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APP541 User manual

1. Modem in RTU AquaView Modem in AquaView Baudrate TD 33 TD 33 CourierV Everything Pre configured Factory settings Factory settings Westermo 2400 Not tested since OK OK TD 33 factory settings is ok Factory 4800 Not tested since OK OK Settings factory settings is ok 9600 Not tested since OK OK factory settings is ok 19200 Not tested since OK OK factory settings is ok Siemens 2400 OK NOT RECOMMENDED NOT RECOMMENDED TC35 4800 OK OK OK 9600 OK OK OK 19200 OK OK OK 52 Appendix C Modems and initialization strings FLYGT 12 3 Initialization strings Modem in RTU in MTC COM TD 33 AT amp F EOVO amp K3 amp D2 AT amp F EOVO amp K3 amp D2 N3 E0 S36 3 Westermo N3 E0 S36 3 S0 0 s0 0 With errorcontrol MS V32 1 300 4800 300 4800 Preselection 35 in MTC COM 06 02 06 TD 33 AT amp F EOVO NO amp D2 amp K3 S0 0 AT amp F EOVO NO amp D2 amp K3 SO 0 E0 Westermo S36 3 E0 S36 3 Without errorcontrol MS V34 1 300 4800 300 4800 GD 01 AT amp F Westermo AT IPR 9600 AT CBST 0 0 1 AT amp SO AT amp D2 Autobauding ATEOV1 TC 35 AT amp F Siemens AT CBST 0 0 1 AT IPR 9600 Autobauding ATEOV1 Courier V Everything Dipsw 1 2 3 4 5 8 on 6 7 9 10 off AT amp F1 EOVO BO F1 QO X4 amp A3 amp B1 amp C1 amp D2 amp H1 amp l0 amp K1 amp LO amp M4 amp NO amp R2 amp S0 S27 1 With errorcontrol Courier V Everything Dipsw 1 2 3 4 5 8 on 6 7 9 10 off Courier V Everything A
2. 1 Low level 6 Start level 1 2 Stop level 1 7 Start level 2 3 Stop level 2 8 Start level 3 4 Stop level 3 9 Start level 4 5 Stop level 4 10 High level The start and stop levels determine when a pump starts and stops Display the Level menu 2_ Press the OK button to display Start level 1 2_1 Press OK Enter a start level and press the OK button Advance to Stop level 1 Press OK Enter a stop level and press the OK button ON OAR WD Repeat step 5 7 for Start level 2 Stop level 2 Start level 3 Stop level 3 Start level 4 and Stop level 4 N B The Start level 1 and Stop level 1 control the starting and stopping of the first pump Setting both values to 0 disables the pump The Start level 2 and Stop level 2 control the starting and stopping of the second pump Setting both values to 0 disables the pump The Start level 3 and Stop level 3 control the starting and stopping of the third pump Setting both values to 0 disables the pump The Start level 4 and Stop level 4 control the starting and stopping of the fourth pump Setting both values to 0 disables the pump The application is emptying i e Stop level lt Start level lt High level If the measured level is below the value in the Low level menu the pumps are blocked The value 0 disables this function lt lt Which pump is the first and which is the Ww second third or fourth depends on the pump alternation se
3. 24 25 26 27 28 2 9 Menu name Alarm log Level m Start level 1 m Stop level 1 m Start level 2 m Stop level 2 m Start level 3 m Stop level 3 m Start level 4 m Stop level 4 m High Level m Low Level m Random start range m Specification Writable Read only Writable Interval 99 99 99 99 Central system text Start level 1 Writable Interval 99 99 99 99 Central system text Stop level 1 Writable Interval 99 99 99 99 Central system text Start level 2 Writable Interval 99 99 99 99 Central system text Stop level 2 Writable Interval 99 99 99 99 Central system text Start level 3 Writable Interval 99 99 99 99 Central system text Stop level 3 Writable Interval 99 99 99 99 Central system text Stop level 4 Writable Interval 99 99 99 99 Central system text Stop level 4 Writable Interval 99 99 99 99 Central system text High level Writable Interval 99 99 99 99 Central system text Low level Writable Interval 0 00 99 99 Central system text Randomstartrange m m m m m m Description Alarm log Level indication Start level for first pump Stop level for first pump Start level for second pump Stop level for second pump Start level for third pump Stop level for third pump Start level for fourth pump Stop level for fourth pump High level alarm limit Low level alarm limit 0 disables the f
4. P1 Spare alarm Central System Text Function general input 1 Writable Alternative None P2 hand Power failure External alarm Blocking Personnel Rain meter Overflow Low level float High level float High temp P2 P2 Spare alarm Central System Text Function general input 2 Description Selects which alarms that activate the common alarm output part 3 Meny group for general inputs Select function for general input 1 Select function for general input 2 47 FLYGT Appendix A List of menus No 1453 1454 1455 Menu name Function gen input 3 Function gen input 4 Function gen input 5 Specification Writable Alternative None P3 hand Power failure External alarm Blocking Personnel Rain meter Overflow Low level float High level float High temp P3 P3 Spare alarm Central System Text Function general input 3 Writable Alternative None P4 hand Power failure External alarm Blocking Personnel Rain meter Overflow Low level float High level float High temp P4 P4 Spare alarm Central System Text Function general input 4 Writable Alternative None P5 auto Power failure External alarm Blocking Personnel Rain meter Overflow Low level float High level float High temp P5 P5 Spare alarm Central System Text Function general input 5 Description Select function for general input 3 Select function for general input 4 Select function for
5. JLE ECs e BE ooa P3 Pa of 00 37 n Of 00 04 h 2250 225 EC SIETE Alternation P1 run time P2 run time P1 starts P2 starts P1 current P2 current P3 run time P4 run time P3 starts P4 starts P3 current P4 current 33 1 03 m 9 Max level 2 50 m High level 2 20 m Startlevel4 1 70 m Startlevel3 1 30 m Startlevel2 1 20 m Startlevel1 1 10 m Stoplevel4 0 80 m_ Stoplevel3 0 70 m Stoplevel2 0 60 m Stop level 1 0 50 m Low level 0 05 m Rain 0 1 mm OVERFLOW _ RTU info Level Sensor range High level Start levels Stop levels Low level Rain Overflow time Remote alarming Overflow count FLYGT Central system 9 1 1 Remote control As part of the status the RTU can be remotely controlled Object Description P1 F1 Start pump 1 F2 Stop and block pumps F3 Return control to automatic F4 Reset unit P2 F1 Start pump 2 F2 Stop and block pumps F3 Return control to automatic F4 Reset unit P3 F1 Start pump 3 F2 Stop and block pumps F3 Return control to automatic F4 Reset unit P4 F1 Start pump 4 F2 Stop and block pumps F3 Return control to automatic F4 Reset unit The RTU reverts to the automatic mode within 30 seconds after the modem has hung up 9 2 Set points 9 2 1 Set point values Set point values can be fetched and sent in random order 9 2 2 Ala
6. 1 1 Connection IN The I O module is connected to the operator panel through a cross over FTP Foil shielded Twisted Pair or an STP Shielded Twisted Pair Cat 5 cable 3 1 2 Mac address The operator panel communicates with the I O module using IP Ethernet 1 Go to the I O setup menu 14_ and press OK 2 Proceed to the O module menu 14 _6_ and press OK Continue to the O module MAC address menu 14_6_2 and press OK Read the Mac address from the label placed on the I O board housing e g 255 240 17 Enter the Mac address in the 1 O module MAC address menu and press OK 6 3 1 3 IP address The RTU system uses two consecutive IP addresses Enter the first IP address in the menu Base IP address The second address is automatically assigned to the O module by the display panel Value stored When the operator panel and I O unit form a local network i e are connected directly to each other by a cable any of the following free addresses can be used e 10 0 0 0 to 10 255 255 255 e 172 16 0 0 to 172 31 255 255 e 192 168 0 0 to 192 168 255 255 If the units are connected to an intranet two consecutive addresses must be obtained from your network administrator 10 An IP address the Base IP address is required for the operator panel After this address has been entered into the panel the program will automatically assign the address to the I O module connected to the operator panel All
7. 1472 14 8 14 9 15 16 17 Menu name IP timeout O Module type O Module version Outputs Function output 4 Output 4 config Diagnos program Flygt default Show more menus Show more menus password Language Specification Writable Read only Read only Read only Writable Alternative Motorprotect reset Cleaning valve General output Writable Alternative Power failure High level P1 failure P1 blocked P2 failure P2 blocked P3 failure P3 blocked Writable Alternative Off 1 39 Writable Alternative No Yes Writable Alternative No Yes Writable Writable Alternative English Deutsch Nederlands Fran ais Dansk Svenska Norsk Espa ol Magyar Suomi Italiano PycckNN Polski Description The timeout for the IP communication with the O moduleule Type of I O module O module versionon The value is fetch from the O moduleule Menugroup for Outputs Select if the output is to be used as motor protection reset Cleaning valve or General purpose output Select which signals that shall activate the output 4 Applies only if general purpose outputs have been selected Diagnostic program for test of the RTU Resets all settings to default Opens the service menus Shows hidden menus when password function is enabled Enter password Select display language 50 Appendix B Configuring a modem FLYGT 11 Appendix B Confi
8. a high level switch The pumps are blocked directly by this signal The alarm is delayed by the General alarm delay 1 Display the Alarm setup menu 11_ 2 Press the OK button 3 Display the General alarm delay menu 4 Press OK 5 Set the required value range 0 to 2 min and press the OK button The input activates the back run function See High level float backup control on page 19 3 5 11 High temp P1 P4 Select this function when the input is connected to a thermal overload switch The pumps are blocked by this signal The alarm is delayed by the General alarm delay 3 5 12 P1 P4 Spare alarm Select this function when the input is connected to an external device that supervises the pump Configuration FLYGT 3 6 Miscellaneous 3 6 1 Power failure The power supply is supervised by the MIO501 which results in 2 signals 24 V unit 230 V unit with 24 V battery The supply is dead Signal 230 V fail A 230V unit can be supplied through the 24V supply In that case the 230 V fail signal must be inverted in order to avoid the 230 V failure alarm 24 V supply is low or dead 24 V fail The battery is low 3 6 2 Emergency operation output When the RTU is in normal operation the emergency operation output disconnects the emergency operation circuit If the RTU fails to operate correctly the output will be closed and the emergency circuit will take over control o
