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GSK218M PLC Manual 07-08-13

1. time is 10s Table 8 M code definition M code F signal Function Remark Moo F0317 Program pause M01 F0304 Selection stop M02 F0305 End of program M03 F0300 Spindle CCW M04 F0301 Spindle CW M05 F0302 Spindle stop M06 F0303 Automatic tool change M08 F0310 Cooling ON Mog F0311 Cooling OFF M10 F0312 A axis clamp Reversed M11 F0313 A axis release Reversed M16 F0260 Spindle release instruction Reversed M17 F0261 Spindle clamp instruction Reversed M18 F 001 Cancel the spindle exact stop M19 F0262 Spindle exact stop M21 F0263 Search tool instruction when retraction M22 F0264 Search tool instruction when startup the current tool M23 F0265 Tool magazine forward M24 F0266 Tool magazine backward M26 F 001 Start chip removal lift conveyor M27 F 001 Close chip removal lift conveyor 217 CGSR I HISE GSK218M CNC System Connection and PLC Manual M29 F0322 Rigid tapping instruction M30 F0280 End of program M32 F0314 Lubricating ON M33 F0315 Lubricating OFF M35 F 001 Start spiral chip removal conveyor M36 F 001 Close spiral chipo removal conveyor M40 F 001 X axis image M41 F 001 Y axis image M42 F 001 Z axis image M43 F 001 Cancel image M44 F0267 Start spindle blow M45 F0270 Stop spindle blow M50 F0271 Start automatic tool change M51 F0272 End of automatic tool change M53 F0273 Judge whether the tool is correct after the tool Reversed change is executed M55 F0274 Ju
2. a wl e e em Parameter 7 6 5 4 3 2 1 0 wm Data Classfication bit JAX Number of axes controlled simultaneously in JOG feed manual rapid traverse and manual reference point return 0 multi axis 1 single axis 7 6 5 4 3 2 1 0 w E 1 e Data type bit axis ZRNx When a instruction specifying the movement except for G28 is issued in automatic operation MEM RMT or MDI before referencing is completed 1 An alarm is generated P S alarm 224 0 No alarm is generated Note When the parameter is changed the power supply must be turned off before operation and then is turned on again 7 6 5 4 3 2 1 0 omy as m ame am am e 86 CGSR I HISE GSK218M CNC System Connection and PLC Manual Data Classfication bit axis ZMI Direction of reference point return 0 positive direction 1 negative direction 7 6 5 4 3 2 1 0 Data Classfication Bit ZCL Local coordinate system after the manual reference point return is executed 0 The local coordinate system is not canceled 1 The local coordinate system is canceled Note After setting the parameter the power supply must be turned off and the parameter will take effect after restart 87 CGSB I HISE GSK218M CNC System Connection and PLC Manual 5 Automatic Operation 5 1 Cycle start feed hold
3. Address Definition Status 0 Status1 Setting value by customer K0000 Permit PLC parameter to be modified No Permissi permission on K0001 Permit PLC signal to be debugged No Permissi permission on K0002 All Y signals are cleared after PLC enters the Not Clearing debugging mode clearing K0003 Permit A address information to be edited No Permission permission K0004 Permit K address information to be edited No Permission permission K0005 Permit X address information to be modified No Permission permission K0006 Permit Y address information to be modified No Permission permission K0007 Permit the instruction table to be operated No Permission permission K0010 Permit the tool magazine to be used No Permission permission K0011 Reversed K0012 Reversed K0013 Reversed K0014 Reversed K0015 Reversed K0016 Reversed K0017 Reversed K0020 Reversed K0021 Reversed K0022 Reversed K0023 Reversed K0024 Reversed K0025 Reversed 199 CGSR I HISE GSK218M CNC System Connection and PLC Manual K0026 Reversed K0027 Reversed K0030 Reversed K0031 Reversed K0032 Reversed K0033 Reversed K0034 Reversed K0035 Reversed K0036 Reversed K0037 Reversed K0040 Whether the spindle uses the gear control I O No Yes point K0041 If the manual reference point controls one Many axes 1 axis axis K0042 Re
4. Format RST ADD Length S1 S2 S3 Format Augend Addend Operation WwW ACT specification address address or result sum constant address Control conditions Reset RST RST 0 Release reset RST 1 Reset W 1 Activation instruction ACT ACT 0 Do not execute ADD W does not change ACT 1 Execute ADD Parameter Length Specifies data length 1 or 2 bytes and the format for the addend constant or address O O Data length specification Format specification 1 1byte length data 0 Constant 2 2 bytes length data 1 Address S1 Augend address S2 Addend data specification determines the format of the addend 3 Specify the address to contain the result of output operation Output W 0 Operation correct W 1 Operation incorrect When W 1 the result of addition exceeds the specified data length 59 CGSR Ir HS GSK218M CNC System Connection and PLC Manual 5 26 SUB binary subtraction Function This instruction executes the subtraction operation in the binary format of 1 or 2 bytes In the operation result register operation data is set besides the numberical data representing the operation A required number of bytes is necessary to store the subtrahend and the result Format RST SUB Length S1 s2 S3 W Format Menuend Subtrahend Operation ACT specification address address or output constant address Control conditions Reset RST RST 0 Release reset RST 1 Reset W 0 Ac
5. XS30 DB15 female X axis XS31 DB15 female Y axis 1 XCP 1 YCP4 9 XCP 9 YCP 2 XDIR 2 YDIR4 10 XDIR 10 YDIR 3 XPC 3 YPC 11 OV 11 OV 4 24V 4 t 24V 12 5V 12 5V 5 XDALM 5 YDALM G 13 5V G 13 5V 14 OV 14 OV 7 XEN 7 YEN 15 OV 15 OV 8 OV 8 OV X 32 DB15 female Z axis XS33 DB15 female 4TH aixs 1 ZCP 1 4CP 9 ZCP 9 4CP 2 ZDIR 2 4DIR 10 ZDIR 10 4DIR 3 ZPC 3 4PC 1 OV 11 OV 4 24V 4 24V 12 5V 12 5V 5 ZDALM 5 4DALM G 13 5V G 13 5V 14 OV 14 OV 7 ZEN 7 4EN 15 OV 15 OV 8 OV 8 OV 2 2 3 Signal specification 1 Pulse motion instruction signal XCP XCP YCP YCP ZCP ZCP 4CP 4CP are instruction pulse signals XDIR XDIR YDIR YDIR ZDIR ZDIR 4DIR 4DIR are motion direction signal and they are differential signals Connection is as follows CNC side CP j Fig 2 2 3 1 163 CGSR I HISE GSK218M CNC System Connection and PLC Manual 2 Driver alarm signal ALM input The receiving method of signal at the CNC side is as follows The parameter 019bit0 set if the driver fault is the low level 0 or the high level 12V 5V VA Signal to CNC XDALM Fig 2 2 3 2 The enabled level to the CNC can be set by customer if the low or the high is enabled But the driver must provide the signal as follows DALM DALM Ww Fig 2 2 3 3 3 CNC ready completion signal EN contact output CNC CNC ready has
6. 4 Servo off signal SVF1 SVF5 1 3 G015 0 4 Each axis interlock signal IT1 IT5 2 6 G016 0 External reset signal ERS 5 2 G017 0 4 Zero return deceleration sone 4 1 CGSR I HISE GSK218M CNC System Connection and PLC Manual Volume Three Operation 137 CGSR I HISE GSK218M CNC System Connection and PLC Manual 1 PLC Interface Display 1 1 Automatic operation when GSK218M PLC power on When PMC includes the enabled sequence program it starts immediately the automatic operation by the setting of the keep relay after power on PMC screen are not needed to display every power on to execute the sequence program Note The keys during lt gt are the panel the ones in are the soft keys Er is the interface corresponding the current soft key reports there is the sub menu during the menu all operations during PCL are executed during MDI mode and only view and search can be executed during other modes 1 2 INFO interface display 1 2 1 INFO interface Press lt INFO gt key on the panel to enter the default INFOR interface as Fig 1 2 1 If the INFO soft key has not found on the below of the screen the bit parameter No NO 26 6 1 can be defined to set the key on the PMC interface and then lt INFO gt is pressed to enter INFO interface There is the version number of GSK218M modification data PLC I O interface definition state and so on on INFO interface PLCINFO RUN VERSION
7. After deciding the control object specification and calculate the number of input output signal points creat the interface specification For input output interface signals see Chapter 4 1 4 Establishment of ladder diagram step 2 Express the control operations decided by 218M ladder diagram For the timer meter etc which cannot be expressed with the functional instructions The edited ladder should be converted into the corresponding PLC instruction to store 1 5 Sequence program check step 3 The sequence program can be checked in two ways 1 Check by simulator Instead of the machine connect a simulator consisting of lamps and switchs Switch ON OFF stands for the input signal state of machine lamp ON OFF for the output signal state 2 Actual operation debugging Debug sequence program through operating the machine Do measures against the unexpected affairs before debugging CGSB I HISE GSK218M CNC System Connection and PLC Manual 2 Sequence Program Since PLC sequence control handled by software and operates on principle difference from a general relay circuit the sequence control method must be fully understood in order to design PLC sequence program 2 1 Execution process of sequence program In general relay control circuit each relay operates at approximately the same time in the figure below for example when relay A operatre the relay D and E operate at approximately the same time when contacts B a
8. 160 CGSR I HISE GSK218MCNC System Connection and PLC Manual 4 Back view wo 2 OUTPUTL OUTPUT2 OUTPUT3 INPUT1 INPUT2 INPUT3 Pe a VDD SPINDLE X AXIS Y AXIS Z AXIS 4TH AXIS a n y RS232 MPG REMOTE MPG 10ND E i my amp XS20 XS21 XS22 XS23 XS30 XS31 XS32 XS33 XS40 XS41 XS42 XS43 XS44 XS45 161 CGSR I HISE GSK218M CNC System Connection and PLC Manual 2 Device Connection 2 1 CNC external connection GSK218M CNC System xs20 xS21 xS22 xS23 J xs30 XS31 J xs32 XS33 xs40 xs41 xs42 xS43 xS44 XS45 I N A A D gV axi IN 3 35 5 J 5 1 1 D I Oo O o Ui jw a x OX oS Solc eoa i zo g 5G amp Na o 2 23 ail 2 2 lao a gt a Obol se oo 2 a S oD 05 c o 3 3 F 2 a all 2 e S 2S LL p S Sgi ASSE ysis ae a v 2 2 Connection between system and driver Interfaces to driver include XS30 X axis XS31 Y axis XS32 Z axis XS33 4 axis 2 2 1 System interface AM26LS31 CP CP DIR DIR 162 CGSR Ir Hiss 2 2 2 Interface signal list GSK218M CNC System Connection and PLC Manual
9. Function CGSR I Hiss GSK218M CNC System Connection and PLC Manual The DIFU instruction sets the output signal to 1 for one scanning cycle on a rising edge of the input signal Format ACT Control condition Input signal On a rising edge 0 1 of the input signal the output signal is set to 1 Output signal The output signal level remains at 1 for one scanning cycle of the ladder level where this functional instruction is operating Parameter Rising edge number Parameter L rising edge number range 0 255 Another DIFU instruction or DIFD instructin in the ladder uses the same number the system will alarm Operation Execution period fF Le 5 19 DIFD falling edge check Function The DIFD instruction set the output signal to 1 for one scanning period on a falling edge of the input signal Format ACT Input signal on a falling edge 1 0 of the input signal the output signal is set to 1 Control conditions Output signal the output signal level remains at 1 for one scanning period of the ladder level where this functional instruction is operating 52 CGSR Fr Hist GSK218M CNC System Connection and PLC Manual Parameter L rising edge number range 0 255 Another DIFU instruction or DIFD instructin in the ladder uses the same number the system will alarm Operation Execution period 5 20 COMP binary comparison Function Compares binary values Specifies enough byte to store in
10. Data parameter No 243 21413 Spindle motor min clamp speed Data parameter No 244 21414 Spindle motor max clamp speed Data parameter No 245 21415 Time for check spindle speed arrival signal Data parameter No 257 21517 Spindle speed up limit during tapping cycle Data parameter No 258 215 8 Spindle speed up limit Operation time sequence Time sequence of spindle operation is as Fig 3 3 1 Spindle stop e Spindle CW CCW eres Fig 3 3 1 Spindle CW time sequence Control logic The spindle stops and M05 outputs when CNC is turned on After M3 M4 is executed it is enabled and MO5 stops output 4 10 Spindle automatic gear change control Signals Y3 4 Y3 6 Spindle automatic gear shift output signal X4 1 X4 3 Spindle gear change completion signal When CNC selects the spindle frequency conversion control 0 10V analog voltage output it 184 CGSR I Hiss GSK218M CNC System Connection and PLC Manual can support 4 gear shpindle automatic gear change control and 4 gear change completion check function Signal diagnosis Parameter diagnosis machine side output state state Y3 6 Y3 5 Y3 4 address Pin XS44 25 XS44 12 XS44 24 Y3 4 spindle gear 1 output Y3 5 spindle gear 2 output Y3 6 spindle gear 3 output Parame
11. K0091 Reversed K0092 Reversed K0093 Reversed K0094 Reversed K0095 Reversed K0096 Reversed K0097 Reversed K0100 The tool magazine rotation in position No Reaction modeselection reaction K0101 Whether the tool magazine has the zero No Yes switch K0102 The tool magazine zero return contact Normal Normal selection open close K0103 The tool magazine infeed tool contact Normal Normal selection open close K0104 The tool magazine tool retraction contact Normal Normal selection open close K0105 The tool counting switch contact selection Normal Normal 201 CGSR I HISE GSK218M CNC System Connection and PLC Manual open close K0106 Whether the tool origin point setting is enabled Disabled Enabled K0107 Whether the tool magazine enters the No Yes regulation mode K0110 Whether the manual tool clamping releasing Yes No prompts the tool number which corresponds to the spindle K0111 Whether the manual operation returns the tool No Yes change position K0112 Reversed K0113 Reversed K0114 Reversed K0115 Reversed K0116 Reversed K0117 Reversed KAPA use notes 1 When the system normally runs KOO00 KO001 K0002 KO003 KO004 KO005 KO006 K0007 K0052 KO107 must be 0 otherwise there may be the unexpected accidence 2 The modified K0010 is valid when
12. N5 0 MT NAME NTONG VINDICATOR GSK Coder MODIFY DATE 2007 1 6 LADDER MAX ROW 1000 EXECUTE MAX ROW 3000 X MT gt PMC X0 X63 C COUNTER CO C127 Y PMC gt MT YO Y63 T VAR TIMER TO T127 F NC gt PMC FO F63 D DATA TABLE DO D255 G PMC gt NC G0 G63 K KEEP RELAY K0 K63 R INTE RELAY RO R511 A SEL DISP MSG AO A31 PLCGRA PLCPAR PLCDGN Fig 1 2 1 4 soft keys on the below of the screw are 4 kind of information display interface of PMC 138 CGSR I HISE GSK218M CNC System Connection and PLC Manual 1 2 2 PLCGRA interface Press PLCGRA to enter PLCGRA interface or define the bit parameter NO 26 6 1 to press lt INFO gt key on the PMC interface to enter PLCGRA interface as Fig 1 2 2 PLCGRA Ln 000 429 RUN DATA MEA Emergency switch MDI INFO PLCGRA PLCPAR PLCDGN Fig 1 2 2 Contents and operations on PLCGRA interface Line current line position specified by the cursor during the ladder RUN operation state of ladder Diagram ladder program Data serial number displaying input data The serial number appears by pressing lt SEARCH gt on the panel to search the data The CNC returns to the data displaying interface after press lt CANCEL gt MEA Commentaries of element positioned by the cursor MDI mode current operation mode note the ladder can be modified only during MDI mode Press the Page Up Page Down four Direction keys to seach view and modify t
13. Y axis feed reverse Z axis feed direction 187 CGSB I HISE GSK218MCNC System Connection and PLC Manual 0 Z axis feed reverse System parameter number o 19 Iov DEC Tx MALX MALX 1 When the driver alarms high level is enabled 0 When the driver alarms low level is enabled ITX 1 Each axis lock signal is disabled 0 Each axis lock signal is enabled System parameter number olol4 IDG xIkK AZR sFD DLZ JAX JAX 1 Simultaneous controlled axis during JOG manual rapid manual reference point mode 3 0 Simultaneous controlled axis during JOG manual rapid manual reference point mode 1 DLZ 1 Function for setting the reference point without dogs enabled 0 Function for setting the reference point without dogs disabled AZR 1 When the reference point is not set G28 alarm 0 When the reference point is not set G28 use dogs XIK 1 Non linear positioning aixs is interlocked all axis stops moving 0 Non linear positioning aixs is interlocked interlock 4 14 Parameter for coordinate system System parameter number 0 0 9 AWK zcu ZCL 1 The local coordinate system is canceled when the manual reference point return is performed 0 The local coordinate system is canceled when the manual reference point return is not performed 4 15 Parameter for feedrate System parameter
14. 009 D009 00000 021 D021 00000 010 D010 00000 022 D022 00000 011 D011 00000 023 D023 00000 MDI CTR TMR DATA KPAR DAH Fig 3 3 1 Contents and operations on data list interface OPERATION operation state of ladder 153 CGSR I HISE GSK218M CNC System Connection and PLC Manual NO data list number cannot be changed ADDRESS data list address cannot be changed DATA _ data list setting value can be changed during MDI mode Data serial number displaying input data The serial number appears by pressing lt SEARCH gt on the panel to search the data The CNC returns to the data displaying interface after press lt CANCEL gt MDI mode current operation mode Esc return to the up menu Press lt CHANGE gt to download the setting value to operation the CNC When the change is completed the system displays CTR Downloaded OK when the change is not completed the system displays Can t download Note press CHANGE after modification to save the modification and operation the CNC Press the Page Up Page Down four Direction keys to search and position view or modify the data list address 3 4 Keep relay Press KPAR during Fig 3 1 to enter the view and the setting interface of counter as Fig 3 4 1 PLCPara RUN ADDR N 7 N 6 3 N2 N1 NO K000 K001 K002 K003 K004 K005 K006 K007 K008 K009 K010 K011 DATA Z n Z P G O G O G O T G O OGG Co oooocoocooooooco oc ocoooeoeoerer e
15. CGSB I HIS GSK218M CNC System Connection and PLC Manual 4 1 RD RD NOT WRT WRT NOT Instructions and functions Instruction Function RD Shifts left the conten by one bit in register and sets the state of a specified signal in STO RD NOT Shifts left the content by one bit in register and sets the logic state of a specified signal in STO WRT Outputs the results of logic operation to a specified address WRT NOT Inverts the results of logical operations and output it to a specified address Instruction specifications WRT WRT NOT are the output relay internal relay instructions They cannot be used to input relay The parallel WRT instruction can be continuously used many times Programming RD X002 1 WRT Y003 7 RD NOT F100 3 WRT G120 0 4 2 AND AND NOT instructions Instructions and functions Instruction Function AND Induces a logical product AND NOT Inverts the state of a specified signal and induces a logical product Instruction specifications AND AND NOT can connect with one contact in serial The serial contact numbers are not limited and they can be used many times 33 CGSB I HISE GSK218M CNC System Connection and PLC Manual Programming M0021 F100 3 xO0086 Y003 7 RD X002 1 nn AND NOT F100 3 AND X008 6 WRT Y003 7 4 3 OR OR NOT instructions Instructions and functions Instruction Function OR Indues a logical sum OR NOT In
16. DATA MEA Emergency switch MDI La 7 lt 1 RETURN Fig 2 2 2 The basic instrucitns are divided into 7 kind of graphic display 4 normally open contact normally close contact output coil output coil reverse horizontal conductive line vertical conductive line deleting vertical conductive line Auxiliary soft key gt l Page Down lt 4 Page Up Esc return to the up menu 2 3 Operations of ladder Add element position the cursor to the required press the corresponding menu to input the element name press lt ENTER gt to confirm the addition after it is displayed behind the data If the current position has element the new element will replace 144 CGSR I HISE GSK218M CNC System Connection and PLC Manual the previous one Insert element position the cursor to the required press lt INSERT gt to insert empty position and then add the new element as the above method The cursor can insert orderly Note ensure the indicator above lt CTRL gt key is OFF when inserting element Delete element press lt DELETE gt to delete the current element and the following one will orderly move forward Note ensure the indicator above lt CTRL gt key is OFF when deleting element Add vertical conductive line press to add one vertical conductive line under the lower right of current cursor position Delete vertical conduct
17. DM30 F009 4 Classfication Output signal Function These signals report particular miscellaneous function s are specified The mistcellaneous functions during a instruction program correspond to output signals as reportd below Instruction Output signal Moo DMOO M01 DM01 M02 DM02 M30 DM30 Output conditions A decode M signal is 1 when The corresponding miscellaneous function is specified and any move instructions and dwell instructions specified during the same block are completed These signals are not output when the end signal of the miscellaneous function is returned before completion of such move instructions and dwell instructions A decode M signal is 0 when FDURING signal becomes 1 Reset Spindle speed code signal S00 S31 F022 F025 Spindle speed strobe signal TF F007 2 Classfication Output signal Function These signals report the spindle speed functions have been specified Output conditions For the output conditions and procedure see Basic Procedure Output with S code of analog spindle Note Binary SOO S31 outputs to S code For example S4 corresponds to 00000000 00000000 00000000 00000100 Tool function code signal TOO T31 F026 F029 Tool function strobe signal BF F007 3 Classfication Output signal Function These signals report that tool function have been specified 107 CGSB I HISE GSK218M CNC System Connection and PLC Manual Output c
18. Enables PMC data counter data tables When KEY 1 KEY1 Enables program loading and editing as well as the input of PMC parameters KEY2 to KEY4 Not used 130 CGSR I HISE GSK218M CNC System Connection and PLC Manual Operation When a signal is set to 0 the associated operations are disabled When a signal is set to 1 the associated operations are enabled Signal address 7 6 5 4 3 2 1 0 131 CGSB IF HISE GSK218M CNC System Connection and PLC Manual 13 Measurement 13 1 General Signal below Note Skip function Linear interpolation can be commanded by specifying axial following the G31 instruction like G01 If an external skip signal is input during the execution of this instruction execution of the instruction is halted and the next block is executed The skip function is used when the end of machining is not programmed but specified with a signal from the machine for example during grinding It is used also for measuring the dimensions of a workpiece The coordinate values when the skip signal is turned on can be used during a custom macro because they are stored during the custom macro system variable 5061 5068 as follows 5061 1 axis coordinate value 5062 2 axis coordinate value 5063 3 axis coordinate value Skip signal SKIP lt X002 4 gt SKIPP lt G001 1 gt Classfication Input signal Function This signal terminates skip cutting That is the posi
19. Initial level 4 Operation 2 r Operation 6 ae Point R level t gt Rapid traverse gt Feed Operation 4 The following canned cycles require spindle control Reverse tapping cycle G74 Fine boring cycle G76 Tapping cycle G84 Boring cycle G86 Back boring cycle G87 Boring cycle G88 For spindle control the following normal miscellaneous functions are used See the description of the miscellaneous functions M03 CW spindle rotation M04 CCW spindle rotation M05 Spindle stop M19 Spindle orientation When the rotation direction of the spindle is to be switched from one direction to the other for example when M04 is output during MO3 operation a parameter can be specified whether to send M05 at the time switching 126 CGSR I HISE GSK218M CNC System Connection and PLC Manual Signal Tapping signal During the tapping cycle output the tapping signal When the tapping cycle G code is valid CNC also outputs the tapping signal Override During the tapping the cutting feedrate override is always set to 100 Feed hold During the tapping the traverse does not stop immediately when the feed hold is pressed down But it stops when the tool returns to R level Dry run TDR parameter 12 5 defines if the dry run is valid during the tapping Tapping signal TAP lt F001 5 gt Classfication Output signal Function The signal reports CNC is during tapping mode Output conditions T
20. It is not during advanced preview control mode Signal address 7 6 5 4 H3 2 1 0 esj o Jo do 0 0 0 j 7 3 General Signal In position check Whether the position of the servo motor is withduring a specified range is checked If the in position check function is enabled the CNC checks the position during deceleration If the position is found to exceed the specified range the CNC does not execute the next block In position signal INP1 INP4 lt F018 gt Classfication Output function Function These signals indicate that the control axes are set to the in position condition They are provided for each control axis and the number during the signal name corresponds to the control axis number I N Px 1 1 axis is set to the in position condition 2 2 axis is set to the in position condition 3 3 axis is set to the in position condition 4 4 axis is set to the in position condition Output conditions These signal become 1 when 100 CGSR IF Hist GSK218M CNC System Connection and PLC Manual The servo error of the corresponding control axis is withduring the specified allowance These signals become 0 when The servo erro of the corresponding control axis exceeds the specified allowance Signal address 7 4 Error detect General Generally the CNC does not zero the feedrate at the interface of two block during cutting feed This part cause
21. Operation The actual cutting time is counted and it multiplies the override value of these signals to get the time which is taken as the basis of tool life management Signal address 7 6 5 4 3 2 1 0 G007 TLV1 TLVO TLRST TLRST1 TLSKP G008 TLV9 TLV8 TLV7 TLV6 TLV5 TLV4 TLV3 TLV2 122 CGSB I HISE GSK218M CNC System Connection and PLC Manual 11 Programmng Instruciton 11 1 Custom macro program General Although subprograms are useful for repeating the same operation the custom macro function also allows use of variables arithmetic and logic operations and conditional branches for easy development of general programs A machining program can call a custom macro with a simple instruction just like a subprogram 0001 Main program name Subprogram User defined M61 N10 G50 X100 Z100 09064 N20 G00 U50 F100 N10 G65 P 1104 Q1 N30 G01 U0 8 G65 H82 P20 Q 1004 R1 N40 M6l 9999999999999999999999 N50 GO X100 Z100 G65 H01 P 1100 QO N60 M99 M99 P50 This reports some function programmed by macro program can be taken as the general function i e the program can be written by the data variable variable data or unkown data For example the custom program can be used for technology Signal Custom macro program input signal UI000 UI015 G054 G055 Classfication Input signal Function The signals do not provide any functions for the control unit These signal
22. Output signal The signal is set to 1 as follows The current tool life end has been detected The signal is set to O as follows 119 CGSR I HISE GSK218M CNC System Connection and PLC Manual Note valid after individual tool change reset signal is executed Tool change reset signal TLRST lt G007 2 gt Classfication Input signal Function Clear all executable data including life count of the group and To clear the data specify a group number by tool grouop number select signal after replacing the worn out tools that are displayed on the CRT The data can also be cleared from the MDI Operation When the signal is set to 1 the control unit operates are as follows Clear all executable data including life count of the group If the same group tool is specified after the machining is resumed 1 tool during the group should be selected When the automatic operation signal OP is 0 the tool change reset signal TLRST is Individual tool change signal amp reset signal TLRST1 lt G007 1 gt Classfication Input signal Function Individual tool change signal TLCHI is set to 0 Operation When the signal is 1 the control unit operates as follows Individual tool change signal is set to O Note 1 These signals are valid when the tool life management is performed on the basis of the tool life calculated during terms of time or cutting length 2 Individual tool change
23. X and Y axis positioning Positioning at point R along the Z axis Cutting along the Z axis first time depth of cut Q incremental Signal small hole peck drilling signal PECK2 lt F013 5 gt Classfication Output signal Function The signal reports if the small hole peck drilling is executed Output conditions When this signal becomes 1 the control unit operates as follows 1 Retracts the tool from Z point to R point initial level after the tool executes the hole positioning alogn the non drilling axis 2 The signal is not 1 during the hole positioning Signal address 7 6 5 4 3 2 1 0 ros meme 128 CGSR I HISE GSK218M CNC System Connection and PLC Manual 12 Display Set 12 1 Clock Function General Time is displayed during the hour nimute secod format on set screen The custom macro system variable can be used to read the time Time reportation can be read and written 12 2 Displaying operation history General This function displays a history of the key stroke and signal operations performed by the CNC operator when a failure or CNC alarm occurs 12 3 Help function General The help function displays on the screen detailed reportation about alarms issued during the CNC and about CNC operations The screen displays detailed information about the alarms and how to recover from them The detailed information is displayed only for a limited number of P S alarms These alarms are o
24. and the zero return runs to the zero to stop after the direction key is pressed one time Upon RESET the zero return immediately stops during the zero return Data parameter No 099 0 9 9 ZRNFL ZRNEL low rate of X Y Z axis reference point return all axes Data parameters No 100 No 104 10 0 X axis reference point return speed 10 1 Y axis reference point return speed 10 2 Z axis reference point return speed 10 3 4TH axis reference point return speed 1014 5TH axis reference point return speed Speed setting of all axis reference point return 4 9 Input output signal control of spindle CW CCW Signals M03 M04 MOS ENB SAR spindle CCW spindle CW spindle stop spindle enable spindle speed arrival ZSPD spindle zero speed check Parameter diagnosis machine side output state state Y1 7 Y1 6 address Pin XS 40 13 XS40 25 Y1 6 spindle CCW signal output Y1 7 spindle CW signal output state Y2 5 Y2 0 address Pin XS40 05 XS40 01 Y2 0 spindle enable Y2 5 spindle zero speed clamp signal output Parameter diagnosis machine side input state 183 CGSB I HISE GSK218M CNC System Connection and PLC Manual state X4 7 address Pin X 45 06 XS45 18 X4 6 spindle speed arrival signal input X4 7 spindle zero speed check signal input
25. no Alarm information 1223 the spindle speed is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1224 the spindle motor enabling check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1224 the spindle motor enabling check is abnormal Fault cause when the tool is clamped i e Y2 1 1 the tool magazine clamp check switch X2 5 is not closed during the time set by T013 Troubleshooting 1 the spindle driver or spindle encoder is normal 2 check whether Y2 1 outputs 3 regulate again T013 time Alarm information 1226 the spindle gear change is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1227 the tool magazine which is not in the origin point cannot rotate Fault cause the tool magazine is not in the retraction position and Z axis is not in the origin point or press MAG CCW or MAG CW the alarm appears Troubleshooting the tool magazine returns the retraction position or Z axis returns to the origin point Alarm information 1228 the tool magazine cannot execute the cycle start when it is in the infeed position Fault cause when the tool magazine is not in the retraction position or press CYCLE START the alarm appears Troubleshooting the tool magazine returns the retraction position 209 CGSB I HISE GSK218M CNC System Connection and PLC Manual Alarm information 1229 please set the spi
26. signal F017 Axis moving direction signal MV1 MV5 1 1 F018 Arrival signal INP1 INP5 7 3 F019 Axis moving direction signal MVD1 MVD5 1 1 F020 Mirror image check signal MMI1 MMI5 1 4 F021 Torque limit reached signal TRQL1 TRQL4 13 2 F022 F025 Spindle speed code signal S00 31 9 1 1 0 F022 0 S1 F022 1 S2 F022 2 S3 F022 3 S4 F022 4 S5 F022 5 S6 F022 6 S7 F022 7 TOO T31 Tool function code signal TOO T31 8 1 F030 31 62 63 Miscellaneous function code M 8 1 signal M03 F030 0 M04 F030 1 M05 F030 2 M08 F031 0 MO9 F031 1 M10 F031 2 M11 F031 3 M32 F031 4 M33 F031 5 MO00 F031 7 M16 F062 0 M17 F062 1 M19 F062 2 M21 F062 3 M22 F062 4 M23 F062 5 M24 F062 6 M44 F062 7 M45 F063 0 M50 F063 1 M51 F063 2 M53 F063 3 FO34 0 2 Gear select signal GR1 GR2 GR3 9 1 2 F054 F055 Customer marco program U000 U015 F056 F059 output signal U100 U131 11 1 FO60 Referece point stablishment ZRF1 ZRF5 4 1 signal F061 1 Required parts reach signal PRTSF 12 4 CGSR I HISE GSK218M CNC System Connection and PLC Manual FO64 0 Tool change signal TLCH 10 3 FO64 1 New tool select signal TLNW 10 3 FOG Individual tool change signal TLCHI 10 3 4 2 G signal Address Signal name Symbol Reference item GO00 0 Miscellaneous function c
27. the first compensation length is No 1000 set compensation value during Compensation X the second is that of No 1001 and the N is that of No 1000 N 1 Parameter Setting value NO 216 compensation number of X axis reference point 40 NO 221 X axis pitch error compensation points 128 NO 226 X axis pitch error compensation during terval 50 NO 231 X axis pitch error compensation override 0 001mm Output the compensation value at the compensation point of corresponding area The example for the compensation is as follows Pitch error compensation value absolute Positive pitch compensation Machine coordinates Reverse pitch compensation Positive pitch compensation short line drawing Number 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 Compensation 1 2 1 1 11 0 O 1 1 3 1 0 1 2 2 1 vlaue Negative pitch compensation long line drawing 181 CGSR I HISE GSK218M CNC System Connection and PLC Manual 1036 1037 1038 1039 1040 1041 1042 1043 1044 1045 1046 1047 Number 1034 1035 Compensation 1 2 0 2 1 0 1 1 0 0 3 3 2 2 vlaue The chapter mainly introduces modifying the position parameters and data parameters of CNC to realize the different funtions 4 8 Debuggin
28. 20 000 30 000 1270 000 Reference point The displayed compensation points during compensation list take the set compensation points as the reference corresponding to the reference point pitch error origduring 0 the compensation point 1 corresponds to the position which is 10 000 from the reference point the increment of 10 000 after it is taken as one compensation point and the compensation value of No 127 compensation point is at 1270 000 So at the compensation parameter number O during Compensation X set the comensaption value from 0 to 10 000 and set the compensation value from 10 000 to 20 000 at the comepsnation point 1 For the compensation point N the CNC sets the compensation value from Nx compensation backlash to N 1 x compensation backlash Actually when the machine moves to 30 000 from the reference point the compensation value of pitch error is 7 6 4 5 Bidirectional compensation setting takes X axis as the example The error compensation takes the machine zero as the reference point The pitch error 180 CGSR I Hiss GSK218M CNC System Connection and PLC Manual compensation can be executed when the positive negative coordinate system of machine zero moves Operation during the positive coordinate the first compensation length is No 000 set compensation value during Compensation X1 the second is that of No 001 and the N is that of No N 1 Operation during the negative coordinate
