User Manual X-Over 15 - 2 Acme Pin (9.18`` Seal Bore)
Contents
1. Section 7 e Pressure test to maximum working pressure in accordance to testing procedure see 5 e Inspect paint work and repair as necessary 4 2 3 Five Yearly e Yearly Maintenance plus the following e Carry out 100 surface NDE on all surfaces e Pressure test to test pressure witnessed by certifying authority e Inspect paint work and repair as necessary 4 3 Safety e Many of the components are heavy and should not be lifted without lifting aids e Ensure all pressure testing is carried out in the appropriate testing area by suitably qualified personnel e Wear appropriate personal protective equipment OPS 4430 RevA A User Manual Phuel High Pressure X Over 4 4 Maintenance Record Sheet Performed Maintenance By By Table 2 Maintenance Record OPS 4430 RevA 5 User Manual Fuel High Pressure X Over OIL TOOLS 5 Testing All testing is to be carried out in the designated test area and by suitably qualified and competent personnel WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force Fit appropriate test caps and blanking plugs Fill with testing fluid bleeding off any air within the system Apply a pressure of 500 psi and ensure pressure holds for a minimum of 10 minutes Increase pressure to Maximum Working Pressure allow to stabilise and maintain this pressure for a minimum2. of 15 minutes Ensure there are no apparent leaks Bleed off pressure drain test fluid and dry Remove test caps Apply coating of de watering solution to protect the bore and threads Fit thread protectors On completion of all maintenance ensure the maintenance record sheet Para 4 6 is completed OPS 4430 RevA yn User Manual Phuel High Pressure X Over OIL TOOLS D5 13 D6 38 59 18 616 46 27 00 6 Parts List and Drawings Note Thread protectors items 100 and 101 not shown on Assembly Drawing Part Number _ Quantity X OVER BODY 15 2 P C X 12 1 4 4 1 150 4468 480 1 GE 110 2981 411 1 SOLID COLLAR 15 2 ACME 803 3202 V90 2 SPRING SEAL FOR 15 2 CONNECTION SHC 0585 HTS 8 Soc Hd Cap Size 1 2 Length 1 in WNL 0580 316 8 WASHER NORDLOCK M12 910 4526 N66 1 PROTECTOR 12 25 4 FEMALE S 910 3192 N66 1 15 2 MALE PROTECTOR Table 3 Parts List 150 4430 HV0 OO P 20 00 9 00 15 00 2 ACME MAKE UP LENGTH 15 32 0 39 m 12 25 4 ACME D Ande ATTACH BAND HERE AL Figure 2 X Over Assembly 150 4430 HV0 OPS 4430 RevA 7 User Manual A Fuel High Pressure X Over OIL TOOLS 7 Spares Use only spares supplied or approved by Phuel Oil Tools Ltd lt is recommended that sufficient quantities of the following spares be maintained to ensure that the equipment is always available when required Elastomeric spares are
3. able for the maximum working pressures and services involved Ensure Spring Seal is seated correctly and there are no signs of damage Ensure threads are clean Inspect for signs of damage Pressure test to 1 2x the maximum well pressure Ensure all connections are tight Ensure that spare Spring Seal is available and sent with the equipment 3 2 During Job Avoid excessive movement 3 3 Post Job Inspect for signs of damage and report any findings Ensure threads are cleaned and the re greased Ensure thread protectors are fitted OPS 4430 RevA 3 User Manual Fuel High Pressure X Over OIL TOOLS 4 Maintenance All maintenance to be carried out by suitably qualified and competent personnel 4 1 Introduction Regular maintenance of the equipment using Phuel redress kits or Phuel approved parts is essential to its continued safe operation Ensure that the pre and post job operating procedures are followed and that maintenance records are kept 4 2 Schedule The maintenance schedule may be governed by international or company standards and the following is considered to be the minimum requirements 4 2 1 Pre amp Post Job Refer to Section 3 1 and Section 3 3 for details 4 2 2 Yearly e Inspect the condition of all sealing surfaces and surface coatings e Re coat threads and sealing surfaces if necessary If in doubt contact Phuel Oil Tools Ltd e Replace all elastomeric seals with items from redress kit see spares
