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HVX9000 AF Drives

1. Warning Fault stop as set by Stop Function Fault stop by coasting 0 1 2 3 0 No response 8 38 1 2 3 0 Motor at same ambient as HVX9000 heatsink P1 7 11 MTP Motor T 1 200 7 Motor thermal time constant ts time 8 40 P1 7 12 Motor Duty Cycle 0 100 1 100 7 Defines how much of the nominal 8 40 motor nameplate load is normally Stall Protection P1 7 14 Stall Current 0 01 Motor Nominal Current 07 08 applied 709 P1 7 13 No response Warning Fault stop as set by Stop Function Fault stop by coasting Current x 710 Stall current 1 3 P1 7 15 Stall Time Lim 1 00 120 00 0 01s 15 00 711 Maximum stall time P1 7 16 Stall Freq Lim 1 00 Maximum 0 01 Hz 25 00 712 Maximum stall frequency Frequency P1 7 17 Underload Protec 1 0 No 713 No response 1 Warning Motor Nominal 1 0 1A x2 Response Warnin Fault stop as set by Stop Function Fault stop by coasting P1 7 18 UP fnom Torque 10 0 150 0 0 1 50 0 714 Minimum torque setting as percentage of the nominal motor nameplate torque at Motor Nominal Frequency P1 7 19 UP f0 Torque 5 0 150 0 0 1 10 0 715 Minimum torque setting as percentage of the nominal motor nameplate torque at f0 P1 7 20 UP Time Limit 2 00 600 00 0 01 s 20 00 716 Maximum time allowed for underload P1 7 21 0 No 732 No response Response Warning Fault stop as set by Stop Function Fault stop by coastin
2. DIN1 DIN2 ev DIN3 DIN3 Ground _ CMA 124V _________lcma Figure 4 6 Positive Negative Logic Positive logic 24V is the active signal the input is active when the switch is closed Negative logic OV is the active signal the input is active when the switch is closed For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 ea Chapter 5 IntelliPass Bypass Option Product Description The Cutler Hammer IntelliPass Drive continues Eaton Electrical s tradition of providing a premier intelligent drive integrated with a reliable bypass configuration by taking advantage of the Cutler Hammer Intelligent Technologies T enclosed control and circuit breaker expertise The IntelliPass bypass is a two or three contactor design utilizing the Cutler Hammer 24V DC IT series of contactors and power supplies The IT features function and form allow the drive and bypass to become an integrated design enabling Eaton Electrical to manufacture the world s smallest drive and bypass package The IntelliPass comes standard with a Cutler Hammer protective disconnect integrated into the drive and bypass design Dimensions Figure 5 1 HVX IntelliPass Dimensions Table 5 1 480V NEMA 1 IntelliPass Drive Dimensions Drive Approximate Dimensions in Inches mm Weight Horsepower VT a Be 5 Jinlbs
3. Time for reference to rise from 0 to 100 1 Motor torque Motor speed Motor current 1 339 i 1 338 i 1 i 0 119 P1 11 12 PID Contr D Time 0 00 10 00 132 P1 11 13 PID Max Limit PID Min Limit 0 1 100 0 360 1000 0 P1 11 14 PID Min Limit 1000 0 PID Max 0 1 0 0 359 Limit P1 11 15 PID Ref Rise Tim 0 0 100 0 341 i 0 R 1s 5 0 342 Time for reference to fall from 100 96 to 0 i 340 0 No inversion 1 Signal inverted 366 S P1 11 17 Error Inversion 0 1 0 No Inversion P1 11 18 Easy ChangeOver P1 11 19 Sleep Func Enabl 0 1 1560 0 Disabled 1 Enabled P1 11 20 Sleep Frequency Min Frequency 0 01 Hz 10 00 1016 Level below which a sleep stop will Max Frequency occur P1 11 21 Sleep Delay 0 32 500 30 1017 Delay before which a sleep stop will occur P1 11 22 Wake Up Limit 0 00 100 00 0 01 25 00 1018 Actual value to cause run after sleep stop P1 11 23 Wake Up Action 0 1 1 0 Below 1019 0 Wake up after falling below limit Level 1 Wake up after exceeding limit Drive must be stopped to edit these parameters 0 P1 11 16 PID Ref Fall Tim 0 100 0 0 Keep 0 Keep reference Reference 1 Copy reference 1 1 1 1 UJ 12 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 Table B 12 Parameter Group G1 12 Preset Speeds Code Parameter Range Step Default ID Descripton Page P1 12 1 1 P
4. from Ground Designates Default Jumper Settings Figure 4 3 Option Board A9 Jumper Location and Settings Wiring Option Board A2 Basic Relay Board A2 i RO1 1 Tt nove Gp Ri L R013 23 w y ACDC RO2 1 24 Switching lt 8A 24V DC UN RO2 2 25 lt 0 4A 125V DC lt 8A 250V AC RO2 3 26 7 Continuously lt 2 Arms Figure 4 4 Option Board A2 Wiring Diagram TD04008003E For more information visit www eatonelectrical com 4 5 HVX9000 Drive User Manual E TeN Cutler Hammer 4 6 November 2003 Table 4 4 Option Board A2 Terminal Descriptions Terminal Sigal Description and Parameter Reference RO1 1 Normally Closed NC Run Switching Capacity 2 ron ae 250V AC 8A 23 RO1 3 Normally Open NO 125V DC 0 4Az Min switching load 5V 10 mA Continuous Capacity lt 2 Arms RO2 1 Normally Closed NC Fault Switching Capacity 24V DC 8A Ro2 2 Common 250V AC 8A 26 RO2 3 Normally Open NO 125V DC 0 4A Min switching load 5V 10 mA Continuous Capacity lt 2 Arms Figure 4 5 Option Board A2 Terminal Locations Inverting the Digital Input Signal The active signal level depends on which potential the common inputs CMA and CMB terminals 11 and 17 are connected to The alternatives are either 24V or ground OV See Figure 4 6 The 24 volt control voltage and the ground for the digital inputs and the common inputs CMA CMB can be either the internal 24V supply or an external supply
5. Allows a se areinetet or monitored value to be viewed from the communication bus No decimal point is available so scaling must be done by the viewing device See Table 8 7 Default 1780 Motor current Range 0 10000 FRUATAGUTGSEL Allows a parameter or monitored value to be viewed from the communication bus No decimal point is available so scaling must be done by the viewing device See Table 8 7 Default 5 Motor power Range 0 10000 Default 1701 Motor run time minutes CO ITIGE FBDATA IDEL NO a parameter or monitored value to be viewed from the communication bus No decimal point is available so scaling must be done by the viewing device See Table 8 7 Range 0 10000 PRUATACUTESEL Allows a parameter or monitored value to be viewed from the communication bus No decimal point is available so scaling must be done by the viewing device See Table 8 7 Default 1666 Energy meter kW TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 Table 8 7 Fieldbus Output Selection Examples Output frequency Hz Motor speed rpm at Motor nominal speed percent Energy meter kilowatts Motor run time minutes DI4 DI5 DI6 status TD04008003E For more information visit www eatonelectrical com 8 59 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 8 60 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer
6. DC link voltage 0 1000V PID controller reference value 10 PID controller actual value 1 11 PID controller actual value 2 12 PID controller error value 13 PID controller output O O 00 NN O Ol BB OWN gt P1 3 29 Range 0 00 10 00 Default 1 00 Analog Output 2 Units Seconds lout Filter Time jgu 2 FILTER T When this parameter is given a value greater than 0 it activates the function that filters out disturbances from the analog output 2 signal A long filtering time makes the output signal change slower If you set a value of 0 no filtering takes place See Figure 8 5 P1 3 30 Range 0 1 Default O No Inversion Analog Output2 jgy7 2 INVERT lout Inversion Setting this parameter to 1 inverts the analog output 2 signal so that the maximum output occurs at the minimum value of the parameter selected in Analog Output 2 lout Content and the minimum output occurs at the maximum value of the parameter selected in Analog Output 2 lout Content See Figure 8 6 0 Not inverted 1 Inverted P1 3 31 Range 0 1 Default O O mA Analog Output2 jay 2 MINIMUM lout Minimum Sets the signal minimum to either 0 mA or 4 mA 0 OmA minimum 1 4mA minimum TD04008003E For more information visit www eatonelectrical com 8 25 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 P1 3 32 Range 0 1000 Default 0 Analog Output 2 Units Percent lout Scale jour 2 SCALE See Figures 8 6 and 8 7 and Table 8 6 for scaling
7. Fire Mode is used to start motor and continue to operate due to emergency conditions Faults will be changed to warnings to prevent shutdown The overload should be selected to AUTO to prevent overload trip during Fire Mode operation This is only required if unit is an IntelliPass which uses an electronic overload with contactor to run motor If set to AUTO on the overload the overload fault will be ignored and motor will continue to run P1 9 1 Range 0 1 Fire Mode Function IREMODEFUNCTION This parameter determines whether the fire mode function is determined by a contact closure or contact opening on digital input 0 Closing contact initiates fire mode function 1 Opening contact initiates fire mode function Default 0 Closed Contact P1 9 2 Range 0 1 Fire Mode EMPEEGE FUNCTION IINE Oe Reference Selection Setting this parameter to 1 causes the maximum frequency to occur with the Default 0 Not Inverted Function minimum reference Fire Mode Frequency Reference 1 or Fire Mode Frequency Reference 2 input and the minimum frequency to occur with the maximum reference input 0 Not inverted 1 Inverted P1 9 3 Range Minimum Frequency Default 15 00 Fire Mode Maximum Frequency Minimum Units Hertz Frequency FIRENODEMINIFREQ This parameter sets the minimum output frequency for fire mode P1 9 4 Range 0 0 100 0 Default 75 0 Fire Mode Units Percent Frequency FiREMODEFREQREFI Reference 1 This parameter sets
8. P1 13 1 Fieldbus Data Out 1 Select P1 13 2 Fieldbus Data Out 2 Select P1 13 3 Fieldbus Data Out 3 Select P1 13 4 Fieldbus Data Out 4 Select P1 13 5 Fieldbus Data Out 5 Select P1 13 6 Fieldbus Data Out 6 Select P1 13 7 Fieldbus Data Out 7 Select P1 13 8 Fieldbus Data Out 8 Select For more information visit www eatonelectrical com E T N Cutler Hammer November 2003 Parameter Group G1 13 Fieldbus Range 0 10000 PRUATAGUTISEL Allows a parameter or monitored value to be viewed from the communication bus No decimal point is available so scaling must be done by the viewing device See Table 8 7 Default 1590 Motor speed Range 0 10000 CONOTONIITICI Poa Agu 2SeEL Default 1 Output frequency Hz Allows a Paan or monitored value to be viewed from the communication bus No decimal point is available so scaling must be done by the viewing device See Table 8 7 Baba 0 10000 PRUATAGUTSSEL Allows a parameter or monitored value to be viewed from the communication bus No decimal point is available so scaling must be done by the viewing device See Table 8 7 Default 25 Frequency reference Hz Range O 10000 FPBUATAGUTYSEL Allows a parameter or monitored value to be viewed from the communication bus No decimal point is available so scaling must be done by the viewing device See Table 8 7 Default 2 Motor speed rpm Range 0 10000 FOUATAGUTSSEL
9. Table 8 2 for setting information Table 8 2 DO1 Content Settings The HVX9000 is ready to operate The HVX9000 is operating motor is running A fault trip has occurred A fault trip has not occurred The heat sink temperature exceeds 70C Fault or warning depending on External Fault Reference Fault Response if analogue reference is 4 20 mA and signal is lt 4 mA The reverse command has been selected Bypass Run Bypass has been selected 11 At speed The output frequency has reached the set reference 12 Motor regulator activated Overvoltage or overcurrent regulator was activated 13 Output frequency limit 1 The output frequency is outside the set supervision supervision low limit high limit see Frequency Supervision Limit 1and Speed Supervision Value 1 14 Output frequency limit 2 The output frequency is outside the set supervision supervision low limit high limit see Frequency Supervision Limit 2and Speed Supervision Value 2 Supervision Limit and Torque Supervision Value Reference limit Active reference is beyond the set supervision supervision low limit high limit see Reference Supervision Limit and Reference Supervision Value External brake control External brake ON OFF control with 15 Torque limit supervision The motor torque is beyond the set supervision low limit high limit see Torque programmable delay see External Brake Off Delay and External Brake On Delay Control from I O
10. ramp P1 4 8 DC Brake Current 0 15 x InHuvx 1 5 0 01 0 5 x kanaba 507 DC brake current in amperes X INHVX P1 4 9 Stop DC BrakeTm 0 000 60 000 0 001 s pw 0 DC brake not used at stop s0 DC brake in use at stop for set time P1 4 10 Stop DC BrakeFr 0 10 10 00 10 01 Hz 01 Hz 1 150 S15 515 Output frequency DC brake applied 18 30 P1 4 11 Start DC BrakeTm 0 000 60 000 cu 001s a 000 0 DC brake not used at start gt 0 DC brake in use at start for set time P1 4 12 Flux Brake 0 Off Flu braking off Flux braking on P1 4 13 FluxBrakeCurrent 0 1 x InMotor 0 1 x 0 5 x 519 Flux brake current in amperes Current Limit InMotor InMotor Drive must be stopped to edit these parameters Table B 5 Parameter Group G1 5 Prohibit Frequencies C8 Ca aa P1 5 1 Range 1 Low Lim 0 00 Range 1 0 01 Hz Prohibit frequency range 1 low limit High Limit P1 5 2 Range 1 High Lim Range 1 Low 0 01 Hz Prohibit frequency range 1 high limit Limit Max Frequency ae 5 3 Pea aaa 2 Low Lim 0 00 Range 2 a 01 Hz ae dia Pue O e E range 2 low limit PRA Limit l 5 4 Range 2 High Lim Range 2 Low 0 01 alia o k ka range 2 high limit Limit Max Frequency o 5 5 Pa 3 Low Lim 0 Range 3 High pone 01 Hz ie sia PIPE AIDE range 3 low limit Pea cs iina Range 3 High Lim Range 3 Low 0 01 kind no opo eee range 3 high limit Limit Max Frequency Pico PH Acc Dec Ramp 0 1 10 0 ee a ia Ramp time multiplier in prohibit range TD04008003E For m
11. 0 to 10V R 1 kQ select with jumper Digital Outputs Open collector output 50 mA 48V Relay Outputs 2 programmable Form C relay outputs Switching capacity 24V DC 8A 250V AC 8A 125V DC 0 4A Minimum switching load 5V 10 mA Continuous capacity x2 Arms For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Table A 1 HVX9000 Drive Specifications continued Protections Overcurrent Protection Yes Undervoltage Protection Yes Ground Earth Fault In case of a ground fault in motor or motor cables only the HVX9000 is protected Input Phase Supervision Trips if any of the input phases are missing Motor Phase Supervision Trips if any of the output phases are missing Overtemperature Protection Yes Motor Overload Protection Yes Motor Stall Protection Yes Motor Underload Protection Yes Short Circuit Protection of the Yes 124V and 10V Reference Voltages Power Ratings Table A 2 230V VT Output Power Ratings Three Phase Input HVX001Ax 2A_1 HVXF15Ax 2A 1 HVX002Ax 2A 1 HVX003Ax 2A 1 HVX005Ax 2A 1 HVX007Ax 2A 1 HVX010Ax 2A 1 HVX015Ax 2A 1 HVX020Ax 2A 1 HVX025Ax 2A 1 HVX030Ax 2A 1 Insert a 1 for NEMA Type 1 or a 12 for NEMA Type 12 in place of the x in the Catalog Number TD04008003E For more information visit www eatonelectrical com A 3 HVX9000 Drive User Manual E T N Cutler Hammer Novembe
12. 1 00 s PID Min Limit 0 0 PID Control D Time D time 0 00 s Min Frequency 0 Hz Error value setpoint process value 10 00 Max Frequency 60 Hz In this example the PID controller operates practically as I controller only According to the given value of parameter PID Control I Time I time the PID output increases by 5 Hz 10 of the difference between the maximum and minimum frequency every second until the error value is 0 PID Output Error Value 10 l Part 6 Hz s l Part 6 Hz s l Part 6 Hz s Figure 8 27 PID Controller D Time Example 1 Example 2 Given values PID Control Gain P 0 PID Max Limit 100 0 PID Control I Time time 1 00 s PID Min Limit 0 0 PID Control D Time D time 1 00 s Min Frequency 0 Hz Error value setpoint process value 10 Max Frequency 60 Hz As the power is switched on the system detects the difference between the setpoint and the actual process value and starts to either raise or decrease in case the error value is negative the PID output according to the I time Once the difference between the setpoint and the process value has been reduced to 0 the output is reduced by the amount corresponding to the value of PID Control I Time In case the error value is negative the HVX9000 reacts reducing the output correspondingly See below 8 52 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Dri
13. 100 0 Units Percent PIG LONTR GAIN This parameter defines the gain of the PID controller If the value of the parameter is set to 100 a change of 10 in the error value causes the controller output to change by 10 If the parameter value is set to 0 the PID controller operates as an ID controller See examples 1 2 and 3 below Range 0 00 320 00 Default 1 00 Units Seconds PIO CONTR 1 TINE This parameter defines the integration time of the PID controller If this parameter is set to 1 00 second a change of 10 in the error value causes the controller output to change by 10 00 s If the parameter value is set to 0 00 s the PID controller will operate as a PD controller See examples 1 2 and 3 below Range 0 00 10 00 Default 0 00 Units Seconds PIO CONTR O TIME This parameter defines the derivation time of the PID controller If this parameter is set to 1 00 seconds a change of 10 in the error value during 1 00 s causes the controller output to change by 10 00 If the parameter value is set to 0 00 s the PID controller will operate as a PI controller See examples 1 2 and 3 below For more information visit www eatonelectrical com 8 51 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Example 1 In order to reduce the error value to zero with the given values the drive output behaves as follows Given values PID Control Gain P 0 PID Max Limit 100 0 PID Control I Time time
14. 480V Ratings 0 00 cece ee ee ees Table 3 4 Maximum Symmetrical Supply Current 0 000 eee Table 3 5 Power Connection Tightening Torque 0 0c cece ee ees Table 3 6 Power and Motor Cable Stripping Lengths a aaa Table 4 1 Tightening Torques of TerminalS 0 0 00 cc eee ee ees Table 4 2 Control Wiring Instructions For more information visit www eatonelectrical com HVX9000 Drive User Manual HVX9000 Drive User Manual E T N Cutler Hammer November 2003 List of Tables continued Table 4 3 Option Board A9 Terminal Descriptions 2 00 cee ee 4 4 Table 4 4 Option Board A2 Terminal Descriptions 0000 eee es 4 6 Table 5 1 480V NEMA 1 IntelliPass Drive Dimensions 0000 cee eee eee 5 1 Table 5 2 HVX IntelliPass Drive Catalog Numbering System 5 2 Table 5 3 IntelliPass Bypass Kit Installation Instructions 002 c ee eee ees 5 3 Table 5 4 IntelliPass Power Wiring Instructions 0 0000 cee eee 5 10 Table 5 5 Option Board B5 Terminal Descriptions 0 00 e eee ee eee 5 15 Table 5 6 Operate Menu Items IntelliPass Application Example 5 17 Table 6 1 LCD Status Indicators 0 0 0 eee eee ee 6 2 Table 6 2 LED Status Indicators 014204 2ees4 KMG KA KAP B DR LIL ANA CSG Roe eee asked 6 2 Table 6 3 Navigation Buttons 6244 kaaa BANG BLAAB bode eke ee eee ede os eee a ee e
15. Off Delay and External Brake On Delay Control from I O terminals External control mode 19 Drive temperature limit supervision 21 External brake control inverted Thermistor fault or warning Frequency converter heatsink temperature goes beyond the set supervision limits see Temperature Limit Supervision and Temperature Supervision Value External brake ON OFF control see External Brake Off Delay and External Brake On Delay Output active when brake control is OFF The thermistor input of option board indicates overtemperature Fault or warning depending on Thermistor Fault Response 4 5 6 7 20 Unrequested rotation Motor rotation direction is different from the direction requested one 2 3 4 2 Pass Through Output can be forced on via Fleldbus Communications in Auto Control mode Hand Control In Hand Control mode 27 Start delay relay Start delay for Interlocked Start in DIN1 Function Run Bypass or Drive Running in Bypass or Drive For more information visit www eatonelectrical com 8 19 HVX9000 Drive User Manual P1 3 9 Relay Output 3 RO3 Content 8 20 Range 1 28 ROS CONTENT E T N Cutler Hammer November 2003 Default 28 Run Bypass or Drive Relay output RO3 is activated when the selected setting is true See Table 8 5 for setting information Table 8 5 RO3 Content Settings 1 o Notuseg men o a Fault inverted Drive overheat warning Exter
16. ROS Content Relay output ROS is activated when the selected setting is true See Table 8 5 for setting information which is the same as RO3 P1 3 12 Range 1 28 Default 0 Not Used Relay Output 6 P05 CONTENT RO6 Content Relay output RO6 is activated when the selected setting is true See Table 8 5 for setting information which is the same as RO3 This parameter is only available if optional relay board is added to slot D P1 3 13 Range 1 28 Default O Not Used Relay Output 7 POT CONTENT NIT RO7 Content Relay output RO7 is activated when the selected setting is true See Table 8 5 for setting information which is the same as RO3 This parameter is only available if optional relay board is added to slot D P1 3 14 Range 1 28 Default O Not Used Relay Output8 R09 CONTENT RO8 Content Relay output ROS is activated when the selected setting is true See Table 8 5 for setting information which is the same as RO3 This parameter is only available if optional relay board is added to slot D Note P1 3 12 P1 3 14 will be invisible unless there is an OPTB5 option board installed in slot D on drive TD04008003E For more information visit www eatonelectrical com 8 21 HVX9000 Drive User Manual P1 3 15 Frequency Supervision Limit 1 P1 3 16 Speed Supervision Value 1 P1 3 17 Frequency Supervision Limit 2 P1 3 18 Speed Supervision Value 2 E T N Cutler Hammer November 2003 Range 0 2 FREQ SUP LIN
17. There is actually no direct physical indication of the shaft rotation Stall protection is a type of overcurrent protection 8 40 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 P1 7 13 Range 0 3 Default 1 Warning Stall Protection STALL PROTECTION 0 No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting Setting the parameter to O will deactivate the protection and reset the stall time counter P1 7 14 Range 0 01 Motor Nominal Current Default Motor Nominal Current x 1 3 Stall Current Limit x 2 Units Amperes STALL CURRENT The current can be set between 0 01 and Inmotor X2 For a stall stage to occur the current must have exceeded this limit See Figure 8 20 The software does not allow entering a greater value than Inmotor X2 If Motor Nominal Current is changed this parameter is automatically restored to the default value InMotor X1 3 Stall Area Figure 8 20 Stall Characteristics Settings P1 7 15 Range 1 00 120 00 Default 15 00 Stall Time Limit Units Seconds STALL TIME LI This is the maximum time allowed for a stall stage The stall time is counted by an internal up down counter If the stall time counter value goes above this limit the protection will cause a trip see Stall Protection P1 7 16 Range 1 00 Maximum Frequency Default 25 00 Stall Frequency Units He
18. 3 Linear with flux optimization The HVX9000 searches for the minimum motor current in order to save energy and to lower the audible motor noise This can be used in applications with stable low peak level motor load such as fans pumps etc Voltage V V pa PH Default Nominal Field Weakening Voltage of the Motor Point Default Nominal Frequency of the Frequency Hz Figure 8 16 Linear and Squared Change of Motor Voltage 8 34 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Voltage V V pa a Default Nominal Field Weakening Voltage of the Motor Point P1 6 7 Default 10 Default Nominal Frequency of the P1 6 8 Motor Default 096 Frequency Hz Default 60 Hz Figure 8 17 Programmable V f Ratio P1 6 4 Range 30 00 320 00 Default 60 00 Field Weakening Units Hertz Point FIELD WEAKNGPNT The field weakening point is the output frequency at which the output voltage reaches the set maximum value This usually corresponds to the motor nameplate frequency P1 6 5 Range 10 00 200 00 Default 100 00 Voltage at Field Units Percent Weakening Point VoL TAGE AT FUP Above the frequency at the field weakening point the output voltage remains at the set maximum value Below the frequency at the field weakening point the output voltage depends on the setting of the V f curve parameters
19. 480V 10 20 hp 230V 15 20 hp 250 cfm 425 m3 h 480V 25 40 hp 230V 25 30 hp 250 cfm 425 m3 h 480V 50 75 hp 480V 100 150 hp 383 cfm 650 M3 h 480V 200 250 hp 765 cfm 1300 m3 h Standard Mounting Instructions 1 Measure the mounting space to ensure that it allows for the minimum space surrounding the HVX9000 drive Drive dimensions are in Appendix A 2 Make sure the mounting surface is flat and strong enough to support the drive is not flammable and is not subject to excessive motion or vibration 3 Ensure that the minimum airflow requirements for your drive are met at the mounting location 4 Mark the location of the mounting holes on the mounting surface using the template provided on the cover of the cardboard shipping package 5 Using fasteners appropriate to your drive and mounting surface securely attach the drive to the mounting surface using all 4 screws or bolts 2 2 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 eens Chapter 3 Power Wiring Guidelines To ensure proper wiring use the following guidelines TD04008003E Use heat resistant copper cables only 75 C or higher The input line cable and line fuses must be sized in accordance with the rated input current of the unit See Tables 3 2 and 3 4 Consistent with UL listing requirements for maximum protection of the HVX9000 drive
20. 5 HVX9000 Power and Motor Wiring for Small Horsepower Drives 3 6 Figure 3 6 HVX9000 Power and Motor Wiring for Large Horsepower Drives 3 7 Figure 3 7 FR4 Power and Motor Wiring Terminals eee ee 3 8 Figure 3 8 FR5 Power and Motor Wiring Terminals eee ee eee 3 9 Figure 3 9 FR6 Power and Motor Wiring Terminals eee ee 3 10 Figure 3 10 FR7 Power and Motor Wiring Terminals 0 cee eee ees 3 11 Figure 3 11 FR8 Power and Motor Wiring Terminals a 3 12 Figure 3 12 FR9 Power and Motor Wiring Terminals aaa 3 13 Figure 4 1 Option Board SIOUS sccececteeccese toy 22 NAGA PLAN be eee oe PAKA et AKMA 4 1 Figure 4 2 Option Board A9 Wiring Diagram 00 eee 4 3 Figure 4 3 Option Board A9 Jumper Location and Settings 4 5 Figure 4 4 Option Board A2 Wiring Diagram 00 cee 4 5 Figure 4 5 Option Board A2 Terminal Locations ccc cee eee ees 4 6 Figure 4 6 Positive Negative LOGIC 0 ccc ees 4 6 Figure 5 1 HVX IntelliPass Dimensions cc ees 5 1 Figure 5 2 IntelliPass Power and Motor Terminal Wiring Example 5 14 Figure 5 3 Option Board B5 Wiring Diagram 00 cee 5 15 Figure 5 4 Option Board B5 Terminal Location ccc eee 5 16 Figure 5 5 Operate Menu Navigation 0 00 ee eee ees 5 17 Figure 5 6 Enable BYPASS 44 5 44446 0406 9 40 4 LUWAG KLANG
21. 8 26 Figure 8 27 Figure 8 28 Figure 8 29 Figure 8 30 PID Output Motor Potentiometer Reference Examples of Actual Value Signal Scaling PID Controller D Time Example 1 PID Controller D Time Example 2 PID Controller D Time Example 3 2 200 eee ee eee Frequency Converter Sleep Function 0 000 cee ee ees Figure A 1 Power Loss as Function of Switching Frequency 1 3 hp 230V 1 1 2 7 1 2 hp 480V Figure A 2 Power Loss as Function of Switching Frequency 5 10 hp 230V 10 20 hp 480V Figure A 3 Power Loss as Function of Switching Frequency 15 20 hp 230V 25 40 hp 480V Figure A 4 Power Loss as Function of Switching Frequency BO JD NOON ow ieee ANAND AA AUG AA JAG eed eee GA AG ADA eee ee Figure A 5 Power Loss as Function of Switching Frequency 100 150 6G a raa sanaa ec GA AD AA Paa Se ae AA ADA MAGDA AA NAA NG Figure A 6 Power Loss as Function of Switching Frequency 200 250 hp 430V serci maa MANA NAA ered oe KALA eee Ae DN KAPA AA AA ANG Figure A 7 NEMA Type 1 Enclosure Dimensions List of Tables TD04008003E Table 1 1 Table 2 1 HVX9000 Drive Catalog Numbering System 2 000 e eee eee Space Requirements for Mounting an HVX9000 Drive Table 2 2 Cooling Airflow Requirements 000 aaa Table 3 1 Cable Spacings Table 3 2 Cable and Fuse Sizes 230V Ratings 0000 cee ee eee ees Table 3 3 Cable and Fuse Sizes
22. 8 4 Control Place B with and without Reference Scaling P1 2 24 Range AnIN 0 1 AnIN E 10 Default AnIN 0 1 Al3 Signal 7 7 3 SIGNAL SEL Selection Connect the Al3 signal to the analog input of your choice with this parameter P1 2 25 Range 0 1 Default 1 4 20 mA 20 100 Al3 Signal Range 7 73 SIGNAL RANGE This parameter sets the signal range of analog input 3 0 Signal range 0 20 mA 0 100 1 Signal range 4 20 mA 20 100 This parameter allows the setting of the maximum level of analog input2 as a percentage of 20 mA See also Al71 Custom Maximum TD04008003E For more information visit www eatonelectrical com 8 11 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 P1 2 26 Range 0 1 Default 0 No Inversion Al3 Signal Inversion SIF SIGNAL IND Setting this parameter to 1 causes the maximum set output to occur with the minimum reference input and the minimum set output to occur with the maximum reference input 0 No inversion 1 Al3 signal inverted P1 2 27 Range 0 00 10 00 Default 0 10 Al3 Filter Time Units Seconds Ald FILTER TIME When this parameter is given a value greater than 0 it activates the function that filters out disturbances from the incoming analog input 3 signal A long filtering time makes the signal change slower See Figure 8 3 P1 2 28 Range AnIN 0 1 AnIN E 10 Default AnIN 0 1 Al4 Signal 714 SIGNAL SEL Selection Connect the A14 signal to the analog input of your choice with this p
23. 8 9 External Brake Control P1 3 25 Range 0 2 Default 0 No Supervision Temperature Limit TEMP LIMIT SUPP Supervision f this parameter is set for 1 or 2 and the HVX9000 temperature goes under over the set limit Temperature Supervision Value this function generates a warning message via digital output DO1 or the relay outputs depending on the settings of Digital Output 1 DO1 Content Relay Output 1 RO1 Content or Relay Output 2 RO2 Content 0 No temperature limit supervision 1 Low limit supervision 2 High limit supervision P1 3 26 Range 10 75 C Default 40 C Temperature Units degrees Celsius Supervision Value 7EMP SUPU VALUE This parameter sets the temperature that is supervised by Temperature Limit Supervision parameter P1 3 27 Range AnOUT 0 1 AnOUT E 10 Default AnOUT 0 1 Analog Output 2 four 2 SIGNAL lout Signal Connect the AO2 signal to the analog output of choice with this parameter 8 24 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 P1 3 28 Range 0 13 Default 4 Output Current Analog Output2 gur 2 CONTENT lout Content This parameter selects the desired function for the analog output 2 signal Not used Output frequency 0 fmax Frequency reference 0 fmax Motor speed 0 Motor nominal speed Output current 0 InMotor Motor torque O TrMotor Motor power 0 PnMotor Motor voltage 0 VnMotor
