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XPSMCM

1. Save time by using ready to use and easy to adapt certified Safety Chain Solutions design ofthe machine reuse ofthe provided documentation with wiring diagram and documented calculations for ease with the certification process Solution Breakdown 1 2 3 4 5 6 7 Harmony XALK Emergency stop OsiSense Safety limit switches Phaseo Power supply 24 V Preventa XPSMCM Modular safety controller Harmony signaling and control devices TeSys D contactor Harmony XY2SB two hand control station m Schneider Presentation Preventa modular safety controller Type XPSMCM General overview Flexible and scalable performance Improve efficiency Schneider Electric offer is covering allthe safety functionality and scalability you need for your machine to improve efficiency gt Single function offer designed for standalone machines gt Multi functional offer designed for standalone machines gt Multi functional offer designed for machine lines with safe distributed architectures Multi function distributed Preventa Modular Embedded Safety PLC Safety controller Multi function Embedded Safety for Altivar Drives Preventa Safety controller and Lexium 32 motion control Single function Performance Traditional Preventa Embedded Modicon TM3 Safety module Safety functional modules Standalone Embedded Safety Network Everything you need is embedded gt Find your exact match to you
2. with Performs muting of the input signal through sensor inputs S1 S2 S3 and S4 4 Muting sensors for two way openings MUTING Concurrent with 4 Muting sensors for two way openings MUTING OVERRIDE Performs muting of the input signal through sensor inputs S1 S2 S3 and S4 Is necessary when the machine stops with the material still in the guaerde gate due to some wrong muting sequence OVERRIDE command forces the output high allowing to remove the material obstructing the gate Two different way of operation are available 1 Manual action with hold to run 2 Automatic with pulse command General Miscellaneous Serial Output Network Interpage IN and Interpage OUT Memory operators D FLIP FLOP SR FLIP FLOP USER RESTART MANUAL USER RESTART MONITORED Counter operator COUNTER Timer operators PULSE GENERATOR MONOSTABLE PASSING MAKE CONTACT DELAY Logical operators AND NAND NOT OR NOR XOR XNOR MULTIPLEXER Schneider 49 Transfers the state of up to a maximum of 8 inputs into a serial line data output Allows to distribute in a local network Stop and Reset commands Memory bit which are reused from inputs to multiple outputs Saves the previously set status on output Q on the clock rising edge Brings output at 1 with Set 0 with Reset Makes it possible to memorize the Restart signal on a rising edge of the Res input Makes it possible to memorize the Restart sign
3. Configuration software The modular safety controller XPSMCM is supported by a completely intuitive software SoSafe Configurable The software follows a simple drag and drop function block approach to configuration and is completed with a library of configurable safety functions and logical functions as well as easy to use tools for online configuration monitoring configuration validator hardware device scanner printable schematics and documentation SoSafe Configurable supports a quick and easy setup of the machine Scbneider Electric Presentation Preventa modular safety controller Type XPSMCM Certification Directive and standards XPSMCM system certification The XPSMCM system is certified by TUV S D meeting the industrial safety standards of Category 4 PL e according to EN ISO 13849 1 and SILcL 3 according to IEC EN 61508 and IEC EN 60261 Directive and standards Preventa modular safety controller type XPSMCM complies with the following directives and standards 2006 42 EC 2004 108 EC 2006 95 EC IEC EN 61131 2 EN ISO 13849 1 EN ISO 13849 2 EN 61496 1 Type 4 IEC EN 62061 EN 61508 1 EN 61508 2 EN 61508 3 IEC 61784 3 Subiect Machinery Directive Electromagnetic Compatibility EMC Low Voltage Directive LVD Programmable Controllers part 2 Equipment requirements and tests Safety of machinery Safety related parts of control systems Part 1 General principles
4. Preventa modular safety controller Type XPSMCM m General overview Maximize your business and machine performance with MachineStruxure un na page 2 uM aieo i e qe ee page 3 Er Increase nee page 3 Reduce your time to market ensure page 4 m Offer presentation o APSMEM system applications ea page 6 Er APSMCM system certification ans page 7 Flexibility and scalability Expansion of XPSMCM page 8 Key figures of XPSMCM page 8 Safe communication with decentralized l O s page 9 m System components Presentation EB Sale page 10 Expansion cc page 10 O Safe relay output modules u a an page 11 Safe speed monitoring modules page 11 Safe communication expansion modules page 12 Non safe fieldbus communication modules page 12 Ei lise T page 13 NEST RU page 13 m System components References BE eoque wo page 14 O Sale expansion modus lee page 14 O Safe relay output modules nennen page 14 Safe speed monitoring modules page 14 Safe communication expansion modules page 15 Non safe fieldbus communic
