instrument Please select the type of instrument you wish to add C Procal 100 Procal 5000 Procal Auxiliary Input Unit Procal Auxiliary Ouput Unit Procal Input Output Unit Procal ACU Instrument 3 Select the type of instrument to be added and click the Add button The configuration parameters for the instrument will be displayed in the right hand pane of the window There are up to six tabs containing parameters for each instrument E Instrument Info E Communication Parameters m Compensations m Temperature Control issue 4 KITTIWAKE PROCAL LTD page 4 7 Analyser Control for Windows Networks Operating Manual page 4 8 4 Configuring the system gm AutoZero AutoCal m Alarm Configurations These tab
74. can select this air purge for various diagnostic purposes Trend window status bar The status bar on the Trend windows appears below the toolbar It has only one field that reports the system status System OK All Analyser Units are functioning normally System Fault A fault exists on one of the Analyser Units Test window status bar There are two status bars on the Test window one at the top of the window just below the menu bar and one at the bottom The top status bar is divided into two main parts The upper portion also shows the local computer date and time In the lower portion a button will be present for each analyser unit or IOU configured in ACWn The number and status of the unit is given on the button These are shortcut buttons to open the Data Window for the Analysers and analogue input devices The bottom status bar also shows system time and also has two fields showing the data poll status page 3 12 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 3 Using the program Dialogs and windows Dialogs are special windows used to enter information into ACWn Dialogs are called in ACWn by selecting menu option that is followed by an ellipsis Dialogs are used to display messages and information and also to allow the input of information Entering information can involve any combination of the following Text boxes Drop down list boxes Command butt
75. ct Before Stop in the Kill on Stop pull down menu to terminate the OPCcIMODsl exe process prior to stopping the ACWn system Select Yes in the Enabled pull down menu Click Apply and Close to store these settings Third Party Modules Oo x Details FileName c Program Files Canongate OPCcIMODsShOPCcIMODsl exe X New Module Parameters Process Name JopcmODslexe ss ss S Run After System Stat v Start Grace Period fio Start Order i IV Auto Kill On Stop BetoreStp x Kill Grace Period fo Kill Order fi Enabled YES v These settings will enable ACWn to automatically start OPCcIMODsl exe after the system has started and will terminate OPCcIMODsl exe prior to a system shut down This will avoid OPCcIMODs attempting to find ACWn data when ACWhn is not running page A1 6 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual about POW iatan hk etnies eden th 1 1 automatic reports sees eeeeeecseeeeeteeneeeeees 8 1 Data Windows eceseseceseceeeeesecereneeees 7 2 graphical reports 00 ee eee eeeeeeeeeeeeees 8 9 Panel Window cecsseeecsecseeeceseeeeeeeeees 5 2 PULSI analyser range eee 1 1 tabular reports ennienni 8 1 this user Manual ei eeesecseeeecteereeeeeeees 1 1 Trend WindOW seecesesecsseceeeeeseeeeeeeeeees 6 2 ACCESS leVelS ceceeseecececeesssteeeceeeeeees 3 3 10 2 adding ALALINS sees ss aeek E ENSE EN
76. dbus communication link Baud Rate This field shows the communication rate between the PC and the instrument Parity Select the type of parity used in communication with the instrument No Even Odd Data Bits This shows the number of data bits contained in each word of communication Stop Bits This shows the number of stop bits at the end of each word of communication Timeout This shows the period in ms after which the connection will be broken if there is no communication between ACWn and the instrument Compensations The following information is contained in the Compensations tab for all instrument types you see you enter or see Head Temperature Channel Assigned Head Temp Instrument Head Temp Channel Reference Temperature Select this checkbox to assign a channel for head temperature compensation Note that compensation can be taken from another instrument in the system if required You can select the instrument from which the head temperature is taken as the standard for compensation The list contains all the applicable instruments in the system You can select the channel of the component used for the compensation The list contains all the channels defined for the selected compensation instrument You can enter the temperature that will be used as a reference for the compensation The default value is 25 Sample Temperature Channel Assigned Sample Temp Instrument page 4 16 Select this ch
77. dia to the PC desktop using ftp LAN 2 Double click ACWNxxxxHDD exe to extract it 3 Procal ACWn version 2 10 6 HDD install Kittiwake Procal ACWN v2 10 6 Readme Kittiwake Procal All rights reserved created on 1st November 2011 Module versions for this Release Browser Module 2 10 6 Database Module 2 10 2 Calculation Engine 2 10 5 Instrument Module 2 10 2 Error Handler 2 10 1 Test Screen 2 10 6 Database Viewer 2 10 3 Report Module 2 10 2 Emulator 2 6 8 Destination folder C Temp ProcalACwn2106 v Installation progress 3 Select Install to extract the files to the default area issue 4 KITTIWAKE PROCAL LTD page 2 3 Analyser Control for Windows Networks Operating Manual 2 Installing the program f C TEMP ProcalACWn2104 fel Lod File Edit View Favorites Tools Help Q sack Q B JO Search Folders E Firebird File and Folder Tasks x mm InterBase j Rename this Folder Move this Folder D Copy this folder Publish this Folder to the Web S setup bat E Share this Folder 3 E mail this folders files XK Delete this folder Other Places Details InterBase Folder Date Modified 04 July 2005 12 26 1 objects selected 3 My Computer 4 The ACWn installer will launch automatically when the files have be successfully extracted from the archive Note We strongly recommend that you install ACWn to the default directory Installing Firebird If you are insta
78. diately revert to Operator level This will be shown on the Overview window status bar and a bullet will be shown alongside Operator in the menu Engineer level Engineer level is designed to be used only by Procal service personnel during system setup Stopping all processes There may be times when ACWr has a recurring error or the operation of certain sections of the program are irrational The use of the function Process Killer will close down the program if you are experiencing problems issue 4 KITTIWAKE PROCAL LTD page 3 5 Analyser Control for Windows Networks Operating Manual 3 Using the program Stopping All Processes and Closing ACWn 1 Inthe Overview window select Options from the Tools menu With the Options window open select the Process Killer tab Auto Start Passwords Process Killer Cache DCOM Debug Emergency Stop 2 Click the Emergency Stop button This will stop all processes and close down ACWn Software Engineer Tools The other two sections available in the options window Cache and DCOM Debug are options that are only available at engineer level and should not be altered without instruction from Procal personnel Using the program features ACWhn uses many standard features of the Windows environment and you should make sure that you are familiar with Windows before you start to use ACWhn Further information about Windows facilities can be found in the documentation supplied with your
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80. display the customer s details in the right hand pane page 4 2 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 4 Configuring the system 2 Make the required changes to the details 3 Click the Apply button to implement the changes Deleting a customer Caution Deleting a customer will delete all the plants and systems associated with that customer To delete a customer from the system hierarchy 1 Right click the customer icon from the hierarchy in the left hand pane of the Overview window and select Delete Customer from the option menu This will display a warning message 2 Click the Yes button to delete the customer Configuring plants Plants are the second level you can define within the hierarchy and each plant is allocated to a customer Plant icons are shown under the appropriate customer in the left hand pane of the Overview window You can m Add new plants m Modify existing plants m Delete plants Adding a new plant To add a new plant to any customer in the hierarchy 1 Right click the appropriate customer icon in the left hand pane of the Overview window and select Add Plant from the option menu This will display the Add Plant dialog Add Plant Enter Plant Name issue 4 KITTIWAKE PROCAL LTD page 4 3 Analyser Control for Windows Networks Operating Manual 4 Configuring the system 2 Enter the name of the plant and click OK This will display the
81. dow Note that you can only connect one system at any time Disconnect which disconnects ACWn from the current system This button is available only when a system is connected but is not running Start which starts reading values from the system This button is available only when a system has been connected and is waiting to be started Stop which stops readings from the current system This button is available only when a system is connected and running Panels Trends Screen which displays the Panels Trends window KITTIWAKE PROCAL LTD page 3 7 Analyser Control for Windows Networks Operating Manual 3 Using the program Ei This button is available only when a system is connected and running Test Screen which displays the Test window 9 This button is available only when a system is connected and running Help which starts the ACWn on screen help system e About ACWn which displays version and copyright information for your installation of ACWn a Panel and Trend windows toolbar The Panel and Trend windows share the same toolbar which is shown below f vA 3 EN LOCAL TIME 08 Nov 11 12 17 35 REMOTE TIME N A Access Level Engineer PRocAL i eA mg 1 The toolbar consists of two rows of buttons one to display Trends and the other to display Panels The top row contains shortcut buttons to open the Trend windows There will be a Trend button on the toolbar for each Trend w
82. e Panel menu and select the appropriate Head option m Click on the appropriate Panel button on the toolbar issue 4 KITTIWAKE PROCAL LTD page 5 1 Analyser Control for Windows Networks Operating Manual 5 Viewing Panels Note Trend windows can display channels from any analyser connected to the system When a Trend window is displayed the head it describes is easily identified as the Trend button appears greyed out on the toolbar About the Panel display The following illustration shows a typical Panel display Panel header f r AE REMOTE Test Wan Erga inn 1 i Dretrurrere 1 ot i Cem fol O83 Dore Panel header The currently displayed head is given in the Panel header and is indicated on the toolbar by the Panel selection button being a different colour than the rest Status bar The status bar which is positioned below the header shows details of system and instrument conditions you see what it means System System OK All Analyser Units are functioning normally System Fault There is either a Filter Wheel or Optical Signal fault on one of the Analyser Units This can be ascertained by selecting each of the Analyser Units in turn until the one showing one of those faults appears A quicker diagnosis is provided by taking the mouse pointer to this status box and double clicking on it This will bring up an information box containing the current alarms contributing to that System fault page 5
83. e default ACWn directory location Select the Overview screen and select the Disconnect button next to the Connection Status option to disconnect from the current system database KITTIWAKE PROCAL LTD page 2 5 Analyser Control for Windows Networks Operating Manual 2 Installing the program 4 Either use the self extraction zip file or manually copy across the configuration files to C Program Files Procal ACWN Databases Configuration and overwrite the current database 5 The new database will not be implemented until the system is re connected Select the Overview screen and click on the Connect button next to the Connection Status option to connect to the new system database Select the Start button next to the System Status to start the system using the new database Pre set configuration Before shipping ACWn has been pre set with your Analyser system configuration requirements To minimise accidental changes to the configuration settings they have been protected by password There are three levels of access to ACWn m Operator This is the default access level General day to day functions can be performed by users at this level m Supervisor This is a higher access level reserved for supervisor use Operating ACWn at this level gives the user the facilities to alter some operational features of the ACWn configuration m Engineer This access level is reserved for use only by Procal engineers or their represe
84. e et test rites sale e Abd oct a E E E A E E 3 18 4 Configuring the system ez iss cabs sc aad sdk Sack eden ates acest dead cc ected 4 1 Configuring CUSO ME Sa sche e nites Surette igh eh ee eh dated ed eae 4 1 COnTIQUIING plants rss aenean ae e a vee A dts ves but teenies es a Ee oee ete 4 3 CONTIQUTING SYSTCMS se cecsscesch cesses ext ec davtigceeredaeeserbes scene shea levee TE SEAE aeaa Sae Aoa Ea Tekade iaoa Ka SaaS 4 5 Configuring iNStrUuMents sasien iaie eaa a aie SEE A Era eae eno a a eao ESEE DER ERAR 4 7 Instr mentpararnetef Sentii n ennaa raa Aa aaa adapa e a Aae ea iaaea eaS 4 12 Gonfiguring charinels seis i eee Lee phi Lee da 4 21 Channel parameters manoa cheat ivteske a a ete bs dase tie A a ered th eens oho 4 23 Connecting and starting amp SYSLOMM cceeececeeeeseeeeneeeeaeeteseeeeaeeteneeeeaeeseaeeseaeeseaeeseaeeseaeeseaeeseaeeseaeeeeaes 4 28 Monitoring module Statusiss ccccciccisccetsesceseascecchacbdgneteeseceuteidene cheap deaesecpeteeacegetaats igeseeeeag dnactectadessanecce 4 29 Configuring alarms iiss heane eiieeii desees lve cep habe sl dia odii terie yeiai reseed 4 30 Stopping and disconnecting a SYSTOM eeceeeeeeeeteeeeeeeteeeeeeeeeeeaeeeeaeeseaeeeeaeeeeseeeeaeeeseeseieeseeeeteeeeeaes 4 33 5 Viewing Panel S wasaccaes estes acwatccenceuet cata iuaia ta cebeahewatacdadatannndea wat euent sienaeediaeenbieeianaidaaaes 5 1 Opening a Panels ticess ieee ee a i Ae ee EN ee A we eS te Aes ae ed 5 1 About the Panel
85. e program This section describes how to install Analyser Control for Windows Networks ACWn so that you can begin to monitor and record data The following topics are covered in this section of the manual m System requirements m Unpacking ACWn m Connecting the PROCAL Analyser Units m Installing the software m About the pre set configuration System requirements Kittiwake Procal Ltd strongly recommends that Analyser Control for Windows Networks should be installed on a dedicated IBM PC compatible computer which must conform to the following minimum specification m PC with 1 Gigahertz or higher processor clock speed recommended 32bit or compatible 64bit processor Intel Pentium Celeron Core 2 Duo family or AMD Athlon Sempron 64 family or compatible processor recommended m 2 Gigabytes GB of RAM or higher recommended 1 GB minimum supported may limit performance and some features m 40 gigabytes GB of available hard disk space Additional hard disk space may be required if you are monitoring more instruments m Super VGA 1024 x 768 or higher resolution video adapter m CDR W drive m Keyboard and Microsoft Mouse or compatible pointing device m LAN Interface and or dial up modem m Two USB ports or more recommended one USB port minimum m Minimum of two RS232 serial ports m Operating System 1 Microsoft Windows 7 32 bit and 64 bit 2 Windows XP PRO SP2 SP3 3 Windows 2000 SP4 m 17 inch CRT LCD 1024x768