24. Auto mama 201 Speed reference source for Hand operation 0 Analog input Al1 Analog input Al2 Analog input Al3 Analog input Al4 Keypad Communication Bus Motor potentiometer PID Controller T 3 TD04008003E For more information visit www eatonelectrical com B 1 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Table B 2 Parameter Group G1 2 Input Signals Code Parameter Range Step Default ID Description Page P1 2 1 DIN1 Function 0 3 1 0 Start 1535 0 Start standard start 1 Interlocked Start 2 Interlock Time Start 3 Delay Start P1 2 2 Intlk Timeout 1 32 500 1561 Used when DIN1 function 2 P1 2 3 Delay Time 1 32 500 1580 Used when DIN1 function 3 1 P1 2 4 DIN2 Function 0 15 1 Ext fault 1700 Not Used close Ext Fault Close Bypass Overload Fault Run enable External interlock Accel decel time selection Hand Auto Select PID Control Motor potentiometer down PID Reference 2 Select PM Setback Fault reset Accel decel prohibited HOA On Off Reserved Fire Mode Fire Mode Reference Select Enabled P1 2 5 DIN3 Function 0 15 1 10 Fault 301 Not Used Reset External fault contact closed External fault contact open Run enable External interlock Accel decel time selection Hand Auto Select Motor potentiometer up PID Control PID Reference 2 Select Speed Select 1 Fault reset Accel decel prohibited DC braking command Reserved Fire Mode Fire Mode Reference Select Enabled P1 2 6
25. DIN4 Function 0 15 1 4 Accel 1536 Not Used decel time External fault contact closed sel External fault contact open Run enable External interlock Accel decel time selection Hand Auto Select PID Control Motor potentiometer down PID Reference 2 Select PM Setback Fault reset Speed Select 2 DC braking command Reserved Fire Mode Fire Mode Reference Select Enabled Drive must be stopped to edit these parameters B 2 For more information visit www eatonelectrical com TD04008003E OONMDOBWNM O E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Table B 2 Parameter Group G1 2 Input Signals continued P1 2 7 DIN5 Function 0 15 13 PM 330 Not Used 8 7 Setback External fault contact closed External fault contact open Run enable External interlock Accel decel time selection Hand Auto Select Motor potentiometer up PID Control Reverse DC Brake Comm 10 Fault reset 11 Accel decel prohibited 12 HOA On Off 13 PM Setback 14 Fire Mode 15 Fire Mode Reference Select 1 2 Not Used External fault contact closed External fault contact open Run enable External interlock Accel decel time selection Hand Auto Select Motor potentiometer up Motor potentiometer down PID Reference 2 Select PM Setback 10 Fault reset 11 Speed Select 3 12 HOA On Off 13 Reserved 14 Fire Mode 15 Fire Mode Reference Select 1 2 0 0 20 320 0 0 20mA 8 8 mA 0 1 4 20mA 100 2 ID ized signal range 0
26. Default O No Inversion Ale SIGNAL INV Setting this parameter to 1 causes the maximum set output to occur with the minimum reference input and the minimum set output to occur with the maximum reference input See also A171 Signal Inversion 0 No Inversion 1 Al2 signal inverted Range 0 00 10 00 Default 0 10 Units Seconds Aid FILTER TINE This parameter given a value greater than 0 activates the function that filters out disturbances from the analog input 2 lin signal A long filtering time makes the signal change slower See Figure 8 3 Unfiltered Signal Filtered Signal Figure 8 3 Al2 Signal Filtering Range 0 1 2000 0 Default 10 0 Units Seconds MOTORPOT RAMP TINE Defines the rate of change of the reference from the motor potentiometer Range 0 2 Default 1 MOTORPOTMENFREOREF This parameter sets whether the memory of the motor potentiometer when used as a frequency reference is maintained or reset at stop or power down 0 No reset 1 Memory reset at stop and power down 2 Memory reset at power down Range 0 2 Default 0 No Reset NOTORPOTALAPI This parameter sets whether the memory of the motor potentiometer when used as a PID reference is maintained or reset at stop or power down 0 No reset 1 Memory reset at stop and power down 2 Memory reset at power down More UREF TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 P1 2 22 Range 0 00 Ref Scale Max Def
27. Fault Output Phase DUTPUTPH SUPERV Supervision Output phase supervision monitors that the motor phases have approximately equal currents If not the response programmed by this parameter occurs 0 No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting P1 7 7 Range 0 3 Default 2 Fault Earth Ground EARTH FAULT Fault Earth fault protection monitors the sum of the motor phase currents which is zero if there is no ground fault In addition the overcurrent protection function is always operational to protect the HVX9000 from ground faults with high current levels 0 No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting Motor Thermal Protection General Information The motor thermal protection is to protect the motor from overheating The HVX9000 is capable of supplying higher than nominal current to the motor If the load requires this high current there is a risk that the motor will be thermally overloaded In addition at low frequencies the cooling effect of the integral motor fan is reduced as well as is the motor s torque capacity If the motor is equipped with an external fan the load reduction at low speeds is small The motor thermal protection is based on a calculated model and it uses the output frequency and current of the HVX9000 to determine the load on the motor The motor
28. LED AG bE Oo Re Rees 5 18 Figure 6 1 Keypad and Display 0 00 cece eee eet eee 6 1 Figure 6 2 Main Menu Navigation 1 of 2 0 ees 6 4 Figure 6 3 Main Menu Navigation 2 of 2 10 cc ees 6 5 Figure 6 4 Parameter Menu Structure eens 6 6 Figure 6 5 Keypad Control Menu 0 0 cee eee ees 6 6 Figure 6 6 System Menu Structure 0 0 ees 6 8 Figure 6 7 Expander Board Menu Structure 0 00 0 cece 6 15 Figure 6 8 Digital Inputs DIN1 DIN2 DIN3 Status 0 aaa 6 17 Figure 6 9 Digital Inputs DIN4 DIN5 DING Status 0 0 ee 6 17 Figure 6 10 Digital Inputs DO1 RO1 RO2 Status aa 6 17 Figure 6 11 Active Fault Display Example 0 cece ee eee 6 17 Figure 6 12 Sample Fault History Display 0 00 cee eee eee ees 6 19 Figure 6 13 Operate Menu Navigation 2 00 eee ees 6 20 Figure 8 1 DC Braking Command 1 22222 RANA 05505 AKA WG eiees BANDA BANG LAMA 64602 8 5 Figure 8 2 Al1 Signal Filtering 0 0 ccc eee eens 8 9 Figure 8 3 Al2 Signal Filtering 0 0 ccc eee ees 8 10 Figure 8 4 Control Place B with and without Reference Scaling 8 11 Figure 8 5 Analog Output Filtering 0 aaa 8 14 Figure 8 6 Analog Output Inversion 0 0 0 ccc tees 8 14 Figure 8 7 Analog Output Scale 0 0 ees 8 15 Figure 8 8 Output Frequency Supervision aoaaa eranen
29. Meter in the Monitoring Menu V5 9 T3 8 2 3 Power On day counter Number of days since the last reset Power On hour counter Number of hours the HVX9000 has been supplied with power since the last reset Clear Operation time Reset the power on the day and hour counter counter and resets the Motor Run Time in the Monitoring Menu V5 12 Note The trip counters operate only when the motor is running The counters can be reset with Clear MWh counter and Clear Operation time counter TD04008003E For more information visit www eatonelectrical com 6 13 HVX9000 Drive User Manual 6 14 93 8 3 Software Information 93 8 4 Application Information 93 8 5 Hardware Information 53 8 6 Expander Board Information E T N Cutler Hammer November 2003 CACTNUODE SOFTWARE The Software information page includes information on the following software topics Table 6 6 Software Information Number Content ood IT NG DP PLICATIONS The Application information page includes information on not only the application currently in use but also all other applications loaded into the HVX9000 The information available is Table 6 7 Application Information Number Content HARDWARE The Hardware information page provides information on the following hardware related topics Table 6 8 Hardware Information Number Content SC CYDONNCO onoonc LAI ANDER AGARI This parameter and its sub items
30. No Supervision TORQUE SUPP LIN If this parameter is set for 1 or 2 and the calculated torque value goes under over the set limit Torque Supervision Value this function generates a warning message via digital output DO1 or via one of the relay outputs depending on the settings of Digital Output 1 DO1 Content Relay Output 1 RO1 Content or Relay Output 2 RO2 Content 0 No supervision 1 Low limit supervision 2 High limit supervision Range 0 0 300 0 Default 100 0 Units Percent TORQUE SUPP VAL This parameter sets the torque value to be supervised by Torque Supervision Limit parameter Range 0 2 Default 0 No Supervision REF SUPERV LIP If this parameter is set for 1 or 2 and the reference value goes under over the set limit Reference Supervision Value this function generates a warning message via digital output DO1 or via one of the relay outputs depending on the settings of Digital Output 1 DO1 Content Relay Output 1 RO1 Content or Relay Output 2 RO2 Content The current active reference is supervised It may come from place A or B depending on the DING input from the keypad if keypad is the active control or from the communication bus if the communication bus is the active control 0 No supervision 1 Low limit supervision 2 High limit supervision Range 0 0 100 0 Default 0 0 Units Percent REF SUPERV VAL This parameter sets the reference value to be supervised by Reference Supervision Limit para
31. P1 1 9 the motor power factor For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 TD04008003E 8 Perform either Test A or Test B without the motor connected to the HVX9000 Test A Control from the Control Panel Apply input power to the HVX9000 Press HOA button until HAND LCD is flashing then press ENTER Press the START button Go to the Monitoring Menu and check that the output frequency follows the reference as detailed in Reference Source Hand Press the STOP RESET button Test B Control from the I O Terminals Apply input supply power to the HVX9000 Change control from the keypad to the I O terminals Press HOA button until HAND LCD is flashing then press ENTER Change the frequency reference Check from the monitoring menu at the control panel that the output frequency follows the frequency reference Stop the drive by opening the start contact at DIN1 Disconnect all power to the HVX9000 Wait until the cooling fan on the unit stops and the indicators on the panel are not lit If no keypad is present check the indicators in the cover Wait at least five more minutes for the DC bus to discharge Connect the motor to the HVX9000 and check for correct motor rotation If possible perform a start up test with the motor connected to the HVX9000 but not connected to the process If the HVX9000 must be tested with the motor conne
32. as a damper seal water solenoid or a pre lube pump Upon a return acknowledgement contact closure to the programmed digital input the HVX9000 will start 2 Interlock Time Start This functions the same as the Interlocked Start except that if the return acknowledgement contact is not received within the Interlock Timeout an IntlkTimeExpired RestartDrive message is displayed and the start sequence will need to be restarted 3 Delay Start This start is similar to the Interlocked Start except that a return contact is not used After the Delay Time following the relay output closure the HVX9000 starts Note Selections 1 3 will only function properly with BAS selected for the Start Source Range 1 32 500 Default 5 Units Seconds INTLK TINEOUT The timeout time used for an Interlocked Time Start after which the start sequence must be restarted if no acknowledgement contact is received See DIN1 Function For more information visit www eatonelectrical com 8 3 HVX9000 Drive User Manual 8 4 P1 2 3 Delay Time P1 2 4 DIN2 Function E T N Cutler Hammer November 2003 Range 1 32 500 Default 5 Units Seconds BELAY TINE The delay time following a Delay Start after which the HVX9000 will be started See DIN1 Function Range 0 15 Default 1 Ext fault close DINE FUNCTION This parameter determines the function of digital input DIN2 If DIN2 is not being used set this parameter va
33. available with Brake Chopper Option N 208 230V Drives 25 hp and 30 hp are only available with Brake Chopper Option N Two slots D E available for expansion cards 5 2 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Converting the HVX9000 Drive to an IntelliPass Drive Installing the IntelliPass Bypass Kit Table 5 3 IntelliPass Bypass Kit Installation Instructions 1 To unlock the bottom cover turn the locking screw 90 degrees counterclockwise Remove the bottom cover by rotating the cover towards you on the base hinges then lifting the cover away from the base 3 Remove the keypad by squeezing the two side tabs and lifting the keypad away from meee the drive d So AROS KAM CAPE TD04008003E For more information visit www eatonelectrical com 5 3 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Table 5 3 IntelliPass Bypass Kit Installation Instructions continued 4 Loosen the three control module mounting screws 5 Remove the control module 6 Remove the motor and line lead cover plate from the power module by unscrewing the two flathead screws and lifting the plate 7 Loosen the four bypass cover screws 5 4 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 Table 5 3 IntelliPass Bypass Kit Insta
34. closed HOA Off 13 Reserved 14 Fire Mode contact closed Fire Mode selected 15 Fire Mode Reference Select 1 2 Contact opened Fire Mode Reference 1 selected Contact opened Fire Mode Reference 2 selected O O1 Range 0 2 Default 0 O 20 MA 0 100 Units Percent All SIGNAL RANGE With this parameter you can select the analog input 1 signal range 0 Signal range 0 20 mA 0 100 1 Signal range 4 20 mA 20 100 2 Customized signal range defined with Al7 Custom Minimum and A11 Custom Maximum Range 0 00 AI1 Custom Maximum Default 0 00 Units Percent Ali CUSTOM PN This parameter allows the setting of minimum level for the customized analog input 1 as a percentage of 10V Range Al1 Custom Minimum Default 100 00 100 00 Units Percent All CUSTOM MAX This parameter allows the setting of the maximum level for the customized analog input 1 as a percentage of 10V For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 P1 2 12 A11 Signal Inversion P1 2 13 A11 Filter Time P1 2 14 Al2 Signal Range P1 2 15 Al2 Custom Minimum P1 2 16 Al2 Custom Maximum TD04008003E HVX9000 Drive User Manual Range 0 1 Default O No Inversion All SIGNAL INU Setting this parameter to 1 causes the maximum set output to occur with the minimum reference input and the minimum set output to occur with the maximum reference input 0 No Inversion 1 Al
35. control board and various option boards that plug into the five slot connectors A to E of the control board Galvanic isolation of the control terminals is provided as follows e Control connections are isolated from power and the GND terminals are permanently connected to ground e Digital inputs are galvanically isolated from the I O ground e Relay outputs are double isolated from each other at 300V AC Option Board General Information The HVX9000 Series drives can accommodate a wide selection of expander and adapter boards to customize the drive for your application needs The drive s control unit is designed to accept a total of five option boards Option boards are available for normal analog and digital inputs and outputs for communication and for additional application specific hardware The HVX9000 factory installed standard option board configuration includes an A9 I O board and an A2 relay output board which are installed in slots A and B For information on additional option boards see the 9000X Series Drives Option Board Manual Note If your HVX9000 has been shipped with a factory installed IntelliPass bypass the B5 option board is installed in slot C Figure 4 1 Option Board Slots TD04008003E For more information visit www eatonelectrical com 4 1 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Control Wiring Guidelines Wire the control terminals using the following guidelines e The
36. given due to contact your Cutler Hammer e faulty operation distributor e component failure Emergency stop An Emergency stop signal was Determine reason for the received from one of the digital Emergency stop and remedy it inputs 7 Saturation trip e defective component Cannot be reset from the e motor or motor cable short keypad Switch off power IF THE PROBLEM IS NOT IN THE MOTOR OR ITS CABLES DO NOT RE CONNECT POWER Contact your Cutler Hammer distributor If this fault appears simultaneously with Fault 1 check the motor and motor cables System fault e component failure Reset the fault and restart e faulty operation Should the fault re occur Note exceptional fault data contact your Cutler Hammer record see Active Fault Menu for distributor more information TD04008003E For more information visit www eatonelectrical com C 1 HVX9000 Drive User Manual Table C 1 Fault Codes continued E T N Cutler Hammer November 2003 Fault Code Possible Cause Undervoltage DC link voltage is less than the If there was a supply voltage minimum safe operating voltage loss or dip reset the fault and limit e most probable cause too low a utility supply voltage e HVX9000 internal fault restart the HVX9000 Check the supply voltage If it was within specification at the time of the fault an internal failure has occurred Contact your Cutler Hammer distributor Input line supervision Inpu
37. information and examples Table 8 6 Scaling Factor for the Analog Output Output Frequency Motor speed Output current Motor torque Motor power Motor voltage See Analog Output lout Scale Parameter Group G1 4 Drive Control P1 4 1 Range 0 0 10 0 Default 0 0 Ramp 1 Shape Units Seconds RAMP 1 SHAPE The start and end of the acceleration and deceleration ramps can be smoothed with this parameter Setting the value to 0 gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the reference signal Setting a value of 0 1 to 10 seconds produces an S shaped acceleration deceleration curve The ramp times are determined by Acceleration Time 1 and Deceleration Time 1 See Figure 8 10 0 Linear s0 S curve acceleration deceleration ratio P1 4 2 Range 0 0 10 0 Default 0 0 Ramp 2 Shape Units Seconds RAMP 2 SHAPE The start and end of acceleration and deceleration ramps can be smoothed with these parameters Setting value 0 gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the reference signal Setting value 0 1 to 10 seconds for this parameter produces an S shaped acceleration deceleration The acceleration time is determined with Acceleration Time 1 Deceleration Time 1 Acceleration Time 2 Acceleration Time 2 See Figure 8 10 0 Linear s0 S curve acceleration deceleration ratio 8 26 For more information visit www
38. information visit www eatonelectrical com HVX9000 Drive User Manual 6 2 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Table 6 1 LCD Status Indicators indicator beson OSS S Run gD Indicates that the HVX9000 is running and controlling the load in Drive or Bypass D Counterclockwise Operation The output phase rotation is BAC corresponding to counterclockwise rotation of most motors Clockwise Operation The output phase rotation is ABC corresponding to clockwise rotation of most motors Indicates that the HVX9000 is stopped and not controlling the load Ready Indicates that the HVX9000 is ready to be started Run Enable INTLK DIN selection will disable Ready ALARM Alarm Indicates that there is one or more active drive alarm s Fault Indicates that there is one or more active drive fault s VO Term O Terminal Indicates that the I O terminal have been chosen for control Keypad Indicates that the keypad has been chosen for control Bus Communications Indicates that the communications bus has been chosen for control Hand Indicates that HAND has been chosen in the HOA control mode Off Indicates that the HVX9000 is stopped while in the HOA control mode Bypass operation from keypad can still occur even in Off CD Auto Indicates that AUTO has been chosen in the HOA control mode Table 6 2 LED Status Indicators Indicator Desorption SSCS ready Ready Steady Illuminatio
39. ka 230V 1 3 hp FR4 5 04 128 18 25 464 12 13 308 21 9 5 480V 1 7 1 2 hp 230V 5 7 1 2 hp FR5 5 50 140 23 25 591 15 00 381 35 15 9 480V 10 20 hp 230V 10 20 hp FR6 7 50 191 29 38 746 15 25 387 67 30 4 430V 25 40 hp 230V 25 30 hp FR7 9 10 231 37 53 953 16 00 419 108 49 0 480V 50 75 hp TD04008003E For more information visit www eatonelectrical com 5 1 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 Catalog Number Selection Table 5 2 HVX IntelliPass Drive Catalog Numbering System HVX 010 1 4 B 1 Enclosure Style HVX HVAC Drive Family 1 IntelliPass Horsepower Rating VT Extended I O Card Options 001 1 Options appear in alphabetical B4 OPTB4 1 Al 2 AO 002 2 order if no options are included B5 OPTB5 3 RO 003 3 these spaces will be blank 005 5 7 O 007 7 1 2 Power Options C2 OPTC2 Modbus 010 10 P3 Fused Drive Isolation C4 OPTC4 Lonworks 015 15 P6 3rd Contactor Drive Isolation CA OPTCA Johnson Controls N2 K9 2 Factory Installed Auxiliary CB OPTCB Siemens APOGEE FLN Enclosure Rating Contacts 1 NEMA 1 Brake Chopper Options 2 Voltage Rating B With Brake Chopper N No Brake Chopper 1 208V 4 480V si 2 230V Power Options P3 and P6 cannot be ordered together in the same drive 480V Drives 50 75 hp are only available with Brake Chopper Option N 208 230V Drives 1 20 hp are only
40. l Fault State Active o S G RESET Fault Reset JA Number of restart tries set for 2 Figure 8 23 Example of Automatic Restart with Two Restarts 8 44 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 TD04008003E P1 8 3 Start Function P1 8 4 Undervoltage Restart Tries P1 8 5 Overvoltage Restart Tries P1 8 6 Overcurrent Restart Tries P1 8 7 4 mA Reference Fault Tries P1 8 8 Motor Temperature Fault Tries P1 8 9 External Fault Tries HVX9000 Drive User Manual Range 0 2 Default 0 Ramping START FUNCTION The Start function for automatic restart is selected with this parameter 0 Ramp start 1 Flying start 2 Start according to Start Function Range 0 10 Default 0 UNUERVOLT TRIES This parameter determines how many automatic restarts are allowed during the Trial Time after an undervoltage trip 0 No automatic restart after undervoltage fault trip gt 0 Number of automatic restarts after undervoltage fault The fault is reset and the HVX9000 is started automatically after the DC link voltage has returned to the normal level Range 0 10 Default 0 UVERVOLT TRIES This parameter determines how many automatic restarts are allowed during the Trial Time after an overvoltage trip 0 No automatic restart after overvoltage fault trip gt 0 Number of automatic restarts after overvoltage fault The fault is reset and the HVX9000 is start
41. or warning depending on External Fault Reference fault or warning Fault or warning depending on 4mA Reference Fault Response if analogue reference is 4 20 mA and signal is lt 4 mA e Wam Always ifa warning exist 19 Reversed The reverse command has been selected Bypass Run Bypass has been selected 11 At speed The output frequency has reached the set reference 12 Motor regulator activated Overvoltage or overcurrent regulator was activated 13 Output frequency limit 1 The output frequency is outside the set supervision supervision low limit high limit see Frequency Supervision Limit 1 and Speed Supervision Value 1 14 Output frequency limit 2 The output frequency is outside the set supervision supervision low limit high limit see Frequency Supervision Limit 2 and Speed Supervision Value 2 Supervision Limit and Torque Supervision Value 15 Torque limit supervision The motor torque is beyond the set supervision low limit high limit see Torque For more information visit www eatonelectrical com 8 17 HVX9000 Drive User Manual 8 18 P1 3 8 Relay Output 2 RO2 Content E T N Cutler Hammer November 2003 Table 8 3 RO1 Content Settings continued Setting Signal Content 1 Reference limit Active reference is beyond the set supervision supervision low limit high limit see Reference Supervision Limit and Reference Supervision Value 1 7 External brake control External brake ON O
42. system and load level Confirm the stall parameter settings Decrease the motor load If no motor overload exists check the temperature model parameters Check the motor check for a loose belt broken coupling or load problems Confirm underload parameter settings TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 TD04008003E Table C 1 Fault Codes continued Fault Code Possible Cause EEPROM checksum Parameter save fault Upon reset of this fault the fault e faulty operation HVX9000 will automatically e component failure reload the parameter default settings Check all parameter settings after reset If the fault reoccurs contact your Cutler Hammer distributor Microprocessor e faulty operation Reset the fault and restart If the watchdog fault e component failure fault reoccurs contact your Cutler Hammer distributor Start up prevented Start up of the drive has been Check Start Enable Interlock prevented settings Thermistor fault The thermistor input of an Check the motor cooling and the option board has detected a high motor loading motor temperature Check the thermistor connection If the thermistor input of an option board is not being used it must be short circuited Fan cooling The HVX9000 cooling fan did not Contact your Cutler Hammer start when commanded distributor CAN bus Sent message not Ensure that there is another communication acknowledged devic
43. the values monitored with other values Keypad Settings S3 6 There are four parameters Default Page to Backlight Time associated with the keypad operation P3 6 1 Default Page P3 6 2 Default Page in the Operating Menu P3 6 3 Timeout Time P3 6 4 Contrast Adjustment P3 6 5 Backlight Time Default 0 rm DEFAULT PAG This parameter sets the view to which the display automatically moves as the Timeout Time expires or when the keypad power is switched on If the Default Page value is 0 the function is not activated i e the last displayed page remains on the keypad display DEFAULT PAGE ON Here you can set the location in the Operating menu to which the display automatically moves as the set Timeout Time expires or when the keypad power is switched on See setting of Default Page parameter above Range O 65 535 Default 30 Units Seconds N OEGUT TIME The Timeout Time setting defines the time after which the keypad display returns to the Default Page Note If the Default Page value is 0 the Timeout Time setting has no effect CONTRAST ADJUSTMENT If the display is not clear you can adjust the keypad contrast with this parameter Range 1 65 535 or Forever Default 10 Units Minutes BACKLIGHT TINE This parameter determines how long the backlight stays on before going out You can select here any time between 1 and 65 535 minutes or Forever For more information visit www eatonelectric
44. the drive operating frequency for fire mode reference 1 P1 9 5 Range 0 0 100 Default 100 0 Fire Mode Units Percent Frequency PIRENODEFREUREPZ Reference 2 This parameter sets the drive operating frequency for fire mode reference 2 N IMPORTANT The electronic overload on the contactor must be set to AUTO otherwise the overload will function normally Note 1 Fire Mode has no effect on Bypass operation 2 Only pushing the STOP button on the drive keypad or removing the Fire Mode digital input will stop the drive operation 8 46 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 FMRefSelFunction DIN 3 FireModeRefSel z4 mA Fault FireMode DIN 5 Internal Frequency Reference 0 Frequency Reference IL gt to Motor Control FireModeRefSel 1_2 Preset Frequency 1 P1 9 4 Preset Frequency 2 P1 9 5 1 Figure 8 24 Frequency Reference Logic of the Fire Mode PID Application When Running in Fire Mode P1 9 6 Range 0 50 10 00 Default 5 00 Fire Mode Auto Units Seconds Reset Delay EMAUTORESETDELAY Time delay before forced reset after a hardware generated fault while in the fire mode Parameter Group G1 10 IntelliPass P1 10 1 Range 0 1 Default O IntelliPass Disabled IntelliPass 5 INTELLIPASS This parameter identifies whether the IntelliPass bypass option is installed and enabled
45. the motor s tg time tg is the time in seconds the motor can safely operate at six times the rated current is khown given by the motor manufacturer the time constant parameter can be set basing on it As a rule of thumb the motor thermal time constant in minutes equals to 2xtg If the HVX9000 is stopped the time constant is internally increased to three times the set parameter value The cooling at stop is based on convection with an increased time constant See Figure 8 19 Note If the Motor Nominal Speed or the Motor Nominal Current are changed this parameter is automatically set to the default value Motor Temperature Trip Area Fault Warning P1 7 8 Time constant T et T Motor temperature i x 1 Changes by Motor Size and Adjusted with Par 1 7 11 Figure 8 19 Motor Temperature Calculation P1 7 12 Range 0 100 Default 100 Motor Duty Cycle Units Percent OTOR CUTS CYCLE Defines how much of the nominal motor nameplate load is normally applied Stall Protection General Information The motor stall protection protects the motor from short time overload situations such as one caused by a stalled shaft The reaction time of the stall protection can be set shorter than that of the motor thermal protection The stall state is defined with two parameters Stall Protection and Stall Current Limit f the current is higher than the set limit and output frequency is lower than the set limit the stall state is true