5. 81 ft modules 25 m 82 02 ft 50 m 164 04 ft For use between safe speed 1m monitoring modules and Sit PacDrive M 3m 9 84 ft 5m 16 40 ft For connecting the various expansion modules to the safety controller CPU connected to expansion modules XPSMCMCOOOOOEI XPSMCMCOO0000UB XPSMCMCOO0000EM XPSMCMME0000 TCSXCNAMUM3P TSXSCMCNO010 TSXSCMCN025 TSXSCMCN050 TSXESPPM001 TSXESPPMO003 TSXESPPMO005 XPSMCMCNOO00SG 0 300 0 66 0 300 0 66 0 300 0 66 0 004 0 009 0 065 0 143 0 920 2 03 2 300 5 07 4 600 10 14 0 110 0 24 0 310 0 68 0 510 1 12 0 001 0 002 Schneider Electric Presentation SoSafe Configurable software TCSXCNAMUMSP Mini USB 2 0 connector for configuration Safety controller CPU Graphic visualization The MONITOR allows the real time monitoring of all the I O of a Preventa XPSMCM system and the diagnostic information about a working system 16 Preventa modular safety controller Type XPSMCM Configuration software SoSafe Configurable SoSafe Configurable is used to create complex logical conditions using logical operators and safety functions such as muting timer counters memories etc via a simple and intuitive graphic configuration interface Configuration data are transferred to the safety controller XPSMCMCP0802 via a USB link gt XPSMCMCP0802 safety co
6. parameters of function blocks for example single or double channel NO or NC inputs test outputs for monitoring of electro mechanical input devices and photocells and related electrical connections automatic manual and monitored manual restart synchronisation control of two channels contact anti rebound filters and timers Start up test Single or bi directional 2 or 4 sensor muting function blocks Online monitoring of I O status gt Project documentation and schematics System requirements SoSafe Configurable software runs on PC with gt RAM 256 MB gt Hard disk free space gt 300 MB gt USB connector 1 1 or 2 0 Microsoft Windows XP SP3 service Pack 3 Vista 32 bit Microsoft Windows 7 32 and 64 bit Microsoft Windows 8 1 32 and 64 bit Microsoft Framework 3 5 or higher Schneider Electric Presentation references XPSMCMSWOOOOV10 Preventa modular safety controller Type XPSMCM Configuration software SoSafe Configurable Parameter Value Standard PFH gt 10 lt 107 IEC 61508 180 13849 1 IEC 62061 Category Operation life time SoSafe Configurable Version 1 0 XPSMCMSWO0000V10 0 520 wnload from Schneider website 1 15 User manual included r1 Available languages English French Italian German Spanish Chinese and Japanese O Microsoft Windows XP SP3 Vista Microsoft Windows 7 Microsoft Windows 8 1 Minimum PC requirem
7. representative to get your own Digi Cat Always up to date Environmentally friendly Easy to share format Industrial Automation 3 2 112 automation library 39 e Library the app for tablets If you have an iPad gt Goto the App Store and search for e Library or scan the QR code Make your life easier with our innovative products for machine builders and panelbuilders Automation and Control it HMI terminals and industrial PC Pushbuttons Switches Pilot Lights Control stations amp J c Control Stations and Enclosures Industrial communication Harmony XAW ATEX D Complete stations metal or plastic for explosive Interface Measurement amp Control Joystick controllers and controller stations Relays ia Joystick controllers and controller stations amp If you have an Android tablet Motion amp Drives LLL Pushbuttons Switches Pilot Lights gt to the Goog le Play Sto re and search for eLibrary Motor Starters iG o somm metal pushbuttons switches pilot gt O r sca n th e Q R CO d e PAC PLC amp other Controllers o so mm plastic pushbuttons switches pilot Harmony K 16 22 mm cam switches from 10 to 150A 4 22 mm metal pushbuttons switches pilot lights Power supplies amp transformers e Harmony XB4 XB5 for harsh environments 2 mm niichhiittane for harch anviranmant General contents
8. the scope of the icat sion the exclusive responsibil of the gt user installer 12 3 24 Electrical diagram al Connections ini CPOGO2 INFUTI Teminaii Ind CPOO INPUII Termimallt se Type Autemasie 0339 Reser Type Automatic Response time 15 808 ms Dependence on inputs Function Block 1 iens 02 CSSDIA Terminals POTA Raser Type Ausemasie Response time 18 108 ms Dependence inputs funssiem Block 2 sions CP0802 CS3D2A Tezminalf CROSO2 C33028 Tezminallo 7002 Fak Terminalll Sigmasure Connected everywhere gt Variety of communication bus for diagnostics for automation systems status alarm and alert information gt Live diagnostics with PC via USB connection gt Removable memory card transfering configuration data to new controller without using a PC Customization and services Our experts help you every step of the way from perfecting machine design to on site services of the finished machine Global support 24 7 hotline services and replacement parts centers around the world enable you to deliver Superior customer support and satisfaction Electric Schneider Presentation Preventa modular safety controller Type XPSMCM General overview Schneider Electric the provider of the complete safety chain powered by Preventa technology helping you simply to reach the right level of safety for your machine Approved 2 Safet
9. 2 for 4 test outputs Start Restart interlock 2 status outputs Safe input 8 digital 4 test outputs Screw XPSMCMDIO0800 0 230 XPSMCMMX0802 XPSMCMDIOS00 XPSMCMDI1600 Pansion pute ot 16 digital 4 test outputs Screw XPSMCMDI1600 0 250 inputs 0 55 12 digital 8testouputs Screw XPSMCMDI1200MT 0 250 inputs for 4 wires 0 55 safety Mats Safe output 2 for 2 OSSD pairs Screw XPSMCMDO0002 0 230 expansion Start Restart 0 51 modules interlock 2 status outputs XPSMCMDI1200MT XPSMCMDO0002 000004 zo Start Restart 0 55 interlock 4 status outputs Safe relay output modules Safe relay output 1 for Start 2 relays Screw XPSMCMER0002 0 250 modules without Restart 2NO 1 0 55 backplane interlock expansion connection 2 for Start 4 relays Screw XPSMCMER0004 0 300 Restart 4 NO 2NC 0 66 interlock XPSMCMERO0002 XPSMCMER0004 Safe relay output 4 for Start 4 relays Screw XPSMCMRO0004 0 300 modules Restart 0 66 Wiring with the interlock expansion bus connector 4 for Start 4 relays with Screw XPSMCMROO0004DA 0 330 Restart 8 status 0 73 interlock outputs XPSMCMRO0004 XPSMCMRO0004DA Safe speed monitoring modules Safe speed monitoring modules 1 Sin Cos encoder and 2 proximity sensor inputs 1x RJ 45 ENC1 Screw Proximity sensor connection via terminal blocks XPSMCMEN0100SC XPSMCMENO200SC 0 300 Upto2 Sin Cos encoders Screw and 2 proximity sensor inputs 2xRJ 45