29. 219 CGSR I Hist GSK218M CNC System Connection and PLC Manual the normal stop position the tool magazine count switch has responded the block See Fig B Cla DA Fig A Fig B K0101 0 K0102 0 K0103 0 K0104 0 K0105 0 KO100 0 For example the tool magazine has no zero return switch all check switches are normal open and the rotation in position is A mode the parameter setting is as follows K0101 0 K0102 0 K0103 0 K0104 0 K0105 0 K0100 0 D tool magazine capacity setting Input tool magazine capacity in DATA100 and CTR100 Notes 1 The tool magazine capacity is defined that total tool magazine numbers in the tool magazine 2 DATA100 and CTR100 setting values must be less than 100 E Tool number setting Data talbe D001 D099 separately correspond to the tool magazine number 1 99 and the setting values in the data table D001 D009 separately corresponds to the tool number in the tool magazine number 1 99 D245 is the spindle tool number Notes 1 In D001 D099 there is no the same tool number except for 0 otherwise the system alarms when the tool change is executed 2 The tool number setting range meets the requirements set by the parameter 0206 otherwise the system alarm when the T instruction is executed For example when the tool magazine capacity is 16 When the tool magazine is set orderly to 1 16 in D1 D16 and T8M6 is executed the tool change is executed after No 8 tool magazine number will rotate to the tool change
30. 24V and ensure DC24V is normal Ensure other power supplies are normal GSK218M CNC device is turned on 4 3 Emergency stop and limit The CNC has the soft limit function it should be also adopted with the hardware limit function to get the safe operation and the travel limit switch during the positive negative direction of axis is installed The state of emergency stop signal can be monitored by parameters During Manual or MPG handwheel mode the CNC can verify the validity of each axis overtravel limit switch the accuracy of alarm display and the validity of overtravel release button by slow moving each coordinate axis when the overtravel occurs or the emergency stop is pressed the CNC alarms which can be released by pressing the overtravel releasing to execute the reverse move Emergency stop signal ESP Parameter diagnosis machine side input state state X1 4 address Pin XS43 24 Limit signal L1 L5 L1 L5 limit signal Parameter diagnosis machine side input state state X0 7 X0 6 X0 5 X0 4 X0 3 X0 2 X0 1 X0 0 address Pin XS43 6 XS43 18 XS43 05 XS43 17 XS43 15 XS43 02 XS43 14 XS43 01 State parameter No 011 olila BFA LZR LZR 1 The travel check is executed during the period from power on time to the completion of the manual reference point return 0 The travel check is not executed durin
31. 3 17 DO04 Y0 4 5 DO05 Y0 5 18 DOO6 Y0 6 6 DOO07 Y0 7 8 DO08 Y1 0 21 DO09 Y1 1 9 DO10 Y1 2 22 DO11 Y1 3 24 DO12 Y1 4 12 DO13 Y1 5 25 DO14 Y1 6 173 CGSR I HISE GSK218M CNC System Connection and PLC Manual 13 DO15 Y1 7 XS41 Output 2 Pin Markign Label 1 DO16 Y2 0 14 DO17 Y2 1 2 DO18 Y2 2 15 D019 Y2 3 17 DO20 Y2 4 5 DO21 Y2 5 18 DO22 Y2 6 6 DO23 Y2 7 8 DO24 Y3 0 21 DO25 Y3 1 9 DO26 Y3 2 22 DO27 Y3 3 24 DO28 Y3 4 12 DO29 Y3 5 25 DO30 Y3 6 13 DO31 Y3 7 XS42 output 3 Pin Markign Label 1 DO32 Y4 0 14 DO33 Y4 1 2 DO34 Y4 2 15 DO35 Y4 3 17 DO36 Y4 4 5 DO37 Y4 5 18 DO38 Y4 6 6 DO39 Y4 7 8 DO40 Y5 0 21 DO41 Y5 1 9 DO42 Y5 2 22 DO43 Y5 3 24 DO44 Y5 4 12 DO45 Y5 5 25 DO46 Y5 6 13 DO47 Y5 7 174 CGSR I HISE GSK218M CNC System Connection and PLC Manual 4 Debugging Machine The chapter introduces the trial operation methods and steps after GSK218M CNC system is turned on firstly and the corresponding machine operation can be performed after the following steps are done 4 1 Debug preparation GSK218M debug is as follows System connection the correct connection is the basis to successfully debug the system PLC debug it makes the safety functions emergency stop hardward limit and operation funcitons be effective Parameter setting of driver set the motor tyye and c
32. 7 6 5 4 3 2 1 0 saf d 1 0 1 1 l ros oo oOo o o des 5 4 Optional block skip General When a slash followed by a number is specified at the head of a block and optional block skip signal BDT is set to 1 during automatic operation the block is ignored Signal Skip optional block signal BDT G021 0 Classfication Input signal Function Select whether a block with is neglected Operation During automatic operation when BDT is 1 the block with is neglected The program is normally executed when BDT is 0 Optional block skip check signal MBDT F004 0 Classfication Output signal Function The signal reports PMC of the state of skip optional block BDT Signal address 7 6 5 4 3 2 1 0 sarf o do o do do 0 0 0 M roe a Tr 96 CGSB I HISE GSK218M CNC System Connection and PLC Manual 5 5 Program restart General A program may be restarted at a block by specifying the sequence number of the block after automatic operation is stopped because of a broken tool or for holidays There are two types ofrestart method as follows P restart after a tool is broken down Q restart after holidays Signal Program restart signal SRN lt G021 6 gt Classfication Input signal Function Select the program restart Operation When the program restart signal is set to 1 to search for the sequence numer of the block to be restarted th
33. ACT 1 call subprogram which number is specified Parameter Subprogram specifies the subprogram number of a subprogram to be coded following this instruction Range 0 99 5 4 SP Subprogram Function The SP functional instruction is used to create a subprogram A subprogram number is specified as a subprogram name SP is use with the SPE functional instruction to specify the subprogram range Note 1 Asubprogram must be written after END2 2 Another subprogram cannot be nested into a subprogram Format Parameter Subprogram number specifies the subprogram label of a subprogram to be coded following this instruction Range 0 99 5 5 SPE subprogram end Function it is used to specify the range of subprogram when SPE is used with the S P the control will return to the main program which called the subprogram when the instruction is executed the subprogram is written after END2 38 CGSR I HISE GSK218M CNC System Connection and PLC Manual Format SPE Example 5 6 SET set Function Set to 1 for the specified address Format ACT E Control condition ACT 0 add b keep invariably ACT 1 add b set to1 Parameter Add b set element address bit can be the output coil Add Y G R K A 5 7 RST reset Function Set to 0 for the specified address 39 CGSB I HISE GSK218M CNC System Connection and PLC Manual Format ACT Control condition ACT 0 add
34. General Start of automatic When automatic operation start signal ST is set to 1 then 0 while the CNC Operation cycle start is in memory mode DNC operation mode or MDI mode the CNC enters the automatic operation start state then starts operating The signal ST is ignored as follows O7 005 N OO ee WN When the CNC is in other modes except for MEM RMT or MDI mode When the feed hold signal SP is set to 0 The emergency stop signal ESP is set to 0 When the external reset signal ERS is set to 1 When lt RESET gt on MDI panel is pressed When CNC is in the state of alarm When the automatic operation is started When the program restart signal SRN is set to 1 When CNC is searching one sequence number The CNC enters the feed hold state and stops operation in automatic operation as follows In automatic operation the CNC enters the feed hold and stops running as follows 1 2 When the feed hold signal SP is set to 0 When the mode is changed to manual operation mode In automatic operation the CNC enters the feed hold and stops running as follows 1 The single block instruction is end when the single block is running MDI operation is completed CNC alarms The single block instruction is end after the mode is changed to others or Eidt mode In automatic operation the CNC enters the reset and stops running as follows When the emergency stop signal ESP is set to 0 2 Whe
35. Low low gear GR2 High Medium Medium middle gear GR3 High High high gear When the instruction voltage is 10V the low gear spindle speed is A parameter No 246 min When the instruction voltage is 10V the high gear spindle speed is B parameter No 247 min middle gear during 3 gear When the instruction voltage is 10V the high gear spindle speed is Ac parameter No 248 3 gear 114 CGGSR IF Hist GSK218M CNC System Connection and PLC Manual S and spindle motor speed instruction the voltage Q 10V and gear select signal GR1 GR2 GR3 is as the above figure Signal Gear select signal GR1 GR2 GR3 lt F034 0 2 gt Classfication Output signal Function These signals report PMC the selected gear Output conditions For the definition of these signals see Gear change Mode Gear change select signal input GR1 GR2 GR3 lt G002 0 2 gt Classfication Input signal Function These signals report CNC the current selected gear Output conditions For the definition of these signals see Gear change Mode GEAR lt G002 4 gt Classfication Input signal Function These signals report CNC in position of the current selected gear Output conditions For the definition of these signals see Gear change Mode 9 2 Spindle speed arrival signal General The spindle spee arrival signal SAR is an input signal used as a condition for the CNC to start cutting feed This signal is used generally w
36. Manual feed axis Y X28 1 Manual feed axis Z X28 2 Manual feed axis Th4 X28 3 USER2 X28 4 USER3 X28 7 Spindle orientation X29 0 Tool magazine zero return X29 1 Tool clamp release X29 2 Tool magazine CW X29 3 Tool magazine CCW X29 4 tool infeed X29 5 tool retraction X29 6 Tool change manipulator X29 7 Overtravel release X30 0 3 2 Address Y from PLC to machine tool Y addresses of GSK218M PLC are divided into two 1 Y addresses are assigned to IO input interface of XS40 XS41 and XS42 2 Y addresses are assigned to the indicators on MDI panel 3 2 1 Assignment of IO module Y address a The addresses are from YO to Y5 Its type is INT8U 48 types They are assigned to three IO input interface of XS40 XS41 and XS42 The signal specification of Y addresses can be customized by customer according to the actual operation Y addresses are used to connect the machine tool with the ladder For 25 CGSR r HISE GSK218M CNC System Connection and PLC Manual the initial definition of input address see Connection 3 2 2 Assignment of IO module Y address The addresses are from Y12 to Y19 8 bytes They correspond to the indicators on MDI panel and their signal definitions cannot be changed by user Addresses and indicators are as follows Output key on operator panel PLC address Edit key indicator Y12 0 Auto key indic
37. S1 S2 s3 S4 Rotor Current Goal Calculating 7 lt W DIR indexing position position result POS address address address output address INC ACT Control conditions Specify the starting number of the rotor CNO CNO 0 begins the number of the position of the rotor with 0 CNO 1 begins the number of the position of the rotor with 1 Select the rotation direction via the shorter path or not DIR DIR 0 no direction is selected The direction of rotation is only forward DIR 1 selected The direction of rotation is forward backward Specify the operating conditions POS POS 0 calculate the goal position POS 1 calculates the position one position before the goal position Specify the position or the number of steps INC INC 0 calculates the number of the position If the position one position before the goal position is to be calculated specify INC 0 and POS 1 INC 1 calculates the number of steps If the difference between the current 48 CGSR Ir Hiss GSK218M CNC System Connection and PLC Manual position and the goal position is to be calculated specify INC 1 and POS 0 Execution instruction ACT ACT 0 the ROT instruction is not executed W does not change ACT 1 executed Normally set ACT 0 If the operation results are required set ACT 1 Parameter S1 specify the rotor indexing number S2 specify the address storing the current position s3 specify the address storing the
38. The emergency stop signal appears The servo alarm appears Reference point return deceleration signal DECX X01 0 DECY X01 1 DECZ X01 2 DECA X01 3 Classfication Input signal Function These signals decelerate the feedrate for manual reference point return to a low feedrate Reference point return deceleration signal check DECX G017 0 DECY G017 1 DECZ G017 2 DECA G017 3 Classfication Input signal Function These signals decelerate the feedrate for manual reference point return to a low feedrate Reference point establishment signal ZRF1 ZRF4 F060 0 F060 3 Classfication Output signal Function These signals report the system that the reference point has been established These signals correspond separately to all axis ZRF 1 No X axis reference point establishment signal ZRF2 No Y axis reference point establishment signal ZRF3 No Z axis reference point establishment signal ZRF4 No A axis reference point establishment signal Output conditions These signals become 1 when The reference point has been established after manual reference 85 CGSR I HISE GSK218M CNC System Connection and PLC Manual point return When the reference point is established using the absolute position detector at initial power on These signals become 0 when The reference point is lost Signal address 7 6 5 4 3 2 1 0 wo pee e e rm pm eef eee ro
39. a ladder program is described sequentially By employing a ladder language that allows structured programming the follwing benefits are derived 1 Aprogram can be understood and developed easily 2 A program error can be found easily CGSB I HISE GSK218M CNC System Connection and PLC Manual 3 When an operation error occurs the cause can be found easily Three major structured programming capabilities are supported 1 Subprogram A subprogram can consist of a ladder sequence as the processing unit 2 Nesting Ladder subprograms established are combined to structure a ladder sequence Main program Subprogram 1 Subprogram 2 Job A11 Job A12 3 Conditional branch The main program loops and checks whether conditions are satisfied If a condition is satisfied the corresponding subprogram is executed If the condition is not satisfied the subprogram is skipped Main program Subprogram 1 State 2 Process 2 CGSB I HISE GSK218M CNC System Connection and PLC Manual 2 5 Processing I O input output signals Input signal processing Se ys Spa ee ae See ee eee eee Slee ee pera Spee Sr ee es r CNC PLC i Share memory i 1 level sequence part 2 level sequence 2 sequence part starting memory part 2 sequence part input signal memory Input signals from machine tool CNC 1 level CNC PLC sequence part Sh
40. address specification is selected report that specification the data that is held starting at this address and has the data length specified in Length format specification is treated as input data S3 Address used to store the result of an exclusive EOR operation The result of an exclusive EOR operation is stored starting at this address and has the data length specified in Length format specification Example When address A and B hold the following data BOGIES 1 1 14 0 o o 4 1 Address B 0 1 0 1 0 1 0 1 The result of the exclusive EOR operation is as follows Address C 65 CGSB r HISE GSK218M CNC System Connection and PLC Manual 6 Ladder Writing Limit 1 Sequence program must have END1 and END2 which are taken as the end marks of q level and 2 level sequence part and END1 must be before END2 2 They only support the parallel output and do not support the multi level output 3 The result output address in all basic instructions and output function instruction are not set the following addresses 1 Counter preset address DC timer preset address DT 2 KO K5 address are occupied by the system 3 G63 R255 address are occupied by the system 4 X address on IO input interface and CNC gt PLC F address The followings are the phrasing error and the system will alarm LESI T Hie 66 CGSB I HISE GSK218M CN
41. and setting interface of F address corresponded to M function as Fig 3 5 1 MCodeDEC MOO M97 F026 F033 MCODE MEANING ADDR M00 Program Stop F031 7 M01 Optional Stop F030 4 M02 End of Program F030 5 M03 Spindle forward F030 0 M04 Spindle backward F030 1 M05 Spindle stop F030 2 M06 Auto change tool F030 3 M07 STNANDBY prk M08 Coolant on F031 0 M09 Coolant off F031 1 M10 A axis Clamp F031 2 M11 A axis Release F031 3 MDI 4 MDEC RETURN Fig 3 5 1 Content and operation of F address corresponded to M function MCodeDEC MDEC interface MOO M97 setting range of M function command 155 CGSR I HISE GSK218M CNC System Connection and PLC Manual F026 F033 setting range of F address RUN run status of ladder MCODE M function number MEANING M function explanation ADDR F address can be modified in MDI mode by inputting one which is higher than the terminal user password and the modified is valid after the system restarts MDI mode current operation mode Esc escape from the upper menu lt enter the upper menu After modification the system Alarm prompting Power OFF and the setting is value after the system restarts In PLC program there is M function setting and after the address is modified the corresponding ladder should be modified to avoid the unexpected operation of machine tool Search or modify F address corresponded to M by PageUp PageDown and four direction key
42. b keep invariably ACT 1 add b set to1 Parameter Add b reset element address bit can be the output coil Add Y G R K A 5 8 JMPB label jump Function The JUMP functional instruction transfer control to a Ladder immediately after the lable set in a Ladder program JMPB has the following additional functions More than one jump instruction can be coded for the same label Jumped END1 and END2 are forbidden Jump instructions can transfer control freely before and after the instruction withinthe program unit in which the instruction is coded Jump can be executed Format Jump destination label ACT 0 The next instruction after the JMPB instruction is executed Control conditions ACT 1 Control is transferred to the Ladder immediately after the specified label Parameter Lx specifies the label of the jump destination A value from O to 99 can be specified 5 9 LBL Label Function The LBL functional instruction specifies a label in a ladder program It specifies the jump 40 CGSB I HISE GSK218M CNC System Connection and PLC Manual destination for JMPB functional instruction Note one Lx label is only specified one time with LBL Otherwise the system alarms Format Parameter Lx specifies the label of the jump destination Label number range 0 99 Example L33 LBL L33 JMPB 133 5 10 TMR timer Function This is an on delay timer Format ACT TIMER numb
43. been completed when the contact is closed When CNC has detected the alarm the contact signal is OFF 4 Referece point return with signal PC The receiving method of signal at the CNC side is as follows 164 CGSR I HISE GSK218M CNC System Connection and PLC Manual PC Signal to CNC Fig 2 2 3 4 Wave of PC signal provided by customer is as follows Direction of reference point return Deceleration a eh S a Encode PC signal U A one turn signal Pa Neglect Proximity switch a A signal PC Reference point Fig 2 2 3 5 5 Connection method of one proximity switch as the deceleration switch and zero return switch 24V Proximity switch To DEC signal To PC signal Fig 2 2 3 6 165 CGSB I HISE GSK218M CNC System Connection and PLC Manual 2 2 4 Cable connection 1 Cable for 218M connecting with DY3 series driver XS30 31 32 33 DY3 series driver Signal Pin Signal Pin nCP 1 nCP 1 nCP 9 nCP 9 nDIR 2 nDIR 2 nDIR 10 nDIR 10 nEN 7 A EN 11 5V 12 EN 3 nDALM 5 RDY1 6 oV 11 RDY2 14 2 Cable for 218M connecting with DA98 series servo driver XS30 31 32 33 DA98 series driver Signal Pin Signal Pin nCP 1 PULS 18 nCP 9 PULS 6 nDIR 2 A SIGN 19 nDIR 10 SIGN 7 nDALM 5 ALM 1
44. before stopping Signal address 7 6 5 4 3 2 1 0 1 2 Servo ready signal Singal servo ready signal SA FOO0 6 Classfication Output signal Function After the servo is ready SA signal becomes 1 For the axis with absorption brake release the brake when outputting the signal execute the brake when the system does not output the signal Signal address 7 6 5 4 3 2 1 0 roof tm Tt d C f T 1 3 Servo OFF signal General Place the controlled axes in the servo off state stop the current to the servo mtor which disables position control However the position check feature functions continuously so the current position is not lost These signals are used to prevent the servo motors from overloading when the tools on the axes are mechnicaly clamped under certain maching or to move the machine by driving the motors by mechanical MPG Signal servo OFF signal SVF1 SVF4 lt G014 gt Classfication Input signal Function Select whether to place each axis in the servo off state These signals are provided for the controlled axes on a single axis basis Anumber 69 CGSR I HISE GSK218M CNC System Connection and PLC Manual appended to a signal represents a controlled axis number SVFx 1 1 axis servo OFF 2 2 axis servo OFF 3 3 axis servo OFF Operation These signals put the axes for which the signals are 1 in the servo off state the current to the servo motor i
45. deceleration the feed axis and direction selection signal can be kept 1 Signal address 7 6 5 4 3 2 1 0 cr E E a E e O E O A E e e a E eS ee 3 2 MPG Handwheel feed General In MPG feed mode the machine movesby rotaing the manual pulse generator MPG Select the axis along which the machine moves with the MPG feed axis selection signal 82 CGSR r HISE GSK218M CNC System Connection and PLC Manual Signal G027 0 G027 3 Classfication Input signal Function Select the MPG feed axis Signal MPG Incremental select signal G026 0 G026 3 Classfication Input signal Function When the signal selects the MPG feed MPG generates the movement distance of every pulse which also can select the movement distance per step of incremental feed 3 3 MPG interruption General Rotating MPG during automatic operation can increase the distance traveled by the amount corresponding to the MPG feed The axis to which the MPG interrupt is applied is selected using the manual MPG interrupt axis select signal Signal MPG interrupt axis selection signal HS11IA HS1ID lt G004 0 3 gt Classfication Input signal Function These signals select an axis to which the manual MPG interrupts is applied There are three sets of signals each corresponding to a MPG up to two Each set consists of 4 signals A B C and D The number in each signal name corresponds to the number of MPG HS 1 IA 1 Select the ax
46. decoding 13 COD Binary code conversion 14 COM Common line control 15 COME End of common line control 16 ROT Binary rotation control 17 SFT Register shift 18 DIFU Rising edge check 19 DIFD Failing edge check 20 COMP Binary comparison 21 COIN Coincidence check 22 MOVN Transfer of an arbitrary number of bytes 23 XMOV Indexed data transfer 24 DSCH Binary data search 25 ADD Binary addition 26 SUB Binary subtraction 27 ANDF Logical production 36 CGSB I HISE GSK218M CNC System Connection and PLC Manual 28 ORF Logical Add 29 NOT Logical Negation 30 EOR Exclusive OR 5 1 END1 1 level sequence program end Function Must be spedifies once in a sequence program either at the end of the 1 level sequence or at the beginning of the 2 level sequence when there is no 1 level sequence It can write 100 steps Format END1 5 2 END2 2 level sequence program end Function Specify at the end of 2 level sequence 5 3 CALL call subprogram Format Function Call a specified subprogram CALL has the following additional functions More than one call instructions can call the same subprogram Calling instruction can be nested Cannot call subprogram in 1 level sequence program Subprogram must be written after END2 ACT 37 Format CGSR I HISE GSK218M CNC System Connection and PLC Manual Control condition ACT 0 execute the next instruction behind CALL
47. during a block MO00 M3 MF PLC operati FIN DEN Move instruction and the miscellaneous function during the same block Execution of a miscellaneous function without waiting for move instruction completion Move instruction Mo0 M31 MF PLC operation FIN DEN 0 105 CGSR I HISE GSK218M CNC System Connection and PLC Manual Move instruction and a miscellaneous function during the same block Execution of a miscellaneous function after move instruction completion Move instruction M00 M31 MF PLC operation FIN DEN Signal Miscellaneous function code signal M00 M99 F030 F033 Miscellaneous function strobe signal MFEFD F007 0 Classfication Output signal Function These signals report PLC the specification of miscellaneous function Output conditions For relative output conditions and procedure see Basic Procedure Note 1 The following miscellaneous functions are only processed during CNC they are not output when programmed M98 M99 M198 Mcodes for calling subprograms Mcodes for callduring customer macro programs 2 Decode signals as weel as the code signals and strobe signal are output for the miscellaneous function listed below Moo M01 M02 M30 3 MO00 M39 with binary output to M code For example M5 corresponds to 00000000 00000000 00000000 00000101 M decode signal DMOO F009 7 DM01 F009 6 DM02 F009 5 106 CGSR Ir Hist GSK218M CNC System Connection and PLC Manual
48. entry methods One is the entery method with the mnemonic language PLC instructions such as RD AND OR The other is the relay symbols of the ladder diagram When the relay symbol method is used the ladder diagram format can be used and programming can be performed without understanding the PLC instruction format Actually however the sequence program entered by the relay symbol method is also internally converted into the instruction corresponding to the PLC instruction The basic instructions are often used when the sequence program is designed and thet execute one bit operation GSK218M basic instructions are as follows Instruction Function RD Shifts left the conten by one bit in register and sets the state of a specified signal in STO RD NOT Shifts left the content by one bit in register and sets the logic state of a specified signal in STO WRT Outputs the results of logic operation to a specified address WRT NOT Inverts the results of logical operations and output it to a specified address AND Induces a logical product AND NOT Inverts the state of a specified signal and induces a logical product OR Indues a logical sum OR NOT Inverts the state of a specified signal and induces a logical sum OR _STK Sets the logical sum of STO and ST1 and shifts the stack register right by one bit AND STK Sets the logical product of STO and ST1 and shifts the stack register right by one bit 32
49. goal position or instruction value for example the address storing the CNC output T code S4 Calculate the nuber of steps for the rotor to rotate the number of steps up to the position one position before or the position before the goal When the calculating result is to be used always check that ACT 1 Output W The direction of rotation for control of rotation via the shorter path is output to W When W 0 the direction is forward FOR when 1 reverse REV The definition of FOR and REV is shown in the following figure If the number given to the rotor is ascending the rotation is FOR if descending REV The address of W can be determinded arbitrarily When however the result of W is to be used always check that ACT 1 Example Rotor rotation direction Current position N Forward Backward Position D Position A Position C Position B 49 CGSR I HISE GSK218M CNC System Connection and PLC Manual RNO TS ROT 12 S2 S3 S4 DIR POS INC ACT Perform the short path rotation and calculate the postion number of previous one position of goal position Current position number S2 1 position number of rotation graduation S1 12 RNO 1 DIR 1 POS 1 INC 0 When S3 10 goal position is A and ACT 1 S4 11 W 1 When S3 8 goal position is B and ACT 1 S4 9 W 1 When S3 5 goal position is C and ACT 1 S4 4 W 0 When S3 3 goal position is D and ACT 1
50. held starting at this address and has the data length specified in Length format specification is treated as input data S2 Address used to output the result of a NOT operation The result of a NOT operation is stored starting at this address And has the data length specified in Length format specification Example When address A holds the following data Address A 1 1 1 0 0 0 1 1 The result of the NOT operation is as follows Address B 0 0 0 1 1 1 0 0 5 30 EOR exclusive or Function The EOR instruction exclusive Ors the contens of address A with a constant or the contents of address B and stores the result at address C ACT EOR Length S1 S2 S3 Format AddressA Constant or Address C specification address B Control conditions ACT 0 The EOR instruction is not executed 64 Format CGSR I HISE GSK218M CNC System Connection and PLC Manual ACT 1 The EOR instruction is executed Parameter Length Specify a data length 1 or 2 bytes and an input data format constant or address specification O O Data length specification Format specification 1 1 byte length data 0 Constant 2 2 bytes length data 1 Address S1 Input data to be exclusive ORed The data that is held starting at this addressand has the data length specified in Lengh format specification is treated as input data S2 Input data to be exclusive ORed with When
51. in the debugging mode PLC alarm diagnosis Alarm information 1200 the air pressure check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1201 the lubricant check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1202 the lubricating motor check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1203 the cooling motor check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1204 the chip removal check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1205 the pressure oil pump motor check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1206 the spindle cooling unit check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1207 the machine light check is abnormal 206 CGSR I HISE GSK218M CNC System Connection and PLC Manual Fault cause defined by customer Troubleshooting no Alarm information 120 the machine control box temperature check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1209 the machine bed temperature check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1210 the machine vibrivation frequency check is abnormal Fault cause defined by
52. interface as Fig 2 2 1 PLCGRA Ln 000 429 RUN ee ae X001 0 G020 0 G020 4 G020 5 G020 6 G017 0 4 yy a y DATA MEA Emergency switch MDI B INSTI F INST LK REPERT EDIT RETURN Fig 2 1 1 2 PLCRAR interface includes CTR TMR DATA KPAR PLCRAR interface includes CTR TMR DATA KPAR Press PLCRAR to enter PLCRAR interface as Fig 1 2 3 Press agaduring PLCRAR to enter PLCRAR interface as Fig 2 2 2 142 CGSR I HISE GSK218M CNC System Connection and PLC Manual PLCPara NO ADDRESS CURRENT SET 0000 C000 00000 00001 0001 C001 00000 00001 0002 C002 00000 00001 0003 C003 00000 00001 0004 C004 00000 00001 0005 C005 00000 00001 0006 C006 00000 00001 0007 C007 00000 00001 0008 C008 00000 00001 0009 C009 00000 00001 0010 C010 00000 00001 0011 C011 00000 00001 MDI CTR TMR DATA KPAR RETURN Fig 2 1 2 2 2 Basic instruction B INST Press B INST during Fig 2 1 2 to enter the basic instruction operation interface as Fig 2 2 1 PLCGRA Ln 000 429 RUN os GO13 1 x009 6 ae 2 X000 7 G013 3 I 9 x001 0 G020 0 G020 4 G020 5 G020 6 G017 0 a e s a A S S DATA MEA Emergency switch MDI LAAI L1 ERETURNIE gt Fig 2 2 1 Press P to display other basic instructions as Fig 2 2 2 143 CGSR I HISE GSK218M CNC System Connection and PLC Manual PLCGRA Ln 000 429 RUN 1 0 G020 0 G020 4 G020 5 G020 6
53. is given and operation is halted Manual operation Only the axis whose overtravel signal has 75 CGSN Ir Hist GSK218M CNC System Connection and PLC Manual becomed 0 is decelerated to a stop and the axis an be moved in the opposite direction Once the axis overtravel signal has becomed 0 the axis direction is registered Even if the signal returns to 1 it is not possible to move that axis in that direction until the alarm is cleared Signal address 7 6 5 4 3 2 1 0 G012 G013 2 4 Alarm signal General When an alarm is triggered in the CNC the alarm is displayed on the screen and the alarm signal is set to 1 If the voltage level of the memory backup battery falls to below a specified level while the CNC is turned off the battery alarm signal is set to 1 Signal Alarm signal AL F001 0 Classfication Output signal Function Alarm signal reports CNC is in an alarm state as follows a TH alarm b TV alarm c P S alarm d Overtravel alarm e Overheat alarm f Servo alarm Output conditions These alarm signal is set to 1 when The CNC is placed in the alarm state These alarm signals is set to 0 when The alarm has been released by resetting the CNC Signal address 7 6 5 4 3 2 1 0 ae OR De 76 CGSR I HISE GSK218M CNC System Connection and PLC Manual 2 5 Machine ready signal General report the machine has been the ready state
54. lamp signal SPL F000 4 90 CGSR I Hiss GSK218M CNC System Connection and PLC Manual Classfication Output signal Function The signal reports PLC that the feed hold is entered Output conditions The signal is set to 1 or 0 which is determined by CNC state as Fig 5 1 Automatic operation signal OP F000 7 Classfication Output signal Funciton The signal reports PLC that the automatic operation is entered Output conditions The signal is set to 1 or 0 which is determined by CNC state as Fig 5 1 Cycle start lamp Feed hold lamp SPL Automatic operation STL lamp OP Cycle start 1 0 1 Feed hold 0 1 1 Automatic operation 0 0 0 stopping Reset 0 0 0 Table 5 1 Signal address 7 6 5 4 3 2 1 0 5 2 Reset General CNC is reset and enters the reset state 1 When the emergency signal ESP is set to 0 2 When the external reset signal ERS is set to 1 3 When lt RESET gt on MDI panel is pressed When the CNC is reset the resetting signal RST is output to the PMC The resetting signal RST is set to 0 when the resetting signal output time set by No 203 has elapsed after the above conditions have been released RST T eset Reset processing time parameter setting value by No 203 Reset ON CGSR I HISE GSK218M CNC System Connection and PLC Manual Reset processing Reset signal Tiss i Value set by No 20 When the CNC is reset in auto
55. moving the machine When ll axis machine lock signal MLK or each axis machine lock signals MLK1 MLK4 are set to 1 output pulses to the servo motors are stopped in manual or automatic operation The instructions are distributed however updating the absolute and relative coordinates The operator can therefore check if the instructions are correct by monitoring the position display Signal all axis machine lock signal MLK1 MLK4 G011 0 G011 3 Classfication Input signal Function Place the corresponding controlled axes in the machine lock state The signal number corresponds to the number of the controlled axis MLK 1 No X axis machine tool lock MLK 2 No Y axis machine tool lock MLK 3 No Z axis machine tool lock MLK 4 No A axis machine tool lock Operation When these signals are set to 1 pulse are not output to the servo motors for the corresponding axes in manual or automatic operation mode All axis machine lock check signal MMLK F004 1 Classfication Output signal Function The signal reports PLC of the state of all axis machine tool lock signal Output condition When the signal is set to 1 all axis machine tool lock signal is set to 1 When the signal is set to 0 all axes machine tool lock signals are 93 CGSB r HISE GSK218M CNC System Connection and PLC Manual set to 0 Signal address 7 6 5 4 3 2 1 0 5 3 2 Dry run General Dr
