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SINUS M - Santerno

1. SINUS M 0001 4T B A2 K 2 Moton rang Input power Brake Filter Keypad Enclosure 0001 04 2S T B A2 K 2 0002 0 75 1 1 2S T B A2 K 2 0003 1 5 1 8 2S T B A2 K 2 5 0005 223 2987 A2 K 2 5 0007 445 257 A2 kK 2 55 2577 A2 K 2 O 0014 7592 25 7 A2 3 K 2 00171 11 26 B A2 Z 2 00201 15 257 B 2 2 0025 185 257 18 1812 lt 0030 22 257 29 5 00 04 4T 2 42 21 0002 0 75 0 9 4T 21 Q 0003 15 4T B 2 0005 22 4T 2 2 0007 4 5 4T A2 2 K 2 0011 55 4T 380 B A2 K 2 0014 7 5 4T 480Vac 2 K 2 0017 11 4T B A2 K 2 0020 15 4T B A2 K 2 0025 18 5 4T B A2 2 0030 22 4T B A2 K 2 The motor power is based on 220Vac for models 2S T and on 380Vac for models AT If you find any difference with the equipment you ordered or if it is damaged please contact your sales representative 2 SANTERNO CARRARO GROUP Instruments and parts to be prepared depend on how the inverter is operated Prepare equipment and parts as necessary instruments and parts required for operation Installation To operate the inverter with h
2. Adj LED Parameter Min Max ar Factory display name range Description defaults A item select vOL User display select 0 Output voltage V 1 Output power kW 2 Torque kgf m H74 Gain for 1 1000 This parameter is used to change the 100 O Motor rpm 96 motor rotating speed r min to mechanical display speed m mi and display it H75 DB resistor 0 1 0 Unlimited 1 operating rate limit 1 Use DB resistor for the H76 set select time H76 DB resistor 0 30 Set the percent of DB resistor operating 10 O operating rate to be activated during one sequence rate of operation Cooling fan 0 1 0 Always 0 control 1 Keeps ON when its temp is higher than inverter protection limit temp Activated only during operation when its temp is below that of inverter protection limit H78 Operating Bw 0 Continuous operation when cooling 0 method fan malfunctions select when 1 Operation stopped when cooling fan cooling fan malfunctions malfunctions H79 S W 0 10 0 This parameter displays the inverter 1 0 version software version H81 27 motor 0 6000 This parameter actives when the selected 5 0 O Accel time sec terminal is ON after 117 124 is set to 121274 H82 motor motor select 10 0 O Decel time H83 27 motor 30 400 50 00 X base Hz frequency H84 27 motor 0 2 0 X V F pattern H85 2 motor 0 15 5 X forward torque boost
3. Adj LED Parameter Min Max display name range Description defaults A Integral 0 1 32 0 1 0 O time for PID sec controller 1 gain Differential O 30 0 0 0 O time for PID sec controller D gain PID control 0 1 Selects PID control mode 0 X leat 0 Normal PID control 1 Process PID control PID output 0 1 400 Hz This parameter limits the amount of the 50 00 O frequency output frequency through the PID control high limit The value is settable within the range of PID output 0 1 400 Hz F21 Max frequency and 223 Start 0 50 frequency frequency low limit H57 PID 0 4 Selects PID reference source 0 X reference Reference is indicated in rEF of Drive source group select 0 Keypad digital setting 1 1 Keypad digital setting 2 2 V1 terminal setting 2 0 10 3 terminal setting 0 20 4 Setting as RS 485 communication H59 Inverse PID 0 1 0 Normal 0 1 Inverse H60 Self 0 3 0 Self diagnostic disabled 0 pore 1 IGBT fault Ground fault Bee 2 Output phase short amp open Ground fault 3 Ground fault 7 Set H40 to 3 Sensorless vector control to display this parameter 2 Set H40 to 2 PID control to display this parameter 7 14 CARRARO GROUP Z SANTERNO Adj LED Parameter Min M
4. A314 21 RST restart 0 0 1 O 15 H22 Speed Search 0 0 15 O A316 H23 SS Sup Curr 100 80 200 O O A317 H24 SS P gain 100 0 9999 O W O A318 H25 SS l gain 200 0 9999 W A319 H26 Retry number 0 0 10 O O A31A H27 Retry delay 1 0 0 60 0 sec O W O A31D H30 Motor select 0 0 maxMotNum X W O A31E H31 Pole number 4 2 12 X O A31F H32 Rated Slip 2 00 0 10 00 Hz X W O A320 H33 Rated Curr 1 8 5 150 0 A O A321 H34 Noload Curr 7 1 100 0 A X O A322 H35 Motor Input 0 0 2 323 H36 Efficiency 72 50 100 X W 324 H37 Inertia rate 0 0 2 O A325 H39 Carrier freq 3 0 1 0 15 0 KHz O 327 H40 Control Mode 0 0 3 X W O A328 H41 Auto Tune 0 0 1 O A329 H42 Rs 2 500 0 28 000 Q W O A32B H44 Lsigma 26 00 0 300 00 mH W A32C H45 SL P Gain 1000 0 32767 W O A32D H46 SL l Gain 100 0 32767 O W O 2 47 TRQ Limit 180 0 100 0 220 0 X W O A32F H48 PWM Mode 0 0 1 X W O A330 H49 Set PID 0 0 1 X 1 50 PID F B 0 0 2 X W O A332 H51 PID P gain 300 0 0 999 9 W O A333 H52 PID 1 00 0 10 32 00 sec O W A334 H53 PID D time 0 0 30 00 sec W 5 H54 Process PID 0 0 1 O A336 H55 PID limitH 50 00 pidLimitFreqL 400 00 Hz O W O A337 H56 PID limitL 0 50 0 pidLimitFreqH Hz O W O A338 H57 PID Ref Set 0 0 4 X 59 PID Out Inv 0 0 1 X H60 Self Diag 0 0 maxSelfDiag
5. Adj LED Setting S Factory display Parameter range Description CENTS Ed FBK PID Feedback Displays PID value with real unit Filter time Adjust the responsiveness 16 2 for V1 0 9999 the V1 input 0 10V 10 O V1 input Set the minimum voltage of the M Minimum voltage iioi V1 input i Frequency Set the inverter output minimum 18 corresponding to 0 400 Hz output frequency at minimum 0 00 17 voltage of the V1 input V1 input Set the maximum voltage of the Maximum voltage V1 input 10 a Frequency Set the inverter output maximum frequency at 110 ene to 0 400 Hz maximum voltage of the V1 50 00 O input Filter time Set input section s internal EH mt pnt 09555 filter constant for input ve V 12 input minimum 0 20 mA Set the minimum current of 4 00 current input Frequency Set the inverter output minimum 113 corresponding to 0 400 Hz frequency at minimum current of 0 00 O 112 input 114 input Max 0 20 Set the maximum current of 200 current input Frequency Set the inverter output 115 corresponding to 0 400 Hz maximum frequency at 50 00 O 114 maximum current of input 0 Terminal input 0 20 PID Feedback mA aoe selection ae 1 Terminal V1 input 0 10 9 5 V 10 18 Z sANTERNO There is additional code only for display in drive group This code shows feedback value with real unit
6. 7 1 FUNCION GOUD antag MM 7 4 Facteur E 7 10 ruere EEUU 7 18 CHAPTER 8 Control block 8 1 8 1 Frequency and Drive mode setting nennen enn 8 2 8 2 Accel Decel setting and V F 8 3 CHAPTER 9 Basic 9 1 SM Fregueney Rda aae aS 9 1 9 2 Multi Step Frequency setting 11 0 9 7 9 3 Operating command setting 9 8 9 4 Accel Decel time and pattern 9 12 Reines rrr 9 17 2 SANTERNO CARRARO GROUP 9 6 method select etre 9 20 9 7 FREQUENCY a e rece euge um lv tora n 9 21 CHAPTER 10 Advanced functions 10 1 10 bred ccm 10 1 10 2 Jog Operation 10 3 10 SUP DOW IN 24 10 5 10 4 3 Wire operation Start Stop via push
7. Sinus M 0001 2S T IM0126000 Sinus M 0002 2S T 10 500 IM0126002 Sinus 0003 25 15 500 10126004 Sinus M 0005 2S T 25 500 10126044 Sinus 0007 25 40 500 10126044 Sinus 0011 2S T 40 500 IM0126084 Sinus M 0014 2S T 50 500 IM0126124 Sinus 0017 2S T 70 500 1 0126144 10140254 Sinus 0020 2S T 100 500 10126164 10140254 Sinus 0025 2S T 100 500 10126164 10140284 Sinus 0030 2S T 125 500 10126164 10140284 Sinus 0001 4T 5 500 1 0126000 0002 4 10 500 1 0126000 Sinus M 0003 4T 10 500 1 0126000 Sinus M 0005 4T 10 500 10126002 0007 4 20 500 IM0126004 Sinus 0011 4T 20 500 IM0126044 Sinus 0014 4T 30 500 IM0126044 00174 35 500 IM0126084 1 0140154 0020 4 45 500 IM0126124 IM0140204 Sinus M 0025 4T 60 500 IM0126124 IM0140204 Sinus M 0030 4T 70 500 IM0126144 IM0140254 Short Circuit Rating Suitable for use on a circuit capable of delivering not more than 65kA symmetrical Amperes 240V drives or 480V drives Volts Maximum Short Circuit FUSE BREAKER Marking Use Class H or K5 UL Listed Input Fuses and UL Listed breakers only See the table above for the voltage and current rating of the fuses and the breakers 2 SANTERNO CARRARO GROUP e AC Reactors INDUCTANCE DIMENSIONS LEAKAGE mH L H P M EG k
8. 12 6 CARRARO GROUP Z SANTERNO 12 6 25 25 e bn reir 12 7 12 7 Frequency command 1055 dh Ctt enden Ee Md e 12 7 12 8 DB Resistor Enable Duty 12 9 CHAPTER 13 5485 communication 13 1 13 1 introduction 13 1 19 2 13 1 13 3 ee 13 2 13 4 EL 13 3 13 5 Communication protocol 5 2 0404440 000000 en nennen nns 13 4 13 6 Communication protocol ES BUS eesriided eene entente 13 4 13 7 Parameter code list Common area eene 13 8 13 8 Troubleshooting E 13 17 13 9 MiscellaneoUus 13 17 CHAPTER 14 Troubleshooting amp Maintenance 14 1 Protective TUnctlolls 14 1 14 2 Fault UO 14 3 14 3 Precautions for maintenance and 14 6 IL Eee 14 6 14 5 Parn re
9. iL FFM Filters Footprint Standard Filters 1 4 Output ferrite ring AC1810302 2xK618 15 26 22 1810402 2 674 23 37 31 1810603 3 40 41 60 58 FILTER TYPE b 16 9 Z SANTERNO CARRARO GROUP 16 4 Braking resistors 2S T Class Inverter 200 230Vac SINUS 0001 2S T 0002 25 0003 2S T 00052S T 0007 25 0011 25 Resistor 2000 350W 1000 350W 560 350W 560 350W 500 1100W 150 1100W Code RE2644200 RE2644100 RE2643560 RE2643560 RE3083500 RE3083150 2S T Class Inverter 200 230Vac SINUS 00142S T 0017 2S T 00202S T 0025 25 0030 25 Resistor 150 1100W 100 2200W 100 2200W 50 4000W 50 4000W Code RE3083150 RE3113100 RE3113100 RE3482500 RE3482500 4 Class Inverter 380 480Vac SINUS M 0001 4T 0002 4T 0003 4T 0005 4T 0007 4T 0011 4T Resistor 4000 350W 4000 350W 2000 350W 2000 350W 1000 550W 750 550W Code RE2644400 RE2644400 RE2644200 RE2644200 RE3064100 RE3063750 4 Class Inverter 380 480Vac SINUS M 0014 4T 0017 4T 0020 4T 0025 4T 0030 4T Resistor 500 1100W 330 2200W 330 2200W 200 4000W 200 4000W Code RE3083500 RE3113330 RE3113330
10. 16 Set H10 to 1 Run frequency setting is not available within the skip frequency range of H11 H16 Skip frequency low limit 3 0 1 400 35 00 Hz Skip frequency is settable within the range of F21 Max frequency 223 Start frequency Freq H16 H15 H14 H13 12 H11 oe 22 2 p iov V1 Voltage input 20mA Current input V b O Freq Up setting Freq Down setting gt When it is desired to avoid resonance attributable to the natural frequency of a mechanical system these parameters allow resonant frequencies to be skipped Three different areas of Skip frequency can be set with the skip frequencies set to either the top or bottom point of each area However during acceleration or deceleration the run frequency within the set area is valid In case of increasing frequency setting as shown above if frequency set value Analog setting via voltage current RS485 communication or digital setting via keypad is within the range of Skip frequency it maintains skip frequency low limit value If the set value is outside the range it increases the frequency following the set acceleration ramp In case of decreasing frequency setting if frequency set value Analog setting via voltage current RS485 communication or digital setting via keypad is within the range of Skip frequency it maintains Skip f
11. 10 8 dorus iKoer Mum 10 9 10 6 Slip compensationy 10 10 10 7 uses 10 12 10 8 10 25 10 9 Sensorless Vector Control esses esee entente nnne 10 26 10 10 Energy Saving Operation wc en tate 10 27 10 11 5 tee 10 28 10 72 AUTO retan NS RE 10 30 10 13 Operating sound select Carrier frequency 1 10 31 10442 motor Operation 10 31 10 15 Self Diagnostics function 0 10 33 10 16 Frequency setting and 27 drive method select 2 10 35 10 17 Over voltage trip prevention deceleration and Power Braking 10 37 10 18 External brake non 10 38 10 19 Kinetic energy buffering 44404 A nennen nnn nnnrn ressent essen 10 39 1020 DRAW CONTON irienn dasna 10 40 10 21 2 Phase rud Det aec du date a dora ce rd Rete dc e BE 10
12. Select Self Diagnostic function in H60 Function group 2 Define one terminal among P1 P8 terminals for this function define P8 for this function set 124 to 20 CAUTION Take caution not to touch the inverter by hand or other objects while performing this function because current is flowing to the inverter output gt Perform Self diagnostic function after input output wiring of the inverter is finished This function enables the user to safely check for the IGBT fault output phase open short and Ground fault without disconnecting the inverter wiring There are 4 ways to select H60 Self 0 Self Diagnostic disabled Diagnostic 5 function 1 IGBT fault and Ground fault Output phase short amp open circuit and Ground fault Ground fault IGBT fault Output phase short and open circuit 1 Selecting the higher number performs the lower number s function 2 Ground fault of U phase in 2 2KW 4 0KW inverters and ground fault of V phase in other rating inverters may not be detected when selecting 1 Select 3 to make sure to detect all phase of U V W When setting H60 to a specific value from 1 to 3 and turn the terminal defined for this function among P1 P8 terminals ON the corresponding function is conducted displaying dIAG and the previous menu will be displayed when this function is completed To stop this function press STOP RESET key on the
13. Ex 1 The inverter determines the freq reference is lost when DRV Frq is set to 3 Analog V1 input 16 to 1 and analog input signal is less than half the value set in 17 Ex 2 The inverter determines the freq reference is lost when DRV Frq is set to 6 1 1 116 to 2 and V1 input signal is either below the value set in 17 input value is less than the 112 value 12 7 47 SANTERNO CARRARO GROUP N gt 162 When no frequency command is given for the time set in 163 set the drive mode as the table below 62 Drive mode select Continuous operation with after loss of 0 frequency before command 1055 frequency command occurs 1 Free run stop Coast to stop 2 Deceleration ramp to stop gt 154 155 Multi function output terminal MO or Multi function relay output is used to output information on loss of frequency command to external sequence Ex when 116 is set to 2 162 to 2 163 to 5 0 sec and 154 to 11 respectively Set freq 5sec i MEME No MO Run 12 8 2 SANTERNO CARRARO GROUP 12 8 DB Resistor Enable Duty setting Function group 2 Enable duty 0 30 10 Set H75 to 1 Set Enable Duty H76 H75 DB resistor ED limit setting 0 No limit N Caution Take caution when DB resistor is used over its Watt rating Fire may result from resistor overheat When resistor having heat detection sensor is used
14. command gt 3 FDT 4 Activated when run frequency meets the following condition Active condition Accel time Run Frequency gt FDT Level Decel time Run Frequency gt FDT Level FDT Bandwidth 2 group 0 400 10 00 Cannot set above Max frequency F21 When setting 152 and 153 to 30 0Hz and 10 0 Hz respectively 30Hz 25Hz Freq vo TE amp X amp Run command 11 10 CARRARO GROUP Z SANTERNO 4 FDT 5 gt Activated as B contact contrast to FDT 4 Active condition Accel time Run Frequency gt FDT Level Decel time Run Frequency gt FDT Level FDT Bandwidth 2 group 0 400 10 00 Cannot set above Max frequency F21 gt When setting 152 and 153 to 30 0Hz and 10 0 Hz respectively 30Hz 25Hz Freq EE 5 Refer to page 12 2 6 Inverter Overload IOLt Refer to page 12 6 7 Motor stall STALL Refer to page 12 3 8 Over voltage trip Ovt Activated when over voltage trip occurs due to DC link voltage exceeded 400Vdc for 2S T class and 820Vdc for 4T class 9 Low voltage trip gt Activated when low voltage trip occurs due to DC link voltage under 180Vdc for 2S T class and 360Vdc for 4T class 10 Inverter heatsink overheat Activated when the heatsink is overhe
15. Press the Left lt key three times 4 00 00 is displayed and the first 0 is lit Press the Up key 5 10 00 is set Press the Ent key once 10 00 is blinking Press the Ent key once 6 Run frequency is to 10 00 Hz when the blinking stops Turn on the switch between P1 FX and CM terminals RUN lamp begins to blink with FWD Forward Run lit and accelerating 7 M IO frequency is displayed on the LED When target run frequency 10Hz is reached 10 00 is displayed Turn off the switch between P1 FX and CM terminals RUN lamp begins to blink and decelerating frequency is displayed on the LED 8 When run frequency is reached to 2 Run FWD lamp turn off and 10 00 is displayed F 0 6 10 Hz Freq P1 FX CM OFF Wiring Operating pattern 6 1 2 SANTERNO CARRARO GROUP Frequency Setting potentiometer 4 operating via terminals Apply AC input power to the inverter When 0 00 appears Press the Up A key four times Frq is displayed Frequency setting mode is selectable Press the Ent key once Present setting method is set to 0 frequency setting via keypad Press the Up A key three times After 3 Frequency setting via potentiometer is set press the Ent 6 key once is redisplayed after 3 stops blinking Turn the poten
16. 15 deis ninj ld vui 02 0 Boyeuy A OL 0 LA SlIi 2l 0 s 01 jndui 1 Boyeuy Dunes 10 8 2 SANTERNO CARRARO GROUP 8 2 Accel Decel setting and V F control 804 15004 1 5 15004 854 153 Dr A A SN 3 A 2981 24 655 1ndino 054 ueis eseg J A E Oz dojs unyee4 84 L od PL 5 0 eum I899v uS L 9A td eun eundo O O 1oejes dois suisses 0 5 Hot 4 td 8d Id Ldnoub y dno4B oun waned Jeoeq leoov i 1 k 10 bay 7 9 ueis euin TE 13 84 ja0aq ja00y sed 8H
17. a e 4 4 In HO press the Enter key once Code number of HO is displayed 2 Increase the value to 3 by pressing the Up A key 3 4 In 3 press the Left 4 once to move the cursor to the left 4 03 is displayed 0 03 is active Increase the value to 9 by pressing the Up A key 5 93 93 is set Press the Enter key once 6 H 97 The parameter number is displayed Press the Enter key once 7 m Present setting is 0 Press the Up A key once to set to 1 to activate parameter initialize 8 Press the Enter key twice 9 GHEE Parameter initialize is complete Press either the Left 4 or Right gt key 10 Return to HO 5 12 SANTERNO CARRARO GROUP 2 CHAPTER 6 BASIC OPERATION 6 1 Frequency Setting and Basic Operation TX Caution The following instructions are given based on the fact that all parameters are set to factory defaults Results could be different if parameter values are changed In this case initialize parameter values back to factory defaults and follow the instructions below Frequency Setting via keypad 8 operating terminals 1 Apply AC input power to the inverter 2 When 0 00 appears press the Ent key once 3 The second digit in 0 00 is lit as shown right
18. 7 Exception Since Sinus M 0001 2S T Sinus 0001 4T is Natural convection type this code is hidden 7 16 2 SANTERNO CARRARO GROUP Adj LED Parameter Min Max Description Factory during display name range defaults H86 27 motor 0 15 This parameter actives when the 5 reverse selected terminal is ON after 117 124 is torque boost set to 121274 motor select H87 27 motor 30 150 96 150 X stall prevention level H88 27 motor 50 200 150 Electronic thermal level for 1 min H89 27 motor 100 Electronic thermal level for continuous H90 274 motor 0 1 50 A 26 3 X rated current Parameter 0 1 Copy the parameters from inverter and 0 read save them into remote keypad Parameter 0 1 Copy the parameters from remote 0 write keypad and save them into inverter H93 Parameter 0 5 This parameter is used to initialize 0 initialize parameters back to the factory default value 0 1 All parameter groups are initialized to factory default value 2 Only Drive group is initialized 3 Only Function group 1 is initialized 4 Only Function group 2 is initialized 5 Only I O group is initialized H94 Password 0 FFFF Password for H95 Parameter lock Set 0 register as Hex value H95 Parameter 0 FFFF This parameter is able to lock or unlock 0 O lock parameters by typing password register
19. 3 3 3 9 Control terminal DIOCK i tette 3 6 3 4 PNP NPN selection and connector for communication option eeeeeeenm 3 7 3 5 Optional External 1 sinn 3 8 CHAPTER Basic configuration 4 1 4 1 Connection of peripheral devices to the inverter 4 1 4 2 Recommended MCCBs and 4 2 4 3 Recommended Fuses and 4 3 CHAPTER 5 Programming Keypad eecccecesseeeseeeeeeeeeeeeeeeeeneneeeeeeeeeseeessenseeeeneeeeeeeeeeenees 5 1 E 5 1 5 2 Alpha numeric view the LED 5 2 5 3 Moving tO other groups 5 3 5 4 How to change the codes in a group 5 5 5 5 Parameter eee ite icit eiae nii 5 7 5 6 Monitoring of operation 5 10 CHAPTER 6 Basic operation nta rne ntu exo ck nu RE RUE A anu eee 6 1 6 1 Frequency Setting and Basic Operation sssssssssssssseeeenenneeen nennen nennen 6 1 CHAPTER 7 Function 2 cereos Sep EE epu tex eee 7 1 HAN Dive GOUD e E
20. Press the Enter 6 key once to check the current Monitoring output current is provided in this parameter Present output current is 5 A Press the Enter 6 key once to return to the parameter name Return to the output current monitoring code Co Other parameters in Drive group such as dCL Inverter DC link voltage or vOL Inverter output voltage can be monitored with the same method 5 10 SANTERNO CARRARO GROUP N Fault display How to monitor a fault condition in the Drive group During Current Frequency STOP RESET 1 This message appears when Overcurrent fault occurs Press the Enter key or UP Down key once 2 The run frequency at the time of fault 30 0 is displayed Press the Up A key once 3 The output current at the time of fault is displayed Press the Up A key once 4 Operating status is displayed A fault occurred during acceleration Press the STOP RST key once 5 A fault condition is cleared and is displayed When more than one fault occurs at the same time Maximum three faults information is displayed as shown left Motor overheat Over voltage Over current 4 P 5 11 Parameter initialize Z SANTERNO CARRARO GROUP How to initialize parameters of all four groups in H93
21. 2 SANTERNO CARRARO GROUP 3 4 PNP NPN selection and connector for communication option 1 When using DC 24V inside inverter NPN 3 7 2 SANTERNO CARRARO GROUP 3 5 Optional External Relay An optional external relay with a 24Vdc coil may be connected to the Open Collector output as shown below INVERTER 245 5 NO AZ L C O NC K MG 16 cM Caution Respect the features of terminals and Notes 3 8 2 SANTERNO CARRARO GROUP CHAPTER 4 BASIC CONFIGURATION 4 1 Connection of peripheral devices to the inverter The following devices are required to operate the inverter Proper peripheral devices must be selected and correct connections made to ensure proper operation An incorrectly applied or installed inverter may cause a system malfunction or reduction in product life as well as component damage Must be red and understood this manual thoroughly before proceeding Use the power supply within the allowed 69 SUAI range of inverter input power rating MCCB or Earth Select circuit breakers with care A high mi leakage circuit current peak may flow in the inverter at breaker ELB power on Install it if necessary When installed do not use it for the purpose of starting or stopping Otherwise it could lead to reduction in product life Magnetic Cont
22. RS485 communication 1 O 61 Baud rate 0 4 Select the Baud rate of the 5485 3 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps 162 Drive mode 0 2 It is used when freq command is given 0 O select after loss via V1 I terminal RS485 of frequency 0 Continuous operation at the command frequency before its command is lost 1 Free Run stop Output cut off 2 Decel to stop 7 22 2 SANTERNO CARRARO GROUP 163 Wait time after oe This is the time inverter determines 1 0 loss of frequency 120 whether there is the input frequency command sec command or not If there is no frequency command input during this time inverter starts operation via the mode selected at 162 164 Communication 2 100 Frame communication time 5 time setting ms 165 Parity stop bit When the protocol is set the 0 setting communication format can be set 0 Parity None Stop Bit 1 pus 1 Parity None Stop Bit 2 2 Parity Even Stop Bit 1 3 Parity Odd Stop Bit 1 166 Read address 5 register 1 167 Read address 6 register 2 168 Read address 7 register 3 169 Read address 8 register 4 The user can register up to 8 0 42239 discontinuous addresses and read them 170 all with one Read command a 171 Read address 10 register 6 172 Read address 11 register 7 173 Rea
23. ade ie Description Factory defaults Pa display 0 Forward run command 0 O 1 Reverse run command 2 Emergency Stop Est 1 O 3 Reset when a fault occurs RST 4 Jog operation command 2 O 5 Multi Step freq Low 6 Multi Step freq Mid 3 O 7 Multi Step freq High 8 Multi Accel Decel Low 4 O 9 Multi Accel Decel Mid 10 Multi Accel Decel High 5 O 11 DC brake during hold 12 2nd motor select 6 O 13 Reserved 14 Reserved 15 Up Frequency increase down UP command 16 Frequency decrease command DOWN 17 3 wire operation 18 External trip A Contact EtA 19 External trip B Contact EtB 20 Self diagnostic function 21 Change from PID operation 7 O to normal operation 22 2nd source select 23 Analog Hold 24 Accel Decel hold 25 Up Down Save Freq Initialization 26 JOG FX 27 JOG RX 28 Open Loop1 29 Fire Mode See Chapter 14 Troubleshooting and maintenance for External trip A B contact Each multi function input terminal must be set differently 7 19 CARRARO GROUP Z SANTERNO Adj LED Min Max display Parameter name range Description dea Eod 125 Input terminal BIT BIT BIT BIT BIT BIT BIT 0 status display 7 6 5 4 3 2 1 0 7 P4 P2 P1 126 Output terminal BIT1
24. EX Speed search during Instant Power Failure restart Input voltage Frequency Current Multi function output or Relay When the input power is cut off due to instant power failure the inverter trips LV When the power is restored the inverter supplies the motor with the frequency stored before the low voltage trip and the voltage is increased due to speed search PI control current is increasing over the preset level in H23 the voltage increasing will stop and the frequency is decreased 2 If the opposite of t1 occurs the voltage increasing starts again and the output frequency stops to decrease When the frequency and voltage will reach their nominal level the inverter will follow the acceleration ramp until the stored frequency before low voltage LV trip is reached gt Speed search operation is suitable for loads with high inertia Sinus M keeps normal operation when instant power failure occurs and power is restored in 15msec 10 29 5 SANTERNO CARRARO GROUP 10 12 Auto restart try Function group 2 H27 Auto Restart time 0 60 1 0 This parameter sets the number of times auto restart is activated in H26 5 used to restart automatically after an alarm gt H26 Auto restart will become active after the H27 H26 Number of Auto restart try is reduced to 1 when a trip occurs If the trip outnumbers exceeds the preset restart try auto restart
