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FRENIC-5000G11S / FRENIC-5000P11S Drive

1. 4 9 GX 20 terminal hole Unit inch mm 7 09 5 91 4 33 5 94 551 fo io 9 45 11 0 44 7 48 6 30 4 72 6 34 5 91 3 15 10 6 13 0 25 FANTSOPTIS 2UX DOR2 1108 PARA AAA sles Unit inch mm 4 53 5 94 3 94 2 95 9 45 10 6 FRN100G11S P11S 4UX DCR4 75B Fig A IEE z FRN125G11S P11S AUX DCR4 90B EA os lag es i 3 a 15 039 os FRN150G11S P11S 4UX DCR4 110B FE i SOUS 6 FRN200G11S P11S AUX DCR4 132B a aya ES 11 4 12 6 1 18 FRN250G11S P11S 4UX DCR4 160B Fig B E Pi 38 les 30 FRN300G11S P11S 4UX DCR4 200B fa KA Mee er EST 140 11 8 13 8 FRN350G11S P11S 4UX 1S P11S 4UX DCR4 220B 220B Ss 1S P11S 4UX T FRN450P11S 4UX ee 8 66 7 48 SEAL 220 190 150 13 12 6 40 FRN450G11S 4UX DCR4 315B 320 is Fa 74 FRN500G11S P11S 4UX DCR4 355B 5 71 7 13 Geo 2 145 181 FRN600G11S P11S 4UX DCR4 400B Fig C 8 8 13 4 1 77 8 86 Mr i BH 45 FRN700P11S 4UX DCR4 450B nos FRN800P11S 4UX DCR4 500B 260 225 7 28 3 94 185 100 9 7 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 9 4 RS 485 Modbus RTU Serial Communications The serial interface supports operation configuration and monitoring of inverter functions through an EIA RS 485 connection The serial interface is based on Modb
2. Multistep N Stage 7 This function sets the Gain and Bias of the analog input frequency 1 Multistep ACC4 terminals 12 Stage 1 frequency 5 ACC2 DEC1 The setting range BIAS 100 to 100 GAIN 0 0 to 200 Multistep ome Tg i 60 08 100S 65 5S 55 0S 50 0S 72 0S 35 08 ACC2 ACC4 Multistep frequency 3 Output frequency motor speed Reverse direction Output value of Gain 12 16 200 a Output signals from terminals Y1 to YS 100 value 018 l a 50 Running and stopping are controlled by pressing the and keys and by opening and closing the control terminals When using the keypad panel pressing the EF key key pauses stage starts operation Pressing the advance Pressing the AMI key again restarts operation from the stop point according to the stages If an alarm PRESET key to release operation 10 V Analog input voltage terminal 12 10V stop occurs press the of the inverter protective function then press the Ey key to restart stage advance Output value of Bias 12 If required to start operation from the first stage C22 Pattern operation stage 1 enter a stop command and press the RESET key If an alarm stop occurs press the RESET key to release the protective function then press the key again Bias setting when positive 10V 100 Notes 1 The direction of rotation cannot be reversed by a
3. Does OU activated when the load is suddenly removed NO Does the main circuit DC link circuit voltage exceed the protection level ES Faulty inverter lt or error due to noise Contact Fuji Electric Does OU alarm activate when acceleration is completed Can the deceleration time be prolonged YES Can the moment of load inertia be reduced a Consider using Is the braking device or DC brake function in use a braking system oO Coo T a Inspect the braking method Contact Fuji Electric Can the acceleration time be prolonged Z m 5 Low voltage Low voltage Has a momentary power YES Reset and restart l 2 LU failure occurred operation Fauvet inverter contol NO circuit or error due to noise etc Contact Fuji Electric Faulty parts or loose YES connection in the power circuit Replace the faulty part and repair the connection YES Is the main circuit DC voltage between P N higher than the detection level specified in Section 6 1 1 NO The inverter may be faulty Contact Fuji Electric Does LU activate when the circuit breaker or magnetic contactor is switched on Is there a load requiring a large starting current within the same power distribution group Modify power distribution system Is power transformer to satisfy the specified value capacity adequate Is the power supply voltag
4. I I I Noise filter Magnetic contactor Power supply When switched to DC PONSE input mode Fig 2 3 9 Fan power switching PWM converter 40HP or more K Su a Power supply 1 e a uad AAA KEK bs oC ae M z aH H A AT iN l l CNRX TX Fan l l C Switch CNRXTX to the RO TO side RO l Fig 2 3 10A Example of connection by combination with power regeneration converter 40HP or more Note To connect the power regeneration converter to an inverter of 30HP or less do not connect the power supply directly to the auxiliary control power input terminals RO and TO of the inverter However if such a connection is required insulate these input terminals from the main power of the power regeneration converter with an insulation transformer The connection example of a power regeneration unit is provided in the Power Regeneration Unit Instruction Manual Noise filter Magnetic RHC series FRN G11S contactor MCCB or RCD insulation Re Fig 2 3 10B Example of connection by combination with power regeneration converter 30HP or less 2 11 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net The switching connectors are mounted on the power PCB Role nq Jef oli above the control PCB as shown on the right k Tet TS s5 N Auxiliary power switching Nie Va Note To remove a connector un
5. 5 E O g z R S T O amp Series O connected reactor Thyristor Power factor U V W converter improving capacitor For improving the input power factor and reducing harmonics Used to reduce the harmonic current improvement of power factor For details on the degree of reduction see the materials attached to the guidelines etc Surge suppressor For magnetic contactor SZ Z Product of Fuji Electric Technica Co Ltd Frequency meter Analog frequency meter 45 60 square TRM 45 FM 60 Product of Fuji Electric Technica Co Ltd ee Seng GEVP Frequency setting variable resistor Product of Fuji Electric Technica Co Ltd Motor RJ 13BA 2 WA3W 1KQ 10 2 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 11 Electromagnetic compatibility EMC 11 1 General In accordance with the provisions described in the European Commission Guidelines Document on Council Directive 89 336 EEC Fuji Electric Co Ltd has chosen to classify the FRENIC 5000G115S range of Inverters as Complex Components Classification as a Complex Components allows a product to be treated as an apparatus and thus permits compliance with the essential requirements of the EMC Directive to be demonstrated to both an integrator of FRENIC Inverters and to his customer or the installer and the user FRENIC Inverters is supplied CE marked signifying compliance with EC Directive 89
6. NO the inverter capacity Increase the torque boost 4 If the motor generates abnormal heat The motor generates Is the torque YES Pediice detorgiie boast abnormal heat boost excessive NO Has the motor been operated continuously at a very low speed YES Use a motor exclusive to the inverter NO YES Reduce the load or Is the load excessive increase motor capacity NO Is the inverter output voltage at terminals U V W balanced NO Note Motor overheating following a higher frequency setting is likely the result of current waveform Contact Fuji Electric Faulty inverter or error due to noise etc Contact Fuji Electric CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 8 Maintenance and Inspection Proceed with daily inspection and periodic inspection to prevent malfunction and ensure long term reliability Note the following 8 1 Daily Inspection During operation a visual inspection for abnormal operation is completed externally without removing the covers The inspections usually cover the following 1 The performance satisfying the standard specification is as expected 2 The environment satisfies standard specifications 3 The keypad panel display is normal 4 There are no abnormal sounds vibrations or odors 5 There are no indications of overheating or no discoloration
7. 2 i 2 5 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Basic Connection Diagram Source Logic Typically used in Europe G11S 15HP and above G11S Up to 10HP P11S 20HP and above P11S Up to 15HP EXTERNAL BRAKING See rory 2 es ENCLOSURE 2 4 Enteral braking resistor 08 Pama DC REACTOR DCR 2 4 ose cei circuit b r Meca i Giaa an circuit interrupter DER Power sci GES i RFI Fitter Assesses i 200 10 2301 2 Li it 5060H Pai E Molor or a i M L3 wki jaa Wi Armoured or G 40010 400V se l OF I Sereaned cable OOH E B nyt Second voltage gj Oto f 10W 0 to 5 Cured ingel theri pope dis Mk DE do Dis gaH if FM Ca f 4 h Relay output Be Digital input p P Transistor 5 LA output a Digital frequency eu i or Pulse counter C2 RS 485 Fig 2 3 3 Note The control circuit common terminals 11 CM and lt CMY gt are isolated 1 Use a drive with rated voltage matching the power supply voltage 2 Use as required 3 Use this peripheral device when necessary 4 Remove the jumper wire 4 between P1 and P before connecting a DC REACTOR 5 6 x 5 Be sure to use the braking unit option 6 when connecting the external braking resistor option 5
8. V 00 6000 10 R B r il D Lo I D EL command 2062 Mi4 Operating state Referto data formatie R le pe Lo ie en D EL EL data Refer to data format 10 10 on en ee R E 2069 i Part NES ype ede Rater nda oom 2072 _ M24 Inverter capacity code Refertodataformat ti Rp 2073 M25 ROMversion 064999 1 R M eee eee ft ar processing code ll al Frequency command at Ba 20000 20000 max OE a alarm final command frequency at 20000 alarm final command P11S 0 00 120 00 PP a B max frequency at 20000 2081 M33 Actual torque atalarm 200 00 20000 oor R I 2082 M34 Torque current at alarm 20000 2000 o0 R I0 e ill e Fs T P11S 0 00 120 00 ee eee ee input power alarm at 100 00 RE ICE ES REBELLE value at alarm e ee l pee D RE LE alarm 2088 M40 Operating state at alarm Refer to data formatie R re baa rl LE EE LL data at alarm Re owes DR RS LE at alarm 2091 M43 DC link voltage at alarm V o 1000 1 R M CR Nl A lL temp at alarm Ce Ta See ee a E EA capacitor e ee r board capacitor 2096 M48 Life of cooling fan h o e5535 1 R M 9 10 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 9 4 7 Data Format Specification All data in the data field of communication frame shall be represented by a
9. ean command value ao toa Regulator Output limitation frequency Forward command Detected torque Reverse command current The torque command value is 200 when the voltage at terminal 12 is 10V and is 200 when the voltage is 10V Auto tuning P04 A13 2 should be done to use this function In torque control the torque command value and motor load determine the speed and direction of rotation When the torque is controlled the upper limit of frequency refers to the minimum value among the maximum frequency the frequency limiter upper limiter value and 120 Hz Maintain the frequency at least one tenth of the base frequency because torque control performance deteriorates at lower frequencies if the operation command goes off during a torque control operation the operation is switched to speed control and the motor decelerates to stop At this time the torque control function does not operate This function cannot be used when the motor 2 is selected This function cannot be used for FRN P11S The malfunction may be occurred when the set torque is mistaken up WARNING to upper frequency maximum frequency or 120Hz as accident may result This function automatically extends accelerating time against acceleration operation of 60 seconds or longer to prevent an inverter trip resulting from a temperature rise in inverter due to overcurrent SMEREM A UT RED Set va
10. 4 3 Operating Keypad Panel 4 3 1 Operation Mode The screen for normal inverter operation includes a screen for displaying inverter operating status and an operation guide and a screen for graphically displaying the operating status in the form of a bar graph Switching between both screens is possible using the E45 function 1 Operation guide E45 0 Rotating direction no operation command blank yes FWD REV PRG Operating status no operation command STOP yes RUN F D LED SHIFT HZ lt _ Output frequency maximum frequency at full scale E LA 41 Output current 200 of inverter rating at full scale Torque calculation value 200 of motor rating at full scale Fout lout TRQ 4 3 2 Setting digital frequency On the operation mode screen press or to display the set frequency on the LED Data is initially incremented and decremented in the smallest possible unit Holding down or increases or decreases the speed of increment or decrement The digit to change data can be selected using and then data can be set directly To save the frequency settings press Press and EX to return to the operation mode lf keypad panel settings are not selected the present frequency setting mode appears on the LCD When selecting the PID function PID command can be set with a process value Refer to technical documentation for details 1 Digital keypad panel settings F01 0 or C30 0 lt DIG SET Hz gt Screen explanatio
11. AO7 Electric thermal overload relay for motor2 Level A HP A A 2 D 2 co FRNO25G11S 2UX 60 0 25 00 60 0 16 7 1 75 31 49 a FRNO25P11S 2UX 60 0 25 00 60 0 16 7 1 75 3149 FRNO30P11S 2UX 72 4 30 00 72 4 19 8 1 90 32 55 z FRNO40P11S 2UX FRNO50P11S 2UX N FRNO60P11S 2UX FRNO75P11S 2UX FRN100P11S 2UX FRN125P11S 2UX FRN150P11S 2UX 5 5 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Function code 2 aaa 9 9 1 1 F11 Electric PO2 Motor1 PO3 Motor1 PO6 Motor1 PO7 Motor1 P0O8 Motor1 thermal1 Level Capacity Rated current No load current R1 setting X setting E34 0L1 A11 Motor2 A12 Motor2 A15 Motor2 A16 Motor2 A17 Motor2 Inverter type function Level Capacity Rated current No load current R1 setting X setting E37 OL2 function Level AO7 Electric thermal overload relay for motor2 Level A HP A A Pl FRNO002G11S 4UX FRNO07G11S 4UX FRN020G11S 4UX a D 3 FRN150G11S AUX 169 0 150 00 169 0 45 20 0 96 2161 FRN200G11S 4UX FRN350G11S 4UX 375 0 350 00 375 0 68 80 0 99 1924 7 FRN400G11S 4UX FRN450G11S 4UX 481 0 450 00 481 0 85 50 0 95 19 01 FRN500G11S 4UX FRNO10P11S 4UX FRNO40P11S 4UX a gt ERN125P11S 4UX g FRN150P11S 4UX 169 0 150 00 169 0 45 20 0 96 21 61 FRN350P11S 4UX 375 0 350 00 375 0 68 30 0
12. En EN H21 Dee e o gain 0 0 0 1 to 3600 Ot s 2 p EA I 2S D CRES Z D D a o gt l gt l gt gt gt l gt l gt l gt l gt l gt l gt l gt l gt l gt l gt lx gt gt gt L N o D gain oo Feedback filter 26 PTC thermistor Mode select ET PTC MODE el Level FE v_ 0 01 28 Droop operation oo 30 Serial link Function select Laki SSSR FO Fi Modbus RTU Address EM ADDRESS 0 broadcast 1 10247 1 Mode select on no response error LEZ MODE ONER pres Timer ERE Baud rate ERM BAUD RATE ho E ES Ean Ls NIN OJJA I N I ar I Oo N u oy nE Oo Parity check FEY par as Stop bits TIE No response error detection time BEM NO resi o No etecton 106 Response interval IEE MES ay Eu EN 0 01 zE N 5 3 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net A Alternative Motor Parameters Factory setting setting Func Change User Remark NAME LCD Display Setting range Unit Unit 30HP 40HP during op Set value or Maximum frequency 2 Base frequency 2 A02 BASE Hz 2 A03 Rated voltage 2 at Base frequency 2 A04 Maximum voltage 2 at Base frequency 2 A05 Torque boost2 EGER TRO 800572 Select ERY ELCTRN OL2 A06 Electronic thermal overload relay for motor 2 oO NX Level Thermal time constant Torqu
13. FRN0O01G11S 2UX 5 71 2 03 3 74 4 29 3 41 FRN001G11S 4UX 145 51 5 95 109 86 5 FRNF25G11S 2UX to FRN001G11S 2UX FRNF50G11S 4UX to FRN001G11S 4UX FRN002G11S 2UX to FRNOO5G11S 2UX FRN002G11S 4UX to FRNOO5G11S 4UX 8 66 220 7 72 196 0 47 12 terminals M3 Auxiliary control Control circuit fae power supply terminals M3 5 Main circuit terminals M5 rl ar NE 7 68 195 4 09 104 gt 5 51 140 FRN007G11S 2UX to FRNO10G11S 2UX FRN007G11S 4UX to FRNO10G11S 4UX FRNOO7P11S 2UX to FRNO15P11S 2UX FRNOO7P11S 4UX to FRNO15P11S 4UX 5 49 139 5 5 67 144 0 31 8 6 26 159 2 28 1 81 2 07 58 46 52 5 al pei 2 p34 Wire inlet Wire inlet Knock out Knock out hole hole Fig 4 9 84 250 LOSUO 4 17 0 47 12 8 90 226 0 47 12 106 gt lt 0 39 10 2 610 l z J OOO Control circuit terminals M3 E IEE Auxiliary control F power supply D oo termina
14. FRNO02G11S 4UX FRN003G11S 4UX Ae here 12A FRNOO5G11S 4UX FRN007G11S P11S 4UX FS5536 35 07 35A FRN010G11S P11S 4UX EFL 7 5G11 4 G11 4 50A A 72A 19 7 500 x 9 84 250 x 2 76 70 17 7 449 x 7 28 185 FRN150G11S P11S 4UX 280A SD 29 1667 LEONEN 2241660 33505 FRN250G11S P11S 4UX FRN300G11S P11S 4UX RF 3400 F11 400A FRN350G11S P11S 4UX FRN400G11S P11S 4UX FRN450G11S P11S 4UX RF 3880 F 11 880A 9 84 250 x 23 11 587 x 8 07 205 22 1 560 x 3 35 85 i 27 1 688 x 14 33 364 x 7 09 180 25 5 648 x 5 91 150 FRN040G11S P11S 4UX FRN040G11S P11S 4UX 100A 17 1 435 x 7 87 200 x 5 12 130 16 0 408 x 6 54 166 FRNO50G11S P11S 4UX FRNO60G11S P11S 4UX FRNO75G11S P11S 4UX RF 3180 F11 180A 19 5 495 x 7 87 200 x 6 30 160 18 4 468 x 6 54 166 FRN100G11S P11S 4UX FRN125G11S P11S 4UX 3ph 480Vac 11 2 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net PE Li L2 L3 LINE LOAD L1 R L S LIT Fig 11 1 Mounting Screw M6 X 4 Earth Terminal RF3100 F11 M8 RF3180 F11 M10 is 200 166 435 408 130 200 166 495 468 160 Fig 11 2 Outline Dimensions RF3100 F11 RF3180 F11 11 3 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Mounting Screw M6 X 4 Stud Terminal 23 1 587 RF3280 F 11 M12 X8 22 0 560 RF3400 F11 M16 X 8
15. Instruction Manual FRENIC 5000G11S P11S High Performance Low Noise Inverter General Purpose Industrial Machines Fans and Pumps 230V Series 230V Series 0 25HP FRNF25G11S 2UX 7 5HP FRN007P11S 2UX to 125HP FRN125G11S 2UX to 150HP FRN150P11S 2UX 460V Series 460V Series 0 50HP FRNF50G11S 4UX 7 5HP FRN007P11S 4UX to BOOHP FRN600G11S 4UX to 800HP FRN800P11S 4UX CAUTION E Read all operating instructions before installing connecting wiring operating servicing or inspecting the inverter E Ensure that this instruction manual is made available to the final user of the inverter E Store this manual in a safe convenient location E The product is subject to change without prior notice Fuji Electric FA Components amp Systems Co Ltd INR S147 1206 E Fuji Electric Corp of America CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Preface Thank you four purchasing our FRENIC5000G11S or FRENIC5000P11S series inverter This product is used to drive a 3 phase electric motor at variable speed As incorrect use of this product may result in personal injury and or property damage read all operating instructions before using As this manual does not cover the use of option cards etc refer to relevant manuals for option operations Safety Instructions Read this manual carefully before installing connecting wiring operating servicing or
16. Reduce the load or increase inverter capacity CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 9 Memory error Er1 10 Output wiring error Keypad panel communication error Er2 CPU error Er3 Er1 2 3 indicated Abnormal display or indication goes out Output wiring Are the braking unit and braking resistor connected incorrectly YES Connect correctly the cable error Er7 NO Turn the power off then on i 2N YES again after the CHARGE lamp PE Gieplayed CRG goes off s the wiring of CNRXTX RED NO correct on the power PCB When DC power supply connect it to the RO TO side and AC power input is connected to the auxilialy power input terminal YES Connect correctly the cable Did the error occur s disappeared an during tuning The trouble part is YES improvement NO error code on the LED monitor YES NO Is Eri displayed Is the auxiliary control power input terminal used NO Is there noise 0 Connect source around YES correctly or replace the cable Are the braking unit and braking resistor connected incorrectly NO Faulty inverter or error due to noise etc Contact Fuji Electric Faulty inverter or error due to noise etc Contact Fuji Electric Did the power off when the function data was writing Conn
17. Running means that the inverter is outputting a frequency RUN signal is output as when there is output speed frequency When the DC injection brake function is active RUN signal is off Frequency equivalence signal FAR See the explanation of function code E30 frequency arrival detection width Frequency level detection FDT1 See the explanation of function codes E31 and E32 frequency detection Undervoltage detection signal LV If the undervoltage protective function activates i e when the main circuit DC voltage falls below the undervoltage detection level an ON signal is output The signal goes off when the voltage recovers and increases above the detection level The ON signal is retained while the undervoltage protective function is activating Undervoltage detection level 230V series 200V 460V series 400V Torque polarity B D This function determines the torque polarity calculated in the inverter and outputs a signal indicating driving or braking torque An OFF signal is output for driving torque an ON signal is output for braking torque Torque limiting TL When the torque limiting activates the stall prevention function is automatically activated to change the output frequency The torque limiting signal is output to lighten the load and also used to display overload conditions on the monitor device This ON signal is output during the current or torque is limited or pow
18. cM t lt vse gt 3 7 aan Relay output i 4 i y AL TL A Mo lt ysa gt oi elgg le o3 i LD dl KA Dual direction T Meg s s L amp S a Di Ton aS wae Sie oe eee OM o me output l i 2 T gt aD o i Yii te t 47 _ w i 1 b CM 7 4 i V o rt Digial frequency owe meter ee ne PSE PE SES i Pulse counter E OK Xe 80 RSS aneon nan ene Fig 2 3 4 2 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 3 2 Connecting the main circuit and ground terminals Table 2 3 1 Functions of main circuit terminals and ground terminals Symbol Description L1 R L2 S L3 T Connects a 3 phase power supply U V W Connects a 3 phase motor Auxiliary control power Connects a backup AC power supply to the RO TO control circuit Not supported for inverter of 1HP input terminal or less P1 P DC reactor connecting Connects the optional power factor correcting DC terminal reactor p Connects the optional external braking resistor DB connecting terminal For inverter of 10HP or less E DC link circuit voltage to the external P N DC link circuit terminal braking unit option or power regeneration unit option G Grounds the inverter chassis case to the earth 1 Main circuit power terminals L1 R L2 S L3 T Connect these terminals to
19. 3 Operation command FWD REV and other commands for digital input 4 Write function data RESCH NK FUN IC Setting range Oto3 Communication can be enabled and disabled by a digital input This function sets the serial link function when communication is enabled Set value Frequency Operation command command Disabled Disabled CO y Enabled Disabled Disabled Enabled Enabled Enabled The data monitoring and function data write functions are always enabled Disabling communication using digital input brings about the same result as when 0 is set to this function When the bus option is installed this setting selects the function of the option and the RS 485 interface is restricted to monitoring and writing function data H31 RS 485 Address RS 485 Response interval These functions set the conditions of RS 485 Modbus RTU communication Set the conditions according to the upstream device Refer to technical manual for the protocol This function sets the station address of RTU aRENEM 4 18 5 A D IRIE S S Setting range 1 to 247 This function sets processing at communication error and sets the error processing timer value EEEBEEM O DE JOIN ER Setting range Oto3 Set value Processing at communication error Immediate Er 8 trip forced stop Continue operation within timer time Er8 trip after timer time US Continue operation and effect retry within timer time
20. 7 Braking time s time s No limit Braking duty No limit cycle ED Mass Ibs kg 22 22 23 64 64 75 86 88 54 220 220 309 309 309 705 705 904 904 RO DR RAA AAA Rated output 3 phase 380V 400V 415V 440V 50Hz 380V 400V 440V 460V 60Hz voltage 4 V Rated output 50 60Hz Phases voltage 3 phase 380 to 480V 50 60Hz 3 chee 380 to 440V 50Hz fem __ E E 7 Voltage 10 to 15 Imbalance rate between phases 2 or less 6 Frequency 5 to 5 Momentary voltage Operation will continue with 310V or more If voltage drops below 310V operation will continue for up to 15 ms dip capability 7 If Continuous operation is selected the output frequency will be lowered to withstand the load until normal voltage is resumed Required power supply 0 7 1 2 2 2 3 1 5 0 7 2 9 7 15 20 24 29 38 47 57 70 93 1 161 196 244 At capacity 8 kVA 1 Indicated capacities are at the rated output voltage 230V for the 230V series and 460V for the 460V series The rated capacity will be lowered if the supply voltage is lowered 2 In the case of a low impedance load such as a high frequency motor the current may drop below the rated current 3 Indicates when a nominal applied motor is used the average torque when decelerated to stoppage from 60 Hz which varies depending on motor loss 4 An output voltage exceeding the supply voltage cannot be generated 5
21. 8 2 Periodical Inspection Periodic inspections must be completed after stopping operations cutting off the power source and removing the surface cover Note that after turning off the power the smoothing capacitors in the DC section in the main circuit take time to discharge To prevent electric shock confirm using a multimeter that the voltage has dropped below the safety value 25 V DC or below after the charge lamp CRG goes off e Start the inspection at least five minutes after turning off the power supply for inverter rated at 30HP or less and ten minutes for inverter rated at 40HP or more Check that the charge lamp CRG goes off and that the voltage is 25V DC or less between terminals P and N Electric shock may result WARNING Only authorized personnel should perform maintenance and component replacement operations Remove metal jewelry such as watches and rings Use insulated tools Never modify the inverter Electric shock or injury may result Table 8 2 1 Periodical inspection list Environment 1 Check the ambient temperature humidity 1 Conduct visual 1 The specified vibration atmosphere dust gas oil mist inspection and use standard value Bia drops he mel r must be satisfied Is the area surrounding the equipment clear 2 The area is clear o foreign objects 2 Visual sash ee the characters complete Le read and is not ne Not Structure such as a Is there abnormal sound or vibrati
22. C2 xx xmA FMA xx xV FMP xx xV FMP xxxxp s Input terminal status terminals 0X7 01 Signal OFF Signal ON Input terminal status via Communication O Signal OFF Signal ON Analog input signal Terminal C1 input current Terminal C2 input current AIO option Output for meter FMA output voltage FMP output voltage FMP output frequency 4 3 9 Maintenance information On the Program menu screen select 5 Maintenance to display information necessary for maintenance and inspection Use and to switch between the five screens of data 1 DATA SETTING ET TIME xxxxxh _ Cumulative operating time RUN 2 DATACHECK MM EDC xxv SDC link circuit voltage T lt 4 Maximum temperature inside inverter PRG gt PRG MENU 3 0PR MNTR TMPI xxxx C Maximum value in hour units F D gt LED SHIFT 4 1 0 CHECK TMPF xxxx C Maximum temperature of heat sink Maximum value in hour units 85 MAINTENANC Capacitor on PC board TCAP xxxxxh accumulation time Imax x xxA D RE Maximum current ms 61000h Judgment level CAP xxx x Se amum VAE One units TFAN xxxxxh lt Main capacitor capacity 25000h iil fan operating Judgment level ROM version inverter 40HP or more H xxxxx NRK xxxxx lt No of communication INV Hxxxx 30HP or less S xxxxx NRR xxxxx errors keypad panel KEYPAD lt ROM version keypad panel NRO xxxxx E PETE E A OPTION Pxxxx 4 ROM version option
23. S T 1 Selection of load characteristics such as automatic torque boost square law reduction torque load proportional torque load constant torque load Enhancement of torque V f characteristics which is lowered during low speed operation Insufficient magnetic flux of the motor due to a voltage drop in the low frequency range can be compensated Setting range Characteristics selected Automatic torque boost characteristic where the torque boost value of a constant torque load a linear change is automatically adjusted The motor tuning P04 A13 should be set to 2 for this function is valid Square law reduction torque for fan and pump loads Proportional torque for middle class loads between square law reduction torque and constant torque linear change Constant torque linear change 0 1 to 0 9 1 0 to 1 9 2 0 to 20 0 Torque characteristics 30HP or less lt Square law reduction torque gt lt Proportional torque gt Output voltage V Output voltage V Rated voltage 1 Rated voltage 1 1 00 cif Sete St Ree eee Steet i 1 00 Base frequency 1 01 17 Base fr quency 1 Output frequency f Output frequency f lt Constant torque gt Output voltage V Rated voltage 1 100 Base 23 2 0 frequency 1 j Output frequency f Torque characteristics 40HP or above lt Square law reduction torque gt lt Proportional torque gt
24. Setting range 0 1 to 60Hz Holding time This function sets the holding time during which the start frequency is sustained at startup GEEAE H oL DING t Set values 0 1 to 10 0 seconds The holding time does not apply at the time of switching between forward and reverse The holding time is not included in the acceleration time The holding time also applies when pattern operation C21 is selected The holding time is included in the timer value This function sets the frequency at stop PRES TOP Hz Setting range 0 0 to 60 0Hz Output frequency Forward rotation Holding time Starting frequency Stopping frequency DEN PRE ER te etna Time The operation does not start when the starting frequency is less than the stopping frequency or when the setting frequency is less than the stopping frequency Motor sound carrier frequency This function adjusts the carrier frequency correct adjustment of which prevents resonance with the machine system reduces motor and inverter noise and also reduces leakage current from output circuit wiring EAU TR IS O UU IN ID __ Nominal applied motor _Setting range G11 P11 Notes 1 Reducing the set value adversely affects the output current waveform i e higher harmonics increases motor loss and raises motor temperature For example at 0 75kHz reduce the motor torque by about15 2 Increasing the set value increases inverter
25. TLB xxx Driving torque limiting setting value lt 4 Braking torque limiting setting 4 7 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 3 8 I O check On the Program menu screen select 4 1 0 Check to display analog and digital input output signal status for the inverter and options Use and to switch between the eight screens of data 1 DATA SETTING 2 DATA CHECK 3 OPR MNTR 4 1 0 CHECK RUN FWD PRG PRG MENU F D gt LED SHIFT Output terminal status O Signal OFF W Signal ON lt Analog input signal lt Terminal 12 input voltage Terminal 22 input voltage M AIO option Terminal 32 input voltage AIO option Terminal V2 input voltage 12 xx xV 22 XX XV 32 xx xV V2 xx xV option input status Terminal AO output voltage AO xx xV AIO option a aot Terminal CS output current XXXX AIO option T DO xxH Gan input voltage Ea HEX indication LE Digital output voltage HEX indication PG SY option input status P1 xxxxx0p s lt Master side A B phase Z1 Op s LS 4x frequency P2 xxxxx0p s Unused Z2 Op s Slave side A B phase 4x frequency Unused 4 8 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net gt mx MFWD 0X3 OREV 0X4 0X1 LIX5 COMM X2 OFWD 0X3 OREV 0X4 0X1 LIX5 C1 xx xmA
26. The taps within the inverter must be changed for a power supply rated at 380 to 398V 50 Hz or 380 to 430V 60 Hz 6 If the imbalance between phases exceeds 2 use a power factor correcting DC reactor DCR Output ratings Input ratings Max Voltage V Min Voltage V Imbalance rate between phases 2 x 67 3 phase average voltage V 7 Test was conducted under the standard load conditions stipulated by the JEMA committee at the load equivalent to 85 of the nominal applied motor 8 Indicates the values required when using a power factor correcting DC reactor DCR optional for inverters of 75HP or less with a loaded nominal applied motor 9 2 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 9 2 Common Specifications Item Control method Sinusoidal wave PWM control with V F control torque vector control PG feedback vector control option Maximum G11S 50 to 400Hz variable setting P11S 50 120Hz variable setting frequency frequency frequency Carrier G11 0 75 to 15kHz 75HP or less 0 75 to 10kHz 100HP or more frequency P11 0 75 to 15kHz 30HP or less 0 75 to 10kHz 40 to 100HP 0 75 to 6kHz 125HP or more Accuracy Analog setting 0 2 or less of the max Frequency at 25 C 77 F 10 C 50 F stability Digital setting 0 01 or less of the max Frequency 10 C 14 F to 5 C 122 F Seit
27. and deceleration time 1 F08 as well as three other types of acceleration and deceleration time can be selected The operation and setting ranges are the same as those of acceleration time 1 and deceleration time 1 See explanations for FO7 and F08 For switching acceleration and deceleration times select any two terminals from terminal X1 function selection in E01 to terminal X9 function selection in E09 as Switching signal input terminals Set 4 acceleration and deceleration time 1 and 5 acceleration and deceleration time 2 to the selected terminals and input a signal to each terminal to switch acceleration and deceleration times Switching is possible during acceleration deceleration or constant speed operation a RTE EE Er 5 ES aaa Acceleration time 2 Related functions E01 to E09 Set values 14 ajc tit Mie 2 DEC TIME A CC TIME DEC TIME SERES A CC Times GHA EC Tit Mela Example When 4 and 5 are set to terminals X2 and X3 plwlnihle E 1 E 1 E 1 E 1 E Operation FWD Ti fmm Cl fi ri ____ Maximum frequency Output frequency Accel Decel Accel Decel Accel Decel Accel Decel time time time time time time time time 1 1 2 2 3 3 4 4 Torque limiter 2 driving Torque limiter 2 braking This function is used to switch the torque limit level set in F40 and F41 by an external control signal Input an external signal
28. errors RS 485 No of communication errors option 4 9 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 3 10 Load rate measurement On the Program menu screen select 6 Load Rate Measurement On the Load rate measurement screen the maximum current average current and average breaking power during the set measuring time are measured and displayed Measuring time 1 DATA SETTING 2 DATA CHECK PRG PRG MENU F D LED SHIFT lt Change measuring using and and BA Start measuring Set measuring time Displays the remaining measuring time when DATA reaches zero ends the r measurement T 150s Imax 0 00A lave 0 00A BPave 0 0 Display returns to initial values Maximum current Average current Average breaking power Motor rated output 100 4 10 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 3 11 Alarm information On the Program menu screen select 7 Alarm Information Various operating data when the latest alarm occurred is displayed Use and to switch between the nine screens of alarm information data 1 DATA SETTING Fout xxxx xHz lout x xxA Vout xxxV TRQ XXX RUN FWD 2 DATA CHECK 3 OPR MNTR 4 1 0 CHECK 5 MAINTENANC 6 LOAD FCTR 7 ALM INF PRG PRG MENU F D LED SHIFT S Fref xxxx xHz NZ Cumulative operatin
29. or set speed The machine should be so designed that safety is ensured even when operation does not match set values Accident may result The frequency may be stagnated not decelerate when using the automatically OU trip prevention and set the frequency limit Low to the setting frequency or less Accident may result Torque vector control 1 This is a function for motor 1 To obtain the motor torque most efficiently the torque vector control calculates torque according to load to adjust the voltage and current vectors to optimum values based on the calculated value Related functions P01 P09 MEBERTIRQIVIECITIONR 1 0 Imactie _ When 1 Active is set the set values of the following functions differ from the written values F09 Torque boost 1 Automatically set to 0 0 automatic torque boosting POY Slip compensation amount Slip compensation is automatically activated When 0 0 is set the amount of slip compensation for the FUJI standard 3 phase motor is applied Otherwise the written value is applied Use the torque vector control function under the following conditions There must be only one motor Connection of two or more motors makes accurate control difficult The function data rated current P03 no load current P06 R1 P07 and X P08 of motor 1 must be correct When the standard FUJI 3 phase motor is used setting the capacity function P02 ensures entry of the above d