86. e selected The list will close and the selected choice will be displayed in the box To select a choice using the mouse and keyboard Open the box by clicking the down arrow at the right of the box 2 Use the UP and DOWN arrows to highlight the required choice 3 Press RETURN The list will close and the selected choice will be displayed in the box KITTIWAKE PROCAL LTD page 3 13 Analyser Control for Windows Networks Operating Manual 3 Using the program To select a choice using the keyboard 1 Highlight any current entry in the box 2 Enter the first character or the first few characters of the choice The first choice in the list beginning with this character sequence will be selected 3 If the choice is not the one that you require enter the character sequence again The next choice starting with the sequence will be selected Continue with this until the required choice is selected Command buttons Command buttons are used to initiate an action common buttons are OK and Cancel These buttons are shown with a grey background to represent keyboard style keys and are usually located at the bottom of a dialog box Some command buttons are not available all the time When a button is not available it is dimmed and cannot be selected To select a command button you can either click the button or move the highlight to the button and press RETURN Option buttons Option buttons are used to represent a group of opti
87. e type of normalisation to be applied The list contains all the applicable types for the selected instrument Low Calculation Limit Enter Low Level value suitable for the application Note that if Normalisation Factor falls outside of the limit no normalisation will take place High Calculation Limit Enter High Level value suitable for the application Note that if Normalisation Factor falls outside of the limit no normalisation will take place Temperature Control The following information is contained in the Temperature Control tab for all instrument types you see you enter or see Type Setpoint Adapt Proportional Term Integral Term Derivative Term You can select the type of HEAD temperature control from None Fan cooler Vortex cooler heater or any combination This determines the head temperature to be maintained by the cooling and or heating system There are several optional extras This value is adjusted if Adapt is selected on a daily basis to adapt to the environment to give optimal stability between auto zeros The default is 25 You can select this to allow modification of the head temperature Setpoint to reflect the mean head temperature measured over the previous 24 hours Head cooling proportional term and head heating proportional term A gain setting dependant on the thermal system parameters This should not be changed This is to provide for removal of long term
88. e use of this technique is described in the Operating Manuals for each Procal Analyser Unit Select this checkbox to apply gas correlation KITTIWAKE PROCAL LTD page 4 25 Analyser Control for Windows Networks Operating Manual 4 Configuring the system DC channel information The following information will be shown on the Channel Info tab for DC channels you see you enter or see Reading Address This shows the Modbus address that ACWn will read to retrieve data for this channel Derived channel information Derived channels are channels that show information derived from two other channels There are a number of algorithms that can be used to derive the channel values from the source information The following information will be shown on the Channel Info tab for derived channels you see you enter or see Derived Type First Channel Second Channel From this drop down list you can select the method that will be used to derive information for this channel This now includes compensated in limit and dual auto cal mode From this list you can select the channel that will be used to supply the first set of values in the algorithm for the method used to derive the channel information From this list you can select the channel that will be used to supply the second set of values in the algorithm for the method used to derive the channel information Alarm Not changeable while running
89. eckbox to assign a channel for sample temperature compensation Note that compensation can be taken from another instrument in the system if required You can select the instrument from which the sample temperature is taken as the standard for compensation The list contains all the applicable instruments in the system KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual you see 4 Configuring the system you enter or see Sample Temp Channel Reference Temperature You can select the channel of the component used for the compensation The list contains all the channels defined for the selected compensation instrument You can enter the temperature that will be used as a reference for the compensation The default value is 25 Water Channel Assigned Water Instrument Water Channel Select this checkbox to define a set point for water vapour used in the dry basis calculation You can select the instrument from which the water vapour level used for the compensation is taken The list contains all the applicable instruments in the system You can select the channel of the component used for the compensation The list contains all the appropriate channels defined for the selected compensation instrument Pressure Channel Assigned Pressure Instrument Pressure Channel Reference Pressure Select this checkbox to assign a channel to apply pressure compensation to
90. eeeseereeeeceeeeee 2 2 Starting ACW ieena 3 1 3 2 starting autocalibration ssseeeeeeeeeeeeeeeeereeeee 9 3 Starting Systems nen a 4 28 status bar Overview WindoW ssseseeeeeeeeeeseereerees 3 11 Panel Window ceeecesesecesecreeeeeseeeseeeee 3 11 Pest WINdOW lt sihs ssssespiocsesdh sssassszoasoeeestas 3 12 Trend Window eeeeeeeeceseceseesseeeseeees 3 12 SLOPPING SYSCEMS eee ceeetecseeeecteceeeeeeeees 4 33 system requirements cseeseeeseeseeereeeeeees 2 1 systems ACG S ws 353i Sosessiliog Abs valeeaia tae 4 5 COnf SUr Ea erni ee 4 5 CONDECUN Ei e eea a 4 28 deleting airnn tia e nee eti 4 6 disconnecting esseeseeeeeesreerereerereerereeee 4 33 Modifye e eitie r taierea niitti 4 6 AEW a TN 4 5 SCALING Cossie e pien orei teste tees 4 28 SAUS E EEE ER 4 29 StOPPING ionen n e e S 4 33 Test window Data Windows ssssesesesesesiseesesesesreesrrsreeess 7 2 MEN S Sirhan i Ee aS 3 10 status Bafina orne nas 3 12 too bar cise e a on r n E Ries 3 9 the user interface eee eeseeeeeeeeeeeeeneeees 1 2 toolbar Overview Window uu ce eeeeecsseereeeeeeeeeeeee 3 7 Panel Window uu esceeeecseeeceeceeeceeseeeen 3 8 Test Window iiinc erene ae 3 9 Trend Window sseseeseeeseseeesseeereerrsrerrseees 3 8 Trend window hiding th 611d 5 riiseni 6 8 Trend window ADOUb yes nessa hises Sitch atten T ei eE 6 2 CUStOMISING 0 ein perie a RE 6 4 MENUS n a meastessys 3 10 opening a Trend windoW
91. either 2 5 2 5 5 or 5 10 from the drop down list This selection determines the action to be taken if an instrument is found to be out of calibration m If you select 2 5 then an error in the range 0 to 2 results in no action errors of 2 to 5 will be corrected and errors over 5 will give an out of range error m Ifyou select 2 5 5 then an error in the range 0 to 2 5 results in no action errors of 2 5 to 5 will be corrected and errors over 5 will give an out of range error m If you select 5 10 then an error in the range 0 to 5 results in no action errors of 5 to 10 will be corrected and errors over 10 will give an out of range error 3 Select the time interval at which autocalibration is be performed 4 Click the Apply button page 9 2 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 9 Instruments with autocalibration Channel configuration When you have enabled autocalibration for the instrument you can set up the channel parameters for each applicable channel 1 In the left hand pane of the Overview window select the required channel 2 In the right hand pane of the Overview window select the AutoZero Configuration tab EMOTE TME WA Access Levet Engineer Carbon Dioxide C02 ts Aole COn Croes Serativty Charnes Adar Conta stora prady Corrected Ye ygan tao ISSAI 3 Select the gas bottle to be used for the calibration The calibration gas
92. en completed When the calibration is complete click the Exit button Caution You must ensure that the manual calibration gas purge is stopped at the end of calibration While the manual calibration gas purge is set no valid readings can be obtained as sample gas is excluded from the Analyser unit Stopping the manual calibration gas purge The following procedure assumes you are using calibration gas 1 to purge the Analyser Cell If you used calibration gas 2 substitute Gas 2 where ever you see Gas 1 in the procedure KITTIWAKE PROCAL LTD page 7 17 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration To stop the manual calibration gas purge of an Analyser Sample Cell 1 Select the Data Window for the Analyser in which you want to stop the manual calibration gas purge To do this either 1 Click anywhere on the appropriate Data Window 2 Click the appropriate selection button on the Test window s status toolbar The Data Window for your selected instrument will become active 2 Open the Autozero menu and select the Manual Cal Gas 1 option The manual calibration gas purge will stop on your selected Analyser You will know this operation has been successful as the status box on the Data Window will show Stop Manual Cal Gas 1 and the bullet e against the menu item will be removed Name Instrument 1 S 1 Photometric Channels Analog and Derived Channels Filter Level Offset A
93. enu option from any window within ACWn KITTIWAKE PROCAL LTD page 3 9 Analyser Control for Windows Networks Operating Manual page 3 10 3 Using the program Overview window menus The menu bar on the Overview window contains the following Exit which will close ACWn a message will be displayed if all systems have not been stopped and disconnected Access Level which allows you to change your access level on entry of a valid password View which allows you to display a Panel Trend or Test window Tools which allows you to configure the auto start and access password features backup and restore databases kill processes running within ACWn Change Program Display Language configure Third Party Software to operate in conjunction with ACWn and Export OPC Modbus slave Configurations Help which displays the on screen help system and the version copyright information for ACWn Panel Trend window menus The menu bar on the Panel Trend window contains the following View which allows you to display the Overview or Test window and to Exit PanelsTrend Screen Trends which allows you to display add or delete a predefined Trend within the ACWn system Panels which allows you to open the Panel displays for Analyser Units in the system Configure which allows you to re configure the channels on the currently displayed Panel or Trend display Scale which allows you to change the scale factors of channels in the cur
94. er Access Level Go to Tools gt OPCcIMODs Configuration Export ACW For Networks Exit AccessLevel View BESSI Help B Options Backup Restore Nov 11 13 47 38 REMOTE TIME N A a ACN Third Party Modules Cc Customer OPCcIMODsl Configuration Export a Plant Language zj System Instrument Export System Info System Alarm Configurations 9 8500 H20 Connection c02 Status CONNECTED THead P Sample In the OPCcIMODs I Configuration Export Dialog window Click on the Export button to export the database s records information for modbus slave and it will prompt you to save the configuration file for the OPCcIMODsl save it in the following directory C Program Files Canongate OPCcIMODslI Projects OPCcIMODs1 issue 4 KITTIWAKE PROCAL LTD page A1 1 Analyser Control for Windows Networks Operating Manual Appendix 1 Modbus Slave Setup Configuring OPCcIMODs I Open OPCcIMODs from the start menu Then select File gt Open If you are not already in the directory as shown below browse to the file path C Program Files Canongate OPCcIMODsI Projects Select the file generated by the export function as described earlier in this chapter which will be named ACWN_ 88XXXXX msf where 88XXXXX is your system number ACWN_8856789 msf Fle name Files of type Mapping Setup Files Cancel page A1 2 KITTIWAKE PROCAL LTD issue 4 Appendix 1 Modbus Slave Setup Once loaded
95. er Control for Windows Networks has been designed to use the standard Microsoft Windows user interface wherever possible You should ensure that you are familiar with the Windows environment before you start to use Analyser Control for Windows Networks If you need more information about the interface refer to the documentation supplied with Windows Full details of the features contained in Analyser Control for Windows Networks and their implementation within Windows are given in the section entitled Using Analyser Control for Windows Networks KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 1 Introduction Further help and support This User Manual aims to give you all the information you require to install and operate Analyser Control for Windows for Networks If you require any further information regarding the product you should contact Kittiwake Procal Ltd or your Procal distributor Kittiwake Procal Limited 5 Maxwell Road Woodston PETERBOROUGH PE2 7HU United Kingdom telephone 44 1733 232495 international 01733 232495 within the UK fax 44 1733 235255 international 01733 235255 within the UK e mail post procal com issue 4 KITTIWAKE PROCAL LTD page 1 3 Analyser Control for Windows Networks Operating Manual 1 Introduction Page Intentionally Blank page 1 4 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 2 Installing th
96. erage period 1 Minute Preview Report T Print Exit To preview select the preview report tick box Printing graphical reports A graphical report is a print of a Trend chart which reflects the information visible on the Trend window and will typically look as follows issue 4 KITTIWAKE PROCAL LTD page 8 9 Analyser Control for Windows Networks Operating Manual CEMELEMO Bilbao Espana Trend 5 report of analyser 8800147 For period of 6 HOURS ending 25 February 1998 at 10 39 SPAN 110 8 Generating reports 10000 150 an aT i 75 50 iF Feb 25 34 04 34 Feb 25 Feb 25 Measurement 05 35 on 25 02 98 Channel Averaging Period 1 MINUTE H20 CO2 co T external 02 Dust P sample To print a graphical report of a Trend chart display the chart and click the Print button page 8 10 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 8 Generating reports Layout of Autocal Report The Autocal report includes a table of calibration results from the 7 day Log Note The items enclosed in lt gt are replaced by data relating to the specific customer analyser and results as in the Autocal Log see Instruments with autocalibration Printed 14 01 03 at 11 21 AutoCal report for Stanger 1 2 1 For period ending 14 January 2003