46. value Range 300 20 000 Default 1760 Units rom OTOR NOM SPEED This is the motor nameplate base speed Nn which is used for displays using motor speed Range 0 30 1 00 Default 0 85 NOTORPOWERFACTOR This is the motor nameplate full load power factor from the motor rating nameplate Range 0 1 x IL 2 5 x InHVX Default InHvx Units Amperes CURRENT LIMIT This parameter determines the maximum motor current allowed from the HVX9000 The parameter value range differs from size to size and is based on the HVX9000 nameplate full load current Range 0 2 Default 0 HUA CONTROL SRO This parameter determines whether the HOA function is controlled from the keypad or terminal block 0 Control from keypad 1 Control from I O terminals 2 Control from communication bus Range 0 2 Default 0 START SRO HANG This parameter determines where the Hand start is controlled from 0 Keypad 1 BAS 2 O terminals 3 wire Start Stop Range 0 7 Default 4 REF SOURCE HAND This parameter determines the frequency reference input source when operating in the Hand mode Analog Input Al1 Analog Input Al2 Analog Input Al3 Analog Input Al4 Keypad reference Communication Bus Motor potentiometer PID Controller When selected PID Reference and Actual Value must be programmed in PID Control group NOOB WD O For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003
47. value 2 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Drive must be stopped to edit these parameters TD04008003E For more information visit www eatonelectrical com B 11 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Table B 11 Parameter Group G1 11 PID Control continued Motor current P1 11 4 Actual 1 Input 1 2 Al2 334 Motor power P1 11 5 Act 1 Max Scale 1000 0 1000 0 100 0 100 no maximum scaling P1 11 6 Act 1 Min Scale 1000 0 1000 0 0 1 0 0 336 0 no minimum scaling P1 11 7 Actual 2 Input 1 0 Not 335 Not used used 0 Analog voltage A11 terminals 2 3 Analog current Al2 terminals 4 5 P1 11 8 Actual2 Max Scale 1000 0 1000 0 100 0 P1 11 9 Actual 2 Min Scale 1000 0 1000 0 Analog current Al3 P1 11 10 PID Contr Gain 0 0 1000 0 100 0 Analog current Al4 0 Communication bus P1 11 11 PID Contr Time 0 00 320 00 Not used Analog voltage Al1 terminals 2 3 Analog current Al2 terminals 4 5 Analog current Al3 Analog current Al4 Communication bus Motor torque Motor speed OONDOUIBWNM O 0 1 2 3 4 5 6 7 8 9 Motor power 100 no maximum scaling 0 no minimum scaling 118 0 PID controller acts as ID controller 0 00 s PID controller acts as PD controller 0 00 s PID controller acts as Pl controller Sets the maximum limit for PID controller output Sets the minimum limit for PID controller output
48. 0 20mA 2 4 20mA 3 0 10V 4 2 10V TD04008003E For more information visit www eatonelectrical com 6 15 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 Monitoring Menu M5 The Monitoring Menu items are meant for viewing parameter values during operation Monitored values are updated every 0 3 sec Monitored items are identified by item numbers V5 1 to V5 30 as listed in Table 6 10 Monitored parameters are not editable from this menu See Parameter Menu M1 to change parameter values Table 6 10 Monitoring Menu Items Code Signal Name VS V5 2 V53 V5 4 VE V56 Motortorque V57 Motorpower V5 W V59 wH v5 10 VST v5 12 rs v5 13 VET temperature v5 16 V5 7 v5 18 V5 9 v5 20 V5 2 Heatsinktemperature 2 1590 25 1 1780 rp N 888 1666 1701 565 Heatsink temperature nameplate information and the calculated motor load 1680 1710 1678 1773 SS ee 2 23 G5 35 Multimonitor Resettable via S 3 8 2 trip counters Includes BIN Binary to decimal converted value for all digital and relay outputs See description on Page 6 17 C C OO m m 5 1 16 14 V5 2 7 v5 23 v5 24 v5 25 v5 26 V527 R5 28 V529 v5 30 V5 V532 PD Output 7 5 33 5 34 m O Z A mA A mA 2 2 21 O O O O O 0 2 6 16 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manu
49. 0 IntelliPass Disabled Not used 1 IntelliPass enabled Used P1 10 2 Range 1 32 765 Default 5 Bypass Start Delay Units Seconds DUDOCC CTODT MTI OJ BYPASS START DELAY This parameter specifies the time delay between when the Start Signal is applied in I O or Fieldbus to when the motor starts There is no Bypass Delay when starting in BYPASS from the keypad The keypad will display BYPASS Starting WARNING until the motor starts in BYPASS This display is also active when Auto Bypass is active and motor is about to start in BYPASS TD04008003E For more information visit www eatonelectrical com 8 47 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 P1 10 3 Range 0 1 Default 0 Auto Bypass Disabled Auto Bypass HU70 BYPASS This parameter specifies whether an automatic switch to bypass will occur based on Overcurrent Fault Auto Bypass to Overvoltage Fault Auto Bypass parameters 0 Auto Bypass disabled 1 Auto Bypass enabled P1 10 4 Range 0 32 765 Default 10 Auto Bypass Delay Units Seconds AUTO BYPASSHELAY This parameter specifies the time delay before an automatic switch to bypass as determined by Overvoltage Fault Auto Bypass to Overvoltage Fault Auto Bypass parameters will occur P1 10 5 Range 0 1 Default 0 Overcurrent Fault QER 7 BYPASENAB Auto Bypass This parameter specifies whether an automatic switch to bypass will occur after the overcurrent fault auto restart tries hav
50. 0 No prohibit frequency range 1 Range 0 00 Range 2 High Limit Default 0 00 Units Hertz RANGE 2 LOW LIN In some systems it may be necessary to avoid certain frequencies because of mechanical resonances Using Range 1 Low Limit to Range 3 High Limit parameters it is possible to set limits for the skip frequency region See Figure 8 14 Range Range 2 Low Limit Default 0 00 Max Frequency Units Hertz DONTE 3 ICU Lim RANGE 2 HIGH LIN In some systems it may be necessary to avoid certain frequencies because of mechanical resonances Using Range 1 Low Limit to Range 3 High Limit parameters it is possible to set limits for the skip frequency region See Figure 8 14 0 No prohibit frequency range 2 Range 0 Range 3 High Limit Default 0 00 Units Hertz RANGE 3 LOW LIN In some systems it may be necessary to avoid certain frequencies because of mechanical resonances Using Range 1 Low Limit to Range 3 High Limit parameters it is possible to set limits for the skip frequency region See Figure 8 14 For more information visit www eatonelectrical com 8 31 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 P1 5 6 Range Range 3 Low Limit Default 0 00 Range 3 High Limit Max Frequency Units Hertz DONTI 3 MICH IIM RANGE 3 HIGH LIN In some systems it may be necessary to avoid certain frequencies because of mechanical resonances Using Range 1 Low Limit to Range 3 High Limit parameters i
51. 075FR7 400V 060FR7 400V 075FR7 500V 4 00 6 00 8 00 Switching Frequency kHz Figure A 4 Power Loss as Function of Switching Frequency 50 75 hp 480V A 6 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 4000 00 3500 00 3000 00 2500 00 P W 2000 00 1500 00 1000 00 Caba 0100FR8 400V 0125FR8 500V 0100FR8 500V 0150FR8 400V 0125FR8 400V 0150FR8 500V 0 00 0 00 4 00 6 00 8 00 Switching Frequency kHz Figure A 5 Power Loss as Function of Switching Frequency 100 150 hp 480V 4000 00 3500 00 3000 00 2500 00 P W 2000 00 1500 00 1000 00 500 00 0 00 3 60 6 00 Switching Frequency kHz Figure A 6 Power Loss as Function of Switching Frequency 200 250 hp 480V TD04008003E For more information visit www eatonelectrical com A 7 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Dimensions A 8 Dimensions for NEMA 1 Drive and Bypass Figure A 7 NEMA Type 1 Enclosure Dimensions Table A 4 NEMA Type 1 Enclosure Dimensions Approximate Dimensions in Inches mm Weight Lbs Voltage hp iv H1 H2 ns p1 b2 os wi we die die Hes FR4 230V 1 3 129 123 11 5 7 5 12 5 15 0 5 0 3 9 0 5 0 3 11 480V 1 1 2 7 1 2 327 312 292 190 64 126 128 100 13 7 5 FR5 230V 5 10 16 5 16 0 15 3 18 4 12 7 15 8 5 6 13 9 10
52. 1 2 3 4 5 6 7 8 9 P1 2 8 DING Function 0 15 11 Speed Select 3 1537 O ONOD 0IARWN O P1 2 9 Al1 Signal Range 0 2 2 ID ized signal range Used when setting of Al2 Signal Range 2 Used when setting of Al2 Signal Range 2 0 No inversion 1 Signal inverted 0 00 No filtering Ramp rate of motor pot 0 No reset 1 Reset at stop and power down 2 Reset at power down P1 2 10 AI1 Custom Min 0 00 Al1 0 01 0 00 321 Used when setting of A171 Signal 8 8 Custom Range 2 Maximum P1 2 11 Al1 Custom Max Al1 Custom 0 01 100 00 322 Used when setting of Al71 Signal 8 8 Minimum Range 2 100 00 P1 2 12 Al1 Signal Inv 0 1 1 0 No 323 0 Noinversion Inversion 1 Signal inverted P1 2 13 Al1 Filter Time 0 00 10 00 0 01s 0 No filtering 0 2 1 1 4 20 325 0 0 20mA mA 20 1 4 20mA P1 2 14 Al2 Signal Range 10096 P1 2 15 AI2 Custom Min 0 00 Al2 0 0196 0 00 Custom Max P1 2 16 Al2 Custom Max Al2 Custom Min 0 01 26 100 0096 100 00 P1 2 17 Al2 Signal Inv 0 1 0 No Inversion 26 27 328 P1 2 18 Al2 Filter Time 0 00 10 00 0 01s 329 P1 2 19 MotorPot Ramp Time 0 1 2000 0 0 15 331 367 68 44 3 3 3 P1 2 20 MotorPotMemFreqRef 0 2 1 3 P1 2 21 MotorPotMemPIDRef 0 2 1 0 No Reset P1 2 22 Ref Scale Min 0 00 Ref Scale 0 01 Hz 3 Max Drive must be stopped to edit these parameters 0 No reset 1 Reset at stop and power down 2 Reset at power dow
53. 1 HVX9000 Drive Specifications continued Environment Ambient Operating 14 F 10 C no frost to 104 F 40 C Temperature Storage Temperature 40 F 40 C to 158 F 70 C Relative Humidity 0 to 95 RH noncondensing non corrosive no dripping water Air Quality Chemical vapors IEC 60721 3 3 unit in operation class 3C2 Mechanical particles IEC 60721 3 3 unit in operation class 352 Altitude 100 load capacity no derating up to 3300 ft 1000m 1 derating for each 330 ft 100m above 3300 ft 1000m max 10000 ft 3000m Vibration EN 50178 EN 60068 2 6 5 to 50 Hz displacement amplitude 1 mm peak at 3 to 15 8 Hz Max acceleration amplitude 1 G at 15 8 to 150 Hz Shock EN 50178 EN 60068 2 27 UPS Drop test for applicable UPS weights Storage and shipping max 15 G 11 ms in package Enclosure Class NEMA 1 IP21 standard 250 hp and below Open chassis standard 300 hp and above Standards EMC at default settings Immunity Fulfils all EMC immunity requirements Emissions EN 61800 3 Control Connections Analog Input Voltage 0 to 10V R 200Q differential 10 to 10V joystick control Resolution 0 1 accuracy 1 Analog Input Current 0 4 to 20 mA R 250Q differential Digital Inputs 6 Positive or negative logic 18 to 24V DC Auxiliary Voltage 24V 15 max 250 mA Output Reference Voltage 10V 3 max load 10 mA Analog Output 0 4 to 20 mA R max 500Q Resolution 10 bit Accuracy 2 or
54. 1 13 8 FBDataOut8Sel 0 10000 1701 1701 Motor Run Time Minutes 8 58 Motor run time minutes 1666 1666 Energy Meter Kilowatts 8 58 Energy meter kW TD04008003E For more information visit www eatonelectrical com B 13 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 B 14 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Saas Appendix C Fault and Warning Codes Table C 1 Codes a a Faut Possible Cause Overcurrent HVX9000 has detected a high Check loading current 54xl in its output Check motor due to sudden heavy load increase Check cables short in the motor short in the cables to the motor unsuitable motor Overvoltage The DC link voltage has Make the deceleration time exceeded its high limit due to longer e too short a deceleration time Use brake chopper and brake high voltage levels or surges resistor standard on some in the utility supply models available as options on others Correct utility supply voltage level is too high Add input impedance to limit surges Ground Earth Fault Current sensing indicates that Check motor and motor cables the sum of motor phase currents is not zero e insulation failure in motor or motor cables 5 Charging Switch The charging switch was open Reset the fault and restart when the START command was Should the fault re occur
55. 3 FAULT TIME DATA In this menu important data recorded at the time the fault is available This feature is intended to help the user or the service person to determine the cause of fault Table 6 12 indicates the information that is recorded For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 Table 6 12 Fault Time Data Data Units Description OOS Do Counted operation days Fault 43 Additional code hh mm ss Counted operation hours Fault 43 Counted operation days H Output frequency hh mm ss Fault 43 Counted operation hours 1 2 3 F d Z A Motor current V Motor voltage Vo Motor power Motor torque V DC bus voltage C Unit temperature Run status Direction Warnings Zero speed Real time record If real time is set T 1 and T 2 will appear as follows yyyy mm dd Counted operation days Fault 43 Additional code Counted operation hours Fault 43 Counted operation days Fault History G5 34 All faults are stored in the Fault History Menu which can be viewed by using the Browser buttons Additionally the Fault time data record pages are accessible for each fault as in the Active Faults Menu described above See Figure 6 12 The HVX9000 s memory can store a maximum of 30 faults in the order of appearance If there are 30 uncleared faults in the memory the next occurring fault will erase the oldest fault fro
56. 3 9 100 480V 50 75 hp 480V 100 150 hp 3 1 80 5 9 150 3 1 80 11 8 300 7 9 200 480V 200 250 hp 2 0 50 3 1 80 15 7 400 9 8 250 13 82 350 Dimensions represent the minimum clearance needed when mounting a drive See Figure 2 1 below A clearance around the HVX9000 A clearance needed to change the fan without disconnecting the motor cables B distance between adjacent HVX9000s or between the HVX9000 and an enclosure wall C clearance above the HVX9000 D clearance below the HVX9000 Minimum clearance below the HVX9000 needed to change the fan Figure 2 1 Mounting Space Requirements If several units are mounted above each other the clearance between the drives should equal C D see Table 2 1 and Figure 2 1 above In addition the outlet air used for cooling the lower unit must be directed away from the inlet air used by the upper unit TD04008003E For more information visit www eatonelectrical com 2 1 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 Environmental Requirements Ensure that the environment meets the requirements listed in Table A 1 of Appendix A for any storage or operating situation The following table specifies the minimum airflow required in the area where the drive will be mounted Table 2 2 Cooling Airflow Requirements Drive Type Cooling Air Required 230V 1 3hp 41 cfm 70 m3 h 480V 1 1 2 7 1 2 hp 230V 5 10hp 112 cfm 190 m3 h
57. 5 0 3 17 9 480V 10 20 419 406 389 214 68 148 143 100 13 7 8 1 FR6 230V 15 20 22 0 21 3 120 4 19 3 2 7 16 7 7 7 15 8 10 7 10 4 40 8 480V 125 40 558 541 519 237 68 171 195 148 18 9 18 5 7 5 FR7 230V 25 40 24 8 24 2 bon js 0 7 0 4 77 2 2 7 9 3 7 9 630 614 591 257 68 189 237 190 35 FR8 480V 100 150 29 7 28 8 284 12 3 1 3 11 0 11 2 10 0 0 7 0 4 127 8 755 732 721 312 34 279 279 255 18 9 58 FR9 480V 200 250 45 3 441 45 3 14 3 5 4 8 8 18 9 15 7 0 7 0 4 321 9 1150 1120 1150 362 137 224 480 400 18 9 146 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 EMC Capability General For products used within the European Community EC the Electro Magnetic Compatibility EMC directive states that the electrical equipment must not disturb the environment and must be immune to other Electro Magnetic Disturbances in the environment The design intent was to develop a family of drives which is user friendly and cost effective while fulfilling the user s needs EMC compliance was a major consideration from the outset of the design The HVX9000 derive series is targeted at the world market To ensure maximum flexibility yet meet the EMC needs of differe
58. D04008003E E T N Cutler Hammer November 2003 HVX9000 Drive User Manual Parameter Group G1 12 Preset Speeds TD04008003E P1 12 1 1 Preset Speed P1 12 2 2 Preset Speed P1 12 3 3 Preset Speed P1 12 4 4 Preset Speed P1 12 5 5 Preset Speed P1 12 6 6 Preset Speed P1 12 7 7 Preset Speed Range 0 0 100 0 Default 10 0 Units Percent 1 PRESET SPEED This parameter defines the 1 preset speed Range 0 0 100 0 Default 20 0 Units Percent 2 PRESET SPEED This parameter defines the 2 preset speed Range 0 0 100 0 Default 30 0 Units Percent 3 DOCCCET Corer 3 PRESET SPEE This parameter defines the 3 preset speed Range 0 0 100 0 Default 40 0 Units Percent 4 PRESET SPEED This parameter defines the 4 preset speed Range 0 0 100 0 Default 50 0 Units Percent Z DOOCCCT Coren 5 PRESET SPEE This parameter defines the 5 preset speed Range 0 0 100 0 Default 75 0 Units Percent 5 DESET corer Oo NEJE JT CEL This parameter defines the 6 preset speed Range 0 0 100 0 Default 100 0 Units Percent 7 PRESET SPEED This parameter defines the 7 preset speed Note Speeds are selected based on Speed Select 1 through Speed Select 3 digital input selections The Speed Selects are based on Binary inputs converted to the 7 Preset Speeds For more information visit www eatonelectrical com 8 57 HVX9000 Drive User Manual
59. E TeN Cutler Hammer HVX9000 AF Drives User Manual November 2003 Supersedes April 2003 TD04008003E For more information visit www eatonelectrical com E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Important Notice Please Read TD04008003E The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice Cover Photo Cu
60. FF control with programmable delay see External Brake Off Delay and External Brake On Delay Control from I O terminals In external control mode 19 Drive temperature limit Frequency converter heatsink temperature supervision goes beyond the set supervision limits see Temperature Limit Supervision and Temperature Supervision Value 6 20 Unrequested rotation Motor rotation direction is different from the direction requested one 2 3 1 External brake control External brake ON OFF control see External inverted Brake Off Delay and External Brake On Delay Output active when brake control is OFF 2 Thermistor fault or The thermistor input of option board warning indicates overtemperature Fault or warning depending on Thermistor Fault Response Pass Through Output can be forced on via Fleldbus Communications in Auto Control mode Hand Control In Hand Control mode 27 Start delay relay Start delay for Interlocked Start in DIN7 Function Run Bypass or Drive Running in Bypass or Drive Range 1 28 Default 3 Fault ROC CONTENT Relay output RO2 is activated when the selected setting is true See Table 8 4 for setting information Table 8 4 RO2 Content Settings The HVX9000 is ready to operate 2 Run The HVX9000 is operating motor Is running Fault inverted A fault trip has not occurred a Drive overheat warning The heat sink temperature exceeds 70C 5 External fault or warning Fault or war
61. G If this parameter is set for 1 or 2 and the output frequency goes under over Frequency Supervision Limit 1 this function generates a warning message via digital output DO1 or via one of the relay outputs RO1 or RO2 dependent upon their settings 0 No supervision 1 Low limit supervision 2 High limit supervision Default 0 No Supervision Range 0 0 200 0 Default 0 0 Units Percent SPEEUSUPRVALULT Selects the frequency value supervised by Frequency Supervision Limit 1 parameter Range 0 2 FREQ SUPV LIM 2 If this parameter is set for 1 or 2 and the output frequency goes under over Frequency Supervision Limit 2 this function generates a warning message via digital output DO1 or via one of the relay outputs RO1 or RO2 dependent upon their settings 0 No supervision 1 Low limit supervision 2 High limit supervision Default 0 No Supervision Range 0 0 200 0 Default 0 0 Units Percent SPEEUSUPRLAL 2 Selects the frequency value supervised by Frequency Supervision Limit 2 parameter Example 8 22 For more information visit www eatonelectrical com Figure 8 8 Output Frequency Supervision TD04008003E E T N Cutler Hammer November 2003 TD04008003E P1 3 19 Torque Supervision Limit P1 3 20 Torque Supervision Value P1 3 21 Reference Supervision Limit P1 3 22 Reference Supervision Value P1 3 23 External Brake Off Delay HVX9000 Drive User Manual Range 0 2 Default 0
62. HVX9000 Drive User Manual November 2003 Sie Appendix A Technical Data Specifications Table A 1 HVX9000 Drive Specifications Power Connections Input Voltage Vin 230V 10 15 480V 10 15 Input Frequency fin 50 60 Hz variation up to 45 66 Hz Connection to Utility Power Once per minute or less typical operation High Interrupt Rating The current withstand rating of the drive is 100 000 Amperes When Freedom Starters and an HMCP the current interrupting rating is 100 000 Amperes When used with IT style starters the current interrupting rating is 36 000 Amperes Motor Connections Output Voltage Continuous Output Current Ambient temperature max 104 F 40 C overload 1 1 x 1 min 10 min Starting Torque 11096 Output Frequency 0 to 320 Hz Frequency Resolution 0 01 Hz Control Characteristics Control Method Frequency Control V f Open Loop Sensorless Vector Control Switching Frequency Adjustable with Switching Frequency 230V 1 20 hp 1 to 16 kHz default 10 kHz 25 40 hp 1 to 10 kHz default 3 6 kHz 480V 1 40 hp 1 to 16 kHz default 10 kHz 50 250 hp 1 to 10 kHz default 3 6 kHz Analog Input Resolution 0 1 10 bit accuracy 1 Panel Reference Resolution 0 01 Hz DC brake 15 to 150 x T without brake option TD04008003E For more information visit www eatonelectrical com A 1 HVX9000 Drive User Manual E T N Cutler Hammer A 2 November 2003 Table A
63. Invert 1 0 No Inversion Frequency reference 0 fmax P1 3 32 lout 2 Scale 1000 0 Jo 476 Motor speed 0 nominal speed Output current 0 InMotor Motor torque O TnMotor Motor power O PhMotor Motor voltage 0 VnMotor DC link voltage 0 1000V PID controller reference value PID controller actual value 1 PID controller actual value 2 PID controller error value PID controller output 0 00 No filtering No inversion Signal inverted A 0 mA 4 mA i 2 3 4 5 6 7 8 9 UJ 6 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 Table B 4 Parameter Group G1 4 Drive Control Code Parameter Range Step Default 10 Description Page P1 4 1 Ramp 1 Shape 0 0 10 0 0 1 500 0 Linear gt 0 S curve accel decel PH 4 2 Ramp 2 Shape 0 0 10 0 Linear a S curve accel decel kaa 4 3 Accel Time 2 0 1 3000 0 Time from fmin Minimum Frequency to fmax Maximum Frequency P1 4 4 Decel Time 2 0 1 3000 0 Time from fmax Maximum Frequency to fmin Minimum Frequency P1 4 5 Brake Chopper 0 Not 0 Brake chopper not used 8 27 Used 1 Brake chopper in use no testing 2 External brake chopper no testing 3 In Ready state no testing P1 4 6 Start Function i Ramp 8 28 anvil Flying start 8 28 P1 4 7 Stop Function 1 Ramp 0 Coasting 1 Ramp 2 Normal ramp Run enable coasting 3 Normal coasting Run enable
64. N Install the HXV9000 drive in a well ventilated room that is not subject to temperature extremes high humidity or condensation and avoid locations that are directly exposed to sunlight or have high concentrations of dust corrosive gas explosive gas inflammable gas grinding fluid mist etc Improper installation may result in a fire hazard Motor and Equipment Safety A CAUTION Before starting the motor check that the motor is mounted properly and aligned with the driven equipment Ensure that starting the motor will not cause personal injury or damage equipment connected to the motor A CAUTION Set the maximum motor speed frequency in the HXV9000 drive according to the requirements of the motor and the equipment connected to it Incorrect maximum frequency settings can cause motor or equipment damage and the potential for personal injury A CAUTION Before reversing the motor rotation ensure that this will not cause personal injury or equipment damage A CAUTION Make sure that no power factor correction capacitors are connected to the HVX9000 output or the motor terminals to prevent HVX9000 malfunction and potential damage A CAUTION Make sure that the HVX9000 output terminals U V W are not connected to the utility line power as severe damage to the HVX9000 drive and personal injury may occur For more information visit www eatonelectrical com November 2003 TD04008003E E T N Cutler Ham
65. Output Frequency Figure 8 13 DC Braking Time at Start P1 4 12 Range 0 1 Default 0 Off Flux Brake FLUX BRAKE Braking torque is created by controlling the motor flux 0 Flux braking OFF 1 Flux braking ON 8 30 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 P1 4 13 Flux Brake Current HVX9000 Drive User Manual Range 0 1 x InMotor Current Limit Default 0 5 x InMotor Units Amperes FLUXBRAKELURRENT Defines the flux braking current value It can be set between 0 1 x InMot Motor Power Factor and the Current Limit setting Parameter Group G1 5 Prohibit Frequencies P1 5 1 Range 1 Low Limit P1 5 2 Range 1 High Limit P1 5 3 Range 2 Low Limit P1 5 4 Range 2 High Limit P1 5 5 Range 3 Low Limit TD04008003E Range 0 00 Range 1 High Limit Default 0 00 Units Hertz RANGE LOW LIO In some systems it may be necessary to avoid certain frequencies because of mechanical resonances Using Range 1 Low Limit to Range 3 High Limit parameters it is possible to set limits for the skip frequency region See Figure 8 14 Range Range 1 Low Limit Default 0 00 Max Frequency Units Hertz RANGE 1 HIGH LIN In some systems it may be necessary to avoid certain frequencies because of mechanical resonances Using Range 1 Low Limit to Range 3 High Limit parameters it is possible to set limits for the skip frequency region See Figure 8 14
66. P1 1 14 Start Source Auto P1 1 15 Reference Source Auto P1 1 16 PM Setback Percentage HVX9000 Drive User Manual Range 0 3 Default 1 START SRLE AUTO This parameter determines where the Auto start is controlled from 0 Keypad 1 BAS I O terminal 2 wire Start Stop 2 O terminals 3 wire Start Stop 3 Communication bus Range 0 7 Default 0 REF SOURCE ALTO This parameter determines the frequency reference input source when operating in the Auto mode Analog Input Al1 Analog Input Al2 Analog Input Al3 Analog Input Al4 Keypad Communication Bus Motor potentiometer PID Controller When selected PID Reference and Actual Value must be programmed in PID Control group NOOB WD O Range 0 0 100 0 Default 30 0 Units Percent Pr SETBACK PLT This parameter determines the frequency reference for PM setback operation when DIN2 DIN4 DIN5 or DING are set to control PM Setback and is closed Parameter Group G1 2 Input Signals P1 2 1 DIN1 Function P1 2 2 Interlock Timeout TD04008003E Range 0 3 Default 0 Start DINI FUNCTION This parameter determines the function of digital input DIN1 0 Start standard start 1 Interlocked Start To use this a relay output RO1 or RO2 needs to be programmed for selections 27 StrtDelayRly and a digital input DIN2 to DIN6 must be programmed for selection 3 RunEn INTLK The relay output is used to energize an element of the driven system such
67. Page P1 7 1 4mA Fault Resp 0 5 1 0 No No response Response Warning Warning 10 s earlier set frequency used as reference Warning preset frequency 4 mA Fault Frequency used as reference Fault stop as set by Stop Function Fault stop by coasting P1 7 2 4mA Fault Freq 0 00 Maximum 0 01 Hz 728 Used for 4 mA fault when 4 mA 8 37 Frequency Reference Fault Response 3 0 3 P1 7 3 External Fault 2 Fault No response Warning Fault stop as set by Stop Function Fault stop by coasting 2 Warning Fault stop as set by Stop Function Fault stop by coasting P1 7 5 UVolt Fault Resp 2 Fault P1 7 6 OutputPh Superv 2 Fault B 8 For more information visit www eatonelectrical com TD04008003E No response Warning Fault stop as set by Stop Function Fault stop by coasting P1 7 4 Input Phase Supv 0 3 1 0 No 730 No response Response Warning Fault stop as set by Stop Function Fault stop by coasting E T N Cutler Hammer HVX9000 Drive User Manual November 2003 Table B 7 Parameter Group G1 7 Protections continued E O n 3 P1 7 8 Motor Therm Prot 2 Fault lt gt 0 Motor at different ambient than P1 7 9 MotAmbTempFactor 100 0 100 00 0 1 705 HVX9000 heatsink P1 7 10 MTP f0 Current 0 0 150 0 0 1 706 Current allowed at zero frequency based on a percentage of Motor Nominal Frequency o Co Co No response Warning Fault stop as set by Stop Function Fault stop by coasting
68. RFI Filter Filter iss Optional Optional pana tf L1 L2 L3 J Al 1 O O G External o Figure 3 5 HVX9000 Power and Motor Wiring for Small Horsepower Drives Note When using a 1 phase supply for units rated for such connect the input power to terminals L1 and L2 Refer to Tables A 2 and A 3 in Appendix A 3 6 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 230V 20 30 hp 480V 40 250 hp Control Board Optional P a oeo 7 O External External 7 RFI Filter Filter Optional Optional BARA 1 L2 L3 Figure 3 6 HVX9000 Power and Motor Wiring for Large Horsepower Drives Note When using a 1 phase supply for units rated for such connect the input power to terminals L1 and L2 Refer to Tables A 2 and A 3 in Appendix A TD04008003E For more information visit www eatonelectrical com 3 7 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Power and Motor Wiring Terminal Photos 230V 1 3 hp 480V 1 1 2 7 1 2 hp Frame Size FR4 Motor Terminals o_o Power Terminals Y a ol Brake D Terminals Terminals N Ground Terminals A Figure 3 7 FR4 Power and Motor Wiring Terminals 3 8 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual Nov