25. Factory default by motor ratings CARRARO GROUP In Motorratin Iren No load Rated slip Stator Leakage euenit t e resistance ccu acc s 0 2 1 1 0 6 2 33 14 0 122 00 0 4 1 8 1 2 3 00 6 70 61 00 0 75 3 5 2 1 2 33 2 46 28 14 1 5 6 5 3 0 2 33 1 13 14 75 2 2 8 8 4 4 2 00 0 869 11 31 200 3 7 12 9 4 9 2 33 0 500 5 41 5 5 19 7 6 6 2 33 0 314 3 60 7 5 26 3 11 0 2 33 0 196 2 89 11 0 37 0 12 5 1 33 0 120 2 47 15 0 50 0 17 5 1 67 0 084 1 12 18 5 62 0 19 4 1 33 0 068 0 82 22 0 76 0 25 3 1 33 0 056 0 95 0 2 0 7 0 4 2 33 28 00 300 00 0 4 1 1 0 7 3 0 14 0 177 86 0 75 2 0 1 3 2 33 7 38 88 44 1 5 3 7 2 1 2 33 3 39 44 31 2 2 5 1 2 6 2 00 2 607 34 21 400 3 7 6 5 3 3 2 33 1 500 16 23 5 5 11 3 3 9 2 33 0 940 10 74 7 5 15 2 5 7 2 33 0 520 8 80 11 0 22 6 7 5 1 33 0 360 7 67 15 0 25 2 10 1 1 67 0 250 3 38 18 5 33 0 11 6 1 33 0 168 2 46 22 0 41 0 13 6 1 33 0 168 2 84 Function group 1 decreasing the output voltage when light or no load is connected Set the amount of output voltage to be reduced in F40 Set as the percent of Max output voltage For fan or pump applications energy consumption can be dramatically reduced by __ F40 Output voltage 10 27 5 SANTERNO CARRARO GROUP 10 11 Speed search Function group 2 H23 C
26. N CAUTION 1 The above graph is only applied when the inverter is operated in the allowable temperature Pay attention to the air cooling when the inverter is installed in a panel box and the inside temperature should be within an allowable temperature range 2 This derating curve is based on inverter current rating when rated motor is connected 15 4 SANTERNO 15 2 Inverter Efficiency and Heating Loss Measured conditions 50Hz 100 Current Load Default Carrier Frequency Note The inverter efficiency is computed by considering the SMPS power consumption SINUS u 2S T BA2K2 0001 0002 0003 0005 Efficiency 95 3 95 5 98 4 97 2 97 2 98 4 98 9 97 0 95 2 95 7 962 13 28 18 56 106 73 70 290 683 759 799 11 24 15 48 91 63 61 249 587 799 687 Heating Loss 0001 0002 0003 0005 0007 0011 0014 0017 0020 0025 0030 96 2 962 Heating Loss 15 5 2 SANTERNO CARRARO GROUP CHAPTER 16 OPTIONS 16 1 Remote option 1 Remote Keypad 3 4 SET FWD RUN REV RUN Q RESET 36 2 15 139 21 23
27. Password Register Step Note Keypad display 1 Move to H95 code H95 2 Press Enter key UL 3 Parameter value can be changed in UL Unlock UL status 4 Press Enter key 0 5 Enter the password created in H94 e g 123 123 6 Press Enter key L 7 Parameter value cannot be changed in L Lock L status 8 Press Enter 6 key H95 10 46 CARRARO GROUP Z SANTERNO See the table below to unlock the user set parameter via password Step Note Keypad display 1 Move to H95 code H95 2 Press Enter key L 3 Parameter value cannot be changed in L Lock L status 4 Press Enter key 0 5 Enter the password created in H94 e g 123 123 6 Press Enter key UL 7 Parameter value can be changed in UL Unlock UL status While seeing this message 8 Press Enter 6 key H95 10 47 Z SANTERNO 10 26 Functions related to Fire Mode The Fire mode function is used in all the applications required the continuous operation of the equipment even if the environmental conditions do not allow it for example as in pumps and fans HVAC which have to operate during a fire emergency The drive should then ignore any alarm tripped and should automatically and endlessly resets even serious trips When the Fire mode is activated the inverter might be damaged Due to the activation of the Fire Mode function the drive guarantee should be no lon
28. 15 007381 SINUS M VARIABLE FREQUENCY DRIVE USER MANUAL Installation and Programming Instructions Issued on 17 02 11 R 03 1 English SW Ver EU2 3 This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety This device is to be used only for the purposes it has been designed to Other uses should be considered improper and dangerous The manufacturer is not responsible for possible damages caused by improper erroneous and irrational uses Elettronica Santerno is responsible for the device in its original setting Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non original spare parts Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected the corrections will be included in the new releases of the manual Elettronica Santerno is responsible for the information contained in the original version of the manual The information contained herein is the property of Elettronica Santerno and cannot be reproduced Elettronica Santerno enforces its rights on the drawings and catalo
29. F20 Jog Freq 10 00 0 400 00 Hz A214 221 Freq 50 00 40 00 maxUPP Hz W O A215 F22 Base Freq 50 00 30 00 maxUPP Hz O A216 F23 Start Freq 50 10 1000 2 X O A217 F24 Freq Limit 0 0 1 X W O A218 F25 High Freq 50 00 0 400 00 Hz X O A219 F26 Low Freq 0 50 0 highFreq Hz O A21A F27 Trq Boost 0 0 1 21 F28 Fwd Boost 2 0 0 15 0 X 21 29 Rev Boost 2 0 0 15 0 X A21D F30 VF Pattern 0 0 2 21 1 User Freq1 12 50 0 400 00 2 X W O 13 11 2 N SANTERNO CARRARO GROUP A21F F32 User Volt 1 25 0 100 220 F33 User Freq 2 25 00 0 400 00 Hz X W O A221 F34 User Volt 2 50 0 100 xX A222 F35 User Freq 3 37 50 0 400 00 Hz X A223 F36 User Volt 3 75 0 100 A224 F37 User Freq 4 50 00 0 400 00 Hz X A225 F38 User Volt 4 100 0 100 226 F39 Volt Perc 100 0 40 0 110 0 x 227 F40 Energy save 0 0 30 O W O A231 F50 ETH select 1 0 1 O Ww O A232 F51 ETH 1min 150 contPerc 0 200 233 F52 ETH cont 100 50 ethPerc 0 96 234 F53 Motor type 0 0 1 235 254 OL level 150 30 150 WO 236 F55 OL time 10 0 0 30 0 sec A237 F56 OLT select 1 0 1 238 F57 OLT level 180 30
30. FBK display 4 2 x Input Voltage 17 I8 x 190 189 189 when feedback is from V1 9 17 MaxFreq display Fea mmu Current 112 113 4190 4189 ig when feedback is from I 14 112 MaxFreq For example 17 setting value is 2V 18 setting value is 10Hz 19 setting value is 8V 110 setting value is 40Hz 189 setting value is 1 0 190 setting value is 20 0 F21 max frequency is 50Hz In this condition when the real feedback value is 5V FBK display code shows 10 5 If 189 setting value is 0 0 and 190 setting value is 100 0 unit is 10 19 5 SANTERNO CARRARO GROUP 10 7 3 PID Limit Adj LED Setting e Factory display Parameter name range Description SETA an This parameter limits the low PID output amount of the output H55 ae low 0 to 400Hz frequency through the PID 50 00Hz O control This parameter limits the high PID output amount of the output H56 high 0 to 400Hz frequency through the PID 0 5Hz control PID low limit is the additional function code of Sinus H55 and 56 are related to each low limit and high limit When the drive runs the output frequency should be reached to low limit even if the feedback is higher than the reference So except during acceleration time from OHz to low limit the output frequency is between low limit and high limit at any time 10 7 4 Inverse PID Adj LED Setting oar Factory display Parameter
31. Function group 1 0 3 0 Select 2 Coast to stop in F4 code When RUN command is OFF Output Frequency and voltage are shut down Freq Voltage Operating Command 9 20 2 SAN 9 7 Frequency limit Frequency limit using Max Frequency and Start Frequency Function group 1 Max Frequency Frequency highest limit Any frequency cannot set above Max frequency except for F22 Base frequency Start Frequency Frequency lowest limit Until a frequency reference is set lower than this 0 00 output frequency is automatically set Frequency command limit using High Low limit Function group 1 F25 Frequency high limit TERNO CARRARO GROUP 0 1 10 0 50 Hz 0 400 50 00 Hz F26 Frequency low limit 0 400 0 50 Hz Set F24 to 1 Active run frequency can be set within the range of F25 and F26 When frequency setting is done via Analog input voltage or current input the inverter operates within the range of high and low limit frequency as shown below gt This setting is also valid when frequency setting is done via keypad Freq High limit freq Low limit freq 9 21 When freq limit is not selected 20mA Current input Skip frequency Function group 2 11 SANTERNO CARRARO GROUP Skip frequency low limit 1 0 1 400 10 00 Hz
32. Overall Dimensions Resistor 4000W IP20 16 13 2 SANTERNO CARRARO GROUP 16 4 2 Braking resistor wiring diagram Wire the braking resistor to terminals B1 and B2 on the inverter as short as possible Power terminal wiring 0 4 7 5kW Input rated voltage S gt input terminal DB Resistor connecti on terminal Motor connecti on terminal x Single phase AC supply in models 25 must be applied to EA EA terminals R T Power terminal wiring 11 0 22 0kW 3 phase AC Je EN i E Input rated Power input terminal Reactor DB Resistor connection terminal Motor connection terminal X Single phase AC supply in models 2S T must be applied to w Ground terminal terminals R T 16 14 CARRARO GROUP Z SANTERNO CHAPTER 17 Declaration of Conformity 2 SANTERNO GRUPPO CARRARO 00 EC DECLARATION OF CONFORMITY Elettronica Santerno S p A S S Selice 47 40026 Imola BO Italy AS A MANUFACTURER DECLARES UNDER ITS SOLE RESPONSIBILITY THAT THE THREE PHASE DIGITAL INVERTER OF THE SINUS SERIES WITH RELATED ACCESSORIES OPTIONS SINUS M 0001 2T 4T SINUS M0011 2T 4T SINUS M 0002 2T 4T SINUS M 0014 2T 4T SINUS M 0003 2T 4T SINUS M 0017 2T 4T SINUS M 0005 2T 4T SINUS M 0025 2T 4T SINUS M 0007 2T 4T SINUS M 0030 2T 4T WHICH THIS DECLARATION RELATES TO WHEN APPLIED UNDER T
33. Set freq 110 9 3 CARRARO GROUP Z SANTERNO Frequency setting via 0 10 V input or Terminal Potentiometer Drive group 0 00 Frequency Command 0 400 0 00 Hz group 16 Filter time constant for V1 10 0 9999 10 input 17 V1 input Min voltage z 0 10 0 V 18 Frequency corresponding 0 400 0 00 Hz to 17 19 V1 input max voltage 0 10 10 V MO Vr id corresponding 0 400 50 00 Hz Select 3 Frq code of Drive group 0 10V can be directly applied from an external controller or a potentiometer connected on terminals VR V1 and CM gt Wire the terminals as shown below and refer to page 9 3 for 16 110 Wiring of potentiometer 10V input via external controller Frequency setting via 0 20 mA input Dye 0 00 Frequency Command 0 400 0 00 Hz group 111 Filter time constant for input 10 0 9999 10 group 112 input minimum current 0 20 4 113 Frequency corresponding to 112 0 400 0 00 Hz 114 I input max current 0 20 20 115 Frequency corresponding to 114 0 400 50 00 Hz Select 4 Frq code of Drive group Frequency is set 0 20 input between and CM terminal CARRARO GROUP Z SANTERNO Frequency setting 10 10 V voltage input 0 20 mA input 000 Frequency Command EL Select 5 in code of Drive
34. amp right gt keys Parameter setting is disabled when pressing other than Enter Key in step 7 5 8 CARRARO GROUP Z SANTERNO Changing parameter value in Input Output group When changing the parameter value of F28 from 2 to 5 uM a e 4 gt 5 4 In FO press the key once Check the present code number EE Increase the value to 8 by pressing the Up A key 3 8 When 8 is set press the Left 4 key once 4 7 0 in 08 is active Increase the value to 2 by pressing the Up A key 5 28 is displayed Press the Ent key once 6 22 The parameter number 228 is displayed Press the Ent key once to check the set value 7 2 The preset value 2 is displayed Increase the value to 5 using UP key A 8 4 Press the Ent key twice 9 Parameter change is complete Press either the Left 4 or Right gt key 10 Moving to first code of Function group 1 is complete The above setting is also applied to change parameter values in function group 2 and I O group 5 9 2 SANTERNO CARRARO GROUP 5 6 Monitoring of operation status Output current display Monitoring output current in Drive group Se Ue In 0 0 continue pressing the Up or Down key until CUr is displayed
35. 2nd motor Positive torque _ E H85 boost 0 15 5 2nd motor Negative torque H86 boost 0 15 5 87 2nd motor stall prevention _ 30 150 150 level H88 2nd motor electronic thermal 50 200 150 level for 1 min H89 2nd motor electronic thermal _ 50 200 100 level for continuous operation H90 2nd motor rated current 1 50 26 3 H7 Multi function Input terminal 0 29 0 group P1Function select Set the terminal among Multi function input P1 through P5 for second motor operation define the terminal P5 as second motor operation set 124 to 12 10 31 Z SANTERNO gt Used when an inverter operates 2 motors connected to two different types of the loads gt 2 motor operation does not drive 2 motors at the same time As the figure below when using two motors with an inverter by exchanging them select one motor from 2 motors connected When 1 selected motor operation is stopped select a terminal for 274 motor and define H81 H90 parameters to drive the 274 motor Define the 2nd motor select when a motor is stopped gt H81 H90 parameters function the same as 17 motor SINUS M 10 32 2 SANTERNO CARRARO GROUP 10 15 Self Diagnostics function How to use Self Diagnostics function Function 0 3 0 group 2 Multi function input 0 29 VO group 17 terminal P1 selection 0 Multi function input 124 terminal P8 selection 20
36. Multi Decel time 7 9 0 Set 119 120 121 to 8 9 10 if you want to set Multi Accel Decel time P3 P5 terminals Multi Accel Decel 0 is settable at ACC and dEC Multi Accel Decel time 1 7 is settable at 134 147 Accel ri Decel time me Decel Accel Decel P5 P3 time 0 E 1 z 2 v 3 2 v 4 i 5 6 v P4 eee 7 9 14 2 SANTERNO CARRARO GROUP Accel Decel pattern setting dd Linear p S curve Function 40 o group 2 40 Accel Decel pattern is settable at F2 and Linear This is a general pattern for constant torque applications S curve This curve allows the motor to accelerate and decelerate smoothly CAUTION For S curve the actual Accel Decel time takes longer than the time set by user 4 time time 5 gt H17 sets the starting ratio between S curve and Linear in 1 2 of Accel Decel Ref Frequency For smooth Accel Decel starting increase H17 to extend S curve ratio 18 sets the ending ratio between S curve and Linear in 1 2 of Accel Decel Ref Frequency For smooth and accurate speed arrival and stopping increase H18 to extend S curve ratio Accel Decel Ref Freq 1 2 of 7 Accel Decel VA N Ref Freq H17 H18 H17 H18 Accel Accel Decel Decel Start End Start End CARRARO GROUP
37. 0 42239 O W O A444 169 Read Addr4 8 0 42239 A445 170 Read Addr5 9 0 42239 A446 171 Read 10 0 42239 447 172 Read Addr7 11 0 42239 448 173 Read 8 12 0 42239 O W O A449 174 Write Addr1 5 0 42239 O A44A 175 Write Addr2 6 0 42239 A44B 176 Write Addr3 7 0 42239 A44C 177 Write Addr4 8 0 42239 O A44D 178 Write Addr5 5 0 42239 A44E 179 Write 6 0 42239 A44F 180 Write Addr7 7 0 42239 O 450 181 Write Addr8 8 0 42239 O W O A451 182 BR RIs Curr 50 0 0 180 0 O 452 183 BR Rls Dly 1 00 0 10 00 sec X A453 184 BR RlsFwdFr 1 00 0 400 00 Hz X 454 185 BR RlisRevFr 1 00 0 400 00 Hz X 455 186 BR Dly 1 00 0 10 00 sec X 456 187 Eng Fr 2 00 0 400 00 Hz X 457 188 FireMode frq 50 00 0 400 00 Hz O W O A458 189 Min FBK Val 0 0 0 100 0 459 190 100 0 0 100 0 A45A 191 MO Inverse 0 0 1 45 192 0 0 10 0 X A45C 193 0 0 10 0 sec A45D 194 On DLY 0 0 10 0 sec X A45E 195 DL 0 0 10 0 X A45F 196 Warranty 0 0 1 O 13 16 47 SANTERNO CARRARO GROUP 13 8 Troubleshooting Refer to Troubleshooting when RS485 communication error occurs
38. 1 ouny dno46 ZH eum eDeyoa ayeiq oq euin 294 ZH yoajes euin 9998q 899Y HIN pra dno4 Jeyy indur jeubiq 8d td 8 3 5 SANTERNO CARRARO GROUP Notes 8 4 5 SANTERNO CHAPTER 9 BASIC FUNCTIONS 9 1 Frequency mode Keypad Frequency setting 1 Drive group 000 Frequency Command Set Frq Frequency mode to 0 Frequency setting via Keypad 1 Set the desired frequency 0 00 and press the Prog Ent key to enter the value into memory The value is settable less than F21 Max frequency gt When remote keypad is connected keypad keys on the body are deactivated Keypad Frequency setting 2 Drive group 0 00 Frequency Command 0 400 0 00 2 Set Frequency mode to 1 Frequency setting via Keypad 2 n 0 00 frequency is changed upon pressing the Up A Down key In this case UP Down keys serve as a potentiometer The value is settable less than F21 Max frequency gt When remote keypad is connected keypad keys on the body are deactivated 9 1 5 SANTERNO CARRARO GROUP Frequency setting 10 10 V input Drive group 0 00 Frequency Command 0 400 0 00 2 Filter time constant for negative group 11 input
39. 192 On delay 200400 Mo Contact On delay time 193 Off delay 2005100 Contact Off delay time 194 00400 30 A B C Contact On delay time pee elay sec 195 0 0 10 0 Contact delay time 0 No trip during fire mode 7 7 196 Fire Mode 0 1 9 1 Trip during fire mode 7 24 2 SANTERNO CARRARO GROUP CHAPTER 8 CONTROL BLOCK DIAGRAM Accel Decel Drive mode Frequency setting 8 1 CARRARO GROUP 2 8 1 Frequency and Drive mode setting dojs uny algesia uni uonoejes ou vel ZH uoneJedo vcl ZH 2 LO e qesip 199jos 20 uonejoJ dojs ung uny led uonsun bay XeW uIN OL SL 1 eel 8d 02 4 eel vel ZH s 79 lt d uone1edo dnojB H Gd as 1 as ZU 121 Hs dno4b dnoi i LH Bullies pales Joyy Ndu eubiq
40. 2 Conduit Kit e Installation 1 From SINUS M 0001 to SINUS M 0007 16 4 2 SANTERNO CARRARO GROUP 3 From SINUS M 0017 to SINUS M 0030 Conduit kit Conduit Kit Code Model Inverter Conduit Kit 1 770073102 SINUS M 0001 SINUS 0002 Inverter Conduit Kit 2 770073104 SINUS 0003 Inverter Conduit Kit 3 770073106 SINUS 0005 SINUS 0007 Inverter Conduit Kit 4 270073108 SINUS M 0011 SINUS M 0014 Inverter Conduit Kit 5 770073110 SINUS M 0017 SINUS 0020 Inverter Conduit Kit 6 770073112 SINUS 0025 SINUS 0030 16 5 47 SANTERNO CARRARO GROUP 16 3 EMC Filters EMI RFI POWER LINE FILTERS THE ES RANGE OF POWER LINE FILTERS FFM Footprint AND FV SERIES HAVE BEEN SPECIFICALLY DESIGNED WITH HIGH FREQUENCY ES INVERTERS THE USE OF ES FILTERS WITH THE INSTALLATION ADVICE OVERLEAF HELP ENSURE TROUBLE FREE USE ALONG SIDE SENSITIVE DEVICES AND COMPLIANCE TO CONDUCTED EMISSION AND IMMUNITY STANDARDS EN61800 3 CAUTION IN CASE OF LEAKAGE CURRENT A PROTECTIVE DEVICE IS USED ON POWER SUPPLY THAT COULD BE DAMAGED WHEN POWERING ON OFF THE DEVICE TO AVOID THIS THE SENSE CURRENT OF THE PROTECTIVE DEVICE SHOULD BE LARGER THAN THE VALUE OF THE LEAKAGE CURRENT SEE TABLE BELOW RECOMMENDED INSTALLATION INSTRUCTIONS To conform to the EMC directive it is necessary that these instructions be followed as closely as possible Follow the usual s
41. 200 A239 F58 OLT time 60 0 0 60 0 sec O WO A23A F59 Stall prev 0 0 7 O A23B F60 Stall level 150 30 200 X A23C F61 OutVolt Supp 0 0 1 A23D F62 Input AC Vol 310 310 480 V A23E F63 UP DN SAVE 0 0 1 A23F F64 UP DN FREQ 0 0 400 00 Hz 240 F65 UP DN Mode 0 0 2 X 241 F66 UP DN Step 0 0 400 00 Hz X WO A245 F70 Draw Mode 0 0 3 xX W O A246 F71 Draw Percent 0 0 100 0 202 GROUP 300 H1 Last 0 0 1 R O A301 H2 Last Fault2 0 0 1 O R O A302 H3 Last Fault3 0 0 1 O R O A303 H4 Last Fault4 0 0 1 R O A304 H5 Last Fault5 0 0 1 O A305 H6 Fault Clear 0 0 1 O A306 H7 Dwell freq 5 00 0 400 00 Hz O A307 H8 Dwell time 0 0 0 10 0 O A309 H10 Jump freq 0 0 1 H11 0 1 10 00 0 jumpHiFreq 0 Hz X W O A30B H12 jump Hi 1 15 00 jumpLoFreq 0 400 00 Hz X W O A30C H13 jump lo 2 20 00 0 jumpHiFreq 1 Hz W O A30D H14 jump Hi 2 25 00 jumpLoFreq 1 400 00 Hz W O H15 jump lo 3 30 00 0 jumpHiFreq 2 Hz X W O A30F H16 jump Hi 3 35 00 jumpLoFreq 2 400 00 Hz X W 10 17 40 1 100 11 H18 1 40 1 100 O A312 H19 Trip select 0 0 3 O O A313 H20 Power on run 0 0 1 13 12 SANTERNO CARRARO GROUP
42. 400 Sets the inverter output maximum 50 00 O corresponding to Hz frequency at maximum positive voltage 19 of 19 111 Filter time 0 9999 Sets the input section s internal filter 10 O constant for constant for input input 112 I input Min 0 20 Sets the minimum current of input 4 00 O current mA 113 Frequency 0 400 Sets the inverter output minimum 0 00 corresponding to Hz frequency at minimum current of 112 input 114 I input Max 0 20 Sets the Maximum current of input 20 00 mA 115 Frequency 0 400 Sets the inverter output maximum 50 00 corresponding to Hz frequency at maximum current of 114 input 116 Criteria for 0 2 0 Disabled 0 O Analog Input 1 activated below half of set value Signal loss 2 activated below set value 7 18 CARRARO GROUP Z SANTERNO LED display 117 Parameter name Multi function input terminal P1 define 118 Multi function input terminal P2 define 119 120 Multi function input terminal P3 define Multi function input terminal P4 define 121 Multi function input terminal P5 define 22 Multi function input terminal P6 define 123 Multi function input terminal P7 define 124 Multi function input terminal P8 define Min Max range
43. 42 10 22 Coolirig fan 10 42 10 23 Operating mode selection when cooling fan trip 2 2 200 10 43 10 24 Parameter read write iae eerte e deine b a bu ou a IRE e rama 10 44 10 25 Parameters Restore default 10 45 10 26 Functions related to Fire Mode 10 48 CHAPTER 11 11 1 11 1 Operating status 11 1 11 2 Monitoring the 1 2 0 0 00 000 11 4 11 3 Monitoring fault condition sem 11 5 11 7 11 5 Multi function output terminal MO and Relay 11 8 11 6 Output terminal select at keypad inverter communication error 11 14 CHAPTER 12 eter ec onte enda wet 12 1 12 1 Electronic Thermal 0 12 1 12 2 Overload Warning and 12 2 12 3 Stall preventi Em 12 3 12 4 Input Output phase loss protection 12 5 12 5
44. 5 0 is active Then press the Up A key once 5 E ri The value is increased to 6 0 Press the Left 4 key to the cursor to the left 6 0 60 is displayed The first 0 in 0 60 is active Lt LLLI Press the Up A key once 16 0 is set 7 Press the Ent key once LALI 16 0 is blinking Press the Ent key once again to return to the parameter name ACC is displayed Accel time is changed from 5 0 to 16 0 sec 1 In step 7 pressing the Left 4 or Right gt key while 16 0 is blinking will disable the setting Note 1 Pressing the Left 4 Right f Up A Down key while cursor is blinking will cancel the parameter value change Pressing the Enter key in this status will enter the value into memory 5 7 2 SANTERNO CARRARO GROUP Frequency setting When changing run frequency to 30 05 Hz in Drive group 1 In 0 00 press the Ent key once 2 The second decimal 0 becomes active Press the UP key until 5 is displayed di Press the Left 4 key once Ine The first decimal 0 becomes active Press the Left 4 key once Press the Left 4 key once Set 3 using UP A key Press the Ent key 90 05 is blinking Press the Ent key 30 05 is entered into memory 4 Sinus M display can be extended to 5 digits using left
45. Analog output level _ 151 adjustment 10 200 100 Output item and the level from the AM terminal are selectable and adjustable 150 The selected item will be output on the Analog output terminal 150 Analog output corresponding to 10V item select 200V 400V 0 Output frequency Max Frequency F21 15096 of Inverter rated 1 Output current 2 Output voltage 282Vac 564Vac Inverter DC link 400 800Vdc voltage 151 If you want to use Analog output value as an input signal for instruments the value can be adjustable according to instruments specifications 10Vdc CARRARO GROUP Z SANTERNO 11 5 Multi function output terminal MO and Relay 3AC FDT 1 FDT 2 FDT 3 FDT 4 FDT 5 Overload OLt Inverter Overload IOLt Motor stall STALL Over voltage trip OV Low voltage trip LV Inverter overheat OH Command loss During run During stop During constant run During speed searching group Wait time for run signal input Fault output Cooling fan trip alarm 17 When When a When low setting the trip voltage 26 different trip occurs Number than low of auto voltage restart occurs Bit 2 Bit 1 Bit 0 gt v v z NIS S lt 5 v v v
46. Check points Corrective measures Is the power provided to the converter Provide electric power to the converter Are the connections between converter and Refer to converter manual computer correct Is Master not polling Verify the master is polling the inverter Is baud rate of computer and inverter correctly Set the correct value in accordance with 13 3 set Installation Is the data format of user program right Revise User Program Note1 Is the connection between converter and Check for GF the correct wiring in accordance communication card right with 13 3 Installation Note 1 User program is User made S W for PC 13 9 Miscellaneous ASCII Code List 61 30 10 0 50 69 dk NNW lt lt B D E F G H K L M N O P Q R 5 T U V W X Y Z 13 17 CARRARO GROUP Z SANTERNO Notes 13 18 14 2 SANTERNO CARRARO GROUP TROUBLESHOOTING amp MAINTENANCE 141 Protective functions WARNING When a fault occurs the cause must be corrected before the fault can be cleared If protective function keeps active it could lead to reduction in product life and damage to the equipment e Fault Display and information The inverter turns off its output when the output current of the inverter Overcurrent flows greater than the inverter
47. Frq code of drive group Operates in selected mode as a step frequency set in F66 The up down mode is selected as follows Select the terminal which is used as up down drive among multi function inputs P1 P8 0 The reference frequency is increased according to Max Min frequency Initial value F65 Up down select 1 Increased as much as step frequency F66 according to edge input 2 Combination of 0 and 1 F66 Step frequency Frequency increased according to edge input When F65 is 0 If you press it is increased up to Max frequency as a speed value set in the above If a frequency limit exists speed is increased up to upper limit If you press DOWN it is decreased as the speed value set in the above regardless of the stop method If a frequency limit exists speed is decreased up to lower limit d 122 25 123 15 LA NI 124 16 lt NI NE G A X lt Z 9 commend FX 10 6 2 SANTERNO CARRARO GROUP When F65 is 1 It is increased as much as the step frequency set as F66 at the rising edge of multi function input set as UP and when up down is defined it saves frequency at the falling edge It is decreased as much as the step frequency set as F66 at the falling edge of rising edge of multi function input set as DOWN and when up down is defined it saves fre
48. O Normal open contact input When a P7 terminal set to Ext trip A is ON Closed inverter displays the fault and turns off its output External trip signal input B contact N C Normal close contact input When a P8 terminal set to Ext trip B is OFF Open inverter displays the fault and turns off its output Capa 7 4 123 18 124 19 Frequency P4 A contact P5 B contact Run command 12 6 CARRARO GROUP Z SANTERNO 12 6 Inverter Overload terminal Multi function output select group 155 Multi function relay select gt Inverter overload prevention function is activated when the current is above inverter rated current gt Multi function output terminal MO or Multi function relay is used as the alarm signal output during inverter overload trip 12 7 Frequency command loss 154 Multi function output terminal 11 0 18 12 select 155 Multi function relay select 11 17 Select the Drive mode when frequency reference set via Analog V1 1 input terminal communication option is lost gt 116 This is to set the criteria for analog input signal loss 116 Criteria for analog Disabled Does not check the analog input input signal loss 0 signal loss When half the value set in 12 17 112 is entered When less than the value set in 12 17 112 is entered