9. between two pump starts counted from when P1 started Delay between two pump starts counted from when P2 started Delay between two pump starts counted from when P3 started Delay between two pump starts counted from when P4 started If a pump has not been started within the set interval the function will start the pump for a maintenance run The running time is set in the Auto start time menu The running time when started by the auto start function 0 disables the function Backup control activated when there is a level sensor failure The high level switch activates the start of a pump or two which will then run for the period set in this menu The maximum time the pumps are allowed to run continuously 0 disables the function Enter the number of pump cycles between each flushing 39 FLYGT Appendix A List of menus No 10 18 ie ai Menu name Flushing time min s Alarm setup General alarm delay min s Pow fail alarm delay min s Low lev alarm delay min s Work time min Warning time min Transmit alarm Auto remote mode min s D alarm start time D alarm end time Specification Writable Interval 00 00 02 00 Read only Writable Interval 00 00 02 00 Central System Text General alarm delay min s Writable Interval 00 00 02 00 Central System Text Power failure alarm delay Writable Interval 00 00 02 00 Central System Text Low lev
10. e g 500 30 Communication FLYGT 7 3 3 Dialed up modem Can be used for e Communication using a Hayes compatible telephone modem e Communication using a GSM modem Note Please observe the limitation in combinations of modems and their configuration strings Menu Communication COM1 Protocol COM1 Speed COM1 Telephone no CS SMS 7 3 4 GSM modem Can be used for Values Hayes modem GSM Hayes predef AquaCom dialled 2400 57600 bps e Communication using a GSM modem Description Select Hayes modem when using TD33 for communication directly to the central system In all other cases configure the modem using a PC and select GSM Hayes predefined See appendix on preconfiguration of modems Select this option if an MTC COM is included in the system If your modem supports autobauding set this as high as possible to get the best communication performances Otherwise set this value to the same as the value used in the preconfiguration of the modem Enter the telephone number to the Central system or MTC COM Note Please observe the limitation in combinations of modems and their configuration strings Menu Communication COM1 Protocol COM1 Speed COM1 Telephone no CS SMS Values GSM Hayes predef AquaCom dialled 2400 57600 bps 7 3 5 GSM modem and SMS Can be used for Description Configure the modem using a PC and select GSM Hayes predefine
11. general input 5 48 Appendix A List of menus FLYGT No Menu name 14_5_6 Function gen input 6 14 5 7 Function gen input 7 14 5 8 Function gen input 8 14 6 V O module 14 6 1 Base IP address 14 6 2 I O mod MAC address Specification Writable Alternative None P6 auto Power failure External alarm Blocking Personnel Rain meter Overflow Low level float High level float High temp P6 P6 Spare alarm Central System Text Function general input 6 Writable Alternative None P7 auto Power failure External alarm Blocking Personnel Rain meter Overflow Low level float High level float High temp P7 P7 Spare alarm Central System Text Function general input 7 Writable Alternative None P8 auto Power failure External alarm Blocking Personnel Rain meter Overflow Low level float High level float High temp P8 P8 Spare alarm Central System Text Function general input 8 Read only Writable Writable Description Select function for general input 6 Select function for general input 7 Select function for general input 8 Menu group for I O module Base IP address for the controller and the I O board 2 consecutive addresses are required The second address is automatically assigned within the system and does not have to be entered The MAC address of the I O board 49 FLYGT Appendix A List of menus No 1463 1464 1465 147 Min
12. number 2_1 2_2_ 2_3_etc This menu level Indicator is shown for 1 seconds only If there is an underscore after the number there is a submenu e g 14 _ 2 4 Viewing a menu To advance one menu at a time Press repeatedly until the desired menu is displayed To scroll backwards one menu at a time Press repeatedly until the desired menu is displayed 2 e To display the first menu in a submenu group Press OK e To return to the last menu shown in the previous menu group Press and release 2 5 Changing a parameter e First display the appropriate menu Press the OK button A flashing cursor will appear If changing of the value is not allowed the Read only message will be displayed instead Z A I IRS If the value is numerical advance to the required position in the menu window Advance with the Right arrow Move cursor backwards with the Left arrow OLO To select a higher value press the Up arrow button until the required value is displayed To select a lower value press the Down arrow button until the required value is displayed amp For text menus the next available alternative is displayed instead of a value To save a specified value Press the OK button Depending on the result one of the following messages will be displayed The value has been saved The value is below the permissible range shown in the display xx Enter
13. send alarms directly to a mobile phone using SMS The information given in the SMS is Station No Date and time Alarm priority Baker street 2004 06 17 21 45 High Level AC Alarm text A Active P Passive Station name Alarms FLYGT Alarms The APP 541 generates alarms in various situations as part of pump monitoring Alarm code 1 11 13 15 17 19 20 21 22 Default priority A C Local text High level Low level Mains error High level float Pers alarm Tripped motor P1 Tripped motor P2 Tripped motor P3 Tripped motor P4 High current P1 Low current P1 High current P2 Low current P2 High current P3 Low current P3 High current P4 Low current P4 Central system text High level Low level Mains error High level float Personnel alarm Tripped motor protector P1 Tripped motor protector P2 Tripped motor protector P3 Tripped motor protector P3 High current P1 Low current P1 High current P2 Low current P2 High current P3 Low current P3 High current P4 Low current P4 Description High level in pump sump Alarm from the level sensor Low level in pump sump Alarm from the level sensor The main power has been disrupted or the phase sequence is incorrect or one phase is missing The level in the sump has reached the high level switch The pumps will be started Personnel alarm warning time has
14. this alarm See also the Max run time set point 8505 C Sensor fault Sensor fault A fault in the analogue sensor has been detected The measured level is outside the sensor range 8538 B O mod not resp I O module s not Communication problem with I O responding moduleule The I O moduleule is not responding 8539 C Wrong I O module Wrong type of I O Communication problems with module V O units Wrong unit type 8602 B High level pfail High The level is high and in the same level pumpfailure time there is a failure on at least one pump 8606 B P1 switched off P1 switched off Pump 1 is switched off i e not in auto mode 8607 B P2 switched off P2 switched off Pump 2 is switched off i e not in auto mode 8608 B P3 switched off P3 switched off Pump 3 is switched off i e not in auto mode 8609 B P4 switched off P4 switched off Pump 4 is switched off i e not in auto mode 8615 B Failure 2 pumps Failure on two pumps There are failures on 2 or more pumps 8630 B Test call Test call A test alarm is sent in order to verify that the RTU and its communication are working properly The alarm is sent at a regular interval which is configurable 27 FLYGT Alarms Alarm code Default priority Local text Central system text Description 8652 C High rain 5 min High rainfall 5 min The RTU has calculated a rainfall higher than the high alarm limit 8653 C High rain 24 h High rainfall 24 h T
15. to a PC using fixed line Connect a straight serial null modem cable from the PC to the RS232 connector on the COM1 FLYGT Communication 7 3 Configuration 7 3 1 Fixed line FDX Can be used for e Communication directly to a PC e Communication using a fix line modem e Communication using radio Menu Communication COM1 Protocol COM1 Speed COM1 Max buffer size Values RS232 FDX AquaCom Fix 2400 57600 bps 80 4000 Description Normally FDX can be used if the central system has not specially been set up to use HDX Set this value to the same as the port baudrate in the central system Normally 2000 is used If your radio has a limited buffer or there are disturbances decrease this value e g 500 7 3 2 Fixed line HDX Can be used for e Communication directly to a PC e Communication using a fix line modem e Communication using radio Menu Communication COM1 Protocol COM1 RTS delay COM1 Speed COM1 Max buffer size Values RS232 HDX AquaCom Fix 25 1000 ms 2400 57600 bps 80 4000 Description Will work with normal settings in the central system Low delay means faster communication Use higher value if required by the radio i e if there are problems with the communication Set this value to the same as the port baudrate in the central system Normally 2000 is used If your radio has a limited buffer or there are disturbances decrease this value
16. when the high level signal becomes passive 1 Display the High lev run time menu 10_15 and press OK 2 Set the required value range 0 to 10 minutes and press the OK button 4 13 Pump faults Pump faults that prevent the pump from running are e High temperature e Motor protection tripped This is indicated by the Pump fault LED on the display panel Pump faults that temporarily stop the pump are e Max run time Pump faults that only initiate an alarm are e Feedback error 4 14 High temperature The high temperature input is normally closed NC A high temperature state prevents the pump from running When the temperature reverts to normal the pump will again be allowed to run 4 15 Motor protection tripped The pump tripped input indicates to the RTU that the motor protection has tripped The pump is prevented from starting When a motor protection trips and the automatic reset function is enabled in the Automatic reset menu the RTU will first wait for 3 minutes for the protection to cool and will then try to reset the motor protection Should the next pump cycle result in a new tipped condition no further attempts will be made and the pump fault will persist Tripped motor protection can be reset from the operator panel by pressing the Reset button Press the Reset button on the front panel to manually reset the motor protection The motor protection can be reset from the central system by se