30. signal state Related function Set value input signal Function selected H30 Link command disabled on Link command enabled Universal DI U DI Assigning value 25 to a digital input terminal renders the terminal a universal DI terminal The ON OFF state of signal input to this terminal can be checked through the RS 485 and BUS option This input terminal is only used to check for an incoming input signal through communication and does not affect failure can be performed effectively with power failure information provided by an external digital input signal Related function Function selected F14 No momentary power failure detection operation by digital input input signal Momentary power failure detection 22 operation by digital input Torque control cancel Hz TRQ When function code H18 torque control function on selection is set to be active value 1 or 2 this operation can be canceled externally Assign value 23 to the target digital input terminal and switch between operation and no operation in this input signal state Related function Function selected H18 Torque control function active The input voltage to terminal 12 is the torque command value Torque control function inactive The input voltage to terminal 12 is the inverter operation Pick up start mode STM The start characteristics function pick up mode in function code H09 can be enabled or disabled by switching the ext
31. 0 to 100 Reversible operation using positive and negative signals 0 to 10V DC 0 to 100 Reverse operation 10 to OV DC 0 to 100 The feedback signal for PID control is input The analog input value from the external circuit is used for torque control P11S does not support this function Input resistance 22k 9 V2 Voltage input Frequency is set according to the analog input voltage supplied from an i external circuit sue 0 to 10V DC 0 to 100 Reverse operation 10 to OV DC 0 to 100 It can be used only one terminal V2 or C1 alternatively Input resistance 22k Q C1 Current input Frequency is set according to the analog input current supplied from an external circuit 4 to 20mA DC 0 to 100 Reverse operation 20 to 4mA DC 0 to 100 The feedback signal for PID control is input PTC thermistor input It can be used only one terminal V2 or C1 alternatively Input resistance 250 Q Analog input common Common terminal for analog input signals Forward operation stop Used for forward operation when FWD CM is on or deceleration and command stop when FWD CM is off Reverse operation stop Used for reverse operation when REV CM is on or deceleration and sa btm stop when REV CM is off The coast to stop command external alarm alarm reset multistep frequency selection and other functions from an external circuit can be assigned to terminals X1 to X9 For details see Setting the
32. 000h in the inverter of 7 5HP or more Estimated life expectancy of a cooling fan at inverter ambient temperature of 40 degree The displayed value should be considered as a rough estimate because the actual life of a cooling fan is influenced significantly by the temperature Refer to the manual 8 2 regular check for the maintenance URREN V SER 111 Setting range 0 to 65535 hours Clear integrated operating time to O hour after replacing the cooling fan Related Functions E20 to E24 Set value 30 u13 Magnetize current vibration damping gain Adjust if Magnetize current vibration was occurred in the inverter output current URTEA U SER 11131 Setting range 0 to 32767 Adjust the value from 0 to 2048 as a standard value Vibration damping gain becomes 100 in set value 4096 Slip compensation filter time constant The filter time constant of Slip compensation is set TERE U SER 11151 Setting range 0 to 32767 Calculate the filter time constant using the following formula 216 ms U15 set value i J The response time of the control slows because the filter time constant is enlarged when a value is set to smaller However system becomes steady The response time of the control quickens because the filter time constant becomes smaller when a set value is enlarged Note Response time quickens when a set value is enlarged Therefore there is a p
33. 1500m 0 97 40 C 104 F 4950 6600ft 1500 to 2000m 0 95 Relative a 6600 8250ft 2000 to 2500m 0 91 humidity ee eee ene Canensallon 8250 9900ft 2500 to 3000m 0 88 Atmosphere Pollution degree 2 Air pressure 86 to 106 kPa 3 9inch 100mm 3mm from 2 to less than 9 Hz 1m s from 9 to Vibration less than 20 Hz 1m s from 20 to less than 55 Hz 1m s from 55 to less than 200 Hz voter Left x FRN G11S eus less Gap X can be 0 2 2 Installation Method side by side D Securely fasten the product in an upright position on a pata ae solid structure such that FRENIC5000G11S is facing Gap X gt 2inch 50mm the front Do not turn the product upside down or install in a Sola ee horizontal position Fig 2 2 1 2 As heat is generated during inverter operation the spaces shown in Fig 2 2 1 are required to ensure sufficient cooling As heat radiates upward do not install the product beneath a device sensitive to heat As the heat sink may reach a temperature of 90 C 194 F during inverter operation ensure that the material surrounding the product can withstand this temperature WARNING install this product on nonflammable material such as metal 4 When installing this product in a control panel consider ventilation to prevent ambient temperature of the inverter from exceeding the specified value Do not install the product in an area from which heat cannot be sufficiently released If two or more inverters must be ins
34. 1Hz steps min O1 CEES o U MP IHIYISITIR Setting range 0 to 30Hz In 1Hz steps min To avoid the resonance of the motor driving frequency to the peculiar vibration frequency of the machine the jump frequency band can be set to the output frequency up to three point During accelerating an internal set frequency is kept constant by the lower frequency of the jump frequency band when a set frequency enters the jump frequency band This means that the output frequency is kept constant according to an internal set frequency When a set frequency exceeds the upper bound of the jump frequency band an internal set frequency reaches the value of a set frequency The output frequency accelerates up to a set frequency while passing the jump frequency band according to the acceleration time at this time During decelerating it has a relation opposite to accelerating Refer to figure below When two jump frequency bands or more come in succession mutually the lowest and highest frequency become the lower bound and the upper bound frequency of an actual jump frequency band respectively among them Refer to upper right figure ee Us Internal set frequency Hz Jump frequency width Jump frequency width Jump frequency 1 Jump frequency 2 Set frequency Hz Jump frequency 3 Miu iL Tit _H z 14 MULTI W iz 5 mju jL T 1 W z j6 Miu ik Tit Hz 7 MUL Tit H z 8 Miu e
35. 2 RAO LE VIEL 2 AAT ME icin is T2 This function sets the torque vector function of motor 2 This function operates the same as F42 Torque vector control 1 For details see the explanation for F42 ENCRERT RQVECITIOR 2 This function sets the number of poles of motor 2 to be driven This function operates the same as P01 Number of motor 1 poles For details see the explanation for P01 MERE 2 POLE S Motor 2 Capacity This function sets the capacity of motor 2 This function operates the same as P02 Motor 1 Capacity For details see the explanation for P02 However the related motor data functions change to A12 Motor 2 Rated current A15 Motor 2 No load current A16 j 2 Aina setting i A17 Motor 2 setting Motor Motor 2 Ratedcurrent Rated current This function sets the rated current of motor 2 This function operates the same as P03 Motor 1 Rated current For details see the explanation for PO3 This function sets the auto tuning of motor 2 This function operates the same as P04 Motor 1 Tuning For details see the explanation for P04 EMERERM 2 TIUN M Motor 2 On line tuning This function sets the online tuning of motor 2 This function operates the same as P05 Motor 1 On line tuning For details see the explanation for POS EMER 2 T uNe This function sets the no load current of motor 2 This function operates the same
36. 368 0415 Web www ctiautomation net Email info ctiautomation net In the following cases normal life judgment of the Capacitor in main circuit may not be able to be performed 1 When a power is turned off during inverter operation 2 When cooling fan ON OFF control is operated function code H 06 1 3 When the power is supplied by the auxiliary input terminals RO TO 4 When the option card is operated 5 When RS 485 communication is operated 6 When the power supply is turned off with digital input FWD REV X1 X9 of a control terminal being ON In the case of 3 4 5 and 6 life judgment is enabled by adjusting the function both code U08 and UO9 Related functions U08 U11 U59 2nd Freq level detection FDT2 This function is same as Frequency detection FDT 1 the detection level of the output frequency and hysteresis width are determined by E36 and E32 2nd OL level early warning OL2 This function outputs an ON signal when the output current exceeds E37 OL2 LEVEL for longer than E35 OL TIMER NOTE This function is valid for both of Motor 1 and Motor 2 Terminal C1 off signal C1OFF This function outputs an ON signal when the input current of terminal C1 is less than 2mA When AIO option is connected it can be detected the disconnection of C2 terminal Synchronization completed by synchronous operation card SY Speed agreement signal DSAG PG error si
37. 4 3 Operating Keypad Panel 4 4 9 4 4 Modbus RTU Functions 9 8 4 3 1 Operation Mode 4 4 9 4 5 Inverter Function Code Access 9 9 4 3 2 Setting digital frequency 4 4 9 4 6 Command and Monitor 4 3 3 Switching the LED monitor 4 5 Data Registers 9 9 4 3 4 Menu screen 4 5 9 4 7 Data Format Specification 9 11 4 3 5 Setting function data 4 5 9 4 8 Communication Errors 9 15 4 3 6 Checking function data 4 7 4 3 7 Monitoring operating status 4 7 TO ODUONS SEPAR Seika A ea eat ree ea aa 10 1 4 3 8 O check oo ee 4 8 10 1 Built in Options see ee eee 10 1 4 3 9 Maintenance information 4 9 10 2 Separately Installed Options 10 2 4 3 10 Load rate measurement 4 10 4 3 11 Alarm information 4 11 11 Electromagnetic compatibility EMC 11 1 4 3 12 Alarm history and factors 4 12 Tiel General iriserai sah eter ne a 11 1 4 3 13 Data copy 4 13 11 2 Recommended Installation 4 3 14 Alarm mode ces 4 15 Instructions css 11 2 11 3 The harmonics restriction in Europe Union EU 11 5 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 1 Before Using This Product 1 1 Receiving Inspections Unpack and check the product as explained below FO ary If you have any questions about the p
38. 5 40 6 25 6 10 ARE DE 25 FRNO25P11S 4UX 40 60 5 8 10 16 10 10 10 16 75 16 10 25 FRN050G11S 4UX 16 25 2 5 60 FRNO60P11S 4UX 150 13 5 5 60 FRNOGOG11S 4UX 25 25 A FRNO75P11S 4UX 175 25 x 2 gt FRNO75G11S 4UX 25 25 0 2 100 FRN100P11S 4UX 0 7 to o 100 FRN100G11S 4UX wal 0 FRN125P11S 4UX FAR 50 x 2 amp 125 FRN125G11S 4UX 5 50 FRN150P11S 4UX 225 FE 70X2 FRN150G11S 4UX 50 200 FRN200P11S 4UX 300 m FRN200G11S 4UX 2 5 240 250 FRN250P11S 4UX 350 ER as to FRN250G11S 4UX 120 6 O 300 FRN300P11S 4UX 400 Sxe foxe 150x2 FRN300G11S 4UX 350 FRN350P11S 4UX 500 es ee 185 x2 FRN350G11S 4UX 27 120 FRN400P11S 4UX a ne 240 X 2 FRN400G11S 4UX 48 185 FRN450P11S 4UX 700 D 300 x2 450 FRN450G11S 4UX 240 FRN500P11S 4UX 800 ol eee 185X3 500 FRN500G11S 4UX 240 600 FRN600P11S 4UX 1 000 exe pees 2403 600 FRN600G11S 4UX 300 x 2 70 FRN700P11S 4UX 185x3 2403 300 X 3 240 X 3 _ 240X3 300 X3 Note The type of wire is 75 C 167 F 600V Grade heat resistant polyvinyl chloride insulated wires PVC The above mentioned wire size are the recommended size under the condition of the ambient temperature 50 C 122 F or lower CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Compliance with UL cUL standards Applicable to products with UL cUL mark ightening torque a
39. 9 8m s at from 9 to less than 20Hz 2m s at from 20 to less than 55Hz 1m s at from 55 to less than 200Hz Ambient humidity 5 to 95 RH no condensation Storage 25 C 13 F to 65 C 149 F temperature 9 3 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 9 3 Outline Dimensions E Outline Dimensions 30HP or less inch mm Fig 1 le Ds Fig 2 gt P e a sae lt x 5 90 150 x 5700145 5 35 136 ee Le rout f S 0 2416 Control circuit terminals M3 Main circuit terminals Ht J Control circuit M3 5 E i terminals M3 er E als Auxiliary control Sars a amp power supply terminals ER 8 y 8 os Te M3 5 Are E Main circuit D2 0 61 15 5 terminals 61 15 5 0 31 8 D3 _ M4 1 56 39 5 0 61 15 5 3 43 87 3 622 3 74 95 Wire inlet 1 73 1 22 1 22 8 Knock out 44 31 1 31 0 31 8 4 29 109 hole 3 ba T Wire inlet Y Knock out ia hole LO 8 Type D D1 D2 D3 D4 z m FRNF25G11S 2UX to FRNF50G11S 2UX 5 12 1 44 3 15 3 70 2 82 FRNF50G11S 4UX 130 36 5 80 94 71 5
40. 99 1924 FRN700P11S 4UX note 1 The factory setting described on 1 is the value of Fuji standard induction motor 460V 50Hz 4 poles The factory setting described on 1 is NOT changed automatically even function code P01 A10 motor poles is changed to excluding 4 poles note 2 The minimum units of the data 2 is as follows Current value Minimum units gt gt 0 00 to 9 99 10 0 to 99 9 100 to 999 1000 to 9990 5 6 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 5 2 Function Explanation F Fundamental function Setting can be made so that a set value cannot be changed by keypad panel operation SO AT IAS PIRITIC 0 The data can be changed 1 The data cannot be changed E01 to E09 Setting range Setting procedure 0 to 1 Press the EU and keys simultaneously to change the value from 0 to 1 then press the to validate the change 1 to 0 Press the EL and keys simultaneously to change the value from 1 to 0 then press the FUNC mune Key to validate the change Related functions This function selects the frequency setting method E01 to E09 0 Setting by keypad panel operation key 1 Setting by voltage input terminal 12 0 to 10V terminal V2 0 to 10V 2 Setting by current input terminal C1 4 to 20mA 3 Setting by voltage input current input terminal 12 terminal C1 10 to 10V 4
41. Connect the braking unit to P ans N The auxiliary terminals 1 and 2 have polarity Connect them as shown in the figure above x 7 The drive can be operated without connecting the auxiliary control power supply 8 Terminal X1 to X9 can be set to 9 THR Braking unit thermal trip input 9 If usingV2 or C1 as a reference signal they must be used exclusively 10 It is possible to input voltage signals 0 to 10 VDC or 0 to 5 VDC to terminals 12 11 instead of the potentiometer 2 6 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Basic Connection Diagram to PLC Source logic Typically used in Europe G11S 15HP and above G11S Up to 10HP P11S 20HP and above P11S Up to 15HP EXTERNAL BRAKING RESISTOR 2 5 ENCLOSURE 2 THRX 8 DC reactor DCR T BRAKING UNIT CACO Moided case circuit breaker i MCCB or i Ground fault i PY ircuit int t x pl rc 9 4 s 7 e penser J 1 6 e PY 200 to 230V t ER O 5 dei or F T lt j x Se Sphase O Armoured or ws 400 to 480V i ai screened cable REN 3 381 Alarm relay sk soc output Analog i input Second voege input Mn SW 9 Oto 10V 10 0 to 5V Source Sink Current input Ki 4 to 20mA DC 0 a IFMA 5 Oto 60Hz FM a biWo W P i P24 i PLC ps H HEMD A raS C i I H
42. Estimation of life expectancy based on maintenance information The maintenance information is stored in the inverter keypad panel and indicates the electrostatic capacitance of the main circuit capacitors and the life expectancy of the electrolytic Capacitors on the control PC board and of the cooling fans Use this data as the basis to estimate the life expectancy of parts 1 Determination of the capacitance of the main circuit capacitors This inverter is equipped with a function to automatically indicate the capacitance of the capacitors installed in the main circuit when powering up the inverter again after disconnecting the power according to the prescribed conditions The initial capacitance values are set in the inverter when shipped from the factory and the decrease ratio to those values can be displayed Use this function as follows 8 2 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 1 Remove any optional cards from the inverter Also disconnect the DC bus connections to the main circuit P and N terminals from the braking unit or other inverters if connected The existing power factor correcting reactor DC reactor need not be disconnected A power supply introduced to the auxiliary input terminals RO TO that provides control power should be isolated 2 Disable all the digital inputs FWD REV X1 X9 on the control terminals Also disconnect RS 485 co
43. FWD 1 2nd ACC DEC time 1 0 1 X 100 999 10 0 99 9 1 REV 2 3rd ACC DEC time 2 1 X 100 999 100 999 3 4th ACC DEC time 3 10 X 100 999 1000 9990 Example If C22 Stage1 10 0s R2 10s reverse rotation acceleration time 2 deceleration time 2 Since 10 0 0 1 X 100 gt 9000 0400 0064 94644 Data format 14 Operation command 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 poele ex nev ro All bit are ON by 1 Example If S06 operation command FWD X1 and X5 ON 0000 0000 0100 0101 0045 Data format 15 Universal output terminal 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 All bit are ON by 1 Example If M15 Universal output terminal Y1 and Y5 ON 0000 0000 0001 0001 00114 Data format 16 Operating state 15 14 13 12 11 10 9 8 T 6 9 4 3 2 1 0 All bit are ON or active by 1 FWD Forward operation IL Current limiting REV Reverse operation ACC Under acceleration EXT DC braking active or pre excitation DEC Under deceleration ALM Inverter fault INT No Output RL Transmission valid BRK Braking active WR Function writing privilege NUV DC link voltage is established 0 Keypad panel undervoltage at 0 1 RS 485 TL Torque limiting 2 Fieldbus option VL Voltage limiting BUSY Processing data write 9 13 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Data format 17 Type code 15 14 13 12 11 10 9 8 T 6 5 4
44. If P is connected to N or the braking resistor is connected directly the resistor will break 8 Auxiliary contacts 1 and 2 of the braking unit have polarity To connect the power regeneration unit refer to the Power Regeneration Unit Instruction Manual External braking resistor DB THR i P24 Braking unit BU Fig 2 3 8 Connection G11S 15HP or more 2 9 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 7 Inverter ground terminal To ensure safety and noise reduction always ground the inverter ground terminal Also metal frames of electrical equipment must be grounded as specified in the Electric Facility Technical Standard The connection procedure is as follows Ground metal frames to a ground terminal Ground resistance 10 or less 2 Use a suitable cable short and thick to connect the inverter system to the ground terminal 8 Auxiliary power switching connector CN UX for inverter of 40HP or more When an inverter of 40HP or more requires a main circuit power voltage as listed in Table 2 3 2 disconnect auxiliary power switching connector CN UX from U1 and connect to U2 For the switching method see Fig 2 3 11 Table 2 3 2 Main circuit power voltage requiring auxiliary power switching connector switching Frequency Hz Power voltage range VAC 50 380 398 60 380 430 e Check that the number of ph
45. N2S FRN010G11S 2UX FRNO10P11S 2UX FRNO15G11S 2UX FRNO15P11S 2UX SC N3 FRNO02G11S 4UX SC 5 1 FRNOO3G11S 4UX FRNOOSG11S 4UX se FRN007G11S 4UX FRNO07P11S 4UX o ee FRN010G11S 4UX FRNO1OP11S 4UX Le FRN015G11S 4UX FRNO15P11S 4UX FRNO20G11S 4UX FRNO20P11S 4UX SC N2S FRN025G11S 4UX FRNO25P11S 4UX FRNO30G11S 4UX FRNO30P11S 4UX SC N3 2 Magnetic contactor without DCR Power supply Inverter Auxiliary power input supplied Magnetic contactor 1 T off 2 19 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 3 Operation 3 1 Inspection and Preparation before Operation Check the following before operation Inverter D Check that the connection is correct In particular check that the power supply is not connected to any of the U V and W output terminals and that the ground terminal is securely grounded 2 Check for short circuits and ground faults between the terminals and live sections 3 Check for loose terminals connectors or screws amp Check that the motor is separated from mechanical equipment Turn off switches before turning power to ensure that the inverter will not start or operate abnormally at power on Check the following after power on a Check that no alarm message is displayed on the keypad panel see Figure 3 1 2 b Check that the fan inside the inverter is rotating For inverters with 2HP or mo
46. R 100 loss or power supply voltage unbalance 20 50 A CAUTION does not work If you use it as it is NE gt r n there is a possibility of damaging an inverter 20 1 2 R 50 Failure may result T LAW gt D e 40 25 RS 485 protocol selection Annana The protocol of RS 485 communication is changed FE oN AN one i a Set value 0 1 pV WV 50 3 2 R 17 ere Set value Operation AAA AAA AAA 50 11 oH AMAB 0 FGi bus UNE Modbus RTU 71 4 40 4R 25 Instruction manual and specifications are prepared UT about communicative details Contact Fuji Electric bie ae us aR 12 5 Speed agreement PG error Detection width 1 It is limited by the ED value of the braking transistor Speed agreement PG error Detection timer inside the inverter PG error selection These functions are effective for the option card OPC G11S PG PG2 PGA Refer to each manual DAAUSER 518 5 45 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net N CAUTION Set the function code both F13 and U59 before operating the inverter and don t change the functions during operation The integrated thermal data are cleared immediately when function code F13 or U59 are changed The overheat protection of resistor becomes invalid When the function code F13 or U59 are changed in
47. T AUVW Vuvw Wu v w V hace Rectifier or T Mir mat Moving iron moving iron Digital Moving iron Rectifier type Digital power Moving coil type type power meter type meter type Note When measuring the output voltage using a rectifier type meter an error may occur Use a digital AC power meter to ensure accuracy Power Vr supply Fig 8 3 1 Connection of the meters 8 4 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 8 4 Insulation Test Avoid testing an inverter with a megger because an insulation test is completed at the factory Ifa megger test must be completed proceed as described below Use of an incorrect testing method may result in product damage If the specifications for the dielectric strength test are not followed the inverter may be damaged If a dielectric strength test must be completed contact your local distributor or nearest Fuji Electric sales office 1 Megger test for the main circuit 1 Use a 500V DC type megger and isolate the main power before commencing measurement If the test voltage is connected to the control circuit remove all connection cables to the control circuit 3 Connect the main circuit terminals using common cables as shown in Fig 8 4 1 4 Execute the megger test only between the common cables connected to the main circuit and the ground terminale G A megger indicating 5M
48. Terminal Functions E01 to E09 in Section 9 2 Details of Each Function f f xs Digital input 5 lt Speci ications of digital input circuit gt Digital input 6 Digital input 7 Operating voltage ON level Pa Pa TETE OFF leve Se STATE TEE Operating current at ON level 3 2mA 45mA g p g p Allowable leakage current at OFF level EmA Common terminal Common terminal for Digital input and FMP terminals sd terminal for Common terminal for Digital input and FMP terminas input and FMP terminals Control Unit power Supply 24VDC power supply for control input Maximum output current 100mA power 24VDC power supply for control input Maximum output current 100mA for control input Maximum output current 100mA PLC signal power Used to connect power supply for PLC output signals rated voltage 24 22 to 27 V DC at source logic operation Analog monitor Outputs monitor signal using analog DC voltage 0 to 10V DC The meaning of this signal is one of the following Output frequency before slip compensation Power consumption Output frequency after slip compensation PID feedback value Lo CA ECR E w Lu FMA 11 Common terminal Output current PG feedback value Output voltage DC link circuit voltage Output torque Universal AO Load factor Connectable impedance 5k minimum Analog output 2 13 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email i
49. as follows 60 00 60 00 FUNC 60 00 FUNC 60 00 Gay 000 EX EX Operation mode Program menu Supplementary En Screen for each RESET RESET FUNC RESET Reset ES hucin Reser 4 2 2 Alarm occurrence If an alarm is activated operation is changed from normal keypad panel operation to an alarm mode operation The alarm mode screen appears and alarm information is displayed The program menu function screens and supplementary screens remain unchanged as during normal operation though the switching method from program menu to alarm mode is limited to By Operation mode Alarm is activated Alarm mode Screen for each function es FUNC RESET DATA 4 2 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Table 4 2 1 Overview of contents displayed for each level No Content 1 Operating This screen is for normal operation Frequency setting by keypad panel and the mode LED monitor switching are possible only when this screen is displayed 2 Program Each function of the keypad panel is displayed in menu form_and can be selected menu Selecting the desired function from the list and pressing displays the screen of the selected function The following functions are available as keypad panel functions menus No Menu Outline name 1 DATASET The code and name of the function are displayed Selecting a function displays a data setting screen f
50. by selecting any of the control input terminals X1 to X9 as torque limit 2 torque limit 1 value 14 in E01 to E09 The motor tuning P04 A13 should be set to 2 for this function is valid Maximum compensation frequency during braking torque limit is set by U01 Related functions U01 U60 The operation mode is set by U60 when the setting value is 0 Regeneration avoidance at deceleration The detail is referred to the U01 U60 Related functions E01 E09 Set value 14 5 22 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Y1 terminal function Y5A and Y5C terminal function Some control and monitor signals can be selected and output from terminals Y1 to Y5 Terminals Y1 to Y4 use transistor output terminals Y5A and Y5C use relay contacts Set Output signal value 0 Operating RUN Cs 6 Restarting after momentary power failure IPF 8 During keypad panel operation KP 9 Inverter stopping STP Cd 17 Pattern operation cycle operation completed TO Torque limiting Signal with delay TL2 Note For output signals marked are used for RS 485 communication OPC G11S PG PG2 PGA or OPC G11S SY Refer to each instruction manual 5 23 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Inverter running RUN
51. command issued from the key on the keypad panel or terminal REV Any reverse rotation commands entered are canceled Select forward or reverse rotation by the data in each stage When the control terminals are used for operation the self hold function of operation command also does not work Select an alternate type switch when using 2 At the end of a cycle the motor decelerates to stop according to the value set to F08 Deceleration time 1 10 V Output value of Gain 12 Bias setting when negative 5 30 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Analog setting signal filter Analog signals input from control terminal 12 or C1 may contain noise which renders control unstable This function adjusts the time constant of the input filter to remove the effects of noise CREBERR E F FIILITIEINR Setting range 0 00 to 5 00 seconds An set value too large delays control response though Stabilizing control A set value too small speeds up control response but renders control unstable If the optimum value is not known change the setting when control is unstable or response is delayed Note The set value is commonly applied to terminals 12 and C1 For input of PID feedback amount the PID control feedback filter set in H25 is used 5 31 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ct
52. eal j a Does the motor start when the key Are the frequency limiter High and the frequency is pressed setting lower than the starting frequency Are external wiring between control circuit terminals FWD REV CM connected correctly Was the forward or YES Replace the faulty switch or relay Correct the wiring error Is the external wiring between control terminals 13 12 11 Cland V2 or between X1 X9 and CM for the multistep frequency selection connected correctly YES Replace the faulty frequency setting POT VR YES signal converter switch or relay contacts as required NO Inverter may be faulty Contact Fuji Electric NO YES Are the cables to NO Excessive load the motor connected Correct the wiring error 9 YES correctly NO Set the frequency correctly Are the inverter output terminals U V W provided with the proper voltage Faulty motor YES Note Monitor the operation The load is excessive command or frequency setting Is the torque boost YES Iting tor lock set correctly ee a values etc on the LED or LCD Reduce the load and check molitor after selecting that the brake is released th aye yore NO if a mechanical brake is used E en EENM Raise the torque boost The motor does not rotate if the following commands are issued An operation command is issued while the coast to st
53. equipment such as elevators which are adversely affected by reduced motor A WARNING generation torque in which case an overcurrent trip occurs when the current flow exceeds the inverter protective level mechanical brake should be used to ensure safety as accident may result Set value 0 Inactive In this section the output ae 1 P voltage is gradually increased i in steps to minimize shock Note The dotted dashed line indicates motor speed 5 36 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Auto restart Restart time Instantaneous switching to another power line when the power of an operating motor is cut off or power failure occurs creates a large phase difference between the line voltage and the voltage remaining in the motor which may cause electrical or mechanical failure To rapidly switch power lines write the remaining voltage attenuation time to wait for the voltage remaining in the motor to attenuate This function operates at restart after a momentary power failure BMRMEBR EISITIARIT T Setting range 0 1 to 5 0 seconds When the momentary power failure time is shorter than the wait time value a restart occurs following the wait time When the power failure time is longer than the wait time value a restart occurs when the inverter is ready to operate after about 0 2 to 0 5 second H14 Auto restart Freq fall r
54. f Cooling fan operating time ME sero 0 to 65535h che i a current vibration damping gain DEMuses 0 to 32767 Es u15 5 Slip compensation filter time constant compensation filter time constant U15 U23 Integral gain of continuous operation U23 at power failure e o wa ee ee RCE ep ao ES CE EE es ss ee U24 Proportional gain of continuous U24 0 to 65535 j 1024 1000 operation at power failure Ce 75HP ete Input phase loss protection CE USER 48 0 1 2 RS 485 protocol selection ER USER 49 ae ae A OR Speed agreement Detection width REC USER 56 0 to 50 Ca 1 U57 PG error Detection timer KEY USER 57 0 0 to 10 0s 0 1 us8 PG error selection a U59 Braking resistor function select up to 30HP USER 59 Manufacturer s function 40HP or more Regeneration avoidance at deceleration 40HP i 1 2 U89 Motor overload memory USER 89 0 1 1 A Se mo a EE EE USER 60 5 4 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Table 5 1 1 The factory setting value details Function code 12 1 9 ee 9 1 x F11 Electric P02 Motor1 P03 Motor1 P06 Motor1 P07 Motor1 P08 Motor1 thermal Level Capacity Rated current No load current R1 setting X setting E34 0L1 A11 Motor2 A12 Motor2 A15 Motor2 A16 Motor2 A17 Motor2 Inverter type function Level Capacity Rated current No load current R1 setting X setting E37 OL2 function Level
55. function is selected the inverter may restart automatically after tripping Design the machine to ensure personal safety in the event of restart Accident may result When the torque limiting function is selected operating conditions may differ from preset conditions acceleration deceleration time or speed In this case personal safety must be assured Accident may result As the STOP key is effective only when a function setting has been established install an emergency switch independently and when an operation via the external signal terminal is selected the STOP key on the keypad panel will be disabled Accident may result As operations start suddenly if alarm is reset with a running signal input confirm that no running signal is input before resetting alarm Accident may result Do not touch inverter terminals when energized even if inverter has stopped Electric shock may result e Do not start or stop the inverter using the main circuit power Failure may result e Do not touch the heat sink or braking resistor because they become very hot Burns may result e As the inverter can set high speed operation easily carefully check the performance of motor or machine before changing speed settings Injury may result e Do not use the inverter braking function for mechanical holding Injury may result CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Instru
56. function sets the rated current value of motor 1 0 00 to 2 000A Setting range This function measures and automatically writes motor data ACRES 1 Tunal Operation ett Inactive Measure the primary resistance R1 of the motor and leakage reactance X of the base frequency when the motor is stopping and automatically write both values in P07 and POS 0 Inactive ea Measure the primary resistance R1 of the motor and leakage reactance X of the base frequency when the motor is stopping measure the no load current lo when the motor is running and automatically write these values in P06 P07 and PO8 Put the motor into the state unit separating from the machine for the tuning of the no load current In the state that the load is connected cannot the tuning correctly Execute the auto tuning of set value 1 after obtaining the test report etc from the motor manufactures when not making it in the state of the motor unit and setting PO6 no load current beforehand Perform auto tuning when data written beforehand in P06 No load current P07 R1 and P08 X differs from actual motor data Typical cases are listed below Auto tuning improves control and calculation accuracy When a motor other than the FUJI standard 3 phase motor is used and accurate data is required for close control When output side impedance cannot be ignored as when cable between the inverter and the motor is to
57. holding registers An inverter function code RTU address is 2 bytes in length The high byte corresponds to a code that represents the inverter parameter sort F M The low byte corresponds to the inverter parameter number within the sort 0 99 0 F Basic function 5 A Motor 2 function 1 E Terminal function 6 o Option function 2 te Control function Command function data Motor 1 function Monitor data High level function For example inverter function code M11 output current is addressed as RTU parameter number 080B hexadecimal or 2059 decimal high byte low byte inverter parameter sort code inverter parameter number 9 4 6 Command and Monitor Data Registers The command and monitor function codes are used to control the operation of the inverter and monitor the status variables through the serial interface The command and monitor function codes are not accessible from the inverter keypad interface Inverter parameter H30 and digital input signal LE must be enabled to operate the inverter from the Modbus interface If LE is not assigned to a digital input X1 X9 the signal will default to ON Frequency Setting Registers l Read Data 1793 Frequency command Ba 20000 20000 Ca wl a max frequency at 20000 1 R W 2 Note 1 If both S01 and S05 are set the inverter will ignore the setting of S05 2 A data setting that exceeds the setting range is possible but the actual action will be lim