49. RE3483200 RE3483200 Suggested braking resistors are for standard applications where enable duty and continuous braking are lower than the given values For heavy duty applications where load is pulled for more time than max continuous braking stopping of big flywheels and so on please contact Elettronica Santerno The wattage is based on Enable duty ED 5 Average braking torque of 150 with a continuous braking time of 15 sec 16 10 CARRARO GROUP Z SANTERNO 16 4 4 Dimensions Model 350W IP55 50 30 170 LL M4 Overall Dimensions Resistor 350W IP55 Model 550W IP55 2 5 mm 174 gt 04 8 pp 7 68 300 13 195 Overall Dimensions Resistor 550W IP55 16 11 CARRARO GROUP Z SANTERNO Model 1100W IP55 80 84 240 320 00619 0 Overall Dimensions Resistor 1100W IP55 Model 2200W IP54 000550 0 L mm mm P mm 190 67 380 177 182 300 Overall Dimensions Resistor 2200W IP54 16 12 CARRARO GROUP SANTERNO 2 Model 4000W IP20 FG 11 000551 0 40 250 L mm 100 600 mm 620
50. a limit 2 the high numbered ones Settable within the range of F21 Skip frequency and F23 25 00 high limit 2 Skip frequency 30 00 low limit 3 Skip frequency 35 00 high limit 3 H17 S Curve 1 100 Set the speed reference value 40 X accel decel start to form a curve at the start side during accel decel If it is set higher linear zone gets smaller H18 S Curve 1 100 Set the speed reference value 40 accel decel end to form a curve at end side during accel decel If it is set higher linear zone gets smaller Only displayed when H10 is set to 1 H17 H18 are used when F2 F3 are set to 1 S curve 7 10 2 SANTERNO CARRARO GROUP Search Select possible fault if is necessary to start the inverter while the motor is running 1 2 Restart 3 4 H20 after Operation Normal Power instant after fault accel On power start failure Bit 3 Bit 2 Bit 1 Bit 0 0 2 1 5 Y 2 i i v 3 4 p v 1 5 v 6 v v 7 v v v 8 v 9 v v 10 v 2 v 11 Y 12 v v E 13 14 v Y Y 2 15 yf v v LED Parameter Min Max Description Factory during display name range defaults H19 Input output 0 3 Input phase Output phase 0 phase loss protection protection protection Bit 1 Bit
51. are both set Power Braking operates F61 selecting voltage restriction when decelerating is visible when BIT2 of F59 is set Overvoltage trip may occur if the deceleration time is too short or inertia is too big 10 37 2 SANTERNO CARRARO GROUP 10 18 External brake control Group Code Name Set nr Limit Default Unit ee H40 Controlling method select 0 0 3 0 In Output 82 Brake open current 5 0 180 0 50 0 aoe 183 Brake open delay time 0 10 00 1 00 Sec 184 Brake open CW Freq 0 400 1 00 Hz 185 Brake open CCW Freq 0 400 1 00 Hz 186 Brake close delay time 0 10 00 1 00 Sec 187 Brake close Freq 0 400 2 00 Hz 154 output terminal 19 0 19 12 155 Multi function relay select 19 0 19 17 182 87 is visible only when 154 or 155 is set to 19 Used to control on off operation of electronic brake of a load system It only operates when the set value of control mode H40 is 0 V F control Build sequence after checking set control mode gt When the brake control is operating DC brake and dwell run do not operate when starting up Brake open Sequence When the electric motor is given instructions to run the inverter accelerates CW or CCW to the brake open frequency 184 185 After reaching the brake open frequency the current running through the motor reaches brake open current 182 and puts out brake open signals to multi function output termi
52. communicate with any other computers 2 Allows connection up to 31 drives with multi drop link system 3 Electrical noises protected Users can use any kind of RS232 485 converters The specifications of converters depend on the manufacturers Refer to the converter manual for detailed specifications 13 1 2 Before installation Before installation and operation this manual should be read carefully If not it can cause personal injury or damage to other equipment 13 2 Specification 13 2 1 Performance specification Item Specification Communication method meds Transmission form Bus method Multi drop Link System Applicable inverter Sinus M series Converter 85232 converter Connectable drives Max 31 drives Transmission distance Max 1 200m Within 700m Recommend 13 1 47 SANTERNO CARRARO GROUP 13 2 2 Hardware specification Item Specification Installation Use S S terminals on control terminal board Power supply Use Insulated power from the inverter power supply 13 23 Communication specification Item Specification 19 200 9 600 4 800 2 400 1 200 bps selectable Control procedure Asynchronous communication system Communication system Half duplex system Character system ASCII 8 bit Stop bit length Modbus RTU 2 bit ES Bus 1 bit Sum check 2 byte Parity check None 13 3 Installation 13 3 1 Connecting the
53. digital frequency 1 Digital Keypad digital frequency mode2 V1 terminal setting1 10 10V V1 terminal setting2 0 10V Analog terminal 0 20mA V1 terminal setting1 terminal Parameter Name Setting V1 terminal setting2 terminal O termina settinge t termina Setting via RS 485 communication Default Unit Drive Frq Frequency mode 1 0 8 0 group drv2 Drive mode 2 0 3 1 2 Frequency mode 2 0 7 0 124 Multi function input _ 0 29 7 group terminal P8 input terminal The following figure is drawn when setting is like the above and command frequency is 30 Hz F4 stop method 0 10 35 5 SANTERNO CARRARO GROUP Communication FX FX P8 2nd Change Output Freq 30 00 Accelerate for accel time up to setting frequency by Drive 1 mode FX signal Drive continuously under FX is ON because DRV2 is 1 when P8 terminal input is ON and change into 2 Stop gradually as stop command because DRV is communication drive when P8 terminal input is OFF and change into 1st Accelerate up to setting frequency for Drive 1 mode FX signal is ON 5 Stop gradually under FX is OFF because DRV2 is 1 when P8 terminal input is ON and change into 27 CAUTION If you press ON while multi function input terminal P1 P8 is set to 2 S
54. down drive among multi function inputs P1 P8 If you select P7 and P8 as an up down drive terminal select each 15 frequency increase command and 16 frequency decrease command in the 123 and 124 of I O group If you select P6 terminal as an up down save initial terminal select 25 up down save initialization as above Up down Save function If F63 Save up down frequency is set to 1 the frequency before the inverter was stopped or decelerated is saved in F64 gt While up down save operates the user can initialize the saved up down frequency by setting multi function input terminal as a up down frequency save initialization 263 Save up down frequency select 0 Remove save up down frequency Set save up down frequency F64 If Up Down Save Frequency Initialization signal is sent while the multi function input Up or Down Save up down frequency function is applied this signal is ignored Up down frequency saved 10 5 Up down mode select Z SANTERNO CARRARO GROUP Group Display Parameter Name Setting Range Default Unit group Multi function input 7 terminal P1 define Multi function input 0 29 group gt terminal P7 define 15 Multi function input ud terminal P8 define Function 265 Up down mode select 0 2 0 group 1 F66 Up down step frequency 0 400 0 00 Hz Select 8 in
55. group This setting mode is available using 1 frequency adjustment via V1 and terminal Related codes 12 15 16 110 111 115 gt This setting mode is used to gain precise control and fast response by combining and V1 speed inputs For example a fast response can be achieved by 0 20mA speed and precise control can be accomplished by 10 10 V1 speed if the are set them differently Example Group __ ParameterName Setting Unit group 12 V1 input Min negative voltage 0 V 13 Frequency corresponding to 12 0 00 Hz 14 V1 input Max negative voltage 10 00 V 15 Frequency corresponding to 14 5 00 Hz 17 V1 input Min negative voltage 0 V 18 Frequency corresponding to 17 0 00 Hz 19 V1 input max positive voltage 10 V 110 Frequency corresponding to 19 5 00 Hz 112 Input minimum current 4 mA 113 Frequency corresponding to 112 0 00 Hz 114 Input max current 20 mA 115 Frequency corresponding to 114 50 00 Hz gt After the above setting is made if 5V is applied to V1 with 12mA given to terminal output frequency would be 27 5Hz If 5V is applied to V1 terminal with 12mA given to terminal output frequency would be 22 5Hz Frequency setting via 0 10 V 0 20 mA input 000 Frequency Command M Drive 0 400 0 00 Hz group 0 8 0 Select 6 in Frq code of Drive group Related code 16 110 111
56. inverter vOL User display This parameter displays the item vOL select selected at H73 Monitoring item select vOL Output voltage POr Output power tOr Torque nOn Fault Displays the types of faults frequency Display and operating status at the time of the fault drC Direction of Sets the direction of motor rotation F motor when drv Drive mode is set to 0 rotation F Forward select r Reverse Drive mode 0 3 0 Run Stop via Run Stop key onthe 1 2 keypad 1 Terminal FX Motor forward run operation RX Motor reverse run 2 FX Run Stop enable RX Direction RS485 Communication Frequency 0 7 Digital Keypad setting 1 0 setting Keypad setting 2 method 2 7E 9 mA 5 Terminal V1 setting 1 Terminal 6 Terminal V1 setting 2 Terminal 7 Digital 15485 Communication 7 Displayed only when one of the Multi function input terminals 1 8 117 124 is set to 22 7 2 CARRARO GROUP Z SANTERNO Adj LED Parameter Setting Description Factory during display name range defaults Frq3 Frequency 0 7 0 Digital Keypad setting 1 d 1 Keypad setting 2 metrad 2 V1 1 10 10 V 3 V1 2 0 10 V 4 Terminal I 0 20 mA g Terminal V1 setting 1 a jeneg Terminal Terminal V1 setting 2 6 Terminal 7 RS485 rEF i PID control standard value setting 0 00 PID Feedback Di
57. keypad turn the defined terminal OFF or turn the EST terminal ON When an error occurs during this function FLtL will be displayed While this message is displayed press Enter key the fault type is displayed and pressing the UP 4 10 33 CARRARO GROUP Z SANTERNO Down key shows When the fault occurs while this function is being performed press Stop Reset key or turn the RESET defined terminal ON to reset the fault The following table shows the fault type while this function is active 1 UPHF Switch above IGBT s phase 2 UPLF a below IGBT s U phase 3 Switch above IGBT s V phase 4 vPLF al below IGBT s V phase 5 WPHF Switch above IGBT s W phase 6 WPLF Ee below IGBT s U phase 7 UWSF short between U and W 8 vUSF Output short between and V 9 WvSF_ Output short between V and W 10 UPGF Ground fault at U phase 11 vPGF Ground fault at V phase 12 WPGF Ground fault at W phase Contact your sales representative Check for the short of inverter output terminal motor connection terminal or the proper motor connection Check for the ground fault occurred at inverter output cable or motor or motor insulation _ ___________ 13 UPOF Output open at U phase 14 vVPOF Output open at V phase 15 WPOF Output open at W phase 10 34 Check for proper connection of the motor to the inverter output or proper motor conn
58. li Moving to F15 has been complete Function group 2 and group are settable with the same setting 5 5 5 SANTERNO CARRARO GROUP Navigating codes in a group When moving from F1 to F15 in Function group 1 In F1 continue pressing the Up key until F15 is displayed 2 F 15 Moving to F15 has been complete The same applies to Function group 2 and I O group Note Some codes will be skipped in the middle of increment for code change That is because it is programmed that some codes are intentionally left blank for future use or the codes user does not use are invisible For example when F24 High low frequency limit select is set to No F25 High frequency limit and F26 Low frequency limit are not displayed during code change But When 224 is set to 1 Yes F25 and F26 will appear on the display 5 6 47 SANTERNO CARRARO GROUP N 5 5 Parameter setting Changing parameter values in Drive Group When changing ACC time from 5 0 sec to 16 0 sec 1 In the first code 0 00 press the Up key once to to the second code 2 ACC Accel time is displayed Press the Ent key once Preset value is 5 0 and the cursor is in the digit 0 Lut A 1 Press the Left 4 key once to the cursor to the left 4 oa The digit 5 in
59. motor inertia 2 Greater than 10 times motor inertia gt As the loads are heavier the speed gap between rated RPM and synchronous speed is greater see the figure below This function compensates the speed gap due to the slip RPM Synchronous Slip compensation Motor rated RPM Load 10 11 CARRARO GROUP Z SANTERNO 10 7 PID control Function group 2 H50 PID Feedback select 0 1 0 H51 Proportional gain for PID 0 999 9 300 0 control H52 Integral time for PID control 0 1 32 0 1 0 sec H53 Derivative time for PID control 0 0 30 0 0 sec H54 PID control mode select 0 1 0 55 PID output frequency high limit 0 1 400 60 0 Hz H56 PID output frequency low limit 0 1 400 0 50 Hz H57 PID reference source select 0 4 0 2 H59 Inverse PID 0 1 0 H61 Sleep delay time 0 0 2000 0 60 0 H62 Sleep frequency 0 00 400 0 00 Hz H63 Wake up level 0 0 100 0 35 0 117 Multi function input terminal 21 0 29 _ group 124 P1 P8 define Drive 0 400 0 00 Hz group rEF PID reference 0 100 10 0 0 400 0 00 2 Fbk PID feedback 0 100 10 0 A In order to control the amount of following water pressure and temperature do PID control to inverter output frequency Select H49 of function group 2 as a 1 PID drive select Then REF and FBK category show Set PID reference v
60. name range Description defaults 0 Normal H59 Inverse PID Ord 1 0 X To stabilize the system negative feedback system the sensor output is high when the real physical value is high Sometimes however the sensor output is inverse or the system needs higher output when the signal is low In that case the inverse PID is used For this functionality H59 code is used PID output is increased when PID reference is higher than feedback setting value 0 PID output is decreased when PID reference is higher than feedback setting value 1 When 59 is set to 1 the FBK display is the same That is to say the feedback is the same but the error is inverse This functionality affects Sleep and Wake Up operation Refer to Sleep amp Wake up functionality below 10 7 5 Sleep amp Wake up functionality Adj LED Parameter Setting display defaults H61 Delay time in Sleep mode 60 time sec H62 0 400Hz Frequency in Sleep mode 0 0Hz O requency H63 Wake up level 0 50 Wake Up level 2 10 20 Z SANTERNO In case output frequency of PID is under the Sleep frequency longer than the Sleep delay time Inverter turns to the Sleep mode as exactly same the state of Stop In order to return to normal state Wake up or restart after stop should be needed If you don t want to use the Sleep mode t
61. program for the inverter Refer to 13 8 Troubleshooting if the communication is not operating normally User program or the REMOTE DRIVE program supplied from ES can be used as the operating program for the inverter 13 3 CARRARO GROUP Z SANTERNO 13 5 Communication protocol MODBUS RTU Use Modbus RTU protocol Open protocol Computer or other hosts can be Master and inverters Slaves Inverter responds to Read Write command from Master Supported function code Function code Description 0x03 Read Hold Register 0x04 Read Input Register 0x06 Preset Single Register 0x10 Preset Multiple Register Exception code Function code Description 0x01 ILLEGAL FUNCTION 0x02 ILLEGAL DATA ADDRESS 0x03 ILLEGAL DATA VALUE 0x06 SLAVE DEVICE BUSY 1 Write Disable Address 0x0003 value is 0 2 Read Only or Not Program during Running User define 0x14 13 6 Communication protocol ES BUS 13 6 1 Basic format Command message Request ENQ Drive No CMD Data SUM EOT 1 byte 2 bytes 1 byte n bytes 2 bytes 1 byte Normal response Acknowledge Response ACK Drive No CMD Data SUM EOT 1 byte 2 bytes 1 byte n 4bytes 2 bytes 1 byte Negative response Negative Acknowledge Response NAK Drive No CMD Error code SUM EOT 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Description
62. rated current Overcurrent When IGBT s Arm is short and output short occurs the inverter turns off LUL L its output Ground fault current Inverter Overload The inverter turns off its output when a ground fault occurs and the ground fault current is greater than the internal setting value of the inverter The inverter turns off its output when the output current of the inverter flows greater than the rated level 15096 for 1 minute Overload trip The inverter turns off its output if the output current of the inverter flows at 150 of the inverter rated current for more than the current limit time 1 min The inverter turns off its output if the heatsink overheats due to a damaged cooling fan or alien substance in the cooling fan by EN detecting the temperature of the heatsink Output The inverter turns off its output when one or more of the output U V hd loss phase is open The inverter detects the output current to check the phase loss of the output Over voltage The inverter turns off its output if the DC voltage of the DC BUS exceeds 400V for 2S T class and 820V for 4T class when the motor decelerates This fault can also occur due to a surge voltage generated at the power supply system The inverter turns off its output if the DC voltage drops below 180V for 2S T class and 360V for 4T class because insufficient torque or Low NOISE overheating of the motor ca
63. sensor output can be used as external trip signal in multi function input 1 ED is limited as the setting in H76 gt H76 setthe resistor operating rate in one sequence of operation Continuous usage rate is 15 sec and usage signal is not issued over 15 sec T Ex 1 76 dec x 100 _ steady T dec _ stop T_acc Acceleration time to reach the set freq T_steady Time for constant speed operation at setting freq T_dec Time to decelerate to lower frequency set T_stop waiting time at motor stopped before operation again 4 4 ts T acc T steady T dec T stop T Ex2 H76 dec x 100 steadyl _ acc _ steady2 T_dec T_acc T_steady1 T_steady2 12 9 2 SANTERNO CARRARO GROUP CHAPTER 13 RS485 COMMUNICATION 13 1 Introduction Inverter can be controlled and monitored by the sequence program of the PLC or other master module Drives or other slave devices may be connected in a multi drop on the RS 485 network and can be monitored or controlled by a single PLC or PC Parameter setting and change are available through PG 13 1 1 Features Inverter can be easily applied for factory automation because operation and monitoring is available by User program Parameter change and monitoring is available via computer Ex Accel Decel time Freq Command etc Interface type of RS485 reference 1 Allows the drive to
64. set to 0 4 30 00 detection level Hz Cannot be set higher than F21 153 Frequency 10 00 detection bandwidth 154 Multi function 0 19 0 1 12 output terminal select 1 FDT 2 155 Multi function 2 FDT 3 17 relay select 3 FDT 4 4 FDT 5 5 Overload 6 Inverter Overload IOLt 7 Motor stall STALL 8 Over voltage trip 9 Low voltage trip Lvt 10 Inverter Overheat 11 Command loss 12 During Run 13 During Stop 14 During constant run 15 During speed searching 16 Wait time for run signal input 17 Fault output 18 Warning for cooling fan trip 19 Brake signal selection 2 SANTERNO CARRARO GROUP Adj LEE Parameter name ME Description E during display range defaults ER 156 Fault relay Der When When the Whenthe 2 output setting the trip other low 26 than voltage trip Number of voltage occurs auto restart trip occurs try Bit 2 Bit 1 Bit 0 0 1 v 2 Y 3 v v 4 v E E 5 v v 6 v 7 v v v 157 Output terminal 0 3 Multi function Multi function 0 O select when relay output terminal communication Bit 1 Bit 0 error occurs 0 1 2 v 2 v 3 v v 159 Communication O 1 Set communication protocol 0 protocol select 0 Modbus RTU 1 ES BUS 160 Inverter number 1 250
65. than the input voltage It can be programmable below the input voltage 6 Natural convection 15 2 Control 47 SANTERNO CARRARO GROUP N Control method V F Sensorless vector control Frequency setting resolution Digital command 0 01Hz Analog command 0 06Hz Max freq 60Hz Frequency accuracy Digital command 0 01 of Max output frequency Analog command 0 1 of Max output frequency V F pattern Linear Squared User V F Overload capacity 150 per 1 min Torque boost Max braking Dynamic torque Braking Time ED Manual Auto torque boost 20 150 2 when using optional DB resistor 1 Means average braking torque during Decel to stop of a motor 2 Refer to Chapter 16 for DB resistor specification Operation Operation mode Frequency setting Keypad Terminal Communication option Remote keypad selectable Analog 0 10 V 10 10 V 0 20 mA Digital Keypad Operation features PID Up down 3 wire Multi function terminal input NPN PNP selectable FWD REV RUN Emergency stop Fault reset Jog operation Multi step Frequency High Mid Low Multi step Accel Decel High Mid Low DC braking at stop 2 motor select Frequency UP Down 3 wire operation External trip A B PID Inverter V f operation bypass Option inverter V f operation bypass Analog Hold Accel Decel stop Up Down Save Freq
66. the inverter securely Output Faulty output wiring Check output wiring Phase loss An alien substance is clogged in a Check the ventilating slot and remove ventilating slot the clogged substances Cooling fan Inverter has been in use without Replace the damaged cooling fan fault changing a damaged cooling fan 14 3 Fault remedy Z SANTERNO CARRARO GROUP Decel time is too short compared to the GD of the load Regenerative load is connected at the inverter output Line voltage is too high Increase the Decel time Use Dynamic Brake Unit Check whether line voltage exceeds its rating lt 5 3 S 5 Line voltage is low Load larger than line capacity is connected to line ex welding machine motor with high starting current connected to the commercial line Faulty magnetic switch at the input side of the inverter Check whether line voltage is below its rating Check the incoming AC line Adjust the line capacity corresponding to the load Change a magnetic switch Motor has overheated Load is greater than inverter rating Reduce load capacity and operating duty Change inverter with higher capacity LL ETH level is set too low Adjust ETH level to an appropriate level Inverter capacity is incorrectly selected Select correct inverter capacity Inverter has been operated at low speed for too long Install a cool
67. to the motor for 0 start time sec DC Brake start time before motor accelerates F14 Time for 0 60 This parameter applies the current toa 1 0 X magnetizing a sec motor for the set time before motor motor accelerates during Sensorless vector control F20 Jog 0 400 This parameter sets the frequency for 10 00 frequency Hz Jog operation It cannot be set above F21 frequency 7 Displayed only when is set to 1 DC brake to stop 7 4 2 SANTERNO CARRARO GROUP Adj LED Parameter Min Max EO Factory display name range 2992100107 defaults 40 400 This parameter sets the highest 50 00 frequency Hz frequency the inverter can output It is frequency reference for Accel Decel See H70 Caution Any frequency cannot be set above Max frequency except Base frequency 22 30 400 The inverter outputs its rated voltage to 50 00 frequency Hz the motor at this frequency see motor nameplate F23 Start 0 1 10 The inverter starts to output its voltage 0 50 X frequency Hz at this frequency It is the frequency low limit F24 Frequency 0 1 This parameter sets high and low limit 0 X high low limit of run frequency select Frequency 0 400 This parameter sets high limit of the run 50 00 X high limit Hz frequency It cannot set above F21 Max frequency Frequency 0 1 400 This parameter se
68. via keypad Press the Up A key three times After checking 3 frequency setting potentiometer press the Ent 6 key twice 10 Frq is displayed Frequency is set via the potentiometer Turn the potentiometer to set to 10 0 Hz in either Max or Min direction 11 Press the Run key on the keypad RUN lamp begins to blink with FWD lamp lit and accelerating frequency is displayed on the LED When run frequency 10Hz is reached 10 00 is displayed as shown left Press the STOP RST key 12 RUN lamp begins to blink and decelerating frequency is displayed on the LED When run frequency is reached to 2 Run and FWD lamp turn off and 10 00 is displayed Pe 10 Hz de Run key STOP RST key Wiring Operating pattern 6 3 5 SANTERNO CARRARO GROUP Notes 6 4 CARRARO GROUP Z SANTERNO CHAPTER 7 FUNCTION LIST 7 1 Drive group Adj LED Parameter Setting Description Factory during display name range defaults ae 0 00 Frequency 0 400 This parameter sets the frequency that 0 00 command Hz the inverter is commanded to output During Stop Frequency Command During Run Output Frequency During Multi step operation Multi step frequency 0 It cannot be set greater than F21 Max frequency ACC Accel time 0 6000 During Multi
69. when the ENT key is pressed Feedback is calculated as follows 15 Minimum analog value I7 112 and maximum analog 19 114 Normally these are limited by sensor If feedback signal is lower than low limit feedback is limited to lower value For example minimum analog setting value is 2V and real feedback is 1 8V In this case internal feedback value is 2V 274 Minimum 8 113 and maximum frequency 110 115 when each minimum and maximum input value These values are used for internal of feedback values based on F21 Max frequency For example 17 setting value is 2 18 setting value is 10 2 19 is 8V 110 setting value is 40Hz 221 Max frequency is 50Hz Under this condition internal minimum is 10 50 x 100 20 when input is less than 2V and internal maximum is 40 50 X 100 80 when input is higher than 8V 3 Only for display Sinus adopts one more scaling factor by internal 183 code is used for minimum display scaling factor and 184 is for maximum With same condition above 183 value 15 1 0 and 184 value is 20 0 Sinus M has limited LED to show real unit is meaningless So display value can be any kind of unit like BAR Ps So FBK display code show 1 0 when input value is less than 2V and 20 0 when higher than 8V The detailed equation is given below Reference Value Reference Value 10 10 10 84 10 83 Analog Voltage te Input V1 Analog Voltage 10 07 10 09 Input V1 0 100
70. 0 Hz 131 Multi Step frequency 5 25 00 132 Multi Step frequency 6 20 00 133 Multi Step frequency 7 15 00 Select a terminal to give Multi step frequency command among P1 P8 terminals f terminals P6 P8 are selected set 122 124 to 5 7 to give Multi step frequency command Multi step frequency 0 is settable Frequency mode and 0 00 Frequency command Multi step frequency 1 3 are set at St1 St3 in Drive group while Step frequency 4 7 set at 130 133 in group Step FX or RX 9 7 CARRARO GROUP Z SANTERNO 9 3 Operating command setting method Operation via keypad RUN key and STOP RST key Modality 0 Drive group Direction of motor rotation select Set Drive mode to 0 Acceleration is started upon pressing the Run key if operating frequency is set Motor decelerates to stop by pressing the STOP RST key Selecting rotation direction is available at drC Direction of motor rotation select when operating command is issued via keypad Direction of drC motor rotation Reverse select When remote keypad is connected body embedded keypad is deactivated Forward Counter clockwise Operating command via FX RX terminal Modality 1 Drive group 0 3 1 Multi function input VIS group id terminal P1 define 9 0 Multi function
