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Color Touch OCS Hardware

1. screen Number of Colors 32 768 Primary Power Steady State Steady State Steady State Steady State Current Current Current Current 24VDC 10 24VDC 10 24VDC 10 24VDC 10 450mA 24VDC 1 0A 24VDC 1 6A 24VDC 1 6A 24VDC Inrush Current Inrush Current Inrush Current Inrush Current 17A 24VDC for 17A 24VDO for 17A 24VDO for 17A 24VDC for 1ms 400usec 400usec 400usec I 9 09 231 0mm 10 22 259 6mm Mounting Depth 300 762 Faceplate made of Lexan HP92 by GE Plastics Keypad Material The material is resistant to most corrosive substances found in industrial environments The material also holds up well in most industrial conditions E o Protocols rotoc supported Serial Ports CsCAN Modbus Master Modbus Slave and ASCII Read and Write CAN Ports CsCAN up to 253 drops or DeviceNet Slave Explicit Messaging Polled Connection Polled Snooping Serial Ports 3 RS 232 RS 485 Ports Software Selectable Network Ports 1 CAN DeviceNet slave or CsCAN peer Communications On board Ethernet 10BaseT supports TCP IP with EGD and SRTP CsCAN TCP Modbus Options TCP Slave Expansion I O EIAJ RC 5720 Plastic Fiber TX RX 10m max host OCS or hub to base Remote I O SmartStix support Microprocessor s Dual Processors Intel80C296 control Dual Processors Intel80C296 control Hitachi Hitachi SH3 graphics SH3 DSP graphics Control Memory Control Scan Rate Portable Mem
2. 1 Prior to mounting the Color Touch OCS observe requirements for the panel layout design and adequate clearances A checklist is provided on page 26 2 Cut the host panel Panel Cut outs and dimensions are found in the appropriate product chapter in this manual For your convenience page numbers are listed in Section 2 1 3 Insert the Color Touch OCS through the panel cutout from the front The gasket material needs to lie between the host panel and the Color Touch OCS panel 4 Install and tighten the mounting clips provided with the Color Touch OCS until the gasket material forms a tight seal Refer to Figure 2 1 Caution Do not over tighten Over tightening can potentially damage the case 5 Connect cables as needed such as communications programming power and fiber optic cables to the Color Touch OCS ports using the provided connectors 6 Begin configuration procedures for the Color Touch OCS models PAGE 24 05 MAR 2003 CH 2 MANO0465 05 2 2 2 Color Touch OCS Mounting Clip 0010CS004 Figure 2 1 Side View of Color Touch OCS with Mounting Clip OCS3xx Shown as an Example 2 2 8 Color Touch OCS Mounting Orientation 0010CS001 NOTE There are NO orientation restrictions on the Color Touch OCS However the above orientation provides for optimum readability of the screen and ease of use of the keypad Figure 2 2 Orientation of Color Touch OCS OCS3xx Shown as an Example CH 2 05 MAR 2003
3. CH 1 05 MAR 2003 PAGE 19 MANO0465 05 4 Data Fields A Data Field is an area on a User Screen where variable data is displayed and edited The source data for a Data Field can be any of the Control Station s Register resources as defined above The field size and display format is programmable via Cscape dialogs SmartStack I O Registers SmartStack I O Registers l Q YoAl and AQ give the user access to the SmartStack I O Module data This data can be accessed via User Screens and or by Ladder Code T l Registers A l Register is a 1 bit memory location which is normally used to store the state of one of the digital inputs associated with a SmartStack I O module When used in this way l registers are non retentive All extra l registers which are not associated with SmartStack inputs are retentive and can be used just like M registers 2 Q Registers A Q Register is a non retentive 1 bit memory location which is normally used to store the state of one of the digital outputs associated with a SmartStack I O module 3 AI Registers A Al Register is a 16 bit memory location which is normally used to store the value of one of analog inputs associated with a SmartStack I O module When used in this way Al registers are non retentive All extra Al registers which are not associated with SmartStack inputs are retentive and can be used just like R registers 4 AQ Registers A AQ Register is a non retentive
4. Shows the number of bytes used by the text tables Shows the number of bytes used by the downloadable font table Shows the execution engine firmware version Shows the BIOS firmware revision Shows the FPGA Image version Shows if the power up self test passed or failed by displaying Ok or Fault This screen displays a list of self test diagnostics results no editable parameters Each item describes a test and shows a result of Ok if the test passed or Fault Warn if an error was found while running the test Fault indications will prevent the loaded application from running Warn ing indications allow the application to run but inform the user that a condition exists that needs correction CH 8 05 MAR 2003 PAGE 61 MANO0465 05 System BIOS This test checks for a valid BIOS portion of the controller firmware Ok The loaded BIOS firmware is valid Fault The loaded BIOS is invalid Engine Firmware This test validates the controller firmware Ok The firmware is valid Fault The controller firmware is invalid User Program This tests for a valid user program and configuration data Ok The user program and configuration is valid Fault The user program and or configuration are not valid System RAM This test checks the functionality of the controller RAM at power up Ok The RAM is functioning correctly Fault The RAM is not functioning correctly Logic Error This test checks for problems with the user program while running
5. 3 if tests passed only PUP bit is On Module s Device Class Number and Version Number are loaded into Word 4 All four Produced Global Data words are transmitted to the CSCAN Network Bow CH 11 05 MAR 2003 PAGE 81 MANO0465 05 11 11 SmartStix IJO Module LED Indicators SmartStix I O Modules provide diagnostic and status LED indicators 11 11 1 Diagnostic LED Indicators The MS an NS diagnostic LEDs indicate the fault status of the module and the network respectively Note that the diagnostic LEDs correspond directly to the Module Fault and Network Fault bits as shown in Table 11 14 The following table shows the possible LED states and their meanings Table 11 16 SmartStix I O Module Diagnostic LED Indicators Diagnostic LED MS Solid Red RAM or ROM test failed RAM or ROM bit On Module Blinking Red I O test failed I O bit On Status 11 11 2 Status LED Indicators In addition to the MS and NS diagnostic LED indicators described above SmartStix I O Modules also provide a Power Status LED which illuminates Red when power is applied to the module Also there are I O Status LED indicators for each of the Digital I O points which illuminate Red when the I O point is On 11 12 SmartStix IJO Module Network ID Each SmartStix I O Module as well as all other CSCAN Nodes on the CsCAN Network must be assigned a unique Network ID number to arbitrate network data exchanges Since a Network ID is a number in the ra
6. 4 5 Modem Sepon an ret ene mde n ides 34 2 4 6 CE Requirement for Ethernet Modules OCS301 OCS351 36 2 5 Firmware Update Wizard Selecting DeviceNet Network 36 2 6 Color Touch LEDS cti ents cei LR drei Rute ed orae RR Erat E Rue 38 2 6 1 dope 38 2 Battery Replacement miccional Lac iR na IRR LHP ER ERA eg a KA LR ERR Rr a kan Lus 39 CHAPTER 3 6 INCH OCS OCS3XX ui en aaa anana anaa ena anaa 41 Jl General saa a aaa aa a EX 41 3 2 OCS3xx Panel Cut out and Dimensions 41 3 9 OCS3xx Ports arid Connectors s c R be Do bte eot vede tiens 42 8 4 A e 42 CHAPTER 4 8 INCH OCS 0OCS451 iii a aaa anana anaa anane nr nnn nens 43 dah Generals e SML ELM UE ei eL IE E LM I 43 4 2 OCS451 Panel Cut Out and Dimensions 43 4 3 OCS451 Port and Connector Locations 44 4 4 Groundilig me ook eiecit eee RE EE n A a boni tula Kia TAN BA ea aa eb coca baki 44 CHAPTER S 10 INGH OCS OCS551 1 aei Po a eR ERG UAR MARTEM RE heard and 45 bo Generales teet aL E MEAS ei e an A an S enm 45 5 2 OCS551 Panel Cut out and Dimensions ss 45 5 3 OCS551 Port and Connector Locations 46 DAs GrOUMCING dt EE 46 CHAPTER 6 12 INCH OCS OCS651 iii e aa BN Gan NGGAE nasa nean Kae a 47 6 1 O restera Et EET a Bab KA Da aka ERU a Bab BA daa ka RR RE Dek aa gaip aa Bang agak 47 6 2 OCS651 Port and Connector Locations 48 6 3 Grounding ne n 48 CHAPTER 7 FIBER OPTIC EXTENSION SYST
7. 485 ports Two modular jacks Port 1 and Port 2 and a serial connector Port 3 are available for use Table 2 6 indicates the ports and functions associated with each type of modular jack and connector Note Each serial port can be configured for a maximum baud rate of 115 200K however if PORT3 is used consecutively with either of the other ports within an application do not exceed a baud rate of 57 600K for PORTS Table 2 6 Ports and Functions Port 1 2 and 3 RS 232 RS 485 Programming Debugging Port 1 Port 1 Ladder Logic Controlled Serial Communications Port 2 Port 2 e g communications to printers bar code scanners terminals Modbus Port 3 Port 3 and other types of applications Note In the unlikely event that the label is removed Port 1 2 and 3 correspond with the following markings on the case Port 1 MJ1 Port 2 MJ2 Port 3 CN1 a Port 1 Port 2 Modular Jacks E tope Table 2 7 Port 1 Port 2 Pins TU o Port 2 Figure 2 9 Close up of Port 1 Port 2 RS 232 and RS 485 b Port 3 Connector Not Used Not Used OCS451 551 651 RTS mb A 0 o o o o o o o o o o o Figure 2 10 RS 232 RS 485 Connector Port 3 PAGE 34 05 MAR 2003 CH 2 MAN0465 05 Port 3 To RS 232 Port Receive Data I i l sg SG i j Send Data I Figure 2 11 RS 232 Port Port 3 P ons To RS 485 Port Send Data I Send Data l Receiv
8. Digital Outputs if any when the configured Life Expectancy Time expires If an H bit is 1 its corresponding Digital Output by default holds its last state If an H bit is 0 its corresponding Digital Output is forced Off or On depending on the corresponding F bit in Word 7 Table 11 10 16 bit Word 0 Force Off On 1 Hold Last State Default Digital Output Data High Word H32 H17 Determines default state of the SmartStix I O Module s 2nd 16 Digital Outputs if any when the configured Life Expectancy Time expires If an H bit is 1 its corresponding Digital Output by default holds its last state If an H bit is O its corresponding Digital Output is forced Off or On depending on the corresponding F bit in Word 8 Table 11 11 Table 11 10 Consumed Directed Data Word 7 0 Force Off 1 2 Force On Default Digital Output Data Low Word F16 F1 Determines default Off or On state of each of the SmartStix I O Module s 1st 16 Digital Outputs if any when the configured Life Expectancy Time expires and when the corresponding H bit in Word 5 Table 11 8 is O Table 11 11 Consumed Directed Data Word 8 16 bit Word 8 bit High Byte 8 bit Low Byte 0 Force Off 1 2 Force On Default Digital Output Data High Word F32 F17 Determines default Off or On state of each of the SmartStix I O Module s 2nd 16 Digital Outputs if any when the configured Life Expectancy Time expires and when the corresponding H bit in Word 6
9. IDLE IDLE is a network state in which some masters maintain a polled connection but sends zero data if an associated PLC controller is in IDLE mode Refer to Master documentation for more information Clock Error This test checks that the real time clock contains valid data Ok The real time clock contains valid data Warn Indicates invalid data in the real time clock PAGE 62 05 MAR 2003 CH 8 MANO0465 05 e W O System This test checks that the I O configuration downloaded and the physical devices SmartStack attached to the controller match Ok The I O configuration matched the installed modules Warn Indicates the downloaded configuration and attached modules do not match See View I O Slot system screen for more information e View I O Slots The View I O Slots screen displays information about SmartStack modules if any that are currently connected to the Color Touch OCS Some models support multiple I O bases using a FOX Fiber Optic eXpansion interface For these models the View I O Slots screen also allows selection of the I O base to be displayed and indicates whether the I O base is online offline or duplicated When viewing I O slots the following status screens are possible Note that in the I O slot display descriptions the term ModNum refers to a SmartStack I O module number such as DIQ611 or THM100 a If an OCS slot has no configured I O module and no module is physically attached the message 1 0 Empty
10. MAR 2003 PAGE 91 MANO0465 05 The DeviceNet Model is application independent DeviceNet provides the communication services needed by various types of applications Many of today s lower level industrial control devices must retain their low cost low resource characteristics even when directly connected to a network DeviceNet takes this into consideration by defining a specific instance of the DeviceNet Model for communications typically seen in a Master Slave application This is referred to as the Predefined Master Slave Connection Set Some of the features and functionality of the DeviceNet network are described Table 1 Table 1 DeviceNet Features and Functionality Network Size Up to 64 Nodes Network Length Selectable end to end network distance varies with speed Baud Rate Distance 125 Kbps 500m 1 640 feet 250 Kbps 250m 820 feet 500 Kbps 100m 328 feet Linear trunkline dropline power and signal on the same network cable Bus Addressing Peer to Peer with Multi Cast one to many Multi Master and Master Slave special case polled or change of state exception based System Removal and replacement of devices from the network under power Features b DeviceNet Protocol Some of the communication protocol features of DeviceNet consist of the following A DeviceNet product can behave as a Client a Server or both Master Slave operation Capable of Peer to Peer exchange capability exists in which any DeviceNet produ
11. MAR 2003 PREFACE MANO0465 05 LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the Color Touch OCS module manufactured by HE APG is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND CF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS Color Touch OCS module THIS WARRANTY SHALL NOT APPLY TO THIS Color Touch OCS module OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE APG THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE Color Touch OCS module IS ORIGINALLY INSTALLED THI
12. Module Setup screen varies according to the module selected Users make selections based upon requirements Guidelines that are specific to the module are provided in individual data sheets It is important to consult the datasheet for specific details pertaining to the Module Setup tab 1 0 Map 1 Output state on controller STOP 1 dr ce B aj aj a aj aj aj Legend Al OFF 3 DN p Hold Last State Cancel Epp Figure 10 7 Module Setup Tab Selected PAGE 72 05 MAR 2003 CH 10 MANO0465 05 The Module Setup is used in applications where it is necessary to change the default states of the outputs when the controller e g OCS100 enters idle stop mode The default turns the outputs OFF when the controller enters idle stop mode By selecting the Module Setup tab each output can be set to either turn ON turn OFF or to hold the last state Generally most applications use the default settings Warning The default turns the outputs OFF when the controller enters idle stop mode To avoid injury of personnel or damages to equipment exercise extreme caution when changing the default setting using the Module Setup tab 6 Depending upon the I O module selected additional configuration procedures can be required Be sure to consult the individual data sheet to determine if a supplement is available for the specific module Supplements provide configuration information and cover other important topics pertaining