17. 6 7 Display the P2 P4 Current range menu 4 4 8 Press OK 9 Enter the rating of the current transformer and press OK If P2 and P4 are of a different sizes specify an cross over factor in the menu Current factor P2 P4 3 4 2 High current and low current The alarm functions activate an alarm when the current exceeds any of the limitations represented by the set points Display the P1 current menu 3_ Press the OK button Display the P1 high current menu Press OK Enter the value and press the OK button Repeat step 3 5 for the P1 low current menu Repeat for the menus P2 current P3 current and P4 current To disable the functions enter 0 in each menu 12 The alarms are delayed by the general alarm delay 3 5 General purpose inputs Eight inputs are available for external functions i e General Purpose 1 input to General Purpose 8 input The following functions can be selected e None e P1 manual P2 manual P3 manual and P4 manual e P1 auto P2 auto P3 auto and P4 auto e Power failure e External alarm e Blocking e Personnel alarm e Rain meter e Overflow sensor e Low level float e High level float e P1 High temp P2 High temp P3 High temp and P4 High temp e P1 Spare alarm P2 Spare alarm P3 Spare alarm and P4 Spare alarm 3 5 1 General inputs functions 1 8 Select the required function in each of the General Purpose menus 1 Display the General
18. Alarm from digital input 1 The alarm is user defined Alarm from digital input 2 The alarm is user defined Alarm from digital input 3 The alarm is user defined Alarm from digital input 4 The alarm is user defined Alarm from digital input 5 The alarm is user defined Alarm from digital input 6 The alarm is user defined Alarm from digital input 7 The alarm is user defined Alarm from digital input 8 The alarm is user defined 26 Alarms FLYGT Alarm code Default priority Local text Central system text Description 8214 B Low 24 V Supply Low 24 V external Low 24 V Supply supply 8460 C P1 Spare alarm P1 Spare alarm P1 Spare alarm 8461 C P2 Spare alarm P2 Spare alarm P2 Spare alarm 8462 B P3 Spare alarm P3 Spare alarm P3 Spare alarm 8463 B P4 Spare alarm P4 Spare alarm P4 Spare alarm 8484 B P1 max run time P1 max run time The pump 1 has exceeded the maximum allowed run time The pump is blocked by this alarm See also the Max run time set point 8485 B P2 max run time P2 max run time The pump 2 has exceeded the maximum allowed run time The pump is blocked by this alarm See also the Max run time set point 8486 B P3 max run time P3 max run time The pump 3 has exceeded the maximum allowed run time The pump is blocked by this alarm See also the Max run time set point 8487 B P4 max run time P4 max run time The pump 4 has exceeded the maximum allowed run time The pump is blocked by
19. FLYGT User manual APP 541 Autamatic Pump Pilot APP 541 Flygt 895685_APP541_user_eng_rev1_00 amp ITT Industries FLYGT This manual is applicable to the following APP 541 versions Hardware Operator panel AFH1801 Rev 1 02 O module AHH1801 Rev 1 02 Com module TMX1801 Rev 1 00 System Software 2 2X Application 1 1X Copyright 2005 ITT Flygt AB All rights reserved No part of this manual may be reproduced or copied without the written permission of ITT Flygt AB ITT Flygt AB PO Box 2058 SE 291 02 Kristianstad Sweden Tel 46 44 20 59 00 June 2005 This document may be changed without any prior notice Contents FLYGT Contents 1 Read this first 5 4 Pump control functions 17 1 1 Product documentation 0 eeee 5 4 1 PUMP control 2 0 eee cece cece eee eeeeeeeeeeeeeees 17 1 2 Safety rules for the owner operator 5 4 2 Manual Auto Control sassen 17 1 3 Guarantee oo eee ee cece eee eeeeeeeeeeeeeeeeeeeeeeees 5 4 3 BIOCKING sisid inini naaa anaia 17 1 4 This manual s seeeeeeeeeeeeeeeeeeeees 5 4A EX MOG ce feces etait sceesetcy chcaeteenteel 17 1 4 1 Symbols Used cccceecceeseeeeeeeeeesteaes 5 4 5 Power on delay cccceeeeeeeeeeeeeeeeeeees 18 1 4 2 Abbreviations 5 4 6 Start delay cecceeeeeeeeeeeeeeeeeeeeeeeees 18 2 introduction cccccccccccnccccccceece 6 4 7 Minimum pause time eee 18 2 1 Operat
20. IP addresses must be in a consecutive order 1 Continue to the Base IP address menu 14 6_1 2 Enter the IP address in the Base IP address 3 Value store 3 1 4 IP time out The communication time out menu can be adjusted in the menu P timeout 14_6 3 The default value is appropriate for most installations 3 2 Level control Pump operation is controlled by level sensor analogue signal The level sensor could be a pneumatic sensor or an ultrasonic sensor both of which deliver a 4 20 mA current signal to the RTU Level measurement Settings to be finalized Sensor range Start level 1 Stop level 1 High level Level sensor 3 3 Level sensor control 3 3 1 Setting the level sensor 1 Display the Sensor range menu 2_12 2 Press OK 3 Enter the maximum measuring range for the sensor The maximum permissible value is 20 00 metres Press OK 5 Value stored Configuration FLYGT 3 3 2 Calibrating the level sensor If necessary the zero point can be adjusted in the Calibration menu 2_13 To calibrate proceed as follows 1 Raise the sensor out of the water 2 Adjust the value in the Sensor calibration menu until the Level menu shows 00 00 or some other required value 3 Press OK 4 Press ESC to return to the Level menu 2 Example The level shown is 00 20 m Set Calibration to 00 20 m Level will now read 00 00 m 3 3 3 Start and stop levels
21. List of MENUS ccceeeeeeeees 36 Appendix B Configuring a modem 51 11 1 Example of a TD 33 modem 51 Appendix C Modems and initialization strings 52 12 1 RTU versus MTC COM csscsescsesseeees 52 12 2 RTU versus AQuaView seess 52 12 3 Initialization strings oaa 53 Read this first FLYGT 1 Read this first Before starting using the APP 541 read this chapter carefully It contains general information on documentation safety and guarantee 1 1 Product documentation Documentation delivered with the APP 541 Check that this manual version is applicable to the delivered APP 541 version see cover inlet 1 2 Safety rules for the owner operator e All government regulations local health and safety directives must be observed e All danger due to electricity must be avoided 1 3 Guarantee e Modifications or changes to the unit installation should be done only after consulting ITT Flygt e Genuine spare parts and accessories authorized by the manufacturer are essential for compliance with the terms of the guarantee The use of other parts may invalidate the guarantee 1 4 This manual In order to avoid repetition of information this manual describes how one pump P1 should be read or entered If a second pump or more pumps are included in the installation the corresponding steps must be repeated on those too 1 4 1 Symbols used x E
22. T amp F1 EOVO X4 Preselection 15 in MTC COM 06 02 06 Without errorcontrol AT amp F1 EO VO amp B1 amp N4 amp MO amp KO X4 Dipsw 1 2 3 4 5 8 on 6 7 9 10 off Only in combination with TC 35 TD 22 AT amp F E0VO F5 amp C1 amp D2 NO SO 0 Westermo Dipsw3 1 on Preselection 14 in MTC COM 06 02 06 TDK 5660 AT amp F EOVO CO NO WO SO 0 MS11 1 300 4800 0 0 Preselection 13 in MTC COM 06 02 06 TDK DF2814 AT amp F EOVO NO G0 E0 CO KO S0 0 Preselection 11 in MTC COM 06 02 06 53 Manufactured by ITT Flygt AB PO Box 2058 SE 291 02 Kristianstad Sweden FLYGT www flygt com
23. Time betw starts P1 min s Time betw starts P2 min s Time betw starts P3 min s Time betw starts P4 min s Auto start interval h Auto start time min s High lev run time min s Max run time min s Flushing interval h Specification Writable Alternative 1 2 3 4 Central System Text Max number of pumps Writable Interval On Off Central System Text Pump alternation Writable Interval 2 4 Central System Text Number of alternating pumps Writable Interval 00 00 02 00 Central System Text Time between starts P1 Writable Interval 00 00 02 00 Central System Text Time between starts P2 Writable Interval 00 00 02 00 Central System Text Time between starts P3 Writable Interval 00 00 02 00 Central System Text Time between starts P4 Writable Interval 1 200 Central System Text Auto start interval Writable Interval 00 00 02 00 Central System Text Auto start time Writable Interval 00 00 10 00 Central System Text High Level run time Writable Interval 00 00 50 00 Central System Text Max run time Writable Interval 00 00 200 min s min s min s min s F min s min s min s Description Specifies maximum number of pumps running at the same time 1 pump 2 pumps 3 pumps 4 pumps The Alternation menu specifies the pump operating sequence Specifies the number of pump to use in the alternation Delay
24. W Special information about a function Information concerning the Centralsys tem C gt Information about alarms 1 4 2 Abbreviations CS Central system RTU Remote Terminal Unit SCADA Supervision Control And Data Acqvicition FLYGT Introduction 2 Introduction The APP 541 is a pump controller that consists of two parts i e a DIN rail mounted I O module and a operator panel The APP 541 can use a modem GSM or radio to communicate with a SCADA system e g the AquaView A special communication module is available for this purpose 2 1 Operator panel Autamatic Pump Pilot APP 541 See Explanation of LEDs on page 9 for an explanation of the functions Q Power LED O A Alarm status LED O Relay status LED y OA Pump status LED K High level LED Display 2 2 Push buttons The push buttons on the panel are used to select different menus and to edit parameter values Escape Left arrow Right arrow Up arrow Down arrow Remote alarm On Off DOQOOOWOH 2 3 Menu groups and menus The control parameters and the alarms are shown on the display on the operator panel Every menu has it own name that describes the function See Appendix A List of menus on page 36 for a complete list of menus Introduction FLYGT 2 3 1 Menu level indicator In addition to being identified by its name each menu is also identified by its level and ordinal
25. a higher value The value is above the permissible range shown in the display yy Enter a lower value The message Store failed may be displayed in exceptional cases if the internal communications circuits are busy Repeat the procedure until the value is saved To exit the menu without saving the value Esc Press the Escape button 2 6 Show hidden service menus Menus that are used only during installation are not shown by default To show these menus set the value in the Show more menus menu to Yes If the password function is in use enter the password instead in the Show more menus menu N B The backlight is switched off if the display has been idle for ten minutes If open the Show more menus menu will close automatically and the Alarm log menu Home will be displayed If the Show more menus is closed the present menu will be shown even if the backlight has been turned off FLYGT Introduction 2 7 Miscellaneous buttons Shifts to the remote alarm handling state If remote alarm handling state is on alarms will be transmitted to the central system or to the short message service SMS Acknowledge a new alarm The alarm is not removed from the alarm log 2 8 Language The display language can be selected in the language menu The following languages are available English German Dutch French Danish Swedish Norwegian Spanish Hungarian Finnish Italian Polish A special character will be di