10. CP0802 14 XPSMCMDI0800 14 XPSMCMDI1200MT 14 XPSMCMDI1600 14 XPSMCMDO0002 14 XPSMCMDO0004 14 XPSMCMEN0100SC 14 XPSMCMENO0200 14 XPSMCMENO200SC 14 XPSMCMER0002 14 XPSMCMER0004 14 XPSMCMME0000 15 XPSMCMMX0802 14 XPSMCMRO0004 14 XPSMCMRO0004DA 14 XPSMCMSWO0000V10 17 20 Schneider Electric Schneider Electric Industries SAS Head Office 35 rue Joseph Monier F 92500 Rueil Malmaison France More information on http www schneider electric com machinesafety The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is notto be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein Design Schneider Electric Photos Schneider Electric 01 201 DIA3ED2140901EN
11. ENC1 ENC2 Proximity sensor connection via terminal blocks 0 66 XPSMCMENO0200 0 230 0 51 H 2inputs for proximity Screw switches Proximity sensor connection via terminal blocks c Schneider XPSMCMENO100SC XPSMCMENO200SC XPSMCMENO200 References continued XPSMCMCO0000S1 XPSMCMCOO00008S2 TCSXCNAMUMSP XPSMCMCNO0000SG Preventa modular safety controller Type XPSMCM System components Safe RS 485 bus expansion module for remote extension Safe communication expansion modules 1 connection interface Screw 1 input or 1 output network connection 2 connections interface Screw 1 input and 1 output network connection XPSMCMCO0000S1 XPSMCMCOO0000S2 0 300 0 66 0 300 0 66 Non safe communication modules Memory card Configuration cable RS 485 shielded cable Encoder splitter cable Expansion bus connector 1 1 This reference only needs to be ordered for the XPSMCMCP0802 reference when it is Ethernet IP Screw 1x RJ 45 in out Universal Serial Bus Mini Screw USB Modbus Screw 1x RJ 45 in out For saving configuration data for subsequent transfer to anew device without using aPC Configuration cabletobe 3m used for software 9 84 ft configuration between aPC and the safety controller CPU Equipped with 2x USB connectors USB A and USB mini B For use between two safe 10m communication expansion 32
12. PROBE OUTPUT area clear and outputs to 1 the output of this function block is 1 Verifies the status of the inputs of a safety pedal device If the pedal is not pressed the output is 0 Otherwise the output is 1 Verifies the status of the inputs of an optoelectronic safety photocell If the beam of the photocell is occupied photocell output FALSE the output is 0 Otherwise with the beam clear and an output of 1 the output is 1 Verifies the status of the inputs from a mode selector up to 4 inputs If only one input is 1 the corresponding output is also 1 In all other cases and thus when all inputs are 0 or more than one input is 1 all the outputs are O Verifies the status of the inputs of a two hand control switch Only if both the press buttons are pressed within 500 msec the output is 1 Otherwise the output is O Verifies the status of the inputs of a safety mat If a person stands on the mat the output is O Otherwise with the mat clear the output is 1 Test outputs must be used Can t be used with 2 wire mats and termination resistance mats Checks the input Inx status of an Enabling Switch In the event that the switch is not pressed position 1 or completely pressed position 3 the OUTPUT will be 0 FALSE If itis pressed in the middle position 2 the output will be 1 TRUE The function can be used with every generic input either one or two channels and either NO or NC contacts Verifies the status of the input o
13. Preventa safety modular controller XPSMCM Catalogue January 2015 Schneider Electric How can you fit a6000 page catalog in your pocket Schneider Electric provides you with the complete set of industrial automation catalogs all on a handy USB key for PC or in an application for tablets Digi Cat a handy USB key for PC amp Library Catalogs EN x gt C fie E Digi Cat indexhtml Digi Cat T x sti se Heuer ai TR 222 The complete l Boxes Cabling amp Interfaces ac ame 2 a MI 4 Harmony XALE digitalcatalog Schneider a eher HH for industrial automation 22 mm plastic signaling units XB5 gt le Harmony ihn gt ce easy every day everywhere Metal enclosures for Harmony XB4 oi Makes your ch Harmony XAC h Pendant control stations for Q 22 mm plastic signaling i gt units Harmony XALF Lift inspection stations for 22 mm plastic gt signaling units Pre wiring Systems gt Convenient to carry em E Telefast pre wired system IP20 sub bases amp Modicon ABE9 Telefast pre wired system 67 passive splitters boxes E TeSys Quickfit Installation system assistance for motor starters Interfaces 4 ustri atior ts AS Interface Safety at work u 5 z AS Interface monitors and interfaces Contact your local
14. The non safe components are black colored and equipped with 8 Removable screw type terminal blocks for connecting the machine bus or networks channels and or the power supply 9 rsymmetrical rail locking clip 10 LEDs displaying the status I O communication power supply reset 11 Aspecific connector for connecting to the machine bus or network depending on model see page 10 12 mini USB 2 0 connector for configuration Schneider Electric Presentation Preventa modular safety controller Type XPSMCM System components Safe communication with decentralized l O s The safety controller CPU has the possibility to create up to 6 decentralized safety related islands with a distance of 50 meters 164 04 ft between each island on a single Safety controller CPU gt The safety controller CPU the expansion modules and the safe communication expansion modules communicate safely through the use of the expansion bus connectors bus which are physically located on the back of each safe module gt Inorderto create safe decentralized islands cabinets safe communication expansion modules are used they are connected in a line or tree configuration gt The islands can be expanded to 50 meters 164 04 ft between islands and use RS 485 cabling The order of the safe expansion modules connected with the expansion bus connectors is not important the configuration automatically recognises the architecture based on the modul