71. 0 select 0 E 1 D v 2 v P 3 v v H20 Power 0 1 This parameter is activated when drvis set 0 Start select to 1 or 2 Run Stop via Control terminal Motor starts acceleration after AC power is applied while FX or RX terminal is ON H21 Restart 0 1 This parameter is activated when drv is set 0 O after fault to 1 or 2 Run Stop via Control terminal reset Motor accelerates after the fault condition is selection reset while the FX or RX terminal is ON Speed 0 15 This parameter is activated to prevent any 0 O 7 Normal acceleration has first priority Even though 4 is selected along with other bits Inverter performs Speed search 4 7 11 5 SANTERNO CARRARO GROUP Adj LED Parameter Min Max Description Factory during display name range defaults cin H23 Current level 80 200 This parameter limits the amount of 100 during Speed current during speed search search The set value is the percentage of the H33 Motor rated current H24 P gain during 0 9999 Itis the Proportional gain used for Speed 100 Speed search Search PI controller H25 gain during 049999 It is the Integral gain used for Speed 200 O speed search search PI controller H26 Number of 0 10 This parameter sets the number of restart 0 O Auto Restart attempts after a fault occurs try Auto Restart is deactivated if the fault outnumbers the restart tries This function is act
72. 0 0 65535 O O 13 14 2 N SANTERNO CARRARO GROUP GROUP A401 12 VR volt x1 0 0 0 V W O A402 VR freq y1 0 0 400 00 Hz O W O A403 4 VR volt x2 10 00 viXmin 0 vimax V O W O A404 15 VR 2 50 00 0 400 00 Hz O W O A405 16 V1 filter 10 0 9999 msec W O A406 I7 V1 volt x1 0 0 viXmax 1 V O O A407 18 V1 freq 1 0 0 400 00 Hz O W O A408 19 V1 volt x2 10 00 viXmin 1 vimax V O W O A409 110 1 2 50 00 0 400 00 Hz W O A40A 11 filter 10 0 9999 msec W O A40B 112 curr x1 4 00 0 viXmax 2 mA W O A40C 113 freq y1 0 0 40000 Hz O A40D 114 curr x2 20 00 viXmin 2 20 00 mA O W O A40E 115 freq y2 50 00 0 40000 Hz O W O A40F 116 Wire broken 0 0 2 O W O A410 117 P1 define 0 0 29 O W O A411 118 P2 define 1 0 29 O W O A412 119 define 2 0 29 W O A413 120 P4 define 3 0 29 O W O A414 121 5 4 0 29 O W O A415 122 P6 define 5 0 29 O W O A416 123 P7 define 6 0 29 O W O A417 124 P8 define 7 0 29 O W O A418 125 In status 0 0 255 O R X A419 126 Out status 0 0 3 O R X A41A 127 Ti Filt Num 4 1 15 O W O A41D 130 ST 4 30 00 0 400 00 Hz W O A41E 131 ST 5 25 00 0 400 00 Hz O W O A41F 132 ST 6 20 00 0 400 00 Hz O W O A420 133 ST 7 15 00 0 400 00 Hz O W O A421 134 Acc Time 1 3 0 0 6000 0 sec O W O A42
73. 0200 11A 200 480VAC SSMA 176 5x147 5x45 162 5x124 1 5kg M4 AC1810302 4 5kW 4 SINUS 0011 cw nema SINUS 0014 AC1710300 30A 200 480VAC 574 266 185 5 60 252x162 2kg M4 1810302 4T SINUS 0017 11kW Site 0026 AC1710510 51A 200 480 ZMA 368x258 5x65 354x217 259 6 AC1810402 15kW 4T ED 18kW 1710600 60A 200 480vac D 460x288x65 446 246 289 M8 AC1810402 kii idc 22kW AC1710700 70A 200 480VAC 460x288x65 446x246 2 8kg 8 AC1810402 16 7 47 SANTERNO CARRARO GROUP SINUS M series Standard Filters b E g 85 5 2 e lt 2 I z ak ui E Y 2z gt 5 ir oc em oc uo 2 a gt Q SINUS 0017 2S T ue 0 5mA 13 8 SINUS 0020 AC1711000 100A 250VAC 27mA 420x200x130 408x166 kg 1810603 15kW 2S T SINUS 0025 1 SET AGODA 138 AC1810603 SINUS 0030 ae 0 50 27mA 420x200x130 408x166 kg 25 Domestic and industrial environment EN50081 1 B class 61000 6 3 02 16 8 TERNO CARRARO GROUP 2 FFM Filters Footprint INVERTER SHIELDED CABLE a MOTOR FILTER L i INVERTER SHIELDED CABLE FILTER Standard Filters
74. 0913 B 10 14 CARRARO GROUP SANTERNO 1 Process PID block diagram H54 15 214 Frequency Select Drive Group KeyPad 1 2 1_1 10 10 V1 2 0 10V Boer id 0 20 Vitel Reference 2 1 scaling Communication Mult Function PD Input Keypad or Command PID Limit Remote Keyped Select guam 3 Func Group 2 File roug d a 1_2 0 10 PID REF d PID M H Kis y Kes Communi cation ICETA 2 vt 2 0 10v 4 PID F B Select Func Group 2 _2 z Feedback 0 10 scalin PID FBK 4 0 20 mA joies 25 2 cation i vt 2 0 10V Open loop1 Change to Reference Open Loopit Keypad or selection mode Remote Keypad Analog Input Analog LPF Filter Input Scale Vi 7710 10 V V1 0 10 V 1 0 20 mA 000956 10 15 2 SANTERNO CARRARO GROUP 10 7 1 reference Adj LED Parameter Setting Description Factory during display name Range defaults Run H49 PID control 0 1 Selects whether using PID control or not 0 X select User can select the PID control mode in H49 For PID control the setting value should be set to 4 uM Then REF and FBK category show Adj LED Parameter Setting ae Factory display name Range 299010000 defaults Selects the PID reference s
75. 1 2 Remote Cable 2M 3M 5M Remote Cable Model Number Model number Specification On request INV REMOTE 2M Sinus M 220073100 INV REMOTE 3M Sinus On request INV REMOTE 5M Sinus M 16 1 47 SANTERNO CARRARO GROUP Installation 1 Take off the top cover of the I O board kit and remove the hole cover to connect remote cable on the side 00 00 16 2 CAUTION Z SANTERNO CARRARO GROUP Without Parameter Read Parameter Write is not available since the Remote memory is empty when the Remote keypad is first used Do not use the remote cable other than standard ES Otherwise malfunction may occur due to noise input or voltage drop in the keypad Check for disconnection of the communication cable and or poor cable connection if is displayed on the 7 segment display of the Remote keypad When Parameter Read H91 is executed rd Read and wr Verifiy is displayed successively on the 7 segment display of the Remote keypad On the other hand when Parameter Write H92 is executed wr Write is displayed only 16 3 CARRARO GROUP Z SANTERNO 16
76. 10 392 208 5 10 0 10 0 10 0 13 3 SINUS M 0030 4T 22 260 240 410 392 208 5 10 0 10 0 10 0 13 3 motor power is based on 220 for models 2S T and on 380Vac for models 4T 2 6 47 SANTERNO CARRARO GROUP CHAPTER WIRING 3 1 Terminal wiring Control I Os Note Wiring relates to the NPN configuration see PNP NPN selection and connector for communication option T M Description Multi function open collector output _ 1 24V output MF input terminal FAS romero factory setting RX Reverse run Input signal common BX Emergency stop MF input terminal RST Trip reset factory setting JOG Jog operation Input signal common Multi step freq Low MF input terminal Multi step freq Middle factory setting Multi step freq High 10V power supply for potentiometer Multi function analog output signal 0 10V Freq Setting Voltage signal input 10 10V Freq Setting Current signal input 0 20mA Multi function A contact output NO relay output B contact output NC terminal A B contact common RS485 communication terminal x For connection to Remote Option or parameter copy 3 1 2 SANTERNO CARRARO GROUP Power Terminal Wiring 3 Phase RN input 5o R9 Inpu
77. 115 Refer to Frequency setting 10 10V voltage input 0 20mA input 9 5 CARRARO GROUP Z SANTERNO Frequency setting via RS 485 communication Drive 0 0 Frequency Command 0 400 0 00 Hz group Select 7 in code of Drive group Related codes 159 160 161 Refer to Chapter 13 RS485 communication Frequency setting via Digital Volume up down Frequency Command EM Drive Hz group Select 8 in Frq code of Drive group Related codes 117 24 Among the multifunction inputs P1 P8 select two terminals to be used for up down Refer to Chapter 7 I O 2 Group Analog Hold Multi function input terminal P1 define gt 0 29 group tis available when Frq code setting is 2 7 Select one terminal to be used for Analog Hold command among Multi function input terminal P1 P8 gt When P8 terminal is selected Set freq Frequency 77 re 9 6 CARRARO GROUP Z SANTERNO 9 2 Multi Step Frequency setting Drive group 0 0 Frequency Command 5 0 0 400 0 00 Hz Frq Frequency Mode 0 07 0 SH Multi Step frequency 1 0 400 10 00 Hz 52 Multi Step frequency 2 20 00 St3 Multi Step frequency 3 30 00 group 5 6 7 130 Multi Step frequency 4 0 400 30 0
78. 12 2nd motor select input 13 Reserved 6 O terminal P7 define 124 Multi function 0 29 14 Reserved input 15 Up Frequency terminal P8 define down increase command 7 16 Frequency decrease command 17 3 wire operation 18 External trip A contact 19 External trip B contact EtB 20 Self diagnostic function 21 Change PID operation to normal operation 22 2nd source select 23 Analog hold 24 Accel Decel hold 25 Up Down Save Freq Initialization 26 JOG FX 27 JOG RX 28 Open Loop1 29 Fire Mode 10 22 10 7 7 Open Loop1 Source CARRARO GROUP Z SANTERNO LED Parameter Setting Factory ae display defaults dun 0 Keypad setting 1 3 09 Keypad setting2 ____ Open V1 1 10 10 00 2 um EN A erminal 0 m mes dus 5 Analog Terminal V1 setting 1 gt method Terminal 6 Terminal V1 setting 2 Terminal 7 Comm RS485 Multi functional digital input terminal that is defined to Open Loop1 28 is activated during RUN the Sinus M should operate with the frequency in FRQ3 of V F control regardless of the frequency in H40 In case the value set in H40 already belongs to V F control only the frequency setting method should be changed If the value of Frq is identical to the value set for FRQ3 then the Inverter operates exactly
79. 2 ERES 16 11 Ea gt gt 07 20 mA 4 70 3 xL viii 0 10 Func Group 1 0 NONE 2 Y DRAW operation example If draw operation is set to 2 F70 3 V1 10V 10V F71 10 0 selected 13 115 factory defaults Frequency that gets changed by DRAW operation is 27Hz V1 10V 33Hz V1 10V CAUTION When operating DRAW set command frequency to FRQ FRQ2 and set the rest of it from F70 DRAW mode select For example if FRQ 2 V1 and F70 1 V1 it does not operate 10 41 5 SANTERNO CARRARO GROUP 10 21 2 Phase PWM Range Default Function Group PWM controlling mode 0 1 0 2 0 NORMAL PWM 1 2 phase PWM gt Heat loss and leakage current from inverter be reduced when H48 is set to 1 2 phase PWM according to the load ratio 10 22 Cooling fan control Function group 2 Control the On Off of the heatsink cooling fan gt Whenitis set to 0 Cooling fan begins to operate when power is ON Cooling fan is stopped when inverter main circuit voltage becomes low due to power off When itis setto 1 Cooling fan begins to operate when power is turned ON with RUN command ON Cooling fan is stopped when RUN command is Off and when the deceleration ramp is end Coo
80. 2 135 Dec 1 3 0 0 6000 0 O W 423 136 2 4 0 0 6000 0 sec O W O A424 137 Dec Time 2 4 0 0 6000 0 sec O W O A425 138 Acc Time 3 5 0 0 6000 0 sec O W A426 139 Dec 3 5 0 0 6000 0 W 427 40 4 6 0 0 6000 0 O W 428 41 Dec 4 6 0 0 6000 0 sec O W O A429 42 5 7 0 0 6000 0 sec O W O A42A 143 Dec Time 5 7 0 0 6000 0 sec O W O A42B 144 Acc Time 6 8 0 0 6000 0 sec O W O A42C 145 Dec Time 6 8 0 0 6000 0 sec O W O A42D 146 Acc Time 7 9 0 0 6000 0 sec O W O A42E 147 Dec Time 7 9 0 0 6000 0 sec O W O A431 150 FM mode 0 0 3 W O A432 151 FM adjust 100 10 200 O W O A433 152 FDT freq 30 00 0 400 00 Hz O W O A434 153 FDT band 10 00 0 400 00 Hz O W O A435 154 Aux mode 1 12 0 19 O W O A436 155 Aux mode 2 17 0 19 O W O A437 156 Relay mode 2 0 7 O W O A438 157 CommErrMode 0 0 3 O W O 13 15 47 SANTERNO CARRARO GROUP o N A43A 159 Protocol 0 1 X A43B 160 Inv 1 250 A43C 61 Baud 0 4 A43D 62 Lost command 0 2 4 163 10 1 1200 A43F 164 Delay Time 5 2 100 msec W O A440 165 Stop 0 0 3 441 166 Read Addr1 5 0 42239 442 167 Read Addr2 6 0 42239 443 168 Read Addr3 7
81. 8 10 8 6 10 M5 32 28 SINUS M 0017 2S T 16 6 16 6 16 6 M6 30 7 26 6 SINUS M 0020 2S T 20 4 20 4 16 6 M6 30 7 26 6 SINUS M 0025 2S T 35 2 35 2 20 4 M8 30 6 26 5 SINUS M 0030 2S T 35 2 35 2 20 4 M8 30 6 26 5 SINUS M 0001 4T 2 5 14 2 5 14 2 5 14 M3 5 10 8 7 SINUS M 0002 4T 2 5 14 2 5 14 2 5 14 M3 5 10 8 7 SINUS M 0003 4T 25 14 2 5 14 2 5 14 4 15 13 SINUS 0005 4T 2 5 14 2 5 14 2 5 14 4 15 13 SINUS 0007 4T 2 5 14 2 5 14 2 5 14 4 15 13 SINUS 0011 4 4 12 25 14 4 12 M5 32 28 SINUS M 0014 4T 4 12 4 12 4 12 M5 32 28 SINUS M 0017 4T 6 10 6 10 10 8 M5 30 7 26 6 SINUS M 0020 4T 16 6 10 8 10 8 M5 30 7 26 6 SINUS M 0025 4T 16 6 10 8 16 6 M6 30 6 26 5 SINUS M 0030 4T 20 4 16 6 16 6 M6 30 6 26 5 Strip the sheaths of the wire insulation for 7mm when a ring terminal is not used for power connection S S le 7 0mm Sinus 0025 and Sinus 0030 UL approved Ring or Fork Terminals must be used 3 3 2 SANTERNO CARRARO GROUP N CAUTION Apply the rated torque to terminal screws Loosen screws can cause short circuit and malfunction Tightening the screws too much can damage the terminals and cause short circuit and malfunction Use copper wires only with 600V 75 C ratings for wiring Make sure that the input power is off before wiring When power supply is switched off wait at least 10 minutes after the LED keypad display is off before you start working
82. 8 119 130 4 0 4 5 4 0 0 76 SINUS M 0002 2S T 0 75 1 1 70 65 5 128 119 130 4 0 4 5 4 0 0 77 SINUS 0003 2S T 1 5 1 8 100 95 5 128 120 130 4 5 4 5 4 5 1 12 SINUS M 0005 2S T 2 2 3 140 132 128 120 5 155 4 5 4 5 4 5 1 84 SINUS 0007 2S T 4 4 5 140 132 128 120 5 155 4 5 4 5 4 5 1 89 SINUS 0011 25 55 180 170 220 210 170 4 5 5 0 4 5 3 66 SINUS M 0014 2S T 7 5 9 2 180 170 220 210 170 4 5 5 0 4 5 3 66 SINUS M 0017 2S T 11 235 219 320 304 189 5 7 0 8 0 7 0 9 00 SINUS M 0020 2S T 15 235 219 320 304 189 5 7 0 8 0 7 0 9 00 SINUS M 0025 2S T 18 5 260 240 410 392 208 5 10 0 10 0 10 0 13 3 SINUS M 0030 2S T 22 260 240 410 392 208 5 10 0 10 0 10 0 13 3 SINUS M 0001 4T 0 4 70 65 5 128 119 130 4 0 4 5 4 0 0 76 SINUS M 0002 4T 0 75 0 9 70 65 5 128 119 130 4 0 4 5 4 0 0 77 SINUS M 0003 4T 1 5 100 95 5 128 120 130 4 5 4 5 4 5 1 12 SINUS M 0005 4T 2 2 140 132 128 120 5 155 4 5 4 5 4 5 1 84 SINUS M 0007 4T 4 5 140 132 128 120 5 155 4 5 4 5 4 5 1 89 SINUS M 0011 4T 5 5 180 170 220 210 170 4 5 5 0 4 5 3 66 SINUS M 0014 4T 7 5 180 170 220 210 170 4 5 5 0 4 5 3 66 SINUS M 0017 4T 11 235 219 320 304 189 5 7 0 8 0 7 0 9 00 SINUS 0020 4T 15 235 219 320 304 189 5 7 0 8 0 7 0 9 00 SINUS M 0025 4T 18 5 260 240 4
83. Accel Decel operation this 5 0 Sec arameter serves as Accel Decel time dEC Deceltime P 10 0 drv Drive mode 0 3 0 Run Stop via Run Stop key onthe 1 keypad 1 FX Motor forward run Terminal RX Motor reverse run operation Run Stop enable RX Direction 3 RS485 communication Frq Frequency 0 8 0 Diaital Keypad setting 1 0 setting 1 Keypad setting 2 2 V1 1 10 10 3 V1 2 0 10 V 4 Terminal 0 20 mA Analog 5 Terminal V1 setting 1 Terminal Terminal V1 setting 2 6 Terminal 7 RS485 8 Digital Volume Up Down REF PID Ref Displays PID reference E pace Displays PID Feedback 51 Multi Step 0 400 Sets Multi Step frequency 1 during 10 00 frequency 1 Hz Multi step operation St2 Multi Step Sets Multi Step frequency 2 during 20 00 frequency 2 Multi step operation St3 Multi Step Sets Multi Step frequency 3 during 30 00 frequency 3 Multi step operation CUr Output Displays the output current to the current motor 7 1 CARRARO GROUP Z SANTERNO V1 1 10 10 V V1 2 0 10 V 3 0 1 2 Analog 3 4 Terminal 1 0 20 Adj LED Parameter Setting ae Factory display name range defaults Eri rPM Motor RPM Displays the number of Motor RPM dCL Inverter DC Displays DC link voltage inside the link voltage
84. BITO 0 O status display 127 Filtering time 1 15 If the value is set higher the 4 O constant for Multi responsiveness of the Input terminal function Input is getting slower terminal 130 Multi 0 400 It cannot be set greater than 21 30 00 O Stepfrequency4 Hz Max frequency 131 Multi 25 00 Stepfrequency5 132 Multi 20 00 Stepfrequency6 133 Multi 15 00 Stepfrequency7 134 Multi Accel time 1 0 6000 3 0 O 135 Multi Decel time 1 sec 3 0 136 Multi Accel time 2 4 0 137 Multi Decel time 2 4 0 138 Multi Accel time 3 5 0 139 Multi Decel 3 5 0 140 Multi Accel time 4 6 0 141 Multi Decel 4 6 0 142 Multi Accel time 5 7 0 143 Multi Decel time 5 7 0 144 Multi Accel time 6 8 0 145 Multi Decel time 6 8 0 146 Multi Accel time 7 9 0 147 Multi Decel time 7 9 0 150 Analog output 0 3 Output item Output to 10 V 0 O item select 200V 400V 4T 2S T 0 Output Max frequency freq 1 Output 150 current 2 Output AC voltage 282V 564V 3 Inverter DC DC DC link 400 800V voltage 7 20 7 21 Z SANTERNO CARRARO GROUP Adj Parameter Min Max Description 29900 durin display range default SED 151 Analog output 10 200 Based on 10V 100 O level adjustment 152 Frequency 0 400 Used when 154 155 15
85. F PID Reference setting Minimum 189 Feedback 0 0 value Maximum Maximum Feedback Scaling 190 Feedback value 001006 factor 1090 O REF code of drive group is the additional function code of this version for real unit and the display only code Refer to the equation below I90 Unit max I89 Unit min Real physical reference Max Frequency x PIDreference Hz I89 Unit min If you want to display the real physical reference with 96 set each 189 and 190 to 0 0 and 100 0 Factory default If the set value of F21 and the PID command are each 50Hz and 20Hz respectively then the PID reference should be like this E x 20 0 0 0 40 0 You can display the physical value with Bar For example the pressure sensor has minimum output OV when 1 0 Bar and 10V when 20 0 bars In this case 189 and 190 should be set to 1 0 and 20 0 respectively If the max frequency and the PID command are 50Hz and 20Hz each then the PID reference should be like this T x20 041 0 8 6 10 17 10 7 2 PID feedback 2 SANTERNO CARRARO GROUP PID feedback source is selected in H50 code PID feedback means a kind of physical value like pressure so it should be one of analog inputs For PID feedback several codes are used Analog gain bias filters are first Scaling for real value display is second And there is additional code in drive group only for display
86. H19 value to 1 Output phase loss Inverter output is shut off at the event of one or more output phase loss among U V and W Set H19 value to 2 Input phase loss Inverter output is shut off at the event of one or more input phase loss among S and T If there is no input phase loss output is shut off when it is time to replace DC link capacitor Set H19 value to J nput output phase loss Inverter output is shut off at the event of one or more input or output phases loss among S and T or U V and W If there is no input or output phase loss output is shut off when it is time to replace DC link capacitor N Caution Set H33 Motor rated current correctly If the actual motor rated current and the value of H33 are different output phase loss protection function could not be activated H19 Input Output phase loss Both bars down n Not used protection select Right hand low bit UP Output phase loss protection Left hand high bit UP mE Input phase loss protection Both bars UP m Input output phase loss protection 12 5 2 SANTERNO CARRARO GROUP 12 5 External trip signal Multi function input terminal P1 0 29 7 0 group define 6 7 Select a terminal among P1 and P8 to output external trip signal Set 123 and 12410 18 and 19 to define P7 and P8 as External A contact and B contact External trip signal input A contact N
87. HE OPERATING CONDITIONS GIVEN IN THE USER MANUAL CONFORMS TO THE FOLLOWING STANDARDS Adjustable speed electrical power drive systems CEI EN 50178 1999 Electronic equipment for use in power installations ACCORDING TO THE ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004 108 CE AND THE LOW VOLTAGE DIRECTIVE 2006 95 CE LAST TWO FIGURES OF THE YEAR WHEN THE CE MARKING WAS APPLIED 04 PLACE AND DATE r General Manager Imola 9 05 2009 ARDA IN eo Elettronica Santerno Spa Sede Legale Stabilimenti e uffici Cap Soc 2 500 000 i v Societ soggetta all attivit di Olmo 37 5 5 Selice 47 Codice Fiscale e Partita Iva direzione e coordinamento di 35011 Campodarsego Pd 40060 Imola 80 03686440284 GRUPPO Carraro Spa Tel 39 049 9219111 Tel 39 0542 489711 R E A PD 328951 CARRARO Fax 39 049 9289111 Fax 39 0542 489797 Cod Mecc PD 054138 www elettronicasanterno com Cod Ident IVA Intracom sales elettronicasanterno it 1703686440284 1 1 17 1
88. NTERNO CARRARO GROUP N 14 3 Precautions for maintenance and inspection N WARNING Make sure to remove the input power while performing maintenance Make sure to perform maintenance after checking the DC link capacitor has discharged The bus capacitors in the inverter main circuit can still be charged even after the power is turned off Check the voltage between terminal P or P1 and N using a tester before proceeding Sinus M series inverter has ESD Electrostatic Discharge sensitive components Take protective measures against ESD before touching them for inspection or installation Do not change any inner parts and connectors Never modify the inverter 14 4 Check points Daily inspections Proper installation environment Cooling system fault Unusual vibration and noise Unusual overheating and discoloration W Periodic inspection Screws and bolts may become loose due to vibration temperature changes etc Check that they are tightened securely and retighten as necessary Alien substances are clogged in the cooling system Clean it using dry air Check the rotating condition of the cooling fan the condition of capacitors and the connections with the magnetic contactor Replace them if there are any abnormalities 14 5 Part replacement The inverter consists of many electronic parts such as semiconductor devices The following parts may deteriorate with age because of their structures or physical char
89. OUP Z SANTERNO 7 3 Function group 2 LED Min Max ue Factory Adj display 2 279102187 2500100127 defaults during run HO Jump code 0 95 Sets the code number to jump 1 O H1 Fault history 1 Stores information on the types nOn H2 Fault history 2 of faults the frequency the nOn 5 H3 Fault history 3 current and the Accel Decel nOn eee condition at the time of fault H4 Fault history 4 The latest fault is automatically nOn 5 Fault history 5 stored in the H1 Fault history nOn _ 1 H6 Reset fault 0 1 Clears the fault history saved in 0 O history H1 5 H7 Dwell 0 1 400 When dwell frequency is issued 5 00 frequency Hz the motor restarts to accelerate after dwell frequency is applied to the motor during H8 Dwell time Dwell frequency can be set within the range of F21 Max frequency and 23 Start frequency H8 Dwell time 0 10sec Sets the time for dwell 0 0 operation H10 Skip frequency 0 1 Sets the frequency range to skip 0 select to prevent undesirable resonance and vibration on the structure of the machine Skip frequency 0 1 400 Run frequency cannot set 10 00 low limit 1 Hz within the range from H11 to Skip frequency H16 The frequency values of 15 00 X high limit 1 the low numbered parameters Skip frequenc cannot be set above those of 20 00 X
90. Open Loop 1 Fire Mode Open collector terminal Fault output and Less than 26Vdc 100mA Output Multi function relay inverter status output N O N C Less than 250VAC 14A Less than 30VDC 1A Analog output 0 10 less than10m4A Output Freq Output Current Output Voltage DC link selectable 15 3 47 SANTERNO CARRARO GROUP Protective function Over Voltage Under Voltage Over Current Over Current2 Ground Fault current Trip detection Inverter Overheat Motor Overheat Output Phase Open Overload Protection Communication Error Loss of Soeed Command Hardware Fault Fan trip Brake error Alarm Stall prevention overload Momentary Below 15 msec Continuous operation should be within rated input voltage rated Power output power Loss Above 15 msec Auto restart enable Environment Degree of IP20 protection Ambient temp 109 50 C Storage temp 20 65 C Humidity Below 90 RH no condensation Altitude Vibration Below 1 000m 5 9m sec 0 6G Atmospheric 70 106 kPa Location Protected from corrosive gas combustible gas oil mist or dust 15 1 Temperature Derating Information Load and ambient temperature classified by the Carrier Frequency of Drive 100 Rated Amps 90 80 70 60 50 40 30 20 10 0 12 34 5 6 7 8 9 10 11 1213 14 15 Carrier Frequency in kHz
91. P P1 P8 Multi function input 1 8 1 0 1 5 M2 6 0 4 CM Common Terminal 1 0 1 5 M2 6 0 4 VR Power supply for external 1 0 1 5 M2 6 0 4 Output voltage 12V potentiometer Max output current 10mA Potentiometer 1 5kQ V1 Input terminal for Voltage 1 0 1 5 M2 6 0 4 Max input voltage operation 12V 12V input Input terminal for Current 1 0 1 5 M2 6 0 4 0 20mA input operation Internal resistor 2500 AM Multi function analog 1 0 1 5 M2 6 0 4 Max output voltage output terminal 11 V Max output current 100mA MO Multi function terminal for 1 0 1 5 M2 6 0 4 open collector Below 26V DC 100mA MG MO Common 1 0 1 5 M2 6 0 4 24 24V External Power 1 0 1 5 M2 6 0 4 Max output current Supply 100mA 3A Multi function relay output 1 0 1 5 M2 6 0 4 A contact 3B Multi function relay output 1 0 1 5 M2 6 0 4 Below 250V AC 1A B contact NC Below 30V DC 1A 3C Common for Multi function 1 0 1 5 M2 6 0 4 relays Note 1 Tie the control wires more than 15cm away from the control terminals Otherwise it interferes with front cover reinstallation Note 2 Use Copper wires rated 600V 75 C and higher Note 3 Use the recommended tightening torque when securing terminal screws Note 4 When you use external power supply 24V for multi function input terminal P1 P8 terminals will be active above 12V level Take caution not to drop the voltage below 12V 3 6
92. ROUP Adj TOREM Parameter name pu Description cn apu Fire Mode Command frequency 188 Frequency 0 00 400 00Hz when Fire mode 50 00 Hz 0 No trip occurred during 196 Fire Mode NE Fire mode Display Evidence 1 Trip occurred during only Fire mode Caution Once the Fire mode is activated the drive cannot return to its previous operating conditions To restore normal operating conditions turn off and on the inverter in order to reboot its control board Caution Once the Sinus M enters the Fire mode no alarm previously tripped may be reset To deactivate the Fire mode turn off and on the inverter AND disable the Fire Mode input Failure to do so will prevent the alarms tripped from being displayed when the Sinus M is normally operating When in Fire mode the target frequency should be 50Hz and the ACC DEC time should be set to 10sec If the user attempts to change these values when the inverter is running the output frequency is left unchanged 50Hz whereas the new values for ACC DEC become effective only after disabling the Fire mode 10 49 CARRARO GROUP Z SANTERNO Notes 10 50 2 SANTERNO CARRARO GROUP CHAPTER 11 MONITORING 11 1 Operating status monitoring Output current Drive group Inverter output current can be monitored in Cur Motor RPM Drive group H31 Number of motor poles 2 12 4 dur H49 PID control select 0 1 0 rou
