tucana-02 p portable end milling machine user`s manual
Contents
1. TUCANA 02 P PORTABLE END MILLING MACHINE USER S MANUAL 1 Operating and Safety Instructions AJ ATECH CONTENTS 1 General Information 1 1 Introduction 1 2 Manufacturer 2 Machine s Description and Purpose of Use 2 1 Machine s description 2 2 Technical features 2 3 Overall dimensions 2 4 Part lists and technical drawings 2 5 Wiring diagram 3 Safety 3 1 Safety information 3 2 Accident prevention 3 3 General safety information 4 Transport of the Machine 5 Installation of the Machine 5 1 Preparation 5 2 Electric connection 6 Machine Safety Information 7 Operation 7 1 Starting to Work 8 Installation of the Milling Cutters 9 Maintenance 9 1 Periodic Checks 10 Information About Faulty Use 11 Electric Components 2 Operating and Safety Instructions Page CQ CQ Oi BR WO CQ nn MA ATECH 1 GENERAL INFORMATION 1 1 INTRODUCTION The user s manual given by the manufacturer contains necessary information about the machine parts Each machine operator should read these instructions carefully and the machine should be operated after fully understanding them Safe and efficient use of the machine for long term depends on understanding and following the instructions contained in this manual The technical drawings and details contained in this ma2. 748 0284 3 3 2 If the power cable should be damaged during operation don t touch and unplug it Never use damaged power cables 3 3 3 Don t overload machines for driling and cutting Your machine will operate more safely with power supply in accordance with the stipulated values 3 3 4 Don t place your hands between parts in motion 3 3 5 Use protective eye glasses and ear plugs Don t wear oversize clothes and jewels These can be caught by moving parts 3 3 6 Keep your working place always clean dry and tidy for accident prevention and safe operation 3 3 7 Use correct illumination for the safety of the operator ISO 8995 89 The Lighting of Indoor Work Systems 3 3 8 Don t leave anything on the machine 3 3 9 Don t use any materials other than those recommended by the manufacturer for cutting operations on the machine 3 3 10 Ensure that the work piece is clamped appropriately by the machine s clamp vice 10 Operating and Safety Instructions AJ ATECH 3 3 11 Ensure safe working position always keep your balance 3 3 12 Keep your machine always clean for safe operation Follow the instructions at maintenance and replacement of accessories Check the plug and cable regularly If damaged let it replace by a qualified electrician Keep handles and grips free of any oil and grease 3 3 13 Unplug first before conducting and maintenance works 3 3 14 Ensure that any keys or adjustment tool
3. The safety data have been defined above In order to prevent physical damage or damage to the equipment please read the safety information carefully and keep the manual always in an easy accessible place 7 OPERATION 7 1 STARTING TO WORK 7 1 1 Ensure that the machine table and all kind of parts are clean and dry Degrease and dry the machine table Especially ensure that the holding grips and handles are clean and dry 7 1 2 Clean all surfaces of the machine from chip and foreign particles Use eye glasses for protection 7 1 3 Check with the appropriate keys that the milling cutters are tightened well 7 1 4 Check the milling cutters for wear bending and breaking Replace them if damaged 7 1 5 Our portable end milling machine TUCANA 02 is used for working of non ferrous materials aluminum and PVC mullion profiles to make T connections 7 1 6 Place the mullion profile on the machine table and push it forward until it contacts the stopper Figure 5 No 29 NOTE The milling length of the mullion profile can be adjusted precisely by loosening the stopper on the machine Figure 5 No 29 and fixing it at the desired length 7 1 7 Manually clamp the work piece which you have placed onto the machine table and pushed forward until touching the stopper using the two clamps on the machine Figure 5 No 13 13 Operating and Safety Instructions Don t start to process the work piece before ensuring that it is cla
