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V5-G/V6-G dedicated vector and torque control frequency inverter

1. Funct jon Function code Factor Settin y Unit Property Function code selection code name setting range numb er 0 Basic menu mode 1 Fast menu mode Function code 2 Menwmodeot P0 02 0 0 3 O non leave factory setting value display function codes 3 Menu mode of last changed 10 function codes 0 Do not install the encoder open loop torque vector control P0 03 encoder installation option 0 0 8 x 8 Install the encoder closed loop torque control V6 G effectively Remote control is effective ie P0 06 0 0 Multi speed d2 03 H0 00 H0 14 P0 04 a per set o 4 O i AI analog 2 AI2 analog 3 AI3 analog Digital reference of P0 05 Operation panel control 10 00 0 00 300 00 Hz Q Panel available P0 06 0 speed 0 Operation panel P0 06 Start stop mode selection 1 0 2 O 1 Terminal 2 Host computer Operation panel running O Panel available P0 06 0 me direction 0 o o 0 Run forward 1 Run reverse a mam output 50 00 0 01 300 00 Hz x Frequency upper P0 13 300 00Hz frequency poa Maximum output 380 1 480 v x 1 480V voltage Lower frequency limit P0 14 P0 13 Frequency upper 50 00 0 00 300 00 Hz x Maximum output frequency PO 11 P0 15 Basic operating 50 00 10 00 300 00 Hz x 0 00Hz Maximum output frequency frequency P0 11 Torque vector control ADVANCED PARAMETERS P1 00 Brake unit operating voltage 720 650 750 V x 650 750V P1 o1 Torque
2. 215 Chapter 2 Inverter Installation http www ecodrivecn com 12 V6 V5 G special inverter for crane application http www ecodrivecn com 1 6 Removal and Mounting of Covers of Inverter with Plastic Enclosure Mounting of upper cover Mounting of lower cover Chapter 2 Inverter Installation http www ecodrivecn com 13 V6 V5 G special inverter for crane application http www ecodrivecn com Removal of cover Mounting of cover Mounting of operation panel opening the door closing the door Chapter 2 Inverter Installation http www ecodrivecn com 14 V6 V5 G special inverter for crane application http www ecodrivecn com 1 7 Lectotype of Main Circuit Peripheral Devices Brake unit amp resistor BRAKING Inverter item Brake unit Standard Standard Mini ultimate ory TORQUE power resistor resistance V6 V5 G 4T0 4G 0 24kW 7509 125Q 1 130 V6 V5 G 4T0 75G 0 45kW 4009 100 2 1 125 V6 V5 G 4T1 5G 0 78kW 2502 100 2 1 135 V6 V5 G 4T2 2G 1 3kW 150 Q 66 7 2 135 V6 V5 G 4T3 7G 2 2kKW 1002 66 7 2 135 V6 V5 G 4T5 5G 3 3kKW 75 Q 66 7 2 130 V6 V5 G 4T7 5G 4 5kW 502 252 135 V6 V5 G 4T11G 6 6kW 40 Q 259 1 125 V6 V5 G 4T15G 9kW 322 20 2 125 V6 V5 G 4T18 5G 11kW 27 22 20 2 125 V6 V5 G 4T22G 13kW 202 142 125 V6 V
3. V5 V5 V6 G 4T7 5G and above power class Fig 1 2 Product outline and mounting dimension Chapter 2 Inverter Installation http www ecodrivecn com 11 V6 V5 G special inverter for crane application http www ecodrivecn com Product outline mounting dimension and weight voltage item product outline mounting dimension and weight mm H D wi H1 D1 T1 Install hole d kg 400V V6 V5 G 4T0 4G V6 V5 G 4T0 75G V6 V5 G 4T1 5G V6 V5 G 4T2 2G 118 190 175 105 173 60 5 4 Sa 2 6 V6 V5 G 4T3 7G V6 V5 G 4T5 5G 249 185 136 232 69 8 5 5 V6 V5 G 4T7 5G V6 V5 G 4T11G 210 337 200 150 324 88 2 8 5 V6 V5 G 4T15G V6 V5 G 4T18 5G V6 V5 G 4T22G 289 440 220 200 425 88 2 5 17 V6 V5 G 4T30G V6 V5 G 4T37G 319 575 218 220 553 90 5 2 5 25 V6 V5 G 4T45G V6 V5 G 4T55G 404 615 N Ur n N pa n Ke 86 5 3 0 35 V6 V5 G 4T75G V6 V5 G 4T90G 465 745 325 343 715 151 5 3 0 55 V6 V5 G 4T110G V6 V5 G 4T132G V6 V5 G 4T160G V6 V5 G 4T185G 540 890 385 370 855 205 5 4 0 85 V6 V5 G 4T200G V6 V5 G 4T220G V6 V5 G 4T250G 700 1010 385 520 977 210 4 0 14 125 V6 V5 G 4T280G V6 V5 G 4T315G V6 V5 G 4T355G V6 V5 G 4T400G V6 V5 G 4T450G 810 1358 425 520 1300 210 4 0
4. Chapter 4 List of Parameters http www ecodrivecn com 39 V6 V5 G special inverter for crane application http www ecodrivecn com Funct ton Function code Factory Setting 5 b 5 Unit Property Function code selection code name setting range numb er HO0 01 2step speed 8 00 0 300 00 Hz O 0 300 00 H0 02 3step speed 10 00 0 300 00 Hz O 0 300 00 HO0 03 4step speed 15 00 0 300 00 Hz O 0 300 00 H0 045step speed 18 00 0 300 00 Hz O 0 300 00 H0 05 6step speed 20 00 0 300 00 Hz g 0 300 00 HO0 06 7step speed 25 00 0 300 00 Hz O 0 300 00 H0 07 8step speed 28 00 0 300 00 Hz O 0 300 00 H0 08 9step speed 30 00 0 300 00 Hz O 0 300 00 H0 09 10step speed 35 00 0 300 00 Hz G 0 300 00 HO 10 11step speed 38 00 O0 300 00 Hz O 0 300 00 HO0 11 12step speed 40 00 0 300 00 Hz O 0 300 00 HO0 12 13step speed 45 00 0 300 00 Hz O 0 300 00 HO 13 14step speed 48 00 0 300 00 Hz O 0 300 00 HO0 14 15step speed 50 00 0 300 00 Hz O 0 300 00 Acceleration and deceleration time parameters HO0 16 Forward acceleration time 8 0 0 0 3600 0 s Oo 0 3600 0s HO0 17 Forward deceleration time 8 0 0 0 3600 0 s O 0 3600 0s HO0 18 Reverse Acceleration time 8 0 0 0 3600 0 s oO 0 3600 0s HO0 19 Reverse Deceleration time 8 0 0 0 3600 0 s Oo 0 3600 0s Brake control parameters HO0 20 ie brake rel
5. h le of basi 0 Basement See 5 1 for the table of basic menu bASE function code parameter Quickly display the menu function 1 Fastmenu codes in common use ea Only display the function codes Non l f 2 an vai actory value different from the leave factory ndFt function code menu values 3 Menu of last changed 10 Display the last changed 10 LASt function codes function codes and P0 02 Basic menu bASE Basic menu includes all the function codes mentioned in this user manual Except for the special descriptions all the descriptions of this manual are in this menu mode See 5 1 for the table of basic menu function code parameter Fast menu FASt Fast menu includes some common function codes and you can start the inverter by setting only a few function codes so as to realize the fast application See 5 2 for the table of fast menu function code parameter Non leave factory value function code menu ndFt This menu mode is used to search for the function codes different from the leave factory values for the convenience of understanding the parameter setting Menu of last changed 10 function codes LASt If this menu mode is set it enters password protection status Only P0 00 and C0 00 can be viewed The recently changed function codes P0 00 and P0 02 can be viewed only when correct password is entered into P0 00 Method of back to basic menu 1 By editing the function code Set P0 02 0 then the menu returns
6. 01 16 C 7 Fig 4 3 Structure of first level menu 3 4 2 Format of Second Level Menu 5 0 A 0 0 Data bit 1 Data bit 2 Decimal point Data bit 3 Data bit 4 Fig 4 4 Format of second level menu Format of display set for second level menu Display set decimal From data bit 1 to 4 the characters of 0 1 9 can be displayed or set When displayed data gt 9999 the last bit will be omitted For example When data is 12345 operation panel displays 1234 When data is 1234 5 operation panel displays 1234 When data is 123 45 operation panel displays 123 4 When data is 12 345 operation panel displays 12 34 Display set hex code From data bit 1 to 4 the characters of 0 1 9 A B C D E and F can be displayed or set Meanings of 0 0 0 0 displayed in second level menu After entering second level menu besides the displayed data there are also 4 dots this means the password protection and you need to enter the password The function codes that needs password input are P0 00 PE 00 A0 00 C0 00 U0 00 and U1 00 PE area C area UO area and U1 area are factory reserved parameter area Chapter 4 List of Parameters http www ecodrivecn com 26 V6 V5 G special inverter for crane application _http www ecodrivecn com 3 4 3 Menu Mode Menu mode Operation panel setting Menu mode name Visible function code range P z P0 02 display
7. Brake output 33 No fault signal output 34 Zero speed signal out put 34 37 Reserved Multifunctional Analog output Function Definition table Item a Analog output scope definition 48 Fa Max FrequencyP0 11correspond to10V 20mA 49 Set frequency Max FrequencyP0 11correspond to10V 20mA 50 output current 2times Frequency inverter Rated current correspond to10V 20mA 51 Motor current 2times Motor Rated current correspond tol0V 20mA 52 Output torque 2times motor rated torque correspond tol0V 20mA 53 ae 2 time Output voltageP0 12correspond tol0V 20mA 54 Bus voltage 1000Vcorrespond tol0V 20mA 55 All 10Vcorrespond tol10V 20mA 20mAcorrespond tol10V 10mA 56 AI2 Same with AI1 57 AI3 10V 10Vcorrespond to0 10V 20mA 58 DI Reserved 59 output power 2 times Motor Rated output powercorrespond tol10V 20mA 60 nae 10000correspond tol10V 20mA Chapter 5 Parameter Description http www ecodrivecn com 51 V6 V5 G special inverter for crane application _http www ecodrivecn com Function ae Item Definition Analog output scope definition percentage 61 Heatsink 9 100 Ccorrespond to0 10V 20mA temperature 62 z Output Max FrequencyP0 11correspond to10V 20mA frequency 2 63 71 Reserved 5 6 Motor parameters Maximum output frequency 0 01 300 00 Hz 50 00Hz Maximum output voltage 1 480 V 380V nE 0 00 300 00 Hz 50 00Hz Motor rated fre
8. Function code selection code name setting range numb er EX DT01 expansion card function code parameter HI 57 EX DTO1 F t f 0 0 1 O o 1 H1 58 Relay RAlternimal output 0 1 47 f o Refer to definition of multi function functions H1 59 Relay RA2terminal output 1 1 47 I O function H160 Relay RA3terminal output 2 1 47 I o function Higa SAT RAA Virtual ternal ig o 1 O I valid valid selection H1 62 RAI RA3terminal valid 0 0 7 O bit0 bit2 RA1 RA3 0 positive logic status selection l antilogical H1 63 TaN RAlterminal delay 9 09 9999 s O 0 0 999 9 H1 64 Pa RA2terminal delay o 0o g999 s O 0 0 999 9 pis Rey RASterminal delay o 9 0 9009 s 0 0 999 9 time H2oo XSterminal input function gg 0 99 O Don t support5 28 47function selection Hand ee input function gg 0 99 O Don t support5 28 47 function selection p2 02 X10terminal input function gg 0 99 O Don t support5 28 47 function selection ro lterminal input fimction o 0 99 O Don t support5 28 47 function selection H2 04 X8 X1 terminal filter time 0 001 0 001 1 000 s Oo 0 6553 5 H2 05 x8 fac X11 Virtual terminal 0 o 1 O isvalid valid selection 12 06 X8 x Xllvalid statusi 0 0 F f o bit0 bit3means X8 X11 O positive selection logic 1 antilogical 12 07 AI As multifunctional 99 0 99 I o digital terminal H2 08 AR As multifunctional 99 0 99 l o digital terminal H2 09 AB As multifunctional 99 0 99 f o digital terminal Fault record parame
9. L3 1 2 U T1 V T2 W T3 POWER OPTION MOTOR Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal DC reactor connecting terminal short circuited with copper bus upon el 2 bt delivery 2 DC power input terminal DC input terminal of external braking unit U T1 V T2 W T3 Three phase AC output terminal Grounding terminal PE 2 3 3 Internal Braking Unit for V5 V6 G 4T125 V5 V6 G 4T55 R L1 s i2 t i3 B1 B2 u Ti wrT2 MOTOR Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal B1 6 DC reactor connecting termina B1 B2 Connecting terminal of braking resistor U T1 V T2 W T3 Three phase AC output terminal Grounding terminal PE Chapter 4 List of Parameters http www ecodrivecn com 18 V6 V5 G special inverter for crane application _http www ecodrivecn com 2 4 Functions of Control Circuit Terminals Terminal Terminal function A iti 485 asse Rate 4800 9600 19200 38400 57600bps Up to 32 sets of equipment can be paralleled Relay shall be used if the number exceeds 32 Maximum distance 500m adopt standard twisted shielding cable Shielding grounding of 485 aiala When used for communication connection with host computer it is the same as terminal 485 differential signal Terminal 485 Negative e
10. V5 G special inverter for crane application http www ecodrivecn com 3 7 Operation Panel Display and Key Operation 3 7 1 Classification of Display Status There are 8 types of display status of operation panel SN Status Meaning Display status of stopping Press gt gt key to switch the displayed parameters P2 03 can be used parameters to set the displayed parameters 7 Display status of running Press gt gt key to switch the displayed parameters P2 02 can be used parameters to set the displayed parameters Display status of fault and In other 7 kinds of display status if there is any fault happens gt alarm directly enter this status A Display status of first level When the keys are not locked in status of SN1 SN2 SN3 and SN7 menu press PRG to enter Display status of second s 5 In the display status of first level menu press PRG to enter level menu a If password protection is enabled press PRG to enter in the display 6 Password verification status i status of first level menu 7 Password modification In the display status of stopping and running parameters press A status and V to enter 8 Information prompt status See 4 4 5 for identifying the LED display characters 3 7 2 Display Status and Operation Process gt gt key In the display status of first level menu press gt gt key to select the edit bit of function code PX YZ In second level menu or password ve
11. Z C output current A D output torque E output power kW F output voltage V In shutdown mode parameter monitoring required by P2 03 be selected bits ten one hundred one thousand select a parameter to monitor each of four parameters for monitoring you can gt gt key switch Bits ten one hundred one thousand every one can choose 0 F O F represents 16 can be monitored parameters 0 reference frequency Hz 1 BUS voltage V 2 All V 3 ARP V T 3 motor rotate 4 AB V 5 DI 6 external count speed rpm 8 close reference 9 close loop feedback A reference torque B F reserved 2 Monitoring of other parameters d2 00 heat sink temperature d2 09 X terminal input status display 0 for off indicates X1 Chapter 4 List of Parameters http www ecodrivecn com 1 for close to 16 hexadecimalcombination the lowest bit 34 V6 V5 G special inverter for crane application http www ecodrivecn com Chapter 4 Special inverter for crane application parameters lists Meaning of each item in function code parameterTable Item meaning Function code The number of function code such as P0 00 number Function The number of function code which explians the function code s meaning code name Factory r setting Restore the setting of the function code aft
