Operator Manual
Contents
1. 5 3 CHECKING THE ELECTRIC SYSTEM It is very important to check the electric system up every two years Disconnected cables or burnt cables must be immediately replaced Interventions on the electric system must be carried out by a trained technician Every kind of intervention not explained in the operator manual must be carried out by FIORENTINIs technicians Revision 00 January 2005 Page 41 472. Ab Clemas amp Co Ltd gt y Industrial Cleaning Equipment Sales Hire Service CS230 145B SWEEPER OPERATOR MANUAL Clemas amp Co Unit 5 Ashchurch Business Centre Alexandra Way Tewkesbury Gloucestershire GL20 8NB Tel 01684 850777 Fax 01684 850707 Email info clemas co uk Web www clemas co uk Congratulations for your choice FIORENTINI S r l thanking you for the preference to our product would like to remind you that FIORENTINI S r l production covers manufacture and marketing of industrial cleaning machines and is currently a leading company in this sector Our tradition and competence guarantee technical quality of your choice actually all our products are being built first quality materials through criteria that can give reliability solidity and functionality satisfying every kind of customers FIORENTINI has recently obtained the quality system certificate conforming to the requirements of UNI EN ISO 9001 2000 We wish therefore inviting you to contact us unhesitatingly for every kind of request as technical or commercial we ll be pleased to be at your disposal for any information you may need INDEX 1 GENERAL INFORMATION 1 1 SYMBOLS 1 2 PREMISES 1 3 MANUAL CONSULTING 14 WARRANTY 1 4 1 WARRANTY OBJECT 1 4 2 WARRANTY LIFE 1 43 WARRANTY APPLICATION 1 44 RETURNED GOODS 145 EXCEPTION 15 CONFORMITY DECLARATION 2 MACHINE FEATURES AND TECHNICAL DATA 2 1 IDENTIFYING THE MACHINE 2 2 DESCRIPTION AN
3. clean the waste tank gt place the red safety lever in its original position gt sink the waste tank down Revision 00 January 2005 Page 24 47 TECHNICAL DATA S34 Picture 16 Revision 00 January 2005 Page 25 47 ioncaim SAFETY 534 3 SAFETY 3 1 RIGHT USE OF THE MACHINE This sweeper is equipped with an internal combustion engine and has been designed to clean open spaces 34 can pick up dust from horizontal surfaces or with a slope not higher than 10 at a speed not higher than 3km h During a U turn the slope has not to be higher than 5 Revision 00 January 2005 Page 26 47 Morea SAFETY 534 3 2 WRONG USE OF THE MACHINE The manufacturer is not responsible for damages due to a wrong use of the machine as stated in the scheme below The machine cannot be driven by non authorized personnel The machine cannot sweep sloping surfaces whose gradient is higher than 10 or surfaces with holes During a U turn on a 5 sloping surface the machine has to be driven at a speed not higher than 3 km h The machine cannot be used in places with dangerous substances and in particular with explosive atmospheres or with a bad microclimate The machine cannot clean surfaces with inflammable products The machine cannot be used as a means of transport for people or other means of transport The machine protection devices cannot be modified or tampered Batteries must be recharged in a fanned room The operator hav
4. fixed Picture 17 Revision 00 January 2005 Page 31 47 SAFETY 534 What to do Whilst installing or maintaining the engine the operator has to stop the engine cover with its rod What is it Squashing ranger this can of ranger can occur when the engine cover is Open yf A A ae il e its VS AAA gt mt na a Pel Fo oe Oe e er Y E Y EX pre erat J ref e ES J de sr gt n ET a l a A Lene Picture 18 The purchaser must replace danger signals on the machine if they are deteriorated It is absolutely forbidden to remove or temper danger signals Revision 00 January 2005 Page 32 47 ioncaim SAFETY 534 Whilst filling the tank with petrol the operator has to use a suitable funnel to avoid to dirt the machine Moreover this operation has to be done in a proper place where no primer danger can occur Picture 19 Revision 00 January 2005 Page 33 47 Morelia HOW TO START AND USE THE MACHINE S34 4 HOW TO START AND USE THE MACHINE 4 1 TRANSPORT AND HANDLING The machine is delivered to the purchaser in a proper package see picture 4 1 below A black arrow on the package shows the barycentre This arrow must be in the middle of the elevator or transpallet forks The package must be carefully handled Do not place one package on another one If agreed with the purchaser the machine can be delivered without package placed on a p
