LM3605 Manual
Contents
1. USER S MANUAL TAKEUP START DELAY START DELAY 0 000 PRESS ENTER PRESS ENTER A STOP DELAY STOP DLY 0 000 PRESS ENTER A JOG TAKEUP UP ARROW START PRESS ENTER DOWN ARROW STOP COUNTER ENTER TO CLEAR PRESS ENTER ESC TO ABORT 3 09 Page 35 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL PRINT TYPE PRINT REPEAT PEN PRINT REPEAT PRESS ENTER PRESS ENTER OFF ON VARIABLE DATA VARIABLE DATA PRESS ENTER OFF ON CYCLE TYPE CYCLE TYPE PRESS ENTER Page 36 Made in the U S A NO TAMP CYCLE TYPE TAMP BEFORE FEED CYCLE TAMP AFTER FEED CYCLE BLOW BEFORE FEED CYCLE BLOW AFTER FEED 3 10 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL JOB STORAGE SELECT OPERATION PRESS ENTER RESTORE JOB SELECT OPERATION SAVE JOB ARE YOU SURE lt gt 5 DEFAULT SETTINGS PRESS UP ARROW PRESS ENTER TO SET DEFAULTS DEFAULTS SET 3 11 Page 37 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL2. STATUS PRESS ENTER X 0 PSIYAFV 000000 T 0 Page 38 Made in the U S A 7 PO 0 11111111 7 P1 0 11111111 7 2 0 11111111 7 P3 0 11111111 I O Ports are numbered from left to right 1 OFF 0 3 12 DISPLAY MAIN I O 0 X ON 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL KEY DEFINITIONS e ASYNCHRONOUS OPERATION The term ASYNCHRONOUS OPERATION is used because the speed of the printer applicator motor label speed does not necessarily match the speed of the product conveyor In other words their speed is set independently of one another and has NO interrelation The 3605 can only be configured in asynchronous operation e SYNCHRONOUS OPERATION The 3605 can NOT be configured in synchronous operation The term SYNCHRONOUS OPERATION is used because the speed of the applicator motor label speed is matched to the speed of the product conveyor e PRODUCT DELAY is used to electronically move the placement of the label on the product Product delay will move the label placement in time 00 000 seconds Because the product delay feature utilizes time the speed of the product MUST remain constant A product traveling at a higher velocity will travel further in a given time thus effecting the placement of the label 3 13 Page 39 Made in
3. LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL ACCESSORY CONNECTIONS LOCATED ON BACK OF LABELER CONTROL ENCLOSURE TAKE UP MOTOR PRINTER INTERFACE POWER SWITCH FUSE MAIN POWER LOW LABEL WARINING LIGHT KIT TAMP VALVE PACK 120VAC FOR PRINTER PRE PRINT PHOTO EYE INPUT TAMP CYLINDER HEAD UP START INPUT 2 07 Page 15 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL COMMUNICATION CONNECTIONS SERIAL INTERFACE TO HLI 100 HAND HELD LABELER INTERFACE OPTIONAL LIMITED SERIAL INTERFACE PORT 2 08 Page 16 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL T 50 PHOTO EYE gac IN 24 Page 17 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL AIR ASSIST TUBE The Air Assist Tube must be adjusted to clear the trailing edge of printed labels and the Label Platen An adjustment screw is used to adjust the position of the air holes in relation to the labels An angle of 45 degrees is required T One slot is provided to make the appropriate adjustments desired Hit La
4. 03 TAKE UP UNIT ASSEMBLY Page 11 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL The Take Up Assembly is located on the backside of the main panel To adjust the clutch the side panels must be removed to gain access To remove the Clutch Assembly you must first remove the Web Take Up Spool The mounting bolts for the Take Up Assembly can be found directly behind the plastic spool WARNING Be sure power is off before performing any serwce TAKE l 55 2 04 Page 12 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL CLUTCH ADJUSTMENT WWW Figure 2 0 A DRIVE DOG SHAFT WHEEL C FRICTION DISC D PRESSURE PLATE E THRUST BEARING F PRESSURE SPRING G TENSION ADJ COLLAR To increase waste web tension move the shaft wheel B 1 32 toward the Spool To reduce web tension move the shaft wheel B 1 32 toward the motor CAUTION Too much web tension may cause web breakage print drifting or premature failure of the Take Up Assembly 2 05 Page 13 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL HAND HELD LABELER INTERFACE HLI 100 OPERATOR LCD DISPLAY INTERFACE INTERFACE PORT 2 06 Page 14 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605