69. Range 0 15 Default 10 Fault Reset DIN3 Function DINZ FUNCTION This parameter determines the function of digital input DIN3 If DIN3 is not being used set this parameter to 0 0 1 2 3 3 CON O Ol 12 13 14 15 Output Frequency Not Used External fault contact closed Fault is displayed and motor stopped External fault contact open Fault is displayed and motor stopped Run enable External interlock Contact open HVX9000 start disabled Contact closed HVX9000 start enabled Acceleration or deceleration time selection Contact open Acceleration Deceleration time 1 selected Contact closed Acceleration Deceleration time 2 selected Hand Auto Select contact closed Auto control selected Motor potentiometer up contact closed Motor potentiometer up selected PID Control contact closed PID control selected PID Reference 2 Select Speed Select 1 contact closed Speed 1 selected Fault reset contact closed All faults reset Acceleration Deceleration prohibited Contact closed No acceleration or deceleration possible until the contact is opened DC braking command Contact closed In Stop mode the DC braking operates until the contact is opened See Figure 8 1 Reserved Fire Mode contact closed Fire Mode selected See Page 8 46 Fire Mode Reference Select Contact open or closed based on FMRefSelFunction f this input is ON then FireMlodeFreqRef1 or FireModeFreqRef2 is sel
70. Ratings 000 ee ees A 3 Table A 3 480V VT Output Power Ratings nananana aa aanne A 4 Table A 4 NEMA Type 1 Enclosure Dimensions 0000 ce eee eee ee ees A 8 Table B 1 Parameter Group G1 1 Basic n on nannaa aana anae B 1 Table B 2 Parameter Group G1 2 Input Signals 0 00 es B 2 Table B 3 Parameter Group G1 3 Output Signals 00 ee es B 4 Table B 4 Parameter Group G1 4 Drive Control 2 000 cee ees B 7 Table B 5 Parameter Group G1 5 Prohibit Frequencies 0200 aaa B 7 Table B 6 Parameter Group G1 6 Motor Control 0 0 0 ccc ee B 8 Table B 7 Parameter Group G1 7 Protections 000 eee es B 8 Table B 8 Parameter Group G1 8 Auto Restart Parameters B 10 Table B 9 Parameter Group G1 9 Fire Mode 0 ee B 10 Table B 10 Parameter Group G1 10 IntelliPass Parameters B 11 Table B 11 Parameter Group G1 11 PID Control 0 20 0 es B 11 Table B 12 Parameter Group G1 12 Preset Speeds ee eee ees B 13 Table B 13 Parameter Group G1 13 Communication Bus 0200 cee ee ees B 13 Table C E Fault CodeS AA ae Beene seed see nee ee eee eee C 1 vi For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 si Safety Definitions and Symbols A WARNING This symbol indicates high voltage It calls
71. See Voltage Frequency Optimization Voltage Frequency Ratio Selection V f Mid Point Frequency and V f Mid Point Voltage and Figure 8 17 When the Motor Nominal Voltage and Motor Nominal Frequency are set the Field Weakening Point and Voltage at Field Weakening Point are automatically given the corresponding values If you need different values for the field weakening point and the maximum output voltage change these parameters after setting the Motor Nominal Voltage and Motor Nominal Frequency P1 6 6 Range 0 00 Field Weakening Point Default 60 00 V f Mid Point Units Hertz Frequency U F MO FREG If the programmable V f curve has been selected with Voltage Frequency Ratio Selection this parameter defines the middle point frequency of the curve See Figure 8 17 P1 6 7 Range 0 00 100 00 Default 100 00 V f Mid Point Units Percent Voltage U FE MD VOLTG If the programmable V f curve has been selected with the Voltage Frequency Ratio Selection this parameter defines the middle point voltage of the curve See Figure 8 17 TD04008003E For more information visit www eatonelectrical com 8 35 HVX9000 Drive User Manual 8 36 P1 6 8 Zero Frequency Voltage P1 6 9 Switching Frequency P1 6 10 Overvoltage Controller P1 6 11 Undervoltage Controller E T N Cutler Hammer November 2003 Range 0 00 40 00 Default 1 50 Units Percent ZERO FREU VOLIG If the programmable V f curve has been selected with the Voltag
72. T Content except 0 Not used 27 Start delay relay 28 Run Bypass or Drive P1 3 8 R02 Content 1 28 1 3 Fault 314 Same as Digital Output 1 DOT Content except 0 Not used 27 Start delay relay 28 Run Bypass or Drive 1 2 3 4 5 6 7 8 9 P1 3 9 R03 Content 1 28 Same as Digital Output 1 DOT Bypass or Content except Drive 0 Not used 23 Fault Reset 27 Start delay relay 28 Run Bypass or Drive P1 3 10 R04 Content 1 28 10 Bypass Same as Digital Output 1 DOT Run Content except 0 Not used 23 Fault Reset 27 Start delay relay 28 Run Bypass or Drive P1 3 11 R05 Content 1 28 23 Fault Same as Digital Output 1 DOT Reset Content except 0 Not used 23 Fault Reset 27 Start delay relay 28 Run Bypass or Drive P1 3 12 R06 Content 1 28 With optional relay board only Same as Digital Output 1 DO1 Content except 0 Not used 23 Fault Reset 27 Start delay relay 28 Run Bypass or Drive P1 3 13 R07 Content 1 28 With optional relay board only Same as Digital Output 1 DO1 Content except 0 Not used 23 Fault Reset 27 Start delay relay 28 Run Bypass or Drive TD04008003E For more information visit www eatonelectrical com B 5 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Table B 3 Parameter Group G1 3 Output Signals continued cade Parameter Renae Stop Bait e Pe P1 3 14 R08 Content 1 28 0 Not 1645 With optional relay board only Same Used as Digital Output 1 DO1 Content except 0 No
73. TD04008003E For more information visit www eatonelectrical com 4 3 4 4 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Table 4 3 Option Board A9 Terminal Descriptions Terminal Sigal Description and Parameter Reference Reference voltage Maximum current 10 mA Analog input voltage Default O 10V R 200 kQ 10V to 10V 3 GND Analog input common a Q Select V or mA with jumper block X1 Figure 4 3 Differential input if not connected to ground allows 20V differential mode voltage to GND o Analog input Default 0 20 mA R 250 Q 0 10V R 200 kQ 10V to 10V GND Al2 Analog input common joystick control Select V or mA with jumper block X2 Figure 4 3 Differential input if not connected to ground allows 20V differential mode voltage to GND 24V control voltage bi directional 15 250 mA all boards total 150 mA max current from single board Can be used as external power backup for the control and fieldbus Galvanically connected to terminal 12 connected to terminals 13 19 Digital input common A for DIN1 Must be connected to GND or 24V of I O terminal DIN2 and DIN3 or to external 24V or GND Selection with jumper block X3 Figure 4 3 24 Vout 24V control voltage bi directional Same as terminal 6 Galvanically connected to terminal 6 GND I O ground Same as terminal 7 Galvanically connected to terminals 7 amp 19 1a DIN4 Digital input 4 Accel Dec
74. UL recognized fuses type RK should be used If motor temperature sensing is used for overload protection the output wire size may be selected based on the motor specifications If three or more shielded cables are used in parallel for the output on the larger units every cable must have its own overload protection Avoid placing the motor cables in long parallel lines with other cables If the motor cables run in parallel with other cables note the minimum distances between the motor cables and other cables given in Table 3 1 below Table 3 1 Cable Spacings Minimum Distance Between Cables in Feet m Shielded Cable Length in Feet m The spacings of Table 3 1 also apply between the motor cables and signal cables of other systems Maximum length of the motor cables is as follows 1 2 hp 230V units 328 ft 100m All other hp units 984 ft 300m The motor cables should cross other cables at an angle of 90 degrees If conduit is being used for wiring use separate conduits for the input power wiring the output power wiring the signal wiring and the control wiring For more information visit www eatonelectrical com 3 1 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 UL Compatible Cable Selection and Installation 3 2 Use only copper wire with temperature rating of at least 167 F 75 C Table 3 2 Cable and Fuse Sizes 230V Ratings Wire Size Terminal Size NEC A Fuse A Power G
75. VX9000 Drive User Manual 6 18 E T N Cutler Hammer November 2003 A CAUTION Remove any External Start signals or permissives before resetting the fault to prevent unintentional restart of the HVX9000 which could result in personal injury or equipment damage Fault Type Fault Code Fault Time Data Range A F AR FT FAULT TYPE There are four different types of faults These faults and their definitions are given Table 6 11 Table 6 11 Fault Types Fault Type Description A Alarm This type of fault is a sign of an unusual operating condition It does not cause the drive to stop nor does it require any special actions The A fault remains in the display for about 30 seconds Fault An F fault is a kind of fault that makes the drive stop Actions need to be taken in order to restart the drive Auto Restart If an AR fault occurs the drive will also stop immediately The fault is reset automatically and the drive tries to restart the motor If the restart is not successful a fault trip FT occurs FT Fault Trip If the drive is unable to restart the motor after an AR fault an FT fault occurs The effect of the FT fault is the same as that of the F fault the drive is stopped Range 1 82 FAULT Coo Fault odes indicate the cause of the fault A list of fault codes their descriptions and possible solutions can be found in Appendix C Fault and Warning Codes Range T 1 1 1
76. age s includes the HVX9000 drive the User Manual rubber conduit covers screws conduit plate and ground straps Inspect the unit to ensure it was not damaged during shipment e Make sure that the part number indicated on the nameplate corresponds with the Catalog Number on your order If shipping damage has occurred please contact and file a claim with the carrier involved immediately If the delivery does not correspond to your order please contact your Eaton Electrical Cutler Hammer representative Note Do not destroy the packing The template printed on the protective cardboard can be used for marking the mounting points of the HVX9000 on the wall or cabinet For more information visit www eatonelectrical com 1 1 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 Catalog Numbering System Table 1 1 HVX9000 Drive Catalog Numbering System HVX 010 A 1 Product Family HVX HVAC Drive Family 1 Standard Boards Horsepower Rating VT Brake Chopper Options 001 1 040 40 N No Brake Chopper Circuit F15 1 1 2 050 50 B Internal Brake Chopper Circuit 002 2 060 60 003 3 075 75 005 5 100 100 Input Options 007 7 1 2 125 125 3 phase EMC H Board Modifications 010 10 015 15 020 20 025 25 030 30 150 150 200 200 250 250 300 300 1 2 3 phase EMC N Keypad 400 400 A Alphanumeric Software Series Voltage Rating A Standard Softwar
77. al November 2003 TD04008003E V1 20 DIN1 DIN2 DIN3 OFF ON OFF Figure 6 8 Digital Inputs DIN1 DIN2 DIN3 Status V1 21 DIN4 DIN5 DING ON OFF OFF Figure 6 9 Digital Inputs DIN4 DIN5 DING Status V1 22 DO1 RO1 RO2 OFF OFF ON Figure 6 10 Digital Inputs DO1 RO1 RO2 Status P5 13 Range 4 7 Default 5 Minutes Run Display Format DUNDSPLYFORMAT This sets the format of the display for motor run time for Motor Run Time V 5 12 4 Seconds 5 Minutes 6 Hours 7 Days Active Faults G5 33 When a fault occurs the HVX9000 stops The sequence indication F1 the fault code a short description of the fault and the fault type symbol will appear on the display In addition the indication FAULT or ALARM is displayed and in case of a FAULT the red LED on the keypad starts to blink If several faults occur simultaneously the sequence of active faults can be browsed with the Browser buttons See Figure 6 11 The active faults memory can store the maximum of 10 faults in the sequential order of appearance The display can be cleared with the STOP RESET button and the readout will return to the same state it was before the fault trip The fault remains active until it is cleared with the STOP RESET button or with a reset signal from the I O terminal CD a gt a 45 CD l Ext Fault T1 113 Figure 6 11 Active Fault Display Example For more information visit www eatonelectrical com 6 17 H
78. al com 3 3 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 Table 3 6 Power and Motor Cable Stripping Lengths Power Wiring in Inches mm m en en m a e2 e2 o 1 3 230 FR4 0 59 1 38 0 39 0 79 0 28 1 97 0 28 1 38 1 1 2 5 480 15 35 10 20 7 50 7 35 7 1 2 0 79 1 57 0 39 1 18 0 79 2 36 0 39 1 57 20 40 10 30 20 60 10 40 5 7 1 2 230 0 79 1 57 0 39 1 18 0 79 2 36 0 39 1 57 10 15 480 20 40 10 30 20 60 10 40 20 480 FR5 0 79 3 54 0 59 2 36 0 79 3 54 0 59 2 36 20 90 15 60 20 90 15 60 10 15 230 0 79 3 54 0 59 2 36 0 79 3 54 0 59 2 36 25 30 480 20 90 15 60 20 90 15 60 230 0 98 4 72 0 98 4 72 0 98 4 72 0 98 4 72 480 25 120 25 120 25 120 25 120 25 30 230 0 98 4 72 0 98 4 72 0 98 4 72 0 98 4 72 50 60 480 25 120 25 120 25 120 25 120 0 91 9 45 0 91 9 45 0 91 9 45 0 91 9 45 23 240 23 240 23 240 23 240 100 125 1 1 9 45 1 1 9 45 1 1 9 45 1 1 9 45 28 240 28 240 28 240 28 240 150 250 1 1 11 61 1 1 11 61 1 1 11 61 1 1 11 61 28 295 28 295 28 295 28 295 2 Locate the plastic bag shipped with the drive containing the wiring plate Figure 3 2 Wiring Plate If conduit is being used attach the wiring plate to it Pass the motor and input power wires cables through the holes of the wiring plate Connect the input power and moto
79. al com 6 11 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Hardware Settings S3 7 The Hardware Settings submenu 53 7 provides parameters for Internal brake resistor connection Fan control HMI acknowledge timeout and HMI retry P3 7 1 Internal Brake Resistor Connection P3 7 2 Fan Control P3 7 3 HMI Acknowledge Timeout 6 12 Range Connected Not Connected Default Connected NTITONODDOLECDEC INTERNERABERES With this function you can tell the HVX9000 whether the internal brake resistor is connected or not If your drive has an internal brake resistor the default value of this parameter is Connected However if it is necessary to increase braking capacity by installing an external brake resistor or if the internal brake resistor is disconnected it is advisable to change the value of this function to Not Connected in order to avoid unnecessary fault trips Note The brake resistor is available as an option for all drives It can be installed internally in frame sizes FR4 to FR6 Range Continuous Temperature Default Temperature FAN CONTROL This function allows you to control the HVX9000 s cooling fan You can set the fan to run continuously when the power is switched on or to run based on the temperature of the unit If the latter function has been selected the fan is switched on automatically when the heatsink temperature reaches 60 C The fan receives a stop command when th
80. and Reference Supervision Value External brake ON OFF control with programmable delay see External Brake Off Delay and External Brake On Delay Frequency converter heatsink temperature goes beyond the set supervision limits see Temperature Limit Supervision and Temperature Supervision Value 2 Unrequested rotation Motor rotation direction is different from the direction requested one For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Table 8 4 RO3 Content Settings continued Setting Signal Content External brake control External brake ON OFF control see External inverted Brake Off Delay and External Brake On Delay Output active when brake control is OFF Thermistor fault or The thermistor input of option board warning indicates overtemperature Fault or warning depending on Thermistor Fault Response Fault Reset This output is activated when faults are reset P Auto Control mode Hand Control In Hand Control mode 27 Start delay relay Start delay for Interlocked Start in DIN1 Function 28 Run Bypass or Drive Running in Bypass or Drive P1 3 10 Range 1 28 Default 10 Bypass Run Relay Output4 R04 CONTENT R04 Content Relay output RO4 is activated when the selected setting is true See Table 8 5 for setting information which is the same as RO3 P1 3 11 Range 1 28 Default 23 Fault Reset Relay Output5 R05 CONTENT
81. anty does not apply in the judgment of Eaton to damage caused during shipment handling storage or accidental misuse The original purchaser of the product must obtain a Cutler Hammer Return Material Authorization RMA number prior to returning any defective product When purchased through an Authorized Distributor the Distributor should supply an RMA number to their customer The maximum liability of this warranty is limited to the purchase price of the product In no event regardless of cause shall Eaton Electrical Inc be liable a for penalties or penalty clauses of any description or b for certification not otherwise specifically provided herein and or indemnification of purchaser or others for costs damages or expenses each arising out of or related to the product or services of any order or c for any damages resulting from loss of profits use of products or for any incidental indirect or consequential damages even if advised of the possibility of such damages For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Ea Appendix B Parameter Tables Table B 1 Parameter Group G1 1 Basic Ga pa bm Tag Gear kA mm e P1 11 Min Frequency 0 00 Max 0 01 Hz 12 00 Minimum frequency setting Frequency pea 1 2 Max aa A co aag 01 Hz UU 00 a Mexintn frequency setting hal 1 3 kania AG Time 1 0 1 3000 0 from fmin Minimum Frequency to fmax Maxim
82. arameter P1 2 29 Range 0 1 Default 1 4 20 mA 20 100 Al4 Signal Range aly SIGNAL RANGE This parameter sets the signal range of analog input 4 0 Signal range 0 20 mA 0 100 1 Signal range 4 20 mA 20 100 P1 2 30 Range 0 1 Default O No Inversion Al4 Signal Inversion o 914 SIGNAL INV Setting this parameter to 1 causes the maximum set output to occur with the minimum reference input and the minimum set output to occur with the maximum reference input P1 2 31 Range 0 00 10 00 Default 0 10 Al4 Filter Time Units Seconds AY FILTER TIME When this parameter is given a value greater than 0 it activates the function that filters out disturbances from the analog input 4 signal A long filtering time makes the signal change slower See Figure 8 3 8 12 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 P1 2 32 Range 0 9 Interlock Run INTLA TEXT DINZ Enable Display Text 1 2 32 1 Parameters Interlock Run Enable Text for DIN2 INTLK TEXT DINI 1 2 32 2 Interlock Run Enable Text for DIN3 1 2 32 3 Interlock Run Enable Text for DIN4 NILA TEXT GINS 1 2 32 4 Interlock Run Enable Text for DIN5 INTLK TEXT GING 1 2 32 5 Interlock Run Enable Text for DIN6 HVX9000 Drive User Manual Default 0 Default 0 Default 0 Default 0 Default 0 When a Digital Input is selected for External Interlock Run Enable the user has a choice of the follo
83. arameter P5 5 3 Upon power up the display will read Startup Wizard Press enter Upon pressing ENTER the choice for the language to be used followed by the application desired are presented Change selection by using the up and down arrow buttons A selection is confirmed by pressing ENTER After the application selection the following text appears Setup starts Press enter When ENTER is pressed the setup parameter list is presented The parameter value will be blinking allowing setting by the up and down arrow buttons The value is confirmed using the ENTER button after which the next parameter in the list will be displayed After the last setup parameter is presented the following text is displayed Repeat setup Press If the left arrow is pressed the Start Up Wizard restarts If the ENTER button is pressed the following is displayed Setup done After this the display returns to the default page normally the Operate Menu 5 16 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 TD04008003E One Touch Operate Menu Navigation Note Up and Down arrows are defaulted to frequency reference Some applications also support other references like Torque or PID The active reference is Monitor Display A Monitor Display selected with a parameter Navigation Left Navigation Right Yy Freq Ref Dow
84. at point The PID controller error value is forced to zero when the control place is changed It is also possible to change the control source back to direct frequency control In this case the output frequency is copied as the frequency reference If the destination place is Keypad the run status Run Stop Direction and Reference will be copied The changeover is smooth when the reference of the destination source comes from the Keypad or an internal motor potentiometer mr For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 P1 11 19 Range 0 1 Default 0 Sleep Function si FEP FUNC ENABL Enabled o Disabled 1 Enabled This parameter sets whether the sleep function is enabled or disabled If the sleep function is enabled the HVX9000 is stopped automatically if its operating frequency falls below the Sleep level defined by Sleep Frequency for a time greater than that determined by Sleep Delay During the Stop state the PID controller is operating The HVX9000 will switch to the Run state when the actual value signal either falls below or exceeds see Wake Up Action the Wake Up level determined by Wake Up Limit See Figure 8 30 P1 11 20 Range Min Frequency Max Default 10 00 Sleep Frequency Frequency Units Hertz SLEEP FREQUENCY The frequency converter is stopped automatically if the frequency of the HVX9000 falls below the Sleep level defined wit
85. ault 0 00 Reference Scale Units Hertz Minimum REF SCALE MIN This parameter allows the scaling of the minimum frequency reference from its preset value to a value less than that set by the Reference Scale Maximum parameter If no scaling is desired set this parameter to 0 An example is shown in Figure 8 4 Voltage input Al1 with a signal range of 0 10V is selected for the Place B reference and its minimum and maximum output values are scaled from their preset values by using the Reference Scale Minimum and Reference Scale Maximum parameters P1 2 23 Range Ref Scale Min 320 00 Default 0 00 Reference Scale Units Hertz Maximum REF SCALE MAX This parameter allows the scaling of the maximum frequency reference from its preset value to a value greater than that set by the Reference Scale Minimum parameter If no scaling is desired set this parameter to 0 An example is shown in Figure 8 4 Voltage input Al1 with a signal range of 0 10V is selected for the Place B reference and its minimum and maximum output values are scaled from their preset values by using the Reference Scale Minimum and Reference Scale Maximum parameters Output Output Frequency Frequency Max Frequency P1 1 2 Max Frequency P1 1 2 Ref Scaling Max Value 1 2 23 Analog Ref Scaling Min Value P1 2 22 Analog Min Frequency P1 1 1 Input V Min Frequency P1 1 1 Input V 10 Without Reference Scaling With Reference Scaling Figure
86. control wires shall be at least AWG 20 0 5 mm shielded cables e The maximum wire size is AWG 14 2 5 mm for the relay terminals and AWG 16 1 5 mm for all other terminals e The tightening torques for the option board terminals are listed in Table 4 1 Table 4 1 Tightening Torques of Terminals Tightening Torque Terminal Screw ein Nm Relay and thermistor terminals 4 0 5 M3 screw so Other terminals M2 6 screw 0 25 Control Wiring Instructions Table 4 2 Control Wiring Instructions 1 Unlock the bottom cover by turning the locking screw 90 degrees counterclockwise 2 Remove the bottom cover by rotating the cover towards you on the base hinges then lifting the cover away from the base 4 2 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Table 4 2 Control Wiring Instructions Continued 3 Wire the control terminals following the details for the specific option boards shown on the following pages Note For ease of access the option board terminal blocks can be unplugged for wiring Control Wiring Details Wiring Option Board A9 Basic I O Board A9 Input Reference Voltage J TA k 4 Input Reference 5 Current ky Control Voltage Output 0 4 20 mA RL lt 500 Q V lt 48V Ic50 mA Indicates Connections for Inverted Signals Figure 4 2 Option Board A9 Wiring Diagram
87. ct with this voltage is extremely dangerous and may cause death or severe injury A WARNING The HVX9000 drive has a large capacitive leakage current during operation which can cause enclosure parts to be above ground potential Proper grounding as described in this manual is required Failure to observe this precaution could result in death or severe injury A WARNING Before applying power to the HVX9000 drive make sure that the front and cable covers are closed and fastened to prevent exposure to potential electrical fault conditions Failure to observe this precaution could result in death or severe injury For more information visit www eatonelectrical com November 2003 TD04008003E E T N Cutler Hammer November 2003 Cautions TD04008003E A WARNING An upstream disconnect protective device must be provided as required by the National Electric Code NEC Failure to follow this precaution may result in death or severe injury A WARNING Before opening the HVX9000 drive covers e Disconnect all power to the HVX9000 drive e Wait a minimum of 5 five minutes after all the lights on the keypad are off This allows time for the DC bus capacitors to discharge e A hazardous voltage may still remain in the DC bus capacitors even if the power has been turned off Confirm that the capacitors have fully discharged by measuring their voltage using a multimeter set to measure DC voltage Failure to follow th
88. cted to the process perform it under no load or light load conditions For more information visit www eatonelectrical com 7 3 HVX9000 Drive User Manual 7 4 For more information visit www eatonelectrical com E T N Cutler Hammer November 2003 TD04008003E E T N Cutler Hammer November 2003 HVX9000 Drive User Manual cee Chapter 8 Application Information Parameter Menus Parameter Group G1 1 Basic Parameters P1 1 1 Minimum Frequency P1 1 2 Maximum Frequency P1 1 3 Acceleration Time 1 P1 1 4 Deceleration Time 1 P1 1 5 Motor Nominal Current P1 1 6 Motor Nominal Voltage TD04008003E Range 0 00 Max Frequency Default 12 00 Units Hertz MN FREQUENCY Defines the minimum output frequency limit setting Range Min Frequency 320 00 Default 60 00 Units Hertz MAX FREQUENCY Defines the maximum output frequency limit setting Range 0 1 3000 0 Default 60 0 Units Seconds ACCEL TIE This defines the time required for the output frequency to change from the minimum frequency to the maximum frequency as set by Minimum Frequency and Maximum Frequency With the use of Acceleration Time 1 and Acceleration Time 2 two different acceleration times can be used for an application The active set can be selected with one of the programmable digital inputs DIN2 DIN3 DIN4 DIN5 or DING Note If the PID controller is used Acceleration Time 2 Deceleration Time 2 is automaticall
89. d reference reset the operating hours counter and choose the motor direction for keypad operation See Figure 6 5 OO R2 1 Motor Speed Reference R2 2 PID Setpoint 1 R2 3 PID Setpoint 2 P2 4 Keypad Direction Figure 6 5 Keypad Control Menu 6 6 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 TD04008003E R2 1 Motor Speed Reference R2 2 PID Setpoint 1 R2 3 PID Setpoint 2 R2 4 Keypad Direction HVX9000 Drive User Manual Range 0 0 100 0 Units Percent MOTOR SPEED REF The keypad reference displays and allows the operator to edit the motor speed reference The changes will take place immediately This reference value will not however influence the motor rotation speed unless the keypad has been selected as the active control place 100 corresponds to Maximum Frequency Range 0 00 100 00 Default 0 00 Units Percent Pil SETPOINT 1 This parameter sets the value of the PID setpoint 1 reference if the keypad is the active control place Range 0 00 100 00 Default 0 00 Units Percent PI SETPOINT 2 This parameter sets the value of the PID setpoint 2 reference if the keypad is the active control place or if PID Ref2 Sel is enabled in the Digital Inputs Range Clockwise Counterclockwise Default Clockwise AEYPAD DIRECTION The keypad direction displays and allows the operator to change the rotation direction of the motor This set
90. de Parameter Range Step Default ID Description Page P1 9 1 FireModeFunction 0 1 1 O Closed 1501 0 Closed contact initiates fire mode 8 46 Contact 1 Open contact initiates fire mode P1 9 2 FMRefSelFunction 0 1 1 0 Not 1502 0 No inversion 8 46 Inverted 1 Signal inverted FireModeMiniFreq Minimum 0 01 Hz 15 00 1503 Minimum HVX9000 frequency in fire Frequency mode Maximum Frequency P1 9 4 FireModeFregRef1 0 0 100 0 1712 HVX9000 reference 1 frequency in fire mode P1 9 5 FireModeFreqRef2 0 0 100 100 0 1711 HVX9000 reference 2 frequency in fire mode P1 9 6 FMAutoResetDelay 0 50 10 00 0 01s 5 00 1506 Auto restart delay in fire mode after 8 47 fault cause clears B 10 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 Table B 10 Parameter Group G1 10 IntelliPass Parameters a ae L P1 10 1 IntelliPass 0 1 1521 9 Disabled Not used 8 47 IntelliPass IntelliPass enabled ee P1 10 2 Bypass Start Delay 1 32 765 1545 Time delay before motor is switched 8 47 from HVX9000 to bypass after digital input closed P1 10 3 Auto Bypass 0 1 1 0 Auto 1525 0 Auto bypass disabled 8 48 Bypass 1 Auto bypass enabled Disabled P1 10 4 Auto BypassDelay 0 32 765 mm 1526 Time delay before auto bypass occurs P1 10 5 Over 1 BypasEnab 1 1553 Auto bypass on overcurrent 8 48 disabled Auto bypass on overcurrent after restart tries e
91. e 2 230V 208 240V 4 480V 380 500V 0 Chassis 1 NEMA 1 2 NEMA 12 480V Drives up to 40 hp VT are only available with Brake Chopper Option B 480V Drives 50 hp VT or larger are only available with Brake Chopper Option N 230V Drives up to 20 hp VT are only available with Brake Chopper Option B 230V Drives 25 hp VT or larger are only available with Brake Chopper Option N All 230V Drives and 480V Drives up to 250 hp VT are only available with Input Option 1 480V Drives 300 hp VT or larger are only available with Input Option 2 300 and 400 hp VT 480V Drives are only available with Enclosure Style 0 Chassis Note Availability 480V 1 1 2 400 hp 230V 1 40 hp 1 2 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 eer Chapter 2 Mounting HVX9000 drives may be mounted side by side or stacked vertically as outlined in the following section Space Requirements To ensure proper air circulation and cooling follow the guidelines below Table 2 1 Space Requirements for Mounting an HVX9000 Drive Approximate Dimensions in Inches mm 230V 1 3 hp 0 8 20 0 8 20 3 9 100 2 0 50 480V 1 1 2 7 1 2 hp 230V 5 10 hp 0 8 20 0 8 20 4 7 120 2 4 60 480V 10 20 hp 230V 15 20 hp 1 2 30 0 8 20 6 3 160 3 1 80 480V 25 40 hp 230V 25 30 hp 3 1 80 3 1 80 11 8 300
