HARBIL NSC50 Compact Dispenser User Manual
Contents
1. agitation blade turns freely the agitation rod is not engaged and the canister must be re mounted BLADE MOVE ROTATE CLOCK WISE BLADE MOVES BY HAND THE TO LOCK CANISTER CRANK IS NOT INTO PLACE CAPTURED BY BUSHING AY Ed Da 7777 BUTTON HOLE Figure 3 BUTTON HOLE MOUNTING 8 After installing the first canister lower the index lever and rotate the NSC50 Operating amp Instruction Manual 7 ASSEMBLY 8 INSTALLATION turntable to the next position 9 Repeat steps 3 6 for each of the remaining canisters until all are installed 10 After completing canister assembly connect machine to power and turn on the agitation switch Verify that all the agitation blades are turning properly Figure 4 SECURING CANISTER 8 Fluid Management ASSEMBLY 8 INSTALLATION CONNECTING TO THE POWER SOURCE GROUNDING In the event of an electrical short circuit grounding reduces the risk of electrical shock by providing an escape wire for the electric current The 3 prong plug eguipped with grounding wire must be plugged into a 3 slot receptacle that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper use of the grounding plug can N result in a risk of electric shock GROUNDED e GROUNDING 7 PIN Figure 5 Grounding Methods DO NOT connect the grounding wire to a flat blade terminal The wire with2. the insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a gualified electrician or serviceman if you are not sure how to ground this machine Under no circumstances should you modify the plug if it does not fit the outlet WARNING After you have plugged the unit into a dedicated power line and leveled it inspect to be sure that you have removed the shipping materials NSC50 Operating amp Instruction Manual 9 ASSEMBLY 8 INSTALLATION Connect the 115 volt models only to a 115 volt outlet rated at at least 15 ampere Connect the 220 volt models only to a 220 volt outlet rated at at least 15 ampere The eguipment reguires a single grounded outlet EXTENSION CORDS Extension cords for 220 VAC models are not recommended If an extension cord is to be used it should not be combined with others Use only a 3 wire extension cord that has a 3 pole grounding plug Power should be provided by a 3 pole receptacle that will accept the plug on the product Make sure that your extension cord is in good condition It must have 16 AWG conductors up to 25 feet long An extension cord 25 feet long but no longer than 50 feet is permissible provided it has conductors of at least 12 AWG It must be heavy enough to carry the current your product will draw An undersized cord can cause a drop in line voltage resulting in loss of power overheating and damage to the motor
3. Fax copy of exemption certificate QUANTITY PART DESCRIPTION UNIT NUMBER PRICE Comments T te iy MM Date N Signature NSC50 Operating amp Instruction Manual 15 PARTS TURNTABLE 12 CANISTER SHOWN CAP 25318 F0060T13XR 16 CANISTER NUT 25033 07046 12 CANISTER WASHER 25249 BUSHING 24 d DRIVE PLATE CAM 25317 25219 16 CANISTER 25032 SPACERS 12 CANISTER 25224 WHEEL 25222 CIRCLE SHEAR MOUNTING 25316 PLATE 16 CANISTER 25225 25030 PEL IL 12 CANISTER UA be MOTOR 8100001 SWITCH LEVER SPRING 4000033 4110906 SHELF 4110909 COUNTER TOP MODELS 16 Fluid Management PART NO 07046 24039 25030 25032 25033 25219 25222 25224 25225 25249 25318 4000033 4110906 4110909 8100001 F0030T13XR DESCRIPTION 5 8 11 NUT BUSHING CIRCLE SHEAR 12 CANISTER UNITS ONLY DRIVE PLATE 12 CANISTER UNITS ONLY CIRCLE SHEAR 12 CANISTER UNITS ONLY CAM ASSY WHEEL SPACER MOTOR MOUNTING PLATE 5 8 FLAT WASHER TURNTABLE 16 CANISTER UNITS ONLY POWER SWITCH LEVER SPRING SHELF DRIVE MOTOR CAP NO REA 1 1 PER CANISTER 1 1 1 1 5 10 1 n n NSC50 Operating amp Instruction Manual 17 PARTS TURNTABLE 12 CANISTER SHOWN CAP 25318 F0060T13XR 16 CANISTER NUT 25033 07046 12 1 WASHER DRIVE BUSHING AES PLATE 24039 KS 5 25317 16 CANISTER CAM lt 25