97. erating Manual 4 Configuring the system you see you enter or see Zero Offset Each infra red or ultra violet channel measurement has an offset value that is adjusted to give a zero reading in the absence of any measured component This is adjusted automatically during Autozero but you can enter a value here to give a positive offset during analyser testing in order to assess stability Cal Gas Boitle You can select a cylinder number for calibration or NONE Cal Gas Conc You can enter the component concentration in the specified cylinder Cross Sensitivity The cross sensitivity parameters are set during the initial system calibration and must not be changed Any amendments made after calibration may severely affect the performance of the instrument and your whole system Channel Alarm Configurations This tab displays the configuration details of each alarm defined for the selected channel Note that none of these values can be changed as they are entered during alarm configuration For more information please refer to the heading Configuring alarms Connecting and starting a system To view system status and configure alarms you must first connect and start the system Either click the Connect button on the toolbar or select the System Status tab and click the Connect button in the Connection area The Status line will show progress as the connection is made and will show CONNECTED on completion 5 l ROCAL Tame 1
98. eries will be shown on the Trend chart To hide a series clear the View Series checkbox for that component To display a series ensure that the View Series checkbox is selected By default all series are selected for display KITTIWAKE PROCAL LTD page 6 7 Analyser Control for Windows Networks Operating Manual page 6 8 6 Viewing Trends Showing and hiding the chart grid You can show or hide the background grid of the Trend chart by clicking the Toggle Grid button Refreshing Trend data You can force the Trend chart to retrieve the latest data from components by clicking the Refresh button The chart will then display the most recent data Changing the scaling of individual components The default values for the span of each component results on the zero and maximum measurements to be used for the bottom and top of the Trend chart If required you can change the default scaling thereby moving the trace relative to those around it In this way two traces that fall on top of each other can be moved apart In doing so you may increase the sensitivity of the trace Note however that the accuracy of each measured channel is still 2 of the original span value To change the scaling of a component on the Trend chart Click the Scaling menu A menu listing all the currently configured channels will open Select the channel head and component you want to re configure The Scale dialog will be displayed ITT Scale H20
99. ers will be shown on the Instrument Info tab for Auxiliary Output Units you see you enter or see Current Transmitters This shows the number of transmitters currently assigned to the instrument 0 16 or 32 Input Output Unit specific parameters The following parameters will be shown on the Instrument Info tab for Input Output Units you see you enter or see Relays This shows the number of relays currently assigned to the system 0 16 or 32 Analyser Control Unit specific parameters The following parameters will be shown on the Instrument Info tab for Analyser Control Units you see you enter or see Show Test Screen CalSpec Tick to display status on Test Screen Only relevant Rotaspan box to P5000 Power Off Boot Up Auto Tick to enable the function If enabled on power up Zero Autozero is initiated when Sample Reference Temperature is achieved Sample Reference Temperature level to initiate Auto Zero Temperature For Above Communication Parameters The following information is contained in the Communication Parameters tab for all instrument types you see you enter or see COM Port This shows the PC COM port number through which the connection is made to this instrument issue 4 KITTIWAKE PROCAL LTD page 4 15 Analyser Control for Windows Networks Operating Manual 4 Configuring the system you see you enter or see Modbus Address This shows the address of the instrument on the Mo
100. erview window select the item to which the alarm relates This will display the item s details in the right hand pane Select the Alarm Configurations tab for the item to display the list of alarms for the item Select the alarm from the list within the tab and click the Edit button This will display the Alarm Edit Form dialog showing details of the alarm Make the required changes to the alarm configuration Click the OK button to implement the changes Deleting an alarm You can delete any custom alarms created for an item Note that some of the alarms created when the item was first defined cannot be deleted If you try to delete one of these alarms a message will be displayed to tell you that the alarm cannot be deleted To delete an alarm From the hierarchy in the left hand pane of the Overview window select the item to which the alarm relates This will display the item s details in the right hand pane KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 4 Configuring the system 2 Select the Alarm Configurations tab for the item to display the list of alarms for the item 3 Select the alarm from the list within the tab and click the Delete button The alarm will be deleted with no warning NOTE MANUAL ALARMS WILL OPERATE EVEN WHEN INSTRUMENT IS DISABLED Stopping and disconnecting a system You can stop and disconnect a system at any time 1 Either click the Stop butt
101. es may be mixed in either one or two cylinders The latter case allows for gases that do not form stable mixtures 4 Enter the concentration of the calibration gas between 80 and 100 is recommended and the Gas Cell Factor then click Apply Starting autocalibration Autocalibration is started from the Test window Select the required instrument on the status bar and select Start AutoCal Now from the AutoZero menu The autocalibration will then run as described under the heading Operation for all the channels that have been configured Note If you want to run autocalibration on more than one instrument you must start the process for each instrument in turn issue 4 KITTIWAKE PROCAL LTD page 9 3 Analyser Control for Windows Networks Operating Manual Operation 9 Instruments with autocalibration At the first Autozero after midnight the Autozero cycle will be augmented to include a calibration routine In the following table this is phases 5 to 7 inclusive for Calibration cylinder 1 and 8 to 11 inclusive for Calibration cylinder 2 In addition this data will be recorded once per day at this time for 7 days This data can be inspected and printed as described in Viewing the results During calibration the introduction of the gases causes the pressure in the cell to increase slightly To allow for variations in ambient pressure in process pressure and in the gas pressure during auto calibration a transducer in the analyser i
102. essererseesersesees 1 1 abot ACW ee ae g ea 1 1 about the PULSI analyser range 1 1 about this user manual ceeeeeeeeeeeeees 1 1 further help and support cee 1 3 the user interface eeeeceesseeseeeeeeeeeeees 1 2 manual calibration ccscceseeeseeeeeseeeeeees 7 15 Master PC eana atn ee ea e e aiin 10 1 menus Overview Window s sssssssseseseesersreeesseesee 3 10 Panel window ccesccsseeseceeeseeeeeeeenees 3 10 Test Window ccescesecseeetecesecseeeeeeeerees 3 10 Trend Window ssccesceseceseeeseeseeeeseeenees 3 10 modifying Alaris isisthhucm associ nos aig oe atic 4 32 channels ioen eaa aE 4 22 CUSLOMETS uraa a en A AER 4 2 INSHUMENTS a E T r ES 4 8 Plants inene a as aia 4 4 SYSTEMS e E E S 4 6 modules SAUS enere Ere aere a r SENO A EEEE R Een 4 29 most recent trend data eee eeeeeeeecereeeeeee 6 7 network operation eee eecesecseeeeeeeeeeeeeees 10 1 opening Panel Window ccssccsceesseeeeeseeeeeeeeeeees 5 1 Test Window cescceseesseenseeseeeeeceteeeseeeees 7 1 Trend Window csccesccsseesseeseeeeeeeeeeeeenees 6 1 Overview window MENUS hree osts aves She we eR es ees 3 10 Status barerna n ainan i aan 3 11 TOOIDAR s iera eror EEEE Ras 3 7 Panel window ADOUES 55 EEE R ES 5 2 CUSLOMUSING eioi aa ee a E SE e eis s 5 5 MEUS R ke ee eek 3 10 Opening a panel ceeceeecseecseetecseeees 5 1 status Dats essscetitenieetcient aa
103. estigated and remedied If the figure is less than 50 the readings should not be considered accurate and you should contact Kittiwake Procal or your local agent Sample Heat Cool f a heater is associated with the Analyser Unit for example a cell heater on a Procal 4000 or an In situ heater ISH on a Procal 2000 or 5000 the current power level of the heater is shown If a Cooling Probe is fitted ISC the current power level to the cooling fan is shown OHU Cooling In some applications an Analyser Unit Head cooler is fitted and this indicates the current level of cooling being applied Cooling for wide variation environments can be controlled page 7 6 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration Entry what it means OHU Heating In some applications a Analyser Unit Head heater is fitted and this indicates the current level of heating being applied Heating for wide variation environments can be controlled Print Prints to default printer A Data Window for an Auxiliary Input Unit AIU will contain less information and will resemble the following example Data Window lt gt Name Instrument 4 S 4 Yale Units DCChant 4000 m u Auxiliary Input Unit O PROCAL Input Unit Head No There will be one row of data for each channel defined for the instrument The significance of this data is shown in the following table ent
104. g time will result in a smoothing of the traces on the chart To change the averaging time used on the chart 1 Click the down arrow in the Averaging Time box A drop down list of time options will appear 2 Select the averaging time you want to use to plot the traces on the chart The drop down box will close and the Trend window will refresh to show the traces produced using your chosen averaging time page 6 6 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 6 Viewing Trends Viewing different areas of the chart The table on the Trend window gives specific measurements of all components at the position of the chart cursor The default position of the chart cursor is at the right hand side of the chart and denotes current time The cursor can be moved to any time on the chart This can be done in a number of ways Clicking the mouse to position the chart cursor Using the Left and right ARROW keys to move the chart cursor Displaying trends for a specified day Displaying the most recent data Using the mouse to position the chart cursor This is probably the easiest way to interrogate a specific point on the chart Click any point within the displayed chart area The chart cursor will move to the selected position the time at that point will be shown in the Measurement Time field and you can read the measured values for all components at that time If you want to go back
105. ges Note The items enclosed in lt gt are replaced by data relating to the specific customer and analyser The details of an actual analyser have been used to make the report illustration more representative Master PC 194 176 65 84 DAILY report of instrument Stanger 1 2 1 For period 04 January 2003 at 00 00 to 04 January 2003 at 23 59 Water Vapour Sulphur Dioxide Head Temperature Sample Temperature Sample Pressure Dust Measure Dust Zero Dust Span Results Report Interval 1 Hour Date Time Status 2 gt Page 1 of 2 High Limit 10 0 to 20 0 20 0 0 to 1000 1000 10 0 to 60 0 60 0 10 to 360 360 0 to 1200 1200 4 0 to 20 0 4 0 to 20 0 4 0 to 20 0 T Sample P Sample 4 01 03 4 01 03 4 01 03 04 01 03 04 01 03 4 01 03 4 01 03 4 01 03 04 01 03 4 01 03 4 01 03 4 01 03 04 01 03 4 01 03 4 01 03 4 01 03 4 01 03 04 01 03 4 01 03 4 01 03 4 01 03 4 01 03 4 01 03 5 01 03 Period Summary 01 00 02 00 03 00 04 00 05 00 06 00 07 00 08 00 09 00 10 00 11 00 12 00 13 00 14 00 15 00 16 00 17 00 18 00 19 00 20 00 21 00 22 00 23 00 00 00 Average Value Peak Value average 71MIN 0 3 At Date At Time Total time gt high limit oooooo0oo0o00000000000000000 Z EELE CEE E eE E E E e E E E E E E E E ACWN version 1 1 7 page 8 6 04 01 03 02 00 0h00 System Master COKDKDOWDANODADANANM W 418 419 419 419 420 420 420 4
106. hand pane of the Overview window and select Delete Instrument from the option menu This will display a warning message Click the Yes button to delete the instrument Exporting an Instrument Details It is possible to make a copy of an entire system and have it accessible within ACWn under a different system number It is also possible to copy specific instruments to another existing system To Export a System KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 4 Configuring the system 1 Connect to the system you wish to export but make sure the system is not started 2 From the tools menu select instrument export 3 Inthe Instrument Export dialog Choose Export SYSTEM for editing InstExportFrm Export SYSTEM for editing Export INSTRUMENT S to existing system 4 On the next screen enter a name for the exported system This is what will show up in the system tree on the configuration screen Also enter a serial number for the exported system and click Export InstExportFrm Enter a System Name for the exported system Exported 2805541 Default Enter a System Number for the exported system 1000001 _Defaut lt Back Export 5 When the export is complete a screen will be shown to confirm the result Click Finish to close the Instrument Export dialog issue 4 KITTIWAKE PROCAL LTD page 4 9 Analyser Control for Windows Network
107. he signal range Connect the current source 12 Click the Read input button issue 4 KITTIWAKE PROCAL LTD page 7 19 Analyser Control for Windows Networks Operating Manual page 7 20 13 14 15 16 7 Viewing data and calibration Repeat step 12 several times until the High Count value stabilises Note A count of 25 represents 0 1 of span so a jitter of this magnitude is not significant compared to the likely accuracy of the source instrument Click the Apply button to transfer the stabilised value into the Linco field Disconnect the current source Click Exit The Analogue Input Calibration window will close and the count values will be stored and used in all subsequent calculations Manual calibration of spectrometer P5000 only The stored Reference Spectra and Dark Spectra used in the Procal 5000 Analyser for calculation of concentrations can be updated manually Select the Procal 5000 Analyser Select Manual Calibration Select Calibrate Spectrometer An automatic update process will take place in the P5000 optical system The content of the sample cell is not relevant to this operation See the P5000 Operating Manual for details KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 8 Generating reports This section describes the printed reports available in ACWn and how to generate them The reports are defined and generated through the Panel Trends Screen
