User`s Manual
Contents
1. Frequency for TX is 311 MHz 321 7MHz Frequency for RX is 321 7MHz SAGA1 L Series bali SAGA 1 4 6 D Code Remote Setting D Code remote setting allows you to pair the new TX or RX if one of them is damaged Using D Code remote setting will make both the TX and RX to have the same ID Code 1 Please make sure the following conditions before D Code remote setting a Both TX and RX are of the SAME model and frequency b Place the transmitter as close as possible to the receiver to avoid interference c Turn off the RX power more than 10 seconds and turn it on again 2 D Code remote setting Instructions a Press and hold the transmitter EMS button b Press UP pushbutton and hold it c Press DOWN pushbutton 4 times and release EMS amp UP pushbuttons when the red light on the transmitter 1s flashing d Start the system as usual Press EMS Press EMS button Press and hold the UP pushbutton Press and hold the UP pushbutton Continuing press the DOWN pushbutton for 4 times Continuing press the DOWN pushbutton for 4 times ATTENTION In case D Code remote setting fails repeat the instructions above within 4 minutes D Code remote setting is available for ID Code only It will not change function settings Within the operating distance all same model systems on the same frequency will be paired with the transmitters ID Code A jumper added inside2. Turn on the power according to the Power On Modes Note LED indicator will flash with red color if proper procedures are not followed 4 Operate transmitter by pressing each pushbutton After operation perform the following procedures in sequence 1 Press EMS mushroom 2 rotate security key or rotary key switch counterclockwise to the OFF position 3 remove key and keep it in a safe place 4 remove batteries if not to be used for a long period of time 4 3 Special Functions Operation 4 3 1 Power On operations Power on means that the Main Relay on the receiver will switch on as soon as the transmitter sends a signal and then the receiver will be on standby for continuous control There are 2 options for Power On Mode A Any pushbutton Power On Mode B 1 Rotate EMS mushroom clockwise 45 and pull out 2 Turn security key clockwise to ON position for SAGAI L12 Rotary key switch clockwise to ON position for SAGA1 L10 3 Press any pushbutton on the transmitter This will turn on the power as well as execute the function of pushbutton Start pushbutton Power On Mode 1 Rotate EMS mushroom clockwise 45 and pull out 2 Turn security key clockwise to ON position for SAGAI L12 Rotary key switch clockwise to ON position for SAGAI L10 3 Press Start pushbutton on the transmitter to turn on power for SAGAI L12 Continue to turn rotary key switch t
3. and held when pushing or turning Start pushbutton or key to reach the third and fourth speed 9 Synthesis Synthesis 1 Step 2 Step 1 Step 2 Step WOOO WOO amp OOWO COOKS Up Down OWOO Note When Up and Down pushbuttons are pressed at the same time the second relay works as Toggle released when they are pressed simultaneously again APPENDIX IPC Software Installation and Operation Guide 1 Software Installation 1 1 Open CD Rom of your computer and insert SAGA1 L10 L12 PC software CD the program will run automatically Click Install to proceed installing Cancel to exit 18 PAGAL IOI y Famction Setting NELE CTRON ICHE k 7 m E 2 Langia j am n om ENGLISH ENU 1 2 Click Next when the screen shows as below fo SAGATLIOLIZ matoli Wizard LX Wieloome tho the inetalishinld wiand for SAGA Pel WL 1 The Drees Wierd eal rca SAGA LL LOLIT on pe Sampu Ta cnritina chek ict WAPI Nea This program is protected by copyright law and miart hah Fie SAGAL LLOLIZ Inst SAGA1 L Series 1 3 Click Finish to end the installation then remove the CD from the CD Rom The program will add a shortcut on your desktop 19 SAGA1 L Series Invtalihield Wirand Competed The Instetsheeld Ainsad has succershully installed VGA 1 110 OE Cii Paras ig gai thes weaned 2 Software Operation and Function Setting 2 1 To activate the program eit