26. at Low level High level pfail Failure 2 pumps Tripped motor P1 Tripped motor P2 Tripped motor P3 Tripped motor P4 No response P1 No response P2 No response P3 No response P4 Writable Alternative High current P1 High current P2 High current P3 High current P4 Low current P1 Low current P2 Low current P3 Low current P4 P1 max run time P2 max run time P3 max run time P4 max run time P1 switched off P2 switched off P3 switched off P4 switched off High temp P1 High temp P2 High temp P3 41 Description Alarm priorities Alarm priorities Continuation High temp P4 FLYGT Appendix A List of menus No Menu name 11_12 Alarm priority 3 11_13 Alarm texts 11_13_1 Alarm text input 1 11_13_2 Alarm text input 2 11_13_3 Alarm text input 3 11_13_4 Alarm text input 4 11_13_5 Alarm text input 5 11_13_6 Alarm text input 6 11_13_7 Alarm text input 7 11_13_8 Alarm text input 8 11 14 Alarm code filter 11_14_1 Alarm code input 1 11_14 2 Alarm code input 2 11_14 3 Alarm code input 3 Specification Writable Alternative P1 Spare alarm P2 Spare alarm P3 Spare alarm P4 Spare alarm Alarm input 1 Alarm input 2 Alarm input 3 Alarm input 4 Alarm input 5 Alarm input 6 Alarm input 7 Alarm input 8 Pers Alarm Overflow High rainfall 5 min High rainfall 24 h Test call O mod not resp Wrong I O module Set point change Read only Writable Central system text Alarm text
27. ation name Telephone CS SMS Communication COM1 Modem init 1 Modem init 2 Specification Writable Interval 0 9999 Writable Interval 0 9999 Writable Interval 0 9999 Writable Interval 0 9999 Writable Interval 0 9999 Read only Writable Interval 0 99 Writable Interval 00 00 To 23 59 Writable On Off Read only Writable 999 Writable Central System Text Station name Writable Central System Text Telephone number to Central system SMS Writable Alternative None Hayes modem GSM Hayes predefined RS232 HDX RS232 FDX User modem Writable Writable Description Alternative alarm code to use for input 4 Alternative alarm code to use for input 5 Alternative alarm code to use for input 6 Alternative alarm code to use for input 7 Alternative alarm code to use for input 8 Menu group for test alarm Test alarm interval How often the test alarm shall be sent Test alarm time The time of the day at which the test alarm is sent Manual activation of test alarm Also reflects the current state of the test alarm Menu group for communication with the Central system SMS The unique number of the station within the system Enter the station name This name will be used in SMS calls to a GSM telephone Telephone number to central system or SMS receiver T Tone dial The telephone number is required for alarm handling to the central system or SMS receiver Typ
28. d See appendix on pre configuration of modems If your modem supports autobauding set this as high as possible to get the best communication performances Otherwise set this value to the same as the value used in the pre configuration of the modem Enter the telephone number to the SMS recipient i e the personnel e Communication using a GSM modem or a telephone modem Note Please observe the limitation in combinations of modems and their configuration strings Menu Communication COM1 Protocol COM1 Speed COM1 Telephone no CS SMS Station name Values GSM Hayes predef AquaCom SMS 2400 57600 bps Description Configure the modem using a PC and select GSM Hayes predefined See appendix on pre configuration of modems If your modem supports autobauding set this as high as possible to get the best communication performances Otherwise set this value to the same as the value used in the pre configuration of the modem Enter the telephone number to the SMS recipient i e the personnel Enter a name that will be sent in the SMS alarm message 31 FLYGT Fault tracing 8 Fault tracing 8 1 Status of inputs The MIO501 has 16 digital inputs plus 2 internal inputs for supervising the power supply The status of the signals can be viewed in the Status inputs menu 14_2 0 non active 1 active 8 2 Inversion of inputs The digital input signals can be inverted to change the operati
29. d only Alternative Status of the digital inputs 1 24V fail 2 230V fail 3 P1 trip 4 P1 resp 5 P2 trip 6 P2 resp 7 P3 trip 8 P3 resp 9 P4 trip 10 P4 resp 11 General input 1 12 General input 2 13 General input 3 14 General input 4 15 General input 5 16 General input 6 17 General input 7 18 General input 8 14 3 Invert inputs Writable Alternative Inverts an input from being NO 1 24V fail normally open to NC normally 2 230V fail closed 3 P1 trip 0 not inverted 4 P1 resp 1 inverted 5 P2 trip 6 P2 resp 7 P3 trip 8 P3 resp 9 P4 trip 10 P4 resp 11 General input 1 12 General input 2 13 General input 3 14 General input 4 15 General input 5 16 General input 6 17 General input 7 18 General input 8 45 FLYGT Appendix A List of menus No 144 14 4 1 1442 1443 Menu name Common alarm Common alarm Com Alarm activ 1 Com Alarm activ 2 Specification Writable Writable Alternative Continuous Intermittent Writable Alternative 1 Mains error 2 Low 24V Supply 3 Sensor Fault 4 Invalid setpoints 5 High level float 6 High level 7 Low level float 8 Low level 9 High level pfail 10 Failure 2 pumps 11 Tripped motor P1 12 Tripped motor P2 13 Tripped motor P3 14 Tripped motor P4 15 No response P1 16 No response P2 17 No response P3 18 No response P4 Writable A
30. e and 1 active 6 Press the OK button The signal is active Alarm Alarm 7 Display the Com alarm active 2 menu 14_4_3 and for shorter than delay generated press the OK button the alarm delay f 8 Select the alarms that are to activate the output A separate alarm delay is used for the Power failure alarm and the Low level alarm 9 Press the OK button A power failure alarm can be delayed fora maximum of 10 Display the Com alarm active 3 menu 14_4_4 and 2 minutes provided that an external battery is press the OK button connected and can supply the unit The delay is set in 2 11 Select the alarms that are to activate the output the Pow fail alarm delay menu 12 Press the OK button Display the Alarm setup 11_ menu and press OK 1 2 Scroll to the menu for the Pow fail alarm delay 3 Press OK 4 Enter the time for the delay and press OK 5 Repeat steps 2 to 4 for Low level alarm delay Bless The RESET DUNGON 6 2 Common alarm output In the event of an alarm the Common alarm output j The alarm output will be activated again To deactivate the common alarm output will be activated The output can be connected to When a newalarm has occ rr d various types of audible or visual devices lamps sirens and the like to indicate a fault condition in the unit 22 Alarms FLYGT 6 3 Alarm logging Alarms are recorded in the alarm log The last 100 alarms are saved 6 3 1 Viewing alar
31. e central system or the SMS 8 Press the OK button when the cursor is in the last position To inhibit the D alarm function enter 0 in both menus An D alarm will be treated as an A alarm 6 4 3 Customized alarm texts The alarm text of external alarms can be changed in the Alarm text ipnput 1 8 menus Extended ASCII characters can be used e g The texts are used in the alarm log and in SMS If the first character of the text is left blank the standard alarm text will be used instead 1 Display the Alarm text menu 11_13_ 2 Press the OK button to display Alarm text input 1 3 Press OK 4 Enter the new text with using the arrow up button or arow down button Advance the cursor using with the Right arrow button Press the OK button Repeat step 2 4 for every text for Alarm text input 2 to Alarm text input 8 24 6 4 4 Alarm code filter The code of the external alarms can be changed in the Alarm code input 1 8 menus Changing the alarm code enables a general alarm to become a specific alarm with a clearly defined alarm text appropriate to a particular station The alarm code filters are normally changed from the central system 1 Display the Alarm code filters menu 11_14 Press the OK button to display Alarm code input 1 3 Press OK Enter a new code and press the OK button 5 Repeat step 2 4 for every new code for Alarm code input 2 8 6 4 5 SMS The RTU can
32. e of communication to use for the communication with the Central System Initialization string for the modem part 1 Applies only when User modem is selected as communication Initialization string for the modem part 2 Applies only when User modem is selected as communication 43 FLYGT Appendix A List of menus No 12 7 12 8 12 9 12 10 ee 13 1 13 2 13 3 13 4 13 5 13 6 Menu name Speed COM1 bps Protocol COM1 RTS delay COM1 ms Max buffer size bytes General Date and time Ex mode Auto reset Trend resolution System version APP 541 version Specification Writable Alternative 200 2400 4800 9600 19200 38400 57600 115200 Writable Alternative AquaCom fixed AquaCom dialled AquaCom SMS Writable Interval 25 To 1000 Writable Interval 80 4000 Read only Writable Writable Alternative Off On Writable Alternative No Yes Central System Text Tripped auto reset Writable Interval 1 60 Read only Read only Description Speed to use for the communication with the Central System Choice of transmission protocol to use for the communication with the Central System Delay for the RTS signal request to send in the communication with the Central System Only in choice of RS 232 HDX Limits the data size when collecting trend Menu group for general set points Settings of date and time When EX mode is
33. el alarm delay Writable Interval 0 240 Writable Interval 1 15 Writable Alternative Local Remote Clear Central System Text Transmit alarm Writable Interval 00 00 50 00 Writable Interval 00 00 23 59 Writable Interval 00 00 23 59 40 min s min s Description Enter the time for which the flushing valve will be open 0 disables the function Menu group for alarm Delays the recording of an alarm Used for all alarms except power failure alarm and low level The delay of a Power failure alarm before it is recorded The delay of a Low level alarm before it is recorded Work time before an acknowledgement is required from the personnel Warning time during which an acknowledgement from personnel is requested before the personnel alarm is sent Alarm transmission Local Alarms are not transmitted Remote Alarms are transmitted to the Central system SMS receiver Clear Clears the alarm buffer and changes to Remote The time after which the controller will revert to remote alarming mode 0 disables the function The start time for dialling out alarms with priority D The stop time for dialing out alarms with priority D Appendix A List of menus FLYGT No FIO 1111 Menu name Alarm priority 1 Alarm priority 2 Specification Writable Alternative Mains error Low 24V Supply Sensor Fault Invalid setpoints High level float High level Low level flo