108. indow The number of Trend buttons will correspond to the number of analyser units and IOUs with analogue input devices connected in your Analyser System Each button both Trend and Trend is made up of two parts E An image that mimics the Trend window This is shown as a negative image if the Trend window it represents is currently open as shown below The currently selected Trend window A non selected Trend window EA number that identifies the Trend window The lower row contains shortcut buttons to open the Panel windows There will be a Panel button on the toolbar for each Panel window The number of Panel buttons will correspond to the number of analyser units and IOUs connected in your Analyser System Each button both Panel and Trend is made up of two parts m An image that mimics the Panel window This is shown as a negative image if the Panel window it represents is currently open as shown below page 3 8 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 3 Using the program The currently selected Panel window it i t mg m A number that identifies the Analyser Unit The default background colour for this number is grey If an alarm has been activated on the Panel window the background colour changes to red This can be very useful as it alerts the operator to the alarm status on the Analyser Unit even if the Panel window for that Analyser is not current
109. ion there are parameters that are specific to each type of instrument handled by ACWn KITTIWAKE PROCAL LTD page 4 13 Analyser Control for Windows Networks Operating Manual 4 Configuring the system Procal 2000 specific parameters The following parameters will be shown on the Instrument Info tab for Procal 2000 instruments you see you enter or see IR UV Detectors Source Control Phasing Cross Sense Maths Version Use Error Bandwidth Maths Drive This shows the number of detectors connected to the instrument In the majority of cases only one optical detector is fitted though sometimes there may be two Power level set at Procal for type of Source fitted This option is used to set the points on the detector waveform at which measurements are taken It is set during calibration and should not be changed This sets the Cross sense maths version for compatibility with legacy instrument calibrations or the current version Procal to set only Included for compatibility with certain instruments Procal to change only Drives 1 to 4 assign function of Auxiliary Outputs Procal 5000 specific parameters The following parameters will be shown on the Instrument Info tab for Procal 5000 instruments you see you enter or see page 4 14 Source Volts Cal Spec Interval Cal Spec Phase Use Darkstrip numbers Darkstrip Start Darkstrip Length Head Temperature Control Drive
110. isplayed on the Overview window s status bar and a bullet will be shown alongside Supervisor in the menu Note When you have completed the configuration changes at Supervisor level Procal strongly advise you to revert ACWn to Operator level This will prevent accidental changes to the configuration by non authorised personnel Changing the Supervisor level password If you have Supervisor level access to ACWn you can change the Supervisor password In the Overview window select Options from the Tools menu The Options dialog will be displayed Options Auto Start Passwords Process Killer Cache DCOM Debug Choose a system to auto start on ACAN launch System No None sa KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 3 Using the program 2 Click the Passwords tab to display the current password Auto Start Passwords Process Killer Cache DCOM Debug Supervisor SUPERVISOR 3 Enter the new password in the Supervisor field You can enter up to 10 alphanumeric characters 4 Click OK to implement the change Note We strongly recommend that you should change the password from its default immediately after system installation and that you should change it regularly thereafter to prevent unauthorised access to system parameters To revert to Operator level In the Overview window open the Access Level menu and select the option Operator ACWn will imme
111. it v This tab contains the following features m Add This button adds a new period with default start and end dates of midnight of the current date to midnight of the next day m Delete This button removes the selected exclusion period mg Start Date Allows the start date to be changed m Start Time Allows the start time to be changed m End Date Allows the end date to be changed m End Time Allows the end time to be changed m Description Enter a description to help explain the exclusion m Apply Applies the changes made to the selected period to the grid Printing a compliance report Printing of the report is done from the Compliance Report window page 8 16 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 8 Generating reports ITT Compliance Report Report generation time approximately 1 3 minutes Report Compliance 2010 v Preview report Configure Print Cancel The Report list holds all the reports for the current system Select the one that is to be printed The Preview Report checkbox allows you to display a preview window that can be used for printing When previewing the report is shown in two distinct previews m Channel value m Exclusion periods Click the Print button to preview or print the report Following this the compliance report window will close and the report will be generated This can take a while depending mainly
112. l This signal is updated approximately every 1 to 2 seconds Signal strength figures are relevant when calibrating the analyser and in diagnosing faults by reference to the figures obtained in the factory or from earlier field readings Offset To correct for fixed differences in the filters optical transmission an offset value is applied to the measured signal to bring the indicated value for the component within the correct range The Offset value is adjusted automatically during Autozero It should only be adjusted manually for test purposes Below each offset is the units used for this component issue 4 KITTIWAKE PROCAL LTD page 7 5 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration Entry what it means Abs The values displayed in this column on the upper row are in milliabsorbance units mAU and represent the basic photometric measurements ABS values are only used for diagnostic purposes and will not always correlate with the measured values shown on the MAIN screen See the section in the appropriate Analyser Unit Operating Manual entitled Technical description for a fuller explanation The value shown on the row below this alongside the units in the offset column is the concentration of that gas repeating the information displayed on the Panel window Analog and Derived This area shows data received on analog channels and Channels also channels derived from other channels
113. le Cell If you want to use calibration gas 2 substitute Gas 2 where ever you see Gas 1 in the procedure To start a calibration gas purge of an Analyser Sample Cell follow the numbered steps below Select the Data Window for the Analyser Unit in which you want to start the gas calibration To do this either m click anywhere on the appropriate Data Window click the appropriate selection button on the Test window s status toolbar KITTIWAKE PROCAL LTD page 7 15 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration The Data Window for your selected instrument will become active 2 Open the Autozero menu and select the Manual Cal Gas 1 option The calibration gas purge will start on your selected Analyser Sample Cell You will know this operation has been successful as the status box on the Data Window will read Requesting Manual Cal Gas 1 and a bullet e will appear alongside the menu item O Name Instrument 1 S 1 Photometric Channels Analog and Derived Channels Fiter Level Offset Abs T Head T Sample P Sample DCChan4 DerChan1 Wheel Speed AUTOZERO OFF F Sample el oe OHU Cooling Fitted OHU Heating Fitted PROCAL 2000 Gas Analyser Requesting Manual Cal Gas 1 You can now calibrate the individual gases Manual calibration of components During commissioning and periodic servicing it is sometimes necessary to re calibrate the Analyser s evaluation of some or a
114. librating the zero datum for each channel Autozero process purge The Analyser Unit has completed the autozero task and is re admitting process gas to the sample cell This box will also display the following text relating to other functions and conditions related to Autozero Safety purge on If the sample cell temperature is below a preset level then a safety air purge will be automatically switched on to prevent acidic sample gas from condensing inside the instrument sample cell thereby causing rapid corrosion Manual purge on The user can select this air purge for various diagnostic purposes issue 4 KITTIWAKE PROCAL LTD page 5 3 Analyser Control for Windows Networks Operating Manual page 5 4 5 Viewing Panels Channels Up to 16 channels can be displayed on a panel screen If more than 16 channels are selected tabs will be displayed showing 16 channels on each tab Each channel is presented in an individual front panel type mimic showing information for the channel you see what it means Measured component The name of the component being measured on the channel Measured value The measured value for each channel is given qualitatively as a ribbon gauge The colour or the ribbon gauge indicates the alarm status of the channel Green No alarm is active Yellow Low alarm is active Yellow flashing low alarm active measured value is off the scale Red High alarm is active S
115. ll The process purge period is introduced to allow the analyser reading to return to a true value before being unfrozen and becoming live again The default value is 2 minutes Tick box selects special purge Gas input during Auto Zero cycle instead of Air Name entered to appear on Status messages when in use Autocal OK Limit Adjust Calibration Set to OFF if Autocalibration not required set to 5 or 10 as a limit if Autocalibration required Autocalibration is described in Instruments with autocalibration Select this checkbox if Autocalibration is to adjust the calibration automatically if any detected deviations are within the selected Autocal OK limit Schedule Type Interval Offset From Midnight hh mm Select Linear Weekly 2 Weekly Monthly 2 Monthly or Quarterly from drop down menu Interval options change depending on Schedule Type selected Linear Days amp Hours Weekly 2 Weekly Day of the week Monthly Day of the month Hours amp Minutes Select from drop down menu Timed Blowback Interval Offset From Midnight Purge Period Hold Period ON OFF selection default OFF Select if Blowback accessory to be driven 1 to 999 hours default 24 Interlocked with AutoZero such that first to start completes delaying the other start Options are 0 or 12 hrs Default 0 0 to 99 seconds default 60 seconds Period of Blowback operation 0 to 10 minutes default 5
116. ll dialog boxes are closed 2 An access level of Supervisor or higher is required to Stop the running process 3 Stop the current instrument then disconnect it 4 Click Exit on the toolbar The program will close with no further warning page 3 18 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 4 Configuring the system The ACWn software reads stores and analyses data from Procal instruments You can build a system hierarchy to represent the real world organisation of the instruments You can define a number of customers and each customer can contain plants Within each plant you can define a number of systems each containing the actual instruments to be monitored Before you can use ACWn to monitor and display readings from Analyser Units you must define the hierarchy containing the instruments that the program will read You can then connect and start the systems and configure the alarms for each instrument When you first open ACWn an empty Overview window will be displayed jajajaj 9 LOCAL TME 10 Noe 10 0821 12 JEMOTE TME wA access Levet Operator E PROCAL emissions innovation Baady Net Coremcted You must build a hierarchy of customers plants and systems with channels Configuring customers Customers are the top level you can define within the hierarchy These are shown under the ACWn icon in the left hand pane of the Overview window You can m Add ne
117. ll of the component gases Full details on calibrating Procal 2000 Analysers are given in their operating individual manuals under the heading Field calibration checks You can control the calibration process using ACWn To do this perform the following sequence of operations When the Analyser Sample Cell is filled with the calibration gas and the readings are steady you can calibrate that channel 1 Perform a manual gas purge as described in You can perform a number of manual calibration operations from within ACWn The actual calibration available depends on the particular instrument m For Procal 5000 instruments you can calibrate components analogue inputs and the spectrometer m For Procal 2000 instruments you can calibrate components and analogue inputs m For auxiliary input units you can calibrate analogue inputs m For auxiliary output units there is no calibration available m For input output units you can calibrate analogue inputs m Scatter Input Outputs for Procal 5000 The calibration procedures which are all accessed through the Test window are described individually 2 Starting a manual calibration gas purge page 7 16 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 3 10 7 Viewing data and calibration Select the Data Window for the instrument which you want to calibrate for gases To do this either m Click anywhere on the appropriate Data Wind
118. lling on a PC that has never had ACWN installed you will also need to install Firebird for ACWN to operate for both the master machine and remote machine To install Firebird 1 Place the ACWn CD in your PC CD ROM drive or plug in the Flash Drive The auto load feature will display a selection screen 2 Select the Install Firebird button 3 Follow the instructions within the wizard to install Firebird Extracting the configuration database For a new master PC you will need to extract the configuration database from existing systems A configuration database is not required for remote PCs The procedure has two components m Backing up the system database m Installing the new system database page 2 4 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 10 11 2 Installing the program Backing up the system database When installing a new database we recommend that you should make a back up of the current database To back up the database Select the Overview screen Select the System Number which is to be backed up from the branch structure on the left hand side of the Overview screen Select the System Status menu from the menu screen options on the right hand side of the Overview screen Connect to the database by selecting the Connection Status Connect button Connecting to the database will cause the Access level menu to appear at the top of the Overview screen