4. Under no circumstances should you modify the plus if it does not fit the outlet Check with a gualified electrician or serviceman if you are not sure how to ground this machine DISTANCE 25 50 100 150 200 250 300 400 500 ft ft ft ft ft ft ft ft ft GAUGE 14 14 12 10 10 8 8 6 6 SIZE 220V GAUGE 14 12 8 6 6 4 4 2 2 SIZE 115V 10 Fluid Management ASSEMBLY 8 INSTALLATION FILLING CANISTERS After all of canisters have been installed on the turntable they can be filled Each canister has a maximum capacity of 2 1 2 quarts It is recommended that each canister be filled with two 2 quarts of colorant The maximum capacity of the pump is two 2 ounces The following steps represent the process by which the canisters should be filled 1 Locate the first canister and determine which colorant is to be placed into that canister 2 Place the appropriate decal on the canister Shake of stir the colorant following manufacturers recommendations 4 Slowly pour the colorant into the canister to the level of approximately two 2 quarts 5 Place the top on the canister 6 Repeat these steps for each of the remaining canisters 7 After all of the canisters have been filled agitate by turning on the agitation motor This will release any air trapped in the colorant PRIMING OF PUMPS Once the canisters have been both filled and agitated the pumps attach
5. hand While holding the valve down with the left hand turn the gauge to the center of the indicator and slowly push the pump handle down all of the way to the bottom of the stroke This will dispense a metered amount of colorant into the base paint Repeat this step as may be required by the formula book Referring to the formula book Pull down the indexing lever and rotate the turntable to the next position indicated and repeat these steps for each of the colorants in the formula At this point in the process the can of base paint has been tinted Remove the can press the lid back on and mix appropriately 12 Fluid Management MAINTENANCE PROCEDURES MAINTENANCE To ensure safe dependable operation of the eguipment follow the PROCEDURES maintenance schedule detailed below DAILY Cleaning amp Filling Agitate colorants every morning for five 5 to ten 10 minites Clean nozzles amp outside cabinet surfaces with soap and water Check canisters and fill as required WEEKLY Cleaning amp Nozzle Maintenance Dispense a full measure of any colorant that has not been used during the previous week Dispense into a clean container and return to the appropriate canister Clean all accessible inside surfaces with soap and water GENERAL MAINTENANCE If a nozzle becomes clogged the obstruction can generally be cleared by inserting a paper clip
6. 032 8513 12 CANISTER 25224 MOUNTING CIRCLE SHEAR PLATE 25316 25225 16 CANISTER 25030 12 CANISTER ork 120VAC 60HZ 23252 220VAC 50HZ SWITCH LEVER k 4000033 SPRING 4110906 KNOB d 4000008 FLOOR MODELS 18 Fluid Management PART NO DESCRIPTION NO REA 07046 5 8 11 NUT 1 23252 DRIVE MOTOR 1 220VAC 50HZ UNITS ONLY 24039 BUSHING 1 PER CANISTER 25030 CIRCLE SHEAR 12 CANISTER UNITS ONLY 1 25032 DRIVE PLATE 12 CANISTER UNITS ONLY 1 25033 TURNTABLE 12 CANISTER UNITS ONLY 1 25219 CAM 1 25222 WHEEL 5 25224 SPACER 10 25225 MOTOR MOUNTING PLATE 1 25249 5 8 FLAT WASHER 1 25316 CIRCLE SHEAR 16 CANISTER UNITS ONLY 1 25318 TURNTABLE 16 CANISTER UNITS ONLY 1 4000008 BLACK 1 4000033 POWER SWITCH 1 4110906 LEVER SPRING 1 8100001 DRIVE MOTOR 1 120VAC 60HZ UNITS ONLY F0060T13XR CAP 1 NSC50 Operating amp Instruction Manual 19 PARTS PIN 8101106 Oj AGITATION CRANK SHAFT 24383 CANISTER 4215000 FOR 1 OZ PUMP 4215011 FOR 2 OZ PUMP 20 Fluid Management PART NO 23243 24383 24831 423100 4215000 4215011 4221100 4228102 4231070 8101106 8100311 DESCRIPTION AGITATION BLADE CRANK SHAFT TUBE NOT SHOWN VITON VALVE ASSY NOT SHOWN CANISTER CANISTER 50 OZ FOR 1 OZ PUMP CANISTER C