13. Num Words 2 Cancel Figure 11 1 Get Remote I O Function Block and Parameter Screen 11 4 2 Get Remote Parameter Description ID This is the network ID of the remote I O from which to receive data This can be a constant from 1 to 253 or a 16 bit register Digital Analog These radio buttons allow choosing digital or analog network data Remote I O devices with discrete inputs outputs normally require digital data Remote I O devices such as voltage current or thermocouple would require analog data Destination Data Address This is the location to start placing data received from the remote I O device The number of registers used is defined by the Num Words parameter in this section Any valid read write OCS reference types can be used R AI l M etc Status This 16 bit register is used internally It must not written by any other function block Use the power flow from this function for the pass fail status Num Words This is the number of words to receive from the remote I O device Up to four words can be received from the remote I O device The function of these words are described in Table 11 1 CH 11 05 MAR 2003 PAGE 75 MANO0465 05 Table 11 1 Consumed Produced Parameter Descriptions Consumed Directed Word 1 bits 1 to 16 Controls on off state of digital outputs 1 16 Relay or Digital output SmartStix Word 2 bits 17 to 32 Controls on off state of digital outputs 17 32 Relay or Digita
14. Ok No errors have been encountered while running a user program Fault Indicates the user program contained an instruction that was invalid or unsupported W Dog Trips This test checks for resets caused by hardware faults power brownouts or large amounts of electrical interference 0 No unintentional resets have occurred XX Indicates a fault with xx showing the number of occurrences Net Errors This test checks for abnormal network operations while running 0 No network errors were counted XX Indicate serious networking problems exist xx indicates the number of occurrences Network State This test checks that the network sub system is powered and operating correctly The network system is receiving power and has determined other devices are communicating on the network Warn Power is not being applied to the network or no other devices were found to be communicating on the network Network ID This test checks that the network ID is valid Ok The network ID is valid Warn The network ID is not valid for the selected protocol Dup Net ID This test checks for duplicate IDs on a network Ok This controller s ID was not found to be a duplicate Warn Another controller on the network was found with the same ID as this controller DeviceNet In Displays for DeviceNet model only Ok DeviceNet master is maintaining a polled connection and not sending IDLE Warn The DeviceNet master is no longer maintaining a polled connection or sending
15. The remaining power supplies need to be isolated 6 For a section of cable between two nodes the cable shield is connected to the cable shield input at one end of the cable only 7 A CAN network without repeaters is limited to 64 nodes with 63 cable segments with a maximum combined cable length of 1500 ft at 125KBaud 8 Up to four CAN network segments which adhere to the above rules may be connected together using three CAN repeaters In this manner a CAN network may be extended to 253 nodes with a total cable distance of 6000 ft at 125KBaud d CsCAN or DeviceNet Cable Note For more details about DeviceNet networks refer to the DeviceNet Implementation Using Control Station Modules Refer to page 20 for reference information The 5 wire multi conductor copper cable used in CSCAN or DeviceNet network include 1 Two wires used as a transmission line for network communications 2 Two wires used to transmit network power 3 One conductor used as an electromagnetic shield Cabling is available in a variety of current carrying capacities On a CsCAN or DeviceNet fieldbus every device must at least power its network transceivers from the network power supply Some devices draw all of their power from the network supply In CsCAN or DeviceNet thick and thin cable is used as indicated 1 Thick cable Use for long distances and more power Usually used for Trunk cable 2 Thin cable Use for shorter distances Usually
16. Wizard 36 FOX Fiber Optic Cables 52 Product Description 12 FOX Hub 51 FOX Models 12 LEDs Color Touch 38 Models Color Touch 10 Modem Cable Wiring 35 Modem Setup 34 Modem Recommended 35 Mounting Clips 24 Panel Box Clearances 25 Design Checklist 26 Grounding 26 Noise 26 PAGE 95 MANO0465 05 Orientation 26 Temperature 26 Panel Box Design 25 Part Numbers 9 Port 1 2 Modular Jacks 33 Port 3 Connector 33 Port Functions 33 Ports Connectors Color Touch 27 Primary Power Port 27 Products Covered in Manual 9 References Additional 20 Registers AI 19 AIG 20 AQ 19 AQG 20 D 18 l 19 1G 19 95K 18 95M 18 Q 19 QG 20 R 18 S 15 SR 16 T 18 CompactFlash 18 Global Data I O 19 HMI 18 SmartStack I O 19 System 15 User 18 Resources 14 Definitions 15 Global Data I O Registers 19 HMI Registers 18 Ladder Code 20 Limits 14 SmartStack I O Registers 19 System Registers 15 RS 232 RS 485 Ports 33 Scope 9 Set Beeper 63 Set Contrast 59 Set FKeys Mode 62 Set Network Baud 59 Set Network ID 59 Set RS232 Mode 62 Set Screen 63 PAGE 96 05 MAR 2003 INDEK MANO0465 05 Set Time Date 63 System Menu 57 Software Cscape 12 Technical Support 21 Specifications TFT 10 Color Touch 13 User Screen Definition 18 Specifications CSCAN DeviceNet Cable 31 View I O Slots 62 Specifications FOX 49 View OCS RCS Status 60 STN 10 View OCS RCS Diags 60
17. a wide variety of SmartStack Modules the focus of the Control Station User Manual is to provide general installation and configuration data which is common to all SmartStack Modules c Fiber Optic Extension System HE800FOX104 FOX404 Enables SmartStack I O Modules to be mounted several meters from the Color Touch OCS also increases the number of SmartStack I O modules supported by one Color Touch OCS d SmartStix Modules for CSCAN Networks HE55xxxxxxx SmartStix is a family of remote I O products for the OCS This manual covers programming information for SmartStix used in CSCAN networks Table 1 1 Product Descriptions ColorTouchOCS Network Screen Type HE5000CS300 CsCAN DeviceNet 5 7 STN with 16 colors HE5000CS301 CsCAN DeviceNet On Board Ethernet 10BaseT S 7 STN with 16 colors HE5000CS350 CsCAN DeviceNet 5T TFT with 16 colors HEB5000CS351 CsCAN DeviceNet On Board Ethernet 10BaseT sok LEN with 16 colors 8 TFT HES000CS451 with 32 768 colors HE5000CS551 CsCAN DeviceNet On Board Ethernet 10BaseT AO TFT with 32 768 colors 12 TFT HE5000CS651 with 32 768 colors cons s All Color Touch Display PAE eee ES CA aa gi Yes Provides a wide variety of I O options for the Color Touch SmartStack Modules OCS Require little space and are easy to install Up to four option modules can be connected to a controller Extends a high speed Color Touch OCS backplane enabling SmartStack I O Modules
18. and then select Using Graphics Editor 12 5 Filenames Used with the CompactFlash Function Blocks The OCS CompactFlash function blocks support the flash with a DOS Windows standard FAT 16 file system All names must be limited to the eight dot three format where the filename contains eight characters a period then a three character extension The entire filename including any path must be less than or equal to 140 characters When creating filenames and directories it is sometimes desirable to include parts of the current date or time There are six special symbols that can be entered into a filename that are replaced by the OCS with current time and date information CH 12 05 MAR 2003 PAGE 85 MAN0465 05 Description Example w 22 Note that all the symbols start with the dollar sign character Date symbols are in upper case time symbols are in lower case The following are examples of the substituted time date filenames Current date and time March 1 2004 3 45 34 PM Filename Data M D csv Data0301 csv Filename Year Y Month M aa D_ h csv Year04 Month03 aa01_15 csv Filename Month_ M Day_ D h_ m_ s csv Month_03 Day_01 15_ 45 34 csv 12 6 System Registers used with CompactFlash SR175 Status This shows the current status of the CompactFlash interface Possible status values are shown in the table Table 12 3 CompactFlash Status Values SR176 Free Space This 32 bit register shows the f
19. appears containing one or more parameter names If the parameter is editable the parameter name is highlighted Press Enter 3 The parameter value field is highlighted Use the T and keys or numeric keys to edit the parameter value 4 If multiple parameters are available for editing use the T and 4 keys to scroll through parameters 5 While in a system screen press ESC if not currently modifying a field to return to the main System Menu It may be necessary to press ESC more than one time to return to the main System Menu screen 8 3 Editing System Menu Screen Fields Prior to configuration it is important to know how to edit the System Menu screen fields using the following guidelines 1 There are two types of fields Property Fields and Value Fields A Property Field is highlighted when selected using the arrow aver Enable No Ves LD keys A Property Field indicates Timeout min 15 the name of a property it is not edited editable 2 To change a value in an editable field press the Enter key to select Edit Mode The Color Touch OCS indicates Edit Mode by highlighting the value field 3 In Edit Mode the fields require one of the following methods for modifying the value Refer to the field description to determine which method to use Enumerated entry use T and J keys to select appropriate value Numeric entry use Numeric keys or T and J keys on the appropriate digit Bar graph entry use and keys
20. can send configuration data to a SmartStix I O Module to tell it how often to expect output control data and what to do if the Control Station stops sending output control data Also a Control Station can receive status data from a SmartStix I O Module indicating if it needs configuration or if a fault has been detected All this is accomplished by using the PC based Cscape programming tool to program the Control Station Since the Control Station dynamically configures the SmartStix I O Module SmartStix I O Modules can be readily deployed without having to configure them first PAGE 74 05 MAR 2003 CH 11 MANO0465 05 BASIC SMARTSTIX PROGRAMMING 11 4 Using GET and PUT 11 4 1 Get Remote I O Function Block This function handles receiving data from a remote I O device and places the received data in a set of registers specified by the user This function passes power flow if the function is actively receiving data heartbeat messages from the remote I O device This function stops passing power flow if it has not received data heartbeat messages from the remote I O device for 2000 milliseconds A remote I O device consists of a CSCAN device such as a SmartStix Module that transmits global data and receives directed network data Network Get Remote 1 0 Network Data 211025 IDE Name 16BIT Digital Analog Status R1003 Destination Data Address 2 11025 v Name eer x Num Words Status 271003 v Name ter
21. csv comma separated value file PAGE 84 05 MAR 2003 CH 12 MANO0465 05 12 3 CompactFlash Function Blocks in Cscape Note For detailed information regarding CompactFlash function blocks and parameters refer to the help file in Cscape Software The following CompactFlash functional blocks are available in Cscape Software a Read CompactFlash csv This function allows reading of a comma separated value file from the CompactFlash interface into the controller register space The file format of the value file uses commas to separate values b Write CompactFlash csv This function allows writing of a comma separated value file to the CompactFlash interface from the controller register space The file format of the value file uses commas to separate values C Rename CompactFlash csv This function allows renaming a file on the CompactFlash card The data in the file is not changed d Delete CompactFlash csv This function allows deleting a file on the CompactFlash card 12 4 CompactFlash Manager in Cscape The CompactFlash Manager is a graphical object that allows viewing filenames size and dates of files and directories on a CompactFlash card The operator can optionally change directories delete files and format new flash cards This object also supplies status information such as Color change on card OK Card full and Card missing status For additional information refer to Cscape Help File select Cscape Reference Manual
22. devices connected to plant instrumentation since this greatly reduces plant cabling costs The name Distributed Control System is not a reference to a physical layout but rather to the distribution of the processing The devices in DCS are connected together via a high speed communication link Links such as CSCAN and DeviceNet are typical in DCS 2 Attributes Desirable in DCS Design There are three attributes that are desirable in any DCS design a Ease of Implementation Modern Distributed Control Systems should be able to implement most control requirements without the need for complex or unusual design b Intuitive to the Operator The group of individuals that use DCS most frequently are the operators It is important that applications are designed so that they are operable in a logical and consistent manner and in a way that complements the general operation of a plant C Maintainable Achieving the required functionality is only part of the solution The design must also be maintainable The system should be designed so that it can be maintained without the need for major re engineering Distributed control is becoming ever increasingly popular As the presence of networks become more common in industrial automation finding better ways to use the networks effectively will become much more important Central to the DCS philosophy control needs to be distributed out onto the network so that control is implemented where the process ac
23. is displayed for the appropriate slot b If an OCS slot has no configured I O module and a module is physically attached the message 41 0 ModNum is displayed for the appropriate slot C If an OCS slot has a configured I O module and no module is physically attached the message 1 0 Missing is displayed for the appropriate slot d If an OCS slot is configured for a different module than what is physically attached the message 21 0 ModNum is displayed for the appropriate slot e If an attached module is not supported by the OCS firmware the message Unsupported is displayed for the appropriate slot The module is either defective or an Engine firmware upgrade is required to support the module f If an attached I O module has erroneous or outdated firmware in it the message AJO ModNum is displayed for the appropriate slot The module is either defective or a Module firmware upgrade is required g If an attached module has a configuration error the message cl O ModNum is displayed for the appropriate slot The configuration data for that module is incorrect h If an OCS slot configuration matches the attached I O module the message 1 0 ModNum is displayed for the appropriate slot e Set FKeys Mode This screen contains an editable enumerated field that allows the Function keys to be configured to operate in one of two modes When a function key is pressed it can TOGGLE the K register associated with the
24. key or it can MOMENTARILY turn the K register ON when the key is pressed e Set RS232 Mode This screen contains an editable enumerated parameter that allows the mode of the serial port to be set to one of two modes The CsCAN mode allows Csape to connect to the serial port for uploads downloads monitoring and control The Update mode allows a firmware update and factory test utility to be used When Update mode is selected the firmware is ready to download when the OK LED flashes When using Cscape to perform firmware updates the Update mode is not necessary CH 8 05 MAR 2003 PAGE 63 MAN0465 05 e Set Time Date This screen contains two editable enumerated fields for displaying and modifying the Color Touch OCS s time and date Each field is subdivided and allows the T and J key to modify the value e Set Beeper This screen allows the Beeper to be enabled or disabled by pressing the T and J keys When enabled there are two types of beeps Short Beep beeps when a key is pressed Long Beep beeps when a parameter field is disabled It is also possible to have the Ladder Program write to the SR184 Register which causes beeps to occur Any value higher than zero enables the beeper The beeper remains enabled until the value is zero e Set Screen This screen allows a screen saver to be enabled or disabled and the timeout for the screen saver to be set To enable the screen saver change Saver Enable to Yes Edit the Timeout