5. 2 SHIELD EOM HEAD UP AUX IN 2 PIN ADDRESS HEAD UP INPUT 24 VOLT 2 IEEE pop 24V COMMON EINE oo e a SMART TAMP AUX IN 1 INPUT 2 IN Eo 8 52 SHIELD __ oo T i 5 p x 24 Ore 10O 04320 TAMP SOLENOIDS P4 24 VOLT ADDRESS P2 5 eel OUTPUT 3 18 Page 44 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM WARNING BEACON AUX P5 PIN 2 24 VCOMMON 3 Noconnection 5 LOW RIBBON LABEL 24VDC yellow light DISABLELABELER 8 SHIELD PRINT AND APPLY INTERFACE 6 PIN ONLINE RIBBON NEAR END 11 o LL UU 5 from printer SHIELD TAKE UP MOTOR ROUND MODULE MOTOR 2 NEUTRAL MOTOR 1 120VAC take up round module Page 45 Made in the U S A ADDRESS INPUT OUTPUT OUTPUT Pl OUTPUT INPUT ADDRESS INPU P0 0 d NPU INPU UTPUT NPU UT PO 1 PO 2 0 7 P0 4 5 v Uo OUTPUT INPUT OUTPUT 6 ADDRESS OUTPUT P1 6 OUTPUT P2 6 Tamp 3 19 2007 MMI Automated Systems USER S MANUAL 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL KEYPAD DISPLAY RS232 ADDRESS pO pO EE po SERIAL AUX RS232 9 PIN 232 XMIT 232 RCV 3 20 Page 46 M
6. CURRENT OUTPUT Rated 500ma All user inputs and outputs are SINKING type Example in order for a status light to illuminate for Run Status Ok the light should be wired between pins 2 amp 4 on the Light Bar Aux Connector Status display legend INPUTS OUTPUTS S Ne SMART PRODUCT HEAD UP AUX OUT AIR ASSIST FLAG VACUUM TAMP TAMP SENSOR TAMP SOL SOL SOL SOL SENSOR P0 0 PAPER END INPUT 0 ON P0 1 RIBBON END INPUT 0 ON P0 2 PRINER ERROR INPUT 0 ON P0 3 RIBBON NEAR END INPUT 0 ON P0 4 PRINT END INPUT 0 ON P0 5 ON LINE INPUT 0 ON P0 6 REPRINT OUTPUT 0 ON P0 7 PRINT OUTPUT 0 ON P1 3 RED LIGHT ON GREEN OFF 1 ON P14 YELLOW LIGHT ON 1 ON P1 5 LOW LABEL INPUT 0 ON 6 MOTOR OUT 0 ON P1 7 AUX INPUT DISABLE 0 ON P20 APPLICABLE 0 ON 21 NOT APPLICABLE 0 ON P24 VACCUM SOL OUT 0 ON P2 5 AIR ASSIST OUT 0 ON P2 6 ROUND MODULE OUT 0 ON P2 7 FLAG SOL OUT 0 ON P34 TRIGGER INPUT 0 ON P3 5 HEAD UP SWITCH INPUT 0 ON P3 6 SMART TAMP INPUT 0 ON P3 7 PRE PRINT START INPUT 0 ON The bit not listed above are used for serial clock data RS232 and internal functions 3 17 LOGIC BOARD Page 43 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL REMOTE TRIGGER CONNECTOR Pl AO N PRODUCT SWITCH PIN ADDRESS TRIGGER INPUT INPUT E M VOLT ee a n 24V COMMON
7. FILTER FALSE TRIGGERING USED TO FILTER FALSE TRIGGERING Page 33 Made in the U S A SENSOR TRIGGER LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL PRODUCT DELAY 00 00 SENSOR TRIGGER PRESS ENTER LEADING EDGE SENSOR TRIGGER TRAILING EDGE v ON DEBOUNCE ON DEBOUNCE 0 000 PRESS ENTER OFF DEBOUNCE OFF DEBOUNCE 0 000 PRESS ENTER v MULTI FEED MULTI FEED 00 PRESS ENTER Range 01 10 ONLY ACTIVE 02 OR LARGER v INTERVAL DELAY MULTI DELAY 00 00 PRESS ENTER 3 07 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL TAMP SETUP PRESS ENTER Page 34 Made in the U S A TAMP DURATION PRESS ENTER TAMP DUR 0 000 A FLAG DURATION PRESS ENTER FLAG DUR 00 00 A HEAD UP SWITCH PRESS ENTER HEAD UP SWITCH v N O HEAD UP SWITCH NONE HEAD UP DEBOUNCE PRESS ENTER HD DBOUNCE 0 020 VACUUM RELEASE PRESS ENTER VAC RLS 0 000 A Note this time can never be larger then the tamp duration VACUUM DELAY ON PRESS ENTER VAC DLY 00 00 A 3 08 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM
8. Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL QUICK PROGRAMMING CHART MODEL NUMBER amp REVISION TOTAL 000000 PRESS PROG KEY PASS WORD PRESS ENTER v PRODUCT SENSOR PRESS ENTER v TAMP SET UP PRESS ENTER TAKEUP PRESS ENTER 3 04 Page 30 Made in the U S A LM MODEL 3605 UP AND DOWN ARROW KEYS WILL SCROLL THROUGH THE PROGRAM BLOCKS V AND THE SUB MENUS 2007 MMI Automated Systems 5 25 2007 Model LM3605 Page 31 Made in the U S A LM 3605 PRINT amp APPLY SYSTEM COUNTER PRESS ENTER PRINT TYPE PRESS ENTER CYCLE TYPE gt PRESS ENTER JOB STORAGE PRESS ENTER DEFAULTS PRESS ENTER I O STATUS PRESS ENTER PRESS PROG KEY 3 05 2007 MMI Automated Systems USER S MANUAL 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL MAIN DISPLAYS PASSWORD PASSWORD PRESS ENTER PASSWORD OFF PASSWORD ON Note use UP and DOWN arrows to toggle between ON and OFF The enter key will save selection 3 06 Page 32 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 PRODUCT SENSOR PRESS ENTER PRODUCT DELAY PRESS ENTER USED TO
9. the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL QUICK START GENERAL SETUP Inspect applicator system and verify all cables are installed properly Web system with labels Turn power switch on Press PROG Press down arrow Enter Defaults Press Up Arrow Defaults are now set 9 Down arrow to Tamp Setup 10 Set tamp duration to 500 and set Head up switch to N O 11 Arrow down to Cycle Type 12 Set cycle type to before feed 13 System is now ready for set up of advanced features and options Os noce par ct SETUP OF KEY FEATURES HOW TO SET UP AN ASYNCHRONOUS APPLICATION e Determine the following and select it in the software Type of application mode MENU CYCLE TYPE Tamp before or after feed before feed is standard Enter a value in the tamp duration start with 00 500 MENU TAMP SETUP Set head up limit switch normally open is standard MENU TAMP SET UP Use the product delay to MOVE the label on the product ON dx Nae The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place e BLOW Determine the following and select it in the software Type of application mode MENU CYCLE TYPE BLOW before or after feed before feed is standard Enter a value in the tamp duration st