4. fixed properly 8 1 4 Check the milling cutter group before use The milling cutter group has to be placed onto the shaft properly no vibration Don t use blunt damaged cutters Check the machine by running it at least 20 sec in idle position STOCK NO 172 024 202 001 141 093 141 094 179 005 6 MM ALLEN WRENCH Figure 6 9 MAINTENANCE 9 1 PERIODIC CHECKS 9 1 1 Unplug the machine 9 1 2 Remove all burr and foreign materials from the machine If it is necessary to clean the inside of the protection cover liff and clean it wearing protective gloves because of the cutters Use protective eye glasses 15 Operating and Safety Instructions AJ ATECH 9 1 3 Clean and dry the machine table 9 1 4 Apply a protective oil film onto the milling cutters and the unpainted parts of the machine to provide protection against corrosion 10 INFORMATION ABOUT FAULTY USE 10 1 1 Check the plug for power supply 10 1 2 Keep the Start button pressed until the end milling operation is completed 10 1 3 This machine is used for end milling operations on PVC and aluminum mullion profiles in order to achieve T connection of profiles 11 ELECTRIC COMPONENTS ORDER NO PART NAME QUANTITY 550 028 1 1 kW 230V ELECTRIC MOTOR 162 003 CAPACITOR 25 MF 250V 164 015 3x PRINTED PLUG 165 009 PUSH BUTTON 16 Operating and Safety Instructions
5. Hz D Max 4 2152 Technical Features Metric 800W d 30 mm 3000 rpm 2 3 OVERALL DIMENSIONS 493 IER TE zn 430 Figure 1 5 Operating and Safety Instructions A ATECH 2 4 PARTS LIST AND TECHNICAL DRAWINGS Figure 2 ORDER NO PART NAME QUANTITY 6 Operating and Safety Instructions 172 026 8 20 HEXAGONAL SCREW 172 024 M8x30 HEXAGONAL SCREW Er Ae Figure 3 PART NAME sw MEHANCCLAMP 2 une 1 s urb SETSQUAREFENCE 141 144 CLAMP COLUMN SHAFT y Operating and Safety Instructions 6 271 008 MOVEMENT SPRING 172 024 M8x30 HEXAGONAL SCREW 172 027 M8x25 HEXAGONAL SCREW 2 6 WIRING DIAGRAM L1EW MONOFAZE Figure 4 3 SAFETY 3 1 SAFETY INFORMATION The symbols shown hereunder are necessary to be read with special attention Not reading or observing of them may cause damage to the equipment or personal injury The IMPORTANT symbol above is one telling to apply special care and to be careful at carrying out the specified operation 8 Operating and Safety Instructions AJ ATECH The CAUTION Symbol above warns you against specific dangers and requires to read the text Not observing may cause damage to the equipment DANGER WARNING The above symbol DANGER WARNING warns you against specific dangers and you have definitely to read them Negligence may ca
6. mped properly 7 1 8 Press the Start button Figure 5 No 1 to rotate the milling cutter group While keeping the Start button pressed push the cutter group with the handle alongside the clamped mullion profile and move it back to its original position after the milling operation is finished Release the Start button 7 1 9 Release the clamps and take out the end milled profile The milling operation has always to be started from the starting position of the machine Never start this operation from the opposite side NOTE The milling cutters have to be started freely without touching the profile They have to start to rotate first before making the milling operation 7 1 10 Release the Start button after the milling operation 15 finished The milling cutters will come to a full stop within approx 10 sec after releasing the Stop button Figure 5 8 INSTALLATION OF THE MILLING CUTTER CUTTERS 8 1 1 If it becomes necessary to replace the milling cutters for any reason follow the following order for replacement 8 1 2 Unplug the machine 8 1 3 Remove the milling cutter group after removing the M8x20 hexagonal bolt with the 6 mm hexagonal key shown in Figure 6 No 33 After replacing the cutter group tighten again the hexagonal bolt 14 Operating and Safety Instructions WHEN REPLACING THE MILLING CUTTER GROUP ENSURE THE CUTTERS ROTATE IN THE CORRECT DIRECTION NOTE Ensure that the milling cutter group has been
7. nual constitute a guide for the operator 1 2 DISTRIBUTOR ATech Machine Inc 10752 A Tucker Street Beltsville MD 20705 USA Phone 1 301 595 1816 Fax 1 301 560 6627 Website www ATechMachinery com E mail info ATechMachinery com In case of any technical problem please contact your nearest ATECH dealer or ATECH head office through the above mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front side of each machine The machine s serial number and manufacturing year are stipulated on the technical label 2 MACHINE S DESCRIPTION and PURPOSE OF USE 2 1 MACHINE S DESCRIPTION Portable end milling machine designed for precise end milling operations on PVC and Aluminum mullion profiles gt The machine has been designed in accordance with the CE Directives gt Clamping and milling operation is manual 3 Operating and Safety Instructions AJ ATECH Please mention the below mentioned data in all your correspondence regarding the machine with the manufacturer and or your ATECH dealer Machine model Machine s serial number Voltage and frequency Name of dealer where machine was purchased Date of purchase Description of the machine fault Average daily operation period 4 Operating and Safety Instructions 2 2 TECHNICAL FEATURES Technical d Features immi SOOW d 1 TUCANA 02 P 450 60