34. essive failure the waiting time will be increase by 1 minute until 10 attempts have failed The RTU will then wait for 3 hours before then dialing sequence is recommenced 6 4 1 Alarm priority The alarm priority of an alarm determines what happens with the alarm The alarm is sent to the central system and then on to paging B The alarm is sent to the central system C The alarm is local in the RTU The alarm is sent to the central system and then on to paging according the D alarm time frame D ofthe central system If SMS is used the alarm is sent according the D alarm time frame in the RTU F The alarm is not recorded The alarm is recorded in a separate event log if available This is not available in the RTU A FLYGT Alarms 6 4 2 Times for D alarms D alarms are distributed to paging only during the period between D alarm start time and D alarm end time If the alarm occurs at any other time the central system RTU will wait until the D alarm time frame begins and will then send the alarm E g Alarms are sent out between 08 00 and 16 30 1 Display the D alarm start time menu 11_8 2 Press OK 3 Enter the time when D alarms should begin to be sent to the central system or the SMS 4 Press the OK button when the cursor is in the last position 5 Display the D alarm end time menu 11_9 6 Press OK 7 Enter the time when D alarms should cease to be sent to th
35. f the pumps 3 6 3 Selectable function for digital output 4 When 3 or less pumps are used the digital output 4 can be configured to be used by one of the following functions e Reset motor protection e Cleaning valve e General output The function is chosen in the Output 4 mode menu 1 Display the Outputs menu 14_7 2 Press OK 3 Display the Function output 4 menu 14 _7_1 4 Press OK 5 Select the required function and press the OK button 15 3 6 3 1 Reset motor protection The following applies only when the function reset motor protection is chosen When a motor protection trips and the automatic reset function is enabled in the Automatic reset menu the RTU will first wait for 3 minutes for the protection to cool and will then try to reset the motor protection The motor protection can be reset from the operator panel by pressing the Reset button or reset from the central system by sending the Reset remote control command Reset can only be done when the pumps is standing still To activated the Automatic reset of reset motor protection do as follows 1 Display the General menu 13_ 2 Press OK 3 Display the Auto reset menu 13_3 and select Yes 4 Press OK 3 6 3 2 Cleaning valve The following applies only when the function cleaning valve is chosen After a number of pump cycles the valve will be open at chosen for a preset time To activated the sprinkler functio
36. g hours and numbers of starts Pump operating information is displayed in the Operating data submenu The following information is recorded e Running hours for P1 P2 P3 and P4 Number of starts for P1 P2 P3 and P4 5 1 1 Resetting the operating data To reset a stored value 1 Display the Operating data menu 7_ and press OK 2 Display appropriate menu 3 Press the OK button The text Reset value No will be displayed 4 Shift between No and Yes using the Up arrow or Down arrow button 5 To set the value to zero press the OK button while the Yes option is on The message Value stored will be displayed 6 To cancel press the Esc button Pressing the OK button while the No option is on will have the same effect 5 2 Current The pump current can be read in the P1 current P2 current 4_ P3 current 5_ and P4 current menus 5 3 Level In the analogue control mode the actual level is shown in the Level menu 2_ 3_ 6_ 21 FLYGT Alarms 6 Alarms 6 1 General alarm delay 1 Display the Common alarm menu 14_4_1 and press the OK button Alarms are delayed by the time set in the General alarm delay menu 11_1 2 Switch between Continuous and Intermittent indication oO Make your choice and press the OK button A Display the Com alarm active 1 menu 14_4_2 and press the OK button 5 Select the alarms that are to activate the output 0 passiv
37. guring a modem 11 1 Example of a TD 33 modem Start Windows Hyperterminal program Select and configure the COM port to which the modem is connected e Bits per second 9600 or some other speed you want to use e Data bits 8 e Parity none e Stop bits 1 e Flow control Hardware Type AT amp F and press Enter The modem will answer OK Type in the initialization string E g AT amp F EOVO amp K3 amp D2 N3 E0 S36 3 S0 0 and press Enter ATCPEOVO NONZSO 0CN Corrected 000208 esodsect NONI GPs NN S The initialization string must be permanently Xy stored in the modem To do this e Append amp W to your initialization string or M e type AT amp W after entering the initialization string 51 FLYGT Appendix C Modems and initialization strings 12 Appendix C Modems and initialization strings 12 1 RTU versus MTC COM The following modem combinations and configurations can be used Pre configured modems must use initialisation strings as listed below Modem in RTU MTC COM Modem in MTC COM Baudrate CourierV90 TDK 2814 TDK 5660 TD22 TD33 Pre config Pre config Pre config Pre config Pre config Westermo 4800 OK OK OK OK OK TD 33 Siemens 4800 OK NOT POSSIBLE OK OK OK TC35 TO USE 12 2 RTU versus AquaView The following modem combinations and configurations can be used Pre configured modems must use initialization strings as listed below
38. he counter has reached the maximum value for 24 hours 28 Communication FLYGT 7 Communication 7 1 Systems 7 1 1 Direct communication with the central system In this system the RTU communicates directly with the central system A modem a radio or a signal cable is used for the transmission of information between the units in the system Either the factory settings or the first user profile of the modem profile 0 can be used In the first case no special configuration of the modem is required but in the second case the user profile has to be configured prior to use with the RTU 7 1 2 Communication via MTC COM In this system the RTU communicates with the central system via the communication unit MTC COM A modem a radio or a signal cable is used for the transmission of information between the units in the system Prior to use with the RTU the first user profile of the modem profile 0 has to be configured Note The factory settings of the modem cannot be used in this case 7 1 3 Modems Communication is possible using e GSM modem e Hayes modem e Radio in transparent mode The modem can either use factory settings or user profile 0 which must then be pre configured 29 7 2 Connection 7 2 1 Connection to a modem or radio Connect a straight serial cable from the modem radio to the RS232 connector on the COM1 Connect the modem radio to its own supply 7 2 2 Connection
39. input 1 Writable Central system text Alarm text input 2 Writable Central system text Alarm text input 3 Writable Central system text Alarm text input 4 Writable Central system text Alarm text input 5 Writable Central system textt Alarm text input 6 Writable Central system text Alarm text input 7 Writable Central system text Alarm text input 8 Read only Writable Interval 0 9999 Writable Interval 059999 Writable Interval 0 9999 Description Alarm priorities Continuation Menu group for alarm texts Alarm text to use for general input 1 Alarm text to use for general input 2 Alarm text to use for general input 3 Alarm text to use for general input 4 Alarm text to use for general input 5 Alarm text to use for general input 6 Alarm text to use for general input 7 Alarm text to use for general input 8 Menu group for alarm code filter Alternative alarm code to use for input 1 Alternative alarm code to use for input 2 Alternative alarm code to use for input 3 42 Appendix A List of menus FLYGT No 11 14 4 11 145 11 146 1414 7 11 148 11 15 TECE 11 15 2 11 15 3 12_ 12 2 12 3 12 4 12 5 12 6 Menu name Alarm code input 4 Alarm code input 5 Alarm code input 6 Alarm code input 7 Alarm code input 8 Test alarm Test alarm interval days Test alarm time Test alarm state Communication Station number id St
40. inputs menu 14_5 2 Press the OK button 3 Display the Function gen input 7 menu 14 _5_1 4 Press OK 5 Select the required function and press the OK button For Function gen input 2 menu to Function gen input 8 menu repeat step 3 5 Configuration FLYGT 3 5 2 P1 Manual P4 Manual Select this function if the RTU is to control the manual mode of the pumps In EX mode the general inputs 1 to 4 are automatically assigned as P1 manual P2 manual P3 manual and P4 manual 3 5 3 Power failure Select this function when the input is connected to an external device for supervising the power supply e g Phase control When the signal is active the pumps will be blocked to prevent starting 3 5 4 External alarm An external unit can be connected to a Function gen input When the circuit is closed an external alarm will be generated and recorded in the alarm log When a general input is configured as an External alarm the following will apply Function gen input 1 becomes External alarm 1 Function gen inpu 2 becomes External alarm 2 Function gen inpu 3 becomes External alarm 3 Function gen inpu 4 becomes External alarm 4 Function gen inpu 5 becomes External alarm 5 Function gen inpu 6 becomes External alarm 6 Function gen inpu 7 becomes External alarm 7 Function gen inpu 8 becomes External alarm 8 Each extern alarm can have a customized alarm text The texts must be entered in the Alarm
41. l 0 99 9 Writable Interval 0 999 9 Writable Interval 0 99 9 Read only Writable Alternative Auto Blocked Writable Alternative Auto Blocked Writable Alternative Auto Blocked Writable Alternative Auto Blocked Writable Interval 00 00 10 00 Central system text Stop delay time min s Description High current alarm limit for pump 4 Low current alarm limit for pump 4 Menu group for operating data Number of start for first pump Run hour for first pump Number of starts for second pump Run hour for second pump Number of starts for third pump Run hour for third pump Number of starts for fourth pump Run hour for fourth pump Menu group for overflow Number of overflows Overflow time Rain daily value Rain limit for 5 minute period Rain alarm limit for 24 hours Rain meter scale factor Pump control group Program controlled automatic or blocked state for first pump Program controlled automatic or blocked state for second pump Program controlled automatic or blocked state for third pump Program controlled automatic or blocked state for fourth pump Delays stopping of the pump by the preset time Applicable to stop level 1 only 38 Appendix A List of menus FLYGT No 10 6 107 10 8 10 9 10 10 10 11 10 12 10 13 10 14 10 15 10 16 10 17 Menu name Max no run pumps Pump alternation h Alternating pumps
