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        FSP Amplifier Installation Guide
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1.    0444164181   0444173581                      Tokin Corp  ESD SR25   ESD SR 25   ESDSR25            9 5  Shield Box    A shield box  a closed metallic enclosure  should be used for shielding from  electromagnetic interference  The structure of the box should allow the main  body  door  cooling unit etc  to be attached to the ground  The box opening  should be as small as possible     50    FSP Amplifier Short Form Installation Guide Overload Characteristics    10  Overload Characteristics    The FSP Amplifier has a built in overload protective function that protects the  amp lifier motor pair from overload  Allowable power for the FSP Amplifier is  limited by the overload protective function as shown in the figure below     The overload detection level is set under hot start  conditions at a servomotor  ambient temperature of 40  C  104  F      00       Roted lorque   Moximum torque    2    Rated torque Approx  Maximum torque          P Molor torque      A hot start indicates that both the FSP Amplifier and servomotor have run long  enough at the rated load to be thermally saturated     Note  The overload protection characteristics of A and B in the figure are applicable  when the FSP Amplifier is combined with one of the following Yaskawa  servomotors     A  SGM AH or SGM PH servomotor with capacity of maximum 400W     B  SGMAH or SGMPH servomotors with a capacity more than 400W and SGMGH   SGM SH  SGM DH and SGM UH servomotors     51    FSP Amplifier Short Form Installati
2.   Failure to observe this caution may result in damage to the product        m Disposal    e When disposing of the products  treat them as ordinary industrial waste   Failure to observe this caution may result in injury        15    FSP Amplifier Short Form Installation Guide Introduction    1 3  Warning Label    The following illustration shows an example of the FSP Amplifier   s warning  label     The mounting position of the label differs depending on the model and capacity  of the FSP Amplifier     A Disconnect all power and wait 5 min   WARNING before servicing  May cause electric shock        Do not touch heat sink when power is ON   CAUTION May cause burn  i    D Use proper grounding techniques        WARNING  LABEL    FSP Amplifier Short Form Installation Guide    1 4  Parts    Introduction    The part names of the FSP Amplifier are shown in the following diagram     HEAT SINK    SWITCHES    MODEL LABEL    MAIN POWER  TERMINAL    CONTROL POWER  TERMINAL    MOTOR  CONNECTION  TERMINAL    GROUNDING  TERMINAL    Jj        17    ANALOG  MONITOR N      INDICATORS    WARNING  LABEL    SERIAL  COMMUNICATION  CONNECTOR CN3    NAMEPLATE    lO SIGNAL  CONNECTOR CN1    ENCODER  CONNECTOR CN2    FSP Amplifier Short Form Installation Guide Checking Products On Delivery    2  Checking Products On Delivery    The following procedure is used to check FSP  series products upon delivery     Ate the delivered Check the model numbers marked on the nameplates of    products the ones the F
3.   Optional        Note  NC  Leave contact open  Not Connected     53    FSP Amplifier Short Form Installation Guide Appendix       11 3  Serial Communication Connector CN3    m Mating 14 Pin Connector Model    YEA P N Connector Parts    434002 10114 3000VE   470102 10314 52A0 008       Manufactured by Sumitomo 3M Co        m Terminal Layout    D o   e fon            2     TXD             9   TXD          3  RD            10  RXD         peor     RT  termination resistor    14   GND      Note  NC  Leave contact open  Not Connected     0   RXD 0 RXD  1  2  3  14       11 4  Analog Monitor Connector CNS  m Mating 4 Pin Connector Model    417004 DF11 4DS 2C     Pin   4J0414 DF11 EP2428SCA       Manufactured by Hirose Electric Co        m Mating Cable Model    4W1003 DE9404559       Manufactured by Yaskawa Electric Co        m Terminal Layout    Analog Monitor 2    Analog Monitor 1       54    FSP Amplifier Short Form Installation Guide Appendix A    11 5  Connecting NON Yaskawa Motor with A B Encoder    Encoder cable  made by customer     20 PIN CONNLSIOR    FS P Amplifier Side Pin  Number Signal Name Remarks   20 pin connector     PGGND           _   15 6 10 PG V    Pwisted Pai  PPB   Twisted Pair    FG Connector Shield               55    FSP Amplifier Short Form Installation Guide Appendix A    11 6  Connecting Pulse A B Encoder without C Pulse  Index Pulse   OEM Encoder Cable  made by YEA     20 PIN CENNES TOR    FSP Amplifier Side Pin  Number Signal Name Wire Color Remarks  
4.   servomotor so that it will stopin the zero clamp state at occurrence of  overtravel     Failure to observe this caution may cause workpieces to fall off due to overtravel     When not using the online autotuning set to the correct moment of inertia ratio   Setting to an incorrect moment of inertia ratio may cause vibration     Do not touch the FSP Amplifier   s heat sink  regenerative resistor  or servomotor  while power is ON or soon after the power is turned OFF     Failure to observe this caution may result in bums due to high temperatures   Do not make any extreme adjustments or setting changes of parameters     Failure to observe this caution may result in injury due to unstable operation     When an alarm occurs  remove the cause  reset the alarm after confirming  safety  and then resume operation     Failure to observe this caution may result in injury     Do not use the servo brake of the servomotor for ordinary braking   Failure to observe this caution may result in malf  nction        14    FSP Amplifier Short Form Installation Guide Introduction    m Maintenance and Inspection    Do not disassemble the FS P Amplifier     Failure to observe this caution may result in electric shock or injury     Do not attempt to change wiring while the power is ON    Failure to observe this caution may result in electric shock or injury    When replacing the FS P Amplifier  resume operation only after transferring  the previous FSP Amplifier parameters to the new FSP Amplifier   
5.  2  seconds when power is turned ON  Frequently turning power ON and OFF causes main power  devices like capacitors and fuses to deteriorate  resulting in unexpected problems     Observe the following precautions when wiring main circuit terminal blocks     Failure to observe this caution may result in injury  fire  or malfunction        re    Remove the terminal block from the FSP Amplifier prior to wiring                  KS    Insert only one wire per terminal on the terminal block          Make sure that the core wire is not electrically shorted to adjacent core wires        KS        a    The leakage from the power lines may be extremely large fr 400 V FSP Amplifier  Be sure to  secure the wiring of the power lines     Do not connect the FSP Amplifier for 100 V and 200 V directly to a voltage of  400 V     The FSP Amplifier will be destroyed     Be sure to wire correctly and securely   Failure to observe this caution may result in motor overrun  injury  or malfinction          Always use the specified power supply voltage    An incorrect voltage may result in burning    Take appropriate measures to ensure that the input power supply is supplied  within the specified voltage fluctuation range  Be particularly careful in places  where the power supply is unstable    An incorrect power supply may result in damage to the product    Install external breakers or other safety devices against short circuiting in  external wiring     Failure to observe this caution may result in 