25. min to determine the number of minutes before the screen saver becomes active This screen also allows a pop up status message to be configured for display when a mode change occurs The possible settings are as follows OFF No pop up message occurs This is the DEFAULT setting ON Any mode change triggers a pop up display screen to depict the condition of the controller and the status of the LEDs For example after the controller is initially powered up a display Screen pops up whenever any mode change occurs WARNING A pop up display screen is triggered only if the mode changes to an abnormal condition For example if the controller is in a non run or error warning condition a screen pops up to depict the condition of the controller and the status of the LEDs PAGE 64 MANO0465 05 05 MAR 2003 NOTES CH 8 CH 9 05 MAR 2003 PAGE 65 MANO0465 05 CHAPTER 9 KEYPAD AND DISPLAY 9 1 General Chapter Nine covers the keypad and display of the Color Touch OCS 9 2 Keypad Display Description The Color Touch OCS front panel contains a System Key and five configurable keys The user programmable keys function keys serve the purpose of numeric and alphabetic character entry Using Cscape s Ladder Program 96K registers the user is able to program the keys according to the needs of the configuration The System Key brings up the System Menu A virtual keypad and touch screen are used to access and edit System Menu pa
26. 0 VDC IN IN QUT JJT IN QUT IN CUT Ly Ls L3 Lg 5 TO REMOTE BASE 001FOX004 Figure 7 6 FOX404 PAGE 52 05 MAR 2003 CH 7 MANO0465 05 Table 7 2 Fiber Optic Cables Feet Meters Part Number 3 3 ft 1 m HE800CBF001 6 6 ft 2 m HE800CBF002 16 4 ft 5 m HE800CBF005 32 8 ft 10 m HE800CBF010 In the event of an emergency the following Radio Shack cables can also be used Price Feet Meters Part Number Note Subject to change without notice Check with Radio Shack for current prices 6 ft 1 8 m 15 1581 19 99 E Figure 7 7 Bend Radius R of Fiber Optic Cable Bending Radius R 25mm min 7 5 Base ID Switches Each FOX needs a unique Base ID Refer to Table 7 3 for location of Base ID Switches Set Base ID switches using the following table Table 7 3 Base ID Switches ON 1 OFF 0 1 1 1 1 1 6 Illegal 7 Illegal 80 Ei 80 A te po qe e e Aak d Re TUN ES MO T Spr 58 1 ERNEUT EE eme enam E Se CH 7 05 MAR 2003 PAGE 53 MANO0465 05 7 6 FOX LEDs Table 7 4 FOX LEDs FIBER OK ON indicates FOX s fiber input cable is properly connected and is receiving a carrier ON indicates FOX is receiving power RUN OFF indicates OCS is in IDLE STOP mode or no power to the FOX or one of the fiber cables are detached or there is a configuration mismatch Flashing indicates DO IO mode or RUN with no ladder program ON indicates ladder code runni
27. 16 bit memory location which is normally used to store the value of one of the analog outputs associated with a SmartStack I O module SmartStack 1 0 Modules Five fiber optic bases each with four 4 slots allow a total of 20 SmartStack I O Modules They provide digital and analog I O and or intelligent I O such as ASCll Basic High Speed Counter Stepper Motor Indexer Power Monitor and Ethernet communication Global Data I O Registers Global Data I O Registers 1G QG AIG and AQG give the user access to the Network Port s Global I O data This data can be accessed via User Screens and or by Ladder Code Ta 9elG Registers A 1G Register is a retentive 1 bit memory location which is normally used to store a global digital state obtained from another Control Station on the network PAGE 20 05 MAR 2003 CH 1 MANO0465 05 2 QG Registers A QG Register is a retentive 1 bit memory location which is normally used to store a digital state to be sent as global data to the other Control Stations on the network 3 AIG Registers A AIG Register is a retentive 16 bit memory location which is normally used to store a global analog value obtained from another Control Station on the network 4 AQG Registers A AQG Register is a retentive 16 bit memory location which is normally used to store an analog value to be sent as global data to the other Control Stations on the network Network Port The CsCAN Network is based on the
28. AR 2003 CH 7 MANO0465 05 7 3 2 Mounting Instructions The FOX is designed for permanent panel mounting To install the FOX in a permanent panel mounting use the instructions that follow 1 Read Chapter Two prior to mounting the FOX Observe requirements for the panel layout design and adequate clearances A checklist is provided for the user s convenience page 26 2 Drill holes as described in the Figure 7 2 arning Make sure the power and network connectors are removed from the FOX 3 Install and tighten washers and nuts Do not over tighten 4 Connect the communications and power cables to the FOX ports using the provided connectors 5 Install up to four SmartStack Modules on the FOX 7 8 3 Dimensions and Hole Pattern MOUNTING HOLES FOR 8 OR M4 HARDWARE 4 25 108 0mm 3 625 92 08mm 6 000 152 40mm 6 63 168 3mm 3 20 81 3mm 1 50 38 1mm 001FOX001 NOTE Use 8 32 or M4 mounting hardware consisting of four pan head screws with external tooth lock washers Figure 7 2 FOX Hole Pattern Dimensions Top and FOX viewed with 4 SmartStack 1 0 Modules Bottom CH 7 05 MAR 2003 PAGE 51 MANO0465 05 7 4 Ports Connectors and Wiring Power Host Fiber Optic Connection Connection 001FOX003 Figure 7 3 FOX Connectors L PIN 1 PIN 1 PIN 2 PIN 2 PIN 3 PIN 3 Figure 7 4 FOX Power Plug Figure 7 5 FOX Power Connector Pins Note Power Supply Voltage Range is from 10 3
29. Address Detection Addresses verified at power up Error Detection Correction CRC retransmission of message if validity not acknowledged byrecipient The drain wire connects shields within the cable and serves as a means to terminate the shield into the connector e Bus Length Several factors affect the maximum length of the bus including the accumulated length of drop lines cable type transfer rate and the number of drop lines Although a branch is limited to one network per drop it can have multiple ports A branch can not exceed 6 meters Table 2 5 CAN Network Baudrate vs Total Cable Length Note The following values apply to both CSCAN or DeviceNetworks except as indicated Thick Cable Network Data Rate 1Mbit sec Does not apply to DeviceNet 500Kbit sec 100m 328 feet 250Kbit sec 200m 656 feet 125Kbit sec 500m 1 640 feet PAGE 32 05 MAR 2003 CH 2 MANO0465 05 f Bus Power and Grounding When using CsCAN or DeviceNet A power supply of 24VDC 4 at 16A maximum is required for use in a CSCAN DeviceNet network 2 With thick cable a single network segment can have a maximum of 8A To do this the power supply needs to be located in the center of two network segments Thin cable has maximum of 3A To ground the cable shield connect to pin 3 as shown in Figure 2 8 If local codes require the local CAN power supply to be earth grounded connect the V power conductor to a good
30. Bosch Control Area Network CAN and implements the CSCAN Protocol which is designed to take maximum advantage of the global data broadcasting capability of CAN Using this network protocol up to 64 Control Stations can be linked without repeaters and up to 253 Control Stations can be linked by using 3 repeaters For more information regarding CSCAN Protocol refer to the CSCAN Protocol Specification document DeviceNet is an open higher layer protocol which is supported by products from multiple vendors Ina Color Touch OCS DeviceNet can be loaded as a replacement for the CsCAN Protocol Message Layer and as a result the Color Touch OCS becomes a DeviceNet Slave device See page 36 Note that the Color Touch OCS still implements the CsCAN Protocol Command Layer with respect to the RS232 programming port For more information regarding DeviceNet Protocol contact the DeviceNet governing body ODVA Ladder Code The Ladder Code stores ladder instructions generated by Cscape This Ladder Code is downloaded and stored into the Control Station s Flash memory to be executed each controller scan when the controller is in RUN mode 1 6 References For further information regarding products covered in this manual refer to the following references a DeviceNet Implementation Using Control Station Modules SUP0326 Covers the implementation of Control Station products in a DeviceNet network b Cscape Programming and Reference Manua
31. E ID DUP NAK SIT set SLT SLT CLT command status matches CLT when command is complete SHT CHT command status matches CHT when command is complete SIT CIT command status matches CIT when command is complete NAK Network Acknowledge test failed found no other Network devices DUP Network Duplicate ID test failed found another Network device with our Network ID ID Network ID test failed Network ID rotary switches illegally set to 00 FE or FF LIFE Network Life Expectancy Time has expired outputs are in default state RAM Module RAM test failed found a RAM memory fault during power up self test ROM Module ROM test failed found a ROM memory fault during power up self test yo Module I O test failed found an I O fault during power up self test PUP Module just powered up using default configuration outputs are Off Table 11 15 Produced Global Data Word 4 16 bit Word 8 bit High Byte 8 bit Low Byte Firmware Revision Status Data Device Identification Status Data 0 00 to 2 55 Version Number 0 to 255 Device Class Number Device Class Number SmartStix I O Module s numeric product identifier see Table 11 3 Version Number SmartStix I O Module s numeric firmware identifier 11 10 Produced Global Data Power Up Initialization At power up a SmartStix I O Module s four Produced Global Data words are initialized as follows Digital Inputs are read and loaded into Words 1 and 2 Power up self test result is loaded into Word
32. EM FOX is 49 Ti CCE PR RP MA uin E TU 49 7 2 FOX Specifications soci cis KNA S KA Ka Ka ga aaa AA ena Ka AH aa a a Ode Ka a a aa a vante 49 7 3 Installations cero arde dit cur ee ceu died 49 PAGE 8 05 MAR 2003 PREFACE MANO0465 05 7 3 1 Mounting Otientatign ion rene eO rone e e ee dr aite del 49 7 3 2 Mounting Instructions 43 sasadan iiie vitii ade oou vetere de Yon devo divae 50 7 3 3 Dimensions and Hole Pattern sew cc n tpe t te Oque ln acta Ka ae 50 7 4 Ports Connectors and Wiring see 51 7 5 Base ID Switches iei nant en rene oue a vd duce YO dea divide 52 A6 Ie hs T na TR de nee M rte Pia te cor A cr Den Re E E 53 Lit VExXampl FOX jek EE 53 CHAPTER 8 SYSTEM MENU CONFIGURATION ice 57 Side Generali rn 57 8 2 Navigating Through the System Menu us 57 8 3 Editing System Menu Screen Fields ss 57 8 4 Initial System Menu Screens and Self Test 58 8 5 Entering the System Meri iid diia TAA Aa ERR Ue FD BA a DER LOS c KA Een detente 58 8 6 System Menu Option Screens is erie ak WE Kan An KAN RE GENEA NGE KAANANE AH PAANS entes nennen nnns nennen nnns 58 GHAPTER 9 KEYPAD AND DISPLAY iz sasana aaa oet freed ep Dru aaa oder a peso nde x PEE il 65 SN IATER DUI 65 9 2 Keypad Display Description sienne 65 9 32 ja io tati E kg A SAE o AAK Des DU UE NATA EN A AN Ka La 66 9 4 User Screens eee era de ve gan Ba wees ved Ga adu ed an de rent 66 CHAPTER 10 SMARTS TACK CONFIGURATION ene e
33. ER LEDS User LED Control Status S ENG REV ae CPU Engine Firmware Rev Number x S BIOS REV ad CPU BIOS Firmware Rev Number x This Station s Number of Network IDs NUM_IDS CsCAN This Station s Number of Network IDs DeviceNet Reserved pe This shows the current status of the 9e SR60 9e SR61 SR62 174 96SR175 96SR176 177 SR178 179 SR180 SR181 SR182 SR183 SR184 SR185 SR186 SR187 SR188 SR189 SR190 CompactFlash CompactFlash interface see Table 12 3 CompactFlash the ComapactFlash card in bytes This 32 bit register shows the total card Reserved A ALM_UNACK ALM ACT SYS BEEP USER BEEP N A N A NET USE AVG NET USE MIN NET USE MAX Min Ne uoi Network TX Use Min NET TX USE MAX Network TX Use Max 96SR191 SR192 gt PAGE 18 05 MAR 2003 CH 1 MANO0465 05 a CompactFlash SR175 179 SR175 shows the current status of the CompactFlash interface See Table 12 3 on page 85 for CompactFlash status values User Registers T M and R User registers are used to store application specific Color Touch OCS data This data can be accessed via User Screens and or by Ladder Code 1 T Register T Register is a non retentive 1 bit memory location used to store application specific state information 2 M Registers A M Register is a retentive 1 bit memory location used to store application specific state information 3 R Registers A R Register is a
34. ERBANG EA NDAK BRANA meme 81 11 11 4 Diagnostic LED Indicatots akin kaa iii 81 Hata Status LED ajian A oci et oe re teh eoi RR bee NGA EN E KR NU 81 11 12 SmartStix l O Module Network ID 81 CHAPTER 12 USING COMPACTFLASH MEMORY CARDS e see mee ener 83 12 1 c r 83 12 2 Compact Flash Overview KA GA A TA KA nennen nnne KA KAE ag KA Aa KA enne nr nenne 83 12 2 1 Connecting to a Color Touch OCS sise 83 12 2 2 Connecting to a PO core a oes oett eai aient sca ae etd ites niet ia ts 83 12 3 CompactFlash Function Blocks in Cscape sssseee eene 84 12 4 CompactFlash Manager in Cscape n nnenn nnne 84 12 5 Filenames Used with the CompactFlash Function Blocks 84 12 6 System Registers used with CompactFlash 85 APPENDIX A NETWORKS iecit tte e adieu e behind ajaa A Ge te aaa e nate 87 APPENDIX B DISTRIBUTED CONTROL SYSTEMS DCS 93 CH 1 05 MAR 2003 PAGE 9 MANO0465 05 CHAPTER 1 INTRODUCTION 1 1 Scope This manual covers the following products a Color Touch Operator Control Station HE5000CS3xx OCS451 OCS551 OCS651 The specifications installation and configuration procedures of the Color Touch OCS are covered in detail in this user manual Information is also provided for the use of the products in CSCAN and DeviceNet Networks b SmartStack 1 0 Option Modules HE800xxxxxx Because there is
35. HORNER APG User Manual for HE5000CS300 OCS301 HE5000CS350 OCS351 HE5000CS451 OCS551 OCS651 HE800FOX104 FOX404 SmartStix Color Touch OCS Hardware 05 March 2003 MAN0465 05 PREFACE 05 MAR 2003 PAGE 3 MANO0465 05 PREFACE This manual explains how to use the Color Touch OCS Modules Copyright C 2003 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval System or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG Inc All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG Cscape SmartStack SmartStix and CSCAN are trademarks of Horner APG DeviceNet is a trademark of the Open DeviceNet Vendor Association OVDA Inc Ethernet is a trademark of Xerox Corporation CompactFlash is a registered trademark of SanDisk Corporation For user manual updates contact Technical Support North America 817 916 4274 www heapg com Europe 353 21 4321 266 www horner apg com PAGE 4 05
36. Network Mode 0 Network Not Required 1 Network SR31 NET_MODE Required 3 2 Reserved 3 Network Required and Optimized SR32 LCD_CONT LCD Display Contrast Setting 0 255 S Function Key Mode 0 Momentary SR33 FKEY_MODE 1 Toggle 1 RS232 Serial Protocol Mode P 0 Firmware Update RISM 12CsCAN kanaa PEPIN E ROT 2 Generic Ladder Controlled 32Modbus RTU 4 Modbus ASCII SR35 36 SERIAL NUM This Station s 32 bit Serial Number SR37 MODEL_NUM This Station s Binary Model Number 0 65535 SR38 ENG REV ae CPU Engine Firmware Rev Number x 0000 9999 SR39 BIOS_REV Main CPU BIOS Firmware Rev Number x 100 0000 9999 SR40 FPGA_REV FPGA Image Rev Number x 10 000 255 9 320 Max OCS3xx SR41 LCD_COLS LCD Graphics Display Number of Columns 800 Max OCS451 551 651 z m 240 Max OCS3xx Yo SRA2 LCD_ROWS LCD Graphics Display Number of Rows 600 Max OCS451 551 651 3 Keypad Type SR43 KEY TYPE 0216 Keys 1217 Keys 2 32 Keys 3 36 Keys WSR44 RTC SEC Rea WmeClckSeond 0 T 59 SR45 RTC MN Real Time Clock Minute 0 59 CH 1 05 MAR 2003 PAGE 17 MANO0465 05 Table 1 5 SR Registers RTC HOUR RTC DATE RTC MON RTC YEAR 1996 RTC DAY Register SR46 SR47 SR48 SR49 SR50 SR51 SR52 SR53 54 SR55 SR56 SR57 SR58 SR59 NET_CNT WDOG_CNT BAD_LADDER F_SELF_TEST LAST KEY LCD Backlight On Off Switch OCS3xx eae OCS451 551 651 US