42. l functions FLYGT 4 10 1 The order of alternating at pumps during pump faults When a pump can t start for example due to a fault or it is shut off the next alternating pump will start Example with 3 pumps alternation Permission 1 P1 starts at Start level 1 P2 faults P3 starts at Start level 2 No pump starts at Start level 3 2 P3 starts at Start level 1 P2 faults P1 starts at Start level 2 No pump starts at Start level 3 Alternating If a fault occurs during operation the spare pump will only start if the start level condition has been fulfilled 4 10 2 Pumps which are not part of alternation Pumps which are not part of alternation start at their own start level Eg P4 starts at Start level 4 4 11 Maintenance run If the pump has not been started by the normal control system within the number of hours specified in the Autostart int interval menu it will be started automatically by the RTU The pump will be run for the time specified in the Auto start time menu 1 Display the Auto start time menu 10_14 2 Press OK 3 Set the required value range 0 to 2 minutes and press the OK button This function is disabled by entering 00 00 in the Auto start time menu 4 12 High level float backup control When the high level switch is activated a backup function will start the pumps The pumps will run for the time specified in the High lev run time menu Time counting starts
43. larm state is indicated in the central system status Display the Rain menu 9 Press the OK button Display the Rain alarm 5min menu 9_ 1 Press OK Set the required value range 0 and 99 9 5 minute Press OK Display the Rain alarm 24h menu 9_2 Press OK 9 Set the required value range 0 and 999 9 24h 10 Press OK ONOOAR WD 11 Display the Rain scale factor menu 9 3 and press OK 12 Set the scale factor for your particular rain meter 13 Press OK 3 5 8 Overflow sensor The General Purpose serves as the input for an overflow sensor The accumulated overflow time and the number of overflow occasions are recorded and can be read in the Overflow count 8_1 and Overflow time 8_2 menus The recorded values in the two menus can be reset N B The daily number of overflows and the overflow time values can be read in the central system status The number of overflows and the overflow times are available as reports 14 3 5 9 Low level float Select this function when the input is connected to a low level switch The pumps are blocked directly by this signal The alarm is delayed by the Low level alarm delay 1 Display the Alarm setup menu 11_ 2 Press the OK button 3 Display the Low lev alarm delay menu 4 Press OK 5 Set the required value range 0 to 2 min and press the OK button 3 5 10 High level float Select this function when the input is connected to
44. lternative 1 High current P1 2 High current P2 3 High current P3 4 High current P4 5 Low current P1 6 Low current P2 7 Low current P3 8 Low current P4 9 P1 max run time 10 P2 max run time 11 P3 max run time 12 P4 max run time 13 P1 switched off 14 P2 switched off 15 P3 switched off 16 P4 switched off 17 High temp P1 18 High temp P2 19 High temp P3 20 High temp P4 Description Menu group for common alarm output Type of common alarm output Continuous or pulsating Selects which alarms that activate the common alarm output part 1 Selects which alarms that activate the common alarm output part 2 46 Appendix A List of menus FLYGT No 1444 145 145 1 1452 Menu name Com Alarm activ 3 General inputs Function gen input 1 Function gen input 2 Specification Writable Alternative 1 P1 Spare alarm 2 P2 Spare alarm 3 P3 Spare alarm 4 P4 Spare alarm 5 Alarm input 1 6 Alarm input 2 7 Alarm input 3 8 Alarm input 4 9 Alarm input 5 10 Alarm input 6 11 Alarm input 7 12 Alarm input 8 13 Pers Alarm 14 Overflow 15 High rainfall 5 min 16 High rainfall 24 h 17 Test call 18 O mod not resp 19 Wrong I O module Writable Writable Alternative None P1 hand Power failure External alarm Blocking Personnel Rain meter Overflow Low level float High level float High temp P1
45. ly assigned this function The pumps can be started from the central system by the remote control commands weeeecreee Start P1 Start P2 Start P3 and Start P4 4 3 Blocking When a pump is neither in the automatic or in the manual mode the state of the pump will be blocked This state is indicated by the Pump blocked LED on the operator panel In this state no attempt will be made to start the pump The pumps can be blocked in the program by setting the P1 to P4 State menus to Blocked See Manual Auto control A low level condition will temporarily block the pumps The pumps can be blocked externally by selecting the Blocking function in one of the Function gen input 1 8 This affects all pumps in the station The pumps can be blocked from the central system through the remote control command Stop and block pumps This affects all pumps in the station 4 4 EX mode The EX function should be enabled when the RTU is used in an EX classified environment The RTU blocks the pumps from starting when no liquid is detected in the sump To enable the function select On in the EX mode menu 1 Display the General menu 13_ and press the OK button 2 Display the EX mode menu 13_2 and press OK 3 Select On and press the OK button This also automatically assigns the functions Function gen input 1 P1 manual Function gen input 2 P2 manual Function gen input 3 P3 manual Function ge
46. ms The number of active alarms is displayed in the Alarm log menu 1 Press the OK button to open the log The first alarm will be displayed Alarm text Date and time A lt Active Alarm priority P Passive A B C D Example High level float alarm e Browse the log by repeatedly pressing the Down button e To move instead directly to the latest alarm press the Up button 1 Display the Alarm log menu 2 Press the OK button to open the log The first alarm will be displayed in the menu window 3 Press the Up down button to scroll to the required alarm 4 Press the OK button A Delete alarm message will appear and Current alarm will be displayed 5 Choose between Current alarm and All alarms by pressing the Down button and then press the OK button 6 The alarm will be cleared and the text Log cleared message will be displayed To exit the log without changing the log Press the Esc button gt Active alarms are not removed from the log 23 6 4 Alarm handling The Alarm handling menu is used to determine whether the RTU will send alarms to the central system or the SMS Local No alarms are sent Remote Alarms are sent The alarm buffer is cleared and the Clear Alarm handling mode then is set to Remote If the sending fails e g if the recipient is busy or does not reply the RTU will wait for 1 minute before the next attempt Following each succ
47. n 1 Display the Pump control 10_ menu and press OK Display the Flushing interval menu 10_17 and enter the number of pump cycles between each flushing 3 Press OK Display the Flushing time menu and enter the time during which the flushing valve will be open The function is disabled by entering 0 in the menu Press OK FLYGT Configuration 3 6 3 3 General output The following General output menu is only visible when the function general output is chosen Choose between a combination of following functions signals e Power failure e High level e P1 failure e P1 blocked e P2 failure e P2 blocked e P3 failure e P3 blocked 1 Display the Output 4 config menu 14 _7_2 Press OK Select the required function and press the OK button 16 3 6 3 4 Flygt default set points This function resets the RTU to a known default status 14 9 The initial status is e Language English Measurement range 1 metre and with appropriate starting and stopping levels e Extra functions Shut off Display I O setup menu 14 Press OK Proceed to the Flygt default menu 14 9 Press OK Shift to Yes and press OK Wait until the RTU has restarted Oa KR WD Pump control functions FLYGT 4 Pump control functions 4 1 Pump control The pump control is designed for 3 or 4 pumps but can also be used in installations with 1 or 2 pumps In addition to the parame
48. n input 4 P4 manual FLYGT Pump control functions 4 5 Power on delay A power on delay of 10 seconds is applied when the power supply is restored after power failure During this time the pumps are blocked and the pump blocked LEDs on the panel will show a flashing red light 4 6 Start delay The function prevents both pumps from starting simultaneously The second pump will start 5 seconds after the first pump has started N B The time is adjustable for each pump individually default value is 5 seconds The time adjusting can be done in Time betw starts P1 menu from 10_9 to 10_12 4 7 Minimum pause time A minimum delay of 5 second is applied before a pump can be restarted after a stop 4 8 Number of pumps In the Number of pumps menu 14_1 the number of pumps connected in the station normally 4 is specified If 3 pumps or less are connected the signals below get alternative use functions of digital input e Digital input 7 is used for Low level float e Digital input 8 is used for High level float Digital output 4 can be reconfigured as one of the following function Reset motor protection Sprinkler or General output See Selectable function for digital output 4 on page 15 4 9 Max number running pumps The Max no run pumps menu can be used to limit the maximum number of pumps running at the same time 1 Display the Max no run pumps menu 10_6 2 Press OK 3 E
49. nding the Reset remote control command N B This applies only when output 4 is chosen as motor protection reset See Reset motor protection on page 15 FLYGT Pump control functions 4 16 Max run time The maximum permissible pump running time can be limited to a preset value Display the Pump control menu 10 Press the OK button Display the Max run time menu 10_ 16 Press OK oa fF OO N Set the required value 0 to 50 minutes and press the OK button The function can be disabled by entering 0 in the menu i e there is no limit for the maximum pump running time After the time has elapsed an alarm will be generated and the pump will be stopped The value set in the Max run time menu must exceed a pumping cycle When estimating the length of a pumping cycle also consider any additions made for the following functions e Stopping delay when analogue control is used e Run time when digital control is used and the Stop condition is Run on time e High level run time backup control 4 17 Pump feedback The pump feedback input indicates to the RTU that the pump relay is activated The signal is expected as a feedback to activating the pump relay In addition to the general alarm delay the alarm is delayed by a fixed 5 second start up delay A pump response error alarm will be generated 20 Pump operating data FLYGT 5 Pump operating data 5 1 Runnin
