73502_V4_GYSMI E200FV - produktinfo.conrad.com
Contents
1. A1111 LULA 4 Gysmi E200 FV Q p 8 12 28 32 73502 V4 24 01 14 www gys fr GYSMI E200 FV FACE AVANT FRONTAL SIDE FRONTSEITE UND ANSCHLUSSE CARA DELANTERA MEPEAHASA MAHEJIb O o 28 NOX MADE IN FRANCE iN O 0 o e O 9 Afficheur Voyant mode Voyant mode S lecteur Bouton s lection Voyant de protection Bouton de mise en soudage soudage valeur validation thermique marche veille l lectrode MMA l lectrode r fractaire ou TIG Display Mode indicator Mode indicator non Select Button selection Thermal protection Button on stand by electrode welding consumable electrode button validation indicator MMA welding TIG or Anzeige Schwei modusanzeige SchweiBmodusanzeige Wahl Button Auswahl Gelbe EIN AUS Taste e MMA WIG Drucktaster Validierung bertemperaturanzeige Kontaktz ndung oder TIG Indicador Indicador modo Indicador modo Selector Bot n selecci n Indicador luminoso Puesta en marcha e soldadura con soldadura con valor o validaci n amarillo de protecci n stand by electrodo recubierto electrodo refractario t rmica MMA TIG WHnwkaTrop Jlamnouka pexuMa Jlamnouka pexuma KnaBWLIW KnaBWuia BbI6opa Xenrbil HHAUKATOP KHonka BK IIOq4 eHWe MMA TIG Bbl6opa noATBEPKAEHUA TemnepaTypHo BaXTeHHbI A DexuM WM 3aLiMTbl 5 5kg 7 6kg GYSMI E200 FV DESCRIPTION Thank you for choo2. Gysmi E200 FV CD D KEYBOARD ea Y Lu amp 29 GYS GYSMI E200 FV PIECES DE RECHANGE SPARE PARTS ERSATZTEILE RECAMBIOS 3ANUACTH GYSMI E 200 FV Ne D signation E200 FV 1 Douilles Connectors SchweiBbuchsen Conectores KOHHeKTOpbI 51469 EN Grille Protective screen Ventilator Grill rejilla PeuieTka 51010 Pieds Feets F sse Pies Hoku 71140 30 GYS GYSMI E200 FV IC NES SYMBOLS ZEICHENERKLARUNG ICONOS NEPEQHASA MAHEJIb Soudage l lectrode enrob e MMA Manual Metal Arc Schwei en mit umh llter Elektrode MMA Schwei en mit umh llter Elektrode E HandschweiBen Soldadura con electrodos refractarios TIG Tungsten Inert Gas PyuHaa nyroBas cBapka MMA Manual Metal Arc Soudage TIG Tungsten Inert Gaz Y TIG welding Tungsten Inert Gas amp Schwei en mit Wolfram Elektrode Wolfram Edelgas Soldadura TIG Tungsten Inert Gaz Csapka TIG Tungsten Inert Gaz l QD Convient au soudage dans un environnement avec risque accru de choc lectrique La source de courant elle m me ne doit toutefois pas tre plac e dans de tels locaux Adapted for welding in environment with increased risks of electrical shock However the welding source must not be placed in such places Schutz gegen Risiko von elektrischen Schlag Das Schweifger t darf nicht direkt auf dem SchweiBwerkst ck gestellt warden Adaptado a
3. 5xd L THERMAL PROTECTION amp DUTY CYCLE e Thermal protection thermal protection indicator turns on and the cooling time is about 2 to 5 min according to external temperature e Leave the machine connected to the supply after welding in order to let it cool down e The welding unit describes an output characteristic of constant current type The duty cycles following the norm EN60974 1 at 40 C on a 10mn cycle are indicated in the table here below E200 FV 110Veff E200 FV 230Veff GYSMI E200 FV MAINTENANCE e Refer all servicing to qualified personnel e Disconnect the generator and wait until the ventilator stopped before working on the unit Inside the device voltages and current are dangerous e 2 or 3 times a year remove the steel cover and blow off the dust with compressed air Let check the electrical connections with an insulated tool and the insulations by qualified personnel e Regularly control the state of the cord If this supply cable is damaged it must be replaced by the manufacturer its after sales service or a similarly qualified technician to avoid any danger ADVICE e Respect welding polarities and currents indicated on the electrode packaging e Remove the electrode from the electrode holder when you do not use it e Leave the inlets free to allow in out air circulation SECURITY The arc welding can be dangerous and leads serious injury may fatal Protect yourself and protect