12. build ready 9 50 0 50 60 00 Hz x frequency P1 02 Torque build prepare time 0 5 0 0 3600 0 s O P1 03 Torque cancel delay time 2 0 0 0 3600 0 s O Chapter 4 List of Parameters http www ecodrivecn com 36 V6 V5 G special inverter for crane application http www ecodrivecn com Key and display parameters Funct in Function code Factor Settin y Unit Property Function code selection code name setting range numb er P1 04 Torque build working time 40 0 0 0 130 0 x pi o5 Torque protection limit 200 0 20 0 200 0 x P0 03 0 is valid without encode values without encoder P1 06 Slip switching frequency 40 00 0 00 300 00 Hz O P1 07 Low Slip compensation 100 0 0 0 300 0 O Pig High speed SMP 100 0 0 0 300 0 O compensation P2 00 Key lock function selection 0 No locking 1 Locking all keys 2 Locking all keys except MULTI key 3 Locking all keys except RUN and STOP RST keys P2 02 Display parameter selection at running 1CBO O FFFF LED ones place 0 Reference frequency Hz 1 Bus voltage V 2 AIL V 3 AI2 V 4 AI3 V 5 6 reserve 7 Motor rotation speed rpm 8 9 reserve A Reference torque B Running frequency Hz C Output current A D Output torque E Output power kW F Output voltage V LED tens hundreds thousands place Same with above P2 03 Display parameter selection at
13. for crane application User Manual http www ecodrivecn com Brake is the most crucial and most important institutions of Crane control and operation system Brake reliability related to safety of complete machine In addition except the brake control time sequence to ensure reliable operation of the brake also need to fully consideration brake faults safety Inverter used control circuit three class control logic amp main circuit two class contactor control for the aspect hardware of brake control The three class control logic included whole machine safety protection machine structure security protection and PLC and inverter control operation main circuit two class contacts are safety contactor and work contactor safety contactors was interlock controlled by the machine safety protection and machine structure security protection work contactor was controlled by PLC and inverter s control logic Under normal circumstances security contactor keep normally closed brake release and engage was controlled by work contactor When a dangerous situation the whole security protection machine structure security protection work safety contactors and work contactor was disconnect at same time and ensure the brake is closed Cueuit breaker Safety contactor Work contactor __ __m smooth and reliable ascending and descending speed speed Unique process of acceleration and deceleration speed torque control and perfect reliable brake time se
14. function code bASE Basic menu P0 02 0 ndFt P0 02 2 Inverter parameters are being downloaded and CoP this symbol will be displayed when parameters PCLr Password is cleared see 4 5 for password y are downloaded to inverter For example set operation Pb 23 2 or 3 P i fully 4 5 f dEFt Restore to factory settings P0 01 2 to 5 P SEt assword 1 set pup esSIU I se ee Tar password operation z faul h Analysis th aha Fomeans taultor al appens Analysis t if Password protection is enabled see 4 6 for E XXX fault or alarm according to the fault or alarm list Prot 5 in 71 key locking and unlocking I FASt Fast menu P0 02 1 SLId Operation panel is identified as shuttle type The parameter copy or upload function of Press ESC gt gt V together to unlock the HoLd f ae ULoc operation panel is disabled panel LASt 10 function codes modified recently P0 02 3 UpDn Operation panel is identified as key type LInE Communication of operation panel fails If the symbol is not listed in the table please contact the local distributor or our company directly Chapter 4 List of Parameters http www ecodrivecn com 28 V6 V5 G special inverter for crane application _http www ecodrivecn com 3 4 5 Identify Symbols Displayed Via LED The relationship between characters displayed by LED and characters numbers are as follows LED display Meanings of LED display Meanings of LED display Meanings of LED dis
15. ii L T L3 W T3 Power grounding oO oq Mortor grounding DC O 10V A019 gt DG 0 20mA j Eeoae A02 X7 D bie with input DC O 20mA Di Compat pulse Inpul an 10kQ rt ie 250V ACHA i Lf 30V DCMA Analog input Analog input Chapter 4 List of Parameters http www ecodrivecn com 21 V6 V5 G special inverter for crane application http www ecodrivecn com Chapter 3 Using Instructions of Operation Panel 3 1 Introduction to Operation Panel 3 2 Descriptions of Indicators Shuttle type operation panel V6 DP01 w9 DIGITAL PANE Key type operation panel V6 DP02 Fig 4 1 Display unit of operation panel Symbol of gt Name Meanings Color Indicator a i is running fr n Hz Frequency indicator On Current disp ay parameter is ru i 9 equency Green Flash Current display parameter is setting frequency A Current indicator On Current display parameter is current Green 5 V Voltage indicator On Current display parameter is voltage Green w Hz A Rotating speed On Current display parameter is rotating speed Green g indicator Flash Current display parameter is setting rotating speed Hz V indicator On Current display parameter is Green 2 Self definable On Flash Current display parameter is self defined see A V ane aa Green indicator description of P2 group HoA Time indicator On Current dis
16. inquiring and changing the parameters so as to protect the safety of the inverter parameters 0000 No password protection All the parameters in Zone P can be inquired and changed If P0 01 1 the change to parameters is disabled and no password is set upon inverter delivery Set password Input four digits as user password and press PRG key for confirmation Repeat this operation once Change password Press PRG key to enter the password verification status and 0 0 0 0 is displayed Input correct password and it enters parameter editing status Select P0 00 parameter P0 00 displayed as 0000 Input new password and press PRG key for confirmation Set the same password for P0 00 twice When PSet is displayed the new password is successfully set Cancel password Press PRG key to enter the password verification status and 0 0 0 0 is displayed Input correct user password to enter the parameter editing status check if P0 00 is 0000 Press PRG key for confirmation and set PO 00 0000 again and then P Clr is displayed and the password is cancelled E Method of Enabling Password One of following three modes can be selected 1 Press ESC PRG at the same time for shuttle type turning close wise is equivalent to the A key to display Prot 2 No key operation for continuous 5 minutes 3 Power on again P0 01 Function code protection 0 5 0 This function is used to set the modification authority and initialization lev
17. this key is used as RESET key to clear the fault alarm See table 4 1 for the using method of multi function key and the meanings of MULTI indicator Forward reverse Key FWD REV When running command is given via operation panel this key is used to confirm the output direction of inverter The ENTER key of shuttle type operation panel is equivalent to PRG Key Using PRG key continuously can realize fast browse of all function codes Chapter 4 List of Parameters http www ecodrivecn com 23 V6 V5 G special inverter for crane application _http www ecodrivecn com Table 3 1 Method of using multi function key and meanings of MULTI indicator Definition of M key Meanings of function P2 01 Meanings of MULTI indicator o Notunction Multi function key is defined as no function Normally Off No function Used as JOG operation key and is only enabled when running command is given via 1 JOG operation panel In stop status press M key to enter jog operation status and release this key to stop Emergent stop 1 Stop in shortest Press M key inverter will stop in shortest time time On Press M Off Release M to finish the jog operation On Press M Off Release M Emergent stop 2 k On Press M Coast to stop Press M key inverter will coast to stop Off Release M Press M key to switch the reference method of giving running command Via operation panebVia terminal Via host i i l Duri Switc
18. 0Hz 24A 30A Chapter 1 Introduction to V6 V5 G special inverter for crane application http www ecodrivecn com 9 V6 V5 G special inverter for crane application 1 3 Product Series m vo G 4TL LI cano vs c 4r U LI eG E Three phase 400V Constant torque heavy duty application http www ecodrivecn com Power kW 04 O75 15 2 2 3 7 5 5 7 5 11 15 185 22 30 37 45 55 Motor o4 075 15 22 37 55 75 11 15 185 22 30 37 45 55 power kW Voltage V Three phase 0 to rated input voltage Rated current A 2 5 3 8 S5 9 13 17 24 30 39 45 60 75 91 112 150 Output Overload capacity 50 1 minute 180 10 seconds 200 0 5 second interval 10 minutes inverse time lag feature La Three phase 380V 480V 50Hz 60Hz voltage frequency Input Allowable voltage range 323V 528V Voltage unbalancedness lt 3 allowable frequency fluctuation 5 Rated current A 3 5 6 2 9 2 149 215 279 39 503 60 693 86 104 124 150 201 Braking unit Built in as standard Built in as standard Protection class IP20 Cooling mode Self cooling Forced air convection cooling Power kW 75 90 110 132 160 185 200 220 250 280 315 355 400 450 Motor 75 90 110 132 160 185 200 220 250 280 315 355 400 450 power kW Voltage V Three p
19. 3 Brake engage delay 0 0 0 0 3600 0 s O H1 04 Brake engage delay 2 0 3 0 0 3600 0 s O H1 05 Reserved 0 0 0 0 3600 0 s g H1 06 Brake failure detection delay 3 0 0 0 3600 0 s O Terminal Up Dn regulating function Ones place Up D nmode selection 0 Up Dn aan se Adjustment is 1 Up single terminal i mode invalid 2 Up Dn double 3 Up D ndouble terminals mode terminals mode2 gg Terminal Up Dn 0 O FFFF o S function selection Ten place Up Dn stop save 0 Stop clear 1 stop save Hundreds place Up Dn Adjustment speed too low protection function selection O maintain adjustment 1 maintain Zero step lowest Speed frequency H1 10 Terminal Up Dn lowest 5 00 0 00 50 00 Hz O Up Dn Adjust Min Protection frequency regulation frequency H1 11 Terminal Up Dn 1 00 0 00 10 00 Hz superposition step H1 12 TE aL UPR 100 0 60000 ms superposition delay Speed detecting H1 20 Zero speed detecting value 1 00 0 300 00 Hz O 0 300 00Hz H1 21 Zero speed detecting delay 0 1 0 3600 0 s O 0 3600 0s H1 22 Over speed detection value 110 0 0 200 0 O relative maximum frequency P0 11 H1 23 Over speed detection delay 0 5 0 3600 0 s O 0 3600 0s Chapter 4 List of Parameters http www ecodrivecn com 41 V6 V5 G special inverter for crane application http www ecodrivecn com Funct in Function code Factor Settin y unit Property
20. 5 G 4T30G 20kW 169 142 125 V6 V5 G 4T37G 22kW 13 62 102 125 V6 V5 G 4T45G 13 5kW 20 Q 70 2 135 V6 V5 G 4T55G 18kW 13 62 52 2 145 Chapter 4 List of Parameters http www ecodrivecn com 15 http www ecodrivecn com V6 V5 G special inverter for crane application Chapter 2 Wiring of Inverter 2 1 Connection of the Product and Peripheral Devices Power supply Circuit breaker or leakage circuit breaker Contactor Input AC reactor A Shy p 5 tet i Output noise filter Braking resistor Output AC reactor p Motor a Grounding Fig 2 1 Connection diagram of the product and peripheral devices Chapter 4 List of Parameters http www ecodrivecn com 16 V6 V5 G special inverter for crane application http www ecodrivecn com 2 2 Description of Peripheral Devices for Main Circuit Circuit breaker The capacity of the circuit breaker shall be 1 5 2 time of the rated current of the inverter The time features of the circuit breaker shall fully consider the time features of the inverter overload protection Leakage circuit Because the inverter output is the high frequency pulse there will be high frequency leakage current Special leakage circuit breaker shall be used when installing leakage circuit breaker at the input end of the inverter breaker It is suggested that B type leakage circuit breaker be used and the leakage current value shall be set as 300mA Frequent open and close o
21. Ta POET paea 1 2 B1 B2 v T2 W T3 o 10V AIZ X7 DI bie with Input DC 0 20mA IDI Compatible pulse input ai en paration T Expansion ee interface DC O 10V DC 0 20mA DCO 10V aged Analog input reference voltage DC O 20mA e o 10v e 0 20maomitchable inpuVanalog output 485 terminal resistor selecting switch 24V Y1 CN3 F Shielding ii cable Twisted shielding iP cable Figure 6 1 inverter control circuit wiring diagram Chapter6 debugging processes http www ecodrivecn com A019 wn pr oq Mortor grounding Relay 67 V6 V5 G special inverter for crane application http www ecodrivecn com Chapter 7 Lifting special inverter faults and troubleshooting 7 1 Fault Display Fault Fault Fault Possible Causes Countermeasure number Code Description Check the communication module and inverter communication is normal Communication 39 E CoF Communication Error Check the communication cable is failure intact Check the communication baud rate settings are correct With brake release command but 40 E bLF Brake failure Check whether the brake is faulty did not receive open feedback With brake engaged command 41 E bEF Brake set faults but did not receive a close Check whether the brake is faulty feedback Check whether reference is normal Check parameter settings are too Speed exceeds the se
22. V6 V5 G special inverter for crane application User Manual http www ecodrivecn com Forword V6 G and V5 G series variable speed drive frequency inverter is a high performance special inverter for crane application The products adopt current international leading synchronous torque vector control technology The product has excellent torque control reliable brake control timing speed monitoring torque monitoring power optimization location processing intelligent deceleration functions and fully guarantee the safety of the crane efficient and reliable widely used in ports ships marine engineering mining construction metallurgy factories and other industries crane machinery V6 G applied to motor with encoder for high performance requirements of the occasion V5 G applied to the motor without encoder control applications Chapter 1 Introduction to V6 V5 G special inverter for crane application http www ecodrivecn com 1 V6 V5 G special inverter for crane application User Manual http www ecodrivecn com E V6 G and V5 G High Performance crane special inverter Technical Features Professional carne function it is PLC and high performance vector inverter perfect combination V6 G series and V5 G series Crane special inverter with built in unique crane special features that are crane dedicated PLC and high performance vector inverter perfect combination Its powerful easy adjustment easy wiring cost effective Powe