92. e Frequency Ratio Selection this parameter defines the zero frequency voltage of the curve See Figure 8 17 Range 1 0 16 0 Default Model dependent Units kiloHertz SWITCHING FREU Motor noise can be minimized using a high switching frequency Increasing the switching frequency reduces the capacity of the HVX9000 Range 0 1 Default 1 Switched On OVERVOLT CONTR 0 Overvoltage control switched off 1 Overvoltage control switched on With the overvoltage control switched on if the utility supply voltage rises the output frequency will increase to maintain a constant motor V f relation This may be useful for example if the utility supply voltage varies more than 10 and the motor cannot tolerate this overvoltage In some applications the motor is required to operate at the desired set speed regardless of supply line voltage variations In this situation the overvoltage control is switched off the frequency will not increase as the utility supply voltage increases This could lead to overexciting the motor resulting in a large increase in motor current during overvoltage conditions Note Overvoltage trips may occur when the control is switched out of operation Range 0 1 Default 1 Enabled UNDERVOLT CONTR 0 Disabled 1 Enabled With the undervoltage control switched on if the utility supply voltage declines the output frequency will decrease to maintain a constant motor V f relation This may be useful for exa
93. e User Manual E T N Cutler Hammer November 2003 Table 5 3 IntelliPass Bypass Kit Installation Instructions continued 20 Insert the B5 option board into slot C 21 Close and lock the control cover 22 Wire the bypass control wires to the drive control boards lasi 5 8 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 Table 5 3 IntelliPass Bypass Kit Installation Instructions continued 23 Replace the keypad 24 Replace the control module s bottom cover and lock it 25 Proceed to the power and control wiring sections for the IntelliPass TD04008003E For more information visit www eatonelectrical com 5 9 HVX9000 Drive User Manual IntelliPass Power Wiring Instructions Table 5 4 IntelliPass Power Wiring Instructions 4 5 10 Loosen the four screws on the side of the bottom bypass cover Lift the bypass cover off of the base Hook the cover on the hanger screw on the upper left side of the unit using the keyhole in the side of the bypass cover If using conduit remove the base plate and attach the conduit connector to the plate Thread the power and motor wires through separate holes in the conduit plate For more information visit www eatonelectrical com E T N Cutler Hammer November 2003 TD04008003E E T N Cutler Hammer November 2003 Table 5 4 Intelli Pass Power Wiring Instr
94. e above precautions may cause death or severe injury A CAUTION Do not perform any meggar or voltage withstand tests on any part of the HVX9000 drive or its components Improper testing may result in damage 4x CAUTION Prior to any tests or measurements of the motor or the motor cable disconnect the motor cable at the HVX9000 output terminals U V W to avoid damaging the HVX9000 during the motor or cable testing A CAUTION Do not touch any components on the circuit boards Static voltage discharge may damage the components A CAUTION Any electrical or mechanical modification to this equipment without prior written consent of Eaton s Cutler Hammer business unit will void all warranties and may result in a safety hazard in addition and voiding of the UL listing A CAUTION Install the HVX9000 drive on flame resistant material such as a steel plate to reduce the risk of fire For more information visit www eatonelectrical com HVX9000 Drive User Manual HVX9000 Drive User Manual E T N Cutler Hammer A CAUTION Install the HVX9000 drive on a perpendicular surface that is able to support the weight of the drive and is not subject to vibration to lessen the risk of the drive falling and being damaged and or Causing personal injury A CAUTION Prevent foreign material such as wire clippings or metal shavings from entering the drive enclosure as this may cause arcing damage and fire A CAUTIO
95. e been exceeded 0 Auto bypass on overcurrent fault tries exceeded disabled 1 Auto bypass on overcurrent fault tries exceeded enabled P1 10 6 Range 0 1 Default 0 IGBT Fault Auto IGBT FLT SYPOSEN Bypass This parameter specifies whether an automatic switch to bypass will occur after the IGBT fault auto restart tries have been exceeded 0 Auto bypass on IGBT fault tries exceeded disabled 1 Auto bypass on IGBT fault tries exceeded enabled P1 10 7 Range 0 1 Default 0 4 mA Reference NG REF BYPASENAB Fault Auto Bypass This parameter specifies whether an automatic switch to bypass will occur after the loss of reference fault auto restart tries have been exceeded 0 Auto bypass on loss of reference fault tries exceeded disabled 1 Auto bypass on loss of reference fault tries exceeded enabled Note P1 7 1 4 mA Reference Fault Auto Bypass must be set to 4 or 5 Fault P1 10 8 Range 0 1 Default 0 Overvoltage Fault 0017 BYPASSENAE Auto Bypass This parameter specifies whether an automatic switch to bypass will occur after the overvoltage fault auto restart tries have been exceeded 0 Auto bypass on overvoltage fault tries exceeded disabled 1 Auto bypass on overvoltage fault tries exceeded enabled P1 10 9 Range 0 1 Default 0 Undervoltage Fault LY DUDOGCENGD Auto Bypass This parameter specifies whether an automatic switch to bypass will occur after the undervoltage fault auto restart tries have been exceeded 0 Auto bypass on undervol
96. e drive and bypass modes HOA Steps through Hand Off and Auto control modes Press Enter to select mode Left Arrow e navigation button movement to left e in display mode enter parameter group mode e in parameter edit mode exits mode backs up one step e cancels edited parameter exit from a parameter edit mode Right Arrow e navigation button movement to right e enter parameter group mode e enter parameter mode from group mode Up and Down Arrows move either up or down the operating menu list in order to view the desired operating values move either up or down the parameter group list in order to select the desired group move either up or down the parameter list in order to select the desired parameter in the group increase decrease the reference value of the selected parameter TD04008003E For more information visit www eatonelectrical com 6 3 HVX9000 Drive User Manual Menu Navigation Navigation Tips E T N Cutler Hammer November 2003 To navigate within one level of menu use the up and down arrows To move deeper into the menu structure and back out use the right and left arrows To edit a parameter navigate to show that parameter s value and press the right arrow button to enter the edit mode In edit mode the parameter value will flash When in edit mode the parameter value can be changed by pressing the up or down arrow keys When in edit mode pressing the right arrow a second time wi
97. e heatsink temperature falls to 55 C The fan runs for about a minute after receiving the stop command or switching on the power as well as after changing the value from Continuous to Temperature Note The fan runs continuously regardless of this setting when the HVX9000 is in RUN state Range 200 5 000 Default 200 ms Units mseconds HM ACK TINEDUT This function allows the user to change the timeout of the HMI acknowledgement time Note If the HVX9000 has been connected to a PC with a serial cable the default values of HMI Acknowledge Timeout and Number of Retries to Receive HMI Acknowledgement must not be changed If the HVX9000 has been connected to a PC via a modem and there is delay in transferring messages the value of HMI Acknowledge Timeout must be set according to the delay as follows Example e Transfer delay between the frequency converter and the PC 600 ms e The value of HMI Acknowledge Timeout is set to 1200 ms 2 x 600 sending delay receiving delay e The corresponding setting shall be entered in the Misc part of the file NCDrive ini Retries 5 AckTimeOut 1200 TimeOut 6000 It must also be considered that intervals shorter than the HMI Acknowledge Timeout time cannot be used in HVX9000 drive monitoring For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 P3 7 4 Range 1 10 Default 5 Number o
98. e on the bus with the appropriate configuration Control unit Control unit cannot control the control unit power unit and vise versa Device change e option board changed am different power rating of drive Note No fault time data record Device added e option board added e drive of different power rating Note No fault time data record added 39 Device removed e option board removed Reset drive removed Note No fault time data record Device unknown Unknown option board or drive Contact your Cutler Hammer distributor IGBT temperature IGBT Inverter Bridge Check loading overtemperature protection has Check motor size detected high short term overload current Brake resistor Brake resistor overtemperature Set the deceleration time longer overtemperature protection has detected Use an external brake resistor excessive braking For more information visit www eatonelectrical com C 3 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 Table C 1 al Codes continued feat rout lPoasbleCause Sotutton feat rout lPoasbleCause Sotutton Faut Possible Cause Encoder fault Note the exceptional Fault data Check encoder channel record See Active Fault Menu connections for more information Additional Check the encoder board codes Encoder 1 channel A is missing Encoder 1 channel B is missing Both encoder 1 channels are missing Encoder reversed Analog input l x4 mA Curr
99. eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 P1 1 3 P1 1 4 P1 4 3 P1 4 4 Figure 8 10 Acceleration Deceleration Curve S Shaped P1 4 3 Range 0 1 3000 0 Default 10 0 Acceleration Time 2 Units Seconds ACCEL TINE 2 Time required for output frequency to change from the minimum frequency to the maximum frequency set by Minimum Frequency and Maximum Frequency With the use of Acceleration Time 1 and Acceleration Time 2 two different acceleration times can be used for an application The active set can be selected with one of the programmable digital inputs DIN2 DIN3 DIN4 DIN5 or DING DIN2 Function DIN3 Function DIN4 Function DIN5 Function and DING Function Note If the PID controller is used the acceleration deceleration time set 2 is automatically selected as the active set P1 4 4 Range 0 1 3000 0 Default 10 0 Deceleration Time 2 Units Seconds DECEL TINE 2 Time required for output frequency to change from the maximum frequency to the minimum frequency set by Minimum Frequency and Maximum Frequency With the use of Deceleration Time 1 and Deceleration Time 2 two different deceleration times can be used for an application The active set can be selected with one of the programmable digital inputs DIN2 DIN3 DIN4 DIN5 or DIN6 DIN2 Function DIN3 Function DIN4 Function DIN5 Function and DING Function Note If the PID controller is used the accelerat
100. ected as a Preset Speed Frequency to Start DC Braking During Ramp Stop P1 4 10 Figure 8 1 DC Braking Command TD04008003E For more information visit www eatonelectrical com 8 5 HVX9000 Drive User Manual 8 6 P1 2 6 DIN4 Function E T N Cutler Hammer November 2003 Range 0 15 Default 4 Accel decel time sel DING FUNCTION This parameter determines the function of digital input DIN4 If DIN4 is not being used set this parameter to 0 0 Not Used 1 External fault contact closed Fault is displayed and motor stopped 2 External fault contact open Fault is displayed and motor stopped 3 Run enable External interlock Contact open HVX9000 start disabled Contact closed HVX9000 start enabled 4 Acceleration or deceleration time selection Contact open Acceleration Deceleration time 1 selected Contact closed Acceleration Deceleration time 2 selected Hand Auto Select contact closed Auto control selected PID Control contact closed PID control selected 7 Motor potentiometer down contact closed Motor potentiometer down selected 8 PID Reference 2 Select 9 PM Setback 10 Fault reset contact closed All faults reset 11 Speed Select 2 12 DC braking command Contact closed In Stop mode the DC braking operates until the contact is opened See Figure 8 1 13 Reserved 14 Fire Mode contact closed Fire Mode selected See Page 8 46 15 Fire Mode Reference Select Contact open or cl
101. ed automatically after the DC link voltage has returned to the normal level Range 0 3 Default 0 GVERCURR TRIES This parameter determines how many automatic restarts are allowed during the Trial Time Note IGBT temperature faults are included in this function 0 No automatic restart after overcurrent fault trip gt 0 Number of automatic restarts after an overcurrent fault trip saturation trip or IGBT temperature fault Range 0 10 Default 0 GMA FAULT TRIES This parameter determines how many automatic restarts are allowed during the Trial Time 0 No automatic restart after reference fault trip s0 Number of automatic restarts after the analogue current signal 4 20 mA has returned to the normal level 54 mA Range 0 10 Default 0 MOTTEMPF TRIES This parameter determines how many automatic restarts are allowed during the Trial Time 0 No automatic restart after a motor temperature fault trip s0 Number of automatic restarts after the motor temperature has returned to its normal level Range 0 10 Default 0 EXTFAULT TRIES This parameter determines how many automatic restarts are allowed during the Trial Time 0 No automatic restart after external fault trip s0 Number of automatic restarts after an external fault trip For more information visit www eatonelectrical com 8 45 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Parameter Group G1 9 Fire Mode PID Fire Mode or Smoke Purge
102. el Select Select R min 5 kQ He lona Digital input5 PM Accalpooo Baloet po lan DING Digital input 6 Speed Select 3 17 Digital input common B for DIN4 Must be connected to GND or 24V of I O terminal DIN5 and DIN6 or to external 24V or GND Select with jumper block X3 Figure 4 3 18 A01 Analog signal output Output signal range 0 10V default Current 0 4 20 mA RL max 500 Q or Voltage 0 10V RL 51 kQ default Selection with jumper block X6 Figure 4 3 A01 Analog output common Maximum Vin 48V DC Galvanically connected to terminals 7 13 Digital output1 Open collector Maximum current 50 mA For more information visit www eatonelectrical com TD04008003E HVX9000 Drive User Manual E T N Cutler Hammer November 2003 X2 Jumper Setting Analog Input 2 A12 X1 Jumper Setting ABCD 0 to 20 mA Analog Input LANI Current Input HH 0 to 10V ABCD 0 to 10V ABCD Voltage Input e sia Voltage Input 379 e 0 to 20 MA sii Oto 10V A X6 Jumper Setting Current Input 5 8 55 Differential nd Analog Output 1 A01 0 to 10V Voltage Input o l ABCD erential 10 to 10V B Sen Ou ut Voltage Input Voltage Input slele 10 to 10V 0 to 10V ABCD ee Voltage Input Voltage Output o elejo X3 Jumper Setting CMA and CMB Grounding CMB Connected to Ground eel CMA Connected to Ground Ear CMB Isolated from Ground e CMA Isolated from Ground CMB and CMA Internally go Connected and Isolated
103. ember 2003 230V 5 10 hp 480V 10 20 hp Frame Size FR5 Motor Terminals Brake DC Terminals Terminals Power Terminals Ground Terminals VA NM Figure 3 8 FR5 Power and Motor Wiring Terminals TD04008003E For more information visit www eatonelectrical com 3 9 HVX9000 Drive User Manual 3 10 230V 15 20 hp E T N Cutler Hammer November 2003 480V 25 40 hp 525 690V Frame Size FR6 Ca a OR lo Or Power Terminals Motor Terminals a ge Figure 3 9 FR6 Power and Motor Wiring Terminals For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 230V 25 30 hp 480V 50 75 hp Frame Size FR7 Motor Terminals Power Terminals a oe Brake DC Terminals Terminals gt Ground Figure 3 10 FR7 Power and Motor Wiring Terminals TD04008003E For more information visit www eatonelectrical com 3 11 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 480V 100 150 hp Frame Size FR8 Terminals ans Ground Terminal Figure 3 11 FR8 Power and Motor Wiring Terminals 3 12 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 480V 200 250 hp Frame Size FR9 Figure 3 12 FR9 Power and Motor Wiring Terminals TD04008003E For more informatio
104. ent at the analog input is Check the current loop signal for signal range 4 to 20 lt 4 mA source and wiring e control cable is broken or loose e signal source has failed External fault Digital input set as an external Check source of trigger fault input has been triggered Keypad communication The connection between the Check keypad connection and control keypad and the HVX9000 keypad cable has been lost Communication bus The data connection between Check installation fault the communication bus master installation is correct contact and the communication bus your Cutler Hammer distributor board has failed Slot fault Defective option board or slot Check that the board is properly installed and seated in slot If installation is correct contact your Cutler Hammer distributor BypassOverLoad The motor has been overloaded Decrease the motor load while connected to the bypass Disable the Current Imbalance feature see the IT manual C 4 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 TD04008003E For more information visit www eatonelectrical com HVX9000 Drive User Manual HVX9000 Drive User Manual For more information visit www eatonelectrical com E T N Cutler Hammer November 2003 TD04008003E Company Information Eaton Electrical Inc is a global leader in electrical control power distribution and industrial automation prod
105. er outputs P1 11 3 Range 0 7 Default 0 Actual Value 1 Actual Value ACT VALUE SELECT Selection This parameter selects the PID controller actual value input signal source Actual value 1 Actual value 1 Actual value 2 Actual value 1 Actual value 2 Actual value 1 Actual value 2 Smaller of Actual value 1 and Actual value 2 Greater of Actual value 1 and Actual value 2 Mean value of Actual value 1 and Actual value 2 Square root of Actual value 1 Square root of Actual value 2 NOOB WD O TD04008003E For more information visit www eatonelectrical com 8 49 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 P1 11 4 Range 0 9 Default 2 Al2 Actual Value 1 ACTUAL 1 INPUT Input This parameter selects the PID controller actual value 1 input signal source 0 Not used Analog Input Al1 control board terminals 2 and 3 Analog Input Al2 control board terminals 4 and 5 Analog input Al3 Analog input Al4 Communication bus Motor torque Motor speed Motor current Motor power O 00 NN O 01 BB ON gt P1 11 5 Range 1000 0 1000 0 Default 100 096 Actual 1 Maximum Units Percent Scale ACT MAX SCALE This parameter sets the maximum scaling point for actual value 1 100 is equivalent to no maximum scaling See Figure 8 26 P1 11 6 Range 1000 0 1000 0 Default 0 0 Actual 1 Minimum Units Percent Scale ALT 7 MN SCALE This parameter sets the minimum scaling point for actual value 1 0 is equivalent
106. f Retries UM RETRY to Receive HMI With this parameter you can set the number of times the drive will try receive Acknowledgement acknowledgement when it has not been received within the acknowledgement time HMI Acknowledge Timeout or if the received acknowledgement is faulty System Information S3 8 This section contains hardware and software information as well as operation information 3 8 1 Total Counters 707AL COUNTERS In the Total Counters page Total Counters you can find information related to the HVX9000 operating times i e the total numbers of MWh operation days and operation hours passed so far See Table 6 4 Unlike the counters in the Trip Counters these counters cannot be reset Note The Power On time counter days and hours runs always when the power Is on Table 6 4 Total Counters Name Description C3 8 1 1 MWh counter Megawatt hours total operation time counter C3 8 1 2 Power On day counter Number of days the HVX9000 has been supplied with power C3 8 1 3 Power On hour counter Number of hours the HVX9000 has been supplied with power S3 8 2 Trip Counters TRIP COUNTERS Trip counters are counters the values of which can be reset i e restored to zero You have the following resettable counters at your disposal Table 6 5 Trip Counters Number Name Description T3 8 2 1 MWh counter Megawatts hours since last reset Clear MWh counter Resets megawatts hours counter and clears Energy
107. for an underload state to exist An internal up down counter counts the accumulated underload time If the underload counter value goes above this limit the protection will cause a trip according to Underload Protection f the HVX9000 is stopped the underload counter is reset to zero See Figure 8 22 Underload Time Counter Trip area Trip Warning Underload No Underload Figure 8 22 Underload Time Counter Function Range 0 3 Default 0 No Response THERTUSTORE RESP A high temperature has been detected by an option board connected thermistor 0 No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting Range 0 3 Default 2 Fault COMM FAULT RESP The response mode for a communication fault is set with this parameter if a communication board is being used For more information see the appropriate Communication Board Manual 0 No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting For more information visit www eatonelectrical com 8 43 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 P1 7 23 Range 0 3 Default 2 Fault _ Slot SLOTCOMFAULTRESP Communication The response mode for a board slot fault due to missing or failed board Fault Response 0 No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault st
108. g ThermistorF Resp 1 Comm Fault Resp 2 Fault SlotComFaultResp 2 Fault Fi TD04008003E For more information visit www eatonelectrical com B 9 P1 7 22 No response Warning Fault stop as set by Stop Function Fault stop by coasting pa co Co 1 733 1 34 P1 7 23 P A A No response Warning Fault stop as set by Stop Function Fault stop by coasting HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Table B 8 Parameter Group G1 8 Auto Restart Parameters cede Parameter Pange Step Dem IO Dewipion Pag P1 8 1 0 10 10 00 poe pe Auto restart delay after fault cause clears ai 8 2 paa Un 60 00 HE S 00 Pe eee max set number of PE la before fault is maintained all 8 3 kak Function 3 Ramp start aarin Flying start Start per Start Function P1 8 4 Undervolt Tries 10 No auto restart a Number of auto restarts allowed during trial time P1 8 5 Overvolt Tries 10 No auto restart D Number of auto restarts allowed during trial time P1 8 6 Overcurr Tries No auto restart a Number of auto restarts allowed during trial time P1 8 7 4 mA Fault Tries 10 No auto restart a Number of auto restarts allowed during trial time P1 8 8 MotlempF Tries 10 0 No auto restart gt 0 Number of auto restarts allowed during trial time P1 8 9 ExtFault Tries 10 0 No auto restart gt 0 Number of auto restarts allowed during trial time Table B 9 Parameter Group G1 9 Fire Mode Co
109. g to Stop Function 3 Fault stop mode after fault always by coasting Deactivating the protection by setting the parameter to 0 will reset the underload time counter P1 7 18 Range 10 0 150 0 Default 50 0 Underload Units Percent Protection fnom IP Fuon TORQUE Torque This parameter is based on a percentage of the nominal nameplate motor torque TnMotor and sets the value for the minimum torque allowed when the output frequency is above the field weakening point See Figure 8 21 If you change the Motor Nominal Current this parameter is automatically restored to the default value Underload Area Field Weakening Point P1 6 4 Figure 8 21 Minimum Load Setting For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 P1 7 19 Underload Protection f0 Torque P1 7 20 Underload Protection Time Limit P1 7 21 Thermistor Fault Response P1 7 22 Communications Fault Response TD04008003E HVX9000 Drive User Manual Range 5 0 150 0 Default 10 0 Units Percent UP FO TORQUE This parameter is based on a percentage of the nominal nameplate motor torque TnMotor and sets the value for the minimum torque allowed with zero frequency See Figure 8 21 If you change the value of Motor Nominal Current this parameter is automatically restored to the default value Range 2 00 600 00 Default 20 00 Units Seconds UP TIME LIMIT This is the maximum time allowed
110. h inertia exists it is recommended to use an external braking resistor for faster deceleration See Figure 8 12 Stop Function 2 Normal Ramping Run Enable Coasting Follows the Coasting or Stopping action described above dependent upon the status of the Run Enable input Stop Function 3 Normal Coasting Run Enable Ramping Follows the Coasting or Stopping action described above dependent upon the status of the Run Enable input Output Frequency Output Frequency N DC Braking ON DC Braking ON t 1x P1 4 9 t 0 1 x P1 4 9 RUN RUN STOP STOP Figure 8 11 DC Braking Time When Stop Mode Coasting TD04008003E For more information visit www eatonelectrical com 8 29 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 N Motor Speed N N Output Frequency t P1 4 9 RUN STOP Figure 8 12 DC Braking Time When Stop Mode Ramp P1 4 10 Range 0 10 10 00 Default 1 50 DC Brake Units Hertz Frequency In Ramp 579P DC BRAKEFR Stop The output frequency at which the DC braking is applied See Figure 8 13 P1 4 11 Range 0 000 60 000 Default 0 000 Start DC Brake Units Seconds Time START OLC BRAAETI DC brake is activated when the start command is given This parameter defines the time before the brake is de energized After the brake is de energized the output frequency increases according to the set start function by Start Function parameter See Figure 8 13
111. h this parameter for a time greater than that determined by Sleep Delay During the Stop state the PID controller is operating The HVX9000 will switch to the Run state when the actual value signal either falls below or exceeds see Wake Up Action the Wake Up Limit See Figure 8 30 P1 11 21 Range 0 32 500 Default 30 Sleep Delay Units Seconds SLEEP DELRY The minimum amount of time the frequency has to remain below the Sleep level before the HVX9000 is stopped See Figure 8 30 P1 11 22 Range 0 00 100 00 Default 25 00 Wake Up Limit Units Percent WAKE UP LIMIT The wake up limit defines the frequency below which the actual value must fall or which has to be exceeded before the Run state of the HVX9000 is restored See Figure 8 30 P1 11 23 Range 0 1 Default 0 Below Level Wake Up Action WAKE UP ACTION This parameter defines if the restoration of the Run state occurs when the actual value signal falls below or exceeds the Wake Up Limit See Figure 8 30 0 Wake up falling below limit 1 Wake up exceeding limit TD04008003E For more information visit www eatonelectrical com 8 55 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 Wake Up Level P1 11 22 Output Frequency t lt Sleep Delay t s Sleep Delay Sleep Level P1 11 20 Time R Start Stop Status mababa of the Drive Stop Figure 8 30 Frequency Converter Sleep Function 8 56 For more information visit www eatonelectrical com T
112. hing frequency the maximum load allowed is 56A to avoid overheating the HVX9000 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 200 00 180 00 160 00 140 00 120 00 P W 100 00 80 00 60 00 40 00 F15FR4 400V 003FR4 500V 20 00 F15FR4 500V 007FR4 400V YY 003FR4 400V 007FR4 500V a 0 00 0 00 2 00 4 00 6 00 8 00 10 00 12 00 14 00 16 00 Switching Frequency kHz Figure A 1 Power Loss as Function of Switching Frequency 1 3 hp 230V 1 1 2 7 1 2 hp 480V 900 00 800 00 700 00 600 00 500 00 400 00 300 00 200 00 010FR5 400V 015FR5 500V 100 00 010FR5 500V 020FR5 400V 015FR5 400V 020FR5 500V 6 00 8 00 10 00 12 00 14 00 Switching Frequency kHz Figure A 2 Power Loss as Function of Switching Frequency 5 10 hp 230V 10 20 hp 480V TD04008003E For more information visit www eatonelectrical com A 5 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 600 00 400 00 200 00 ee 025FR6 400V O30FR6 500V 025FR6 500V 040FR6E 400V 030FR6 400V 040FR6 500V 0 00 0 00 6 00 8 00 10 00 12 00 14 00 16 00 Switching Frequency kHz Figure A 3 Power Loss as Function of Switching Frequency 15 20 hp 230V 25 40 hp 480V 2500 00 1500 00 P W 1000 00 500 00 050FR7 400V O60FR7 500V 050FR7 500V
113. ion deceleration time set 2 is automatically selected as the active set P1 4 5 Range 0 3 Default O Not Used Brake Chopper DDOkKCE rUnGoco ORAM LIN NEN When the HVX9000 is decelerating the motor the energy stored in the inertia of the motor and the load are fed into an external brake resistor This enables the HVX9000 to decelerate the load with a torque equal to that of acceleration provided that the correct brake resistor has been selected See separate brake resistor installation manual 0 Brake chopper not used Brake chopper in use External brake chopper In Ready state AN TD04008003E For more information visit www eatonelectrical com 8 27 HVX9000 Drive User Manual 8 28 P1 4 6 Start Function P1 4 7 Stop Function P1 4 8 DC Brake Current E T N Cutler Hammer November 2003 Range 0 1 Default O Ramping START FUNCTION 0 Ramp The HVX9000 starts from 0 Hz and accelerates to the set reference frequency within the set acceleration time Load inertia or starting friction may cause prolonged acceleration times 1 Flying start The HVX9000 is able to start into a spinning motor by applying a small torque to motor and searching for the frequency corresponding to the speed the motor is spinning at The searching starts from the maximum frequency towards the spinning equivalent frequency until the correct value is detected Thereafter the output frequency will be increased decreased to the set refere