58. i value l I l Multistep frequencies 1 to 15 L O 10 C24 EE S I I It o o C25 JOG frequency l l i 1 I i i I I O 0 C26 Eoy I L I I l i 1 se Eu a o o SSi o 3 l i j l 1 SS2 i i Switching LL a a a ee 7 j SS4 command i 1 SS8 it i JOG I i i I EN a A E E ee sh a enn cai note The numbers marked means the setting value of each functions Frequency setting block diagram 5 8 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net This function sets the maximum output frequency for motor 1 This is a function for motor 1 Foo 3 COURONNE Setting range G11S 50 to 400 Hz P11S 50 to 120Hz Setting a value higher than the rated value of the device to be driven may damage the motor or machine Match the rating of the device This function sets the maximum output frequency in the constant torque range of motor 1 or the output frequency at the rated output voltage Match the rating of the motor This is a function for motor 1 MCE AS JE UH iz i 1 Setting range G11S 25 to 400Hz P11S 25 to 120Hz Note When the set value of base frequency 1 is higher than that of maximum output frequency 1 the output voltage does not increase to the rated voltage because the maximum frequency limits the output frequency Output voltage FO6 Maximum output voltage 1 Con
59. loss and raises inverter temperature 5 15 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Motor sound sound tone The tone of motor noise can be altered when the carrier frequency is 7kKHz or lower Use this function as required CAPARAM TR ITIONNE Setting range 0 1 2 3 FMA function Monitor data e g output frequency output current can be output to terminal FMA as a DC voltage The amplitude of the output can also be adjusted This function adjusts the voltage value of the monitor item selected in F31 when the monitor amount is 100 A value from 0 to 200 can be set in 1 steps Setting range 0 to 200 Higher than TOV Parme F30 200 2 10V nos ELIT TET TTT eee Tree PYOTTTETITTETTTTETT TTT TTT TTT F30 100 5 O i Elf PPT F30 50 S O zi LL Q A F30 0 50 100 This function selects the monitor item to be output to terminal FMA AERE F MIA CF IUIN C Set Monitor item Definition of 100 monitor amount value Output frequency 1 Maximum output frequency before slip compensation 1 Output frequency 2 after slip compensation 2 Rated output current of inverter x 2 3 230V series 250V 460V series 500V 4 Output torque Rated torque of motor x 2 Maximum output frequency Rated load of motor x 2 Rated output of inverter x 2 PID feedback amount Feedback amount
60. not for high response use available OU alarm avoidance operation for only deceleration or Large inertia use 5 46 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Motor overload memory retention This is Motor overload memory Electrical thermal O L relay retention selection at power up D FI U S ER 8 9 Setting range 0 1 Inactive When power up the drive Motor overload data is reset Active When power is down the drive stores Motor overload data and use this data at next power up 5 47 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 6 Protective Operation 6 1 List of Protective Operations In the event of an abnormality in the inverter the protective function will activate immediately to trip the inverter display the alarm name on the LED monitor and the motor coasts to a stop For alarm contents see Section 6 1 1 Table 6 6 1 List of alarm displays and protective functions E OC1 If the inverter output current momentarily exceeds the overcurrent acceleration detection level due to an overcurrent in the motor or a short circuit Our OC2 or a ground fault in the output circuit the protective function is deceleration activated constant speed F GROUND FAULT If a ground fault in the inverter output circuit is detected the protective function is activ
61. of 40HP or more 1 2 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 1 4 Carrying Carry the product by the main unit Do not carry the product while holding the cover or parts other than the main unit Use a crane or hoist to carry a product equipped with hanging holes 1 5 Storage Temporary storage Temporary storage of this product must meet those conditions listed in Table 1 5 1 Table 1 5 1 Storage environment Item Specifications 40 O 14 F to 50 C 122 F temperature Storage o 0 o 0 Condensation or freezing must not occur as a result of Sede USA sudden temperature changes Relative oy Note2 humidity TOE Operation storage 86 to 106 kPa Transport 70 to 106 kPa Note1 The storage temperature applies only to short periods such as transport Note2 As a large change in temperature within this humidity range may result in condensation or freezing do not store where such temperature changes may occur Do not place this product directly on a floor 2 To store the product in an extreme environment pack in vinyl sheet etc If the product is stored in a high humidity environment insert a drying agent e g silica gel and pack the product in vinyl sheet Long term storage If the product is to be stored for an extended period after purchase the method of storage depends primarily on storage location The general long term stor
62. operation only at the deceleration time but to prevent the rise of the DC voltage of the main circuit and avoid OU alarm At this time although deceleration time becomes longer than a setting value of F08 it becomes shorter than setting value 0 of U60 It may occur OU alarm if load changes rapidly during deceleration Voltage detect offset and gain adjustment 40HP or more It adjusts only when a print board is replaced by maintenance etc If not necessary do not use this function UME V SE R 16111 Set value 0 1 2 capacity 30HP or less 0 Inactive fixed 0 Inactive 1 Voltage detect offset adjustment 2 Voltage detect gain adjustment 4OHP or more Set the function code in the following procedure If the inverter are operated without this adjustment after replacing the PC board normal operation may not be able to be performed Offset adjustment 1 Confirm that the main power supply is turned ON 00 OH1 alarm at DC fan broken the motor wiring are connected and the motor has topped inverter operation command is OFF 01 No alarm at DC fan broken lt 5 A a poet a ae 2 When the data of U61 is changed to 1 and the A CAUTION lt causes overheating trip OH1 0H3 in the inverter and the life time decrease such as electrolytic capacitors on the PCB in the unit by a partial rise temperature and there is a possibility to the worst unit damage when left wi
63. or changed by the keypad panel the set value shown below is displayed Select the display item by using E43 LED monitor display selection This display is not affected by E44 LED monitor display at stopping Value set to Frequency setting E43 0 1 2 3 4 Set value of frequency Hz Set value of synchronous speed r min 6 Set value of line speed m min 89 Set value of frequency Hz Note For the values 10 to 12 set to E43 the data is displayed only when selected in H20 PID control operation selection LCD monitor function This function selects the item to be displayed on the LCD monitor in the operation mode MIA CD IMINIT IR Set value Display item O Operation status rotating direction operation guide 1 Output frequency before slip compensation output current calculated torque value in bar graph Set value 0 During runnina RUN Fw When stopping PRG gt PRG MENU F D gt LED SHIFT Set value 1 21 Fout lout TRQ Full scale value of bar graph Output current 200 of inverter rated value Calculated torque value 200 of motor rated value Note The scale cannot be adjusted This function selects the language for data display on the LCD monitor SERA AINIGIU AIGIE displayed displayed 0 Japanese 3 French Note English language is used for all LCD screens in this manual For other languages refer to the relevant instruction manu
64. switching cooling fan ON OFF control Operation method Keypad panel Run by keys stop by key Terminal input Forward stop command reverse stop command coast to stop command alarm reset acceleration deceleration selection multistep frequency selection etc Frequency setting Keypad panel Setting by keys External potentiometer External freq setting POT VR 1 to 5KQ Analog input 0O to 10V 0 to 5V 4 to 20mA 0 to 10V FWD REV operation 10 V to 0 reverse operation 20 to 4mA reverse operation UP DOWN control Frequency increases or decreases as long as the digital input signal is turned on Multistep frequency selection Up to 15 steps are selectable by a combination of digital input signals four kinds Link operation Operation by RS 485 standard Program operation Pattern operation by program Jogging operation Jogging operation by GUAM key or digital input signals Operation status signal Transistor output 4 signals Running frequency arrival frequency detection overload early warning etc Relay output 2 signals Alarm output for any fault multi purpose relay output signals Analog output 1 signal Output frequency output current output voltage output torque power consumption etc Pulse output 1 signal Output frequency output Current output power output torque power consumption etc Digital display LED Output frequency setting frequency output current output voltage motor sync
65. terminal C1 10 V 20 mA Bias frequency when negative Maximum frequency X Reversible operation is valid if the function code F01 C30 is set to 4 or 5 only X This function is invalid if PID control is selected H20 is A or 2 DC brake starting frequency DC brake Braking level DC brake Braking time Starting frequency This function sets the frequency with which to start a DC injection brake to decelerate the motor to a stop SEALED ci BIR IK H z Setting range 0 to 60Hz Operation level This function sets the output current level when a DC injection brake is applied Set a percentage of inverter rated output current in 1 steps CERN D c BRIK ILIVIL Setting range G11S 0 to 100 P11S 0 to 80 Time This function sets the time of a DC injection brake operation MESERO ic BIR IK jt Setting range 0 0 Inactive 0 1 to 30 0 seconds Do not use the inverter brake function for aae mechanical holding Injury may result CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net F23 Starting frequency frequency Start frequency Holding time F25 Stop frequency The starting frequency can be set to reserve the torque at startup and can be sustained until the magnetic flux of the motor is being established Frequency This function sets the frequency at startup MEBESS TIA RIT H z 7
66. the next screen 1 DATA SETTING 2 DATA CHECK 3 0PR MNTR 4 1 0 CHECK E5 MAINTENANC 6 LOAD FCTR 7 ALM INF E5 MAINTENANG 8 ALM CAUSE 6 LOAD FCTR 9 DATA COPY mm gt ALM INE 4 1 0 CHECK 4 3 5 Setting function data On the program menu screen select 1 Data Setting then the Function Select screen appears with function codes and names on it Select the desired function La me RUN 81 DATA SETTING are PRTC 2 DATA CHECK FREQ COM 1 3 0PR MNTR WOPR METHOD 4 1 0 CHECK REMAX Hz 1 PRG PRG MENU F D gt LED SHIFT Function code Function name Data setting range Data 4 5 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net The function code consists of alohanumeric characters Unique alphabetical letters are assigned for each function group Table 4 3 1 Function code Function Remarks FOO F42 Fundamental Functions E01 E47 Extension Terminal Functions H03 H39 High Performance Functions 001 055 Optional Functions Can be selected only with an option connected To scroll Function Select screen rapidly use RA Bor to move the screen in a unit grouped by alphabet DATA PRTC RUJDATA PRTC FREQ CMD 1 m APPR METHOD gt REMAX Hz 1 meni REQ CMD 1 WAOPR METHOD Z TRQVECTORI EGESISLIP COMP2 X1 FUNC DATA PRTC E02 01 REMAX Hz 1 RAIDATA PRTC HZOPR METHOD Sele
67. the power supply via a molded case circuit breaker or a ground fault circuit interrupter for circuit wiring protection Phase sequence matching is unnecessary 2 To ensure safety a magnetic contactor should be connected to disconnect the inverter from the power supply when the inverter protective function activates Use control circuit terminal FWD REV or the RUN STOP key on the keypad panel to start or stop the inverter The main circuit power should be used to start or stop the inverter only if absolutely necessary and then should not be used more than once every hour 4 If you need to connect these terminals to a single ohase power supply please contact the factory 2 Inverter output terminals U V W Connect these terminals to a 3 phase motor in the correct phase sequence If the direction of motor rotation is incorrect exchange any two of the U V and W phases 2 Do not connect a power factor correction capacitor or surge absorber to the inverter output If the cable from the inverter to the motor is very long a high frequency current may be generated by stray Capacitance between the cables and result in an overcurrent trip of the inverter an increase in leakage current or a reduction in current indication precision When a motor is driven by a PWM type drive the motor terminals may be subject to surge voltage generated by drive element switching If the motor cable with 460V series motors in particular is particularly l
68. then invoke an Er8 trip if a communication error occurs If an error does not occur continue operation Continue operation TIME IR Setting range 0 0 to 60 0 seconds This function sets the baud rate BESES AUD R A T E Setting range 0 to 3 19200 bit s RU 1 o 9600 bit s SE Sees J 2 4800 bit s 2400 bit s 5 41 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net This function sets data length BEREN LENGTH Setting range 0 Set value Data length 0 This function sets the parity bit RERO P AIR Thy Setting range 0 0 to 2 This function sets the stop bit BERKAS TOP B I T S Setting range 0 1 The stop bit is automatically configured by the value of the parity bit For parity NONE the stop bit is 2bits For parity EVEN or ODD the stop bit is 1 bit In a system where the local station is always accessed within a specific time this function detects that access was stopped due to an open circuit or other fault and invokes an Er 8 trip GREBERN 0 RIES it Setting range 0 No detection 1 to 60 seconds This function sets the time from when a request is issued from the upstream device to when a response is returned aREBENIINTIEIRIVIAL Setting range 0 00 to 1 00 second Motor 2 A Altemative Motor Parameters Maximum frequency2 Thi
69. tit Hz 9 MULTI Hz 1 0 Miu je jt it Hz MULTI iM iz 4 2 COIN OD GB OIN 1O0 OO MINI DIOI OI O OI ID ON ON ON O O O 0O 0 O ol oo GG RE LEEA Setting range G11S 0 00 to 400 00Hz P11S 0 00 to 120 00Hz In 0 01Hz steps min Output frequency Hz C1 FWD P24 SS1 P24 SS2 P24 SS4 P24 SS8 P24 0 28 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net mMiu L T t Hz 13 Set value 0 to 3 This function sets the frequency for jogging operation of motor which is different from the normal operation CAFELE OG Hz Setting range G11S 0 00 to 400 00 Hz P11S 0 00 to 120 00 Hz Starting with the jogging frequency is combined with jogging select signal input from the keypad panel or control terminal For details see the explanations of E01 Terminal X1 to E09 Terminal X9 C21 Pattern operation mode select Pattern operation is an automatic operation according to preset operation time direction of rotation acceleration and deceleration time and frequency When using this function set 10 pattern operation to FO1 Frequency setting The following operation patterns can be selected Related functions MESEN P A IT TIE RIN Foi c30 Set value 10 Operation pattern O Perform a pattern operation cycle then stop operation Perform pattern operatio
70. 0PTIS AUX 1 000 EOE 2IDIR IN SEE LS T gt ho FRNSOOP4 1 S 4UX 1 200 Note The type of wire is 70 C 149 F 600V Grade heat resistant polyvinyl chloride insulated wires PVC The above mentioned wire size are the recommended size under the condition of the ambient temperature 50 C 122 F or lower 2 18 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net CAUTION on Magnetic contactor selection without DCR without DCR The magnetic contactor should be selected from Magnetic contactor models shown in table 2 3 4 to prevent the welding the magnetic contactor when using the auxiliary power input RO T0 and the time between the magnetic contactor of the main circuit L1 R L2 S L8 T is OFF and re turning on is T off main circuit re turning on time or the less shown in table 2 3 4 with DCR or other conditions When the inverter which is NOT described in the table 2 3 4 or using with DCR power factor correcting DC reactor the magnetic contactor is selected from 2 3 5 Applicable equipment and wire size for main circuit in chapter 2 Table 2 3 4 Re turning on time and recommended magnetic contactor models 1 Toff 2 Re turning on time s Magnetic contactor yond a nie the time from power OFF to models re turning on without DCR gt ERNDOZGTIS 2UX FRNO03G11S 2UX ste Ds eee SC NB 230V series FRN007G11S 2UX FRN007P11S 2UX SC
71. 16 bit length word 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 16 bits binary data Data format 1 Unsigned Integer data Positive Min unit 1 Example If F15 Frequency limit upper 60Hz 60 003Cy Data format 2 Integer data Positive negative Min unit 1 Example data 20 20 FFECH Data format 3 Unsigned Decimal data Positive Min unit 0 1 Example If F17 frequency gain setting signal 100 0 100 0 X 10 1000 03E8 Data format 4 Decimal data Positive negative Min unit 0 1 Example If C31 Analog input offset adjust terminal12 5 0 5 0 X 10 50 FFCE Data format 5 Unsigned Decimal data Positive Min unit 0 01 Example If C05 multi step frequency 1 50 25Hz 50 25 X 100 5025 13A1k Data format 6 Decimal data Positive negative Min unit 0 01 Example If M07 actual torque value 85 38 85 38 X 100 8538 DEA6 Data format 7 Unsigned Decimal data Positive Min unit 0 001 Example If 005 follow up side ASR 1 constant 0 105s 0 105 X 1000 105 0069 Data format 8 Decimal data Positive negative Min unit 0 001 Example Data 1 234 1 234 X 1000 1234 FB2E Data format 9 Unsigned Integer data Positive Min unit 2 Example If P01 Motor 1 number of poles 2pole 2 0002 9 11 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Data format 10 Alarm Code Description Cod
72. 1S 4UX RO TO casone Pt polno U LVL Screw size M6 FRN040G11S 2UX FRNO40 to 050P11S 2UX FRN040 to 075G11S 4UX FRN040 to 100P11S 4UX Screw size M4 RO TO FRNO50 to 075G11S 2UX FRNO60 to 100P11S 2UX FRN100 to 150G11S 4UX FRN125 to 200P11S 4UX Screw size M4 RO TO G G Screw size G M8 other terminals M10 Screw size M3 5 Screw size M3 5 FRN100G11S 2UX FRN125P11S 2UX RO TO Screw size M4 ills ia P1 Pelno U l V w G G Screw size G M10 other terminals M12 FRN125G11S 2UX FRN150P11S 2UX FRN200 to 350G11S 4UX FRN250 to 450P11S 4UX RO T0 Screw size M4 ET CLG BF T Screw size G M10 FA pa other terminals M12 FRN400 450 G11S 4UX FRN500 600 P11S 4UX T v ci PLT yy G GS LT No Mo Screw size G M10 Other terminals M12 FRN500 600 G11S 4UX FRN700 800 P11S 4UX Screw size RO TO M4 G M10 Other terminals M12 2 16 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 Control circuit terminals 2 17 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 3 5 Applicable equipment and wire size for main circuit VICCB or Inverter type Required torque lb inch N m Wire range AWG m m Voltage W Wo Main Auxiliary Te L2 S L3 T Auxiliary GAS terminal control power Control control power C
73. 250 Rp 1000 720 Rp 250 Rp The operation level can be set by bringing Rp in the Vc calculation formula into the following range Rp lt Rp lt Rp2 To obtain Rp easily use the following formula Rp R Rp Pro When two or more motors drive a single machine a higher load is placed on the motor rotating the fastest Droop Vc x10LV Operation achieves a good load balance by applying drooping characteristics to speed against load variations Auto tuning P04 2 should be done to use this function This function cannot be used when the motor 2 is selected The drooping speed at constant torque is set Set value 9 9Hz to 0 0Hz Characteristics of the motor When droop operation Setting value of H28 Is active Torque oe When droop operation bd is inactive Ratedtorque N drive Freq setting Speed Setting value of H28 Rated torque brake Acc Dec calculation Freq setting value Output freq Slip compensation freq Torque calculation T drive brake Feedback amount 5 40 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Serial link Function select The link function communication function provides RS 485 provided as standard and bus connections optional The serial link function includes 1 Monitoring data monitoring function data check 2 Frequency setting
74. 3 2 1 0 Voltage series E a GPa eS Pee Ge O 3 P 230 three phase 4 7 460V three phase Oo S5 7 USA 575V three phase ee he Data format 18 Code setting 1 4 figures 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Data 4 Data 3 Data 2 Data 1 Data format 19 Amperage value Decimal data positive Min unit 0 01 inverter capacity is not more than 30HP Min unit 0 01 for not less than 40HP Example If F11 electronics thermal overload relay 1 level 107 0A 40HP 107 0 X 10 1070 042E If F11 electronics thermal overload relay 1 level 3 60A 1HP Since 3 60 X 100 360 0168 Data format 20 Transmission error code FC function code error CRC error no response Illegal address Parity error no response 3 Illegal address Data range error 7 Other errors no response Framing error Overrun error Buffer full error NAK Priority for comm No privilege for writing error Forbidden writing error 9 14 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Data format 21 Auto tuning 15 7 6 5 4 3 2 1 0 14 13 12 11 10 9 8 0 Without forward rotation command 1 With forward rotation command 0 Without reverse rotation command 1 With reverse rotation command Example If P04 motor 1 auto tuning 1 Forward rotation 0000 0001 0000 0001 0101 9 4 8 Communication Errors Exception Response When the inverter receives a message that do
75. 30 FREQ CMD2 Note It can not be used with set value 35 simultaneously When the set value 11 and 35 are selected Er6 is displayed Motor 2 motor 1 M1 M2 This function switches motor constants using an external digital input signal This input is effective only when the operation command to the inverter is off and operation has stopped and does not apply to the operation at OHZ Set value input signal Related function Motor selected A01 A18 DC brake command DCBRK When the external digital input signal is on DC injection braking starts when the inverter s output frequency drops below the frequency preset in function code F20 after the operation command goes off The operation command goes off when the key is pressed at keypad panel operation and when both terminals FWD and REV go on or off at terminal block operation The DC injection braking continues while the digital input signal is on In this case the longer time of the following is selected The time set in function code F22 The time which the input signal is set on Set value input signal Operation selected No DC injection brake command is given ADC injection brake command is given Torque limit 2 torque limit 1 TL2 TL1 This function switches the torque limit value set in function codes F40 and F41 and E16 and E17 by an external digital input signal Set value input signal F40 F41 Torque limit val
76. 33 6 1 42 4 3X2 26 X2 2X2 33 6X2 2X2 33 6X2 4 0 10 7 2 1X2 42 4X2 2 0X2 67 4X2 3 0X2 85X2 410X2 107 2X2 300X2 152X2 350X2 177X2 500X2 253X2 300X3 152X3 400X3 203X3 500X3 253X3 600X3 304X3 6 2 0 7 24 0 2 16 1 3 Use the following power supply to the inverter Inverter Model FRNF25G11S 2UX FRN125G11S 2UX FRNOO7P11S 2UX FRN150P11S 2UX FRNF50G11S 4UX FRN600G11S 4UX FRNOO7P11S 4UX FRN800P11S 4UX Input source current Maximum input voltage AC240V AC480V Not more than 100 000A CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Compliance with UL cUL standards Applicable to products with UL cUL mark N CAUTION e CAUTION Hazard of electrical shock Disconnect incoming power before working on this control e CAUTION Dangerous voltage exists until charge lights is off e WARNING More than one live parts inside the inverter Type1 INDOOR USE ONLY The inverter is approved as a part used inside a panel Install it inside a panel Suitable for use on a circuit capable of delivering not more than 100 000rms symmetrical amperes Use 60 75C copper wire only A Class2 circuit wired with class1 wire Field wiring connection must be made by a UL Listed and CSA Certified closed loop terminal connector sized for the wire gauge involved Connector must be fixed using the crimp tool specified by the connector m
77. 336 EEC when fitted with specified filter units installed and earthed in accordance with this sheet This Specification requires the following performance criteria to be met EMC product standard EN61800 3 1997 A11 2000 Immunity Second environment Industrial environment Emission First environment Domestic environment Distribution class of Emission Unrestricted distribution Restricted distribution Without OPC G11S Without OPC G11S FRNO20G11S 4UX or less FRNO25G11S 4UX or more FRN0O25P11S 4UX or less FRNO30P11S 4UX or more FRN G11S P11S 2UX With OPC G11S FRN G11S 2UX 4UX all models with OPC G11S Card option OPC G11S AlO DIO PG PGA PG2 SY RY PGDIO PGRY TL Bus option OPC G11S PDP DEV MBP IBS COP WARNING This is a product of the restricted sales distribution class according to IEC61800 3 In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures Finally it is customer s responsibility to check whether the equipment conforms to EMC directive 11 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 11 2 Recommended Installation Instructions It is necessary that to conformed to EMC Directive these instructions must be followed Follow the usual safety procedures when working with electrical equipment All electrical connections to the f
78. 6 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 3 6 Checking function data On the Program menu screen select 2 DATA CHECK The Function Select screen then appears with function codes and names PRG 1 DATA SETTING FUNC E2 DATA CHECK DATA PRG PRG MENU 3 OPR MNTR F DSLED SHIFT 4 1 0 CHECK Function Code Data changed from initial value Data 0 RE 60Hz 0 1 Select the desired function and press to check the function data By pressing DATA the screen switches to the Data setting screen to modify data 4 3 7 Monitoring operating status On the Program menu screen select 3 OPR MNTR to display the present operating status of inverter Use Band to switch between the four operation monitor screens R U N 1 DATA SETTING Output frequency Fwo Ki 2 DATA CHECK Output current PRG PRG MENU 3 OPR MNTR Output voltage F D gt LED SHIFT 4 1 0 CHECK lt Torque calculation method Synchronous rotation SY N XXXXXX LOD xxxxxx speed r min LIN xxxxxx lt Load speed r min lt lt Line speed m min 4 Setting frequency Fref xxxx xHz XXX XX XX XX lt Operation status FWD REV Rotating direction IL Current limiting VL Voltage limiting LU Under voltage TL Torque limiting SV XXXXX PID setting value PV XXXXX TLD xxx lt PID feedback value
79. 60 0Hz Hz ot oo a G11S 0 to 100 1 A RES FREQ BIAS DC BRK Hz DC BRK LVL Braking level F21 F22 Braking time 74a DC BRK t 0 0s Inactive 0 1 Holding time FX HOLDING loototoos fes F25 Stoptrequeney Esrop loitocoom CH F26 Motor sound Carrier freq GQ MTRSOUND lo 75to15kz kef F27 Sound tone FA souno rone otos F30 FMA Voltage adjust EX FMAV ADJ oto20o 4 100 F31 AH urune oto1t he F3 TERME Fur PULSES 500 to 6000p s full scale ps 4 F34 RME r vas 0 110200 x F35 Function EE FP FUNC forio sd F36 O o Oo O odl ES Torque limiter 1 Driving UM ORV TRQ 1 G11S 20 to 200 999 4 P11S 20 to 150 999 G11S 0 20 to 200 999 i i P11S 0 20 to 150 999 Oe ede 0 1 to 30 0s F23 Starting frequency Freg ZEM START Hz 0 1 to 60 0Hz a Function FMP Pulse rate Voltage adjust TI T gt gt Braking Torque vector control 1 BRK TRQ 1 yee RQVECTORI 5 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net E Extension Terminal Functions LCD Display Setting range X1 terminal function EE X1 FUNC E02 X2 terminal function HIE X2 FUNC X3 terminal function E03 E04 X4 terminal function OURS X4 FUNC E05 X5 terminal function ES
80. 70 935 945 360 220 FRN350P11S 4UX 1S 4UX FRN350G11S 4UX 26 ees a D LrANISOPIISAUX 29 1 28 0 26 6 27 0 12 4 7 FANTSOGTISAUX oo a 678 188 FANzoPrSaux 20 9 16 9 20 Ee P30 ARO STO ace ee 4 0 61 1 28 0 49 ER SO SEEC FRN300P11S 4UX 15 5 32 5 12 5 FRN300G11S 4UX 39 4 38 2 36 8 37 2 11 4 290 E Outline Dimensions G11S 400HP or more P11S 500HP or more D2 4 935 _ Lifting bolts 6or8 Gor8 Holes for fixing bolts 7or8 Holes for fixing bolts Holes for fixing bolts Mounting dimensions j Mounting dimensions of external cooling type of internal mounting type 460V Series Nominal applied Inverter type motor HP FRN400G11S 4UX RE ee eee 600 FRN600P11S 4UX 500 FANGDOGTTSaUx 600 FRNG00G11S 4UX 26 8 680 34 6 800 FRN800P11S 4UX Nominal Inverter type applied motor HP CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiauto
81. 9 THR Braking unit thermal trip input 9 If usingV2 or C1 as a reference signal they must be used exclusively 10 It is possible to input voltage signals 0 to 10 VDC or 0 to 5 VDC to terminals 12 11 instead of the potentiometer 2 4 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Basic Connection Diagram to PLC Sink Logic G11S 15HP and above G11S Up to 10HP P11S 20HP and above P11S Up to 15HP EXTERNAL BRAKING RESISTOR 2 5 DC REACTOR 4 DER 2 4 2 4 DC rador DCR Molded case circuit breaker MCCB or Ground fault Power supply circuit interrupter 1 GFC 3 3phase Sos Hz Motor or m aphase ye 400 to 480V SO 60Hz a 3G G o Grounding Grounding i i Control circuit av 304 Potentiometer 2 gt i 30 308 Alarm relay Voltage input output Oto 10V DC K 300 Analog i input Second voltage input _SW1 9 0 to 10V E 10 HN Source Sink Current input 4 to 20mA DC G i Analog frequency meter 0 to 60Hz j l lt 5C gt RE Relay output I Dual direction i transistor switch eciy gt i cal TL eya i 4 lt i gt Transistor output F ga lt 2 gt i Le lt Yi gt Digital frequency 60H Ji meter ES z i Pulse counter DX SD i
82. D IT 2 L E v E IL Setting range Operation level G11S 0 to 400 Hz P11S 0 to 120 Hz E37 OL2 function Level This function determines the operation level of the output current for 2nd OL level detection OL2 Setting range G11S Inverter rated output current x 5 to 200 P11S Inverter rated output current x 5 to 150 The operation release level is 90 of the set value Output current E37 OL2 LEVEL E34 OL1 LEVEL OL2 LEVEL x 90 OL1 LEVEL x 90 E35 OLTIMER Display coefficient A E41 Display coefficient B These coefficients are conversion coefficients which are used to determine the load and line speed and the target value and feedback amount process amount of the PID controller displayed on the LED monitor AEB C o E F AL SEEREMC oE F B Setting range Display coefficient A 999 00 to 0 00 to 999 00 Display coefficient B 999 00 to 0 00 to 999 00 Load and line speed Use the display coefficient A Displayed value output frequency x 0 01 to 200 00 Although the setting range is 999 00 the effective value range of display data is 0 01 to 200 00 Therefore values smaller or larger than this range are limited to a minimum value of 0 01 or a maximum value of 200 00 Target value and feedback amount of PID controller Set the maximum value of display data in E40 Display coefficient A and the minimum value in E41 Display coefficien
83. G11S 0 to 400Hz P11S 0 to 120Hz Set frequency Maximum frequency Wiener 0 s Upper limit value 100 Lower limit value Lower limit value Upper limit value 100 Set frequency a EEEE EEST RS st Maximum frequency X The inverter output starts with the start frequency when operation begins and stops with the stop frequency when operation ends X If the upper limit value is less than the lower limit value the upper limit value overrides the lower limit value X When lower limit value is set the inverter operates with lower limit value at operation command is ON even frequency command is zero 0Hz F17 This function sets the rate of the set frequency value to analog input EREA F REQ GATT IN Operation follows the figure below Set frequency value 200 Maximum frequency me oe 50 Analog input 10 V Maximum frequency 5 14 10V terminal 12 20LmA 20mA terminal C1 This function adds a bias frequency to the set frequency value to analog input MOMEMF IRIE IQ B I A S Setting range G11S 400 0 to 400 0Hz P11S 120 0 to 120 0Hz The operation follows the figure below When the bias frequency is higher than the maximum frequency or lower than the maximum frequency it is limited to the maximum or maximum frequency Bias frequency when positive ge gr net frequency Set frequency value Analog input 10V terminal 12 20mA
84. HECK 5 MAINTENANC 6 LOAD FCTR 7 ALM INF 8 ALM CAUSE WRITE to the inverter with different capacity voltage and series Inverter type of data lt DATA COPY gt stored by keypad panel 040HP 4 WRITE MEMORY ERROR ER DATA lt DATA COPY gt 040HP 4 FUNC DATA Reading WRITE MEMORY ERROR Mode write mode TTT Data of inverter type read by keypad panel COMPLETE CLLLLLELLLLELLLL Read complete Remove keypad panel COMPLETE Writing RRBRRBERBENENNEN Write complete 4 13 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net a 1 Change disabled during operation RUN If a write operation is attempted during an inverter operation or vice versa the error message below will PRG PRG appear MENU After stopping the inverter and pressing retry the F D SLED SHIFT write operation 1 DATA SETTING INV RUNNING 2 DATA CHECK 3 0PR MNTR 4 1 0 CHECK 5 MAINTENANG 2 Memory error 6 LOAD FCTR If a write operation is attempted while data has not been 7 ALM INF saved i e no data in the keypad panel data memory 8 ALM CAUSE during the read mode the following error message will appear Inverter type of data stored in the keypad MEMORY ERROR panel 3 Verify error During a data check verify operation if data stored in the keypad panel differs from data stored in the inverter the following error message is displayed to indicate th
85. Hz2Mz1 12 Moorzmoori mMm O o 13 DC injection brake command OCBRK 14 Torque imit 2 orque imt TTL 15 Switching operation from line to inverter 60Hz SW50 16 Switching operation from ine to inverter 60Hz SW60 a7 OP command UP SSCS 18 DOWN command DOWN Edit permission command data change permission WE KP 20 PID control cancelation PzP Forward inverse switching terminals 12 and C1 IVS Interlock 52 2 IL 53 Torque control cancelation HaTRG Link operation selection Standard RS 485 Option BUS LE 35 Universal DUD 26 Start characterstos selection STM PG SY enable Option PG Hz Synchronization command Option SYC 29 Zero speed command with PG option ZERO 30 Forced stop command STOP 31 Forced siop command with Deceleration me FISTO 32 Pre exiing command with PG option EXITE 33 Line speed control Cancellation Ha LSC _ 34 Line speed frequency memory LSC HD 35 Frequency setting 1 Frequency setting 2 FA Note Data numbers which are not set in the functions from E01 to E09 are assumed to be inactive olojn LA 0 0 0 0 0 0 m m m Multistep frequency selection SS1 SS2 SS4 SS8 The frequency can be switched to a preset frequency in function codes C05 to C19 by switching the external digital input signal Assign values 0 to 3 to the target digital input terminal The combination of input si
86. I j g S TN y 35 85 3 9 84 250 3 35 85 so ll 2G Sa 8 07 205 Fig 11 3 Outline Dimensions RF3280 F11 RF3400 F11 Mounting Screw M6 X 4 z 14 3 364 26 ett d Terminal M16 clear hole Fig 11 4 Outline Dimensions RF3880 F11 Metal wiring cabinet RCD or RFI filter Inverter MCCB Screened Motor Cable Motor 3 Screening must be electrically continuous and earthed at the cabinet and the motor 3ph Power supply Fig 11 5 11 4 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 11 3 The harmonics restriction in Europe Union EU Combinations of the inverter with DC reactor in table 11 2 fulfill the harmonics requirements of the EN 61000 3 2 A14 which are European EN standard However these inverters without DC reactor don t fulfill them If they shall be connected to the public low voltage power supply system the supply authority must be asked for permission to connect Fuji Electric can provide this data sheets when you need the data for harmonics currents Table 11 2 Inverter model name Applied DC reactor model name Power supply FRNF50G11S 4UX DCR4 0 4 or DCRE4 0 4 Three phase FRNOO1G11S 4UX DCR4 0 75 or DCRE4 0 75 460V Middle voltage power supply system User C Public MV LV Transformer Game Public low vo