56. number Cannot set D243 Current tool magazine number Cannot set D245 Spindle tool number Notes 1 D100 setting value must be less than 100 and must be the same that of CTR100 otherwise there may be the abnormal For example D100 16 the data table D001 D016 is enabled D100 24 the data table D001 D024 is enabled 2 D000 only displays the spindle tool number the spindle tool number cannot be modified at the D000 but at the D245 3 D241 value cannot be modified 4 See Chapter 3 about the detailed Table 7 CTR parameter definition Address Statement Initial value Setting value by cusotmer 216 CGSB I HISE GSK218M CNC System Connection and PLC Manual C100 Tool magazine capacity setting 16 C101 Automatic lubricating OFFtime setting 30 C102 Automatic lubricating ON time setting 30 Notes 1 CTR100 setting value must be less than 100 and must be the same that of D100 otherwise there may be the abnormal For example CTR100 16 the total tool magazine number is 16 CTR100 24 the total tool magazine number is 24 2 C101 unit is related to T0016 For example T0016 is set to 60000 C101 unit is 1m and C101 is set to 30 the lubricating OFF time is 30ms minutes 3 C102 unit is related to T0017 For example T0017 is set to 1000 C102 unit is 1s and C102 is set to 10 the lubricating OFF
57. of compensation zero System parameter 221 225 compensation points of pitch error compensation of each axis 3 System parameter 226 230 pitch error compensation backlash of each axis Execute the compensation with the value when the positive cocompensation value is input execute the compensation with the absolute value of the value when the negative compensation value is input System parameter 231 235 pitch error compensation override of each axis The CNC 179 CGSR I HISE GSK218M CNC System Connection and PLC Manual defaults 0 001 The compensation is not executed when the input compensation backlash is zero After the pitch error parameter is set the CNC is turned on again and the pitch error parameter is enabled after the machine zero return is executed The following is the compensation parameters taking X axis as example Parameter Setting value NO 216 compensation number of X axis reference point 0 NO 221 X axis pitch error compensation points 128 NO 226 X axis pitch error compensation backlash 10 NO 231 X axis pitch error compensation override 0 001 The error compensation takes the machine zero as reference pont The pitch error compensation is executed when the positive coordinate system of machine zero is moving The set compensation value during Pitch compensation X 0 1 2 3 127 Set point 0 iO 6 4 2 Machine coordinate system n ae 0 10 000
58. of parts has not yet been completed The system is reset General purpose integrating counter start signal TMRON lt G009 0 gt Classfication Input signal Function The CNC has a counter which is started by an input signal from the PMC Additionally there are counters for counting the automatic operation time and counting cutting time The count for these counters can be displayed on the screen The count can be preset by the operator pressing MDI key Operation When the signal is set to 1 the counter starts counting Signal address 7 6 5 4 3 2 1 0 s o oo oo oOo o rs coo Jo o 0o 0 0 nro 12 5 Memory protection key General A key called the data protection key is used to prevent part programs offset values parameters and setting data from being registered modified or deleted erroneously Signal Memory protection signal KEY1 KEY4 lt G005 0 3 gt Classfication Input signal Function Enables the changing of the memory contents from the MDI panel Four signals are provided The operations that can be performed on the contents of memory by each signal vary depending on the setting of parameter When KEY 0 KEY1 Enables the input of tool compensation values and the workpiece zero point offset values and workpiece coordinate systems shift amount KEY2 Enables the input of setting data and macro variables and tool life management data KEY3 Enables program loading and editing KEY4
59. skips to the next tool during the group currently during use Either of these methods is set using parameter Tool life is counted from zero When the TLSKP signal is 1 and the last tool during the group is being used the TLCH signal turns to 1 Operation When the signal is set to 1 the control unit operates as follows Selects the next tool during the group for which a skip is specified with the next T code Suppose that the current tool during some group The cycle start lamp signal STL and feed hold lamp signal SPL must both be 0 before the TLSKP signal is input Tool life count value override signal TLVO TLV9 lt G007 3 4 Q008 0 7 gt Classfication Input signal Function If the parameter is set the override is added to the life count time When the signal is set to O the override is valid There is one override value for 10 binary codes The override of valid life count value is the total of valid override value The override value is specified during the increment of 0 1 and its range is 0 99 9 9 Override value Y 2 x Vi i 121 CGSR I HISE GSK218M CNC System Connection and PLC Manual TLVO 0 1 TLV1 x 0 2 TLV2 x04 TLV3 x 0 8 TLV4 x 1 6 TLV5 x 3 2 TLV6 x 12 8 TLV7 x 25 6 TLV8 x 51 2 TLVO For example When TLV7 TLV6 and TLV3 are set to 0 the override value is counted as follows 12 8 6 4 0 8 20 0 the life count value multiplies 20 0
60. speed 5000 Set range 0 9999 9999 189 CGSR I HISE GSK218M CNC System Connection and PLC Manual 0091 4TH axis rapid operation speed 5000 Set range 0 9999 9999 0092 5TH axis rapid operation speed 5000 Set range 0 9999 9999 0093 All axis rapid operation override FO speed all axes 3 Set range 0 9999 9999 0094 Max feedrate all axes 8000 Set range 0 9999 9999 0095 Min feedrate all axes Set range 0 9999 9999 0096 Max control speed during predict control mode all 6000 axes Set range 0 9999 9999 0097 Min control speed during predict control mode all axes Set range 0 9999 9999 0098 All axis JOG continuous feedrate 2000 Set range 0 9999 9999 0099 Reference point return speed all axes 10 Set range 0 9999 99990 9999 9999 0100 X axis reference point return speed 2000 Set range 190 CGSR I HISE GSK218M CNC System Connection and PLC Manual 0101 Y axis reference point return speed 2000 Set range 0 9999 9999 0102 Z axis reference point return speed 2000 Set range 0 9999 9999 0103 4TH axis reference point return speed 2000 Set range 0 9999 9999 0104 5TH axis reference point return speed 2000 Set range 0 9999 9999 4 16 Parameters for MDI display and servo System parameter number 0 118 RVCS RBK FFR FFR 1 Feed forward control is enabled for cutting feed and rapid traverse 0 Feed forward control is enabled for cutting feed on
61. subsequent automatic operation the CNC enters the automatic operation stop state after executing each block in the program When the single block signal SBK is set to 0 normal automatic operaion is stored Signal Single block signal SBK G021 1 Classfication Input signal Function Enables single block operation Operation Execute the single block when the signal is set to1 Execute the normal operation when the signal is set to 0 Single block check signal MSBK F004 3 Classfication Output signal Function The signal reports PLC of the state of single block signal Operation The signal is set to 1 as follows When the single block signal SBK is set to1 The signal is set to 0 as follows When the single block signal SBK is set to 0 Note 1 Operations in thread cutting When the SBK signal becomes 1 in thread cutting the operation stops after the first non thead cutting signal after thread cutting instruction 2 Operation in canned cycle When the SBK signal becomes 1 during canned cycle operation the operation stops at each positioning approach drilling and retraction instead of the end of the 95 CGSR IF Hist GSK218M CNC System Connection and PLC Manual block The SPL singal becomes 1 while the STL signal becomes 0 showing that the end of the block has not been reached When the execution of one block is completed the STL and SPL signals becomes 0 and the operation is stopped Signal address
62. the stack register right by one bit Instruction specification When the branch loop parallel loop block is connected to the previous loop in series use AND STK instruction The starting point of branch uses RD RD NOT instruction after the parallel loop block ends AND STK instruction is connected to previous loop in series AND STK a sole instruction without other address Programming R100 0 R100 3 4 YOOs 7 RD X002 1 OR NOT F100 3 OR NOT X011 0 RD R100 0 AND NOT R100 3 Block RD G003 3 Block AND ROO9 7 RD lt 1 AND STK lt 2 WRT Y003 7 As the above figure and instruction list RD reports the circuit block in series is connected parallely 2 AND STK reports the block and are connected in series G003 3 ROO9 7 35 CGSB I HISE GSK218MCNC System Connection and PLC Manual 5 PLC Functional Instructions Basic instructions such as controlling operations of machine tool are difficult to program therefore functional instructions are available to facilitate programming 218M functional instruction as follows No Instruction Processing 1 END1 End of a first level ladder program 2 END2 End of a second level ladder program 3 CALL Calling subprogram 4 SP Subprogram 5 SPE End of subprogram 6 SET Set T7 RST Reset 8 JMPB Lable jump 9 LBL Label 10 TMR Timer 11 CTR Binary meter 12 DEC Binary
63. the operation is continuously executed till the non thread cutting block is completed after the thread cutting blok 2 Tapping in canned cycle In G84 canned cycle tapping SP signal is set to 0 SPL signal immediately becomes 1 But the operation is continuously executed till the tool returns to the starting point or R point after the tapping is completed 3 Amacro instruction is being executed Operation stops after the currently executing macro instruction has been completed 89 CGSN Ir Hist GSK218M CNC System Connection and PLC Manual Signal Cycle start signal ST G023 6 Tpye Input signal Function Start the automatic operation Operation When signal ST is set to 1 then 0 in automatic operation Auto DNC and MDI mode the CNC enters the cycle start state and starts operations In Auto DNC and MDI mode ST 0 Start Automatic Feed hold signal SP G023 7 Classfication Input signal Function Halt the automatic operation Operation In Auto mode SP signal is set 0 CNC enters the feed hold and stops running When SP signal is set to 0 the automatic operation does not start In Auto DNC and MDI mode 1 ST 0 1 SP 0 Feed pause Automatic run Cycle start lamp signal STL FO00 5 Classfication Output signal Function The signal reports PLC that the automatic operation start is entered Output conditions The signal is set to 1 or 0 which is determined by CNC state as Fig 5 1 Feed hold
64. the system is started agine when KO010 O i e the tool magazine is not used 3 When K0010 1 i e the tool magazine is enabled KO082 setting is disabled 4 When K0082 0 i e the tool clamping releasing device is used KO081 setting is disabled 5 K0060 setting When two travel limit switches on X axis have been installed the positive limit switch connects with X0 0 the negative limit switch connects with X 0 1 KOO60 set to 0 is enabled and K0070 setting is disabled When one travel limit switch on X axis is installed connecting with X0 0 kOO60 set to 1 is enabled When the system alarms or X axis moves in the negative direction to the limit the system alarms for the positive direction when the KO080 is modified the alarm reverses namely the error alarm is regulated The settings ofK0061 and K0071 on Y axis KO062 and K0072 on Z axis KO063 and K0073 on the 4 axis are the same that of X axis 6 When K0083 0 the lubricating ON OFF time is controlled by the system i e by regulating CTR101 lubricating OFF time default minute and CTR102 lubricating ON time default second when K0083 1 the lubricating is not controlled by the system 7 K0052 1 all alarm interlocks are released and the system enters the debugging mode 202 CGSB I HISE GSK218MCNC System Connection and PLC Manual which is used when the sytem is being tested when the system run normally the parameter is set to 0 otherwise there may be the une
65. time When SAR signal is 1 the feed starts Signal address 7 6 5 4 3 2 1 0 9 3 Constant surface speed control General With the spindle serial output or analog output function specifying the surface speed m mduring or feet min directly during an S instruction makes it possible to change the spindle output continuously so as to maintaduring a constant surface speed at a programmed point For the rapid traverse instruction however the surface speed for the end point is output at the beginning of rapid traverse 7k vA x Spindle speed N KE E EAT AE he Surface speed S 2rr N Whether or not constant surface speed control is performed is selected by G code G96 execute the constant surface speed control S is m mduring or feet mduring during G96 G97 do not execute the constant surface speed control S is r mduring during G97 Signal contanst surface speed signal CSS lt F002 2 gt 116 CGSR Ir Hiss GSK218M CNC System Connection and PLC Manual Classfication Output signal Function The signal reports the constant surface speed control is executed Output conditions 1 reports the constant surface speed control G96 is executed and O reports it is not executed Signal address 7 6 5 4 3 2 1 0 a a E Parameter 7 6 5 4 3 2 1 0 Data Classfication Bit SSC defines whether the constant surface speed control is executed 0 No 1 Yes Note When th
66. 000 0 0003 WRT G012 0 0004 RD X000 2 0005 WRT G012 1 0006 RD X000 4 0007 WRT G012 2 0008 RD X000 6 0009 WRT G012 3 0010 RD X000 1 0011 WRT G013 0 DATA MDI CONVERT DOWN STOP RETURN Fig 2 5 1 Contents and operations of instruction list interface Step the step number and total step number of current ladder run RUN operation state of ladder Data serial number displaying input data The serial number appears by pressing lt SEARCH gt on the panel to search the data The CNC returns to the data displaying interface after press lt CANCEL gt MDI mode current operation mode CHANGE ladder is changed into instruction list DOWNLOAD the instruction list is downloaded to CNC to automatically operation the PLC ladder STOP stop ladder running Esc return to the up menu Press the Page Up Page Down four Direction keys to search and position view the instruction list address 148 CGSR I HISE GSK218M CNC System Connection and PLC Manual 2 6 Edit instruction PLCGRA Ln 000 429 RUN is ae Pii na A o 01 0 6020 0 G020 4 G020 5 G020 6 E DATA MEA Emergency switch MDI COPY PASTE DEL REPLASE RETURN Contents and operations on instruction list interface LINE displaying the current position of cursor and total line number of ladder RUN operation state of ladder Data serial number displaying input data The serial number appears by pressing lt S
67. 1 Input interface method 169 CGSR Ir Hiss GSK218M CNC System Connection and PLC Manual DC input signal A DC input signal A is from the machine to the CNC and they are from the press key at the machie side limit switch and contact of relay a Contacts at the machine side should meet the following Contact capacity over DC30V 16mA Leak current between contacts during open circuit below 1mA voltage 26 4 Voltage drop between contacts during closed circuit below 2V current 8 5mA including voltage drop of cable b Signal loop is as Fig 3 2 1 1 1K Input signal Machine side CNC side Fig 3 2 1 1 3 2 2 Input signal interface definition Pduring definition of input interface is as follows XS43 input 1 Pin Markign Label Function 1 INOO X0 0 X axis positive travel limit switch is enabled when the normally close contact is OFF 14 INO1 X0 1 X axis negative travel limit switch is enabled when the normally close contact is OFF 2 INO2 X0 2 Y axis positive travel limit switch is enabled when the normally close contact is OFF 15 INO3 X0 3 Y axis negative travel limit switch is enabled when the ormally close contact is OFF 17 INO4 X0 4 Z axis positive travel limit switch is enabled when the 170 CGSR I HISE GSK218M CNC System Connection and PLC Manual normally close contact is OFF 5 INOS X0 5 Z axis negative travel limit switch is enabled whe
68. 2 address storing of comparison data 54 CGSR I HISE GSK218M CNC System Connection and PLC Manual Output W W 0 input value comparison value W 1 input value comparison value 5 22 MOVN transfer of data Function The MOVN instruction transfers data from source address and a specified binary data to a specified destination address Format ACT MOVN Length transfer S1 transfer S2 transfer byte number source destination address address Control condition ACT 0 No data is transferred ACT 1 The byte of specified number is transferred Parameter Length transferred byte number 1 stating byte of address or constant of source data Selecting transfer format according to S1 1 S1 is constant if S2 is single byte address S1 in byte unit is copied to address corresponding to Length byte which takes S2 as the initial if S2 is in word unit it is copied in word address 2 S1 is address S1 and S2 transmit the data in byte in spit if S1 and S2 address classifications are matched S2 starting byte of destination address Example ACT MOVN 2 S1 S2 FH 55 CGSR I HISE GSK218M CNC System Connection and PLC Manual 1 When S1 is the constant 5 and S2 is R60 R60 00000101 R61 00000101 2 When S1 is the constant 5 and S2 is D60 D60 1285 3 When S1 is the constant 500 and S2 is D60 D60 62708 4 When S1 is the constant D50 and S2 is D60 D60 D50 5 23 XMOV Binary index
69. 5 OV 11 DG 3 nE 7 Son 21 nPC 3 CZCOM 5 24V 4 CZ 2 COM 20 RSTP 10 DG 4 DG 17 FSTP 22 166 CGSR I HISE GSK218M CNC System Connection and PLC Manual 2 3 RS232 standard serial interface GSK218M CNC system can communicate with the general purpose PC must match with 218M communication software by RS232 C Its connection is as follows Connection of cable is as follows XS20 COM1 COMZ2 9 female D plug Q e 5 a Q c 5 2 2 4 MPG handwheel hand unit connection 2 4 1 Interface signal list The 218M CNC system can be matched with MPG or hand unit When it is matched with MPG the MPG signal is connected to XS21 interface with hand unit the MPG signal of hand unit is connected to XS21 interface and other signals are connected to XS22 XS21 DB9 XS22 DB9 nC 1 tOV 1 tOV 6 VCOM 6 HX 2 HA 2 HY 7 HA 7 HZ 31 HB 3 HU 8 HB 8 H 1 4 ESPI 4 H 10 9 ESP2 9 H 100 5 OV 5 oV 2 4 2 Interface signal HA HA HB HB MPG pulse signal ESP1 ESP2 hand unit emergency stop signal HX HY HZ HU are separately axis select signal of X Y Z 4 167 CGSR I Hiss GSK218M CNC System Connection and PLC Manual H 1 H 10 H 100 are separately the override of MPG pulse equivalent VCOM hand uint common terminal 2 5 Spindle unit connection 2 5 1 Interface signal l
70. C System Connection and PLC Manual Volume Two Function CGSB I HISE GSK218MCNC System Connection and PLC Manual 1 Controlled Axis 1 1 Outputting of movemin state of an axis General The movement state of each axis can be output to the PLC Signal Axis moving signals MV1 MV4_ F017 0 F017 3 Classfication Output signal Function These signals indicate that a controlled axis is moving MV1 X is moving MV2 Y is moving MV3 Zis moving MV4 Ais moving Output conditions The signals become 1 when e The corresponding axis has started moving The signals become 0 when J The corresponding axis has stopped moving Axis moving direction signals MVD1 MVD4 F019 0 F019 3 Classfication Output signal Function These signals indicate the movement direction of controlled axis MV1 movement direction of X MV2 movement direction of Y MV3 movement direction of Z MV4 movement direction of A Output conditions When parameter 0003 1 0003 4 is 1 1 indicates the corresponding axes are negatively moving 0 indicates the corresponding axes are positively moving When parameter 0003 1 0003 4 is 0 0 indicates the corresponding axes are negatively moving 1 ndicates the corresponding axes are positively moving 68 CGSR I HISE GSK218M CNC System Connection and PLC Manual Caution These signals maintain their condition during a stop indicating the direction of the axes movment
71. CRT cccccecccscescsseseescsesseescseeseecsesseeseseaens 29 3 8 Adesso Meier CA e E 30 3 9 Meter preset address DC eecccecceseseseseesesesseseseseseeecaeseeaescsececacecsaesesececaesesaeaceececaeseeaeateeeseaeeaeateees 30 2 10 Timeraddresses TA ssenminiraei in T E E Rew ec desk cs 30 3 11 Addresses of timer preset value DT ssssssessssssssessssssssesrsesrssssssrrsesrsssnssrsteresesrssrnesresenrsesntsne 30 3 12 Address of data lable D ssninennrenineiini eE EEEE 31 3 13 Lable address CLD aici 0h sss thcesatesschiate eas ts iE EREA EER i 31 3 14 Subprogram numbers CPD wieceeccccscssesesesseseseseeseseseseesesescesesesececsesesaeseseeecseneaescseceeaeseeaeaeeeeeeaeeaeateees 31 4 PLC BASIC NSTRUCTION sssssssssssnnnunnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnna 32 4 1 RD RD NOT WRT WRTNO T oriee n AE E RE EA EAE 33 4 2 AND AND NOT inStruCtiOns 0 ccccccccccccccesccesseescesscesscesscesccssecssecssessessssesscsssesscsscsscesccssccsscesseessess 33 4 3 OR OR NOT iNStruCtiONS ccccccccccccccccccsceesccsscesscesscesscsscsccssccssecssesssesssesssesssesscesscesscsascssscseesseessens 34 AA OR STK A ASUUCTION issiria in der E detente narhats cites Melestsdciess denects nie A E 34 CGSR I HISE GSK218M CNC System Connection and PLC Manual 4 5 AND STI 1ASIUGUON ossccds sos issce seastads sisteate sa cttcceseaibee sestnedesealnadenenducedesbeacesedanedaseabndte eetfueaansindeeteendedess 35 5 PLC FUNCTIONAL INSTRUCTIONS cccc
72. E r ea ued dnadeavedescuensens 175 4 3 EM rGeNnCy st p ANC MOM senene ee a te tibes te ERE A E tena 176 4 4 Gear ratio AOjUSUMONE aii ccccccisascasecesecdcssatcesscved catcsbeacwcas savaestataacsanc eetan anria arion e ESEN Aaoi SoPa SENEESE 177 4 5 Backlash COMPENSATION esececcecesesceseseseeeseseseesesesessesensesesesesecsesenseaceesecaeesaescseseeaesseatseeeeeeaeeeataees 178 4 6 Parameter fOr SeVO snessesesesesseseseeseseseseseeresesessesestetesesessesesttesestsstsestetesesessesestetesesessesenteeeseseoseet 179 4 7 Machine pitch COMPCNSATION 0 cccccsceseseseeseseseeseseseseesesescesesesesscaesessescsesscaesesaesesesseaeectatseeeseaeeetataees 179 4 8 Debugging parameters oo eececescseecesesceseseseseesesensssesesesssaesssceseseseeaesssaesesesscsesssaeseseeseseaeeaesesecseseeseaeaees 182 4 8 1 Machine zero return aicscisescicesces iesatdnsac codecs sevecveseacadesaddesiieas ibis deta sencdistsacate haawseaanad ade dassssdabsinatensaendaevssbiases 182 4 9 Input output signal control of spindle CW COW oo cccceeeeeseseseseeeeeseeeseseseaeseeteneteeseaeaeeeeeeetees 183 4 10 Spindle automatic gear Change control 0 cece cseseseseeteteeeeseseseseseseseeeeeseseseseeeeteeeeseaeneneeetetees 184 4 11 External cycle start and feed hold oo cece esenesseeeeeeseeeeseseesesesecaeeeeseecaeseesseeeesaeeesaeeesaeeetaeaeees 186 4 12 Cooling lubricant and chip removal control 00 0 eee ceeeeeeeeeeseseseseeeeeeeeeseseseneneeeeeceeseneneneeeten
73. EARCH gt on the panel to search the data The CNC returns to the data displaying interface after press lt CANCEL gt MDI mode current operation mode COPY after inputting G12 1 press it and the ladder between the cursor and G12 1 can be copied PASTE paste the copied ladder DELETE after inputting G12 1 press it and the ladder between the cursor and G12 1 can be deleted CHANGE input the signal address needed to change and press the key the system prompts if the address is changed or all addresses are changed Y YES N NOT A ALL Press the Page Up Page Down four Direction keys to search and position view the instruction list address 149 CGSR I HISE GSK218M CNC System Connection and PLC Manual 2 7 PLC operation step PLC operation step 1 During PLCPAR interface press L KPAR to enter the viewing and setting interface of keep relay operate PLC by modifying the related bit of KOO0 K001 setting KO00 0 to 1 can modify the ladder after saving For the definition of related bit see Function Appendix A 1 2 During PLCGRA interface operate PCL to complete PLC programming Press lt SAVE gt the data field prompts SAVE SUCCEEDED The corresponding PMC alarms during saving when PLC is mistaken please check PLC program 3 During PLCGRA interface press lt CHANGE gt the data field prompts CHANGING and CHANGE SUCCEEDED The ladder is changed into instruction li
74. FF alarm ignore signal General The German VDE safety standard requires that the motor be deactivated when the safety guard is opened By using the VRDY OFF alarm ignore signal however the CNC can be restarted without resetting even if the safety guard has been opened Signal All axis VRDY OFF alarm ignore signal IGNVRY lt G009 3 gt Classfication Input signal Function Disables the check of servo alarm VRDY OFF Operation When the signal is set to logical 1 the control unit operates as follows Even when the servo amplifier ready signal goes off the control unit however sets ervo ready signal SA to 0 The SA signal can remain set to 0 Signal address 7 6 5 4 3 2 1 0 2 ee me Rc 2 10 Abnormal load check General Machine collision defective and damaged tools cause a large load torque on the 79 CGSN Ir Hist GSK218M CNC System Connection and PLC Manual servo and spindle motors compared with normal rapid traverse or cutting feed This function detects the load torque on the motors and sends this value as an estimated load torque to the PMC If the detected load torque value is abnormally great compared with th e value specified in the parameter the function stops the servo motor as early as possible or reverses the motor by an appropriate value specified in a parameter in order to minimize possible damage to the machine The function to reverse motors is effective only for servo motors Abnorma
75. GSK 218M CNC System Connection and PLC Manual GSR M Sa SS A BRZ Aal GSK CNC EQUIPMENT CO LT CGSR r HISE GSK218M CNC System Connection and PLC Manual ae The user manual describes all items concerning the operation of this CNC system in detail as much as possible However it s impractical to give particular descriptions for all unnecessary and or unavailable operations on the motor due to the limit of the manual specific operations of the product and other causes Therefore the operations not specified in this manual may be considered impossible or unallowable CGSR I HISE GSK218M CNC System Connection and PLC Manual ae This manual is the property of GSK CNC Equipment Co Ltd All rights reserved It is against the law for any organization or individual to publish or reprint this manual without the express written permission of GSK CNC Equipment Co Ltd and the latter reserves the right to ascertain their legal liability CGSR I HISE GSK218M CNC System Connection and PLC Manual Company profile GSK GSK CNC Equipment Co Ltd is the largest production and marketing enterprise of the CNC system in China currently It is the Numerical Control industrial base of South China and the undertaking enterprise of the 863 national main project Industrialization Support Technology for Medium Numerical Control System as well as one of the 20 basic equipment manufacture enterprises in Guangdong province It has been tak
76. ISE GSK218M CNC System Connection and PLC Manual Format ACT COM execution range Control condition ACT 0 The specified number of coils or the coils within the region specified are unconditionally turned off W 0 ACT 1 No processing is performed Note 1 In the range specified with a COM instruction no additional COM instructin can be specified 2 the coil for WRT NOT in the range specified with a COM instruction is unditionally set to 1 when COM ACT 0 3 do not use the function block between COM and COME otherwise the system will alarm 5 15 COME common line control end Function The instruction reports the division in the region specification of the common line control instruction COM This instruction cannot be used alone It must be used together with the COM instruction Format 47 CGSN I Hiss GSK218M CNC System Connection and PLC Manual 5 16 ROT Binary rotation control Function Controls rotors such as the toolpost rotary table etc and is used for the following functions 1 Selection of the rotation direction via the shorter path 2 Calculation of the number of steps between the current position and the goal position calculation of the position on position before the goal to the number of steps up to one position before the goal 3 Calculation of the position one position before the goal or of the number of steps up to one position before the goal Format CNO ROT
77. K218M matching with turret tool magazine 1 Install wiring according to the ladder 2 Set PMC parameters correctly to ensure that the ladder matches with the machine tool when the ladder is used 3 The machine tool has special control requirements When the program is added to the ladder the persons responsible for modification should be master the electric and PMC method and the ladder 4 The ladder is only suitable for general CNC milling machine and the machining center with the turret tool magazine otherwise other machine tools may result in the unexpected accidence 5 The ladder is referred and the ladder is different for the different machine tool 2 Allocation and definition of PMC IO address auxiliary relay and register Table 1 Input signal interface definition Address Definition Contact selection Remark X0000 X axis positive travel limit signal Normally closed conatact X0001 X axis negative travel limit signal Normally closed conatact X0002 Y axis positive travel limit signal Normally closed conatact X0003 Y axis negative travel limit signal Normally closed conatact X0004 Z axis positive travel limit signal Normally closed conatact X0005 Z axis negative travel limit signal Normally closed conatact X0006 Th4 axis positive travel limit signal Normally closed conatact X0007 Th4 axis negative travel limit signal Normally closed conatact X0010 X axis
78. S4 2 W 0 5 17 SFT shift register Function The instruction shifts 1 byte 8 bit data by a bit to the left or right Note that W 1 whendata 1 is shifted from the left extremity bit 8 in left shift or from the right extremity bit 0 in right shift Format DIR SFT S1 Length Address of Format CW CONT shift data designation RST ACT 50 CGSR r HISE GSK218M CNC System Connection and PLC Manual Control conditions Shift direction specification DIR DIR 0 Left shift DIR 1 Right shift Condition specification CONT CONT 0 do not cycle shift CONT 1 cycle shift Reset RST The shifted out data W 1 is reset W 0 RST 0 W is not reset RST 1 Wis reset W 0 Actuation signal ACT ACT 0 do not execute SFT instruction ACT 1 shifting processing is done when ACT 1 For shifting one bit only execute an instructin when ACT 1 and then set ACT to 0 Parameters 1 sets shift data addresses These designated addresses require a continuous 1 byte memory for shift data Length a 4 bit number and its definition is as follows O OOO L range 0 8 A bit parameter A 0 When ACT 1 is shifting the shift period is one bit A 1 ACT is taken as pulse signal it is 1 from 0 shift one bit Output W W 0 1 was not shifted out because of the shift operation W 1 1 was shifted out because of the shift operation 5 18 DIFU rising edge check
79. S41 DB25 female XS42 DB25 female 1 D000 1 DO16 1 D032 14 D001 14 DO17 14 D033 2 002 2 DO18 2 D034 15 D003 15 D019 15 D035 3 COM 3 COM 3 COM 16 24V 16 24V 16 24V 4 24V 4 24V 4 24V 17 D004 17 D020 17 D036 5 005 5 D021 5 D037 18 D006 18 D022 18 D038 6 007 6 D023 6 D039 19 COM 19 CO 19 CO 7 24V 7 24V 7 24V 20 24V 20 24V 20 24V 8 008 8 D024 8 D040 21 D009 21 D025 21 D041 9 DOLO 9 D026 9 D042 22 DO11 22 D027 22 D043 10 COM 10 COM 10 COM 23 24V 23 24V 23 24V 11 24V 11 24V 11 24V 24 D012 24 D028 24 D044 12 D013 12 D029 12 D045 25 D014 25 D030 25 D046 13 D015 13 D031 13 D047 XS43 DB25 male XS44 DB25 male XS45 DB25 male 1 INOO 1 IN16 1 IN32 14 INOI 14 INIT 14 N33 2 N02 2 N18 2 IN34 15 INO3 15 IN19 15 N35 3 COM 3 COM 3 COM 16 COM 16 COM 16 COM 4 24V 4 24V 4 24V 17 INO4 17 IN20 17 N36 5 INOS 5 IN21 5 IN37 18 INO6 18 IN22 18 N38 6 NO7 6 N23 6 IN39 19 COM 19 COM 19 COM 7 CO 7 COM 7 COM 7 20 24V 20 24V 20 24V 8 INO8 8 IN24 8 IMO 21 INO9 21 IN25 21 N41 9 INIO 9 IN26 9 IN42 22 INII 22 IN27 22 N43 10 CO 10 COM 10 COM 23 COM 23 COM 23 COM 11 24V 11 24V 11 24V 24 INI2 24 IN28 24 IN44 12 INI3 12 IN29 12 IN45 25 IN14 25 IN30 25 IN46 13 INI5 13 IN31 13 IN47 Fig 3 1 XS40 XS41 XS42 are output interfaces DB25 female XS43 XS44 XS45 are input interface 3 2 Input interface 3 2
80. SE GSK218M CNC System Connection and PLC Manual PLCDGN RUN ADDR N 7 N 6 N 5 N 4 N 3 N 2 N 1 N O F000 0 1 0 0 0 0 0 0 F001 0 0 0 0 1 0 0 0 F002 0 0 0 0 0 0 0 0 F003 0 0 0 0 0 0 0 0 F004 0 0 0 0 0 0 0 0 F005 0 0 0 0 0 0 0 0 F006 0 0 0 0 0 0 0 0 F007 0 0 0 0 0 0 0 0 F008 0 0 0 0 0 0 0 0 F009 0 0 0 0 0 0 0 0 F010 0 0 0 0 0 0 0 0 FOlL 0 0 0 0 0 0 0 0 Fes MDI INFO PLCGRA PLcPAR PLCDGN Fig 1 2 4 Contents and operations on PLCGDN interface RUN operation state of ladder ADDR address of diagnosis number N O N 7 bit number state of diagnosis address 1 the signal is connected 0 the signal is not connected CURRENT current value of parameter SET preset value of parameter Data serial number displaying input data The serial number appears by pressing lt SEARCH gt on the panel to search the data The CNC returns to the data displaying interface after press lt CANCEL gt MDI mode current operation mode Press the Page Up Page Down four Direction keys to seach the corresponding diagnosis number 141 CGSB I HISE GSK218M CNC System Connection and PLC Manual 2 PLC Programming Operation 2 1 General GSK218M CNC PLC operations are performed during the corresponding interfaces There are maduring two interfaces 1 PLCGRA interface include basic instruction function instruction and instruction list Press PLCGRA to enter PLCGRA interface as Fig 1 2 2 Press agaduring PLCGRA to enter PLCGRA
81. SE GSK218M CNC System Connection and PLC Manual Volume one Programming CGSR r HISE GSK218M CNC System Connection and PLC Manual 1 Sequence Program Creating Process 1 1 GSK218M PLC specification Specifications of GSK218M PLC are as follows Specification GSK218M PLC Programming method language Ladder Number of ladder level 2 1 level execution period 8ms Mean processing time of basic instruction 10us Program capacity 4700 step Instruction Basic instruction function instruction Internal relay CR 0 511 byte PLC message request A 0 31 byte Keepmemory Timer T 0 127 byte Meter C 0 127 byte x Datatable D 0 255 byte Keep relay K 0 63 byte Meter preset value data register DC 0 127 byte Timer preset value data register DT 0 127 byte Subprogram P 0 99 Label CL 0 99 I O module X Y 0 63 byte 0 47 byte 1 2 What is a sequence program A sequence program is a programm for sequence control of machine tools and other systems The program is converted into a format to enable CPU execute encoding and arithmetic processing and stored into RAM CPU reads out instructions of the program stored into the memory at the high speed every instruction and execute the program by arithmetic operation The sequence program is written firstly from ladder CGSR I HISE GSK218M CNC System Connection and PLC Manual 1 3 Establishment of interface specifications step 1
82. Signal machine ready signal MRDY G009 4 Classfication Input signal Function Must input the signal when CNC automatically runs Operation MRDY signal becomes 1 without the alarm signal 2 6 Interlock activation General These signals disable machine movement along axes When any of these signals is activated during movement tool movement is decelerated and then stopped All axes interlock signal IT1 IT4 G015 0 G015 3 Classfication Input signal Function This singal is used to inhibit the machine from moving The number at the end of each signal name denotes the number of the corresponding controlled axis IT1 No X axis interlock IT2 No Y axis interlock IT3 No Z axis interlock IT4 No A axis interlock Operation a In manual operation The movement of an interlocked axis is inhibited but the other axes are movable If an axis is interlocked during movement its stops after being decelerated and it starts moving again when it is released from interlock b In automatic operation If an axis is interlocked while its movement is being commanded the move amount is not 0 inclusive of the tool offset movement in all axes is prevented If a moving axis is interlocked all axes stop moving after being 77 CGSR I Hiss GSK218M CNC System Connection and PLC Manual decelerated and they start moving again when interlock is released This function is also effective during dry