4. or RX after the green indicator light has flashed the transfer is finished disconnect the plug Proceed the same procedure to transfer the data from copier to TX or RX When magnetic key is off Note 1 Make sure the power of TX or RX is off when copying 2 The copier for SAGA1 L10 L12 dual colors on the appearance can also be used for existing SAGA1 L4 6 8 6B 8B the old one blue can not be used for SAGA1 L10 L12 3 The copier can copy both function settings and D Code but to pair the crystal is still essential to match both TX and RX for communicating each other 8 SAGA1 L Series bali SAGA 4 5 Change of Frequency It is easy to change frequency of the SAGAI L series simply by replacing correspondent frequency crystal in both the TX and RX Note To replace a new crystal please note that there are two kinds of frequencies VHF and UHF available The indication of VHF or UHF is shown on PC board with a check mark V and please make sure not to replace a VHF www eos or Ow Instructions 1 Pry up the crystal unit with a flat screwdriver 2 Remove the crystal unit from the system 3 Use a needle nose pliers to straighten both pins of the new crystal unit 4 Insert the new crystal unit vertically into the PC board 5 Press the new crystal down into the socket Attention The frequency will be different when plugging the same crystal into the TX or RX For example 311MHz
5. reaction of receiver when no command signal received from transmitter in certain time the default time is 0 5 second Relay Off means the Main Relay is still on but the other relays with the function of Normal are all de energized It is not necessary to recommence the procedure of Power On again to continue operating Power Off means the Main Relay and all of the other relays with the function of Normal and Control by EMS are going to de energize and it is essential to recommence the procedures of Power On again to continue operating The duration working time of receiver between passive act is activated and the power or relay is really off 15 SAGA1 L Series Auto off 1 None execute None execute The main relay of receiver will RX 2 10 mins 4 hrsjremain energized unless was _ Power off Power off manually 10 mins 4 hrs Power off If receiver doesn t receive the correct control data within a certain time then the main relay on receiver will be de energized automatically i e receiver Power off Normally this function is used with non continuous transmitting mode in case operator forgot to turn off the transmitter 1 Enable Enable Allow the receiver to do D Code 2 Disable remote setting Disable Not allow D Code remote setting on receiver APPENDIX IT Correspondence Between Pushbutton and Relay Output All SAGAI L12 is equipped with 4 relays in each group
6. should be safely placed when not in use to avoid accidental pressing of buttons The Crane should be equipped with a main power Relay Limit Switch and other required safety devices Don t use this device during electrical storm or where there are conditions of high electrical interference Ensure that the Transmitter batteries are in good condition and the power for Receiver is normal Installation and maintenance should be done only while the Crane s main power is off and the Receiver s power is off to prevent electrical shock The contents of the manual may be amended by the manufacturer without notice The manufacturer may introduce new functions to the equipment as is necessary therefore the descriptions may be subject to change Precautions After operating SAGAI L10 L12 please press EMS mushroom and shut off the main power supply on the Crane amp the Receiver and remove the Transmitter key Stop operating when slow response occurs due to insufficient Transmitter power beyond the remote control range or severe interference SAGA1 L Series bali SAGA 1 3 Remove the batteries when the equipment is not going to be in use for a long period of time 4 SAGA is suitable for use in diverse industrial environments correct operating and maintenance will extend the SAGA 1 system s life 5 Check EMS mushroom and the other security functions of the SAGAI system before daily operation 6 Presses EMS mushroom when malfun