50. ng mode from closing to opening or vice versa 0 indicates no inversion This is the default state 8 3 Diagnostic functions The diagnostic menu is used to test the hardware When it is activated the normal pump control operation is deactivated Select the desired diagnostic function in the Diagnostic menu 14_8 Menu value Function Result Off None The RTU is in normal operation 10 Digital The states of the digital inputs inputs are displayed e g 1001100100000000 11 LED output Flashes at 1 second Common interval alarm output 20 Analogue _ Shows the raw input input values 0 16383 24 P1 current Shows the raw input input values 0 16383 This starts P1 25 P2 current Shows the raw input input values 0 16383 This starts P2 After 10 minutes the unit will automatically revert to normal operation 32 Central system FLYGT 9 Central system 9 1 Status The status picture shows the momentary status of the station together with daily operating data along with a list of active alarms Active alarms Power failure High level Low level Tripped Max runtime High temp Response err Overflow Rain alarm P1 running P1 remote ctrl P1 relay On P2 stop P2 relay Off P3 stop P4 stop P3 relay Off P4 relay Off ceke i lo 8 s pa s Ek kk k ale lalz g s ksl w 3 zF Y L HELE OO OO OO PA
51. nter the maximum number of pumps that are allowed to run at the same time Press OK 18 4 10 Pump alternation Normally the pump 1 starts at start level 1 pump 2 starts at start level 2 the pump 3 starts at start level 3 and the pump 4 starts at start level 4 To make the pumps start alternating select the choice On in Pump alternation menu This will decide the starting order by the pumps Alternation will decide starting order of the number of pump to use in Pump alternation menu The RTU will decide the start order of the alternating pumps The others will start at they normal start level 1 Display Pump alternation menu 10_7 2 Press OK 3 Select the choice On 4 Press OK 5 Specify the Alternating pumps menu 6 Press OK 7 Specify the number of pump to use in the alternation 2 4 8 Press OK The number of Alternating Reserve alternating pumps pumps pumps 2 P1 and P2 P3 and P4 3 P1 P2 and P P4 4 P1 P2 P3 and P4 The pumps which start alternating on other start levels Example with 3 pumps alternation Alternating Permission 1 P1 starts at Start level 1 P2 starts at Start level 2 P3 starts at Start level 3 P2 starts at Start level 1 P3 starts at Start level 2 P1 starts at Start level 3 P3 starts at Start level 1 P1 starts at Start level 2 P2 starts at Start level 3 The Alternating starts after the pump cycle has finished and the pumps stand still Pump contro
52. ntral system text Setpoint changed No response P1 No response P2 No response P3 No response P4 Overflow High temperature P1 High temperature P2 High temperature P3 High temperature P4 Low level float Invalid setpoints Alarm digital input 1 Alarm digital input 2 Alarm digital input 3 Alarm digital input 4 Alarm digital input 5 Alarm digital input 6 Alarm digital input 7 Alarm digital input 8 Description At least one menu has been changed on the local display The alarm reverts when new set points are sent to the RTU There is no feedback signal from pump 1 The pump has probably not started despite activation of the power relay There is no feedback signal from pump 2 The pump has probably not started despite activation of the power relay There is no feedback signal from pump 3 The pump has probably not started despite activation of the power relay There is no feedback signal from pump 3 The pump has probably not started despite activation of the power relay Overflowing The station is now overflowing High temperature in pump 1 High temperature in pump 2 High temperature in pump 3 High temperature in pump 4 Low level The pumps will be stopped The level setpoints are incorrect The specified setpoints for Start Stop or High level is either outside the calibration range or they are mutually not corresponding i e the high level setpoint is lower than the start level setpoint
53. on the pumps are not allowed to start unless water can be detected in the sump The function is used primarily in explosive environment Automatic reset of the motor protection in the case of an overcurrent failure No Inactivated function The RTU blocks the pump Yes Activated function The RTU will make a second attempt to start the pump This function is only available when digital output 4 is configured as motor protection reset Trend resolution The granuality with which the trend data is stored and transmitted to the Central System 1 minute or 5 minute periods The RTU system version Please have this number ready when calling Flygt support The RTU program version Please have this number ready when calling Flygt support 44 Appendix A List of menus FLYGT No Menu name Specification Description 13 7 Program mode Writable Alternative Run The controller is in normal Run operation controlling the pumps Remote COM1 Remote The controller is waiting for a remote connection to be established in order to perform some management activity E g loading a new applicatin program 13 8 New password Writable Activates the service password which prevents unauthorized access to service menues The password is disable by the value 0000 14_ VO setup Writable Menu group for I O setup 14 1 Number of pumps Writable Alternative Specifies the number of pumps 1 4 connected in the station 14 2 Status input Rea
54. or panel sesser 6 4 8 Number of PUMPS Ce girteneteerT takadini 18 2 2 Push buttons 220 ceceecee cee eee eee ceeeeeeeeeeeeeeeee 6 4 9 Mars number FUNNIN PUMPS sisinta 18 2 3 Menu groups and Menus e see 0e 6 4 10 Pump alternation siteeeeeteasentateataeaenas l 18 2 3 1 Menu level indicator ccce 7 4 10 1 The order of alternating at pumps during 2 4 Viewing a MENU e ce eee cece eee ceeeeeee eee eneeees 7 Pump faults Mae ea eae ed OL An 2 5 Changing a parameter sassen 7 a210 2 Pumps which are NOE part or 2 6 Show hidden service menus bo scocstesecses 7 alternation rt h ooa 19 2 7 Miscellaneous DUON ooa 8 4 11 Maintenance a T 19 2 8 LANQUA GE Siraan ai aanta iaaa eand aiaa 8 4 12 High level float backup control 13 2 9 Explanation of LEDS c ssssssssessssseesseeees 9 4 13 Pump faults isvann ai 19 3 Configuration 10 4 14 High temperature karsssartnresnn terenn nnn tenana 19 PD tact ee SA ee E E O S eee 4 15 Motor protection tripped 19 3 1 Configuration of the I O module 10 4 16 Max run time cscccsceececeeeeecseeeseees 20 B 1 1 COMMECTION soiin eee 10 4 17 Pump feedback ssec 20 oe ees pevitevere EAT T P 5 Pump operating data 21 a E ge Rot a teeta E k Se Running hours and numbers of stans 21 3 2 Level c ntrol c scivccecieccssveeeteccceeteeeccesce 10 5 1 1 Resetting the operating data Zi 3 3 Levelsensor control oaa aaa oe 10 5 2 C rrent
55. orking time by briefly opening the General Purpose input by switching the lighting off and on or by pressing the Reset button on the RTU panel and the counting of the Working time will then be restarted 1 Display the Work time menu 11_ 4 2 Press the OK button Set the required maximum working time for the personnel before the personnel alarm is activated Press OK Display the Warning time menu 11_5 Press OK N DO OO f Set the warning time for the personnel before alarm is sending out 8 Press OK At the end of the preset Warning time the personnel alarm will be sent out to the central system or the SMS Provided the RTU is equipped with a Communication module The personnel alarm always has alarm priority A and cannot be prevented from being activated FLYGT Configuration 3 5 7 Rain meter The input is connected to a rain meter Enter the scale factor for your particular rain meter If e g a rain meter is specified to give 0 2 mm pulse enter 0 2 in the Rain scale factor menu 9_3 The daily value can be read in the display D When the 5 minute average value exceeds the value in the Rain alarm 5 minute menu an alarm will be generated When the daily rain value exceeds the value in the Rain alarm 24 hour menu an alarm will be generated The rain 5 minute average value is available as a trend The actual daily value can be read in the central system status The rain a
56. ormer range for pump fand 3 Current factor for P1 versus P3 Used when P1 and P3 are difference sizes Default is 1 0 Measured current for second pump High current alarm limit for second pump Low current alarm limit for second pump Current transformer range for pump 2 and 4 Current factor for P2 and P4 Used when P2 and P4 are difference sizes Default is 1 0 Measured current for pump 3 High current alarm limit for pump 3 Low current alarm limit for pump 3 Measured current for pump 4 37 FLYGT Appendix A List of menus No 61 6 2 7i 7 2 73 74 75 76 77 7 8 81 8 2 9 1 92 9 3 10_ 10 1 10 2 10 3 10 4 10 5 Menu name P4 high current A P4 low current A Operating data P1 start counter P1 run hour h min P2 start counter P2 run hour h min P3 start counter P3 run hour h min P4 start counter P4 run hour h min Overflow Overflow count Overflow time h min Rain mm Rain alarm 5min mm 5min Rain alarm 24h mm 24h Rain scale mm pulse Pump control P1 state P2 state P3 state P4 state Stop delay time min s Specification Writable Interval 0 0 99 9 Central system text P4 high current Writable Interval 0 0 99 9 Central system text P4 low current Read only Writable Writable Writable Writable Writable Writable Writable Writable Writable Writable Writable Read only Writable Interva
57. risarnir aiena a aiian 21 3 3 1 Setting the level sensor ccccsseceseesseee 10 5 3 Level wcscectecisssssecenscsiaccvenceascnarpeeacaccessne y 21 3 3 2 Calibrating the level sensor 11 6 Alarm Secene a 22 3 3 3 Start and stop levels neee 11 6 1 General alarm delay osaan 22 3 3 4 Stop delay oseese 11 6 2 Common alarm output osae 22 3 4 Current measurement and alarms 12 6 3 Alarm logging seeen 23 3 4 1 Current measurement scccceceren 12 6 3 1 Viewing alarms sse 23 3 4 2 High current and low current 12 6 4 Alarm handling ar 23 3 5 General purpose inputs 12 6 4 1 Alarm priority eccess 23 3 5 1 General inputs functions 1 8 12 6 4 2 Times for D alarms ccce 24 3 5 2 P1 Manual P4 Manual 0008 13 6 4 3 Customized alarm texts essees 24 3 5 3 Power failure cccccccceeeeeeseeeeeees 13 6 4 4 Alarm code filter 24 3 5 4 External alarm cccccccceeeseeeeeee 13 O34 SMS taeae feb chtec laden ctiaatacabanedae ds sdeddeceeee 24 3 5 5 BIOCKING iiinn ai e 13 3 5 6 Personnel alarm ccccccccceeeeeeeeeeeee 13 3 5 7 Rain meter 0 ccccceeceeceeeeteeeeeeeeeeeeeees 14 3 5 8 Overflow Sensor eccess 14 3 5 9 Low level float ccccceeeeeeeeeee 14 3 5 10 High level float 0 cece 14 3 5 11 High temp P1 P4 neee 14 3 5 12 P1 P4 Spare alarm occse 14 3 6 Miscellaneous nsaan 15 3 6 1 Power failure asssssss
