Stardance® Vent-Free
Contents
1. Use common super glue or silicone to attach magnets 30005057 21 Stardance Vent Free Gas Heater Optional Accessories Available Remote Controls FK28 Fan Assembly The FK28 fan kit helps distribute heated air from within the firebox out into the room The fan is controlled by a snapstat that turns power on and off as the firebox tem perature rises above and falls below a preset tempera ture A rheostat provides for variable fan speeds Specifications 115 Volt 60Hz 75 Amps Maintenance The fan itself does not require regular maintenance however periodic cleaning of the fan and the surround ing area is required Installation Refer to Assembly Section Page 8 for installation instructions Glass Catalyst Kit UVGODCFK The glass panel replaces the standard screen The catalytic combustor installs easily into the upper mani fold above the firebox The remote control allows you to turn the heater on or off from anywhere in the room Remote controls are available for the Stardance only Model Functions Controlled RCB RCMT ON OFF RCBE WMTD RCST RCSTE RCT ON OFF and Temperature WWTD RCSTEB RCSITE RCSIT WT Wall mounted thermostat control Warming Shelf Warming shelves add versatility to your stove The warming shelf can be used to keep foods warm at mealtime Model Color 2702 Classic Black The shelf installation is done in three stages First you attach the shelf loosely to the stove leaving2. Log V40 Rear 20005006 1b Log V42 Left 20005008 1c Log V41 Right 20005007 1d Lava Rocks Burner 57897 2 Manifold Assy 20003739 3 Damper Steel Handle Screw 30002720 4 Handle Package Ceramic w Screw 30004175K 5 Trim ON OFF Switch 30000874 6 Screen 20005009 7 Glass Frame Assembly UVGODCFK 30000127 8 Glass w Gasket Comes with UVGODCFk 30000166 9a Valve SIT Nat 14D0467 9b Valve SIT LP 14D0468 10a Oxygenerator NG OP 8204 55464 10b Oxygenerator LP OP 8404 55465 11 Front Stardance OP DR Black 30001496 12 Door Left Black 30004082 13 Door Right Black 30004081 14a Burner Housing Assy Nat 20003130 14b Burner Housing Assy LP 20004995 15 Bracket Rear Log JUV 20003274 16a Orifice Hood 69 0292 Front LP 30000513 16b Orifice Hood 54 055 Front Nat 20000130 16c Orifice Hood 54 055 Rear LP 20000130 16d Orifice Hood 44 086 Rear Nat 30000334 17 Ignitor Piezo 14D0503 18 Gasket Base Pan Inner 20002566 19 Bracket Support Right Log 20004920 20 Bracket Support Left Log 20005022 21 Grate Decorative Burner 20003022 22 Grille 30000393 23 Mesh Grille 30000508 24 Top Stardance Black 30001278 25 Door Control Black 1301087 26 Catalyst not shown Comes with UVGODCFk 30000506 27 Left End Black 30001280 28 Right End Black 30001279 29 1 4 Fiberglass Gasket 1203560 30 Magnet Door not shown 30004112 31 Magnet Control Door not shown 1408818
3. ON position 13 Turn the On Off switch to ON position or set thermostat to desired setting 14 Turn on all electrical power to the fireplace To Turn Off Gas To Heater Turn the On Off switch to Off position or set the thermostat to lowest setting R Models only Turn off all electric power to the fireplace if serv ice is to be performed 30005057 Open control access panel Push in gas control knob slightly and turn clock wise to OFF Do not force Close control access panel 15 Stardance Vent Free Gas Heater Troubleshooting Follow these procedures in the order presented WARNING TURN OFF HEATER AND ALLOW TO COOL COMPLETELY BEFORE SERVICING CONDITION No spark at pilot when Ignitor is operated The Ignitor Electrode sparks but Pilot does not light 16 POSSIBLE CAUSE 1 Ignition Electrode is disconnected from ignition wire broken or incor rectly positioned Ignitor wire is broken Bad Piezo Ignitor Gas supply is turned off or supply line shut off valve is closed Control Knob is not in PILOT posi tion Control Knob not pressed in while in PILOT position Air present in gas lines Inlet supply pressure is not within correct settings Other conditions that should be identified only by a qualified gas technician SOLUTION 1 Inspect and re connect replace or repair as necessary 2 Replace wire
