6040 analog i/o connection diagram..........................3–13 cambasic
Contents
1. NIM RS 485 Network up to 32 NETWORK similar units The 60x0 cards have COM1 and COM2 serial ports The 6030 also has COM3 and COM serial ports They support tbe full PC data and signal lines All ports are programmable to 115 KB The ports have 16 byte buffers to ensure high speed data is not missed The ports have RS 232 interfaces Except for the 6010 the COM2 port on all cards will accept the NIM Network Interface Module RS 232 to RS 485 connector for networking or other communications Connector pinouts are PC compatible All ports are supported by CAMBASIC TO ORDER CALL 303 412 2040 E SOLID STATE DISKS SECTION 4 EZ I O CONNECTION DIAGRAM MPB opto module racks eooo oeoo support 8 16 or 24 HII modules for driving high voltage current loads and inputs to 280V and 3A 2500V of isolation MPB O8 Part 2512 MPB 16 Part 2513 MPB 24 Part 2514 CMA 26 24 CABLE PART 1257 Tbe STB 26 terminal board is a low cost and convenient way to interface field wiring tbe computer Accepts 12 to 22 gauge wires Part 2905 6050 The TBD 100 terminal board is similar to the STB 26 but includes LEDs on all 24 lines to indicate signal status Part 1183 ITB interface translation boards convert 3 24V signals to 5V inputs and increase the drive capac ity of the 5V outputs to 50V at 100 mA Part 302. no jumpers to set O 8 kV ESD protection on serial ports O Parallel port backdrive protection COM1 2 COM3 4 RS 232 485 NIM Parallel port LPT1 EIDE port Floppy port PC 104 expansion DRAM included Flash included SRAM included Digital I O High currrent drive Analog in out Power full standby 6010 470 175 mA SECTION 4 ep eM COMMON FPE ATUHES SET O 40 to 85 C operation O Made in USA O No memory to buy O Reverse and over voltage protection O No card cage required O Low cost per function O Replace 2 3 other cards O AT keyboard port O Battery backed real time clock O Stand alone or ISA Bus operation jeP Me COMPARISON CGHAFT 6020 O Opto isolated interrupts O Parallel port also supports floppy disk O Pushbutton reset O SETUP stored in EEPROM O Industrial grade construction O Low power mode O Economical 5V only opera tion O MTBF gt 15 years O Register for our Applications Cookbook sones 0X09 6030 v v v v v v v 4 1 MB MB 128K 490 180 mA 17 B 8 2 440 175 mA 590 250 mA o o X e U s ll SECTION 4 60X0 SERIES MULTIFUNCTIONN CPU The 60x0 series combines the best features of industrial I O and PC architecture Bringing PC soft ware to the industrial world elimi nates the need to maintain develop ment systems for different CPU architectures In addition the 60x0 operates in severe en
3. O Networks up to 32 units in a low cost network O CAMBASIC your programs run in hours rather than days or weeks O Rugged means wide temperature 40 to 85 C operation No memory to buy The cards come with 3 5 MB total of DRAM flash and SRAM There is no memory to buy or con figure You are ready to run right out of the box Cut system costs A 60x0 card can often replace two or three standard cards while cutting costs reducing system size and complexity and increasing reliability Flexible mounting options A 60x0 card can be used without a card rack or can be combined with other ISA Bus cards in a larger system The optional MK 10 mount ing kit comes with standoffs screws and a drilling template that make mounting a card to a panel a snap When just one or two I O cards are needed the MK 20 and MK 30 mounting kits provide all the hard ware and flexible backplanes for stacking the cards and maintaining the same small footprint If a larger system is needed up to seven expansion cards can be added using an Octagon 527x card cage Extensive software included A 60x0 card comes loaded with software including DOS 6 22 CAM BASIC Pico FA flash file soft ware diagnostic software and a net working kernel in a flash disk The series is also QNX compatible TO ORDER CALL 303 412 2040 CAMBASIC fast and easy to use Octagon s CAMBASIC is a multi tasking industrial control language