114. l signal inverted Range 0 00 10 00 Units Seconds Ali FILTER TIME This parameter given a value greater than 0 activates the function that filters out disturbances from the incoming analog input 1 Vin signal Long filtering time makes the signal change slower See Figure 8 2 Default 0 10 Unfiltered Signal Filtered Signal Figure 8 2 Al1 Signal Filtering Range 0 2 Default 1 4 20 mA 20 100 Units Percent Ale SIGNAL RANGE Signal range 0 20 mA 0 100 Signal range 4 20 mA 20 10096 Custom signal range see Al2 Custom Minimum and Al2 Custom Maximum Na Range 0 00 Al2 Custom Max Units Percent Ale CUSTOR miN This parameter allows the setting of the minimum level of analog input 2 as a percentage of 20 mA See also Al1 Custom Minimum Default 0 0096 Range Al2 Custom Min 100 00 Units Percent Ale CUSTOM MAX This parameter allows the setting of the maximum level of analog input 2 as a percentage of 20 mA See also Al1 Custom Maximum Default 100 00 For more information visit www eatonelectrical com 8 9 HVX9000 Drive User Manual P1 2 17 Al2 Signal Inversion P1 2 18 Al2 Filter Time P1 2 19 Motor Potentiometer Ramp Time P1 2 20 Motor Potentiometer Memory Reset Frequency Reference P1 2 21 Motor Potentiometer Memory Reset PID Reference For more information visit www eatonelectrical com E T N Cutler Hammer November 2003 Range 0 1
115. led 14 Fire Mode contact closed Fire Mode selected See Page 8 46 15 Fire Mode Reference Select 1 2 Contact opened Fire Mode Reference 1 selected Contact opened Fire Mode Reference 2 selected 3 00 NO Ol For more information visit www eatonelectrical com 8 7 HVX9000 Drive User Manual 8 8 P1 2 8 DIN6 Function P1 2 9 Al1 Signal Range P1 2 10 Al1 Custom Minimum P1 2 11 Al1 Custom Maximum E T N Cutler Hammer November 2003 Range 0 15 Default 11 Speed Select 3 DING FUNCTION This parameter determines the function of digital input DING If DING is not being used set this parameter to 0 0 Not Used 1 External fault contact closed Fault is displayed and motor stopped 2 External fault contact open Fault is displayed and motor stopped 3 Run enable External interlock Contact open Drive start disabled Contact closed Drive start enabled 4 Acceleration or deceleration time selection Contact open Acceleration Deceleration time 1 selected Contact closed Acceleration Deceleration time 2 selected Hand Auto Select contact closed Auto control selected Motor potentiometer up contact closed Motor potentiometer up selected 7 Motor potentiometer down contact closed Motor potentiometer down selected 8 PID Reference 2 Select 9 PM Setback contact closed PM Setback enabled 10 Fault reset contact closed All faults reset 11 Speed Select 3 contact closed Speed 3 selected 12 HOA On Off contact
116. ll allow you to edit the parameter value digit by digit To confirm the parameter change you must press the ENTER key The value will not change unless the ENTER button ts pushed Parameters identified with a in Appendix B can not be changed while the HVX9000 is running The screen will display LOCKED if you attempt to edit these parameters while the drive is running Stop the drive to edit these parameters Main Menu The data on the control keypad are arranged in menus and submenus The first menu level consists of menus M1 to M6 and is called the Main menu These menus and their submenus are illustrated in Figures 6 2 and 6 3 6 4 Menu Navigation Up Arrow The up arrow advances to the next menu item For example pressing the up arrow once will advance from M1 to M2 Down Arrow The down arrow backs up to the previous menu item For example pressing the down arrow once will back up from M2 to M1 Right Arrow The right arrow will advance to the next level in the menu For example pressing the right arrow once will advance from M1 to G1 1 Left Arrow The left arrow will back up one level in the menu structure For example pressing the left arrow once will back up from G1 1 to M1 Basic Parameters Input aoe 2 3 Output Signals 4 Drive Control 5 Prohibit Frequencies 6 Motor Control Protections 8 Auto Restart 9 Closed Loop 10 Firemode PID 11 IntelliPass 12 PID Control 13 P
117. llation Instructions continued 8 Remove the cover from the bypass 9 Set the bypass on the drive s power module Wf WT MM S ail S N 10 Wire 1T1 112 and 1T3 wires from bypass to power module terminals U T1 V T2 and W T3 11 Wire 1L1 1L2 and 1L3 wires from bypass to power module terminals L1 L2 and L3 respectively TD04008003E For more information visit www eatonelectrical com HVX9000 Drive User Manual E T N Cutler Hammer Table 5 3 IntelliPass Bypass Kit Installation Instructions continued 12 Attach the bypass to the power module using the three mounting screws Note Be sure to ground the green wire using the mounting screw marked 1 in the picture 13 Plug in the control cable 14 Place the control module on the top of the bypass cover and fasten the mounting screws 15 Plug the control cable into the drive control 5 6 For more information visit www eatonelectrical com November 2003 TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 Table 5 3 IntelliPass Bypass Kit Installation Instructions continued 16 Thread the control wiring through the bypass cover and place the cover on the bypass 17 Tighten the bypass cover screws 18 Loosen the control cover by turning the two lock screws 1 4 turn 19 Lift the control cover TD04008003E For more information visit www eatonelectrical com 5 7 HVX9000 Driv
118. ltered Signal Figure 8 5 Analog Output Filtering P1 3 3 Range 0 1 Default 0 Not Inverted lout Invert jour INVERT Setting this parameter to 1 inverts the analog output signal so that the maximum output occurs at the minimum value of the Analog Output lout Content parameter and the minimum output occurs at the maximum value of the Analog Output lout Content parameter See Figure 8 6 0 Not inverted 1 Inverted Analog Output Current 20 mA Max Value of Signal Selected with P1 3 2 Figure 8 6 Analog Output Inversion P1 3 4 Range 0 1 Default O O mA Analog Output ppr MINIMUA lout Minimum Sets the signal minimum to either 0 mA or 4 mA 0 OMA minimum 1 4mA minimum 8 14 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 P1 3 5 Range 10 1000 Default 100 Analog Output Units Percent lout Scale jour SCALE See Figures 8 6 and 8 7 and Table 8 1 for scaling information and examples Table 8 1 Scaling Factor for the Analog Output Analog Output Current 20 mA Max Value of Signal Selected with P1 3 2 Figure 8 7 Analog Output Scale TD04008003E For more information visit www eatonelectrical com 8 15 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 P1 3 6 Range 1 26 Default 1 Ready Digital Output 1 DO CONTENT DO1 Content Digital output DO1 sinks current when the selected setting is true See
119. lue to 0 0 Not Used 1 Ext Fault Close 2 Bypass Ovid Fault 3 Run enable External interlock Contact open HVX9000 start disabled Contact closed HVX9000 start enabled 4 Acceleration or deceleration time selection Contact open Acceleration Deceleration time 1 selected Contact closed Acceleration Deceleration time 2 selected Hand Auto Select contact closed Auto control selected PID Control contact closed PID control selected 7 Motor potentiometer down contact closed Motor potentiometer down selected 8 PID Reference 2 Select selects between PID Reference and PID Setpoint 2 from keypad 9 PM Setback contact closed PM Setback enabled 10 Fault reset contact closed All faults reset 11 Acceleration Deceleration prohibited Contact closed No acceleration or deceleration possible until the contact is opened 12 HOA On Off contact closed HOA Off 13 Reserved 14 Fire Mode contact closed Fire Mode selected See Page 8 46 15 Fire Mode Reference Select Contact open or closed based on FWRefSelFunction f this input is ON then FireMlodeFreqRef1 or FireModeFreqRef2 is selected as a Preset Speed O O1 Note This selection is automatically set to 2 Bypass Ovld Fault if P1 10 1 INTELLI PASS has BypassEnabled or if P1 10 3 Auto Bypass is enabled For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 HVX9000 Drive User Manual P1 2 5
120. m the memory CD CD O 534 CD 11 Output Phase F 11 gt 113 Figure 6 12 Sample Fault History Display Note Pressing the ENTER button for 3 seconds will clear the entire fault history Multimonitor G5 35 This Parameter allows the viewing and selection if allowed by System menu item P3 5 4 of three simultaneously monitored items from the Monitored Menu Items illustrated in Table 6 10 Use the right arrow key to select the item to be modified and then the up or down arrow keys to select the new item Press the ENTER key to accept the change TD04008003E For more information visit www eatonelectrical com 6 19 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 Operate Menu One Touch Operate Menu Navigation Note Up and Down arrows are defaulted to frequency reference Some applications also support other references like Torque or PID The active reference is Monitor Display A Monitor Display selected with a parameter Navigation Left Navigation Right V Freq Ref Down Display will automatically Password Programming Menu return to default Operate M1 Parameters Menu monitor display Exit Operate Menu by navigating after 30 sec delay to Programming display and M2 Keypad Control pressing ENTER button or simply M3 System Menu press ENTER button 2 seconds Acknowledgement password M4 Expander Boards value if defined M5 Monitor M6 Return to Operate or time delay Figure 6 13 Ope
121. meplate current rating It defines the current injected into the motor during DC braking For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 P1 4 9 Range 0 000 60 000 Default 0 000 DC Brake Time at Units Seconds Stop 570P DC BRAKETN Determines if braking is ON or OFF and the on time of the DC brake when the motor is stopping The function of the DC brake depends on the Stop Function 0 DC brake is not used gt 0 DC brake is in use and its function depends on Stop Function The DC braking time is determined with this parameter Stop Function 0 Coasting After the stop command the motor coasts to a stop without control from the drive With the DC injection the motor can be electrically stopped in the shortest possible time without using an optional external braking resistor The braking time is scaled by the frequency when the DC braking starts If the frequency is greater than the nominal frequency of the motor this set value determines the braking time When the frequency is lt 10 of the nominal the braking time is 10 of this set value See Figure 8 11 Stop Function 1 Ramp After the Stop command the speed of the motor is reduced according to the set deceleration parameters as fast as possible to the speed defined with DC Brake Frequency In Ramp Stop where the DC braking starts The braking time is defined with this parameter If hig
122. mer HVX9000 Drive User Manual November 2003 Kian Chapter 1 Overview This chapter describes the purpose and contents of this manual the receiving inspection recommendations and the Cutler Hammer HVX9000 catalog numbering system How to Use This Manual The purpose of this manual is to provide you with information necessary to install set and customize parameters start up troubleshoot and maintain the Cutler Hammer HVX9000 drive from Eaton Electrical To provide for safe installation and operation of the equipment read the safety guidelines at the beginning of this manual and follow the procedures outlined in the following chapters before connecting power to the HVX9000 drive Keep this operating manual handy and distribute to all users technicians and maintenance personnel for reference Chapter 1 Overview Chapter 2 Mounting Chapter 3 Power Wiring Chapter 4 Control Wiring Chapter 5 IntelliPass Bypass Option Chapter 6 Menu Information Chapter 7 Start Up Chapter 8 Application Information Appendix A Technical Data Appendix B Parameter Tables Appendix C Fault and Warning Codes Receiving and Inspection TD04008003E The HVX9000 AC drive has met a stringent series of factory quality requirements before shipment It is possible that packaging or equipment damage may have occurred during shipment After receiving your HVX9000 drive please check for the following e Check to make sure that the pack
123. meter Range 0 0 100 0 Default 0 5 Units Seconds Se sae Aen EXT BRAKE OFFUEL The activation of the external brake can be linked to the Start and Stop control signals with the External Brake Off Delay and External Brake On Delay parameters which define the time for which the external brake remains in its previous position before reacting to the START STOP signal See Figure 8 9 To program the brake control signal you can use either the digital output DO1 or the relay outputs RO1 and RO2 see Digital Output 1 DO1 Content Relay Output 1 RO1 Content or Relay Output 2 RO2 Content For more information visit www eatonelectrical com 8 23 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 P1 3 24 Range 0 0 100 0 Default 0 5 External Brake On Units Seconds Delay EXT BRAKE ONDEL The activation of the external brake can be linked to the Start and Stop control signals with the External Brake Off Delay and External Brake On Delay parameters which define the time for which the external brake remains in its previous position before reacting to the START STOP signal See Figure 8 9 To program the brake control signal you can use either the digital output DO1 or the relay outputs RO1 and RO2 see Digital Output 1 DO1 Content Relay Output 1 RO1 Content or Relay Output 2 RO2 Content t P1 3 24 on lor P1 3 23 OFF External DO1 RO1 Brake ON RO2 START DIN1 DUNS STOP Figure
124. meter sets the value of the current allowed at zero frequency It can be set between 0 150 0 of the cooling available at the nominal motor nameplate frequency Motor Nominal Frequency See Figure 8 18 The default value is set assuming that there is no external fan cooling the motor If an external fan is used this parameter can be set to 90 or even higher Note The value is set as a percentage of the motor nameplate data Motor Nominal Current not the drive s nominal output current The motor s nominal current is the current that the motor can withstand in direct on line use without being overheated If you change the Motor Nominal Current this parameter is automatically restored to the default value Setting this parameter does not affect the maximum output current of the HVX9000 which is determined by Current Limit alone P cooling Overload Area P1 7 10 40 Figure 8 18 Motor Cooling Power For more information visit www eatonelectrical com 8 39 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 P1 7 11 Range 1 200 Default 24 min MTP Time Constant Units Minutes IP MOTOR T This is the thermal time constant of the motor The larger the motor the longer the time constant The time constant is the time within which the calculated thermal stage has reached 63 of its final value The motor thermal time is specific to the motor design and it varies between different motor manufacturers If
125. mode after fault always by coasting Oi B WN rs O Range 0 00 Maximum Frequency Default 0 00 Units Hertz YMA FAULT FREQ If the value of 4 mA Fault Frequency is set to 3 and the 4 mA fault occurs then the frequency reference to the motor is the value of this parameter Range 0 3 Default 2 Fault EXTERNAL FAULT A warning or a fault action and message is generated from the external fault signal in the programmable digital inputs DIN2 DIN3 DIN4 DIN5 or DING The information can also be programmed into digital output DO1 or programmed into digital output DO1 and RO2 or ROS 0 No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting Range 0 3 Default 0 No Response INPUT PHASE SUP The input phase supervision monitors that the input phases of the HVX9000 have approximately equal currents If not the response programmed by this parameter occurs 0 No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting Range 1 3 Default 2 Fault UVOLT FAULT RESP 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting Note This protection can not be inactivated For more information visit www eatonelectrical com 8 37 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 P1 7 6 Range 0 3 Default 2
126. mple if the utility supply voltage varies more than 15 and the motor cannot tolerate this undervoltage In some applications the motor is required to operate at the desired set speed regardless of supply line voltage variations In this situation the undervoltage control is switched off the frequency will not decrease as the utility supply voltage decreases This could lead to under exciting the motor resulting in a large increase in motor current during undervoltage conditions Note Undervoltage trips may occur when controllers are switched out of operation For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 HVX9000 Drive User Manual Parameter Group G1 7 Protections P1 7 1 4 mA Reference Fault Response P1 7 2 4 mA Fault Frequency P1 7 3 External Fault P1 7 4 Input Phase Supervision P1 7 5 Undervoltage Fault Response TD04008003E Range 0 5 Default O No Response GA FAULT RESP A warning or a fault action and message is generated if the 4 20 mA reference signal is used and the signal falls below 3 5 mA for 5 seconds or below 0 5 mA for 0 5 seconds The information can also be programmed into digital output DO1 or relay outputs RO1 RO2 or RO3 No response Warning Warning frequency applied 10s earlier is set as reference Warning the 4 mA Fault Frequency is set as reference Fault stop mode after fault according to Stop Function Fault stop
127. n Display will automatically Password Programming Menu return to default Operate M1 Parameters Menu monitor display Exit Operate Menu by navigating after 30 sec delay to Programming display and M2 Keypad Control pressing ENTER button or simply M3 System Menu press ENTER button 2 seconds Acknowledgement password M4 Expander Boards value if defined M5 Monitor M6 Return to Operate or time delay Figure 5 5 Operate Menu Navigation The Operate Menu provides an easy to use method of viewing key numerical Monitoring Menu items Some applications also support the setting of reference values in this menu The items displayed vary by application Table 5 6 is an example for the Standard application Table 5 6 Operate Menu Items IntelliPass Application Example 03 FreqReference Hz __ FrequenoyReference 04 oupuFrequeney he upat agar o Motor Current A Measured Motor Current es Motor Torque La Calculated torque based on nominal motor torque a DC Bus Voltage La Measured DC Bus Voltage ogo Unit Temperature C Heatsink temperature Heatsink temperature re 0 10 Calc MotorTemp KL motor temperature based on the motor nameplate information and the calculated motor load Analog Input 1 Vio Voltage input at Terminals Al1 and GND The menu is navigated by using the left and right arrow buttons If a reference level is available for setting the up and down arrow buttons adjust the value To exit the Operate Menu to acces
128. n Sets the frequency corresponding to the minimum reference signal md Q9 TD04008003E For more information visit www eatonelectrical com B HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Table B 2 Parameter Group G1 2 Input Signals continued Code Parameter Range Step Default ID Description Page P1 2 23 Ref Scale Max Ref Scale Min 0 01 Hz 345 Sets the frequency corresponding to 320 00 the maximum reference signal P1 2 24 AI3 Signal Sel AnIN 0 1 AnIN 0 1 141 Connect the Al3 signal to the analog AnIN E 10 input P1 2 25 Al3 Signal Range 0 1 1 1 4 20 143 0 0 20mMA mA 20 1 4 20mA 100 P1 2 26 Al3 Signal Inv 0 1 1 0 No 151 0 No inversion Inversion 1 Signal inverted P1 2 27 Al3 Filter Time 0 00 10 00 0 00 No filtering P1 2 28 A14 Signal Sel AnIN 0 1 AnIN 0 1 152 Connect the Al4 signal to the analog AnIN E 10 input of your choice P1 2 29 Al4 Signal Range 0 1 1 1 4 20 154 0 0 20mMA mA 20 1 4 20mA 100 P1 2 30 Al4 Signal Inv 0 1 1 0 No 162 0 No inversion Inversion 1 Signal inverted P1 2 31 Al4 Filter Time 0 00 10 00 0 No filtering P1 2 32 INTLK Text DIN2 1 Ext Interlock INTLK Text DING Run Enable Vibration Cutout High Motor Temperature Freeze Stat Trip Low Pressure High Pressure Low Water Smoke Detect 3 Wire Off Table B 3 Parameter Group G1 3 Output Signals Code Parameter Range Step Default ID Description Page P1 3 1 lout Conten
129. n Indicates that the HVX9000 is ready to be started Ready Flashing Indicates that the HVX9000 is in Bypass Mode n Run Indicates that the HVX9000 or Bypass is operating and controlling the load fault Fault Indicates that there is one or more active drive fault s For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Table 6 3 Navigation Buttons Button Description SSS O Start This button operates as START button for normal operation when the Keypad is selected as the active control Enter This button in the parameter edit mode is used to e leave the programming mode e leave the parameter group e save the parameter setting and move to the next parameter This button is also used to reset Fault History e Fault History is reset if ENTER is pressed on the Fault History menu group in Monitoring Menu or e if ENTER is pressed while in the Fault History menu Stop Reset This button has three integrated functions The button operates as the STOP button during normal operation In the parameter edit mode it is used to cancel the previous action and back up one step In the fault mode it is used as the fault RESET button e motor STOP from the keypad e used to reset the active fault e in programming mode press STOP RESET button to cancel the previous action and back up one step Drive Bypass Switches between th
130. n visit www eatonelectrical com 3 13 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Checking the Cable and Motor Insulation 3 14 1 Check the motor cable insulation as follows Disconnect the motor cable from terminals U V and W of the HVX900 and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MQ Check the input power cable insulation as follows Disconnect the input power cable from terminals L1 L2 and L3 of the HVX9000 and from the utility line feeder Measure the insulation resistance of the input power cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MQ Check the motor insulation as follows Disconnect the motor cable from the motor and open any bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000V The insulation resistance must be gt 1MQ For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 ee Chapter 4 Control Wiring General Information The control unit of the HVX9000 drive consists of the
131. n visit www eatonelectrical com vil HVX9000 Drive User Manual E T N Cutler Hammer Warnings Cautions and Notices Read this manual thoroughly and make sure you understand the procedures before you attempt to install set up or operate this Cutler Hammer HVX9000 Adjustable Frequency Drive from Eaton Electrical viii Warnings A WARNING Be sure to ground the unit following the instructions in this manual Ungrounded units may cause electric shock and or fire A WARNING This equipment should be installed adjusted and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of equipment and the hazards involved Failure to observe this precaution could result in death or severe injury A WARNING Components within the HVX9000 power unit are live when the drive is connected to power Contact with this voltage is extremely dangerous and may cause death or severe injury A WARNING Line terminals L1 L2 L3 motor terminals U V W and the DC link brake resistor terminals are live when the drive is connected to power even if the motor is not running Contact with this voltage is extremely dangerous and may cause death or severe injury A WARNING Even though the control l O terminals are isolated from line voltage the relay outputs and other l O terminals may have dangerous voltage present even when the drive is disconnected from power Conta
132. nal fault or warning The HVX9000 is ready to operate The HVX9000 is operating motor is running A fault trip has occurred A fault trip has not occurred The heat sink temperature exceeds 70C Fault or warning depending on External Fault Reference Fault Response if analogue E Reference fault or warning Fault or warning depending on 4 mA e Wm o Reversed DD At speed Motor regulator activated 13 Output frequency limit 1 supervision Output frequency limit 2 supervision Torque limit supervision 14 15 16 Reference limit supervision External brake control 0 Control from I O terminals External control mode 19 Drive temperature limit supervision reference is 4 20 mA and signal is lt 4 mA Always if a warning exists The reverse command has been selected Bypass has been selected The output frequency has reached the set reference Overvoltage or overcurrent regulator was activated The output frequency is outside the set supervision low limit high limit see Frequency Supervision Limit 1 and Speed Supervision Value 1 The output frequency is outside the set supervision low limit high limit see Frequency Supervision Limit 2 and Speed Supervision Value 2 The motor torque is beyond the set supervision low limit high limit see Torque Supervision Limit and Torque Supervision Value Active reference is beyond the set supervision low limit high limit see Reference Supervision Limit
133. nce of Operation 7 2 1 Read and follow all safety precautions 2 Atinstallation ensure a b That the HVX9000 and motor are connected to ground That the utility and motor cables are in accordance with the installation and connection instructions as detailed in Chapter 3 That the control cables are located as far as possible from the power cables as detailed in Chapter 4 and Table 3 1 That control cable shields are connected to protective ground That no wires make contact with any electrical components in the HV9000 That the common input of digital input groups is connected to 24V or ground of the I O terminal supply or an external supply as detailed in Chapter 4 and Figure 4 6 If using the HOA Hand Off Auto mode that a maintained closed contact or jumper is present at HOA Interlock Contact as a permissive to start the HVX9000 Check the quality of the cooling air as detailed in Chapter 2 Check that moisture has not condensed inside the HVX9000 Check that all START STOP switches connected to the I O terminals are in the STOP state Connect the HVX9000 to the utility and switch the power on Ensure that Group G1 1 parameters match the application by setting the following parameters to match the motor nameplate P1 1 5 the motor nominal current P1 1 6 the nominal voltage of the motor P1 1 7 the nominal nameplate frequency of the motor P1 1 8 the nominal nameplate full load speed of the motor
134. nce value following the set acceleration deceleration parameters Use this mode if the motor may be spinning when the start command is given With the flying start it is possible to ride through short utility voltage interruptions Range 0 3 Default 1 Ramp STOP FUNCTION 0 Coasting The motor coasts to a halt without control from the HVX9000 after the Stop command 1 Ramp After the Stop command the speed of the motor is reduced according to the set deceleration parameters If the regenerated energy is high it may be necessary to use an external braking resistor for faster deceleration 2 Normal Ramp Run Enable coasting After the Stop command the speed of the motor is decelerated according to the set deceleration parameters However when the Run Enable signal is energized using one of the digital inputs e g DIN3 the motor coasts to a halt without control from the drive 3 Normal stop Coasting Run Enable ramping The motor coasts to a halt without any control from the drive However when Run Enable signal is energized using one of the digital inputs e g DIN3 the speed of the motor is decelerated according to the set deceleration parameters If the regenerated energy is high it may be necessary to use an external braking resistor for faster deceleration Range 0 15 x Innvx 1 5 Xx InHvx Default 0 5 x InHVX Units Amperes OC ERAKE CURRENT This parameter s range and default value are determined by the HVX9000 na
135. ne drive to another All the parameter groups are first uploaded to the keypad then the keypad is connected to another drive and then the parameter groups are downloaded to it or possibly back to the same drive Note Before any parameters can successfully be copied from one drive to another the drive must be stopped when the parameters are downloaded to it 93 3 1 Parameter Sets 53 3 2 Load Up to Keypad 93 3 3 Download from Keypad 53 3 4 Automatic Backup PARAMETER SETS This parameter allows you to reload the factory default parameter values and to store and load two customized parameter sets IP TO KEYPAD This function uploads all existing parameter groups to the keypad Range 0 3 Default O All parameters DOWN FROM KEYPAD This function downloads one or all parameter groups from the keypad to the drive 0 All parameters 1 All no parameters 2 Application parameters Range Yes No Default Yes AUTO GALAUP This parameter activates and deactivates the parameter backup function When the Parameter backup function is activated the keypad makes a copy of the parameters and settings in the currently active application For more information visit www eatonelectrical com 6 9 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 System Menu Parameter Comparison Options S 3 4 93 4 Parameter Comparison PARANLUNPARISON With the Parameter Comparison function you can compare the actual
136. ning depending on External Fault 7 Reference fault or warning Fault or warning depending on 4 mA Reference Fault Response if analogue reference is 4 20 mA and signal is lt 4 mA For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 TD04008003E HVX9000 Drive User Manual Table 8 4 RO2 Content Settings continued Setting Signal Content g Reversed The reverse command has been selected Bypass Run Bypass has been selected 11 At speed The output frequency has reached the set reference Motor regulator activated 13 Output frequency limit 1 supervision Output frequency limit 2 supervision a Torque limit supervision 1 1 1 Reference limit supervision 1 kd External brake control Overvoltage or overcurrent regulator was activated The output frequency is outside the set supervision low limit high limit see Frequency Supervision Limit 1 and Speed Supervision Value 1 The output frequency is outside the set supervision low limit high limit see Frequency Supervision Limit 2 and Speed Supervision Value 2 The motor torque is beyond the set supervision low limit high limit see Torque Supervision Limit and Torque Supervision Value Active reference is beyond the set supervision low limit high limit see Reference Supervision Limit and Reference Supervision Value External brake ON OFF control with programmable delay see External Brake