7. 3 Fluid Management HARBIL NSC50 Compact Colorant Dispenser Operating and Instruction Manual Part 4700220 Rev E 06 07 01 CONFIDENTIAL PROPERTY OF FLUID MANAGEMENT C COPYRIGHT 2001 FLUID MANAGEMENT AS AN UNPUBLISHED WORK ALL RIGHTS RESERVED This material cannot be copied or disclosed to others without the prior written permission of Fluid Management FLUID MANAGEMENT A Unit of IDEX Corp 1023 Wheeling Road Wheeling Illinois 60090 5776 Voice 847 537 0880 US 800 462 2466 Fax 847 537 5530 www fluidman com TABLE OF CONTENTS Table Of Contents ASSEMBLY 1 8 5 ASSEMBLY amp INSTALLATION 6 BASIC OPERATION Lodis a wake eos 12 MAINTENANCE PROCEDURES 13 PARTS EEE s ttet A eR OE EEUU 14 NSC50 Operating amp Instruction Manual 3 Fluid Management ASSEMBLY 8 INSTALLATION ASSEMBLY 8 INSTALLATION INTRODUCTION The Harbil NSC50 is a compact manual colorant dispenser that was designed for exceptional reliability and ease of use It is a nearly maintenance free device that should deliver many years of reliable service Its features include Heavy duty components and a durable finish for long wear Botton agatation linked with rotation of the canisters Special adjustable shelving to accomidate all can sizes SPECIFICATIONS Height 60 152 4 cm Max Width 2
8. 4 609 6 cm Depth 30 762 0 cm Weight 195 158 88 5 kg Motor 1 6 HP Draws 3 0 Amps O 115 VAC TYPICAL ELECTRICAL SUPPLY See name plate for specific information 120 V 10 60 Hz 15 Amp IMPORTANT If any damage is found notify the carrier at once and arrange for inspection in order to claim recovery Claims for damage must be made by the consignee YOU The carrier assumes full responsibility upon acceptance of shipment and will not entertain any claims by the consignor Fluid Management NSC50 Operating amp Instruction Manual 5 ASSEMBLY 8 INSTALLATION ASSEMBLY 8 MOUNTING THE CANISTERS INSTALLATION The Harbil NSC80 reguires only the simple fastening of the individual canisters to the turntable The canisters must be mounted in the proper order Do not fill the canisters before that are mounted It is critical that the crank be captured by the bushings that are part of the star wheel assembly For machine configurations containing less than 12 canisters hole plugs are provided FM P N 25956 to cover the unused canister positions 1 Unplug the machine before installing canisters 2 The drive star rotates freely around the drive cam mechanism under the turntable Rotate drive star with fingers or other object inserted through the large holes Rotate until all of the nylon drive star bushings are visible through all of the large holes See Figure 1 ALL NOR VISIBLE CORRE
9. ANISTER 50 OZ FOR 2 OZ PUMP PUMP TUBE AND PISTON NOT SHOWN PUMP CAP INDICATOR NOT SHOWN THIOKOL VALVE ASSY NOT SHOWN PIN TUBE BUSHING NOT SHOWN NO REA 1 PER CANISTER 1 PER CANISTER 1 PER CANISTER 1 PER CANISTER 1 PER STATION 1 PER STATION 1 PER CANISTER 1 PER CANISTER 1 PER CANISTER 1 PER CANISTER 1 PER CANISTER NSC50 Operating amp Instruction Manual 21 PARTS COVER 23244 STANDARD 24584 FOR SOLVENTS TURNTABLE 25033 DRIVE PLATE CANISTER 25032 ASSEMBLY 25428 1 OZ PUMP W SEAL 4305004 10 02 W THIOKOL SEAL 4 BOLT 02494 12 5 SYSTEM CANISTER DRIVE ASSEMBLY PLATE 4305004 25317 1 OZ PUMP W VITON SEAL 4305011 20 OZ W THIOKOL SEAL COVER 23244 STANDARD 24584 FOR SOLVENTS TURNTABLE 25318 16 CANISTER SYSTEM 02494 22 Fluid Management PART NO 02494 23244 24584 25032 25033 25317 25318 25428 4000108 4305004 4305011 DESCRIPTION MOUNTING BOLT 14 X 20 X 1 2 CANISTER COVER STANDARD CANISTER COVER FOR SOLVENTS DRIVE PLATE 12 CANISTER UNITS TURNTABLE 12 CANISTER UNITS DRIVE PLATE 16 CANISTER UNITS TURNTABLE 16 CANISTER UNITS CANISTER ASSEMBLY INCLUDES PUMP amp 1 OZ PUMP VALVE NOZZLE CAP W PAD NOT SHOWN CANISTER ASSY INCLUDES PUMP 1 OZ THIOKOL SEAL PUMP VALVE CANISTER ASSEMBLY INCLUDES P