119. lt printer using its standard configuration The print will show The actual chart with its visible traces The instrument names Measured values Units Scale values Measurement time and date Averaging period Adding a new Trend issue 4 ACWn allows you to create your own Trend windows You can use these new windows for example to compare measurements of components from different Analysers To create a new Trend window 1 Open the Trends menu and select the New option This will create a new Trend window with a New Trend dialog box already open TIT New Trend Colour Head Channel feos sl fue 6 AW A Fuchsa MT A d aua SV MY CCS fea I BT A d Save Cancel KITTIWAKE PROCAL LTD page 6 9 Analyser Control for Windows Networks Operating Manual page 6 10 6 Viewing Trends Click the down arrow alongside the first Head box A drop down list of all the available Analysers and analog input units will be displayed Select the head unit required The drop down list will close and your selected head will appear in the first Head box Click the down arrow alongside the first Channel box A drop down list of components will appear Select the component you want to be displayed as the first trace The drop down list will disappear and you chosen component will be displayed in the first Channel box Repeat this procedure for each Head and Channel box in turn until you have selected as many of
120. ly being viewed A non selected Panel window Test window toolbar The toolbar on the Test window is combined with the Status bar and is described in detail under the heading Status bars Menus A menu is a list of commands that can be implemented within ACWn ACWhn features four context sensitive menu bars one on each of the following types of windows m Overview window m Panel window m Trend window m Test window To implement a command you must open the menu then if necessary select the required option Opening a menu To open a menu you select it either by clicking the title in the menu bar or by holding down the ALT key and pressing the letter that is underlined in the menu title The menu will then drop down from the menu bar or in some cases the required function will execute immediately All the commands contained in the menu will be shown with the first option highlighted You may not have access to all of the commands in which case those commands that you cannot select will be shown in grey rather than black Selecting an option To select a menu option you can m Click the option m Move the highlight to the option using the arrow keys then press RETURN E Press the letter key underlined in the menu option The window selection options can be selected using a combination of keys In this case the key combination is shown in the menu opposite the option You can use the key combination to select the m
121. mote access can be achieved 1 Make the appropriate connection between the computers and use standard Windows techniques to configure the connection 2 Start ACWn on the remote PC 3 Create a new system on the remote PC with the same number as the system on the master PC 4 Select the new system on the remote PC 5 Select the System Info tab and select Remote Access from the ACWn Mode drop down list 6 Enter the IP address of the master PC into the Remote IP Address field If you do not have this address contact your network administrator 7 From the Connection list select the appropriate connection method 8 Click the Apply button to implement the connection 9 Select the System Status tab and click the Connect button When the connection has been made the status will change to show CONNECTED Using ACWn from a remote PC On connection the Status field will show RUNNING Once the system has been configured connected and started the remote PC has all the same features as the master PC System operation is identical to a standalone ACWn system issue 4 KITTIWAKE PROCAL LTD page 10 1 Analyser Control for Windows Networks Operating Manual Using ACWn over a network Access level control Although the master system can be monitored by any number of users with Operator level access only one user at any time can have access at any higher level If you log on as a Supervisor any other user currently logged on at Super
122. nd chart at the position of the cursor Measured units This shows the units in which the measurement is being displayed Measured This gives the name of the component being measured component Head This indicates the number of the Analyser that is measuring the component View Series Select this checkbox to display a trace in the trend chart for this component 0 The value in this field shows the actual value of the component when the trace shows 0 100 The value in this field shows the actual value of the component when the trace shows 100 Customising a Trend When ACWha is dispatched a Trend window will normally be pre configured to display the default arrangement of traces for each of the connected Analysers or auxiliary input units You can customise any Trend window to record components of your choice from any Analyser or auxiliary input unit Any changes to a Trend window s configuration will not be reflected in its partner Panel window nor will the changes affect the configuration of any other Trend window Note It is recommended that to avoid confusion Trend 1 should display the same information as Head 1 and so on as supplied However additional Trend windows can be configured These can be used to display components measured by different Analysers on the same Trend Details on how to create a new Trend window are given later in this section under the heading Adding a new Trend page 6 4 KITTIWAKE PROCAL
123. nd display The following illustration shows a typical Trend display H hanet i Trend Screen Trend header p pee ee eee p 918 O Ti ionerne NESTE Te eis jA PROCAL LA tg Status bar ane mg mg mg m e Measured Mes ee ma Values at the cursor 3 O QO Oo 3 ov g o a Eo i 7 fi s i a 7 Trend header The currently displayed Trend number is given in the Trend header and is indicated on the toolbar by the Trend selection button being a different colour from the other buttons Status Bar The status bar which is positioned below the header shows details of system conditions System OK No problems exist on the system System Fault There is either a Filter Wheel or Optical Signal fault on one of the Analysers This can be ascertained by selecting the Panel window on each of the Analysers in turn until the one showing one of those faults appears A quicker diagnosis is provided by taking the mouse pointer to this status box and double clicking on it This will bring up an information box containing the current alarms contributing to that system fault page 6 2 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 6 Viewing Trends Trend chart Up to eight channels can be displayed on the Trend chart Each channel is presented as a user selectable coloured line you see what it means Percentage scale The values plotted on the chart are
124. new plant s icon in the left hand pane and a blank plant form in the right hand pane S P LOCAL TIME 10 Nov 10 08 42 52 REMOTE TME NA Access Levet Operator Stamford 01 Note that you may not be able to see the whole of the right hand pane and you may need to scroll to see the whole window Your PC s screen resolution determines the portion of the window displayed 3 Enter the plant address and contact details 4 Click the Apply button to implement the plant details Modifying details of an existing plant You can modify the address and contact details for an existing plant 1 Select the plant icon from the hierarchy in the left hand pane of the Overview window This will display the plant s details in the right hand pane 2 Make the required changes to the details 3 Click the Apply button to implement the changes Deleting a plant Caution Deleting a plant will delete all the systems and instruments associated with that plant To delete a plant from the system hierarchy 1 Right click the plant icon from the hierarchy in the left hand pane of the Overview window and select Delete Plant from the option menu This will display a warning message 2 Click the Yes button to delete the plant page 4 4 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 4 Configuring the system Configuring systems Systems are allocated to a plants System icons are shown under
125. ng gt N 8501343M S x Photometric Channels Analog and Derived Channels Filter Level Offset Abs Value Units H20 Hi T Head A5 Deg T Sample 02 CO2 dry CO dry 02 diy NO dy s02 ccm mg m3 w EEN mg m3 System x x OHU Cooling OHU Heating x Ezaa TESE Ee Wheel Speed m Sample Heating a AUTOZERO OFF x PROCAL 2000 Gas Analyser The significance of this data is shown in the following table Entry what it means Photometric Channels This area shows data received directly from the Analyser Unit and the actual channels will represent the channels defined for the instrument Filter This shows the number of the filter used for example 1 indicates the first of up to 8 filters on the filter wheel Filters 0 and 9 are fixed references If a G is shown after the filter number this indicates that a gas correlation cell is fitted with that filter For a full explanation please refer to the manual supplied for that particular Analyser Unit Level For each component two signals are recorded the upper reading is from the measure filter and the lower reading is from the reference filter The optical signal strength through each filter is recorded by the detector and is given in this column A typical count of 5000 is equivalent to 5V amplitude at the A D Converter The higher the absorbance the lower the measured signa
126. nstrument Channel Source Channel 4mA Count 0 value bit count 20mA Count Full Scale value bit count Frozen During Calibration Check to freeze output during Autozero Autocal Digital input channel information The following information will be shown on the Channel Info tab for digital input channels lOU Basic Configuration you enter or see Input Index You can select the position of the relay within the list Inverted Check this box if you want the relay to be normally close then open on triggering Calibration Coefficients Each type of channel has its own combination of calibration coefficients The calibration coefficients for each Analyser can be viewed Access to most of the calibration coefficients is restricted to service engineers only WARNING ACWN S SUPPLIED PRE CONFIGURED IN ACCORDANCE WITH THE CALIBRATION OF EACH OHU SYSTEM SETTINGS SHOULD ONLY BE CHANGED FOR GOOD OPERATIONAL REASONS EXPERIMENTING WITH SYSTEM SETTINGS MAY DISTURB THE PROPER FUNCTIONING OF THE SYSTEM AutoZero Configuration The following parameters are shown on the AutoZero Configuration tab you see you enter or see Air Offset In some cases there can be a significant amount of one of the measured components in the zero gas supply for example carbon dioxide You can enter this level here so that the Autozero process can allow for this residual level issue 4 KITTIWAKE PROCAL LTD page 4 27 Analyser Control for Windows Networks Op
127. ntatives It allows full access to the configuration of ACWn If the access level you are currently working in does not allow you access to a particular function it will appear as a greyed out menu option If you are viewing configuration data any data that your access level is not allowed to alter will be displayed in grey text Uninstalling ACWn To remove ACWn from your machine run Add Remove Programs from the Control Panel select ACWn and click Add Remove Select the Remove All button page 2 6 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 3 Using the program This section describes how Analyser Control for Windows Networks ACWn is used Topics included are m Starting ACWn m Changing the language E Setting up ACWn for the first time m Configuring ACWn to start automatically m Changing the access level m Using the program features m International settings m Backing up data m Exception log m Closing ACWn Starting ACWn If the program has not been configured to auto start in the Windows Startup folder 1 Open the Windows Start menu 2 Click Programs 3 Click ACWn then again ACWn After system files have been loaded the Overview window will be displayed MB Sip LOCAL Tae sno 0 02112 FREMOTE TME WA acess Levet Operator SF PROCAL emissions innovation issue 4 KITTIWAKE PROCAL LTD page 3 1 Analyser Control for Windows Networks
128. o true are the ones selected for this report Selecting a row will put its details into the Edit periods boxes Only 12 periods can be enabled for a report at a time gm Add This button adds a new enabled period to the grid It defaults to the start date being the 1 of the month following the last period and the end date is the 1 of the next month m Delete This button deletes the selected period from the grid E Start Date This allows the start date of the selected period to be changed m End Date This allows the end date of the selected period to be changed m Enable Period shows whether the selected period is enabled for current report m Apply This button applies any changes made to the selected period Exclusion Periods tab If the manual exclusion check box on the compliance channels tab is checked then these are the manual exclusion periods that will be used They apply to all the reports When an exclusion period is selected its details are shown in the Edit Periods panel issue 4 KITTIWAKE PROCAL LTD page 8 15 Analyser Control for Windows Networks Operating Manual 8 Generating reports iii Configure Compliance Report Oo x Compliance Channels Compliance Periods Exclusion Periods Exclusion Periods Add Delete E Doe lt m iv Edit Periods Start Date fM 11 2010 v Desetition Start Time 00 00 00 End Date 10 11 2010 7 End Time 00 00 00 Enabled Period 7 Save Ex
129. omatically at set time intervals You can enter the time in hours at which the Autozero cycle will be repeated automatically The default is 12 hours You can enter the time delay in hours from midnight after which the first Autozero will be started The default is 0 You can enter the time allowed in minutes for the zero gas to expel the sample gas from the sample cell The procedure to set the zero gas flow rate is described in the Operating Manual for the particular Analyser Unit The default value is 1 minute You can enter the time allowed in minutes for a span gas to fill the sample cell The default value is 1 minute The measure period follows the zero flush cycle of the Autozero During the measure period any zero error is accumulated prior to averaging and correction By default this time is one minute but in exceptional circumstances particularly on very high sensitivity analysers this may be increased to four or five minutes to ensure the consistency of the Autozero This period is also used to set the time during which automatic measurement of calibration gas is made KITTIWAKE PROCAL LTD page 4 19 you see Analyser Control for Windows Networks Operating Manual 4 Configuring the system you enter or see Process Purge Period Special Purge Special Purge Name At the end of the Autozero cycle the purge air or calibration gas is switched off and the sample gas permeates back into the ce