37. PAGE 25 MANO0465 05 2 3 Factors Affecting Panel Layout Design and Clearances Warning t is important to follow the requirements of the panel manufacturer and to follow applicable electrical codes and standards The designer of a panel layout needs to assess the requirements of a particular system and to consider the following design factors A convenient checklist is provided on page 26 0010CS002 Figure 2 3 Back view of Color Touch OCS Shown On Panel Door OCS3xx Shown as an Example a Clearance Adequate Space Install devices to allow sufficient clearance to open and close the panel door Note that the Color Touch OCS is mounted on a panel door and the Color Touch OCS is mounted in a panel box Table 2 1 Minimum Clearance Requirements for Panel Box and Door Minimum Distance between base of device and sides of cabinet 2 inches 50 80mm Minimum Distance between base of device and wiring ducts 1 5 inches 38 10mm If more than one device installed in panel box or on door 4 inches between bases of each Minimum Distance between bases of each device device 101 60mm When door is closed Minimum distance between device and closed door 2 inches 50 80mm Be sure to allow enough depth for Color Touch OCS PAGE 26 05 MAR 2003 CH 2 MANO0465 05 b Grounding Warning Be sure to meet the ground requirements of the panel manufacturer and also meet applicable electrical codes and standards P
38. Port Port 2 Port 1 e Port i D Not Used Parallel Port 0010CS006 Note In the unlikely event that the label is removed Port 1 2 and 3 correspond with the following markings on the case Port 1 MJ1 Port 2 MJ2 Port 3 CN1 Figure 3 2 6 OCS3xx Ports and Connectors Color Touch OCS with Ethernet Option Shown 3 4 Grounding For a diagram depicting grounding refer to Section 2 4 1 Primary Power Port Grounding CH 4 05 MAR 2003 PAGE 43 MANO0465 05 CHAPTER 4 8 INCH OCS OCS451 4 1 General Chapter Four covers information specific to the OCS451 Refer to Chapter Two for general installation information 4 2 OCS451 Panel Cut Out and Dimensions _ _ 8 69 220 7mm 6 53 165 9mm 0010CS017 7 02 178 3mm 6 49 164 8mm e a 3mm 0010CS018 Figure 4 1 Panel Cut out and Dimensions PAGE 44 MANO0465 05 05 MAR 2003 4 3 OCS451 Port and Connector Locations Ethernet Connector Present only on earlier models with Ethernet option a oF Parallel I ol Parallel LI L ocre 2 Port 4 Port a Port 1 Port 2 wan Port 1 Port MI 001065019 CN1 CAN CN1 CAN Connector Connector Primary Power Connector Primary Power Connector CH 4 Connector Reserved for Future Use Later models have built in Ethernet capabilites and no longer use this external connector Note In the unlikely event that the label is removed Port 1 2 and 3 corre
39. S WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing the Color Touch OCS module to appropriately design the end system to appropriately integrate the Color Touch OCS module and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which appl
40. Table 11 9 is O 11 8 Consumed Directed Data Power Up Initialization At power up the SmartStix I O Module s eight Consumed Directed Data words are all cleared to 0 Until Directed Data is actually received from a Control Station the SmartStix IYO Module will exhibit the following behavior All Digital Outputs are Off until Q data is received from a Control Station The device expects to receive Q data at least every two seconds The device transmits a Heartbeat every second The device transmits its Digital Input data only when the Digital Inputs change state If Q data is received and then not received for 2 seconds the outputs go Off again At power up a request for Directed Data is transmitted to the CSCAN Network DB om PAGE 80 05 MAR 2003 CH 11 MANO0465 05 11 9 SmariStix I O Module Produced Transmitted Global Data Table 11 12 Produced Global Data Word 1 16 bit Word 8 bit High Byte 8 bit Low Byte I16 11 Monitors the Off On state of the SmartStix I O Module s 1st 16 Digital Inputs if any Table 11 13 Produced Global Data Word 2 16 bit Word 8 bit High Byte 8 bit Low Byte Digital Input Status Data High Word 132 117 Monitors the Off On state of the SmartStix I O Module s 2nd 16 Digital Inputs if any Table 11 14 Produced Global Data Word 3 16 bit Word 8 bit High Byte 8 bit Low Byte Module Fault Data Network Fault Data Configuration Status Data PUP vo ROM RAM LIF
41. X 7 1 General Chapter Seven covers the SmartStack Fiber Optic Extension System FOX 7 2 FOX Specifications The SmartStack Fiber Optic Extension System FOX extends a high speed OCS backplane enabling SmartStack I O Modules to be mounted several meters from the OCS The FOX also significantly increases the number of SmartStack I O modules supported by one OCS The following specifications and limitations apply when using the FOX Table 7 1 FOX Hub and Base Specifications number of hubs and bases any specific hub or base Maximum length of Fiber Optic cable minimum Fiber Cable Bend Radius H Base ID Each Base or Hub must have a unique Base ID EIAJ RC 5720 Plastic Fiber TX RX 10m per drop max host OCS or Expansion I O hub to base Type of Fiber Optic Cable Primary Power Power Draw Height Width Mounting Depth Operating Temperature 32 122 F 0 6 0 C 5 to 95 non condensing 7 3 Installation 7 3 1 Mounting Orientation The base of the FOX need to be mounted with the proper orientation Proper orientation helps to ensure a good connection when SmartStack Modules are installed Up to four SmartStack Modules can be installed per FOX The FOX is installed inside a panel box Caution Do not install more than four SmartStack Modules per FOX Improper operation or damage to the FOX and SmartStack Modules could result 001FOX006 Figure 7 1 FOX Orientation PAGE 50 05 M
42. al digital and analog data setting system wide security and monitoring controllers in the System Provided there is one serial connection to one node on the network i e CSCAN Network the operator has control over the entire system The operator can upload download monitor and debug to any node on the network 1 3 SmartStack Fiber Optic Extension System FOX 1 8 1 Product Description The SmartStack Fiber Optic Extension System FOX extends a high speed OCS backplane enabling SmartStack I O Modules to be mounted several meters from the OCS The FOX also significantly increases the number of SmartStack I O modules supported by one OCS SmartStack I O Modules provide a wide variety of I O options for all Color Touch OCS models Refer to CHAPTER 7 for FOX specifications and other pertinent information CH 1 05 MAR 2003 PAGE 13 MANO0465 05 1 4 Color Touch OCS Specifications Table 1 2 Color Touch OCS Specifications OCS3xx 6 inch OCS451 8 inch OCS551 10 inch OCS651 12 inch Display Type 320 x 240 800 x 600 800 x 600 800 x 600 LCD with backlight TFT us ooe TFT TFT TFT Display Size 57 Display Screen 4 6 W x 3 5 H 6 7 W x 5 H 8 3 W x 6 2 H 9 7 W x 7 3 H Dimensions 117 x 88mm 170 x 128mm 211 x 159mm 246 x 185mm Display Memory 2 MBytes 8 MBytes User Keys 5 configurable keys System Key 7 configurable keys System Key 300 screens 1 023 screens Screens Supported 50 data fields per 800 objects per screen
43. anel box The panel box needs to be properly connected to earth ground to provide a good common ground reference Panel door Tie a low impedance ground strap between the panel box and the panel door to ensure that they have the same ground reference C Temperature Ventilation Ensure that the panel layout design allows for adequate ventilation and maintains the specified ambient temperature range Consider the impact on the design of the panel layout if operating at the extreme ends of the ambient temperature range For example if it is determined that a cooling device is required allow adequate space and clearances for the device in the panel box or on the panel door d Orientation There are no orientation restrictions on the Color Touch OCS However the orientation shown in Figure 2 3 provides for optimum readability of the screen and ease of use of the keypad e Noise Consider the impact on the panel layout design and clearance requirements if noise suppression devices are needed Be sure to maintain an adequate distance between the Color Touch OCS and noisy devices such as relays motor starters etc Note Fiber Cables can be routed in the same conduit as the power wires 2 3 1 Panel Layout Design and Clearance Checklist The following list provides highlights of panel layout design factors A Meets the electrical code and applicable standards for proper grounding etc Meets the panel manufacturer s requirements for
44. ansmitted by a SmartStix I O Module to a Control Station Table 11 1 summarizes SmartStix I O module consumed and produced data words For advanced users the following sections describe the consumed and produced words in detail PAGE 78 05 MAR 2003 CH 11 MAN0465 05 11 7 SmartStix IJO Module Consumed Received Directed Data Table 11 4 Consumed Directed Data Word 1 16 bit Word 8 bit High Byte 8 bit Low Byte Q16 Q15 Q14 Q13 Q12 ait aio Q9 as Q7 Q6 os Q4 Q2 QI Q16 Q1 Controls the Off On state of the SmartStix I O Module s 1st 16 Digital Outputs if any Table 11 5 Consumed Directed Data Word 2 16 bit Word 8 bit High Byte 8 bit Low Byte Digital Output Control Data High Word Q32 Q17 Controls the Off On state of the SmartStix I O Module s 2nd 16 Digital Outputs if any Table 11 6 Consumed Directed Data Word 3 16 bit Word 8 bit High Byte 8 bit Low Byte Diagnostic Command Data Configuration Command Data emwememe ID CL ES CLT 0 Command the SmartStix I O Module to set its Life Expectancy Time to 2 0 seconds as the maximum time to wait between Control Station to SmartStix I O Module output control data messages before setting all Digital Outputs to their default states CLT 1 Command the SmartStix I O Module to use Word 4 s Life Expectancy Time In this case a value of 0 0 disables the Life Expectancy feature CHT 20 Command the SmartStix I O Mod
45. ard from the pull down menu The following screen appears Firmware Update Wizard x What type of device do you want to update Only the LOCAL device can be updated Product Type Networking de CsCAN Network e C DeviceNet Network Warming Make sure all files in the target have been saved on the PC The firmware update may delete any loaded ladder or configuration files Cancel Figure 2 15 Using Firmware Update Wizard Select the product type using the pull down menu and click on the circle next to the desired network Press OK CH 2 05 MAR 2003 PAGE 37 MAN0465 05 Note If the following message box appears press the Yes button to proceed with the download Firmware Update Figure 2 16 Device Not Communicating 2 Warning dialog box see Figure 2 17 appears regarding the quality and length of the cable Press OK to proceed Figure 2 17 Cable Warning 3 The following screen appears Press Start to begin the firmware download If any errors occur verify that the cable is high quality a straight through RS 232 cable with all of the pins connected Firmware Update Figure 2 18 Firmware Update PAGE 38 05 MAR 2003 CH 2 MANO0465 05 4 On the next screen press Send Firmware is now updated 5 After the update is complete press OK Click on Controller and select Status Ensure that the versions of the firmware bios and FPGS are current The user program needs to be r
46. bit values or as ASCII character strings Table 1 3 Resource Limits Resource OCS300 OCS301 OCS350 OCS351 OCS451 OCS551 OCS651 96S Registers SR Registers A o Registers M Registers R Registers Yok Registers D Registers l Registers x Q Registers SAI Registers AQ Registers 312 9elG 64 CsCAN 0 DeviceNet Registers QG Registers AIG Registers AQG 32 CsCAN 16 DeviceNet Registers Network CsCAN DeviceNet Port Port O1 Aa n 64 CsCAN 0 DeviceNet 32 CsCAN 16 DeviceNet CH 1 05 MAR 2003 PAGE 15 MANO0465 05 Table 1 3 Resource Limits Table 1 3 Resource Limits OCS300 OCS301 OCS350 OCS351 OCS451 065551 OCS651 Controllers Per 253 CsCAN 64 DeviceNet Network SmartStack yo 5 Fiber Optic Bases with 4 slots for a total of 20 1 0 Modules Modules Keypad 7 Configurable Function Keys and System Key Display 320x240 STN 320x240 TFT 800 x 600 TFT Screen 1024K 8 192K Screens Objects Per User 300 Screen Ladder 1 5 8 Resource Definitions System Registers System Registers 76S and SR are used to store general Color Touch OCS status information This information is used internally and is also available to the operator via the System Menu using the Control Station s display and keypad The System Registers are also available for User Screens and can be accessed by Ladder Code 1 96S Registers 96S Registers are 1 bit memory locations contain
47. ce of this discussion is specific to Part A only APPENDIK A 05 MAR 2003 PAGE 89 MANO0465 05 escripto A Identifier field Remote transmission request bit Data length code Figure 2 Descriptor Bytes There are 11 bits in the identifier field The bits are used for identification of the message as well as determining its bus access priority The priority is defined to be highest for the smallest binary value of the identifier One very attractive quality of CAN is that it is capable of allocating priorities to messages This feature makes it attractive for use within real time control environments All bits of the identifier field define the message priority The CAN specification guarantees the latency time associated with priority values Since the CAN protocol specifies no rules for the assignment of message identifiers a variety of different application specific uses are possible Assignment of the CAN message identifiers therefore is one of the most important decisions when designing a CAN based communication system To summarize CAN is currently being used in a very large number of applications in the automotive industry and in many other industrial applications CAN is an excellent network to use in situations where microcontrollers need to communicate with each other or with remote devices The popularity of CAN has been the result of the automatic error detection capabilities the ability to operate in harsh environme
48. ct can produce and consume messages Capable of supporting 64 node addresses Each node can support an unlimited number of I O DeviceNet requires packets to have identifier fields for the data The DeviceNet specification defines two different types of messaging These two different types are I O Messaging and Explicit Messaging These messages provide multi purpose point to point communications paths between two devices Explicit messages use low priority identifiers and contain the specific meaning of the message in the data field 1 O messages are for time critical control oriented data They provide a dedicated special purpose communication path between a producing application and one or more consuming applications They are exchanged across single or multi cast connections and typically use high priority identifiers PAGE 92 05 MAR 2003 APPENDIK A MANO0465 05 c DeviceNet Operation The following restrictions are placed on operations when using an Color Touch OCS that is configured as a DeviceNet slave Currently communication between the PC and the controller is only possible to the device physically connected to the PCs serial port Ladder logic downloads uploads monitoring and configuration cannot currently take place over a DeviceNet network The local node ID and target controller node ID must be the same DeviceNet network nodes are in a range from 0 to 63 The controller is able to observe network responses polled connect