87. I control PD control and PID control P operation Operation using an operation amount output frequency proportional to deviation is called P operation which Outputs an operation amount proportional to deviation though it cannot eliminate deviation alone Deviation D Time Operation amount SRESER P GAIN Setting range 0 01 to 10 0 times P gain is the parameter that determines the response level for the deviation of P operation Although an increase in gain speeds up response an excessive gain causes vibration and a decrease in gain delays response The value 1 is the P gain that is when the maximum frequency 100 at deviation 100 Response operation An operation where the change speed of the operation amount output frequency is proportional to the deviation is called an operation An operation Outputs an operation amount as the integral of deviation and therefore has the effect of matching the control amount feedback amount to the target value e g set frequency though it deteriorates response for significant changes in deviation Deviation Operation amount CHERE GiAtI IN Setting range 0 0 Inactive 0 1 to 3600 seconds H23 l gain is used as a parameter to determine the effect of operation A longer integration time delays response and weakens resistance to external elements A shorter integration time speeds up response but an integration time tha
88. Is acceleration and deceleration smooth If no abnormality is detected increase the frequency and check the above items again If the results of the trial run are normal start a formal run Notes If an error is detected in the inverter or motor immediately stop the operation and attempt to determine the cause of error referring to Chapter 7 Troubleshooting As voltage is still applied to the main circuit terminals L1 R L2 S L3 T and auxiliary control power terminals RO TO even when the output from the inverter is terminated do not touch the terminals The smoothing capacitor in the inverter is being charged after the power is turned off and it is not discharged immediately Before touching an electric circuit confirm that the charge lamp is off or a multimeter is indicating a low voltage at the terminals 3 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 Keypad Panel The keypad panel has various functions for specifying operations such as keypad operation frequency setting run stop command confirming and changing function data confirming status and copying Review the use of each function before commencing running The keypad panel can also be removed or inserted during running However if the keypad panel is removed during a keypad panel operation e g run stop frequency setting the inverter stops and outputs an alarm 4 1 Appearance of Key
89. Method 2 1 7 1 Protective function activation 7 1 2O CONNECCION Sete se EREE sane ere eee 2 3 7 2 Abnormal motor rotation 7 5 2 3 1 Basic connection 2 3 2 3 2 Connecting the main circuit and Maintenance and Inspection 8 1 ground terminals ee 2 8 8 1 Daily Inspection ss 8 1 2 3 3 Connecting the control terminals 2 13 8 2 Periodical Inspection 8 1 2 3 4 Terminal arrangement 2 16 8 3 Measurement of Main Circuit 2 3 5 Applicable equipment and wire size Electrical Quantity 8 4 for main circuit os 2 1 8 8 4 Insulation Test se 8 5 8 5 Parts Replacement 8 5 S OPCAO SER Peet eee eee eee Tee ee 3 1 8 6 Inquiries about Products and 3 1 Inspection and Preparation Product Guarantee 8 5 before Operation eer Le eT ee ee OT 3 1 3 2 Operation Method ee 3 1 f Specifications se 9 1 3 3 Trial Run oo 3 1 9 1 Standard Specifications se 9 1 9 2 Common Specifications 9 3 4 Keypad Panel seecccessssssseeeee 4 1 9 3 Outline Dimensions ccccc cece eee 9 4 4 1 Appearance of Keypad Panel 4 1 9 4 RS 485 Modbus RTU Serial 4 2 Keypad Panel Operation System Communications 9 8 LCD screen Level Structure 4 2 9 4 1 Transmission Specification 9 8 4 2 1 Normal operation ee eee 4 2 9 4 2 Connection see eee 9 8 4 2 2 Alarm occurrence 4 2 9 4 3 Serial Interface Configuration 9 8
90. N 12 o oto 2000 dt Jor too S a f 3 fran sting agra er o euten pme E low ows a P Motor Parameters P01 Number of motor 1 poles ER M1 POLES 2 to 14 P02 Motor 1 Capacity Li Up to 30 HP 0 01 to 60HP m 01 F ae above 0 01 to 800HP P03 0 00 to 0 00 to 20004 0 01 01 Motor rated current rated current BEM run po 1 2 cS oro o ooo dee o Jwa m a hdl T VALUE ne PeR VALUE e Ul cae EN VALUE Pog Slip compensation control 1 MERE SLIP COMP1 0 00 to 15 00Hz H High Performance Functions H03 Data initializing a aTa nT fot A S H04 Auto reset Times MMM AUTO RESET o ttototimess SJ ft Pw S Hos Reset intervan MMMM RESET INT 2toas tl Pl Tt a L H06 Fan stop operation MArso fi 0 a 7 L Ho7 JAGGIDEG pattern Mode selec MMMM ACC prn ores PP Tw i 22 Ge eee eI _ H09 Start mode o mode MM START MODE START MODE ie 1 2 H10 Energy saving operation 0 1 i 0 P1 TE 1 DEC mode LLE DEC MODE H12 instantaneous OC limiting nee T SE ERE Cel ee PRE Auto restart Restart time O 0 1 to 10 0s Freq fall rate RENE FALL RATE 0 00 to 100 00Hz s 10 00 Holding DC voltage LE 3ph 230V class 200 to 300V 230V class 235V iii aaa 460V class 400 to 600V 460V class 470V OPR command selfhold time LACS SELFHOLD t 0 0t030 0s 999 0 to 30 0s 999 H18 ranama Pp H19 pea oo Jo ale Se PID control Mode select En Feedback signal E P gain
91. Output voltage V Output voltage V Rated voltage 1 Rated voltage 1 100 Base frequency 1 Base frequency 1 18 ERST 0 1 Output frequency f Output frequency f 5 10 lt Constant torque gt Output voltage V Rated voltage 1 100 Base 10 2 0 frequency 1 j Output frequency f Note As a large torque boost value creates overexcitation in the low speed range continued operation may cause the motor to overheating Check the characteristics of the driven motor Electric thermal O L relay select Electric thermal O L relay level Electric thermal O L relay Thermal time constant alze The electronic thermal O L relay manages the output frequency output current and operation time of the inverter to prevent the motor from overheating when 150 of the set current value flows for the time set by F12 thermal time constant This is a function for motor 1 This function specifies whether to operate the electronic thermal O L relay and selects the target motor When a general purpose motor is selected the operation level is lowered in the low speed range according to the cooling characteristics of the motor MARCHE CTR IN JO it Set value 0 Inactive 1 Active for general purpose motor 2 Active for inverter motor This function sets the operation level current value of the electronic thermal Enter a value from 1 to 1 1 times the current rating va
92. Q or more is normal This is the value measured with an inverter only G ele Fig 8 4 1 Megger Megger test 2 Insulation test in the control circuit A megger test and a dielectric strength test must not be performed in the control circuit Prepare a high resistance range multimeter for the control circuit M Remove all external cables from the control circuit terminals 2 Conduct a continuity test between grounds A result of 1MQ or more is normal 3 Exterior main circuit and sequence control circuit Remove all cables from inverter terminals to ensure the test voltage is not applied to the inverter 8 5 Parts Replacement The life expectancy of a part depends on the type of part the environment Table 8 5 1 Part replacement Part name Standard period for replacement Comments and usage conditions Parts should be replaced as shown in Table 8 5 1 Cooling fan Exchange for a new part Smoothing 5 years Exchange for a new part capacitor determine after checking Electrolytic 7 years Exchange for a new PC board capacitor on the determine after checking PC board Fuse Exchange for a new part Other parts Determine after checking 8 6 Inquiries about Products and Product Guarantee 1 Inquiries lf there is damage a fault in the product or questions concerning the product contact your local distributor or nearest Fuji Electric sales office a Inverter type b S
93. S X5 FUNC E06 X6 terminal function E06 E07 X7 terminal function E07 E08 X8 terminal function E08 E09 X9 terminal function E09 E10 Acceleration time 2 G ACCTIME2 0 01 to 3600s Deceleration time 2 n _ Acceleration time 3 E12 Deceleration time 3 BA Ec Times E17 Braking Lars signal OL1 function Mode select a E33 CO N m gt signal Level OL2 LEVEL CO O1 ji gt gt Acceleration time 4 AE ACC TIME4 Deceleration time 4 yi DEC TIME4 BRK TRQ 2 G11S 0 20 to 200 999 G11S 0 20 to 150 999 Y1 terminal function ST Y1 FUNC Y3 terminal function E22 Y4 terminal function PAM Y4 FUNC Y5 RY operation mode s very moog fot J fpf ro NA FAR function Hysteresis ET FAR HYSTR 0 0 to 10 0Hz He foi es a KP FOTI HYSTR 0 0 to 30 0Hz 0 Thermal calculation 1 Output current ZH OL1 TIMER 0 0 to 60 05 E36 FDT2 function Level TM FDT2 LEVEL G11S 0 to 400Hz P11S 0 to 120Hz E40 Display coefficient A UM COEF A 999 00 to 999 00 Mes 0 01 Display coefficient B E CS 999 00 to 999 00 fast eo S S E43_ LED Monitor Function EMM LED MNTR loto 12 RE oe a E44 Display at STOP mode AMM LED MNTR2 0 1 E46 Language EX LANGUAGE foto5 oO E47 Contrast RYA CONTRAST __ o soft to 10 harc cee a E Func Factory setting setting Change User Remark NAME LCD Display Setting range Unit Unit 30HP 40HP during op Set v
94. STM ON it needs the time more than rotated the motor when the load is too small 4 Auto tuning P04 A13 2 should be done to use this function 5 When the used motor slippage is too differ from FUJI When the operation above is to be problem this function is not used inactive This function may not be satisfied the characteristics because of the load condition motor constant operating Set value 0 1 2 STM Restart after a Inactive normal starting r NOTE 1 Automatically restart when overcurrent or overvoltage is normal start even the motor is STOP because the motor speed is detected on ALL situation And it may be motor the Slip compensation control P09 A18 should be set The characteristics may not be satisfied frequency coasting speed wire length momentary power failure time or external factor 0 1 sor 0 2 s or longer longer ON Time e L__ en Output frequency motor speed Speed Acceleration search L Energy saving operation When the output frequency is fixed constant speed operation at light loads and except for 0 0 is set to F09 Torque boost 1 this function automatically reduces the output voltage while minimizing the product power of voltage and current Auto tuning P04 A13 2 should be done to use this function The energy saving operation does not be operated when set below Under Torque control Selected the Automatic torque boost Selected the To
95. accident may result e Do not install or operate a damaged inverter or an inverter with missing parts as injury may result CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Instructions on wirino e Connect the inverter to power via a line protection molded case circuit breaker or Fuse as fire may result Always connect a ground wire as electric shock or fire may result A licensed specialist must perform the wiring works as electric shock may result Turn off the power before starting the wiring work as electric shock may result Wire the inverter after installation is complete as electric shock or injury may occur e Confirm that the phases and rated voltage of this product match those of the AC power supply as injury may result e Do not connect the AC power supply to the output terminals U V and W as injury may result e Do not connect a braking resistor directly to the DC terminals P and N as fire may result e Ensure that the noise generated by the inverter motor or wiring does not adversely affect peripheral sensors and equipment as accident may result Instructions on operation N WARNING e Be sure to install the surface cover before turning on the power closed Do not remove the cover while power to the inverter is turned on Electric shock may occur Do not operate switches with wet hands as electric shock may result When the retry
96. age method is as follows The above conditions for temporary storage must be satisfied When the storage period exceeds three months the upper limit of ambient temperature must be reduced to 30 C 86 F to prevent the deterioration of the electrolytic capacitors 2 Pack the product thoroughly to eliminate exposure to moisture and include a drying agent to ensure a relative humidity of about 70 or less If the product is mounted on a unit or control panel and is left unused and exposed to the elements like moisture or dust particularly on a construction site remove the product and store in a suitable environment 4 Electrolytic capacitors not provided with power for an extended period will deteriorate Do not store electrolytic capacitors for one year or longer without providing power Air pressure 1 3 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 Installation and Connection 2 1 Operating Environment Install this product in a location that meets those conditions listed in Table 2 1 1 Table 2 1 1 Operating environment Table 2 1 2 Output current reduction rate Item Specifications based on altitude Location Indoor Altitude Output current 10 C 14 F to 50 C 122 F For products of reduction rate Ambient 30HP or less the ventilating covers must be 3300ft 1000m or lower 1 00 temperature removed if ambient temperature exceeds 3300 4950ft 1000 to
97. al E47 LCD monitor contrast This function adjusts the LCD contrast Increase the set value to raise contrast and decrease to lower contrast 0 1 2 000008 9 10 5 27 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net C Control Functions of Frequency Jump frequency 1 Jump frequency 2 Jump frequency 3 Jump frequency Hysteresis This function makes the set frequency jump so that the inverter s output frequency does not match the mechanical resonance point of the load Up to three jump points can be set This function is ineffective when jump frequencies 1 to 3 are set to OHZ A jump does not occur during acceleration or deceleration When a jump frequency setting range overlaps another range both ranges are added to determine the actual jump area Internal set frequency Hz Actual jump width Jump frequency width Jump frequency 2 Jump frequency 1 Set frequency Hz Multistep frequency 1 Multistep frequency 15 Multistep frequencies 1 to 15 can be switched by turning on and off terminal functions SS1 SS2 SS4 and SS8 See E01 to E09 for terminal function definitions OFF input is assumed for any undefined terminal of SS1 SS2 SS4 and SS8 MIUILITII Hizi j1f Related functions mu LTI Hz 2 E01 to E09 CACHEN UMP H z 3 Setting range G11S 0 to 400Hz P11S 0 to 120Hz In
98. alue Jump freq 1 eg JUMP Hz 1 G11S 0 to 400Hz C02 Jump freq 2 LA JUMP Hz2 P11S 0 to 120Hz C03 Jump freq 3 E JUMP HZ3 O E16 Torque limiter 2 Driving FRG DRV TRO 2 G11S 20 to 200 999 P11S 20 to 150 999 O to 37 RE ee Y2 terminal function A Oooo t ow ES E ee USE D NA S O Y5A Y5C terminal func Z Y5 FUNC FDT function Level FDT1 LEVEL G11S 0 to 400Hz P11S 0 to 120Hz E34 G11S 5 to 200 0 01 Motor rated current P11S 5 to 150 E37 OL2 function Level AY G11S 5 to 200 0 01 Motor rated current G11S 5 to 150 LED Display filter 0 0 to 5 0s E45 LCD Monitor Function ER LCD MNTR 0 1 C Control Functions of Frequency C04 Hysteresis MPE JUMP HYSTR 0 to 30Hz es a e OJo COIN Q oO GISI j o S oo De a e R N i DR MULTIHz 1_ G11S 0 00 to 400 00Hz Hz 0 01 C06 setting P11S 0 00 to 120 00Hz lt o 5 2 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Func Factory setting setting Change User Remark NAME LCD Display Setting range Unit Unit 30HP 40HP during op Set value C20 JOG frequency G11S 0 00 to 400 00Hz 0 01 P11S 0 00 to 120 00Hz PATTERN Mode select oval PATTERN 0 1 2 operation Operation time 0 00 to 6000s o ooort A F1 to F4 and Rt to R4 or wort A O oom A 7 wort A oor A 7 n fa c31 Offset adjust terminalt12 CEM 51s 12 EE R CE GAI
99. ambient sensors and devices do not malfunction Accident may result 5 Wiring of control circuit inverter of 40HP or more Pull out the control circuit wiring along the left panel as shown in Fig 2 3 15 2 Secure the cable to cable binding hole A on the left wall of the main circuit terminal block using a cable tie e g insulock The cable tie must not exceed 0 14inch 3 5mm in width and 0 06inch 1 5mm in thickness When the optional PC board is mounted the signal lines must be secured to cable binding hole B Cable ties Wiring ae Y Wiring of control circuit As 0 Yy 7 M7 KS NW Cable bindi Left panel hole A ee Control terminal Fig 2 3 16 The securing positions of the control circuit line of inverter Fig 2 3 15 The wiring route of the control circuit 40HP or more 2 15 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 3 4 Terminal arrangement 1 Main circuit terminals FRNF25 to 001G11S 2UX FRNEF50 to 001G11S 4UX Screw size M3 5 casone Pt PHNEL U vw SG Screw size M3 5 FRNO02 to 005G11S 2UX FRNOO2 to 005G11S 4UX OVE EEAO Rogro ess pe e ojoj u v Screw size M4 FRNOO7 to 010G11S 2UX FRNO07 to 015P11S 2UX FRNOO7 to 010G11S 4UX FRNO07 to 015P11S 4UX RO TO See ee eee LES Screw size M5 FRNO15 to 030G11S 2UX FRNO20 to 030P11S 2UX FRNO15 to 030G11S 4UX FRNO20 to 030P1
100. ammable eee are generally turned on or off by connecting or Logic controller disconnecting the line to or from the CM terminal If o PLC on Digital input terminals are turned on or off by 0 switching the open collector output of PLC using an 0 external power supply a resulting bypass circuit may o cause the inverter to malfunction Ay To prevent a malfunction connect the PLC terminal Fwol REV m as shown in Fig 2 3 14 J CM 2 When using a contact input a relay having highly o jox reliable contact must be used __ Example Fuji Electric Control Relay HH54PW Fig 2 3 14 Connection for External power supply 3 Transistor output terminals Y1 to Y4 CME To connect a control relay connect a surge absorbing diode to both ends of its exciting coil 4 Others To prevent a malfunction as a result of noise control terminal cables must be placed as far as possible from the main circuit cables The control cables inside the inverter must be secured to prevent direct contact with live section e g main circuit terminal block of the main circuit Control lines generally do not have enhanced insulation If the insulation of a control line is damaged the control signals may be exposed to high voltage in the WARNING main circuit The Low Voltage Directive in Europe also restricts the exposure to high voltage Electric shock may result The inverter motor and cables generate noise CAUTION Check that the
101. an be improved by raising the increment of upper limit However the output frequency of the inverter is limited at the frequency limit high F15 UIEN U SER 1011 Setting range 0 to 65535 Nr The set value 15 becomes 1Hz The set value 1 becomes 1 15Hz 1st S shape level at acceleration start 2nd S shape level at acceleration stop 1st S shape level at deceleration start 2nd S shape level at deceleration stop When 2 is set in the function code H07 both curvilinear acceleration and deceleration ranges of S shape can be set up arbitrarily The range is the ratio for maximum output frequency 1 F03 or 2 A01 OJEJ U SIEIR 10 2 TEJ V s ER 10 3 OES U sE R joja OOE o s E R 10 5 Setting range 1 to 50 Output frequency f Hz gt tacc tdec t s 100 value of this function means maximum frequency fmax Acceleration time tacc and deceleration time tdec of upper figure become longer than the linear acceleration time and deceleration time When the set acceleration time F07 E10 E12 E14 is assumed to be Ta and deceleration time F08 E11 E13 E15 is assumed to be Td tacc and tdec can be calculated by the following expressions At acceleration U02 U 03 f1 fO gt f maxx or fil folef TT At deceleration U04 U05 f1 fob f maxx 1 1 J1 f0R f T f max 100 1 f0 4 f y
102. and U24 The details are referred to the function code U23 and U24 Setting range Oto5 The following table lists the function details value If undervoltage is detected the drive will immediately trip and an undervoltage fault LU is displayed The drive output Inactive immediate inverter trip 1 Inactive inverter trip at recovery 2 inactive inverter trip after deceleration to a stop at power failure 3 Active operation for high inertia loads ride through Note1 Active restart frequency failure 5 Active restart with the start the power with at frequency for low inertia Note1 loads stops and the motor will coast to a stop If undervoltage is detected the drive output stops and the motor will immediately coast to a stop A drive fault is not activated When the DC bus voltage reaches the continue operation voltage level H15 a controlled deceleration to a stop occurs The inverter collects the inertia energy of the load to maintain the DC bus voltage and controls the motor until it stops then an undervoltage fault LU is activated The drive will automatically decrease the deceleration time if necessary If the amount of inertia energy from the load is small and the undervoltage level is achieved before the motor stops the undervoltage fault is immediately activated and the motor will coast to a stop When the DC bus voltage reaches the continue
103. ange Acceleration time 1 Deceleration time 1 Acceleration and deceleration times are represented by the three most significant digits thereby the setting of three high order digits can be set Set acceleration and deceleration times with respect to maximum frequency The relationship between the set frequency value and acceleration deceleration times is as follows Set frequency maximum frequency The actual operation time matches the set value FWD STOP An Maximum frequency N E Set frequency oO D 5 Q 5 O Time Acceleration time Deceleration time Set frequency lt maximum frequenc The actual operation time differs from the set value Acceleration deceleration operation time set value x set frequency maximum frequency FWD STOP Maximum frequency T s Set frequency Output frequency Time Acceleration operation time Deceleration operation time Acceleration time Deceleration time Note If the set acceleration and deceleration times are too short even though the resistance torque and moment of inertia of the load are great the torque limiting function or stall prevention function becomes activated thereby prolonging the operation time beyond that stated above CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net This is a function for motor 1 The following can be selected ACELE T RQ BO O
104. anufacturer Connect the power supply to main power supply terminals via the Molded case circuit breaker MCCB or a ground fault circuit interrupter GFCI to apply the UL Listing Mark See Instruction Manual basic connection diagram Fig 2 3 1 In case of using auxiliary control power input RO TO connect it referring to Basic connection diagram Fig 2 3 1 Solid state motor overload protection is provided in each model General instructions Although figures in this manual may show the inverter with covers and safety screens removed for explanation purposes do not operate the device until all such covers and screens have been replaced CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Contents 1 Before Using This Product 1 1 D FUNCHON SEIECL Setter st eet eases eeu es 5 1 1 1 Receiving Inspections 1 1 5 1 Function select list 5 1 1 2 Appearance Cee Tee Lee ee ee ee 1 1 5 2 Function Explanation Cire eee ee eS 5 7 1 3 Handling the Product 1 2 1 4 Carrying sons 1 3 6 Protective Operation soon 6 1 1FHSIO TA SEP SRS eS Ree eee ce ee 1 3 6 1 List of Protective Operations 6 1 6 2 Alarm Reset ee a ae ee ne ee ee ee ee se 6 2 2 Installation and Connection 2 1 2 1 Operating Environment 2 1 7 Trouble shooting e eseses 7 1 2 2 Installation
105. as PO6 Motor 1 No load current For details see the explanation for PO6 Ai 5 REE Motor 2 R1 setting Motor 2 X setting This function sets R1 and X of motor 2 This function operates the same as P07 Motor 1 R1 setting and P08 Motor 1 X setting For details see the explanations for PO7 and P08 SERAM 2 R1 A M 2 x This function sets the amount of slip compensation for motor 2 This function operates the same as P09 Slip compensation control for POY CSSRERS LIP iC OM P 2 Set value 0 00Hz to 15 00Hz For details see the explanation Calculate the amount of slip compensation using the following formula Slip compenssation amount Slippage r min Base frequency x eee un Synchronous speed r min Slippage Synchronous speed Rated speed 5 42 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net U User function U01 Maximum compensation frequency during braking torque limit This function becomes effective when the torque limit brake is used The inverter controls to increase the Output frequency so that torque calculations do not exceed the torque limit brake setting F41 or E17 When F41 or E17 is set to 999 it becomes invalid This function sets the increment of upper limit for output frequency When the regeneration avoidance is selected the resurrection ability c
106. ase motor and when the motor constant and the impedance between the inverter and motor are known PO 7 M 1 ARI P 0 8 CRE Calculate R1 using the following formula R1 Cable R YRI x 100 0 We 0 R1 Primary coil resistance value of the motor Q Cable R Output side cable resistance value Q V Rated voltage V I Motor rated current A Calculate X using the following formula yy XTX XW X2 XM Cable X 0 V v3 X1 Primary leakage reactance of the motor Q X2 Secondary leakage reactance converted to a primary value of the motor Q XM Exciting reactance of the motor Q Cable X Output side cable reactance Q V Rated voltage V Motor rated current A x 100 Note For reactance use a value in the data written in F04 Base frequency 1 When connecting a reactor or filter to the output circuit add its value Use value O for cable values that can be ignored 5 33 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net High Performance functions H High Performance function This function returns all function data changed by the customer to the factory setting data initialization CHCHER D A T IA UPN tT Set value 0 Disabled 1 Initializing data To perform initialization press the Ed and A keys together to set 1 then press the EM key The set DATA values of all function
107. ases and rated voltage of this product match those of the AC power supply A CAUTION e Do not connect the AC power supply to the output terminals U V W Injury may result e Do not connect a braking resistor directly to the DC terminals P and N Fire may result 9 Fan power switching connector CN RXTX for inverter of 40HP or more G11S without options supports DC power input via DC common connection by connecting the power regeneration converter RHC series as shown in Fig 2 3 10 For details refer to technical documentation The inverter of 40HP or more contains an AC powered component e g AC cooling fan To use the inverter using DC power input switch the fan power switching connector CN RTXT inside the inverter to the RO TO side and provide AC power to the RO and TO terminals See Fig 2 3 9 For the switching method see Fig 2 3 11 Note In the standard state the fan power switching connector CN RXTX is connected to the L1 R L3 T side When DC power input is not used do not switch this connector The same AC voltage as the main circuit power voltage must be supplied to the auxiliary control power input terminals RO and TO If not supplied the fan does not rotate and the inverter will overheat 0H1 2 10 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Jumper not supplied for inverter of 100HP or more 4OHP or more I nverter
108. ata An auto tuning operation should be performed for other motors The rated current of the motor must not be significantly less than the rated current of the inverter A motor two ranks lower in capacity than the nominal applied motor for the inverter should be used at the smallest depending on the model To prevent leakage current and ensure accurate control the length of the cable between the inverter and motor should not exceed 164ft 50m OWhen a reactor is connected between the inverter and the motor and the impedance of the wiring cannot be disregarded use P04 Auto tuning to rewrite data If these conditions are not satisfied set 0 Inactive 5 17 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net E Extension Terminal Functions X1 Terminal function X9 Terminal function Each function of digital input terminals X1 to X9 can be set as codes gA 1 FunNc SEx 2 rune ER IFIUINIC F ju IN ic Er E Ga olola gt lt Edad ba bad Imim m m 7 _jFluNe 8 FU INC MA 9 FU IN ic Multistep frequency selection 1 to 15 steps SS1 SS2 SS4 SS8 Acceleration and deceleration time selection 3 steps RT1 RT2 Self hold selection HLD 6 7 Coastto stop command EX 8 Alarmreset RST Cs 9 Externe alarm HRD 10 Jogging JOG 11 Frequency setting 2 irequency setting 1
109. ate This function determines the reduction rate of the output frequency for synchronizing the inverter output frequency and the motor speed This function is also used to reduce the frequency and thereby prevent stalling under a heavy load during normal operation BMAF ALIL IRIATE Setting range 0 00 0 01 to 100 00 Hz s When 0 00 is set the frequency is reduced according to the set deceleration time Note too large frequency reduction rate is may temporarily increase the regeneration energy from the load and invoke the overvoltage protective function Conversely a rate that is too small extends the operation time of the current limiting function and may invoke the inverter overload protective function H15 Auto restart Holding DC voltage This function is for when 2 deceleration to stop at power failure or 3 operation continuation is set to F14 Restart after momentary power failure operation selection Either function starts a control operation if the main circuit DC voltage drops below the set operation continuation level BEBESH OLD v Setting range 230 V series 200 to 300V 460 V series 400 to 600V When power supply voltage to the inverter is high control can be stabilized even under an excessive load by raising the operation continuation level However when the level is too high this function activates during normal operation and causes unexpected motion Please contact Fuji electric wh
110. ated for 40HP or more only If a ground fault occurs in an inverter rated at 30HP or less the inverter is protected by the overcurrent protection If protection against personal injury or property damage is required install a ground fault protective relay or earth leakage circuit breaker separately OU1 If the DC link circuit voltage of the main circuit exceeds the acceleration overvoltage detection level 230V series 400V DC 460V series Overvoltage OU2 800V DC due to an increase in the regenerating current from the deceleration motor the output is shut down OU3 OV AT SET SPD Running at However protection against inadvertent overvoltage apply e g constant speed high voltage line may not be provided Undervoltage LU UNDERVOLTAGE If the DC link circuit voltage of the main circuit falls below the undervoltage detection level 230V series 200V DC 460V series 400V DC due to a lowered power supply the output is shut down If function code F14 Restart after momentary power failure is selected an alarm is not displayed In addition if the supply voltage falls to a level unable to maintain control power an alarm may not be displayed Input open phase Lin PHASE LOSS If the inverter is driven with any one of the three phases connected to L1 R L2 S and L3 T of the main circuit power supply open the rectifying diodes or smoothing capacitors may be damaged at such time an alarm is issued and the inverter is tripped sink prote
111. be monitored from terminals Y1 to Y5 5 34 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net H07 ACC DEC Mode select pattern This function selects the acceleration and deceleration pattern CEEMEA sic ic PITIN Set value 0 Inactive linear acceleration and deceleration 1 S shape acceleration and deceleration mild 2 S shape acceleration and deceleration 3 Curvilinear acceleration and deceleration Related functions U02 to U05 The S shape range is set by the function U02 to U05 when the set value 2 is selected The detail is referred to the function U02 to U05 S shape acceleration and deceleration This pattern reduces shock by mitigating output frequency changes at the beginning end of acceleration and deceleration Output frequency Hz Mild S shape ern Arbitrary S shape ae g Bacc Bacc Bdec Bdec lt Pattern constants gt er ner mild S shape pattern arbitrary S shape pattern Range of U02 to U05 x max output S shape a freq Hz Time for S shape at acceleration B acc Time for S shape at deceleration B dec When acceleration and deceleration times are very long or short acceleration and deceleration are rendered linear It may be switched the acceleration and deceleration time during constant speed or stopping by the function acceleration and dece
112. built in braking resistor is connected to terminals P and DB If this braking resistor does not provide sufficient thermal capacity e g in highly repetitive operation or heavy inertia load operation an external braking resistor option must be mounted to improve braking performance Remove the built in braking resistor from terminals P DC reactor and DB Insulate the resistor removed terminals with DCR adhesive insulation tape etc Connect terminals P and DB of the external braking resistor to terminals P and DB of the inverter 3 The wiring cables twisted or otherwise should not External braking resistor DB THR T S exceed 16ft 5m pi Pa os Ko 6 DC link circuit terminals P and N DBR The G11S inverter of 15HP or more does not contain a Fig 2 3 7 Connection G11S 10HP or less drive circuit for the braking resistor To improve braking performance an external braking unit option and an external braking resistor option must be installed D Connect terminals P and N of the braking unit to terminals P and N of the inverter The wiring cables twisted or otherwise should not exceed 16ft 5m Connect terminals P and DB of the braking us resistor to terminals P and DB of the braking DCR unit The wiring cables twisted or otherwise should not exceed 33ft 10m When terminals P and N of the inverter are not used leave terminals open
113. communication L Signal OFF W Signal ON Latest alarm No of occurrences Alarm history No of occurrences Updated at alarm occurrence If the cause of alarm is the same as the same as the previous one only the number of occurrences is incremented CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 3 12 Alarm history and factors On the Program menu screen select 8 Alarm Factors to display the alarm history Press 4 to display troubleshooting information for the alarm selected lt Latest alarm f Alarm history RUN 2 DATA CHECK PRG PRG MENU 3 OPR MNTR 4 1 0 CHECK 5 MAINTENANC 6 LOAD FCTR F D LED SHIFT Multiple alarms simultaneously occurring alarms Move the cursor using lt Alarm code of and to select one the selected alarm lt of the alarm occurred XXXXXXXXXXXXX XXXXXXXXXXXXX lt 4 Alarm occurrence factors XXXXXXXXXXXXX of the selected alarm XXXXXXXXXXXXX 4 12 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 3 13 Data copy On the Program menu screen select 9 Data Copy to display the data copy read screen A copy operation is then performed in the following order reading inverter function data removing the keypad panel attaching the keypad panel to another inverter and writing the data to the inverter The verify fea
114. ct the desired function and press B4 to switch to the data setting screen On the data setting screen the data values on the LCD can be increased or decreased in the smallest possible unit by pressing or Holding down or RA expands the rate of change thereby enabling values to be modified more rapidly Otherwise select the digit to be modified using then set data directly When data is modified the value before modification will be displayed at the same time for reference purpose To save the data press Pressing cancels the changes made and returns to the Function Select screen The modified data will be effective in inverter operation after the data is saved by ES The inverter operation does not change only if data is modified When data setting is disabled in the case of Data protected or Data setting invalid during inverter running make necessary changes Data cannot be modified for the following reasons Table 4 3 2 Display Reason for no modification Release method option to Function is being made writing from RS 485 Stops a Write operation from the link NO SIGNAL WE The edit enabling command function Among functions E01 to E09 turn the is selected using a general purpose terminal of data 19 edit enabling input terminal command selection ON FOO function that cannot be changed during inverter operation function that cannot be changed with the FWD REV command on 4