130. on on the toolbar or ensure that the System Status tab is selected and click the Stop button in the System Status area This will display a warning 2 p LOCAL TME 10 Nov 10 107825 REMOTE TIME NA Access Levet Fngneer System No 2805541 Panty Corrected to prsiam tn SAL 2 Click the Yes button The Status line will show progress as the system shuts down and will show STOPPED on completion 3 Click the Disconnect button either in the Connection area or on the toolbar The Status line will show progress as the connection is broken and will show DISCONNECTED on completion Note that you cannot disconnect a system until it has been stopped issue 4 KITTIWAKE PROCAL LTD page 4 33 Analyser Control for Windows Networks Operating Manual 4 Configuring the system ACW For Network ba Level vew Took mp ja ais iz ROCAL Tame 10 a 10 1030 18 pamore TMENA access Levet Engineer System No 2805541 Settee Status System nto Srian airn Contgarsters Concecton Sate COMMECTED Geam X oeeoreat Sraon Satur Stue stooo J Moase bates LOCAL mmo MOE A PL A ACW Modde ooon Connected ooon renown Entos Mander aaao Arreg ooon Weron Database toci Connected ooo Unon istume medde CICI EIE Untrown ee uann Cassation ingne CIII Uraren msj Urine Test Screen oooo Werom aooaa Utrom Pasatoan seen OOOI ranean oopa unanown Report oooo iren opoo Winen EN bza baay Corrected To Syam tin Seat
131. on your default system printer issue 4 KITTIWAKE PROCAL LTD page 9 7 Analyser Control for Windows Networks Operating Manual 9 Instruments with autocalibration Printing results on a daily basis You can configure ACWn to print the content of the autocalibration log on a daily basis 1 Open the Panel Trend window and choose Select Automatic from the Reports menu This will display the Configure Automatic Reports dialog ITT Configure Automatic Reports Readings Log Time of day Weekly at Day of week Monthly at Day of month Peak Value Measurement Print AutoCal Report prints same time as daily report r Cancel 2 Select Print AutoCal Report and click OK The report will then be printed daily page 9 8 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 10 Using ACWn over a network ACWhn can be used over a network to enable remote monitoring and control using m Direct connection E Local Area Network LAN connection m Dial up connection The master PC which is connected directly to the OHU can be connected to any number of remote systems Any of these remote systems can then access the data from the master system Setting up remote operation The procedure within ACWn is identical in each case but the Windows set up may vary You can configure the remote PC to access any system on the master PC The system must be active on the master PC before re
132. onfiguration dialog 2 Select the Configuration Restore tab to show a list of backed up configurations Backup Restore Configuration System No 1234567 General Configuration Backup I Date and Time ame 10 Nov 2010 09 38 Restore 3 Select the configuration to be restored and click the Restore button The system will be restored Note If your system was connected and running it will be stopped and disconnected before the restore operation is performed After the restore the system will be connected but will not be started 4 Click the close button to close the Backup Restore Configuration dialog Data Log Backup This is a facility intended only to provide diagnostic information to Kittiwake Procal Ltd in the event of unexpected program operation The user may be requested by Kittiwake Procal or its representative to use the print facility on this form so that the information can be transmitted back to Procal for analysis issue 4 KITTIWAKE PROCAL LTD page 3 17 Analyser Control for Windows Networks Operating Manual 3 Using the program Closing ACWn Under normal circumstances ACWn should remain running at all times WARNING CLOSING ACWN WILL STOP ALL MONITORING AND RECORDING OF DATA FROM ALL THE CONNECTED ANALYSERS If you need to close ACWn follow the numbered steps below 1 Make sure all ACWn initiated operations such as auto zeroing manual calibration or report generating have ceased and that a
133. ons Option buttons Check boxes These are described later in this section Many of the dialogs used within ACWn require the input of more than one piece of information The current entry point is marked by a selection cursor which may be a dotted rectangle a highlight or a vertical line To move to a different option you can use either the mouse or the keyboard To use the mouse just left click with the cursor on the required option or area The selection cursor will move to that option Using the keyboard you can press TAB to move the selection cursor through the options and areas Pressing SHIFT TAB moves the selection cursor back to the previous option or area Tip If the option or area you want to select has an underlined letter in its name you can choose that item by holding down the ALT key and pressing the underlined letter Drop down list boxes List boxes display lists of choices from which you can select one option A drop down list box appears initially as a box showing one selection If you select the down arrow at the right hand end of the box a list of all available choices will be displayed If the list is too long to show all choices scroll bars will be provided Note Choices are not in alphabetical order To select a choice using the mouse Open the box by clicking the down arrow at the right of the box 2 Scroll through the list until you find the required choice 3 Click the choice which will then b
134. ons from which only one can be selected They are shown as a series of circles one per option with the option description alongside each button The selected option contains a black dot If any options are not available the description is dimmed To select an option you can either click the option or press the space bar until the required option is selected When you select a new option the previous option is deselected automatically If the description of the option contains an underlined character then entering this character will select the option Check boxes Check boxes are used to tag a choice from a number of options and then indicate that choice They are shown as square boxes each accompanied by a description of the option When an option is selected a tick Y appears in the box If any options are not available the description is dimmed To select an option you can either click it or press the space bar until it is selected If the description of the option contains an underlined character then selecting ALT and this character will select the option If you click on a check box already containing a tick v the tick W will be deleted and the option deselected page 3 14 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 3 Using the program International settings This manual has been written and the screen shots taken From a PC running ACWhn using UK English as the default
135. orks Operating Manual 1 Introduction Keyboard keys The keys on your computer keyboard may not be labelled exactly as they are represented in this manual Keys other than alphanumeric are represented in upper case throughout the manual for example CTRL to represent the control key and ESC for the escape key Certain operations require the use of combinations of keys If two keys are to be pressed together a plus sign appears between them For example CTRL F1 means hold down the control key while pressing F1 Alternatively a sequence of key presses will be separated by commas ALT C F means press and release ALT then C then F in that order Text entry Text that you need to type in is shown throughout this manual in bold For example if an instruction says type win a setup you should type win followed by a space then a setup Cross reference References to other sections of the manual and external documents are presented in italics Groups of words in italics are usually cross referring the reader to a section or sub section by name Procedures A number of procedures are described within this manual each consisting of a set of individual numbered operations The operations must be performed in the order in which they are listed Some procedures do not have numbered steps In these cases the options may be alternatives or the steps to be followed may not be in a strict order The user interface page 1 2 Analys
136. ow m Click the appropriate selection button on the Test window s status toolbar The Data Window for your selected instrument will become active Check that the status box on the Data Window still displays CAL GAS 1 or 2 ON If it does not stop this procedure and follow the procedure given under the heading Starting a manual air purge Open the Manual Calibration menu and select the Calibrate Components option The Manual Calibration dialog box will be displayed W Manual Calibration Instrument 1 To use this facility Water Vapour v Inject calibration gas into the sample cell and wait until the Measured Value 6 2 measured value has stabilised Adjust Exit Using the drop down list choose the component gas to be calibrated Expected Value 20 0 press adjust when ready Check that the Expected value is set to the value shown on the gas bottle calibration certificate The current measured value for your chosen component will be displayed as the Measured value When the Measured value stabilises click the Adjust button ACWn will recalibrate the component Note If the ratio of measured value to expected value is less than 0 2 or greater than 1 5 then the error message REQUIRED ADJUSTMENT TOO GREAT will be displayed and no correction will be made In practice the ratio should be within the range 0 95 to 1 05 If you want to calibrate other gases repeat steps 5 to 7 until all calibrations have be
137. ow button at the right hand end of the field to choose from a calendar Enter a start time for the report You can either type a time directly into the field or use the slider to adjust the time This field is not available for Monthly reports Select the Instrument for the report This list contains all the instruments defined for the current system Select the Peak value average period from the drop down list If you want to see a preview of the report on screen select the Preview Report checkbox Click the Print button to print the report If you have selected the Preview Report checkbox the report will be shown on screen you can scroll through the preview zoom and print the report from the preview If you have not selected Preview Report the report will be printed on your default system printer KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 8 Generating reports Compliance reports The compliance reports can be found in the Panel Trend Screen Reports menu under Print Compliance Reports Creating a new compliance report TTT Compliance Report Report generation time approximately 1 3 minutes Report Compliance 2010 v New Preview report D Configure Print Cancel To create a new report click on the New button This will bring up a New Report dialog iiil New Report Report Name EEM EAE Configure report with channels from x OK Cancel
138. ow status bar The status bar on the Overview window is to the right of the toolbar just below the menu bar It shows The time indicated by the local computer clock The time indicated by the remote system clock this is used only when ACWn is monitoring remote instruments Access level operator supervisor or engineer Panel window status bar The status bar on the Panel window appears below the toolbar It is divided into six parts that tell the user the current status of both the whole system and the Analyser Unit or analogue input device represented by the Panel window The text used in the status bar is colour coded All warnings and faults are displayed in red If the status is normal the message text is green or black The seven statuses that are reported are System System OK All Analysers are functioning normally System Fault A fault exists on one of the Analyser Units Filter Wheel not on P5000 Filter Wheel OK The motor is functioning normally Filter Wheel Slow The motor is faulty Beta Vectors only P5000 Beta Vectors OK Beta Vectors are functioning normally Beta Vectors Error Beta Vectors are faulty Optical Signal Optical Signal OK The optical path is clear and the optical source is working Low Optical Signal Either the optical path is obscured or the optical source is not working Analyser Unit Connection Analyser Unit OK The Analyser connection is functioning
139. parison Spectra gt Chart Abs Save Refresh 1 I Visible Retre Modify Settings IM Chart Actual I Collect Comparison Spectra t Open 0 C Minor 1 C Dark 2 Cell 3 Collection Time secs 30 Pin Measured Values TS Dt IL OHU Heating INGE Fitted a eee QHU Fan Cooling 3 P Fitted poes OHU Vortex Cooling Ne Fitted Stat Len 20 DCChand 24 m l Ea Darkstrip Numbers DCChan6 252 mall DCChan6 25 2 mAU Peak Shifts Scatter DCChan7 253 mAU AUTOZERO OFF oO PROCAL 5000 Gas Analyser The significance of this data is shown in the following table entry what it means Chart and Grid This area displays the chart as shown in the illustration or presents instrument data in a table Chart When selected this checkbox displays data in a chart When cleared data is shown in a table grid page 7 2 KITTIWAKE PROCAL LTD issue 4 entry Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration what it means Spectrum Save Refresh Beta Vectors Master Comparison Spectra Modify Actual Collect Comparison Spectra Collection Time Print Measured Values The displayed spectrum can be selected from the buttons below the spectrum display Selection of a button initiates a spectrum download Current the spectrum currently being measured minus the stored dark level Mirror the stored mi
140. plied to the Analyser or analogue input device for the active Data Window The currently active Data Window can be identified in two ways m The table header is displayed in the highlight colour appropriate to your chosen Windows colour scheme issue 4 KITTIWAKE PROCAL LTD page 7 1 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration m The head selection button on the status toolbar is displayed as a reverse image and so is different than the others To make a different Data Window active either m Click anywhere on the appropriate Data Window m Click the appropriate selection button on the Test window s status toolbar About the test data The data given in a Data Window is dependent on the type of Analyser unit and its configuration The title bar of each data window identifies the instrument to which the data applies and its current connection status Note Entries in the Data Windows are colour coded Any value that falls outside the configured acceptable range will be displayed with a RED background Acceptable values are displayed with a BLUE background Analysers from the P5000 series will have a Data Window that includes spectral information similar to the one shown below OD Name 8501401 S 1 Chart and Grid id Ne Lc 0 001 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 370 380 390 400 WaveLength nm Spectrum gt Beta Vectors Master Com
141. ration of the input device can be done at the zero and scan points but greater accuracy of readings is usually achieved if the calibration is done at the 20 and 80 points of the range The same process is used for both low and high calibrated readings The following procedure describes calibration of the low point 1 Select the tab for the item to be calibrated and ensure that the option button alongside the Low Count box is selected 2 Set the low reading to the required value typically 20 of the range for the low value and 80 for high The Linco linear coefficient reading shows the raw analogue to digital count of the current calibration value 3 If you know the linear coefficient value to be used in the calibration enter that value into the Low Count field and click the Apply button 4 If you do not know the linear coefficient connect the current source 5 Click the Read input button The reading will change to reflect the digital value being read by the ADC 6 Repeat step 5 several times until the Low Count value stabilises Note A count of 25 represents 0 1 of span so a jitter of this magnitude is not significant compared to the likely accuracy of the source instrument 7 Click the Apply button to transfer the stabilised value into the Linco field 8 Disconnect the current source 9 Click the option button alongside the High Count box 10 Set the high reading to 80 of the range 11 Set the signal to 80 of t