83. System Connection and PLC Manual 2 4 Alarm SIQUIVAD ese cece es ceseseeceseseseesescsessseseseceescsesasesescencsesaesesececaenssaeseseseaenssatseseceeaeeceaeseseseeaeetatseseeees 76 2 5 Machine ready SIQIVA usec ceeseccsceseseseeesesesceseseseeescensscsseseseceesesssaescsesacaencaeseseceeaeeeeaeseeecseaeeenateeeeeees 77 26 ANTEMOCK QCHIVALION ccc nics viceercs rec odtce vec uatte taceeecs vicbutca ees eied eee neta tedee ARE ch ea tet oo ae 77 27 MOE SCIOCHION kesr tice das oes cay ates PE sds ea ea 78 2 8 Status output SIQIVAD 0 eseeceececescsseseseseeseccscecseseseccneecsacseseecacessaeecsesecaesceacsesececaeeeeaeeeesceeaeeatateeeees 78 2 9 VRDY OFF alarm ignore signal secsccesessssesesesseseseseseecesesceseseseeceaseceaesesececseneeaeseeeceeaeeenaeeeeeees 79 2 10 Abnormal load CheCkisc i e ees ees eR AERE ee AER 79 3 MANUAL OPERATION siiccscwscececeansceiexcccaccesncccsessecetenieadeessesccccestestsusouess 81 31 JOG FE AM INCrEMENtal FECA ceeccccecccccsseseesesseseseesessesecsessesscsessesecsessesscsessesscsesseseceessesecaesaeaeeaesaees 81 a2 MPG Handwheel Teed iscsi iret Baha GER a OR BREA E ORE AES ROS 82 3 3 MPG interruption cee eccceseseseeeesesescsesesesecccscecsseecsesecacsesatscsececsesesaesesesecaeseeaesesececaeaeeaeaceeeecaeeaeateees 83 4 REFERENCE POINT RETURN ssssssssnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn unnn nnmnnn 84 4 1 Manual reference point returnn ececcsceccccsseseseesesesesssesesesececsen
84. Tool magazine CCW CW in position Normal open or normal close X0054 Tool magazine zero return in position Selection 2 Output Address Statement Remark Y0002 Tool release clamp Y0020 Spindle enabling Y0021 Spindle orientation Y0030 Tool magazine CCW Y0031 Tool magazine CW Y0032 Tool magazine forward Y0033 Tool magazine backward C Tool magazine switch type and rotation in position mode selection Tool magazine no zero return switch Tool magazine zero return switch Tool magazine zero return switch is normal open Tool magazine zero return switch is normal close Tool magazine infeed switch is normal open Tool magazine infeed switch is normal close Tool magazine retraction switch is normal open Tool magazine retraction switch is normal close Tool magazine count switch is normal open Tool magazine count switch is close open Tool magazine rotation in position A mode Tool magazine rotation in position B mode set K0101 to 0 set K101 to 1 set K0102 to 0 set K0102 to 1 set K0103 to 0 set K0103 to 1 set K0104 to 0 set K0104 to 1 set K0105 to 0 set K0105 to 1 set K0100 to 0 set K0100 to 1 1 K0102 setting is disabled when K0101 is set to 0 2 The tool magazine rotation in position A mode when the tool magazine rotates the normal stop position the tool magazine count switch has not responded the block See Fig A 3 The tool magazine rotation in position A mode when the tool magazine rotates
85. abled after power off Troubleshooting start the system again Alarm information 1252 Z axis cannot move because the tool is clamped Fault cause when the tool is in the infeed position and the spindle tool is clamped Z axis moves Troubleshooting 1 the tool magazine is in the retraction position 2 the spindle tool is released Alarm information 1253 carefully operate the system because the tool magazine is in the debug mode Fault cause When K0107 is set to 1 the system alarms which prompts the tool magazine enters the debug mode and which is not related to its other alarms and interlock signal at this time we should carefully operate the system otherwise there maybe damage the machiney Troubleshooting press RESET Alarm information 1254 the system cannot execute the cycle start Fault cause when K0107 is set to 1 the CYCLE START is pressed in AUTO or MDI or DNC mode which causes the system alarms Troubleshooting set KO107 to 0 Alarm information 1255 the tool cannot return to the orgin point because it is clamped Fault cause Z axis is executed to return to the origin point when the tool magazine is in the infeed position and the spindle tool is clamped Troubleshooting 1 the tool magazine is in the retraction position 2 the spindle tool is released Alarm information 1256 the tool cannot return the tool change position because it is clamped Fault cause Z axis is executed to return
86. abnormal Fault cause the tool magazine executes the retraction in the time set by T105 the tool magazine infeed check switch X5 2 has no operation Troubleshooting 1 check whether the tool magazine infeed check switch is normal 2 check whether Y3 3 outputs 3 regulate again T105 time Alarm information 1243 the tool magazine zero setting is enabled Fault cause when the tool magazine has no zero return switch i e KO101 0 and KO106 1 the system alarms and prompts the tool magazine zero setting is enabled 211 CGSB I HISE GSK218M CNC System Connection and PLC Manual Troubleshooting set KO106 to 0 Alarm information 1244 the tool change is stopped because of its abnormal run Fault cause when the tool magazine executes automatically the tool change the tool change stops because of its abnormal run which causes the system alarms and prompts there may be the disorder of tool magazine and the spindle tool number Troubleshooting press RESET to clear the alarm Alarm information 1245 there is T tool number or repeated tool number in the tool list Fault cause there is no tool number specified by T code or there is the repeated tool number specified by T code in the tool list D001 D099 Troubleshooting modify the value in the tool list Alarm information 1246 the tool magazine cannot execute the tool change because it is not in the tool change position Fault cause Z axis is not the tool change position and the to
87. aneous Function M S T function 8 1 Miscellaneous function General miscellaneous function M code When up to 8 bit numbers after the address M is specified the code signal and strobe signal are transmitted to the machine which use these signals to start or cut off its relative functions Basic procedure The following signals are used for the following functions Function Program Output signal Completion address Code signal Strobe Distribution signal signal completion signal Miscellaneous M M MF DEN FIN function Spindle function S S00 S31 TF Tool function T TO0 T31 BF Each function uses different program addresses and different signals but they all input and output signals during the same way as described below A sample prodedure for the miscellaneous function is described below The procedures for the spindle speed function tool function and secondary miscellaneous function are obtained simply by substituting S T or B during place of M 1 Suppose that MXXX is specified during a program If XXX is not specified CNC alarms 2 After MOO M399 is transmitted to machine interface thestrobe signal MF is set to 1 The code signal is the binary representation of the programmed value XXX If a move dwell spindle speed or other function is specified during the same block as the miscellaneous function the execution of the other function is started when the code signal of the m
88. are memory and level sequence part output memory from machine tool IO interface CGSR I HISE GSK218M CNC System Connection and PLC Manual 2 5 1 Input signal processing 1 Input memory of NC The input signals from NC are loaded in memory of NC and are transferred to the PLC at intervals of 4ms Since the 1 level sequence part directly refer to these signal and process operations 2 Input signal memory to machine tool The input signal memory stores signals transferred from the machine tool at intervals of 2ms period Since the 1 level sequence part directly refer to these signal and process operations 3 2 level inpt signal memory The 2 level input signal memory is also called as 2 level synchronous input signal memory The stoed signals are processed by the 2 level sequence part State of the signals set this memory cynchronizes with that of 2 level sequence part Input memory Signals from NC and machine tool are transferred to the 2 level input signal memory only at the beginning of execution of the 2 level sequence part Therefore the state of the 2 level synchronous input signal memory does not change from the beginning to end of the execution of the 2 level sequence part 2 5 2 Output singal processing 1 NC output memory The output signals are transferred form the PLC to the NC output memory at intervals of 4ms 2 Output signals to machine tool Output signal to the machine tool fr
89. ator Y12 1 MDI key indicator Y12 2 Machine zero return indicator Y12 3 Single step key indicator Y12 4 Manual key indicator Y12 5 MPG key indicator Y12 6 DNC key indicator Y12 7 Spindle CW indicator Y13 0 Spindle CCW indicator Y13 1 Spindle override cancel indicator Y13 2 X machine zero return indicator Y13 3 Y machine zero return indicator Y13 4 Z machine zero return indicator Y13 5 TH4 machine zero indicator Y13 6 DEF indicator Y13 7 Skip indicator Y14 0 Single block indicator Y14 1 Dry run indicator Y14 2 Miscellaneous M S T lock indicator Y14 3 Machine tool lock indicator Y14 4 Machine tool lamp indicator Y15 0 Lubrication indicator Y15 1 Cooling indicator Y15 2 Chip removal indicator Y15 3 Feedrate override cancel indicator Y16 0 Rapid switch indicator Y16 1 0 001 FO indicator Y16 2 0 01 25 indicator Y16 3 0 1 50 indicator Y16 4 1 100 indicator Y16 5 X indicator Y17 0 Y indicator Y17 1 26 CGSR I HISE GSK218M CNC System Connection and PLC Manual Z indicator Y17 2 TH4 indicator Y17 3 USER1 indicator Y17 4 X indicator Y18 0 Y indicator Y18 1 A indicator Y18 2 TH4 indicator Y18 3 USER2 key indicator Y18 4 Overtravel completion indicator Y19 0 Feed hold indicator Y19 1 Cycle start indicator Y19 2 Tool magazine zero return indicator Y19 3 3 3 Address G from PLC to CNC Addresses are from GO to G63 Tpye INT8U 64 bytes For signals see Volume Fun
90. ble UO000 F54 0 1100 UO001 F54 1 1101 UO002 F54 2 1102 UO003 F54 3 1103 UO004 F54 4 1104 UO005 F54 5 1105 UO006 F54 6 1106 UO007 F54 7 1107 UO008 F55 0 1108 UO009 F55 1 1109 UO010 F55 2 1110 UO011 F55 3 1111 UO012 F55 4 1112 U0013 F55 5 1113 UO014 F55 6 1114 UO0015 F55 7 1115 UO000 F54 1132 UO015 F55 UO100 F56 F59 1133 UO115 Note 1132 is a variable with 16 bit 1133 is a variable with 32 bit Composition is as follows 7 6 5 4 3 2 1 0 1132 U0006 U0005 U0004 U0003 U0001 U0000 1133 1133 1133 1133 125 CGSR I HISE GSK218MCNC System Connection and PLC Manual 11 2 Canned cycle General Canned cycles make it easier for the programmer to create programs With a canned cycle a frequently used machining operation can be specified during a signgle block with a G function without canned cycles normally more than one block is required During addition the use of canned cycles can shorten the program to save memory One canned cycle consists of a sequence of six operations Operation 1 Positioning a hole Operation 2 Rapid traverse up to R level Operation 3 Hole machining Operation 4 Operation at the bottom of a hole Operation 5 Retraction to point R level Operation 6 Rapid traverse up to the initial point Operation sequence of canned cycle is as follows Operation 1 Op gt O O
91. bundant technology development and complete production and quality system qualified by us will undoubtedly ensure the reliable product to serve our customers 24 48 hours technological support and service can be easily and promptly provided by our complete service mechanism and tens of service offices distributed in provinces around China and abroad The pursuit of excellent product and superexcellent service has made the GSK what it is now and we will spare no efforts to continue to consummate this South China NC industry base and enhance our national NC industry by our managerial concept of century enterprise golden brand CGSR I HISE GSK218M CNC System Connection and PLC Manual Technological Spot Service You can ask for spot service if you have the problems that can t be solved by telephone We will send the engineers authorized to your place to resolve the technological problems for you Foreword Dear user It s our pleasure for your patronage and purchase of this GSK GSK218M CNC system made by GSK CNC Equipment Co Ltd The manual is Connection and PLC Manual oe may occur by improper connection and operation This system can only be operated by authorized and qualified personnel Please carefully read this manual before usage This manual is reserved by final user All specifications and designs herein are subject to change without further notice We are full of heartfelt gratitude to you for sup
92. cceceeeeceeeeeeeceeeceeeeeeeeeeceeeeeeeeneees 36 5 1 END1 1 level sequence program end iiien 37 5 2 END2 2 level sequence program end vecsccsssssssssseessssesssssesssseessssesssssessssseesssseesssseessseeesssesen 37 5 37 CALL call subprograrn sern re EAE EOAR E E 37 54 SP S bprogram sssieseesreceriorie siiente etnio ae E r e e Aara Raae ar Eiin iot 38 5 5 SPE subprogram end sesseessessnsesrsseossesesessreerreerrseoreseereresesnostseeresenrssenestorenesesnostresreeenrseenesee 38 56 SET SEN e a E E E E E E E E asain teees 39 SIZ ASTOS aro a E E E E ET E E S 39 5 8 JMPB label JUMP sccicisaudn icin a a a 40 6 9 EBL LABO aua n N Gohl ndnanaehu E dolled neato 40 510 TMR LUTION drepi e E taste E A edited aay ciaaesagianess AO E S 41 S11 GCIR binary Coumte surre E ee N E eee ees 42 5 12 DEC binary decode ssisccccciiciisietiecs nssdatdl Gavatecaeandencdesdevsaeenadesiilbvdsacdeneieauesaadoveiensdegiessniordeensdonse 43 5 13 COD binary code conversion o eescecescsesseseseeseseseseecseseseeesencsaescsesecaeseeaesceececaeeceaeaceeseeaeeaeateees 44 5 14 COM common line control ceeeeececeseseseesesesseseseseseesesescesescseecsenesaesesececsesesesceeceeseneeaeaceecseaeeeateees 46 5 15 COME common line control CNA cececcccsseseseeseseseseeeeseseseeecscecssesesececaeesesesceececaeeceaeaceeeecaeeaeataees 47 5 16 ROT Binary rotation Control eecescececssssesesessescseseecesescseccesescssesesececsenseaescsececaenenaeseeees
93. ceesseesesceeeeeeeseeeseeeneeseeeeeeeeeeeaees 142 21 Genera e E a E haces ta atts Gane E agai ho eae eH ean 142 2 2 Basic instructiONn B INST ccccccscescecesesseseseseesesesessesesesecesesessesesececseseaeseeececaeaceaeaceecesaeeenataeeeeses 143 23 Operations OF LADD cies scccaxicsseseevesveceuteassoucsviuesesiek vxssndat eeii a leet dentauathededhee ts abcd E 144 24 Function INSIFICHON 6s siccs cee20esssketed dds cashes AME es ded E 146 2 5 INSTFUCTION HSH eee eseesesceeeeeseeseseeseusesecsesseseesessesecseeaeseesesaesecsesaeseceeeaesecsesaeseceesaeseceeeaseeeeeeataeeeeeaees 148 20 EOI IISIMUCTION oriire E EE EEEE case ont ahaa stenoses E ER EEEE 149 27 PLGoperation stop renean A N EE R eee 150 3 PLC ADDRESS PARAMETER SETTING ccesseeccesseeecnnseesenssessenseesees 151 o COUM oe a R E E RAE 151 Oi MME ea a S costes a e E a elves E E bs Racweaee alee seeaaeaae 152 8 DAA I aa E A E A ESE 153 GA Keep TOA o a E E EEEE N E R R E N 154 3 5 F address corresponded to M function ececceseccseeseseseeseseseseeseseseesesesesceseseesesesceseseeceeseeeeataees 155 VOLUME FOUR CONNECTION sssssssnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 157 CGSB I HISE GSK218M CNC System Connection and PLC Manual 1 SYSTEM STRUCTURE AND INSTALLATION ccccsceccccececcscececcscacescsearsssees 198 1 1 SYSlEM COMPOSIUON facsectistctisetsties eerie ovinncelsniid nGntaats a a a aO iay 158 1 2 System installtion amp COMMOCTION cceccccs
94. content of the memory do not disappear even when the power is turned off Type 128 addresses 3 10 Timer addresses T The area is used as storing current counting value in timer The initial data is the preset value when the system is turned off When preset value is 0 the current data is preset value Type 128 addresses 3 11 Addresses of timer preset value DT The address area is used as storing preset value Since this area is nonvolatile the content of the memory do not disappear even when the power is turned off Type 128 addresses 30 CGSN I Hise GSK218M CNC System Connection and PLC Manual 3 12 Address of data table D The content of the memory do not disappear even when the power is turned off Tpye 256 addresses D240 247 are for tool magazine 3 13 Lable address L Label addresses are used to specify jump destination labels and LBL labels in JMPB instructions Range 0 99 3 14 Subprogram numbers P Subprogram numbers are used to specify jump destintion subprogram labels and SP instruction subprogram labels in CALL instruction Range 0 99 31 CGSR IF HISE GSK218M CNC System Connection and PLC Manual 4 PLC Basic Instruction Desigining a sequence program begins with writing a ladder diagram The ladder diagram is written using relay contact symbols and functional instruction code Logic written in the ladder diagram is entered as a Sequence program in the Programmer There are two sequence program
95. cssescsesecaesceatscsececaeeceaeacseeecaeeaeateees 84 5 AUTOMATIC OPERATION 0 0 s00ceceeeeeeeeeeeeeeeeeeneseeeeeeeeeeseeeeeneeseeeeeeesesaes 88 51 CY Cle STArt TO OO Foldre rsen recie eieae E EE i eE eiie 88 ROSO one A E A N 9 5 3 Testing a progra iii scctivivsseates ais dissedeeasesd dati bssiests adi aa tai aa EEr Ea e Ara EE Ea Nar EERENS 93 5 3 1 Machine tool lock rrsinecsresorenisaserarinniaai n EERE 93 5 3 2 Dy UI poio nenn E sinus aE OE ESE AE E EAE E E EEE EERON 94 5 3 3 Single DIOK iero R E OEE E OR ES 95 54 Optional DIOCK SKID i cidade niassisindnn wud hatin a a a a GE 96 55 Program resla serere nn eE EEEE EE E E 97 6 INTERPOLATION FUNCTION sssssssssunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnna 98 61 Thread CUNO seieren E E E E EEE O E EEE EEE SE ls 98 7 FEEDRATE CONTROL oeecccscessesseeceeeeeeeeeeeseeeeeeeneeseeeeeeeseeseneneaeenseeeeesessees 99 7 1 Rapid traverse ALC ee ceeeseecesseeesesceseeecscseeeescesescenceaesecsceaesecsesaesecsesaesecsesaesecaeeaeeecsesaeeesaeeateeeaeeaseees 99 7 2 Advanced preview CONTIOL cscececesessesesesseseseseeeeseneecesesesecceaesssaescseseesescaeseseceeseneeaeseeeseaeeeeateeeeeess 99 Z3 TA DOSILION CHECK ic svcss sas sccesaetiscehos ae EAE EA E EE 100 LA EnO OGIOCE aeia A 101 Vic aman E E E EEE N AE A E E E ten OA A E EE E T 102 7 5 1 Rapid tr v rse Overt less ncira a aeaeaiiy 102 7 5 2 Feedrate OVErride on cceccsceseeseeseesesseseeseeseeseesescescesecsecsecsecses
96. ction Key signals on the operator panel Key signal on operator panel PLC address Edit mode G20 0 Auto mode G20 1 MDI mode G20 2 Machine zero return mode G20 3 Single step mode G20 4 Manual mode G20 5 MPG mode G20 6 DNC mode G20 7 Skip G21 0 Single block G21 1 Dry run G21 2 Miscellaneous M S T lock G21 3 Machine tool lock G21 4 Selection stop G21 5 Program restart G21 6 Spindle CW G22 0 Spindle stop G22 1 Spindle CCW G22 2 Spindle negative override G22 3 Spindle override cancel G22 4 Spindle positive override G22 5 Spindle jog G22 6 27 CGSR I HISE GSK218M CNC System Connection and PLC Manual Lubrication G23 0 Cooling G23 1 Chip removal G23 2 Cycle start G23 6 Feed hold G23 7 Feedrate positive override G24 0 Feedrate override cancel G24 1 Feedrate negative override G24 2 Rapid switch G24 7 Rapid Fo G25 0 Rapid 25 G25 1 Rapid 50 G25 2 Rapid 100 G25 3 Incremental step 0 001 G26 0 Incremental step 0 01 G261 Incremental step 0 1 G26 2 Incremental step 1 G26 3 Manual feed axis X G27 0 Manual feed axis Y G27 1 Manual feed axis Z G27 2 Manual feed axis Th4 G27 3 Manual feed axis X G28 0 Manual feed axis Y G28 1 Manual feed axis Z G28 2 Manual feed axis Th4 G28 3 Spindle orientation G29 0 Tool magazine zero return G29 1 Tool clamp r
97. customer Troubleshooting no Alarm information 1211 pressure oil temperature check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1212 the oil pressure is low Fault cause defined by customer Troubleshooting no Alarm information 1213 the machine is not ready Fault cause defined by customer Troubleshooting no Alarm information 1214 reserved Fault cause Troubleshooting Alarm information 1215 reversed Fault cause Troubleshooting Alarm information 1216 donot rotate the spindle when the tool releases Fault cause execute the spindle rotating when the tool releases in Manual mode press the 207 CGSR Ir Hist GSK218M CNC System Connection and PLC Manual spindle CCW CW JOG POSITIION or execute M03 M04 M19 in AUTO mode the spindle will rotate Troubleshooting in Manual mode press gt CLAMP RELEASE and the tool is clamped i e Y2 0 to check whether the tool clamp check switch is 1 when it is 1 the rotating spindle does not appear alarm Alarm information 1217 the tool does not release when the spindle rotates Fault cause the tool release instruction is executed when the spindle rotates Troubleshooting when the spindle stops the tool release instruction is executed to avoid the alarm Alarm information 1218 confirm the tool number again because the tool magazine abnormally stops Fault cause M6 is executed when the tool magazine rotates th
98. d For the new mode when CNC has detected the skip of one completion signal it confirms the operation is ended Besides for the general mode M S T B function have one common completion signal FIN but for the new mode they have different endsignal the completion signal of M S T B function are separately MFIN SFIN TFDURING and BFIN High speed interface is also used for many M instructions of one block and the interface provides sole completion signal for every M code separately calling MFIN MFIN2 and MFIN3 The transmission time sequence of many M code signals during one block is the same that of one M code signal during one block The high speed interface is also used for external operation function Besides the exclusive external operation EFD and completion signal EFIN The receiving and transmission of the signals are the same that of optional singal and completion signal of miscellaneous function Next block completion signal MFIN Signal Procedure Procedure 1 M function completion signal MFIN1 lt G000 1 gt Classfication Input signal Function Reports that the execution of a miscellaneous function using the high speed M S T B interface is completed Operation For the operation and procedure of the control unit see Basic Spindle function completion signal SFIN lt G000 4 gt Classfication Input signal Function Reports that the execution of a spindle speed function using the high speed M S T B in
99. d operations on counter interface 152 CGSR I HISE GSK218M CNC System Connection and PLC Manual OPERATION operation state of ladder NO counter number cannot be changed ADDRESS counter address cannot be changed CURRENT counter current value cannot be changed SET counter preset value can be changed during MDI mode Data serial number displaying input data The serial number appears by pressing lt SEARCH gt on the panel to search the data The CNC returns to the data displaying interface after press lt CANCEL gt MDI mode current operation mode Esc return to the up menu Press lt CHANGE gt to download the setting value to operation the CNC When the change is completed the system displays CTR Downloaded OK when the change is not completed the system displays Can t download Note press CHANGE after modification to save the modification and operation the CNC Press the Page Up Page Down four Direction keys to search and position view or modify the counter address 3 3 Data list Press DATA during Fig 3 1 to enter the view and the setting interface of counter as Fig 3 3 1 PLCPara RUN NO ADDRESS DATA NO ADDRESS DATA 000 D000 00000 012 D012 00000 001 D001 00000 013 D013 00000 002 D002 00000 014 D014 00000 003 D003 00000 015 D015 00000 004 D004 00000 016 D016 00000 005 D005 00000 017 D017 00000 006 D006 00000 018 D018 00000 007 D007 00000 019 D019 00000 008 D008 00000 020 D020 00000
100. data transfer Function This function instruction instructs reading and rewriting of data in the data The number of data table capacity in the data table can be specified by specifying the address thus allowing change in table capacity even after writing the sequence program in the ROM Format RW XMOV Length S1 S2 S3 S4 format Number Data table Address Address storing W RST of data of heading storing input table internal the data address output data number ACT table table capacity Control condition Specify the reading ro rewriting RW RW 0 data is read from the data table RW 1 data is written in the data table Reset RST RST 0 release reset RST 1 reset W 0 Execution instruction ACT ACT 0 The XMOV instruction is not executed W does not change ACT 1 The XMOV instruction is executed Parameter Length Specify the data long 1 1 byte long data 2 2 byte long data 56 CGSR I HISE GSK218M CNC System Connection and PLC Manual S1 Storage address of number of data table elements The address is used to store the data number of data table its byte should correspond to the length specified in Length format specification and the effective range of number of data table element is as follows with the byte length which set in Length1 format 1 byte length 1 to 255 2 byte length 1to 32767 Actually set a value below the size of the D area S2 Sets head addre
101. dge whether the spindle has the tool Reversed 3 Usage and maintenance of GSK 218M CNC System matching with turret tool magazine Tool magazine preparation and use 1 Tool magazine installation and related PLC parameter setting Operation aim ensure the ladder fit to the allocation of tool magazine A requirements of the ladder matched with the turret tool magazine to the machine tool 1 The machine tool has the spindle tool automatically clamping releasing device which has the normally open in position check switch 2 The spindle has the positioning function and its positioning angle can be regulated 3 The tool magazine capacity must be less than 100 4 The tool magazine can execute CCW CW 5 The tool magazine has the count switch forward in position check switch and retraction in position check switch 6 The tool magazine has zero return switch selection B Wire connection related to tool magazine 1 Input Address Statement Remark X0024 External clamp release control Selection X0025 Release check Normally open contact X0026 Clamp check Normally open contact X0050 Spindle orientation in position Normally closed 218 CGSR r HISZ Note GSK218M CNC System Connection and PLC Manual contact X0051 Tool magazine forward in position Normal open or normal close X0052 Tool magazine backward in position Normal open or normal close X0053
102. ditions When the signal is 1 the auxiliary function lock signal AFL is1 When the signal is 0 the auxiliary function lock signal AFL is 0 Signal address 7 6 5 4 3 2 1 0 corf o d e I os o o do oed d D 8 3 High speed M S T interface General To accelerate M S T B function execution the high speed M S T B interface has simplified the transfer of the strobe and completion signals of the M S T B function High speed strobe signal and completion signal Take M function as example The method of spindle speed function S code tool function T code and 2 miscellaneous function B code are the same as M function Basic procedure 1 Suppose that the following program is shown Mxx Myy 2 In response to an M command the CNC system sends out the code signals M00 M31 The CNC system inverts the logical level of the strobe signal MF that is from 0 to 1 or from 1 to 0 3 CNC oversets the strobe signal when the logic level and the optional singal of miscellaneous function completion signal are the same one CNC confirms PMC processing is ended During general mode when CNC has detected FDURING signal rise edge 0 to 1 and it receives the 110 CGSR I HISE GSK218M CNC System Connection and PLC Manual Code signal Strobe signal MF PMC side operation Miscellaneous function completion signal FDURING down edge 1 to 0 the operation is ende
103. e ENB singal is logic 1 if the instruction is 0 ENB signal becomes 0 When the analog spindle is used and the instruction to the spindle is 0 analog voltage the spindle motor will rotates with the low speed because there is the drift voltage for the spindle speed amplifier And so the ENB signal can be used to completely stop motor 7 6 5 4 3 2 1 0 ros o o do d S C To 9 1 1 General Signal Note Gear spindle Although the S instruction contains the spindle speed the object that is actually controlled is the spindle motor Therefore the CNC must have some provision to detect the gear stage between the speed and spindle motor Spindle speed code signal S00 S31 F022 F025 Spindle speed strobe signal TF F007 2 Classfication Output signal Function These signals report the actually specified the spindle speed function Output conditions For the output conditions and procedure see Basic Procedure Use the S code of analog spindle to output S00 S31 output to S code with the binary For example S4 corresponds to 00000000 00000000 00000000 and 00000100 113 CGSR I HISE GSK218M CNC System Connection and PLC Manual 9 1 2 General Signal Note Analog spindle The analog spindle is defined that the spindle speed is controlled by the analog voltage value from CNC So CNC changes S code into the analog voltage value to output to the spindle of machine tool to control t
104. e 1 level sequence part operates every 4ms which can operate the short pulse signal with high speed response The 2 level sequence part operates every 4 n ms Here n is a dividing number for the 2 level sequence part The 2 level sequence part is divided into n part and every part is executed every 4ms CGSB I HISE GSK218M CNC System Connection and PLC Manual 1st level Specifies the end of the sequence part 1st level sequence part Division 1 Division 2 2nd level sequence program r l Division n Specifies the end of the 2 level sequence part 218M PLC is solely executed in PLC AVR single unit and the second 2ms of every 4ms is the communication time of CNC reading or writing PLC data 4 4 4 1st level Division 2 2nd level CNC processing After the last 2 level sequence part division n is executed the sequence program is executed again from the beginning Thus when the dividing number is n the cycle of execution is 4 n ms The 1 level sequence operates every 4ms and the 2 level sequence every 4 n ms If the steps of the 1 level sequence is increased the steps of the 2 level sequence operating within 4ms becomes less thereby increasing the dividing number and making the processing time longer Therefore it is desirable to program so as to reduce the 1 level sequence to a minimum 2 4 Sequence program structure With the conventional PLC
105. e CRT screen changeds to the program restart screen When the program restart signal is set to 0 and automatic operation is activated the macine moves backe to the machining restart point at dry run speed along the axes one by one When the machine moves to the restart point machining restarts Signal during program restart SRNMV lt F002 4 gt Classfication Output signal Function Report the program is started Output conditions The signal becomes 1 when After CRT screen is switched to the restart screen the program restarting signal is set to 0 The signal becomes 0 when tThe program restart sequence ends all controlled axes of machine tool moves to the restart point Signal address 7 6 5 4 3 2 1 0 A ee ww DD d d CGSR I HISE GSK218M CNC System Connection and PLC Manual 6 Interpolation Function 6 1 Thread cutting 6 1 1 General threads L Lead tA ms N Straight Thread Tapered Screw Scroll Thread Thread cutting Tool movement can be synchronized with spindle rotation when cutting The spindle speed is continuously read through the postion coder attached to the spindle Then it is converted to a cutting federate feed per minute to feed the tool EEF L Signal During general thread cutting is repeated along the same tool path during rought cutting through finish cutting for a screw Since thread cutting starts when the postion coder mounted on the
106. e address comprises the address type address number and the bit number in the format as shown below Type Address number Bit number Tpye including X Y R F G K A D C P L T Address number decimal serial number stands for one byte Bit number octal serial number 0 7 stands for 0 7 bit of byte of front address number 218M PLC address type is as follows Character Signal descrition Length X Machine tool PLC 64 byte INT8U Y PLC machine tool 64 byte INT8U F CNC gt PLC 64 byte INT8U G PLC CNC 64 byte INT8U R Internal relay 512 byte INT8U D Data register 0 255 DC Counter preset data register C Meter 0 127 A PLC message request signal INT8U T Timer 0 127 DT Timer preset data register K Keep relay 64 byte INT8U 3 1 Addresses from Machine tool to PLC X X addresses of GSK218M PLC are divided into two 1 X addresses are assigned to IO input interface of XS43 XS44 and XS45 2 X addresses are assigned to the input press keys on MDI panel 3 1 1 Assignment of IO module X address The addresses are from XO to X5 Its type is INT8U 48 types They are assigned to three IO input 23 CGSR I HISE GSK218M CNC System Connection and PLC Manual interface of XS 43 XS44 and XS45 The signal specification of X addresses can be customed by customer according to the actual operation X addresses are used to connect the machine tool with the ladder F
107. e alarm appears or press RESET the alarm appears Troubleshooting 1 the tool magazine executes the zero return 2 set the spindle tool number and tool magazine number again Alarm information 1219 the spindle cannot rotate when the tool magainze is in the infeed position Fault cause the spindle rotation is executed when the tool magazine does not retract to the in position Troubleshooting execute the tool magazine returning to the retraction position whether the tool magazine has returned to the retraction positon by X5 2 Alarm information 1220 the clamped tool corresponding to the spindle is abnormal Fault cause when the tool is clamped i e Y0 2 0 the tool magazine clamp check switch X2 6 is not closed during the time set by T010 Troubleshooting 1 check whether the tool magazine clamp check switch is normal 2 check whether YO 2 outputs 3 regulate again T010 time Alarm information 1221 the released tool corresponding to the spindle is abnormal Fault cause when the tool is clamped i e Y0 2 1 the tool magazine clamp check switch X2 5 is not closed during the time set by T009 Troubleshooting 1 check whether the tool magazine release check switch is normal 2 check whether YO 2 outputs 208 CGSB I HISE GSK218M CNC System Connection and PLC Manual 3 regulate again TOO9 time Alarm information 1222 the spindle unit temperature check is abnormal Fault cause defined by customer Troubleshooting
108. e parameter is changed the power supply must be cut off before continuous operation 9 4 Rigid tapping General During a tapping cycle synchronous control is applied to the tapping operation of a tapping axis and the operation of the spindle Namely during rigid tapping G74 G84 CNC needs to detect the rotation direction signal of spindle to confirm the cutting feed direction and machining process Procedure Spindle rotating Z tool infeed tapping transmit M05 to spindle wait for spindle to completely stop transmit CCW instruction starting point of Z tool retraction gt spindle stops rotating So to realize the rigid tapping the corresponding ladder must be written to report the rotation direction of CNC external spindle Signal rigid tapping signal RGTATP G003 1 Classfication Output signal Function Report to PLC that CNC is during the rigid tapping mode Output conditions RGTAP 1 the current CNC is during the rigid tapping mode 0 the current CNC is not during the rigid tapping mode 117 CGSB I HISE GSK218M CNC System Connection and PLC Manual Signal address 7 6 5 4 3 2 1 0 Signal Spindle rotation direction RGSPM RGSPP F012 1 0 Classfication Output Function Report to PMC that the spindle is CW CCW during rigid tapping Spidnle during rigid tapping RGSPP 1 clockwise rotation CW 0 non clockwise RGSPW 1 counterclockwise CCW 0