10. AL OPTIONAL ADJACENT PANEL LABELER APL Liat aay 2 15 Page 23 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL OPTIONAL CORNER WRAP 2 16 Page 24 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL OPTIONAL SIDEWINDER 2 17 Page 25 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL SECTION 3 CONTROL BOX Programming Quick Reference Chart Key Definitions Set Up of Key Features amp Quick Start Description of I O PROGRAMMING Page 26 Made in the U S A 2007 MMI Automated Systems 3 01 3 05 3 15 3 16 3 21 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL All programming is performed via the HLI 100 keypad and display as shown on page 2 6 All programmed settings are backed in nonvolatile memory and are not lost when the unit is powered off Upon power up of the control the screen will display MODEL NUMBER amp REVISION of the HLI 100 and then the MODEL NUMBER amp REVISION of the labeler control After this the screen will now display the counter TOTAL XXXXXXX e KEY FUNCTIONS PROG PROGRAM KEY IS USED TO Enter and exit the program menu ENTER KEY IS USED TO 1 Access or Enter the selected PROGRAM BLOCK example PRODUCT SENSOR or
11. CLEANING THE PLATEN DEMAND PLATE AND ROLLERS Refer to section 3 3 of the enclosed SATO Operator s Manual for print head cleaning instructions or the appropriate section in the ZEBRA or DATAMAX Operator s Manual if so equipped REPLACING THE PRINT HEAD POWER FUSE Refer to section 3 5 of the enclosed SATO Operator s Manual for print head cleaning instructions or the appropriate section in the ZEBRA or DATAMAX Operator s Manual if so equipped 4 03 Page 50 Made the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL MAINTAINING THE AIR SLIDE Very little maintenance is required to keep the Tamp Assembly s air slide in good working condition To maintain the air slide simply remove the air lines from the air slide and place 1 2 drops of any approved air motor oil into the air inlets at least once a month 1 2 drops of oil is also required for the incoming air supply WARNING The main air supply must be shut off before you remove the air lines from the air slide Airline 4 04 Page 51 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL REPLACING THE MAIN POWER FUSE The circuitry is protected from a current overload by GMA 10A a fast blow fuse Should the applier fail to operate the condition of this fuse should be checked If the fuse is open the cause of the overload condition must be determ
12. LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL TABLE OF CONTENTS SECTION PAGE 1 APPLICATOR OVERVIEW Introduction 1 01 General Printer Specifications 1 02 Inventory List 1 03 Print amp Apply Component Description 1 04 User Responsibility 1 05 Safety 1 05 2 SETUP AND OPERATION Web Routing 2 01 Thermal Print Head Label Loading 2 03 Thermal Ribbon Loading 2 03 Label Sensor Adjustment 2 03 Take Up Unit Assembly 2 04 Clutch Assembly Adjustment 2 05 Hand Held Labeler Interface HLI 100 2 06 Accessory Connections Control Box 2 07 Communication Connections Control Box 2 08 T 50 Photo Eye 2 09 Air assist tube 2 10 T 150 Mounting Stand optional 2 11 T stand adjustment 2 12 Tamp Unit Operation 2 13 Tamp Flow Control Adjustment 2 14 Optional Adjacent Panel Labeler APL 2 15 Optional Corner Wrap 2 16 3 CONTROL BOX Programming 3 01 Quick Reference Chart 3 05 Key Definitions 3 15 Set Up Of Key Features 3 16 Description of I O 3 20 4 CLEANING amp MAINTENANCE Troubleshooting 4 01 Fault Codes 4 02 Cleaning of the Print Head 4 03 Cleaning the Platen Demand Plate and Rollers 4 03 Replacing the Print Head Power Fuse 4 03 Maintaining The Air Slide 4 04 Replacing Main Power Fuse 4 05 Page 1 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL SECTION 1 APPLICATOR OVERVIEW Introduction 1 01 General Printer Specifications 1 02 Inventory List 1 03 Print amp Ap