15. Up to 4 logically selectable limited speed thresholds freely configurable via SoSafe Configurable software for each logical intput axis The safe speed monitoring modules excluding XPSMCMENO200 are equipped with RJ 45 connectors 1 or 2 depending on the model for encoders and terminal blocks for proximity switches Maxinput frequency 500 kHz for encoder monitoring and 5 kHz for proximity sensors Themodules can be configured with incremental encoders and PNP NPN proximity switches as described below XPSMCMENO100SC 1 gt 1inputfor Sin Cos encoder 1x RJ 45 ENC1 and terminal 1 or 2 proximity switches blocks for proximity sensor wiring XPSMCMENO200SC 2 gt 10r2inputs for Sin Cos 2x RJ 45 ENC1 ENC2 and encoders terminal blocks for proximity sensor 1 or 2 proximity switches wiring XPSMCMENO0200 3 2inputs for proximity switches Terminal blocks for proximity sensor wiring gt The safe speed monitoring modules are connected to the safety controller CPU via the expansion bus connectors Scbneider Electric Presentation Preventa modular safety controller Type XPSMCM Safe communication expansion modules Non safe communication modules Safe communication expansion modules The safe communication expansion modules enable the connection of XPSMCMCP0802 Modular Safety Controller with expansion modules placed at distances lt 50 m lt 164 ft Using RS 485 shielded cable two XPSMCMCOO0000S module
16. ackplane connection not connected to the backplane bus gt 1 inputs for Start Restart interlock and external device monitoring EDM XPSMCMER0004 2 gt 4forcibly guided contact safety relay output 2 NO 1 NC modules without backplane connection not connected to the backplane bus 2inputs for Start Restart interlock and external device monitoring EDM gt The safe relay output modules XPSMCMER000 do not require the expansion bus connectors as they are directly wired to the selected OSSDs XPSMCMRO0004 3 gt 4 forcibly guided contact safety relay output modules with backplane connection Expansion module with 4 independent safety relay outputs and the corresponding 4 inputs for the external feedback contacts EDM Therelay can be configured according to Category 1 2 and 4 architectures XPSMCMRO0004DA 4 gt 4 forcibly guided contact safety relay output modules with backplane connection Expansion module with 4 independent safety relay outputs and the corresponding 4 inputs for the external feedback contacts EDM Therelay can be configured according to Category 1 2 and 4 architectures 8configurable status outputs gt The safe relay output modules XPSMCMROO000e are connected to the safety controller CPU via the expansion bus connectors Safe speed monitoring modules The safe speed monitoring modules are designed to monitor zero speed control max speed limited speed speed range and direction gt
17. al on a rising edge followed by a falling edge of the Res input The operator COUNTER is a pulse counter The counter generates a pulse as soon as the set count is reached There are 3 operationg modes 1 AUTOMATIC default 2 MANUAL 3 AUTOMATIC MANUAL Generates a clock signal output with the desired period if the input In is 1 Generates a level 1 output activated by the rising edge of the input and remains in this condition for the set time The output follows the signal on the input However if this is 1 for longer than the set time the output changes to 0 Applies a delay to a signal by setting the output to 1 after the set time against a change in the level of the input signal Returns 1 as output if all the inputs are 1 Returns 0 as output if all the inputs are 1 Inverts the logical status of the input Returns 1 as output if at least one of the inputs is 1 Returns 0 as output if at least one of the inputs is 1 Returns 0 as output if all the inputs are in the same logical status Returns 1 as output if all the inputs are in the same logical status Forwards the signal of the inputs to the output according to the Sel selection Electric Index Product reference index TCSXCNAMUM3P 15 TSXESPPMO001 15 TSXESPPMO003 15 TSXESPPMO05 15 TSXSCMCNO010 15 TSXSCMCN025 15 TSXSCMCN050 15 XPSMCMCNOO00SG 15 XPSMCMCOO000EI 15 XPSMCMCOO0000EM 15 XPSMCMCO0000S1 15 XPSMCMCO000052 15 XPSMCMCOO0000UB 15 XPSMCM
18. ation modules page 15 PI Tee cT UT page 15 m Configuration software SoSafe Configurable ITUNES ET TT page 16 O System TeQull eril cato atero n n sah enia Sosa Xa Pe ced isaTAME cota dx nee page 16 O Safety level DAFalTiGlGl S cuis tint ta pen etai tied daher page 17 REITEN ee ee page 17 Gl PONG ON DOCKS nannte pages 18 and 19 m Product reference index El NE ee ee ee ne hon ee er page 20 Schneider 1 Electric Presentation Maximize your business and machine performance with MachineStruxure res amp eng go elligene a nteligency Sv x Position Monitoring Speed Monitoring Guard Monitoring io Emergency Stop Preventa modular safety controller Type XPSMCM General overview Machine builders like you are constantly looking for new ways to design and build more innovative machines in less time and at lower cost MachineStruxure can help The NEXT generation of MachineStruxure is a complete machine automation solution that provides flexible and scalable machine control ready to use architectures efficient engineering solutions and comprehensive customization and engineering support services It can help you meet your challenges for improved efficiency and greater productivity as well as allow you to deliver higher added value to your customers throughout the entire machine life cycle Safety chain solutions