115. ction outputs an inverted signal to Running RUN to indicate zero speed An ON signal is output when the DC injection brake function is operating Ready output RDY This function outputs an ON signal when the inverter is ready to operate The inverter is ready to operate when the main circuit and control circuit power is established and the inverter protective function is not activating About one second is required from power on to ready for operation in normal condition Line Inv changeover SW88 SW52 2 SW52 1 To perform switching operation between the line and the inverter the sequence prepared in the inverter can be used to select and output signals for opening and closing the magnetic contactors connected to the inverter As the operation is complex refer to technical documentation for the FRENIC5000G11S series when using this function As the sequence will operate automatically when SW88 or SW52 2 is selected do not select when not using the sequence Motor 2 Motor 1 SWM2 When a signal for switching to motor 2 is input from the terminal selected by terminals X1 to X9 this function selects and outputs the signal for switching the magnetic contactor for the motor As this switching signal is not output during running including when the DC injection braking function is operating a signal must be re input after output stops Auxiliary terminal AX When an operation forward or reverse command is enter
116. ctions E20 to E24 Set value 30 PC board capacitor powered on time The accumulation time of the capacitor on PC board are displayed The accumulation time of the control power supply multiplied by the life expectancy coefficient defined by the temperature inside the inverter are displayed Hence the hours displayed may not agree with the actual operating hours Since the accumulation time are counted by unit hours power input for less than one hour will be disregarded The accumulation time are displayed in TCAP xxxxxh of maintenance information The standard at the replacement time is 61 000h Refer to the manual 8 2 regular check for the maintenance TERLI USER 1 0 Setting range 0 to 65535 hours Clear the accumulation time to 0 hour after replacing the PC board on which capacitors are equipped with There is also PC Board without the capacitor ex Control circuit board not to be cleared the accumulation time For details contact Fuji Electric Related Functions E20 to E24 Set value 30 un Cooling fan operating time The integrated operating hours of the cooling fan are displayed Since the integrated hours are counted by unit hours power input for less than one hour will be disregarded The integrated hours are displayed in TFAN xxxxxh of maintenance information The standard at the replacement time is 40 000h in the inverter of 5HP or less The standard at the replacement time is 25
117. ctions on maintenance inspection and replacement N WARNING e Wait a minimum of five minutes 30HP or less or ten minutes 40HP or more after power has been tumed off open before starting inspection Also confirm that the charge lamp is off and that DC voltage between terminals P and N do not exceed 25V Electrical shock may result e Only authorized personnel should perform maintenance inspection and replacement operations Take off metal jewelry such as watches and rings Use insulated tools Electric shock or injury may result Instructions on disposal N CAUTION e Treat as industrial waste when disposing it Injury may result Other instructions N WARNING e Never modify the product Electric shock or injury may result Conformity to Low Voltage Directive in Europe CAUTION e The contact capacity of alarm output for any fault 30A B C and relay signal output Y5A Y5C is 0 5A at 48V DC The ground terminal OG should be connected to the ground Use a crimp terminal to connect a cable to the main circuit terminal or inverter ground terminal Where RCD Residual current protective device is used for protection in case of direct or indirect contact only RCD of type B is allowed on the supply side of this EE Electric equipment Otherwise another protective measure shall be applied such as separation of the EE from the environment by double or reinforced insulation or isolation of EE and supply sys
118. ctive function is activated External alarm OH2 EXT ALARM If the external alarm contacts of the braking unit braking resistor or external thermal O L relay are connected to the control circuit terminals THR this alarm will be actuated according to contact off signal When the PCT thermal protection is activated H26 1 it operates when the detected temperature Is increased Inverter internal OH3 HIGH AMB TEMP If the temperature inside the inverter rises due to poor ventilation etc the protective overheating function is activated Overcurrent of the terminal 13 20mA or more due to the short circuit between the terminal 13 and 11 etc the protective function is activated Overheating of dbH DBR OVERHEAT If electronic thermal O L relay for braking resistor function code F13 is selected the braking resistor protective function is activated to prevent the resistor from burning due to overheating following frequent use of the braking resistor The protective function is activated if the motor current exceeds the preset level provided that electronic thermal O L relay 1 function code F10 has been selected Motor 2 overload OL2 MOTOR2 OL If the second motor current exceeds the preset level when the operation is switched to drive the second motor the protective function is activated provided that electronic thermal O L relay 2 of function code A04 is selected Inverter overload If the output current exceeds the rated overload curre
119. e 100 F 3 Acceleration and deceleration time code 3 Motor rotating direction Forward counterclockwise Operation time 100s Set the operation time to 0 00 for stages not used which are skipped in operation With regard to the set frequency value the multistep frequency function is assigned as listed in the table below Set frequencies to C05 Multistep frequency 1 to C11 Multistep frequency 7 Multistep frequency 4 C08 Multistep frequency 5 C09 Multistep frequency 6 C10 Multistep frequency 7 C11 0 29 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Pattern operation setting example Frequency command 2 Operation frequency to be set This function selects the frequency setting method 21 operation selection 1 o C22 stage 1 60 0F2 Multistep frequency 1 C05 C23 stage 2 100F1 Multistep frequency 2 C06 C24 stage 3 65 5R4 Multistep frequency 3 C07 Related functions E01 to E09 Set value 11 F01 C25 stage 4 55 0R3 Multistep frequency 4 C08 mews RE CT CNDI LC c 5 0 Eee os C28 stage 7 35 0F2 Multistep frequency 7 C11 For the setting method see the explanation for FO1 The following diagram shows this operation Bias terminal 12 Forward Multistep Multistep Multistep Gain terminal 12 irecti frequency 7 direction frequency 2 frequency 6 q y
120. e function No The data check is suspended To continue the data check and check for other mismatching data press ES To stop the data check and switch to another operation press 4 Data protection When WRITE to the inverter which is protected by Data protection function the following error message will appear After released the protection write Data check in progress operation is attempted DATA PRTCTD COMPLETE TTT Data check complete 4 14 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 3 14 Alarm mode If an alarm occurs the Alarm screen indicating the alarm contents is displayed Use WN ana to display alarm history and multiple alarms if more than two alarms occur simultaneously Alarm detection order Alarm code a lt _ No of consecutive occurrences Alarm name 1 XXX XXX XXXXXXXXXXXXX lt Operation guide Alarm detection order Operation LED LCD method Description 5 No 5 alarm No 4 alarm No 3 alarm No 2 alarm No 1 alarm more than two alarms occurred Blank Latest alarm only one alarm occurred alarm released Previous alarm history Alarm history before previous alarm Alarm history two times before previous alarm Alarm code See Table 6 1 1 4 15 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiau
121. e 1 linear Acceleration and S shape clause deceleration clause At acceleration U02 U03 f1 f0l lt f maxx or j j j 100 At deceleration U04 U05 f1 fOl lt f max x f1l folxf wad PN S f1 f0 100 seer xra f max U02 U03 100 tdec 2 x JL FO 100 7 OU x ra fmax U04 U05 100 Initial value of main DC link capacitor Measured value of main DC link capacitor Data for the life expectancy judgment of the capacitor in main circuit is stored in this function The electrical discharge time of the capacitor can be measured automatically and the time of part replacement can be confirmed according to the decrement rate from the factory shipment RER U S ER 10 8 ORDER U S ER 1019 Setting range 0 to 65535 The electrical discharge time which is measured in the factory shipment is set to function code U08 as a initial value This value is different in each inverter The electrical discharge time of the capacitor is measured automatically when the power supply is turned off And the result is stored in function code UO9 When the power supply is turned off under the conditions as follows decrement rate to the factory shipment can be measured Conditions which has been described to Estimation of life expectancy based on maintenance information of the instruction manual 8 2 periodical inspection The result of U M x 100 is displayed in CAP xxx x of maintenance info
122. e Description 22 Overheat DB resistor Overcurrent during acceleration INV output OC1 23 Overload motor 1 OL Overcurrent during deceleration INV output OC2 24 Overload motor 2 Overcurrent during steady state operation Laer Overload inverter INV output 6 Overvoltage during acceleration OUI 28 PGwirebreak Pg 8 Overvoltage during steady state operation OU3 32 Keypad eror Er 19_ Overheat unit inside temp OMS Data format 11 Capacity code 15 0 15 spare 2500 25 20000 200 ST 0 3000 30 2500 250 o 50 0 5 4000 40 30000 300 o io 1 5000 50o 35000 350 200 6000 6o 40000 40 300 730 75 45000 450 50 5 10000 100 50000 500 o 730o 7 5 123500 1235 60600 600 15 60800 Data format 12 Index data ACC DEC time display coefficient 7 6 5 4 3 2 1 0 0 Positive 0 0 01 001 999 0 00 9 99 1 0 1 100 999 10 0 99 9 1 Negative 2 1 100 999 100 999 3 10 X 100 999 1000 9990 Example If FO7 acceleration time 1 20 0 s 10 0 lt 20 lt 99 9 index 1 20 0 0 1 X 200 0400 00C8 04C8 9 12 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Data format 13 Pattern operation 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Du o me maexponon aap 0 1st ACC DEC time 0 0 01 X 001 999 0 00 9 99 0
123. e vector control 2 Number of motor 2 poles Motor 2 Capacity Fi OL LEVEL2 TIME CNST2 TRQVECTOR2 M2 POLES M2 CAP gt 0 1 gt gt Rated current ca w Tuning AYERS M2 TUN1 2 EN On line Tuning O1 R1 setting EX M2 R1 X setting Slip compensation control 2 cat er No LALE SLIP COMP2 A No load current J User Functions T a o a E P1 1S 50 to 120Hz 2 AU EI EI EE EE P11S 25 to 120Hz rr E 1S 2 0 E 0 1 380 460V class min A E eee ER N ee 5 d pores peste __ na _ mmm ey ee eT 40HP and above 0 01to800HP 0 00 to 2000A A oot Motorratedcurrent NA AE o a 6 N E a hee leis ee l 0 00 to 50 00 0 01 Fuji standard rated vae A 0 00 to 50 00 001 Fuji standard rated value A 0 00 to 15 002 z joor oo A J 80 to 240V 230V class 320 to 480V 460V class 80 to 240V 230V class 320 to 480V 460V class 0 0 0 1 to 20 0 220 230V class 380 460V class Maximum compensation frequency 0 to 65535 during braking torque limit U02 1st S shape level at acceleration a a e o a S E S Pw ES 1st S shape level at deceleration M UsEROA o 1 to 50 ae e M DA O T ef 0 M Main DC link capacitor intial value MEM USER 08 foros Tt Pe af S U09 Measured value M USER 09 foessss 0 a S U10 PC board capacitor powered onime user 10 oroessssn Jhi o af
124. e within the specified value NO CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 6 Overtemperature at inside air and overheating at heatsink Overtemperature at inside air OH3 Is between the control YES Is between the control YES terminals 13 11 closed terminals 13 11 closed NO NO Overheating at heatsink OH Check the temperature of the heatsink using the alarm Remove the short circuit information displayed on the keypad panel Is the cooling fan for mixing inside air rotating 40HP or more Check the keypad panel display Display limit or not 30HP or less 20 degrees C 40HP or more 50 degrees C YES YES 30HP or less Faulty detection circuit on PCB Contact Fuji Electric NO Is the peripheral temperature of the inverter 10 degrees C or less Make peripheral temperature of the inverter to meet the specification Is the load excessive YES Reduce the load NO Is the cooling NO fan rotating Replace the cooling fan VYES Is the cooling fan for mixing inside air rotating 40HP or more YES 30HP or less Is the cooling air passage blocked NO Replace the cooling fan for mixing inside air Remove obstacles Faulty inverter or error due to noise etc Contract Fuji Electric Is the ambie
125. ect YES correctly or replace Is the U V W terminal wiring not connected or is there an open circuit the cable Is it possible to reset the alarm after he initialize by H032 NO YES Secure the connector Is the keypad panel connector loose Inverter is normal Inverter may be faulty NO Continue operation Contact Fuji Electric Is the operation signal OFF during auto tuning YES Do not operation signal OFF 11 Input phase loss until finishing the auto tuning Input phase loss Ng Lin ls it overcurrent limiting because of small value of acceleration deceleration time F07 F08 YES Acceleration Deceleration time is longer s the inverter ROM No S09000 or more NO Is the coast to stop _ YES signal BX ON It is OFF Is the setting value of input phase loss protection U48 is correct NO Set it correct value NO Faulty inverter or error due to noise etc Contact Fuji Electric Are all main circuit powe supply terminals L1 R L2 S and L3 T connected to the power supply NO Connect all three phases YES Are there loose screws on the terminal block YES Tightenen the screws on the terminal block NO s there a significant imbalance voltage between phases YES The power supply is incorrect The inspection of the power supply is needed including the wiring NO Faulty inverter or e
126. ed this function outputs an ON signal Whena stop command is entered the signal goes off after inverter output stops When acoast to stop command is entered and the inverter protective function operates the signal goes off immediately Time up signal for pattern operation TU When the pattern operation stage changes this function outputs a one shot 100ms ON signal to report a stage change Cycle completion signal for pattern operation TO When the seven stages of a pattern operation are completed this function outputs a one shot 100 ms ON signal to report the completion of all stages Stage No indication for pattern operation STG1 STG2 STG4 During pattern operation this function reports the stage Operation process being operated Pattern operation stage No Stage 1 on Stage 3 on on off Stage 5 on off Stage 6 on on Po Stage 7 a a ae When pattern operation is not activated i e no stage is selected the terminals do not output a signal 7 7 7 a a 5 24 Alarm indication AL1 AL2 AL4 AL8 This function reports the operating status of the inverter protective function Alarm detail Output terminal inverter protective function Overcurrent ground fault tuse blown el off off off vervoltage Memory error CPU error Keypad panel communication error option communication error Outputwirng error Loft off KT o
127. en changing the initial value Auto restart OPR command selfhold time As the power to an external operation circuit relay sequence and the main power to the inverter is generally cut off at a power failure the operation command issued to the inverter is also cut off This function sets the time an operation command is to be held in the inverter If a power failure lasts beyond the self hold time power off is assumed automatic restart mode is released and the inverter starts operation at normal mode when power is applied again This time can be considered the allowable power failure time BNC S E L F H O L D IT Setting range 0 0 to 30 0 seconds 999 When 999 is set an operation command is held i e considered a momentary power failure while control power in the inverter is being established or until the main circuit DC voltage is about 100Vdc Torque control This function controls motor torque according to a command value Related functions GEMM Rio cit irie eve Set value 23 Set value Operation Inactive Operation by frequency command Torque control active 0 to 10V analog voltage input to terminal 12 and the direction of rotation FWD or REV is used for the torque command value Ois used for 0 to 10V Torque control active 10 to 10V analog voltage input to terminal 12 and the direction of rotation FWD or REV is used for the torque command value Torque control block diagram
128. ency and times etc have an effect on product life this warranty period may not apply 3 Furthermore the warranty period for parts restored by Fuji Electric s Service Department is 6 month from the date that repairs are completed 1 2 Warranty range 1 In the event that breakdown occurs during the product s warranty period which is the responsibility of Fuji Electric Fuji Electric will replace or repair the part of the product that has broken down free of charge at the place where the product was purchased or where it was delivered However if the following cases are applicable the terms of this warranty may not apply 1 The breakdown was caused by inappropriate conditions environment handling or use methods etc which are not specified in the catalog operation manual specifications or other relevant documents 2 The breakdown was caused by the product other than the purchased or delivered Fuji s product 3 The breakdown was caused by the product other than Fuji s product such as the customer s equipment or software design etc 4 Concerning the Fuji s programmable products the breakdown was caused by a program other than a program supplied by this company or the results from using such a program 5 The breakdown was caused by modifications or repairs affected by a party other than Fuji Electric 6 The breakdown was caused by improper maintenance or replacement using consumables etc specified in the operation manual or catalog e
129. equency setting 1 input an OFF signal to the selected terminal For direct entry from the keypad panel turn on the selected terminal For the target value and feedback amount the process amount can be displayed according to the values set in E40 Display coefficient A and E41 Display coefficient B Display Display coefficient A Display coefficient B Target value or 0 100 feedback amount H21 PID control Feedback signal This function selects the feedback amount input terminal and electrical specifications of the terminal Select a value from the table below according to sensor specifications RESEN 8 Sit GIN JAIL Set value Control terminal 12 forward operation 0 to 10V voltage input Control terminal C1 forward operation 4 to 20mA current input to OV voltage input Control terminal C1 reverse operation 2 to 4mA current input Feedback amount 0 OV 10V 4mA Input 20mA Only positive values can be input for this feedback amount of PID control Negative values e g 0 to 10V 10 to OV cannot be input thereby the function cannot be used for a reverse operation by an analog signal 0 38 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net H22 PID control P gain _H23 PID control I gain PID control D gain These functions are not generally used alone but are combined like P control P
130. er regeneration is prevented Auto restarting IPF Following a momentary power failure this function reports the start of the restart mode the occurrence of an automatic pull in and the completion of the recovery operation Following a momentary power failure an ON signal is output when power is recovered and a synchronization pull in operation is performed The signal goes off when the frequency before power failure is recovered For OHz restart at power recovery no signal is output because synchronization ends when power is recovered The frequency is not recovered to the frequency before the power failure occurrence Overload early warning OL1 Before the motor stops by the trip operation of an electronic thermal O L relay this function outputs an ON signal when the load reaches the overload early warning level Either the electronic thermal O L relay early warning or output current overload early warning can be selected For setting procedure see E33 Overload early warning operation selection and E34 Overload early warning operation level Note This function is effective for motor 1 only Keypad operation mode KP An ON signal is output when operation command keys EU and EX on the keypad panel can be used i e 0 set in F02 Operation to issue operation and stop commands This signal is OFF when the function H30 Serial link is set to communication side Inverter stopping STOP This fun
131. erial No equipment serial number c Purchase date d Inquiry details e g damaged part extent of damage questions status of fault 8 5 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 Product guarantee Please take the following items into consideration when placing your order When requesting an estimate and placing your orders for the products included in these materials please be aware that any items such as specifications which are not specifically mentioned in the contract catalog specifications or other materials will be as mentioned below In addition the products included in these materials are limited in the use they are put to and the place where they can be used etc and may require periodic inspection Please confirm these points with your sales representative or directly with this company Furthermore regarding purchased products and delivered products we request that you take adequate consideration of the necessity of rapid receiving inspections and of product management and maintenance even before receiving your products 1 Free of Charge Warranty Period and Warranty Range 1 1 Free of charge warranty period 1 The product warranty period is 1 year from the date of purchase or 24 month from the manufacturing date imprinted on the name place whichever date is earlier 2 However in cases where the use environment conditions of use use frequ
132. eries me eh 00 0 2 00000 00000 E 2000000000 Type PINUS 15 4 el a an ed ud a i a Ea i a nel 12120129144172 10 14 19 24 31 36 48 120 140 167 202 242 300 331 414 466 518 590 capacity 1 kVA peice DIE 1 5 2 5 3 7 5 5 13 18 24 30 39 45 75 91 112 150 176 210 253 304 377 415 520 585 650 740 current 2 A Overload 150 of rated output current for 1 min 150 of rated output current for 1 min Gti TEE 200 of rated output current for 0 5 s 180 of rated output current for 0 5 s Starting torque torque 200 or more under torque vector control 180 or more under torque vector control ei torque 50 or more 100 or more 20 or more 10 to 15 3 AT time s r Braking duty No limit cycle ED Mass Ibs kg 49 5 5 84 84 84 22 22 23 23 64 75 86 88 106 154 154 220 220 309 309 705 705 904 904 2 2 2 5 3 8 3 8 3 8 A ne 10 10 10 5 10 5 29 34 39 40 48 70 70 100 100 140 440 320 320 410 410 Type Brel LLL T prloffelebofolele el flee fol al nay bere fref 20 05 a8 0 73 0 120 140 167 202 22 00 ss sas 14 518 500660705 molec oul 12 5 16 5 23 30 37 44 75 91 112 150 176 210 253 304 13771415 485 520 650 740 840 current 2 A Overload 110 of rated output current for 1 min eee one Starting torque torque 50 or more aoo m To oa O
133. ernal digital input signal Assign value Set value 26 to the target digital input terminal and enable or disable the function in this input signal state _Set value Related function input signal Function selected H09 Start characteristic function disabled Start characteristic function enabled PG SY enable Option PG Hz Zero speed command with PG option ZERO Pre exiting command with PG option EXITE These functions are used for PG Option or SY Option card Refer to each instruction manual Set value input signal Forced stop command with Deceleration STOP1 Forced stop command with Deceleration time 4 STOP2 Normally this terminal should be ON when this terminal goes off during motor running the motor decelerates to stop and outputs alarm Er6 When the inverter is stop by STOP1 STOP2 signal the signal should be kept on 4ms or longer In case of terminal STOP2 the deceleration time is determined by E15 DEC TIME4 This function is prioritized under any operation Terminal Keypad Communication operation However when the torque limiter regeneration avoidance at deceleration is selected the time which is set by deceleration time may frequency command value PID feedback amount when PID control operation is selected H20 1 or 2 The motor speed may be changed quickly when the Torque control cancel is changed to ON or OFF be longer because of changin
134. es Nominal Mounting Aai Parson room CC CSC re e e e 0 pee tm 40 FRN040G11S 2UX FRNO40P11S 2Ux Da Te hes ane ae nee a ae ee 55 2 E E S TOA m FRNO60P11S 2UX 615 595 565 577 0 47 0 98 0 35 5 71 0 39 FRNO60G11S 2UX 14 8 10 8 14 2 12 25 9 10 6 145 10 FRNOTSP115 2Ux 375 275 361 an ae a Be 270 0 16 RENE CEE a FRNTOOPTTS2UX FRN100G11S 2UX _ 20 9 16 9 20 1 29 5 28 3 27 0 27 4 11 2 5 71 P FRN125P11S 2UX 530 430 510 750 720 685 695 0 61 1 28 0 49 285 145 0 59 way 15 5 32 5 12 5 FRN125G11S TS 22 8 26 0 11 4 34 6 33 5 32 1 32 5 14 2 8 66 15 825 360 220 e ensa 680 580 660 290 880 850 815 460V Series CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Nominal Inverter type Dimension Unit inch mm Dimension Unitinch mm SSS S aes Eder oN Fa EC 13 4 9 45 12 8 RE Es 19 7 20 2 ess _FRNO5OG11S AUX 590 POO SNE Te P FRNO6OP11S 4UX FRN0O60G11S AUX 0 47 0 98 0 35 5 71 a FRNO75P11S 4UX 14 8 10 8 14 2 26 6 25 8 24 6 25 1 12 25 9 10 6 145 e he 375 275 361 675 655 625 637 270 pL FRN100P11S 4UX_ FANGS ax 29 1 28 3 27 2 27 6 D Nasa Bolga 690408 D 0 59 15 14 2 8 66 1000 9
135. es not contain communication errors but the message can not be processed the inverter will return an exception response The exception response contains an error sub code in the data field that represents the problem Exception Response Errors 1 illegal Function Received RTU Function other than 03 06 or 16 __ 2 Illegal Data Address e The starting parameter address is an unused inverter parameter e The starting parameter address plus the offset refers to inverter parameter greater than the last parameter in a Function Code sort e The number of registers is greater than 16 3 r 3 Illegal Data Value Data contains an out of range value for an inverter parameter 7 Negative Acknowledge Requested data cannot be changed while the inverter is running e The inverter parameter function is owned by the network interface option card and cannot be changed Communication errors Communication errors occur when the inverter receives an invalid message The inverter will not return a response to a communication error A code that represents the last communication error is stored in inverter parameter M26 Typical communication message errors include parity framing and CRC errors 9 15 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 10 Options 10 1 Built in Options The inverter supports two internally mounted cards One option card is mounted under the main c
136. g hours XXX XX XX XX at alarm occurrence DC link circuit voltage at alarm occurrence Temperature inside inverter at alarm occurrence Heat sink temperature at alarm occurrence TIME xxxxxh EDC xxxV TMP1 xxxx C TMPF xxxx C y Input terminal status at alarm occurrence terminals BE ox2 0x LIFWD 0X3 0X7 LIREV 0X4 0X8 CIX1 LIX5 0X9 L Signal OFF W Signal ON OX2 OX6 OFWD OX3 OX7 OREV OX4 OX8 OXt OX5 OX9 Output terminal status at alarm occurrence O Signal OFF W Signal ON Previous alarm gt Before previous alarm gt Two times before previous gt 3 xxx lt Multiple alarms Simultaneously occurring alarms Alarm code Up to four alarm codes can be displayed simultaneously 4 11 Code of latest alarm High speed blinking during alarm alarm mode only lt Output frequency at alarm occurrence lt Output current at alarm occurrence lt Output voltage at alarm occurrence lt Torque calculation value at alarm occurrence Setting frequency at alarm occurrence Operating status at alarm occurrence FWD REV Rotating direction IL Current limiting VL Voltage limiting LU Under voltage TL Torque limiting No of communication errors at alarm occurrence keypad panel No of communication errors at alarm occurrence RS 485 No of communication errors at alarm occurrence Options Input terminal status at alarm occurrence
137. g the control i In case of STOP2 Accident may result Output oe A i ee Frequency EDC TIME4 STOP4 or so NC Alarm se 5 21 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Line speed control Cancellation Hz LSC Line speed frequency memory LSC HLD These functions are used for OPC G11S PG PG2 and PGA Refer to each instruction manual Frequency setting 1 Frequency setting 2 Hz1 Hz2 This function switches the frequency setting method set in function codes F01 and C30 by an external digital input signal This is the reverse logic of setting value 11 Frequency setting 2 Frequency setting 1 Hz2 Hz1 Set value input signal Frequency setting method selected C30 FREQ CMD2 F01 FREQ CMD1 Note It can not be used with set value 11 simultaneously When the set value 11 and 35 are selected Er6 is displayed Settings when shipped from the factory Digital Setting at factory shipment input value Multistep frequency selection SS1 Multistep frequency selection SS2 Multistep frequency selection SS4 Terminal X1 Terminal X2 1 Terminal X3 2 Terminal X5 4 cceleration and deceleration selection RT 1 Terminal X6 5 A 7 Terminal X9 8 _ Alarm reset RST E11 Deceleration time 2 E12 Accelerationtimes ___ E13 Deceleration times Es _____ Decelerationtimea Acceleration time 1 F07
138. gnal PG ABN The above functions are set for OPC G11S PG PG2 or PGA Refer to each instruction manual Torque limiting Signal with delay TL2 The turning on signal is output by continuing the limiting action Torque limit operation regeneration avoidance operation and overcurrent limiting operation of 20ms or more Settings when shipped from the factory Digital input Setting at factory shipment Set value Terminal Y1 Operating RUN Terminal Y3 Frequency detection FDT Terminal Y4 7 Overload early warning OL1 Terminal Y5 10 Ready output RDY 0 TerminalY2 __1 Frequency arrival FAR _ 2 ar a E25 Y5 Ry operation mode This function specifies whether to excite the Y5 relay at ON signal mode or OFF signal mode GER y 5 Riv MODE Set value Operation At OFF signal mode At ON signal mode r Y5A Y5C OFF Y5A Y5C ON At OFF signal mode Y5A Y5C ON At ON signal mode Y5A Y5C OFF When the set value is 1 contacts Y5A and Y5C are connected when the inverter control voltage is established about one second after power on FAR function signal Hysteresis This function adjusts the detection width when the output frequency is the same as the set frequency operating frequency The detection width can be adjusted from 0 to 10 Hz of the setting frequency Setting range 0 0 to 10 0 Hz When the frequency is within
139. gnals determines the frequency Combination of set value input signals C05 MULTI Hz 1 oft CoS MULT H2 on Related function COS MULTI Hz cos MULTI RES C05 to C19 Setting range off off off C12 MULTI Hz 8 6145 9 00 to 400 00Hz off off MCE C13 MULTI Hz 9 P11S 0 00 to 120 00Hz O off C14 MULTI Hz 10 off REELE C15 MULTI Hz 11 TM off off C16 MULTI Hz 12 C17 MULTI Hz 13 Acceleration and deceleration time selection RT1 RT2 The acceleration and deceleration time can be switched to a preset time in function codes E10 to E15 by switching the external digital input signal Assign values 4 and 5 to the target digital input terminal The combination of input signals determines the acceleration and deceleration times Combination of set value input signals 5 4 RT2 RT1 F07 ACC TIME1 F08 DEC TIME1 Acceleration and deceleration times selected Setting range 0 01 to 3600s E11 DEC TIME2 ER E13 DEC TIME3 Marne 14 ACC TIME4 US he E15 DEC TIME4 3 wire operation stop command HLD This selection is used for 3 wire operation The FWD or REV signal is self held when HLD is on and the self hold is cleared when HLD is turned off To use this HLD terminal function assign 6 to the target digital input terminal gt Forward 3G rotation Deere rotation O FWD REV HLD 5 18 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation ne
140. his function prevents a reversing operation resulting from a connection between the REV and P24 terminals inadvertent activation of the ET key or negative analog input from terminal 12 or V1 During this function is operating 0 00Hz is displayed on the LED monitor This function cannot be prevented against H18 Torque control function It may be reverse because of the torque signal and load 5 35 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net This function smoothly starts the motor which is coasting after a momentary power failure or after the motor has been subject to external force without stopping motor At startup this function detects the motor speed and Outputs the corresponding frequency thereby enabling a shock free motor startup Although the normal startup method is used when the coasting speed of the motor is 120 Hz or more as an inverter frequency when the value set to F03 Maximum frequency exceeds the value set to Other operation F15 Frequency limiter upper limit and when the coasting speed is less than 5 Hz as an inverter frequency ACELE S TA R T M O D E momentary power failure or Line to inverter switching not selected smoothly starting STM Start characteristics selection signal E01 to E09 26 detected during smoothly starts 2 The coasting speed is used 100 Hz or less as an inverter frequency 3 When H09 2 or
141. hronous speed line speed load rotation speed calculated torque value power consumption calculated PID value PID command value PID feedback value alarm code Liquid crystal display LCD Operation information operational guide functional code name setting data alarm information tester function motor load rate measuring function Maximum average current rms during measuring period maintenance information Integrated operation hours capacitance measurement for main circuit capacitors heat sink temperature etc Output frequency Indication Six languages Japanese English German French Spanish and Italian Charging voltage residual operation indication Overcurrent short circuit ground fault overvoltage undervoltage overload overheating blown fuse motor overload external alarm input open phase output open phase when tuning braking resistor protection CPU and memory error keypad panel communication error PTC thermistor protection surge protection stall prevention etc Protective functions Indoor altitude less than 3300ft 1000m free from corrosive gas dust and direct sunlight Pollution degree 2 10 C 14 F to 50 C 122 F ventilating cover must be removed under conditions exceeding 40 C 104 F for models rated at 30HP or less 5 to 95 RH no condensation z Operation storage 86 to 106 kPa Transport 70 to 106 kPa Vibration 0 12inch 3mm at from 2 to less than 9Hz
142. iautomation net Motor 7 P Motor Parameters Number of motor 1 poles This function sets the number of poles of motor 1 to be driven If this setting is not made an incorrect motor speed synchronous speed is displayed on the LED CME POILIEIS Set values 2 4 6 8 10 12 14 The nominal applied motor capacity is set at the factory The setting should be changed when driving a motor with a different capacity Set value for models with nominal applied motor of 30HP or less 0 01 to 60HP Models with nominal applied motor of 40HP or more 0 01 to 800HP Set the nominal applied motor capacity listed in 9 1 Standard Specifications Also set a value in the range from two ranks lower to one rank higher than the nominal applied motor capacity When a value outside this range is set accurate control cannot be guaranteed If a value between two nominal applied motor capacities is set data for the lower capacity is automatically written for related function data When the setting of this function is changed the values of the following related functions are automatically set to data of the FUJI 3 phase standard motor P03 Motor 1 rated current P0O6 Motor 1 no load current P0O7 Motor 1 h P08 Motor 1 X1 Note The set values for the FUJI 3 phase standard motor are 230V 50Hz 4 poles for the 230V series 460V 50Hz 4 poles for the 460V series Motor 1 rated current This