7. to a service facility designated by GAIN Buyer will pay shipping charges to GAIN while GAIN will pay return shipping charges 1 3 Excluded Items This warranty does not include consumptive parts such as batteries fuses buttons and relays Also this warranty does not cover defects caused by improper installation improper or insufficient maintenance unauthorized modification improper operation ignorance of environmental specifications or improper software or interfacing 1 4 Remarks No other warranty is expressed or implied except for the above mentioned The remedies provided herein are the buyers sole and exclusive remedies GAIN shall not be liable for any direct indirect special incidental or consequential damages N e 2 1 10 11 12 SAGA1 L Series bd e SAGA Chapter 2 Operating Precautions Attention Read this manual carefully before operating and installing SAGA1 L10 L12 Due to the complex nature of equipment it 1s necessary to read the entire manual before installation Never allow any unauthorized personnel to dismantle equipment as this may cause the equipment to be damaged The equipment has been stringently tested for quality before delivery from our plant However it must not be used in extremely dangerous situations or where damage may result After operating the Crane switch off main power as well as the power on the Receiver and remove the Transmitter key The Transmitter
8. turn on accordingly When accelerating the motion pushbutton must be pressed and held in the 2 speed If motion pushbutton is released there will be no acceleration and the speed will return to zero Motor 1 4 Dual nd Motor 2 13 SAGA1 L Series bali SAGA 2 EMS 1 Ctrl by EMS Control_by EMS means the corresponding Control 2 Bypass EMS relay of function pushbutton is controlled by EMS mushroom or emergency stop signal Bypass EMS means the corresponding relay of function pushbutton will not be controlled by EMS mushroom or emergency stop signal 0 1 4 0 sec Select the time interval of each inching motion Select the time interval for each acceleration Delay 2 ten Toe Function a_i bs E S l ee Pushbutton Any Pushbutton When mushroom is released Mode 2 Start Pushbutton and security or rotary key is at on position the receiver will be Power On by pressing any pushbutton on transmitter Start Pushbutton When mushroom is released and security or rotary key is at on position the receiver will be Power On only by pressing Start pushbutton on transmitter 2 Transmit Non Continuous Non Continuous Once the receiver is Power Mode 2 Continuous 15 sec On the transmitter will transmit signal only 30 mins off when pushbutton is pressed This mode can save Continuous Never the power of transmitter off Continuous due time off Transmitter will transmit sign
9. 0800 a Hadal Faber Staal Ba m E i Neisse Ome GOGAT 2 6 Second page Customer Info of the program is to store the customers basic information and their setting data convenient for file sorting and further service such as to make copy of their lost or malfunction transmitter also to diagnose their problem from your office 2 7 To print out the setting or customer info click Print 23 SAGA1 L Series bali SAGA 1 APPENDIX IV Additional Applications 1 Exchangeable NC NO Relays There are reserved NC NO output contacts for an easy exchange of NC or NO relays The default is NO relay depending on the customer s need For SAGA1 L10 RO R1 R2 can be changed for either NC or NO relays For SAGA 1 L12 all relays are allowed being replaced by either NC or NO type 2 Dispensable COM lines Multiple choices to increase more independent COM lines in addition to the existing 3 COM lines either to fit customer s demands or for safety reason Connect the new COM via MAIN relay for double indemnity but go alone when this relay function is meant to bypass EMS Extra fuse is necessary when adding new COM For SAGA1 L10 one more COM line to use on Down 1S 2S red wire For SAGAI L12 all relays can be independently isolated as a new COM blue wires 3 External Passive Antenna Easy to remove the existing antenna or modify the PCB contacts for installing passive antenna when in longer transmission d