10. CT NOT CORRECT Figure 1 BUSHING ALIGNMENT 3 Insert two screws into the threaded holes on bottom of the canister Allow about 1 8 1 4 of thread 3 5 threads to be exposed as shown in Figure 2 on page 7 4 Align the screw heads with the button holes on the turntable for the front canister position and rotate the agitation blade until the agitation crank is aligned with the nylon bushing Figure 3 on page 7 5 Lower the canister into position assuring that the agitation crank is captured by the nylon bushing and that the screw heads pass through the 6 Fluid Management ASSEMBLY 8 INSTALLATION button holes as shown in figure 3 A Rotate canister clockwise locking itinto place as shown in Figure 3 B NOTE The dispense port will fall through its hole and the canister will sit flat on the turntable 6 While holding canister in position secure the canister to the turntable using a screwdriver Access holes are provided at the bottom of the turntable to tighten the two screws Figure 4 on page 8 Do not overtighten these screws 1 4 20 CANISTER CANISTER MOUNTING 5 HOLES 9 25 Te AGITATION H ald 9 BOTTOM VIEW Figure 2 CANISTER 7 Verify that the agitation crank is engaged by the nylon drive star bushing This is done by turning the agitation blade inside the canister Resistance to turning indicates that the agitation rod is engaged If the
11. UMP amp 2 OZ PUMP VALVE NO REQ 2 PER CANISTER 1 PER CANISTER 1 PER CANISTER i i 1 PER STATION 1 PER CANISTER 1 PER STATION NSC50 Operating amp Instruction Manual 23 Part No 4700220 Rev E 06 07 01 Fluid Management 1023 Wheeling Road Wheeling Illinois 60090 5773 Telephone 847 537 0880 1 800 462 2466 Fax 847 537 5530 www fluidman com Part No 4700220 Rev E 06 07 01
12. ed to each of the canisters must be properly primed Follow these steps to prime the pumps 1 Locate the first canister 2 Slowly pull the pump handle all of the way to the top of its stroke and wait in this position for a count of approximately three 3 seconds 3 Slowly press the pump handle all of the way down to the bottom of its stroke 4 Repeat these steps five 5 times 5 Repeat steps 1 through 4 for each of the remaining canisters NSC50 Operating amp Instruction Manual 11 BASIC OPERATION BASIC This dispensing equipment is designed for ease of use The following steps OPERATION represent the method by which a formula 1s to be dispensed 1 2 3 4 5 e 10 11 12 Determine the formula of the color selected by the customer Refer to the formula book and select the proper base paint Remove the lid on the base paint Pull out the appropriate shelf and place the can of base paint on the shelf Press the indexing lever down and rotate the turntable to the position indicated by the formula book Turn the pump gauge to center the indicator pointer Lift the pump handle up until the indicator is opposite the notch on the gauge Turn the gauge into the notch that represents the desired amount of colo rant per the formula book After the pump handle has been in this position for about three 3 sec onds slowly pull the valve lever down and hold in that position with the left
13. or similar obJect in the valve opening Before inserting such a device open the valve by pulling the valve lever down and holding while clearing the opening BE SURE THAT THE VALVE IS OPENED AND STAYS OPEN WHILE CLEANING IN THIS WAY IF THE VALVE CLOSES AT ANY TIME DURING THIS OPERATION THE VALVE COULD BE DAMAGED If colorant leaks develop at the top of the pump or if colorant can be observed on the pump piston rod the pump assembly must be repaired The Pump Repair Kit P N 4223212 can be purchased from the Fluid Management Customer Service Department A colorant leak at the bottom of the pump assembly generally indicates that the pump assembly has been damaged In this case the valve assembly must be replaced with either the Viton Valve Repair Kit P N 4231002 or the Thiokol Repair Kit P N 4231011 NSC50 Operating amp Instruction Manual 13 PARTS PARTS EGUIPMENT MAINTENANCE LOG RECORD MODEL NUMBER HERE RECORD SERIAL NUMBER HERE SERVICE DESCRIPTION PARTS REPLACED SERVICED DATE STATE IF UNDER WARRANTY BY 14 Fluid Management SPARE PARTS ORDER Fluid Management Parts Order Form Photocopy and use this form to Mail or fax orders to Fluid Management A unit of IDEX Phone 1 800 462 2466 1023 Wheeling Road Fax 1 847 537 5530 Wheeling IL 60090 Sold To Ship To Purchase Order Number Ship Via collect Prepaid Exempt
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