143. ill enable vector control by pulse generator feedback signal e Proportional operation tuning operation 12 15 V A B Signal e This will enable vector control by pulse generator feedback signal e Proportional operation tuning operation 5V A not A B not B Signals e Two motors are driven synchronously e Serial communication card for Profibus DP et e Serial communication card for Device Net i e Serial communication card for CAN ELLE e Serial communication card for Modbus plus ie e Serial communication card for Interbus S 10 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 10 2 Separately Installed Options Name Type D Explanaton Installation Position Arrester CN23232 Absorbs power surges from the power source and protects the hole equipment connected to the power source CN2S24E 1 9 SSP SP Power supply An exclusive filter to conform to the EMC Directive J emissions in European standard EMC compliance filter FS5536 07 CEFL 0SP 2 Note Refer to the Installation Manual when installing the FAB EFL NNIG 1 4 n e or RESQU F 11 GECI Output circuit filter Connected to the output circuit of the low noise type inverter OFL 2 Carrier frequency 8kHz to 15kHz 6KHz when exceeding 40HP OFL 4 and used for the following purposes es OFL 4A Voltage vibration suppression at the motor te
144. ilter Inverter and motor must be made by a qualified electrical technician 1 Use the correct filter according to Table 11 1 2 Install the Inverter and filter in the electrically shielded metal wiring cabinet 3 The back panel of the wiring cabinet of board should be prepared for the mounting dimensions of the filter Care should be taken to remove any paint etc from the mounting holes and face area of the panel This will ensure the best possible earthing of the filter 4 Use the screened cable for the control motor and other main wiring which are connected to the Inverter and these screens should be securely earthed 5 It is important that all wire lengths are kept as short as possible and that incoming mains and outgoing motor cables are kept well separated To minimize the conducted radio disturbance in the power distribution system the length of the motor cable should be as short as possible Table 11 1 RFI filters Rated RFI filter Applied Inverter Filter Type Current Dimensions Mount Dims LxWxH inch mm Y x X inch mm FRNF50G11S 4UX FS5536 5 07 FRN001G11S AUX EFL 0 75G11 4 12 6 320 x 4 57 116 x 1 65 42 11 5 293 x 3 54 90 12 6 320 x 6 10 155 x 1 77 45 11 5 293 x 4 13 105 3ph ig 480Vac 13 4 341 x 8 86 225 x 1 87 47 5 12 2 311 x 6 57 167 11 1 19 7 500 x 9 84 250 x 2 76 70 17 7 449 x 7 28 185 449 185 FRNO20G11S P11S 4UX EFL 15G11 4 FRN030G11S P11S 4UX EFL 22G11 4 0 75G11 4 5A
145. ing Analog setting 1 1000 of max frequency 30HP or less 1 3000 of max frequency 40HP or more resolution Digital setting 0 01Hz 99 99Hz or less 0 1Hz 100 0Hz or more Voltage frequency Output voltage at base frequency can be adjusted separately such as 80 to 240V 230V series or 320 to 480V characteristics 460V series Output voltage at max frequency can be adjusted separately such as 80 to 240V 230V series or 320 to 480V 460V series Torque boost Auto Optimum control corresponding to the load torque Manual 0 1 to 20 0 code setting energy saving reduced torque constant torque strong etc Accelerating decelerating 0 01 to 3600s time Four accelerating and decelerating time settings are possible independent of each other by selecting digital input signals In addition to linear acceleration and deceleration either S shaped acceleration deceleration weak strong or curvilinear acceleration deceleration can be selected DC injection braking Starting frequency 0 0 to 60 0HZz braking time 0 0 to 30 0s Braking level 0 to 100 G11S 0 80 P11S Function equipped Frequency upper and lower limiter bias frequency frequency gain jump frequency pick up operation restart after momentary power failure switching operation from line to inverter slip Compensation control automatic energy saving operation regeneration avoiding control droop control torque limiting 2 step torque control PID control second motor
146. ing by electronic thermal O L relay having inverse time characteristics to output current The operation selection and thermal time constant for the inverse time characteristics are the same as those of the electronic thermal O L relay for motor protection F10 and F12 An overload early warning is issued when output current exceeds the set current value for the set time The figure of OL2 E37 is refferred This function cannot be used when Motor 2 is selected OL function signal Level This function determines the operation level of the electronic thermal O L relay or output current MERERO L LEVEL Setting range G11S Inverter rated output current x 5 to 200 P11S Inverter rated output current x 5 to 150 Output current The operation release level is 90 of the set value This function cannot be used when Motor 2 is selected CES OL funtion signa Cine _ SESER Oo L 1 Tit Mie R This function is used when 1 output current is set to E33 Overload early warning operation selection Setting range 0 1 to 60 0 seconds Set the time from when the operation level is attained until the overload early warning function is activated FDT2 function Level This function determines the operation detection level of output frequency for 2nd Freq level detection FDT2 The hysteresis width for operation release is set by the function E32 FDT1 function signal Hysteresis GET F I
147. inspecting the inverter Familiarize yourself with all safety features before using the inverter In this manual safety messages are classified as follows A WARNING mproper operation may result in serious personal injury or death Improper operation may result in slight to medium personal injury or property caution Situations more serious than those covered by CAUTION will depend on prevailing circumstances Always follow instructions Instructions on use e This inverter is designed to drive a 3 phase induction motor and is not suitable for a single phase motor or others as fire may result e This inverter may not be used as is aS a component of a life support system or other medical device directly affecting the personal welfare of the user e This inverter is manufactured under strict quality control standards However safety equipment must be installed if the failure of this device may result in personal injury and or property damage There is a risk of accident Instructions on installation e Mount this inverter on an incombustible material such as metal There is a risk of fire e Do not place combustible or flammable material near this inverter as fire may result e Do not hold or carry this inverter by the surface cover Inverter may be dropped causing injury e Ensure that the inverter and heat sink surfaces are kept free of foreign matter lint paper dust small chips of wood or metal and dust as fire or
148. ion command was input by frequency setting etc pressing the ET or EM key Table 4 1 1 Functions of operation keys Operation key Main function PRG Used to switch the current screen to the menu screen or switch to the initial screen in the operation trip mode Used to switch the LED monitor or to determine the entered frequency function code DATE or data Used to change data move the cursor up or down or scroll the screen Used to move the cursor horizontally at data change When this key is pressed with the up or down key the cursor moves to the next function block Used to cancel current input data and switch the displayed screen If an alarm occurs this key is used to reset the trip status valid only when the alarm mode initial screen is displayed f Used to switch normal operation mode to jogging operation mode or vice versa The selected mode is displayed on the LCD monitor Switches operation mode from keypad panel operation mode to terminal block 7 operation mode or reverse When these keys are operated function F01 data is also switched from O to 1 or from 1 to 0 The selected mode is displayed on the LCD indicator 4 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 2 Keypad Panel Operation System LCD screen Level Structure 4 2 1 Normal operation The keypad panel operation system screen transition level structure is structured
149. ited by the inverter configuration Operation command data Registers Read Data 1798 S06 Operation command Referto the data format 14 RW 14 Universal Do BC ee ee Se ce ee ee 100 ou at 20000 Note 1 Since X1 X9 are configurable input commands it is necessary to set the functions by E01 E09 2 The alarm reset is executed when RST signal changes from ON to OFF even if there are no alarms 3 Universal Do is a function that utilizes the inverter s digital outputs via communication Function data Registers Read Data 1800 08 Acceleration time F07 s 0 1 3600 0 1801 Deceleration time F08 0 1 3600 0 driving F40 P11S 20 00 150 00 braking F41 P11S 20 00 150 00 Note 1 The writing of data out of range is treated as out of range error 2 Use a value of 7FFF4 to enter 999 for torque limit functions 9 9 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Monitoring parameter registers an Read Data bl or l RE final command max frequency at 20000 2053 Frequency command Hz 0 00 400 00 R 5 final command P11S 0 00 120 00 r I max frequency at 20000 2055 Mo7 Actual torque vale 200 00 20000 001 R I 2056 M08 Torque current 200 00 20000 001 R 6 RSR RSR EU P11S 0 00 120 00 electric sn at 100 00 2060 M12 Ouiputvotager ms
150. larm mode when the retry count exceeds the value set in H04 Retry count The operation of the retry function can be monitored from terminals Y1 to Y5 When the retry function is selected operation automatically restarts depending on the cause of the trip stop The retry machine should be designed to ensure safety during a restart as accident may result terminals Y1 to Y5 When retry succeeded Occurrence Extinction Alarm Time Automatic release command l 0 18 Waiting time f HO5 protective function az Restart Output 5min after RESET the times frequency constant speed of auto reset tH Output signals retry failed Alarm Occurrence Extinction reset Vv ee V Alarm 0165 DIS gt ae DIS lt H05 pfle HOS gt W ait time Automatic release command of protective function Output frequency Output signals terminals Retry end Count set in H04 count First Second Y1 to Y5 This function specifies whether cooling fan ON OFF control is automatic While power is applied to the inverter the automatic fan control detects the temperature of the cooling fan in the inverter and turns the fan on or off When this control is not selected the cooling fan rotates continually CERF AN STOP Set value 0 ON OFF control disabled 1 ON OFF control enabled The cooling fan operating status can
151. leration time selection E01 to E09 4 5 The signal may be ignored switched during S shape at acceleration The linear deceleration time is corresponded if switched during S shape at deceleration 0 05 x max output freq Hz U02 U03 x2 x 0 10 x acceleration time s acceleration time s U04 U05 x2 x 0 10 x deceleration time s deceleration time s It may be switched to the S shape operation if output frequency is reached to the setting frequency or change to acceleration control Curvilinear acceleration and deceleration This function is used to minimize motor acceleration and deceleration times in the range that includes a constant output range Output frequency Acceleration time Q Q Q Q Q a Deceleration time Maximum output frequency Set frequency i Base frequency 0 tisect Rev phase sequence lock When accidental reversing is expected to cause a malfunction this function can be set to prevent reversal ACER IE v LOCK Set value 0 Inactive 1 Active When reversible operation with polarity set value 4 or 5 is selected in frequency command F01 C30 the inverter operates as follows Operation OV to 10V input command Short FWD CM The inverter operates 10V to OV input The frequency display is 0 00 Hz terminals or TA on Short terminals or ON REV CM The frequency display The inverter operates is 0 00 Hz T
152. liary control power a eee eee input terminals RO and TO Big To ensure effective noise reduction when using a radio noise filter the output power from the filter must go to the auxiliary control power input terminals Fig 2 3 5 Connecting the auxiliary control power input terminals If these terminals are connected to the input side of the filter the noise reduction effect deteriorates 2 When the RCD Residual current Protective Device is installed G11S 30HP or less the terminal RO and TO should be connected to the OUTPUT side of the RCD If they are connected to the input side of the RCD RCD will be malfunction because the power supply of the inverter is three phase and the terminal RO and TO is single phase When the terminal RO and TO are connected to the INPUT side of the RCD the insulation transformer is required to install as shown on the Fig 2 3 5 4 DC reactor connecting terminals P1 and P Before connecting a power factor correcting DC reactor optional to these terminals remove the factory installed jumper 2 If a DC reactor is not used do not remove the jumper Inverter control power Inverter P1 RSP a Note For inverter of 100HP or more the DC reactor is provided as a DCR separate standard component and should always be connected to the terminals Fig 2 3 6 5 External braking resistor connecting terminals P and DB G11S 10HP or less For the G11S of 10HP or less a
153. lock the connector using the locking mechanism and pull To mount a connector push the connector until it click locks Jar olll rove cal Slide le HO FRN0O40G11S 4UX to FRN150G11S 4UX Auxiliary control power input terminal FRN200G11S 4UX to FRN350G11S 4UX lt Enlarged view of part A gt LEI El When shipped from the factory CN UX is connected to the U1 side oa Le and CN RXTX is connected to the L1 R L3 T side RO TO URLS Es lt Oblique view of part A gt CN UX red Factory shipment status Connector removal After connector switching CNUX U1 In this figure the power voltage is 380 to 398V AC 50Hz or 380 to CNRXTX L1 R L3 T 430V AC 60Hz and the inverter is used in DC power input mode Fig 2 3 11 Power switching connectors only for 40HP or more 2 12 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 3 3 Connecting the control terminals Table 2 3 3 lists the functions of the control circuit terminals A control circuit terminal should be connected according to the setting of its functions Table 2 3 3 Classification Forming Terminal name Function symbol 13 Potentiometer power Used for 10V DC power supply for frequency setting POT variable supply resistor of 1 to 5kQ 12 Voltage input Frequency is set according to the analog input voltage supplied from an external circuit 0 to 10V DC
154. ls site M3 5 Main circuit RE T TE M6 E C IR D 11 0 39 12 8 06 128 5 10 512030 254 2 17 2 42 _ 64 5 55 61 5 ke 0 31 8 626159 34 2 642 Wire inlet ne Wire inlet Knock out 2 2 Knock out hole gt hole a t 3 LO FRN015G11S 2UX to FRNO30G11S 2UX FRN015G11S 4UX to FRNO30G11S 4UX FRNO20P11S 2UX to FRNO30P11S 2UX FRNO20P11S 4UX to FRNO30P11S 4UX 9 4 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net E Outline Dimensions G11S 40HP to 350HP P11S 40HP to 450HP Installation inside panel type External cooling type W W WI 2or3 h C_ WI Lo SE O x a x fe Gi i f IE I Tele als 2or3 DC FRENIC FRENIC 5000G11 5000Q11 4or6 4or6 mounting mounting hole 2 hole E 230V Seri
155. lt 5 12 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Power failure Power recovery Set value 0 V v Main circuit DC voltage Under voltage Time Output frequency LV trip Set value 1 Main circuit DC voltage Under voltage Time Output frequency LV trip aa Set value 2 Operation continuatian level Main circuit DC voltage Output frequency LV trip 5 13 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Power failure Ww H15 Operation continuation level Power recovery Set value 3 Main circuit DC voltage Output frequency motor speed LV trip Output terminals Y1 to Y5 Set value 4 Main circuit DC voltage Under voltage H13 Waiting time lt _Synchroni zation Output frequency motor speed es Ce J LV trip Output terminals Y1 to Y5 Set value 5 Main circuit DC voltage Under voltage Output frequency H13 Waiting time motor speed LV trip Output terminals Y1 to Y5 Note Dotted dashed lines indicate motor speed Frequency limiter High Frequency limiter Low This function sets the upper and lower limits for the setting frequency MR Lt Mit TER Fi 6 LIIIMIIITIEUR Setting range
156. ltage o gt Own MV LV power supply system Z Transformer User A User B Industrial low voltage lt q g Power supply system F4 F2 1kW or F4 1kW or F2 This inverter must fulfill EN61000 3 2 A14 This inverter doesn t need to fulfill requirements or permission of the power EN61000 3 2 A14 requirements supply authority is required if it doesn t No standard of harmonic current exists fulfill for the present 11 5 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net
157. ltistep frequency different NO Change the frequency setting POT VR or signal converter as required Faulty inverter or error Is the acceleration due to noise etc or deceleration time Contact Fuji Electric set too long YES Change the time setting to conform to load values In the following cases changing the motor speed is also restricted Signals are input from control terminals both 12 and C1 when F01 Frequency command 1 and C30 Frequency command 2 are set to 3 and there is no significant change in the added value The load is excessive and the torque limiting and current limiting functions are activated CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 3 If the motor stalls during acceleration The motor stalls Is the acceleration YES prolone the tine during acceleration time too short 8 NO Is the inertia moment of the motor or TES Is a special motor used YES Contact Fuji Electric NO the load excessive NO Use a thicker cable between the inverter YES Has the motor terminal Reduce the inertia moment and the motor or voltage dropped of the load or increase shorten the cable length NO Reduce the torque of YES ue the load or increase the load excessive the inverter capacity NO Faulty inverter or error Is the torque boost YES d set correctly USTA nee ee Contact Fuji Electric
158. lue 0 Inactive 1 Active When the active drive function is activated the acceleration time is three times the selected time 5 37 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net PID control Mode select H25 PID control Feedback filter PID control detects the amount of control feedback amount from a sensor of the control target then compares it with the target value e g reference temperature If the values differ this function performs a control to eliminate the deviation In other words this control matches the feedback amount with the target value This function can be used for flow control pressure control temperature control and other process controls ontro Drive section Target value Feedback amount Forward or reverse operations can be selected for PID controller output This enables motor revolutions to be faster or lower according to PID controller output This function cannot be used when the motor 2 is selected aRERCRP 1 D MO DIE Set value 0 No operation 1 Forward operation 2 Reverse operation Inverter output frequency Maximum frequency 0 PID output 100 The target value can be entered using F01 Frequency setting 1 or directly from the keypad panel Select any terminal of Terminals X1 E01 to X9 E09 and set value 11 frequency setting switching For entry from F01 Fr
159. lue of the motor The set value 2 is set for the inverter motor because there is no cooling effect decrease by the rotational speed The setting range is 20 to 135 of the rated current of the inverter When F10 2 40 to 60HP 0 25 to 30HP MERE To When F10 1 fe fb fb lt 60Hz 60Hz fb gt 60Hz fb Base frequency Operation level current O1 IX Fe x 0 33 Fex0 83 fe Output frequency fo Hz Operation level current and output frequency CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 75HP to 125HP F13 Electric thermal O L relay for breaking resistor O O x This function controls the frequent use and continuous When F10 1 operating time of the braking resistor to prevent the resistor from overheating Related functions U59 COCO OO fe fb fo lt 60Hz 60Hz fb gt 60Hz Inverter capacity fb Base frequency 0 Inactive 1 Active built in braking resistor Operation level current O1 oO G11S 10HP or less 2 Active F 0 33 F 0 83 Operation level current and output frequency 0 Inactive P11S 15HP or less 2 Active DB 2C 4C external braking resistor 150HP or above G11S 15HP or more P11S 20HP or more Inactive When the setting value is selected to 2 the type of braking resistor and connection circuit are set by U59 The details are
160. mation net Email info ctiautomation net 700 FRN700P11S 4UX 880 Dimension Unit inch mm po Dimension Uitinch mm SS S S LFRN G11S series FRN PI1S series w wi wa we wa ws H Hi He He He He He 7 0 ot 02 4 52 8 1330 33 9 10 2 10 2 31 9 780 860 260 260 810 30 7 22 8 26 0 11 4 24 0 580 660 290 610 09 1 53 9 1400 1370 52 6 0 61 1 38 0 57 17 7 11 2 1335 15 5 35 14 5 450 285 Dimension Unit inch mm Mounting bolt Lars NON ones FAN PITS sores D2 a ov 05 os o tat 400 FRN400G11S 4UX ss OO 1 oo p FRN450P11S 4UX e pares iO sR OOS AUX oe eae nal aan laeso 600 noosa FRNGOOP118 4UX 64 50 100 35 115 15 500 FANSOOGTISaUX EE es 700 FRN700P11S 4UX 800 FRN800P11S 4UX_ 9 6 E Outline Dimensions Reactor Accessories for 100HP or more terminal hole TE 7 terminal details __MAX E MA X E F 5 terminal hole F e 4 0 G Bet N 46G i terminal hole es terminal hole terminal hole Ta terminal details E 5 MAX F
161. mmunication if used Turn on the main power supply Confirm that the cooling fan is rotating and that the inverter is not operating There is no problem if the OH2 External thermal relay tripped trip function is activated due to the digital inout terminal setting off 3 Turn the main power off 4 Turn on the main power again after verifying that the charge lamp is completely off 5 Open the maintenance information on the keypad panel and confirm the capacitance values of the built in capacitors 2 Life expectancy of the control PC board The actual capacitance of a capacitor is not measured in this case However the integrated operating hours of the control power supply multiplied by the life expectancy coefficient defined by the temperature inside the inverter will be displayed Hence the hours displayed may not agree with the actual operating hours depending on the operational environment Since the integrated hours are counted by unit hours power input for less than one hour will be disregarded 3 Life expectancy of cooling fan The integrated operating hours of the cooling fan are displayed Since the integrated hours are counted by unit hours power input for less than one hour will be disregarded The displayed value should be considered as a rough estimate because the actual life of a cooling fan is influenced significantly by the temperature Table 8 2 2 Rough estimate of life expectancy using maintenance information Par
162. n LOCAL Present frequency setting mode Frequency setting range Operations guide When FUNG pressed and writing data Screen explanation Present frequency setting mode Operation guide 4 4 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 3 3 Switching the LED monitor On the normal operation press to switch to LED monitor display When power is turned on the monitor contents set by the function E43 are displayed on the LED When stopping When running Unit Remarks E44 0 E44 1 E44 0 1 Selling frequency Oubpurrequency 1 eter sip compensation Hz 1 Setting frequency Output requency 2 ater sip compensation _ 2 Setting frequency Setingirequeny CR erent ent J pata Seren LOS TS Specified value Synchronous Synchronous speed r min For 4 digits or more the last speed setting digits are cut with x10 x100 value marked on the indicator Line speed setting Line ie Pe ae speed setting value Sa Dil p p value FT eet rere LS consumption PID setting value PID setting value Displayed only when PID is PID remote setting PID remote setting value effective in PID operation value selection PID feedback PID feedback value ae value 4 3 4 Menu screen The Program menu screen is shown below Only four teme can be displayed simultaneously Move the cursor with or BA to select an item then press to display
163. n On on In normal operation terminals do not output a signal Fan operation signal FAN When used with H06 Cooling fan ON OFF control this function outputs a signal while the cooling fan is operating Auto resetting TRY When a value of 1 or larger is set to H04 Retry operating the signal is output while retry operation is activating when the inverter protective function is activated Universal DO U DO Assigning value 27 to a transistor output terminal renders the terminal a universal DO terminal This function enables ON OFF through the RS 485 and BUS option This function serves only to turn on and off the transistor output through communication and is not related to inverter operation Overheat early warning OH This function outputs a early warning signal when heat sink temperature is overheat detection level 10 C or higher Life expectancy detection signal LIFE When either of data for the Life expectancy judgment of the function code U09 to U11 reaches at the Life expectancy judgment level the ON signal is output However the inverter does not do alarm Moreover the alarm output for any fault 30A 30B 30C does not operate code Life expectancy judgment judgment level 85 or less of the initial value Cooling fan 25 000 hours DC fan broken for stir internal DC fan is broken unit up 40HP or more is corresponded CTi Automation Phone 800 894 0412 Fax 208
164. n about 2 Is there an open circuit 2 Conduct a visual 10 of the Inspection or use indicated a multimeter by resistance value removing the connection on one side and reactor smell visual inspection Magnetic 1 Is there rattling during operation 1 Aural inspection 1 2 Not abnormal conductor and 2 Are the contacts rough 2 Visual inspection relay 1 2 Control PC Are there any loose screws or connectors 1 Tighten 1 2 3 4 Not board and 2 Is there an unusual odor or discoloration 2 Visual and olfactory abnormal connector 3 Are there cracks damage deformation or inspection excessive rust 3 Visual inspection 4 Is there electrolyte leakage or damage to 4 Estimate life the capacitor expectancy by visual 3 Capacitance initial value x 0 85 Main circuit Main circuit z 2 O O O inspection and maintenance information Cooling fan 1 Is there abnormal sound or vibration 1 Aural and visual 1 The fan must 2 Are nuts or bolts loose inspection Turn rotate smoothly 3 Is there discoloration due to overheating manually confirm the 2 3 Not abnormal power is off 2 Tighten 3 Visual inspection 4 Estimate life expectancy by maintenance information Ventilation Is there foreign matter on the heat sink or intake Visual inspection Not abnormal and exhaust ports Note If equipment is stained wipe with a clean cloth Vacuum the dust Cooling system
165. n repeatedly Stop operation using a stop command then continue 2 Perform a pattern operation cycle operation with the last frequency set Set value 0 End of acycle Forward V Output frequency 0 Time Reverse Set value 1 End of a cycle Forward Output frequency 0 Reverse Set value 2 End of a cycle 4 Forward Output frequency 9 Reverse Pattern operation stage 1 Pattern operation stage 7 Seven stages are operated in order of function codes according to the values set in C22 Pattern operation stage 1 to C28 Pattern operation stage 7 Each function sets the operation time and the rotating direction for each stage and assigns set values of the acceleration and deceleration time SITIAIGIE 1 STAGE 2 S TIAIG IE 3 STAGE 4 S TIAIG IE 5 SITIAIGIE 6 SITIAIGIE 7 Set or assign item Operation time Value range 0 00 to 6000s Rotation F Forward counterclockwise direction R Reverse clockwise Acceleration 1 Acceleration time 1 F07 deceleration time 1 F08 and 2 Acceleration time 2 E10 deceleration time 2 E11 deceleration 3 Acceleration time 3 E12 deceleration time 3 E13 time 4 Acceleration time 4 E14 deceleration time 4 E15 Note The operation time is represented by the three most significant digits hence can be set with only three high order digits Setting exampl
166. nd wire range Wire range AWG mm Voltaae Auxiliar Auxiliar J G11S P11S i Control EA Banna power ve power FRNF50G11S 2UX 10 6 1 2 16 1 3 14 2 1 FRN0O05G11S 2UX 10 5 3 FRNOO G11S 2UX 8 8 4 FRNOO7 010P11S 2UX i FRNO10G11S 2UX 6 13 3 FRNO15P11S 2UX FRNO20P11S 2UX 3 phase FRNO20G11S 2UX FRNO25G11S 2UX 10 6 1 2 2 33 6 16 1 3 FRNO30P 1 1S 2UX 33 6 030 U 1 42 4 FRN0O40G11S P11S FRNOSOP11S 2UX FRNO50G11S 2UX FRNOQ60G11S P11S 2UX FRNO 5G11S P11S 2UX FRN100P11S 2UX FRN100G11S 2UX FRN125G115 P11S 2UX FRN150P11S 2UX FRN007G11S AUX FRNOO7 010P11S 4UX FRNO10G11S 4UX FRNO15P11S 4UX FRNO15G11S 4UX FRNO20P11S 4UX FRNO20G11S 4UX FRNO25P11S 4UX FRNO25G11S 4UX FRNO30P11S 4UX FRNO30G11S 4UX FRNO40G11S P11S 4UX FRNO 5G11S P11S 4UX FRN100P11S 4UX FRN100G11S 4UX FRN150G115 P11S 4UX FRN200P11S 4UX FRN200G11S 4UX FRN250G11S P11S 4UX FRN300P11S 4UX FRN300G11S 4UX FRN350G11S P11S 4UX 2UX 119 13 5 425 48 FRNOO1G11S 4UX 19 61 22 FRNOO2G11S 4UX FRNOO3G11S 4UX 15 9 1 8 FRNO50G11S P11S 4UX FRNO60GT1S P11S 4UX__ 119 13 5 27 FRN125G11S P11S 4UX 239 27 FRN400G11S P11S 4UX FRN450P11S 4UX 425 48 2X2 33 6X2 1X2 42 4X2 2 0X2 67 4X2 3 0X2 85X2 4 0X2 107 2X2 250X2 127X2 350X2 177X2 16 1 3 14 2 1 12 3 3 10 5 3 EE 8 8 4 6 13 3 4 21 2 2
167. nection inverter may continue operation when momentary circuit are set Factory setting is set to nominal applied power failure occurs resistor and the number of resistor is one When the The response is adjusted with U23 and U24 at this power load capacities of resistor are increased set the time a factory setting properly Calculate the integral gain using the following formula PEF 20 Integral gain ms Setting range 0 to A8 HEX U23 set value Setting of ten s digit type selection sc S i Duty f _ f Resistance Capacity cycle a value Typebrakingresistor 9 W _ ED a W ED f 2 ee ee i _ 2 Standard applied resist 10 Set value C caicuiaior pplied resistor 7 cae 1 DB0 75 20 pgaln Ua a DB2 2 2C DC peal DB3 7 2C 4 DB5 5 2C Input phase loss protection DB7 5 2C 15 900 This function selects operation of input phase loss or 6 DB0 75 4C power supply unbalance protection ao 8 DB3 7 4C 130 400 a 9 DB5 5 4C 80 800 Setting range 0 to 2 CA e7540 o o Setting of unit s digit connection circuit selection O Active without reactor ACR DCR Hales De Power gt Active with reactor ACR DCR Synthetic consumption per Use resistance resistance Connection circuit 2 comparatively Inactive When 2 is set to U48 protection 4 100 operation of the inverter to input phase a 0
168. nfo ctiautomation net FMP Frequency monitor Outputs a monitor signal using the pulse waveform CM pulse waveform output This signal has the same function as the FMA signal Common A running signal frequency equivalence signal overload early warning Transistor output signal and other signals from the inverter are output as transistor output to arbitrary ports For details see Setting the Terminal terminal Transistor output2 Functions E20 to E23 in Section 5 2 Details of Each Function CURGE ee lt Specifications of transistor output circuit gt Transistor output4 Operating ON level oo ee voltage OFF level Maximum load current at ON level Transistor pe output Leakage current at OFF level O oma Pulse output common This terminal is insulated from terminals CM and 11 30A 30B Alarm output for any fault If the inverter is stopped by an alarm protective function the alarm 30C signal is output from the relay contact output terminal 1 w Contact rating 48V DC 0 5A An excitation mode excitation at alarm occurrence or at normal operation can be selected Multipurpose signal relay These signals can be output similar to the Y1 to Y4 signals above output The contact rating for any fault is the same as that of the alarm output above An excitation mode excitation at alarm occurrence or at normal operation can be selected Input output signal terminals for RS 485 communication UP to 31 CO eao input outpu
169. nt temperature within the specification Arrange peripheral conditions to meet the specification 8 Inverter unit overload and motor overload Motor overload OL1 OL2 Inverter unit overload OLU Do the characteristics of the electronic thermal O L relay and motor overload match NO Connect a thermal O L relay externally YES Is the electronic thermal O L relay setting correct 7 External thermal relay tripped External thermal relay tripped OH2 Is PTC MODE H26 enabled YES YES Incorrect motor load or Is PTC operating inadequate cooling No Check the motor side Set to correct value Is PTC level H27 set correctly YES Is the external circuit including constants regular NO Change to regular external circuit YES Faulty inverter or error due to noise etc Contact Fuji Electric Is data input to the control terminals THR X1 to X9 Are alarm signals from external equipment input to the terminals and the CM Connect the alarm signal contact YES Is the alarm function of the external equipment operating correctly Remove the cause of alarm function activation YES Faulty inverter or error due to noise etc Contact Fuji Electric NO Set to the correct level YES NO Faulty inverter or error Is the load excessive due to noise etc YES Contact Fuji Electric
170. nt the protective function is activated to provide thermal protection against semiconductor element overheating in the inverter main circuit If the fuse in the inverter is blown out following a short circuit or damage to the internal circuit the protective function is activated for 40HP or more only activated Keypad panel Er2 KEYPD COM ERR If a communication error or interrupt between the keypad panel and control circuit is communication detected the protective function is activated error CPU ERROR If an CPU error occurs due to noise etc the protective function is activated Option error ed OPTN COM ERR _ Error when using an optional unit OPTION ERROR OPR PROCD ERR Error when using the forced stop command Output wiring error Er7 TUNING ERROR If there is an open circuit or a connection error in the inverter output wiring during performing auto tuning the protective function is activated eae caionenor RS 485 COM ERR If an error occurs when using RS 485 the protective function is activated 6 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net J Ground fault ER 6 2 Alarm Reset To release the trip status enter the reset command by pressing the key on the keypad panel or inputting signal from the terminal RST of the control terminals after removing the cause of the trip Since the reset command is an edge operati
171. o long or when a reactor is connected When R1 or X is unknown as when a non standard or special motor is used Tuning procedure 1 Adjust the voltage and frequency according to motor characteristics Adjust functions FO3 Maximum output frequency F04 Base frequency F05 Rated voltage and FO6 Maximum output voltage 2 Enter untunable motor constants first Set functions P02 Capacity PO3 Rated current and P06 No load current input of no load current not required when P04 2 for running the motor at tuning is selected 3 When tuning the no load current beware of motor rotation 4 Set 1 motor stop or 2 motor rotation to function P04 Auto tuning Press the FUNC key to write the set value and press the key or key then start tuning simultaneously 5 Tuning takes several seconds to several tens of seconds when 2 is set As the motor accelerates up to half the base frequency according to acceleration time is tuned for the no load current and decelerates according to the deceleration time the total tuning time varies depending on set acceleration and deceleration times 6 Press the ite key after the tuning is completed 7 End of procedure 5 32 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Note1 Slip compensation control If REMOTE operation F02 1 is selected operation signal is Changes in load torque affect mot
172. oad contains an integral element P operation alone may allow responses to vibrate due to the effect of the integral element in which case PD control is used to attenuate the vibration of P operation and stabilize responses In other words this control is applied to loads in processes without a braking function PID control PID control combines the P operation the operation which removes deviation and the D operation which suppresses vibration This control achieves deviation free accurate and stable responses Adjusting PID set value Adjust the PID value while monitoring the response waveform on an oscilloscope or other instrument if possible Proceed as follows Increase the value of H22 P gain without generating vibration Decrease the value of H23 l gain without generating vibration Increase the value of H24 D gain without generating vibration 0 39 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net To suppress vibration with a frequency roughly equivalent to the value H24 D gain decrease the value of H24 If there is residual vibration with 0 0 decrease the value of H22 P gain Before adjustment After adjustment Response Time H25 This filter is for feedback signal input from terminal 12 or Ci This filter stabilizes operation of the PID control system A set value that is too large however deterio