5. brake and one service brake The last one see picture 5 is controlled by a pedal placed next to the forward reverse pedal The parking brake is controlled by a knob see picture 7 The operator has to pull this knob when the sweeper is not working By means of the black little lever under the knob the operator can release the brake Parking brake knob Picture 7 Revision 00 January 2005 Page 17 47 K de TECHNICAL DATA 534 Driving seat regulation By means of the lever under the driving seat see picture 8 the operator can regulate the horizontal position of the seat itself Regulation lever Picture 8 Revision 00 January 2005 Page 18 47 K de TECHNICAL DATA 534 How to use the machine The operator can start the three functions of the machine by means of the three levers next to the driving seat Make reference to the scheme below for the explanation of the yellow sticker under the levers see picture 9 Picture 9 The operator has to pull the lever down in order to sink down and start the rotation of the central and side brushes Pulling the lever up the hydraulic engines of the brushes stop and the brushes return in their original position The operator has to pull the lever up in order to sink the waste tank down Pulling the lever down the tank returns in its original position The operator has to pull the lever up to open the flap and pick the dust up into the waste tank Pulling the lever down t
6. for a duplicate to FIORENTINI Co FIORENTINI S r l is not responsible for any kind of damages caused by people or things due to the non observance of the instructions of this manual FIORENTINI reserves the right to add at any time and without notice all the technical and commercial changes considered useful for the customer Therefore data and information in this manual can be updated Revisione 00 gennaio 2005 Pagina 4 di 47 GENERAL INFORMATION S34 DICHIARAZIONE CE DI CONFORMITA ING O FIORENTINI s r l 1 5 1 1 1 1 1 Loc Rombola 50030 PIANCALDOLI FI ITALIA SISTEMA QUALITA AZIENDALE CERTIFICATO ISO9001 DICHIARIAMO SOTTO LA NOSTRA RESPONSABILITA CHE LA MACCHINA Marca FIORENTINI Tipo N serie Anno di costruzione 2006 RISULTA IN CONFORMITA con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie DIRETTIVA COMUNITARIA DIRETTIVA MACCHINE 98 37 CEE DIRETTIVA COMPATIBILITA ELETTROMAGNETICA 89 336 CEE Ing O Fiorentini S r l Il titolare Piancaldoli Ing O Fiorentini Luogo e Firma re data Mud Ko pet Revisione 00 gennaio 2005 Pagina 7 di 47 Morelo TECHNICAL DATA 534 2 MACHINES FEATURES AND TECHNICAL DATA 2 1 IDENTIFYING THE MACHINE A silver label is sticked on the protection case of the steering column and clearly shows the data referring to the CE marking PICTURE N 1 The label has never to be removed In case of damage it is neces
7. open or close the flap set up in the front side of the machine start the vacuum engine start the filter shaker VVVVVV Important before switching the machine off the operator must gt sink the waste tank down gt lift the brushes up to avoid damages to the brushes bristles and decrease their effectiveness 2 2 2 MAIN PARTS OF THE MACHINE Vv Zinc plated steel or stainless steel frame Lombardini diesel or GPL engine RH rotating brush LH rotating brush optional vacuum system to pick dust up one drive wheel VV Y Y V WV two idle wheels gt steering wheel assy gt operators seat Revision 00 January 2005 Page 9 47 TECHNICAL DATA S34 gt dust pull down device optional FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The high quality material the high technology and FIORENTINI experience guarantee the performance and the reliability of this machine Each machine is tested during the manufacturing process and the final check is done before the machine is shipped out Revision 00 January 2005 Page 10 47 TECHNICAL DATA S34 2 3 TECHNICAL DATA FEATURES S34B S34D LENGTH 1980 mm 1980 mm WIDTH 1119 mm 1119 mm HEIGHT 1470 mm 1470 mm 1 central brush 1 RH 1 central brush 1 RH brush 1 LH brush is brush 1 LH brush is optional SWEEPING BRUSHES optional TRACTION