109. e spindle in the speed control mode Signal address 7 6 5 4 3 2 1 0 CGS I HMS GSK218M CNC System Connection and PLC Manual 3 Manual Operation 3 1 JOG feed incremental feed General JOG feed In JOG mode setting a feed axis and direction selection bit to 1 on the machine operator s panel moves the machie along the selected axis in the selected direction Incremental feed Incremental feed mode setting a feed axis and direction selection bit to 1 on Signal the machine operator s panel moves the machine one step along the selected axis in the selected direction The minimum distance the machine moves is the least input increment The step can be 10 100 or 1000 times the least input increment The only difference between JOG feed and incremental feed is the method of selecting the feed distance In JOG feed the machine continues to be fed while the following signals selecting the feed axis and direction are 1 J1 J1 J2 J2 J3 J3 etc In incremental feed the machine is fed by one step Using JOG feedrate override dial can regulate JOG feedrate The step distance can be selected by MPG feed movement distance G026 0 G026 3 Feed axis and direction selection signal J1 J4 G27 0 G27 3 J1 J4 G28 0 G28 3 Classfication Input signal Function In JOG feed or Incremental feed mode select the required feed axis and direction in the signal name indicates the feed directi
110. eaeeeateees 48 5 17 SFT shift register eee cceeceseesesescssesesesessesescecssesesececaesceaescsececsesesaescseseeaescatscsececaeneaeaceeeecaeeaeataees 50 5 18 DIFU rising CGC CHECK D o eecccscssesesessesesescesesesesecsenenssseseseceesesssaseseceeaescseseseceesesseaeseseeseaeeeateees 5 5 19 DIFD falling Cd ge CHECK serieen EA EA 52 5 20 COMP binary comparison oie eecesesesessesesesseseseseseesensscssescseceesenessesesesecaeseeseseeeceeaeseeaeseeeescaeeeataees 53 5 21 COIN concidence check ieeeescscssesesessesesesseseseseseesensecsaescsececsesessesesececaeseaescsececaeeeeaeaceeeeeaeeaeataees 54 5 22 MOVN transfer Of data eeceeccceccssesesessesesesseseseseseesesencesesesececsesessesesececaeseeaesceececaeseeaeaeeeseaeeeateees 55 5 23 XMOV Binary index data transfer cccccececescecssescsseseseesesesescecesesesececseseeseseeececaeeeeaeaeeceeaeeeataees 56 5 24 DSCH binary ata SCALA ooeececesesescesesesseseseseesesessseesescseeesencsaesesececaeneeseaceececaeseeataceecseaeneeateees 57 525 ADD addition x sccciccinschicessdalecsecschsieusesdestasnsisvanctdisadat cin o Ee eara a EE RE aia a Ea aN a REE E Eae 58 5 26 SUB binary subtraction e essessssesseseseesssesessseseeresesesssseseeseststsstsestesesesssstsestesestssssesestesesesesstses 60 527 ANDF lo gic land morera n e a EE NN EEE RA O E E eae 6l 5 286 ORF logical Or ssnin ae aE E A EE e a EA ER eaaa 62 5 29 NOT logical NOU cecccccscesecsseesesesessesesesesececseecssesc
111. ed after the machine has been used for 3 months 178 CGS PHISH GSK218M CNC System Connection and PLC Manual 4 6 Parameter for servo System parameter number 0 1 8 RVCS RBK FFR FFR 1 in feedforward control mode the cutting feed and rapid traverse are enabled 0 In feedforward control mode only cutting feed is enabled RBK 1 the cutting feed and the rapid traverse separately executes the backlash 0 the cutting feed and the rapid traverse does not execute separately the backlash 4 7 Machine pitch compensation Setting compensation value The set compensaton value is related to the position between the zero and compensation poin machine move direction and compensation backlash and so on The compensation value of compensation point N N 0 1 2 3 127 is determined by the machine error between N N 1 3 The machine zero is taken as the compensation origduring point and the set compensation of every axis is taken as the parameter value Compensable axis X Y Z 4 5 axis Compensation points 128 points for each axis Compensation value range each compensation point 7 7 xcompensation override The input exceeding 7 7 is disabled The setting method is the same that of input method of system parameter see Operation Notes for compensation value setting System parameter 216 220 pitch error compensation number of reference point of each axis setting
112. eeesecseesecaecseeseeaeeeeeeeeeaeeaesaeeaes 102 7 5 3 Override Cancel s issccetscssesesssiscssdtvsasvercastaresdisveetartiaas ta EAE EEEE viens eae eae aires 103 8 MISCELLANEOUS FUNCTION M S T FUNCTION 0 cccsssssseeeeeeeeeeeeeees 104 8 1 Miscellaneous FUNCTION ccccccccccccssessescsessescsseseescssesecssusssesecsessesesssssscacseesecesseeseceseceaecesseeeeeesenees 104 8 2 Auxiliary function JOCK ssns e a E E Cuodeateesseeeus 109 8 3 High speed M S T int rfa0 Esiin iie a E EAE E NEEE ia 110 9 SPINDLE SPEED FUNCTION ssssssssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenna 113 9 1 Spindle speed control MOA ceseseseecesesceseseseeseseseessesesescencusscesesesseaescsaeseseeseaesseaeseeeeseaeeseaeates 113 971 1 Gear Spi dle scaicidiniicninanamiandinundinninananonnniianinneamenaeananmanned 113 9 1 2 Analog Spine aicciscsccscds csssecnstcasccc iia tssscveiavicatsesnassaties Jeaavieascaatiesaassausnadunnagsdcvsatesectavca i EEE EEEE ENNE aS 114 9 2 Spindle speed arrival SIGMA cecececessesesesseseseseesesesesseceseseseseusesesesesecseseceseeeeecseseeseaeeeeeseneeataees 115 9 3 Constant surface speed CONTFOL 0 cccececcsceseseseeseseseeceseseseescsescecesceeseesescsaeaeseeecaesceaeseeeeeeaeeetataees 116 9 4 Rigid LADDING sc scisiassiastisi cies stee ah Aiea dada ene Asta ade ME E EEY 117 CGSR I HISE GSK218M CNC System Connection and PLC Manual 10 TOOL FUNCTION ssicsietcs ceases cecateccceccecce dt atctensneesetccemesecdecnnseeive
113. ees 186 4 13 Parameters Of AXIS COMUION ci i5 icise 5 25 chnsatpccdedscqcatanedacstaposacsshtosacecuasstecobdyds dhsnnvedntassnenehcengiteas tains atoiadapeipiots 187 4 14 Parameter for Coordinate system oo ce eseeeeseteeseeeecsenseseseesesesecseeeeacecseeeesseeeecaeeasaeeesaseeeeeaeees 188 4 15 Parameter for feedrate 53 cscsncsevecsccsetecoscsnsscos csscsessshesescunvstvevagensaconevasasnn shod dos cendbecn praspesestnsestnavenecbuqoareeondnes 188 4 16 Parameters for MDI display and servo ou ec esceeeseteeeeteeeeseeeeseneeeeseeesenesseseeseaeeeesseeeacesaeseeataes 191 4 16 Parameters of MDI display and edit eee eeeeeeeneeeeseeeesesesecseeeeseeecsesesesseeeeaeeetaeesaseesaeenees 191 CGSR I HISE GSK218M CNC System Connection and PLC Manual 4 17 Parameters for tool COMPENSATION ee eee eeeeeteteeseneeeeseeeeseneeseseeceaceesaeecaeseeseaeeseaeeasaeeeeaseetataeees 194 APPENDIX scecasvicccnctnstneuntceastuesseasnacndeansapecncsenmeceheseeemieaneeeamecceeens LOO Guide for GSK218M matching With IAGO ccccccsceseseseesescseseeseseseeceeesceceaescsececaseceatseeeeeeseeetaeeeeeees 1 Notices of GSK218M matching with turret tool magazine 2 Allocation and definition of PMC IO address auxiliary relay and register 196 3 Usage and maintenance of GSK 218M CNC System matching with turret tool magazine 218 4 Macro program statement of GSK218M CNC System matching with turret tool magazine 223 CGSR I HI
114. elease G29 2 Tool magazine CW G29 3 Tool magazine CCW G29 4 Tool infeed G29 5 Tool retraction G29 6 Tool change manipulator G29 7 Overtravel release G30 0 3 4 Address F from CNC to PLC Addresses are from FO to F63 Tpye INT8U 64 bytes For signals see Volume Function 28 CGSB I HISE GSK218MCNC System Connection and PLC Manual 3 5 Internal relay address R The address area is cleared to zero when the power is turned on Type INT8U with 512 bytes Address number 7 6 5 4 3 R relay area waeneeneen R511 3 6 Address of keep relay K The area is used as keep relays and PMC parameters In each modal the following number of bytes can be used Since this area is nonbolatile the content of the memory do not disappear even when the power is turned off Type INT8U with 64 bytes Address number 7 6 5 4 3 2 10 KO Kl K relay area 3 7 Addresses A for message selection displayed on CRT The address area is cleared to zero when the power is turned on Type INT8U with 32 bytes 29 CGSR I HISE GSK218MCNC System Connection and PLC Manual Address number 7 6 5 4 3 2 10 AO Al A31 3 8 Address of meter C The area is used as storing current counting value in meter The address area is cleared to zero when the power is turned on Type 128 addresses 3 9 Meter preset address DC The address area is used to store the meter preset value Since this area is nonvolatile the
115. en Mirror image signal Min of the corresponding axis is 1 and the setting of mirror image in the control unit is turned off Signal address 7 6 5 4 3 2 1 0 Parameter 7 6 5 4 3 2 1 0 The following parameter can be set at Setting screen Data type bit axis Mirror image for MIRx each axis 0 Mirror image is invalid 1 Mirror image is valid Warning 1 When programmable mirror image and ordinary mirror image are specified at the same time programmable mirror image is applied first 2 No programmable mirror image affects mirror image check signal MMI1 MMI4 lt F020 gt Caution Even when the mirror image is applied instructions which do not actuate mirror image such as automatic reference point return and manual operation do not affect mirror image check signals MMI1 MMI4 72 CGSR I HISE GSK218M CNC System Connection and PLC Manual Note When the mirror image is used and mirror image instruction is not executed automatic reference point return and manual operation the mirror image check signal MMI1 MMI4 are not influenced 1 5 Position switch General Position switch signals can be output to the PMC which the machine coordinates alogn a controlled axes are within a specified ranges Signal position switch signal PSW01 PSW05 lt F014 0 4 gt Classfication Output signal Function Indicates that the machine coordinates along the controlled axes speci
116. enabling check abnormal 1225 A0031 Spindle orientation in position check abnormal 1226 A0032 Spindle gear change abnormal 1227 A0033 The tool magazine canot rotate when it is not in the origin point 1228 A0034 The tool magazine cannot execute the cycle start in the infeed tool position 1229 A0035 Set spindle tool number 1230 A0036 The tool change cannot be executed when the spindle tool releases 1231 A0037 The tool change cannot be executed when the tool magazine is in the retraction position 1232 A0040 The tool magazine rotation in position check abnormal 1233 A0041 When the tool magazine rotates the motor check is abnormal 1234 A0042 The program stops run when the tool magazine is in the infeed position 1235 A0043 The tool magazine move in position check abnormal 1236 A0044 The tool magazine zero return check abnormal 1237 A0045 It needs to execute the zero return when the tool magazine position lose 1238 A0046 The infeed in position check abnormal 1239 A0047 The retraction in position check abnormal 1240 A0050 The tool magazine executes the zero return because of the abnormal 1241 A0051 The tool magazine infeed check abnormal 204 CGSB I HISE GSK218M CNC System Connection and PLC Manual 1242 A0052 The tool magazine retraction check abnormal 1243 A0053 The tool magazine zero position setting is valid 1244 A0054 Stop the abnormal t
117. equence part When the processing is 1st 4ms A 1 and B 1 after 1st sequence part is executed At the same time 2nd sequence part is started to execute A 1 is stored to the 2nd sequence part and the 1st division of 2nd sequence part is executed When the processing is 2nd 4ms A 0 and B 0 after 1st sequence part is executed And then 2nd division of 2nd sequence part is executed at this time A is still 1 So C 1 So B and C are different 2 6 Interlocking Interlocking is externally important in sequence control safety Interlocking with the sequence program is necessary However interlocking with the end of the electric circuit in the machine tool magnetics cabinet must not be forgotten Even though logically interlocked with the sequence program softward the interlock will not work when trouble occurs in the hardware used to execute the sequence program Therefore always provide an interlock inside the machine tool magnetics cabinet panel to ensure operator safety and to protect the machine from damage 22 CGSB r HISE GSK218M CNC System Connection and PLC Manual 3 Address An address shows a signal location Addresses include input output signals with respect to the machine the input output signals with respect to the CNC the internal relays the meters the keep relays and data table Each address consists of an address number and a bit number Its serial number regulations are as follows Address regulations Th
118. er W Control condition ACT 0 turns off the timer relay ACT 1 initiates the timer i e timing from 0 Detailed functions Address b i i TIME 41 CGSB I HISE GSK218M CNC System Connection and PLC Manual Parameter TIMER timer serial number is named with xxx which are numbers O 127 Output W output coil W 1 when the output reaches the preset value W 0 when the output does not reach the preset value Note The setting time is every 4ms for the timer The timer can be set via TMR in PLCPAR 5 11 CTR binary counter Function The data in the counter are binary and their functions are as follows 1 Preset counter Preset the count It outputs a singal when the preset count is reached 2 Ring counter Upon reaching the preset count returns to the initial value by issuing another counter signal 3 Up down counter The cunt can be either up or down 4 Selection of initial value Its initial value is O or 1 Format C number Control condition Specifies the initial value CNO 42 CGSR I HISE GSK218M CNC System Connection and PLC Manual CNO 0 begins the value of the counter with 0 CNO 1 begins the value of the counter with 1 Specify up or down counter UPDOWN UPDOWN 1 Up counter UPDOWN 0 Down counter Reset RST RST 0 release reset RST 1 enable reset When W 0 the interated value is reset to the initial value RST is set to 1 only when reset is required Count s
119. eration modes Note 1 The rapid traverse during automatic operation includes all rapid traverses during canned cycle positioning automatic reference point return etc as well as the move instruction GOO the manual rapid traverse also includes the rapid traverse during reference point return 2 Once rapid traverse has been selected this signal remains 1 including during a stop until another feedrate has been selected and movment is started Signal address 7 6 5 4 3 2 1 0 ron EFT me 7 2 Advanced preview control General This function is designed for high speed precise machining With this function the delay due to acceleration deceleration and the delay during the servo system which 99 CGSB r HISE GSK218MCNC System Connection and PLC Manual increase with the feedrate can be suppressed The tool can then follow specified path accurately and errors during the machining profile can be reduced This funcitno becomes effective when advanced preview control mode as follows 1 Linear acceleration deceleration before interpolation for cutting feed 2 Automatic corner deceleration function Signal Advanced preview control mode signal GO8MD lt F013 0 gt Classfication Output signal Function Inform that the control is during the advanced preview control mode Output conditions The signal is 1 when During advanced preview control mode The signal is O when
120. erence point signal ZRF1 ZRF2 ZRF3 ZRF4 Signal Manual reference point return selection check signal MREF F004 5 Classfication Output signal Function The signal indicates the manual reference point return had been selected once Output conditions When the signal becomes 1 The manual reference point return had been selected When the signal becomes 0 The selection of manual reference point return has terminated Reference point return end signals ZP1 ZP4 F016 0 F016 3 Classfication Output signal Function These signals report that the machine tool is at the reference point on a controlled axis These signals correspond separately to all axes ZP1 No X axis reference point return end signal 84 CGSR I HISE GSK218M CNC System Connection and PLC Manual ZP2 No Y axis reference point return end signal ZP3 No Z axis reference point return completion signal ZP4 No Aaxis reference point return completion signal Output conditions When these signals becomes 1 Manual reference point return is completed and the current position is in the in position area The automatic reference point return G28 is completed and the current position is in the in position area The reference point return check is completed and the current position is in the in position area When the signal becomes 0 The machine tool moves from the reference point
121. es an address where the decodedresult shall be output A one byte area is necessary in the memory for the output Example DEC 1 F10 8 R4 When ACT 1 and F10 8 R4 0000 0001 When ACT 1 and F10 9 R4 0000 0010 When ACT 1 and F10 15 R4 1000 0000 5 13 COD binary code conversion Function COD instruction automatically creates a table with corresponding size used for user inputting conversion table data when it inputs the data capacity Each table has 10 lattices and if it is not divided by 10 count the lattices by its quotient adding 1 but its capacity data does not change 44 CGSR I Hist GSK218M CNC System Connection and PLC Manual Format RST COD Length1 Length2 S1 3 W Format Conversion conversion conversion ACT destination table input data output capacity address data address S1 0 1 2 sh ee atavae ie N 1 2 XXX YYY AAA s oooooo UUU Control conditions Reset RST RST 0 do not reset RST 1 reset error output W Activate instruction ACT ACT 0 ACT 1 do not execute COD execute COD Take value of Conversion input data address S1 as the table number of conversion table take out of 1 conversion data which corresponds to the table number from the conversion table output the output address used for the conversion data S2 Conversin table e 000000 Conversion input data address 2 C
122. fied by parameters Up to 16 position switch signals can be output Using 11 or more position switches requires setting the ESP parameter Output conditions The signals are 1 when The machine coordinate along the controlled axes are within the specified range These signals are 0 when The machine coordinate along the controlled axis are not within the specified range Signal address 7 6 5 4 3 2 1 0 73 CGSB I HISE GSK218M CNC System Connection and PLC Manual 2 Preparation for Operation 2 1 Emergency stop General If you press Emergency Stop button on the machine operator s panel the machine movement stops in a moment Red eo Emergence stop The button is locked when it is pressed Although it varies with the machine too builder the button can usually be unlocked by twisting it Signal Emergency stop signal ESP X001 4 G001 0 Classfication Input signal Function Activating an emergency stop signal stops the machine instantly Operation When the emergency stop ESP becomes 0 the emergency stop is applied to the machine and the CNC is reset Signal address 7 6 5 4 3 2 1 0 2 2 CNC ready signal General When the CNC is turned on and become ready for operation the CNC ready signal is set to 1 Signal CNC ready signal MA F001 7 Classfication Output signal 74 CGSR I HISE GSK218M CNC System Connection and PLC Manual Address Function T
123. ften misunderstood and are rather difficult to understand 12 4 Operation hour and parts count display General This function displays the integrated power on time the integrated cycle operation time the integrated cutting time and timer started by an input signal from PMC on the screen The integrated cycle opereation time the integrated cutting time and timer can be altered and preset During addition to the above this function displays the count of the total number of parts machined the number of parts required and the number of completed parts on the screen Each time M02 M30 or a parameter set M code is executed the count of the total number of parts machined and the number of parts compelted is incremented by 1 If the count of the number of parts machined reaches the number of parts required a signal is output to the PMC side It is possible for the operator to change and preset the number of parts required and the number of parts completed Signal Target part count reached signal PRTSF lt F061 1 gt Classfication Outptu signal Function Reports to the PMC that the specified number of parts have been machined Output conditions The PRTSF signal is set to when Machining of the specified number of parts has been completed 129 CGSB I HISE GSK218M CNC System Connection and PLC Manual When the required number parts are zero this signal is not set The PRTSF signal is set to 0 when Maching of the specified number
124. g parameters 4 8 1 Machine zero return Signals DECX DECY DECZ DEC4 Parameter diagnosis machine side input state X axis deceleration signal Y axis deceleration signal Z axis deceleration signal 4 axi s deceleration signal X1 3 X1 2 X1 1 X1 0 State address Pin XS43 15 XS43 02 XS43 14 XS43 01 DEC 1 The machine zero return starts to decelerate when the deceleration signal is State parameter No 007 connected with 24V The machine zero return starts to decelerate when the deceleration signal is not connected with 24V 0 0 7 zmis ZMI4 ZMiz ZMly ZMIx ZMI State parameter No 006 0 The direction of machine zero return is positive 1 The direction of machine zero return is negative 0 0 6 Poff sexe JHZx 1 Use the deceleration dogs when the reference point return is executed after the reference point is set Do not use the deceleration dogs when the reference point return is executed after the reference point is set 182 CGSR I Hist State parameter No 011 GSK218M CNC System Connection and PLC Manual 0 1 1 ZNLK ZNLK 0 When the zero return is executed the direction key is not locked by its self by pressing it continuously 1 When the zero return is executed the direction key is locked
125. g the period from power on time to the completion of the manual reference point return BFA 1 The CNC alarms after overtravel when it transmits the overtravel instruction 0 The CNC alarms before overtravel when it transmits the overtravel instruction 176 CGSB I HISE GSK218M CNC System Connection and PLC Manual System parameter number ojs e3 I 1 1 f G23 1 The soft limit function is ON when the power is turned on 0 The soft limit function is OFF when the power is turned on Division numerator command multiplying coefficient system parameter NO 160 NO 161 NO 162 NO 163 NO 164 Division denominator command division coefficient system parameter NO 165 NO 166 NO 167 NO 168 NO 169 P pulse quantity of input command G electronic gear ratio N motor rotation rev C photoelectric encoder lines rev the system C 2500 Example When the input instruction pulse is 6000 the servo motor rotates 1 rev _NxCx4_ 1x2500x4 5 P 6000 3 Data parameter NO 160 CMRX 5 NO 165 CMDX 3 G The ratio between the system gear and the parameter has the same function that of digital servo gear and parameter When the system is employed with the digital servo with the electronic gear ratio function the electronic gear ratio is set to 1 1 which is set to the digital servo When the CNC is adopted with the stepper driver it should use the stepper division driver as possible v and the proper
126. gazine forward in position Determined by the paramter X0052 Tool magazine backward in position Determined by the paramter X0053 Tool magazine CCW CW in position Determined by the paramter X0054 Tool magazine zero return in position Determined by the paramter X0055 Undefined X0056 Undefined X0057 Undefined X0060 External MPG X axis selection Normally open conatact X0061 External MPG Y axis selection Normally open conatact X0062 External MPG Z axis selection Normally open conatact X0063 External MPG A axis selection Normally open conatact X0064 External MPG step 0 001 Normally open conatact X0065 External MPG step 0 01 Normally open conatact X0066 External MPG step 0 1 Normally open conatact X0067 External emergency stop Normally closed contact Note 1 Refer to Volume Four about PMC input X connection method 2 Contact selection normally open contact and normally closed contact The contact is determined to be normally open or normmaly closed 3 When the ladder is used the user can add the new function for the undefined input Table 2 Output signal interface definition Address Definition Remark Y0000 Z axis holding brake 197 CGSR I HISE GSK218M CNC System Connection and PLC Manual Y0001 Cooling Y0002 Too
127. gnal FOO3 1 MPG feed select check signal MH 2 7 FOO3 2 JOG feed select check signal MJ 2 7 FOO3 3 Manual data input select check MMDI 2 7 signal F003 4 DNC operation selection MRMT 2 7 confirm signal F003 5 Automatic operation select MMEM 2 7 check signal F003 6 Memory edit select check signal MEDT 2 7 FOO3 7 Machine zero return select MZRO 2 7 check signal F004 0 Skip optional block check signal MBDT 5 4 F004 1 All axis machine lock check MMLK 5 3 1 signal F004 3 Single block check signal MSBK 5 3 3 134 CGSR I HISZ GSK218M CNC System Connection and PLC Manual 135 F004 4 Auxiliary function lock signal MAFL 8 2 F004 5 Manual reference point return MREF 4 1 check F007 0 Miscellaneous function strobe MFEFD 8 1 signal F007 2 Spindle speed function strob TF 8 1 signal F007 3 Tool function strob signal BF 8 1 F009 4 Decode M signal DM30 FOO9 5 DM02 F009 6 DM01 8 1 F009 7 DMOO F012 0 Spindle rotation direction signal RGSPP F012 1 RGSPM 9 4 F013 0 Advanced preview control mode GO8MD 7 2 signal FO13 5 Small diameter peck drilling PECK2 11 4 during process signal F014 0 F014 1 Position switch signal PSW01 PSW10 1 5 FO15 0 Servo axis abnormal load ABTQSV 2 10 detected signal FO15 1 Spindle abnormal load detected ABTSP 2 10 signal F016 Reference point return end ZP1 ZP5 4 1
128. he CNC ready signal indicates that the CNC is ready Output conditions When the CNC is turned on and becomes ready for operation the signal is set to 1 Normally it takes several seconds to establish this state after the power is turned on If a system alarm is issued the signal is set to 0 The signal remains set to 1 however when an emergency stop or a similar operation is performed 7 6 5 4 3 2 1 0 ror m So To 2 3 CNC overtravel signal General Signal When the tool tries to move beyond the stroke end set by the machine tool limit switch the tool decelerates and stops as a result of tripping the limit switch and an Over TRAVEL is displayed The signal can be output with an alarm Overtravel signal L1 L4 G12 0 G12 3 L1 L4 G13 0 G13 3 LClassfication Input signal Function Indicates that the control axis has reached its stroke limit There are individual signals for each direction in every control axis The in the singal name indicate the direction and the number corresponds to the control axis o L 1 1 No X axis is at stroke limit 2 No Y axis is at stroke limit 3 No Z axis is at stroke limit 4 No A axis is at stroke limit positive overtravel negative overtravel Operations 0 the controlled unit operates as follows Automatic operation If even one axis overtravel signal becomes all axes are decelerated to stop an alarm
129. he elements 1 2 3 PLCPAR_ interface Press PLCGRA to enter PLCPAR interface or define the bit parameter NO 26 6 1 to press lt INFO gt key on the PMC interface to enter PLCPAR interface as Fig 1 2 3 139 CGSB I HISE GSK218M CNC System Connection and PLC Manual PLCPara NO ADDRESS CURRENT SET 0000 C000 00000 00001 0001 Cool 00000 00001 0002 C002 00000 00001 0003 C003 00000 00001 0004 C004 00000 00001 0005 C005 00000 00001 0006 C006 00000 00001 0007 C007 00000 00001 0008 C008 00000 00001 0009 C009 00000 00001 0010 C010 00000 00001 0011 C011 00000 00001 DI M INFO PLCGRA PLCPARY PLCDCN Fig 1 2 3 Contents and operations on PLCPAR interface RUN operation state of ladder NO parameter serial number ADDRESS parameter address CURRENT current value of parameter SET preset value of parameter Data serial number displaying input data The serial number appears by pressing lt SEARCH gt on the panel to search the data The CNC returns to the data displaying interface after press lt CANCEL gt MDI mode current operation mode note the relative parameter of PLCPAR can be modified only during MDI mode Press the Page Up Page Down four Direction keys to seach view and modify the elements 1 2 4 PLCGND interface Press PLCGDN to enter PLCGND interface or define the bit parameter NO 26 6 1 to press lt INFO gt key on the PMC interface to enter PLCGDN interface as Fig 1 2 4 140 CGSR r HI
130. he signal is 1 CNC is during the tapping cycle mode G74 G84 CNC is during the tapping cycle mode G63 the signal is set to 0 CNC is not tapping cycle and tapping mode The reset or emergency stop signal is input Signal address 7 6 5 4 3 2 1 0 11 3 General Signal Metric Inch conversion Either inch or metric input can be selected by G code Inch input signal INCH lt F002 0 gt Classfication Output signal Function This signal reports that inch input mode is active Output conditions 1 reports that the inch input mode G20 is during progress and 0 reports that metric input mode G21 is during progress This signal changes to the corresponding state when modes are switched using the setting data display on the MDI panel Signal address 7 6 5 4 3 2 1 0 wel E AE E E A Parameter 7 6 5 tts 3 2 1 0 CGSR I HISE GSK218M CNC System Connection and PLC Manual Data Classfication Bit INI Unit of input 0 mm 1 inch Note When this parameter is set the power must be turned off before operation is continued 11 4 Small hole peck drilling cycle General During peck drilling the tool enters and retracts from hole based on an overload torque check signal skip signal unitl the designed hole depth is reached The spindle speed and cutting feedrate are changed on each entry of the hole The cycle is realized by
131. he spindle speed 1 The actual output analog voltage value equals to the S value controlled by the spindle multiplying the spindle override 2 CNC still reports the speed by SOO S31 signal but SF signal does not output Spindle positive override signal G22 5 Spindle negative override signal G22 3 Spindle override cancel signal OVC G22 4 Classfication Input signal Function The signal specifies the S override change controlled by spindle The spindle override function is invalid as follows Tapping cycle Thread cutting Gear change process Although S instructions the spindle speed the actual is to control the spindle motor So CNC needs to confirm the corresponding relation between the spindle motor and gear Like S instruction selection CNC selects the gear according to the previously defined gear speed range by parameter to report PMC to select the corresponding the gear by using the gear change select signal GR3 GR2 GR1 At the same time CNC outputs the spindle motor speed according to the selected gear CNC outputs the instruction correspoinded to the spindle GR1 GR2 GR3 output speed by specifying SO S99999 during MDI mode 2 or 3 speed gear GR1 GR2 GR3 is set by No 246 248 to simultaneously output to the gear select signal When the gear select signal is changed CNC simultaneously output SF signal Specification of gear change signal is as follows No 2 gear No 3 gear Remark GR1 Low Low
132. he tool is moved with a motor torque limit set during cutting feed skip is performed when a signal indicating that the motor torque limit has been reached is input as a result of an operation such as pushing somethind agaist the motor Basic operations When the motor torque limit is reached or the SKIP signal lt X002 4 gt is input Signal during the execution of G31 P99 the execution of the next block starts without executing the remaining portion of the move instruction When the motor torque limit is reached during the execution of G31 P98 the execution of the next block starts without executing the remaining portion of the move instruction When no torque limit is specified before executing G31 P99 or P98 the move instruction is executed without performing the skip operation For G31 P99 and P98 the coordinate indicating the position to which the tool is to be positioned after skip is stored during the system variable of the custom macro Torque limit reached signals TRQL1 to TRQL4 lt F021 gt Classfication Output signal Function Reports that the torque limit has been reached Output conditions Set to 1 when The torque limit has been reached for the corresponding axis Set to O when The torque limit has not been reached for the corresponding axis Number 1 to 4 report the corresponding axis numbers Signal address 7 6 5 4 3 2 1 0 Note 1 Specify a torque limi
133. hen cutting feed should be started after the spindle reaches the specified speed During this case a sensor is used to check the spindle speed The detected speed is sent to the CNC via the PLC When the above operation si performed continuously using the PC ladder however cutting feed may be started based on the SAR signal indicating the previous spindle state spindle speed before change if the spindle speed change instruction and the cutting feed instruction are issued at the same time Signal Spindle speed arrival signal SAR G003 0 Classfication Input signal Function SAR signal controls the starting of cutting feed i e when the signal is 0 CNC starts the cutting feed Operation Generally the signal is used for reporting CNC the spindle arrives the specified speed So the signal is set to 1 after the spindle actual speed arrives the the specified value CNC detects the SAR signal as follows 1 CNC executes the check after the rapid traverse is switched into the 115 CGSR Ir Hiss GSK218M CNC System Connection and PLC Manual cutting feed and before 1 feed traverse instruction block is distributed and when the feed block is read and its time is set by the parameter No 72 2 After the S code is commanded and before the 1 feed block is distributed CNC check wait time is the same that of the above 3 When S code and the feed traverse during the same block are commanded CNC detects SAR signal during the feed fixed
134. henever a tool is used the usage time is subtracted from the tool life when the tool life expires the next tool during the group is selected The tool sequence withduring a group is arranged during advance The end of a tool s life is reported by tool change signal TLCH or individual tool change signal TLCHI Tool change signal TLCH is set to 1 at the end of the life of the last tool of a group Individual tool change signal TLCHI is set to 1 at the end of the life of the current tool Tool change signal TLCH lt F064 0 gt Classfication Output signal Function Report the end of the life of the last tool of a group Output conditions The signal is set to 1 when The life of the last tool of a group ends after tool change has been performed each time the end of the life of each tool during a group is detected The signal is set to 0 when Tool change reset is completed for all groups during which no available tools remain The TLCH signal turns to 1 when the CNC is reset by M02 or M30 for instance after the tool life based on the frequency of times used is reached When tool life is specified by usage time TLCH turns to 1 when the tool life limit is reached The signal will change during machine operation but machining will continue unitl the end of the program Individual tool change signal TLCHI lt F064 2 gt Classfication Output signal Function The signal reports the current tool life ends