4. Replace Piezo Ignitor w Turn on gas supply or open sup ply line shut off valve 2 Turn Control Knob to PILOT 3 Press Control Knob in while in the PILOT position 4 Continue holding in Control Knob and repeat ignition procedure until air is bled from the lines 5 Call local gas supplier Adjust inlet supply pressure to specifica tion NG 5 5 w c 14 0 w c LP 11 0 w c 14 0 w c 6 Call qualified gas technician 30005057 Troubleshooting cont d CONDITION Pilot lights but flame goes out when Control Knob is released Pilot flame is lifting Thermopile Thermo L couple Pilot flame is weak does not touc Thermocouple POSSIBLE CAUSE Control Knob not fully depressed or held in long enough Gas supply line shut off valve is not fully open Thermocouple connection is loose at the Control Valve Pilot flame does not touch the Thermocouple This can be caused by A Incorrect gas pressure and or B other conditions that should be identified only by a qualified service technician Thermocouple is damaged Control Valve is damaged Stardance Vent Free Gas Heater SOLUTION Depress Control Knob fully and hold in for a full 30 seconds Fully open gas supply line shut off valve Inspect and tighten securely A Call local gas supplier Adjust inlet supply pressure to specifica tion NG 5 5 w c 1
5. bracket behind the grate with the right end of the log the thicker end touching the grate and the right side the firebox Swing the left end of the log paint ed end backward until it comes in contact with the branch on the rear log Set the log down over the bent tab on the right When the log is in place it rests on the tab mentioned earlier and the tip of it comes in contact with the branch on the rear log Fig 15 Q Fg CARY EW Rear Log Fig 15 Install rear left and right logs 12 4 Install the left log by placing it on the sheet metal bracket behind the grate with the left end of the log the thicker end touching the grate and the left end of the firebox Lay the log into the recessed area on the left branch of the rear log When the log is in place it will rest on the left branch of the rear log toward the left side of the branch Loosely sprinkle the lava rocks directly on top of the burner just behind decorative grate Fig 16 Do not place lava rocks toward back of burner The lava rock is shipped inside the bag assembly Fig 16 Stardance logs in place 30005057 Complete the Installation 1 Install the screen frame by sliding the hooks over the top front edge of the firebox and resting the bottom on the support brackets If the catalyst has been installed place the glass front on the stove by resting the bottom edge of the frame on support brackets below the
6. clothes dryers fireplaces and other fuel burning appli ances all use the air inside the building If the available fresh air is insufficient to meet the demands of these appliances problems can result The Stardance Unvented heater has specific fresh air requirements You must determine that these fresh air requirements will be met within the space where the appliance will be installed The following informa tion will help you insure that adequate fresh air is avail able for the heater to function properly If the area in which the heater may be operated does not meet the required volume for indoor combustion air combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code ANSI Z223 1 NFPA 54 the International Fuel Gas Code or applicable local codes Oo z Z a Stardance Vent Free Gas Heater Unpack the Stove The Stardance is shipped fully assembled on its back Unpack the stove and carefully set it upright CAUTION Porcelain enamelled surfaces are fragile Handle porcelain enamelled castings tenderly Familiarize yourself with the assembly steps before you begin and proceed with deliberation and care If possible have assistance available Place enamelled castings on a soft cushioned sur face until you are ready to assembly Avoid contact between the castings and other hard surfaces or objects Install Optional Fan Kit 1 Remove shroud ass
7. 8 Install glass frame assembly by resting the bottom edge of the frame on support brackets below the front opening of the firebox Rotate the top edge of the assembly toward the firebox and center it Fas ten by rotating the cams over the top left and right edges of the frame Fig 14 Shoulder NOTE Shown with top removed for clarification NOTE Shown with top removed for clarification Fig 14 Rotate cams into place to hold glass frame assembly in place 30005057 Connect the Gas Supply Line Check the Rating Plate attached by a steel cable to the firebox to confirm that you have the appropriate firebox for the type of fuel to be used The appliance should have a main gas valve provided in an accessible location for turning on or shutting off the gas to the main burner This appliance should only be connected by a qualified gas technician Test to confirm manifold pressures as specified below The Stardance and its individual shutoff valve must be disconnected from the gas supply piping during any pressure testing of that system at test pres sures in excess of 1 2 psig 3 5 kPa The Stardance must be isolated from the gas sup ply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig There must be a gas shutoff between the stove and the supply In order to connect Natural Gas use a