6.  20 pin nece     PG GND   Black  Pair  Twisted  Pair    Twisted  Pair    L    2 Td  Pair  CR CL              In case of using an A B encoder without C pulse   e Connect signal PC  Green Wire  directly to  5V terminal    together with Red White PG  5V wires     e Connect signal  PC  White wire from Green White pair  directly to GND  terminal  together with Black wire        WIHITZU PC         AFC WF 7Fi 5V     56    57    FSP Amplifier Short Form Installation Guide Appendix A    Yaskawa Electric America  Inc   2121 Norman Drive South  Waukegan  IL 60085   United States    Tel  1 800 927 5292  Fax  1 847 887 7310    motionproducts Qyaskawa com    For more information refer to our web site  WWW yaskawa com    Specifications are subject to change without notice due    Y Y  ASKAW A to ongoing product modifications and improvements     The Drive for Quality    YEA SIA FSP 2 Rev  C    
7.  HIV1 25     M4  12to 1 4 M4  1 2to 1 4  HE        Terminal symbols  24 V and 0 V are for 3 phase 400V FSP ELEM only        27    FSP Amplifier Short Form Installation Guide Wiring    e Ground Terminal     Capacity   kW     Wire Type  amp  Terminal Tightening  FSP  Si   Screw Torque  E  mm   Size  N m   HIV 2 0 or  larger i  dod    Circuit  Power  Supply    phase id 1 2 to 1 4  and E   By o ETS 2 ETS 1 4    HIV 2 0 or 1 2 to 1 4  larger      MS   161024    e Signal Line Wire Sizes       The following table shows appropriate cables for CN1 and CN2 FSP Amplifier  connectors     Wire sizes were selected for three cables per bundle at 40  C ambient temperature  with the rated current     Connector Name Item S pecification  and Signal    Twisted pair or shielded twisted pair wire   Control I O Applicable AWG24  0 2 mm      AWG26  0 12 mm       Signal CNI   wire AWG28  0 08 mm    AWG30  0 05 mm       Connector Finished cabl     16 0 mm     0 63 in  MAX   dimension    AWG 24  0 2 mm aes AWG 26  0 12 mm      AWG 28  0 08 mm    AWG 30  0 05 mm 2   PG Signal Applicable Use AWG 22  0 33 mm    Pr encoder power supply and  AWG 26  0 12 mm   fr other signals   These conditions permit wiring distances up to 20 m    Connector       Finished cable  dimension    28    FSP Amplifier Short Form Installation Guide Wiring  5 4  Typical Main Circuit Wiring Examples    Only qualified personnel should perform the wiring  Design the circuit so that the  main circuit power supply turns OFF at emergency
8.  L2C   10  to  15    50 60 Hz  Control     wla elon     phase 220VAC to 230VAC L1  L2  L3    10  to  15    50 60 Hz  Control    phase 380VAC to 480VAC  FSP 05D  to   09  1 0 1 5      10  to  15    50 60 Hz  Main     2 0  3 0 and  FSP 50D  5 0kW DC power supply  24V   15     24 V  0 V     not provided by YET   Control         When a power supply of 187V   1596 of 220V  or less 1s used  alarm A 41  indicating voltage shortage  may occur when accelerating to max speed with max torque of servomotor           TS       SU        5 7  DC Power Source Supply    3 Phase 400V FSP Amplifier models require 24VDC for its control circuit  The  user must provide a 24VDC   15  power supply with a current capacity of at  least 1 Amp  This power supply must also be able to withstand a surge of up to  3A for 50ms  It should be connected to the terminals marked 24V and OV on the  FSP Amplifier     Do not connect AC voltage to these terminals     Doing so may cause permanent damage to the amplifier        5 8  Noise Control    e Ifthe signal line is affected by noise  malfunction may result    e Separate power cables from control cables    Make the signal line as short as possible and use twisted pair wires    e Never use a line filter  for power input  for servomotor circuit  If  peripheral devices malfunction due to the noise from the FSP Amplifier   insert a line filter  for output  type LF 310KA  made by Tokin Corp    between the servomotor and the FSP Amplifier     38    FSP Amplifier Short 
9.  VAC  6A    Single phase    2  ne E E ee PE VAC  10A    Single phase  FN2070 6 07 250 VAC  6A    on Single phase  08A Single  phase  ios Single phase  1 5 4 0 19 FN350 30 33  A ER  Three phase  FN258L 16 0  idis Three phase  05D  4      10D Three  vy  15D  IT               50D Three phase        This is net value for rated load  When selecting fuses  determine the capacity using the prescribed    derating  Braking characteristics at 25  C  200  for 2 seconds minimum  700  for 0 01 second minimum    2  The FN type noise filter is manufactured by Schaffner     Three phase    FN258L 16 07 480 VAC  16 A       9 2  Noise Filter for Brake Power Supply    The table below shows the recommended noise suppression filters models     48    FSP Amplifier Short Form Installation Guide Peripheral Devices    Filter model Manufacturer       FN2070 6 X    or FMW2 52 6 07 Schaffner or Timonta     3 Replace X with connection type  07   wire  06   for soldering or fast on     49    FSP Amplifier Short Form Installation Guide Peripheral Devices    9 3  Cable Specifications    Shield cables should be used for the following cables     AC power input line cable  between power supply and noise filter   Servomotor cable  between FSP Amplifier and servomotor   Encoder cable  between FSP Amplifier and servomotor    Controller cable  between FSP Amplifier and controller     9 4  Recommended Ferrite Cores    Encoder Cable Power Cable  Manufacturer 30W to 400W     0 8kW to 5kW    Fai Rite Corp    0444173551
10.  brake     2 NN      Fezereradvz   B3 SOMO DON     SS    Reger crags neskoor yuck SS  Hra capsam of She epea ve ee alors    CE ey Sa ne ea oe    tve nm un aam icp El Bat vera  rnb             Task srd  Zarrena b   ercoda amc  TA    36    FSP Amplifier Short Form Installation Guide Wiring    e Inconformance with local electrical codes  ground the FSP Amplifier grounding  terminal   YXgrounding resistance  100 Q or less     e Be sure to connect the grounding wire of the servomotor to    of the FSP  Amplifier    e Never share the grounding cable or main grounding point with welding  equipment  power equipment or other high voltage devices  Separate the  grounding cable from wiring of high voltage equipment    e Make the grounding wire as short as possible     e Iftwo or more FSP Amplifiers are used  ground them as shown in  a  below   e Avoid methods  b  and  c      Go UA ey    GOOD POOR POOR   a   b   c     37    FSP Amplifier Short Form Installation Guide Wiring    5 6  AC Power Source Supply    Use the FSP Amplifier AC power source supply according to product ratings   See the following table for details     FSP Motor   2 Connection  P    S pecifications Y  Amplifier   Output Terminals  30  50  100  L1  L2  Main   FSP A3A  to 200  and 1 phase 200VAC to 230VAC LIC  L2C    FSP 04A   10  to  15   400W   10  to  15    50 60 Hz  Control             phase 220VAC to 230VAC    L1  L3  Main   FSP 08A  and   750 W and  10  to  15    50 60 Hz  FSP 15A  1 5kW  phase 200VAC to 230VAC LIC 
