NO-005 (Ind C) Maintenance Manual Grinder 40
Contents
1. this warranty please visit our website www pontos fr and fill out the warranty form on the Customer s page After the end of the warranty period Pontos will not accept responsability for any other form of guarantee either implicit or explicit for either private or commercial use Depending on the country other guarantees may exist depending on the applicable law the provisions of this warranty are not intended to counter these imperatives Application of warranty Procedure for warranty registration The warranty is applicable for the duration of its validity from the date of purchase have a defective product What should do You will first need to define the problem by completing a Product Return Form available under customers profile of our site www pontos fr On receipt of the completed Product Return Form Pontos will analyse the defect and make a diagnosis If the defect has not been caused by incorrect use of the winch then Pontos will decide to either replace repair or establish a credit note on the defective products reported The shipping costs to return products are not supported by Pontos This warranty does not cover the costs associated with the diagnosis of an outside professional port fees or reinstallation of the product The Warranty does not cover and Pontos cannot be held responsible e If the product is degraded during a return process e g inadequate protection e If the product has been modified with unauthorize2. COMPLETE USER MANUAL Grinder Winch 40 A NO 005 Ind C PONTOS THE WIND OF CHANGE INTRODUCTION CR cece ec eee cee eee ee eee eee eee ree eee eee eee eee eee eee eee eee eee eee eee eee neo o n b o 0 0 TECHNICAL DATA DIMENSION WEIGHT PERFORMANCES INSTALLATION MANUAL CRC eee eee eee eee eee eee ee ooo eee eee eee ee e neon eo o o o oe eo e eo e eo e neo eo o o e ne e ne e e oo oo ce oo coseno e e o o c n en ee e e e ne noe e e o e eon n o nee ne on e once e ne e eore oro ono eone o nn o o o oo 00000000 CR cece ee ec eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee n o oo o 0 0 0 02 o oo o TOOLS DISASSEMBLY CLEANING REASSEMBLY EXPLODED DIAGRAM 1 2 GRINDER 40 000 e nb o 02 o 0 0 0 00 0 eee eee eee eee eee 0 0 0 bo 10 0 1 ee eeee eoceereecere cece eee ee ec eee eee eee eee ee ee 000000 eeee Ce sons ns pS on o oooss e oosnsos s o e osos o o o o o ce o o eee eee eee eee eee eee eee eee eee ere ee eee ese o o oo e o ooss co o oe eee eee eee eee eee eee eee eee eee eee ee eee eeee 11 CCC eee eee eee eee eee eee sc
3. S PONTOS 4 SPEED WINCHES THE WIND OF CHANGE SIZE Taille 40 Ultra fast 1 Ultra fast 2 StdGear1 StdGear2 Ultra Power Pump Gear PONTOS GRINDER Power Ratio 2 3 8 11 6 40 4 SPEED WINCH Line Recovery per rotation 70 cm 14 cm 4 cm PONTOS TRIMMER Power Ratio 11 6 4 SPEED WINCH Line Recovery per rotation 14 cm longueur d embraque avec un tour de la manivelle SIZE Taille 46 Ultra fast 1 Ultra fast 2 StdGear1 StdGear2 Ultra Power Pump Gear PONTOS GRINDER Power Ratio 2 5 9 3 11 7 46 6 4 SPEED WINCH Line Recovery per rotation 68 cm 17 cm 14 cm 3 5 cm PONTOS TRIMMER Power Ratio Li 46 6 4 SPEED WINCH Line Recovery per rotation 14 cm 3 5 cm longueur d embraque avec un tour de la manivelle SIZE Taille 52 Ultra fast1 Ultra fast 2 StdGear1 StdGear2 Ultra Power Pump Gear PONTOS GRINDER Power Ratio 23 10 6 11 6 52 8 4 SPEED WINCH Line Recovery per rotation 69 cm 15 cm 14 cm 3 cm PONTOS TRIMMER Power Ratio 11 6 52 8 148 7 4 SPEED WINCH Line Recovery per rotation 14 cm 3 cm 1 1 cm longueur d embraque avec un tour de la manivelle INSTALLATION MANUAL PONTOS THE WIND OF CHANGE GRINDER AND TRIMMER INSTALLATION Your winch must be installed on a flat part of the deck suitable to receive the winch This area must be able to support twice the announced maximum working load of the winch It is the responsibility of the customer to ensure the strength of the support and provide reinf