23. after modifying data Back to basic menu mode after pressing this key for more than 5s Refer to 4 4 3 When LCD cannot display all the function codes use this method to re display all the function codes After using gt gt key to switch from fault display to Stop Run parameter display press ESC to back to fault display status In first level menu increase function code according to edit bit In second level menu increase the function code data In stop run status increase the input frequency or close loop input In first level menu decrease function code according to edit bit In second level menu decrease the function code data In stop run status decrease the input frequency or close loop input In first level menu use gt gt key to move edit bit of PX YZ menu In second level menu use gt gt key to move the edit bit of data In stop run status switch the panel display parameters such as frequency current and voltage In fault status change from fault display to stop run display When running command is given via operation panel the key is used to control the start of inverter After setting the parameter auto tuning start parameter auto tuning for inverter startup When running command is given via operation panel the key is used to control the stop of inverter Stop Reset Key This key is used as a stop key when inverter only has fault alarm STOP RST but does not stop When the inverter has fault and has stopped
24. alled terminal Y Terminal function enabled Means that terminal Xi has set the function under description Terminal function disabled Means that terminal Xi has not set the function under description The leave factory setting of terminal Xi i 1 7 is no function function code set as 99 multifunction input terminal Definition Table Item Function Defnition Item Function Defnition O 1 Reserved 2 Forward F WD 3 Reverse REV 4 8 Reserved 9 Multistage speed terminals1 10 Multistage speed terminals2 u Multistage speed terminals3 12 Multistage speed terminals4 13 15 Reserved 16 hee a instruction Up 17 Frequency decrease instruction Dn 18 Acceleration and deceleration disable terminal function 19 External failure input 20 Terminal failure reset input 21 External interrupt contact input 22 Inverter running disabled 23 Shutdown via terminal 24 Free shutdown via terminal 25 Shutdown via terminal with DC braking 26 Emergency shutdown 1 fastest 27 Shutdown via terminal with DC braking 2 28 Counter trigger input 29 Counter trigger reset 30 37 Reserved 38 upper limit Slowing down 39 lower limit Slowing down 40 Brake confirm signal input 41 enable hardware running permission 42 Position synchronization signal input 43 98 Reserved 5 5 SIAM LSM Yiterminal output function selection 0 47 14 P7 01 P7 02 Y2 DOterminal output function selection 0 71 33 Rela
25. ameters are given please enter the parameters to P9 05 P9 09 directly If the motor parameters are not given please execute the parameter auto tuning The magnetic saturation and coefficient value in P9 10 P 14 is automatically set during auto tuning eliminating the need of setting by the user During the process of parameter auto tuning At will appear on the operation panel 5 7Comminication parameters Communication baud rate 4 8 8 data format 0 2 0 Local address 1 247 1 Support Modbus protocol RTU format PC 00confirm Communication baud rate support from 4800 57600bps 4 4800bps 5 9600bps 6 19200bps 7 38400bps Chapter 5 Parameter Description http www ecodrivecn com 53 V6 V5 G special inverter for crane application _http www ecodrivecn com 8 57600bps PC 01set Communnication Fromat even and odd parity 0 1 8 1format no parity 1 1 8 1format even partity 2 1 8 1format odd parity PC 02set local Local address O0is broadcast address slave address 247 248 255 for reservation PC 03 0x06 and 0x10 command write RAM selection 000 FFF 303 303 0x06 and 0x10 command write RAM FOF 0x06 and 0x10 command write EEPROM 5 8 Closed loop torque control parameters This group functions is oliy valid for encoder control P0 03 8 valid for Without encoder control PO 03 0 invalid Paor Speed loop proportional gain1 ASR_P1 0 000 30 00 2 00 k 3 00 Speed loop integral ti
26. and detect the failure this mode can be used After the inverter commissioning is completed to conveniently record and inquire the modified parameters this mode can be set 3 Menu mode of last changed 10 function codes When the inverter has abnormal operation or it is necessary to inquire the commissioning parameters the last changed 10 parameters can be inquired by setting this menu mode When the leave factory parameters are recovered the record of the last changed 10 function codes will also be cleared Note Both P0 00 and P0 02 are visible in all the menu display modes for the convenience of menu mode switching Press ESC key and hold for over 5 seconds it will restore to basic menu mode and P0 02 is automatically restored to 0 In non basic menu mode the gt gt key cannot be used to switch the function zone code and group number The current menu mode will be displayed after pressing the gt gt key for several time Poos o o 0 Do not install the encoder run by open loop torque vector control it is applied for application without encoder V5 G amp V6 G are valid 8 Install the encoder run by closed loop torque control it needs to install pulse encoder Compared with sensorless vector control it has steady speed with a higher accuracy faster torque response more powerful low frequency torque control performance only valid V6 G Remote Control Speed reference mode 0 4 0 By Remote Control Speed reference mod
27. atible with the safety circuit and also to various types of mechanical brakes perfect match to maximize the protection of the safety of the entire system maximize efficiency energy saving space in line with national energy conservation policy E Grab Control for grabs for precise control crawl quantity controllable opening and closing have been taken to positions control reduce excessive closed when closed bucket Support and opening and closing rope torque balance neither spillage nor excessive force when opening and closing mechanism to improve the working efficiency of grab bucket and extend Grab life rope reduce the labor intensity of drivers Chapter 1 Introduction to V6 V5 G special inverter for crane application http www ecodrivecn com 7 V6 V5 G special inverter for crane application User Manual http www ecodrivecn com Contents Chapter 1 Introduction to V6 G V5 G Series crane Inverter 1 1 Product Model Description 1 2 Product Nameplate Description neenennennennennennennennennennennennennennennendendendennennendennendendennennennennendendendennennennennennendennen 9 1 3 Product SEES sss 1 4 Technical Specifications of Product 1 5 Product Component Namet Jees E IOO OE 11 1 6 Product Outline Mounting Dimension and Weight 1 7 Braking Resistor Lectotype Chapter 2 Inverter Installation csssssssssssssssssssssss
28. ay E tPF Fault HO0 29 Open loop closed loop brake control sequence selection 0000 with encoder control 0100 without encoder control as this setting set HO 2land H0 24 to 0 Otherwise start it may be occur E tPF failure H0 35 Amount of torque force1 0 0 30 0 4 0 H0 36 Amount of torque force2 0 0 30 0 3 0 HO0 35and H0 3 is Amount of torque force under the condition of low speed properly setting is good for the low speed torque when hoist Ascending and descending H1 00 0000 1111 0000 Brake confirm function selection H1 01 Forward brake engage frequency 0 00 300 00 Hz 3 00Hz Chapter 5 Parameter Description http www ecodrivecn com 57 V6 V5 G special inverter for crane application _http www ecodrivecn com H1 02 Reverse brake engage frequency 0 00 300 00 Hz 3 00Hz az w Brake engage delay 1 0 0 3600 0 s 0 0s H1 04 Brake engage delay 2 0 0 3600 0 s 0 3s H1 06 Brake failure detection delay 0 0 3600 0 s 3 0s H1 00 Brake confirm function selection If H1 00 0000 then without Brake feedback confirm if H1 00 0001 Brake feedback confirm function is enable If enable Brake confirm feedback then brake feedback signal input by multifunctional terminals and will change terminal function set to 40 in this state if brake control command of Inverter sending is close then input signal is disconnection if brake control command of Inverter sending is open then input signal is closed if the inverte
29. ccelerate according to the setting acceleration time properly setting is good for starting Torque build prepare time 0 1 3600 0s 0 5s P1 03 Torque cancel delay time 0 1 3600 0s 2 0 s After start frequency inverter though Torque build prepare time P1 02 set then run by torque prepare frequency P1 01 set After the implementation of the inverter stop command then decelerate to zero and still maintain a certain torque output P1 04 set after the revocation of the torque build time P1 03 setting the output will be completely blocked Torque build working time 0 0 130 0 40 0 Before Torque build and torque has not been fully revocation inverter maintain the value of the work P1 05 Torque protection limit values without encoder 20 0 200 07 200 0 Normally when the set speed or motor load dramatic changes the inverter output torque may reach over torque protection values and resulting in excessive torque current to occur overcurrent fault By the torque protection limit to limit the rapidly changing output does not exceed the value of conservation action which can effectively reduce the incidence of failure to ensure continuous reliable operation of the system When the torque exceeds the torque limit value protection P1 05 the inverter enters the torque limit state constant speed operation by limiting can guarantee stability of the load capacity and it is not a fault when the load is relieve automatically Exit the li
30. cks E Electric hoist bridge crane Modular electric hoist special inverter installation easier Chapter 1 Introduction to V6 V5 G special inverter for crane application http www ecodrivecn com 6 V6 V5 G special inverter for crane application User Manual http www ecodrivecn com The characteristics of the motor in the tapered development control software for conical motor the inverter perfect integrated with conical motor Accurate low speed vector running algorithm to ensure that low speed region can achieve sufficient startup ability to prevent slip hook phenomenon No need auto tuning normal operation of the performance without affecting truly maintenance free debugging features High reliability low cost nature no need PLC control circuits simplifying the technical program the protection of the product quality and safety of the premise reduce customer costs improve customer competitiveness in the market E Mine hoist winch Powerful low frequency torque to eliminate the phenomenon of slip hook smooth acceleration and deceleration process greatly reduces the chance of off road Easy to use operating habits unchanged the operator first operating frequency winch still remember it perfectly Support and coexistence of the original system without changing the original system anything be able to brake and safety circuits and mechanical perfection with the use of the original system can be comp
31. defines the input filtering time of speed adjuster ASR In general it needs no modification Pd 21 Number of pulses per turn for encoder vector control 2 with encoder speed feedback Under with encoder speed feedback vector control 2 it must definition Number of pulses per turn for encoder please setting according to Number of pulses per turn for encode 1 9999 pulses turn 1024 5 9Multi step Speed Parameter lists Ostep speed 00 00 100 00 100 00 1step speed 00 00 300 00 Hz 5 00Hz 2step speed 00 00 300 00 Hz 8 00Hz 3step speed 00 00 300 00 Hz 10 00Hz 4step speed 00 00 300 00 Hz 15 00Hz 5step speed 00 00 300 00 Hz 18 00Hz 6step speed 00 00 300 00 Hz 20 00Hz 7step speed 00 00 300 00 Hz 25 00Hz 8step speed 00 00 300 00 Hz 28 00Hz 9step speed 00 00 300 00 Hz 30 00Hz 10step speed 00 00 300 00 Hz 35 00Hz 11step speed 00 00 300 00 Hz 38 00Hz Chapter 5 Parameter Description http www ecodrivecn com 55 V6 V5 G special inverter for crane application _http www ecodrivecn com HO 11 12step speed 00 00 300 00 Hz 40 00Hz L N 13step speed 00 00 300 00 Hz 45 00Hz 14step speed 00 00 300 00 Hz 48 00Hz 15step speed 00 00 300 00 Hz 50 00Hz Multistage speed Multistage Multistage Multistage speed Set speed OFF OFF OFF OFF Ostep speed d2 03 OFF OFF OFF ON step speed OFF OFF ON OFF 2step speed OFF OFF ON ON 3step speed OFF ON OFF OFF 4st
32. dware chain using the normally closed contact when the external safety circuit power failure or due to other fault once it is disconnected immediately fastest parking 2 external mechanical auxiliary contacts also can be connected in series into the safety circuit use the normally closed contact 3 Regularly check the brake is OK if the brake pads has wear 4 Regularly check the perimeter security equipment is intact is working properly 5 without the rigorous verification it is recommended not to run in the constant power region to run in the constant power region to ensure that the motor torque constant power output enough to pull up area load Chapter6 debugging processes http www ecodrivecn com 70
33. e P0 0640 If reference frequency is lower that brake open frequency then reference frequency is brake open frequency 0 by d2 03 scalar to set frequency d2 03 from 0 100 00 correspond to 0 P0 11 Max Frequency Notes If multi section digital voltage terminals 1 4 are valid the frequency is determined by the terminal combination Refers to 0 00 H0 14 1 Set frequency reference via AIl port 2 Set frequency reference via AI2 port Input specification of AI and AI2 terminals 0 10V or 0 20mA The correspondence relation between the analog and the reference frequency is defined by group P6 Chapter 5 Parameter Description http www ecodrivecn com 46 V6 V5 G special inverter for crane application _http www ecodrivecn com Note When adopting the current input of 0 20mA refer to the description of P6 01 P6 08 3 Set frequency reference via AI3 port Input specification of AI3 terminal 10 10V The correspondence relation between the analog absolute value and the reference frequency is defined by group P6 The operation direction is determined by the sign of the AI3 analog input 4 Reserved Notes by control panel P0 06 0 speed reference please refer PO OSfunction code P0 05 Digital reference of Operation panel control speed 0 00 300 00 Hz 10 00Hz P0 06 0 frequency reference to P0 05 all kinds of P0 04 setting and multi speed reference are invalid P0 06 Start stop mode selection Three different operating command refe