93. Request starts with and ends with EOT Acknowledge Response starts with ACK and ends with EOT Negative Acknowledge Response starts with and ends with EOT Drive Number is the number of drives and indicated in 2 bytes ASCII HEX ASCII HEX Hexadecimal consists of 0 9 A F 13 4 CMD Capital letter 47 SANTERNO CARRARO GROUP Character ASCII HEX Command 52h Read 57h Write X 58h Request for monitoring Y 59h Action for monitoring Data ASCII HEX Ex when data value is 3000 3000 dec 0 B B 8 h gt 30h 42h 42h 38h Error code ASCII 20h 7Fh Receive Send buffer size Receive 39 bytes Send 44 bytes Monitor register buffer 8 Word SUM to check the communication error SUM ASCII HEX format of lower 8 bit of Drive No CMD DATA Ex Command Message Request for reading one address from address 3000 Number of ENQ Drive No CMD Address to road SUM EOT 05h 01 3000 1 7 04h 1 byte 2 bytes 1 byte 4 bytes 1 byte 2 bytes 1 byte SUM 0 1 3 0 0 0 1 30h 31h 52h 33h 30h 30h 30h 31h 1A7h Control values such as ENQ ACK NAK are excluded 13 6 2 Detail communication protocol 1 Request for Read Request for read successive N numbers of WORD from a
94. Select the desired item to be output MO terminal and relay 11 8 2 SANTERNO CARRARO GROUP 156 When 17 Fault output is selected in 154 and 155 Multi function output terminal and relay will be activated with the value in 156 0 FDT 1 gt Check whether the output frequency matches the frequency gt Active condition Absolute value preset frequency output frequency lt Frequency Detection Bandwidth 2 group 0 400 10 00 Hz Cannot be set above Max frequency F21 gt When setting 153 to 10 0 40Hz 20Hz Freq settin 40H 35Hz 15 gt 20Hz Freq Run comman 7 1 FDT 2 gt Activated when the preset frequency matches frequency detection level 152 and FDT 1 condition is met gt Active condition Preset frequency FDT level amp FDT 1 group 0 400 10 00 Cannot be set above Max frequency F21 When setting 152 and 153 to 30 0 Hz 10 0 Hz respectively 50Hz Freg 30Hz setting 25Hz MO Run 5 SANTERNO CARRARO GROUP 2 FDT 3 Activated when run frequency meets the following condition gt Active condition Absolute value FDT level run frequency lt FDT Bandwidth 2 group 0 400 10 00 Cannot be set above Max frequency F21 gt When setting 152 and 153 to 30 0Hz and 10 0 Hz respectively 35Hz 30Hz 25Hz Freq MO
95. V1 10 0 9999 10 V1 input minimum negative E 2 voltage 0 10 0 0 V 13 Frequency corresponding to 12 0 400 0 00 2 14 V1 input max negative voltage 0 10 10 00 V 15 Frequency corresponding to 14 0 400 50 00 2 16 110 V1 input positive Set Frequency Mode to 2 set frequency can be monitored 0 00 Frequency Command gt Apply 10V 10V signal between V1 and CM terminal When using 10 10V from external circuit gt Output frequency corresponding to 10V 10V input voltage to V1 terminal Output freq Positive 0 10 V Input voltage Output freq Negative 9 2 2 SANTERNO CARRARO GROUP gt 11 Filter time constant for NV input Effective for eliminating noise in the frequency setting circuit Increase the filter time constant if steady operation cannot be performed due to noise A larger setting results in slower response t gets longer gt 12 15 Setting input range and corresponding frequency to 10V OV V1 input voltage Ex when minimum input voltage is 2V with corresponding frequency 10Hz and Max voltage is 8V with run freq 50Hz V1 input Set freq 16 110 Setting input range and corresponding frequency to 0 10V V1 input voltage Ex when minimum input voltage is 2V I7 with corresponding frequency 10Hz 18 and Max voltage is 8V I9 with run freq 50Hz 110
96. X W O A33C H61 Sleep Delay 60 0 0 2000 0 O A33D H62 Sleep Freq 0 0 400 00 2 O H63 WakeUp Level 2 0 0 50 0 W 64 Select 0 0 1 X W O A340 H65 KEB StartLev 125 0 110 0 140 0 X W 41 H66 KEB StopLev 130 0 kebStartLevel 145 0 O A342 H67 KEB Gain 1000 1 20000 X W A344 H69 Acc Dec ch F 0 0 400 00 Hz O A345 H70 Acc Dec freq 0 0 1 2 X W A346 H71 Xcel T Mode 1 0 2 W 47 H72 PowerOn disp 0 0 17 W 348 H73 User disp 0 0 2 O A349 H74 RPM factor 100 1 1000 W 13 13 SANTERNO CARRARO GROUP A34A H75 DB mode 1 0 1 A34B H76 ED 10 0 30 O O A34C H77 FAN Control 0 0 1 A34D H78 FAN Trip 0 0 1 W O A34E H79 S W Version 2 3 0 10 0 R 50 H81 2nd Acc time 5 0 0 6000 0 Sec O O A351 H82 2nd Dec time 10 0 0 6000 0 O O A352 H83 2nd BaseFreq 50 00 3000 400 00 Hz X W O A353 H84 2nd V F 0 0 2 X W O A354 H85 2nd F boost 5 0 0 15 0 X W O A355 H86 2nd R boost 5 0 0 15 0 X W O A356 H87 2nd Stall 150 30 150 X W O A357 H88 2nd ETH 1min 150 contPerc 1 200 O O A358 H89 2nd ETH cont 100 50 ethPerc 1 O O A359 H90 2nd R Curr 1 8 1 50 0 A X H91 Para Read 0 0 1 O A35B H92 Para Write 0 0 1 x W 5 H93 Para Init 0 0 5 O A35D H94 Password set
97. Z SANTERNO gt Note that setting Frequency Ref for Accel decel H70 is set to Max Freq and target freq is set below Max freq the shape of S curve may be distorted Accel decel Ref Freq a Note If Target P ad 3 Frequency is below Target Freq Frequency the waveform Y will be shown with the top portion cut out IN 17 18 17 18 gt Accel for S curve setting a ACC ACC x gt Decel time for S curve setting EC dEC x ACC dEC indicate the set time in Drive group Accel Decel Disable Multi function input terminal 0 29 group 117 P1 define 0 Select one terminal among Multi function input terminals 1 8 to define Accel Decel disable f P8 is selected set 124 to 24 to activate this function Freq p _ Operating command 9 16 2 SANTERNO CARRARO GROUP 9 5 V F control Linear V F pattern operation Function group 1 222 Base frequency 30 400 50 00 223 Start frequency 0 1 10 0 0 50 Hz Function group 2 H40 Control mode select 0 3 0 Set F30 to 0 Linear This pattern maintains a linear Volts frequency ratio from F23 Start frequency to F22 Base frequency This is appropriate for constant torque applications gt Base Frequency Inverter outputs its rated voltage at this level Enter the motor namepl
98. a cooling fan directly connected to the shaft Forced cooled motor that uses a separately powered cooling fan Current 20 60 Freq Hz 12 1 2 SANTERNO CARRARO GROUP Current 60 ETH trip time sec 12 2 Overload Warning and trip Overload warning Function 150 10 Sec Select one output terminal for this function between MO and 3ABC f selecting as output terminal set 154 to 5 Overload OL gt 254 Set the value as a percent of motor rated current t Overload t warning time t gt gt F54 Current Multi function output 12 2 12 17 5 SANTERNO CARRARO GROUP Overload trip Function group 1 Overload trip level 30 200 180 F58 Overload trip time 0 60 60 sec Set F56 to 1 Inverter output is turned off when motor is overloaded Inverter output is turned off when excessive current flows to the motor for F58 Overload trip time 12 3 Stall prevention Function group 1 30 200 150 0 18 Multi function terminal 154 12 group select 155 Multi function relay select 7 17 During acceleration Motor acceleration ramp is stopped when current exceeds the value set in F60 During constant run Motor decelerates when current exceeds the value set in F60 During deceleration Motor deceleration ramp is stopped when inverter DC lin
99. acteristics leading to reduced performance or failure of the inverter For preventive maintenance the parts must be changed periodically The parts replacement guidelines are indicated in the following table Lamps and other short life parts must also be changed during periodic inspection Part name Change period unit Year Description Cooling fan 3 Exchange as required DC link capacitor in main circuit 4 Exchange as required capacitor on control 4 Exchange as required oard Relays Exchange as required 14 6 2 SANTERNO CARRARO GROUP CHAPTER 15 SPECIFICATIONS Input 4 output ratings 200 230V SINUS 25 7 0001 0002 0003 0005 0011 0014 0017 0020 0025 0030 Max capacity 0 5 1 15 225 34 556 75 az 15 20 25 30 Motor power 200 230Vac w 04 f 1 223 407 55 G2 1 15 185 22 2 0 95 19 3 0 45 65 9 1 122 175 229 28 2 335 A 25 5 8 12 17 24 32 46 60 74 88 utput M ratings E 400 Hz requency 200 230 Voltage Rated 0 __ Input Voltage 3 200 230 VAC 10 15 ratings Rated 50 60 Hz 5 Frequency Cooling method N C Forced cooling Weight kg 0 76 0 77 1 12 1 84 1 89 3 66 3 66 9 0 9 0 13 3 13 3 Input 4 output rat
100. actor The reactors must be used when the power factor has to be improved or the inverter is installed near a large power supply system 1000kVA or more and wiring distance within 10m AC and DC Reactors To operate the inverter with high performance for a long time install the Installation and inverter in a proper place in the correct wiring direction and with proper clearances Incorrect terminals connection could damage the equipment Do not connect any power factor capacitor surge suppressor or radio gt the motor noise filter to the output side of the inverter Terminal block for DC reactor is available in more than 11kW capacity 4 1 2 TERNO CARRARO GROUP 4 2 Recommended MCCBs and MCs Sinus M 0001 2S T Sinus M 0002 2S T 6 25 Sinus M 0001 4T 4 25 Sinus M 0030 2S T 4 2 10 25 Sinus M 0002 4T 6 25 Sinus M 0003 2S T 16 25 Sinus M 0003 4T 8 25 Sinus M 0005 2S T 20 25 Sinus M 0005 4T 10 25 Sinus M 0007 2S T 32 45 Sinus M 0007 4T 16 25 Sinus M 0011 2S T 50 60 Sinus M 0011 4T 25 30 Sinus M 0014 2S T 63 100 Sinus M 0014 4T 32 45 Sinus M 0017 2S T 80 100 Sinus M 0017 4T 50 60 Sinus M 0020 2S T 80 100 Sinus M 0020 4T 63 100 Sinus M 0025 2S T 100 125 Sinus M 0025 4T 80 100 125 160 Sinus M 0030 4T 80 100 2 SANTERNO CARRARO GROUP 4 3 Recommended Fuses and Reactors
101. afety procedures when working with electrical equipment All electrical connections to the filter inverter and motor must be made by a qualified electrical technician 1 Check the filter rating label to ensure that the current voltage rating and part number are correct 2 For best results the filter should be fitted as closely as possible to the incoming mains supply of the wiring enclosure usually directly after the enclosures circuit breaker or supply switch 3 The back panel of the wiring cabinet of board should be prepared for the mounting dimensions of the filter Care should be taken to remove any paint etc from the mounting holes and face area of the panel to ensure the best possible earth connection of the filter 4 Mount the filter securely 5 Connect the mains supply to the filter terminals marked LINE connect any earth cables to the earth stud provided Connect the filter terminals marked LOAD to the mains input of the inverter using short lengths of appropriate gauge cable 6 Connect the motor and fit the ferrite core output ferrite ring as close to the inverter as possible Armoured or screened cable should be used with the 3 phase conductors only threaded twice through the center of the ferrite core The earth conductor should be securely earthed at both inverter and motor ends The screen should be connected to the enclosure body via and earthed cable gland 7 Connect any control cables as instructed in the inver
102. age Voltage 100 70 Base freq 9 18 70 setting 100 setting 2 SANTERNO CARRARO GROUP Manual torque boost Function group 1 F28 Torque boost in forward direction 0 15 2 29 Torque boost reverse direction Set F27 to 0 Manual torque boost The values of Torque boost in forward reverse direction are set separately in F28 and F29 N CAUTION the boost value is set much higher than required it may cause motor overheating or inverter trips due to over energizing Voltage 100 777 No torque boost FX torque boost Time Auto torque boost Function group 1 0 1 0 load motor _ _ Function group 2 H34 Current 0 1 20 A H41 Auto tuning 0 0 1 0 H42 Stator resistance Rs 0 14 Q Before set Auto Torque Boost H34 and H42 should be set correctly Select 1 Auto torque boost in F27 Inverter automatically calculates torque boost value using motor parameters and outputs the corresponding voltage 9 19 CARRARO GROUP Z SANTERNO 9 6 Stop method select Decel to stop Function group 1 Select 0 Decel to stop in F4 code Motor decelerates to 0 Hz and stops during the time set command DC braking to stop Function group 1 Select 1 DC brake to stop in F4 code Refer to page 10 1 Coast to stop
103. als If the forward command FX is on the motor should rotate counterclockwise when viewed from the load side of the motor If the motor rotates in the reverse direction switch U and V terminals 3 4 CARRARO GROUP Z SANTERNO N WARNING Use the Type 3 grounding method Ground impedance Below 1000 for 2S T class inverters Use the Special Type 3 grounding method Ground impedance Below 100 for 4T class inverters Use the dedicated ground terminal to ground the inverter Do not use the screw in the case or chassis etc for grounding Opening to access Ground Terminal Note Grounding procedure 1 Remove the front cover 2 Connect the Grounding wire to the ground terminal through the opening for ground terminal as shown above Enter the screw driver from vertical to the terminal and secure the screw tightly gt Note Grounding work guidance 25 Class 1 3 phase 200 230Vac 4 Class 3 phase 380 480Vac capacity DRE Terminal Grounding cee Terminal Grounding Sikes screw method Wie SIS screw method 0 4 4 0 kW 4 M3 2 5 mm M3 5 5 7 5 kW 6 mm M4 4 mm M4 Special 5 3 2 T 3 11 15 kW 16 mm M5 6 mm M5 ype 18 5 22 kW 25 mm M6 16 mm M5 3 5 2 3 3 Control terminal block SANTERNO CARRARO GROU
104. alue in REF and real PID feedback amount is monitored at the FBK drive is classified as Normal PID mode and Process PID mode It can be set in H54 PID mode select 50 Select the feedback type of PID controller H50 PID Feedback Terminal input 0 20 mA select 1 Terminal V1 input 0 10 V gt H51 proportional term P multiplying the difference between the reference value to be obtained from the physical quantity to adjust and the feedback value measured by the physical quantity That difference is called error and is multiplied by a constant H51 Prop Gain When 51 increases the incidence of the proportional term in the regulator output signal also increases regulator becomes more sensitive if the error is the same Instability occurs if H51 value is set too high gt H52 Integral time is important because allows to reduce to 0 the error at running operation in order to keep the same value for both reference and feedback Integral gain set the needed time to correct the accumulated error For example if H52 is set to 1 sec and the error 10 12 2 SANTERNO CARRARO GROUP becomes 100 a 100 correction will be issued in 1 sec Decreasing H52 value the correction will be quickly but a too low value could create a system instability gt H53 Derivative time is calculated by multiplying the difference between the feedback variable instant value and the feedback variable value Derivativ
105. as before 10 23 5 SANTERNO CARRARO GROUP 10 7 8 Accel Decel Change frequency Adj LED Parameter Setting Description Factory During display defaults En Accel Decel Accel Decel change frequency Dos id d 400Hz setting is requency 134 Multi time _ 3 0 Accel 1 0 6000 135 Multi time sec 3 0 Decel 1 ACC Accel time 0 6000 During Multi Accel Decel operation 5 0 O dEC Decel time sec this parameter serves as 10 0 O Accel Decel time 0 The output frequency is less than this set value the Sinus M changes the speed based on the 1st Acc Dec time values If higher than this value it takes the Acc Dec time in Drv Group If even one of the Multifunctional digital input is set to XCEL M H then this function should be invalid TekRoll 25 15 Sample xj 00 00 voc Parameter settings Ref Control source Keypad mode VIF Ref value 50Hz H69 25Hz Acc time 10 0 sec 134 20 0 time 20 0 sec 135 40 0 1 2 105 10 24 2 SANTERNO CARRARO GROUP 10 8 Auto tuning Function group 2 Stator resistance Rs inductance ZEN 0 300 00 H44 mH Setting H41 as 1 the inverter measures the motor parameter The measured motor parameters are used in Auto Torque Boost and Sensorless Vector Control ZEN CAUTION Auto tuning should be executed after stopping t
106. as shown below In Sinus M number display is available up to 5 Therefore if time unit is set to 0 01 sec Accel Decel time would be 600 00 sec Code Name Set Setting range Description value H71 Accel Decel 0 0 01 600 00 Setting Unit 0 01 sec time scale 0 1 6000 0 Setting Unit 0 1 sec 2 1 60000 Setting Unit 1 sec Accel Decel time setting based on Operating Frequency Drive group ACC Accel time 0 6000 5 0 Sec dEC Function group 2 Decel time Accel Decel time is set at the ACC dEC If you set H70 to 1 Delta frequency Accel Decel time is the time that takes to reach target freq from constant run freq Current operating freq 0 6000 10 0 Sec gt When H70 and Accel time are set to 1 Delta frequency and 5 sec respectively The below graph in Section A shows the change in operating frequency when target frequency is set to 10 2 at first and then changed to 30Hz Operating Operating freq Section A 10Hz 5 sec 5 sec 9 13 5 SANTERNO CARRARO GROUP Multi Accel Decel time setting Multi function terminals 4 Accel time ud A 50 Seg dEC Decel time 100 Gas Wm H7 Multi function input terminal P1 define 0 07992 0 118 Multi function input terminal P12 define 1 1 2 3 4 134 Multi Accel time 1 35 Sec 147
107. astened lt For installing multiple inverters in a panel gt N CAUTION Take caution on proper heat ventilation when installing inverters and fans in a panel 2 2 CARRARO GROUP Z SANTERNO 2 2 Dimensions SINUS M 0003 2S T SINUS M 0003 4T SINUS M 0001 2S T SINUS M 0002 2S T SINUS M 0001 4T SINUS M 0002 4T 2 3 2 SANTERNO CARRARO GROUP SINUS M 0005 2S T SINUS M 0007 2S T SINUS M 0011 2S T SINUS M 0014 2S T SINUS M 0005 4T SINUS M 0007 4T SINUS M 0011 4T SINUS M 0014 4T 2 4 CARRARO GROUP Z SANTERNO SINUS 00017 2S T SINUS M 0020 2S T SINUS M 0025 2S T SINUS M 0030 2S T SINUS M 0017 4T SINUS M 0020 4T SINUS M 0025 4T SINUS M 0030 4T 2 5 CARRARO GROUP Z SANTERNO E W W1 H H1 D A B Inverter Jed mm mm mm mm mm mm mm kg SINUS M 0001 2S T 0 4 70 65 5 12
108. ate frequency Start Frequency Inverter starts to output its voltage at this level Base freq Inverter rated voltage Voltage Run command Square V F pattern Function group 1 Set F30 to 1 Square This pattern maintains squared volts hertz ratio Appropriate applications are fans pumps etc Voltage 100 Base freq 9 17 2 SANTERNO CARRARO GROUP User V F pattern operation Function group 1 F31 User V F frequency 1 0 400 12 50 Hz F38 User V F voltage 4 0 100 100 Select F30 to 2 User V F User can adjust the Volt Frequency ratio according to V F pattern of special motors and load characteristics N CAUTION energizing Boost in reverse direction are deactivated 100 F38 F36 F34 F32 Start 1 5 7 freq Output voltage adjustment Function group 1 freq 40 110 100 In case of using a standard induction motor setting V F values much higher than linear V F pattern it could result a torque shortage or motor overheating due to windings over When User V F pattern is active F28 Torque Boost in forward direction and F29 Torque This function is used to adjust the output voltage of the inverter This is useful when you use a motor that has a rated voltage lower than the input volt
109. ated 11 Command loss gt Activated when Analog 1 1 and RS485 communication commands are lost 11 11 2 SANTERNO CARRARO GROUP 12 During operation Activated when run command 15 ON and inverter output voltage is different from 0 command E 0 0 13 During stop Activated during stop without output voltage frequency Freq MO Run 14 During constant speed Activated during constant speed operation Freq MO Run commana _______ 15 During speed searching Refer to page 10 13 16 Wait time for run signal input This function becomes active during normal operation and that the inverter waits for active run command from external sequence 17 Fault output The parameter set in 156 is activated For example if setting 155 156 to 17 and 2 respectively Multi function output relay will become active when trip different from Low voltage trip occurred 18 Cooling fan trip alarm Used to give an alarm signal when 78 is set to 0 constant operation at cooling fan trip Refer to page 10 21 11 12 2 SANTERNO CARRARO GROUP 11 5 1 Contact selection Adj LED Setting Factory display Parameter name range Description defaults d 191 Contact 0 0 selection 1 B Contact Normal Close This function code is for sel
110. ation During During During Decel constant run Accel Bit 2 Bit 1 Bit 0 CHINE 1 v 2 v 3 v v 4 v 5 v v 6 v v 7 v v v F60 Stall 30 200 This parameter sets the amount of 150 X prevention 96 current to activate stall prevention level function during Acceleration Constant speed or Deceleration The set value is the percentage of H33 Motor rated current F61 When Stall 071 In Stall prevention run during prevention deceleration select 1if you want to limit during output voltage deceleration voltage limit select F63 Save 0 1 This parameter determines whether to 0 up down save the specified frequency during frequency up down operation When 1 is selected the up down frequency is saved in F64 Saved 0 400 If Save up down frequency is selected in 0 up down Hz F63 this parameter shows the frequency frequency before the inverter stops or decelerates F65 Up down 0 2 You can select the Up down mode 0 X It is shown when F63 is set to 1 7 8 CARRARO GROUP Z SANTERNO F66 Up down 0 400 In case of choosing F65 as 1 or 2 it 0 00 step Hz means increase or decrease of frequency frequency according to up down input F70 Drawrun 0 3 0 Inverter does not run as in 0 mode draw mode select 1 V1 0 10V input 2 0 20 input 3 1 10 10 input F71 Draw rate 0 100 Sets rate of draw 0 00 76 7 9 CARRARO GR
111. ax Description Factory durin display name range defaults eee g run H61 2 0 999 sec Sleep Mode delay time 60sec Sleep H62 frequency 0 400Hz Sleep Frequency 0 0Hz O 80 Up level op H64 KEB select 0 1 Sets the KEB 0 X H65 KEB action 110 140 Sets KEB action start level according to 125 0 X start level level H66 KEB action 110 145 Sets KEB action stop level according to 130 0 X stop level level H67 KEB action 1 20000 Sets KEB action gain 1000 X gain Accel Decel H69 Change 0 400Hz Accel decel change frequency OHz Frequency H70 Frequency 0 1 0 Based on Max freq F21 0 X Ref for Accel Decel 1 Based on Delta freq H71 Accel Decel 0 2 0 Settable unit 0 01 second 1 time scale 1 Settable unit 0 1 second Settable unit 1 second H72 This parameter selects the parameter to be displayed on the keypad when the input power is first applied 0 Frequency command 1 Accel time 2 Decel time 3 Drive mode 4 Frequency mode 5 Multi step frequency 1 St1 Power on Bo 6 frequency 2 512 B display 7 Multi step frequency 3 St3 8 Output current Cur 9 Motor rpm rPM 10 Inverter DC link voltage dCL 11 User display select vOL 12 Fault display 1 nOn 13 Operating direction select drC 14 Output current 2 15 Motor rpm 2 16 Inverter DC link voltage 2 17 User display select 2 7 15 5 SANTERNO CARRARO GROUP
112. communication line Connect RS485 communication line to the inverter s 5 S terminals of the control terminals Check the connection and switch the inverter ON If the communication line is connected correctly set the communication related parameters as following gt DRV 03 Drive mode 3 RS485 gt DRV 04 Freq mode 7 RS485 1 0 60 Inv Number 1 250 If more than 1 inverters are connected be sure to use different numbers for each inverter 61 Baud rate 3 9 600 bps as Factory default 62 Lost Mode 0 No action Factory default 63 Time Out 1 0 sec Factory default 59 Comm Prot 0 Modbus RTU 1 ES BUS v 13 2 47 SANTERNO CARRARO GROUP 13 3 2 Computer and inverter connection System configuration RS232 485 L3 or USB 485 Converter PC The number of drives to be connected is up to 31 drives The specification of length of communication line is max 1200m To ensure stable communication is suggested to limit the length below 700m 13 4 Operation 13 4 1 Operating steps e Check whether the computer and the inverter are connected correctly Switch the inverter ON Do not connect the load until stable communication between the computer and the inverter is verified Start the operating program for the inverter from the computer Operate the inverter using the operating
113. ctions of the Sinus M 13 8845 485 Provides Provides specification of 5485 communication of RS485 communication uL the various inverter faults and the action maintenance to take as well as general troubleshooting information Gives information on Input Output rating control type and more details of the Sinus M inverter EMC filters DB resistors 17 EC Declaration of Contains the Manufacturer s certification stating that the Conformity equipment is compliant to EC Directives The certification statement also contains the technical standards applied CARRARO GROUP Z SANTERNO Table of Contents CHAPTER 1 Basic information 4 1 1 1 1 limi portant PrECAUTIONS secs 1 1 1 2 Product 1 3 1 3 Product assembling amp disassembling ANR 1 4 2 InstallatlOn sre trennen thee nh nhu EE 2 1 2 1 nEclctengegzez ie 2 1 2 2 DIMGNSIONS E 2 3 CHAPTER 3 WINO RANAR AKARANA LUE ER CE SEE RKEEE 3 1 3 1 Terminal wiring Control l Os sse ennemis tren en nenne enne ens 3 1 3 2 Power terminal block ceti ertet reader sedet ere Ferne
114. d 0 10 V FWD RUN REV RUN 10 0 V REV RUN FWD RUN Motor runs in Forward direction when input voltage to V1 CM is 0 10 V and FWD RUN command is active When input voltage polarity is reversed to 10 0 V during FWD RUN motor decelerates to stop and runs in reverse direction When input voltage to V1 CM is 0 10 and REV RUN command is active motor runs in Reverse direction and if 10 O V is entered the motor rotating direction is reverse e FX RX Run Disable Drive group drC Direction of motor rotation select Function group 1 Select the direction of motor rotation 0 Forward and Reverse run enable 1 Forward run disable 2 Reverse run disable 9 10 2 SANTERNO CARRARO GROUP Power On Start select Drive group Function group 2 0 1 0 Set H20 to 1 When AC input power is applied to the inverter with drv set to 1 or 2 Run via control terminal and one of them ON motor starts acceleration his parameter is inactive when is set to 0 Run via keypad 3 RS485 communication N CAUTION Particular attention must be directed to this function due to potential hazard as motor starts to run suddenly upon applying AC input power Input voltage Frequency A A Run When 20 is 0 When 20 is 1 Restart after fault reset Drive group Function group 2 Set H21 to 1 Moto
115. d address 12 register 8 174 Write address 5 register 1 175 Write address 6 register 2 176 Write address 7 register 3 177 Write add 8 ahs 4 ee The user can register up to 8 0 42239 discontinuous addresses and write them 178 all with one Write command 5 179 Write address 6 register 6 180 Write address 7 register 7 181 Write address 8 register 8 7 23 CARRARO GROUP Z SANTERNO Adj LED Min Max uem Factory display Parameter name range Description dore E 182 Brake open 0 180 Sets current level to open the brake 50 0 O current It is set according to H33 s motor rated current size 183 Brake open 0 10 Sets Brake open delay time 1 00 delay time s 184 Brake open FX 0 400 Sets FX frequency to open the brake 1 00 X frequency Hz 185 Brake open RX 0 400 Sets RX frequency to open the brake 1 00 X frequency Hz 186 Brake close 0 19 Sets delay time to close the brake 1 00 delay time s 187 Brake close 0 400 Sets frequency to close the brake 2 00 frequency Hz Fire Mode 0 0 Command frequency when in Fire bs Frequency 400 0 Hz Mode 35 88 PID F B minimum 0 0 ae 189 scaling factor 100 0 PID F B minimum scaling factor 0 0 O PID F B 00 190 maximum scaling 100 0 PID F B maximum scaling factor 100 0 O factor 191 Contact type 0 A Contact Normal open 0 O selection 1 Contact Normal Close