8. Glass Replace MeO Mi arsimin aies a a aea iaa a NA ECNE 18 Gare of Cast WOM reee ena ataa nea since aa Ai EEDA SAE AE EA E Aa TANASI AE 18 Catalytic COmbusStol vicss2scccivsevcncnccciviccceteestdideceevtvineesceyviai E EEE 19 Replacement Parts cccccccccececceccee cence eee ee eect eaeaaeaecaeeeeeeeeseecceaaaaeaeeeeeeeeeeesessecscccacaeeeeeeeeeess 20 Optional Accessories Fan Kits 24 Glass Catalyst Altccsicictscetheiveccenetividaceeeviuncsces E E EEEE TE eevviiaconmitniaeceseviisies 22 Remote Controls 50 Asca cade ntagen iere Anageede dtdaed sev ard oE EEEE EEEn PAA Eaa enak 22 Warming Shel ices cacseevesseceevevescnscvevivvcncdeeveustceetevescacueveessccveetessonctvtvnesdedieetesbecreevasscnctevensses 22 WANT AI E A E E E EESE OE AE cee E T cage canteen 23 Proposition 65 Warning Fuels used in gas woodburn ing or oil fired appliances and the products of combus tion of such fuels contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm California Health amp Safety Code Sec 25249 6 2 30005057 Stardance Vent Free Gas Heater Takcieclirehi elam mO el 1e lilalemlarcjagecedicel ats In order to ensure safe and effective installation this unit must be installed only by a qualified agency individual firm corporation or company that is experienced in the instal lation repair and servicing of this type of appliance and is familiar with the building co
9. any part of the control system and any gas control which has been under water Lighting Instructions STOP Read the safety information above Turn off all electrical power to the fireplace Turn the On Off switch to OFF position or set thermostat to lowest level Open control access panel Push in gas control knob slightly and turn clock wise to OFF SIT NOVA Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety infor mation above If you do not smell gas go to the next step Remove glass door before lighting pilot See Glass Frame Removal section Visibly locate pilot by the main burner Turn Knob on gas control counterclockwise sT to PILOT 10 Push the control knob all the way in and hold Immediately light the pilot by repeatedly depress ing the piezo spark ignitor until a flame appears Continue to hold the control knob in for about one 1 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 5 through 8 e If knob does not pop up when released stop and immediately call your service technician or gas supplier If after several tries the pilot will not stay lit turn the gas control knob to OFF and call your service technician or gas supplier 11 Replace glass door 12 Turn gas control knob to
10. fitting with 3 8 NPT nipple on the valve side and 1 2 natural gas supply line with an input of 28 000 Btus ata manifold pressure of 3 5 and minimum inlet supply for adjustment of 5 5 w c In order to connect Propane use a fitting with 3 8 NPT nipple on the valve side and 1 2 propane gas supply line with an input of 28 000 Btus at a mani fold pressure of 11 0 and minimum inlet supply for adjustment of 11 0 w c Gas connection should be made in accordance with current National Fuel Gas Code ANSI Z223 1 NFPA 54 Since some municipalities have additional local codes be sure to consult you local authority Connect the gas supply and test for leaks Use a 50 50 solution of liquid soap and water to test for leaks at gas fittings and joints NEVER test with an open flame Light the pilot according to the directions on Page 16 before going to the next step 30005057 Stardance Vent Free Gas Heater CAUTION This appliance should only be connected A by a qualified gas technician Test to confirm manifold pressures as specified below The Stardance and its individual shutoff valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The Stardance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressur
11. not use an air shutter 1 Remove screen Fig 10 Remove rear left and right log bracket assembly by unfastening the two screws which hold the burner in place Stardance Vent Free Gas Heater 2 Hold the burner at the right hand side and lift to clear the right burner leg Then pull to the right to clear the injectors on the left hand side 3 Turn burner upside down and remove air shutter Turn air shutter upside down and replace on burner Fig 11 4 Replace burner Slide the burner in at an angle with left side lower than the right side Slide the left side onto the injectors making sure the burner leg remains at a 90 angle to the base Fig 12 Lower the right hand side down in to place Make sure the burner is as far left as possible and the injector shoulders are inside the burner Air Shutter as Shipped from Factory Bottom of Burner Pan Air Shutter Turned Upside Down Fig 11 Remove air shutter turn upside down and replace Left Burner Leg Injector Orifices ST353a Fig 12 Be sure injector orifices remain at 90 to the base 5 Replace rear left and right log bracket assembly and replace logs 10 6 Slide the catalyst through the grille opening Set catalyst on top of firebox Secure with two 2 screws and washers Fig 13 7 Shoulder bolts provided in catalyst kit must be in stalled on top of firebox Use nut to secure in place Fig 13
12. the catalytic combustor at the top of the firebox Replace the combustor if any damage or deterioration is evident 6 Replace the screen or glass panel and the front plate DO NOT OPERATE THE HEATER WITH THE SCREEN GLASS PANEL OR FRONT PLATE REMOVED Fig 23 Remove the screen or glass panel Glass Replacement If so equipped do not operate this appliance with the glass panel cracked broken or removed Replace damaged glass only with an approved MHSC ceramic glass panel Follow the Cleaning Procedure instructions regarding parts removal Care of Cast iron An occasional dusting with a dry rag will help keep the painted surfaces looking new Use high temperature stove paints available through your local dealer to touch up areas as needed Clean areas to be painted with a wire brush and be sure to cover the log set burner and valve assembly Apply the paint sparingly two light coats of paint will give better results than a single heavy coat Porcelain enamel surfaces should be cleaned with a soft damp cloth Do not use abrasive cleaning agents If necessary use only a cleaning agent formu lated specifically for use on porcelain enamel surfaces WARNING Turn the burner Pilot OFF before applying paint NEVER paint pilot or around pilot area WARNING Dust and debris accumulation can result in poor performance Inspect the Valve compartment burner parts and log set frequently and Clean these parts month
13. the screws loose enough to allow final adjustments Then you po sition the shelf and adjust the brackets so the shelf fits correctly Finally you tighten the screws Refer to the instructions included with each warming shelf for complete installation procedures 30005057 LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves gas inserts and gas fireplaces equipped with an Insta Flame Ceramic Burner or standard steel tube burner BASIC WARRANTY MHSC hereinafter referred to collectively as the Company warrants that your new Vermont Castings or Majestic Gas Fireplace Stove is free from manufacturing and material defects for a period of one year from the date of purchase subject to the following conditions and limitations EXTENDED LIFETIME WARRANTY The heat exchanger where applicable and combustion chamber of every Vermont Castings or Majestic gas product is warranted for life against through wall perforation All appliances equipped with an Insta Flame Ceramic Burner have limited lifetime coverage on the ceramic burner plaque Warrantees are made to the original owner subject to proof of purchase and the conditions and limitations listed on this Warranty Document COMPONENT WARRANTY CAST IRON All external and internal cast iron parts are warranted for a period of three years Note On porcelain enamel finished external parts and accessories The Company offers no Warranty on chip
14. 22 If the flame patterns appear abnormal contact a qualified service provider for service and adjustment Fig 21 Correct pilot flame appearance Fig 22 Correct burner flame pattern 30005057 Stardance Vent Free Gas Heater hting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This heater has a pilot which must be lit manu ally When lighting the pilot follow these instructions exactly BEFORE LIGHTING smell all around the heater area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any fireplace Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a neigh bor s phone Follow the gas supplier s instruc tions e Ifyou cannot reach your gas supplier call the Fire Department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it call a qualified service technician Applying force or any attempted repair may result in a fire or explosion Do not use this fireplace if any part has been under water Immediately call a qualified service techni cian to inspect the heater and to replace