8. r side of the machine 5 1 3 The machine should be located on an even and solid ground 5 1 4 At the portable end milling machine TUCANA 02 P all parts are delivered ready for Use 5 2 ELECTRIC CONNECTION 5 2 1 The phase electric cable socket has to be in accordance with the machine s plug 5 2 2 Your machine should be operated with 230 V 50 Hz 110V 60Hz 5 2 3 Plug the machine into a grounded socket 5 2 4 Check the power source voltage It has to be in accordance with the values stipulated on the machine s type label 6 MACHINE SAFETY INFORMATION 6 1 1 It is not allowed to operate the machine with the protective cover and other protective equipment removed 6 1 2 Lifting installation electric pneumatic maintenance of the machine should be carried out by qualified personnel only 6 1 3 Routine maintenance and scheduled maintenance should be carried out by qualified personnel after unplugging the machine and disconnecting the air supply first 6 1 4 Ensure that the machine has been cleaned tested and maintain before starting to operate 12 Operating and Safety Instructions 6 1 5 Check the safety devices power cable and moving parts regularly Don t operate the machine before having replaced defective safety devices or faulty parts 6 1 6 Never replace the milling cutters before unplugging first 6 1 7 Keep foreign materials away from the working area of the machine keep away from the machine s moving parts
9. s have been removed before operating the machine 3 3 15 If you are required to operate the machine outside use only appropriate extension cables 3 3 16 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 3 3 17 Before starting new operation check the appropriate function of protective devices and tools ensure that they work properly All conditions have to be fulfilled in order to ensure proper operation of your machine Damaged protective parts and equipment have to be replaced or repaired properly by the manufacturer or dealer 3 3 18 Don t use machines with improper functioning buttons and switches 3 3 19 Don t keep flammable combustive liquids and materials next to the machine and electric connections 4 TRANSPORT OF THE MACHINE 4 1 1 The transport should be done by qualified personnel only 4 1 2 The machine should be transported by lifting with proper equipment not touching the ground during the transport 4 1 3 Keep the carton box packing of the machine for future use 11 Operating and Safety Instructions 5 INSTALLATION OF THE MACHINE 5 1 PREPARATION 5 1 1 The machine s dimension are shown in the Technical Features page Page 5 Place the machine onto an even ground or on the double tray tool cabinet which is delivered as option 5 1 2 The machine should be located approx 20 cm away from the back wall The power connection plug is located on the rea
10. use damage to the equipment and bodily injury Read the user s manual carefully before using the machine or carrying out maintenance works 3 2 ACCIDENT PREVENTION 3 2 1 Our machines are manufactured in accordance with EN 60204 1 and EN 292 2 CE safety directives which cover national and international safety directives 3 2 2 is the task of the employer to warn his staff against accident risks to train them on prevention of accidents to provide for necessary safety equipment and devices for the 5 safety 3 2 3 Before starting to work with the machine the operator should check the features of the machine learn all details of the machine s operation 3 2 4 Machine should be operated only by staff members who have read and understood the contents of this manual 3 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those described herein Otherwise the manufacturer shall not be deemed responsible for any damages or injuries And such circumstances would lead to the termination of the warranty 9 Operating and Safety Instructions A ATECH 3 3 GENERAL SAFETY INFORMATION 3 3 1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it Special care has to be taken regarding the inlet and outlet sockets te 200
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