8. D FEATURES OF THE MAIN PARTS 2 2 1 DESCRIPTION 2 2 2 MAIN PARTS OF THE MACHINE 2 3 TECHNICAL DATA 2 3 1 DASHBOARD 2 3 2 USE OF THE MACHINE 3 SAFETY 3 1 RIGHT USE OF THE MACHINE 3 2 WRONG USE OF THE MACHINE 3 3 SUGGESTED EQUIPMENTS 3 4 OPERATOR S QUALIFY 3 5 PROTECTION AND WARNING DEVICES 3 6 OTHER DANGERS 3 7 SAFETY SIGNALS 4 STARTING THE MACHINE 4 1 TRANSPORT AND HANDLING 42 STORAGE 4 3 STARTING THE MACHINE 5 MAINTENANCE 5 1 PERIODICAL MAINTENANCE 5 2 ENGINE MAINTENANCE 5 3 ELECTRIC SYSTEM CHECK UP oveja GENERAL INFORMATION 534 1 GENERAL INFORMATION 1 1 SYMBOLS This symbol is used to get the operator s attention on procedures or precautions to be followed in order to avoid damages to users or to the support This symbol is used to get the operator s attention on general information 1 2 PREMISE FIORENTINI r I is the only owner of this manual The reproduction of all or part of the manual or the transmission to third parties with mechanic or electronic devices are vorbidden without a written manufacturer s authorization This manual is supplied to the customers in one original copy when differently specified during the order This manual is supplied to the customer with the machine and it must be kept with it even when the machine has to be transferred Please keep the manual in a safe place and for all the machine lifetime Purchaser is responsible for showing the manual to qualified people In case of loss ask
9. MEASUREMENT UNITS CONVERSION 1 KW 1 36 CV 1 34 BHP T K t C 273 t F 1 8t C 32 1 bar 100 kPa 14 5 psi Revision 00 January 2005 Page 12 47 leg de TECHNICAL DATA 534 2 3 1 THE DASHBOARD The dashboard is composed by a series of switches that activate or disactivate all the functions of the machine The function of every switch is shown by a pictogram Picture nr 2 shows the dashboard The function of every switch and pilot light is explained in the scheme below PICTURE N 2 Battery charger pilot light Horn button Lights switch Key switch Hour counter Petrol level pilot light Suction engine switch Vacuum engine pilot light Air filter switch clogged filter Oil pressare pilot light Glow plugs pilot light A 8 2 9 gt 3 10 A Engine temperature pilot light 11 Filter shaker switch 5 12 6 13 A Revision 00 January 2005 Page 13 47 Morell TECHNICAL DATA 534 2 3 2 USE OF THE MACHINE Starting the machine Glow plugs Battery charger Oil pressure Engine temperature pilot light Insert the key into the dashboard and turn it once clockwise Wait until the glow plugs pilot light picture nr 2 position 7 switches off and turn again the key clockwise in order to start the engine Before using the sweeper please check the hydraulic oil level in the tank of the hydraulic system The oil level must be kept between the two notches of the level indicator in
10. allet and fixed by means of straps The purchaser must make sure that the machine has not been damaged during the transport and that all papers are on the machine Otherwise the purchaser must immediately contact FIORENTINI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI Picture 20 Revision 00 January 2005 Page 34 47 mg HOW TO START AND USE THE MACHINE 534 The machine must be handled with proper devices as stated in the scheme below Please make sure that the black arrow on the package is always in the middle of the elevator forks or the sling bands Anchorage and or sling points are set on the machine up in order to keep the stability of the sweeper during the handling HANDLING EQUIPMENT Paperboard or plywood box on a pallet LOADING SYSTEM Picture 21 Picture 22 Make reference to 8 2 3 for the dimensions and the weight of the machine Trained personnel only can handle the machine The bands used to lift the machine up must have the same loading capacity as the machine load Handling operations must be done without causing a loss of stability of the machine Otherwise the machine can be damaged or the operator can de in danger Revision 00 January 2005 Page 35 47 HOW TO START AND USE THE MACHINE S34 4 2 STORAGE The machine must be stored in a closed and dry place if not immediately installed in order to kee