34. e failure thermal protection relay shall be installed between the inverter and each motor and the motor overload protection parameter P9 16 shall be set as 2 motor protection disabled Output noise filter When the output end of the inverter is connected with noise filter the conduction and radiation interference can be reduced Output AC reactor When the cable connecting the inverter and the motor is longer than 100m it is suggested to install AC output reactor to suppress the high frequency oscillation to avoid the damage to motor insulation large leakage current and frequent inverter protective action Chapter 4 List of Parameters http www ecodrivecn com 17 V6 V5 G special inverter for crane application http www ecodrivecn com 2 3 Functions of Main Circuit Terminal 2 3 1 V5 V6 G 2T0 4G V5 V6 G 2T11G with buit in brake unit as standard R L1 s i2 L3 1 2 B1 B2 u tt w T2 w 73 Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal el 2 B1 DC TeAGIQF connecting terminal short circuited with copper bus upon delivery 2 B1 B2 Connecting terminal of braking resistor 2 B1 DC power input terminal DC input terminal of external braking unit U T1 V T2 W T3 Three phase AC output terminal Grounding terminal PE 2 3 2 V5 V6 G 4T15G V5 V6 G 4T55G 90L without brake unit R L1 S L2 T
35. e that the motor can up to operation efficiency maximization by safety rated power Precise position control and intelligent deceleration function to ensure the system more secure and reliable and through intelligent deceleration to prevent upward to the top phenomenon fast response capability ensures easy operation easy jog to position operation Powerful zero speed torque to ensure safety and reliability of the whole system Optimized communication format greatly improving the efficiency and speed of communication Compatible with a variety of communication modes to meet the communication needs of different systems E Tower cranes lifts Arbitrary acceleration and deceleration and arbitrary impact load conditions the inverter runs stable without tripping on the premise of improving energy efficiency Strong ability to adapt to the environment to ensure that the inverter in the wind rain sun strong vibration and other harsh outdoor environment safe and reliable operation Powerful low frequency torque to ensure that does not occur slip phenomenon when heavy objects is upward Excellent control performance ensure that the system is compatible with the open loop and closed loop control No need independent fault reset button intelligent fault reset mode making the system easy to operate more secure and reliable optimized lift control logic making the rise and fall during the startup and shutdown smoothly without sho
36. ease speed 4 00 0 00 300 00 Hz O speed limit before releasing the brake HO 21 e i release 19 0 0 200 0 O Itis valid closed loop with encoder H0 22 A r release torque 300 0 0 200 0 O Itis valid open loop with encoder H0 23 T brake release speed 3 49 9 00 300 00 Hz O speed limit before releasing the brake H0 24 nA release torque gq 90 2000 It is valid closed loop with encoder HO0 25 aE release OME 300 0 0 200 0 O __ Itis valid open loop with encoder HO0 26 Brake release delay 1 0 0 0 0 3600 0 s O HO0 27 Brake release delay 2 0 1 0 0 3600 0 s O H0 28 Brake release delay 3 0 0 0 0 3600 0 s O HO 29 rol sequence selection 0100 900 1111 O orooswithout encoder control H0 34 Torque calibration _ fault 3 0 0 0 30 0 r O detection time Chapter 4 List of Parameters http www ecodrivecn com 40 V6 V5 G special inverter for crane application http www ecodrivecn com Funct jon Function code Factor Settin y Unit Property Function code selection code name setting range numb er H0 35 Amount of torque force 1 4 0 0 0 30 0 O H0 36 Amount of torque force 2 3 0 0 0 30 0 O H1 00 Enable the brake feedback 0000 0000 1111 O H1 o1 forward Brake engage 300 0 00 300 00 Hz 0 00 300 00Hz frequency H1 02 Reverse Brake engage 3 09 0 00 300 00 Hz 0 00 300 00Hz frequency H1 0
37. ecodrivecn com 29 V6 V5 G special inverter for crane application _http www ecodrivecn com Loc2 P2 00 2 or Loc3 P2 00 3 is displayed 2 No key operation for continuous 5 minutes 3 Power on again 3 6 Lock Unlock Keys m Lock Keys Set the function of locking keys Select the P2 00 key locking functions 0 Do not lock the keys on the operation panel and all the keys can be used 1 Lock the keys on the operation panel and all the keys cannot be used 2 Except multi function key M all the keys cannot be used 3 Except RUN and STOP RST keys all the keys cannot be used Key Locking Function is Enabled One of following three modes can be selected 1 Press ESC PRG A at the same time for shuttle type turning close wise is equivalent to the A key to display Loci P2 00 1 or Loc2 P2 00 2 or Loc3 P2 00 3 the operation panel is locked according to the setting method of P2 00 When P2 00 0 Prot is displayed and the operation panel is not locked and only the password protection is enabled 2 Power on the inverter again to lock the operation panel 3 If there is no key operation within 5 minutes after setting the function code the operation panel is locked automatically m Unlock Keys Press ESC gt gt V keys at the same time for shuttle type turning anti close wise is equivalent to V key to unlock Chapter 4 List of Parameters http www ecodrivecn com 30 V6
38. ed feedback 0000 65535 0000 Torque feedback 0 0 200 0 0 0 Current feedback 0 0 200 0 0 0 Power feedback 0000 6553 5 0000 Motor voltage feedback 0 65535 V OV Bus voltage feedback 0 65535 V OV Chapter 5 Parameter Description http www ecodrivecn com 60 V6 V5 G special inverter for crane application _http www ecodrivecn com Position calculation feedback 0 65535 cm 0 cm Reserved 0 65535 Kg 0 Kg a N 2 Fault feedback 0 99 0 d2 09 bitO bit6 is X1 X7terminal status bitl10 bit12is Y1 Y2and relay terminal status 5 16 EX DTO1digital terminal expansion card parameters EX DT01 card enable o l S Ss Relay RA1 terminal output function 00 99 00 Relay RA2 terminal output function 00 99 01 Relay RAS terminal output function 00 99 02 o i ah Ss RA1 RAS3 Virtual terminal valid selection RA1 RAS Terminal valid state selection 0 7 0 Relay RA1 terminal delay time 0 0 999 9 0 0 Relay RA2 terminal delay time 0 0 999 9 0 0 Relay RAS terminal delay time 0 0 999 9 0 0 X8 Terminal input function selection 00 99 99 X9 Terminal input function selection 00 99 99 X10Terminal input function selection 00 99 99 X11 Terminal input function selection 00 99 99 X8 X11 Terminal filter time 0 001 1 000 0 001 o i SN Ss X8 X11 Virtual terminal valid selection X8 X11 valid status selection o l Ss H1 57 1 enable EX DTOlexpansion card H1 58 Expansion ca
39. el of the parameters 0 All the parameters are allowed for modification 1 All the parameters are disallowed for modification 2 Restore all the parameters in zone P to leave factory setting 3 Restore all the parameters in zone P except for the motor parameters group P9 to leave factory setting 4 Restore all the P zone parameters and A zone parameters user s customized function code display hide zone to leave factory values 5 Restore all the user parameters except for d group to leave factory values Note After the parameters are initialized the password set by the user will be automatically reset Function code display 0 3 0 Chapter 5 Parameter Description http www ecodrivecn com 45 V6 V5 G special inverter for crane application _http www ecodrivecn com Set this function and the operation panel will display the function code parameters according to the actual need of the user to improve the work efficiency 0 Basic menu mode The operation panel can display all the parameters 1 Fast menu mode The operation panel only displays the fast parameters defined by the manufacturer When the basic functions of the inverter are used this menu mode shall be set 2 Menu mode of non leave factory value function code The operation panel only displays the parameters different from the leave factory values When the technical personnel perform onsite maintenance to quickly view the parameters set by the user
40. eleration time Terminal control is set to 1 the communication is set to 2 must be set P0 06 lor2 otherwise will not boot start inverter P5 00 P5 07 X1 X7 terminal function Forward acceleration time deceleration time forward reverse acceleration H0 16 H0 19 time deceleration time reversal 6 5 Speed reference mode Note The panel control P0 06 0 in the case the frequency of the control panel is reference as PO 0Ssettings P0 04 set way invalid 0 Multi speed setting through d2 03 and H0 00 H0 14 settings 1 ATI analog settings P0 04 0 4 2 AI2 analog settings 3 AI3 analog settings 0 Speed section 0 0 P0 11 100 00 represents the maximum frequency d2 03 according to the actual needs Unit of frequency Hz according to the actual needs HO0 00 H0 14 That is the speed when multiple speed signal input 6 6 brake control parameter settings Setting control the brake switch value output function as 32 If passed Y1 then set P7 00 32 if Chapter6 debugging processes http www ecodrivecn com 64 V6 V5 G special inverter for crane application _http www ecodrivecn com passedY2 then set P7 01 32 if passed relay set P7 02 32 P7 02 32 By RA RC relay control band type brake signal H0 20 Forward brake release speed limit according to real condition to set HO0 21 Suitable for closed loop o
41. ep speed OFF ON OFF ON Sstep speed OFF ON ON OFF 6step speed OFF ON ON ON 7Tstep speed ON OFF OFF OFF 8step speed ON OFF OFF ON Ostep speed ON OFF ON OFF 10step speed ON OFF ON ON llstep speed ON ON OFF OFF 12step speed ON ON OFF ON 13step speed ON ON ON OFF 14step speed ON ON ON ON 15step speed d2 03 Unit is 0 100 00 means 0 PO 11Max Frequency H0 00 HO 14 unit is Hz Directly set frequency value H0 15 encoder pulse count display 0 65535 0 HO0 15 means encoder pulse count display Cumulant is encoder pulse count X 4 0 65535 recycling display ByThis value can detect if the encoder and the VED is connected correctly 5 10 Acceleration and deceleration time parameters Forward acceleration time 0 0 3600 0 s 8 0 s Forward deceleration time 0 0 3600 0 s 8 0 s Reverse Acceleration time 0 0 3600 0 s 8 0 s Reverse Deceleration time 0 0 3600 0 s 8 0 s Forward acceleration time Reverse acceleration time From 0Hz accelerate to Max Frequency P0 11 required time Forward deceleration time Reverse Deceleration time from Max FrequencyP0 11 decelerate OHz required time 5 11 Brake control parameters Chapter 5 Parameter Description http www ecodrivecn com 56 V6 V5 G special inverter for crane application _http www ecodrivecn com Forward brake release speed limit 0 00 300 00 Hz 3 00Hz Forward brake release Torque __current___ limit 0 0 200 0 10 0 Forward brake release torque cu
42. er the product is delivered see P0 01 Setting P y 5 P ange The value from minimum value to maximun value that can be set to thid function code Unit V Voltage A Current C Celsius degree 2 Ohm mH Milli henry rpm Rotating speed Percentage bps baud rate Hz kHz Frequency ms s min h kh Time kW Power No unit O This function code can be changed during operation X This function code can only be Property changed during stopping status The setting of this function code is read only and cannot be changed Function code Function code parameter setting list selection 4 1 list of function code Funct ton Function code Factory Setting A R Unit Property Function code selection code name setting range numb er Basic parameters of torque vector control P0 00 User password 0000 O FFFF a 9000 es Other Password protection 0 All the parameters can be modified 1 All the parameters cannot be modified 2 Restore parameters in zone P to factory settings Fundtien cade 3 Restore parameters in zone P P0 01 0 0 S x to factory settings except for P9 protection group 4 Recover the parameters in zone P and zone A to factory settings 5 Recover all the parameters to factory settings except for d group Chapter 4 List of Parameters http www ecodrivecn com 35 V6 V5 G special inverter for crane application http www ecodrivecn com
43. ers Communication 4 4800 bps 5 9600 bps PC 00 baud tate 8 4 8 bps O 6 19200 bps 7 38400 bps 8 57600 bps 0 1 8 1 format no parity PC 01 Data format 0 0 2 O 1 1 8 1 format even parity 2 1 8 1 format odd parity PC 02 Local address 1 1 247 J Ss eee address 303 communication PC 03 ee Bed see commana 3093 000 FFF O WriteRAM FOF communication write selection Write EEPROM Closed loop torque control parameters Speed loop proportional Pd 01 gainl ASR_P1 3 00 0 000 30 00 O Speed loop integral a i a Pd 02 timel ASR_I1 0 200 0 000 6 000 s O 0 000 6 000s Speed loop proportional N Pd 03 gain2 ASR_P2 3 00 0 000 30 00 O Speed loop integral 5 oo PR Pd 04 time2 ASR_I2 0 200 0 000 6 000 s O 0 000 6 000s Pd 05 ASR switching frequency 5 00 0 00 300 00 Hz O 0 00 frequency upperP0 13 Pd 08 Drive torque limit 180 0 0 0 200 0 O Constant torque 0 0 200 0 Pd 09 Braking torque limit 180 0 0 0 200 0 O Constant torque 0 0 200 0 Current loop scale Pd 15 coefficient ACR_P 1000 0 2000 O 0 2000 Current loop integral ay Pd 16 coefficient ACR_1 1000 0 6000 O 0 6000 Pd 19 es input filtering 0 5 0 0 500 0 ms 0 0 500 0ms Pd 20 ae ie 0 5 0 0 500 0 ms 0 0 500 0ms pang umberof pulses 1024 1 9999 X 1 9999 4 pulses turn per turn for encoder Multi speed parameters d2 03 Ostep speed 100 00 0 100 00 G ne ere frequency HO0 00 1 step speed 5 00 0 300 00 Hz O 0 300 00
44. f contactor will cause inverter failure so the highest frequency for the open and close of contactor shall not exceed 10 times min Concor When braking resistor is used to void the overtemperature damage of the braking resistor thermal protection relay with braking resistor overtemperature detection shall be installed to disconnect the contactor at the contact control power side of the thermal protection relay Input AC reactor or DC reactor Input noise filter 1 The inverter power supply capacity is more than 600kVA or 10 times of the inverter capacity 2 If there is switch type reactive load compensation capacitor or load with silicon control at the same power node there will be high peak current flowing into input power circuit causing the damage of the rectifier components 3 When the voltage unbalancedness of the three phase power supply of the inverter exceeds 3 the rectifier component will be damaged 4 It is required that the input power factor of the inverter shall be higher than 90 When the above situations occur install the AC reactor at the input end of the inverter or DC reactor to the DC reactor terminal The noise input from the power end to the inverter and output from the inverter to the power end can be reduced Thermal protection relay Although the inverter has motor overload protection function when one inverter drives two or more motors or multi pole motors to prevent the motor overtemperatur