142. rently displayed Analyser Unit Trend chart this option is not available when a panel is displayed Reports which allows you to generate a series of reports for panels and trends Alarms which displays a log of alarms generated over a specified time range Autocal Log which allows you to view auto calibration details for a selected instrument Help which displays the on screen help system and the version copyright information for ACWn Test window menus The menu bar on the Panel Trend window contains the following View which allows you to display a Panel Trend or Overview window AutoZero allows user to perform AutoZero type operations This menu item is only available for the P5000 instruments Manual Calibration which allows you to calibrate instruments for more information about calibration please refer to the section Viewing data and calibration Not available for Auxiliary Output Unit KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 3 Using the program Window which allows you to configure the instrument data windows either cascaded or tiled format Help which displays the on screen help system and the version copyright information for ACWn Status bars There are four different status bars that appear in ACWn They are The Overview window status bar The Panel window status bar The Trend window status bar The Test window status bar Overview wind
143. rks ACW cccccccesceeeeeeeeeeeeeneeeeaeeeeeeseaeeeseeseeeeeaes 1 1 About this userimanual s css c erected lee iace antts eat teeceiiochetecuee es Meee te ts Socal ek 1 1 Whe US F INCH ACE 5 ein foceibecesdestnceeandeacestascagdesascicesTascngasanheagedsceeagistsdaseahasengicsabeagesiartagd sastigestaaeagecie 1 2 Further help and Support 1 3 00 ccescevceses ee cescga vevven gs sev eeteveevdenes eiceee seein fends ANENE seesgeiev eee SN 1 3 2 installing the program se ase ses se recndacalea wed aasetavaess watstuetslemateeubadendaasdnestenuntvanneneiaee 2 1 System requirements oiin iiaii Stee ba aha eae aided ivi ARV eer a 2 1 Unpacking AGW 20 2 saeec Si E ccud ast ctias toda aaleechind pct tees shidaea ead aa iedessls A ect Sepautdedeant a Mhapsetags 2 2 Connecting the PROCAL Analyser Units cccecceeeceeeneeeeeeeeeeeeeeaeeeeaeeeeaeeseseeeeaeeseaeeesaeeseeeeeeeeeeaees 2 2 Installing ACWn software o oo eee ccceeeceeeteeeeneeteseeeeaeeteaeeteaeeteaeeeaeeseaeeseaeeseaeeseaeeseaeeseaeeseaeeseaeeseaeeseaeetias 2 2 Setup From ADD exe vitesse tent Ses hc eS ei sO ode ete ede eat 2 3 Installing Firebird rrime a a a a a a A a ies ectelen sec Que den coeds 2 4 Extracting the configuration database ccccsseceeeseceeeseneeeeeseceeeeseaeeseseneeseseesensnseeeeseseeeetensesenenees 2 4 Pre set configuration ire bescezecesseneteckehexasessazaiiaeshbessdesanesdetstsacsessusedgess aetsdasuheadeesteadeas oaeedeehibengeess 2 6 Unins
144. rror spectrum level Dark the stored dark level Reference the stored reference spectrum level Abs the calculated absolute value for the currently measured spectrum High abs value equates to high absorption zero level indicates no absorption Bn internal intermediate reference spectrum Sn internal intermediate current spectrum Comparison Click this button to save spectrum data as Current txt Dark txt Reference txt and Absolute txt in the directory C Program Files Procal Analyser Control Click this button to initiate the download of the selected spectrum This indicates progress of the Beta Vector upload to the OHU You can select the set number usually 1 choose whether to make it visible and refresh the spectra Accesses the Beta Vector Configuration Menu This allows you to select the CalSpec position from Open Mirror Dark and Filter These settings are used in conjunction with the P5000 internal calibration unit Open Measure Sample Cell Mirror Measure Mirror reflection Dark Measure Dark shutter Cell Measure Sample Cell with internal filter added Note that during automatic sequences the button indicated as selected will indicate that sequence is in progress During manual operation the Status Panel will show the position achieved apart from in Open when the normal status message will re appear For Procal Calibration staff use only This allows you to specify
145. ry what it means Value This displays the measured value for the channel Units This shows the units of measurement for the channel as defined in the Channel Info tab for the channel A Data Window for an Auxiliary Output Unit AOU will resemble the following example Data Window Name Instrument 6 S 6 Bank 1 Bank 2 Relays Transmitters Relays Transmitters Relay 1 Transm1 oo Relay2 Ei Transm2 Relay3 E 1 2 3 4 5 6 7 8 3 O OO N 0NA wn PROCAL A0U issue 4 KITTIWAKE PROCAL LTD page 7 7 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration This shows readings for the two banks of relays and transmitters for the unit The name of each item is given followed by either the activation status for relays or the measured value for transmitters A Data Window for an Input Output Unit IOU will resemble the following example Data Window gt Name Instrument 7 S 7 Jae Analoglz0 vamen Units Type Reay P DCChani 31 6 mAU Input gt Relay2 1 DCChan2 25 1 mAU Input Rea P Transm3 00 mAU Output PROCAL Input Output Unit The tabs divide channels into their groupings For each channel the value is shown and for analogue I O channels the units and type are also displayed A Data Window for an Analyser Control Unit ACU will resemble the following example Data Window Name Instrument 2 2 DISCONNECTED
146. s Operating Manual 4 Configuring the system InstExportFrm PE Instruments successfully exported To Export one or more instruments to an existing system 1 Connect to the system you wish to export but make sure the system is not started 2 From the tools menu select instrument export 3 In the Instrument Export dialog Choose Export INSTRUMENT S to existing system InstExportFrm Export SYSTEM for editing Export INSTRUMENT S to existing system 4 On the next screen choose a system to export the instruments to and click next page 4 10 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 4 Configuring the system InstExportFrm Select System to Export To System No 8805559 The next page shows two columns of instruments one column for the instruments contained in the source system and one column of instruments contained in the destination system Choose an instrument to export and click the right arrow to add it to the destination system Repeat this step for each instrument required InstExportFrm Source System Destination System System No 2805541 System No 8501286 Instrument 1 01 8501286M Instrument 2 02 Instrument 1 Instrument 3 Instrument 4 Instrument 5 Instrument 6 Instrument 7 Instrument 8 lt Back Reset Export Once all the instruments required exist in the De
147. s used to provide continuous pressure compensation In addition to ensure that calibration gas is present the calibration gas cylinder pressure can be optionally sensed by a pressure switch set to operate at 100 psi integral with its regulator The contacts of this switch are sensed in the analyser and an error is reported if the gas pressure is low A further function is provided for the remote start of an Autozero cycle which overrides the internal automatic timer If fitted this facility is activated by shorting 2 inputs on the Analyser pcb with an external volt free contact see the analyser manual The following table shows the phases of the calibration cycle their default timings and the states of the gas solenoids during the automatic calibration Phase Name Function Default Zero Span Span Span Duration Gas Gas1 Gas2 Gas3 hh mm ss 1 ANALYSE Normal analyser 12 00 00 1 0 0 0 operation 2 ZERO Introduce zero 00 03 00 0 0 0 0 FLUSH gas thereby purging the sample gas 3 ZERO Average the 00 02 00 0 0 0 0 MEASURE readings 4 ZERO Log the 00 00 01 0 0 0 0 UPDATE concentration reading and reset the zero level 5 SPAN 1 Introduce span 00 03 00 1 1 0 0 FLUSH gas thereby purging the zero gas 6 SPAN 1 Average the 00 02 00 1 1 0 0 MEASURE readings 7 SPAN 1 Log the 00 00 01 1 1 0 0 UPDATE concentration reading and act upon the error according to the page 9 4 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks
148. s are described later in this section under the heading Instrument parameters Some tabs contain parameters that do not apply to all instruments Only the appropriate tabs are displayed for each instrument type Make any required changes to the parameters Some parameters on the Instrument Info tab are specific to the type of instrument selected If you changed any parameters click the Apply button to implement the changes The instrument will be added with a default set of channels These channels will vary according to the type of instrument selected but you can add or delete channels as required as described under the heading Configuring channels Modifying details of an existing instrument You can modify the configuration details for an existing instrument Select the instrument icon from the hierarchy in the left hand pane of the Overview window This will display the instrument s details in the right hand pane Click the Instrument Info tab to display the current configuration information for the instrument Make the required changes to the configuration Make any other required changes by clicking the appropriate tab and amending the entries Click the Apply button to implement the changes Deleting an instrument Caution Deleting a system will delete all the channel information associated with that system To delete an instrument from the hierarchy Right click the instrument icon from the hierarchy in the left
149. splayed KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 8 Generating reports iii Configure Reports Instrument Selection WV Selected Instrument 1 Channel Selection Page 1 Page 2 Page 3 Position Channel 1 water Vapour v Carbon Dioxide X Head Temperature X Sample Temperature v Sample Pressure X DCChan4 v DerChan1 v 2 Decide which Instruments appear on the Report by clicking in the tick box next to Selected To confirm your selection make sure you press Apply 3 To select which channels are present on the Report click the drop down menu then select the channel from the list or select blank to not use the channel Make sure you click Apply to confirm any changes made to channel selection Note Changes to the Configure Reports menu will apply to all automatic reports as well as manual reports Automatic report format The following format is used for all automatically generated tabular reports item what it means Header section This shows general information about the channels defined for the instrument Each line in this section represents one channel Gas This shows the name of the channel Units This displays the units defined for the channel during configuration For more information refer to the section Configuring the system issue 4 KITTIWAKE PROCAL LTD page 8 3 Analyser Control for Windows Networks Operating Manual item
150. stination System list the instrument order can be changed by selecting an instrument and using the Up and Down buttons Instruments can also be removed using the Delete button When the Destination System list is as required click the Export button to apply the changes KITTIWAKE PROCAL LTD page 4 11 Analyser Control for Windows Networks Operating Manual 4 Configuring the system 8 When the export is complete a screen will be shown to confirm the result Click Finish to close the Instrument Export dialog InstExportFrm fey Instrument s successfully exported Instrument parameters There are up to six tabs containing parameters for each instrument m Instrument Info m Communication Parameters m Compensations m Temperature Control m AutoZero AutoCal m Alarm Configurations Instrument Info The following information is contained in the Instrument Info tab for all instrument types you see you enter or see Instrument type This display only field shows type of Analyser Unit Internal Instrument ID Instrument s identification number used internally by the software Full Instrument Name You can enter the name of the Analyser Unit The default is an instrument number derived from the system configuration page 4 12 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual issue 4 you see 4 Configuring the system you en
151. store li il Third Party Modules System No 8856789 System No 8856789 System Status system Info System Alarm Configurations E si spongebob squarepants E p5000 main board test Status CONNECTED Bryan Dival Connection Connected ToSystem No 8856789 I Z Once OPCcIMODslI has been configured ACWn will need to be setup to co operate with OPCcIMODslI Go to the overview screen of ACWn Click on Tools and select Third Party Modules In the Third Party Modules dialog Click New to set up a new module to co operate with ACWn Click the zl button to browse for the OPCcIMODsl exe located in C Program Files Canongate OPCcIMODs l l gt Details FileName C Program Files Canongate OPCcIMODshOPCcIMODsl exe Parameters New Module Look in OPCcIMODs ce projects _DEISREG ISR 9 ModSLPro ocx E DelsL1 isu OPCdMODsl exe 9 ISREG32 DLL scfg csk help htm Filename _ OPCcIMODsl exe Files of type a Files Cancel Z issue 4 KITTIWAKE PROCAL LTD page A1 5 Analyser Control for Windows Networks Operating Manual Appendix 1 Modbus Slave Setup In the Process Name field type in OPCcIMODsl exe This is the name that would appear on your Windows Task Manager s Process List Select After System Start in the Run pull down menu Check the Auto Kill check box and sele
152. sured value alarms HUN An alarm that includes all alarm sources of an Analyser but not including measured value alarms ANC An alarm that includes all alarm sources of all Analysers including measured value alarms ANN An alarm that includes all alarm sources of all Analysers but not including measured value alarms KITTIWAKE PROCAL LTD page 4 31 Analyser Control for Windows Networks Operating Manual type 4 Configuring the system Select the required Alarm Level from the drop down list which contains the following level page 4 32 Fault Reading Warning Info Trigger 1 Triggering of the alarm indicates that a fault condition has been detected Triggering of the alarm indicates that a reading has been taken Triggering of the alarm indicates that a warning has been generated Triggering of the alarm indicates that there is information for the user Triggering of the alarm indicates that a trigger value has been exceeded Note that some Alarm Types do not use all the levels Only the applicable levels will be shown Enter a name for the alarm free text up to 29 characters Select whether the Trigger Value is the normal TRUE condition or will cause the alarm to be triggered Select whether the alarm is normally enabled Click OK to create the alarm Editing an existing alarm You can modify the details of an existing alarm From the hierarchy in the left hand pane of the Ov