137. nt regions all drives meet the highest immunity levels while emission levels meet the requirements noted in the following section EMC Classification the HVX9000 drive series are EMC classification H capable Class H HVX9000 drives have been designed to fulfill the requirements of the product standard EN 61800 3_A11 for the 1st environment restricted distribution and the 2nd environment The emission levels correspond to the requirements of EN 61000 6 4 HVX9000 series drives fulfill all applicable EMC immunity requirements standards EN 61000 6 1 EN 61000 6 2 and EN 61800 3 A11 Declaration of Conformity TD04008003E The Manufacturer s Declarations of Conformity assuring the compliance of the HVX9000 drives with the European Community EC EMC directives is available upon request For more information visit www eatonelectrical com A 9 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 Warranty and Liability Information Eaton Electrical Inc warrants the product delivered in the Cutler Hammer shipping package to be free from defects in material and workmanship under normal use and service for twenty four 24 months from date of manufacturing Products that fail during this period will be repaired or replaced at Eaton s discretion with the same or a functionally equivalent product provided the original purchaser A returns the failed product and B provides proof of original date of purchase This warr
138. oae 8 22 Figure 8 9 External Brake Control s4 s2 4 55502 e 656 b40c4sh5 05 eee ee hes RANG a sus 8 24 Figure 8 10 Acceleration Deceleration Curve S Shaped 8 27 Figure 8 11 DC Braking Time When Stop Mode Coasting 8 29 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 List of Figures continued Figure 8 12 Figure 8 13 Figure 8 14 Figure 8 15 Figure 8 16 Figure 8 17 Figure 8 18 Figure 8 19 Figure 8 20 Figure 8 21 Figure 8 22 Figure 8 23 Figure 8 24 DC Braking Time When Stop Mode Ramp 0200000eeeeee DC Braking Time at Start 4420614 0ee250es theca DD INS BLAME GAAN te as Prohibit Frequency Area Setting 2 000 c eee eee eee eee Ramp Speed Scaling Between Prohibit Frequencies Linear and Squared Change of Motor Voltage Programmable V f Ratio lt lt ciseccsioanee scares cbeneeetaeeeeends eas Motor Cooling Power 3 naka sence cece ANAND KAMAG ous ce LAO eee eee a Motor Temperature Calculation Stall Characteristics Settings Minimum Load Setting Caba one AGARANG AKDA be boas bead ee KANA be 4 Underload Time Counter Function 00 0 eee eee eee eee Example of Automatic Restart with Two Restarts Frequency Reference Logic of the Fire Mode PID Application When Running in Fire Mode 4 2 cs i2e02604 05 42 4 ERA GAANO EG 2 tee ee beeee deus Figure 8 25 Figure
139. op mode after fault always by coasting Parameter Group G1 8 Auto Restart The automatic restart function restarts the drive when the cause of the fault selected with Undervoltage Restart Tries to External Fault Tries parameters has disappeared and the waiting time Wait Time has elapsed Undervoltage Restart Tries to External Fault Tries parameters determine the maximum number of automatic restarts during the trial time set by Trial Time See Figure 8 23 P1 8 1 Range 0 10 10 00 Default 0 50 Wait Time Units Seconds WAIT TIME Defines the time before the HVX9000 tries to automatically restart the motor after the cause of the fault trip has disappeared P1 8 2 Range 0 00 60 00 Default 30 00 Trial Time Units Seconds TRIAL TIME This parameter sets the trial time for the auto restart function The time count starts from the first auto restart If the number of faults occurring during the trial time exceeds the values of Undervoltage Restart Tries to External Fault Tries parameters the fault trip is maintained If the HVX9000 successfully restarts and no other fault occurs the fault is cleared after the trial time has elapsed The next fault starts the trial time count again Wait time Wait time Wait time P1 81 BA P1 8 1 wu Fault Trigger Motor Stop Signal Restart 1 Restart 2 Motor Start Signal Supervision Trial Time P1 8 2
140. option boards A9 and A2 In addition to these two boards the IntelliPass Bypass includes option board B5 which is described in the following section Wiring Option Board B5 e This board is to be mounted in slot C Seno Asam Drive Run RO1 2 23 NN ko RO2 1 i Bypass L ROZ2 26 OT Max Current Voltage Switching k O lt 8A 24V DC a lt 0 4A 125V DC ae Overload ga 250V AC L RO3 2 29 Reset _ Continuously lt 2 Arms Figure 5 3 Option Board B5 Wiring Diagram Table 5 5 Option Board B5 Terminal Descriptions Terminal Signal Description and Parameter Reference sid Description and Parameter Description and Parameter Reference sid a babad Pana Drive Run Switching Capacity 24V DC 8A 250V AC 8A ct Normally kasa 125V DC 0 4A Min Switching Load 5V 10 mA Continuously lt 2 Arms RO2 1 Common Bypass Switching Capacity 24V DC 8A 250V AC 8A RO2 2 Normally Open 125V DC 0 4A 28 RO3 1 Common Overload Reset Switching Capacity 24V DC 8A 250V AC 8A RO3 2 Normally Open AN A TD04008003E For more information visit www eatonelectrical com 5 15 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Figure 5 4 Option Board B5 Terminal Location Start Up Wizard Upon initial power up the Start Up Wizard guides the commissioner through the basic SVX9000 setup The Start Up Wizard may be set to function upon an application change by setting p
141. ore information visit www eatonelectrical com B 7 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 Table B 6 Parameter Group G1 6 Motor Control Code Parameter Range Step Default ID Description Page P1 6 1 Motor Ctrl Mode 0 1 1 0 0 Frequency control Frequency 1 Speed control control P1 6 2 V f Optimization 0 1 1 0 None 109 0 None 1 Automatic torque boost 3 V f Ratio Select 0 1 O Linear 108 0 Linear 1 Squared 2 Programmable V f curve 3 Linear with flux optimization P1 6 4 Field WeakngPnt 30 00 320 00 0 01 Hz 60 00 602 Usually corresponds to Motor Nominal Frequency 603 Usually corresponds to Motor Nominal Voltage P1 6 6 V f Mid Freg 0 00 Field 0 01 Hz 60 00 Midpoint frequency of the curve Weakening Point P1 6 5 Voltage at FWP 10 00 200 00 0 01 100 00 P1 6 7 V f Mid Voltg 0 00 100 00 0 01 100 00 Maximum value is Voltage at Field Weakening Point P1 6 8 Zero Freq Voltg 0 00 40 00 0 01 Voltage at zero frequency 18 36 P1 69 Switching Freq 1 0 16 0 0 1 kHz HVX9000 model dependent 18 36 P1 6 10 Overvolt Contr 0 1 1 1 607 0 Overvoltage control switched off Switched 1 Overvoltage control switched on On P1 6 11 Undervolt Contr 0 1 1 1 Enabled 608 0 Disabled 1 Enabled Drive must be stopped to edit these parameters Table B 7 Parameter Group G1 7 Protections Code Parameter Range Step Default D4 Description
142. ormation 13 8 3 1 Software Package 13 8 3 2 System Software Version 13 8 3 3 Firmware Interface 13 8 3 4 System load 3 8 4 Applications H A3 8 4 Name of Application D3 8 4 1 Application ID D3 8 4 2 Version D3 8 4 3 Firmware Interface S3 8 5 Hardware 13 8 5 1 Unit Power 13 8 5 2 Unit Voltage 13 8 5 3 Brake Chopper 3 8 5 4 Brake Resistor 3 8 6 Expander Boards 3 8 7 Debug Menu Figure 6 6 System Menu Structure 6 8 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 TD04008003E HVX9000 Drive User Manual System Menu Parameters S3 1 Language Selection S3 2 Application Selection Default English LANGUAGE This parameter offers the ability to control the HVX9000 through the keypad in the language of your choice Currently available languages are English Finnish Swedish Danish and German Default HVNX Intpass APPLICATION This parameter sets the active application if multiple applications have been loaded When changing applications you will be asked if you want the parameters of the new application to be uploaded to the keypad If you wish to load the new application parameters push the ENTER button Pushing any other button saves the parameters of the previously used application in the keypad System Menu Copy Parameter Options S3 3 The parameter copy function is used when the operator wants to copy one or all parameter groups from o
143. osed based on FMRefSelIFunction f this input is ON then FireMlodeFreqRef1 or FireModeFreqRef2 is selected as a Preset Speed O O1 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 TD04008003E P1 2 7 DIN5 Function HVX9000 Drive User Manual Range 0 15 Default 13 PM Setback GINS FUNCTION This parameter determines the function of digital input DIN5 If DIN5 is not being used set this parameter to 0 0 Not Used 1 External fault contact closed Fault is displayed and motor stopped 2 External fault contact open Fault is displayed and motor stopped 3 Run enable External interlock Contact open HVX9000 start disabled Contact closed HVX9000 start enabled 4 Acceleration or deceleration time selection Contact open Acceleration Deceleration time 1 selected Contact closed Acceleration Deceleration time 2 selected Hand Auto Select contact closed Auto control selected Motor potentiometer up contact closed Motor potentiometer up selected PID Control contact closed PID control selected Reverse contact closed Reverses motor direction DC Brake Command contact closed DC Brake is enabled 0 Fault reset contact closed All faults reset 1 Acceleration Deceleration prohibited Contact closed No acceleration or deceleration possible until the contact is opened 12 HOA On Off contact closed HOA Off 13 PM Setback contact closed PM Setback enab
144. parameter values to the values of your customized parameter sets and those loaded to the control keypad The actual parameter values are first compared to those of the customized parameter Set1 If no differences are detected a O is displayed on the lowermost line of the keypad If any of the parameter values differ from those of the Set1 parameters the number of the deviations is displayed together with symbol P e g P1 P5 five deviating values By pressing the right arrow button once again you will see both the actual value and the value it was compared to In this display the value on the Description line in the middle is the default value and the one on the value line lowermost line is the edited value You can also edit the actual value by pushing the Right Arrow button Actual values can also be compared to Set2 Factory Settings and Keypad Set values Security Menu Parameter Options 53 5 Note The Security submenu is protected with a password Store the password in a safe place 93 5 1 Password 93 5 2 Parameter Lock 93 5 3 Start Up Wizard 6 10 Range O 65 535 Default 0 PASSWORD The application selection can be protected against unauthorized changes with the Password function When the password function is enabled the user will be prompted to enter a password before application changes parameter value changes or password changes By default the password function is not in use If you
145. provide information about the basic and option boards plugged into the control board Table 6 9 provides an example for slot A Table 6 9 Slot A Expander Board Information Number Content E3 8 6 1 Slot A board identification For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 S 3 8 7 Debug Menu DEBUG This menu is meant for advanced users and application designers Contact factory for any assistance needed Expander Board Menu M4 The Expander Board Menu makes it possible for the user to to see what expander boards are connected to the control board and to reach and edit the parameters associated with the expander board G4 1 1 Parameters P4 1 1 1 Board Parameter 1 P4 1 1 2 Board Parameter 2 P4 1 1 3 Board Parameter 3 G4 1 2 1 O Monitor B Slot B Option Board G Slot C Option Board D Slot D Option Board E Slot E Option Board Figure 6 7 Expander Board Menu Structure Example of Expander Board Parameters for Option Board A9 P4 1 1 1 Range 1 5 Default 3 Al1 Mode di AGDE Analog Input 1 input options 0 20 mA 4 20 mA 0 10V 2 10V 10 10V Oi BWON P4 1 1 2 Range 1 5 Default 1 Al2 Mode Pi MODE Analog Input 2 input options 1 0 20mA 2 4 20mA 3 0 10V 4 2 10V 5 10 10V P4 1 1 3 Range 1 4 Default 1 A01 Mode on MODE muy Analog Output 1 output options 1
146. r 2003 Table A 3 480V VT Output Power Ratings Three Phase Input HVXF15Ax 4A_1 HVX002Ax 4A_1 HVX003Ax 4A_1 HVX005Ax 4A_1 HVX007Ax 4A_1 HVX010Ax 4A 1 HVX015Ax 4A 1 HVX020Ax 4A 1 HVX025Ax 4A 1 HVX030Ax 4A 1 HVX040Ax 4A 1 HVX050Ax 4A 1 HVX060Ax 4A 1 HVX075Ax 4A 1 HVX100Ax 4A 1 HVX125Ax 4A 1 HVX150Ax 4A 1 HVX200Ax 4A 1 HVX250Ax 4A 1 HVX300A0 4A 1 HVX400A0 4A 1 Insert a 1 for NEMA Type 1 or a 12 for NEMA Type 12 in place of the x in the Catalog Number Power Loss and Switching Frequency A 4 In some situations it may be desirable to change the switching frequency of the HVX9000 for some reason typically e g to reduce the motor noise Raising the switching frequency above the factory default level increases the drive power loss and increases the cooling requirements Figures A 1 through A 6 illustrate the power loss increase for the different HVX9000 models When operating above the default switching frequency the HVX9000 output current rating should be derated by the ratio of the increased power loss to the nominal power loss Example The user of a 40 hp 61A 480V HVX9000 wishes to increase the switching frequency from the factory default value of 10 kHz to 15 kHz to reduce motor noise From Figure A 3 the loss at the factory default switching frequency of 10 kHz is 1240 watts The loss at 15 kHz from Figure A 3 is 1340 watts 1240 1340 284 Re rate 61 x Thus at the increased switc
147. r HVX9000 Drive User Manual November 2003 Chapter 7 Start Up Safety Precautions Before start up observe the following warnings and safety instructions A WARNING 1 Internal components and circuit boards except the isolated I O terminals are at utility potential when the HVX9000 is connected to the line This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it 2 When the HVX9000 is connected to the utility the motor connections U T1 V T2 W T3 and DC link brake resistor connections B B and R are live even if the motor is not running 3 Do not make any connections when the HVX9000 drive is connected to the utility line 4 Do not open the cover of the HVX9000 immediately after disconnecting power to the unit because components within the drive remain at a dangerous voltage potential for some time Wait until at least five minutes after the cooling fan has stopped and the keypad or cover indicators are dark before opening the HVX9000 cover 5 Thecontrol I O terminals are isolated from the utility potential but relay outputs and other I Os may have dangerous external voltages connected even if power is disconnected from the HVX9000 6 Before connecting to the utility make sure that the cover of the HVX9000 is closed TD04008003E For more information visit www eatonelectrical com 7 1 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Seque
148. r will overheat If the motor has to run a prolonged time under these conditions special attention must be paid to cooling the motor Use external cooling for the motor if the temperature tends to rise too high For more information visit www eatonelectrical com 8 33 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 P1 6 3 Range 0 3 Default 0 Linear Voltage Frequency F RATIO SELECT Ratio Selection Linear The voltage of the motor changes linearly with the frequency in the constant flux area from 0 Hz to the field weakening point where the nominal voltage is supplied to the motor Linear V f ratio should be used in constant torque applications See Figure 8 16 This default setting should be used if there is no special need for another setting 1 Squared The voltage of the motor changes following a squared curve waveform with the frequency in the area from 0 Hz to the field weakening point where the nominal voltage is supplied to the motor The motor runs under magnetized below the field weakening point and produces less torque and electromechanical noise Squared V f ratio can be used in applications where torque demand of the load is proportional to the square of the speed e g in centrifugal fans and pumps 2 Programmable V f curve The V f curve can be programmed with three different points Programmable V f curve can be used if the other settings do not satisfy the needs of the application See Figure 8 17
149. r wires to their respective terminals according to the wiring diagrams in the following section marked Standard Wiring Diagrams and Terminal Locations on Page 3 6 6 If an optional external brake resistor is used connect its cable to the appropriate terminals See Standard Wiring Diagrams and Terminal Locations 3 4 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 7 If shielded cable is used connect the shields of the input line power cable and the motor cable to the ground terminals of the HVX9000 drive the motor and the line power supply Figure 3 3 Ground Terminal Locations 8 If shielded cable is not used check the connection of the ground cable to the motor the HVX9000 drive and the input line power terminals marked with D 9 Attach the wiring plate with the screws provided Ensure that no wires are trapped between the frame and the wiring plate 10 Insert the rubber grommets into the wiring plate holes that have not been used as illustrated in Figure 3 4 Figure 3 4 Cable Protection Plate TD04008003E For more information visit www eatonelectrical com 3 5 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Standard Wiring Diagrams and Terminal Locations Power and Motor Wiring Terminal Schematic for HVX9000 Drives 230V 1 15hp 480V 1 1 2 30 hp Control Board Optional E External
150. rate Menu Navigation The Operate Menu provides an easy to use method of viewing key numerical Monitoring Menu items Some applications also support the setting of reference values in this menu The items displayed vary by application Table 6 13 is an example for the Standard application Table 6 13 Operate Menu Items IntelliPass Application Example Code Signal Name Unit Description 04 ouputFreaueney He Output Frequency Motor Current A Measured Motor Current Ca Motor Torque Calculated torque based on nominal motor torque 07 MotorPower Calculated motorvoltage 08 Dc BusVotage v Messur DeBus Votes DD a C Heatsink temperature s s sSSCSY Aa aa nameplate information and the calculated motor load Analog Input 1 Vo Voltage input at Terminals Al1 and GND The menu is navigated by using the left and right arrow buttons If a reference level is available for setting the up and down arrow buttons adjust the value To exit the Operate Menu to access the other menus depress the ENTER button for 2 seconds While in the other menus if there is no keypad activity the display will return to the Operate Menu after 30 seconds Figure 6 13 illustrates the Operate Menu button function Note Once enabled bypass operation across the input line will be controlled through whichever control source is selected 6 20 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hamme
151. reset Speed 0 0 100 0 0 1 10 0 1600 Defines 1 preset speed as a 8 57 percentage of Max Frequency P1 12 2 2 Preset Speed 0 0 100 0 0 1 20 0 1601 Defines 2 preset speed as a 8 57 percentage of Max Frequency P1 12 3 3 Preset Speed 0 0 100 0 0 1 30 0 1602 Defines 3 preset speed as a 8 57 percentage of Max Frequency P1 12 4 4 Preset Speed 0 0 100 0 0 1 1603 Defines 4 preset speed as a 8 57 percentage of Max Frequency P1 12 5 5 Preset Speed 0 0 100 0 0 1 50 0 1604 Defines 5 preset speed as a 8 57 percentage of Max Frequency 0 57 P1 12 6 6 Preset Speed 0 0 100 0 0 1 75 1605 Defines 6 preset speed asa 8 percentage of Max Frequency P1 12 7 7 Preset Speed 0 0 100 0 0 1 100 0 1606 Defines 7 preset speed as a 8 57 percentage of Max Frequency Table B 13 Parameter Group G1 13 Communication Bus Code Parameter Range Step Default ID Description Page P1 13 1 FBDataOut1Sel 0 10000 1 1590 852 Motor Speed Percent 8 58 Motor speed P1 13 2 FBDataOut2Sel 0 10000 1 1 Output 85 Output Frequency Hz 8 58 frequency Hz 3 FBDataOut3Sel 0 10000 1 25 854 Frequency Reference Hz 8 58 Frequency reference Hz P1 13 4 FBDataOut4Sel 10000 2 Motor 5 Motor Speed rpm 8 58 speed Motor current 85 rpm Mo 5 P1 13 5 FBDataOut5Sel 0 10000 P1 13 6 FBDataOut6Sel 0 10000 1 5 Motor 857 Motor Power power P1 13 7 FBDataOut7Sel 0 10000 P
152. reset Speeds 14 Fieldbus ad Control 2 1 Motor Speed Reference R2 2 PID Setpoint 1 R2 3 PID Setpoint 2 P2 4 Keypad Direction M3 System Menu 3 1 Language Selection 3 2 Application Selection P3 3 Copy Parameters 3 4 Parameters Comparison 3 5 Security 3 6 Keypad Settings 3 7 Hardware Settings 3 8 System Information M4 Expander Boards G4 1 Slot A Board Properties G4 2 Slot B Board Properties G4 3 Slot C Board Properties G4 4 Slot D Board Properties G4 5 Slot E Board Properties DOODODADADADAD DS Figure 6 2 Main Menu Navigation 1 of 2 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 TD04008003E HVX9000 Drive User Manual M5 Monitoring Menu V5 1 Motor Speed V5 2 Motor Nom Speed V5 3 Frequency Reference V5 4 Output Frequency V5 5 Motor Current V5 6 Motor Torque V5 7 Motor Power V5 8 Instantaneous kW V5 9 Energy Meter V5 10 Motor Voltage V5 11 DC Bus Voltage V5 12 Motor Run Time P5 13 Run Dsply Format V5 14 Unit Temperature V5 15 Calculated Motor Temperature V5 16 Analog Input 1 V5 17 Analog Input 2 V5 18 Analog Input 3 V5 19 Analog Input 4 V5 20 DIN1 DIN2 DIN3 V5 21 DIN4 DIN5 DING V5 22 DO1 RO1 RO2 V5 23 RO3 RO4 RO5 V5 24 Relay Output Status V5 25 Analog lout V5 26 Analog Output 2 V5 27 Analog Output 3 R5 28 PID Setpoint 1 V5 29 PID Reference V5 30 PID Actual Value V5 31 PID Error Value V5 32 PID Ou
153. round _ 4 2 4 8 10 UL recognized type RK5 Table 3 3 Cable and Fuse Sizes 480V Ratings 14 14 14 14 14 12 10 10 10 8 8 8 6 6 2 2 000 350 MCM 2 000 350 MCM 1 0 2 000 350 MCM 4 000 1 0 2 000 350 MCM 4 000 Product 35393 Voltage Maximum RMS Symmetrical Amperes on Supply Circuit 1 30 hp 230 100 000A UL recognized type RK5 Table 3 4 Maximum Symmetrical Supply Current 1 1 2 250 hp 480 100 000A For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Table 3 5 Power Connection Tightening Torque Tightening Torque Tightening Torque in Ibs Nm 230V 1 3 hp 480V 1 1 2 5 hp 480V 7 5 hp 230V 5 7 1 2 hp 480V 10 15 hp 480V 20 hp 230V 10 15 hp 480V 25 30 hp 230V 20 hp 480V 40 hp 230V 25 30 hp 480V 50 60 hp 480V 75 hp 170 76 480V 100 hp 170 80 480V 125 150 hp 354 195 40 22 480V 200 250 hp 354 195 40 22 480V 300 400 hp 620 340 70 40 The isolation standoff of the bus bar will not withstand the listed tightening torque Use a wrench to apply a counter torque when tightening Installation Instructions 1 Strip the motor and power cables as shown in Figure 3 1 and Table 3 6 Figure 3 1 Input Power and Motor Cable Stripping and Wire Lengths TD04008003E For more information visit www eatonelectric
154. rtz Limit STALL FREQ LIM For a stall state to occur the output frequency must be below this limit TD04008003E For more information visit www eatonelectrical com 8 41 8 42 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Underload Protection General Information The purpose of the motor underload protection is to ensure that there is load on the motor when the HVX9000 is running If the motor loses its load there might be a problem in the process e g a broken belt or a dry pump Motor underload protection can be adjusted by setting the underload curve with Underload Protection fnom Torque Field weakening area load and Underload Protection f0 Torque Zero frequency load see below The underload curve is a squared curve set between the zero frequency and the field weakening point The protection is not active below 5 Hz the underload time counter is stopped The torque values for setting the underload curve are set in percentage of the nominal nameplate torque of the motor The motor s nameplate data the Motor Nominal Current and the HVX9000 drive s nominal nameplate current rating are used to find the scaling ratio for the internal torque value If other than a standard motor of the same rating as the HVX9000 is used the accuracy of the torque calculation decreases P1 7 17 Range 0 3 Default O No Response Underload UNDERLOAD PROTEC Protection 0 Noresponse 1 Warning 2 Fault stop mode after fault accordin
155. s 6 3 Table 6 4 Total Counters 60664455054 AALALA ADA doe DBA PENA aes seed teers 6 13 Table 6 5 Trip Counters aa AG Sees oe 0k Gres ee ANG ae eee Cees MANG erates 6 13 Table 6 6 Software Information ss 1c20s460 s lt 0600 BG 0006 8 eee ee nee we bee ee esa ews 6 14 Table 6 7 Application Information 0 000 cee ee ee ee eee eee 6 14 Table 6 8 Hardware Information 000 c ccc eee eee eee eens 6 14 Table 6 9 Slot A Expander Board Information 0 0000 cece eee ee ee 6 14 Table 6 10 Monitoring Menu Items 0 000 ees 6 16 Table 6 11 Fault TypeS ak a caw Mowe ee ae PLANG oa ae DAWAG CANG ee ee ANN 6 18 Table 6 12 Fault Time Data 5 24464 8es ead chao ey took a EB Ee Oe Se eo KANA 6 19 Table 6 13 Operate Menu Items IntelliPass Application Example 6 20 Table 8 1 Scaling Factor for the Analog Output 0 2 0 0 eee ee ees 8 15 Table 8 2 DOT Content Settings 22s nis 086200554 cedeyseeene eee vedas PRANE AA 8 16 Table 8 3 ROT Content SCUiINGS 2 lt 24 04 444 00 suds s de deeee eres ee teeess ae ded dee es 8 17 Table 8 4 RO2 Content Settings 0 0c eee ees 8 18 Table 8 5 RO3 Content Settings ccc ee ees 8 20 Table 8 6 Scaling Factor for the Analog Output 0 000 eee ees 8 26 Table 8 7 Fieldbus Output Selection Examples 000 eee eee ees 8 59 Table A 1 HVX9000 Drive Specifications 0 0 0 eee ees A 1 Table A 2 230V VT Output Power
156. s the BYPASS button Activate bypass Press ENTER will appear on keypad display 2 Press the ENTER button Run in bypass Press START will appear on keypad display Press the START button Running in bypass will appear on the keypad display 4 To enable the bypass operation for I O terminal or Fieldbus control either go directly to Parameter 10 1 IntelliPass and select BypasEnabled or pressing the BYPASS button will take you directly to Parameter 10 1 Pressing the BYPASS button will not work when in the Operate Menu unless Parameter 10 1 has already been ENABLED e Drive is running in bypass Step by step procedure to return to drive operation from keypad 1 Press the STOP button Run in bypass Press START will appear on keypad display 2 Press the BYPASS button Return to drive Press ENTER will appear on keypad display 3 Press the ENTER button to return to drive operation Now all control sources will control the drive operation TD04008003E For more information visit www eatonelectrical com 5 19 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 5 20 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 BANG Chapter 6 Menu Information Keypad Operation run ready fault ByPass Mode D O when flashing drive bypass lt reset reset O enter J Figure 6 1 Keypad and Display TD04008003E For more
157. s the other menus depress the ENTER button for 2 seconds While in the other menus if there is no keypad activity the display will return to the Operate Menu after 30 seconds Figure 5 5 illustrates the Operate Menu button function For more information visit www eatonelectrical com 5 17 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Note Once enabled bypass operation across the input line will be controlled through whichever control source is selected Application Settings To enable the bypass 1 Press the DRIVE BYPASS button C ea Dis VM DW Dg 68886 Seow oom The display will read IntelliPass cl If IntelliPass is Disabled the display Bypass Mose O ot actually jumps to the Parameter P1 11 1 AN aes Default is Disabled vs Enabled OC O O ea 2 Press the Right arrow key D s VO Dag 88888 T Tooo The display will flash 3 Press the UP arrow key rese D s o CD D CD 8888383 TTo The display will flash Enabled 4 Press the ENTER key to accept the change Figure 5 6 Enable Bypass Note See Parameter Group 1 11 IntelliPass Parameters for more information on customizing bypass operation 5 18 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 Additional Instructions Step by step procedure to run in bypass operation from keypad 1 Pres
158. sy Changeover 8 54 E T N Cutler Hammer November 2003 Range 1000 0 PID Max Limit Default 0 096 Units Percent PIO TUN LIMIT With this parameter you can set the minimum limit for the PID controller output Limit setting 100 096 of fmax lt PID Controller Maximum Limit lt PID Controller Minimum Limit lt 100 0 of fmax These limits are of importance for example when you define the gain I time and D time for the PID controller Range 0 0 100 0 Default 5 0 Units Seconds PID REF RISE TIM Defines the time during which the PID controller reference rises from 0 to 100 Range 0 0 100 0 Default 5 0 Units Seconds Pio REF FALL NN Defines the time during which the PID controller reference falls from 100 to 0 Range 0 1 Default 0 No Inversion ERROR INVERSION This parameter allows you to invert the error value of the PID controller and thus the operation of the PID controller 0 No inversion 1 Inverted Range 0 1 Default 0 Keep Reference ASY CHANGEOVER 0 Keep reference 1 Copy reference If Copy reference has been selected it is possible to switch from direct control to PID control and back without scaling the reference and actual value For example The process is driven with direct frequency reference Control place I O B fieldbus or keypad to some point and then the control place is switched to one where the PID controller is selected The PID control starts to maintain th