4. ig Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don Aberdeen AB23 8JW User Manual X Over 15 2 Acme Pin 9 18 Seal Bore This Manual Covers the Following Part Numbers 150 4430 HVO0 OPS 4430 RevA A 1 1 1 2 3 1 3 2 3 3 Phuel OIL TOOLS User Manual High Pressure X Over Table of Contents PROGUCT due AMON EE 2 NSCHMICAL EE 3 3 Operation Pre Job DUNNO JOD EE Post Job 4 Maintenance 4 1 4 2 4 2 1 4 2 2 4 2 3 4 3 4 4 7 1 1 Infroduchon Schedule Pre amp Post Job Safety Eege IVC E Maintenance Record Kn EE D Testing 6 Parts List ANd Drawings ccccecceecceeeceeeceeeeeeceeeceeeceeeseeeaueeaueseeeseeeseeeaes 7 Spares Table 1 Technical Data iis coceccsedasccteccecacdendosccdundocacisacoucatcndaueatsacouucdondouectecceuadias Table 2 Maintenance Hecord Table 3 Parts List 1b0 AA20 HN0 Table 4 Parts List HD AA20 HN0D Figure 1 X Over Figure 2 X Over Assembly 20 A420 HN OPS 443 0 Rev A em User Manual Phuel High Pressure X Over OIL TOOLS Revision History Issue Release Date Rev A 28 Feb 12 Initial Issue OPS 4430 RevA ii User Manual A Phue High Pressure X Over OIL TOOLS Safety WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with con
5. product is supplied with a documentation pack that contains product certification and material inspection reports The serial number is always etched on the surface of the product but can sometimes be difficult to find or read after painting A customer identification number is also included to allow the customer to track the asset in their system A stainless steel band secures the nameplate tag that is stamped with the information shown below This tag should be located in the first instance to ensure that this manual refers to the correct equipment Phuel Oil Tools Ltd Description amp Size Customer ID No Phuel ID No MWP amp Service OPS 4430 RevA 1 ng User Manual Phuel High Pressure X Over OIL TOOLS 2 Technical Specification 150 4430 HVO 12 14 4 Acme Box 15 2 Acme Pin 9 18 Seal Bore Connection Maximum Working Pressure 15 000 Psi Service H2S pA Weight 589 lbs 267kg Make Up length 15 32 0 39m Table 1 Technical Data Will Figure 1 X Over OPS 4430 RevA User Manual A Fuel High Pressure X Over OIL TOOLS 3 3 Operation All operations to be carried out by suitably qualified and competent personnel 3 1 Pre Job Ensure thread protectors are fitted Check maintenance record sheet and ensure the equipment has been maintained by competent personnel Check all certification is in date Confirm information band is fitted and correct Ensure equipment is suit
6. siderable force Seals in high pressure vessels are also susceptible to explosive decompression the O rings or rubber gaskets used to seal pressurised pipelines tend to become saturated with high pressure gases If the pressure inside the vessel is suddenly released then the gases within the rubber gasket may expand violently causing blistering or explosion of the material All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained competent and utilising the appropriate PPE Ensure the identification band plate is fitted and is displaying the correct information as per the Tag Sheet Index This equipment and the equipment it is attached to is heavy never position yourself below a suspended load OPS 4430 RevA li User Manual Fuel High Pressure X Over OIL TOOLS 1 Introduction 1 1 General The X Over is designed to allow interconnection between equipment with different sizes of end connectors Refer to table 1 for connection sizes This user manual serves as an introduction to the equipment and contains the relevant specifications operation planning and maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identified by a unique serial number that facilitates full product traceability Each
7. supplied in Viton material as standard Many other materials are available please specify when ordering PartNo Qty Description 803 3202 V90 SPRING SEAL FOR 15 2 CONNECTION Table 4 Parts List RDK 4430 HVO 7 1 1 Individual Items Individual items may be ordered as required using the part number specified Note O Rings conform to industry standards and may be substituted with those from other suppliers at the sole risk of the user OPS 4430 RevA 8
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