58. rm code filter Alarm code filter can be fetched and sent in random order Fetching alarm code filter requires at least AquaView 1 23 01 ee O BEES SES 9 2 3 Alarm priority Alarm priorities can be fetched and sent in random order Fetching alarm priorities requires at least AquaView 1 23 01 34 Central system FLYGT 9 3 Report The report data consists of daily data divided into 4 segments e 00 00 06 00 e 00 06 09 00 e 09 00 16 00 e 16 00 24 00 The RTU stores report data for 31 days Report Text1 Text2 Text3 Description Run time P1 h Pump 1 running time Run time P2 h Pump 2 running time Overflow h min Overflow time Starts P1 Number of pump 1 starts Starts P2 Number of pump 2 starts Rain mm Rain Overflow Number of overflows 9 4 Trend The trend data consist of historical data with selectable sample resolution e 1 minute average e 5 minute average Enter the preferred resolution in the Trend resolution menu 13_4 The RTU stores trend data for 7 days Trend Text1 Text2 Text3 Description Level m Level Current P1 A P1 current Maximum value in period Current P2 A P2 current Maximum value in period Rain mm Rain 5min average Select the same trend resolution in the RTU settings as in the AquaView 35 FLYGT Appendix A List of menus 10 Appendix A List of menus No 251 2 2 2
59. run out without having been reset Personnel in danger The Pump 1 has a tripped motor protection The pump is blocked by this alarm The Pump 2 has a tripped motor protection The pump is blocked by this alarm The Pump 3 has a tripped motor protection The pump is blocked by this alarm The Pump 4 has a tripped motor protection The pump is blocked by this alarm High current pump 1 Alarm from the analogue current measurement Low current pump 1 Alarm from the analogue current measurement High current pump 2 Alarm from the analogue current measurement Low current pump2 Alarm from the analogue current measurement High current pump 3 Alarm from the analogue current measurement Low current pump3 Alarm from the analogue current measurement High current pump 4 Alarm from the analogue current measurement Low current pump3 Alarm from the analogue current measurement 25 FLYGT Alarms Alarm code 27 30 31 32 33 34 35 36 37 38 40 41 81 82 83 84 85 86 87 88 Default priority H gt Own yp yp Local text Setpoint changed No response P1 No response P2 No response P3 No response P4 Overflow High temp P1 High temp P2 High temp P3 High temp P4 Low level float Inval setpoints Alarm input 1 Alarm input 2 Alarm input 3 Alarm input 4 Alarm input 5 Alarm input 6 Alarm input 7 Alarm input 8 Ce
60. splayed in the top left corner of the Language menu Introduction FLYGT 2 9 Explanation of LEDs LED Power Alarm reset Relay state Pump status High level Local remote LED ON Off Green Red Green Red Green Red Green Flash Red Red Red Green Cause The power supply is off or a fuse is blown The power supply is on A new alarm has occurred The new alarm has been acknowledged but is still active The pump relay is activated The pump is blocked Possible causes e Auto mode input is passive e Pump is blocked by software e Remote blocking is active e Low level is active e EX mode blocking is active Power on delay the pumps are blocked at 230 V power failure The pump is running The feedback signal from the relay is active The pump is faulty Possible causes e High temperature e Motor protection has tripped The power supply phases are connected in the wrong sequence or one phase is dead The level in the sump is high Possible causes e The high level float is active e The analogue sensor value is above the high level alarm limit Remote alarm is on and the RTU is ready to dial An alarm is about to be dialled out FLYGT Configuration 3 Configuration 3 1 Configuration of the 1 O module ne The Yes option must first be selected in the Show more menus menu to obtain access to the menus 3
61. ssssssrrrrrrrrreeeeeese 15 3 6 2 Emergency operation output 15 3 6 3 Selectable function for digital OUTPUT Aiia ii 15 FLYGT Contents 10 11 12 Contents Communication 00 29 Fle SYSt MS oana aeei a eet iaa 29 7 1 1 Direct communication with the central system eeens 29 7 1 2 Communication via MTC COM 29 7 1 3 MOC MS ou cccccccccccceeceeeeeeeeeeeeeeeeeeeeess 29 7 2 Connection cceceeeeeeeeeeeeeeeeeeeeeeeneeneeees 29 7 2 1 Connection to a modem or radio 29 7 2 2 Connection to a PC using fixed line 29 7 3 Configuration sssssesssssesseeseseenennnenens 30 7 3 1 Fixed line FDX eeens 30 7 3 2 Fixed line HDX oo cccccccceeeeeeeeeeeeees 30 7 3 3 Dialed up modem scce 31 7 3 4 GSM modem ccccccccceccceeeeeeeeseeeeenees 31 7 3 5 GSM modem and SMS cccceeeeeees 31 Fault tracing s an 32 8 1 Status Of INPUTS ceeeeeeeeteeeteeeeeeeeee 32 8 2 Inversion Of INPUTS cccceeeeeeeeeeeeteeee 32 8 3 Diagnostic functions sseni 32 Central system 008 33 Ql StatUS icri ccs ssecccschecceteeceee sea ctvevexseeneaecs 33 9 1 1 Remote control cc eeeeeeeeeeees 34 9 2 Set points sciare 34 9 2 1 Set point values ace 34 9 2 2 Alarm code filter ccccccccceeeeeeees 34 9 2 3 Alarm priority nese 34 9 3 Report w tiiccee niece hiedveaid 35 9 4 Trend sia aana aaa pede sve cts cebeeeuiiadees 35 Appendix A
62. ters described in the previous chapter a number of other set points can be specified These and the related parameters are described below X _ Note that the Yes option must first be Ww selected in the Show more menus menu to gain access to these menus E ey 4 2 Manual Auto control Pump operation is in the automatic mode when the inputs P1 Auto to P2 Auto are active The automatic mode also requires the P1 State P2 State P3 State and P4 State menus to be set to Automatic Display the Pump control menu 10_ Press the OK button to display the P1 State menu Press OK Select Auto and press the OK button Display the P2 State menu and press OK Select Auto and press the OK button N DO nO fF W DY Continue with P3 State menu and P4 State menu The RTU can also control the manual mode of a pump Select the function P1 Manual P2 Manual P3 Manual or P4 Manual in four of the functions Display the I O setup menu 14_ and press OK Advance to the General inputs menu 14_5 Press the OK button Display Function gen input 1 menu Press OK O oa A OUO N gt Select the required function and press the OK button For Function gen input 2 menu to Function gen input 8 repeat steps 4 6 17 Function gen input 1 8 menus Selection of the four manual functions is mandatory when the EX mode is On in which case the Function gen inputs 1 to 4 are automatical
63. text input 1 8 menus 11_13 If the first character of the alarm text is left blank the standard alarm text will be used instead The alarm text can contain extended ASCII characters e g N B The local alarm texts can be changed from the central system The corresponding alarm texts can be set in the central system using the alarm code filter function 3 5 5 Blocking When the General Purpose is active the pumps will be blocked to prevent them from starting The pumps are blocked directly by this signal The alarm is delayed by the General alarm delay 1 Display the Alarm setup menu 11_ 2 Press the OK button 3 Display the General alarm delay menu 4 Press OK 5 Set the required value range 0 to 2 min and press the OK button 13 3 5 6 Personnel alarm The alarm is designed to give warning of the risk of an accident that may occur in a risk area e g a pump station if a certain defined working time has been exceeded The function involves a selector switch usually a switch for the lighting in the pump station being connected to a General Purpose input By turning on the lights when the work begins the selector switch will be activated When the circuit has been closed for the time specified in the Work time 11_4 menu the common alarms output will be activated and the Warning time set in the Warning time 11_5 menu will begin to run If everything is OK the personnel can extend the W
64. tting If the level settings are outside the sensor range or are mutually incorrect a parameter error alarm will be generated If the measured level is above the value in the High level menu a high level alarm will be generated If the measured level is below the value in the Low level menu a low level alarm will be generated 3 3 4 Stop delay Stopping of the first pump is delayed by the time entered in the Stop delay menu The value 0 disables the calculation 1 Display the Pump control menu 10_ 2 Press the OK button to display the Stop delay time menu 10_5 3 Press OK 4 Enter a stop delay time and press the OK button FLYGT Configuration 3 4 Current measurement and alarms One or two separated 0 1A AC current transformers is used for current measurement and for the current alarms N B The current is measuring of pair P1 P3 and P2 P4 3 4 1 Current measurement Connect the current transformer to the current input terminals 1 Display the P1 Current manu 3_ and press the OK button Display the P1 P3 Current range menu 3_4 Press OK Enter the rating of the current transformer and press OK If P1 and P3 are of different sizes specify an cross over factor in the menu Current factor P1 P3 Eg If P1 draws 5 5 A and P3 draws 8 A then the factor will be 5 5 divided 8 0 63 Do the same with P2 and P4 5 Press the OK button Go to the menu P2 Current 4 _
65. untion Random start range 36 Appendix A List of menus FLYGT No 2 12 om 3 2 34 35 42 44 5 1 5 2 Menu name Sensor range m Sensor calibration m P1 current A P1 high current A P1 low current A P1 P3 Current range A Current factor P1 P3 P2 current A P2 high current A P2 low current A P2 P4 Current range A Current factor P2 P4 P3 current A P3 high current A P3 low current A P4 current A Specification Writable Interval 0 00 20 00 Central System Text Sensor range m Writable Interval 20 00 20 00 Central System Text Sensor calibration Read only Writable Interval 0 0 99 9 Central system text P1 high current Writable Interval 0 0 99 9 Central system text P1 low current Writable Interval 0 999 Writable Interval 0 99 9 Read only Interval 01099919 Writable Interval 0 0 999 9 Central system text P2 high current Writable Interval 010599919 Central system text P2 low current Writable Interval 0 999 059979 Read only Interval 0 0 99 9 Writable Interval COR 999 Central system text P3 high current Writable Interval 0 0 99 9 Central system text P3 low current Read only Interval O0 IS Description Sensor range Sensor calibration offset Measured current for first pump High current alarm limit for first pump Low current alarm limit for first pump Current transf

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