45. h the reference computer gt Via operation pane uring switching time there is a 5 second response method of running Sa i time limit and the change is cancelled command eae automatically after 5 second time is exceeded Within 5s press PRG key to confirm the change MON indicator indicates the method of giving the running command 4 PEAN Press M key to switch between FASt and Switching between i 5 FASt base menus bASE menus operation panel should prompt as FASt and bASE ndEt bASE menu Press M key to switch between ndFt and base 6 switchin menus the indications on the operation panel g are ndFt and base respectively Press M key to switch between LASt and bASE menus the indications on the operation 7 Eui RA switching panel are LASt and bASE respectively LASt bASE menu Menu moge bASE gt FASt gt ndFt gt LASt gt bASE switching On Press M Off M key has been released for more than 5s or PRG key has been used to confirm the changing of the method of giving running command On FASt fast menu mode Off BASE basic menu mode On ndFt non leave factory value menu mode Off BASE basic menu mode On LASt last change menu mode Off bASE basic menu mode On non bASE basic menu mode Off BASE basic menu mode Chapter 4 List of Parameters http www ecodrivecn com 24 V6 V5 G special inverter for crane application 3 4 Menu Style The menu style is 2 level menu 3 4 1 Format of First Leve
46. hase 0 to rated input voltage Output Rated current A 176 210 253 304 350 380 426 470 520 600 650 690 775 860 Overload capacity 50 1 minute 180 10 seconds 200 0 5 second interval 10 minutes inverse time lag feature Rated Three phase 380V 480V 50Hz 60Hz voltage frequency Input Allowable voltage range 323V 528V Voltage unbalancedness lt 3 allowable frequency fluctuation 5 Rated current A 160 196 232 282 326 352 385 437 491 580 624 670 755 840 Braking unit External braking unit needed Protection class IP20 Cooling mode Forced air convection cooling V6 G 4T75G and V5 G 4T75G above products are equipped with external DC reactor as standard Chapter 2 Inverter Installation http www ecodrivecn com 10 V6 V5 G special inverter for crane application http www ecodrivecn com 1 4 Product Component Name Mounting hole Dust guard _ Mounting hole ae Fay 2 ___ Cooling fan LES i Heatsink Upper cover Tt Operation panel Operation panel i Nameplate Lower cover Cover _ Leading board V5 V6 G 4T0 4G V5 V6 G 4T5 5G V5 V5 V6 G 4T7 5G 11L and below power class V5 V5 V6 G 4T7 5G and above power class Fig 1 1 Product component name 1 5 Product Outline Mounting Dimension and Weight
47. ing 0 Max reference Frequency P0 11 bit0 X1Terminal Status bitl X2Terminal Status bit2 X3Terminal Status bit3 X4Terminal Status bit4 X5Terminal Status VO Terminal input Statusi m bit5 X6Terminal Status on display 0000 ee EFEE 7 bit6 X7Terminal Status bit7 bit9 Reserved bit10 Y1Terminal Status bitl1 Y2Terminal Status bit12 Tc Relay Terminal Status bitl13 bit15 Reserved d2 10 Speed feedback o o 10000 g JO O00 corresponding s Frequency P0 11 d2 11 Torque feedback o 0 10000 i eee eee 0 Mak Frequency P0 11 d2 12 Current feedback 0 0 65535 A 0 65535 d2 13 Power feedback 0 0 65535 kW a 0 65535 Chapter 4 List of Parameters http www ecodrivecn com 43 V6 V5 G special inverter for crane application _http www ecodrivecn com Funct ion Function code Factor Settin y 8 Unit Property Function code selection code name setting range numb er d2 14 Motor voltage feedback 0 0 65535 V 0 65535 d2 15 Bus voltage feedback 0 0 65535 V 0 65535 azije Position calculation 0 0 65535 cm 0 65535 feedback d2 17 Reserved 0 0 65535 0 01t 0 65535 d2 18 Faults feedback 0 0 99 S 0 99 Chapter 4 List of Parameters http www ecodrivecn com 44 V6 V5 G special inverter for crane application _http www ecodrivecn com Chapter 5 Parameter Description 5 1 Basic Function Parameter Group PO ih ED This function is used to prevent the irrelevant personnel from
48. ing the motor rotates do not touch the motor the motor shaft and the motor connected to the drum and any other things In order to P9 15 obtain better results it is recommended to rotate without load auto tuning 2 can not be disengaged if the load parameter setting P9 15 1 stationary auto tuning Chapter6 debugging processes http www ecodrivecn com 63 V6 V5 G special inverter for crane application _ http www ecodrivecn com 6 3 with encoder control parameter settings Only valid under the V6 G V5 G is invalid without using encoder feedback control no need to set Setting P0 03 0 P0 05 5 00 Press the RUN key to run observed if H0 15 have any data changes If HO 15 has changed then enter the next step If HO 15 always displayed as 0 check the encoder wiring is normal PG card is plugged in PG card and encoder matches etc Set P0 03 8 Pd 21 number of pulses per encoder revolution Press Set P0 05 5 00Hz press the RUN key operation observe whether it is normal if normal the next step If abnormal exchange the PG card wiring A and B A and B on the exchange If the above operating normally then the closed loop vector run correctly 6 4 startup parameter settings If you use terminal control start and stop the machine set P0 06 1 if communication control set P0 06 2 Set acceleration time forward reverse acceleration time deceleration time forward reverse dec
49. ion according to the following process Note If you use RS 485 communication mode to perform password verification please refer to the Appendix A The description of register OxFO00 in Modbus communication protocol J a E 25 00 HEROS pooo ERGS 0 0 0 0 F S 0 00 3 PES poor E 25 00 25 00 H 0 0 0 00 0 3 Time P0 0 000 L P CLr 1 Time 3 8 5 Clear Password ESC For example clear the user password P0 00 25 00 W P0 01 3 8 6 Monitoring parameters 1 running stop the display parameters In operation shutdown state the default display 4 parameters parameter passing gt gt key switch In the running of the state need to monitor the parameters can be selected through P2 02 a bit ten one hundred one thousand select a parameter to monitor each of four parameters for monitoring you can gt gt key switch Bits ten one hundred one thousand every one can choose 0 F 0 F represents 16 can be monitored parameters Chapter 4 List of Parameters http www ecodrivecn com 33 V6 V5 G special inverter for crane application http www ecodrivecn com 0 reference frequency Hz 1 BUS voltage V 2 AIl CV 3 AR V T g motor rotate 4 AB V 5 DI 6 external count speed rpm B running frequency 8 close reference 9 close loop feedback A reference torque eae
50. l Menu http www ecodrivecn com Ld Function code area Group number Separation sign Index in group Dividing the first level menu Fig 4 2 Format of first level menu Password action area Function code area Bonen Function code range PO group P0 00 P0 16 P1 group P1 00 P1 08 P2 group P2 00 P2 07 P3 group P3 00 P3 13 P4 group P4 00 P4 36 P5 group P5 00 P5 13 P6 group P6 00 P6 24 User operation area P area P7 group P7 00 P7 25 Protection area of user P8 group P8 00 P8 10 password P0 00 P9 group P9 00 P9 18 PA group PA 00 PA 22 Pb group Pb 00 Pb 23 PC group PC 00 PC 06 Pd group Pd 00 Pd 36 PE group Reserved d0 group d0 00 d0 11 Equipment status area d area di group J100 d1 11 d2 group d2 00 d2 24 A Function code display hidden A0 00 protection area area defined by ren area AO group A0 00 A0 02 Reserved C0 00 reserved area Reserved C area parameter Reserved area Reserved U0 00 reserved area Reserved U0 area parameter Reserved area Reserved U1 00 reserved area Reserved U1 area parameter Reserved area Chapter 4 List of Parameters http www ecodrivecn com 25 V6 V5 G special inverter for crane application _http www ecodrivecn com Structure of first level menu co PE o0 vo yy Mag EEn OF 00 gg PO Po po 00 00 99 a
51. mel ASR I 0 000 6 000 s 0 200s Pd 03 Speed loop proportional gain2 ASR_P2 0 000 30 00 2 00 k 3 00 Speed loop integral time2 ASR_I2 0 000 6 000 s 0 200s Pd 05 ASR switching frequency 0 00 300 00 Hz 5 00Hz proportional gain P In the case of vector control 2 without encoder speed feedback the leave factory value of this parameter is 2 00 In the case of vector control 2 with encoder speed feedback the leave factory value is 3 00 Adjust according to rotating inertia of machines connecting with motor For machines with large rotating inertias please increase P gain for machines with small rotating inertias please decrease P gain When P gain is greater than inertia although the control response can be accelerated the motor may shock or overshoot Reversely if P gain is smaller than inertia the control response will get slower and the time taken to adjust the speed to the stable value will longer Integral time I The integral is invalid when setting the integral time I to 0 controlled by P alone To ensure the difference between the speed instructions and real speed is 0 under steady state conditions set the integral time I to non 0 values When I value is smaller the system responses quickly But if the value is very small shock will occur If I value is greater the system responds slowly Adjust PI settings when operating quickly or slowly High speed and low speed PI value adjustment When the motor speed is greate
52. mited state and resume normal operation This feature is ideal for lifting crane applications For crane application this value can not be set too small too small will cause the output torque is not enough to ascend the heavy weights Especially when heavy in the air and start up going it needs to output larger torque than the heavy from the ground start to ascend Note This feature only applies to P0 03 0 without encoder control applications Slip switching frequency no encoder 0 00 300 00Hz 40 00Hz Low Slip compensation no encoder 0 0 1000 0 100 0 High speed slip compensation no encoder 0 0 1000 0 100 0 5 3 Key and Display Parameters Group P2 P2 00 Key lock function selection 0 3 0 Chapter 5 Parameter Description http www ecodrivecn com 48 V6 V5 G special inverter for crane application http www ecodrivecn com It is to realize the locking function of the keys on the operation panel so as to avoid mis operation 0 The keys on the operation panel are not locked and all the keys are usable 1 The keys on the operation panel are locked and all the keys are unusable 2 All the keys except for the multi functional key are unusable 3 All the keys except for the RUN AND STOP RST keys are unusable A P2 02 Display parameter selection at running 0 FFFF 1CBO Up to 4 parameters can be set and display at running status and viewed circularly by pressing gt gt key P2 02 Run Display parameters
53. motor rated voltage P0 15 motor rated frequency PO 11MAX output frequency deceleration time HO0 16 H0 19 setting proper acceleration and PO 13frequency upper P9 05motor empty load current set to about 40 of P9 04 Step2 set P9 15 Select the implementation mode of parameter auto tuning P9 15 1 Static parameter auto tuning Press the run key to automatically measure the motor parameters P9 06 P9 08 2 Rotating parameter auto tuning Press the run key to automatically measure the motor parameters P9 05 P9 14 Step3 Press the run key to start parameter auto tuning after finished parameter auto tuning P9 15 automatically to 0 Note If the motor can be disconnected from the load it can select rotation auto tuning otherwise it can select static auto tuning only Make sure that the motor is in the static status when starting he parameter auto tuning If there is over current or over voltage failure during the auto tuning Process it can prolong the acceleration deceleration time P0 08 and P0 09 properly If the lifting machinery generally need to do disengage coupling section rotation parameter self learning if it can not do without load parameter rotating auto tuning in accordance with the above parameters first s static auto tuning and then load running at steady speed check the current value the number of this current Value is set in the load current P9 05 If the motor par
54. mple In following example the displayed parameters at stopping status is reference frequency the factory setting is 50 00Hz The underscored line in the figure means the bit that is being edited 3 8 1 Restore Factory Setting For example setting P0 01 3 Restore all the parameters in P area to factory settings except the motor parameters F9 group PRG A 5000 gt Pooo Fm P01 PRG o Bm PRG aert H 50 00 ime Chapter 4 List of Parameters http www ecodrivecn com 32 V6 V5 G special inverter for crane application 3 8 2 Setting Frequency For example setting PO 05 25 00Hz http www ecodrivecn com PRG PRG v 50 00 Pooo poos gt 50 00 50 00 3000 30 00 5 time 1 time 2 time 1 time vV 5 time ESC PRG 25 00 P0 06 4 25 00 3 8 3 Setting Password For example setting user password P0 00 to 0003 25 00 ERGS pooo ERGS oooo L gt ooog PPS poor LY gt pooo ERGS ovo 3 time 1time A 3 time ESC PRG 25 00 l P0 01 pPsSEt eH 0003 3 8 4 Password Verification Assume that the function codes after P0 00 are protected by password and the password is 3 If the password protection is not enabled you can press ESC PRG A to enable the password in last example of P0 00 You can perform the password verificat