49. d press Delete By right clicking on a slot its configuration can be copied into another slot on the same base or a different base and pasted into a new slot 5 The Module Configuration Screen appears Figure 10 6 Two tabs are available for selection 170 Ma Madue Setup Made Model HEBIXIDIGB12 Desciplon 3 channel 24 VDC por 139 agio input 3 Amp 6 channel rele cumul Tyo Statng Erdo Mirtes ol Regnier Regate Rearters Wu ok Fees ques i up fee tA ONE ro NONE ZAJ NONE NONE 0 ox Cereal m Figure 10 6 1 0 Map Tab CH 10 05 MAR 2003 PAGE 71 MAN0465 05 a 1 O Map Tab The I O Map describes the I O registers assigned to a specific I O module Although there are no user defined parameters the I O Map can be viewed after the SmartStack module is configured to revi ew the registers e Model number Provides the part number e Description Describes the number of input and output channels and other key characteristics of the module e Type Displays the register types assigned to the module e Starting Location Denotes the starting location of the register type e Ending Location Denotes the ending location of the register type e Number Indicates the quantity of a particular register type Note Do not confuse the described number of input and output channels with the numbers found in the Type column i e l and Q The numbers do not necessarily match b Module Setup Tab Note The
50. e Data Receive Data l Figure 2 12 RS 485 Port Port 3 2 45 Modem Setup A modem can be used for remote communications between a computer using Cscape Software and the Color Touch OCS The modem must operate at 9600 baud or higher PC Modem Telephone Telephone System System Figure 2 13 Modem Setup CH 2 05 MAR 2003 PAGE 35 MANO0465 05 a Setup Setup the modems to match the default serial port characteristics of the Color Touch OCS 9600 baud 8 data bits No parity 1 stop bit disable error checking disable compression b Cable Wiring 25 PIN um co QI qe CO Figure 2 14 Modem Wiring The wire type used is not overly critical except where the length of the cable must be between 30 and 50 feet 10 to 15 meters In all cases the cable must be shielded multi conductor with conductors of at least 20 gauge The length of the cable must be as short as possible and in no case longer than 50 feet 15 meters The modem must be located as close as possible to the Color Touch OCS preferably less than one meter However EIA 232 specifications allow for cable runs up to 50 feet 15 meters If cable lengths longer than 30 feet 10 meters are required a special low capacitance cable must be used Warning To connect a modem to the Color Touch OCS the controller to modem cable must be constructed or purchased Using a Null Modem cable can cause damage to the Color Touch OCS modem
51. e following general attributes Automatic error detection Easily configurable Cost effective to design and implement Capable of operating in harsh environments b CAN Protocol The CAN communications protocol simply describes the method by which information is passed between various devices The CAN protocol conforms to the Open Systems Interconnection OSI model An open system is a set of protocols that allows any two different systems to communicate regardless of their underlying architecture The OSI model is defined in terms of seven ordered layers These layers consist of the Physical bottom most layer Data Link Network Transport Session Presentation and Application top most layer CAN architecture defines the bottom two layers of the model These layers are the physical and data link layers The physical and data link layers are typically transparent to the system designer and are included in any component that implements the CAN protocols The physical layer is responsible for functions such as physical signaling encoding bit timing and bit synchronization The data link layer performs functions such as bus arbitration message framing and data security message validation and error detection The application levels are linked to the physical medium by the layers of various emerging protocols such as DeviceNet dedicated to particular industry areas plus a variety of custom protocols defined and developed by individual CAN use
52. earth ground at one place only on the network preferably at a physical endpoint If multiple power supplies are used only one power supply must have V connected to earth ground The remaining power supplies need to be isolated oR Ww g CAN Repeater Using the HE200CGM100 The HE200CGM100 CGM100 is an intelligent CAN network isolating repeater The following guidelines are provided for using the CGM100 For additional information refer to MANOOO08 In a typical CAN network each device is assigned a unique CAN node address ID to arbitrate network communication Depending on the application protocol used these IDs are assigned in the range of 0 to 253 Therefore up to 254 devices may be logically attached to a CAN network However the use of standard CAN transceiver chips limits the number of physically attached devices to 64 Thus to reach the logical limit of 254 devices up to three smart CAN repeaters are used to connect groups of devices together A CAN network without repeaters is usually limited to a maximum cable length of 1 500 feet assuming a Baud rate of 125 kHz With repeaters this limit can be extended to 6 000 ft Using CGM100 s 1000V isolation virtually eliminates problems associated with ground potential differences that are inherent in long cable drops on many local area networks CH 2 05 MAR 2003 PAGE 33 MANO0465 05 2 44 RS 232 Port RS 485 Port There are a variety of ways to connect to the RS 232 and RS
53. ed from the primary power PAGE 30 05 MAR 2003 CH 2 MANO0465 05 C CAN Wiring Rules See Figure 2 8 Note To optimize CAN network reliability in electrically noisy environments the CAN power supply needs to be isolated dedicated from the primary power 1 Wire the CAN network in a daisy chained fashion such that there are exactly two physical end points on the network 2 The two nodes at the physical end points need to have 121 ohm 1 terminating resistors connected across the CN L and CN H terminals 3 Use data conductors CN L and CN H that are 24 AWG shielded twisted pair for thin cable and 22 AWG shielded twisted pair for thick cable They must also have 120 ohm characteristic impedance In typical industrial environments use a Belden wire 3084A thin Use 3082A thick for network cable lengths greater than 100 meters environments where noise is a concern Place data conductors CN L and CN H into a twisted pair together 4 Use power conductors V and V that are 18 AWG twisted pair for thin cable and 15 AWG twisted pair for thick cable Place power conductors V and V into a twisted pair together 5 If local codes require the local CAN power supply to be earth grounded connect the V power conductor to a good earth ground at one place only on the network preferably at a physical endpoint If multiple power supplies are used only one power supply must have V connected to earth ground
54. eloaded into the OCS unit Use the Download Procedure to load the program into the OCS For additional assistance contact Technical Support page 21 Cscape untitled1 Ele Edit Program Controller Debug Tools Screens View Window Help a PEN 120 Configure alsals s es Bj aloja ve fs AH Pa a al 4 Hi Set Target Network ID malo ell a als Set Network Baud Rate A Set Local Network ID 1 Data Watch Diagnostics 2 View Set Clock Clear Memory 3 Idle Stop Bun Monitor Figure 2 19 Selecting Status 2 6 Color Touch LEDs 2 6 1 LEDs LEDS are not physically located on the front panel of the Color Touch OCS However virtual RUN and OK LEDS can be accessed by pressing the SYSTEM key Refer to Figure 8 1 Physical RUN OK CAN OK and FIBER OK LEDs can be viewed on the back of the Color Touch OCS next to the fiber optic connectors Table 2 9 Color Touch OCS LEDs e OFF indicates OCS is in IDLE STOP mode e Flashing indicates DO IO mode or RUN with no ladder program e ONindicates ladder code running e OFF indicates one or more self tests failed e ON indicates all self tests passed Randomly flashes during CAN communications FIBER OK ON indicates Color Touch OCS s fiber input cable is properly connected and is receiving a carrier CH 2 05 MAR 2003 PAGE 39 MANO0465 05 2 7 Battery Replacement Warning Disposal of lithium batteri
55. ene nnne hh naen rh nn nnne 67 10 1 erg EUM 67 10 2 Preliminary Configuration Procedures sssssseeeeeee m e eene 67 GHAPTER 112 SMARTSTES Oia ii en tiga Yan tea et Dp Na Da a BE DE Ron ex PEE CUL D RD netu B es 73 11 1 erc e HT 73 11 2 omartStix VO Introductio racuna tert e Re e ee Pede ia nn aati sda ee ere 73 11 3 omartstix I O Modules 3 min DE epee keki ga fe GRA Ng ET a ga A a Bg ma eg ki an ty deere 73 BASIC SMARTSTIX PROGRAMMING ceceeeeeeeeeceeeeeeeeeeeeeeeaeaaeeeeeeeeeeeaeaaaeeeeeeeeeeeaeaaeteeneeeees 74 11 4 UsngiGET and P T utei A ua E tee ie eek ate 74 11 4 1 Get Remote I O Function Block ss 74 11 4 2 Get Remote Parameter Description 74 11 4 8 Put Remote I O Function Block ss 75 11 4 4 Put Remote Parameter Description aaa aee aa eaaa aaa e eaaa anaa mene ener 76 11 5 SmartStix l O Default Operation 76 ADVANCED SMARTSTIX PROGRAMMING aaa aana ener sn ns sene rh nnn ner nsns sn nen 77 11 6 SmartStix l O Module Device Classes sessseeee eme nen 77 11 7 SmartStix I O Module Consumed Received Directed Data 78 11 8 Consumed Directed Data Power Up Initialization ooocoononncccnnoncccnnnnnccinononnconononncononnnnrinons 79 11 9 SmartStix I O Module Produced Transmitted Global Data 80 11 10 Produced Global Data Power Up Initialization anaa en ee aaa 80 11 11 SmartStix VO Module LED Indicators iesire urnon Ah A P
56. es must be done in accordance with federal state and local regulations Be sure to consult with the appropriate regulatory agencies before disposing batteries In addition do not re charge disassemble heat or incinerate lithium batteries Warning Do not make substitutions for the battery Be sure to only use the authorized part number to replace the battery PAGE 40 MANO0465 05 05 MAR 2003 NOTES CH 2 CH 3 05 MAR 2003 PAGE 41 MANO0465 05 CHAPTER 3 6 INCH OCS OCS3XX 3 1 General Chapter Three covers information specific to the OCS3xx Refer to Chapter Two for general installation information 3 2 OCS3xx Panel Cut out and Dimensions 5 156 130 96mm 6 875 174 63mm 0010CS003 E 7 02 178 3mm 6 49 164 8mm 9 18 233 2mm 3 20 81 3mm 0010CS018 Figure 3 1 Panel Cut out and Dimensions PAGE 42 05 MAR 2003 CH 3 MANO0465 05 3 3 OCS3xx Ports and Connectors The Color Touch OCS has power network programming and fiber optic ports Depending upon the model used the Color Touch OCS comes equipped either with or without an Ethernet connector Three RS 232 and RS 485 ports are available Port 1 2 and 3 Refer to Figure 3 2 for a view of Color Touch ports and connectors CAN Connector Ethernet Pri Connector did Power Present only on onnector models with Ethernet Option Fiber Optic Cable Connectors RS 232 RS 485 Connectors e Porti Parallel
57. es power flow if the remote I O device is behaving normally This function does not pass power flow if the remote I O device has not sent a heartbeat in 2000 milliseconds This function sends heartbeat messages to the output device every 1000 milliseconds The default remote I O operation is to expect heartbeat messages at least every 2000 milliseconds otherwise the outputs are turned off or their configured default state Data is normally transmitted on change of state or if the remote I O device is power cycled A remote I O device consists of a CSCAN device such as SmartStix Modules that transmit global data and receive directed network data Network Put Remete 1 0 Nenwotk Data ID m1 l Kang Dgid Anskg ZR001071N Source Dats Status R0001 Address 50010 Mane ean x Num Words Statue 510001 Hane Cancel Figure 11 2 Put Remote I O Function Block and Parameter Screen PAGE 76 05 MAR 2003 CH 11 MANO0465 05 11 4 4 Put Remote Parameter Description ID This is the network ID of the remote I O to direct the sent data This can be a constant from 1 to 253 or can be a 16 bit register Digital Analog These radio buttons allow choosing digital or analog network data Remote I O devices with discrete inputs outputs normally require digital data Remote I O devices such as voltage current or thermocouple require analog data Source Data Address This is the starting location to get data to send
58. eve doe v KAN doe due 12 1 4 Color Touch OCS Specifications ss 13 1 5 Color Touch OCS ROSQUICOS oenina diaria ad E A KANAAN NAN unde dou aA 14 1 5 1 OVA A aute em d tube Loon tate or Ab s cde One dr eus 14 1 5 2 Resource Limits iia e e oe dia 14 1 5 3 Resource Definitions 2 eerie tennis ias 15 A R f rences A aote E uetus A ED ue aa aa ad Ka a a gin 20 1 7 Technical Suppo c eL Eee 21 CHAPTER 2 INSTALLATION COLOR TOUCH OCS aana aana nana aane hehehe nennen nnns 23 A A ete Come dite eser ka Ng apaa Gajah PA a det e Le lectos PTE pe er tt 23 2 2 Mounting Requirements ss 23 2 2 1 Mounting Procedures Installed in a Panel Door sm HH 23 2 2 2 Color Touch OCS Mounting Clip sis 24 2 2 3 Color Touch OCS Mounting Orientation ss 24 2 3 Factors Affecting Panel Layout Design and Clearances sssssssseeeee 25 2 3 1 Panel Layout Design and Clearance Checklist 26 2 4 Ports Connectors Cables and Wiring eee 27 2 4 1 Primary Power Port Grounding sise 27 2 4 2 Fiber Optic Cables 2 nets t OI geg a kan tee akak a wa Aan 28 2 4 8 CAN Network DeviceNet Network Port and Wiring aaa eaaa eaaa eaaa anana eaaa eaaa nana 28 2 44 RS 232 Port RHS 485 Pott eee ag utere eee tate epo ANENG AN aa da KA a aa aaa 33 2
59. from Yes to No the new Network ID is a duplicate and another ID needs to be selected e Set Network Baud This screen contains an editable enumerated parameter allowing the user to select the current baud rate of the network Cscan model 125K 250K 500K 1M DeviceNet model 125K 250K 500K Note All devices on the network must be at the same baud rate A device configured for the wrong baud rate can shut down the network entirely e Set Contrast This menu contains an editable bar graph entry allowing the user to set the contrast of the LCD display The effects of the contrast setting are shown on the displayed color band It is helpful to view the effects on the color band The contrast setting affects the readability of graphics on the screen such as ON OFF states of control buttons lamps and switches Note The Set Contrast setting is not functional when using TFT models PAGE 60 MAN0465 05 05 MAR 2003 CH 8 e View OCS RCS Status This screen contains one enumerated editable parameter that sets the Color Touch OCS scan mode and several non editable status parameters that display information about the internal state of the Color Touch OCS Press the T and J keys to scroll through the different items Pressing ESC returns to the System Menu Parameter Mode Scan Rate ms OCS Net Use 2 All Net Use 2 Ladder Size Config Size Graphics Size String Size Bitmap Size Text Tbl Size Fon
60. grounding etc Is the panel box properly connected to earth ground Is the panel door properly grounded Has the appropriate procedure been followed to properly ground the devices in the panel box and on the panel door Are minimum clearance requirements met See Table 2 1 Can the panel door be easily opened and closed Is there adequate space between device bases as well as the sides of the panel and wiring ducts Is the panel box deep enough to accommodate the Color Touch OCS Is there adequate ventilation Is the ambient temperature range maintained Are cooling or heating devices required CH 2 05 MAR 2003 PAGE 27 MANO0465 05 Are noise suppression devices or isolation transformers required ls there adequate distance between the base of the Color Touch OCS and noisy devices such as relays or motor start ers Ensure that power and signal wires are not routed in the same conduit Are there other requirements that impact the particular system which need to be considered 2 4 Ports Connectors Cables and Wiring Note For a detailed view of locations of ports and connectors for each Color Touch OCS model refer to the appropriate product chapter OCS3xx 6 inch OCS Page 41 OCS451 8 inch OCS Page 43 OCS551 10 inch OCS Page 45 OCS651 12 inch OCS Page 47 2 4 1 Primary Power Port Grounding Table 2 2 Primary Power Port Pins SignalPin Description Input power supply voltage Input power sup