13. TAMP SETUP Access or Enter the data selection options line bottom line of display of the PROGRAM BLOCK Sub Menus 3 Store the selected data UP DOWN ARROW KEYS ARE USED TO Scroll up amp down through the primary menu PROGRAM BLOCKS Header name Scroll sub menus inside of PROGRAM BLOCKS top line of display while IN a PROGRAM BLOCKS Increment and decrement programmable values Select different display views while in the RUN mode pope Left Right ARROW KEYS ARE USED TO 1 Move the up carrot left or right when programming a value START ENABLE KEY 1 Start key will initialize the application cycle 2 Enable key will Enable the drive after it has been disabled CLEAR STOP KEY 1 Stop key will abort the cycle only when not in the program menu 2 Clear key will delete stored values while in the edit mode 3 Clear key will disable the drive ESC escape KEY 1 Will back out of the sub programming menu without saving changes 3 01 e PASS WORD Page 27 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL The PASS WORD is used to lock the menus of the control This option is used to prevent unauthorized access to variable data When shipped from the factory the pass word is to 7074 and NO MENUS are locked The pass word can not be changed e PRODUCT SENSOR This is an external device that when activated starts the
14. ade in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL SECTION 4 CLEANING amp MAINTENANCE Troubleshooting 4 01 Fault Codes 4 02 Cleaning of the Print Head 4 03 Cleaning the Platen Demand Plate and Rollers 4 03 Replacing the Print Head Power Fuse 4 03 Maintaining the Air Slide 4 04 Replacing the Power Fuse 4 05 Page 47 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL TROUBLESHOOTING GUIDE If the system malfunctions it is necessary to determine where the problem exists in a normal sequence of operation The procedure of the unit is outlined in the left hand column of the table below to provide a systematic approach to troubleshooting Problem Unit will not turn on Air system will not operate Tamp will not operate Unit will not print or tamps will not print Take up unit does not turn Waste web tension to loose Waste web breaks or printing drifts on labels Page 48 Made in the U S A Possible Cause A os Doe om gt mons oe Blown Main Fuse No air pressure Plugged hose Faulty valve No air Plugged hose Faulty valve Cable No tamp duration Sticky cylinder Unit off line Incorrect label configuration No label format downloaded Wrong interface selected Interface cable Error on printer Motor not ru
15. application cycle PROGRAMMABLE BLOCKS Product Delay delays the application of the label x seconds after the sensor has been activated Sensor Trigger designates whether the product sensor is activated at the leading or trailing edge of the product Multiple Feed how many labels are applied to one product with one signal Interval Delay amount of time in seconds between multiple fed labels Note only active if quantity 2 or higher e TAMP SET UP This is used to adjust the different variables related to the tamp cycle PROGRAMMABLE BLOCKS Tamp duration used to adjust the time that the tamp cylinder valve is actuated 0 000 to 9 999 Flag duration used to adjust the time the flag jaws are held open after label application 00 00 to 99 99 Head up limit switch type normally open standard normally closed none Head up Dbounce Debounce is used to allow time for the tamp cylinder to settle on return 00 00 to 01 00 Vacuum Release Used to release label when tamping on light products Vacuum Delay On Used to reduce label flutter when feeding large labels while tamping e TAKE UP This is used to delay the start and stop of the take up motor PROGRAMMABLE BLOCKS Start delay delays x seconds after start print before starting take up motor Stop delay take up runs x seconds after end print signal is received from printer Jog take up press the UP ARROW to start and the DOWN ARROW to stop the take
16. art with 00 10 MENU TAMP SETUP Set head up limit switch NONE is standard MENU TAMP SET UP Use the product delay to MOVE the label on the product Cpu iin The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place 3 14 Page 40 Madein the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL e PRODUCT DELAY PRODUCT DELAY is NOT used in conjunction with the encoder feature Product delay is similar to trigger distance in that it is used to electronically move the placement of the label on the product Product delay will move the label placement in time 00 000 Because the product delay feature utilizes time the speed of the product MUST be constant and consistent 1 Set basic applicator up first refer to quick setup 2 Ensure that applicator is operating properly before starting this procedure 3 This feature requires the use of an encoder The appropriate encoder features should be setup prior to this feature 4 Set Product delay to 00 000 5 Start system and apply label at the desired speed 6 Check the placement of the label on the product 7 Measure the OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signal 8 Applya small delay to the product delay