4. protected against overvoltage and reverse voltage 5 The external interrupt and reset inputs are opto isolated SECTION 4 Power management reduces power by 70 Power management can reduce power consumption or freeze the state of the program via a power management interrupt Power con sumption can be reduced by about 70 percent which reduces the heat load and extends battery life in mobile applications Software exam ples are provided The power management func tions include 1 Suspend Resume by software halts CPU 2 Wakeup through interrupts including external interrupt 3 Jump to user defined interrupt service routine Opto isolated interrupt and reset for safety The interrupt and reset inputs accept voltages from 4 5 6 VDC The interrupt input is connected to IRQO This can be used for emer gency stop power fail system syn chronization or similar functions WE HELP CONFIGURE SYSTEMS CALL 303 430 1500 o o X o U sols 35 o o X G U LL TR L 3 6 SECTION 4 Interrupts used to the maximum Real time operation often requires many interrupts for high speed response to events Five of the AT interrupts are connected to the ISA Bus which adds to the four interrupts used on the card This provides the best use of the inter rupts for demanding applications SETUP information stored in EEPROM for high security To avoid the loss of SETUP data on the 60x0 it is
5. stored in non volatile EEPROM which eliminates the problem of depleted batteries The additional 1 536 bytes of EEP ROM are available to the user A software driver is supplied for accessing the EEPROM 5V operation lowers system cost The card operates from a single 5V 5 supply A 6 2V 5W zener diode is placed across the power supply for reverse voltage and limited overvoltage protection Power is supplied to the card either through the ISA Bus connec tor or via a terminal block Convenient I O termination Except for the serial and indus trial I O lines all other I O is terminated with a 34 pin IDC con nector This eliminates cable clutter reduces MTTR and the possibility of cables being plugged into the wrong sockets during installation and maintenance TECHNICAL SPECIFICATIONS CPU 386SX 25 MHz ISA BUS PC compatible interface BIOS AT compatible with industrial extensions SOFTWARE DOS 6 22 CAMBASIC flash file system networking kernel diagnostics BIOS and utility library included in flash memory DRAM 2 or 4 MB supplied SSDO 1 MB of flash memory with programmer and Pico FA flash file software 512K available to user SSD2 128K SRAM supplied with battery backup COM COMI 2 3 and 4 16C550 compatible 300 to 115 Kbaud Supports all PC data and handshake lines RS 232 voltage generated on card 8 KV ESD protection PARALLEL I O Outputs have 24 mA drive levels IEEE1
6. that offers you a fast easy to use language It programs easily like QBASIC but has a large number of commands tailored to industrial con trol data acquisition and data analy sis It s pre installed and no profes sional programmers are needed Need to use other compilers or assemblers The I O software routines sup plied with a 60x0 card simplify access to I O Unlike most industrial computers that offer routines in C or BASIC for specific compilers Octagon offers you an easy to use generic approach to software sup port Since all modern assemblers and compilers support access to the BIOS interrupts Octagon includes support for interrupt 17 directly in the BIOS Simply set the routine parameters and call INT 17 to access on card I O Diagnostic software The built in diagnostic software can verify on card memory and I O functions If a problem occurs it is identified through a color sequence on a bi color LED LAN software provided A networking kernel is built into the 60x0 BIOS that allows up to 32 units to communicate over a low cost RS 485 network The NIM Network Interface Module plugs directly into COM2 and interfaces with the network while providing the safety of opto isolation O Full suite of software includes DOS 6 22 always resident Diagnostics Networking kernel Pico FA flash file System CAMBASIC multitasking language O QNX compatible O Runs right out of the box