4. QD Tension assign e d alimentation rated supply voltage Versorgungsspannung unter Belastung Tensi n de i la red Hanpaxenne Cer I Courant d alimentation assign maximal valeur efficace amp Rated maximum supply current effective value i Maximaler Versorgungsstrom Effektivwert amp Corriente maxima de alimentacion de la red MaxcumanbHbI i CeTeBoli TOK IPQPEKTUBHAA MOLIHOCTb i mm mm mm TEE TEE TEE TEE TEE TEE EEE EEE EEE EEE EEE EEE AAA Al EEE EEE EEE EEE EEEL EEE ee eee eee eee EEE EEE EEE EEE EEE EEE TEE EEE TEET i QD Courant d alimentation effectif maximal Maximum effective supply current amp Maximaller tats chlicher i Versorgungsstrom GP Corriente de alimentaci n efectiva maxima MakcuManbHblli scpipekruBHell cereBo TOK i L appareil respecte la norme EN60974 1 Y The device complies with EN60974 1 standard relative to welding EN 60974 1 units Die Normen EN60974 1 f r SchweiBanlagen El aparato est conforme a la norma EN60974 1 referente a los aparatos de soldadura Annapart coorBercrByer espone cko Hopme EN60974 1 Convertisseur monophas transformateur redresseur Single phase inverter converter rectifier amp Einphasige SchweiBinverter Convertidor monof sico transformador rectificador OnHo ba3HbIli uHBepTOp c TDaAHCCODMALIM I n BbINPAMNIEHUEM X Facteur de marche QD X duty factor at amp B X Einschaltdauer Faktor X Factor de i funcionamien
5. RMITATSERKLARUNG GYS erkl rt dass die beschriebene Ger te in Ubereinstimmung mit den Anforderungen der folgenden europ ischen Bestimmungen Niederspannungsrichtlinie 2006 95 CE 12 12 2006 und EMV Richtlinien 2004 108 CE 15 12 2004 elektromagnetische Vertr glichkeit hergestellt wurden Diese Ger te stimmen mit den harmonisierten Normen EN60974 1 von 2005 EN 60974 10 von 2007 und EN 50445 von 2008 berein CE Kennzeichnung 2012 DECLARACION DE CONFORMIDAD GYS certifica que el aparato de soldadura E200 FV es fabricado en conformidad con las directivas baja tensi n 2006 95 CE del 12 12 2006 y las directivas compatibilidad electromec nica 2004 108 CE del 15 12 2004 Esta conformidad est establecida por el respeto a las normas EN 60974 1 de 2005 EN 60974 10 de 2007 y EN 50445 de 2008 El marcado CE fue fijado en 2012 AEKJIAPALIMA O COOTBETCTBMM GYS 3a aBnaer uro CBapouHble anriaparbi E200 FV npow3Ben Hbi B COOTBeTCTBUM C AMpekTuBamM EBDOCOIO3a 2006 95 CE o Hu3KOM HanpsokeHum or 12 12 2006 a Tak e c nWpekT BaMUI CEM 2004 108 CE or 15 12 2004 laHHoe coorBercTBMe yCTaHOB IeHO B COOTBETCTBMM C COrMacoBaHHbimM HopMaMM EN 60974 1 2005 r EN 60974 10 2007 r n EN 50445 2008 r Mapkuposka EC HaHeceHHa B 2012 r 20 07 12 Nicolas BOUYGUES Sas GYS Pr sident Directeur G n ral 134 BD des Loges l 53941 Saint Berthevin I us OA Sco Lat f 28 GYS GYSMI E200 FV SCHEMA ELECTRIQUE CIRCUIT DIAGRAM SCHALTPLAN
6. cted disturbances as well as radiation The GYSMI E200 FV features primary regulation it is recommended to use the cables supplied with the unit ELECTRODE WELDING MMA Mode Leave the machine connected to the supply after welding in order to let it cool down e Thermal protection thermal protection indicator turns on and the cooling time is about 2 to 5 min according to external temperature e Your machine is equipped with 3 specific functions to Inverters The Hot Start adjustable mode depending on model see below increases the current at the beginning of the welding The Arc Force adjustable mode depending on model see below increases the current in order to avoid the sticking when electrode enters in melted metal The Anti Sticking allows you to easily withdraw your electrode without damaging it in case of sticking Selection of MMA Mode and intensity setting Select the MMA position with the selector Adjust the wished current display using the key O Hot Start amp Arc Force adjustments E200 FV Hot Start 0 gt 90 Advice Low Hot Start for thin metal sheets High Hot Start for metals that are difficult to weld dirty or oxidized parts TIG LIFT The DC TIG welding requires a protective gas argon Follow the steps as below 1 Connect the earth clamp on the positive pole 2 Connect a torch valve negative polarity Ref 044425 3 Connect the pipe gas torch on the ga
