Heated Sample Line - CleanAir
Contents
1. e 212 N Woodwork Lane Palatine CleanAir IL 60067 800 223 3977 Heated Sample Line Part 0723 10 0723 25 0723 50 0723 100 Part 0723 100HD triple insulation User Manual avestions Contact us at 800 223 3977 or online at htto www cleanair com equipment Express main html Heated Sample Line 0 E S Table of Contents IMPOR TCANT S E E A E A E R 2 Dee aloe NM E E A E E E E 3 DN E EE E E E E A E M 4 1 1 ToP ERIT E TM 4 L2 3Blectric al OCR er A A E 4 MEME unici ol Operio erdei T i gt 1 3 Lengths Voltages Watts csssscccencecss caravncsenseadwnsaswnaacneecasssembnanenceedanedeasneacaencncest 5 252 Dy Stem ONIONS HIS acus esum utimbi duos asm ES 5 2 9 DSU Ml et AO Ma on A set UE UMS a RN RU UCUUA SUE dE 6 3 Mamnt nance and Ins Pe COM oo oober cuc cue eie dpi e repe iuo oceans E EEEE ES 7 3 Fx Coa bs mamtenan CE sesin Du onedoe rq omaes et insta mean ESTEE UO AURI aaO SCELERE domu MEO 7 e MB THA ERI RESISTE E 7 Ad PrOHDICSNOOLIIP e oietou be atiieSceetiuniet E etie tosesi un tetesd ur Use blan ue eodUs 8 Heated Sample Line ar ES s IMPORTANT BEFORE YOU BEGIN READ THIS A READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USING THIS SYSTEM SAVE THESE INSTRUCTIONS e To Avoid Accidents v Keep your work area clean and well lit v Keep bystanders away v Exercise common sense e Electrical Safety v Do not operate in combustible environments v DO NOT operate these2. EMEN m m Customer Feedback Customer Feedback Clean Air Engineering takes pride in our quality products and services We strive to provide the highest quality products and services in the industry We realize the importance of end user input in the continual improvement of our products and services Customer feedback is of paramount importance We encourage your feedback with any suggestions or problems that can help us improve our performance A customer feedback form is available online at http Awww cleanair com About feedback html To emphasize our commitment to quality products and complete customer satisfaction Clean Air Engineering s manufacturing division CAE Express offers what we feel is the best and most comprehensive warranty in the environmental industry Heated Sample Line ar T EEUU s Safety 1 Safety Safety should always be considered first and proper safety procedures should be followed 1 1 Temperature Clean Air Express s temperature controllers are capable of heating lines to very high temperatures Exercise caution around the exterior of the box lines and probes as they can all become very hot when the assembly is on 1 2 Electrical Shock The Heated Sample Line is powered by a standard 120 VAC line meaning potentially fatal shocks are possible Itis no more dangerous than many household appliances in this regard however care must be taken to avoid shock Before performing any maintenance on th
3. products when wet or in water v ALWAYS be sure that the components of this system are running with the correct voltage see section 1 1 v Never remove a grounding prong or modify a plug v Do not cut or alter the heated sample line in any way v Do not abuse the power cord or plug Remove by handling plug only e Personal Safety v The parts of this system are heated in excess of 500 degrees Fahrenheit Use caution when handling your equipment during and after a test v Stay alert and watch what you are doing v Dress appropriately Wear the appropriate personal safety devices v BESURE to read all tags and stickers attached to the line e Equipment Maintenance v Clean Air Express can not ensure that our Heated Sample Line is compatible with any other temperature controllers but our own It is HIGHLY recommended that one of Clean Air Express s digital temperature controllers 0725RNT 0725PM 0725R be used with this product See http www cleanair com or call 800 223 3977 for more information v Maintenance and repairs should be performed by one of Clean Air Express s trained technicians v When removing the hose from its spool take care that the hose does not kink This may cause damage to the core v While the line is hot or heating up it SHOULD NEVER come in contact with itself This can possibly result in permanent damage to the line v Avoid wrapping the hose with tape or other insulating materials Heated Sample Line