7. with interrupt driven 2048 byte input and output buffers that operate in the background This assures that data is not lost while critical control loops are being executed Versatile printer port The printer port is IEEE 1284A EPP and ECP mode compatible This allows much higher speed transfers than with the previous standard It can be configured in the SETUP menu to be a floppy disk port The port also features backdrive protec tion The data lines have 24 mA of drive The printer lines are routed through the AUX I O port The vari ous applications include 1 LPT1 for PC compatible printers or 17 digital I O lines or Matrix keypad and Four line LCD display or MPB PC 16 position opto module rack or Womb Ww N 6 Floppy disk drive Rugged environmental operation The CPU case temperature may range from 40 to 85 C during operation The 60x0 was also designed to withstand 20g shock and 2g vibration Keypad and LCD display support The AUX I O port can be used with a Keypad and Display KAD to interface with a 16 key matrix keypad and a 2 or 4 line LCD dis play in applications where an inex pensive operator interface is need ed The 60x0 is supplied with soft ware that provides keypad scanning and display operation The KAD interface board has sockets for the display and keypad DISPLAY and KEYPAD commands in CAMBASIC support these devices Floppy and hard disk support The dual flo
8. 284 EPP and ECP modes INDUSTRIAL I O 24 T O lines 5V inputs or outputs with 15 mA sink source capability 10K pull up pull down resistors bit pro grammable as input or output ANALOG INPUT 6040 ONLY 8 channels 12 bit resolution single ended 50K samples sec input impedance gt 10 MQ 10V 5V 0 5V and 0 10V ranges inputs protected to 16 5V ANALOG OUTPUT 6040 ONLY 2 channels 5 mA drive 5V 0 5V and 0 10V ranges FOR APPLICATION NOTES CALL OUR BBS AT 303 427 5368 KEYBOARD AT type keyboard port BATTERY 3 6V lithium battery for real time clock and SRAM SPEAKER Drive 8 50 ohm speakers EXTERNAL INTERRUPT 1 opto isolated 4 5 6V input 300 VDC of isolation from card shares common ground with external reset EXTERNAL RESET Same characteristics as internal reset POWER SPECIFICATIONS SV 5 6010 470 175 mA 6020 490 180 mA 6030 440 175 mA 6040 590 250 mA 6050 435 170 mA PACKAGING Stand alone Octagon card cage ISA backplane SIZE 4 5 in x 4 9 in x 0 75 in ENVIRONMENT 40 to 85 C operating 55 to 90 C nonoperating RH 596 to 9596 noncondensing Maximum case temperature forced air may be required above 60 C ORDERING INFORMATION 6010 MULTIFUNCTION CPU 4735 4831 6010 Multifunction CPU with util ities and User s Manual 6010 DVK development system kit that includes 4697 BOB breakout board 4080 Hard drive cable 2746 VTC 9F s
9. 37 The KAD keypad and display interface accepts OR 1 16 position keypads and LCD and vacuum fluo rescent displays Part 4823 For switch inputs CUSTOM LEDs relays and other INTERFACES devices as well as custom interfaces The EZ I O port bas 24 digital lines that are individually programmable as either 5V inputs or outputs They will sink and source 15 mA The lines have pul up pull down resistors for convenient interfacing to a variety of external devices The port is supported with both BIOS calls and CAMBASIC The 6020 has two EZ I O ports WE HELP CONFIGURE SYSTEMS CALL 303 430 1500 3 9 o o X e U LL TR L SECTION 4 AUXILIARY VO CONNECTION DIAGRAM BOB BREAKOUT BOARD OPTIONAL AT BATTERY OPTO ISOLATED INTERRUPT and RESET PRINTER FLOPPY MPB 16PC OPTO RACK 3389 SOUSTA 6040 AUX CMA 34 24 CABLE 1745 PRINTER INTERFACE BOARD The cable can be split so that the parallel port and all the other I O can go to different destinations OEMs can easily develop custom interfaces o o X e U LL TR L The AUX I O port interfaces the PC functions of the additional AT battery keyboard parallel port speaker port and opto isolated interrupt inputs This clustering of functions saves card space reduces the number of cables and makes it easy for the OEM to dev