4. aring spacer 1 15 AE 4003 Lower needle bearing 1 16 SM 0019 Housing Screw CHC M6X30 4 17 PP 0002 Crown ring 1 18 PM 0010 Main shaft 1 19 PM 4024 Pinion Z24 1 20 K4003 output Pinion 211 1 21 K1001 Pawl and spring kit 1 22 PM 4019 Pinion Z19 1 23 PM 4012 Pinion Z12 1 24 PM 0027 Stop washer 1 25 PM 0014 Out put gear pin 1 26 K4004 Reverse Pinion 220 1 27 K4005 BASE 40 1 ee ee S SS S Sub assembly see next page PONTOS THE WIND OF CHANGE Sub assembly see next page Exploded diagram Grinder 40 2 2 PONTOS THE WIND OF CHANGE Rep REFERENCE DESCRIPTION 40 K4006 GRINDER Support 40 41 AE 0001 Clutch assembly 42 K1007 Stop Ring 43 SM 0017 screw CHC M4x10 44 PM 4006 Drum 45 PM 0041 Trigger ring spring 46 PP 0013 Trigger ring 47 PP 0014 Trigger block 48 SM 0022 screws CBL M3x8 49 K4008 Crown 40 50 PM 0031 Medium grinder spring 51 PP 4010 Friction pad 52 PP 4009 Drum washer cover see previous page PONTOS Warranty ere Thank you for purchasing our PONTOS products The warranty covers defects in materials and manufacturing of the Pontos products during the warranty period as defined below It is intended for the original purchaser of the product upon presentation of proof of purchase The Pontos range of products is guaranteed for 5 years from the date of purchase To validate
5. d spare parts e If the product s serial number has been removed defaced or altered e If the product has been subject to improper installation as per Pontos recommendations e If the product has not been properly maintained as specified in the maintenance manual e If the product has been used beyond its capacities or in an inappropriate way e Used for a purpose other than for a maritime use for which the product was designed e If unauthorized modifications or repairs have been made e For normal wear expected to be found during normal use of a winch Responsibility Pontos will not be responsible for e any loss of revenue expected profits or indirect economic or consequential loss e damages costs or expenses payable to any third party e damage to yachts or Equipment e death or personal injury unless they have been caused by the negligence of Pontos
6. e eee eee eee see eee eee eee eee sree e sree olo o CCC cece eee ee ec eee eee eee eee eee eee eee eee eee eee eee e eo o INTRODUCTION FONTS Pontos from Saint Malo in France has introduced a new standard to the world of winches Our game changing winches revolutionize the way you manoeuvre Our products are intended both for new boat builders and for refitting They are available on our website www pontos fr or in our approved retailers This technical manual gives important information on dimension performance installation use and maintenance of winches Thank you for respecting all the instructions presented in this textbook The failure to respect these instructions can expose the user to risks of injury or decrease considerably the life expectancy of the winch and limit or cancel the product guarantee We invite you to read attentively this maintenance manual TECHNICAL DATA Dimension Weight PONTOS DIMENSIONS PONTOS 4 SPEED WINCHS THE WIND OF CHANGE Embase Base A line Sie in vo ts me e onm om mm ne mm cer min max Brn Gm Tale geo sra spo 45 aaa e 190 wm em 1 3 aile ie 46st 4SPEED 74 257 130 2060 206 eu 2 o se e AA cl Working Load DO NOT APPLY LOADS OVER INDICATED MWL MAXIMUM WORKING LOAD Rope IT IS HIGHLY RECOMMENDED TO FOLLOW OUR ROPES DIAMETER CHART ON THE PREVIOUS PAGE INTRODUCTION TEASE Performances PONTOS PERFORMANCE
7. of a conventional winch Gear 4 second speed of a conventional winch Always make 3 turns on the drum or more if necessary Engage the line on the SELF TAILING feeder arm and insert in the jaws about 300 around the winch A Easing while keeping some load on the line maintains your winch in speed 3 4 EASING B Easing completely the line will bring you back to speed 1 2 NEVER APPLY LOADS OVER THE MAXIMUM VALUES GIVEN IN OUR PERFORMANCE SPECIFICATIONS PONTOS WINCHES MUST NOT BE USED TO LIFT APERSON gt Hi Ody MAINTENANCE MANUAL PONTOS THE WIND OF CHANGE Your winch must be maintained and cleaned once a year We recommend that you rinse your winch with fresh water regularly in order to eliminate salt deposits Failure to comply with these recommendations could lead to damage to your winch and the cancelation of your warranty TOOLS The tools required to dismount your winch are as follow Marine Oil and Grease 2 5 mm and 5mm Allen Key A flat screw driver DISASSEMBLY MAINTENANCE MANUAL PONTOS THE WIND OF CHANGE g CS N SS Sau 1 Unscrew the top screw 2 Remove the top self mites 2 pieces depending on the 4 Remove the thrust 3 Extract the drum by lifting washer if visible depending on the version MAINTENANCE MANUAL PONTOS THE WIND OF CHANGE 9 Remove the white needle 10 Unscrew housing from roller bearings the base 8 Remove the planetary shaft 12 Pull