19. e addressing Ethernet Safe expansion modules Decentralized cabinet 1 Decentralized cabinet 2 Decentralized cabinet 3 2 3 Safe expansion module 3 Safe expansion 3 Safe expansion modules modules RS 485 Up to 6 decentralized islands Safety related communication RS 485 serial interface shielded cable up to 50 m 164 04 ft between 2 decentralized islands 1 Safety controller CPU 2 Safe communication expansion modules line configuration 3 Safe expansion modules mixed I O modules Safe relay output modules Safe speed monitoring modules for proximity sensors and safety encoders Non safety related communication 4 Non safe communication modules interfaces to Ethernet IP ModbusTCP for non safety related communication 5 Modicon TM4 communication module Ethernet switch module 6 Modicon M241 logic controller 7 Modicon TM3 expansion module Scbneider Electric Presentation mini USB 2 0 connector for configuration Safety controller CPU Safe expansion modules Preventa modular safety controller Type XPSMCM oafety controller expansion modules Safety controller The safety controller XPSMCMCP0802 is designed to monitor a safety configuration Its configuration is created using the software SoSafe Configurable The safety controller CPU is also usable as a standalone device or able to be connected to any of the expansion units of the XPSMCM system suc
20. e communication modules are connected to the safety controller via the Expansion bus connector Each of them have a mini USB 2 0 connector for configuration gt Only one non safe communication module type can be connected on a safety controller 2 Schneider Electric Presentation Memory card Expansion bus connector SoSafe Configurable software Preventa modular safety controller Type XPSMCM Accessories software Accessories m Memory card XPSMCMMEMO000 is a removable memory that can be used to save XPSMCM configuration data for subsequent transfer to a new device without using a PC gt The configuration in the XPSMCMMEMOO00 overwrites any other configuration present on the safety controller CPU XPSMCMCP0802 replacing this with that contained in the card This configuration replacement function can be disabled on the safety controller CPU via SoSafe Configurable software Overwrite operations are recorded in chronological order in the safety controller CPU XPSMCMCP0802 LOG file B Expansion bus connector XPSMCMCNO000SG is an expansion bus connector gt It provides a safe communication between safe expansion components and the safety controller CPU gt Only the XPSMCMCPO0802 safety controller CPU requires the purchase of the expansion bus connector The expansion modules are provided with one expansion bus connector m Configuration cable TCSXCNAMUMSP is a configuration cable
21. ent 256 MB RAM 300 MB mini free space on Hard drive mini USB connector 1 1 or 2 0 Schneider EZ Presentation Preventa modular safety controller Type XPSMCM SoSafe Configurable software operator function blocks Input objects E STOP SAFETY GUARD ENABLE enable key LIGHT CURTAIN Verifies an emergency stop device inputs status If the emergency stop button has been pressed contacts open the output is O If not the outputis 1 Verifies a mobile guard or safety gate device input status If the mobile guard or safety gate is open the output is 0 Otherwise the output is 1 Verifies a manual key device Input status If the key is not turned the output is 0 Otherwise the output is 1 Verifies an optoelectronic safety light curtain or laser scanner inputs state If the area protected optoelectronic safety light by the light curtain is occupied light curtain outputs LOW the output is 0 Otherwise with the curtain laser scanner FOOTSWITCH safety pedal PHOTOCELL safety photocell SELECTOR SWITCH TWO HAND CONTROL SAFETY MAT safety mat or safety edge ENABLE SWITCH TESTABLE SAFETY DEVICE SENSOR LOCK FEEDBACK SWITCH SOLID STATE DEVICE FIELDBUS INPUT LLO LL1 Speed Monitoring Zero Speed Monitoring Zero and Max Speed Monitoring Maximum Speed Monitoring Speed Range Monitoring Output objects OSSD safety outputs STATUS signal output Relay FIELDBUS
22. f a sensor not a safety sensor If the beam of the sensor is occupied sensor output FALSE the output is 0 Otherwise with the beam clear and an output of 1 then the output is 1 Provides the feedback from the Guardlock solenoid generating a 1 TRUE when the guardlock is locked and 0 FALSE when open Verifies the input status of a pushbutton or switch NOT SAFETY SWITCHES If the pushbutton is pressed the output is 1 Otherwise the output is O Verifies INx input status If the the inputs are High the output is 1 else O Provides the fieldbus input value signals up to 8 bits from the machine control unit via the field bus module The signal is connected directly into the diagrams without using any input block 0 FALSE input value 1 TRUE input value Verifies the speed of a device generating an output 1 TRUE when the speed is O If the speed is different from 0 generates an output 0 FALSE Verifies the speed of a device generating an output Zero 1 TRUE when the speed is O If the speed is different from 0 generates an output Zero 0 FALSE Moreover this block verifies the speed of a device generating an output Over 0 FALSE when the speed is over a defined threshold Verifies the speed of a device generating an output 0 FALSE when the speed is over a defined threshold Verifies the speed of a device generating an output 1 TRUE when the speed is inside a defined range The OSSD semiconductor PNP safety s