116. d register Function 0 0 group 2 Parameter lock 0 FFFF 0 Register password for Parameter lock H95 Password should be Hex decimal 0 9 A B C D E Do not forget the registered password It is used when unlocking the parameters gt Factory default password is 0 Enter the new password except 0 Follow the steps below when you register the password for the first time Step Note Keypad display 1 Move to H94 code H94 2 Press Enter key twice 0 3 Register password Ex 123 123 4 123 will blink when Enter key is pressed 123 5 Press Enter key H94 10 45 CARRARO GROUP Z SANTERNO Follow the table below to change the password Current PW 123 New PW 456 Step Note Keypad display 1 Move to H94 code H94 2 Press Enter key 0 3 Enter any number 122 122 Press the Enter key 0 is displayed because 4 wrong value was entered Password cannot be 0 changed in this status 5 Enter the right password 123 6 Press Enter key 123 7 Enter the new password 456 8 Press the Enter key Then 456 will blink 456 9 Press Enter key H94 Parameter Lock Function group 2 Password register This parameter is used to lock the user set parameters using the password See the table below to lock the user set parameter via the H94
117. ddress XXXX ena Address 0001 SUM EOT 05 P E R XXXX 1 8 04h 1 byte 2 bytes 1 byte 4 bytes 1 byte 2 bytes 1 byte Total bytes 12 The quotation marks mean a character 1 1 Acknowledge Response ACK Drive No CMD Data SUM EOT 06 01 1F R XXXX XX 04h 1 byte 2 bytes 1 byte N 4 bytes 2 byte 1 byte Total bytes 7 n 4 Max 39 1 2 Negative Acknowledge Response NAK Drive No CMD Error code SUM EOT 15h 01 R Hid 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total bytes 9 13 5 47 SANTERNO CARRARO GROUP 2 Request for Write Number of Drive No CMD Address address to Data SUM EOT read oh 9o00 egen 50000 04h 1byte 2bytes 1 byte 4 bytes 1 byte n 4 bytes 2 byte 1 byte Total bytes 12 n 4 Max 44 2 1 Acknowledge response ACK Drive No CMD Data SUM EOT 06h 01 1 04h 1 byte 2 bytes 1 byte n 4bytes 2bytes 1 byte Total bytes 7 n 4 39 Note When Request for Write and Acknowledge Response is exchanged between PC and Inverter for the first time previous data is returned From the second time of trans
118. dus H Gain for Motor rpm A 74 display 1 1000 100 o Motor rpm can be monitored rPM When H40 is set to 0 control or 1 PID control the Inverter output frequency f is displayed in RPM using the formula below Motor slip is not considered BEN ER 74 H31 100 1 Enter the number of motor poles shown on the motor nameplate gt H74 This parameter is used to change the motor speed display at run speed r min or mechanical speed m min Inverter DC Link Voltage Drive group Inverter DC link voltage can be monitored gt 42 times the value of input voltage is displayed while motor is at a stop 11 1 User display select Drive group Function group 2 H73 2 SANTERNO CARRARO GROUP Monitoring item select 0 2 0 selected item H73 Monitoring item select can be monitored in vOL User display select f output power or torque is selected Por or tOr will be displayed H73 Select one of the desired item to be shown Enter motor efficiency indicated on motor nameplate H36 to display the correct torque value H73 Monitoring item select 0 Output voltage V LI Hi L kW 2 Torque kgf m Power on display Function group 2 SANTERNO CARRARO GROUP Frequency command 0 00 Accel ti
119. e function operates only on the error variation i e if the error is constant this function does not operate The error is detected by 0 01 sec in Sinus M If differential time is set to 0 01 sec and the percentage variation of error per 1 sec is 100 1 per 10msec is output 117 124 To exchange PID to normal operation set one of P1 P8 terminal to 21 and turn ON rPM Calculates the feedback from H50 into Motor frequency and displays it rEF Indicates PID controller s command value Fbk Converts feedback amount set in H50 to motor frequency 10 13 CARRARO GROUP SANTERNO 0 Normal PID block diagram H54 Keypad or Remote Keypad 1_2 0 10 V 1 0 20 mA Communi cation 1_2 0 10 V 0 20 mA cation Keypad or Remote Keypad Inp ilter Group Analog Analog Input Reference scaling Mn Val 84 valu Analog Input Analog Input Analog 10 7 10 1 07 10 1 07 20 LPF Filter Input Scale PID Command Keypad Setting 1 2 V1_2 0 eom commorans PID F B Select Func Group 2 H50 PID F B 2 communion Open 1 Reference selection Frequency Conversion H51 P Gain H52 1 Gain H53 D Gain Feedback scaling Mult Function 10 Open Loop1 mode Output Frequency P00
120. e inverter Use a noise filter to reduce the effect of electromagnetic interference Otherwise nearby electronic equipment may be affected In case of input voltage unbalance install AC reactor Power Factor capacitors and generators may become overheated and damaged due to potential high frequency noise transmitted from inverter Use an insulation rectified motor or take measures to suppress the micro surge voltage when driving 400V class motor with inverter A micro surge voltage attributable to wiring constant is generated at motor terminals and may deteriorate insulation and damage motor Before operating unit and prior to user programming reset user parameters to default settings Inverter can easily be set to high speed operations Verify capability of motor or machinery prior to operating unit Stopping torque is not produced when using the DC Brake function Install separate equipment when stopping torque is needed 5 Fault prevention precautions Provide a safety backup such as emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails 6 Maintenance inspection and parts replacement Do not conduct a megger insulation resistance test on the control circuit of the inverter Refer to Chapter 14 for periodic inspection parts replacement 7 Disposal O Handle the inverter as an industrial waste when disposing of it 8 General instructions Many of the d
121. ecting the Contact type of multifunction transistor Digital output MO MO contact type is A contact normally open when setting value is 0 and B contact normally closed when setting value is 1 Multifunction relay digital output 3 A B C does not need this function because this relay has already both A B Contacts 11 5 2 Contact On Off delay Adj LED Parameter Setting T Factory display name range posest defaults PAg 192 MO On delay 0 0 10 0 sec MO contact On delay time 0 0 sec X 193 MO Off delay 0 0 10 0 sec MO contact Off delay time 0 0 sec 194 a 0 0 10 0 sec 30 A B C contact On delay time 0 0 sec 195 ae eu 0 0 10 0 sec 30 A B C contact Off delay time 0 0 sec These codes are for off delay time of functional transistor Digital output MO and Relay Digital output 3 A B C If the operation time of the contact is shorter than the delay time operation is as shown below Internal operation Internal Operation Off Delay time Real Operation Real Operation On Delay time Off Delay time On Delay time 11 13 2 SANTERNO CARRARO GROUP 11 6 Output terminal select at keypad inverter communication error group Select relay output or open collector output when keypad inverter communication fails Keypad and inverter CPU communication is made by serial communication When communication error occu
122. ection 2 SANTERNO CARRARO GROUP 10 16 Frequency setting and 27 drive method select Group Display Parameter Name Setting Range Default Unit Drive Frq Frequency mode 1 0 8 0 group drv2 Drive mode 2 0 3 1 2 Frequency mode 2 0 7 0 Multi function input 0 29 117 124 5 group terminal P1 select Drive mode 1 is used when the input set as 2nd source is not entered into multi input 117 124 gt When setting a multifunction digital input as a second source 22 Drive Mode 2 can set the frequency value and send commands This is used when communication is suspended and local operating mode is resumed The switching method for Drive mode 1 and Drive mode 2 is as follows if multi input terminal set as Drive mode 2 is off it used as Drive mode 1 If multi input terminal set as Drive mode 2 is on it used as Drive mode2 gt Selects the self drive in the 2 switching of drv2 among the followings drv2 Drive mode 2 0 Operation Run Stop key on the Keypad Terminal FX Forward Run command 1 operation RX Reverse Run command 2 FX Run Stop command 3 Operation via communication Selects the self drive in the 274 switching of Frq2 among the following Frq2 The following is an example for switching of drv1 and drv2 Group Frequency mode 0 2 Display RX Forward Reverse command Keypad
123. ed 0 0 60 0 1 0 sec f H40 Control mode select is set to 3 Sensorless vector control will become active CAUTION Motor parameters should be measured for high performance It is highly recommended H41 Auto tuning be done prior to proceeding operation via Sensorless vector control Ensure that the following parameters are entered correctly for high performance in Sensorless vector control gt 30 Select motor type connected to inverter output gt H32 Enter rated slip frequency See chapter 10 6 gt H33 Enter motor nameplate rated current gt H34 After removing the load select H40 Control mode select to 0 V F control and run the motor at 50Hz Enter the current displayed in Cur Output current as motor no load current If it is difficult to remove the load from the motor shaft enter the value either 40 to 5096 of the H33 Motor rated current or the factory default Incase that torque ripple occurs at high speed lower H34 No load current to 30 gt H42 H44 Enter the value of the parameter measured during H41 Auto tuning or the factory default F14 Is the set time needed to magnetize which will run after this time A low value set in F14 reduce the output available torque The amount of the pre exciting current is set in H34 Motor no load current Directly enter the motor nameplate values except when 0 2kW motor is used 10 26 2 SANTERNO
124. ed in H94 UL Unlock Parameter change enable L Lock Parameter change disable 7 H91 H92 parameters are displayed when the Remote option is installed 7 17 CARRARO GROUP Z SANTERNO 7 4 group 2 Parameter Sas Description display range defaults ee 10 Jump code 0 81 Sets the code number to jump 1 O Filter time 0 9999 Adjusts the responsiveness of NV input 10 O constant for NV 10 0 input 2 NV input Min 0 10 Sets the minimum negative input 0 00 voltage V voltage of V1 10V OV input I3 Frequency 0 400 Sets the inverter output minimum 0 00 corresponding to Hz frequency at minimum negative voltage 12 12 14 NV input 0 10 Sets the maximum negative input 10 0 O voltage V voltage of the V1 input 10V OV 15 Frequency 0 400 Sets the inverter output maximum 50 00 O corresponding to Hz frequency at maximum negative 14 voltage of 14 16 Filter time 0 9999 Adjusts the responsiveness of V1 input 10 O constant for V1 0 10V input 17 V1 input Min 0 10 Sets the minimum positive voltage of 0 voltage V the V1 input 18 Frequency 0 400 Sets the inverter output minimum 0 00 O corresponding to Hz frequency at minimum positive voltage 17 of I7 I9 V1 input Max 0 10 Sets the maximum positive voltage of 10 O voltage V the V1 input 110 Frequency 0
125. elected as stop set 124 to 17 3 Wire operation FX 117 0 118 1 3 Wire 124 17 gt Input signal is latched saved in 3 Wire operation gt Inverter operates by Push buttons supplying the motor when Start push button is ON The inverter stops the motor when the Stop push button is OFF The bandwidth of pulse t should not be less than 50msec 10 8 2 SANTERNO CARRARO GROUP 10 5 Dwell operation Function group 2 0 10 0 0 sec In this setting motor begins to accelerate after dwell operation is executed for dwell time at the dwell frequency 5 mainly used to release mechanical brakes in elevators and cranes gt Dwell frequency This function is used to generate an output torque in an intended direction It is useful in hoisting applications to get enough torque before releasing a mechanical brake Dwell frequency shall be set greater than Rated Slip frequency of the motor Rated slip frequency is calculated by the formula shown below 120 Where Rated slip frequency f Rated frequency rpm Motor nameplate RPM P Number of Motor poles Example Dwell freq NEN i Rated frequency 60Hz Start freq ET S Rated RPM 1740rpm Frequency Number of motor poles 4 fof Em Dwell time f 6 1740 47 _ i 120 10 9 CARRARO GROUP Z SANTERNO 10 6 Slip compensation Function H30 Motor type se
126. ence 0 01 Hz Starting freq freq BIT 0 Stop 0 1 R W BIT 1 Forward run 0 1 2 Reverse 0 1 W BIT 3 Fault reset 0 gt 1 BIT 4 Emergency stop 01 BIT 5 BIT 15 Not used BIT 6 7 Output freq arrival 0x0005 Run Command 0 Terminal 1 Keypad 2 Reserved 3 communication BIT 8 12 Freq command 0 00 1 Not used 2 8 Multi Step frequency 1 7 9 Up 10 Down 11 UDZero 12 VO 13 V1 14 15 VO I 16 1 17 Jog 18 PID 19 Communication 20 31 Reserved 0x0006 Acceleration Time 0 1 sec R W 0x0007 Deceleration Time 0 1 sec R W 0x0008 Output Current 0 1 A R 0x0009 Output Frequency 0 01 Hz R See Function List 0x000A Output Voltage 0 1 V R 0x000B DC Link voltage 0 1 V R 0x000C Output power 0 1 kw R Address Parameter 0x000D Inverter status 2 Scale Unit R W SANTERNO CARRARO GROUP Data value BIT 0 Stop BIT 1 Forward running BIT 2 Reverse running BIT 3 Fault Trip BIT 4 Accelerating BIT 5 Decelerating BIT 6 Speed arrival BIT 7 DC Braking BIT 8 Stopping BIT 9 not Used BIT10 Brake Open BIT11 Forward run command BIT12 Reverse run command BIT13 REM R S BIT14 REM Freq Trip information BIT 0 OCT BIT 1 OVT BIT 2 EXT A BIT 3 EST BX BIT 4 COL BIT 5 GFT Ground Fault BIT 6 OHT Inverter overheat BIT 7 ETH Motor overheat BIT 8 OLT Ov
127. erload trip BIT 9 HW Diag BIT10 EXT B 11 EEP Parameter Write Error BIT12 FAN Lock amp Open Error BIT13 PO Phase Open BIT14 IOLT BIT15 LVT OxOOOF Input terminal status BIT 0 P1 BIT 1 P2 BIT 2 P3 BIT 3 P4 BIT 4 P5 BIT 5 P6 BIT 6 P7 BIT 7 P8 13 9 47 SANTERNO CARRARO GROUP N Address Parameter Scale Unit R W Data value 0 3 Not Used 0x0010 Output terminal status R BIT 5 6 Not Used BIT 7 3ABC 0 0011 V1 0 3FF corresponding to OV 10V 0x0012 2 R 1 2 10V input when 0x0013 0 3FF Value corresponding to 0 20mA input 0x0014 RPM See Function List 0x0019 Unit display Not Used 0x001A Pole number Not Used 0x001B Custom Version Not Used BIT 0 COM I O Board Reset BIT 1 FLTL 0x001C Trip information B R BIT 2 NTC BIT 3 REEP BIT 4 15 Not Used OxOOFF 166 0x0100 167 arr Read address register R 0 0101 168 0x0102 169 0x0106 0x0103 170 0x0104 171 0x0105 172 0x0106 173 0x0107 0x0107 174 0x0108 175 Write address register 0 0109 176 0x010A 177 0 010 0 010 178 0 010 179 0 0100 180 0 010 181 Note 1 The changed value in Common area affects the current setting but returns to the previous setting when power is cycled or Inverter is reset However changing value is immediately reflected in
128. es CARRARO GROUP Z SANTERNO CHAPTER 2 INSTALLATION 2 1 Installation precautions N CAUTION Handle the inverter with care to prevent damage to the plastic components Do not hold the inverter by the front cover It may fall off Install the inverter in a place where it is immune to vibration 5 9 m s lower Install in a location where temperature is within the permissible range 10 50 Ambient Temp Checking Location The inverter will be very hot during operation Install it on a non combustible surface Mount the inverter on a flat vertical and level surface Inverter orientation must be vertical top up for proper heat dissipation Also leave sufficient clearances around the inverter Leave space enough to allow cooled air flowing easily between wiring Ventilating fan Protect from moisture and direct sunlight Donotinstall the inverter in any environment where it is exposed to waterdrops oil mist dust etc Install the inverter in a clean place or inside a totally enclosed panel any suspended matter is not entered 2 1 2 SANTERNO CARRARO GROUP When two or more inverters are installed or a cooling fan is mounted in a panel the inverters and fan must be installed in proper positions with extreme care to keep the ambient temperature below the permissible range Install the inverter using screws bolts to ensure that the inverter is firmly f
129. function is deactivated If the setting is reset via the control terminal or the STOP RST key on the keypad the number of auto restart try set by user is automatically restored gt lf there is no more trip occurring for 30 sec after Auto restart operation the H26 is restored to the preset value When operation is stopped due to Low voltage Lvt Inverter Overheat Oht and Hardware Trip Auto restart will be deactivated After the H27 Auto Restart time the motor starts acceleration automatically via speed search 22 25 The following pattern is shown when H26 Number of auto restart try is set to 2 W occurred Constant Run Fre Voltage Ui Speed Search q operation H27 Reset Run c o IE 30Sec restart 10 30 2 SANTERNO CARRARO GROUP 10 13 Operating sound select Carrier frequency change Function group 2 This parameter affects the sound of the inverter during operation H39 When setting carrier frequency Motor sound reduced high Inverter heat loss increased Inverter noise increased Inverter leakage current increased 10 14 2 motor operation OR H81 2nd motor accel time 0 6000 5 0 sec group 2 H82 2nd motor decel time 0 6000 10 0 sec H83 2nd motor base freq 30 400 60 00 Hz H84 2nd motor V F pattern 0 2 0
130. g W IM0126004 2 00 11 120 125 75 25 67 55 5 2 9 29 IM0126044 1 27 17 120 125 75 25 67 55 5 3 48 IM0126084 0 70 32 150 130 115 50 125 75 7x14 5 5 70 IM0126124 0 51 43 150 130 115 50 125 75 7x14 6 96 IM0126144 0 30 68 180 160 150 60 150 82 7 14 9 150 IM0126164 0 24 92 180 160 150 60 150 82 7x14 9 5 183 B TYPE 000955 8 DC Reactors INDUCTANCE DIMENSIONS HOLE LEAKAGE MODEL mH A L H P E mm kg W IM0140154 28 325 160 140 120 100 100 7 10 8 50 10140204 2 47 160 210 160 97 120 17x14 13 80 10140254 12 69 160 210 160 97 120 7 14 135 90 IM0140274 0 96 94 contact Elettronica Santerno 4 4 CARRARO GROUP Z SANTERNO CHAPTER 5 PROGRAMMING KEYPAD 5 1 Keypad features Display SET RUN LED FWD REV LED e 7 Segment LED Key RUN e STOP RESET MWe Up Down ES S WN Left Right Enter ENT Display FWD Lit during forward run REV Lit during reverse run Blinks when a fault occurs RUN Lit during Operation SET Lit during parameter setting 7 segment Displays operation status and parameter information RUN Run command STOP Stop com
131. ger valid if the conditions for activation of a heavy fault occur It is possible to detect when a heavy alarm has tripped if the value of I96 changes to 1 This will void the drive guarantee Also the value 1 is not initialized When in Fire mode the Sinus M changes its several internal status as below A Control mode changes to V F B The value in 188 becomes the frequency reference This value has priority over any kind of reference C Acceleration deceleration time is 10 sec and cannot be changed D The trips below are ignored but the fault display just shows what trip has occurred in the Drive group whilst the digital output that is defined as alarm trip is activated even if the drive is still controlling the connected motor Emergency Stop Est External Trip A EtA External Trip B EtB Inverter Overheated Oht Inverter Overload IOL Electrical Thermal trip EtH Output Phase Loss POt Motor Overload Olt Fan Trip Fan E The Sinus M will endlessly reset the alarms below regardless of the auto retry number However Auto retry delay time H27 is used Overcurrent Oct Overvoltage Ovt Low Voltage Lut Ground F The Sinus M cannot operate when the alarms below have tripped that damage the inverter Self Diagnosis IGBT Broken FLtL e Hardware Failure Communication Error with board Err 10 48 2 SANTERNO CARRARO G
132. gues according to the law SANTERNO CARRARO GROUP Elettronica Santerno S p A Strada Statale Selice 47 40026 Imola BO Italy Tel 39 0542 489711 Fax 39 0542 489722 santerno com sales santerno com 2 SANTERNO CARRARO GROUP Thank you for purchasing ES Variable Frequency Drives SAFETY INSTRUCTIONS Always follow safety instructions to prevent accidents and potential hazards from occurring inthis manual safety messages are classified as follows Improper operation may result serious personal injury death Improper operation may result in slight to medium personal injury CAUTION or property damage Throughout this manual the following pictograms are used to make you aware of safety considerations Identifies potential hazard under certain conditions N Read the message and follow the instructions carefully Identifies shock hazard under certain conditions AN Particular attention should be paid because dangerous voltage may be present Keep operating instructions handy for quick reference Read this manual carefully to maximize the performance of Sinus M series inverters and ensure safe usage N WARNING Do not remove the inverter cover while power is applied or the unit is operating Otherwise electric shock could occur B not run the inverter with the front cover removed Otherwise you may get an electric sh
133. he Sleep frequency should be set under the low limit of PID or the Sleep delay time should be set to 0 0sec In case the feedback value drops below the specific value PID Reference Wake up level the Inverter restarts automatically For example if Reference 50 Wake up level 5 and Feedback gt 45 then Inverter restarts automatically and Wake up should be valid for Sleep mode only When the drive is in sleep mode the Sinus M never runs again automatically by wake up operation after STOP command In this case the Sinus M operates after the Run command again 10 21 Z SANTERNO CARRARO GROUP 10 7 6 Open Loop Addtional LED Min Max ecc Factory Tad display Parameter range escription 117 Multi function 0 Forward run command FX input 1 Reverse run command 0 O terminal P1 define 118 Multi function 2 Emergency Stop Trip input 3 Reset when a fault occurs 1 O terminal P2 define 119 Multi function 4 Jog operation command input 5 Multi step freq Low 2 O terminal P3 define 120 Multi function 6 Multi step freq Middle input 7 Multi step freq High 3 terminal define 121 Multi function 8 Multi Accel Decel Low input 9 Multi Accel Decel Middle 4 O terminal P5 define 122 Multi function 10 Multi Accel Decel High input 11 DC brake during hold 5 terminal P6 define 123 Multi function
134. he motor Motor shaft must not run during Auto tuning H41 When H41 is set to 1 and press the Enter 6 key Auto tuning is activated and TUn will appear on the display When finished H41 will be displayed H42 H44 The values of motor stator resistance and leakage inductance detected are displayed respectively When Auto tuning is skipped or H93 Parameter initialize is done the default value corresponding to motor type H30 will be displayed Press the STOP RST key on the keypad or set on the EST terminal to stop the Auto Tuning gt If Auto tuning of H42 and H44 is interrupted the default value will be set If H42 is correctly calculated and auto tuning of leakage inductance H44 is interrupted the measured value of H42 is used and the default of leakage inductance H44 is set See following pages for the motor parameter default values CAUTION Do not enter any incorrect value as stator resistance and leakage inductance Otherwise the function of Sensorless vector control and Auto torque boost could be deteriorated 10 25 5 SANTERNO CARRARO GROUP 10 9 Sensorless Vector Control Function 0 3 0 _ group 2 H30 Motor type select 5 0 2 75 l kW Hao 1419 0 10 Hz slip frequency H33 Motor rated current 0 5 50 H34 Motor No Load Current 0 1 20 42 Stator resistance Rs 0 14 H44 inductance 0 300 00 mH d F14 d
135. her numbered User V F 0 400 45 00 X frequency 3 Hz User V F 0 100 75 voltage 3 User V F 0 400 60 00 X frequency 4 Hz User V F 0 100 100 X voltage 4 96 F39 Output voltage 40 110 This parameter adjusts the amount of 100 X adjustment 96 output voltage The set value is the percentage of input voltage F40 Energy saving 0 30 This parameter decreases output 0 0 level 96 voltage according to load status F50 Electronic 0 1 This parameter is activated when the 1 0 thermal motor is overheated time inverse select Electronic This parameter sets max current thermal level capable of flowing to the motor for 1 minute continuously for 1 minute The set value is the percentage of H33 Motor rated current It cannot be set below F52 Electronic thermal level for continuous Electronic This parameter sets the max motor 100 0 thermal level current for continuous operation for continuous It cannot be set higher than F51 Electronic thermal level for 1 minute 7 Set F30 to 2 User V F to display this parameter 2 Set F50 to 1 to display this parameter 7 6 2 SANTERNO CARRARO GROUP Adj LED Parameter Min Max Description Factory during display name range defaults a Motor cooling Standard motor having cooling 0 0 method fan directly connected to the shaft A motor using a separate motor to power a cooling fan F54 Overload 30 150 T
136. his parameter sets the amount of 150 0 warning level current to issue an alarm signal to the relay or multi function output terminal see 154 155 The set value is a percentage of H33 Motor rated current 55 Overload 0 30 Delay time of the current level in 10 0 warning time Sec F54 Overload warning level F56 Overload trip 0 1 This parameter turns off the inverter 1 0 select output when motor is overloaded F57 Overload trip 30 200 This parameter sets the amount of 180 0 level 96 overload current The value is the percentage of H33 Motor rated current F58 Overload trip 0 60 This parameter turns off the inverter 60 0 time Sec when the current greater than F57 Overload trip level flows to the motor for F58 Overload trip time 2 Set F50 to 1 to display this parameter 7 7 2 SANTERNO CARRARO GROUP mode select among three options 0 Increases goal frequency as a frequency standard of Max frequency Min 1 Increases as many as step frequencies according to edge input 2 Available to combine 1 and 2 Adj LED Parameter Min Max Factory display name range defaults p F59 Stall 0 7 This parameter stops accelerating ramp 0 prevention during acceleration decreases the select frequency during constant speed and stops decelerating ramp during deceler