17. ays to a minimum for best results 8 Operate system again and measure offset 9 Apply a small delay to the product delay or reduce if too much 10 Test again repeat if necessary until label is in proper registration 11 Go to MULTIPLE FEED in PRODUCT SENSOR menu and set the number of labels to be applied to the product 12 Set the Distance between each label entering a time 0 000 into INTERVAL DELAY 13 Test the placement of the labels and adjust as necessary Note The spacing between each label will be equal With this feature the space between labels can not be set individually 14 Note TRAILING EDGE TRIGGER will NOT work with this feature 15 Note Product speed fluctuations can effect label placement 16 Turn back on any options that may have been disabled for setup of this particular feature OS Ord Page 41 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL HOW TO SET UP A VARIABLE DATA APPLICATION WITH TWO TRIGGER PHOTO EYES Variable data application is utilized when the LM3605 is interfaced with a scale or other equipment that will be transmitting a DIFFERENT label format to the applicator for every label that is applied When this option is activated the use of the pre print photo eye option is required The pre print photo eye will trigger the printing of the label The product photo eye switch will trigger the ap
18. bel Platen Air Assist Tube Blow tube Adjustment mounting screw bracket Clamp screw 2 10 Page 18 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL OPTIONAL T 150 MOUNTING STAND 2 11 T STAND ADJUSTMENT Page 19 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL ene Column Lock 2 12 TAMP UNIT OPERATION Page 20 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL Duration duration is used to provide on timer for the solenoid valve on the main tamp cylinder The delay on standard versions can be from 0 to 30 000 seconds in 1 1000 of a second accuracy This allows for easy change over from one product height to another without physically changing the height of the unit It also allows for precise adjustments of how close the tamp head comes to the product refer to page 3 08 There is flow control adjustment for the valves It may be necessary to adjust the flow rate on the tamp solenoid for optimum performance after installation The adjustment is performed as shown below They are set at the factory The regulators on the vacuum air assist and flag valves are for increasing or decreasing the air pressure as necessary for proper operati
19. econd and approx 60 labels min Varies depending on label and product size UPC A UPC E EAN 8 EAN 13 Code 39 Int 2 of 5 Code 128 MSI 2 of 5 UPC Bookland and CODABAR 1 2 1 2 5 1 3 or individually programmable bar code widths Eight fonts including OCR A and OCR B representation and an outline font American and European fonts Upper case and lower case with decendors plus memory available for custom fonts 12 Max outside diameter wound on a 3 diameter core Die cut waste removed with a minimum of 1 8 separation between labels in running direction Minimum 1 wide x 34 long Maximum 7 2 wide x 14 long 4 0 wide x 14 long Up to or 1 32 1mm when labels are produced to specifications and product handling is controlled Thermal Transfer and Direct Thermal Print application method Standard Tamp Optional Blow On and Wipe On Standard Centronics Parallel Port Standard RS 232C Serial Port Ethernet port Ribbon out Product Sensor Photo Eye Limit Switch PLC input 115V AC 60 Hz 250 W idle 600 W running 80 5 1 3 cfm 23 T x 30 W x 23 3 8 D Operating Temp 50 95 F 10 35 C 15 85 RH non condensing 60 Ib with U Arms 1 02 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL INVENTORY LIST QTY Description Print amp Apply Assembly 12 2 dia Blue Plastic Spools w Quick Release Collar 7 34 dia B
20. id not return up Trigger signal was not received before timer expired This FAULT will only occur if Variable Data feature is Printer is out of ribbon Printer is low on ribbon Printer is out of ribbon 4 02 2007 MMI Automated Systems LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL CORRECTIVE ACTION Consult factory or service provider Printer Off Line No Label Formats Loaded Check Printer Interface Cable Printer mode incorrect Cylinder Is Not Up No Air Faulty Valve Flow Control Miss Adjusted Miss Adjusted Reed Switch Faulty Reed Switch Tamp duration too small Check programming of Tamp switch gt NOTE Light on reed switch should be on when cylinder is up Tamp Cylinder Is Not Up No Air Faulty Valve Flow Control Miss Adjusted Miss Adjusted Reed Switch Faulty Reed Switch Tamp duration too small Check programming of Tamp switch gt NOTE Light reed switch should be on when cylinder is up A Check photo eyes B Check product delay Check printer for ribbon Check printer for ribbon Check printer for label stock 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL CLEANING THE PRINT HEAD Refer to section 3 2 of the enclosed SATO Operator s Manual for print head cleaning instructions or the appropriate section in the ZEBRA or DATAMAX Operator s Manual if so equipped