10. INSTALLATION amp OPERATION MANUAL SAGAI L Series SAGAI L10 SAGAI L12 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Appendix SAGA1 L Series bali SAGA SAGA 1 L10 L12 User s Manual Table Of Contents Warranty 1 1 Warranty 1 2 Warranty Period 1 3 Excluded Items 1 4 Remarks Operating Precautions 2 1 Attention 2 2 Precautions 2 3 Emergency Procedures Standard Accessories Operation 4 1 Transmitter Configuration 4 2 General Operation 4 3 Special Functions Operation 4 4 The Use of Copier 4 5 Change of Frequency 4 6 ID Code Remote Setting 4 7 Receiver Voltage Selection 4 8 Transmitter Battery Adoption I Function Setting Defined by Customer II Correspondence Between Pushbuttons and Relay Output III PC Software Installation and Operation Guide IV Additional Applications SAGA1 L Series bdte SAGA 1 Chapter 1 Warranty 1 1 Warranty Gain Electronic Co Ltd guarantees that this equipment meets its published it should work as expected However GAIN does not guarantee that operation in SAGA system is error free or without intermission 1 2 Warranty Period This equipment is warranted against defects in material and manufacturing for a period of one year from the date of shipment During the warranty period GAIN is responsible for necessary repairs as long as the product can be proved to be defective For warranty service or repair this product must be returned
11. al continuously during Power On and stop sending if no pushbutton pressed within selected time Continuous Never off Transmitter will keep sending signal unless turned off manually 3 Auto Off Enable Enable When Transmit Mode is for continuous 2 Disable it will send an EMS signal to Power off the receiver if it is set auto off in a certain time Disable Disable the function to send EMS signal to receiver before the transmitter is off 14 5 Normal OP 1 On 2 On Every 1 4 sec 3 Off 2 Disable 1 Enable 2 Disable Passive Act 1 Relay off 2 Power off Passive Act 0 1 4 0 sec SAGA1 L Series On LED indicator will lighten with green color when transmitter is transmitting It still works for warning and fault indication with first priority On Every 1 4 sec LED indicator is flashing with green color every 1 4 sec Off LED indicator will not work during normal Operation in order to save power But it is still available for warning and fault indication Enable By using firmware to control frequency transmission cycle period thus to reduce power consumption of transmitter Simultaneously the Operating distance will be decreased when the Powersaving mode is enabled Disable Disable this function Enable Allow the transmitter to do D Code remote setting Disable Not allow D Code remote setting on transmitter Passive Act The function of this item is used to set the
12. ctions or abnormal conditions occur 7 The operator must be familiar with the following Emergency Procedures before operating 2 3 Emergency Procedures In case of emergency please follow the steps below 1 Press EMS mushroom 2 Turn the security key or rotary key switch to OFF position 3 Remove the battery box and key 4 Shut off the main power of the Crane and discontinue the operation 5 Contact the distributor to find out reasons SAGA1 L Series SAGA Chapter 3 Standard Accessories A standard and full set of SAGA1 L10 L12 is consist of SAGA1 L10 Transmitter strap included 1 unit Receiver 1 unit SAGA1 L12 Transmitter strap included 1 unit Receiver unit bali SAGA 1 SAGA1 L Series Chapter 4 Operation 4 1 Transmitter Configuration SAGAI L10 SAGAI L12 Figure 4 1 Transmitter Configuration l Antenna 2 Emergency Stop 3 LED Indicator 4 Motion Pushbutton 5 Aux Pushbutton R1 R4 6 F1 Pushbutton 7 Start Pushbutton 8 Battery Cover 9 Rotary Key Switch 10 Security Key 4 2 SAGA1 L Series bdte SAGA 1 General Operation Install 2 new AA size alkaline batteries in the battery box of SAGAI L12 then insert into battery case of transmitter or battery chamber of SAGAI L10 and screw up transmitter s bottom cover Make sure the and directions are correct 2 Insert security key in the OFF position