61. h function blocks and parameters refer to the help file in Cscape Software 12 2 Compact Flash Overview Several Color Touch OCS models provide a slot for a CompactFlash memory card The CompactFlash manager is a graphical object that allows viewing the filenames size and dates of files and directories on a CompactFlash card The operator can optionally change directories delete files and format a new flash cards This object also supplies status information such as color change on card OK card full and card missing status The file view includes total card capacity and remaining free space Table 12 1 Color Touch OCS Models with a CompactFlash Slot OCS451 OCS551 OCS651 12 2 1 Connecting to a Color Touch OCS Insert a CompactFlash card into the Color Touch OCS CompactFlash slot If not formatted use the CompactFlash Manager object to format the card C The Color Touch OCS ladder application program can read and write to the CompactFlash card The file is saved as a csv file oe 12 2 2 Connecting to a PC a Insert or connect the CompactFlash memory card to the PC according to the manufacturer s instructions b The PC typically sees the CompactFlash card as a removable storage device like a small solid state hard drive Files can be read from and written to the CompactFlash card in the same way they are read written to a standard hard disk The only file format that can be read or written by an OCS application is a
62. has been selected Press OK Add 1 0 Module X Analog Out Comm Other Mixed Digital Digtaln DigtaOut MixedAnalog Analgin HES00DIQ611 H SOODIQ612 8 HE800D10616 8 channel 24 WDC pos neg logic input pos logic current limited output HES00DIQ622 8x 120VAC pos neg logic input 6 x 250440 34 relay output HES00DIQ624 8 point 120VAC input 240VAC 34 output HE800DIQ627 8 point 240VAC input 240VAC 24 output HES00DIG711 16 point 24 VDC pos neg logic input 12 point neg logic current limited out HE800DI0712 14 channel 24 VDC pos neg logic input 3 Amp 10 channel relay output HE800DI0716 16 point 24 VDC pos neg logic input 12 point pos logic current limited out HE800DI0722 14 x 120V4C pos neg logic input 10 x 250VAC 34 relay output HES800DIQ335 32 point 24 VDC pos logic input 40 neg logic 50 m outputs Figure 10 4 Selecting an I O Module PAGE 70 05 MAR 2003 CH 10 MANO0465 05 4 The following screen appears 1 0 Configuration x CPU Slots Basel Base 2 Base 3 Base 4 Base 5 Empty Empty Empty 8x24 in B relay out Figure 10 5 Base 1 with an 1 0 Module Selected The description and properties of the I O module are provided If satisfied with the selections press OK Note If a module already occupies a slot and a different module is desired right click on the slot and press Replace To leave a slot empty right click on the slot an
63. ing system status information which are implemented as shown in Table 1 4 Table 1 4 S Registers Register Name Description S8 Always Off S11 16 Reserved for Future Use PAGE 16 05 MAR 2003 CH 1 MANO0465 05 2 SR Registers SR Registers are 16 bit memory locations containing system status information implemented as shown in Table 1 5 Note Where 2 SRs are combined to make a 32 bit value the lower numbered SR is the low word while the higher numbered SR is the high word Table 1 5 SR Registers Description Current User Screen Number 0 none Current Alarm Screen Number 0 none Current System Screen Number 0 none SELF TEST Bit Mapped Self Test Result 65535 Mi 0 0 ef a f Control Station Mode CS_MODE O Idle 1 Do I O 2 Run 0 o e x 7 7 fe es ne O Register SR1 SR2 SR3 SR4 SR5 SRE SR7 SRB 1023 1023 USER SCR ALRM SCR SYS SCR SCAN RATE Average Scan Rate in tenths of ms 1000 MIN RATE Minimum Scan Rate in tenths of ms 1000 MAX RATE 1000 SR9 10 Reserved SR11 12 LADDER_SIZE Ladder Code Size 256K WSHi34 Reserved SR15 16___ Reseved 1 Al IN SR29 NET ID This Station s Primary Network ID 63 DeviceNet 2500 Rues Network Baud Rate 0 125KB 1 250KB 2 500KB 3 1MB SR30 NET_BAUD Network Baud Rate DeviceNet 0 125KB 1 250KB 2 500KB Maximum Scan Rate in tenths of ms A N EA enl
64. ions from any slave to the DeviceNet Master The first 16 words of these observed responses are made available for mapping on the Network Input Assignments page These correspond to the available nodes 0 to 63 and registers AQG1 to AQG16 Node 64 is used for a special case When data is sent to a controller from a DeviceNet Master via the polled connection this data is mapped to node 64 Relative addressing is limited to 64 to 64 Note Horner manufactures a DeviceNet Master module The part number is HE800DNT450 APPENDIK B 05 MAR 2003 PAGE 93 MANO0465 05 APPENDIX B DISTRIBUTED CONTROL SYSTEMS DCS 1 General A Distributed Control System DCS is defined as a system for the control and monitoring of an industrial process which shares the computer processing requirement between several processors With DCS processing is distributed among a multitude of different processors instead of one very large processing system MIMD multiple instruction multiple data parallel processing technique is used in the CSCAN network Each processor is capable of sharing data in this system Typically the processors are located in a wide variety of devices These devices may take the form of Micro PLCs conveyor controllers operator interfaces etc Each of these devices serves a specific function It is common in a DCS for several different modules to be physically distributed in some type of arrangement around a plant This is typically the case with
65. l MAN0313 Topics in this manual have been selected to assist the user through the programming process It also covers procedures for creating graphics using the Color Touch OCS C SmartStack Modules User Manual SUP0246 Contains individual data sheets for each module and covers specifications wiring and configuration d SmartStack Ethernet Module User Manual SUP0341 Covers the SmartStack Ethernet Module for use in Ethernet networks CH 1 05 MAR 2003 1 7 Technical Support For assistance contact Technical Support at the following locations North America 317 916 4274 www heapg com Europe 353 21 4321 266 www horner apg com PAGE 21 MANO0465 05 PAGE 22 05 MAR 2003 CH 1 MANO0465 05 NOTES CH 2 05 MAR 2003 PAGE 23 MAN0465 05 CHAPTER 2 INSTALLATION COLOR TOUCH OCS 2 1 General Chapter Two covers installation information that applies to all models of the Color Touch OCS For model specific information refer to the appropriate product chapter in this manual OCS3xx 6 inch OCS Page 41 OCS451 8 inch OCS Page 43 OCS551 10 inch OCS Page 45 OCS651 12 inch OCS Page 47 2 2 Mounting Requirements 2 2 1 Mounting Procedures Installed in a Panel Door Note The following instructions apply to all Color Touch OCS models The OCS3xx is depicted as an example The Color Touch OCS is designed for permanent panel mounting To install the Color Touch OCS follow the instructions below
66. l output SmartStix Word 3 bits 33 to 48 Specifies whether SmartStix uses default ual configuration or values from Word 4 Relay and Digital input and output Word 4 bits 49 to 64 Sets digital inputs heartbeat and life Relay and Digital input and output expectancy time data Word 5 bits 65 to 80 Sets the default state of outputs 1 16 Relay and Digital output Word 6 bits 81 to 96 Sets the default state of outputs 17 32 Relay and Digital output Word 7 bits 97 to 112 Determines if default state is on or off for Relay and Digital output outputs 1 16 Word 8 bits 113 to 128 Determines if default state is on or off for outputs 17 32 Relay and Digital output Digital Data Words Word 1 bits 1 to 16 Onvoff state of inputs 1 16 Digital input SmartStix Word 2 bits 17 to 32 On off state of inputs 17 32 Digital input SmartStix Word 3 bits 33 to 48 Status bits and diagnostic data Relay or Digital input and output Word 4 bits 49 to 64 Device class number and firmware identifier Rel Digital i sent by SmartStix module elay or Digital mput and outpul Note Table 11 1 summarizes SmartStix I O module consumed and produced data words For advanced users refer to page 77 80 for sections describing the consumed and produced words in detail pem 11 4 8 Put Remote I O Function Block This function handles sending data to a remote I O device block obtained from a set of registers specified by the user This function pass
67. le The SmartStack Module Supplement SUP0246 contains all of the data sheets and is periodically revised 10 2 Preliminary Configuration Procedures 1 From the Main Menu select Controller l O Configure The following screen appears 1 0 Configuration xx CPU Slots Base 1 Base 2 Base 3 Base 4 Base 5 HES00DCS300 CsCAN Kelety FOX 1 0 Config Figure 10 1 Main Configuration I O Screen 2 First ensure that the desired controller is selected The OCS300 CsCAN is shown as the selected controller in this example If satisfied with the controller selection press a Base tab Go to Step 3 If a different controller is desired continue Step 2 Note The Auto Config System button can be pressed prior to selecting the desired controller and I O By pressing the button the settings are deleted from any controller and I O that is physically connected to the PC A dialog box appears and indicates that settings will be deleted from currently configured models If OK press Yes Then press OK PAGE 68 05 MAR 2003 CH 10 MAN0465 05 Selecting a Different Controller To select a different controller ensure that the CPU Slots tab is pressed Then click on the slot or the Config button The following screen appears Configure Controller x Type HE5000C5300 CsCAN y HE5000CS300 CsCAN HE5000CS300 DevNet DI HESODOCS301 CsCAN HESOORCS210 DevNet HESOORCS90x eypad Type 32 key numeric Program Memory 128 K B
68. mmer little knowledge of networking procedures is needed However for troubleshooting and optimizing the following information is helpful Instead of using master slave or token passing the hardware self arbitrates based on the Network ID Controllers with lower Network ID numbers are given a higher priority than controllers with higher Network ID numbers CsCAN Network Operation When a controller needs to send data over the network it first waits for the network to be idle currently a maximum of 900us If two controllers start broadcasting information on the network at the same time the self arbitration causes the controller with the greater Network ID number to cease broadcasting without affecting the message in progress of the other controller In applications with a large number of networked controllers better results may be achieved by assigning lower Network IDs to controllers that have more critical network data than other controllers By assigning higher Network IDs to controllers that provide numerous network updates the controllers are prevented from monopolizing the bus time Each controller is capable of broadcasting Global Digital Output bits 76QG and Global Analog Output bits 4AQG which are periodically broadcasted to the other controllers on the network The coil representations QG and AQG can be used in ladder logic like any other coil or register reference All global outputs are broadcast to the network according t
69. ng 001FOX005 Figure 7 8 FOX LEDs 7 7 Example FOX Setups 0010CS010 R1 Figure 7 9 Color Touch OCS to FOX Single Hub PAGE 54 05 MAR 2003 MANO0465 05 OCS Unit EE FOX404 8 FOX104 8 O O OTE FOX104 8 FOX104 8 o O 0010CS012 R1 Figure 7 10 Color Touch OCS to FOX One Hub and Multiple Bases CH 7 CH 7 05 MAR 2003 PAGE 55 MANO0465 05 OCS Unit gt Po g 3 8 FOX404 FOX404 2 FOX104 g FOX104 FOX104 O O O o 6 HOST 0010CS011 R1 Figure 7 11 Color Touch OCS to FOX Multiple Hubs and Bases PAGE 56 MANO0465 05 05 MAR 2003 NOTES CH 7 CH 8 05 MAR 2003 PAGE 57 MANO0465 05 CHAPTER 8 SYSTEM MENU CONFIGURATION 8 1 General Chapter Eight describes the system configuration for the Color Touch OCS A virtual keypad and touch Screen are used to access and edit System Menu parameters 8 2 Navigating Through the System Menu Prior to configuration it is important to understand how to navigate through the System Menu using the following guidelines After pressing the System key on the front panel of the Color Touch OCS the System Menu main screen appears It contains a virtual keypad and a list of options See Figure 8 1 1 Touch the screen over the desired menu option or press the T and J keys to scroll up or down through the menu options Press Enter 2 A screen
70. nge 1 to 253 up to 253 CsCAN Nodes can be logically connected to a CSCAN Network However the use of standard CAN transceiver chips limits the number of physically attached devices to 64 Thus to reach the logical limit of 253 devices up to three smart CAN repeaters HE200CGM100 are used to connect groups of devices together Assigning a SmartStix I O Module s Network ID is accomplished by setting its two hexadecimal base 16 Network ID rotary switches which are labeled HI and LO Each rotary switch has 16 positions labeled 0 1 2 3 4 5 6 7 8 9 A B C D E and F where A through F represent the decimal values 10 through 15 The Network ID rotary switches are set as follows Network ID Network ID x 16 Network ID o This allows the Network ID to be set to any number from 0 to 255 However since Network IDs 0 254 and 255 00 FE and FF are reserved for other purposes they are illegal settings for a SmartStix I O Module If a SmartStix I O Module s rotary switches are set for an illegal Network ID a default Network ID of 253 will be used the ID Network Fault bit will be On and the NS LED will blink Red PAGE 82 05 MAR 2003 CH 11 MANO0465 05 NOTES CH 12 05 MAR 2003 PAGE 83 MAN0465 05 CHAPTER 12 USING COMPACTFLASH MEMORY CARDS 12 1 General Chapter Twelve provides an overview of the CompactFlash feature in Color Touch OCS models and Cscape Software Note For detailed information regarding CompactFlas
71. nts the relatively low cost for development tools and the wide availability of hardware 3 CsCAN Network Overview The CsCAN Network was first developed in 1993 by Horner It was developed for use in a project that Horner completed for the United States Post Office Horner developed its own network because it needed a network that had a specific set of powerful peer to peer and host to node capabilities The CsCAN Network has a pass through feature whereby PC based programs access other nodes connected to a network by passing the programming command through the serial port to the network port For a more detailed description see below Horner found that by developing its own network it satisfied several important needs Horner continues CSCAN Network development to satisfy the requirements of today and the requirements of the future CsCAN Network Features The CsCAN Network is based on CAN which has many desirable features such as ruggedness ease of configuration etc With Horner Controllers data is passed at 125Kbps using a differential pair of wires plus a ground It is important to note that the data rate is not limited to 125Kbps The maximum data rate is 1Mbps limited by the speed of light The CAN implementation in the CsCAN controller allows up to 64 controllers to be networked with no additional hardware and up to 253 controllers with three CAN repeaters PAGE 90 05 MAR 2003 APPENDIK A MANO0465 05 For the ladder progra
72. o the way the programmer sets them up under the Program Network Config in Cscape In addition to global data the CSCAN Network is used to exchange data between a controller on the network and a PC based Host Supervisory Tool such as the Cscape Ladder Editor or an OEM specific cell controller A useful feature of the CSCAN network is that it supports a Host to Node protocol and has the ability to pass through programming commands A programming package like Cscape when attached to a Control Station serial port can access other Control Station units connected to a network by passing the programming command through the serial port to the network port In this way one Cscape package connected to one Control Station unit can program all Control Station units on the network 4 DeviceNet Overview DeviceNet is an open network The specification and the protocol are open Vendors are not required to purchase hardware software or licensing rights to connect devices to a system a DeviceNet Features DeviceNet is a low cost communications link to connect industrial devices It allows the interchangeability of simple devices while making interconnectivity of more complex devices possible DeviceNet is based on CAN It is an application layer protocol ISO layer 7 and is defined in terms of an abstract object model which represents the available communication services and the external visible behavior of a DeviceNet node APPENDIK A 05