55. nal Up Dn regulating function 5 l3 Speed Mere eG si 15555114sscossassciaciaeseatss r n a E S a a EERE 5 14 EX DT01 expansion card function code parameter 5 14 Fault record parameters 5 15 Communication receive and send address collection 5 16 EX DTO1 digital terminal expansion card parameters Chapter 1 Introduction to V6 V5 G special inverter for crane application http www ecodrivecn com 8 V6 V5 G special inverter for crane application User Manual http www ecodrivecn com Chapter 6 debugging Processes ssecccscssssssssssssssseesesssssssssssssssessssesssssesssssssesessessssssssssesessssssessssssssesesseseses 62 Chapter 7 Lifting special inverter faults and troubleshooting ssssssssssssessssssssssssssssessesssesesesesssssssesserereres 67 Chapter 1 Introduction to V5 V6 G Series Inverter 1 1 Product Model Description The digits and letters in the inverter model field on the nameplate indicate such information as the product series power supply class power class and software hardware versions V6 G 4T11G Close loop torque vector control B 1G 11KW constant torque ys Cm loop torque vector control H vim erie Crane application special series High frequenc y series 1 2 Product Nameplate Description Product model MODEL V G 4T11G 15L E Power class POWER 11kWASkW Input specification INPUT AC3PH 380 480V S0 60Hz 39A 50 3A Output specification OUTPUT AC3PH 0 480V 0 30
56. nd of 485 485 differential signal Operation panel 485 485 port of operation panel The maximum distance is 15m for the communication connection of operation panel adopt standard twisted non shielding network cable 24V 10 internal isolated with GND 24V Maximum load 200mA with overload and short circuit protection Common end of PLC multi functional input Short circuited with 24V upon delivery terminal Input specification 24VDC 5mA Frequency range 0 200Hz Voltage range 24V 20 Multi functional input or Multi functional input same as X1 X6 Digital input X7 DI pulse input P a input 0 1Hz 50kHz voltage range 24V 0 24V grounding Internal isolated with GND X1 X6 Multi functional input terminals 1 RA RB normally closed RA RC normally open Contact capacity 250VAC 1A 30VDC 1A aX i Open collector output hie range 24V 20 maximum input current Digital Y2 DO Open collector or pulse Open collector Same as Y1 output output Pulse output 0 50kHz voltage range Open collector output Tnternal isolated with GND common end 10V 3 internal isolated with COM Maximum output current 10mA with short circuit and overload protection 0 20mA Input impedance 50082 maximum input current 30mA 0 10V Input impedance 20kQ maximum input Analog All Analog input channel 1 voltage 15V f input Resolution 12 bits 0 025 0 20mA or 0 10V analog input can be selected through jumper A Analog input cha
57. ng disconnection Up terminal Running frequency keep currently Running frequency and don t change disconnection running terminal Running frequency decrease close running terminal again Running frequency keep currently Running frequency and don change 2 Up Dn double terminals mode 1 valid just in running Under this mode close running terminal Running frequency up to reference frequency close Up terminal Running frequency Increasing close Dn terminal Running frequency decrease disconnection Up and Dn both of them be closed or open Running frequency keep currently Running frequency and don change 3 Up Dn double terminals mode 2 Both stop and run are valid Under this mode Up Dn regulating rate Chapter 5 Parameter Description http www ecodrivecn com 58 V6 V5 G special inverter for crane application _http www ecodrivecn com Associated with H1 11 and H1 12 Setting close Up terminal reference frequency increase close Dn terminal reference frequency descrease disconnection Up and Dn both of them be closed or open Running frequency keep currently Running frequency and don change H1 09Ten place Up Dn stop reserved function 0 stop clear 1 stop reserved H1 09 Hundred place Up Dn Up Dn Adjustment speed too low protection function selection 0 speed too low Up Dn maintain Up Dn Adjustment Min frequency that is keep H1 10 setting value 1 speed too low Up Dn maintain the Ostep speed that is Up Dn regulating clear ru
58. nnel 2 Same as AIl 10V 10V Input impedance 20k AB Analog input channel 3 Resolution 12 bits 0 025 Maximum input voltage 15V RA RB RC Replay output 10V Analog input reference voltage Chapter 4 List of Parameters http www ecodrivecn com 19 V6 V5 G special inverter for crane application _http www ecodrivecn com Terminal Terminal function ND Analog grounding Internal isolated with COM 0 20mA allowable output impedance 200 5009 0 10V allowable output impedance 10k2 Output precision 2 resolution 10 bits 0 1 Analo Analog output 1 with short circuit protection function Sipat 0 20mA or 0 10V analog output can be selected ao Analog output 2 Same as AO1 GND Analog grounding Internal isolated with COM RA RB Normally closed Relay output RA RB RC Relay output RA RC Normally open Contact capacity 250VAC 1A 30VDC 1A Note Ifthe user connects adjustable potentiometer between 10V and GND the resistance of the potentiometer shall be no less than 5k Q Note 1 The arrangement sequence of the control circuit terminals is as follows Chapter 4 List of Parameters http www ecodrivecn com 20 V6 V5 G special inverter for crane application _http www ecodrivecn com 2 5 Wiring diagram DC reactor Braking resistor QIN gg Shot creut plap j Circult braker Contator 1 2 B1 B2 Pett R LI A m Three phase ACi y ti one Hee sie we il amt
59. nning in the setting frequency H1 10 is terminal Up Dn regulating Min frequency Avoid because of Up Dn regulating speed too low may result in torque shortag When H1 1land H1 12 is Up Dn superposition step size amp delay time of Ones place of H1 09 setting to 3 it canchange Up Dn speed rate H1 09 Up Dn mode select Up Dn mode select Ones 0 Up Dn regulation invalid So 1 Up single terminal mode no Dnterminal valid just in pace running 2 Up Dn double terminals mode 1 valid just in running Ten Up Dnstop resetved function 0 stop don place 1 stop reserve Hundr Up Dn Adjustment speed too low protection function ed selection 0 speed too low Up Dn maintain H1 10 setting Up Dn regulating Min frequency place 1 spped too low Up Dn mantain 0 step speed 5 13 Speed detection 0 0 3600 0 s 0 5s Zero speed detecting when speed lower than this value then regard as speed is arrived at Zero speed thenoutput signal Over speed detection when motor speed over speed detection value and delay the time of Over speed detection delay then regard as motor overspeed 5 14 Fault record parameters Chapter 5 Parameter Description http www ecodrivecn com 59 V6 V5 G special inverter for crane application _http www ecodrivecn com fault type record 2 0 62 0 fault type record 1 0 62 0 Latest Time fault type record 0 0 62 0 Latest Time fault Bus voltage 0 999 V OV The Last Time fault real curre
60. nt 0 0 999 9 A 0 0A a So oa The Last Time fault Running frequency Wow ciao Inka MUOR Frequency inverter can record Recent three times faults code item Reference 7 1 faults and Alarm information list and record recently faults Bus voltage output current Running frequency for more easy to Troubleshoot faults and repair Notes Under voltage display LU don t reserve faults type and faults time referencei LocalHost power on time cumulative 0 000 65 535 kh 0 000kh LocalHost running time cumulative 0 000 65 535 kh 0 000kh heat sink temperature maximum value record 0 0 100 0 C 0 0 C a 2 Bus voltage fluctuation maximum value record 0 1000 V 0V Frequency inverter can recors above information 5 15 Communication receive and send address collection d2 01 control command word 0000 FFFF 0010 d2 01lis control command word of communication Host computer can though communication to write address tp realize control function d2 01 bitlis Forward command bit2 is Reverse command bit4 is run command permission d2 03 Communication speed reference 0 100 00 100 00 d2 03is Communication speed reference 0 100 00 means 0 00Hz P0 11Max Frequency In the communication 0 100 00 corresponding communication numerical is 0 10000 Setting examples Supposed P0 11 50 00Hz Written communication d2 03 numerical value is 5000 then frequency is d2 03 10000 X PO 11 25 00Hz VO feedback 0000 FFFF 0000 Spe
61. o 2 and braking resistor connect to the brake unit control loop Confirm forward reverse speed fault reset safety interlock protection fault output brakes and other wiring correct Ensure that the external safety interlock signal is normal and is normally closed mode connected to the inverter X terminal and set this terminal function to 41 wiring is completed check the cables to be reliable no virtual connection or loose terminals phenomenon 6 2 Self learning parameter settings Please disengaged the motor load when auto tuning when auto tuning the motor rotates we must pay attention to safety After finished auto tuning please record all the parameter of motors if later restore parameters no need to auto tuning input directly when confirm Forward the direction is upward reverse is the downward direction if the opposite direction please swap any two motor wires Function code Numerical Function Code Description P0 06 0 Panel Control PO 11 Maximum frequency in Hz according to actual requirements set P0 13 Frequency limit the unit is Hz according to actual requirements set P0 12 Namely motor rated voltage rated frequency number of poles rated P0 15 P9 01 P9 04 speed rated power rated current according to the motor nameplate set P9 05 Motor no load current A is set to P9 04 30 to40 1 if the load off set the parameter P9 15 2 rotating auto tuning s when auto tun
62. o a larger value and appropriately adjust acceleration and deceleration time 6 8 Parameter copy function to realize the batch debugging After finished debugging parameters of one inverter you can use the debug parameter copy function to copy the parameters to another drive on without debugging Parameter copy detailed steps as follows install keyboard A to one inverter A has finished debugging parameters Set parameters Pb 23 1 for parameter upload Chapter6 debugging processes http www ecodrivecn com 65 V6 V5 G special inverter for crane application _ http www ecodrivecn com Install keyboard A to one inverter B without debugging If the motor and inverter are identical set Pb 23 3 for download with a motor parameters If the motor or inverter or two are not the same but the function is the same wiring make a parameter auto tuning and then set Pb 23 2 for download without motor parameters Set d2 01 0010 and set the low frequency d2 03 1000 ie need to re set the first paragraph of the frequency Then power down completely re commissioning is completed must be completely powered down the inverter keypad completely off and then power on Chapter6 debugging processes http www ecodrivecn com 66 V6 V5 G special inverter for crane application http www ecodrivecn com 6 9 inverter control circuit wiring diagram example Circult braker Contator DC reactor soi ar
63. pen loop set to 0 1029 open loop Forward brake release torque current limit according to real condition to set HO0 23 Reverse brake release speed limit according to real condition to set HO0 24 Suitable for closed loop open loop set to 0 wgas open loop Reverse brake release torque current limit according to real condition to set HO0 26 Brake release delayl according to real condition to set HO0 27 Brake release delay2 according to real condition to set HO0 28 Brake release delay3 according to real condition to set 4029 Open loop closed loop brake control sequence selection 0100 is open loop 0000 is close loop H1 01 Forward Brake engage frequency according to real condition to set H1 02 reverse Brake engage frequency according to real condition to set H1 03 Brake engage delay1 according to real condition to set H1 04 Brake engage delay2 according to real condition to set 6 7 Conical motor debugging Conical motor embedded with brake without external mechanical brake there is a strong current through it the brake will automatically open no current flows through it the brake will return to its original position to Implementing brake For conical motor brake control not the inverter control cone motor brake but to adapt to the brake without brake open logic need to set the brake release torque current limit is smallest value When debugging first to H0 20 and H0 23 frequency should be set t
64. play Meanings of characters characters characters characters Ii JE I I II 0 IiI A I im S 1 1 l E l 1 I 7 I J I T I I I 2 Cc L rae t ii ii a i imi i ii LI 9 J l I i ii q 71 n Ii y S i i_ rt j 5 I E E O j y i r i 6 I j iZi o a 1 7 i A ii B it 3 1 I I J Il i Ii ii H 1 q i rt 1 9 h r iI mi T 3 5 Password Operation Set Password Enter password function code and set to the identical parameters for two times continuously After P Set is displayed the password setting is successful See 4 8 3 for password setting Password Verification Enter password function code enter password correctly and you can see the parameters protected by password See 4 8 4 descriptions of password verification Clear Password After passing password verification enter password function code set 0000 continuously for two times P CLr is displayed this means the password is successfully cleared From now on you need not enter password for access the password protection area See 4 8 5 descriptions of clearing password Method of Enabling Password One of following three modes can be selected 1 Press ESC PRG A at the same time for shuttle type turning close wise is equivalent to the A key to display Prot If key locking function is enabled Loc1 P2 00 1 or Chapter 4 List of Parameters http www
65. play parameter is time Green A No unit indicator Off Current display parameter is no unit Multi function key Refer to table 4 1 for using method of multi function keys and MULTI oa a Red indicator the meanings of MULTI indicator Running command On Running command is given via operation panel MON reference mode Off Running command is given via terminals Red gt indicator Flash Running command is given via host computer w Rinnna swis On Inverter is running T RUN nning Off Inverter has stopped Red amp indicator j i 2 Flash Inverter is stopping w Run forward On In stop status inverter has run forward command 2 FWD ae In running status inverter is running forward Red indicator i j i Flash Changing from running forward to running reverse On In stop status inverter has run reverse command Run reverse i i REV a In running status inverter is running reverse Red indicator s i i Flash Changing from running reverse to running forward Chapter 4 List of Parameters http www ecodrivecn com 22 V6 V5 G special inverter for crane application _http www ecodrivecn com 3 3 Description of Keys on Operation Panel las Shuttle type Enter each level of menu i Confirm data storage Check function code in sequence Confirm the running command reference mode with M key Back to first level menu from second level menu Back from first level menu to standby status running status and fault status Give up data storage