159. t 0 13 1 1 Output 307 Not used Frequency Output frequency 0 fmax Frequency reference 0 fmax Motor speed 0 nominal speed Output current 0 InMotor Motor torque O TnMotor Motor power O PamMotor Motor voltage 0 VnMotor DC link voltage 0 1000V PID controller reference value PID controller actual value 1 PID controller actual value 2 PID controller error value PID controller output OONDOUBWNHM O P1 3 2 lout Filter Time 0 00 10 00 0 No filtering 0 No inversion 1 Signal inverted 0 OmA 1 4mA 100 No scaling i B 4 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 Table B 3 Parameter Group G1 3 Output Signals continued Renae St _ Deuk I P1 3 6 DO1 Content 1 26 1 Ready Ready Run Fault Fault inverted HVX9000 overheat warning External fault or warning Reference fault or warning Warning Reversed Bypass Run At speed Motor regulator activated Output frequency limit 1 supervision Output frequency limit 2 supervision Torque limit supervision Reference limit supervision External brake control Control from I O terminals Drive temp limit supervision Unrequested rotation direction External brake control inverted Thermistor fault or warning Pass Through Communication Fire mode is active In Auto Control mode In Hand Control mode P1 3 7 RO1 Content 1 28 2 Run 313 Same as Digital Output 1 DO
160. t is possible to set limits for the skip frequency region See Figure 8 14 0 No prohibit frequency range 3 Output Frequency Hz P1 5 1 P1 5 2 P1 5 3 P1 5 4 P1 5 5 P1 5 6 Reference Hz Figure 8 14 Prohibit Frequency Area Setting P1 5 7 Range 0 1 10 0 Default 1 0 PH Acceleration PH ACC DEC RAMP Deceleration Ramp Defines the acceleration deceleration time when the output frequency is between the selected prohibit frequency range limits The ramping speed selected acceleration deceleration time 1 or 2 is multiplied with this factor E g value 0 1 makes the acceleration time 10 times shorter than outside the prohibit frequency range limits P1 5 7 0 2 P1 5 2 P1 5 4 P1 5 6 P1 5 1 P1 5 7 1 0 P1 5 3 P1 5 5 Time t Figure 8 15 Ramp Speed Scaling Between Prohibit Frequencies 8 32 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 HVX9000 Drive User Manual Parameter Group G1 6 Motor Control TD04008003E P1 6 1 Motor Control Mode P1 6 2 Voltage Frequency Optimization Range 0 1 Default 0 Frequency control MOTOR CTRL MODE This parameter determines the mode the drive is using to control the motor The reference may be from the I O terminals keypad or the communication bus 0 Frequency control The HVX9000 is controlling the output frequency output frequency resolution 0 01 Hz 1 Speed control The HVX9000 is con
161. t line phase is low or Check the utility supply voltage missing cables and connections Current sensing indicates that there is no current in one motor phase Output phase supervision e no brake resistor installed e brake resistor is broken e brake chopper failure Brake chopper supervision HVX9000 undertemperature 10 C 14 HVX9000 Heatsink temperature is over overtemperature 90 C Heatsink temperature is under Motor stalled motor or load mechanical failure load too high stall parameter settings incorrect motor is overloaded motor overheating has been detected by HVX9000 motor temperature model Motor overtemperature Motor underload mechanical or load problem underload parameter settings incorrect For more information visit www eatonelectrical com Check the motor cables connections and motor Check the brake resistor If the resistor is ok the chopper is faulty Contact your Cutler Hammer distributor Provide supplemental heating or relocate the HVX9000 to a warmer location An overtemperature warning Is issued when the heatsink temperature exceeds 85 C a fault occurs at 90 C Check for the correct amount and unrestricted flow of cooling air Check the heatsink for dust or dirt buildup Check the highest ambient temperature level Make sure that the switching frequency is not set too high in relation to the ambient temperature and motor load Check the motor mechanical
162. t used 23 Fault Reset 27 Start delay relay 28 Run Bypass or Drive nl 3 15 Freq Lim 1 0 No No supervision AN PG NG Low limit supervision High limit supervision nal 3 16 anal nii 0 200 0 0 Ca aa value supervised by i Peguen Supervision limit 1 ki 3 17 Freq kanaan Lim 2 mi No supervision o Low limit supervision High limit supervision P1 3 18 SpeedSuprVal 2 0 0 200 0 0 UA ee value supervised by wreaenty Supervision Limit 2 P1 3 19 Torque Supv Lim pnt kali No supervision SA SAPIN NG Low limit supervision High limit supervision ae 3 20 Torque PU Val 0 0 300 0 0 1 Yo 100 ee Be value supervised by Torque ee Subuan Limit ional 3 21 kanaan SupERv Lim 0 intel No supervision Supervision Low limit supervision High limit supervision P1 3 22 Ref SupERv Val 0 0 100 0 0 1 Yo value supervised by Reference Supervision Limit P1 3 23 Ext Brake OffDel 0 0 100 0 Off delay after Start Stop toggle 18 23 P1 3 24 Ext Brake OnDel 0 0 100 0 Ca fr A On delay after Start Stop toggle 18 24 P1 3 25 Temp Limit Supv 0 2 0 No No supervision Sin Low limit supervision High limit supervision 3 26 Temp paaa Value 10 75 C icon lout 2 bubna AnOUT 0 1 AnOUT E 10 ama value supervised by Temperature Limit Supervision tanan 1 471 Connect the AO2 signal to the analog ae of choice P1 3 29 lout 2 Filter T 0 00 10 00 0 01s 4 bana 472 Not used Current Output frequency 0 fmax P1 3 30 lout 2
163. tage fault tries exceeded disabled 1 Auto bypass on undervoltage fault tries exceeded enabled 8 48 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer HVX9000 Drive User Manual November 2003 Parameter Group G1 11 PID Control P1 11 1 Range 0 4 Default O Al1 PID Reference PIN REFERENCE Defines which frequency reference source is selected for the PID controller 0 Analog voltage reference from terminals 2 3 e g potentiometer or voltage source 1 Analog current reference from terminals 4 5 e g transducer 2 PID reference from the Keypad 3 Reference from the communication bus 4 Motor potentiometer P1 11 2 Range 0 7 Default 0 No additional reference PID Sum Point PIO SUAMPOINT REF LI ILI L WEI Reference Selection Defines which reference source is added to PID controller output if PID controller is used See Figure 8 25 0 No additional reference Direct PID output value PID output Al1 reference from terminals 2 and 3 e g potentiometer PID output Al2 reference from terminals 4 and 5 e g transducer PID output Al3 reference PID output Al4 reference PID output PID keypad reference PID output Communication bus PID output Motor potentiometer NOOR WD PID Max Limit P1 11 13 PID Min Limit P1 11 14 Figure 8 25 PID Output Motor Potentiometer Reference Note The maximum and minimum limits illustrated in the picture limit only the PID output no oth
164. terminals In external control mode Drive temperature limit Frequency converter heatsink temperature supervision goes beyond the set supervision limits see Temperature Limit Supervision and Temperature Supervision Value 20 Unrequested rotation Motor rotation direction is different from the direction requested one 8 16 For more information visit www eatonelectrical com TD04008003E HVX9000 Drive User Manual E T N Cutler Hammer November 2003 TD04008003E P1 3 7 Relay Output 1 RO1 Content Table 8 2 DO1 Content Settings continued External brake control External brake ON OFF control see External inverted Brake Off Delay and External Brake On Delay Output active when brake control is OFF Thermistor fault or The thermistor input of option board warning indicates overtemperature Fault or warning depending on Thermistor Fault Response 23 Pass Through Output can be forced on via Fleldbus Communications za Hand Control In Hand Control mode Range 1 28 Default 2 Run ROT CONTENT Relay output RO1 is activated when the selected setting is true See Table 8 3 for setting information Table 8 3 RO1 Content Settings Setting Signal Content The HVX9000 is ready to operate The HVX9000 is operating motor is running A fault trip has occurred 4 Fault inverted A fault trip has not occurred Drive overheat warning The heat sink temperature exceeds 70C External fault or warning Fault
165. thermal protection can be adjusted with parameters Motor Ambient Temperature Factor Motor Thermal Protection Zero Speed and MTP Time Constant A CAUTION The calculated model does not protect the motor if the airflow to the motor is reduced by blocked air intake grill or if the external cooling device is off or fails P1 7 8 Range 0 3 Default 2 Fault Motor Thermal MOTOR THERM PROT Protection 0 No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting Deactivating the protection by setting this parameter to O will reset the thermal stage of the motor to 0 P1 7 9 Range 100 0 100 00 Default 0 0 Motor Ambient Units Percent Temperature Factor OTARBTERPFALTOR When the motor ambient temperature must be taken into consideration It is recommended to set a value for this parameter The value of the factor can be set between 100 0 and 100 0 where 100 0 corresponds to C and 100 0 to the maximum running temperature of the motor Setting this parameter value to 0 assumes that the motor s ambient temperature is the same as the temperature of the HVX9000 s heatsink at power on 8 38 For more information visit www eatonelectrical com TD04008003E HVX9000 Drive User Manual E T N Cutler Hammer November 2003 TD04008003E P1 7 10 Motor Thermal Protection Zero Speed Range 0 0 150 0 Default 40 0 Units Percent MTP FO CURRENT This para
166. ting will not however influence the rotation direction of the motor unless the keypad has been selected as the active control place For more information visit www eatonelectrical com 6 7 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 System Menu M3 The controls associated with the general use of the drive such as application selection customized parameter sets or information about the hardware and software are located in the System Menu Descriptions of the system menu parameters are illustrated in Figure 6 6 S3 1 Language Selection S3 2 Application Selection S3 3 Copy Parameters P3 3 1 Parameter Sets P3 3 2 Upload to Keypad P3 3 3 Download from Keypad P3 3 4 Automatic backup S3 4 Parameter Comparison 3 5 Security 3 5 1 Password P3 5 2 Parameter Lock P3 5 3 Startup Wizard P3 5 4 Multimonitor Items 3 6 Keypad Settings P3 6 1 Default Page P3 6 2 Default Page Operating Menu P3 6 3 Timeout Time P3 6 4 Contrast P3 6 5 Backlight Time S3 7 Hardware Settings P3 7 1 Internal Brake Resistor P3 7 2 Fan Control P3 7 3 HMI Acknowledge Timeout P3 7 4 HMI Number of Retries 3 8 System Information S3 8 1 Total Counters C3 8 1 1 MWh Counter C3 8 1 2 Power On Day Counter C3 8 1 3 Power On Hour Counter 3 8 2 Trip Counters T3 8 2 1 MWh Counter T3 8 2 2 Clear MWh Trip Counter T3 8 2 3 Power On Day Counter T3 8 2 4 Power On Hour Counter T3 8 2 5 Clear Operating Time Counter S3 8 3 Software Inf
167. tler Hammer November 2003 Table 5 4 Intelli Pass Power Wiring Instructions continued 12 Replace the bypass covers 13 Tighten the screws on the sides of the cover s 14 Replace the base plate Install rubber grommets in any of the wiring plate holes that will not be used TD04008003E For more information visit www eatonelectrical com HVX9000 Drive User Manual 5 13 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Power and Motor Wiring Schematic Incoming Power L1 L2 L3 Circuit Breaker Optional Fuse or Drive Input Contactor To Drive Input To Drive Output Ks U T1 V T2 W T3 Output Bypass Contactor Contactor Overload The HVX9000 output terminals U V and W correspond to a phase WET 7 44 CAUTION rotation of ABC If the input terminals L1 L2 and L3 have not been U T1 N WW T3 wired for ABC the motor rotation will be different when powered from the bypass instead of the HVX9000 which can result in personal injury and equipment damage In this situation the input line wiring must be changed to correspond to ABC rotation Figure 5 2 IntelliPass Power and Motor Terminal Wiring Example 5 14 For more information visit www eatonelectrical com TD04008003E E TeN Cutler Hammer HVX9000 Drive User Manual November 2003 IntelliPass Control Wiring Instructions Use the instructions and diagrams in Chapter 4 Control Wiring for wiring standard
168. tler Hammer HVX IntelliPass Drive For more information visit www eatonelectrical com i HVX9000 Drive User Manual E T N Cutler Hammer November 2003 il For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 Par Table of Contents LIST OF FIGURES 2 7 paaa NAG PNK AG DAELS GN esekee LIST OF TABLES 25b Aha LEE maba KAN Eh NLAAA SAFETY Definitions and Symbols 020000e ees Hazardous High Voltage Warnings Cautions and Notices CHAPTER 1 OVERVIEW How to Use This Manual 000005 Receiving and Inspection Catalog Numbering System CHAPTER 2 MOUNTING Space Requirements 0 eee eee eee Environmental Requirements Standard Mounting Instructions CHAPTER 3 POWER WIRING Guidelines aasa aan be alinee bed ook os ees UL Compatible Cable Selection and Installation Installation Instructions 0 00 00 eee eae Standard Wiring Diagrams and Terminal Locations Power and Motor Wiring Terminal Photos Checking the Cable and Motor Insulation CHAPTER 4 CONTROL WIRING General Information 00 00 cee eee eee Control Wiring Details 22 266 5 KIA KANAL CHAPTER 5 INTELLIPASS BYPASS OPTION Product Description can 400s ki maa KA KAKA asa eeawss DIMENSIONS a Catalog N
169. to no minimum scaling See Figure 8 26 Scaled Scaled Input Signal Input Signal 100 P1 11 5 30 P1 11 6 80 76 5 15 3 MA P111 8 30 P1 11 9 140 Analog Analog 100 Input a 14096 Input Figure 8 26 Examples of Actual Value Signal Scaling 8 50 For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 TD04008003E P1 11 7 Actual Value 2 Input P1 11 8 Actual 2 Maximum Scale P1 11 9 Actual 2 Minimum Scale P1 11 10 PID Control Gain P1 11 11 PID Control Time P1 11 12 PID Control D Time HVX9000 Drive User Manual Range 0 9 Default 0 Not used ACTUAL 2 INPUT This parameter selects the PID controller actual value 2 input signal source Not used Analog Input Al1 control board terminals 2 and 3 Analog Input Al2 control board terminals 4 and 5 Analog input Al3 Analog input Al4 Communication bus Motor torque Motor speed Motor current Motor power O O 00 NN O 01 BB ON Range 1000 0 1000 0 Default 100 0 Units Percent ACTUAL e MAX SCALE This parameter sets the maximum scaling point for actual value 2 100 is equivalent to no maximum scaling See Figure 8 26 Range 1000 0 1000 0 Default 0 0 Units Percent ACTUAL 2 MN SCALE This parameter sets the minimum scaling point for actual value 2 0 is equivalent to no minimum scaling See Figure 8 26 Range 0 0 1000 0 Default
170. tput G5 33 Active Faults A5 33 1 Active Fault 1 T5 33 1 1 Operation Days T5 33 1 13 Zero Speed A5 33 x Active Fault x Fault History H5 34 1 Most Recent Fault eee Operation Days T5 34 13 Zero Speed H5 34 x Oldest Saved Fault G5 35 x Multimonitor M6 Operate Menu Motor Speed RPM Motor Nom Speed FreqReference Output Frequency Motor Current Motor Torque Motor Power DC Bus Voltage Unit Temperature Calculated Motor Temperature Analog Input 1 Analog Input 2 DIN1 DIN2 DIN3 DIN4 DIN5 DIN6 DO1 RO1 RO2 RO3 RO4 RO5 Analog lout PID Reference PID Actual Value PID Error Value Output Figure 6 3 Main Menu Navigation 2 of 2 For more information visit www eatonelectrical com 6 5 HVX9000 Drive User Manual E TeN Cutler Hammer November 2003 Parameter Menu M1 The Parameter Menu is a multi level menu arranged by parameter group as illustrated in Figure 6 4 Parameters and parameter groups are explained in further detail in Chapter 8 and Appendix B G1 1 Basic Parameters P1 1 1 Minimum Frequency P1 1 2 Maximum Frequency P1 1 3 Acceleration Time 1 P1 1 4 Deceleration Time 1 P1 1 5 Motor Nominal Current G1 2 Input Signals P1 2 1 DIN1 Function P1 2 2 Interlock Timeout P1 2 3 Delay Time P1 2 4 DIN2 Function P1 2 5 DIN3 Function G1 13 Fieldbus Figure 6 4 Parameter Menu Structure Keypad Control Menu M2 In the Keypad Control Menu you can set the frequency reference PID setpoint an
171. trolling the motor speed compensating for the motor slip accuracy 0 5 Range 0 1 Default O None V F OPTIMIZATION 0 None 1 Automatic torque boost This parameter determines if automatic torque boost is used With automatic torque boost the voltage to the motor changes automatically which allows the motor produce sufficient torque to start and run at low frequencies The voltage increase depends on the motor type and power Automatic torque boost can be used in applications where the starting torque required due to high starting friction is large e g in conveyors EXAMPLE What is required to start the load from 0 Hz First set the motor nominal values Motor Nominal Current to Current Limit Second choose the Motor Control Mode Third choose the Voltage Control Mode Option 1 Activate the automatic torque boost Voltage Frequency Optimization value 1 Option 2 Programmable V f curve To get torque you need to set the zero point voltage and midpoint voltage frequency so the motor has enough current at low frequencies First select the programmable V F curve Voltage Frequency Ratio Selection value 2 Increase Zero Frequency Voltage to get enough current at zero speed Then set the V f Mid Point Voltage to 1 4142 x Zero Frequency Voltage and the V f Mid Point Frequency to a value of V f Mid Point Voltage 100 x Motor Nominal Frequency Note In high torque low speed applications it is likely that the moto
172. uctions continued Remove the contactor control wiring terminal by the orange locking tabs on either side of the terminal block 6 then pull the terminal away from the contactor 7 Attach the motor wiring to terminals U T1 2 V T2 4 and W T3 5 8 and plug the contactor control terminal back into the terminal block TD04008003E For more information visit www eatonelectrical com HVX9000 Drive User Manual HVX9000 Drive User Manual E T N Cutler Hammer November 2003 Table 5 4 IntelliPass Power Wiring Instructions continued 9 Remove the top bypass cover by loosening the four screws on the side of the cover and lifting the cover away from the bypass Thread the line power wires through a second hole and pull the wires to the top of the unit and to terminals 1L1 3L2 and 5L3 Note The HVX9000 output terminals U V and W correspond to a phase rotation of ABC If the input terminals L1 L2 and L3 have not been wired for ABC the motor rotation will be different when powered from the bypass instead of the HVX9000 which can result in personal injury and equipment damage In this situation the input line wiring must be changed to correspond to ABC rotation Remove the grounding nuts from the package and use them to secure both the motor and input power ground wires to their respective ground posts 5 12 For more information visit www eatonelectrical com TD04008003E E T N Cu
173. ucts and services Through advanced product development world class manufacturing methods and global engineering services and support Eaton Electrical provides customer driven solutions under brand names such as Cutler Hammer Durant Heinemann Holec and MEM which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www eatonelectrical com Eaton Corporation is a global diversified industrial manufacturer with 2002 sales of 7 2 billion that is a leader in fluid power systems electrical power quality distribution and control automotive engine air management and fuel economy and intelligent drivetrain systems for fuel economy and safety in trucks Eaton has 51 000 employees and sells products in more than 50 countries For more information visit www eaton com Eaton Electrical 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www eatonelectrical com 2003 Eaton Corporation All Rights Reserved A Printed in USA Ut e a m m e r Publication No TD04008003E CPG November 2003
174. um Frequency P1 1 4 Decel Time 1 0 1 3000 0 Time from fmax Maximum Frequency to fmin Minimum Frequency kai 1 5 Motor Nom a Na 3x Pag 2 0x pas 1A Goo ee ee nominal nameplate full load Pag Kan Had 1 6 Motor Nom Voltg india 180 690 pe ee or 460 Motor nominal nameplate base Drive voltage Rating P1 1 7 Motor Nom Freq 30 00 320 00 60 00 Motor nominal nameplate base frequency P1 1 8 Motor Nom Speed 300 20 000 1 rpm 1760 Motor nominal nameplate base speed P1 1 9 MotorPowerFactor 0 30 1 00 Motor nominal nameplate full load power factor P1 1 10 Current Limit 0 1xIL 2 5x ki 107 Output current limit level of the InHVX Units HVX9000 Amperes P1 1 16 PM Setback Pct 100 0 P1 1 11 HOA Control Src Hand Off Auto control source Drive must be stopped to edit these parameters 2 Control from communication bus 1531 Start source for Hand operation 0 Control from keypad 1 BAS 2 3 wire Start Stop 0 Control from keypad P1 1 12 Start Src Hand 1 Control from I O terminals P1 1 13 Ref Source Hand 1532 Start source for Auto operation 0 Control from keypad 1 BAS 2 3 wire Start Stop 3 Communication Bus 202 Speed reference source for Hand operation 0 Analog input Al1 Analog input Al2 Analog input Al3 Analog input Al4 Keypad Communication Bus Motor potentiometer PID Controller 1640 Frequency setting for PM setback operation P1 1 14 Start Srce Auto P1 1 15 Ref Source
175. umber Selection Converting the HVX9000 Drive to an IntelliPass Drive IntelliPass Control Wiring Instructions CHAPTER 6 MENU INFORMATION Keypad Operation 0 00 eee es Menu Navigation 0 00 cee ee CHAPTER 7 START UP Safety Precautions 0 000 eee eee Sequence of Operation anaana ee ee eee CHAPTER 8 APPLICATION INFORMATION Parameter Menus 0000e eee eee eens APPENDIX A TECHNICAL DATA Specifications cpa nha DA ADA FW eee eee eens t Power RatingS 22 oo aaa 5 0 WAG AKA KAMAR oe oe Power Loss and Switching Frequency DIMENSIONS nananana EMC Capability 4 65854 ha nae cake tiua wee eee Declaration of Conformity 2000 ee ees Warranty and Liability Information APPENDIX B PARAMETER TABLES APPENDIX C FAULT AND WARNING CODES TD04008003E For more information visit www eatonelectrical com HVX9000 Drive User Manual HVX9000 Drive User Manual E T N Cutler Hammer List of Figures November 2003 Figure 2 1 Mounting Space Requirements 2 ccc cee ee eee ees 2 1 Figure 3 1 Input Power and Motor Cable Stripping and Wire Lengths 3 3 Figure 3 2 Wiring Plate kaawaan AG KAWAN cree TRAN BEBOT see es HANGA e eee SAAN 3 4 Figure 3 3 Ground Terminal Locations aaa 3 5 Figure 3 4 Cable Protection Plate 0 22 0a AA 3 5 Figure 3
176. ve User Manual November 2003 PID Output Error Value P part 5 Hz Figure 8 28 PID Controller D Time Example 2 Example 3 Given values PID Control Gain P 0 PID Max Limit 100 0 PID Control I Time time 0 00 s PID Min Limit 0 0 PID Control D Time D time 1 00 s Min Frequency 0 Hz Error value setpoint process value 10 s Max Frequency 60 Hz As the error value increases also the PID output increases according to the set values D time 1 00s PID Output A Error Value D part 10 5 00Hz PE yr Ts SN NW D part 1096 5 00Hz N oA 1 78 O VE NAN PS P part 100 PID error 5 00H2 s Figure 8 29 PID Controller D Time Example 3 P1 11 13 Range PID Min Limit 1000 0 Default 100 096 PID Controller Units Percent Maximum Limit DID MOY LimIT With this parameter you can set the maximum limit for the PID controller output Limit setting 100 096 of fmax lt PID Controller Minimum Limit lt PID Controller Maximum Limit lt 100 0 of fmax These limits are of importance for example when you define the gain I time and D time for the PID controller TD04008003E For more information visit www eatonelectrical com 8 53 HVX9000 Drive User Manual P1 11 14 PID Controller Minimum Limit P1 11 15 PID Reference Rise Time P1 11 16 PID Reference Fall Time P1 11 17 PID Error Value Inversion P1 11 18 Ea
177. want to activate the password change the value of this parameter to any number between 1 and 65 535 The password will be activated after the Timeout time Timeout Time has expired To deactivate the password reset the parameter value to 0 Range ChangeEnable ChangeDisabl Default ChangeDisabl PARAMETER LOCK This function allows the user to prohibit changes to the parameters If the parameter lock is activated the text L C4EZ will appear on the display if you try to edit a parameter value Note This function does not prevent unauthorized editing of parameter values Range Yes No Default No START UP WIZARD The Start Up Wizard facilitates commissioning the HVX9000 If selected active the Start Up Wizard prompts the operator for the language and application of his her choice and then returns to the starting menu or page This feature can also be selected by pressing the BYPASS button for 5 seconds Display will then show Start Up Wizard Activated Unit must then be powered down and SUW will be displayed on powerup For more information visit www eatonelectrical com TD04008003E E T N Cutler Hammer November 2003 TD04008003E 53 5 4 Multi Monitoring Items HVX9000 Drive User Manual Range ChangeEnable Change Disabl Default ChangeEnable BULUMON ITEN The keypad display where can display three actual monitored values at the same time This parameter determines if the operator is allowed to replace
178. wing text displays when the contact is open Ext Interlock Run Enable Vibration Cutout High Motor Temperature Freeze Stat Trip Low Pressure High Pressure Low Water Smoke Detect 3 Wire Off OOnNODOORWN zr O Parameter Group G1 3 Output Signals P1 3 1 Range 0 13 Analog Output jgy7 CONTENT lout Content 0 Not used Output frequency 0 fmax Frequency reference 0 fmax Output current 0 InMotor Motor torque O Tnmotor Motor power O PrmMotor Motor voltage 0 VnMotor DC link voltage 0 1000V PID controller reference value 10 PID controller actual value 1 11 PID controller actual value 2 12 PID controller error value 13 PID controller output O 00 NN O Ol BB ON gt Default 1 Output Frequency This parameter selects the desired function for the analog output signal Motor speed 0 Motor nominal speed Defines the maximum output frequency limit setting TD04008003E For more information visit www eatonelectrical com 8 13 HVX9000 Drive User Manual E T N Cutler Hammer November 2003 P1 3 2 Range 0 00 10 00 Default 1 00 Analog Output Units Seconds lout Filter Time jgy7 FILTER TIME When this parameter is given a value greater than 0 it activates the function that filters out disturbances from the analog output signal A long filtering time makes the output signal change slower If you set a value of 0 no filtering takes place See Figure 8 5 Unfiltered Signal Fi
179. xceeded enabled P1 10 6 IGBT FLT BypasEn 1552 Auto bypass on IGBT fault disabled Auto bypass on IGBT fault after restart tries exceeded enabled P1 10 7 No Ref BypasEnab Auto bypass on 4 mA loss disabled Auto bypass on 4 mA loss after restart tries exceeded enabled P1 10 8 Ovolt BypassEnab Auto bypass on overvoltage disabled Auto bypass on overvoltage after restart tries exceeded enabled P1 10 9 UV BypassEnab Auto bypass on undervoltage disabled Auto bypass on undervoltage after restart tries exceeded enabled Table B 11 Parameter Group G1 11 PID Control Hab pama Thom TH Oe eee ae PID Reference Analog voltage Al1 terminals 2 3 8 49 Analog current Al2 terminals 4 5 Reference from keypad Reference from communication bus Reference from motor potentiometer O PID SumPoint Ref 0 No No additional reference direct additional output reference PID output Al1 terminals 2 3 PID output Al2 terminals 4 5 PID output Al3 reference PID output Al4 reference PID output PID keypad reference PID output Communication bus PID output Motor potentiometer Act Value Select 0 Actual Value 1 Actual value 1 Actual value 1 actual value 2 Actual value 1 actual value 2 Actual value 1 x actual value 2 Greater of actual value 1 and actual value 2 Smaller of actual value 1 and actual value 2 Mean value of actual value 1 and actual value 2 Square root of actual value 1 square root of actual
180. y selected Range 0 1 3000 0 Default 60 0 Units Seconds OECEL TE This defines the time required for the output frequency to change from the maximum frequency to the minimum frequency as set by Maximum Frequency and Minimum Frequency With the use of Deceleration Time 1 and Deceleration Time 2 two different deceleration times can be used for an application The active set can be selected with one of the programmable digital inputs DIN2 DIN3 DIN4 DIN5 or DING Note If the PID controller is used Acceleration Time 2 Deceleration Time 2 is automatically selected as the active set Range 0 3 x InHvxL 2 0 x InHVXL Default InHVXL Units Amperes MOTOR NOM CURRANT This is the motor nameplate full load current Ip Range 180 690 Default 230 or 460 Drive Rating Units Volts MOTOR NOM VOLTG This is the motor nameplate base voltage This parameter sets the voltage at the Field Weakening Pointto 100 x Vn For more information visit www eatonelectrical com 8 1 HVX9000 Drive User Manual P1 1 7 Motor Nominal Frequency P1 1 8 Motor Nominal Speed P1 1 9 Motor Power Factor P1 1 10 Current Limit P1 1 11 HOA Control Source P1 1 12 Start Source Hand P1 1 13 Reference Source Hand 8 2 E T N Cutler Hammer November 2003 Range 30 00 320 00 Default 60 00 Units Hertz MOTOR NONM PREG This is the motor nameplate base frequency This parameter sets the Field Weakening Point to the same
181. your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol It occurs with either of two signal words WARNING or CAUTION as described below A WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death 44 CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the equipment The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage A WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock e Stand on an insulating pad and make it a habit to use only one hand when checking components e Always work with another person in case an emergency occurs e Disconnect power before checking controllers or performing maintenance e Be sure equipment is properly grounded e Wear safety glasses whenever working on electronic controllers or rotating machinery TD04008003E For more informatio

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