23. for design Safety of machinery Safety related parts of control systems Part 2 Validation Safety of machinery Electro Sensitive Protection Equipment Part 1 General requirements and tests Safety of machinery Functional safety of safety related electrical electronic and programmable electronic control systems Functional safety of electrical electronic and programmable electronic safety related systems Part 1 General requirements Functional safety of electrical electronic and programmable electronic safety related systems Part 2 Requirements for electrical electronic and programmable electronic safety related systems Functional safety of electrical electronic and programmable electronic safety related systems Part 3 Software requirements Industrial communication networks Profiles Part 3 Functional safety field buses General rules and profile definitions C for Europe cULus mark for USA and Canada Scbneider Electric Presentation 1 2 3 5 4 6 1 Expansion bus connectors Safe components Non safe components non safe communication modules Preventa modular safety controller Type XPSMCM System components The modular safety controller type XPSMCM provides flexibility and scalability starting with the main unit the safety controller XPSMCMCP0802 gt itembeds 8 safety digital inputs 2 OSSD pairs and 2 status outputs Itis an appropriate solution for mac
24. h as I O expansion modules relay output modules communication expansion modules speed monitoring modules and non safe fieldbus communication modules The safety controller features Aconfiguration memory card optional ALOG file containing the last 5 configuration modifications in chronological order with date of modification gt 24 terminals 22 5 mm 0 89 in Connection with other expansion modules via the expansion bus connectors sold separately mini USB 2 0 connector for configuration fety controller Description XPSMCMCP0802 8 safety digital inputs 2 OSSD pairs with 400 mA output current 4 test outputs for line control monitoring of input circuits 2 inputs for Start Restart interlock and external device monitoring EDM gt 2 configurable status outputs VM M Expansion modules 6 types of expansion modules are available designed for safety inputs or outputs The safety inputs outputs are configurable individually or in pairs with several possibilities Monitoring using line control monitoring via dedicated test outputs Configurable filters and delays for each single input Configurable output activation and de activation delays Independent control of pairs of outputs Configurable diagnostic output signals Simple diagnostics via front led signalling configuration software communication expansion modules V M VM M M M XPSMCMMX0802 1 8 digital inpu
25. hines with a small number of safety functions requiring the configuration flexibility of a safety controller The safety controller XPSMCMCP0802 can be used asstandalone andalso with 14 expansion modules the system is expandable up to 128 inputs and 16 outputs ideal for machines requiring multiple safety function monitoring Distributed architecture possible to connect via the safe bus expansion 6 islands up to 50 meters 164 04 ft apart Expansion of XPSMCM system gt Minimum size of hardware a safety controller XPSMCMCP0802 is used as standalone gt 8 safety digital inputs 2 OSSD pairs 2 status outputs gt Maximum size of hardware a safety controller XPSMCMCP0802 connected to 14 expansion modules via the expansion bus connectors gt 128 inputs and 16 OSSD pairs 16 status outputs Key figures of XPSMCM system Each of the XPSMCM system components are compact designed a single module dimensions are 22 5 x 99 x 114 5 mm size of a typical safety relay The safe components are red colored and equipped with 1 Removable screw type terminal blocks for connecting the safety channels and or the power supply slot for a memory card only on safety controller Lr symmetrical rail locking clip slot for expansion bus connectors LEDs displaying the status I O communication power supply reset a protective cover mini USB 2 0 connector for configuration only on safety controller
26. ic or text views Commissioning gt Use project documentation to support the wiring and Project Report generated by 303220 Configurable version 1 3 4 a Project Mame Project safety calculation to Company Company 01 10 2014 08 58 25 Sehemasie CRC complete the ee Module 20002 Configured Tismvare version Medule 0116 Sede Minimum Required lirmware version E E Module 204 Nede Minimum Required Firmware version 0 0 COMMISSIONING ee Modular Safety Controller Safety Information according vo IEC 61508 2472 008 1 h MITES according te EM ISO 12849 1 172 years DCavg according to EN ISO 12049 1 95 00 The TE value shown sakes isso accocht the failure of all the components with exclusion of internal relays For each Relay cuspus new value mus be added she previcus PHS depending on the switching frequency and the lead om she Relay cuspus Moreover the FL ebrained for Relay cuspus changes according so the customer configuration See each Relay report for f rsher details Avtention This definition of PL and of the other related paramevers as sec forth in ZN 130 12840 1 only refers to the feriens implemeseed in sho Modular Safesy Conszcllex 5 the MIC configuration software assuming configeration has been performed coxrectiy The PL of the entize application and the relative parameters must onsider data for all the devices connected to the Medular Safe llez system within