13. her double click on the desktop shortcut for SAGAI L10 L12 software or from the start menu of your Windows start gt Programs gt SAGA1DSAGAI1_L10 L12 Function Setting a di en A O O O O O l e vvv y OES Acrobat Distler 6 0 2 2 Default and second page of the program SAGA1 L Series Vw Model SoriaiNo i 1 Ree Model Sera oS rre Click here to exit nection x Fune the program E Segall Second Page Customer Info 2 3 Using RS232 connecting cable to connect transmitter or receiver to the computer click 21 SAGA1 L Series baga Read Data to retrieve the setting then click OK to see the result isi SAGAIII Semina NIOB ito Se MRE 2 4 After changing the function setting refer to Appendix I amp II either to save the setting data to computer hard disk or write it to another transmitter or receiver To save the data click Save File after destination chosen and file name typed click Save Click OK NE i 8 Seca AD aanta Daig ia E zs as F 7 E a eee in To write to another TX or RX disconnect the cable from present TX or RX and connect to target TX or RX click Write Data then click ORK 22 SAGA1 L Series baga 2 5 To read data from saved file click Open File after the source file saga chosen click Open then OR Ll SALAD lien letting z Model GAGATATE Sev wo 1200
14. istance or in severe environment For SAGAI L10 remove the standard Helix antenna and connect the passive antenna to the existing F connector For SAGA1 L12 remove the standard Helix antenna and weld the F connector on the reserved punch holes next to the antenna then install the passive antenna 24
15. o START position to turn on power for SAGAI L10 the rotary key switch will return to ON position 7 SAGA1 L Series bdte SAGA 1 automatically after been released 4 3 2 Acceleration Operation 1 For SAGAI L12 Start pushbutton is the acceleration pushbutton 2 For SAGAI L10 Start key is the acceleration key to use 3 When a motion is in the second speed quick touch of acceleration pushbutton will accelerate the speed Repeated touch of acceleration pushbutton will increase the speed Note When accelerating the motion pushbutton must be depressed and held in the second speed If motion pushbutton is released there will be no acceleration and speed will return to zero 4 3 3 Inching Operation 1 Start pushbutton or key is set for inching function 2 Press or turn and hold inching pushbutton or key 3 Press any motion pushbutton to perform the inching motion Note The other pushbutton of transmitter must be released before press inching pushbutton 4 4 The Use of Copier 1 Insert the six pins female plug of copier into the male socket inside the TX or RX of SAGAI L10 L12 2 For copying and saving the data from TX or RX put on the magnetic key onto the receptor to connect for transferring the saved data from copier to TX or RX release the magnetic key from the receptor 3 Press and release 1 pushbutton or 2 3 to copy and save the data When magnetic key is on from TX
16. of motions such as Up Down East West South North R1 R2 R3 R4 however SAGA1 L10 only Up Down is with 4 relays others with 3 Their corresponding relation is shown as below x Means relay is on O Means relay is off UP Down 1 Normal Normal 1 Step 2 Step 1 Step 2 Step WOOO WWOO OOJO OOV 2 Toggle Toggle 1 Step 1 Step DOO OOQO 3 On Off 16 SAGA1 L Series baa SAGA 1 Step 1 Step WOOO OOOO 4 Normal Toggle 1 Step 2 Step 1 Step WOOO WWOO OOO 5 Dual Motor 1 Dual Motor 1 1 Step 2 Step 1 Step 2 Step WOOO OWOO OOJO OOO amp Note When pushbutton is released from 2 speed and back to 1 one the 1 speed relay is activated again till the pushbutton is totally released 6 Dual Motor 2 Dual Motor 2 1 Step 2 Step 1 Step 2 Step WOOO OBROO OOGO OQO Note When pushbutton is released from 2 speed and back to 1 one the 1 speed relay is not activated but bypassed to nothing 7 3 Speed Acce 3 Speed Acce 1 Step 2 Step 1 Step 2 Step WOOO WOO amp D OOWO OOV 3 Step 3 Step IDOR OWWS Note The second step pushbutton must be pressed and held when pushing or turning Start pushbutton or key to reach third speed 8 Digital Acce Digital Acce 1 Step 2 Step 1 Step 2 Step SAGA1 L Series bali SAGA 1 WOOO WOOS OOWO OOV 3 Step 4 Step 3 Step 4 Step QOWOO VIO ORWO OV Note The second step pushbutton must be pressed