7. la soldadura en un entorno que comprende riesgos de choque el ctrico La fuente de corriente ella misma no debe estar situada dentro de tal locales l lonxonwr ana cBapku B cpene c NOBbILIGHHOM ONACHOCTbIO yAapa aNeKTpuueckum i TOKOM Tem He MeHee He cnegyeT CTaBUTb WCTOMHWK TOKA B TAKNE MomeleHva i EE i QD Prot g contre l acc s aux parties dangereuses des corps solides de diam gt 12 5mm et chute d eau 30 i horizontal G Protected against access to dangerous parts by any solid body which gt 12 5mm and against water i falls 30 horizontal amp Kontaktschutz zu gef rlichen Teilen mit gt 12 5mm und Schutz gegen Spritzwasser i Einfallwinkel 30 Protegido contra el acceso a las partidas peligrosas de cuerpos solidos de diametro gt 12 5mm yi las ca das de agua 30 horizontal 3amn en npoTWB nocryna TBepabix Ten naMerpoM gt 12 5MM K ONACHEIM j YaCTAM M OT BOgbI 30 ropu3oHT i Courant de soudage continu Welding direct current amp GleichschweiBstrom La corriente de soldadura es continua CBapka Ha MOCTOAHHOM TOKe 1 gt Alimentation lectrique monophas e 50 ou 60Hz Y Single phase power supply 50 or 60Hz Einphasiege 50 60 Hz Netzspannungsversorgung 50 oder 60 Hz Alimentaci n el ctrica monof sica 50 o 60 Hz OnHobazHoe Hanpsbxeuue 50 nnn 601 y Tension assign e vide Rated no load voltage Leerlaufversorgungspannung Tensi n asignada de vac o Hanpaxenue xonocroro xoga
8. len Sch tzen Sie sich El arco produce rayos peligrosos para los ojos y la piel i Protegase 3nekrpuueckas gyra npovsBoAMr oriacHble Dvuu ANA rna3 n KOKU saure ceba Attention souder peut d clencher un feu ou une explosion amp Caution welding can produce fire or explosion Y Achtung Schwei en kann Feuer oder Explosion verursachen G Cuidado soldar puede iniciar un fuego o una explosi n BHumaHue CBapka Moxer BbI3BaTb MOXAp UNM B3PbIB Le dispositif de d connexion de s curit est constitu par la prise secteur en coordination avec l installation lectrique domestique L utilisateur doit s assurer de l accessibilit de la prise The mains disconnection mean is the mains plug in combination with the house installation Accessibility of the plug must be guaranteed by user Die Stromunterbrechung erfolgt durch Trennen des Netzsteckers vom h uslichen Stromnetz Der Ger tanwender sollte den freien Zugang zum Netzstecker immer gew hrleisten El dispositivo de desconecci n de seguridad se i constituye de la toma de la red electrica en coordinaci n con la instalaci n el ctrica dom stica El usuario debe i asegurarse de la accesibilidad del enchufe Cucrema orknioueHua GezonacHocTM BKJIIO4A TC uepes ceTeByio i LLITerICe IbHyIO PO3ETKY COOTBETCTBYIOLUYIO DOMSUUHEH SNeKTPUYeCKON ycraHoBke O Ib3OBaT Ib O K H y6enMrbcs UTO posaerka gocTynHa Mise en veille mise en marche standby On GP Scha
9. lter Bereit Ein standby puesta en marcha BigyinouuTb PexuM OXUAaHUA Attention Lire le manuel d instruction avant utilisation Caution Read the user manual B Achtung Lesen Sie die Betriebsanleitung G Cuidado leer las instrucciones de utilizaci n Y Buywanve Hwraitre nHcrpykuwo no WCTI0 Ib30BaHMIO Produit faisant l objet d une collecte s lective Ne pas jeter dans une poubelle domestique Separate collection required Do not throw in a domestic dustbin amp Getrennt entsorgen Nicht mit Hausm ll entsorgen Este aparatd es objeto de una recolecci n selectiva No debe ser tirado en en cubo dom stico Y IponykT Tpe6yer cneuwaneHon yrunu3aun He BbI6pacbiBaTb C OBITOBbBIMM OTXO IaMM 32