27. ntroller has a mini USB 2 0 connection to connect to a PC where the SoSafe Configurable software is installed gt An application held on XPSMCMCP0802 safety controller can be saved on the memory card optional for fast transfer of the configuration data to other modules Password The SoSafe Configurable software is protected with 2 levels of alphanumerical password max 8 characters Thelevel 1 password is an operation and maintenance password It allows only to view the LOG file the composition of the system and use the real time MONITOR Thelevel 2 password enables all features of the software to be accessible Allowing to load modify save and download from the PC to XPSMCMCP0802 safety controller a project configuration LOG file Level 1 password A log file with the creation date and CRC checksum 4 digit hexadecimal identification of a project are stored in the safety controller CPU Alogbook can record up to 5 consecutive events after which these are overwritten starting from the least recent event Thelog file can be visualized using the icon in the standard tool bar Main features SoSafe Configurable software main features are Drag amp Drop configuration of all safety functions and logic Functional validation of design 2 level password management for the prevention of unauthorised access and therefore of incidental modifications or tampering with system configuration Configuration of
28. r specifications gt Optimize your configuration gt Save space in a cabinet with less components gt Expand from small to large configuration by a wide range of expansion and Increase profitability Up to Cat 4 PI e SIL3 communication modules gt Build up to 6 island architectures via safe communication up to 50 m between each island Screw clamp removable connector BN Mini USB 2 0 configuration port Communication via the expansion bus connector Safety controller Safecommunication Safe I O Safe relay Safe speed Communication CPU module module module monitoring module module Network and Machine bus Ethernet IP Universal Serial Bus USB Modbus Schneider Electric Presentation Reduce your time to market Simplify integration amp maintenance Preventa modular safety controller Type XPSMCM General overview Intuitive automation with SoSafe Configurable Easy configuration using intuitive software SoSafe Configurable Configuration x SoSafe Configurable Project cog 1 Define hardware o sano module configuration Preventa Modular Safety Controller 2 Creation project u configuration by drag Se and drop of function zur blocks and ni assignment of inputs N and outputs E Online simulation amp testing gt Validate software configuration gt View configuration behavior by on line simulation in graph
29. s placed at the desired distance can be linked together thus joining the expansion modules to the Modular Safety Controller gt Each XPSMCMCOO0000S2 safe communication expansion module has two independent connection channels the connection of two XPSMCMCOO0000S2 can be performed by wiring a channel of your choice gt The XPSMCMCO0000S1 safe communication expansion module has only one channel and must be connected as the first or last module gt Upto6 islands can be created using the safe communication modules with a total length of 250 meters 820 2 ft and a maximum of 50 meters 164 ft between two safe communication modules The system response time does not change with the use of the safety communication modules 1 2 Safe communication expansion modules XPSMCMCO0000S1 1 gt 1 connection interface 1 input or 1 output 7 network connection XPSMCMCO000032 2 gt 2 connections interface 1 input and 1 output network connection 1 End ofthe network or Start ofthe network if connected to a single RS 485 cable Non safe fieldbus communication modules The non safe communication modules are designed for diagnostics connection and data communication purposes to machine field bus or network systems XPSMCMCOO000EI 1 gt Ethernet IP 1x RJ 45 in out XPSMCMCOOOOOUB 2 Universal Serial Bus Mini USB Non safe communication modules XPSMCMCOO000EM 3 gt Modbus TCP 1x RJ 45 in out gt The non saf
30. s reduces the number of components and the footprint and wiring gt Simplify input and output wiring by software configuration combining multiple functions together gt Allowing machine scalability from 8 inputs and 2 outputs and up to 128 inputs and 16 outputs with all expansion modules connected directly to the controller or distributed among 6 islands gt Connected everywhere with wide range of communication expansion modules gt Provided with intuitive software for logical configuration Online simulation and testing and commissioning gt Simplification of machine maintenance through removable memory card which can be used to transfer the configuration to a new controller without software XPSMCM system components The XPSMCM system is composed of gt Asafety controller CPU can be used as standalone or together with expansion modules gt Safe expansion modules digital input modules solid state and relay output modules or mixed input output modules gt Safe speed monitoring modules for proximity sensors and safety encoders Sin Cos HTL TTL Safe communication expansion modules for safe island creation Non safe communication modules interfaces to Modbus TCP Ethernet IP A configuration software SoSafe Configurable Amemory card available for saving configuration data for ease of maintenance and controller setup gt Expansion bus connectors for connecting safe modules to the safety controller CPU V MM M