11.  points    1  Connect main power supply shown below to L1 and L3 terminals   Power supply is single phase  220 to 230VAC  10  to  15    50 60Hz  If power supply of 187 V   15  of 220V  or less is used   alarm A 41 indicating voltage shortage  may occur when accelerating  to max speed with max torque of motor     2  Short circuit B2 and B3 terminals using the internal regenerative  resistor  If capacity of the regenerative resistor is insufficient  remove  the lead between B2 and B3 terminals and connect an external  regenerative resistor unit to B1 and B2 terminals     Molded  enee tirai  breokes  MCCB         Power wopply  1 phase 200VAC    RT             Meideu cuss 19  irruit Dreukar    zi    i  uM  T   va    aO  E a    xal       Host controller  FSP Amplifier is compatible with most  PLC motion controllers and indexers     m    TS        Brake power supply           Used for a servomotor  with a brake     PE L3  S 1  he  gt    11    Brake  power supply       Regenerative resivigr unit  It paggety 4 Buill in regenerqive revisie is  external regenenc        Ragacercstive  reaxiur eptian         ingetlicive   cennect on  tve mentor unit to OT ond OZ ieman a         34    FSP Amplifier Short Form Installation Guide Wiring    5 5 3     Maven ru  kraker MCE    weed a PTE  power SUED y  nz   Shure he cir  E CF   yncomeer E  dizlzc      No se fier  Las ID a mraa ax sina  nske sr pe wat Sunny  Inc        Magnz      contactor    aa he FIVE  ZNa OFF    Be ares  supers ker  Ina respr
12.  stop     5 4 1  Single phase 100V 200V Main Circuit  SINGLE PHASE  100 200V    E FSP Amplifier       1Ry  Nain circuit Main circuil  power supply power supply 1PL  ES   1Ry 1KM  p  Z  IKM 1SUP  IRy   Relay  IQF   Molded case circuit breaker  1PL   Indicator lamp  FIL   Noise filter 1SUP   Surge suppressor  1KM   Magnetic contactor ID   Flywheel diode        These circuits are power lines  Do not touch these terminalswhen the  power is ON to avoid electric shock     2  These circuits are SELV circuits and are separated from all other  circuits by double and reinforced insulation  The CN1 input signal is  available for sink or source circuits     Note  Customers must purchase a 24VDC power supply with a double   shielded enclosure     29    FSP Amplifier Short Form Installation Guide    Wiring    5 4 2  Single phase 200V 0 8kW and 1 5kW Main Circuit    SINGLE PHASE  220V HOOW  1  SkW    UN    1QF FSP Amplifier             OTHER        For serva okrm display    LA   DONNE GTORS  1Ry   i  24V  SQ m SO CONI  CES       5 ALME   Moin circuit Moin cirguit   i  n  powar supply power supply 1PL  pet PA i R 1D     O 24 v  E S  L   din 1SUP    IRy   Relay  IQF   Molded case circuit breaker  1PL   Indicator lamp  FIL   Noise filter 1SUP   Surge suppressor  1KM   Magnetic contactor ID   Flywheel diode        These circuits are power lines  Do not touch these terminalswhen the  power is ON to avoid electric shock     2  These circuits are SELV circuits and are separated from all other  cir
13.  the control  panel or other device     Failure to observe this caution may result in fire or malf  nction     Do not apply any strong impact     Failure to observe this caution may result in malfunction        12    FSP Amplifier Short Form Installation Guide Introduction    m Wiring    Do not connect a three phase power supply to the U  V  or W output terminals   Failure to observe this caution may result in injury or fire    Securely connect the power supply terminal screws and motor output terminal  screws    Failure to observe this caution may result in fire     Do not bundle or run power and signal lines together in the same duct  Keep  power and signal lines separated by at least 30 cm  11 81 in     Failure to observe this caution may result in fire    Use twisted pair shielded wires or multi core twisted pair shielded wires for  signal and encoder  PG  feedback lines    The maximum length is 3 m  118  11 in  for reference input lines and is 20 m  787 40 in  for PG  feedback lines  If feedback lines are longer than 20 m  787 40 in   use the 50 m  1968 50 in  cable   Do not touch the power terminals for 5 minutes after turning power OFF  because high voltage may still remain in the FS P Amplifier    Make sure the charge indicator is out first before starting an inspection    Avoid frequently turning power ON and OFF  Do not turn power ON or OFF  more than once per minute     Since the FSP Amplifier has a capacitor in the power supply  a high charging current flows for 0
14. 3 7 0 8  0 00124                             lt           3x  i  o  55 oo 716 oo 347   43    CE  F9  0140 712 Goo  241   55     56  om    14 0  0 02170   7 16  0 00248   135   7    4  22 0 0 03410   72 0  0 00310    Note  The values in the table are for reference only     8  3  3  3  5  9  1    i  T       25    FSP Amplifier Short Form Installation Guide Wiring    m Main Circuit Input Terminals  L1  L2  L3   Servomotor  Connection Terminals  U  V  W     g Main Circuit ls c ua Terminals Servomotor Connection  Main Model ls c ua L2  L3   Terminals  Circuit   Capacity  U  Y  M   v   o pose   SE San   Torme PES   Serer   orane     FSP   amp  PUE eee Torque  amp  RUE Screw   Torque   mm    Siz  Nm   mm    Size  N m     HIV 1 25    Supply    Three         EE    05D     HIV 1 25 HIV 1 25    pes  epe p pe     5o  s pmvis  ws  rewzi mvis  Ms  16024         Connect the main power supply to terminals L1 and L3 for FSP 08A  S and FSP 15A  S   Do not connect to the L2 terminal        26    FSP Amplifier Short Form Installation Guide Wiring    m Control Power Input Terminals  L1C  L2C   External  Regenerative Resistor Terminals  B1  B2       Main Circuit e Terminals External Regeneration  Main Model e L20   Resistor Terminals  Circuit   Capacity  B1  B2    Power  KW  Wire Type  Terminal  Tightening  Wire Type Terminal Tightening  FSP   amp  Sia Screw Torque  amp  rx Screw   Torque   mm    Siz  Nm   mm    Size  N m     HIV 1 25 HIV1 25  xh    Supply    ee s rr ms    Three        Dom   e  qe
15. 85   United States    Tel  1 800 927 5292  Fax  1 847 887 7310    motionproducts Qyaskawa com    For more information refer to our web site  WWW yaskawa com    FSP Amplifier Short Form Installation Guide Introduction    This page intentionally left blank     FSP Amplifier Short Form Installation Guide Introduction    TT   IntroductiOt   een tr ti tre ft ra ern te nee nt les piace tb rnit sia tee ORE tie 8  LA Satety PRECAUION So SR ae e an Nr de dt 9  1 2  Notes tor Safe OD  FAHON M nn te tr enda a SU es 10  l3   Warming Dabelo aso as On ne obrui etu bets is taictnice 16  l4   Purse eod pee ipt o etel date EE 17   2     Checking Products On Delivery     cssscosssccccssscocscsssssonseonsseesss tononesenesseunnscenasoassee 18   3  Appearance and Name plates  sisccsesscisseososovssebesvvesvesssssnsdosusnsysomnssevbocssnciceanewesies 19  Sd  Cype Designat Nanton ai e EE EE E E te eee este etse 20   MENU e                       21  4 1 Operating Conditions  ces uos adita esca biased Pure 21  4 2   Installation SIesou rat dete Pt ba equa boss ieu eed an titane 21  4 3    OrientatiOb coii ire ptio ner nt ne 22  4 4  Multiple FSP Amplifier Installation                       eeseeeeeeennrenen 23   44 1 Where Mounted Side BY Side oe eet Re nn sd At 23  4 4 2 Environment Inside Control BOX  es tannins tante 23   Su    WATTS EE IA A E E AE E EE 24  5 1  Molded case Circuit Breaker and Fuse Capacity    24  5  Main Circuit  WIIN aL nacidos eias deas shed eo EO ask RENAE Eai daR 24  2 5    