73. or Touch OCS features the ability to pass through programming commands When attached to an Color Touch OCS serial port a programming package i e Cscape can access other Color Touch OCS units or any other OCS RCS unit connected to a CSCAN network by passing the programming command through the serial port to the network port One Cscape package connected to one Color Touch OCS unit can program all Color Touch OCS or other OCS RCS units on the CSCAN network Local Unit Remote Unit RS 232 HON Network Programming Commands pass through the Local PLC to the network Figure 1 3 Pass Through Function Available in CSCAN Networks Only After making a physical serial connection to one Color Touch OCS the user must indicate which node is to be connected called the TARGET After that Cscape and the Color Touch OCS automatically provide the pass through connection PAGE 12 05 MAR 2003 CH 1 MANO0465 05 1 2 2 Cscape Software Cscape Software pronounced see scape is used with the Color Touch OCS products Part HE5000SW232 Cscape stands for Control Station Central Application Programming Environment The Windows based software package is easy to use and aids in the integration of a CAN based Distributed Control System The program is used for configuring controllers Cscape is also used for programming Color Touch OCS ladder logic programming user displays for the Color Touch OCS configuring the network for glob
74. or both c Recommended Modem Selection of a telephone modem for use with the OCS is highly dependent on environment For a relatively benign low noise environment an off the shelf external modem like a U S Robotics Sportster Modem may work well For a more industrial environment however it is appropriate to use a telephone modem designed for that environment Check with Technical Support for the availability of an industrial modem from Horner APG page 21 Other manufacturers such as Datalinc have models which have been known to work in more harsh environments at a higher cost If a modem is used which is not appropriate for the environment there may be little that can be done to correct the situation other than change to a more appropriate model PAGE 36 05 MAR 2003 CH 2 MANO0465 05 For detailed information regarding the use of modems with Control Station Products contact Technical Support page 21 You can also find specific application information cabling modem commands etc in the Cscape Help file as well 2 46 CE Requirement for Ethernet Modules OCS301 OCS351 To maintain FCC and CE Radiated Emissions limits you must install a ferrite part number 0461164181 available from Fair Rite Corporation within 25mm from the OCS end of the Ethernet cable 2 5 Firmware Update Wizard Selecting DeviceNet Network To use the OCS in a DeviceNet network use Cscape s Firmware Update Wizard 1 Select File Firmware Update Wiz
75. ory Compact FLASH CF slot Temperature 4 32 122 F 0 50 C 5 to 95 Non condensing Humidity Please refer to Compliance Table located at http www heapg com Sup port compliance htm Please refer to Compliance Table located at http www heapg com Support compliance htm OCS301 351 To maintain FCC and CE Radiated Emissions limits you must install a ferrite part number 0461164181 available from Fair Rite Corporation within 25mm from the OCS end of the Ethernet cable F O m PAGE 14 05 MAR 2003 CH 1 MANO0465 05 1 5 Color Touch OCS Resources 1 5 1 Overview This section defines the resource limits that a programmer needs to know when writing a program using the Color Touch OCS The Color Touch OCS combines operator interface display and keypad local I O analog and digital networking and controller into a single product In addition the Color Touch OCS has graphical capabilities The controller portion of the Color Touch OCS products is programmed in ladder logic via the Windows based Cscape Control Station Central Application Programming Environment package Each Color Touch OCS provides a set of resources for use by the ladder logic control program 1 5 2 Resource Limits Table 1 4 shows the resources available in the Color Touch OCS Note that although each register type inherently consists of either 1 bit or 16 bit registers all registers can be accessed via User Screens and or Ladder Code as 1 8 16 or 32
76. ply ground Frame Ground Note Power Supply Voltage Range is from 24VDC 10 Fiber Optic Cable Connectors Serial Connector Port 3 KO sonaobocooao 9 Primary Power Frame Earth Ground 0010CS005 Figure 2 4 Connectors and Grounding OCS3xx Shown As An Example Figure 2 4 depicts grounding for the OCS3xx The grounding procedure is similar for all Color Touch OCS models Refer to the connector diagrams for each model contained in each individual product chapter Chapters 3 6 PAGE 28 05 MAR 2003 MANO0465 05 2 42 Fiber Optic Cables When fiber optic cables are used they are bundled as shown Note Fiber Optic Cables can be bundled with the Power Cable Figure 2 5 Suggested Method of Securing Fiber Optic Cables OCS3xx Shown as an Example 2 4 8 CAN Network DeviceNet Network Port and Wiring a Connector Table 2 3 CAN Port Pins Signal Description NTC CNL SHLD Shield CH 2 CH 2 05 MAR 2003 PAGE 29 MANO0465 05 Figure 2 7 Network Connector CAN Port Figure 2 6 As viewed looking at the Color OCS Note To optimize CAN network reliability in electrically noisy environments the CAN power supply needs to be isolated dedicated from the primary power b Wiring 12 25VDC Figure 2 8 CAN Wiring Note To optimize CAN network reliability in electrically noisy environments the CAN power supply needs to be isolated dedicat
77. rameters Additionally the main screen also depicts the Color Touch OCS s LEDs For more information about the System Menu refer to Figure 8 1 System Main Menu Screen 0010CS008 Figure 9 1 Color Touch OCS Front Panel Keys OCS3xx is depicted as an Example PAGE 66 05 MAR 2003 CH 9 MANO0465 05 9 3 Operation When the Color Touch OCS unit first powers up it displays the OCS model number Next a message appears to indicate the OCS Self Tests are running After the OCS displays this message the unit performs several internal and external tests If no tests fail a message is displayed indicating that Self tests passed If one or more tests fail a message is displayed indicating which test s failed Refer to the System Menu View OCS Diags page 60 for list of self test diagnostics results At any time the Color Touch OCS unit can be reset by pressing SYSTEM F2 Be sure to press the keys at the same time and hold for 2 seconds 9 4 User Screens This screen displays Self Test results system menus and user screens CH 10 05 MAR 2003 PAGE 67 MANO465 05 CHAPTER 10 SMARTSTACK CONFIGURATION 10 1 General Chapter Ten provides preliminary configuration procedures that are applicable to all SmartStack Modules The SmartStack Modules use Cscape Software for configuration Note Because the configuration parameters are different for each SmartStack Module refer to the data sheet that is specific to the selected modu
78. ree space on the ComapactFlash card in bytes SR178 Card Capacity This 32 bit register shows the total card capacity in bytes PAGE 86 05 MAR 2003 CH 12 MANO0465 05 NOTES APPENDIK A 05 MAR 2003 PAGE 87 MAN0465 05 APPENDIX A NETWORKS 1 CAN and CsCAN Networks Appendix A describes the Controller Area Network CAN and CsCAN DeviceNet 2 Controller Area Network CAN Overview The controller area network or CAN bus is a serial communications bus that was originally developed in the late 1980 s by a German company Robert Bosch for use in the automotive industry CAN is an ISO International Standards Organization defined serial communications bus for real time applications Established in 1947 the International Standards Organization IS O is a multinational body dedicated to worldwide agreement on international standards Specifically CAN is documented in ISO 11898 for high speed applications and ISO 11519 for lower speed applications a CAN Features CAN bas ed open automation technology successfully competes on the market of distributed automation Systems because of the special features of the CAN protocol The special features are CAN s producer consumer oriented or peer to peer principle of data transmission and its multi master capability The general design of CAN originally specified a high bit rate high immunity to electrical interference and an ability to detect any errors produced CAN networks have th
79. retentive 16 bit memory location used to store application specific values HMI Registers HMI registers give the user access to the Color Touch OCS keypad and display The Color Touch OCS has a touch screen keypad and a graphics based LCD display but it does not yet support the Cscape Remote Display Terminal function An operator is able to enter and display general and application specific information using a virtual display and keypad 1 K Registers A K Register is a non retentive 1 bit memory location contact used to store the state of a function key on the Control Station s keypad If the function keys are set for momentary mode a function key s associated K register will be ON as long as the function key is pressed Ifthe function keys are set for toggle mode a function key s associated K register will toggle each time the function key is pressed 2 D Registers A D Register is a non retentive 1 bit memory location coil which can be turned ON by Ladder Code to cause the corresponding User or Alarm Screen to be displayed 3 User Screens A User Screen is a combination of fixed text or graphics along with variable Data Fields called Graphics Objects in the Color Touch OCS which together fill the LCD display screen These screens are defined via Cscape dialogs and are then downloaded and stored into the controller s Flash memory User Screens can be selected for display by operator entries on the keypad or by Ladder Code
80. rs PAGE 88 05 MAR 2003 APPENDIK A MANO0465 05 Application Layer M m M3S Layer mu Data link Layer Physical Layer Physical medium Defined by CAN specification Figure 1 OSI Based Model C CAN Operation CAN is capable of using a variety of physical media for transmission purposes Two examples are twisted wire pairs and fiber optics The most common physical medium consists of a twisted pair with a termination resistance that is applicable to the cable in use the CSCAN network typically calls for the use of a 1210 resistor CAN operates at data rates of up to 1 Megabits per second The signaling in CAN is carried out using differential voltages The two signal lines are termed CAN H and CAN L The use of voltage differentials allows CAN networks to function in very noisy environments With the twisted pair differential configuration each wire is closer to the noise source if a noise source is present for half the time and farther away for the other half Therefore the cumulative effect of the interference is equal on both wires thus canceling the interference The Full CAN protocol allows for two lengths of identifiers These two parts are Part A and Part B Part A allows for 11 message identification bits which result in 2032 different identifiers Extended CAN Part B utilizes 29 identification bits resulting in 536 870 912 separate identifiers Note DeviceNet currently specifies Part A only and the balan
81. spond with the following markings on the case Port 1 MJ1 Port 2 MJ2 Port 3 CN1 Figure 4 2 8 OCS451 Port and Connector Locations 4 4 Grounding For a diagram depicting grounding refer to Section 2 4 1 Primary Power Port Grounding CH 5 05 MAR 2003 PAGE 45 MANO0465 05 CHAPTER 5 10 INCH OCS OCS551 5 1 General Chapter Five covers information specific to the OCS551 Refer to Chapter Two for general installation information 5 2 OCS551 Panel Cut out and Dimensions 8 505 216 0 mm 11 360 288 5 mm 0010CS013 9 09 230 9mm 11 95 303 5mm 193 Emmy 0010CS014 Figure 5 1 Panel Cut outs and Dimensions PAGE 46 05 MAR 2003 MANO0465 05 5 3 OCS551 Port and Connector Locations Ethernet Connector Present only on earlier models with Ethernet option CAN Connector Fiber Optic Cable Connector Parallel LAN Port3 Portti Port2 Port Primary Power Connector Fiber Optic Cable Connector CAN lt Connector Connector reserved N for future use Later models have built in Ethernet capabilities Doi and no longer LAN Port3 Porti Port2 Parallel use the Port external connector ocs Primary Power tay Connector Note Inthe unlikely event that the label is removed Port 1 2 and 3 correspond with the following markings on the case Port 1 MJ1 Port 2 MJ2 Port 3 CN1 Figure 5 2 10 OCS551 Port and Connector Locations 5 4 Gro
82. t Tbl Size Firmware Rev BIOS Rev FPGA Rev Self Test e View OCS Diags Description Displays the current scanning mode Allows the user to choose a scanning mode to view Idle Run DolO by highlighting the mode parameter and using the T and to change modes In dle mode the I O is not scanned and the OCS ladder program does not execute The green RUN LED is OFF In Run mode the ladder program executes and the green RUN LED illuminates DolO mode is similar to Run mode except the ladder logic is not solved When the OCS is in DolO mode the user is able to exercise all of the I O from Cscape without interference from the ladder program In this mode the green RUN LED flashes This feature is a valuable troubleshooting tool Shows the number of milliseconds for the scan The scan rate is the sum of the time required to execute the following items Scan inputs Solve logic Write outputs Handle network communications Handle host communications request Process data for operator interface Pao pp Shows the percentage of the network used by the Color Touch OCS Shows the percentage of the network used by all devices on the network Shows the number of bytes used by the ladder program Shows the number of bytes used by the I O configuration Shows the total size of the file containing graphics Shows the total size of the text stored in the String Table Shows the total size of the file containing bitmaps
83. tion Upon Expiration Turn all outputs OFF Change of State CH 11 05 MAR 2003 PAGE 77 MANO0465 05 ADVANCED SMARTSTIX PROGRAMMING 11 6 SmartStix I O Module Device Classes There are currently five SmartStix IJO Module device classes 0 1 2 3 and 7 that control and monitor Digital I O points and exchange Directed and Global Data words with a Control Station via the CSCAN Network Table 11 3 shows the five device classes along with the number of Digital I O points they contain and the number of Directed and Global Data words they exchange Example Determining the class of a SmartStix module using Table 11 3 1 Select the number of digital output points and the number of digital input points using Table 11 3 2 Upon doing so the device class is located in the same row as the digital outputs and inputs the words consumed and produced are also shown for that device class Table 11 3 SmartStix IJO Module Device Classes Device Digital Digital Directed Data Global Data Class Output Points Input Points Words Consumed Words Produced All other device classes are reserved for future products Note that although all of the above device classes can consume eight Directed Data Words and can produce four Global Data words each device class uses a specific subset of this data The following terms are defined Consumed Data Directed Data received by a SmartStix I O Module from a Control Station Produced Data Global Data tr