137. iagrams and drawings in this instruction manual show the inverter without a circuit breaker a cover or partially open Never run the inverter like this Always place the cover with circuit breakers and follow this instruction manual when operating the inverter 47 SANTERNO CARRARO GROUP N Important User Information The purpose of this manual is to provide the user with the necessary information to install program start up and maintain the SINUS M series inverter To assure successful installation and operation the material presented must be thoroughly read and understood before proceeding This manual contains Chapter Title Description 1 Basic information amp Provides general information and precautions for safe use of precautions the Sinus M series inverter moni Installation Provides instructions on how to install the Sinus M inverter Provides instructions on how to wire the Sinus M inverter the inverter keypad 6 Basic operation Provides instructions for quick start of the inverter Function list Parameter values are listed Control block Shows control flow to help users easily understand operation diagram mode 9 Basic functions Provides information for basic functions in the Sinus M Advanced functions Indicates advanced functions used for system application 11 Monitoring Gives information on the operating status and fault information EG Protective functions Outlines protective fun
138. igh performance for a long time install the inverter in a proper place in the correct direction and with proper clearances Wiring Connect the power supply motor and operation signals control signals to the terminal block Note that incorrect connection may damage the inverter and peripheral devices 2 SANTERNO CARRARO GROUP 1 2 Product Details Appearance Status LED Display STOP RESET button 4 SJ S Front cover Removed when wiring Inverter nameplate Bottom cover Removed when NEN qs 7 wiring input power and a motor Inside view after front cover is removed Refer to 1 3 front cover removal for details 4 Way button for parameter setting Up Down Left Right NPN PNP Select Switch Control signal Terminal Inverter Ground Terminal D Power terminal Cooling fan ees A 2 SANTERNO CARRARO GROUP 1 3 Product assembling amp disassembling To remove the front cover Lightly press both the indented sides of the cover and pull up Press these parts lightly and pull the cover up Press this part and pull out 2 SANTERNO CARRARO GROUP Not
139. ing fan with a separate power supply FLO The terminal set to 18 External fault Eliminate the cause of fault at circuit 19 External fault B 120 124 connected to external fault terminal group is ON cause of external fault input Q 9229 SE 3j mE 5 o 32 5 os oo mo J 5 gt p assa em 5 cgo 3E 5 oe gt lost No frequency command is applied to V1 and Check the wiring of V1 and and frequency reference level Remote Communication error between inverter keypad and remote keypad Check for connection of communication line and connector UJ D 5 o error No brake open current is flowing Check the Motor Capacity amp Wiring 14 4 2 SANTERNO CARRARO GROUP Fault remedy Contact your local ES sales n r L LI representative nt L EEP Parameter save error HWT Hardware fault Err Communication error COM Keypad error NTC NTC error Overload Protection IOLT IOLT inverter Overload Trip protection is activated at 150 of the inverter rated current for 1 minute and greater OLT OLT is selected when F56 is set to 1 and activated at 200 of F57 Motor rated current for 60 sec in F58 This can be programmable Sinus M is not provided with Overspeed Protection 14 5 47 SA
140. ings 380 480V 47 001 0002 0003 0005 0007 0011 0014 0017 0020 0025 0030 BA2K2 Max capacity HP 05 2 3 556 75 10 15 20 25 30 Motor power oe 7 380 415Vac Kw 04 075 15 22 445 55 75 1 15 185 22 capacity HP 05 1 23 34 556 75 10 15 20 30 30 Motor power 7975 1 440 460Vac Iw 04 075 12 223 445 55 11 15 22 22 Capacity 095 19 30 45 69 91 122 183 229 29 7 343 Output FLATA 125 25 4 6 9 12 16 24 30 39 45 ratings Max Frequency 400 Hz Max Voltage 380 480V Rated Voltage 380 480 10 15 Rated ratings 9 9 Erequare 50 60 Hz 5 Cooling method Forced cooling Weight kg 0 76 0 77 1 12 1 84 1 89 3 66 3 66 90 9 0 13 3 13 3 1 Indicates the maximum applicable motor capacity when using a 4 pole ES Standard motor 2 Rated capacity is based on 220V for 2S T class and on 440V for 4T class 3 Refer to section Inverter Efficiency and Heating Loss when Carrier frequency setting H39 is above 3kHz 15 1 Z SANTERNO 4 Max frequency setting range is extended to 300Hz when H40 Control mode select is set to 3 Sensorless vector control 5 Maximum output voltage cannot be higher
141. input i terminal P2 define Set Drive mode to 1 Setl17 and 118 to O and 1 to use P1 and P2 as and terminals FX is Forward run command and RX Reverse run Motor is stopped when FX RX terminal is ON OFF at the same time 9 8 2 SANTERNO CARRARO GROUP Operating command FX RX terminal Modality 2 Drive group Multi function input id terminal P1 define diio Multi function input dus terminal P2 define ee Set the drv to 2 Setl17 and 118 to 0 and 1 to use P1 and P2 as FX and terminals Operating command setting Motor runs in forward direction when RX terminal P2 is OFF RX Direction of motor rotation select Motor runs in reverse direction when RX terminal P2 is ON Freq Drive group group 159 protocol 0 1 0 160 Inverter number 1 250 1 161 Baud rate 0 4 3 Set the drv to 3 Set 159 160 and l61correctly Inverter operation is performed RS485 communication Refer to Chapter 13 RS485 communication 9 9 2 SANTERNO CARRARO GROUP Rotating direction selection 10 10 V input of V1 terminal Drive group Drive mode Set frq to 2 Inverter is operating as the table below regardless of Drive mode setting FWD RUN Command REV RUN Comman
142. ity coefficient of processed material kg mm S Sectional area of processed material mm gt The rate reflected in the output frequency differs according to the selection of F70 DRAW mode select F70 Draw Draw not operated Operation V1 0 10V input 0 20 input V1 10 10V input 10 40 2 SANTERNO CARRARO GROUP Select 1 and 2 for F70 The center value of analogue input selected by the set value of 16 115 as standard if the input is big it gets if small and gets reflected in the output frequency as the ratio set F71 Select 3 for F70 OV as standard if analog input voltage is big it gets if small and gets reflected in the output frequency as the rate set in F71 1st 2nd Frequency Select Keypad or Remote Keypad Analog Input Analog Input Filter Sci 12 0 10 771 Group 1 gt 0 20 mA Group Keypad Setting 1 1177124 0 z 1 Keypad Setting 2 b IUE 2 Vi 1 107 10V b JOG Frequency fo 3 V1 2 0 10V 4 1 0720 gt Lo 7 Communication p Digital Input Mult step P1 Filter Freq Select p p P2 i Mult step Freq B 1177124 VO Group P4 i Center Freq i 1307133 P5 PO n K 557 Drive Group P6 51753 Func Group 1 F70 t 1_
143. ive when drv is set to 1 or 2 Run Stop via control terminal Deactivated during active protection function OHT LVT EXT HWT etc H27 Auto Restart 0 60 This parameter sets the time between 1 0 time sec restart tries H30 Motor type 0 2 22 0 0 2 0 2kW select t 22 0 22 0kW H31 Number of 2 12 This setting is displayed rPM in drive motor poles group H32 slip uh 10 fof rpmx P requency Hz Where fs Rated slipx1 frequency f Rated frequency rpm Motor nameplate RPM P Number of Motor poles H33 Motor rated 0 5 50 Enter motor rated current on the current A nameplate H34 No load motor 0 1 20 Enter the current value detected when the current A motor is rotating in rated rpm after the load connected to the motor shaft is removed Enter the 50 of the rated current value when it is difficult to measure H34 No Load Motor Current H36 Motor 50 100 Enter the motor efficiency see motor efficiency 96 nameplate 9 H30 is preset based on the inverter ratings 7 12 2 SANTERNO CARRARO GROUP Adj LED Parameter Min Max Description Factory during display name range defaults cun H37 Load inertia 0 2 Select one of the following according to 0 X rate motor inertia 0 Less than 10 times 1 About 10 times 2 More than 10 times H39 Carrier 1 15 This
144. k voltage rises above a certain voltage level F60 The value is set as the percent of motor rated current H33 154 155 Inverter outputs signals through multi function output terminal or relay output SABO or external sequence when stall prevention function is activated Motor stall status can be monitored setting F59 different from 000 output gt F59 Stall prevention can be set as the table below Stipreveton During Durmg During Setting Deceleration constant Acceleration speed Bit 2 Bit 1 Bit 0 0 1 Y 2 3 4 v 5 v 6 7 v gt 12 3 47 SANTERNO CARRARO GROUP For example set F59 to 3 to make stall prevention active during Acceleration and constant run When stall prevention is executed during acceleration or deceleration Accel Decel time may take longer than the user setting time When stall prevention is activated during constant run 11 12 are executed in accordance with the value set in ACC Accel time and dEC Decel time 2 5 Freq A i lt _ Multi functi t1 t2 on output or relay 5 During During acceleration constant run DC __ wf _ s voltage Freq Multi function output or relay During deceleration 12 4 2 SANTERNO CARRARO GROUP 12 4 Input Output phase loss protection Function group 2 Set
145. lect 02 75 75 group 2 H31 Number of motor poles 2 12 4 H32 Rated slip frequency 0 10 2 33 Hz H33 Motor rated current 0 5 50 26 3 A H34 Motor No Load Current 0 1 20 11 0 A H36 Motor efficiency 8 50 100 87 H37 Load inertia rate 0 2 0 Set H40 Control mode select to 1 Slip compensation This function allows the motor to run in constant speed by compensating slip in an induction motor H30 Set the motor type connected to the inverter output side H30 Motor type select 9 2 0 2kW 5 5 5 5kW 7 5 7 5kW gt H31 Enter the pole number as shown on the Motor nameplate gt H82 Enter the slip frequency in accordance with the following formula and motor nameplate rpm x 120 Where Rated slip frequency f Rated frequency rpm Motor rated RPM P Motor pole number Ex Rated freq 60Hz Rated RPM 1740rpm Poles 4 1740 4 120 f 60 10 10 2 SANTERNO CARRARO GROUP gt 33 Enter the motor nameplate rated current gt 4 Enter the measured current when the motor is running at rated frequency without load Enter 50 of the rated motor current when it is difficult to measure the motor no load current H36 Enter motor efficiency as shown on the nameplate gt H37 Selectload inertia related to the motor inertia as shown below H37 Load inertia 0 Less than 10 times motor rate inertia 1 About 10 times
146. ling fan keeps operating when heatsink temperature exceeds a certain limit regardless of RUN command Used when frequent Run Stop or long time stop is required This may make the cooling fan life longer 10 42 2 SANTERNO CARRARO GROUP 10 23 Operating mode selection when cooling fan trip occurs Function group 2 Multi function output group 154 terminal select 0 18 12 155 Multi function relay select 18 0 18 17 Select 0 or 1 in H78 code f H78 code is set to 0 continuous operation alarm can be output 154 or 155 gt 0 continuous operation when cooling fan trip occurs Operation is not stopped regardless of cooling fan trip When 154 or 155 15 set to 18 cooling fan fault alarm fault alarm signal can be detected using Multi function output terminal or Multi function relay N Caution gt If operation is continued after cooling fan trip occurs overheat trip may happen and protective function be activated It also reduces the life of main components due to rise in inverter inner temperature gt 1 Operation stops at cooling fan fault When cooling fan fault occurs message is displayed on the keypad and operation is stopped If 154 or 155 is set to 17 Fault output fault message is detected by the Multi function output terminal or Multi function relay 10 43 CARRARO GROUP Z SANTERNO 10 24 Parameter read write Used to read write Inver
147. mand during operation RESET Reset command when fault occurs A Used to scroll through codes or increase parameter value Down Used to scroll through codes or decrease parameter value 4 Left Used to jump to other parameter groups or move a cursor to the left to change the parameter value gt Right Used to jump to other parameter groups or move cursor to the right to g change the parameter value ENT Used to set the parameter value or save the changed parameter value 2 SANTERNO CARRARO GROUP 5 2 Alpha numeric view on the LED keypad Hoo A o E k JW 1 n B L L LI e L M d 3 5 gt f 6 4 G J Q Do pos H J D s 9 4 5 2 2 SANTERNO CARRARO GROUP 5 3 Moving to other groups There are 4 different parameter groups in Sinus M series as shown below Drive group Basic parameters necessary for the inverter to run Parameters such as Target frequency Accel Decel time settable Basic function parameters to adjust output frequency and voltage Advanced function parameters to set parameters for such as PID Operation and second motor operation I O Input Output Parameters necessary to make up a sequence using Multi group function input output terminal Drive group Function group 1 Function group 2 Moving
148. me ACC Decel time DEC Drive mode drv Frequency mode Frq Multi step frequency 1 St1 Multi step frequency 2 St2 Multi step frequency 3 St3 Output current CUr Motor rpm rPM Inverter DC link voltage dCL User display select vOL Fault display 1 nOn Operating direction select drC Output current 2 Motor rpm 2 16 Inverter DC link voltage 2 Hm User display select 2 Select the parameter to be displayed on the keypad after Power ON output current and motor rpm displayed when 8 9 14 15 are set 2 SANTERNO CARRARO GROUP 11 2 Monitoring the I O terminal Input terminal status monitoring group Current input terminal status ON Off can be monitored in 125 For example The following is displayed when P1 P3 are ON and P2 P5 are OFF SZ S S ON C gt C 2 e 2 C OFF cS L 5 gt P8 7 P6 P3 P2 P1 Output terminal status monitoring group Current output terminals MO relays status ON Off can be monitored in 126 For example The followings are displayed when Multi function output terminal MO is ON with Multi function relay OFF 4 ON S C 2 lt 7 cS CN 3AC MO 11 4 2 SANTERNO CARRARO GROUP 11 3 Monitoring fault condition Monitoring current fault status Drive grou
149. mes motor inertia 2 Greater than 10 times motor inertia 10 1 5 SANTERNO CARRARO GROUP DC brake at start Function group 1 0 60 0 sec 212 It sets the level as a percent of H33 Motor rated current 213 Motor accelerates after DC current set in F12 is applied for this time AS Caution If excessive DC Brake voltage is set or DC Brake time is set too long it may cause motor overheating and damage the motor gt Setting F12 or F13 to 0 will disable Starting DC brake gt t when DC brake at start is applied the output frequency increases after t time or rather when the inverter output voltage reaches the residual voltage due to DC brake DC brake hold Function group 1 group 212 It sets the level as a percent of H33 Motor rated current Select a terminal to issue a command of DC brake at a stop among P1 to P8 f P3 terminal is set for this function set 119 to 11 DC brake hold Caution If excessive DC Brake current is set or DC Brake hold time is set too long it may cause motor overheating and damage the motor Current Run command 2 SANTERNO CARRARO GROUP 10 2 Jog operation Function group 1 Set the desired jog frequency in F20 Select a terminal from P1 P8 to use for this setting If P5 is set for Jog operation set 121 to 4 Jog Jog frequency can be set wi
150. mission the current data will be returned 2 2 Negative response NAK Drive No CMD Error code SUM EOT 15h 01 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total bytes 9 3 Request for Monitor Register This is useful when constant parameter monitoring and data updates are required Request for Register of n numbers of Address not consecutive ENQ DriveNo cmp Numberof address SUM EOT address to read 05 01 1 8 04h 1 byte 2 bytes 1 byte 1 byte n 4byte 2byte 1 byte Total bytes 8 n 4 Max 40 3 1 Acknowledge Response ACK Drive No CMD SUM 01 TET X XX 04h 1 byte 2 bytes 1 byte 2 bytes 1 byte Total bytes 7 3 2 Negative Acknowledge Response 15h 01 1F X ad 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total bytes 9 13 6 47 SANTERNO CARRARO GROUP 4 Action Request for monitor register Request for read of address registered by monitor register ENQ Drive No CMD SUM EOT 05h 01 1 04h 1 byte 2 bytes 1 byte 2 bytes 1 byte Total bytes 7 4 1 Acknowledge res
151. n occur when the input voltage of the inverter drops The internal electronic thermal of the inverter determines the Electronic overheating of the motor If the motor is overloaded the inverter turns Thermal off the output The inverter cannot protect the motor when driving a motor having more than 4 poles or multi motors Input phase Inverter output is blocked when one of R S T is open or the electrolytic loss capacitor needs to be replaced 14 1 2 SANTERNO CARRARO GROUP Fault Display and Information Self diagnostic malfunction Displayed when IGBT damage output phase short output phase ground fault or output phase open occurs m ax Parameter save error Displayed when user setting parameters fails to be entered into memory Inverter hardware fault Displayed when an error occurs in the control circuit of the inverter Communication Error Displayed when the inverter cannot communicate with the keypad Remote keypad communication error Displayed when inverter and remote keypad does not communicate each other It does not stop Inverter operation Keypad error Cooling fan fault Displayed after Inverter resets keypad when keypad error occurs and this status is maintained for a certain time Displayed when a fault condition occurs in the inverter cooling fan m ye Instant cut off Used for
152. n to first code of each group In F15 press the Left lt or Right arrow gt key Pressing the key goes to the first code of the group 2 The 1 code in function group 1 FO is displayed Press the right arrow gt key The 15 code in function group 2 HO will be displayed 5 4 2 SANTERNO CARRARO GROUP 5 4 How to change the codes in a group Code change in Drive group In the 1 code in Drive group 0 00 press the Up A key once The 2 code in Drive group ACC is displayed Press the Up A key once UN P a me P The 3 code in Drive group is displayed Keep pressing the Up A key until the last code appears 5 The last code in Drive group drC is displayed Press the Up A key again Return to the first code of Drive group Use Down key for the opposite order Code jump When moving from the F0 to the F15 directly Press the Ent key in FO 1 the code number of F1 is displayed Use the Up A key to set to 5 05 is displayed by pressing the Left 4 key once to move the cursor to the left The numeral having a cursor is displayed brighter In this case 0 is active Use the Up A key to set to 1 15 15 set Press the Ent key once 5 Lom
153. nals or output relays that are set for brake control Brake close sequence During run the electric motor decelerates when stop instruction is given When output frequency reaches brake close frequency it stops decelerating and puts out brake close signal to the set output terminal Frequency turns 0 after keeping the frequency for brake close delay time 186 10 38 2 SANTERNO CARRARO GROUP 184 185 Output Freq Current 186 Motor Speed Brake Output Terminal O9 B Drive Command Brake Open Interval gt lt gt lt Brake Close Interval In Case of V F Constant Control on Control Mode Select A CAUTION External Brake control is only used in V F steady control and the brake open frequency has to be set smaller than the brake close frequency 10 19 Kinetic energy buffering Group Display Parameter Name Setting Range Default Unit Function 27 KEB operation select 1 0 1 0 65 i Group2 KEB operation start level 110 0 140 0 130 0 H66 KEB operation stop level 110 0 145 0 135 0 96 H67 KEB operation gain 1 20000 1000 H37 Load inertia 0 0 2 0 When power failure occurs in the input power the DC link voltage of the inverter gets low and low voltage trip occurs Its function is to maintain the voltage of DC link by controlling output frequency of the i
154. nection orientation of the output cables V W to the motor will affect the direction of rotation of the motor O Incorrect terminal wiring could result in the equipment damage O Reversing the polarity of the terminals could damage the inverter Only authorized personnel familiar with inverter should perform wiring and inspections O Always install the inverter before wiring Otherwise you may get an electric shock or have bodily injury 3 Trial run O Check all parameters during operation Changing parameter values might be required depending on the load O Always apply permissible range of voltage to the each terminal as indicated in this manual Otherwise it could lead to inverter damage PZ SANTERNO CARRARO GROUP 4 Operation precautions 0000 When the Auto restart function is selected stay away from the equipment as a motor will restart suddenly after an alarm stop The Stop key on the keypad is valid only when the appropriate function setting has been made Prepare an emergency stop switch separately If an alarm reset is made with the reference signal present a sudden start will occur Check that the reference signal is turned off in advance Otherwise an accident could occur Do not modify or alter anything inside the inverter Motor might not be protected by electronic thermal function of inverter Do not use a contactor on the inverter input for frequent starting stopping of th
155. nverter during the time of power failure That is it can keep the time from the point of power failure to low voltage trip long Selects energy buffering operation when input power is cut If H64 is set to 0 it operates normal deceleration run until low voltage occurs When 64 is set to 1 it controls the inverter output frequency and charges the energy occurred from the motor to the inverter DC H65 KEB operation start level H66 KEB operation stop level Selects starting and stopping point of the energy buffering operation Set the stop level H65 higher than the start level H66 setting the low voltage trip level as standard gt H37 Load inertia Uses the momentum amount of the load inertia to control energy buffering operation If the inertia ratio is set high the frequency change range gets small when running energy buffering 10 39 CARRARO GROUP Z SANTERNO 10 20 DRAW Control Group Display Parameter Name Setting Range Default Unit Function F70 DRAW mode select 0 3 0 Group 1 F71 DRAW rate 0 0 100 0 00 Draw control is a sort of Open Loop tension control Draw 15 the ratio of speed difference between one roll and the other Tension is generated as in the following equations V2 V1 m INVERTER 2 INVERTER 1 Draw Setting Line Speed Setting T ExSxD Exsx 1 72 Where V1 V2 Transfer speed of each roll m min T Tension kg E Elastic
156. ock due to high voltage terminals or charged capacitor exposure Do not remove the cover except for periodic inspections or wiring even if the input power is not applied Otherwise you may access the charged circuits and get an electric shock 47 SANTERNO CARRARO GROUP Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power and after checking the DC link voltage is discharged with a meter below DC 30V Otherwise you may get an electric shock Operate the switches with dry hands Otherwise you may get an electric shock Do not use the cable when its insulating tube is damaged Otherwise you may get an electric shock Do not subject the cables to scratches excessive stress heavy loads or pinching Otherwise you may get an electric shock N CAUTION W Install the inverter on a non flammable surface Do not place flammable material nearby Otherwise fire could occur B Disconnect the input power if the inverter gets damaged Otherwise it could result in a secondary accident and fire After the input power is applied or removed the inverter will remain hot for a couple of minutes Otherwise you may get bodily injuries such as skin burn or damage B not apply power to a damaged inverter or to an inverter with parts missing even if the installation is complete Otherwise electric shock could occur B Do not allow lint paper wood chips dus
157. on it Applying input power supply to output terminals U V and W causes internal inverter damage Use ring terminals with insulated caps when wiring the input power and motor wiring Do not leave wire fragments inside the inverter Wire fragments can cause faults breakdowns and malfunctions When more than one motor is connected to one inverter the total wire length should be less than 200m Do not use a 3 wire cable for long distances Due to increased leakage capacitance between wires the overcurrent protection may trip or the equipment connected to the output side may malfunction In case of long wire length it should be required to lower carrier frequency or use du dt filters or sinusoidal filters Length between Inverter and Motor Up to 50m Up to 100m More than 100m Allowable Carrier Frequency Less than 15kHz Less than 5kHz Less than 2 5kHz For models of less than 3 7kW the wire length should be less than 100m Never short B1 and B2 terminals Shorting terminals may cause internal inverter damage not install any power factor capacitor surge suppressor or RFI filters in the output side of the inverter Doing so may damage these components e WARNING The inverter power supply must be connected to R S and T Terminals Connecting it to U V W terminals causes internal damages to the inverter Arranging the phase sequence is not necessary Motor should be connected to U V and W Termin
158. other parameter groups even in the case of Reset or Power On Off Note 2 S W version of Common area is displayed in hexadecimal format while that of parameter area H79 is displayed in decimal format 13 10 2 SANTERNO CARRARO GROUP DRV GROUP A100 D1 ACC 5 0 0 6000 0 sec O W O A101 D2 DEC 10 0 0 6000 0 sec O W O A102 D3 DRV 1 0 3 103 D4 FRQ 0 0 8 O A104 D5 ST 1 10 00 0 400 00 2 105 06 ST 2 20 00 0 400 00 2 O A106 D7 ST 3 30 00 0 400 00 Hz O O A107 D8 CUR 0 0 1 O R O A108 D9 RPM 0 0 1800 O R O A109 D10 DCL 0 0 6553 5 O R O A10A D11 USR 0 0 O R O A10B 012 FLT 0 0 1 O A10C D13 DRC 0 0 1 O O A10D D14 DRV2 1 0 3 015 FRQ2 0 0 7 1 016 FRQ3 0 0 7 110 017 PID Ref 0 0 MaxFBKVal O 111 018 PID FBK 0 0 MaxFBKVal O R O FU1 GROUP A200 F1 Run Prohibit 0 0 2 X W O A201 F2 ACC Pattern 0 0 1 X W O A202 F3 DEC Pattern 0 0 1 203 4 Stop Method 0 0 3 X W 207 F8 DcBr freq 5 00 0 60 00 Hz X W O A208 9 DcBIk time 0 10 0 60 00 sec X W O A209 F10 DcBr value 50 0 200 X W O A20A F11 DcBr time 0 10 0 60 0 sec X O A20B F12 DcSt value 50 0 200 W O A20C F13 DcSt time 0 0 60 0 sec X W 200 F14 PreExTime 1 0 60 0 X O A213