21. ined and corrected prior to replacing the fuse NEVER replace the fuse with one of a greater AMP rating The specified rating has been selected to prevent damage and or injury ACTIONS TO REPLACE THE MAIN FUSE Set the main power switch to the OFF position Disconnect the AC power cable from the rear of the console Locate the fuse holder power cord assembly Gently press down the fuse holder cover while pulling away from the console Replace with the spare fuse provided in the holder Side 4 05 Page 52 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605
22. lue Plastic Spool w screws 10 13 bolts w washers Power Cord Model 3605 Operators Manual Extra Cardboard Ribbon Core Product Switch specified a Manual Limit Switch optional b Photo Switch optional 1 Take up Spool Clip Q NO N TOOLS REQUIRED FOR ASSEMBLY 3 32 ALLEN WRENCH WRENCH 1 1 8 WRENCH 1 03 Page 5 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL COMPONENT DESCRIPTION LABEL SPOOL SPOOL LOCK TAMP CYLINDER REED SWITCH NY U ARM Um 4 E NI N AIR FILTER VALVE PACK WEB TAKE UP SPOOL SWING AWAY TAMP ASSEMBLE WEB GUIDE ROLLERS THERMAL PRINTER 1 04 Page 6 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL USER RESPONSIBILITY This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and or inserts when installed operated maintained and repaired in accordance with the instructions provided This equipment must be checked periodically Defective equipment should not be used Parts that are broken missing plainly worn distorted or contaminated should be replaced immediately Should such repair or replacement become necessary we recommend that a request for service advice be made This equipment or any of its parts should not be altered without the pri
23. nning Friction plate failure in clutch Mechanical failure in clutch Clutch tension too low Clutch adjusted to tight Machine Webbed wrong Low quality webbing Friction plate failure in clutch Mechanical failure in clutch 4 01 Corrective Action Check main power fuse and replace if necessary as shown on page Check printer fuse Check air supply and filter Fix or replace hose Consult factory Check air supply and filter Fix or replace hose Consult factory Check connection Reference to page 2 11 Consult factory Check printer cover limit switch Check software Check software Check mode 3 or dip switches Check connection Check printer manual Consult Factory Consult Factory Consult Factory Adjust clutch as shown on page 2 10 Adjust clutch as shown on page 2 10 Re web system as shown on page2 2 Consult label mfg Consult factory Consult factory FAULT MESSAGES 2007 MMI Automated Systems 5 25 2007 Model LM3605 DISPLAYED FAULT Memory Checksum Print Time Out Tamp Down FLT Head Down 2 Trigger FLT Ribbon Out Low Ribbon Label Out Page 49 Made in the U S A FAULT Data lost in serial EEPROM Printer failed to print or Control failed to receive a Print Signal Head up limit switch failed to switch during the tamp cycle Cylinder did not move off of reed switch Head up limit switch failed to switch during the tamp cycle Cylinder d
24. on Note Flag Regulator not shown below only supplied with flag applicators Vacuum Flow Control B Flow Control A Vacuum regulator Air assist regulator 2 13 Page 21 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL TAMP FLOW CONTROL ADJUSTMENT Regulator Adjustment Clockwise Increase pressure Counterclockwise Decrease pressure MAIN AIR REGULATOR Controls maximum air pressure available to entire applicator Should be set between 40 and 80 PSI FLAG REGULATOR The flag regulator is used to adjust the pressure that the flag jaws apply to the label as it is applied VACUUM REGULATOR only used on the flag and tamp applicator system The vacuum regulator is used to control the vacuum that is used to hold the label to the flag jaws or the tamp pad AIR ASSIST REGULATOR The air assist regulator is used to change the pressure that is applied to the blow tube The blow tube is below the front edge of the peeler plate and is used to help push the label onto the bottom of the tamp pad or the flag jaws FLOW CONTROLS tamp and flag applications Control A This is used to adjust the pressure that controls the tamp cylinder in the upward direction Control B Controls the tamp cylinder in the downward direction 2 14 Page 22 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANU
25. or if too great it may be necessary to physically move the product switch Keep product delays to a minimum for best results 9 Operate system again and measure offset 10 Apply a small delay to the product delay or reduce if too much 11 Test again repeat if necessary until label is in proper registration 12 Turn back on any options that may have been disabled for setup of this particular feature HOW TO APPLY MULTIPLE LABELS TO A SINGLE PRODUCT Product delay is used to electronically move the placement of the FIRST label on the product Product delay will move the label placement in time 00 000 Because the product delay feature utilizes time the speed of the product MUST be constant and consistent This section will explain how to apply more than one label to a single product with a single start signal MULTIPLE FEED will allow you to select how many labels to be applied Set basic applicator up first refer to quick setup Ensure that applicator is operating properly before starting this procedure Set Product delay to 00 000 Start system and apply label at the desired speed Check the placement of the label on the product Measure the OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signal 7 small delay to the product delay or if too great it may be necessary to physically move the product switch Keep product del
26. or written approval of MMI Automated Systems The user of this equipment shall have the sole responsibility for any malfunctions which results from improper use faulty maintenance damage improper repair or alteration by anyone other than MMI Automated Systems or a service facility designated by MMI Automated Systems SAFETY Only qualified personnel should use this equipment Before installing inspecting or servicing equipment turn OFF all power and air controls at the source and lock out in accordance with OSHA Standards Be sure all external electrically conductive parts are connected to a good electrical ground Never handle live electrical equipment with bare hands while standing in water or while hands and feet are wet Dangerous electrical shock can result Whenever the equipment is unattended turn off all control and power supply switches Keep equipment clean and in good operating condition Promptly repair or replace all worn or damaged hoses cables or parts Do not make any repairs to equipment unless you are fully qualified This equipment contains fast moving parts which may move without warning Keep hands loose hair and clothes clear of machines at all times Never place hands or any other body parts under the label platen at any time This equipment uses compressed air Proper care and maintenance must be taken when handling compressed air and its components These precautions are further detailed and explained where s
27. pecifically required in this manual NWARNING READ AND UNDERSTAND THESE INSTRUCTIONS Protect yourself and others Be sure this information is read and understood by all operators ELECTRICAL SHOCK CAN KILL Do not touch live electrical parts with bare skin or work with gloves or wet clothing NOISE CAN DAMAGE HEARING Wear proper ear protection 1 05 Page 7 Madein the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL SECTION 2 SETUP AND OPERATION Web Routing 2 01 Thermal Print Head Label Loading 2 03 Thermal Ribbon Loading 2 03 Label Sensor Adjustment 2 03 Take Up Unit Assembly 2 04 Clutch Assembly Adjustment 2 05 Operator Interface Terminal 2 06 Accessory Connector Panel 2 07 T 50 Photo Eye 2 07 5 Air Assist Tube 2 08 T 150 Mounting Stand option 2 09 T stand adjustment 2 10 Tamp Unit Operation 2 11 Tamp Flow Control Adjustment 2 12 Optional Adjacent Panel Labeler APL 2 13 Optional Corner Wrap 2 14 Page 8 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL WEB ROUTING Step Operation 1 Load web onto label storage spool A so it unloads in a clockwise direction refer to pg 2 2 2 Feed the web to the left and below roller guide B to the right of roller C and to the left and below roller guide D 3 Feed the web into the thermal printer for a detailed description of thermal prin