16. Form Installation Guide Operation    6  Operation    This section describes precautions that should be taken at test run and during  operation  For instructions on test run and operation  refer to the Sigma FSP Servo  System User s Manual  Document   YEA SIA FSP 3      6 1     Precautions at Test Run    6 2     6 3     To avoid accidents  run the servomotor only in test run  without load    Failure to observe this caution could result in personal injury     Before starting operation with a load connected  set up user constants  suitable for the machine     Failure to do so could result in overrun failure  When the load moves vertically  incorrect  setting of the user constants could cause the load to fall     Before starting operation with a load connected  make sure emergency   stop procedures are in place        Failure to observe this caution could result in personal injury     Conducting Test Run for Servomotor Without Load    When the servomotor is operated without a load  set the speed loop gain  user  constant Pn100  to 40 or less   The factory setting is 40      The speed loop gain  user constant Pn100  is determined by   Load inertia  gt   servomotor inertia x N  where 1  lt  N     3     Therefore  if the servomotor is rotated without a load  1 e   without load inertia   or if the load inertia is small  the servomotor may oscillate  To avoid this  possibility  set the value of Pn100  speed loop gain  to 40 or less and then switch  servo ON     Conducting Test Run wit
17. Guide Introduction       e Do not damage  press and exert excessive force or place heavy objects on the  cables     Failure to observe this warning may result in electric shock  stoppage of operation  or burning   e Do not modify the product   Failure to observe this warning may result in injury or damage to the product   e Provide an appropriate stopping device on the machine side to ensure safety     A holding brake for a servomotor with brake is not a stopping device for  ensuring safety     Failure to observe this warning may result in injury     e Do not come close to the machine immediately after resetting momentary  power loss to avoid an unexpected restart  Take appropriate measures to  ensure safety against an unexpected restart     Failure to observe this warning may result in injury     m Checking on Delivery    e Always use the servomotor and the FSP Amplifier in one of the specified  combinations     Failure to observe this caution may result in fire or malf  nction     e Do not store or install the product in the following locations   Locations subject to direct sunlight   Locations subject to temperatures outside the range specified in the  storage installation temperature conditions   Locations subject to humidity outside the range specified in the  storage installation humidity conditions   Locations subject to condensation as the result of extreme changes in  temperature     OG    Locations subject to corrosive or flammable gases              t    Locations 
18. Main Circuit Wire SIZE a uses eodeni ie e dua au a WE de ta bres 25  5 4  Typical Main Circuit Wiring Examples                                                29   5 4 1  Single phase 100 V 200 V Main Circuit    29  5 4 2  Single phase 200 V 0 8 kW and 1 5 kW Main Circuit                          30  5 4 3  Three phase 200 V Main Circuit    31  5 4 4  Three phase 400 V Main Circuit               essen 32  5 5  Main Circuit Wiring Graphic Diagrams                 esee 33  5 5 1  Single phase 100 V 200 V Main Circuit    33  5 5 2  Single phase 200 V 0 8 kW and 1 5 kW Main Circuit                         34  21959  Three phase 200 V Main Circuit              sess 35  5 5 4  Three phase 400 V Main Circuit i ens cerdo eon recte ia d vers 36  5 6  AC Power Source Supply peus RS Dee epe tia RA D das 38  od  DC PowerSource Supply hrs deti eU E Ka Ob iie d teras 38  5 8  Noise Control  Mt 38   6  OP  RATIONS Sen RN 39  GAL  Pr  cautions dt Test Rut aussie REN ovis ees 39  6 2  Conducting Test Run for Servomotor Without Load    39  6 3  Conducting Test Run with Servomotor Connected to Machine                    39  6 4  Precautions During Operation oisi a antea tede bailes aetati bea di 40   7  Inspection and Maintenance                      ee eee eese e ee esee eren ee eren netten seta se tens s tse se tnan 41  Td  BSPOAInpbter Inspectlobis aio et e ie S nei Monet  de Adi bei ratas 41  42  Part Replacement PEMOd idee e teas ide aine ioc dd ten 42  7 3  Replacing the Battery for an Abs
19. SP Amplifier   you ordered     Is there any Check the overall appearance and check fr damage or  visible damage  scratches that may have occurred during transportation   Are there any Tighten any loose screws with a screwdriver    loose screws        If any of the above items are faulty or incorrect  contact your local sales  representative or the dealer from whom you purchased the product s      18    FSP Amplifier Short Form Installation Guide Appearance and Nameplate    3  Appearance and Nameplate    FSP Amplifier MODEL FSP P3 MS    AC INPUT AC           OD 230     DV  ins Lo osne  029 aurs  JUL    Ty  CE    ge Electric America  lac     MADE IN JAPAN    TAA    SERIAL NUMBER  APPLICABLE POWER SUPPLY  SERVOMOTOR OUTPUT       FSP Amplifier Short Form Installation Guide Appearance and Nameplate    3 1  Type Designation    FSP  05 D MC O    Flexible ServoPack    dl Options    a   No options  C   Pre loaded ECAM  Max  Applicable S   Single phase amplifier  Servomotor Power  08 and 15 only    see table below     Input Voltage  B  100VAC  or    A  200VAC  or  D   400VAC    Control Method  VC   Serial  MH   AB quadrature    Output Capacity Max  Applicable Servomotor  Code Power  kW     Lt  we  p  ou       20    FSP Amplifier Short Form Installation Guide Installation    4  Installation    The FSP Amplifier is a base mount type servo controller  Incorrect installation will  cause problems  Always observe the installation instructions provided below     4 1  Operating Conditions  Ens
20. With the FSP Amplifier s control power turned ON  replace the old  battery with a new one     Turn OFF the FSP Amplifier s control power to clear the absolute  encoder battery alarm  A 83      Turn ON the FSP Amplifier s control power     Make sure that FSP Amplifier is operating normally after power is  turned on     Battery replacement is now completed  After replacing the battery   initialize the absolute encoder  Refer to the Sigma FSP Servo System  User s Manual  Document   YEA SIA FSP 3   Initializing of Absolute    Encoder     43    FSP Amplifier Short Form Installation Guide Installation Conditions of EMC Directive    8  Installation Conditions of EMC Directive    The following conditions must be satisfied for a combination of servomotor and the  FSP Amplifier to comply with EMC Directives  EN61000 6 2 and EN55011   Group 1 Class A      8 1  EMC Installation Conditions    This section describes the test installation conditions prepared by YEA that meet  EMC guidelines for all FSP Amplifier models  The actual EMC level may differ  depending on the actual system   s configuration  wiring and other conditions     8 1 1  Installation  Single  amp  Three phase 100 200V FSP Amplifier   PC   FSP A3A  to  30A  30W to 3 0kW   Represents option with PC connected to CN3 connector   Note  Shielded Box with door closed    Cable  length  Ground Plate  Shielded Box approx 5m          Mains Cable  Length  Approx  2m    Single phase  200V  or  Three phase  200V    Specification    PC 