11. e always to respect safety rules The operator cannot use equipments or devices that can create problems to the machine working The machine components cannot be modified without FIORENTINI s authorization The operator cannot use acids that can damage the machine The operator has always to respect the rules written in the user manual Please read carefully and do not cover the labels sticked on the machine FIORENTINI S r l is not responsible for a wrong use of the machine see 3 2 Important In case of fire use a dust extinguisher Do not use water Revision 00 January 2005 Page 27 47 Morelo SAFETY 534 3 3 SUGGESTED EQUIPMENTS In order to use the machine in a proper way we suggest to use FIORENTINI equipments and original spare parts FIORENTINI S r l Technical Dept is always at your disposal to design components or parts for a particular use of machine as requested by the customer 3 4 OPERATOR S QUALIFY OPERATION OPERATOR S QUALIFY Driving control of the machine Trained operator Mechanical parts maintenance Mechanic trained technician Cleaning of the machine Unskilled worker FIORENTINI S r l suggest to train the operator before using the machine The operator must be trained about safety rules and carefully read this manual FIORENTINI S r l is not responsible for any possible damage to people and or things caused by the non observance of the instructions dealt within this manual Revision 00 Ja
12. he flap closes Revision 00 January 2005 Page 19 47 TECHNICAL DATA S34 The operator has to follow the rules below to sweep the surface start and sink the sweeping group down start the vacuum engine open the flap drive the sweeper at the same speed to clean all the surface VVV WV The operator has to follow the rules below to empty the waste tank gt close the flap gt start the filter shaker to clean the vacuum filter gt lift the waste tank up gt open the flap let the dust fall down from the waste tank and start the filter shaker again to clean the V acuum filter gt keep away from the waste tank and make sure that nobody is near the sweeper Sink the waste tank down Revision 00 January 2005 Page 20 47 Morelo TECHNICAL DATA 534 Main brush replacement The operator has to follow the rules below to replace the main brush gt VV VV VV WV by means of the lever see picture n 10 open the little door on the right side of the sweeper unscrew the bolts see detail 1 in picture 10 that hold the rubber catch sheet remove the sheet remove the dust cover rubber unloose the knob and open the door that holds the brush picture 11 remove the brush picture 12 set a new brush up and check its holders follow now the opposite operations Deatil 1 Dust cover rubber Figura 10 Revision 00 January 2005 Page 21 47 Morea TECHNICAL DATA 534 Knob Brush suppor
13. hydraulic Hydraulic CENTRAL BRUSH DIMENSION L 850 mm D 300 mm L 850 mm D 300 mm SIDE BRUSH DIMENSION D 550 mm SWEEPING WIDTH WITH ONE SIDE BRUSH 1155 mm SWEEPING WIDTH WITH TWO SIDE BRUSHES 1460 mm PETROL TANK 9 It HYDRAULIC OIL TANK 22 It FRONT WHEEL DIAMETER 375 mm REAR WHEEL DIAMETER 375 mm INTAKEN AIR VOLUME WEIGHT WITHOUT OPERATOR 740 kg KKKKK ENGINE LOMBARDINI LDW 702 KKKKK CYLINDERS KKKKK DISPLACEMENT 700 cc 17 HP OMM 32 OMP 160 OMS 200 COMER OVP 09 GALTECH MOVIMOTOR 12V KKKKK POWER HYDRAULIC ENGINE OF THE CENTRAL BRUSH OMM 32 OMP 160 OMS 200 COMER OVP 09 GALTECH MOVIMOTOR 36V HYDRAULIC ENGINE OF THE SIDE BRUSH TRACTION HYDRAULIC ENGINE VARIABLE DELIVERY PUMP FIXED DELIVERY PUMP VACUUM ENGINES FUNCTIONS DRIVE MAN ON BOARD 3450 mm hydraulic MAN ON BOARD 3450 mm hydraulic U TURN LANE BRUSHES LIFTING UP SYSTEM SERVICE BRAKE mechanical mechanical PARKING BRAKE PERFORMANCES FORWARD SPEED mechanical mechanical 6 6 km h 6 6 km h 7 6 km h REVERSE SPEED 7 6 km h Revision 00 January 2005 Page 11 47 orealini TECHNICAL DATA 534 MAX SLOPE MAX SLOPE FOR AN U TURN ET BEEN LpA 72 dB A LpA 81 dB A VIBRATIONS AT OPERATOR S SEAT A 1 6 m s A 1 86 m s The technical data listed above may be changed by the manufacturer without notice In any case FIORENTINI is available for any further information or explanation
14. n order to avoid the casual starting of the machine TURNOVER This kind of ranger can occur e during the normal use of the machine when sloping limits are not respected as specified in the manual or whilst cleaning disconnected surfaces or surfaces with holes and high depressions photo 3 2 Do not use the machine to wash sloping surfaces higher than 12 or surfaces with holes or depressions which might compromise the stability of the machine FIORENTINI is not responsible for accidents occurred to people or things provoked by a wrong use of the machine i e using the machine on surfaces which can compromise its stability The purchaser must stick proper labels on the machine to show the operator the right use of the sweeper Revision 00 January 2005 Page 30 47 ioncaim SAFETY 534 3 7 SAFETY SIGNALS On the brushes protection cases of the machine the operator can find stickers that show different dangers that can occur whilst operating with the sweeper Dangers signals are triangular with black pictures on a yellow background DANGERS Prohibitions signals are round with black pictures and a red stripe PROHIBITIONS What is it This signal forbids to remove the protection of pieces in movement During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections While the machine is operating make sure that all covers are well