15. 4 0 w c LP 11 0 w c 14 0 w c B Call local gas service techni cian Call local gas service technician Call local gas service technician Correct LP Pilot Flame Pilot lights but Main Burner does not Main Burner shuts off and Pilot flame goes out while in operation 30005057 Correct NG Pilot Flame Gas supply line shut off valve is not fully open Foreign material is blocking Burner ports Main Burner orifice is clogged Thermostat or remote switch not activated on JUVS Bad Thermopile Insufficient fresh air Incorrect inlet supply pressure 2 Fully open gas supply line shut off valve Insptect and clear debris away from Burner ports Call local gas service technician Set thermostat to higher tem perature or check remote switch Call local gas service technician Determine that adequate ventila tion exists to provide sufficient fresh air Open a window or pro vide additional ventilation See Fresh Air Requirements Pages 6 7 Call local gas supplier Adjust inlet supply pressure to specifica tion NG 5 5 w c 14 0 w c LP 11 0 w c 14 0 w c 17 Stardance Vent Free Gas Heater Maintenance The following procedures will help ensure that your heater continues to perform safely and efficiently Firebox Cleaning and Inspection Cleanliness is critical to correct operation of the heater The log
16. INSTALLER CONSUMER SAFETY INFORMATION Please read this manual before N ASTINGS3 installing and using appliance A wa WARNING If the information in this manual is not followed exactly a fire or explosion may result causing Sta rd a n ce property damage personal injury or joss of life Vent Free Gas Heaters Models 0004050 0004051 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppler s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an after market permanently located manufactured mobile home where not prohibited by lo Homeowner s Installation cal codes This appliance is only for use with the type and Operating Manual of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Aftermarket Completion of sale not for purpose of resale from the manufacturer This is an unvented gas fired heater It uses air Oxygen from the room in which it is install
17. The Stardance Vent Free gas stove is an unvented gas heating appliance tested and listed to the ANSI stan dard Z21 11 2 Latest Edition This appliance is specifi cally configured to burn either Natural Gas or Propane fuel as indicated on the metal rating plate attached to the rear shroud The Stardance is not fuel convertible The stove is shipped fully assembled and ready for installation The stove is equipped with an SIT control valve that allows thermostatic control on off switch or a remote switch not supplied Both models incorporate variable regulators that al low you to adjust burner heat output between HIGH 28 000 Btu and LOW 19 500 Btu See the Opera tion Section for details The standing pilot incorporates an Oxygen Depletion System ODS pilot designed to shut off the appliance if enough fresh air is not available Fresh Air Requirements for Combustion and Ventilation WARNING This heater must have fresh air for proper opera tion If not poor fuel combustion could result Read the following instructions to insure proper fresh air for this and other fuel burning appliances in your home 30005057 Stardance Vent Free Gas Heater Modern construction standards have resulted in homes that are highly energy efficient and that allow little heat loss Your home needs to breathe however and all fuel burning appliances within it require fresh air in order to function properly and safely Exhaust fans
18. bly parts are found in the parts bag 1 Attach switch assembly to left rear side of stove shroud using two screws and existing holes in shroud Fig 7 2 Run wires down back of stove under bottom of rear shroud to valve 3 Attach wires to valve terminals Fig 8 Switch As sembly Existing ON OFF Switch or Millivolt Thermostat FP1622 Fig 8 Install wiring to switch before connecting to valve Thermostat Connection Optional Use only a thermostat rated for 500 750 millivolts Do not use low voltage 24V thermostats Check the table below for the appropriate gauge ther mostat wire to use for the length of lead required in your installation Thermostat Wire Gauge Maximum Run 18 40 feet 20 25 feet 22 16 feet 1 Install the wall thermostat in the desired location and run the wires to the stove location Terminate these leads with 1 4 female connectors 2 Connect the thermostat wires to the valve Fig 9 30005057 Stardance Vent Free Gas Heater On Off Switch Wiring Thermopile i ies ST124b Optional Thermostat Remote Wiring Thermostat Remote Optional Thermopile i ST124c Fig 9 ON OFF switch and optional Thermostat Remote wir ing Glass amp Catalyst Installation CAUTION Air shutter on Natural Gas units must be adjusted when installing glass and catalyst for proper operation LP units do