135. hooting Alarm information 1236 the tool magazine zero return check is abnormal Fault cause reserved Troubleshooting 210 CGSB I HISE GSK218M CNC System Connection and PLC Manual Alarm information 1237 the tool magazine needs to return to zero because its origin is lost Fault cause Troubleshooting Alarm information 1238 the infeed in position check is abnormal Fault cause Reversed Troubleshooting Reversed Alarm information 1239 the retraction in position check is abnormal Fault cause Reversed Troubleshooting Reversed Alarm information 1240 the tool magazine needs to return the zero again because it is abnormal Fault cause 1 the tool magazine stops the rotation in the time set by T102 the system has checked that the tool magazine count switch9X5 3 abnormally creates the pulse signal 2 when the tool magazine rotates the system checks that the tool magazine count switch 0 or 1 exceeds the time set by T103 Troubleshooting 1 the tool magazine CCW or CW output Y3 0 Y3 1 is abnormal 2 the tool magazine count switch is abnormal 3 set T102 T103 value again Alarm information 1241 the tool magazine infeed check is abnormal Fault cause when the tool magazine executes the infeed i e Y3 2 1 the tool magazine infeed check switch X5 1 has no operation Troubleshooting 1 check whether the tool magazine infeed check switch is normal Alarm information 1242 the tool magazine retraction check is
136. i sacesseessssacesseinensndessensed ones aedesansznesoncaieas en asna E E EPen PAETAE EERE RES ERE ERE EEE raas 132 13 2 Torque limit Skip ee cecececeececescsceceseseseesesessssseseseseneesssesesesenssceseseseceesenseaeseseeeeseeeaeeeeceeaeeetaeeeeeees 133 APPENDIX sssssssssssnssennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn nenen nnmnnn nnmnnn eee 134 Signal list During order of AACACSS cccscecesessesesesseseseseseeseseneecesesesecseseesesesesscseneceseseesceeseeaeaeeeeeeseneees 134 VOLUME THREE OPERATION ccccccecsseeseeeeeseeeeneeeeeees 137 1 PLC INTERFACE DISPLAY ssssnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn 138 1 1 Automatic operation when GSK218M PLC power On ssssssssesessssssssssssesesresesrssrsssesresesess 138 1 2 INFO interface CISPIAY ccscececesceseseseeseseseseesesescecsesescssensesaesesececseseeaeecseceeaeeceateeeceeaeeetaeeteesees 138 121 INFO INO aC eo as tectecsscscccesvariedescoraiarssecetetscuastenaeesunemegaiaesteegaatensaves A AE ER 138 1 2 2 PLCGRA InteMaCe yi csccccciescscscicstectssscrteiaaieis evtatccnstetsineiciaiadaielnriaiesteni tentials aidan 139 1 2 3 PLOPAR Interface i isessisccccsscceceasstiscatstecssavasdiesevniscsicnteduscstaperoastasdansavsizavcantavbstataistolesaiduedeanaxencsviedaesetan 139 1 2 4 IPLOGND interface iviiiess scisss ise aiditstess cordieas ns Nianliesiaie hateiniasistads aie EE E arias anes eaee 140 2 PLC PROGRAMMING OPERATION cccccc
137. ignal Rapid FO G025 0 Rapid F25 G025 1 Rapid F50 G025 2 Rapid F100 G025 3 Classfication Input signal Function These signals are for rapid traverse rate override 7 5 2 Feedrate override General A programmed feedrate can be reduced or increased by a percentage selected by the override dial This feature is used to check a program For example when a feedrate of 100 mm mduring is specified during the program setting the override dial to 50 move the tool at 50 mm min Signal Feedrate positive override signal G24 0 Feedrate negative override signal G24 2 Classfication Input signal Function Cutting feedrate override signal 16 steps 0 150 102 CGSN Ir HS GSK218M CNC System Connection and PLC Manual Operation Actual feedrate is obtained by multiplying the specified speed by the override value selected by this signal 7 5 3 Override cancel General The override cancel signal fixes the feedrate override to 100 Signal Override cancel signal OVC G024 1 Classfication Input signal Function The feedrate override is fixed to 100 Operation When the signal is 1 CNC operates as follows The feedrate override is fixed to 100 irrespective of the feedrate override signal Rapid traverse override and spindle speed override are not affected Signal address 7 6 5 4 3 2 1 0 cot fF ve 103 CGSR r HISE GSK218M CNC System Connection and PLC Manual 8 Miscell
138. ignal ACT ACT 1 count is made by catching the rise of ACT ACT 0 counter does not operate W does not change Parameter METER specifies the counter serial number with xxx which are numbers 0 127 Output W coil output W 1 when the counter reaches the preset value Note When the counter is rise edge to count and the conter number is duplicated or falls outside the valid range the operation will be unpredictable The timer can be set via TMR in PLCPAR 5 12 DEC binary decode Function DEC can decode binary code data Outputs 1 when the eight digit BCD signal is equal to a specified number and 0 when not It is mainly used to decode M or T function Format ACT DEC Length S1 code S2 decode s3 decode Format Data designation result address destination address number Control condition 43 CGSR I HISE GSK218MCNC System Connection and PLC Manual ACT 0 resets all the output data bit ACT 1 decode data Results of processing is set in the output data address Parameter length Set the size of code data to the 1 digit of the parameter 0001 code data is in binary format of 1 byte length 0002 code data is in binary format of 2 byte length S1 code data address Specifies an address at which code data is stored S2 number specification decode designation Specifies the first of the 8 continuous numbers to be decoded 3 decode result address Specifi
139. ine executes the tool change The parameter 0047 must be set to 0 when the tool magazine returns to the origin point otherwise there maybe the accidence to damage the machine We can correctly execute the tool change through the aboved 3 operations Operating T and M instructions are as follows TxxM6 _ it has the same execution effect that of Txx M6 TOM6 the spindle tool retracts to the tool magazine 222 CGSR I Hiss GSK218M CNC System Connection and PLC Manual Warning the tool must not be installed on the spindle when the spindle tool number is 0 otherwise there maybe the accidence when the tool change is executed to damage the machine 4 Macro program statement of GSK218M CNC System matching with turret tool magazine Macro program statement of GSK218M CNC System matching with turret tool magazine 091001 program name G65 H81 P50 Q 1003 R1 M S T and machine are locked execute N50 end of program G69 G50 G15 G80 cancel the related modes M50 start the tool change and check its conditions of tool change if not the system alarms G65 H81 P40 Q 1001 R1 spindle tool number T tool number not execute the tool change but N40 end of program G65 H81 P20 Q 1000 R1 spindle tool number 0 the spindle has no tool execute N20 instead of the retraction tool instruction M19 G91 G30 ZO spindle positioning return to the cooridinate position of tool change M21 retraction gt tool magazine rotating tool magaz
140. ine forward spindle releasing N20 M19 G91 G28 ZO return to machine s origin point G65 H81 P30 Q 1002 R1 T code tool number 0 not execute the tool search but N30 M22 tool search gt tool magazine rotating tool magazine forward spindle releasing tool G91 G30 Z0 return to coordinate point of tool change N30 M17 spindle clamping tool M24 tool magazine retraction N40 M51 end of tool change N50 M99 end of program 223 I WMI WS BS ERa oI GSK CNC EQUIPMENT CO LTD Add No 52 1 Street Luochong North Road Luochongwei Guangzhou 510165 China E mail gsk gsk com cn Fax 86 20 81993683 July 2007 Edition 2 Website http www gsk com cn Tel 86 20 81796410 81797922 All specifications and designs are subject to change without notice Aug 2007 Printing 2
141. ing up the research and development design and the manufacture of machine CNC system CNC device drive unit and servo motor in recent 10 years Now it has developed into a large high tech enterprise integrated with research education industry and trade by enhancing the popularization and trade of CNC machine tools There are more than 1400 staffs in this company that involves 4 doctors more than 50 graduate students and 500 engineers and more than 50 among them are qualified with senior technical post titles The high performance cost ratio products of GSK are popularized in China and Southeast Asia And the market occupation of GSK s product dominates first and the turnout and sale ranks the top in internal industry for successive 7 years from the year 2000 to 2006 which makes it the largest CNC manufacture base throughout China The main products provided by our company includes the NC equipments and devices such as GSK series turning machine milling machine machining center CNC system DA98 DA98A DA98B DAY8D series full digital stepper motor drive device DY3 series compound stepper driver device DF3 series response stepper motor driver device GSK SJT series AC servo motors CT L NC slider and so on The current national standard and international standard industry standard as well as the enterprise standard or enterprise internal standard as a supplementary are completely implemented in our production process The capability of a
142. input data S2 Input data to be ANDFed with When address specification is selected in formatspecification the data that is held starting at this address and has the data length specified in Length format specification is treated as input data 61 CGSB I HISE GSK218M CNC System Connection and PLC Manual 3 Address used to store the result of an ANDF operation The result of and ANDFoperation is stored starting at this address and has the data length specified in Length format specification Example When address A and address B hold the following data Address A 1 1 1 0 0 0 1 1 Address B 0 1 0 1 0 1 0 1 The result of the ANDF operation is as follows Address C 5 28 ORF logical or Function The ORF instruction ORFs the contents of address A with a constant or the contents of address B and stores the result at address C Format ACT ORF Length S1 S2 S3 Format Address A Constant or Address C specification addressB Control conditions ACT 0 The ORF instruction is not executed ACT 1 The ORF instruction is executed O O Format Data length specification specification 1 1byte length data 0 Constant 2 2 bytes length data 1 Address 62 CGSB I HISE GSK218M CNC System Connection and PLC Manual Parameter Length Specify a data length 1 or 2 bytes and an input data format constant or add
143. ions Reset RST RST 0 Release reset RST 1 Reset W 0 Activation instruction ACT ACT 0 ACT 1 Do not execute DSCH instruction W does not change Execute DSCH instructin If the search data is found table number wherethe data is stored will be output If the search data is not found W becomes 1 Parameter Length Specifies data length 1 1 byte long data 2 2 byte long data S1 Storage address of number of data in data table This address requires memory of number of byte according to the format designation Number of data in the table is n 1 head number in the table is 0 and the last number is n S2 Data table head address S3 Search data input address S4 Search result output address After searching if search data is found thetable number where the data is stored will be output the searched table number is output in this search result output address This address requires memory of number of byte according to the format designation Output W 0 Search data found W 1 Search data not found 5 25 ADD addition Function 58 CGSR I Hist GSK218M CNC System Connection and PLC Manual This instructin performs binary addition between 1 2 byte data In the operation result register operation data is set besides the numberical data representing the operation results The required number of bytes is necessary to store each augend the added and the operation output data
144. is for which MPG No 1 2 Select the axis for which MPG No 2 The correspondence between the code signals A B C D and the selected feed axis is similar to the correspondence of MPG feed axis select signals See 3 2 MPG Feed Signal address 7 6 5 4 3 2 1 0 Warning The distance traveled by MPG interruption is determined accordint to the amount by which the MPG is turned and the MPG override x1 10 xm xn Since the movement is not accelerated or decelerated it is very dangerous to use a large override value for MPG interruption 83 CGSB I HISE GSK218M CNC System Connection and PLC Manual Note 1 MPG interrupt cannot be used in MPG feed mode 2 MPG interruption is disabled when the machine tool is locked or interlocked 4 Reference Point Return 4 1 Manual reference point return General In manual reference point return mode the machine tool move in the specified direction by setting the position parameter NO 7 3 7 to execute the reference point return The selected axis on the panel reports the axis to execute the machine zero return which is not related to the move direction of axis The following signals are related to the manual reference point return Manual reference point return Selection of reference point return MREF Reference point return deceleration signal DECX DECY DECZ DECA Reference point return completion signal ZP1 P2 ZP3 ZP4 Creating ref
145. iscellaneous function is transmitted 3 When the strobe signal is set to 1 the PLC reads the code signal and performs the corresponding operation 4 To execute an operation after the completion of the move dwell or other function specified during the block wait until distribution end signal DEN is set to 1 5 Upon completion of the operation the PLC set completion signal FDURING to 1 The completion signal is used by the miscellaneous function spindle speed function tool function If any of these functions are executed simultaneously the completion signal must be set to 1 upon completion of all the function 6 Ifthe completion signal remains set to 1 for a long time the CNC sets the strobe signals 104 CGSN Ir Hist GSK218M CNC System Connection and PLC Manual to 0 and reports that the completion signal has been received 7 When the strobe signal is 0 the FDURING signal is set to 0 8 When the FDURING signal is 0 all code signals are set to O and all sequence operations of miscellaneous function is completed 9 CNC executes the next block when other instruction has been completed during the same block 1 When the tool function is executed the programmed tool number is transmitted S code T code 2 When the spindle speed function tool function is executed the code signal is maintained until a new code for the corresponding function is specified Time sequence is as follows There is one miscellaneous function
146. ist The CNC interface is DB15 male and its pduring definition is as follows XS23 DB15 male 1 SCOM 9 9 SVC 10 A 3 A 11 B 4 B 12 Z 5 Z 13 SDALM 6 5V 14 7 AxisEN 15 24V 8 COM 2 5 2 Interface signal 1 A A B B Z Z pulse signal of spindle encode 2 SVC spindle analog voltage signal 3 SCOM spindle analog power signal ground 4 SDALM spindle alarm input signal 5 AxisEN spindle enable signal 2 6 Power supply interface The input voltage of the CNC has two groups 5V 24V among which 5V is for the CNC internal system and 24V for external interface The power supply interface is as follows 168 CGSB I HISE GSK218M CNC System Connection and PLC Manual 3 Machine Control I O Interface 3 1 Interface signal list XS40 DB25 female X
147. ive line press to delete one vertical conductive line under the lower right of current cursor position Add horizontal conductive line press 1 to add one horizontal conductive line before the cursor position if the current position has element the horizontal conductive line replace the element Insert line position the cursor to the any line of target line press lt CTRL gt and then press lt INSERT gt after the indicator above lt CTRL gt is ON insert the blank line at the place above of the specified line by cursor and the sequent line will orderly move down one line Delete line position the cursor to the target line press lt CTRL gt and then press lt DELETE gt to delete the current line after the indicator above lt CTRL gt is ON and the sequent line will orderly move up one line Delete block position the cursor to the initial position which will be deleted press lt L gt and input the address number of target block s coil and last press lt ALT gt Copy block position the cursor to the block head first contact of left busbar which will be copied press lt M gt and input the block end address number of coil of right busbar and last press lt ALT gt Copy block position the cursor to the block head first contact of left busbar which will be copied press lt T gt and input the block end address number of coil of right busbar and last press lt ALT gt Paste block positi
148. l load check function is divided as follows 1 Estimated load torque function The CNC is always calculating the estimated load torque for the motor excluding acceleration deceleration torque The estimated load torque output function enables the PMC to read the calculated torque using the window function 2 Abnormal load check alarm function This function stopss motors or reverses them by an amount specified in a parameter causing the CNC to output an alarm whenever the load torque obtained by the estimated load torque output function is greater than the value specified in a parameter The function to reverse motors is effective only for servo motors Use the abnormal load check function parameter ABDSW and abnormal load The check ignores the signal IUDD1 IUDD4 to make the abnormal load check function of one axis is enabled or disabled Signal Servo axis abnormal load detected signal ABTQSV lt F015 0 gt Classfication Output signal Function Report PMC that the abnormal load on a servo axis was detected Output conditions These signals are 1 when An abnormal load is deteced for a servo axis Cs axis spindle positioning axis or spindle axis during rigid tapping Spindle abnormal load detected signal ABTSP lt F015 1 gt Classfication Output signal Function Report PMC that the abnormal load on the spindle has been detected Output conditions These signals are 1 as follows The abnormal load was detected on th
149. l releasing clamping Y0003 Undefined Y0004 Spindel brake Y0005 Spindel impulse Y0006 Red alarm light Y0007 Yelloe alarm light Y0010 Green alarm light Y0011 Chip removal control Y0012 Lubrication control Y0013 Machine light control Y0014 Undefined Y0015 Spindle blowing Y0016 Undefined Y0017 Undefined Y0020 Spindle enabling Y0021 Spindle orientation Y0022 Spindle CCW Y0023 Spindle CW Y0024 Undefined Y0025 Undefined Y0026 Undefined Y0027 Undefined Y0030 Tool magazine CCW Y0031 Tool magazine CW Y0032 Tool magazine forward Y0033 Tool magazine backward Y0034 Spindle gear 1 frequency conversion lO point control Y0035 Spindle gear 2 frequency conversion lO point control Y0036 Spindle gear 3 frequency conversion lO point control Y0037 Spindle gear 4 frequency conversion lO point control Y0040 Undefined Y0041 Undefined Y0042 Undefined Y0043 Undefined Y0044 Undefined Y0045 Undefined Y0046 Undefined Y0047 Undefined Y0050 Undefined Y0051 Undefined Y0052 Undefined Y0053 Undefined Y0054 Undefined 198 CGSR I HISZ GSK218M CNC System Connection and PLC Manual Y0055 Undefined Y0056 Undefined Y0057 Undefined Note 1 Refer to Volume Four about PMC input X connection method 2 When the ladder is used the user can add the new function for the undefined input Table 3 KAPA address definition
150. led GOF 1 The tool geometric offset value by MDI key input is disabled 0 The tool geometric offset value by MDI key input is not disabled MCV 1 Macro variable setting by MDI input is disabled 0 Macro variable setting by MDI input is not disabled WZO 1 Setting a workpiece zero point offset value by MDI key input is disabled 0 Setting a workpiece zero point offset value by MDI key input is not disabled IWZ 1 Setting a workpiece zero point offset value by MDI key input during halt state is disabled 0 Setting a workpiece zero point offset value by MDI key input during halt state is not disabled MCM 1 The setting of custom macros by MDI key operation is enabled only during the MDImode 0 The setting of custom macros by MDI key operation is enabled regardless of the mode System parameter number 0 2 18 MCL MER MEE MKP MKP 1 The written program is cleared when M02 M30 or is executed in MDI mode 0 The written program is not cleared when M02 M30 or is executed in MDI mode MEE 1 The program is not edited during operation in MDI mode 0 The program can be edited during operation in MDI mode MER 1 The program can be edited during operation execution in MDI mode 0 The executed program is not deleted when the last has been executed in MDI mode MCL 1 Upon the reset key the written program is deleted during MDI mode 0 Upon the reset key the written program is not dele
151. ly RBK 1 Backlash compensation applied separately for cutting feed and rapid traverse is performed 0 Backlash compensation applied separately for cutting feed and rapid traverse is not performed 4 16 Parameters of MDI display and edit System parameter number 0 2 0 cor COR 1 Display color 0 Display monochrome System parameter number ol2l2 DAC DAL DRC DRL PPD MCN MCN 1 The machine position is diplayed acoording to the unit of input 0 The machine position is diplayed regardless of the unit of input PPD 1 The relative position display is preset when a coordinate system is set 191 CGSR I HISE GSK218M CNC System Connection and PLC Manual 0 The relative position display is not preset when a coordinate system is set DRL 1 The relative position display takes into account the the tool length compensation 0 The relative position display does not take into account the the tool length compensation DRC 1 The relative position display takes into account the tool nose radius compensation 0 The relative position display does not take into account the tool nose radius compensation DAL 1 The absolute position display takes into account the tool length compensation 0 The absolute position display does not take into account the tool length compensation DAC 1 The absolute position display takes into account the tool nose radi
152. m The power supply must be strictly grounded All kind of plug and bolt must be fixed stably and forbide the signal connector is ON OFF after 158 CGSB I HISE GSK218M CNC System Connection and PLC Manual the CNC system is turned on The system panel cannot be damaged by hard thing and sharp weapon when the CNC system is installed the CNC system should be carried down to avoid dirtying the system panel There is no the source of high voltage magnetic field around the CNC system and the system should be far from the imflammable explosive substance and all sort of dangerous thing 1 3 CNC system installation dimension 1 Front view O INSE GSR 2 HO N G 7 8 Z Xy Yy Zy 4th 5th 4 5 A IUJ KI R D 112 m MoS T FUL 0 s Pl a i pee CAN qi b D UD amp o gt O gt 4 RA xa n emt ax Sb 2 A 2 X y w JE V Bik ex l e e em eelle le an 97 S m u e e sifali DD Dl D nrag nren nean GEN anan ans an oe em ooo j _ 0 0 0 anme amaan ame ten om i al 159 CGSR I HISE GSK218M CNC System Connection and PLC Manual 2 Side view ij ry ry Ft roe al a 3 Overlook Without PC2 power supply mi reeni 1 1 1 1 1 1 it 1 I 1 1 I 1 T J Ei i
153. machine driving ratio and set the electronic gear ratio to 1 1 to adovid the large difference between the numerator and denominator 177 CGSR I HISE GSK218M CNC System Connection and PLC Manual 4 5 Backlash compensation Use the gauge micrometer gauge or laser master gauge to measure the backlash the backlash compensation must be precise otherwise it cannot improve the precision of processing and it is suggested that the following methods should be adopted to measure the leading screw backlash instead of MPG handwheel or single step Edit program 00001 N10 G01 G91 X1 F800 N20 X1 N30 X1 N40 X 1 N50 M30 The backlash error compensation value is set to zero before measuring The program runs during Single block mode and the CNC looks for the measure datum point A after positioning two times the program runs 1mm and reversly runs 1mm to B point and the CNC reads the current data gt gt Reverse position Read data position Fig 4 5 1 backlash measure method Backlash error compensation value data recorded by A point data recorded by B point input the operation result to the system parameter No 190 Data A read the data of gauge at the A point Data B read the data of micrometer gauge at the B point Pulse equivalent 1 micron Note 1 The system parameter NO 195 NO 199 can set the backlash compensation mode and the compensation frequency 2 To get the high precision the backlash must be check
154. matic operation the automatic operation is stopped and tool movement along the controlled axis is decelerated and stopped When the CNC is reset during the execution of the M S T function signal MF SF or TF is set to 0 within 16ms Signal External reset signal ERS G016 0 Classfication Input signal Function Reset CNC Operation When the reset signal ERS is set to 1 CNC enters the reset state The reset signal RST becomes 1 after CNC is reset Rset signal RST F001 1 Classfication Output signal Function The signal reports PLC that CNC is reset Output conditions The signal is set to 1 when 1 When the emergency stop signal ESP is set to 0 2 When the external reset signal ERS is set to 1 3 When lt RESET gt on MDI panel is pressed The signal is set to 0 when When the reset signal output time set by No 71 is completed after the above are released and CNC is reset Signal address 7 6 5 4 3 2 1 0 cos Jo o fo Lo 0 0 T De CGSB I HISE GSK218M CNC System Connection and PLC Manual 5 3 Testing a program General Before machining is started the automatic running check can be executed It checks whether the established program can operate the machine as desired This check can be accomplished by running the machine or view the position display change without running the machine 5 3 1 Machine tool lock General The change of the position display can be monitored without
155. n the normally close contact is OFF 18 INO6 X0 6 4 axis positive travel limit switch is enabled when the normally close contact is OFF 6 INO7 X0 7 4 axis negative travel limit switch is enabled when the normally close contact is OFF 8 INO8 X1 0 X axis positive travel limit switch is enabled when the normally close contact is OFF 21 INO9 X1 1 Y axis zero return deceleration switch is enabled when the normally close contact is OFF 9 IN10 X1 2 Z axis zero return deceleration switch is enabled when the normally close contact is OFF 22 IN11 X1 3 4 axis zero return deceleration switch is enabled when the normally close contact is OFF 24 IN12 X1 4 The emergency stop switch is enabled when the normally close contact is OFF 12 IN13 X1 5 The external cycle start is enabled when the normally close contact is OFF 25 IN14 X1 6 The external feed hold is enabled when the normally close contact is OFF 13 IN15 X1 7 The press check switch is enabled when the normally close contact is OFF XS44 input 2 Pin Markign Label Function 1 IN16 X2 0 The lubricant low is enabled when the normally close contact is OFF 14 IN17 X2 1 The tool change permission is enable when the normally close contact is OFF 2 IN18 X2 2 axis zero return deceleration switch is enabled when the normally close contact is OFF 15 IN19 X2 3 axis zero return deceleration switch is enabled when the normally cl
156. n the external reset signal ERS is 1 3 When lt RESET gt on MDI panel is pressed 88 CGSR I HISE GSK218M CNC System Connection and PLC Manual Halt of automatic operation Feed hold When the feed hold signal SP is set to 0 in automatic operation the CNC enters the feed hold state and stops operation At the same time cycle start lamp signal STL is set to 0 and feed hold lamp signal SPL is set to 1 Re setting signal SP to 1 in itself will not restart automatic operation To restart automatic operation first set signal SP to 1 then set signal ST to 1 and to 0 When signal SP is set to during the execution of a block containing only the M S T function signal STL is immediately set to 0 signal SPL is set to 1 and the CNC enters the feed hold state If the FIN signal is subsequently set from the PMC the CNC executes processing up until the end of the block that has been halted Upon the completion of that block signal SPL is set to 0 signal STL remains set to 0 and the CNC enters the automatic operation stop state 1 Thread cutting In the thread cutting when the signal SP is set to 0 CNC enters the feed pasue after the signal SP is set to 0 In G92 thread cutting cycle SP signal is set to 0 SPL signal immediately becomes 1 but the operation is continuously executed till the tool retraction is completed after the thread cutting In G32 thread cutting SP signal is set to 0 SPL signal immediately becomes 1 but
157. nd C are off In PLC sequence control each relay of circuit operates sequenctially When relay A operates relay D operates then relay E see the below figure Thus each relay operates in sequence which can be written as a ladder diagram programmed sequence A B A C Fig 2 1 a circuit example Fig b and c illustrate operations varying from the relay circuit to PLC program A c Fig 2 1 b A i H c Fig 2 1 c CGSR I HISE GSK218M CNC System Connection and PLC Manual 1 Relay circuit In Fig A and B the operations are the same Turning on A turns on B and C Turning on C turns off B 2 218M PLC program In Fig B as in the relay circuit turning on A turns on B and C and after one cycle of the PLC sequence turns off B But in Fig C turning on A turns on C but does not turn on B 2 2 Repetitive cycel The sequence program is executed from the beginning of coding to the end of coding of the ladder diagram in the sequence written When the seqeuence program ends the program starts over form the beginning This is called repetitive operation The execution time from the beginning to the end of the ladder diagram is called the sequence processing time The shorter the process time is the better the signal response becomes 2 3 Priority of execution 1 level and 2 level GSK218M PLC consists of two parts 1 level sequence part 2 level sequence part They have different execution period Th
158. ndle tool number Fault cause press CLAMP RELEASE when the tool number is 0 which causes the alarm appears Troubleshooting the alarm only prompts the tool cannot be installed on the spindle but KAPA0110 is modified to shield the alarm when the tool number is 0 Alarm information 1230 the tool change cannot be executed when the spindle tool is released Fault cause when the tool is released Y0 2 1 M06 or M50 is executed Troubleshooting ensure that the spindle is clamped Y0 2 0 Alarm information 1231 the tool change cannot be executed when the tool magazine is not in the retraction position Fault cause Execute M06 or M50 when the tool magazine is not in the retraction position Troubleshooting ensure that the spindle is clamped Alarm information 1232 the tool magazine rotating in position check is abnormal Fault cause defined by customer Troubleshooting no Alarm information 1233 the motor check is abnormal when the tool magazine rotates Fault cause defined by customer Troubleshooting no Alarm information 1234 the program stops the run when the tool magazine is in the infeed position Fault cause when the program is running the tool is not in the retraction position which causes the alarm appears Troubleshooting the program is executed when the tool magazine is in the retraction positon Alarm information 1235 the tool magazine moving in position check is abnormal Fault cause reserved Troubles
159. non counterclockwise Output conditions During rigid tapping these signals are output when the spindle is rotating and they are not output as follows These signals are not output for example when the spindle is being positioned to a hole position or a dwell operation is during progress at the bottom of a hole position or a dwell operation is during progress at the bottom of a hole or at an R point These signals are not output during the feed hold state or single block stop state When the spindle is placed during the interlock stope state machine lock state or Z axis ignore state however the spindle is not regarded as having stopped these signals are output These signals are valid only during rigid tapping mode During normal spindle control these signals are not output both RGSPP and RGSPM are set to 0 Signal address 7 6 5 4 3 2 1 0 coz fo Co o Co do Res rer 118 CGSB I HISE GSK218MCNC System Connection and PLC Manual 10 Tool Function 10 1 T instruction executing tool change During Auto and MDI mode the T instruction is specified to execute the tool change CNC interprets T instruction to transmit it to the specified tool selection number and strobe signal to wait for PLC to complete the tool change 10 2 Tool life management General Signal Note When tools are classified into several grouos average tool life No of uses or time is designated for each group W
160. nose radius compensation B 0 Start up during tool nose radius compensation A SUV 1 G40 G41 G42 perpendicular 0 G40 G41 G42 standard CCN 1 The tool nose radius compensation vector is cancelled when G28 is during movement to an intermediate position 0 The tool nose radius compensation vector is not cancelled when G28 is during movement to an intermediate position LVK 1 Clear the tool length offset value by reset 0 Do not celar the tool length offset value by reset ODI 1 A tool nose radius compensation amount is set by diameter 0 A tool nose radius compensation amount is set by radius System parameter number 0 4 1 cNc CN1 c39 om OIM 1 When the unit is switched between the inch and metric systems the automatic tool offset value conversion is performed 0 When the unit is switched between the inch and metric systems the automatic tool offset value conversion is not performed G39 1 The corner rounding function is enabled during radius compensation mode 194 CGSR I HISE GSK218MCNC System Connection and PLC Manual 0 The corner rounding function is disabled during radius compensation mode CN1 1 The tool nose radius compensation C is executed the halt check 0 The tool nose radius compensation C is not executed the halt check 195 CGSB I HISE GSK218M CNC System Connection and PLC Manual Appendix Guide for GSK218M matching with ladder 1 Notices of GS
161. nput the element name G1 0 press lt ENTER gt and G001 0 appears at the current cursor position The programmed ladder is as Fig 2 3 1 X001 4 X002 1 GO01 0 X002 4 Fig 2 3 1 Ladder example Note The green element in the ladder is turned on no matter that it is normally open and normally closed or outputs the coil and the white indicates it is turned off owing to the printing the dark stands it is turned off and the light stands it is turned on 2 4 Function instruction Press B INST during Fig 2 1 1 to enter the basic instruction operation interface as Fig 2 4 1 146 CGSR I HISE GSK218M CNC System Connection and PLC Manual PLCGRA Ln 000 429 R r aA a CTR TMR ROT OIV 8 V CODA IDNO 5 EEK 00 A Ov 6 Cans SPE ENDI END2 ADD SUB XMOV DECT COD DIFU DIFD EOR ANDF ORF NOT JMPB LBL RST SET SFT COM COME X001 0 G020 0 G020 4 G020 5 G020 6 DATA MEA Emergency switch MDI B INSTY EF INST REPERT I EDIT RETURN Fig 2 4 1 There are 30 PLC function instructions during the function instruction list For the format and use of function instruction see Programming 147 CGSB I HISE GSK218M CNC System Connection and PLC Manual 2 5 Instruction list Press INSTRUCTION LIST during PLCGRA interface as Fig 2 1 1 to enter the operation interface of instruction classification as Fig 2 5 1 PLCREPER Step 0000 1263 RUN NO REPER 0000 RD X001 4 0001 WRT G001 0 0002 RD X
162. number 01 2 RDR TDR RFO LRP RPD RPD 1 Manual rapid traverse during the period from power on time to the completion of the reference point return is enabled 188 CGSR I HISE GSK218MCNC System Connection and PLC Manual 0 Manual rapid traverse during the period from power on time to the completion of the reference point return is disabled LRP 1 The positioning GOO interpolation is performed with the linear 0 The positioning GOO interpolation is performed with the non linear RFO 1 The machine tool stops moving when the feedrate override is FO during rapid traverse 0 The machine tool does not stop moving when the feedrate override is FO during rapid traverse TDR 1 The dry run is enabled during the tapping 0 The dry run is disabled during the tapping RDR 1 The dry run is enabled 0 The dry run is disabled System parameter number ol1l4 DLF HFC DLF 1 Reference point return is executed at manual rapid traverse rate after a reference point is set 0 Reference point return is executed at rapid traverse rate after a reference point is set 0086 Dry run speed Set range 0 9999 9999 0087 The cutting feedrate during Auto mode when power on Set range 0 9999 9999 0088 X axis rapid operation speed 5000 Set range 0 9999 9999 0089 Y axis rapid operation speed 5000 Set range 0 9999 9999 0090 Z axis rapid operation