15. nuary 2005 Page 28 47 SAFETY 534 3 5 PROTECTION AND WARNING DEVICES The machine is equipped with a nylon central brush that rotates while the machine is on duty The machine cannot reach dangerous areas thanks to a stainless steel case set up on the brush The operator can remove the brush case only with special tools S34 sweeper is equipped with three warning devices that have to prevent dangers if somebody is near the machine durino the cleaning gt an acoustic warning device durino the normal use of the machine gt a warning acoustic and intermittent device while the operator is reversing gt a yellow flashing light to signall that the machine is functioning It is absolutely forbidden to camper remove or disactivate these devices durino the normal use of the machine Please check their effectiveness regularly read the chapter about maintenance Revision 00 January 2005 Page 29 47 ore SAFETY 534 3 6 OTHER DANGERS Starting from the design of the machine FIORENTINI studies every kind of danger that can occur whilst using the sweeper in order to prevent or at least reduce the number of accidents for the operator The operator can avoid many risks that can occur during the machine operating thanks to a series of signals on the machine SQUASHING This kind of danger can occur e whilst regulating the central brush Whilst regulating the central brush the ignition key must be kept away from the dashboard i
16. or every kind of intervention Make reference to FIORENTINI SERVICE only for original spare parts 7 1 7 2 Revision 00 January 2005 Page 38 47 MAINTENANCE S34 OPERATIO INTERVENTIO HOW OFTENA Clean the waste tank and the oil filter of the suction motor Cleaning e Do not use corrosive substances e Do not use bolts of water gt Check the oil level of the hydraulic system Every week Check and regulate the braking system Every 3 months Controlli Check if the battery cables are well fixed Every 6 months gt Check the safety devices E gt Check the electric system very year gt Complete overhaul Every 5 years Revision 00 January 2005 Page 39 47 Morea MAINTENANCE 534 5 2 ENGINE MAINTENANCE In order to maintain the internal combustion engine the operator has to check the engine oil level every 50 hours and replace it every 150 hours the coolant every 50 hours replace the air filter every 100 hours replace the petrol filter every 250 hours replace the engine oil filter every 300 hours replace the hydraulic oil filter every 750 hours check the tension of the alternator belt every 250 hours clean and set the injector every 1000 hours adjust the equalizers slack every 1000 hours VVVVVVV VV For any kind of intervention on the engine please follow the instructions of the engine logbook delivered with the machine Revision 00 January 2005 Page 40 47 Morea MAINTENANCE 534
17. p every part safe Relative humidity must be lower than 80 and the storage temperature must be between 3 C lt t lt 45 C Revision 00 January 2005 Page 36 47 HOW TO START AND USE THE MACHINE S34 4 3 STARTING THE MACHINE S34 sweeper can be starter only after a complete check up of all its components and safety devices This is why well trained FIORENTINI technicians do a strict control while manufacturing the machine and an accurate final test Anyway FIORENTINI suggests to do another test before starting the machine Please see the scheme below Hydraulic oil level Engine oil level Engine cooling water level Wheels brake functioning Pilot lights functioning If the result of the test is positive the machine can be started On the contrary please contact immediately FIORENTINI service The test above must be periodically carried out in order to keep the machine always efficient Revision 00 January 2005 Page 37 47 ioncaim MAINTENANCE 534 5 MAINTENANCE 5 1 PERIODICAL MAINTENANCE A periodical maintenance is important in order to keep the machine efficient Please fill in the format below all the interventions done on the machine If the original product is not conform do not use it and wait for the repair or replacement of the defected part Maintenance must be carried out by trained personnel only especially for the electrical or electromechanical systems Technicians must use suitable tools f