19. des and installation techniques appropriate in your area Contact your hearth products dealer or local gas supplier for the name of a qualified ser vice person In the Commonwealth of Massachusetts all gas fittings and installation of this heater shall only be done by a licensed gas fitter or licensed plumber IMPORTANT Read this owner s manual carefully and completely before trying to assemble operate or ser vice this heater Improper use of this heater can cause serious injury or death from burns fire explosion elec trical shock and carbon monoxide poisoning Failure to follow instructions may result in property damage bodily injury or loss of life This manual contains impor tant user information Keep this manual with the heater after installation is complete FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING 1 Use only Natural Gas with model 4050 Use only Pro pane with model 4051 Do not use any other fuels 2 Install only in accordance with the National Fuel Gas Code ANSIZ223 1 NFPA54 latest edition Exception Do not derate this appliance for altitude This appli ance has been tested and listed for use in altitudes up to 10 000 feet 3 Use only the installation instructions provided by the manufacturer for this appliance Installation and repair should be done by a qualified installer preferably NFI or WETT Canada certified The appliance should be inspected before use and at least annually b
20. e equal to or less than 1 2 psig There must be a gas shutoff between the stove and the supply In order to connect Natural Gas use a fitting with 1 2 NPT on the valve side and 1 2 natural gas supply line with an input of 28 000 BTUs ata manifold pressure of 3 5 between minimum inlet supply of 5 5 w c and maximum of 14 0 w c In order to connect Propane use a fitting with 1 2 NPT on the valve side and 1 2 propane gas sup ply line with an input of 28 000 BTUs at a manifold pressure of 11 0 between a minimum inlet sup ply of 11 0 w c and maximum of 14 0 w c Install Log Set WARNING Failure to position the parts in accordance with this diagram or failure to use only parts specifi cally approved with this heater may result in property damage or personal injury Do not alter the logs Loose material shall be installed per the instruc tions Replacement of loose material must be purchased from the original room heater manu facturer and application of excess loose material may adversely affect performance of heater 1 Remove the logs from their packaging and inspect each piece for damage DO NOT INSTALL DAM AGED LOGS 2 Install the rear log by placing it on the sheet metal shelf at the back of the firebox Fig 15 The log should touch the back wall of the firebox and be centered 11 Stardance Vent Free Gas Heater 3 Install the right log by placing it on the sheet metal
21. e appliance for service or cleaning it must be replaced before operating the heater NOTE If any of the original wire as supplied with the appli ance must be replaced it must be replaced with a wire of at least 105 F temperature rating Stardance Vent Free Gas Heater Shell Dimensions Freestanding Stove 25 Drawing Not to Scale 648 mm 368 mm 15 379 mm Fig 1 Stardance freestanding shell dimensions 4 30005057 Stardance Vent Free Gas Heater Clearance Requirements Minimum Clearances to Combustible Materials Maintain clearance empty space between combus tible materials and the heater as specified below for the appropriate firebox shell being installed Ceiling Side Wall Rear Wall Max Alcove Depth Hearth Requirements The Stardancel must be installed on rigid flooring If the appliance is installed on any combustible surface other than wood flooring such as carpet or tile a metal or wood panel must be installed to extend the full length and width of the unit WARNING e Do not install this heater in a bathroom or bed room e Installation of this heater must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI 2223 1 NFPA54 e This heater creates warm air currents These currents move heat to wall surfaces next to the heater Installing the