66. plification of one power levels while because it is in crane applications the inverter and the motor are required to leave some margin 2 Ensure that the load within the range of rated load 3 If use traditional type brake equipment ensure there is no problem about brake pads 4 of it is tapered motor make sure when motor start to stop it maintains adequate output torque to ensure motor braking torque is sufficient Chapter6 debugging processes http www ecodrivecn com 69 V6 V5 G special inverter for crane application _ http www ecodrivecn com 5 Confirm have set the motor parameters already and conduct auto tuning 6 improve Brake engage frequency Overcurrent overload phenomenon 1 Confirm if correct select inverter power inverter selection according to the motor rated current for selection requires inverter rated current corresponding motor rated current based on the amplification of one power levels while because it is in crane applications the inverter and the motor are required to leave some margin 2 Ensure that the load within the range of rated load 2 Ensure that the load at rated load range 3 Confirm have set the motor parameters already and conduct auto tuning 4 to ensure that the brake is normal intact the opening and closing logic is correct there was no abnormal phenomenon 5 ensure reasonable acceleration and deceleration time Improve safety recommendations 1 Use the inverter har
67. quence control function to ensure that the process of the rise and fall more stable control characteristics multiple sets of motor parameters function Through multiple sets of motor parameters are saved automatically after parameter auto tuning and flexible switching It can achieve single inverter control multiple motors in different time division significant save users cost stronger overload Taking the practical condition of crane equipment application into account V6 G series and V5 G series Crane special inverter overload capacity is 1 2 times of universal heavy duty inverter s with a more powerful overload achieve excellent control effect have power optimization features Chapter 1 Introduction to V6 V5 G special inverter for crane application http www ecodrivecn com 3 V6 V5 G special inverter for crane application User Manual http www ecodrivecn com The inverter automatically calculates the weight of the load in the process of motor running and calculated the maximum speed of motor promoting the load can be arrived both high speed operation while protecting the motor to run in the security rated power Maximize useful motor power while ensuring safety while improving working efficiency position processing functionality and intelligence deceleration function By PG feedback speed signal processing no additional hardware automatic calculation of the actual position can be precisely to the millimeter provide data fo
68. quency 0 00 300 00 Hz 50 00Hz Number of motor 2 128 4 Motor Rated speed 0 30000 rpm 1500rpm Motor Rated power 0 4 999 9 kW factory Motor Rated current 0 1 999 9 A factory go ollo KI o P9 01 P9 04use to set frequency inverter drivin motor parameters Before use please correctly set it according to the namaplate of motor P9 05 Zero load current 10 0 1 999 9 A factory P9 06 Stator resistance R1 0 000 65 000 2 factory Stator leakage inductance L1 0 0 2000 0 mH factory Rotor resistance R2 0 000 65 000 Q factory Mutual inductance L2 0 0 2000 0 mH factory Magnetic saturation1 0 00 100 00 factory Magnetic saturation2 0 00 100 00 factory Magnetic saturation3 0 00 100 00 factory Magnetic saturation4 0 00 100 00 factory Magnetic saturation5 0 00 100 00 factory Parameter auto tuning 0 2 0 Though the implementation of Parameter auto tuning make sure the key motor paramters of influence inverter operation control those motor parameters will be automatic reserved after finished parameter auto tuning parameter auto tuning processing as below Chapter 5 Parameter Description http www ecodrivecn com 52 V6 V5 G special inverter for crane application _http www ecodrivecn com Step1 input motor parameters according to the nameplate of motor P9 01 Number of motor poles P9 02 motor Rated speed P9 03motor Rated power P9 04 motor Rated current P0 12
69. r position control such as intelligence deceleration and spot parking amp display and when inverter power down can memorize the location Intelligent deceleration function according to the user s settings or protection requirement the system determines the motor deceleration time and speed in the shortest time to safely and efficiently achieve designated parking to ensure the safety of the driving mechanism and stop location accurate accurate to cm The unique position protection and hardware limit mutual monitoring to ensure the system more secure and efficient Speed This curve means with intelligence deceleration speed This curve means without intelligence deceleration speed Full speed F X Ls as io Deceleration position Stop position Position international standard bus communication and optimized communication format With dual 485 communication interface support for international standard MODBUS protocol RTU optional ProfiBus DP expansion card CanOpen expansion cards and other communication formats to meet different application requirements Optimized fast communication format greatly accelerated the speed of communications With communication loop detection check function once the communication error brake immediately brakes to ensure system security Chapter 1 Introduction to V6 V5 G special inverter for crane application http www ecodrivecn com 4 V6 V5 G
70. r sending brake control commands and the input signal is inconsistent after brake failure detection delay time the inverter will report brake fault E BLF or E BEF Forward Deceleration When decelerating state when the speed reaches the set value H1 01 and by after the set time delay H1 03 the brake is engaged through H1 04 set time the speed dropped to 0 Reverse Deceleration When the deceleration state when the speed reaches the set value H1 02 by after H1 03 set time delay the brake is engaged then after H1 04 set time the speed dropped to 0 5 12Terminal Up Dn regulating function H1 09 Terminal Up Dn function selection 0000 FFFF 0000 T Terminal Up Dn lowest frequency regulation 0 00 50 00 Hz 5 00Hz H1 11 R2 Terminal Up Dn superposition step 0 00 10 00 Hz 1 00Hz Terminal Up Dn superposition delay 0 60000 ms 100ms Up Dn functions means frequency Increasing and decreasing functions that is X1 X7be set 16 frequency Increasing functions and 17 decreasing function H1 09 H1 12 just special for crane application terminal Up Dn function this function is valid just in the state of terminal dunning H1 09 Ones place Up Dn mode selection 0 Up Dn regulating valid Under this setting H1 10 H1 12functions also valid 1 Up single terminal mode no Dn terminal valid just in running Under this mode close running terminal Running frequency up to reference frequency close Up terminal Running frequency Increasi
71. r than ASR switching frequency Pd 05 Pd 01 and Pd 02 will act to make the system obtain reasonable dynamic response when no shock occurs If the motor speed is smaller than ASR switching frequency Pd 05 Pd 03 and Pd 04 will act To obtain reasonable dynamic response when operating slowly increase proportional gain Pd 03 and reduce integral time Pd 04 properly Pa o8 0 0 200 0 180 0 Chapter 5 Parameter Description http www ecodrivecn com 54 V6 V5 G special inverter for crane application _http www ecodrivecn com Pd 09 Biinerercnenimittalte 0 0 200 0 180 0 Pd 08 and Pd 09 are used to limit the maximum output torque of the inverter The limit value is proportion of the rated output torque of motor When large braking torque is required please adopt additionally the energy braking method Current loop scale coefficient ACR_P 0 2000 1000 Current loop integral coefficient ACR_I 0 2000 1000 Vector control will control the output current of motor and keep track of current instruction value Scale and integral gain of current control ACR shall be set here Usually the factory default shall not be changed Generally increase P gain when coil inductance is high decrease P gain when coil inductance is low Current oscillation will be occurred as a result of setting I gain to extremely high ASR input filtering time 0 0 500 0 ms 0 5ms ASR output filtering time 0 0 500 0 ms 0 5ms Pd 19 and Pd 20 This function
72. rd relayRA1 output function selection function same with P7 00 P7 02 H1 59 Expansion card relayRA2output function selection function same with P7 00 P7 02 H1 60 Expansion card relayRA3output function selection function same with P7 00 P7 02 H2 07 Alidoing digital terminal selection 00 99 99 H2 08 Al2doing digital terminal selection 00 99 99 2 09 Al8doing digital terminal selection If H2 07 99 then AIl is analog input others will be digital input digital terminal definition please reference P5 00 PS 06 00 99 99 If H2 08 99 then AI2 is analog input others will be digital input digital terminal definition please reference Chapter 5 Parameter Description http www ecodrivecn com 61 V6 V5 G special inverter for crane application _http www ecodrivecn com P5 00 PS 06 If H2 09 99 then AI3 analog input others will be digital input digital terminal definition please reference P5 00 PS5 06 Notes if AI1 AI2 as digital terminal input jumper jump V side Chapter 5 Parameter Description http www ecodrivecn com 62 V6 V5 G special inverter for crane application _http www ecodrivecn com Chapter 6 debugging processes 6 1 confirm the correctness and robustness of wiring Before wiring make sure that everything is in the off state Main circuit Input power connect R S T motor connect U V W If built in braking unit braking resistor connect to B1 and B2 if external braking unit connect t
73. rence modes can be selected for the inverter 0 Operation panel mode Perform the Run Stop Forward reverse operation of the inverter through the RUN STOP RST FWD REV buttons of the operation panel 1 Terminal mode Perform the Run Stop Forward reverse operation of the inverter by defining the multi functional terminals X1 X7 Refer to the description of P5 00 P5 06 2 Host computer mode Perform the Run Stop Forward reverse operation of the inverter through communication Refer to the appendix A Modbus communication protocol P0 07 Running direction command 0 1 0 This parameter is used to change the rotation direction of the motor under operation panel running command reference mode P0 06 0 0 Forward 1 Reverse Note This function code is invalid under Remote Control and the running direction is controlled by terminal command Chapter 5 Parameter Description http www ecodrivecn com 47 V6 V5 G special inverter for crane application _http www ecodrivecn com 5 2 Torque vector control ADVANCED PARAMETERS 650 750 V 720V Adjust P1 00 can select Brake unit operating voltage valid just for inverter with built in brake unit selecting proper operating voltage can promptly Energy consumption braking down Notes in Crane application Brake unit and resistor is necessary and make sure PA 09 1 Torque build ready frequency 0 00 60 00 Hz 0 50Hz Start frequency inverter to Torque build ready frequency and a
74. rful low starting torque V6 G series and V5 G series take precise torque vector control algorithm vector control without encoder 0 5Hz up to 180 rated torque the torque response is less than 20ms vector control with encoder 0 00Hz up to 180 rated torque the torque response is less than 10ms With reliable brake control logic to ensure opening and closing of the brake will not appear slip phenomenon reliable brake control to eliminate the phenomenon of slip hook Precise torque vector control algorithm combined with a reliable brake control logic to ensure opening and closing of the brake will not appear slip phenomenon The first thing to start Motor is to ensure that the motor has reached a certain frequency the output torque was sufficient to open the mechanical brake and after process mechanical brake delay can normally accelerate to the setting speed when stop motor firstly let the motor as reasonable deceleration gradually decelerate to the brake close speed andlet the motor still output torque then closed mechanical brake Through the above functions can be better able to prevent heavy slip hook phenomenon at the moment of opening and closing the brake Start command Motor running Brake conunand Brake status Speed reference Speed feedback Zero speed status Chapter 1 Introduction to V6 V5 G special inverter for crane application http www ecodrivecn com 2 V6 V5 G special inverter
75. rification status press gt gt key to select the data edit bit Auto switch between status If no key is operated for 30s the screen automatically returns to the display status of stopping parameters or the display status of running parameters If no key is operated for 1 minute clear menu edit status of PX YZ to return to P0 00 If there is password setting or key locking setting if no key is operated for 5 minutes enter password protection or operation panel locking status automatically Display Status and Operation Procedure Chapter 4 List of Parameters http www ecodrivecn com 31 V6 V5 G special inverter for crane application _http www ecodrivecn com Power on V Display parameters at stopping status A A TTime out and A yy stop modifying STOP Modify frequency Zs ESC PRG AIN Time out and 4 7 _ stop modifying Fault alarm F display Display parameters at running status Fault reset pra lt lt Display first menu Z 7 ra Pre Prompt information keto ERG Press PRG a increase ESC key if there b function is password Display prompt code by 1 information E sina Se Password verification status Time out prompt lt J Press PRG key if PressPRG no password or key to increase verification is function code uwalid by 1 Display second menu status j d J Fig 4 5 Display status and operation procedure 3 8 Operation Exa