21. Y  YASKAWA       FSP Amplifier     FSP   SERIES  AC SERVO DRIVE Safety Precautions  Short Form Installation Guide    FSP Amplifier Short Form Installation Guide Introduction    FSP Amplifier Short Form Installation Guide Introduction  Copyright    2006 by Yaskawa Electric America  Inc    FSP Amplifier Safety Precautions  Installation Guide  Short Form    YEA SIA FSP 2 Rev  C   December  2006    All rights reserved  No part of this publication may be stored in a retrieval system  or  reproduced in any way  including but not limited to photocopy  photography  magnetic or  other recording  without the prior agreement and written permission of the publisher   Program listings may be entered  stored and executed in a computer system  but not  reproduced for publication    This guide is designed to provide information about the FS P Amplifier hardware    Every effort has been made to make this guide complete and as accurate as possible   However  no warranty of suitability  purpose or fitness is made or implied    Yaskawa Electric America  Inc   YEA  is not liable or responsible to any person or entity  for loss or damage in connection with or stemming from the use of the FS P Amplifier  and or the information contained in this publication   YEA bears no responsibility for errors  which may appear in this publication and retains  the right to make changes to the products and the guide without prior notice     Yaskawa Electric America  Inc   2121 Norman Drive South  Waukegan  IL 600
22. communication cable Shielded cable    Encoder cable Shielded cable  AC line cable Shielded cable    44       FSP Amplifier Short Form Installation Guide Installation Conditions of EMC Directive  8 1 2  Installation  Single  amp  Three phase 100 200V FSP Amplifier   PLC   FSP A3A  to  30A  30W to 3 0kW   Represents option with PLC or controller connected to CN1 connector   Note  Shielded Box with door closed       Cable  length  Ground Plate  Shielded Box approx 5m  A  Length FILTER Supply a    Approx 2m         FSP Amplifier        AC Power Suppl  Single phase200 L1  L2  or  Three phase2 00V  50 60Hz    Cable length  approx 3m    Symbol Cable Name Specification  aS PLC communication cable   Shielded cable cable    Encoder cable Shielded cable  AG line cable Shielded cable       45    FSP Amplifier Short Form Installation Guide Installation Conditions of EMC Directive    8 1 3  Installation  Three phase 400 V FSP Amplifier  FSP 10D  to  30D   0 5 kW to 3 0 kW     Represents option with PLC or controller connected to CN1 connector or PC  connected to CN3 connector     Note  Shielded Box with door closed    Cable  length    Ground Plate  Shielded Box approx  5m            Power Supply  Single phase Brake Power      FSP Amplifier  Mains Cabl    Length 2AVDC 24V  OV  Approx 2m    Power Supply  Three phase  400 VAC       Personal  Computer  Cable length      r RT eas C       approx 3m    Cable length     approx 3m         Represents option with PLC or controller connected to CN1 co
23. cuits by double and reinforced insulation  The CN1 input signal is  available for sink or source circuits     Note  Customers must purchase a 24 VDC power supply with a double   shielded enclosure     30    FSP Amplifier Short Form Installation Guide Wiring    5 4 3  Three phase 200V Main Circuit  THREE PHASE  200V  Wh    R  1QF NX FSP Amplifier                OTHER    CONNECTORS  1Ry T    Moin circuit Main circuil   d  MM MM m lin um   FF    Le    PN 1Ry  Y 10 O 24W  d ET         1KM 1SUP  IRy   Relay    IQF   Molded case circuit breaker  1PL   Indicator lamp    FIL   Noise filter 1SUP   Surge suppressor  1KM   Magnetic contactor ID   Flywheel diode        These circuits are power lines  Do not touch these terminalswhen the  power is ON to avoid electric shock     2  These circuits are SELV circuits and are separated from all other  circuits by double and reinforced insulation  The CN1 input signal is  available for sink or source circuits    Note  Customers must purchase a 24VDC power supply with a double    shielded enclosure     31    FSP Amplifier Short Form Installation Guide Wiring    5 4 4  Three phase 400V Main Circuit  THREE PHASE  400V    rs   FSP Amplifier        1Ry       Main circuit Mom circuil  power supply pawsr supply  OFF    IKM 18UP  IRy   Relay  IQF   Molded case circuit breaker  1PL   Indicator lamp  FIL   Noise filter 1SUP   Surge suppressor  1KM   Magnetic contactor ID   Flywheel diode        These circuits are power lines  Do not touch these terminals
24. dard    Part Replacement Replacement Method Operating    iti  Period Conditions    Cooling Fan Replace with new part e Ambient    Smoothing 7 to 8 years Test  Replace with new part if temperature   Capacitor y necessary  annual average    Test  Replace if 2  est  Replace if necessary  roditor  Replace with new part  80  max     l l Operation rate   CAN m Test  Replace with new 20  ho  rs da  NOM UE y circuit board if necessary  y  Circuit Board max     7 3  Replacing the Battery for an Absolute Encoder       Battery replacement is only required for servo systems using an absolute  encoder  When battery voltage is 2 7 V or less  the FSP Amplifier outputs an  absolute encoder battery alarm  A 83  when using Yaskawa Sigma II motors  with an absolute encoder  only when the FSP Amplifier s power is ON  but not  while the FSP Amplifier is operating     7 3 1  Recommended Battery    Lithium battery  ER3V  manufactured by Toshiba Battery Co  Ltd    3 6 V 1000 mAh or other compatible lithium battery     Battery kit  battery with connector  for Absolute Encoder Cable Adapter  or wiring into CN1  JZSP BAOI    Battery kit  battery with connector  for wiring into CN1  JZSP BAOI 1  For wiring into CN1  refer to the Sigma FSP Servo System User s Manual   Document  YEA SIA FSP 3   Absolute Encoder Battery     Note  The JZSP BAOI 1 has leads 3 cm longer than the JZSP BAOI     42    FSP Amplifier Short Form Installation Guide Inspection and Maintenance    7 3 2  Replacing the Battery    l     
25. e Introduction    1 1  Safety Precautions    In this guide  safety precautions are classified as WARNING or CAUTION  It is  extremely important that you pay close attention to these precautions     The following symbols are used      N WARNING  Indicates a potentially hazardous situation     which  if not avoided  could result in death or serious personal injury      N CAUTION  Indicates a potentially hazardous situation    which  if not avoided  could result in minor or moderate personal injury and or    damage to the equipment  In some instances  items described in CAUTION  could also result in a serious accident     Read the following safety precautions thoroughly before installation  operation   maintenance or inspection of the FSP Amplifier     FSP Amplifier Short Form Installation Guide Introduction    1 2  Notes for Safe Operation    Never touch any rotating motor parts while the motor is running   Failure to observe this warning may result in injury     Before starting operation with a machine connected  make sure that an  emergency stop can be applied at any time     Failure to observe this warning may result in injury    Never touch the inside of the FSP Amplifier    Failure to observe this warning may result in electric shock    Do not remove the terminal cover while the power is ON    Failure to observe this warning may result in electric shock    Do not touch terminals for five minutes after the power is turned OFF   Residual voltage may cause electric shock    D