4. imply a spare It is unnecessary to plug the second thermocouple into anything Connect the calibration gas line 2 and the sample line 1 Plug in the temperature controller and the heated sample line 4 as well as any other equipment 120V Select the desired temperature Allow 10 15 minutes for the system to warm up then begin sampling h oF eni If the light on the temperature controller does not blink when it gets near the target temperature overheating is very likely The most likely cause is a bad relay in the temperature controller eM In the event of an overload the circuit breaker on the temperature controlling device will pop out Simply push it in to reset 3 Thermocouple Wire 4 Power 2 Calibration Gas Line Figure 3 1 Sample Line Connection Heated Sample Line EE s 3 Maintenance and Inspection I 07 00 tt Do NOT disassemble this product For internal maintenance contact Clean Air Express 3 1 External maintenance If dirty the outside of the lines can be cleaned with mild soap Thermocouple plugs can also be damaged relatively easily but are simple to replace Order part number 0316M from Clean Air Express 3 2 Maintenance Issues For any other maintenance issues concerns or questions please contact Clean Air Express at 800 223 3977 Clean Air Express can also be reached by mail at 212 N Woodwork Lane Palatine IL 60067 by fax at 847 991 8924 or o
5. is or an assembly containing it turn off and unplug all devices from the 120 VAC line Heated Sample Line E 5s Principles of Operation 1 Principles of Operation Maintaining a steady temperature around 250 F is important so that moisture acid gas and other constituents of the gas stream do not condense within the sample lines This can result in the damage of equipment as well as the loss of important data The Heated Sample Line helps to ensure the accuracy of gas samples by providing a heated route for the gas in order to help prevent scrubbing 1 3 Lengths Voltages Watts 0723 10 0723 25 0723 50 1500 0723 100 2500 0723 100HD 3000 i The HD model is manufactured to operate at a temperature of 400 degrees Fahrenheit 2 2 System Components The Heated Sample Line consists of a Teflon sample line which can also be ordered as stainless steel a smaller Teflon calibration gas line a power cord and two type K thermocouples 3 located 1 3 of the way from each end The second thermocouple is a spare in case of breakage The lines are heated by coils throughout the length of the line see figure 2 They are very durable as well as flexible Figure 1 3 Type K Thermocouple Heating Coil Heated Sample Line ES 5s Principles of Operation 2 3 System Operation See below for pictures Insert one of the thermocouples 3 Figure 1 into the corresponding input on the temperature controller the second is s
6. n the web at http www cleanair com equipment Express main html Heated Sample Line o A Troubleshooting 4 Troubleshooting Heated Sample Line Controller not heating the sample lines There is no easy way to repair replace a burned out probe heater or heated sample line in the field However often the source of failure is not a burned out heater but a bad connector Check the connectors for a broken or bent pin and repair replace as necessary If the connectors and pins are fine check to make sure the breaker is not tripped Reset the breaker if it has tripped If resetting the breaker fails or immediately trips again unplug the assembly and look for shorts in the circuit Do NOT disassemble the controller contact Clean Air Express for maintenance Overheating The overheating of this product or the assembly it is contained in is most often a result of either a thermocouple or temperature controller problem If a thermocouple s insulation is compromised and the bare wires allowed to come in contact with a surface it will report the temperature at that point rather than at its tip This can fool at temperature controller into keeping a heater on continuously Try using the spare thermocouple instead If none of the thermocouples has failed it means that the temperature controller itself has failed and needs to be replaced This could be due to disengagement of the temperature sensor a locked switch or a bad relay Hea
7. ted Sample Line EE s CLEAN AIR ENGINEERING PARTS LIST HEATED SAMPLE LINE May 22 2008 Parent Part 0723 Type F dependent on length COMPONENT DESCRIPTION QTY UM TYPE 0723G HEATED SAMPLE LINE GUARD 2 0 EA R SAFETY YELLOW 9801100 HEATED SAMPLE LINE 100 1 0 EA R 0419SRU UNION 3 8 T 1 4 T S S 2 0 EA R 0316M STD MALE THERMOCOUPLE PLUG 2 0 EA R TYPEK 94032 3 PIN CABLE CLAMP 1 0 EA R 94031 3 PIN AMPHENOL MALE INSERT 1 0 EA R 9403 3 PIN CABLE PLUG 1 0 EA R SHELL ONLY Heated Sample Line ES s Our Guarantee Clean Air Engineering warrants products to be free from defects and workmanship for a period of one year after delivery date The sole and exclusive remedy for defective goods shall be repair or replacement of defective parts or payment price of the goods for which damages are claimed at Clean Air Engineering s option Clean Air Engineering June 2008 Heated Sample Line
Download Pdf Manuals
Related Search