76. rminal output function 48 48 71 o selection P7 04 AO2terminal output function 49 A8 71 f O selection Motor parameters P9 01 Number of motor 4 2 128 I x 2 128 poles P9 02 Rated speed 1500 0 30000 rpm x 0 30000rpm P9 03 Rated power 11 0 0 4 999 9 kw x 0 4 999 9kW P9 04 Rated current 21 7 0 1 999 9 A x 0 1 999 9A P9 05 Zero load current I0 8 4 0 1 999 9 A x 0 1 999 9A 0 000 P9 06 Stator resistance R1 0 407 65 000 x 0 000 65 000 Q Pg leakage 2 6 0 0 2000 0 mH x 0 0 2000 0mH inductance L1 P9 08 Rotor resist R2 0 219 oo Q x 0 000 65 000 Q otor resistance 65 000 j P9 09 ae mene 77 4 0 0 2000 0 mH x 0 0 2000 0mH P9 10 Magnetic saturation 87 00 0 00 100 00 x 0 0 100 00 P9 11 Magnetic saturation2 80 00 0 00 100 00 x 0 0 100 00 P9 12 Magnetic saturation3 75 00 0 00 100 00 x 0 0 100 00 Chapter 4 List of Parameters http www ecodrivecn com 38 V6 V5 G special inverter for crane application http www ecodrivecn com Funct ion Function code Factor Settin y Unit Property Function code selection code name setting range numb er P9 13 Magnetic saturation4 72 00 0 00 100 00 x 0 0 100 00 P9 14 Magnetic saturations 70 00 0 00 100 00 x 0 0 100 00 Parameter auto 9 No action P9 15 0 0 2 x 1 Static auto tuning tuning K 2 Rotating auto tuning Communication Paramet
77. rrent limit 0 0 200 0 30 0 Reverse brake release speed limit 0 00 300 00 Hz 3 00Hz Reverse brake release torque current limit 0 0 200 0 0 0 Reverse brake release torque current limit 0 0 200 0 30 0 Brake release delay 1 0 0 3600 0 s 0 0s Brake release delay 2 0 0 3600 0 s 0 1s Brake release delay 3 0 0 3600 0 s 0 0s Open loop closed loop brake control sequence selection 0000 1111 0100 Torque calibration fault detection time 0 0 3600 0 s 3 0s Above parameters corresponds to the sequence in the process of brake control Forward acceleration If the run command is forward corresponds to crane is upgoing then according to F orward rotation direction output the value of H0 20setting When Output Torque current arrival H0 22 close l oop is H0 21 setting value after delay H0 26 and HO0 27setting time output brake release signal and delay t he time be set by H0 28 VFD start to acceleration running Reverse Acceleration If the run command is Reverse corresponds to crane is going down then according t o reverse rotation direction output the value of HO0 23setting When Output Torque current higher than H0 25 close loop is H0 24 setting value after delay H0 26 and HO0 27setting time output brake release signal and delay the time be set by H0 28 VFD start to acceleration running Starting from the starting time after the time of H0 34 setting if haven t arrival reference torque current then itwill be displ
78. selection O reference ais i frequency Hz 1 Bus voltage V 2 AIL V 3 AI2 V 4 AB V 5 6 Reserved 7 Motor Rotate 8 9 Reserved Speed rpm Ones place A reference B Running fre Hy Torque Running frequency Hz output current A D Output torque E output power kW F Output voltage V Ten place ditto Hundred place ditto Thousands place ditto P2 03 Display parameter selection at stopping 0 FFFF 3210 Up to 4 parameters can be set and display at stopping status and viewed circularly by pressing gt gt key P2 03Stop Display parameters selection aa Dn H 1 Bus voltage V place 2 AI1 V 3 AI2 V 4 AI3 V 5 F Reserved Ten ditto Hundr ditto Thous ditto 5 4Multi functional input parameters X1Terminal input function X2Terminal input function X3Terminal input function X4Terminal input function X5Terminal input function Chapter 5 Parameter Description 0 99 99 0 99 99 0 99 99 0 99 99 0 99 99 http www ecodrivecn com V6 V5 G special inverter for crane application _http www ecodrivecn com P5 05 P5 07 Relevant term explanation Terminal Xi Refers to any of terminal X1 X2 X3 X4 X5 X6 or X7 also called terminal X X6Terminal input function 0 99 99 X7Terminal input function 0 99 99 X1 X7 Terminal filter time 0 000 1 000 0 050 Terminal Yi Refers to terminal Y1 Y2 or relay also c
79. special inverter for crane application User Manual http www ecodrivecn com Security perfect keyboard functions Using the keyboard on site to operate inverter can achieve all cranes start stop control time sequence The main purpose of this feature is when there is any failure for the crane control system by operate the keyboard to safely and efficiently put down the load an exit the fault site to minimize the impact on production Comprehensive monitoring and fault protection Except universal inverter overcurrent overload overvoltage and other 30 kinds of protection function but also has the speed monitoring function torque monitoring communications detection brake monitoring and other crane special protection ensure safe reliable operation With fault site Exit function once the system organization has problems when it can not start use inverter keyboard to control to exit the fault site to minimize the impact on production Chapter 1 Introduction to V6 V5 G special inverter for crane application http www ecodrivecn com 5 V6 V5 G special inverter for crane application User Manual http www ecodrivecn com Typical applications crane industry E Port tire cranes portal cranes Reliable brake control time sequence to ensure safe and reliable Unique torque verification feature ensures the heavy will not have slip phenomenon when the brake release Innovative power optimization and optimization functions ensur
80. ssssssssssssssssssssssssssssssssssssssssssssesssssssssesssssssssssssssessssesseseses 2 1 Connection of the Product and Peripheral Devices 2 2 Description of Peripheral Devices for Main Circuit 2 3 Lectotype of Main Circuit Peripheral Devices 2 4 Terminal Wiring 2 5 Functions of Control Circuit Terminals Chapter 3__ Using Instructions of Operation Panel 3 1 Introduction to Operation Panel 3 2 Descriptions of Indicators 3 3 Description of Keys on Operation Panel 3 4 Menu Style 3 5 Password Operation 3 6 Lock Unlock Keys 3 7 Operation Panel Display and Key Operation 3 8 Operation Example Chapter 4 List of Parameters 4 1 List of Basic Menu Function Codes Chapter 5 Parameter Description sssssssssssresssssssssessssssssessesssesssssssssessssesesessssssssssssssesesesesesssssssesssessereseeeseee 5 1 Basic parameters of torque vector control 5 2 Torque vector control ADVANCED PARAMETERS 3 TF Key and display parameters sssrini aiii 5 4 Multi functional Input Parameter 5 5 Multi functional Output Parameter 5 6 Motor ParatieteTs cassssassasssassssonsnnvesnnsnsnnsnnsonsoesnassnasasiasiasiasiasiasisicsinasinsinsb sibs sss 5 7 A Communication Parameters 5 8 Closed loop torque control parameters 5 9 Multi speed parameters 5 10 Acceleration and deceleration time parameters 5 11 Brake control parameters 5 12 Termi
81. stopping 3210 O FFFF LED ones place 0 Reference frequency Hz 1 Bus voltage V 2 AIL V 3 AI2 V 4 AI3 V 5 F Reserved LED tens hundreds thousands place Same with above Multi functional Input Parameter P5 00 X1 terminal selection input function 99 0 99 x Refer to definition of multi function P5 01 X2terminal input function 99 0 99 x input terminal Chapter 4 List of Parameters http www ecodrivecn com 37 V6 V5 G special inverter for crane application http www ecodrivecn com Funct ion Function code Factor Settin y Unit Property Function code selection code name setting range numb er selection P5 02 X3terminal input function 99 0 99 f x selection P5 03 X4terminal input function 99 0 99 f x selection P5 04 XSterminal input function 99 0 99 f x selection P5 05 X6terminal input function 99 0 99 I x selection P5 06 XTterminal input function 99 0 99 f x selection ps o7 X X7 terminal filtering 959 0 000 1 000 x time Multi functional Output Parameter P7 00 Y Iterminal output function 14 0 47 f o Refer to definition of multi function selection input terminal P7 01 Y2 DOterminal output 33 0 71 o function selection P7 02 Relay terminal output 32 0 47 f oO function selection P7 03 AOlte
82. ters d0 00 fault type record2 0 0 62 Reference 7 1 faults and Alarm 7 information list d0 01 fault type record 0 0 62 40 02 Latest Time fault 0 0 62 i 2 type record 0 d0 03 The Last Time fault Bus 0 0 999 V 0 999V Chapter 4 List of Parameters http www ecodrivecn com 42 V6 V5 G special inverter for crane application http www ecodrivecn com Funct ion Function code Factor Settin y Unit Property Function code selection code name setting range numb er voltage dog IS Last Time fault real O9 00 9009 A 0 0 999 9A current qo 05 Te Last Time fault Running 000 9 99 300 00 Hz 0 00 300 00Hz frequency dag power on time dogg 0 000 kn 0 000 65 535kh cumulative 65 535 40 07 LocalHost running timel 0 000 0 000 x 0 000 65 535kh cumulative 65 535 qo og Peet sink temperature 99 0o 1000 10 0 100 0 C maximum value record do og Bus Voltage fluctuation o o 1000 v o 1000V maximum value record Communication receive and send address collection d2 00 Heat sink 1Temperature 0 0 0 0 100 0 C 0 0 100 0 C bitO Forward command inal comina wrd bitl Reverse command aa on A RAE W 0010 0000 FFFF bit2 bit3 Reserved bit 4 Run permission bit5 bit15 Reserved d2 02 Reserved 0 0 65535 O 0 65535 42 03 Communication speed 100 00 0 100 00 0 100 00 correspond
83. ters already and conduct auto tuning 8 Improve initial frequency of inverter 9 if use open loop control mode P0 03 0 then increase the amount of low speed torque boost if use P0 03 8 closed loop encoder control mode adjust the low speed loop parameters Pd 03 and Pd 04 during downward speed too fast 1 Confirm if correct select inverter power inverter selection according to the motor rated current for selection requires inverter rated current corresponding motor rated current based on the amplification of one power levels while because it is in crane applications the inverter and the motor are required to leave some margin 2 To ensure that the braking unit and braking resistor selection is correct make sure that the braking unit and braking resistor can be in the process of decentralization of energy through the braking resistor freed the braking resistor selection also need to Ensure brake resistor and brake unit to match 3 to ensure that lifting weight is in the range of rated weigh 4 Confirm have set the motor parameters already and conduct auto tuning 5 To ensure inverter output torque is enough the motor s rated output torque is adequate 6 Ensure brake resistor is turn on There is any slide down phenomenon when Stop 1 Confirm if correct select inverter power inverter selection according to the motor rated current for selection requires inverter rated current corresponding motor rated current based on the am
84. to basic menu mode after bASE is displayed 2 By using M key Define the function of multi function key M as menu switching function then press this key to switch the menu mode Refer to table 4 1 for the using method of multi function key and the meanings of MULTI indicator 3 By pressing ESC for a long time Press ESC and do not release it for more than 5s then the menu returns to basic menu mode after bASE is displayed If DASE is not displayed this means the menu is already in basic menu mode Chapter 4 List of Parameters http www ecodrivecn com 27 V6 V5 G special inverter for crane application _http www ecodrivecn com 3 4 4 Common Characters Displayed by LED Except the function codes in first and second level menus the operation panel will also display the following characters as shown in the following table Prompt 3 Prompt p M Meanin symbol ERS symbol g Inverter parameters are being copied and 8 8 8 8 Instantaneous display of inverter when inverter LoAd this symbol will be displayed when is powered on parameters are uploaded to operation panel For example set Pb 23 1 LU Inverter power off under voltage Loc1 Operation panel locked and the kaye are disabled dc Inverter is in DC braking status Loc2 Except M key other keys are locked na Except RUN and STOP RST keys other At Inverter is in auto tuning Loc3 keys are locked Non factory setting of
85. tting small 43 E oPF Overspeed fault maximum speed Check the encoder is normal Check that the drive inverter is running correctly Check the torque verify whether id Torque output torque does not reach the normal value 46 E tPF verification brake open torque Check the validation failure failure detection time is too short 7 2 Hoisting mechanism causes of common failures and analysis there is any slide down phenomenon When start low torque is insufficient 1 Confirm if correct select inverter power inverter selection according to the motor rated current for selection requires inverter rated current corresponding motor rated current based on the amplification of one power levels Chapter6 debugging processes http www ecodrivecn com 68 V6 V5 G special inverter for crane application _ http www ecodrivecn com while because it is in crane applications the inverter and the motor are required to leave some margin 2 to ensure that lifting weight is in the range of rated weigh 3 To ensure that no mechanical problems 4 Do not switch direction during operation running 5 If you use the traditional brake control need to make sure brake control sequence selection is correct when brake open the inverter output torque is adequate 6 If it is conical motor you need to set the brake open frequency is larger so that current is sufficient to open the brake 7 Confirm have set the motor parame
86. y terminal output function selection 0 47 32 P7 03 P7 04 Y1 and relay terminals can be defined as multifunctional digital signal output AO1 and AO2 terminals AOtterminal output function selection 48 71 48 AO2terminal output function selection 48 71 49 can be defined as multifunctional analog value output and the analog value type 0 10V 0 20mA can Chapter 5 Parameter Description http www ecodrivecn com 50 V6 V5 G sp ecial inverter for crane application be selected via the jumper http www ecodrivecn com The definition table of multifunctional digital signal output is as follows Function setup Meaning Function setup Meaning 0 Signal indicating that the inverter 1 Frequency arrival signal FAR is running RUN 2 Frequency level detection signal 3 Frequency level detection signal 1 FDT1 2 FDT2 4 Pre warning signal indicating 5 Stop and lock due to under inverter or motor overload OL voltage LU 6 Stop due to external failure 7 Frequency upper limit FHL EXT 8 Frequency lower limit FLL 9 Inverter is running at zero speed 10 Preset counting value action 11 Counting value arrival action 12 Reserved 13 End of Inverter ready for operation RDY 14 Inverter failure 15 Inverter reports alarm 16 Reserved 17 18 Reserved 19 20 Reserved 21 Reserved 22 Zero current detection arrival 23 Stop command indication relative to motor 24 31 Reserved 32

V5-G/V6-G dedicated vector and torque control frequency inverter

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