173. of 100 PG feedback amount Synchronous speed at only when option is installed maximum frequency DC link circuit voltage 230V series 500V 460V series 1 000V 10 Universal AO 0 to 10V output through communication and not related to inverter operation X The power consumption shows 0 during regenerative load _F33 FMP pulse rate FMP voltage adjust _F35 FMP terminal function Monitor data e g output frequency output current can be output to terminal FMP as pulse voltage Monitor data can also be sent to an analog meter as average voltage When sending data to a digital counter or other instrument as pulse output set the pulse rate in F33 to any value and the voltage in F34 to 0 When data is sent to an analog meter or other instrument as average voltage the voltage value set in F34 determines the average voltage and the pulse rate in F33 is fixed to 2670 p s This function sets the pulse frequency of the monitor item selected in F35 within a range of 300 to 6000 p s in 1 p s steps GHESEMF iM iP IPIUILISIEIS Setting range 300 to 6 000 p s T1 About 15 6V QV nn k n E MAX V 0 5V Pulse cycle time Pulse frequency p s 1 T Duty T1 T x 100 Average voltage V 15 6 x T1 T The output terminal of the FMP terminal is composed of the transistor therefore there is a saturation voltage 0 5V When using in the analogue by the filter processing the pulse
174. of surface cover Mounting screws of surface cover 6 screws total Keypad panel N Wo Lifting holes Keypad panel 4 holes total Intermediate cover Surface cover Ratings nameplate Ss Ratings nameplate ae 7 30HP or less 4OHP or more 1 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 1 3 Handling the Product 1 Removing the surface cover For the inverter of 30HP or less loosen the mounting screws of the surface cover then remove the cover by pulling the top see Figure 1 3 1 Fig 1 3 1 Removing the surface cover for inverter of 30HP or less For the inverter of 40HP or more remove the six mounting screws of the surface cover then remove the surface cover Mounting screws of surface cover 6 positions total Ro AR if 8 a yf 2 14 Fr MD fg i fw DS TERIYA is CX UNAS Fig 1 3 2 Removing the surface cover for inverter of 40HP or more 2 Removing the keypad panel After removing the surface cover as explained in 1 loosen the mounting screws of the keypad panel and remove as shown in Figure 1 3 3 Mounting screws of keypad panel Fig 1 3 3 Removing the keypad panel Loosen the mounting screws of the keypad panel and remove using the finger holds on the keypad panel case ka Keypad panel case 8 Fig 1 3 4 Removing the keypad panel for inverter
175. on Visual and aural frame or cover 1 2 Are nuts or bolts loose eet an 3 Is there deformation or damage 2 Tighten 4 Is there discoloration as a result of 3 4 5 Visual overheating inspection 5 Are there stains or dust Common 1 Are there loose or missing nuts or bolts 1 Tighten 1 2 3 Not 2 Are there deformation cracks damage and 2 3 Visual inspection abnormal discoloration due to overheating or Note Discoloration deterioration in the equipment and insulation of the bus bar does 3 Are there stains and dust not indicate a problem Conductor and 1 Is there discoloration or distortion of a 1 2 Visual inspection 1 2 Not abnormal wire conductor due to overheating 2 Are there cracks crazing or discoloration of the cable sheath Main circuit 8 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 1 Is there electrolyte leakage discoloration 1 2 Not abnormal crazing or swelling of the case 2 Is the safety valve not protruding or are valves protruding too far 3 Measure the capacitance if necessary Smoothing capacitor 1 2 Visual inspection 3 Estimate life expectancy from maintenance information and from measurements using capacitance measuring equipment Resistor 1 Is there unusual odor or damage to the 1 Visual and 1 Not abnormal insulation by overheating olfactory inspection 2 Less tha
176. on input a command such as IOFF ON OFF as shown in Fig 6 2 1 When releasing the trip status set the operation command to OFF If the operation command is set to ON inverter will start operation after resetting as accident may result 10ms or lt _ gt Reset command OFF on OFF Keypad panel display Normal display Alarm display Operable Alarm output OFF OFF Et Fig 6 2 1 If the alarm reset is activated with the operation signal ON the inverter will restart suddenly which WARNING may be dangerous To ensure safety disable the operating signal when releasing the trip status 6 2 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 7 T rouble shooting 7 1 Protective function activation 1 Overcurrent Overcurrent Overcurrent Overcurrent during acceleration during deceleration running at constant speed OCI OC2 OC3 MEMOLE TAE SRON CrO YES Are the motor connecting terminals U V W short circuited or grounded and ground fault ye D Reduce the load or increase YES the inverter capacity NO Can the torque boost NO Is the torque boost amount be reduced correct YES Is the load excessive DA QU CA ness Is the acceleration time setting too short compared with the load NO Is the deceleration time setting too short compared with the load Faulty inverter or error due to noi
177. ong surge voltage will deteriorate motor insulation To prevent this use the following guidelines Inverters 7 5 HP and larger Motor Insulation Level 1600V 460 VAC Input Voltage 1312 ft 400 m 230 VAC Input Voltage 1312 ft 400 m Inverters 5 HP and smaller Motor Insulation Level 1600V 460 VAC Input Voltage 165 ft 50 m 230 VAC Input Voltage 328 ft 100 m For this case the cable length is determined by secondary effects and not voltage spiking Note When a motor protective thermal O L relay is inserted between the inverter and the motor the thermal O L relay may malfunction particularly in the 460V series even when the cable length is 165 feet 50m or less To correct insert a filter or reduce the carrier frequency Use function code F26 Motor sound 2 8 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 3 Auxiliary control power input terminals RO and TO The inverter operates even if power is not provided to these terminals Noise filter Magnetic If a protective circuit operates and the Power supply contactor magnetic contactor on the inverter power X side is opened off the inverter control circuit xO power the alarm output 30A B and C and x OO the keypad panel display goes off To prevent this the same AC power as the main circuit AC power must be supplied as auxiliary control power to the auxi
178. ontrol 10 6 1 2 15 9 1 8 FRNOO7G11S 2UX TT FRN007 010P11S 2UX ns FRN010G11S 2UX FRN015P115 2UX FRNO15G11S 2UX 4 21 2 FRNO20P11S 2UX 3 phase FRNO20G11S 2UX 75 230V FRNO25P118 2UX 51 3 5 8 A SES a FRNO25G11S 2UX 10 6 1 2 es 16 1 3 FRNO30P11S 2UX FRNO40GTIS P1TS 2UX 150 200 1149743 5 2X2 33 6X2 FRNO50P11S 2UX FRNO50G11S 2UX 1X2 42 4X2 FRNOGOG11S P115 2UX 239027 2 0X2 67 4X2 FRNO75G11S P11S 2UX 3 0X2 B5X2 FRN100P11S 2UX FRN100G11S 2UX Er HORAOT 2X2 FRN125G11S P11S 2UX rar sas 425 48 250X2 127X2 FRN150P11S 2UX S00 350X2 177X2 FRNF50G115 AUX 0812 FRNOO1G11S 4UX FRNO02G11S 4UX 5 10 FRNO03G11S 4UX 5 15 15 9 1 8 FRNO05G11S 4UX FRNO07G11S 4UX FRNOO7 010P11S 4UX 31 0 3 5 FRNO10G11S 4UX FRNO15P11S 4UX 0 5 FRNO15G11S 4UX FRNO20P11S 4UX 40 60 w FRNO20G11S 4UX 8 8 4 FRNO25P11S 4UX 51 3 5 8 FRNO25G11S 4UX Te FRNO30P11S 4UX 4 21 2 FRNO40G11S P11S 4UX ee FRNO50G11S P11S 4UX 460V ERNO60G11S P11S 4UX 100 150 119 13 5 2 0 7 3X2 26 7X2 4 0 2 10 6 1 2 2X2 33 6X2 6 1 3 ge ml 40107 2 ae 4UX 4 0 107 2 FRN125G11S P118 4UX 200 53907 1X2 42 4X2 D AE Tao 2 0X2 67 4X2 FRNDOOPI 1S 4UX eae 4 0X2 107 2X2 FENO 1S AUX 300x2 152X2 S 350X2 177X2 FRNOG 1S P11 5 4UX RE IS ER E es 500X2 253X2 FRN450G11S 4UX 700 300X3 152X3 FRN500G11S P11S 4UX 800 400X3 203X3 FRN600G11S P11S 4UX 1 000 500X3 253X3 FRN7O
179. op or DC braking command is output A reverse operation command is issued with the H08 Rev phase sequence lock value set to 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 If the motor rotates but the speed does not change Is the maximum frequency setting too low YES The motor rotates but Increase the setting the speed does not change NO Is the higher or lower frequency limiter activating YES Set the frequency Change the setting YES Does the speed change when the MS or key is pressed Keypad panel operation NO Which frequency setting methodis used keypad panel analog signal multistep frequency or UP DOWN control Is the pattern operation activated YES Pattern operation Is the timer timing too long Is the pattern operation complete Are all acceleration and deceleration times identical Can the frequency setting signal 0 to 10V 4 to 20 mA be changed Analog signal Multistep frequency UP DOWN Are the external connections between control terminals 13 12 11 V2 and Cl correct YES Are the external connections between X1 X9 and CM correct NO Correct the connection error Replace the faulty frequency setting Are the frequencies for each mu
180. operation voltage level H15 energy is collected from the inertia of the load to maintain the DC bus voltage and extend the ride through time The drive will automatically adjust the deceleration rate to maintain DC bus voltage level If undervoltage is detected the protective function is not activated but drive output stops and the motor coast to a stop If undervoltage is detected the protective function is not activated The drive output stops and the motor will coast to a stop If undervoltage is detected the protective function is not activated but output stops Related functions U23 U24 Operation at power recovery The drive operation is not automatically restarted Input a reset command and operation command to restart operation An undervoltage fault LU is activated at power recovery Drive operation is not automatically restarted Input a_ reset command to restart operation The drive operation is not automatically restarted Input a reset command and operation command to restart operation Operation is automatically restarted For power recovery during ride through the drive will accelerate directly to the original frequency If undervoltage is detected operation automatically restarts with the frequency at the time that the undervoltage is detected Operation is automatically restarted with the frequency at power failure Operation is automatically restarted with the frequency set by F23 Sta
181. or checking or modifying data 2 DATACHECK The code and name of the function are displayed Select a function to display a screen for checking data Modifying data is possible as described above by going to the data setting screen 3 OPRMNTR Can check various data on the operating status VO CHECK Can check the status of analog and digital input output for the inverter and options as an I O checker 5 MAINTENANC Can check inverter status life expectancy communication error status and ROM version information as maintenance information 6 LOADFCTR Can measure maximum and average current and average breaking force in load rate measurement 7 ALM INF Can check the operating status and input output status at the latest alarm occurrence 8 ALMCAUSE Can check the latest alarm or simultaneously occurred alarms and alarm history Selecting the alarm and pressing displays the contents of alarm as troubleshooting 9 DATACOPY Places the function of one inverter in memory for copying to another inverter 3 Screen for The function screen selected on the program menu appears hence completing each function the function 4 Supplementary Functions not completed e g modifying function data displaying alarm factors screen on individual function screens are displayed on the supplementary screen iN 4 3 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net
182. or slippage thus causing given from terminal FWD or REV variations in motor speed The slip compensation control Note2 adds a frequency proportional to motor torque to the Use function A13 Motor 2 auto tuning to tune motor 2 In inverter output frequency to minimize variations in motor this case set values described in 1 and 2 above are for the speed due to torque changes function A01 of motor 2 P 10 9 SIL IIIP C OM P 1 Auto tuning P04 A13 2 should be done to use this When the auto tuning value is set to 2 function the motor rotates at a maximum of half Set value 0 00 to 15 00Hz A WARNING the base frequency Beware of motor rotation Calculate the amount of slip compensation using the as injury may result following formula S ip compenssation amount Motor 1 On line Tuning ti Slippage r min Long time operation affects motor temperature and Base frequency x Hz motor speed Online tuning minimizes speed changes when motor temperature changes l 7 Auto tuning P04 A13 2 should be done to use this Slippage Synchronous speed Rated speed function ACRES m 1 Tunj Synchronous speed r min Of inactive Motor 1 no load current This function sets the no load current exciting current of motor 1 MCREM 11 1110 Setting range 0 00 to 2 000A Motor 1 R1 setting Motor 1 X setting Write this data when using a motor other than the FUJI standard 3 ph
183. orque N m Recommended wire size mm 5 T a 2 Eu L1 R L2 S L3 T Inverter type with Without ai F QS ol oe DCR DCR Q O N a rat nes 2 aoe 55 rigfemrsncrsaur st 3 e 40 60 3 5 10 FRNO10G11S 2UX 7 eee 13 g gt S ERNGBBPTIS 2UX 100 160 gt 25 FRNO25G11S 2UX Z SO ERNO ESAI 100 175 T7 FRNO40P11S 2UX 200 2 40 FRN040G11S 2UX 25 175 250 16x2 35x2 25x2 25x2 50 FRNO50G11S 2UX 70 35 50 70 95 ST ERNOECRIIS2UX 700 300 7 FanorsP IIS AUX 25 FRNO75P11S 2UX 35 X2 35x2 4 50x2 75 FRNO75G11S 2UX 5 70 10 eet eet E 70x2 fall FRN100G11S 2UX 185 95 16 Fas ennvasrsaux D ol ee 95 x2 120 25 a Sa 95 Note The type of wire is 75 C 167 F 600V Grade heat resistant polyvinyl chloride insulated wires PVC The above mentioned wire size are the recommended size under the condition of the ambient temperature 50 C 122 F or lower CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Conformity to Low Voltage Directive in Europe Table 1 2 Applicable equipment and wire size for main circuit in Europe a eee era A Tightening torque N m Recommended wire size mmf ol 2 2 o E 2 e z Inverter type with without 3 oo es aes ee 2 ol oe DCR DCR D _ S S gt S Ss O D A O E Z5 DCR DCR 1 2 l T 1 8 25 25 2 5 2 5 2 5 3 5 6 2
184. ossibility that the output frequency becomes unstable Please adjust a set value to smaller than factory setting value u23 Integral gain of continuous operation at power failure Proportional gain of continuous operation at power failure This function becomes effective when function code F14 Restart mode after momentary power failure set value is 2 or 3 UEJEJ U S ER 2 3 URES U SER 2 4 Setting range 0 65535 Filter time constant in case of F14 set value 2 When the operation continuation level H15 is reached deceleration to a stop occurs The DC voltage of the main circuit sharpens the deceleration slope and the inverter collects the inertia energy of the load to maintain the DC bus voltage and controls the motor until it stops so that the undervoltage protective function is not activated The deceleration slope is adjusted with U23 and U24 However the deceleration operation time never becomes longer than the set deceleration time 5 44 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net In case of F14 set value 3 Braking resistor function select The output frequency is lowered by the control by 30HP or less is corresponded which the DC voltage of the main circuit is kept When function code F13 electronic thermal is set to 2 constant from the regeneration energy so that the both the type of the braking resistor and con
185. over Location A and the other option card is mounted in a special adapter under the keypad Location B Only one card can be mounted in these locations There are two different types of option cards Type 1 and Type 2 You cannot use two Type 1 or Two Type 2 cards but you can mix any combination of Type 1 and Type 2 provided you only have one option per mounting location Each option card must be mounted in the designated location The chart below lists the option card their types and their mounting locations Name OPC G11S RY Relay output card OPC G11S DIO Digital interface card OPC G11S AlO Analog interface card OPC G11S PG PG Feedback Card G11S only OPC G11S PG2 PG Feedback Card G11S only OPC G11S SY Synchronized operation card G11S only OPC G11S PDP Communication card OPC G11S DEV Communication card OPC G11S COP Communication card OPC G11S MBP Communication card OPC G11S IBS Communication card 2nd Option Te CT SR Function e Relay output card The transistor output from the inverter control output terminals Y1 and Y4 are converted to the relay output 1SPDT e Frequency setting by binary code max 16 bits e Monitoring 8 bits of frequency output current and output voltage e Auxiliary input for analog frequency setting 0 to 10 V e Monitoring of inverter output frequency current and torque in analog voltage analog output 0 10 VDC and 4 20mA e This w
186. pad Panel LED monitor Four digit 7 segment display Used to display various items of monitored data such as setting frequency output frequency and alarm code Auxiliary information indication for LED monitor i Selected units or multiple of the monitored data on Pee eS S the LED monitor are displayed on the top line of the LCD monitor The symbol indicates selected units or multiple number The symbol A indicates there is an upper screen not currently displayed LCD monitor Used to display such various items of information as operation status and function data An operation guide message which can be scrolled is displayed at the bottom of the LCD monitor This LCD monitor has a backlight feature which turns on when the control power is applied or any keypad key iS pressed and stays on approximately 5 minutes after the last key stroke Indication on LCD monitor Displays one of the following operation status FWD Forward operation REV Reverse operation STOP Stop Control keys valid during keypad panel operation Displays the selected operation mode Used for inverter run and stop REM Terminal block LOC Keypad panel GJ Forward operation command COMM Communication terminal Reverse operation command JOG Jogging mode The symbol W indicates there is a lower screen not STOP i i EQ Stop command currently displayed Operation keys RUN LED Used for screen switching data change Indicates that an operat
187. pensation to another company or damages to products other than this company s products whether foreseen or not by this company which this company is not be responsible for causing 3 Repair Period after Production Stop Spare Parts Supply Period Holding Period Concerning models products which have gone out of production this company will perform repairs for a period of 7 years after production stop counting from the month and year when the production stop occurs In addition we will continue to supply the spare parts required for repairs for a period of 7 years counting from the month and year when the production stop occurs However if it is estimated that the life cycle of certain electronic and other parts is short and it will be difficult to produce or produce those parts there may be causes where it is difficult to provide repairs or supply spare parts even within this 7 year period For details please confirm at our company s business office or our service office 4 Transfer Rights In the case of standard products which do not include settings or adjustments in an application program the products shall be transported to and transferred to the customer and this company shall not be responsible for local adjustments or trial operation 5 Service Contents The cost of purchased and delivered products does not include the cost of dispatching engineers or service costs Depending on the request these can be discussed separately 6 A
188. pplicable Scope of Service Above contents shall be assumed to apply to transactions and use of the country where you purchased the products Consult the local supplier or Fuji for detail separately 8 6 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 9 Specifications 9 1 Standard Specifications 1 Three phase 230V series Nominal applied motor HP 0 25 0 5 1 15 100 125 150 2 3 5 7 5 10 20 25 30 40 50 60 75 Type Tamera e oss oe oe os oo ors on ae RAE Opu 0 6 1 2 20 3 2 44 6 8 10 13 18 24 29 35 46 58 72 86 113 138 capacity 1 kVA patee ouput 1 5 3 0 5 0 11 17 25 33 46 59 74 87 115 145 180 215 283 346 current 2 A Overload 150 of rated output current for 1 min 150 of rated output current for 1 min G11 capability 200 of rated output current for 0 5 s 180 of rated output current for 0 5 s Starting torque 200 or more under torque vector control 180 or more under torque vector control Braking torque 150 or more 100 or more Approx 20 Approx 10 to 15 3 Braking time s Braking duty No limit Mass lbs kg 49 49 5 5 84 8 4 84 13 13 22 22 23 23 64 79 97 101 154 254 2 2 2 2 2 5 3 8 3 8 3 8 6 1 6 1 10 10 10 5 1 10 5 E 29 36 44 46 70 115 Type egens 007 oto or
189. r DB 4 N Si _ THR 8 k BRAKING UNIT 2 6 i i gt CM Molded x are beaker sp 6 t Re THR ques p a i FA a Pej kii Ground fault i i Power supply circuit interrupter CER Potentiometer 2 A zii l Alarm relay Voltage inpul E i i Dts 10V DC tL bis LKR Analog input Second vokage input j ea 9 Oto 10V 0 to 5 Curent inpu t 4 to DOA OC HH 10 aa PMAN Sia 700 Oe Analog frequency meter ji IT Oto OH Fal FM 2h gi cr i cov i CHVDC PHL APLC ega Cr Fwy A REV F CM Digital input TL L Him st i Transistor L Digital frequency eoi 1 1 Pulse counter 2 a PS Fig 2 3 1 Note The control circuit common terminals 11 CM and lt CMY gt are isolated 1 Use a drive with rated voltage matching the power supply voltage 2 Use as required 3 Use this peripheral device when necessary 4 Remove the jumper wire 4 between P1 and P before connecting a DC REACTOR 5 6 5 Be sure to use the braking unit option 6 when connecting the external braking resistor option 5 Connect the braking unit to P ans N The auxiliary terminals 1 and 2 have polarity Connect them as shown in the figure above x 7 The drive can be operated without connecting the auxiliary control power supply 8 Terminal X1 to X9 can be set to
190. r electric shock and to minimize noise Use a reliable crimp terminal for connection between a terminal and a cable After terminating the connection wiring confirm the following a Confirm that the connection is correct b Confirm that all necessary connections have been made c Confirm that there is no short circuit or ground fault between terminals and cables G Connection modification after power on The smoothing capacitor in the direct current portion of the main circuit cannot be discharged immediately after the power is turned off To ensure safety use a multimeter to check that the voltage of the direct current DC is lowered to the safety range 25V DC or less after the charge lamp goes off Also confirm that the voltage is zero before short circuiting The residual voltage electric charge may causesparks e Always connect a ground wire Electric shock or fire may result WARNING Ensure that a licensed specialist performs all wiring works e Confirm that the power is turned off open before commencing wiring operations Electrical shock may result 2 3 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Basic Connection Diagram Sink Logic G11S 15HP and above G11S Up to 10HP P11S 20HP and above P11S Up to 15HP EXTERNAL BRAKING RESISTOR 2 5 LUE EM 2 4 H DC REACTOR i ARE r Ee Ban nnn nn Ester braking resisto
191. rackets as shown in Fig 2 2 3 Remove the M6 bracket screws move the brackets then secure the brackets using the M5 case mounting screws The bracket screws are no longer required after changing the bracket mounting position Quantity of mounting screw series screws 230V FRNO40P11S 2UX to FRN125P11S 2UX FRN125G11S 2UX 460V FRNO40P11S 4UX to FRN300P11S 4UX FRN300G11S 4UX to FRN350G11S 4UX PE Bracket screws M6 Case mounting screws M5 Mounting bracket 7 For inverters of 30HP or less remove the ventilating covers if ambient temperature exceeds 40 C 104 F 1 Removing the ventilating covers One ventilating cover is mounted on top of the inverter and two or three are mounted at the bottom Remove the surface cover then remove ventilating covers by popping out the cover inserts as shown in Fig 2 2 4 Fig 2 2 4 Removing the ventilating cover 2 2 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 3 Connection Remove the surface cover before connecting the terminal blocks as follows 2 3 1 Basic connection Always connect power to the L1 R L2 S and L3 T main circuit power terminals of the inverter Connecting power to another terminal will damage the inverter Check that the power voltage is within the maximum allowable voltage marked on the nameplate etc 2 Always ground the ground terminal to prevent disasters such as fire o
192. ranges from O to maximum frequency Operation in the opposite direction of the operation command is not allowed Related function Related function F01 C30 E01 E09 set value 11 35 Frequency 8 EE UP DOWN1 One FWD ON REV OFF UP DOWN2 Combination of set Function selected value input signals when operation command is on off Holds the output frequency on Increases the output frequency according to the acceleration time on EUR Decreases the output frequency according to the deceleration time on on Holds the output frequency There are the two types of UP DOWN operations as shown below Set the desired type by setting the frequency F01 or C30 The data 8 UP DOWN 1 is valid only when the Motor 2 is selected Operation command reentry during deceleration Frequency Initial value Operates at the frequency at reentry setting at power F01 or C30 input on Returns to the frequency before deceleration Frequenc Previous q y frequency FWD ON REV OFF Write enable for KEYPAD WE KP This function allows the data to be changed only when an external signal is being input thereby making it difficult to change the data Function selected Inhibit data changes Allow data changes Note If a terminal is set to value 19 the data becomes unable to be changed To change the data turn on the terminal and change the terminal setting to another n
193. rates response BESEM F B FlILITENR Setting range 0 0 to 60 0 seconds PTC thermistor Mode select Set this function active when the motor has a PTC thermistor for overheat protection DAH Tic M o D E PID control Feedback filter Setvalue 0 Inactive 1 Active Connect the PTC thermistor as shown in the figure below Turn on switch PTC on the control PCB The trip mode is activated by OH2 External thermal relay tripped 13 7 DC10V ON OFF Comparator 1k Ohom H27 PTC thermistor Level The voltage input to terminal C1 is compared to the set voltage Level When the input voltage is equal to or greater than the set voltage Level H26 PTC thermistor Mode select starts PTC Resistor ze thermistor 250 Ohom lt JE mer 0 00 to 5 00V Setting ran range The PTC thermistor has its own alarm temperature The internal resistance value of the thermistor largely change at the alarm temperature The operation voltage level is set using this change in the resistance value Internal resistance of PTC thermistor Rp2 Rp1 Alarm temperature The figure in H26 PTC thermistor Mode select shows that resistor 250Q and the thermistor resistance value Temperature Rp are connected in parallel Hence voltage Vc Level at terminal C1 can be calculated by using the following formula 250 Rp
194. re Fig 3 1 1 Inverter connection Be sure to put on the surface cover before turning on the power close Never remove the cover while the power WARNING is applied to the inverter To ensure safety do not operate switches with wet hands Electric shock may result Fig 3 1 2 Display on keypad panel at power on 3 2 Operation Method There are various methods of operation Select a method of operation according to operating purpose and specifications by referring to Section 4 2 Operating the Keypad Panel and Chapter 5 Explanation of Functions Table 3 2 1 lists general operation methods 3 3 Trial Run Upon confirming that inspection results are normal see Section 3 1 proceed with a trial run The initial operation mode set at factory is using the keypad panel Turn power on and confirm that frequency Table 3 2 1 General operation methods display 0 00Hz is blinking on the LED monitor Operation Operation Set the frequency to about 5Hz using key command command To start the run press ET key for forward oe Keys on keypad panel EA Iii i i using keypad rotation or EB key for reverse rotation To panel stop press EX key Operation Contact input 4 Check the following items using switch a Is the rotating direction correct external Freq Setting POT VR Terminals b Is the rotation smooth no buzzing or signal analog voltage FWD CM and abnormal vibration terminals analog current REV CM c
195. referred to the function U59 Ne F10 1 93 fex fb fo lt 60Hz 60Hz fb gt 60Hz fb Base frequency Operation level current Fe x 0 33 Fe x0 83 fe Output frequency fo Hz Operation level current and output frequency The time from when 150 of the operation level current flows continuously to when he electronic thermal O L relay activates can be set The setting range is 0 5 to 75 0 minutes in 0 1 minute steps MEMERTIIIMIE ICINIS IT 1 Current Operation time Characteristics 20 15 g fob i 0 t S 3 5 A D Q O J changed by F12 5 1 H2210 F12 5 0 a eee es ee ee F12 0 5 0 50 100 150 200 output current operation level current x 100 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Restart mode after momentary power failure This function selects operation if a momentary power failure occurs The function for detecting power failure and activating protective operation i e alarm output alarm display inverter output cutoff for undervoltage can be selected The automatic restart function for automatically restarting a coasting motor without stopping when the supply voltage is recovered can also be selected When setting value is selected 2 or 3 both integration constant and the proportional constant during operation ride though can be adjusted by the function code U23
196. rmation 85 becomes a standard at the part replacement time 5 43 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net When you make measurement of capacity and life expectancy judgment of capacitor with an actual operating condition set the value 30 to the function code E20 to E24 And write the measurement result U09 with an actual operating condition to the function code U08 as an initial value as early as possible since inverter operation starts However life judgment by the measurement result cannot be performed in case of 1 and 2 as below 1 During inverter operation a power supply is turned off and it stops 2 Cooling fan ON OFF control is used function code H 06 1 Turn off the power supply of inverter on the conditions at which the inverter has stopped and a cooling fan is operated It is not necessary to remove an option card and the connection with a control terminal As for this measurement with an actual operating condition carry out this measurement about 10 times to minimize the error of a measurement result and make the average value into an initial value Moreover when there is 10 or more of change from the last measured value measurement is disregarded in order to prevent incorrect measurement Renewal of a display is not carried out Set measured value U09 to the initial value U08 after exchanging capacitors Related Fun
197. rminals ee a motors or long distance wiring Length of wiring should be 1300ft 400m or less 3 To reduce induced noise and radiating noise from output wiring Effective in long distance wiring such as plant lines Note 1 When OFL IIII 2 or OEL I I 4 is connected the setting RST value of the carrier frequency F26 should be set to 8kHz or more 6kHz or more when exceeding 40HP Note 2 There is no restriction of carrier frequency F26 when connecting the OFL 4A U V W DC reactor For power coordination DCR2 Used when the capacity of the power supply transformer DCR4 exceeds 500kVA and exceeds the rated capacity of the inverter tenfold Used when a thyristor converter is connected as a common load on the same transformer If the commutating reactor is not used for the thyristor converter an AC reactor is necessary at the inverter input side Confirm 3 Used to prevent an inverter OV trip from occurring when the phase advanced capacitor in the power line is switched on and off 4 Used when the voltage imbalance exceeds 2 Prevent damage to the motor insulation by surge voltage for the 460V series inverter Leakage current reduction on the output side wiring Reduce leakage current by parallel operation by multiple L1 R L2S L3A Voltage unbalance pe Max Voltage V Min Voltage V X67 3 phase average voltage V Inverter Power supply capacity UVW
198. roduct contact TYPE FRNO30G11S 4UX 2 is SOURCE 3PH 380 480V 50 60Hz 50A the nearest Fuji sales office or your local distributor Lone where you purchased the unit ee ee ee SER No 75A123A0001Z SCCR 100kA 720 Check the ratings nameplate to confirm that the Fuji Electric FA Made in Japan delivered product is the ordered one Ratings nameplate TYPE Inverter type FRN 030 G11S 4 UX Power supply voltage system 2 gt 230V grade 4 460V grade Series name G11S or P11S Nominal applied motor 030 30HP Product type FRENIC5000 SOURCE Power rating OUTPUT Output rating MASS Mass not indicated for products with 30HP or less SER No Serial number 7SA123A0001Z Production lot serial number Production month 1 to 9 January to September X October Y November Z December Production year Last digit of year 7 gt 2007 2 Check for damaged and or missing parts upon delivery 3 In addition to the inverter unit and this manual the package contains rubber bushing for products with SOHP or less and a terminating resistor 1 2 W 1209 The terminating resistors for products with 30HP or less is packed in a sack The terminating resistors for products with 40HP or more is connected to the control terminal of the inverter unit This terminating resistor is required for RS 485 communication The terminating resistor need not be removed regardless of RS 485 communication status 1 2 Appearance Mounting screws
199. rque vector control Under PG vector control EIN ER G Y S A IV Set value 0 Inactive 1 Active Note Use this function for square law reduction torque loads e g fans pumps When used for a constant torque load or rapidly changing load this function causes a delay in control response The energy saving operation automatically stops during acceleration and deceleration and when the torque limiting function is activated Cat Em This function selects the inverter stopping method when a stop command is entered CERMEN D E C MO DIE Set value 0 Deceleration to stop based on data set to HO7 Non linear acceleration and deceleration 1 Coasting to stop Note This function is effective only when a stop command is entered and therefore is ineffective when the motor is stopped by lowering the set frequency H12 Instantaneous overcurrent limiting An overcurrent trip generally occurs when current flows above the inverter protective level following a rapid change in motor load The instantaneous overcurrent limiting function controls inverter output and prohibits the flow of a current exceeding the protective level even when the load changes As the operation level of the instantaneous overcurrent limiting function cannot be adjusted the torque limiting function must be used As motor generation torque may be reduced when instantaneous overcurrent limiting is applied set this function to be inactive for