26. els  CIE       Erak pow  au  Used for a servomotor  with a brake     AT       amggargraliva rBsislEr un    TiS nepe  ly cl ine resgenerel ve realite 15  M    Three phase 200V Main Circuit        Cdi sare    L     Powers supply  3 pase 290VAC    E37               T  sS  M  Vick 2656    ces  breaser    Personal Computer    Cable type  P N YS 12    TEN  Noles nr UT       Host controller         FSP Amplifier is compatible with most PLC  motion controllers and indexers             Mar elke  cemacter        Cahise ans  pawer En y Conreria for  arcade  ard  CCF            da3gergiva  res or CIE     TS       mater  correc  D PONTE apaiia  We aduz unb s 178 BA  qno mdr       FSP Amplifier Short Form Installation Guide Wiring    5 5 4  Three phase 400V Main Circuit    Power suzp y for ke  ral Vol Ega 2372 VAC    or 24 VGC Cw   Sara 54 VEZ Brae             Maded este c reul  oresker    MOTB    Omar board         Power sucpy  2 phase ADOVAZ                de ta parere  power 3 ppy Ire    Sn Te smu  yl  E aetas  thread         Mo ded  case  circu  Ga  lt a         Naz Hier  ad 7r Mn 7315 Brel  nome bori power supp y    e        Personal computer               Nore Ther    PI    CB COCOS    ze           Host controller  FSP Amplifier is compatible with most  PLC motion controllers and indexers     Masn 4c zerea ta      ER    ae    Tums Whe savo   OW or FT VasnsH   Uit a strga Lol Per mig  SeRRIESUH far   FS nxanr cows    Gef             SS    Brae paws saggy  U  d for a   rvomotor  with a
27. fire        13    FSP Amplifier Short Form Installation Guide Introduction    OG    DOG                    A CAUTION    Take appropriate and sufficient countermeasures for each when installing  systems in the following locations     Failure to observe this caution may result in damage to the product    Locations subject to static electricity or other forms of noise    Locations subject to strong electromagnetic fields and magnetic fields   Locations subject to possible exposure to radioactivity    Locations close to power supplies    Do not reverse the polarity of the battery when connecting it   Failure to observe this caution may damage the battery or cause it to explode        Operation     N CAUTION    Conduct trial operation on the servomotor alone with the motor shaft  disconnected from machine to avoid any unexpected accidents     Failure to observe this caution may result in injury    Before starting operation with a machine connected  change the settings to  match the parameters of the machine    Starting operation without matching the proper settings may cause the machine to run out of control or  malfunction    Forward run prohibited  P OT  and reverse run prohibited  N OT  signals are  not effective during zero point search mode using parameter Fn003    Failure to observe this caution may result in injury    When using the servomotor for a vertical axis  install the safety devices to  prevent workpieces to fall off due to occurrence of alarm or overtravel  Set the
28. h Servomotor Connected to Machine    Initial parameters for the FSP Amplifier are set assuming normal operation  conditions  Before conducting a test run  set up user constants suitable for the  machine  Failure to do so could result in machine overrun or breakdown    For the setting procedures and methods  refer to the Sigma FSP Servo System  User s Manual  Document   YEA SIA FSP 3      The following items should be checked during the test run   e Unusual vibration   e Abnormal noise   e Excessive temperature rise    39    FSP Amplifier Short Form Installation Guide Operation    6 4  Precautions During Operation    e During operation  do not touch the FS P Amplifier s heat sink     Failure to observe this caution could result in burns    Motor overload protection is provided internally    Refer to the Sigma FSP Servo S ystem User s Manual  Document    YEA S IA FS P 3  for rating        40    FSP Amplifier Short Form Installation Guide Inspection and Maintenance    7     Inspection and Maintenance    This section describes the basic inspection and maintenance procedures for the FSP  Amplifier and battery replacement for absolute encoder  If any failure occurs on the  FSP Amplifier  refer to the Sigma FSP Servo System User   s M anual  Document    YEA SIA FSP 3   Troubleshooting     Contact your YEA representative if the problem persists     Be sure to turn OFF power before inspection or maintenance   Failure to observe this warning could result in electric shock     Never ope
29. less  no condensing    Vibration  4 9 m s    No freezing    Ambient temperature to ensure long term reliability  45  C or less    23    FSP Amplifier Short Form Installation Guide Wiring    5  Wiring    5 1  Molded case Circuit Breaker and Fuse Capacity    Current Capacity of  oe Power the Molded case  Main FSP Amplifier model Supply Circuit Breaker and Inrush current  circuit Capacity the Fuse  A  ie  Power per FSP Control Main   Control  Supply   Capacity Amplifier   circuit circuit circuit circuit   kW   kVA  Power Power Power Power  uppl Suppl  0 15  0 25  0 40  0 20  0 25  0 40    0 75  1 2    11  2 3  3 2  4 9  6 7  10 3 14 9      Nominal value at rated load  The specified derating is required to select an appropriate fase capacity    2  Cutoff characteristics  25  C   300  five seconds min  and inrush current of 20ms    3  A preventive circuit for inrush current 1s not built in the 24 VDC control power supply  Customer  must design the protective circuit    4  Make sure the current capacity is accurate  For an FSP Amplifier with cooling fan built in  an inrush  current flows  200  ofthe current capacity  in the table above  for two seconds  when turning ON  the control circuit        5 2  Main Circuit Wiring    FSP Amplifiers are suitable under the following conditions   With 100 V class  Less than 5000 A  120 V maximum   With 200 V class  Less than 5000 Ams  240 V maximum   With 400 V class  Less than 5000 Ams  480 V maximum     FSP Amplifiers must be used with UL lis
30. n the terminal cover while power is ON  and never turn ON  power when the terminal cover is open     Failure to observe this warning could result in electric shock     After turning OFF power  wait at least five minutes before servicing  the product     Otherwise  residual electric charges could result in electric shock      N CAUTION    Never change wiring while power is ON   Failure to observe this caution could result 1n electric shock or personal injury        7 1  FSP Amplifier Inspection       The inspection and maintenance procedures listed in the table below should be  performed at least once every year     Clean with  compressed air if  necessary     Clean unit interior   At least once Check for dust  dirt and oil on  and circuit boards per year surfaces     L At least once Check fr loose terminal block Tighten any loose  008    screws  per year and connector screws  screws     Defective parts in  unit or on circuit  boards    At least once Check for discoloration or Contact your YEA  per year damage due to heating  representative     41    FSP Amplifier Short Form Installation Guide Inspection and Maintenance    7 2  Part Replacement Period    The following parts are subject to mechanical wear or deterioration over time   To avoid failure  replace these parts at the frequency indicated     If the FSP Amplifier has been repaired at YEA  its parameters will be set back to  standard settings at shipment  Always check parameters before operating the  servomotor     Stan