10. I O and memory functions On power up a series of tests is performed If a problem occurs it can be identified by the color sequence on a bi color LED These tests are performed automatically every time the system is reset or powered up No monitor keyboard disks test fixtures test equipment or software are required Flash memory with stands shock and vibration The 1 MB flash memory disk contains the software suite in less than 512K leaving more than 512K available for user programs The flash memory is seen by software as a hard disk The flash allows easy installation of software updates A battery backed SRAM with 128K capacity is available for data storage TO ORDER CALL 303 412 2040 DRAM memory is fast and rugged The card comes with surface mount fast page mode DRAM installed The surface mounting is far more rugged than plug in memory COM1 2 3 and 4 serial ports protected against ESD The serial ports are 16C550 com patible The 16 byte FIFO buffers minimize processor overhead in high speed serial communications Baud rates are programmable to 115K The serial ports meet the new IEC1000 ESD protection specification with 8 KV of ESD protection Backdrive protection is also included COM2 can be converted to opto isolated RS 232 422 485 with the Network Interface Module NIM which mounts directly on the 60x0 without a cable or external power supply CAMBASIC supports the serial ports
11. TABLE OF CONTENTS INTRODUCTION TO THE 6000 SERIES sellus 3 2 60X0 COMMON FEATURES a 0 Aa a Lea re emn ree 3 3 60X0 I O COMPARISON CHART aR eE ad EA R Ha ERRER e Ime 3 3 60X0 SERIES PHOTOS seesssecansedctessdeuonedecuaueuccecsnbtcederetesusuedeud 3 4 DESCRIPTION OF THE 60X0 SERIES x x cece trees 3 6 TECHNICAL SPECIFICATIONS 222c2s ctscevceieisanioscsccorteeeeseceieaniad 3 8 ORDERING INFORMATION g c4 0c5iacecsdudsaccsaint des RR E D Ad ncn n S LAE 3 9 SERIAL T O CONNECTION DIAGRAM 2billlini ldiillriilii2 3 10 EZ I O CONNECTION DIAGRAM 5 nnde tr Ree reper r erre 3 11 AUXILIARY I O CONNECTION DIAGRAM see 3 12 6040 ANALOG I O CONNECTION DIAGRAM see 3 13 CAMBASIC INDUSTRIAL CONTROL LANGUAGE 3 14 o o X e U LL TR L SECTION 4 60X0 SERIES Mulrifunction CPU PC architecture plus convenience are at the heart of the 60x0 series In a single palmed sized card Octagon combines industrial I O with an AT engine that runs thou sands of software programs A model for every application O Digital 1 0 for controlling motors relays tachometers etc O Analog 1 0 for pressure temperature etc O Serial 0 to handle bar code readers weighing machines protocol translation etc O Opto isolated interrupts for harsh electrical environments O Small size truly embeddable
12. elop low cost custom interfaces The AT battery operates in parallel with the on card battery to extend battery life The 6010 bas floppy and hard disk ports on card 3 10 FOR APPLICATION NOTES CALL OUR BBS AT 303 427 5368 SECTION 4 6040 ANALOG I O CONNECTION DIAGRAM CMA 14 CABLE 1744 24 IN SOLID STATE ATB 20 TERMI DISKS NAL BOARD WITH BREAD BOARD AREA FOR CUSTOM INTERFACES 1729 o o X o U s ll Analog I O The 6040 has eight 12 bit analog inputs with software programmable ranges The two analog voltage outputs have jumper programmable ranges SEE OUR WEB SITE AT WWW OCTA COM 3 11
13. erial cables 2 4810 CMA 34 18 cable 2470 Null modem adapter 3447 PC SmartLINK 4738 6000 Series Manual 6040 MULTIFUNCTION CPU 4710 4834 6040 Multifunction CPU with util ities and User s Manual 6040 DVK development system kit that includes 4697 BOB breakout board 2904 STB 20 terminal board 2905 STB 26 terminal board 4709 FCA 12 cable for 3 5 in floppy disk 2746 VTC 9F serial cables 2 1256 CMA 20 24 cable 1257 CMA 26 24 cable 4810 CMA 34 18 cable 2470 Null modem adapter 3447 PC SmartLINK 4738 6000 Series Manual ORDERING INFORMATION 6020 MULTIFUNCTION CPU 4772 6020 Multifunction CPU with util ities and User s Manual 4832 6020 DVK development system kit that includes 4697 BOB breakout board 2905 STB 26 terminal board 4709 FCA 12 cable for 3 5 in floppy disk 2746 VTC 9F serial cables 2 1257 CMA 26 24 cable 4810 CMA 34 18 cable 2470 Null modem adapter 3447 PC SmartLINK 4738 6000 Series Manual 6050 MULTIFUNCTION CPU 4640 6050 Multifunction CPU with utilities and User s Manual 4835 6050 DVK development system kit which includes 4697 BOB breakout board 2905 STB 26 terminal board 4809 FCA 12 cable for 3 5 in floppy disk 2746 VTC 9F serial cables 2 1257 CMA 26 24 cable 4810 CMA 34 18 cable 2470 Null modem adapter 3447 PC SmartLINK 4738 6000 Series Manual SECTION 4 ORDERING INFORMATION 6030 MULTIFUNCTION CPU 4720 6030 Multifunction CPU