17. off when the 4 Normal Toggle pushbutton is released 5 Dual Motors 1 Dual Toggle To press the pushbutton and release Motors 1 once for on re press and release for off 6 Dual Motors 2 Dual cyclically is called Toggle Motors 2 ON amp OFF Two relative pushbuttons are set 7 3 Speed Acce 3 Speed to respectively control the same relay If a Acce pushbutton set as on is pressed and released 8 Digital Acce Digital thus the relay remains conductive At this time Acce the other pushbutton can t change the situation 9 Normal Dual Motors 1 of this relay except the pushbutton set as off 10 Normal DualMotors 2 Dual Motors 1 When pushbutton is released from 2 speed and back to 1 one the 1 speed 11 Toggle Dual relay is activated again till the pushbutton is Motors 1 totally released 12 Toggle Dual Dual Motors 2 When pushbutton is released Motors 2 from 2 speed and back to 1 one the 1 speed 13 Toggle 3 Speed Acce relay is not activated but bypassed to nothing 13 Synthesis Synthesis 3 Speed Acce Use Start to accelerate to 3 speed Digital Acce Use Start to accelerate to 4 speed Synthesis Three relays used for two dual speed motions the fourth relay work as independent NOTE SAGA1 L10 only toggle on and off function when two Up Down pushbuttons are pushbuttons pressed simultaneously and again for full functions the rest are with Normal Toggle On Off onl
18. the receiver is necessary to enable the D Code remote setting function Jumper to add for ID Code remote setting L10 RX L12 RX 10 SAGA1 L Series bali SAGA 1 4 7 Receiver Voltage Selection There are two types of power voltages DC and AC available for the SAGAI L series 1 DC Type Input Voltage 12 24 VDC Relay Contact 1OA 36VDC 2 AC Type Three different AC transformers 48 110 220V 48 220 380V 110 220 380V Please disconnect the RX s power select the proper voltage and plug in the connector SAGAI L10 RX SAGAI L12 RX Switch the plug to choose voltage 4 8 Transmitter Battery Adoption Two AA size alkaline batteries are required for the transmitter The LED will flash green when the battery power is sufficient The LED will flash red when the battery power is low The operating distance will become shorter and intermittent when the battery is low Replace with new battery when battery power is low amp Do not use rechargeable batteries SAGA1 L Series bali SAGA APPENDIX I Function Setting Defined by Customer 1 Pushbutton Function setting 1 1 UP DOWN EAST WEST SOUTH NORTH RI R2 R3 R4 Pushbutton Function Setting Item Title Content Description l 1 Normal Normal Normal The relative relay is on when the 2 Toggle Toggle pushbutton is pressed and held on the other 3 No Off hand the relative relay is
19. y 12 SAGA1 L Series bali 0 4 0 sec This function is used to set the time interval between acceleration relays i e conduction delayed time of acceleration relay It is suitable for accelerative operation to prevent the crane from running to a higher speed to damage the motor 3 IEMS 1 Ctrl by EMS Control by EMS means the corresponding Control 2 Bypass EMS relay of function pushbutton is controlled by EMS mushroom or emergency stop signal Bypass EMS means the corresponding relay of function pushbutton will not be controlled by EMS mushroom or emergency stop signal Interlock 1 Interlock delay 0 2 Interlock If it is dangerous or improper to Function sec operate two motions at the same time select 2 Non Interlocked Interlock Delay time means the time interval before next motion is valid Non Interlocked If two motions are safe or irrelevant to operate at the same time select Non Interlocked 1 2 START F1 Pushbutton Function Setting Coment eseription Inching Inching means once the pushbutton is pressed relative relay will be activated within some certain period of time to operate a short but precise movement Press and hold inching pushbutton and then press motion pushbutton to perform the inching motion Acceleration When the motion is at the 2 speed quick pushing on acceleration pushbutton will accumulate one speed each time and the relative relay will
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