10. n disyunci n t rmica KonuuecrBo CTAHApTHbIX 3nekrponoB WCTO Ib30BAHHbIX 3a 1 uac B HENPepbIBHOM pexuwe c 20 TH CeKYHAHbIMU NEPEPLIBAMA MEXAY 3 I KTDOAMI rloneneHHoe Ha KO IMHeCTBO 3NEKTPOAOB KOTODble MOXHO CBADWTb npn Tex KE YCNOBUAX HO Dez neperpesa U2 Tensions conventionnelles en charges correspondantes Y U2 conventional voltages in corresponding load U2 Sekund r Spannung U2 Tensiones convencionales en carga U2 Coorsercreyrume ycnoBHble HanpaxeHUa nog Harpy3ko Circuit de correction du facteur de puissance Power factor corector circuit included amp PFC i Netzoberwellenfilter amp D Circuito de correci n de factor de potencia integrado Llenb koppexuun ko2db bWLIM2HTa i MOLHHOCTM i Appareil conforme aux directives europ ennes The device complies with European Directive B Das Ger tist kompatibel mit Europ ischen Normen El aparato est conforme a las normas europeas D Ycrpolicrso l COOTBETCTBYET EBPONEACKAM HOPMAM Conforme aux normes GOST Russie Y Conform to standards GOST PCT Russia amp Das Ger t ist conform mit GOST PCT RuBland Normen Conforme a la normas GOST PCT Rusia IponykT cooTBeTCTByeT craHgapty Poccun PCT QD L arc lectrique produit des rayons dangereux pour les yeux et la peau prot gez vous The electric arc produces dangerous rays for eyes and skin protect yourself Der Lichtbogen erzeugt gef hrliche f r die Augen und Haut Strah
11. nt critical for safety purposes such as safety checks of industrial equipment e The health of persons in the vicinity for example persons who wear pacemakers and hearing aids f Equipment used for calibration or measurements g The immunity of other equipment in which the equipment is to be used The user must ensure that other equipment used in the same place is compatible This may require additional protection measures h The time of day when welding or other activities are carried out l The size of the area to be considered will depend on the structure of the building and any other processes in the area The surrounding area may extend beyond the boundaries of the buildings Recommendation to reduce electro magnetic emission a Mains power supply the equipment must be connected to the power mains as specified in the Manufacturer s instructions If interference occurs additional precautions such as filtering of the mains supply may be required The supply cable in the welding machine s permanent installations may have to be screened in metal conduits or similar The screening should be electrically continuous for the entire length of the cable It should also be connected to the welding machine with a good electrical contact between the metal conduit and the casing b Welding cables The welding cables should be kept as short as possible and should be positioned close together running at or close to the floor level c Protection and
12. reinforcement Selective screening and shielding of other cables and equipment in the surrounding area may alleviate problems of interference Screening of the entire welding area may be considered for special applications d Connect the earth directly to the metal piece to be welded Where necessary the connection of the workpiece to earth should be made by a direct connection to the workpiece but in some countries where direct connection is not permitted the bonding should be achieved by suitable capacitance selected according to national regulations 11 GYSMI E200 FV TROUBLESHOOTING MMA TIG Anomalies Gw Remedies The device does not deliver any The welder thermal protection Wait for the end of the cooling time current and the yellow indicator has turned on around 2 minutes The indicator lamp of thermal defect lights lamp turns off up The display is on but the device The cable of the earth clamp or Check the connections does not deliver any current electrode holder is not connected to the welder If when the unit is on and you The welding unit is not correctly Check the plug and the earth of put your hand on the welding connected to the earth your electrical network unit s body you feel tingling sensation The display is on but the device The cable of the earth clamp or Check the connections does not deliver any current electrode holder is not connected to the welder When sta