28. plication tamp of the label The reason for two triggers is to improve the accuracy of the label placement when printing before applying General set up The PRE PRINT photo eye connects to the AUX 2 port The PRE PRINT photo eye should be set to trigger on the leading edge of the product The PRE PRINT photo eye should be set to trigger BEFORE the product switch The PRE PRINT photo eye should be set to allow the printer enough time to print the format before the product switch is activated The PRODUCT DELAY should be kept to a minimum 6 With this feature only work with the cycle type set to tamp after feed and only with leading edge trigger Tov Ra en Determine the following and select it in the software e AFTER FEED Set Product Sensor to leading edge Set Cycle type to tamp after feed Set print Type to Variable Data ON Enter a value in the tamp duration start with 00 500 Set head up limit switch normally open is standard Use the product delay to MOVE the label on the product QUU The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place Page 42 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL DESCRIPTION OF I O LEGEND 24V OPT 24V OPTO INPUT WITH INTERNAL 24V COMMON OH HIGH
29. ply Component Description 1 04 User Responsibility 1 05 Safety 1 05 Page 2 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL LABEL MILL 3605 THERMAL PRINTER APPLICATOR SYSTEM INTRODUCTION The Label Mill 3605 is a state of the art THERMAL PRINTER amp APPLICATOR SYSTEM created with maximum flexibility for your AUTOMATIC LABELING NEEDS The unit will print and apply high quality labels and bar codes to your product at print speeds up to 6 sec and apply at speeds up to 60 labels min OPERATION The standard configuration is External Computer Mode The configuration allows label formats to be sent to the standard Centronics Parallel Interface Port or serial port on the Printer Applicator Once the format is downloaded to the Printer Job Buffer the system 3605 can print and apply as normal Standard industry label software packages can be used in conjunction with a PC to design and load label design 1 01 Page 3 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL PRINT SPEED BAR CODES BAR CODE RATIOS HUMAN READABLE FONTS LABEL ROLL CAPACITY LABEL SIZE MAXIMUM PRINT AREA LABEL PLACEMENT ACCURACY PRINTING METHOD INTERFACE INTERFACE SENSORS ELECTRICAL AIR REQUIREMENT SIZE ENVIRONMENT WEIGHT Options available Page 4 Made in the U S A SPECIFICATIONS Up to 6 s
30. ter routing see page 2 3 4 Finish the process by loading the waste backing paper onto the web take up spool E The take up spool rotates in a clockwise direction 5 Adjust the 2 plastic web guide clips so the web is guided straight and even Make sure clips do not bind the web For a detailed illustration of this procedure see Figure 2 1 below FIGURE 2 1 Page 9 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM3605 PRINT amp APPLY SYSTEM USERS MANUAL WEB ROUTING SPOOL LOCK SPOOL LOCK SPOOL LOCK REMOVAL To remove the label storage spool A turn the spool lock counterclockwise until you reach a stop The spool will now slide off To secure the spool simply turn the spool lock clockwise until snug DO NOT over tighten 2 02 Page 10 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL LOADING THERMAL PRINT HEAD REFER TO PRINTER MANUAL LABEL amp RIBBON ROUTING REFER TO PRINTER MANUAL THERMAL RIBBON LOADING REFER TO PRINTER MANUAL NOTE The printer will not operate unless the front cover is in the fully closed position For your continued safety do not override the front cover interlock switch LABEL SENSOR ADJUSTMENT REFER TO PRINTER MANUAL 2
31. up motor 3 02 Page 28 Made in the U S A 2007 MMI Automated Systems 5 25 2007 Model LM3605 LM 3605 PRINT amp APPLY SYSTEM USER S MANUAL e COUNTER Used to reset the internal counter of the control e PRINT TYPE The print type command is used to activate the print repeat cycle in the supplied print engine Sato only This feature will continue to print the last label in the buffer after the buffer count has expired PROGRAMMABLE BLOCKS Print Repeat turn repeat print option ON or OFF Variable data on or off When turned on the preprint port is activated this allows an optional PRE PRINT product trigger to print the label the second standard trigger would activate the tamp cycle only This is used primarily with variable data being gathered for example when the applicator is being interfaced with a scale e CYCLE TYPE Cycle Type determines the application type and sequence in relation to the label feed PROGRAMMABLE BLOCKS Tamp Before Feed standard Tamp After Feed Blow Before Feed Blow After Feed e JOB STORAGE Used to store frequently used settings pertaining to different labeling jobs PROGRAMMABLE BLOCKS SAVE JOB stores settings for active job RESTORE JOB Restores saved job e DEFAULT SETTINGS This setting will return the controller to the default settings Wipe on mode I O STATUS Displays the status of the inputs and outputs 3 03 Page 29 Made in the U S A 2007 MMI Automated
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