31. tatic output pair The 2 output cannot operate independently Each OSSD pair can work in both AUTO Manual restart mode and can perform the EDM of external relays using the dedicated RESTART FBK input Each OSSD pair can be set for giving the actual output status information It is possible to monitor any point on the schematic by connecting it to the input of this block The output returns 24VDC if the input is 1 or OVdc if the input is 0 STATUS is not a safety output lt is possible to connect the Status to the OSSD status signal to have a signal output of the REAL OSSD output status including the restart signal effect Gives a closed the contact when In is 1 TRUE otherwise an open contact when In is 0 FALSE Configurable to Category 1 2 and 4 Provides the fieldbus input value signals up to 16 bits to the machine control unit via the field bus module The signal is connected directly into the diagrams without using any output block Schneider Electric Presentation v Preventa modular safety controller Type XPSMCM SoSafe Configurable software operator function blocks Muting operators MUTING L with 2 Muting Performs muting of the input signal through sensor inputs S1 and S2 sensors only for one way Muting closes when the input signal rises openings MUTING T with 2 Muting Performs muting of the input signal through sensor inputs S1 and S2 sensors for two way openings MUTING Sequential
32. to be used for software configuration between a PC and the safety controller CPU gt Length 3 gt tis equipped with USB connectors USB A and USB mini m Safe communication cable gt RS 485 serial interface shielded cable are used between the safe communications expansion modules to create up to 6 decentralized safety related islands Available lengths 10 to 50 m 32 81 to 164 04 ft m Encoder splitter cable The encoder splitter cable enables the connection of an embedded encoder within the PacDrive M motion system to the speed monitoring module of the modular safety controller Available lengths 1 to 5 m 3 3 to 16 4 ft Software The SoSafe Configurable software installed on a PC is used to create complex logical conditions using logical operators and safety functions such as muting timer counters memories etc via a simple and intuitive graphic configuration interface Configuration data are transferred to the safety controller CPU XPSMCMCP0802 via a USB link Schneider 13 Electric References XPSMCMCP0802 Preventa modular safety controller Type XPSMCM System components 8 digital 2 OSSD pairs Screw Safety controller XPSMCMCP0802 0 250 CPU inputs 0 55 4 test outputs 2 for Start Restart 2 status interlock outputs Safe expansion modules 8 digital 2 OSSD pairs Screw Safe mixed I O XPSMCMMX0802 0 250 expansion inputs 0 55 modules
33. ts 2 OSSD pairs with 400mA output current 4 test outputs for line control monitoring of input circuits 2 configurable status outputs 2 inputs for Start Restart interlock and external device monitoring EDM V MM M M XPSMCMDIO800 2 8 digital inputs 4 test outputs for line control monitoring of input circuits vv XPSMCMDI1600 3 gt 16 digital inputs gt 4 test outputs for line control monitoring of input circuits XPSMCMDI1200MT 4 gt 12 digital inputs gt 8test outputs for line control monitoring can monitor up to four 4 wire safety mats XPSMCMDOO0002 5 gt 2 OSSD pairs with 400mA output current gt 2inputs for Start Restart interlock and external device monitoring EDM gt 2 configurable status outputs XPSMCMDOO0004 6 gt 4 OSSD pairs with 400mA output current 4inputs for Start Restart interlock and external device monitoring EDM 4configurable status outputs The Safe expansion modules are connected to the safety controller CPU via the expansion bus connectors Schneider Electric Presentation LLL Safe relay output modules 1 2 3 Safe speed monitoring modules Preventa modular safety controller Type XPSMCM Safe relay output modules Safe speed monitoring modules Safe relay output modules 4 types of safe relay output modules are available its XPSMCMER0002 1 gt 2forcibly guided contact safety relay output 2 1 NC modules without b
34. y chain solutions to achieve the safety level required Make the most of your energy Schneider E Presentation Safety controller Safe I O expansion Safe relay output CPU module module Safe speed Safe communication Non safe monitoring module expansion module communication module 6 types of modules for 6 types of functionnality Removable memory card SoSafe Configurable software Preventa modular safety controller Type XPSMCM System components The Preventa modular safety controller type XPSMCM is a modular configurable safety controller able to monitor multiple safety functions on and arounda machine to minimise the risk of people accessing the dangerous moving parts of the machine This modular safety controller is designed for monitoring safety functions such as Emergency Stop Guard Monitoring Perimeter Guarding Position Monitoring Speed Monitoring Enabling Movement with input devices such as emergency stop pushbuttons safety guard and limit switches safety foot switches safety light curtains and laser scanners safety mats safety encoders and proximity sensors two hand control stations and enabling switches gt gt gt gt gt gt XPSMCM system applications The XPSMCM system offers numerous advantages compared to traditional safety modules such as gt The hardware architecture of expansion modules and layout can be designed according to the machine specification and thu

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