153. t depend on the Time Scale selection Date You can select a date for which you want to view trend data Go To Date Clicking this button will display the trend data for the date selected in the Date field Go To Last Clicking on this button returns the displayed area of the chart and the cursor to the present time Toggle Grid Clicking this button will toggle the grid on the trend chart between visible and invisible Refresh Clicking this button will redraw the current chart to include the most recent data Print Clicking this button will print the portion of the Trend chart currently displayed issue 4 KITTIWAKE PROCAL LTD page 6 3 Analyser Control for Windows Networks Operating Manual 6 Viewing Trends you see what it means Measurement Time This gives the exact time of the readings given in the measurement table The readings correspond with those on the Trend chart at the position of the cursor Measured values at the cursor The table to the right of the Trend chart identifies each measured component and its value at the time shown in the Measurement Time field you see what it means Coloured bar This coloured sample indicates the colour of the corresponding trace on the Trend chart Measured Value A measured value for each channel is given quantitatively as a digital reading The value shown is specific to the date and time given in the Measurement Time field It corresponds to the value given on the Tre
154. t to the Analyser to which it will provide gas issue 4 KITTIWAKE PROCAL LTD page 9 1 Analyser Control for Windows Networks Operating Manual 9 Instruments with autocalibration Instrument configuration Before you can request autocalibration you must enable the Autocalibration facility on the ACWn Firstly it is necessary to gain Engineer or Supervisor level access as described under the heading Changing the access level In the left hand pane of the Overview window select the instrument to be calibrated 1 In the right hand pane select the AutoZero AutoCal tab to display the following LOCAL TIME 16 Mov 10 160733 REMOTE TME Ma access Levet Engneer Instrument 1 Carers F200 Specie Communcaten Parwmeters Compersaters temperie Contd AOTAN returert Aisa Contgastors msoto narm Aedorere Connie _ atoes OF tere F Adpost Calter ation Shedute Type lines Tamed Morera oe 5 rte wat a sj s fia weree ee Hors Offwet from Midnight itera 55 o Ofset from Minireyta emmen Zero page porot Cad Cas purge periost Measure periost FEF Process purge parted f s Special Pinon Specs Pia oe Morne poo ree Log Bemas Toned Btomback m Meld Period F ij Mane maeva z rars Ax Purge on during Dowbach Cet tr oen Mitraga Howe Petes On Periost F j secs Purge Period Sees Pridne Of Periodi g Sees A panty Corrected To bytem No 208A 2 In the Autocal OK limit field select
155. talling AGWis i c2si14 cesses has eiciesicse Mele hocehiee sl aea esras e aLsjeveneeeedebinedsccnaedendelieelidensbeenananey 2 6 3 Using THE Prograf wesceetecisiaciaas cevedecrasasciscenasdonotaiaanarcncana scence tedtwrantuni sea dancnavatainats 3 1 Starting ACW ecas na rannen teas fy oh ees oae eieaa es kas eh arenes eevee tesla echoes vee etd 3 1 Ghanging the language sisne inani aeaaeae a aaea Ea e aa A AE OA E Ea A NARRE EEE EE aaea R anie EEES 3 2 Setting up ACWn for the first ti cccccccceecccceccecenceeeeeeeaeeteaeeceaeeceaeesaeeseaeeseaeeseaeeseaeeseaeeseaeeseeeeeeees 3 2 Configuring ACWn to start AUtOMAtICAIIY eee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseaeeteaeeeeaeeseaeeseaeestaeeeeaeeeeaeeeaes 3 2 Changing theaccess leVel i rieren tenets eens Beds bynes ee EEEE E Ea oe ESAO EERE Sn eaten 3 3 Stopping all proCeSS S fa c c hok ene Atel Anita die adie tad Gaa dE thid 3 5 Software Engineer Tools i tusiina cette ibis ree heer es o a ee he patent cathe eda dens 3 6 Using the program features cs cccsiescccecissiecusiasazsaacsiazsasdeaansandehaacaeaenascecesaancasdnacedensnscecasasaessnacdhapeapdese 3 6 International settiNgS sii wsseeeteescctay eis eee E E eh aves SE 3 15 Changing the language ccc eneen a EA N a need A Ta eE A E OEE iE 3 15 Backing p data Sane ee ied ce ede ee de a a 3 16 Data Log BACKUP tir 2cctis lenteves a sivettes eu aa a E E aut lev saw ttuievacde levee snves E erases cuter 3 17 ClOSINQtA GW iicsead sich E E A h
156. ter or see Instrument Serial Number Instrument Enabled Communication Protocol Smoothing Limit minimum readings to Scale Minimum The serial number of the Analyser Unit You can change this if required but you cannot use the same number for two instruments Select whether this instrument is ENABLED or DISABLED This allows you to have an instrument and its channels to the hierarchy but block communication with that instrument Select the protocol used to communicate with this instrument The analyser updates readings every 1 to 2 seconds As there are random variations in individual readings due to thermal noise and optical effects the displayed values are averaged to give a more realistic value This average is set as a percentage of the previous running value and is normally set to 95 Setting to a lower figure will provide less averaging show more short term fluctuation and will electronically respond to changes more quickly Setting the percentage higher will cause the data to vary more slowly and show less short term variation The range of values available is 0 to 99 9 If checked limits minimum readings to Scale minimum Instrument Display Position The number indicates the position of this instrument in the hierarchy and also the number of the panel for this instrument in the Panel Trend Screen You can change the instrument s position using the arrow buttons In addition to this informat
157. the components as you want to be displayed Click Save The New Trend dialog box will close and your new Trend window will be displayed A new Trend button will also appear on the toolbar KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration This section describes the information given in the Data Windows in the Test window and describes routine calibration procedures The following topics are covered in this section of the manual m Viewing test data m About the test data m Viewing alarm logs m Manually starting an auto zero m Manual air purge m Manual calibration of gases Manual calibration of analogue inputs Viewing test data The Test window can be opened from any Panel or Trend window or from the Overview window To do this either select Test from the View menu or click the Test Screen button on the toolbar The Test window will open faim TOCAL TIME 08 Sep 11 14000 if REMOTE TINE N A T Accass Levak Feginese HEAD STATUS TEE tou ficken f art aoznoorr _ este AUTOZERO OFF ee mD c j CHO Waning E PROCAL 22100 Gas Analyser Complete CE Com Pell QK 6901 Patag Dene Comete The Test window consists of a set of Data Windows There is a separate Data Window for each of the Analysers and analogue input devices configured in ACWn Any menu items that are called from the Test window will be ap
158. tion button on the Test window s status toolbar The Data Window for your selected instrument will become active 2 Open the Autozero menu and select the Start Autozero Now option The autozero will start on your selected instrument page 7 12 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration You will know that this operation has started as the status field on the Data Window will show Requesting AutoZero D Name Instrument 1 S 1 Photometric Channels Analog and Derived Channels Filter Level Offset Abs Value Units oe T Head Doge r e a Tsm 2505 oae o2 a ma e e PSamie 7082 Bask a e Dna aae f mA DerChan1 00 mU System Wheel Speed 100 SampleHeat Cool Not Fitted SUICZ ERE EE OHUCooling Not Fitted f DHU Heating Not Fitted While the autozero in progress the readings in the Data Window will freeze at the last live value On completion of the autozero ACWn will make any necessary corrections to the zero offset and live monitoring will resume Note Following a manual Autozero or AutoCal change Autozero will occur on the following conditions Man AZ triggered and AC scheduled within 1hr If AZ interval gt 1hr then reschedule AC for the end of the 1hr hold off If AZ interval 1hr then reschedule AC to coincide with the next AZ Man AZ triggered and AC not scheduled within 1hr or Man AC
159. tton The Trend window will refresh and display the data for the components you have selected issue 4 KITTIWAKE PROCAL LTD page 6 5 Analyser Control for Windows Networks Operating Manual 6 Viewing Trends Note When you configure channels if you need to delete selecting the blank area above Head 1 on the Head pull down list deselects the channel Only configured channels will be displayed on the Trend window ACWn accepts gaps Blanks are automatically moved to the end of the list when saved Changing the timescale on the chart The default timescale for the visible area of the component traces is 6 hours If required the timescale can be adjusted to show the previous 24 hours 7 days 31 days or year of data This can be particularly useful when assessing data qualitatively To change the timescale used on the chart 1 Click the down arrow in the Timescale box A drop down list of time options will appear 2 Select the timescale you want to be use on the chart The drop down box will close and the Trend window will refresh to show your selected data Changing the averaging time of the chart The default averaging time for the component traces is different for each timescale E 6hrs minute m 24hrs 5 minutes m 7 days 30 minutes m 31 days 4 hours E year 24 hours On each timescale this is the minimum averaging time that can be set If required the averaging time can be changed Increasing the averagin
160. ver a network asssssnsssunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nna 10 1 Setting up FEMOLE OPEALON a aa a a raaa aa aa aa aAA AES a aa E Tae ER AER ETENE E aana 10 1 Using ACWn from a remote PC 0 ecceeecceceneeeeneeseeeeeeeeesaeeseneesaeeseaeesaeeseaeeseaeeseaeeseaeeseaeeseeeseaeeseaees 10 1 AcCeSss level controli momoe ia nenene ean aeaaeae eae e E eaa EE EEEa NE O EE 10 2 Appendix 1 Modbus Slave Setup nssssnnnssnunnnnnnnnnnunnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnna 1 Exporting database records details for OPCCIMODSI 0 00 eeeeeeseeceneeeeeeeteeeeeeeeteaeeeeeeteaeeesaeeseaeeeeatens 1 Configuring OPCcIMODs liv sz cateccecenveeiinacdecshacceeducgesshseaneshascundcantaagedagesaddedasedanahessuaessedeaacdiariagdssbicaauses 2 Configuring ACWn for OPCcIMODSI eecceeeceeeeeeeneeeeeeeeeneeeeeeeeeseeeeaeeeeaeeeeaeeesaeeeeaeeeeaeeeeeeseaeeeeneeeeaees 5 Index 1 page 4 KITTIWAKE PROCAL LTD issue 4 Analyser Control for Windows Networks Operating Manual 1 Introduction Welcome to the Analyser Control for Windows Networks ACWn Operating Manual This introductory section is intended to give you an overview of both the system and this Operating Manual If you are new to ACWn we recommend that you should read through this section before you start to use your system The following topics are covered in this section of the manual m About the Procal Analyser range m About Analyser Control for
161. visor level will have access downgraded to Operator level If any user has Engineer level access only Operator access can be achieved on any other system KITTIWAKE PROCAL LTD issue 4 page A1 10 2 Analyser Control for Windows Networks Operating Manual Appendix 1 Modbus Slave Setup This section describes the modbus slave functionality in ACWn and how to configure ACWn to operate with modbus slave Modbus slave for ACWn requires a third party software to handle the modbus slave communications A demo of this program OPCcIMODsIl is supplied with the ACWn CD Note that this use with ACWn assumes the use of the automatically generated Modbus Slave Mapping exported from ACWn For other mappings or editing of an existing mapping refer to the OPCcIMODsl Operation Manual 7 5174 00 The following topics are covered in this chapter of the manual m Exporting database records details for OPCcIMODsl m Configuring OPCcIMODs for automatic system selection m Configuring ACWn for OPCcIMODs automatic starting and terminating Exporting database records details for OPCcIMODsl This export creates a Modbus Map automatically following the Procal Modbus template specification as documented in the 7 6087 01 ACWn Modbus Slave Interface Template OPCcIMODs I must be installed for Modbus slave to function refer to the CD s onscreen instructions for Modbus Mapper installation Open ACWn and connect to the system s database Select Engine
162. w customers m Modify existing customers E Delete customers issue 4 KITTIWAKE PROCAL LTD page 4 1 Analyser Control for Windows Networks Operating Manual 4 Configuring the system Adding a new customer To add a new customer to the hierarchy 1 Right click the ACWn icon in the left hand pane of the Overview window and select Add Customer from the option menu This will display the Add Customer dialog Add Customer 2 Enter the name of the customer up to 30 characters and click OK This will display the new customer s icon in the left hand pane and a blank customer form in the right hand pane CW For Metwor Ba vew Tods Hep la WG Sip Oca mme 10 mov 10 0K REMOTE TIME WA Access Levet Operator ow E o cenmawes GD Consultants Cantone ras FedConemertume Fo cormamee Shori Cursteemer Mame m Adh ess t Moh ove State Pownce Postcode JP Phone mabe Brady Nat Corrects Note that you may not be able to see the whole of the right hand pane and you may need to scroll to see the whole window Your PC s screen resolution determines the portion of the window displayed 3 Enter the customer s address and contact details 4 Click the Apply button to implement the customer details Modifying details of an existing customer You can modify the address and contact details for an existing customer 1 Select the customer icon from the hierarchy in the left hand pane of the Overview window This will
163. y opening the alarm log Filters allow you to select the exact alarms and time period To view the alarm log 1 Open the Panel Trend window and select Alarm Log from the menu bar This will display the Alarm Log dialog KITTIWAKE PROCAL LTD page 7 9 Analyser Control for Windows Networks Operating Manual 7 Viewing data and calibration fil Alarm Log Filters Date Selection From To 09 11 2010 x 10711 2010 X Alarm Level 4 24 00 4 gt 24 00 Alarm Type Instrument Channel Get Alarms 2 Select the required filter parameters from the Filters section of the dialog as described in the following table you see you enter or see Alarm Type You can select the type of alarm you want to view from this drop down list which contains all the alarm types defined for the current configuration categorised by level Leaving this field blank selects all applicable alarms Alarm Level You can select the level of alarm to view from Customer Level down to Channel Level Leaving this field blank selects all applicable alarms Instrument You can select the instrument for which you want to view alarms from this list which includes all the instruments defined for the current system Leaving this field blank selects all instruments and channels Channel You can select the channel for which you want to view alarms from this list which includes all the channels defined for

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