84. to a specific module CH 11 05 MAR 2003 PAGE 73 MAN0465 05 CHAPTER 11 SMARTSTIX I O 11 1 General Chapter Eleven covers SmartStix I O programming and configuration parameters 11 2 SmartStix I O Introduction SmartStix I O is a family of low cost Remote I O devices that are designed to extend the I O capabilities of Control Station products such as MiniOCS OCS and RCS SmartStix I O Modules connect to Control Station devices via the CSCAN Network and communicate using CSCAN Protocol Devices with CSCAN Network ports that are connected to each other for peer to peer communication are called CSCAN Nodes A device that is connected to a CSCAN Node s programming port for master slave supervisory communication is called a CSCAN Host For example SmartStix I O Modules and OCS Control Stations are CSCAN Nodes while a PC running Cscape is a CSCAN Host 11 3 SmartStix I O Modules SmartStix 1 0 Modules are devices that exchange data with Control Stations over the CSCAN Network and control and monitor physical I O points To control physical outputs data is sent by a Control Station to the SmartStix I O Module using CSCAN Directed Data Messages To monitor physical inputs a Control Station receives data from the SmartStix I O Module using CSCAN Global Data Messages In addition to I O control and monitoring configuration and status data can be exchanged between a Control Station and a SmartStix I O Module For example a Control Station
85. to adjust value 4 After the value is correctly entered press the Enter key to accept the value 5 Should the user not wish to accept the value before the Enter key is pressed the ESC key can be pressed instead This action restores the original value to the display The Color Touch OCS also immediately exits Edit Mode PAGE 58 05 MAR 2003 CH 8 MAN0465 05 8 4 Initial System Menu Screens and Self Test 1 After turning on the power to the Color Touch OCS the following example screen appears indicating that Self Test is running OCS3xx is shown as an example OCS3XX Self Test running a If the Self Test passes the following example screen appears OCS3xx CsCAN Operator Control Station Self Test Passed b If the Self Test fails a message briefly flashes on the screen for each error that occurs e To view a summary screen of Self Tests see Section 8 6 System Menu Option Screens 8 5 Entering the System Menu To enter the System Menu press the System key on the front panel of the Color Touch OCS The System Menu main screen appears It contains a virtual keypad and a list of options Figure 8 1 8 6 System Menu Option Screens In addition to providing access to configuration parameters the System Menu also provides power up and runtime status For brevity both configuration and status fields are covered in this section This screen is used to view Status LEDs Set Network ID Set Network Baud Set Con
86. to be mounted several meters from the Color Touch OCS The FOX also significantly increases the number of SmartStack I O modules supported by one Color Touch OCS SmartStix Modules Is a family of remote I O products for the Color Touch OCS Fiber Optic Extension System FOX104 404 PAGE 10 05 MAR 2003 CH 1 MAN0465 05 1 2 Color Touch Models 1 2 1 Product Description The Color Touch OCS provides controller networking I O and operator interface capabilities in one unit using a highly visual Color Touch display screen All Color Touch OCS models can be used in CSCAN or DeviceNet networks Models are also available that can be used in Ethernet networks in addition to CSCAN or DeviceNet networks To use the Color Touch OCS in a DeviceNet network a DeviceNet file can be downloaded from Cscape s Firmware Update Wizard page 36 Color Touch OCS models are equipped with one of two possible screen types either a standard viewing screen STN or a wide angle viewing screen TFT depending upon which model of Color Touch OCS is selected An STN screen is viewed by looking directly into the front of the screen A TFT screen offers wide angle viewing that allows the screen to be viewed from the sides as well Table 1 1 describes Color Touch OCS models that are available the networks in which they can be used and the types of screens used Color Touch OCS models have Serial and CAN Controller Area Network communication abilities The
87. to the remote I O device When this data changes state it is sent to the remote I O device The number of registers used is defined by the Num Words parameter in this section Any valid OCS reference types can be used R AQ Q M etc Status this 16 bit register is used internally It must not be written by any other function block Bit 1 12 reserved or internal use only Bit 13 Remote I O OK and in sync with supplied data Bit 14 the Remote IJO detected a heartbeat error Bit 15 the Remote I O has just powered up Bit 16 the function is forcing a send unit just power cycled or first scan Num Words This is the number of words to send to the remote I O device Up to 8 words can be sent to the remote I O device The function of these words are described starting with Table 11 1 11 5 SmartStix IJO Default Operation SmartStix I O has been designed so that its default operation satisfies the most common applications This keeps the user interface simple and makes the product easy to use The default operation is summarized in Table 11 2 To change the default operator see Advanced SmartStix Programming page 77 Table 11 2 SmartStix I O Default Operation Data Reporting Method Change of State Heartbeat Generation Interval 1000msec Update Method using NETPUT Remote I O Function block Heartbeat Generation Interval 1000msec LET Life Expectance Time 2000msec Receipt of Heartbeat LET Ac
88. trast View OCS Status View OCS Diags View I O Slots Set Fkeys Mode Set RS232 Mode Set Time Date DA DES Set Beeper Set Screen HLL Bl Pee ses Figure 8 1 System Main Menu Screen CH 8 05 MAR 2003 PAGE 59 MANO0465 05 The menu includes the following options e Set Network ID e View I O Slots e Set Network Baud e Set Fkeys Mode e Set Network Baud e Set RS232 Mode e Set Contrast e Set Time Date e View OCS Status e Set Beeper e View OCS Diags e Set Screen e Set Network ID This screen contains two parameters The first parameter Network OK contains the current network status The second parameter Network ID contains the current Network ID of the model The second parameter is numerically editable and is used to configure the Network ID Each unit on the network needs a unique ID number Using the virtual keypad the correct ID number is entered here before physically attaching the unit to the network Cscan model 1 253 DeviceNet model 0 63 To edit the Network ID 1 Press the Enter key until the Network ID parameter value field is highlighted 2 Then type in the desired Network ID number by touching the virtual keypad and press Enter Note If the Enter key is not pressed the desired Network ID number does not take effect Note If the Network ID setting is changed the unit stops executing the ladder code for up to 1 second while the network is re tested If the Network OK status changes
89. tually takes place With DCS the overall amount of data on the network is essentially reduced because only data that has been processed is broadcasted on the network This allows for more devices to be installed on a network that have a finite bandwidth 3 Key Factors in Distributed Control Systems All programmable nodes can be programmed via the network Each node communicates data onto the network that is readable by any other node on the network in the Producer Consumer network mode Also known as Peer to Peer Networking Network medium is flexible Currently the Controller Area Network CAN is the preferred solution but it is anticipated that Ethernet will likely be dominant within 1 3 years PAGE 94 05 MAR 2003 APPENDIX B MANO0465 05 NOTES INDEK 05 MAR 2003 INDEK Battery Replacement Color Touch 39 Cable CSCAN DeviceNet 30 CsCAN DeviceNet Bus Length 31 Bus Power and Grounding 32 CAN Features 87 Networks 87 Operation 88 Protocol 87 Repeater HE200CGM100 32 Wiring and Rules 29 CAN Baudrate 31 CAN Wiring Rules 30 CE Requirement Ethernet 36 Color Touch Mounting Orientation 24 Mounting Procedures 23 Panel Mounting Clip 24 Product Description 10 CompactFlash Status Values 18 CSCAN Network 89 Features 89 Operation 90 Cscape Software 12 Data Fields Definition 19 DeviceNet Network 90 Features 90 Operation 92 Protocol 91 Selecting 36 Ethernet CE Requirement 36 Firmware Update
90. ule to set its Heartbeat Send Time to 1 0 second as the minimum time between SmartStix I O Module to Control Station Heartbeat messages CHT 1 Command the SmartStix I O Module to use Word 4 s Heartbeat Send Time In this case a value of 0 0 disables the Heartbeat Send feature CIT 0 Command the SmartStix I O Module to send its Digital Input data to the Control Station only when the Digital Inputs change state CIT 1 Command the SmartStix I O Module to use Word 4 s Digital Input Send Time to determine how often to periodically send its Digital Input data to the Control Station In this case a value of 0 0 disables automatic sending of Digital Input data Note Regardless of the CIT setting Digital Inputs are always sent to the Control Station when the SmartStix I O Module powers up and when specifically requested by the Control Station Table 11 7 Consumed Directed Data Word 4 16 bit Word 8 bit High Byte 8 bit Low Byte Digital Input Heartbeat Send Time Data Life Expectancy Time Data 0 0 to 25 5 seconds Minimum Send Interval 0 0 to 25 5 seconds Maximum Receive Interval See Directed Data Word 3 s CLT CHT and CIT command descriptions above CH 11 05 MAR 2003 PAGE 79 MAN0465 05 Table 11 8 Consumed Directed Data Word 5 16 bit Word 8 bit High Byte 8 bit Low Byte 0 Force Off On 1 Hold Last State Default Digital Output Data Low Word H16 H1 Determines default state of the SmartStix I O Module s 1st 16
91. unding For a diagram depicting grounding refer to Section 2 4 1 Primary Power Port Grounding CH 5 CH 6 05 MAR 2003 PAGE 47 MANO0465 05 CHAPTER 6 12 INCH OCS OCS651 6 1 General Chapter Six covers information specific to the OCS651 Refer to Chapter Two for general installation information 10 25 260 2mm B Fr F21 frs Fra frs re frr 12 88 327 0mm E Fier 0010CS016 9 66 245 4mm REN 12 29 om 0010CS015 Figure 6 1 Panel Cutout and Dimensions PAGE 48 05 MAR 2003 MANO0465 05 6 2 OCS651 Port and Connector Locations Ethernet Connector Present only on earlier models with Ethernet option CAN Connector Fiber Optic Cable Connector LAN Port3 Portt Port2 Parie Primary Power Connector Fiber Optic Cable Connector CAN _ Connector Connector reserved for future use Later models have built in Ethernet capabilities and do not LAN Port3 Port1 Port 2 Paranal use this external O connector 0010CS021 Primary Power Connector Note In the unlikely event that the label is removed Port 1 2 and 3 correspond with the following markings on the case Port 1 MJ1 Port 2 MJ2 Port 3 CN1 Figure 6 2 12 OCS651 Port and Connector Locations 6 3 Grounding For a diagram depicting grounding refer to Section 2 4 1 Primary Power Port Grounding CH 6 CH 7 05 MAR 2003 PAGE 49 MANO0465 05 CHAPTER 7 FIBER OPTIC EXTENSION SYSTEM FO
92. units contain an RS 232 port for programming debugging monitoring and network administration from an IBM compatible PC Color Touch OCS features include CSCAN pronounced see scan peer to peer network CAN based network hardware is used in the controllers because of CAN s automatic error detection ease of configuration low cost of design and implementation and ability to operate in harsh environments Networking abilities are built in to the Color Touch OCS and require no external or additional modules When several Color Touch OCS models are networked together to achieve a specific purpose the System acts like a large parallel processing controller The Color Touch OCS combines several desirable functions in one compact package Each unit is a highly integrated operator interface and controller with expandable I O and networking capabilities have standard features consisting of the following e Color Touch resistive screen STN or TFT in a variety of display sizes 24 VDC powered Dedicated I O Processor RS 232 RS 485 Serial Ports Integrated Bezel Real Time Clock Flash Memory for easy field upgrades Compact Flash Memory OCS RCS 451 551 651 models e System Key and Configurable Function Keys CH 1 05 MAR 2003 PAGE 11 MANO0465 05 0010CS001 0010CS002 Figure 1 1 Color Touch OCS3xx Figure 1 2 Back View of Color Touch OCS3xx Shown in Panel Box Color Touch Shown in Panel Box Door FOX Shown in Panel Box The Col
93. used for drop cables or where cable flexibility is needed CH 2 05 MAR 2003 PAGE 31 MANO0465 05 Table 2 4 CsCAN DeviceNet Cable Specifications Thick Cable Two twisted shielded pairs Common axis with drain wire in center general specifications One signal pair 18 blue white One power power pair 15 black red e g Belden 3082A Separate aluminized mylar shields around power pair and signal pair Overall foil braid shield with drain wire 18 bare High Speed Vp 75 min low loss low distortion data pair to keep propagation delays to a minimum 8 amp maximum current capacity PVC insulation on power pair Industrial temperature range High flexibility Thin Cable Two twisted shielded pairs Common axis with drain wire in center general specifications One signal pair 24 blue white One power power pair 22 black red e g Belden 3084A Separate aluminized mylar shields around power pair and signal pair Overall foil braid shield with drain wire 22 bare High Speed Vp 75 min low loss low distortion data pair to keep propagation delays to a minimum 3 amp maximum current capacity PVC insulation on power pair Industrial temperature range High flexibility Bus with limited branching truckline dropline Not Supported Network Power for Node Nominal 24 VDC 4 devices Allowed Nodes Bridging 64 nodes excluded Data Packet Size 0 8 bytes with allowance for message fragmentation Duplicate
94. y Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator PREFACE 05 MAR 2003 PAGE 5 MANO0465 05 Revisions to this Manual This version MAN0465 04 of the Color Touch OCS User Manual contains the following revisions additions and deletions Added 8 screen OCS451 10 screen OCS551 and 12 screen OCS651 models to this manual Revised reorganized and re numbered Chapter 1 to add three new models Revised Figure 2 14 Moved Chapter 4 to Chapter 8 re numbered remaining chapters Placed each Color Touch OCS model into its own individual chapter chapters 3 4 5 and 6 Added new Chapter 11 SmartStix Added new Chapter 12 Compact Flash PAGE 6 05 MAR 2003 PREFACE MAN0465 05 PREFACE 05 MAR 2003 PAGE 7 MANO465 05 Table of Contents GHAPTER 1 INTRODUCTION iiss rennes te cei Tg teh edd cea dva dg retenue de dud ee 9 ded AG DG ska an a octets ee dent Kal ana ba a teres rtt Xue OE tes D Art de A ea 9 1 2 Color Touch MBOIS Sas ep ne ng eerte Ea e ER REEL aaa a robe Aa BA a e inte E ad ees 10 1 2 1 Product Descriptions ssh Na NAN GE a DEN e decia 10 1 2 2 1 CSCAp SOWO coo eco dd eee NGA kan a ea e e Cox oe ed aa aen aab ee N eae Me e 12 1 3 SmartStack Fiber Optic Extension System FOX aana aee eaaa eaaa eaaa anaa mee 12 1 3 1 Product Description eiui iere Bae SA BAN KANG oe ied ge Ov Eee
95. ytes Network Type CAN CsCAN Advanced Ladder Functions Supports Analog Data Real Time Clock Support Supports Retentive Data Cancel Figure 10 2 Selecting a Controller To select a different controller click on the Type list box and select the desired controller Then press OK If satisfied with the controller selection press a Base tab at the top of the screen Figure 10 1 Then go to Step 3 Note The Auto Config button can be pressed prior to selecting the desired controller By pressing the button the settings are deleted from any controller that is physically connected to the PC CH 10 05 MAR 2003 PAGE 69 MANO0465 05 3 Figure 10 3 appears In this configuration example I O modules are going to be selected and configured for Base 1 170 Configuration x Any Base can be selected Itis CPU Slots Base Base 2 Base 3 Base 4 Base 5 not necessary to select Bases in a specific order However when a Base is selected its Slot 1 position Empty Config must be occupied by an I O module Empty A EMPTY Contig emis tonta Empty EMPTY Config Slot 1 Position 9 Empty m EMPTY m Config Figure 10 3 Base 1 Selected Double click on a slot or press the Config button located next to the slot The following screen appears Select a tab at the top of the screen and then select an I O module For this example the DIQ612

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