18. sary to ask for a copy The scrubber cannot be sold without the label Revision 00 January 2005 Page 8 47 ore TECHNICAL DATA 534 2 2 DESCRIPTION AND FEATURES OF THE MAIN PARTS 2 2 1 DESCRIPTION The sweeper S34 has been designed to clean flat and hard surfaces by means of a sweeping system and suction of the dust into a suitable tank The traction system is based on oleodynamic engines fed by a pump which is driven by an endothermic petrol or GPL engine The oleodynamic pump also feeds the engine of the central brush the engine of the side brushes the oleodynamic actuators for the lifting and sink of the waste tank The vacuum and the filter shaker engines are fed by a battery supplied with the machine The sweeper is equipped with a side rotating brush the left side brush is optional which has to bring dust into the central part of the machine The main brush brings dust into the waste tank thanks to a suction system The machine must be used on dry or damp surfaces and can be equipped with a water system which has to pull dust down Thanks to the dashboard the operator can control all the machine functions and a series of LEDs shows to the operator the battery status or the errors detected by the electronic card The operator can control all the main functions of the machine and in particular start both the central and the side brushes start the dust pull down device optional lift up or sink down of the waste dust
19. side the engine bonnet see picture 3 If the oil level is not sufficient fill it up Before this operation switch the machine off and remove the key from the dashboard PICTURE N 3 Oil tank cap Revision 00 January 2005 Page 14 47 d dd TECHNICAL DATA 534 Important before starting the machine make sure that the accelerator lever is the same position as shown in picture nr 4 When the engine is running the lever has to be moved towards the dashboard in order to increase the rpm Picture 4 Important after having started the machine both the battery charger and the motor oil pressure must switch off Otherwise make reference to the engine user manual Revision 00 January 2005 Page 15 47 d dd TECHNICAL DATA 534 Moving the machine Forward gear Reverse gear By means of the forward reverse pedal the operator can move the machine The operator has to put the foot onto the pedal and press it with the heel to move forward or with the top of the foot to move the machine backward Service brake Forward reverse pedal Picture 5 Revision 00 January 2005 Page 16 47 Morelo TECHNICAL DATA 534 Before moving the machine make sure that the engine rpm is right Otherwise the operator can regulate the engine rpm by means of the lever which is on the left side next to the hydraulic controls see picture 6 Picture 6 Rpm lever Stopping the machine The sweeper is equipeed with one parking
20. t Picture 11 ET oo Pra Picture 12 Brush holder detail Revision 00 January 2005 Page 22 47 TECHNICAL DATA S34 Side brush replacement gt Unscrew the bolts picture 13 and remove the brush gt replace the brush and tighten the bolts again Picture 13 How to replace the vacuum filter of the sweeping group and filter shaker engine Important remove the key from the dashboard of the sweeper open the bonnet of the machine by means of the button picture 14 lift the waste tank cover up unloose both screws that hold the filter picture 15 remove the filter shaker support disconnect the connectors of the shaker filter engine lift up and replace the damaged or clogged filter V VV VV V V WV follow now the opposite operations Bonnet button Picture 14 Revision 00 January 2005 Page 23 47 Morea TECHNICAL DATA 534 Connectors of the filter shaker Fastening screws Picture 15 Thanks to the vibrations of the filter shaker engine the dust falls down from the filters into the waste tank If it is necessary remove and replace the filter shaker engine Do not tighten the bolts of the shaker filter engine too much Otherwise it may be damaged How to clean the waste tank The operator has to follow the instructions below to clean the waste tank gt lift the waste tank up and open the flap fasten the waste tank by means of the red safety lever picture 16 gt gt
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