13. rting up the display The voltage is not included in the Have Mg 4 electrical installation indicates EM range 230V 15 Mg Instable arc Default coming from the Use a tungsten electrode with the tungsten electrode adequate size Use a well prepared tungsten electrode Too important gas flow rate Reduce gas flow rate Welding zone Protect welding zone against air flows The tungsten electrode gets Default coming from post gas or oxidised and tern at the end of the gas has been stopped Check and tighten all gas welding prematurely connections Wait until the electrode cools down before stopping the gas Polarity error Check that the earth clamp is really The electrode melts connected to 12 GYS GYSMI E200 FV DECLARATION DE CONFORMITE GYS atteste que le poste de soudure est fabriqu conform ment aux exigences des directives Basse tension 2006 95 CE du 12 12 2006 et aux directives CEM 2004 108 CE du 15 12 2004 Cette conformit est tablie par le respect des normes harmonis es EN 60974 1 de 2005 EN 60974 10 de 2007 et EN 50445 de 2008 Le marquage CE a t appos en 2012 DECLARATION OF CONFORMITY The equipment described on this manual complies with the instructions of low voltage 2006 95 CE of 12 12 2006 and the instructions of CEM 2004 108 CE of the 15 12 2004 This conformity respects the standards EN60974 1 of 2005 EN 60974 10 of 2007 and EN50445 of 2008 CE marking was added in 2012 KONFO
14. s cylinder 4 Select TIG mode using the selector button 5 Adjust the wished current display using the keys O Advice Take 30A mm as a default setting and adjust according to the part to weld GYSMI E200 FV 6 Set the gas flow on flewmeter of the gas cylinder and then open the valve of the torch 7 To boot Touch a Touch the electrode on Lift b Raise the electrode 2 to 5 d the welding part WS mm of the part to be welded 8 At end of welding Up 2 times the arc up down up down to trigger the automatic fade see paragraph below This movement must be performed in less than 4 sec at a height of 5 to 10 mm Then close the valve to stop the torch gas after cooling of the electrode Automatic Arc slope with time adjustable Function activation This corresponds to the end of welding time required for the gradual decline in the welding current until the stop of the arc This function helps to avoid cracks and craters at end of welding FO 1 Press 3 seconds on the selector button v 2 Set the automatic arc slope you wish from 1 to 10 sec display using key 00 v 3 Validate the required figure by pressing the selector button G FO Recommended combinations Electrode grinding D Current A Electrode mm Nozzle Flow rate wire filler metal mm Argon L mn 10 130 4 8 130 200 To optimize the working you have to use an electrode grinded as below a gt L 2
15. sing our product In order to take the most of your welder please read the following instructions carefully These welding are Inverter portable welder for covered electrode and TIG Lift in DC It allows welding with rutiles basic stainless steel In TIG it allows to weld most of metals except aluminium and alloys It is protected for a use on electric generators 230V 15 POWER SUPPLY START UP These machine are delivered with a 230V socket 16A plug type EEC7 7 The GYSMI E200 FV integrate a Flexible Voltage system It has to be on a power supply variable between 110V and 240V 50 60 Hz WITH earth The absorbed effective current I1eff is shown on the machine for maximal using conditions Check that the power supply and its protection fuse and or circuit breaker is compatible with the necessary current during use In some countries the change of plug can be necessary to allow a use at maximal conditions The welder must be installed so that the main plug is accessible The start up is done by pressing The device turns into protection mode if the supply voltage is over 265V for the single phase products the screen displays Normal operation will resume when the voltage has returned to its nominal range These are A class devices They are designed to be used in an industrial or professional environment In a different environment it can be difficult to ensure electromagnetic compatibility due to condu