163. o ore 0 0 0 0 0 0 0 0 0 0 0 0 oooococoococoqcoo oooocococoocococoor oooococoococococoo oooococoooorr MDI CTR TMR DATA KPAR RETURN Fig 3 4 1 Contents and operations on keep relay interface RNU operation state of ladder ADDR keep relay address 154 CGSR I HISE GSK218M CNC System Connection and PLC Manual N O N 7 bit number state of keep relay address 1 After the CNC is turned off the address keeps the state which is before power off 0 after the CNC is turned off the address resets to the default state Data serial number displaying input data The serial number appears by pressing lt SEARCH gt on the panel to search the data The CNC returns to the data displaying interface after press lt CANCEL gt MDI mode current operation mode Esc return to the up menu Press lt CHANGE gt to download the setting value to operation the CNC When the change is completed the system displays KPAR Downloaded OK when the change is not completed the system displays Can t download Note press CHANGE after modification to save the modification and operation the CNC K000 K005 is taken up by the CNC For its definition see Function Appendex A 1 Press the Page Up Page Down four Direction keys to search and position view or modify the data list address 3 5 F address corresponded to M function In Fig 3 1 press PJ to enter the next page press MDEC to enter the search
164. ol magazine infeed is executed Troubleshooting execute G91G30Z0 to make Z axis return to the tool change position Alarm information 1247 the tool magazine cannot execute the infeed because the spindle does not position Fault cause the spindle does not position and the tool magazine infeed is executed Troubleshooting position the spindle Alarm information 1248 the tool magazine does not execute the retraction when the tool is released Fault cause the retraction is executed when the spindle tool is released Troubleshooting execute the retraction after the spindle tool is clamped Alarm information 1249 the spindle with the tool cannot execute the infeed Fault cause the infeed is executed when Z axis is in the origin and the spindle has the tool D245 is not 0 Troubleshooting dismount the tool on the spindle and set D245 to 0 Alarm information 1250 the infeed cannot be executed because the tool number on the spindle is not the same that of the current tool magazine Fault cause Z axis is in the tool change position and the infeed is executed when the tool number on the spindle is not the same that of the current tool magazine 212 CGSR I HISE GSK218M CNC System Connection and PLC Manual Troubleshooting rotate the tool magazine to ensure the tool number on the spindle is the same that of current tool magazine Alarm information 1251 please turn off the power supply Fault cause the modified parameter is en
165. om PLC output signal memory to the machine tool Note The state of the NC input memory NC output memory input signals from machine input output memory signals to machine can be checked by using the PC self diagnosis function The self diagnosis number specified is the address number used by the sequence program 2 5 3 Syncrhonous processing short pulse signal 1 level sequence part is used for processing the short pulse signal But when it is less than 4ms namely when 1 level sequence is executed the state of input signal may change as follows 20 CGSR I HISE GSK218M CNC System Connection and PLC Manual When A 0 and B1 1 A becomes 1 at this time the next line of ladder is executed B2 1 B1 and B2 are also 1 ENDI B1 and B2 are not 1 simultaneously after the signal A is processed synchronously by the medium relay 2 5 4 Difference o fstate of signals between 1 level and 2 level The state of the same input signal may be different in the 1 level and 2 level sequences That is at 1 level processing is performed using input signal memory and at 2 level processing is performed using the 2 level synchrounous input signal memory Therefore it is possible for a 2m level sequence execution at the worst compared with a 1 level input signal This must be kept in mind when writing the sequence program 21 CGSR I HISE GSK218M CNC System Connection and PLC Manual 2st division of 2st level s
166. ompletion signal FIN 8 1 GO000 1 1 M function completion signal MFIN1 8 1 GO00 2 2 M function completion signal MFIN2 8 1 G000 3 3 M function completion signal MFIN3 8 1 G000 4 Spindle function completion signal SFIN 8 1 G000 5 Tool function completion signal TFIN 8 1 G001 0 Emergency stop signal ESP 2 1 G001 1 Skip signal SKIPP 13 1 G001 2 Interlock signal IT 2 6 G001 3 Reset signal RST 5 2 G002 0 2 Gear select signal input GR1 GR2 GR3 9 1 2 G002 4 Gear change completion signal GEAR 9 1 2 G003 0 Spindel speed arrival signal SAR 9 1 2 G003 1 Ridig tapping signal RGTAP 9 4 G004 0 4 _ MPG halt select signal HS1IA HS1ID 3 3 G005 0 3 Memory protection signal KEY 1 KEY4 12 5 GOO06 O 7 Tool group number select signal TLO TL128 10 3 G007 0 Tool skip signal TLSKP 10 3 G007 1 Individual tool change signal TLRST1 10 3 G007 2 Tool change reset signal TLRST 10 3 G007 3 4 Tool life count override signal TLVO TLV9 10 3 GO008 0 7 G009 0 General integrated counter start signal TMR ON 12 4 G009 1 Customer marco program halt signal UINT 11 1 G009 2 Error detect signal SMZ 7 4 G009 3 Each axis VRDY OFF alarm ignore signal IGNVRY 2 9 G009 4 Machine ready completion signal MRDY 2 5 G010 0 4 Mirror image signal MT1 MT5 1 4 G011 0 4 Each axis machine tool lock signal MLK1 MLK5 5 3 1 G012 0 4 Overtravel signal L1 L5 G013 0 4 L1 L5 2 3 G014 0
167. on the number corresponds to the controlled axis J 1 1 No X axis is fed 2 No Y axis is fed 3 No Z axis is fed 4 No A axis is fed positive feed negative feed 81 CGSN I Hist GSK218M CNC System Connection and PLC Manual Operation When the sigal is set to 1 the control unit operate as follows When JOG feed or incremental feed is allowed the control unit moves the specified axis in the specified direction When the signal is set to 1 in JOG feed the control unit continues to feed tha axis while the signal is set to 1 In incremental feed the control unit feeds the requested axis by the step distance which is specified by the manual handle feed move distance selection signal then the axis stops Even if the signal si set to 0 while the axis is being fed the contol unit does not stop moving To feed the axis again set the signal to 0 then to 1 again Manual rapid traverse selection signal RT G024 7 Classfication Input signal Function Select the rapid traverse rate in JOG feed or incremental feed mode Use When the signal becomes 1 the control unit operates as follows The control unit executes the jog feed or incremental feed at a rapid traverse rate The rapid traverse override is validated When the signal is switched from 1 to O or vice versa in jog feed or incremental feed the feedrate is decelerated until it reaches zero then increased to the specified value During acceleration and
168. on the cursor to the any line of target line press lt F gt and then press lt ALT gt 145 CGSR I HISE GSK218M CNC System Connection and PLC Manual Search directly input the required element name press lto search up and press Vv to search down after the data on screen is displayed Save press lt STORE gt to save the modified ladder Ladder programming example 1 position the cursor to the initial position of programming press Jana there is normally open contact symbol at the cursor position directly input the element name X1 4 and press lt ENTER gt and X001 4 appears at the current cursor position 2 right move the cursor press 1 and there is there is normally open contact symbol at the cursor position directly input the element name X2 1 and press lt ENTER gt and X002 1 appears at the current cursor position 3 position the cursor to the initial positionof next line press 44 there is there is normally open contact symbol at the cursor position directly input the element name X2 4 and press lt ENTER gt and X002 4 appears at the current cursor position 4 right move the cursor press and draw a horizontal conductive line at the current cursor position 5 up move the cursor press and draw a vertical conductive at the current cursor position 6 press and the system automatic create the ouput coil namely the necessary horizontal conductive line Directly i
169. ondacvegrnsvslaatetedoncvatneoneens 168 2 5 2 Interface Signali ecan isedianilis dese dices SEE O diind desrteianietieaian 168 2 6 Power supply INTCLFACE esececceceseeeseceseeesesenceseseseseesensssesesesecaesessesesececseneaeseeececaeeeaesesececaeeetaeseeeeees 168 3 MACHINE CONTROL I O INTERFACE 2 seecseeeseeeeseeeeeeseesseesseesseesees 169 3 1 INTC ACE SIQN AL NS hic cccieseccise detec ane vache Sicusndstsec E EEE T EE bates EE EEE EE EE 169 3 2 INDUUINICH ACE a uiesies atin tenna p aaa bain asta A E de anaes aisi 169 3 2 1 Input interface method ss issciccessececcesedseccsncaces cssciess svasesecyssesevsevs Savon hssdens svess covaonevues soataesestetvatiqesterbiqebeayr ates 169 3 2 2 Input Signal interface definition 2 ee eeceeeeeeeseeeeesenecseseeseseeecsceeseeecseseesseeeecseeataeeeeasneteeaeees 170 3S QUIDUT SIGMA oie eE ac tga E A EOE E A E a aperea a ese aes 172 3 3 1 Output interface Meth ce cceeseeeeseseseseeeseseeeseseseseseeeeeseseseseseeeecseseseneetecesseaeaeneneeeeteteesenes 172 3 3 2 Ouput signal interface definition 2 eee ee eeeseseseneeeeeeeeeeseseaeseeeeeeeseseaeneeenseetseaeaeaeeeteeeesteeaeees 173 4 DEBUGGING MACHINE 2 2 s0eeeeeeneennesnnnnnnnenneenneeeneceneeenes 175 4 1 Debug PLO PA AtiOn e eececcceccsceseseseesesesessesesesesceaessessesesecsenenaescsesecacsssaesceesecaesesaescsesecaeseaesceeseaeeeeataees 175 4 2 System power ON ineeie nia ae deus teadstesdua n aE aE E REE REA EaR EA
170. onditions For the output conditions and procedure see Basic Procedure Note Binary TOO T31 outputs to T code For example T corresponds to 00000000 00000000 00000000 00000011 Miscellaneous function completion signal FIN G000 0 Classfication Input signal Function The signal reports the completion of miscellaneous function spindle speed function and tool function Operation When the signal becomes 1 for the control unit operation and procedure see Basic Procedure Warning Only one end signal is used for all functions above The end signal must go 1 after all function are completed Distribution end signal DEN F001 3 Classfication Output signal Function The signal reports that all instructions are completed except those miscellaneous functions spindle speed function tool functions are contained during the same block and have been tramsmitted to PLC They also report that the end signal from the PLC is being waited Output conditions DEN signal is 1 with the following conditions Waiting for the completion of miscellaneous functions spindle speed functions tool functions and all other instructions during the same block are completed DEN signal is 0 when The execution of one block is completed Signal address 108 CGSB I HISE GSK218M CNC System Connection and PLC Manual 8 2 Auxiliary function lock General Inhibits execution of a specified M S and T function That is code
171. ontrol mode Parameter setting of system set the control parameter speed parameter and so on Data backup after the system is debugged the data including the parameter the compensation data and PLC program is backuped Notes before debugging GSK218M To ensure all cables are connected correctly please check the polarity of diode of relay electromagnetic valve Check the connection phase sequence of cable with high voltage of motor The position cable encoder feedback cable and motor cable with high voltage of AC servo feed device correspond one by one Ensure the analog voltage instruction type received by the spindle Ensure all earthing are stably connected Ensure the emergency stop button and emergency stop circuit are valid When the emergency stop button or emergency stop circuit is turned off the power supply of drive device spindle drive device can be turned off Ensure the voltage and the polarity are correct Ensure the specifications of power supply are correct Ensure the specifications and the inlet outlet directions of transformer are correct Ensure the inlet outlet lines of power supply of breakers are correct 4 2 System power on Press the emergency stop button to ensure all air switches during the CNC are turned off 175 CGSB I HISE GSK218M CNC System Connection and PLC Manual The power air switch during the electric cabinet is turned on The air switch or the fuse is connected with DC
172. onversion input data address S1 Parameter Length1 designates binary numerial size in the conversion table 1 Numerical data is binary 1 byte data 2 Numerical data is binary 2 byte data length2 Number of conversion table data 100 data can be made 100 bytes when designating 1 byte format and 100 words when 2 byte format All number is at most 512 bytes in COD conversion table 45 CGSR I HISE GSK218MCNC System Connection and PLC Manual 1 2 bytes 4 bytes 8 bytes 16 bytes 32 bytes 64 bytes 128 bytes 8 256 bytes N DO oO fF WO ND S1 Data in the conversion data table can be taken out by specifying the table number The address specifying the table number is called conversion input data address and 1 byte memor is required from the specified address S2 Conversion data output address Memory of the byte length specified in the format designation is necessary from the specified address Output If there are any abnormality when executing the CODB instruction W 1 and error will be output Note Size of the conversion data table is maximum 256 This conversion data table is programmed between the parameter conversion data output address of this instruction and the error output W 5 14 COM common line control Function This function can be used for specifying the number of coil only on the PMC SB SC If the common line end instruction is not specified the system will alarm 46 CGSR I H
173. ool change 1245 A0055 There is no T number or there is the repetitive tool nubmer 1246 A0056 The infeed tool cannot be executed because it is not in tool change position 1247 A0057 The tool magazine does not execute the infeed tool because the spindle does not perform the positioning 1248 A0060 The tool magazine does not execute the retraction when the tool is released 1249 A0061 The spindle with the tool does not execute the infeed tool 1250 A0062 The spindle and the current tool number of tool magazine does not execute the infeed tool 1251 A0063 Please cut off 1252 A0064 The tool clamps 1253 A0065 Debug the tool magazine carefully 1254 A0066 The system does not execute The cycle start when the tool magazine is in the debugging mode 1255 A0067 The clamped tool cannot return to the origin position 1256 A0070 The clamped tool cannot return to the tool change position 1257 A0071 The spindle cannot return to the tool exchange position 1258 A0072 The tool magazine cannot return to the tool change position 1259 A0073 Reversed 1260 A0074 The cycle start cannot be executed when returning to the tool change position is executed manually 205 CGSR I HISZ GSK218M CNC System Connection and PLC Manual 1261 A0075 The retraction cannot be executed in the origin position 1262 A0076 Exceed the safety position 1263 A0077 The cycle start cannot be executed
174. or the initial definition of input address see Connection 3 1 2 Assignment of MDI panel X address The addresses are from X20 to X30 11bytes They correspond to the press keys on MDI panel and their signal definitions cannot be changed by user Addresses and press keys are as follows Input key on operator panel PLC address Edit mode X20 0 Auto mode X20 1 MDI mode X20 2 Machine zero return mode X20 3 Single step mode X20 4 Manual mode X20 5 MPG mode X20 6 DNC mode X20 7 Skip X21 0 Single block X21 1 Dry run X21 2 Miscellaneous M S T lock X21 3 Machine lock X21 4 Selection stop X21 5 Program restart X21 6 Spindle CW X22 0 Spindle stop X22 1 Spindle CCW X22 2 Spindle negative override X22 3 Spindle override cancel X22 4 Spindle positive override X22 5 Spindle jog X22 6 Lubrication X23 0 Cooling X23 1 Chip removal X23 2 Cycle start X23 6 Feed hold X23 7 Feedrate positive override X24 0 24 CGSR I HISZ GSK218M CNC System Connection and PLC Manual Feedrate override cancel X24 1 Feedrate negative override X24 2 Rapid X24 7 Rapid FO 0 001 X26 0 Rapid 25 0 01 X26 1 Rapid 50 0 1 X26 2 Rapid 100 1 X26 3 Manual feed axis X X27 0 Manual feed axis Y X27 1 Manual feed axis Z X27 2 Manual feed axis Th4 X27 3 USER1 X27 4 Manual feed axis X X28 0
175. ose contact is OFF 17 IN20 X2 4 Undefined 5 IN21 X2 5 The tool release check is enabled when the normally close contact is OFF 18 IN22 X2 6 The tool clamp check is enabled when the normally close contact is OFF 6 IN23 X2 7 The spindle overheat is enabled when the normally close contact is OFF 8 IN24 X3 0 Undefined 21 IN25 X3 1 Undefined 9 IN26 X3 2 Undefined 171 CGSR I HISE GSK218M CNC System Connection and PLC Manual 22 IN27 X3 3 Undefined 24 IN28 X3 4 Undefined 12 IN29 X3 5 Undefined 25 IN30 X3 6 Undefined 13 IN31 X3 7 Undefined XS45 input 3 Pin Markign Label Function 1 IN32 X4 0 Undefined 14 IN33 X4 1 The spindle gear stage 1 completion is enabled when the normally close contact is ON 2 IN34 X4 2 The spindle gear stage 2 completion is enabled when the normally close contact is ON 15 IN35 X4 3 The spindle gear stage 3 completion is enabled when the normally close contact is ON 17 IN36 X4 4 Undefined 5 IN37 X4 5 Undefined 18 IN38 X4 6 The spindle speed completion is enabled when the normally close contact is ON 6 IN39 X4 7 The spindle zero speed check is enabled when the normally close contact is ON 8 IN40 X5 0 The spindle orientation completion is enabled when the normally close contact is ON 21 IN41 X5 1 The tool magazine forward completion is enabled when the normally close contact is ON 9 IN42 X5 2 The tool magazine back
176. porting us in the use of GSK s products CGSR I HISE GSK218M CNC System Connection and PLC Manual Warning and precautions Warning notice and explanation This manual contains the precautions to protect user and machine The precautions are classified as warning and notice by safety and supplementary information is regarded as explanation Read the warnings notes and explanations carefully before operation Warning User may be hurted or equipment can be damaged if operations and steps are not observed Notice Equipment may be damaged if operation instructions or steps are not observed by user Explanation It is used for the supplementary information except for warning and notice Copy right is reserved CGSB I HISE GSK218M CNC System Connection and PLC Manual Contents VOLUME ONE PROGRAMMING cccccessseeeeesee scence enone 12 1 SEQUENCE PROGRAM CREATING PROCESS ccseceeeceeeeeeeeeeeeeeeeeeeeeeeeeees 13 1 1 GSK218M PLC sp cifitatl M erroreei reirinta a E E RSN ER A E 13 1 2 Whatis a sequence program ssesesseeesesesseseseseesesessesesretesesessesesteresesessesenresesesessesesresesesessees 13 1 3 Establishment of interface specifications step 1 s sesssssesssesessersssrssessseeresrsesssesreresrsesssses 14 1 4 Establishment of ladder diagram step 2 o eecsscsscecssseseseeeesesesceseseseescseseeseseeeeeceeaeeseaeeeeeeneneees 14 1 5 Sequence program check step 3 susssssssessesssese
177. position When the tool magazine is set orderly to 10 20 30 160 in D1 D16 and T80M6 is executed the tool change is executed after No 8 tool magazine number will rotate to the tool change position 220 CGSR I Hist GSK218M CNC System Connection and PLC Manual When D1 and D2 are set to 8 and T8M6 is executed the system alarms F Time parameter setting related to the tool magazine Addresss Statement Setting range Initial value ms T0004 Delay timer for spindle More than or less than O 0 positioning T0007 Delay timer for spindle tool More than or equaltoO 0 releasing completion T0008 Delay timer for spindle tool More than or equaltoO 0 clamping completion T0009 Time setting for spindle tool More than releasing tool 8000 releasing check time T0010 Time setting for spindle tool More than clamping tool 8000 clamping check time T0013 Time setting for spindle More than positioning 8000 positioning check time T0018 Time setting for spindle Related to the 2000 positioning delay check positioning width T0100 Delay time 1 for turret tool More than rotating one 2000 magazine manually roating tool selection T0101 Delay time 2 for turret tool More than rotating one 2000 magazine manually roating tool selection T0102 Delay check time for turret tool More than rotating one 2000 magazine stopping tool selection T0103 Delay check time for
178. put data and comparison data in the memory Format ACT Length S1 input data S2 Designation address comparison W format data Control conditions ACT 0 The COMP instruction is not executed W does not alter ACT 1 The COMP instruction is executed Parameter Length specification format constant or address and data length 1 or 2 bytes for the input data Oo O Specification of data length Specification of format 1 1 byte length data 0 Constant 2 2 byte length data 1 Address S1 S2 content of comparison source 1 and comparison source 2 It can be 53 CGSB I HISE GSK218M CNC System Connection and PLC Manual constant and also be address number Address number R X Y F G K A D T C Output W 0 input data gt comparison data W 1 input data lt comparison data 5 21 COIN concidence check Function Checks whether the input value and comparison value coincide Format ACT COIN S2 Comparison value address Control conditions ACT 0O the COIN instruction is not executed W does not change ACT 1 the COIN instruction is executed Parameter Length specification format constant or address and data length 1 or 2 bytes for the input data Specification of data length Specification of format 1 1 byte length data 0 Constant 2 2 byte length data 1 Address S1 The input data can be specified as either a constant or an address storing it S
179. reckerss 119 10 1 T instruction executing tool CHANGE ccsccccsseseseseesesesessecesesesseseneecesesesecsenssceseeeeeceeaeeeeateeeees 119 10 2 Tool life MANMAGEIMENL eeececececeseseeeeseseseeseseseecesencecssesesesceneeseaesesececseseeaeeesecseaeceateeeceeseeetaeeeseeees 119 11 PROGRAMMNG INSTRUCITON 0 cceceee cece cece cece eeee eens eee eeeeeeeeseeeeeeeeeeeees 123 11 1 Custom macro program eeececesesessesesesesseseseseeceseucecssesesessensecsaesesecaeneseeacecsececaeeeateeeceeaeeetaeeesesees 123 11 2 Canned Cyclen E E A E ERE E N E R 126 119 M tn neh CONVOISION ririri nase Ean E TENERA NEEE 127 11 4 Small hole peck drilling cycle oa eceececeseseseseesesecesesesescesenescseseseceesesceseseseceensceseseeeceeneeeeaeaeeeeees 128 12 DISPLAY SET cndutcediscecccddtataneteenpelstanesettiaductivewutacentbesiesninduietiatenccdeen 129 t27 GIOGK PUA CHOI seniorinn n E EEE T E 129 12 2 Displaying operation HIStOLY cccccsceceseseeeesesseseseseseesesencecesesesececseeceaesesecseneseeseeeeseeeaeeetaeeeeeees 129 123 Help tunCho Nse a E EE E E AEE E EE ERE 129 12 4 Operation hour and parts count display cccceceseseeseseetseceseeesceeneeceseseeeesenesceseseeeeseseeeeaeseeeeees 129 12 5 Memory protection KOY scececesseceseseeseseseeeescsescecsseseseeecseesesesesececaeeeaeeeseceeaeeeaceeeceeaeeetaeereeees 130 13 MEASUREMENT sssaddicninnnniisasonane ninnau anaia e a KKKA a ainan E KKKA ienai aE 132 1321 Skip FUPCTON ic
180. rection for boring cycles G76 and G87 Signal Mirror image signal Ml1 MIl4 lt G010 gt LClassfication Input signal Function Apply mirror image to the specified axes Operation Apply mirro image to those axes for which the signals are 1 These signals are provide for the controlled axes on a one to one basis A number appended to a signal represents the controlled axis number MI x 1 1st axis mirror image 2 2 axis mirror image 3 3 axis mirror image The mirror image signal becomes 1 when a During offset cancel b When the CNC is in the automatic operation stop state and not in the feed hold state Mirror image check signal MMI1 MMI4 lt F020 gt Classfication Output signal Function These signals indicate the mirror image condition of each axis The mirror image is set by taking the logical sum of the signal from the MDI panel and the input signal of the machine tool then relaying the information to the 71 CGSN Ir Hist GSK218M CNC System Connection and PLC Manual machine tool These signal are provided for every controlled axis The numeral in the signal name indicates the relevant control axis number MMI x 1 1 axis mirror image 2 2 axis mirror image 3 3 axis mirror image Output state The signals are 1 when Mirror image signal Min of the corresponding axis is 1 Mirror image signal of the corresponding axis is turned on by setting data from the MDI panel The signals are 0 wh
181. ressspecification S1 Specify the input data to ORed The data that is held starting at this address and has the data length specified in Length format specification is treated as input data S2 Input data to be ORed with When address specification is selected in formatspecification the data that is held starting at this address and has the data length specified in Length format specification is treated as input data S3 Address used to store the result of an ORF operation The result of an ORF operation is stored starting at this address and has the data length specified in format specification Example When address A and address B hold the following data Address A 1 1 1 0 0 0 1 1 Address B 0 1 0 1 0 1 0 1 ANDF operates are as follows Address C 1 1 1 1 0 1 1 1 5 29 NOT logical not Function The NOT instruction inverts each bit of the contents of address A and stores the result at address B ACT NOT Length S1 S2 Format Address A Address B specification Control condition ACT 0 The NOT instruction is not executed ACT 1 The NOT instruction is executed Parameter Format 63 CGSR I HISE GSK218M CNC System Connection and PLC Manual Length Specifies a data length 1 or 2 bytes Oo 0 O Data length specification 1 1 byte length data 2 2 bytes length data S1 Input data to be inverted bit by bit The data that is
182. run Signal address 7 6 5 4 3 2 1 0 so j d d f f I 2 7 Mode selection Signal mode check signal F003 0 F003 7 Classfication Output signal Function Report the current selected operation mode Signal address 7 6 5 4 3 2 1 0 2 8 Status output signal Signal Rapid traversing signal RPDO F002 1 Classfication Output signal Function This signal indicates that a move instruction is being executed at the rapid traverse Output conditions 1 indicates an axis starts moving after rapid traverse has been selected 0 indicates that an axis starts moving after a federate other than rapid traverse has veen selected This holds true for both automatic and manual operation modes Cutting feed signal CUT F002 6 Classfication Output signal Function These signals indicate that the cutting feed is being performed by 78 CGSR Ir Hiss GSK218M CNC System Connection and PLC Manual automatic operation Output conditions These signals are 1 when When cutting feed is being performed by automatic operation cutting feed for linear interpolation circular interpolation helical interpolation thread cutting skip cutting or cutting in canned cycle Note Do not output the signal in the state of feed hold Output the signal during the interlock or the feedrate override is set to 0 Signal address 7 6 5 4 3 2 1 0 2 9 VRDY O
183. s on the operator panel 156 CGSR I HISE GSK218M CNC System Connection and PLC Manual Volume Four Connection 157 CGSB I HISE GSK218M CNC System Connection and PLC Manual 1 System Structure and Installation 1 1 System composition GSK218M CNC system mainly consists of the following units as Fig 1 1 1 GSK218M CNC system 2 Additional operator panel optional 3 Stepper driver number AC servo driver 4 Stepper motor servo motor 5 AC transformer lt Additional panel GSK218M CNC system lt Machine high gt voltage cabinet v AC gt transformer Driver Motor gt Fig 1 1 1 2 System installtion amp connection Firstly check if the CNC system driver motor and photoelectric encoder are ready intact and matched The CNC system must be fixed stably and there is some space around the system to ensure the air circulates and the heat radiates The installation position of CNC system must be convenient to the operation and avoid the postion of processing chip and cooling The high low voltage should be separated The power supplies of CNC system and driver are provided by transformer which are separated from the machine high voltage All kind of signal line should be far from AC contactor to avoid the interference The photoelectric encoder limit signal and emergency stop signal should be directly connected to the CNC syste
184. s stopped This disables position control However the position detectin feature continues to function so the current position is not lost Signal address 7 6 5 4 3 2 1 0 Caution 1 In general interlock is applied to an axis while the servo off signal for that axis is 1 2 When one of these signals becomes 1 the servo motor is turned off The mechanical clamp is done by using the auxiliary function Set the timing for the auxiliary function mechanical clamp and servo off signals as shown in the diagram below The clamp instruction auxiliary function should be executed only after the distribution end signal DEN becomes 1 Clamp command Unclamp command Machine y clamp Servo off state vi 70 CGSR I HISE GSK218M CNC System Connection and PLC Manual 1 4 Mirror image General Mirror image can be applied to each axis either by signals or by parameter setting input is acceptable Al movement directions are reversed during automatic operation along axes to which a mirror image is applied When MI1 signal turned to 1 at point A Mirror image Example for T series However the following directions are not reversed 1 Direction of manual operation and direction of movement from the intermediate position to the reference point during automatic reference point return Approach direction for single direction positioning G60 and shift di
185. s the comer of the tool path to be rounded yr lt Actualtoot center path Y 4 Programmedtool path Feedrate If the error detect signal is used it is possible to specify that a block not be started until the acceleration deceleration of the previous block has been completed Feedrate Signal Error detect signal SMZ lt G009 2 gt Classfication Input signal Function If the signal is set to 1 the control unit operates as follows At the interface of two blocks during cutting feed the control unit waits until the acceleration deceleration of the first block has been completed The setting of the SMZ signal determines whether at the interface of two cutting blocks the control unit waits until the acceleration deceleration of the previous block has been completed Signal address 7 6 5 4 3 2 1 0 roo e CGSB I HISE GSK218M CNC System Connection and PLC Manual 7 5 Override 7 5 1 Rapid traverse override General FO 25 50 100 can be used for the rapid traverse rate FO is set by P093 aT Rapidtraverse Override 5m min rate10m min 50 222 Feedrate Actual federate is obtained by multiplying the rapid traverse rate preset by parameter PO88 092 by the override value determined by this signal whether during automatic or manual operation including manual refernce point return FO It is set by P093 Signal Rapid traverse override s
186. s to the origin point Alarm information 1262 exceed the safety position Fault cause Z axis exceeds the tool change position when the tool magazine is in the infeed position and Z axis moves Troubleshooting move Z axis to the position between the tool change position and origin point Alarm information 1263 the system cannot execute the cycle start when it is in the debug mode Fault cause reserved Troubleshooting reserved 214 CGSR I HISE GSK218M CNC System Connection and PLC Manual Table 5 TMR parameter definition Address Statement Initial value Setting value by ms customer ms T0001 Delay timer for spindle CCW completion 500 T0002 Delay timer for spindle CW completion 500 T0003 Delay timer for spindle gear change completion 500 T0004 Delay timer for spindle positioning completion 0 T0005 Delay timer for auxilary function M S T 0 completion T0006 Timer for spindle gear change check 500 T0007 Delay timer for spindle tool release completion O T0008 Delay timer for spindle tool clamp completion 0 T0009 Time setting for spindle tool release check 8000 T0010 Time setting for spindle tool clamp check 8000 T0011 Pulse signal time 1 in 1 second 500 T0012 Pulse signal time 2 in 1 second 500 T0013 Time setting for spindle positioning check time 8000 T0014 Time setting for spindle CCW check 500 T0015 Time setting for spindle CW check 500 T0016 Time unit se
187. s which are taken as one of system variable is read by macro program used for the interface signal between macro program and PLC The system variable corresponding to these signals are as follows Signal Address Variable UI000 G54 0 1000 UI001 G54 1 1001 UI002 G54 2 1002 UI003 G54 3 1003 UI004 G54 4 1004 UI005 G54 5 1005 123 CGSR I HISE GSK218M CNC System Connection and PLC Manual UI006 G54 6 1006 UI007 G54 7 1007 UI008 G55 0 1008 UI009 G55 1 1009 UI010 G55 2 1010 UI011 G55 3 1011 Ul012 G55 4 1012 UI013 G55 5 1013 UI014 G55 6 1014 UI015 G55 7 1015 UI000 G54 1032 UI015 G55 Note 1032 is variable with 16 bit as follows Signal address 7 6 5 4 3 2 1 0 1032 UI007 UI006 UI005 UI004 UI003 UI002 UI001 UI000 1032 UIO15 UI014 UI013 UI012 UI011 UI010 UI009 UI008 Custom macro program output signal U0000 U0015 F054 F055 U0100 U0131 F056 F059 Classfication Output signal Function The signals do not provide any functions for the control unit These signals which are taken as one of system variable are read written by macro program used for the interface signal between macro program and PLC The system variable corresponding to these signals are as follows 124 CGSR I HISE GSK218M CNC System Connection and PLC Manual Signal Address Varia
188. same function that of the feed hold key on the machine panel Signal dianosis Parameter diagnosis machine side output state State X1 6 X1 5 address Pin XS43 25 XS43 12 Internal circuit of signal SP ST internal circuit is as Fig 3 5 1 CNC side SP ST Fig 3 5 1 External circuit SP ST external circuit is as Fig 3 5 2 apis ONO S4 3 socket Fig 3 5 2 4 12 Cooling lubricant and chip removal control 186 CGSR I HISE GSK218M CNC System Connection and PLC Manual Signals M08 cooling ON M32 lubricant ON M35 Chip removal ON Signal diagnosis Parameter diagnosis machine side output state State Y0 1 address Pin XS40 14 Y0 1 cooling switch control Parameter diagnosis machine side output state State Y1 2 Y1 1 address Pin XS40 14 XS40 14 Y1 1 chip removal switch control Y1 2 lubicant switch control Internal circuit is as Fig 3 6 1 Svstem side M08 ULN2803 24V Fig 3 6 1 M08 internal circuit 4 13 Parameters of axis control System parameter number 00 3 INM 1 0 DIRX 1 0 DIRY 1 0 DIRZ 1 DIR5 DIR4 DIRZ DIRY DIRX INM Least instruction increment on the linear axis inch Least instruction increment on the linear axis metric X axis feed direction X axis feed reverse Y axis feed direction