159. ource The reference is indicated in rEF of PID Drive group reference Keypad digital setting 1 DE source ie 1 Keypad digital setting 2 0 x select 2 V1 terminal setting 2 0 10 3 terminal setting 0 20mA 4 Setting as RS 485 communication One among Multistep frequency values 1 3 and 4 7 can also be used as a PID Reference Multistep frequency values 1 3 are set in St1 St3 in the Drive Group Multistep frequency values 4 7 are set in 130 133 in the I O Group 10 16 2 SANTERNO CARRARO GROUP Adj During run LED Parameter Setting display name Range Factory Description defaults Keypad setting 1 Keypad setting 2 V1 1 10 10 V V1 2 0 10 V Terminal 0 20 mA Analog Terminal V1 setting 1 0 X Terminal Terminal V1 setting 2 Terminal Comm RS485 Digital Volume Digital Frequency Frq setting 0 7 method PID reference source be selected H57 code of function group2 The PID REF value can be changed and checked in the rEF of DRV group PID value is basically created in Hz Hz is not a physical unit so the internal PID reference is calculated as of Maximum frequency F21 5 Adj LED Parameter Setting Description Factory During display name Range defaults UH PID control standard value rE
160. ource frequency command and drive command is changed to Drive mode 2 So you should check Drive mode 2 before configuring the multi function terminal 10 36 2 SANTERNO CARRARO GROUP 10 17 Over voltage trip prevention deceleration and Power Braking Group Display Parameter Name Setting Range Default Unit Function 4 ele method 0 3 0 group 1 F59 BIT 0 Stall prevention under Accel BIT 1 Stall prevention under constant speed BIT 2 Stall prevention under Decel F61 Select voltage limit under _ 0 1 0 Decel To prevent overvoltage trip when reducing speed BIT2 of F59 to 1 and set 3 of F4 for Power Braking Overvoltage trip prevention when reducing speed this function prevents overvoltage trip when reducing speed or at stop by using the regeneration braking power gt Power Braking Adjusting the deceleration slope or accelerate again when DC voltage rises above a certain level by the electric motor s regeneration energy It can be used when short deceleration time without braking resistance is needed However be aware that the deceleration time can get longer than the set one and when it s used at a load that frequently decelerates be cautious of damage caused by the motor s overheating N CAUTION Stall prevention and Power Braking only operate when decelerating and Power Braking has priority That is when BIT2 of F59 and Power Braking of F4
161. p Fault occurred during operation is displayed in nOn Up to 3 kinds of faults can be monitored This parameter gives information on fault types and the operating status at the time of the fault Refer to Page 11 5 for keypad setting a m o pum Fault Frequency types Current Accel Decel Information gt Refer to Page 14 1 on fault types Fault History Monitoring Fault during Accel la gt VV L Fault during Decel Dui Fault during constant run Function H1 Fault history 1 group 2 H5 Fault history 5 H6 Reset fault history 0 1 0 5 Up to 5 faults information are stored H6 Previous fault information stored in the code H1 through H5 are all cleared setting 1 H6 gt When fault occurs during operation it can be monitored in nOn 2 SANTERNO CARRARO GROUP When the fault condition is reset the STOP RST key or multi function terminal information displayed in nOn will be moved to H1 Moreover the previous fault info stored in H1 will be automatically moved to H2 Therefore the updated fault info will be stored in the H1 When more than 1 fault occurred at the same time up to 3 types of faults will be stored in one code 0 Fault types Operating status at fault 11 6 CARRARO GROUP Z SANTERNO 11 4 Analog Output group 0 3 0
162. parameter affects the audible sound 3 O frequency kHz of the motor noise emission from the select inverter inverter temp and leakage current If the set value is higher the motor sound is quieter but the noise from the inverter and leakage current will become greater H40 Control 0 3 0 Volts frequency Control 0 mode select 1 Slip compensation control 2 3 Sensorless vector control H41 Auto tuning 0 1 If this parameter is set to 1 it automatically 0 measures parameters of the H42 and 44 H42 Stator 0 14 This is the value of the motor stator resistance 0 resistance Rs H44 Leakage 0 300 0 This is leakage inductance of the stator X inductance mH and rotor of the motor Lo Sensorless 0 32767 P gain for Sensorless control 1000 O P gain Sensorless gain for Sensorless control 100 O gain Sensorless 100 220 Limits output torque in Sensorless mode 180 0 X torque limit PWM mode 0 1 If you want to limit the inverter leakage 0 X select current select 2 phase PWM mode It has more noise in comparison to Normal PWM mode 0 Normal PWM mode 1 2 phase PWM mode PID Control 0 1 Selects whether using PID control or not 0 X Select PID 9 2 0 Terminal input 0 20 mA 0 X feedback 1 Terminal V1 input 0 10 V 2 RS485 P gain for 0 999 9 This parameter sets the gains for the PID 300 0 O PID controller controller 7 13 CARRARO GROUP Z SANTERNO
163. placem TI m 14 6 CHAPTER 15 Specifications ror rnnnth eeu torpe anra na nRx una K ERE Eh Kauai ra Fra CER Y nnmnnn nnmnnn EE 15 1 15 1 Temperature Derating 15 4 15 2 Inverter Efficiency and Heating 1055 enne nennen 15 5 ED LE Nc 16 1 16 1 Remote OPtlOM E 16 1 16 2 Cond it oe eh dre RR ai p Sac cab 16 4 16 3 me E 16 6 16 4 Braking 165151062 Certe teats rete e tae deme a SE ae 16 10 CHAPTER 17 EC Declaration of 17 1 2 SANTERNO CARRARO GROUP CHAPTER 1 BASIC INFORMATION amp PRECAUTIONS 1 1 Important precautions Unpacking Inspect the inverter for any damage that may have occurred during shipping In eee order to make sure that the inverter unit is the correct one for your application check the inverter type and output ratings on the nameplate Also make sure that the inverter is intact SINUS M series MODEL SINUS M 0014 4T BA2K2 nns Inverter Type CODE ZZ0073028 4 i Code INPUT AC3PH 380 480V 50 60Hz 24 Input Power Rating OUTPUT 0 INPUT V 0 400Hz 16A 12 2kVA 4 1 Output voltage frequency current power MOTOR 7 5kW lt Motor Type BAR CODE AND SERIAL NUMBER AREA iN A
164. ponse ACK Drive No CMD Data SUM EOT 06h 01 y XXXX 04h 1 byte 2 bytes 1 byte 4 bytes 2 bytes 1 byte Total bytes 7 n 4 Max 39 4 2 Negative response NAK Drive No CMD Error code SUM EOT 15h 01 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total bytes 9 5 Error code Error code Description When master is sending codes other than Function code R W X Y IA When parameter address does not exist ID When Data value exceeds its permissible range during W Write When the specific parameters cannot be written during W Write bu For example in the case of Read Only Write disabled during Run When frame size of specific function is not correct and Checksum field is wrong 13 7 2 SANTERNO CARRARO GROUP 13 7 Parameter code list lt Common area gt lt Common area gt Accessible area regardless of inverter models Note 1 13 8 Address Parameter Scale Unit R W Data value FFFF 0 4KW 0000 0 75 0001 n u 0002 1 5kW 0003 2 2kW 0004 3 7kW 0x0000 Inverter capacity 0005 4 0KW 0006 5 5kW 0007 7 5kW 0008 11 0KW 0009 15 0kKW 000A 18 0kW 0008 22 0kW 0x0001 Inverter Input Voltage R 2 0 0002 S W Version 0 0023 Version EU2 3 Note 2 0 0003 Parameter Lock R Tae efault 0x0004 Frequency Refer
165. quency as the falling edge In this case while multi function input set as UP or DOWN is defined if a stop command is given the previous falling edge value is saved and if multi function input is not defined the present frequency is not saved The accel decel time is the same as when set as 0 Up Down Ld _Over 3sec Up Dn Clr Output Frequency Memorized Frequency When F65 is 2 It is increased as much as step frequency set as F66 at the rising edge of multi function input set as UP and if it is activated for 3 seconds it operates as it was set as 0 It is decreased as much as the step frequency set as F66 at the rising edge of multi function input set as DOWN If it is activated for 3 seconds it operates as it was set as 0 and the accel decel time is the same as when set as 0 Fx or Rx Up Down Up Dn Clr Output Frequency Memorized Frequency NCAUTION Because of UP or DOWN when the input is entered again before it is increased as much as 1 step frequency the input is ignored and the saved frequency is also the frequency of the inactive moment 10 7 2 SANTERNO CARRARO GROUP 10 4 3 Wire operation Start Stop via push buttons Multi function Input terminal P1 select Select a terminal from P1 P8 use as 3 Wire operation f P8 is s
166. r starts acceleration if is set to 1 or 2 and the selected terminal is ON when a fault is cleared his parameter is inactive when is set to 0 Run keypad 3 RS485 communication N CAUTION Particular attention must be directed to this function due to potential hazard as motor starts to run suddenly after the fault is cleared 9 11 2 SANTERNO CARRARO GROUP Frequency L dii Run command i po When 21 is 0 When 21 is 1 9 4 Accel Decel time and pattern setting Accel Decel time setting based on Max frequency Drive group 0 6000 10 0 Sec 40 400 50 00 Hz Function group1 Max Frequency Function group2 0 1 0 Accel Decel time _ 0 2 1 d scale Set the desired Accel Decel time at ACC dEC in Drive group f H70 is to 0 Max frequency Accel Decel time is the time that takes to reach the max freq from 0 Hz Desired Accel Decel time unit is settable at the H71 gt Accel Decel time is set based on F21 Max frequency For instance if 221 is set to 60Hz Accel Decel time 5 sec and run frequency 2 time to reach 30Hz would be 2 5 sec Max freq 60Hz T Run Freq 30Hz Hun command Accel time Decel time 9 12 2 SANTERNO CARRARO GROUP gt More precise time unit can be set corresponding to load characteristics
167. requency high limit value If the set value is outside the range it decreases the frequency following the set deceleration ramp 9 22 2 SANTERNO CARRARO GROUP CHAPTER 10 ADVANCED FUNCTIONS 10 1 DC brake DC brake at stop Function group 1 F8 DC Brake start frequency 0 1 60 5 00 Hz F9 DC Brake wait time 0 60 0 1 sec F10 DC Brake current 0 200 50 F11 DC Brake time 0 60 1 0 sec Set F4 Stop mode select to 1 F8 The frequency at which the DC brake will become active Inverter output will wait for this time set in F8 DC Brake start frequency before applying F10 DC Brake current F10 Set this value as a percent of H33 Motor rated current 11 It sets the time for F10 DC Brake current to be applied to the motor AS Caution If excessive DC Brake current is set or DC Brake time is set too long this may cause motor overheating and the motor may be damaged gt Setting F10 or F11 to 0 will disable DC brake gt F9 DC Brake Wait time When load inertia is large or F8 DC Brake Start Frequency is too high over current trip may occur It can be prevented increasing the value of F9 command Incase of DC brake at high load inertia and frequency change the DC brake controller gain according to H37 set value Load inertia 0 Less than 10 times motor ratio inertia 1 10 ti
168. rs for a certain time will be displayed and error signal can be output to MO or relay Output relay Output terminal Bit 1 Bit 0 0 1 v 2 v 3 v v 0 Not used 1 Signal output to MO 2 Signal output to 30A 30B contacts 3 Signal output to MO 30A 30B v v 11 14 2 SANTERNO CARRARO GROUP CHAPTER 12 PROTECTIVE FUNCTIONS 12 1 Electronic Thermal Protection Function group 1 Electronic thermal level for 1 _ 50 200 51 minute 150 o Electronic thermal level for Foz continuous 190 id F53 Motor type 0 1 0 Select F50 Electronic thermal select to 1 activates when the motor is overheated If current greater than set F51 flows inverter output is turned off for the preset time in F51 Electronic thermal level for 1 minute 251 Enter the value of max current that is capable of flowing to the motor continuously for one minute It is set in percent of motor rated current The value cannot be set lower than F52 gt 252 Enter the amount of current for continuous operation Normally motor rated current is used It cannot be set greater than F51 F53 For a standard fan cooled motor cooling effects decrease when a motor is running at low speed forced cooled motor is a motor that uses a separately powered cooling fan maximize cooling effect even in low speed F53 Motor type Standard fan cooled motors having
169. splays PID Feedback 7 3 7 2 Function group 1 Z SANTERNO CARRARO GROUP Adj LED Parameter Min Max Description Factory during display name range defaults FO Jump code 0 64 Sets the parameter code number to 1 O jump 1 Forward 0 2 0 Fwd and rev run enable 0 X Reverse run 1 Forward run disable disable 2 Reverse run disable F2 Accel pattern 0 1 0 Linear 0 F3 Decel pattern 1 S curve F4 Stop mode 0 3 o Decelerate to stop 0 select 1 DC brake to stop 2 Free run to stop 3 Power braking stop DC Brake 0 1 60 This parameter sets DC brake start 5 00 X start Hz frequency frequency It cannot be set below 223 Start frequency DC Brake 0 60 When DC brake frequency is reached 0 1 wait time sec the inverter holds the output for the setting time before starting DC brake DC Brake 0 200 This parameter sets the amount of DC 50 X voltage 96 voltage applied to a motor It is set in percent of H33 Motor rated current DC Brake 0 60 This parameter sets the time taken to 1 0 time sec apply DC current to a motor while motor is at a stop 12 DC Brake 0 200 This parameter sets the amount of DC 50 X start voltage 95 voltage before a motor starts to run It is set in percent of H33 Motor rated current F13 DC Brake 0 60 DC voltage is applied
170. t metallic chips or other foreign matter to enter the drive Otherwise fire or accident could occur 2 SANTERNO CARRARO GROUP OPERATING PRECAUTIONS 1 Handling and installation O Handle according to the weight of the product O not stack the inverter boxes higher than the number recommended Install according to instructions specified in this manual O Do not open the cover during delivery O Do not place heavy items on the inverter O Check the inverter mounting orientation is correct O Do not drop the inverter or subject it to impact O Follow your national electrical code for grounding Recommended Ground impedance for 2S T class 200 230V is below 1000 and for 4T class 380 480V below 100 SINUS M series contains ESD Electrostatic Discharge sensitive parts Take protective measures against ESD before touching the PCB for inspection or installation O Use the inverter under the following environmental conditions Ambient temperature 10 50 non freezing Relative humidity 90 RH or less non condensing Storage temperature 20 65 C Legation Protected from corrosive gas combustible gas oil mist or dust Altitude Vibration Max 1 000m above sea level Max 1 0 66 orless O Atmospheric pressure 70 106 kPa 2 Wiring O not connect a power factor correction capacitor surge suppressor or RFI filter to the output of the inverter O The con
171. t rated voltage 6 igi 1 istor B2 U Power terminal wiring 0 4 7 5kW Power input terminal DB Resistor connecti on terminal DB res Motor V connecti on terminal ZS gt lt Single phase AC supply in models 2S T must be applied to Ground terminal terminals R T f ie input terminal 3 phase AC Oi input 5 _ Input rated voltage Reactor DB Resistor connection terminal DB resistor connection terminal X Single phase AC supply in models 2S T must be applied to Ground 3 2 CARRARO GROUP Z SANTERNO 3 2 Power terminal block 0 4 1 5kW 2 2 4 0kW T E 5 5 7 5kW 11 0 22 0kW zu 1 L1 L2 13 RST SINUS M 0001 2S T 2 5 14 2 5 14 4 12 M3 5 10 8 7 SINUS M 0002 2S T 2 5 14 2 5 14 4 12 M3 5 10 8 7 SINUS 0003 2S T 2 5 14 2 5 14 4 12 M3 5 10 8 7 SINUS M 0005 2S T 2 5 14 2 5 14 4 12 4 15 13 SINUS 0007 2S T 4 12 4 12 4 12 4 15 13 SINUS 0011 2S T 6 10 6 10 6 10 M5 32 28 SINUSM 0014 25 1 10
172. ter Parameters using remote keypad Function group 2 D 0 AS Caution Take caution when Parameter write H92 is executed By doing this operation inverter parameters are cleared and the parameters of remote the remote keypad are copied into the inverter Parameter read Step Note Keypad display 1 Move to H91 code H91 2 Press Enter key once 0 3 Press Up A key once rd 4 Press Enter key twice rd 5 H91 is displayed when Parameter read is finished H91 Parameter write Step Note Keypad display 1 Move to H92 code H92 2 Press Enter 6 key once 0 3 Press Up A key once Wr 4 Press Enter 6 key twice Wr B H91 is displayed when Parameter read is finished H92 Parameter Read H91 Remote Inverter Parameter Write H92 10 44 During parameter reading H91 the display of the remote keypad shows rd Read and vr Verify whereas during parameter writing H92 the display only shows wr Write CARRARO GROUP Z SANTERNO 10 25 Parameters Restore default Lock Parameters restore Function 0 group 2 1 4 groups initialize 2 Drive group initialize 3 F1 group initialize 4 F2 group initialize 5 group initialize Select the group to be initialized and perform it in H93 code gt Press Enter key after set H93 H93 will be displayed again after initialization is complete Passwor
173. ter instructions manual IT IS IMPORTANT THAT ALL LEAD LENGTHS ARE KEPT AS SHORT AS POSSIBLE AND THAT INCOMING MAINS AND OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED 16 6 47 SANTERNO CARRARO GROUP SINUS M series Filters Footprint oc 5 oz gt EIE oc cc E Y 2z 5 8 5 9 o 5 Q gt o gt gt s AJ NOM MAX SINUS 000 DM SINGE 0092 AC1710101 5A 200 480VAC 175x76 5x40 161x53 1 2 9 M4 AC1810302 1 1kW 2S T SINUS 0003 skw ACI710201 12 200 480VAC GAMA 176 5x107 5x40 162 5 84 13 M4 1810302 SINUS 0005 20 2S T 3 0 5 M4 SINUS 0007 AC1710202 20A 200 480VAC 176 5x147 5x45 162 5x124 1 8kg AC1810302 4 5kW 2S T ee 5 5kW AC1710300 30A 200 480vac OSMA 266x185 5x60 252x162 2kg M4 AC1810302 RACE 9 2kw AC1710500 50A 200 480vac OSMA 270x189 5x60 252x162 2 50 M4 AC1810402 SINUS 0017 2S T 11kW SINUS 0020 jus SINUS 0025 m Not available see Standard Filters 2S T SINUS 0030 2S T 22kW SINUS 0001 ms Um SNUS 0092 1710101 5A 200 480VAC 572 175x76 5x40 161x53 1 2kg 4 AC1810302 0 9kW 4 1 5kW 1710104 6A 200 480VAC 176 5x107 5x40 162 5x84 12kg 4 AC1810302 SINUS 0005 m a SINUS 0007 AC171
174. the emergency stop of the inverter The inverter instantly turns off the output when the EST terminal is turned on Caution The inverter starts to regular operation when turning off the EST terminal while FX or RX terminal is ON External fault A contact input When multi function input terminal 117 124 is set to 18 External fault signal input A Normal Open Contact the inverter turns off the output m PE 7 gu External fault B contact input When multi function input terminal 117 124 is set to 19 External fault signal input B Normal Close Contact the inverter turns off the output Operating method when the frequency command is lost When inverter operation is set via Analog input 0 10V or 0 20mA input or RS485 and no signal is applied operation is done according to the method set in 162 Operating method when the frequency reference is lost wo NTC open When NTC is not connected outputs are cut off Brake When the External Brake control function is activated if the rating nh B error current flows below the set value during over 10 sec the output is cut off without opening the brake 14 2 2 SANTERNO CARRARO GROUP 14 2 Fault remedy Caution When an overcurrent fault occurs operation must be started after the cause is removed to avoid damage to IGBT inside the inverter Accel Decel time is too short compared to the of
175. the load Load is greater than the inverter rating Inverter output is issued when the motor is free running Output short circuit or ground fault has occurred Mechanical brake of the motor is operating too fast Increase the Accel Decel time Replace the inverter with appropriate capacity Resume operation after stopping the motor or use H22 Speed search Check output wiring Check the mechanical brake Short occurs between up and down of IGBTs Inverter output short occurs Accel Decel time is too short if compared to GD Check the IGBTs Check output wiring gt Increase the Accel Decel time Ground fault Ground fault has occurred at the output wiring of the inverter The insulation of the motor is damaged Check the wiring of the output terminal Replace the motor current Load is greater than the inverter rating Upgrade the capacity of motor and inverter or reduce the load weight Inverter Torque boost scale is set too large overload Reduce torque boost scale Cooling system has faults Check for alien substances clogged in the heatsink LIME A damaged cooling fan is not replaced Replace the damaged cooling fan Inverter with a new one with a new one overheat Ambient temperature is too high Keep ambient temperature under 50 C nni Faulty contact of magnetic switch at Make connection of magnetic switch F LL output at output of
176. thin the range of F21 Max frequency and F23 Start frequency FX 117 0 JOG 121 4 Jog operation overrides all other operations except Dwell operation Therefore if Jog frequency command is entered in the middle of Multi Step Up Down or 3 wire operation operation is executed at Jog frequency The above diagram is an example of when Multi function input is set to NPN mode Terminal jog operation 10 3 CARRARO GROUP Z SANTERNO Terminal JOG FX RX operation Function group 1 group 10 00 Hz 6 7 Set the desired jog frequency in F20 Select multifunction input terminal P7 or P8 for this setting If P7 is set for Jog operation set 123 to 26 Jog Jog frequency s setting range can be set between Max frequency F21 and start frequency F23 The following diagram is an example of when the reference frequency is 30Hz and the Jog frequency RS JOG 123 26 IN d 10 4 10 3 UP DOWN 47 SANTERNO Up down storage function CARRARO GROUP Group Display Parameter Name Setting Range Default Unit group FT Frequency setting method 8 0 122 MEE gt 0 29 j LEM 00 0 16 7 F63 frequency Save _ 0 1 0 group 1 F64 frequency _ 0 00 Select 8 in Frq code of drive group Select the terminal which is used as a up
177. tiometer to set to 10 00 Hz in either Max or Min direction e o e Turn on the switch between P1 FX and CM See Wiring below RUN lamp begins to blink with FWD lamp lit and the accelerating frequency is displayed on the LED When run frequency 10Hz is reached the value is displayed as shown left Turn off the switch between P1 FX and CM terminals RUN lamp begins to blink and decelerating frequency is displayed on the LED i When run frequency is reached to OHz Run and FWD lamp turn off and 10 00 is displayed 6e Ge 10 Hz input Freq P1 FX CM OFF Wiring Operating pattern 6 2 47 SANTERNO CARRARO GROUP Frequency setting via potentiometer amp operating via the Run key Apply input power to the inverter When 0 00 is displayed press the Up A key three times is displayed Operating method is selectable Press the Ent key Check the present operating method 1 Run via control terminal Down key once After setting 0 press the Ent 6 key When 0 is blinking press the Ent again drv is displayed after 0 is blinking Operation method is set via the Run key on the keypad Press the Up A key once Different frequency setting method is selectable Press the Ent key Check the present frequency setting method 0 is run
178. to other parameter groups is only available in the first code of each group as the figure shown below Moving to other groups using the Right key Moving to other groups using the Left 4 key Target frequency can be set at 0 0 the 1 code of drive group Even though the preset value is 0 0 it is user settable The changed frequency will be displayed after it is changed 5 3 2 SANTERNO CARRARO GROUP How to move to other groups at the 1st code of each group The 1 code in Drive group 0 00 will be displayed when AC input power is applied Press the right arrow gt key once to go to Function group 1 The 1 code in Function group 1 FO will be displayed Press the right arrow gt key once to go to Function group 2 The 1 code in Function group 2 HO will be displayed Press the right arrow gt key once to go to I O group The 1st code group 10 will be displayed Press the right arrow gt key once again to return to Drive group 1 1 Return to the 15 code in Drive group 0 00 4 If the left arrow key lt is used the above will be executed in the reverse order How to move to other groups from any codes other than the 1 code T e e 4 lt M Drive group 4 To move from the F15 to function group 2 Pressing left or right arrow key in any code will retur
179. ts low limit of the run 0 50 X low limit Hz frequency It cannot be set above F25 Frequency high limit and below F23 Start frequency F27 Torque Boost 0 1 0 Manual torque boost 0 X select 1 Auto torque boost F28 Torque boost 0 15 This parameter sets the amount of 2 in forward torque boost applied to a motor during direction forward run It is set in percent of Max output voltage F29 Torque boost This parameter sets the amount of 2 in reverse torque boost applied to a motor during direction reverse run It is set as a percent of Max output voltage 7 If H40 is set to 3 Sensorless vector Max frequency is settable up to 300Hz 2 Displayed only when 224 Frequency high low limit select is set 1 7 5 CARRARO GROUP Z SANTERNO Adj LED Parameter Min Max Description Factory during display name range defaults Aue F30 V F pattern 0 2 0 Linear 0 1 Square 2 User V F User V F 0 400 It is used only when V F pattern is to 15 00 frequency 1 Hz 2 User V F User V F 0 100 It cannot set above F21 Max 25 X voltage 1 26 c es e value of voltage is set in percent o 2 3 21 COM H70 Motor rated voltage 5200 Hd y The values of the lower numbered User V F 07100 parameters cannot set above those 50 X voltage 2 9 of hig
180. urrent level 80 200 100 H24 Speed search P gain 100 0 9999 H25 Speed search gain 200 Multi function output group terminal select is 0 18 ue 155 Multi function relay select 15 17 This is used to prevent possible fault occurring if the inverter supplies a load in movement For example if the inverter is disabled the motor idles if the inverter is enabled when the motor is idling it will search the motor speed inverter estimates the motor rpm based on output current when speed search is active The following table shows 4 types of Speed search selection H22 Speed search H20 Speed search after Speed search if Speed search is set 1 Power ON Instant Power H21 is set 1 during Acceleration start Failure restart Restart after fault reset Bit 3 Bit 2 Bit 1 Bit 0 0 1 v 2 E 5 v 3 v v 4 v 5 v 1 v 6 v v 7 v v v 8 v 5 9 v 2 s v 10 v v B 11 v v v 12 v v 4 13 v v v 14 v v v B 15 v v v v H23 Limits current during Speed search Set as the percent of H33 gt 24 H25 Speed search is managed by a PI control Adjust P gain and gain corresponding to the load characteristics 154 155 Signal of active Speed search is given to Multi function output terminal MO and Multi function relay output SABC 10 28 2 SANTERNO CARRARO GROUP

SINUS M - Santerno

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