8. orcement if necessary Please follow carefully the installation instructions Fitting bolts are not supplied by PONTOS Only A4 stainless steel bolts of the diameter indicated on the mounting template should be used FP gt e Place the template on the deck in such a way that the the output A gear is positioned where the sheet enters the drum This ensures e the optimal performance of the winch Carefully mark the bolt holes e Arrow machined in the base shows the output pinion position 10 Warning Failure to correctly align the output gear can lead to winch failure e Output gear must be on the line in side e Self tailing feeder arm will be orientated in a position allowing free stowage of extra line 1 Unscrew the top ring 2 Remove the top self either in 1 or 2 pieces depending on the version 3 Remove the drum 4 Drill the holes in your deck O 5 Apply marine grade silicone sealant around the holes Make sure to keep draining holes clear e Present bolts and tight up nuts progressively e Remove extra sealant INSTALLATION PROCEDURE PONTOS THE WIND OF CHANGE D171 ext rieur a du winch a a Tambour Winch external aie Drum diameter me ee MARC Size 40 Face visible This side up A La LR E a TOAS e nica NENES aa A M6 T te frais e inox A4 DIN 267 part 11 exclusivement D157 Screws use only M6 countersunk head A4
9. stainless steel DIN 267 part 11 D ext rieur de l embase Base external diameter 160 mm 6 Fixer le winch pour que le pignon d entrainement soit plac l endroit o le cordage entre sur le winch Utilisez la fl che sur lembase pour v rifier l orientation Un positionnement incorrect peut r duire la performance et la dur e de vie du winch The winch must be mounted in such a way that the drive gear is positioned where the sheet enters the winch drum Position the arrow perpendicular to the sheet An Incorrect mounting can reduce the performance and the life of the winch V rifier l chelle de l impression avant utilisation Check the scale of print before use this template USER MANUAL steels GRINDER Ultra Fast Winch in GRINDER winches from Pontos are designed to optimise the manipulation of halyards sheets and most lines used on a sailing boat They will enable all crew members to hoist and trim much faster more easily and more safely in a comfortable and intuitive way In order to select the appropriate winch size please refer to our website chart on www pontos fr Warning Reverse rotation for model 40 Gear 1 6 x first speed of a conventional winch Gear 2 2 x first speed of a conventional winch YE Automatic clutch PONTOS patented As soon as load is detected 3rd gear is set up gt Carry on with gear 2 ou gt Reverse the handle and engage gear 3 Gear 3 first speed
10. up the central main 13 Extract central pinion and I RS HONE Usa shaft pawl carrier Extract reverse pinion 15 Extract output pinions MAINTENANCE MANUAL PONTOS THE WIND OF CHANGE CLEANING 1 Clean and lubricate pawls and springs 2 Verify the spring position before assembling the pawl 3 Clean all pinions and shafts Add marine grease with moderation Excess Grease will retain salt 4 Rinse thoroughly the needle bearings with fresh water Never grease them MAINTENANCE MANUAL PONTOS THE WIND OF CHANGE Rinse generously inside the drum at least twice a year Degrease and regrease the crown gear REASSEMBLY To reassemble follow all of the disassembly steps in the reverse order Step 15 to 1 Version 1 Make sure the thrust washer is properly centered on the stem top or Version 2 Ensure the thrust washer is clipped into the head of the drum Exploded diagram Grinder 40 1 2 Rep REFERENCE DESCRIPTION Qte 1 K1002 Top Screw 1 2 PM 4005 Feeder arm 1 3 PP 4004 2 Top cap GRINDER 40 1 4 K4001 Self tailing kit 1 5 PM 0032 Top self spring 3 6 PP 4002 Upper self jaw 1 7 PP 4001 Lower self jaw 1 8 K1003 Thrust Washer 1 9 SM 0017 screw CHC M4x10 10 10 K1004 Stem top 1 11 K1005 Grinder module 1 12 PM 0020 Planetary shaft R 215 1 13 AE 6475 Top needle bearing 2 14 PP 0012 Be
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