189. seecaescsaescseseesesesaescsececaeeceaesceececaeeeeaeaceeeeeaeeaeaneees 63 5 80 EOR COXCIUSIVE OF sesiis ereinen ee eoii nonea E EEEE ren Eeu SENEE NERE iE 64 6 LADDER WRITING LIMIT ip sacsniiad dettcnnnennncntencnndennuewtthnaseneewensauethaesstecneseanne 66 VOLUME TWO FUNC ION aasssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 67 1 CONTROLLED AXIS sssssssnsssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn mnnn nnnn mnnn n nnmnnn 68 1 1 Outputting of movemtn state of an AXIS ecccccececeseesesesesseseseseescseneeceseseeceeseeceaeeeeeceeaeeaeaceeeeeseaeees 68 Ti2 SOVOTCADY SIQNAD sccsscsecciesasccicusciesvissavaaceasiaulbusiocasuss aee ra E EE E N E AENA Ea 69 1 3 Servo OFF SIGM al ssescccesesesesseseseseesesesceceseseseeenencsaescsescenssssacseseseeseneeatseseceeaeeeaeeeeceeaeeatateeeeeaeatees 69 TA Miror UT AG Cais oiecscxeti evisssschebseacevesisnsceussvevenessaiaddadiexsswveyucaangdusess Wess ds EEEE dane aE 71 LO POSION SWO sanre reae E AE R EE E E EREET E T ETA EE 73 2 PREPARATION FOR OPERATION cccccceeeeeeeeeeceeeceeeeeeeaeeceaeeeeeeeeeeeeeeneees 74 Zid EMMGRQCNCY SLOP orsina en e E E EN O A E taedeeeceae oe 74 22 CNC ready SIQNAL sc sciicsiccscccsiesiavesisdicsistecaeastaediiaesbatseedtedisassiasazestuadasiesinedinsd ara a E ao aedon aE TER 74 2 3 CNC overtravel signal cccccccccssessseesesesescesesesesseecssscsacseseceescscsaesesesecaesceasscsececaeeeeaeeeseceeaeeanateeeeess 75 CGSR I HISE GSK218M CNC
190. sesecasucnaescsesacaesssaeecsesecaeeceatscsececaeeeeaeeeseseeaeeanateeeeeess 22 3 ADDRESS oeiee eaae aeea Eee aaeeea SE Eaa 23 3 1 Addresses from Machine tool to PLC X sssssssssssssssessssssssrssesrssssssrssesrsssnssrsesnnsrsnssrnesrsnenrsesnesne 23 3 1 1 Assignment of IO module X Address eee cccseseseseteeeeeeseseseseseseeeeeeseseaeneeeeeeecseaeaeaeeeeeteeetaeneeeees 23 3 1 2 Assignment of MDI panel X address ce eseeeeseeeeseneeeesenecseeeseeesscseeeeseesaeeeeeeeeesaeeesaeeeeas 24 3 2 Address Y from PLC to machine tl cseceseececescsseseseeesecesesseseseseeecsencseseeeceeseneeaeseeecseaeneeataees 25 3 2 1 Assignment of IO module Y address 0 cceseseteeeeeeeeseseneseseeeeceseseseseneenececseseaeaseeeeeeeseaeneeeees 25 3 2 2 Assignment of IO module Y address 0 0 eee cceseseeeeseeeeeeseseseseseseeeeeaeseaeneseeeeecseaeaeaeeeeeteteeaeaeeeees 26 3 3 Address G from PLC to CNC cisicscsscsccsscicwassevzsanvbesiubae duscaductesvenestavesiuedeanesoasousides avurareseutbetoncauert 27 3 4 Address F from CNC to PLC wo cececescssssescssesesesesesesescesescsecesesceaesesesccsenesaesceececaeneaeaceeeecaeeenateees 28 3 5 Internal relay address R ooeceecececsssesesessesesesseseseseseeccsescsaescsececsenesaeseseecaeneeaesceececaeseeaeacseeecaeeaeateees 29 3 6 Address Of keep relay K wieceeccccscssssssessesesesseseseseeeeseneseesesesesecsesesseseseecaeseeseacsececaeeenaeseeeeseaeeeataees 29 3 7 Addresses A for message selection displayed ON
191. sesesessesesesesseseseseseseseeceseseseceeseeeaeseseceeaeaeateeeeceeseeetaeeeesees 158 1 3 CNC system installation CiIMONSION cccccceccecescsseseseseeesesensecesesesseeeseeceseseeeceeseeceseeeesceeaeeetaeaeeeeees 159 2 DEVICE CONNECTION sacdscsewaceinnnchescananacienstneccananencunhconctecacsccndsunaseaseen 162 2 1 CNC external COMMOCTION cccccccsceseseseesesesessesesesssesensssseseseesesesseseseseeaeeeaeaceececaeseeaeseeecesaeeeeataeeesees 162 2 2 1 System interface ecccsccieirei iseci iterstiid roisia nei ioeie k ons 162 2 2 2 Interface signal USt 5ccscsccssesseceicsecdeescsadscos cxsetestevevaseinescouvsevasaconevasdunverosbdevseesdeenvvaiacsberasaulbnestetoncebsaeerdees 163 2 2 3 Signal Specification ecesna nie i E EE nis ENE Ee nda aia 163 224 Cable connect srpen eE ties T E TO T AR E E T TOA 166 2 3 RS232 standard serial interface ccececceseessesesesceseseseeecsesesseseseseceesesseaeseseceeaesseaeseseceeaeeeeaeseseenes 167 2 4 MPG handwheel hand unit connection cccecccesseseseseeseseseseeseseseeseseucaeseeeceeaeseeseseseceeaeeeeaeeeeeees 167 2 4 1 Interface signal St nr snena isei rererere nienia TEPO SESE EE E content jansteassestegesesnaneaes 167 24 2 INO TAC Signal icsse e epea ia aipee aaia e preda Raap ia 167 2 5 SPINS LUNI connection sssini ieas a e E E AE A EEEa S EE E 168 2 5 1 Interface signal St 55 cosesscscineteusciscvezesescontecos cvactvasshedessesvetvevacsneacosqhssssbustedsdescpndbues s
192. sesissseserresesessssesteresesrsstsestresesesstsesreresrsssstes 14 2 SEQUENCE PROGRAM sitsinecsssisdstnnncncastcsenactuciecencwsssessncsanseucsrditcebocsensss 15 2 1 Execution process Of sequence PLOGIAIN 0 ececcccssesesesseseseseeseseseseescaeeceseseseceeseeceaeseeecseaeeeeaeeeeeees 15 2 2 PREPOTITIVE CY CO eee eesceceseceseeseseseseecesesesesccsceceaescsecccnsnceacscseseeaescsaeacsesecaesceatscsececseseeaeacseceeaeatateeeeeees 16 2 3 Priority of execution 1 level and 2 lOVEl ssssssssssssssssssesessssesssssseesssssseesssseesesssiesessseeeeen 16 2 4 Sequence program SEFUCTULE eceececccesseseseeeesesesessesesesecaesenesaeseseeceaeseaeseseceeseeseaeseseceeaeeeataeeesees 17 2 5 Processing I O input output SIQMAIS ccccececcsseceseeeeseseseseseseseeseneeceaesesececaeeeaeesesesenenenateeeeeees 19 2 5 1 Input signal processing oxcii cc ccccscescsssscsccsssecpestceesgctessececcaconsscsessesnesauconeacsusnseccacuneboseatesnecesvssunvaest crecteatens 20 2 5 2 Output singal ProCeSSiNg c cc escsceseseseseseseesesssesesesesesesesessesesesesenseeeeeeeseseseseeeeeceeeeaeseneneeeeeneteeseaes 20 2 5 3 Syncrhonous processing short pulse signal 0 0 0 0 cece eseseeeeeeeeseseneseneeeeeeeeeeseaeseeeeeeetetetseeeeeees 20 2 5 4 Difference o fstate of signals between 1 level and 2 level cscccsssssessssssessssseesssssesssssseeeeene 21 2 6 NATO IOCK ING ese seseseeecesesesescesesessecenescuaesesesccscucsaesc
193. signal TLCHI is not cleared by reset New tool select signal TLNW lt F064 1 gt Classfication Input signal Function Report a new tool during some group is selected The signal can be used during some occasion For example a compensation value is to be measured automatically when a new tool is selected The new tool select signal is issued at the same time as TF tool function strobe signal Output conditions The signal is 1 when A new tool during some group is selected The signal is O when The completion signal is 1 Tool group number select signal TLO1 TL128 lt G006 0 7 gt Classfication Input signal Function The tool group select signal must be used when TLRST or TLSKKP 120 CGSR I HISE GSK218M CNC System Connection and PLC Manual Caution signals are input TLO1 1 28 the tool group number is given during advance Operation A specified tool group is selected Tool skip signal TLSKP lt G007 0 gt Classfication Input signal Function A tool which has not reached its lifespan may be changed by one of two methods i Designate the group number for the tool by tool group number select signal then turn the tool skip signal When TLSKFP turns to 1 the next T code instruction will pass over the current tool during the group for which the skip was designated and select the next tool ii The group number is not specified TLSKP signal becomes 1 and the machine
194. signals and strobe signals are not issued This function is used to check a program Signal Auxiliary function lock signal AFL G021 3 Classfication Input signal Function The signal selects the auxiliary function lock i e the signal disables the execution of the specified M S T function Operation When the signal becomes 1 the control unit functions are as follows 1 The control unit does not execute M S and T functions That is the control unit stops the output of code signals and strobe signals 2 If this signal becomes 1 after code signal output the output operation is executed during the ordinary manner until its completion that is until the FDURING signal is received and the strobe signal becomes to O 3 Among the miscellaneous function M00 M01 M02 and M30 are executed even when this signal is 1 All code signals strobe signals decode signals are output during the ordinary manner 4 Even when this signal is 1 M98 and M99 are executed during the 109 CGSB I HISE GSK218M CNC System Connection and PLC Manual control unit without outputting their execution results are executed during the ordinary manner Waring Even when this signal is 1 spindle analog output or spindle serial output is executed Auxiliary function lock check signal MAFL F004 4 Classfication Output signal Function The signal reports the state of auxiliary function lock signal AFL Output con
195. spindle outputs a 1 turn signal threading is started at a fixed point and the tool path on the workpiece is unchanged for repeated thread cutting Note that the spindle speed must remaduring constant from rought cutting through finish cutting If not incorrect thread lead will occur Thread cutting signal THRD lt F002 3 gt Function This signal indicates that thread cutting is during progress Output conditions The signal is 1 when During thread cutting mode Thread cutting cycle mode The signal is O when Neither thread cutting mode nor thead cutting cycle mode Signal address 7 6 5 4 3 2 1 0 98 CGSB I HISE GSK218MCNC System Connection and PLC Manual 7 Feedrate Control 7 1 Rapid traverse rate General A rapid traverse rate is set for each axis by P0088 0092 so no rapid traverse rate need be programmed The following overrides can be applied to a rapid traverse rate with the rapid traverse override signal FO 25 50 100 FO itis set by the data parameter P0093 Signal Rapid traversing signal RPDO F002 1 Classfication Output signal Function This signal indicates that a move instruction is executed at rapid traverse Output conditions 1 indicates that an axis starts moving after rapid traverse has been selected 0 indicates that an axis starts moving after a feedrate other than rapid traverse has been selected This hold true for both automatic and manual op
196. ss in the data table The memory of byte length X number of data table elements S3 Input output data storage address In case of the reading set the addressofthe memory which stores a reading result a writing result The memory with the byte length which set in Length format specification is necessary S4 Index storage address Set the address of the memory in which an index value is stored The memory with the byte length set in Length format specification is necessary When setting an index value above the value to set in S1 storage address of nmber of data table elements it causes an error ouput W 1 Actually the number of data table elements does not exceed 255 Output The index value set in Index storage address exceeds the value set in S1 W 1 the reading or writing of the data table isn t executed W 0 No error W 1 Error found 5 24 DSCH binary data search Function The DSCH instruction is used to search the binary data in data table The number of data table capacity in the data table can be specified by specifying the address Thus allowing change in table capacity even after writing the sequence program in the ROM 57 CGSR I Hist GSK218M CNC System Connection and PLC Manual Format RST DSCH Length S1 S2 S3 s4 w Format Storage Data Search Output ACT address table data address of data head address of in data address search table result Control condit
197. st to download to CNC to automatically operation the system 150 CGSB I HISE GSK218M CNC System Connection and PLC Manual 3 PLC Address Parameter Setting During PLC the addresses and parameters of counter timer data list keep relay are used viewing and setting must be during the corresponding interface During PLCPAR interface press PLCPAR to enter PLC address parameter setting interface as Fig 3 1 including counter timer data list keep relay and so on used for viewing and setting the addresses parameter and data list PLCPara NO ADDRESS CURRENT SET 0000 C000 00000 00001 0001 C001 00000 00001 0002 C002 00000 00001 0003 C003 00000 00001 0004 C004 00000 00001 0005 C005 00000 00001 0006 C006 00000 00001 0007 C007 00000 00001 0008 C008 00000 00001 0009 C009 00000 00001 0010 C010 00000 00001 0011 C011 00000 00001 MDI CTR TMR DATA KPAR RETURN Fig 3 1 3 1 Counter Press CTR during Fig 3 1 to enter the view and the setting interface of counter as Fig 3 1 1 PLCPara N0 ADDRESS CURRENT SET 0000 C000 00000 00001 0001 C001 00000 00001 0002 C002 00000 00001 0003 C003 00000 00001 0004 C004 00000 00001 0005 C005 00000 00001 0006 C006 00000 00001 0007 C007 00000 00001 0008 C008 00000 00001 0009 C009 00000 00001 0010 C010 00000 00001 0011 C011 00000 00001 MDI CTR TMR DATA KPAR RETURN 151 CGSR I HISE GSK218M CNC System Connection and PLC Manual Fig 3 1 1 Conten
198. t be set Bit parameter 53 0 1 bit parameter 53 1 0 bit parameter 53 2 0 bit parameter 53 3 0 B Confirming the rotation direction of tool magazine In Manual mode press MAG CCW and the tool magazine rotates according to the prescribed positive direction of machine tool press MAG CW and the tool magainze rotates according to the prescribed negative direction of machine tool otherwise the tool magazine count will be disorder to cause that the tool change is executed wrongly which can be resolved by regulating the phase sequence of the motor C Tool magazine zero return Tool magazine zero return operation is divided into zero return switch and no zero return switch 1 The tool magazine has the zero return switch press MAG ZERO in ZERO RETURN mode and the zero return is completed when the indicator is light the light flashing indicates the tool magazine is executing the zero return 2 The tool magazine has no the zero return switch a In Manual mode press CCW or CW to make the No tool magazine number rotate to the tool change position b set KO106 to 1 in MDI mode c press MAG ZERO in zero return mode until its indicator is light 3 Spindle positioning angle and tool change coordinate position regulation a the spindle positioning angle regulation refers to the explanation of spindle driver b Z axis has two positions including origin point and tool change position when the tool magaz
199. t before G31 P99 P98 If G31 P99 P98 is executed with no torque limit specified the move instruction is executed without a skip operation 2 When G31 P99 is specified the SKIP signal causes a skip operation However avoid using the high speed skip operation 3 Before specifying G31 P99 P98 cancel tool tip radius compensation with G40 4 Set the SKF bit bit 7 of parameter No 6200 to 0 to disable the dry run override and automatic acceleration deceleration functions for the G31 skip instruction 133 CGSB I HISE GSK218M CNC System Connection and PLC Manual Appendix Signal list During order of address F signal Address Signal name Symbol Reference item FOOO 4 Feed hold alarm signal SPL 5 1 FOOO 5 Cycle start alarm signal STL 5 1 FOOO 6 Servo ready completion signal SA 2 2 FOOO 7 Automatic operation signal OP 5 1 F001 0 Alarm signal AL 2 4 F001 1 Resetting signal RST 5 2 F001 3 Distribution completion signal DEN 8 1 F001 4 Spindle enable signal ENB 9 3 F001 5 Tapping signal TAP 11 2 F001 6 Cancellign rigid tapping signal D TAP 11 2 F002 0 Inch input signal INCH 11 3 F002 1 Rapid traversing signal RPDO 2 8 FOO2 2 Constant surface speed signal CSS 9 3 F002 3 Thread cutting signal THRD 6 4 F002 4 Program start signal SRNMV 5 5 F002 6 Cuuting feed signal CUT 2 8 F002 7 Dry run check signal MDRN 5 3 2 F003 0 Incremental feed select check MINC 2 7 si
200. ted during MDI mode System parameter number 0 3 0 ABS MAB DPI DPI 1 The decimal point during programming is omitted mm sec 0 The decimal point during programming is omitted mduring setting unit 193 CGSB I HISE GSK218M CNC System Connection and PLC Manual MAB 1 Use parameters to set the absolute or relative during MDI mode 0 Use G90 G91 to set the absolute or relative during MDI mode ABS 1 The instruction is absolute during MDI mode 0 The instruction is relative during MDI mode 4 17 Parameters for tool compensation System parameter number ol3l9 EvO EVR OFH TLB TLC TLC 1 Tool length compensation B 0 Tool length compensation A TLB 1 Tool length compensation axis axis perpendicular to plane specification 0 Always Z aixs irrespective of plane spedification OFH 1 Specifies the tool length compensation tool compensation and tool offset 0 Specifies the tool length compensation tool compensation and tool offset EVR 1 Enables the change starting from that block where buffering is nex performed 0 Enables the change starting from that block where the next block is specified EVO 1 A block to be buffered next and subsequent blocks becomes valid 0 A block specifying the next becomes valid System parameter number 0 4 10 ODI LVK ccn suv suP SUP 1 Start up during tool
201. ter diagnosis machine side input state state X4 3 X4 2 X4 1 address Pin X 45 15 XS45 02 XS45 13 X4 1 spindle gear 1 in position X4 2 spindle gear 2 in position X4 3 spindle gear 3 in position Control parameter State parameter No 001 Analog spindle Bit4 1 It must be set to 1 when the spindle automatic gear change function is performed during the spindle speed analog control mode 0 Spindle switch value control Control parameter State parameter 0o01 _sPT SPT 1 Spindle control I O point 0 Spindle control frequency conversion or other modes Data parameter No 246 2146 Corresponding to max speed of gear 1 Data parameter No 247 21417 Corresponding to max speed of gear 2 Data parameter No 248 21418 Corresponding to max speed of gear 3 Control logic 3 Upt to 1 of S1 S3 is enabled S1 S3 stops output after SO is executed 185 CGSR I Hiss GSK218M CNC System Connection and PLC Manual When some S is executed the corresponding S output is enabled and kept and CNC automatically stops other S output 4 11 External cycle start and feed hold Signals ST external automatic cycle start signal has the same function that of automatic cycle start key on the machine panel SP feed hold signal has the
202. terface is completed Operation For the operation and procedure of the control unit see Basic Tool function completion signal TFIN lt G000 5 gt Classfication Input sigal Function Reports that the execution of a tool function using the high speed M S T B interface is completed 111 CGSB I HISE GSK218M CNC System Connection and PLC Manual Operation For the operation and procedure of the control unit see Basic Procedure 2 3 M completion signals MFIN2 MFIN3 lt G000 2 3 gt Classfication Input signal Function Report that the execution of 2 3 M function using the high speed M S T B interface is completed Operation For the operation and procedure of the control unit see Basic Procedure 112 CGSB I HISE GSK218M CNC System Connection and PLC Manual 9 Spindle Speed Function 9 1 General Spindle speed control mode For 218M system the spindle is divided into gear spindle and analog spindle 1 During gear spindle mode CNC changes S code to switch value to output to the spindle to control the spindle speed 2 During analog spindle changes S code to analog value to output to the spindle to control the spindle speed CNC CNC transmits SIMSPL signal to report PLC the current CNC the mode of controlling spindle Spindle enable signal ENB lt F001 4 gt The output singal related to the spindle control is the spindle enable signal ENB When non zero instruction outputs to the spindl
203. tion where a skip signal turns to 1 during a block containing G31 is stored during a custom macro variable and the move instruction of the block is terminated at the same time Operation When a skip signal turns to 1 the control unit works as described When a block contains a skip cutting instruction G31 the control unit reads and stores the current position of the specified axis at that time The control unit stops the axis then cancels the remaining distance that the block was supposed to be moved The skip signal is monitored not for a rising edge but for its state So if a skip signal continues to be 1 a skip condition is assumed to be satisfied immediately when the next skip cutting is specified 1 The skip signal width requires at least 10ms 2 The CNC directly reads the skip signal SKIP lt X002 4 gt the PMC is no longer requires to process the signal 3 If the skip function G31 is not used the PMC can use the signal terminal SKIP lt X002 4 gt corresponding to the skip signal as a general purpose input signal Signal address 7 6 5 4 3 2 1 0 xo j sem PP CGSB I HISE GSK218M CNC System Connection and PLC Manual 13 2 General Torque limit skip Sepcifying a move instruction after G31 P99 or G31 P98 with a motor torque limit set for example specifying a torque limit on the PMC screen allows the same cutting feed as that specified with G01 to be performed While t
204. tivation instruction ACT ACT 0 Do not execute SUB W does not change ACT 1 Execute SUB Parameter Length Specifies data length 1 or 2 bytes and the format for the subtrahend constant or address O O Format Data length specification specification 1 1byte length data 0 Constant 2 2 bytes length data 1 Address S1 Address containing the minend S2 Specification determines the Length S3 Specifies the address to contain the result of operation 60 CGSR I HISE GSK218M CNC System Connection and PLC Manual Output W 0 Operation correct W 1 Operation incorrect When W 1 the result of subtraction exceeds the specified data length 5 27 ANDF logical and Function The ANDF instruction ANDFs the contents of address A with a constant or the contents of address B and stores the result at address C Format ACT ANDF Length S1 S2 S3 Format Address A Constant or Address C specification address B Control conditions ACT 0 The ANDF instructin is not executed ACT 1 The ANDF instruction is executed Parameter Length Specify a data length 1 or 2 bytes and an input data format constant or addressspecification Data length specification Format specification 1 1byte length data 0 Constant 2 2 bytes length data 1 Address S1 Input data to be ANDFed The data that is held starting at this address and hasthe data length specified in Length format specification is treated as
205. to the tool change position when the tool magazine is in the infeed position and the spindle tool is clamped Troubleshooting 1 the tool magazine is in the retraction position 2 the spindle tool is released 213 CGSR r HISE GSK218M CNC System Connection and PLC Manual Alarm information 1257 the spindle cannot return the tool chan Fault cause Z axis is executed to return to the tool change position when the tool magazine is in the infeed position and the spindle is not positioned Troubleshooting 1 the tool magazine is in the retraction position 2 the spindle tool is released Alarm information 1258 the tool magazine cannot return to the tool change position because it is abnormal Fault cause reserved Troubleshooting no Alarm information 1259 reversed Fault cause Troubleshooting Alarm information 1260 the system cannot execute the cycle start because the manual tool change is executed Fault cause when K0111 is set to 1 i e the manual tool change position return is enabled the J CYCLE START is pressed in AUTO or MDI or DNC mode which causes the system alarms Troubleshooting set K0111 to 0 Alarm information 1261 the tool cannot execute the retraction because it is not in the origin point Fault cause the tool magazine retraction is executed when the tool magazine is in the infeed positon and Z axis is not in the origin point Troubleshooting the retraction is executed after Z axis return
206. tool More than rotating one 3000 magazine rotating tool selection T0104 Delay check time for turret tool More than infeed time 10000 magazine infeed T0105 Delay check time for turret tool More than retraction 10000 magazine retracting time T0106 Delay timer for turret tool More than or equalto0 0 magazine infeed completion T0107 Delay timer for turret tool More than or equalto0 0 magazine retraction completion Notes 1 The above parameter TMR is related to the tool magazine type the tool magazine speed and other performances Please refer to the tool magazine performance to properly set the parameter 2 when the above parameter TMR setting is not proper the system alams to cause that the tool change is not executed normally The ladder match with the tool magazine after the above A F steps are operated but the tool magazine cannot normally run the tool magazine executes the CCW CW infeed and retraction in Manual mode to check whether each operation of tool magazine is normal 221 CGSR I HS GSK218M CNC System Connection and PLC Manual through the following No 2 setting and operation i e 2 Tool magazine manual and zero return operation 1 Tool magazine manual and Zero return operation Operation aim check whether the each operation of tool magazine is normal The detailed operation is as follows A the tool magazine is enabled 1 Because the tool magazine is turret and the following bit parameter mus
207. ts and operations on counter interface OPERATION operation state of ladder NO counter number cannot be changed ADDRESS counter address cannot be changed CURRENT counter current value cannot be changed SET counter preset value can be changed during MDI mode Data serial number displaying input data The serial number appears by pressing lt SEARCH gt on the panel to search the data The CNC returns to the data displaying interface after press lt CANCEL gt MDI mode current operation mode Esc return to the up menu Press lt CHANGE gt to download the setting value to operation the CNC When the change is completed the system displays CTR Downloaded OK when the change is not completed the system displays Can t download Note press CHANGE after modification to save the modification and operation the CNC Press the Page Up Page Down four Direction keys to search and position view or modify the counter address 3 2 Timer Press TMR during Fig 3 1 to enter the view and the setting interface of counter as Fig 3 2 1 PLCPara RUN NO ADDRESS CURRENT SET 0000 T000 00000 00100 0001 T001 00000 00100 0002 T002 00000 00100 0003 T003 00000 00100 0004 T004 00000 00100 0005 T005 00000 00100 0006 T006 00000 00100 0007 T007 00000 00100 0008 T008 00000 00100 0009 T009 00000 00100 0010 T010 00000 00100 0011 TOL 00000 00100 MDI CTR TMR DATA KPAR RETURN Fig 3 2 1 Contents an
208. tting for lubricating 60000 T0017 Time unit setting for lubricating 1000 T0018 Time setting for spindle positioning delay check 2000 T0019 Delay timer for spindle JOG 2000 T0100 Delay time 1 for turret tool magazine manually 2000 rotating T0101 Delay time 2 for turret tool magazine manually 2000 rotating T0102 Delay check time setting for turret tool 2000 magazine stopping T0103 Delay check time setting for turret tool 3000 magazine rotating T0104 Delay check time setting for tool magazine 10000 infeed T0105 Delay check time setting for turret tool 10000 magazine retraction T0106 Delay timer for turret tool magazine infeed 0 completion T0107 Delay timer for turret tool magazine retraction 0 completion 215 CGSR I Hist Notes GSK218M CNC System Connection and PLC Manual 1 PLC pulse signal period is 1s set T0011 and T0012 to 500 2 T016 setting will change C101 unit For example C101 unit is 600000ms i e 1m when T0016 is set to 60000 3 1017 setting will change C102 unit For example C102 unit is 10000ms i e 1s when T0017 is set to 10000 Table 6 DATA parameter definition Definition Statement Setting value by customer D000 Spindle tool number display Cannot set D001 No 1 tool number D002 No 2 tool number D098 No 98 tool number D099 No 99 tool number D100 Tool magazine capacity D241 T code tool
209. us compensation 0 The absolute position display does not take into account the tool nose radius compensation System parameter number 0 2 13 MDL POSM SUK DNC NAM NAM 1 Program list displays program number and program name 0 Program list displays program number DNC 1 Upon reset the program display for DNC operation is cleared 0 Upon reset the program display for DNC operation is not cleared SUK 1 The program list is displayed during order of program number 0 The program list is displayed during order of logging time POSM 1 The modal state on the program position screen is displayed 0 The modal state on the program position screen is not displayed MDL 1 The modal state on the program display screen is displayed 0 The modal state on the program display screen is not displayed System parameter number 0 2 4 RHD NPA saD sPs svs NPA 1 Itis switched to the alarm screen when CNC alarms 0 It is not switched to the alarm screen when CNC alarms RHD 1 The MPG halt relative position displaye is changed 192 CGSR Ir Hiss GSK218M CNC System Connection and PLC Manual 0 The MPG halt relative position displaye is not changed 0 219 MON iwz wzo mcv GoF wor WOF 1 The tool offset value by MDI key input is disabled 0 The tool offset value by MDI key input is not disab
210. versed K0043 Reversed K0044 Reversed K0045 Reversed K0046 Reversed K0047 Reversed K0050 Whether the machine tool has external No Yes handwheel MPG K0051 Whether the machine tool has external cycle No Yes Start function K0052 Whether the system enters the debugging No Yes mode K0053 Reversed K0054 Reversed K0055 Reversed K0056 Reversed K0057 Reversed K0060 X axis limit switch selection 2PCS 1PCS K0061 Y axis limit switch selection 2 PCS 1PCS K0062 Z axis limit switch selection 2 PCS 1PCS K0063 4TH axis limit switch selection 2 PCS 1PCS K0064 Reversed K0065 Reversed K0066 Reversed 200 CGSR I HISE GSK218M CNC System Connection and PLC Manual K0067 Reversed K0070 X axis limit alarm reverse K0071 Y axis limit alarm reverse K0072 Z axis limit alarm reverse K0073 4TH axis limit alarm reverse K0074 Reversed K0075 Reversed K0076 Reversed K0077 Reversed KO080 Whether the 4 axis is used No Yes K0081 The tool clamping releasing control selection External Button on button panel K0082 Whether the tool clamping releasing device is Yes No used K0083 Whether the automatic lubricating control is Yes No used K0084 Reversed K0085 Reversed K0086 Reversed K0087 Reversed K0090 Reversed
211. verts the state of a specified signal and induces a logical sum Instruction specification OR OR_NOT can connect with one contact in parallel OR OR NOT begins from their step which can connect with the froementioned step in parallel Programming 002 1 Y003 7 RD X002 1 OR _NOT F100 3 F100 3 WRT Y003 7 4 4 OR STK instruction Instruction and function Instruction Function OR STK Sets the logical sum of STO and ST1 and shifts the stack register right by one bit Instruction specification OR STK a sole instruction without other address 34 CGSB I HISE GSK218M CNC System Connection and PLC Manual Programming X002 1 X002 2 yOO3 7 RD X002 1 D AND NOT X002 2 Node N1 RD NOT F100 3 D F100 3 F100 6 E ic eae OR STK Cor RD R022 1 4 E WRT Y003 7 As the above figure there are three branch circuit from left bus to the node N1 among which is circuit block in series when there is the serial circuit block in the parallel from the bus to node or between nodes the following branch end uses RD instruction except for the first branch The branch is not serial circuit block to use OR instruction OR STK and AND STK are instructions without operation components indicating the OR AND relationship between circuit blocks 4 5 AND STK instruction Instruction and function Instruction Function AND STK Sets the logical product of STO and ST1 and shifts
212. ward completion is enabled when the normally close contact is ON 22 IN43 X5 3 The tool magazine count is enabled when the normally close contact is ON 7 24 IN44 X5 4 The tool magazine zero return is enabled when the normally close contact is ON 12 IN45 X5 5 The tool magazine air source check is enabled when the normally close contact is ON 25 IN46 X5 6 Undefined 13 IN47 X5 7 The spindle alarm is enabled when the normally close contact is ON 3 3 Output signal 3 3 1 Output interface method a Output transistor specification When the output is ON max load current including instantaneous current is below 172 CGSB I HISE GSK218M CNC System Connection and PLC Manual 200mA When the output is ON and the current is 200mA the saturation voltage is 1 6V and the typical value is 1V When the output is OFF the withstand voltage including instantaneous voltage is below 244 20 When the output is OFF the leak current is below 100yA b Output loop CNC side Machine side OV OV Fig 3 3 1 1 The output signals of the CNC are provided by Darlington pipe and Darlington pipe is conducted when the output is enabled Except for TL TL SPZD are pulse signals other outputs are the level signal and their common terminal is 24V 3 3 2 Ouput signal interface definition XS40 output 1 Pin Markign Label 1 DO00 Y0 0 14 DOO1 Y0 1 2 DOO02 Y0 2 15 DO03 Y0
213. xpected accidence 8 KO100 KO101 KO102 KO103 KO104 KO105 KO106 KO107 KO110 KO111 Table 4 PLC external alarm definition PMC alarm number A address Alarm content 1200 A0000 Air pressure check abnormal 1201 A0001 Lubricating check abnormal 1202 A0002 Lubricating motor check abnormal 1203 A0003 Cooling motor check abnormal 1204 A0004 Chip removal motor check abnormal 1205 A0005 Pressure oil pump check abnormal 1206 A0006 Spindle cooling unit check abnormal 1207 A0007 Machine tool light check abnormal 1208 A0010 Machine tool control box 1209 A0011 Machine tool bed temperature check abnormal 1210 A0012 Machine tool vibration check abnormal 1211 A0013 Pressure oil temperature check abnormal 1212 A0014 Oil pressure low 1213 A0015 Machine not ready 1214 A0016 Reversed 1215 A0017 Reversed 1216 A0020 Do not rotate the spindle when the tool releases 1217 A0021 The tool cannot release when the spindle rotates 1218 A0022 Confirm the tool number when the tool magazine stops normally 1219 A0023 The spindle cannot rotate when the tool magazine is the infeed tool position 1220 A0024 Spindle tool clamping abnormal 1221 A0025 Spindle tool releasing check abnormal 203 CGSR I HISE GSK218M CNC System Connection and PLC Manual 1222 A0026 Spindle unit temperature check abnormal 1223 A0027 Spindle speed check abnormal 1224 A0030 Spindle motor
214. y run is valid only for automatic operation The machine moves at a constant feedrate regardless of the feedrate specified in the program The feedrate is set by P0096 This function is used to check the movement of the machine without a workpiece Signal Dry run signal DRN G021 2 Classfication Input signal Function Enables dry run Operation When the signal is set to 1 the machine tool moves at the feedrate specified for dry run When the signal is 0 the machine tool normally moves Caution When the dry run signal is changed from 0 to 1 or 1 to 0 during the movement of the machine the feedrate of the macine is first decelerated to 0 before being accelerated to the specified feedrate Dry run check signal MDRN F002 7 Classfication Output signal Function The signal reports PLC of the state of dry run signal Operation These signals are set to 1 as follows When the dry run signal DRN is set to 1 These signals are set to 0 as follows When the dry run signal DRN is 0 94 CGSR I HISE GSK218M CNC System Connection and PLC Manual Signal address 7 6 5 4 3 2 1 0 sa d lm roo2 wow fo ft 5 3 3 Single block General The single block operation is valid in automatic operation mode Auto mode When the single block signal SBK is set to 1 during automatic operation the CNC enters the automatic operation stop state after executing the current block In
215. zero return deceleration signal Normally closed conatact X0011 Y axis zero return deceleration signal Normally closed conatact X0012 Z axis zero return deceleration signal Normally closed conatact X0013 Th4 axis zero return deceleration signal Normally closed conatact X0014 Emergency stop switch Normally closed conatact X0015 External cycle start Normally open conatact X0016 External feed hold Normally open conatact X0017 Undefined X0020 Undefined X0021 Skip signal Normally open conatact X0022 Undefined X0023 Undefined 196 CGSR I HISZ GSK218M CNC System Connection and PLC Manual X0024 External clamping releasing tool control Normally open conatact X0025 Releasing tool check Normally open conatact X0026 Clamping tool check Normally open conatact X0027 Undefined X0030 Undefined X0031 Undefined X0032 Undefined X0033 Undefined X0034 Undefined X0035 Undefined X0036 Undefined X0037 Undefined X0040 Undefined X0041 Spindle gear 1 in position Normally open conatact X0042 Spindle gear 2 in position Normally open conatact X0043 Spindle gear 3 in position Normally open conatact X0044 Undefined X0045 Undefined X0046 Spindle speed arrival Normally closed contact X0047 Spindle zero speed arrival Normally closed contact X0050 Spindle orientation in position Normally closed contact X0051 Tool ma

GSK218M PLC Manual 07-08-13

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