200. rror due to noise etc Contact Fuji Electric 12 Charging circuit error Charging circuit error Er7 IS circuit power supply terminals L1 R L2 S and L3 T supplied the power voltage Input the voltage Faulty inverter or error due to noise etc Contact Fuji Electric 7 4 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 7 2 Abnormal motor rotation 1 If motor does not rotate Motor does not rotate Remove the cause of alarm function activation YES and reset the alarm then run the motor Are the circuit breaker and magnetic contactor on the power supply side switched on YES YES Charge lamp CRG lights and LCD monitor lights up NO CET Check for problems low voltage an open phase a loose connection poor contact and remedy accordingly Is a jumper or DC reactor connected between Are the voltages on the power terminals R L1 S L2 T L3 normal Is the LCD monitor displaying an alarm mode screen NO Is operation method the keypad panel or control terminal input terminals P1 and P Ridin Control YES If no error is detected p terminals Inverter may be faulty continue operation Contact Fuji Electric YES Does the motor run NO if FWD or REV is reverse operation pressed command given Press the D key and set the frequency NO halt
201. rting frequency Note1 When the function code H18 Torque control is excluding 0 and Motor 1 is selected the inverter will trip at power recovery if function code F14 is set to between 2 and 5 This operation is same as F14 is set to 1 Function codes H13 to H16 are provided to control a restarting operation after momentary power failure These functions should be understood and used The pick up speed search function can also be selected as a method of restarting when power is recovered following a momentary failure For setting details see function code HO9 The pick up function searches for the speed of the coasting motor to restart the motor without subjecting it to excessive shock In a high inertia system the reduction in motor speed is minimal even when the motor is coasting A speed searching time is required when the pick up function is active In such a case the original frequency may be recovered sooner when the function is inactive and the operation restarted with the frequency prior to the momentary power failure The pick up function works in the range of 5 to 100 Hz regular restart function If the detected speed is outside this range restart the motor using the e Automatically restart could be provided at power recovered if Restart mode after Z N WARNING momentary power failure is valid e The machine should be designed to securing the human safe even restarting Accident may resu
202. s ozo cas ogo oso oso 060 ors 100 125 160 Rated capacity en 8 8 12 17 22 27 31 46 58 72 113 138 165 kVA pales OUIPUI 22 29 42 55 67 78 115 145 180 215 283 346 415 current 2 A Overload 110 of rated output current for 1 min P11 capability 50 or more Braking torque Approx 20 Approx 10 to 15 3 Braking time s No limit Braking duty No limit cycle ED nd EEN PAP AP AAPA AAA HAE 5 7 5 7 5 7 10 10 10 5 29 29 36 44 46 70 115 Rated output 3 phase 200V 50Hz 200V 220V 230V 60Hz voltage 4 V Output ratings Rated output 50 60Hz frequency Hz Phases voltage 3 phase 200 to 220V 220 to 230V 50Hz 3 phase 200 to 230V 50 60Hz oo ae Meer ee ata Voltage 10 to 15 Imbalance rate between phases 2 or less 6 Frequency 5 to 5 Momentary voltage Operation will continue with 165V or more If voltage drops below 165V operation will continue for up to 15 ms dip capability 7 If Continuous operation is selected the output frequency will be lowered to withstand the load until normal voltage is resumed Required power supply 0 4 0 7 1 3 2 2 3 1 5 0 7 2 9 7 15 20 24 29 38 47 56 93 111 134 capacity 8 kVA Input ratings 9 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 Three phase 460V s
203. s are initialized The set value in HO3 automatically returns to O following the end of initialization Auto reset Times Auto reset Reset interval When the inverter protective function which invokes the retry operation is activated this function releases operation of the protective function and restarts operation without issuing an alarm or terminating output CECEN A u to RE S ET GECMEM RE SET Ut NT Set the protective function release count and waiting time from its operation startup to release Setting range Count 0 1 to 10 Waiting time 2 to 20 seconds To not use the retry function set 0 to H04 Retry count Inverter protective functions that can invoke function dBH Overcurrent Braking resistor overheating Overvoltage Motor 1 overload Heat sink overheating Motor 2 overload OH3 OLU Inverter inside overheating Inverter overload When the value of H04 Retry count is set from 1 to 10 an inverter run command is immediately entered following the wait time set in H05 Retry wait time and the startup of the retry operation If the cause of the alarm has been removed at this time the inverter starts without switching to alarm mode If the cause of the alarm still remains the protective function is reactivated according to the wait time set in H05 Retry waiting time This operation is repeated until the cause of the alarm is removed The restart operation switches to a
204. s function sets the maximum frequency for motor 2 output by the inverter This function operates the same as F03 Maximum frequency 1 For details see the explanation for FOS PEGE MA X H z 2 This function sets the maximum output frequency in the constant torque area of motor 2 i e output frequency at rated output voltage This function operates the same as F04 Base frequency 1 For details see the explanation for F04 ACEEA ASE H z 2 This function sets the rated value of voltage output to motor 2 This function operates the same as F05 Rated voltage 1 For details see the explanation for F05 SACRES R A T ED VI2 This function sets the maximum value of the inverter Output voltage of motor 2 This function operates the same as F06 Maximum voltage 1 For details see the explanation for FO6 ALEEN M AIX ivi j2 This function sets the torque boost function of motor 2 This function operates the same as FO9 Torque boost 1 For details see the explanation for FO9 EMEREST RQ Bl0L0ISIT 2 Electronic thermal overload relay 2 Select Electronic thermal overload relay 2 Level Electronic thermal overload relay 2 Thermal time constant This function sets the function of the electronic thermal overload relay for motor 2 This function operates the same as F10 to F12 Electronic thermal overload relay 1 For details see the explanations for F10 to F12 EEE L CIT RN OL
205. se Consult with Fuji Electric Has the load changed suddenly YES Can the acceleration time YES setting be prolonged Can the deceleration time Prolong time settings setting be prolonged NO Reduce the load or increase The braking method Reduce the load or increase the inverter capacity cs ee INSPECTION the inverter capacity Contact Fuji Electric i Remove the grounded part pe Ground fault Is a part in the inverter output Faulty inverter or error due to noise EF circuit cable motor grounded NO Contact Fuji Electric Note The ground fault protective function is provided only for inverter for nominal applied motors rated at 40HP or more 2 Ground fault 3 Fuse brown Possible short circuit Fuse brown FUS within the inverter Contact Fuji Electric CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 Overvoltage Overvoltage Overvoltage Overvoltage during acceleration during deceleration running at constant speed OU1 OU2 OU3 Reduce the supply voltage NO Is the power supply voltage within the specified value YES YES YES to less than the specified upper limit YES Check the motor and or the terminal U V W Is restart mode after momentary power failure or YES Restart time H13 is operation switching between line and inverter set longer NO YES Is start mode H09 activated and its start mode
206. se this JOG terminal function assign value 10 to the target digital input terminal Note It is possible to change to the JOG operation by keypad panel when keypad panel operation ooo PONS torr F oni Input Operation OFF ON oF ON oFF ON oFF ON command FWD REV STOP RUN STOP RUN STOP RUN STOP RUN Operation JOG JOG NOR NOR mode OPR OPR OPR OPR 5 19 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net When the JOG command and operation command FWD REV are input at the same time it can NOT be changed to the JOG operation It operates with setting frequency When the JOG operation is used it should be input the operation command after input the JOG command during the inverter is STOP When the JOG command and operation command are input at the same time the JOG command is assigned to the Multistep frequency selection SS1 to SS8 and used it The inverter can NOT be stopped and JOG operation is continued even JOG command is OFF during JOG operation The inverter is deceleration to a stop if the operation command is OFF Accident may result Frequency setting 2 frequency setting 1 Hz1 Hz2 This function switches the frequency setting method set in function codes F01 and C30 by an external digital input signal Set value input signal Frequency setting method selected BR O Toff FOI FREQ CMD on C
207. stant torque range FO5 Rated voltage 1 Output frequency 0 F04 Base frequency 1 F03 Maximum output frequency This function sets the rated value of the voltage output to motor 1 Note that a voltage greater than the supply input voltage cannot be output This is a function for motor 1 GEDREMR AIT IE D v i it Setting range 230 V series 0 80 to 240V 460 V series 0 320 to 480V Value O terminates operation of the voltage regulation function thereby resulting in the output of a voltage proportional to the supply voltage Note When the set value of rated voltage 1 exceeds maximum output voltage 1 the output voltage does not increase to the rated voltage because the maximum output voltage limits the output voltage Maximum voltage 1 This function sets the maximum value of the voltage output for motor 1 Note that a voltage higher than the supply input voltage cannot be output This is a function for motor 1 Am a xi vi 230 V series 80 to 240V 460 V series 320 to 480V Note When the set value of rated voltage 1 F05 to 0 this function is invalid Setting range 5 9 Acceleration time 1 Deceleration time 1 This function sets the acceleration time for the output frequency from startup to maximum frequency and the deceleration time from maximum frequency to operation stop AAA c ic TIME CREN o EC Tt Mie it 0 01 to 3 600 seconds 0 01 to 3 600 seconds Setting r
208. t Email info ctiautomation net Coast to stop command BX When BX and P24 are connected inverter output is cut off immediately and the motor starts to coast to stop An alarm signal is neither output nor self held If BX and P24 are disconnected when the operation command FWD or REV is on operation starts at the start frequency To use this BX terminal function assign value 7 to the target digital inout terminal Forward Forward Forward Alarm reset RST When an inverter trip occurs connecting RST and P24 clears the alarm output for any fault disconnecting them clears trip indication and restarts operation To use this RST terminal function assign value 8 to the target digital input terminal External fault THR Disconnecting THR and P24 during operation cuts off inverter output i e motor starts to coast to stop and outputs alarm OH2 which is self held internally and cleared by RST input This function is used to protect an external brake resistor and other components from overheating To use this THR terminal function assign value 9 to the target digital input terminal ON input is assumed when this terminal function is not set Jogging operation JOG This function is used for jogging inching operation to position a work piece When JOG and P24 are connected the operation is performed with the jogging frequency set in function code C20 while the operation command FWD P24 or REV P24 is on To u
209. t B Displayed value target value or feedback amount x display coefficient A B B Displayed value Target value or feedback amount 0 100 5 26 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net LED monitor function LED monitor display at stop mode The data during inverter operation during stopping at frequency setting and at PID setting is displayed on the LED Display during running and stopping During running the items selected in E43 LED monitor display selection are displayed In E44 LED monitor display at stopping specify whether to display some items out of the set values or whether to display the same items as during running ESEA E D MINTIR SCIEN E D MIN T R 2 E44 1 Value E44 0 set to At stopping During At During E43 running stopping running Hz before slip compensation Hz Hz after slip compensation Hz Set frequency value Hz Output current A 4 Output voltage command value V set value r min value m min value r min 8 Calculated torque value Output power HP PID target value 1 direct input from keypad panel Ee 12 PiDfeedbackamount S O PID feedback amount Note For the values 10 to 12 set to E43 the data is displayed only when selected in H20 PID control operation selection Display at frequency setting When a set frequency is checked
210. t inverters can be connected using the daisy chain method Terminal for connecting the shield of a cable The terminal is shield connection terminal electrically floating 1 Analog input terminals 13 12 V2 C1 and 11 These terminals receive weak analog signals that may be affected by external noise The cables must be as short as Shielded wires possible 66ft 20m or less must be shielded and must w be grounded in principle If the cables are affected by VR external induction noise the shielding effect may be Okto5kQ improved by connecting the shield to terminal 11 Relay output Inverter Fig 2 3 12 If contacts must be connected to these circuits twin i ame phase bifurcated type contacts for handling weak signals must through connection be used A contact must not be connected to terminal 2 BERS MeN 1 1 2or3 ds 12 11 Inverter If an external analog signal output device is connected to these terminals it may malfunction as a result of inverter noise To prevent malfunction connect a ferrite core or capacitor to the external analog signal output device 0 022uF 50V Fermite cor Fig 2 3 13 Example of noise prevention 2 14 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 Digital input terminals FWD REV X1 to X9 and CM 7 Digital input terminals e g FWD REV X1 to X9 Progr
211. t is too short causes vibration D operation An operation where the operation amount output frequency is proportional to the deviation differential is called a D operation which outputs an operation amount as the deviation differential and therefore is capable of responding to sudden changes Deviation Time Operation amount BESES D GAIN Setting range 0 00 Inactive 0 01 to 10 0 seconds H24 D gain is used as a parameter to determine the effect of a D operation A longer differentiation time causes vibration by P operation quickly attenuating at the occurrence of deviation Excessive differentiation time could cause vibration Shortening the differentiation time reduces attenuation at the occurrence of deviation PI control P operation alone does not remove deviation completely P control where operation is added to P operation is normally used to remove the remaining deviation PI control always operates to eliminate deviation even when the target value is changed or there is a constant disturbance When operation is strengthened however the response for rapidly changing deviation deteriorates P operation can also be used individually for loads containing an integral element PD control If deviation occurs under PD control an operation amount larger than that of D operation alone occurs rapidly and prevents deviation from expanding For a small deviation P operation is restricted When the l
212. tage current and the primary resistance value of the motor and controls the frequency so the calculated value does not exceed the limit This operation enables the inverter to continue operation under the limit even if a sudden change in load torque occurs Select limit values for the driving torque and braking torque When this function is activated acceleration and deceleration operation times are longer than the set values The motor tuning P04 A13 should be set to 2 for this function is valid The increase frequency upper bound during torque limit operation is set by function code U01 When the setting value is selected 0 prevent OU trip the operation mode is selected by function code U60 The details are referred to the functions U01 U60 Related functions U01 U60 MORO Rv TIRQ 1 EMRE RK TIRNI The torque is limited to the set value Torque limiting inactive The torque is limited to the set value Prevents OU trip due to power regeneration effect F F Setting range G11S 20 to 200 P11S 20 to 150 Torque limit driving G11S 20 to 200 P11S 20 to 150 Torque limit braking automatically Torque limiting inactive CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net When the torque limit function is selected an operation may not match the set acceleration and deceleration time
213. talled in the same device or control panel arrange the units horizontally to minimize the effect of heat If two or more inverters must be installed vertically place an insulated plate between the inverters to minimize the effect of heat 6 When shipped from the factory inverters are internal cooling type inside panel An inverter of 30HP or less can be converted to an external cooling type simply by adding an optional mounting adapter An inverter of 40HP or more can be converted simply by moving mounting adapter Fig 2 2 2 In an external cooling system a heat sink radiating about 70 of total inverter heat total loss can be placed outside the device or control panel Ensure that heat sink surfaces are kept free of foreign matter lint Fig 2 2 2 External cooling system moist dust particles etc Internal External radiation ii radiation 70 30 In case of external cooling system cover the inverter rear side in order not to touch the main capacitor and braking resistor Electric shock may result WARNING Ensure that the inverter and heat sink surfaces are kept free of foreign matter such as lint paper dust small chips of wood or metal and dust Fire or accident may result 2 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net An inverter of 40HP or more can be converted to an external cooling type simply by moving upper and lower mounting b
214. tc 7 The breakdown was caused by a chemical or technical problem that was not foreseen when making practical application of the product at the time it was purchased or delivered 8 The product was not used in the manner the product was originally intended to be used 9 The breakdown was caused by a reason which is not this company s responsibility such as lightning or other disaster 2 Furthermore the warranty specified herein shall be limited to the purchased or delivered product alone 3 The upper limit for the warranty range shall be as specified in item 1 above and any damages damage to or loss of machinery or equipment or lost profits from the same etc consequent to or resulting from breakdown of the purchased or delivered product shall be excluded from coverage by this warranty 1 3 Trouble diagnosis As a rule the customer is requested to carry out a preliminary trouble diagnosis However at the customer s request this company or its service network can perform the trouble diagnosis on a chargeable basis In this case the customer is asked to assume the burden for charges levied in accordance with this company s fee schedule 2 Exclusion of Liability for Loss of Opportunity etc Regardless of whether a breakdown occurs during or after the free of charge warranty period this company shall not be liable for any loss of opportunity loss of profits or damages arising from special circumstances secondary damages accident com
215. tem by the transformer Use a single cable to connect the G inverter ground terminal Do not use two or more inverter ground terminals Use a molded case circuit breaker MCCB and magnetic contactor MC that conform to EN or IEC standards Use the inverter under over voltage category IIl conditions and maintain Pollution degree 2 or better as specified in IEC664 To maintain Pollution degree 2 or more install the inverter in the control panel IP54 or higher level having structure free from water oil carbon dust etc For the input output wiring of the inverter use cable diameter and type as specified in Appendix C in EN60204 To ensure safety install an optional AC reactor DC reactor or external braking resistor as follows 1 Install inside an IP4X cabinet or barrier if electrical parts are exposed 2 Install inside an IP2X cabinet or barrier if electrical parts are not exposed lt is necessary to install the inverter in appropriate method using an appropriate RFI filter to conform to the EMC directive It is customer s responsibility to check whether the equipment the inverter is installed in conforms to EMC directive CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Conformity to Low Voltage Directive in Europe CAUTION Table 1 1 Applicable equipment and wire size for main circuit in Europe Fuse MCCB ire si z currenttaiing Al Tightening t
216. th the DC fan for an internal stir stops Be sure that set it to the fan exchange and the factory setting value again promptly after the DC fan for an internal stir stops Contact the fan exchange procedure Fuji Electric Failure may result Regeneration avoidance at deceleration This function is available when torque limit brake of F41 or E17 is set to 0 Set value 0 1 FUNC DATA key is ON the offset self adjustment is started The display of storing of the keypad panel disappears several seconds later When the set value returns to 0 adjustment is completed If the main power supply is turned OFF while outputting alarm motor is driving coast to stop command BX is ON and this adjustment is started the inverter becomes Er7 TUNING ERROR In this case start the adjustment after removing the above mentioned factor Gain adjustment 1 Drive the motor in an arbitrary frequency of about 10 to 60Hz However constant speed after executing the above mentioned offset adjustment U61 1 At this time gain adjustment is available unrelated to the load state 2 When the data of U61 is changed to 2 and the FUNC DATA key is ON the gain self adjustment is started The display of storing of the keypad panel disappears several seconds to 30 seconds later When the set value returns to 0 adjustment is completed Torque limit operation If inverter is not operated this adjustment is
217. the detection width an ON signal can be selected and output from terminals Y1 to Y5 Output frequency Detection width Set frequency Detection width l Detection width Set frequency Detection width Frequency Time detection signal terminals Y1 to Y5 Est FDT1 function signal Level FDT1 function signal Hysteresis This function determines the operation detection level of the output frequency and hysteresis width for operation release When the output frequency exceeds the set operation level an ON signal can be selected and output from terminals Y1 to Y5 SERF o Ti LEVEL SERER F D T H YIS IT R Setting range Operation level G11S 0 to 400 Hz P11S 0 to 120 Hz Hysteresis width 0 0 to 30 0 Hz Output frequency Set frequency Hysteresis width Operation level Release level Frequency Time detection signal terminals ON Y1 to Y5 5 25 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net _E33 OL function signal mode select Select one of the following two types of overload early warning early warning by electronic thermal O L relay function or early warning by output current JESEN Oo L WIA RINIIINIG Set value 0 Electronic thermal O L relay 1 Output current value Electronic thermal O L relay Description Overload early warn
218. the state where temperature rose the overheat protection of resistor becomes invalid too As there is a possibility of damaging the inverter the resistor value less than standard applied value should not be available Make into one kind the resistor used as combination conditions for a braking resistor and connect it so that the electric power is consumed equally in each resistor When the resistor which is instead of DB 2C 4C are used as External braking resistor function code F13 should be set to 0 When resistor values less than Standard applied resistor value is set to the function code regeneration operation is invalid OU alarm will be occurred If connection of resistor and setting value of resistor is not corresponded there is a possibility of damaging the resistor and the inverter Failure may result Function for manufacturer 40HP or more is corresponded This function is available to release the overheating alarm OH1 at the DC fan broken TEJ U IS ER 1519 Set value 00 01 If function code U60 is set to 0 braking torque is kept to about 0 under acceleration deceleration constant speed state Output frequency is controlled in correspond to the rapid change in motor load to prevent OU alarm Deceleration time becomes longer than the set deceleration time F08 1in case of setting value U60 1 Compared with setting value 0 it controls not to perform torque limit
219. to 20mA 4 Reversible operation with polarity terminal 12 10 to 10V 5 Reversible operation with polarity terminal 12 V2 V1 Option 10 to 10V 6 Inverse mode operation terminal 12 V2 10V to 0 7 Inverse mode operation terminal C1 20 to 4mA 8 Setting by UP DOWN control mode 1 initial value 0 terminals UP and DOWN 9 Setting by UP DOWN control mode 2 initial value last final value terminals UP and DOWN See the function explanation of E01 to E09 for details 10 Setting by pattern operation See the function explanation C21 to C28 for details 11 Setting by digital input or pulse train Optional For details see the instruction manual on options Related functions E01 to E09 Set value 21 Related functions E01 to E09 Set value 17 18 C21to C28 5 7 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Related functions Set values 19 Set values 17 18 C30 Related functions Forward Inverse operation Forward operation Frequency setting value set value 1 3 4 5 Maximum frequency Inverse operation set value 6 Set value 1 3 10 V Analog input terminal 12 V2 Related functions E01 to E09 Set value 4 5 Set value 21 Maximum frequency Forward operation Frequency setting value set value 2 Maxim
220. tomation net 5 Function select 5 1 Function select list F Fundamental Functions Func Factory setting setting Change User Remark NAME LCD Display Setting range Unit Unit 30HP 40HP during op Set value F00 ere 9A For requeey command 1 GME FREQCMD1 puem nt l Operation method RYMMOPRMETHOD lota to 4 kaj Maximum frequency 1 EEE MAX Hz 1 G11S 50 to 400Hz ee ep p SES ES P11S 25 to 120Hz F05 Rated voltage 1 ER RATED V 1 Output voltage 230 230V class at Base frequency 1 po to sorce voltage 460 460V class 80 to 240V 230V class 320 to 480V 460V class F06 Maximum voltage 1 CEE MAX V 1 80 to 240V 230V class 230 230V class at Maximum frequency 1 320 to 480V 460V class 460 460V class ss E e E Be mu z P11 S 2 0 P sas fe F10 Electronic Select LA LUE ELCTRN OL1 0o12 1 2 F11 thermal 1 Level G o evei NV rated current 20 to 135 Motor rated current F12 Thermal time constant EM TIME CNST1 0 5 to 75 0 min mjor so wo a F13 Electronic thermal overload relay AES OBR OL Up to 10 HP a and above Nr EE for braking resistor F14 Restart mode after RESTART Oto 5 epee ole eevee tet Pt F15 Frequency limiter High E e Lines soo Fs Low BI omer ereite _ 0 to 120Hz F17 Gain for treg set signa REA FREa Gain o 0t02000 100 0 F18 Bias frequency G11S 400 0 to 400 0Hz 21 F20 DC brake Starting freq ET 0 0 to
221. ts Level of judgment Capacitor in main circuit 85 or less of the initial value Electrolytic capacitor on control PC board 61 000 hours Cooling fan 40 000 hours 5HP or less 25 000 hours Over 7 5HP 1 1 Estimated life expectancy of a ventilation fan at inverter ambient temperature of 40 C 104 F 8 3 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 8 3 Measurement of Main Circuit Electrical Quantity The indicated values depend on the type of meter because the harmonic component is included in the voltage and current of the main circuit power input and the output motor side of the inverter When measuring with a meter for commercial power frequency use use the meters shown in Table 8 3 1 The power factor cannot be measured using power factor meters currently available on the market which measure the phase difference between voltage and current When power factors must be measured measure the power voltage and current on the input side and output side then calculate the power factor using the following formula Power W x 100 Power factor 2S 3 x Voltage V x Current A Table 8 3 1 Meters for measuring main circuit Input power supply side Output motor side DC link circuit voltage P N Item Voltage Current Voltage 7 Current Meter Ammeter Voltmeter Powermeter Ammeter Voltmeter Powermeter DC voltmeter name ARST VR S T WRS
222. ture also makes it possible to compare and check differences in the data stored in the keypad panel and the data stored in the inverter When WRITE to the type of the inverter capacity voltage and series is same as the inverter type in copy origin all of the function will be written When the type of the inverter is different the function except the following will be written However in both cases F00 Data protection PO2 A11 Motor capacity PO4 A13 Motor tuning HO3 Data initializing H31 RS 485 address and 026 AIO optional adjustment will NOT be written The function which will NOT be copied when different inverter type NAME FUNC NAME Max freq 1 OL function tad sc E33 Mode select mR Rated voltage 1 ER OL freien evel Max voltage 1 cs OL De imer F09 Torque boost 1 les OL function Level Electronic Auto restart om thermal 1 a Holding DC Select voltage Electronic a of Level an Electronic thermal 1 Thermal time constant F13 Electronic thermal overload relay In addition when WRITE from inverter ROM No is new one to old one WRITE except F01 Freq command 1 without ERROR display Attach keypad panel Turn power ON RUN PRG PRG MENU F D gt LED SHIFT RUN PRG PRG MENU F D gt LED SHIFT 1 DATA SETTING 2 DATA CHECK 3 OPR MNTR 4 1 0 CHECK 5 MAINTENANC 6 LOAD FCTR 7 ALM INF 8 ALM CAUSE 1 DATA SETTING 2 DATA CHECK 3 0PR MNTR 4 1 0 C
223. ue selected E16 E17 F40 DRV TRQ1 Setting range BC F41 BRK TRQT DRV 20 to 200 999 o E16 DRV TRQ2 BRKO 20 to 200 999 E17 BRK TRQ2 Switching operation between line and inverter 50Hz SW50 Motor operation can be switched from 50Hz commercial power operation to inverter operation without stopping the motor by switching the external digital input signal Related function input signal Function Inverter operation to line operation 50Hz Line operation to inverter operation 50Hz Switching operation between line and inverter 60Hz SW60 Motor operation can be switched from 60Hz commercial power operation to inverter operation without stopping the motor by switching the external digital input signal Set value input signal Inverter operation to line operation 60Hz Line operation to inverter operation 60Hz When the digital input signal goes off 50 or 60 Hz is output according to the set value input signal after the restart waiting time following a momentary power failure function code H13 The motor is then directed to inverter operation After the LU Low Voltage trip is occurred and reset it the inverter will automatically restart because the operation command is kept by internal sequence Accident may result UP command UP J DOWN command DOWN When an operation command is input on the output frequency can be increased or decreased by an external digital input signal The change
224. um frequency Inverse operation set value 7 20 mA Analog input terminal C1 This function sets the operation command input method Setting range 0 Key pad operation keys Press the for forward operation Press the for reverse operation Press the for deceleration to a stop Input from terminals FWD and REV is ignored LOCAL 1 Terminal operation key active 2 Terminal operation key inactive 3 Terminal operation key active with Fuji start software 4 Terminal operation key inactive with Fuji start software This function can only be changed when terminals FWD and REV are open REMOTE LOCAL switching from the keypad panel automatically changes the set value of this function REMOTE LOCAL can be changed by pressing the key and key simultaneously Feedback selection Feedback filter Hz2 Hz1 Frequency setting by keypad panel JG Gain Bias frequency PID control pees F17 FS Negative polarity operation prevention Operation selection Proportional 1 2 3 6 7 Frequency setting signals Integral Limit signal Differential Limiter processing De o o aou 8 9 UP DOWN control DOWN he i i D I or pulse train optional O O Multistep f Pan K O O C22 Set frequency value by Link function Set O requency O 1 C23 f
225. umber PID control cancel Hz PID The PID control can be disabled by an external digital input signal Set value input signal Related function Function selected H20 H25 Enable PID control i Disable PID control frequency setting from keypad panel 5 20 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net Inverse mode changeover IVS The analog input terminals 12 and C1 can be switched between forward and inverse operations by an external digital input signal Set value Related function F01 C30 e a operation is set and vice versa operation is set and vice versa This function is invalid when the PID control is selected H20 1 or 2 Interlock signal 52 2 IL When a contactor is installed on the output side of the inverter the contactor opens at the time of a momentary power failure which hinders the reduction of the DC circuit voltage and may prevent the detection of a power failure and the correct restart operation when power is recovered The restart operation at momentary power input signal Function selected Link enable RS 485 standard BUS LE Frequency and operation commands from the link can be enabled or disabled by switching the external digital input signal Select the command source in H30 Link function Assign value 24 to the target digital input terminal and enable or disable commands in this input
226. us RTU protocol This protocol allows the inverter to function as an RTU slave on an industrial network 9 4 1 Transmission Specification 9 4 2 Connection Connection method Use shielded wire and connect to the control terminals DX DX and SD A termination resistor should be added between the data lines on the each end of the network The value of the termination resistor depends on the characteristic impedance of the cable A common value for termination resistors is 120 ohms Control terminals LUE Terminal name Function description marking RS 485 communication data Input output terminals for RS 485 RS 485 communication data communication SD Cable shield Electrically floating 9 4 3 Serial Interface Configuration Inverter function codes H30 to H39 are used to configure the serial interface parameters such as device address baud rate and error response 9 4 4 Modbus RTU Functions The following RTU functions are supported The maximum number of consecutive parameters for function 03 and 16 messages is 16 Read Holding Registers 16 registers maximum 06 Preset Single Register Preset Multiple Registers 16 registers maximum 9 8 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 9 4 5 Inverter Function Code Access All of the inverter function codes are accessible through the RS 485 serial interface Inverter function codes are mapped to RTU
227. voltage it should be make a OV adjustment by external equipment This function sets the average voltage of pulse output to terminal FMP MEER F M P iV i jA D Setting range 0 The pulse rate varies depending on the monitor amount of the monitor item selected in F35 The maximum value is the value set in F33 The pulse duty is fixed at 50 Pulse rate is fixed at 2 670 p s The average voltage of the monitor item selected in F35 when the monitor amount is 100 is adjusted in the 1 to 200 range 1 steps The pulse duty varies 1 to 200 This function selects the monitor item to be output to terminal FMP SEREN F M P Fu INic The set value and monitor items are the same as those of F31 5 16 This function specifies whether to activate excite the alarm output relay 30Ry for any fault at normal or alarm status CREBEE3 0 RY MODE Operation At normal 30A 30C OFF 30B 30C ON At abnormal 30A 30C ON 30B 30C OFF At normal 30A 30C ON 30B 30C OFF At abnormal 30A 30C OFF 30B 30C ON When the set value is 1 contacts 30A and 30C are connected when the inverter control voltage is established about one second after power on When the power is off contacts 30A and 30C are OFF 30B and 30C are ON o 30C Torque limiter 1 driving Torque limiter 1 braking The torque limit operation calculates motor torque from the output vol

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