22. ed Provisions for adequate combustion and ventilation air must be provided Refer to Page 7 30005057 6 11 Rev 7 Stardance Vent Free Gas Heater LEL Meoym Cle ali vaii gt PLEASE READ THE INSTALLATION amp OPERATING INSTRUCTIONS BEFORE USING APPLIANCE Thank you and congratulations on your purchase of a Vermont Castings stove IMPORTANT Read all instructions and warnings carefully before starting installation Failure to follow these instructions may result in a possible fire hazard and will void the warranty Installation and Operating Instructions Important Safety Information 0 cece terete eee e terete eerie ee eee tneeeeeetieeeeeetiieeeeereaa 3 Stove DIMENSIONS eosina anei dadaa tex advaaade dens iaa pee aa e Ta d tases 4 Clearance Requirements ccccccccecceeeceeeeecceeceeeeeeeeeeeesgecaaeaaeeeeeeeeeeeeesegsecncenieeeeeeeeseeess 5 Hearth Requirements sierran naaa E A EA a a Eaa i 5 Gas SpecificatioMS sirena ia a e ia E anaa iar a A 6 Gas Inletand Manifold PreSSUneS wiicvciisssasevistscatsaexecedesteveesiievvesar andian aai Sa 6 HIGHS VALOIS innnan aa eaa aea a AE aa aE aAa Aaaa EAE Naia aA aan aS dante 6 Odor D rmg OPSration secerni n N E E inom 6 Vent Free Features ccccccceccccscccnccec cece eee eeee ce aeaanaeeeeeeeeeeecqaaaaaeeaeeeseeeeeeeeeseseccsineaeeeeeeeees 7 Fresh Air Requirement Saesnes aa diatabened N E STNE Ai aia 7 Assembly Procedures Unpack the Fir b X secs disci ssarteies tied d
23. embly by loosening two 2 hex head bolts on lower inside of shroud Lift shroud as sembly up and away from stove 2 Attach the fan to the rear shroud by engaging the upper flange of the fan skirt under the lower edge of the shroud and secure the skirt with the four screws and one star washer provided Figs 2 amp 3 Upper Flange ST345a Fig 3 Correct position of fan skirt installation 3 Feed the snapstat wire lead up between the inner and outer rear shroud panels and secure the snapstat to the upper right side of the inner shroud Fig 4 Assembly Procedures 4 Secure the snapstat wire harness to the shroud panel using the wire tie provided 5 Replace shroud and tighten the two 2 hex head nuts on lower inside of shroud 6 Route the rheostat control switch and wire forward under the stove Use the wire tie to secure the fan and rheostat wire harnesses together to the tubing under the bottom heat shield 7 Install the rheostat onto the bracket to the left of the valve Fig 5 ST346a a Nut XN Control Knob Rheostat FK104 Fig 5 Attach rheostat to bracket SNAPSTAT ON OFF RHEOSTAT Fig 6 Fan wiring diagram WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically ap proved with this heater may result in property dam age or personal injury 30005057 Install ON OFF Switch The switch assem
24. front opening of the firebox Rotate the top edge of the assembly toward the firebox and center it Rotate the right and left cams towards the back of the firebox to secure glass frame in place 2 Grasp the front plate by the window bars and lift into position engaging the two steel tabs behind the adjacent bosses in the side plates Fig 17 Seat the front against the sides so the tabs at the bottom lip engage with the notches in the stove legs Engage steel tabs behind the cast iron bosses Control Door Bottom Tabs engage notch in the leg ST112b Fig 17 Install the Front Plate Your Front may look different from that shown 30005057 Stardance Vent Free Gas Heater When properly installed the bottom of the front plate cannot be pulled away form the sides without lifting it NOTE Be sure the control door can swing out It should close against the steel tab stop If installing the optional warming shelf you may find it easiest to attach it to the top plate before placing the top in position on the stove Follow the instructions sup plied with the kit 3 Lay the screen and top grille in place Fig 18 This completes assembly of the Stardance Grille Screen Levelling Screws ST114b Fig 18 Install the Top Plate and Grille 13 Stardance Vent Free Gas Heater Operation Your First Fire Read these instructions carefully and familia