31. nnector     Cable Name Specification  PLC  Controller or PC Shielded cable  communication cable    Encoder cable Shielded cable  AC line cable Shielded cable  AC line cable Shielded cable       46    FSP Amplifier Short Form Installation Guide Installation Conditions of EMC Directive  8 2  Cable Core and Cable Clamp    8 2 1  Cable Core    Attach the core on the cable as shown in the diagram below  which shows  two turns of the cable     Cable    Core    The table below lists the cable names and the mounting positions of the core     Cable Name Core Mounting Position    Controller cable Near the Controller and the FSP Amplifier     Near the FSP Amplifier and the servomotor     Encoder cable Near the FSP Amplifier and the servomotor        8 2 2  Cable Clamp    Fix and ground the cable shield using a piece of conductive metal  The  figure below shows an example of a cable clamp  controller side          Cable Shield  Remove Cable Sheath    Renwve paint frommounting surface    47    FSP Amplifier Short Form Installation Guide Peripheral Devices    9  Peripheral Devices    9 1  Peripheral Device Types and Capacities    The following table gives examples of peripheral devices for use with Yaskawa  or other compatible motors     Main 3 Model Power Supply   MCCB or   Recommended Noise Filter     Magnetic  Circuit Capacity per Contactor    Power FSP Amplifier   Capacity    Current  it  Supply Capacity FSP   kVA  specications    A    kW   ASB FN2070 6 07   Single phase  0 05 0 25 250
32. o not touch terminals for five minutes after voltage resistance test   Residual voltage may cause electric shock     Follow the procedures and instructions for trial operation precisely as notedin  the relevant User s Manual     Malfunctions that occur after the servomotor is connected to the equipment not only damage the  equipment  but may also cause an accident resulting in death or injury     The multi turn limit value must be changed only for special applications   Changing it inappropriately or unintentionally can be dangerous     If the Multi turn Limit Disagreement alarm occurs  check the setting of  parameter Pn205 in the FS P Amplifier to be sure that it is correct     If Fn013 is executed when an incorrect value is set in Pn205  an incorrect value will be set in the  encoder  The alarm will disappear even ifan incorrect value is set  but incorrect positions will be  detected  resulting in a dangerous situation where the machine will move to unexpected positions     Do not remove the terminal cover  cables  connectors  or optional items while  the power is ON     Failure to observe this warning may result in electric shock     Connect the ground terminal to electrical codes  ground resistance  100 Q or  less      Improper grounding may result in electric shock or fire   Only authorized personnel must perform installation  disassembly  or repair     Failure to observe this warning may result in electric shock or inju       10    FSP Amplifier Short Form Installation 
33. olute Encoder                        sss 42   7 3 1  Recommended Battery ne Ne vede m ette n bao REA 42  7 3 2   Replacingthe Battery  uui tu iode epi ne Ste 43   8  Installation Conditions of EMC Directive sense 44   8 1  EMC Installation Conditions                     esses 44    8 1 1  Installation  Single  amp  Three phase 100 200 V FSP Amplifier  PC     44  8 1 2  Installation  Single  amp  Three phase 100 200 V FSP Amplifier  PLC   45  8 1 3  Installation  Three phase 400 V FSP Amplifier                          sss 46    6    FSP Amplifier Short Form Installation Guide Introduction    8 2     Cable Core and Cable CIaTp cs s irpo HO na me 47  8 2 1  Cable un  eR 47  8 2 2  Cable     18Rp ooo E E TO E eu ne 47   9  Peripheral DOW Ces sonate 48   9 1  Peripheral Device Types and Capacities        ensi erret etie deret 48   92  Noise Filter for Brake Power Supp ly    ice tetto eara dv ag es Inte tek daas 48   G3     Cable Specie EIOS anode eie oet Rues 50   94  Recommended Ferrite Cores eee Ores Nerei ter opua An 50   UNTEN  NF 2  6 0   5 9  cr rM EUER 50   10  Overload Ch aracteris th cS  scsccscessssscsencds dscns a inset aa eto nen ee Dod esp dea bkn va eain ee dta etus 51  Lf   App  ndix nn nent te Mt a sente etes il E EE 52   11 1  UO Signals Connector CN    iei ete tipp ei ede on SCORES 52   11 2  Encoder Connector GIN2  uisu ed tos au iE Rr ep ERROR MARRE RV EERS 53   11 3  Serial Communication Connector CN3                 sessssssseseee 54   11 4  Analog Monitor C
34. on Guide Appendix A    11  Appendix A    11 1  1 0 Signals Connector CN1    CN 1 connector is required to connect the host controller to the FSP Amplifier  It  comprised of a connector and a connector cover     m Mating 50 Pin Connector Model  Kit     EI YEA P N Connector Parts    Connector 10150 3000VE    4J4003  10350 52A0 008      Manufactured by Sumitomo 3M Co   m Terminal Layout     Signal Groumd  G       Pet 37 7   scarce  FENTE  HE EN i wee  Leet   30   5   Signal Gromd   31   ALM   out 4        7  pus            32  AM ou    ESSERE    33  PAO  DIN   34 AO                 10  Signal Gromd   35  Peo o         i   SON      36  PBO          1 se         37 fan               mor re   a a ae   5   40  e Ie  Sum  Dez    18 7 ERE MEN   o DE UMEN   320      a5  aid   46      a  47       3 D  EE    26  27  28  29  30  31  32  33  34  35   36   37   38   39   40   41   42   43   44   45   46   47   48   49   50    Po               Ha   p33 ATEN CT ESS   50 NG                    Note  NC  Leave contact open  Not Connected        1  2  3  4  5  7  10  11  12  13  14  15  16  17  18  19  20  21  22  23  24  25    52    FSP Amplifier Short Form Installation Guide Appendix       11 2  Encoder Connector CN2  W Mating 20 Pin Connector Model    ee m    4J4001 10120 3000 VE   4J0101 10320   52A0 008       Manufactured by Sumitomo 3M Co        m Terminal Layout       PPB       Note  NC  Leave contact open  Not Connected     m Terminal Layout for Encoder Connector with Commutation  Sensors
35. onnector CINS        e ea dated en Eus Re Men te 54   11 5  Connecting NON Yaskawa Motor with A B Encoder                             55   11 6  Connecting Pulse A B Encoder without C Pulse  Index Pulse                 56    L     FSP Amplifier Short Form Installation Guide Introduction    Introduction  This guide describes the FSP  series AC servo drive  FSP Amplifier  that controls  Yaskawa Sigma II series or any compatible AC servomotor     This product conforms to the following standards     e EN61000 6 2  1999  e EN55011  1998  Group 1 Class A    However  because this product is a built in type  reconfirmation of the above  standards is required after being installed in the final product     Upon receipt of the product and prior to installing the product  read these  instructions carefully and retain for future reference  This will enable you to  properly use the FSP Amplifier and carry out periodic inspection  maintenance  etc     Related documents     Sigma FSP Servo System User   s Manual YEA SIA FSP 3    AC Servo Motor Instructions fr Yaskawa TOE C2312  for Sigma II   Sigma II series motors or documentation for  other compatible motors    FlexWorks User s Manual YEA SIA FSP 4    This guide and other related documents can be downloaded from our website     Manufacturer s motor specification       www yaskawa com    Note  YEA is not responsible for accidents or damages resulting from product  modifications made by the user     FSP Amplifier Short Form Installation Guid