14. ppy port supports all 3 5 in and 5 25 in drives up to 1 44 Mb The hard drive interface is a 16 bit IDE controller with a con nector for 2 5 in drives An adapter is available for 3 5 in drives Part 4080 Flexible system expansion The 60x0 card can be expanded via an ISA passive backplane with the Octagon 5000 series expansion cards Or you can use 3M connec tors and a flexible cable that allows almost any mounting configuration It also operates stand alone Watchdog timer adds safety The watchdog timer resets the system if the program stops unex pectedly The watchdog is enabled under software control The time out is typically 1 6 sec Real time clock with battery backup The 60x0 has a built in AT style real time clock An on card battery powers the clock and SRAM when the 5V supply is removed An exter nal battery may also be used in par allel with the on card battery for extended battery life The clock may be read either through DOS or CAMBASIC Advanced hardware protection The 60x0 includes a number of protective devices that enhance the reliability in the industrial environ ment and that help prevent acciden tal damage especially during system development These include 1 The serial ports exceed the IEC 1000 level 3 ESD protection 2 The serial ports have backdrive protection to limit current when power is off 3 The printer port has backdrive protection 4 The 5V power bus is
15. vironments providing an extra margin of reliability in any application It comes loaded with a suite of software written for embed ded applications Although DOS 6 22 is included you can download other operating systems into flash If you prefer to operate in a high level language the built in CAMBA SIC gives you a fast easy to use industrial control language Flash includes suite of embedded software 1 A Phoenix BIOS with Octagon industrial extensions 2 The BIOS is shadowed for fastest operation 3 DOS 6 22 loads into high mem ory on powerup allowing more lower memory for data storage and applications programs 4 CAMBASIC industrial control lan guage includes drivers for all on card hardware 5 The network kernel allows up to 32 systems to be linked into a RS 485 network 6 The utility library includes appli cations examples for C and CAMBASIC 7 Diagnostic software is included to test the system on powerup 8 Flash file system makes flash memory appear as hard disk to DOS CAMBASIC eliminates writing hardware drivers CAMBASIC supports all on card I O including digital analog inter rupt communications and other functions Thus no drivers are needed You spend your time writ ing the applications software rather than writing and debugging drivers Diagnostic software verifies system integrity automatically The 60x0 has built in diagnostic software that can be used to verify on card
16. with util ities and User s Manual 4833 6030 DVK development system kit that includes 4697 BOB breakout board 4709 FCA 12 cable for 3 5 in floppy disk 2746 VTC 9F serial cables 2 4810 CMA 34 18 cable 2470 Null modem adapter 3447 PC SmartLINK 4738 6000 Series Manual 60X0 SERIES COMPATIBLE ACCESSORIES 4820 NIM RS 232 422 485 converter plugs into COM2 Except 6010 4823 KAD keypad and display board 4697 BOB breakout board 3210 PC mounting bracket 4738 6000 Series printed manual NOTE DVK components are also avail able separately o o X o U s ll SEE OUR WEB SITE AT WWW OCTA COM 3 7 o G X e U s ll SECTION 4 SERIAL I O CONNECTION DIAGRAM Operates with all PC OR compatible modems Supports fastest modems available Communicates with operator interface terminals including BES hand held units EE SOLID STATE 6040 DISKS SDA 1 serial displa 6050 ves adapter Drives Octagon vacuum Jluorescent displays OR OTt 2 3 415 6 7 up to 50 ft from tbe computer Several displays may be dri ven simultaneously Part 2493 COMI is tbe con sole port used for programming and debugging programs PC SmartLINK part 3447 makes the job easy Practically any serial SERIAL device including DEVICES weighing machines bar code readers GPS receivers etc
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