16. the others Respect the following warnings Arc rays Protect yourself thanks to a welding helmet in compliance with EN175 equiped with filters in compliance with EN 169 or EN 379 Inform and protect by the same means any people in the welding environment Rain steam The working environment must be clean degree of pollution lt 3 and protected against humidity rain Put the appliance on an even place and at least at one meter from the parts to be welded Do not use them under rain or snow Electric shocks This appliance may only be used in accordance with the power supply requirements listed before Do not touch live parts Check that the supply system is suitable for the post Moving Do not underestimate the weight of the apparatus Do not carry it over people or things Do not drop it Do not set it brutally Burns Wear protective or fire proof clothing overalls jeans Use some welder gloves and a fire proof apron Protect the others by installing non flammable protection wall or prevent the others from looking at the arc and have them keep a sufficient distance Fire risks Suppress all flammable products from the working area Do not works near flammable gas Smokes Do not inhale gas or welding smokes If indoors ventilate the area well and or use local extraction ventilation equipment to remove fumes and gases Extraprecautions Any welding operation in environments with increased risk of electric shock in confined spaces in
17. the presence of flammable or explosive materials must be evaluated in advance by an Expert supervisor and must always be carried out in the presence of other people trained to intervene in case of emergency Technical protection measures MUST BE taken as described in the TECHNICAL SPECIFICATION IEC 62081 Welding in raised positions is forbidden unless safety platforms are used People wearing Pacemakers are advised not to use this machine however if necessary please seek medical advice prior to use Do not use the welding unit to unfreeze pipes Handle gas bottles with care there is increased danger if the bottle or its valve are damaged 10 GYSMI E200 FV RECOMMENDATION TO REDUCE ELECTRO MAGNETIC EMISSIONS General The user is responsible for installing and using the arc welding equipment according to the manufacturer s instructions If electromagnetic disturbances are detected then it shall be the responsibility of the user of the arc welding equipment to resolve the situation with the technical assistance of the manufacturer Evaluation of the welding area Before installing arc welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area a Other wiring control cables telephones and communication cables above below and adjacent to the welding machine b Radio and television transmitters and receivers S Computer and other control equipment d Equipme
18. to de X MpogomkuTenbHocTb BKNIOYEHNA Nombre d lectrodes normalis es soudables en 1 heure 20 C avec un temps d arr t de 20 s entre chaque lectrode Number of standardized electrodes weldable during 1 hour at 20 C with a delay of 20 s between each Electrodes electrode B Anzahl der Standard Elektroden die in 1 Stunde bei 20 C geschwei t werden k nnen mit einer Pause 1h von 20 s zwischen jeder Elektrode Cantidad de electrodos normalizados soldables en 1 hora a 20 C incluyendo una parada de 20 seg entre cada electrodo KonuuecrBo craunaprueix 3nekrponoB WCTIO Ib3OBAHHbIX 3a 1 uac npn 20 C c 20 Tn CeKyHAHbIMU NepepbiBaMu MEXAY 3nekrponaMa POWER FACTOR CORRECTOR GYSMI E200 FV Nombre d lectrodes normalis es soudables en 1 heure en continu avec 20 secondes entre chacune divis par le nombre d lectrodes soudables dans les m mes conditions sans disjonction thermique amp Number of standardized electrodes weldable over 1 hour of continuous work divided by the number of electrodes weldable in the same conditions without thermal shutdown G3 Elektroden Anzahl die inerhalb einer Arbeitsstunde verschwei t werden l k nnen geteilt durch Elektroden Anzahl die tats chlich verschwei t sind Abk hlphasen des Ger ts Cantidad de electrodos normalizados soldables en 1 hora de manera continua a 20 C dividida por la quantidad de electrodos l soldables en condiciones identicas si
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