36. subject to dust  salts or iron dust   Locations subject to exposure to water  oil or chemicals     Locations subject to shock or vibration   Failure to observe this caution may result in fire  electric shock  or damage to the product                   t       11    FSP Amplifier Short Form Installation Guide Introduction    Do not hold the product by the cables or motor shaft while transporting it   Failure to observe this caution may result in injury or malfunction     Do not place any load exceeding the limit specified on the packing box     Failure to observe this caution may result in injury or malfunction     Do not hold the product by the eyebolt of motor while transporting it   Failure to observe this caution may result in injury or malfunction        m Installation     N CAUTION    Never use the products in an environment subject to water  corrosive gases   inflammable gases  or combustibles     Failure to observe this caution may result in electric shock or fire   Do not step on or place a heavy object on the product   Failure to observe this caution may result in injury     Do not cover the inlet or outlet ports and prevent any foreign objects from    entering the product     Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or  fire     Be sure to install the product in the correct direction   Failure to observe this caution may result in malf  nction     Provide the specified clearance between the FSP Amplifier and
37. ted fuses or circuit breakers  in  accordance with the National Electrical Code  NEC      Use 75  C heat resistant copper wires or an equivalent     24    FSP Amplifier Short Form Installation Guide Wiring    5 3  Main Circuit Wire Size      Cable Types    Cable Types Allowable Conductor  Symbol Temperature   C  CF     600V vinyl cable 60  140   Temperature resistant vinyl cable 75  167     e Wire sizes are selected for three cables per bundle at 40  C  104  F  ambient  temperature with the rated current        e Use cable with a minimum withstand voltage of 600V for main circuits     e If cables are bundled in PVC or metal ducts  consider the reduction ratio of the  allowable current     e Use heat resistant cables under high ambient or panel temperatures where  normal vinyl cables will rapidly deteriorate     e Use cables within the allowable moment of inertia   e Donotuse cables under continuous regenerative state     The following table shows the wire size and allowable current for three cables  Use a  cable whose specifications meet or are less than the values in the table     m 600 V Heat resistant Vinyl Cables  HIV   AWG oe Configuration Conductive  A ue pao at Ambient  Size TOSS Number of Resistance emperature    Section wires mm  O km 30  C 40  C 50  C  Diameter  in    86  F     104  F     122  F    in      0 9  0 00140   37 0 18  0 00028  244   90   77    2  3  4  5    SS fH J Ss   HS   a  Ss iH J Ss   aS         14  2 0  0 00310   70 6  0 00093      12 1155  0 0054
38. ure the following operating conditions for the FSP Amplifier use     Installation category  Overvoltage category     II  Pollution degree   2  Protection class      1X  Maximum altitude  1000 m    Conforming to the following standards     EN55011  1198 Group 1 Class A  EN61000 6 2  1999    4 2  Installation Sites    For installation sites  use proper care with the following notes     Notes on Installation      Design the control panel size  unit layout  and cooling method  so that temperature around the periphery ofthe FSP Amplifier    m does not exceed 55 C    When installed inside a   control panel   When installing multiple FSP Amplifiers side by side in a  control panel  install cooling fans and provide sufficient space  around each FSP Amplifier to allow cooling by fan and natural  convection     Suppress radiated heat from the heating unit and temperature rise    When installed near a    caused by convection so that the temperature around the    heating unit    periphery ofthe FSP Amplifier does not exceeds 55  C     When installed near a Install a vibration isolator underneath the FSP Amplifier to  vibration source prevent it ftom receiving vibration     Corrosive gases do not immediately affect the FSP Amplifier but  will eventually cause contactor related devices to malf  nction   Take appropriate action to protect against corrosive gases     When installed in a  corrosive gases area    e Avoid installation in a hot and humid place or where excessive  dust or iron po
39. wder is present in the air     Be sure there is no condensation or freezing       Keep the ambient temperature 45  C or less to ensure long term  reliability        21    FSP Amplifier Short Form Installation Guide Installation    4 3  Orientation    Install the FSP Amplifier perpendicular to the wall and orientate it as shown in  the figure below     Firmly secure the FSP Amplifier through two or four mounting holes  depending  on the FSP Amplifier capacity      Wall       l     l        l          Ventilation    22    FSP Amplifier Short Form Installation Guide Installation    4 4  Multiple FSP Amplifier Installation    When installing multiple FSP Amplifiers side by side in a control panel  observe  the following     50mm 2in    or more       H  E S  P    o  ao  oo  oo  a oj  ao    999    10mm 0 4in  or more    S N N  3 30mm 1 2in  or more 30mm 1 2in  or more pos    4 4 1 Where Mounted Side by Side       50mm 2in    or more    When installing FSP Amplifiers side by side  provide at least 10 mm  0 4 in  space  between them and at least 50 mm  2 in  space above and below them as shown in the  figure above  Install cooling fans above the FSP Amplifiers to prevent the  temperature around each FSP Amplifier from increasing excessively and also to  maintain the temperature inside the control panel evenly     4 4 2 Environment Inside Control Box    Maintain the following conditions inside the control box     Ambient temperature for FSP Amplifier  0 to 55  C   Humidity  90  RH or 
40. when the  power is ON to avoid electric shock      2  These circuits are SELV circuits and are separated from all other    circuits by double and reinforced insulation  The CN1 input signal is  available for sink or source circuits     Note  Customers must purchase a 24VDC power supply with a double   shielded enclosure     32    FSP Amplifier Short Form Installation Guide Wiring    5 5  Main Circuit Wiring Graphic Diagrams    5 5 1  Single phase 100V 200V Main Circuit            Noldsd cose Circuit  breskar  MCECB     Personal Computer       Power supply  1 phase D00 ZDOVAC                     Used to prokect  power supply line   Shuts the ceuli pif  M overcurrent is  dutectad        Cable type P N  YS 12       F        Z     Moketi    case  circuit broker       Nelee  Mer  Used to emanate gxeni  nowe Irom power vepply    D              db EE    einer    PL ere    Noise titer    del    nv  oa  D   JERE  E PEN      ba e rr    Mpgnetic conlacior Host Controller       Turns the serve  ON or OFF   Use d surgi    FSP Amplifier is compatible with most  PLC motion controllers and indexers                 Brako power supply       Used for a servomotor    with a brake         Raggerptive    TT       Regenwofve raxsipr und  H fhe copoctty of Hw rageaerofivg casiator is  ins liciant connect fhe exlernol rapmern   tive sesitor und te Me 01 02 irmaos        FSP Amplifier Short Form Installation Guide Wiring    5 5 2  Single phase 200V 0 8kW and 1 5kW Main Circuit    Observe the following
    
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