25. heater next to vinyl or cloth wall coverings or operating the heater where im purities in the air such as tobacco smoke exist may discolor walls e Do not use a blower insert heat exchanger insert or other accessory not approved for use with this heater 30005057 5 Stardance Vent Free Gas Heater Gas Specifications High Elevations Input ratings are shown in Btu per hour and are certified without deration from elevations up to 4 500 feet 1 370 m above sea level Nuisance outages may occur at altitudes above 4050 Millivolt 28 000 19 500 Fully Closed e og 4 500 feet 1 370 m if dirt dust lint and or cob 4051 Millivolt 28 000 19 500 webs are allowed to accumulate on burner and Natural Gas units with Glass amp Catalyst installed air or ODS pilot Monthly inspection and cleaning Shutter shutter is fully closed and rotated with bend outside of is recommended for altitudes above 4 500 feet burner for less restriction Propane units have no air 1 370 m shutter For elevations above 4 500 feet 1 370 m instal Firebox weight shipping 110 Ibs lations must be in accordance with the current ANSI Z223 1 NFPA 54 and or local codes having Gas Inlet and Manifold Pressures jurisdiction Natural LP Propane Inlet Minimum 55 Wo WARNING Improper installation adjust gt gt ment alteration service or maintenance Inlet Maximum 14 w c 14 w c can cause injury or propert
26. iaiesbstayetiieies earssdetedavvusShaetnanenai E A NEEE NEREA 8 Install Optional Fan Kit 2 0 0 0 ceeeeecceeececee cee ee eee cece ee ecneaaeceeeeeeeeeeececeaeaaeaaeaeeeeeeeeeeesecseeseaeees 8 Install ON OFF Switehiss waccasscevserissteuves cuceeevatestnasuateseeadesteniadveuaperitneted LE NTN i aS 9 Thermostat Connections ccccccceccecceceeeeeeeeeeeeaeeaeeeeeeeeeeeeececeaacaeceeeeeeeeeseeseceecsusaeeeeeeeeeees 9 Glass amp Catalyst Installationsscsi vscs sccseteceesdstcieceavisaetieaetvsneceeeni EEEE E NN 9 Connect the Gas Supply LING 00 02 22 ce ceceeceeceecee cee cee eect ee eee cece aeaeceeeeeeeeeeeeeetececaceeaeeeeeeeetes 11 Install LOG SOtiiccssciccteestesscndeaces beduceues E tes eeteeneees E E 11 Complete the Installation c ccccccecceeeeeeeeeeceeaeeeeeeeeeeeeeeeecaaaaaeaeeeeeeeeeeesesececucsacaeeeeeeeeeess 12 Operation YOUR FIST EIO nossas aaeain e e neg ave saan ged de aa ai aia 14 Pilot and Burner IMSHECt OM ssrerrsiis wessdyteenvenedisvdesdesdsavesveaddeesiastetite sensed AEU SSD ANAN 14 Flame amp Temperature Adjustment sseeeeessseeeerrresessrnnssninnannrinanaatnnannatunnnannnnnnanananaaaannnnaae 14 Flame Chara teriStiGS nrrainn aaa A ANA TE AEE AE 14 Lighting INStrUCtiONS oiinadi aa a e aai a E a aS aaa 15 ThOUBDICSNOOUNAG eerssssorarcrnnnn n a a a N 16 Maintenance Firebox Cleaning and INSPOCtON serier a ETE 18 Cleaning Procedure oiininiriinii senkin kinaamini nnie Ageneees KANAANAN ENAERE RNAAR 18
27. ic product must be installed or serviced by a qualified installer preferably NFI or WETT Canada certified as prescribed by the local jurisdiction It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product Any alteration willful abuse accident or misuse of the product shall nullify this warranty e This warranty is non transferable and is made to the original owner provided that the purchase was made through an authorized supplier of the Company The customer must pay for any Authorized Dealer in home travel fees or service charges for in home repair work It is the dealers option whether the repair work will be done in the customer s home or in the dealer s shop e Ifuponinspection the damage is found to be the fault of the manufacturer repairs will be authorized at no charge to the customer parts and or labor e Any part and or component replaced under the provisions of this 30005057 warranty is covered for six months or the remainder of the original warranty whichever is longest This warranty is limited to the repair of or replacement of part s found to be defective in material or workmanship provided that such part s have been subjected to normal conditions of use and service after said defect is confirmed by the Company s inspection The company may at its discretion fully discharge all obligations with respect to this warra
28. ly or as often as accumula tion warrants 30005057 Stardance Vent Free Gas Heater Catalytic Combustor The combustor should be cleaned annually to ensure optimal performance Follow the procedure below Remove the Combustor Module 1 Be sure the heater is COLD 2 Remove the screws and washers holding the com bustor in place Lift combustor up and out Clean the Combustor Module 1 Clean the outer surface of the filter with the brush attachment of your vacuum cleaner to remove loose dirt Submerge the filter in a mild soapy water solution Rinse thoroughly with distilled water 3 Replace in heater when dry N Replace the Combustor Module 1 Replace combustor on top of firebox 2 Secure with screws and washers removed earlier Refer to Page 10 Figure 13 30005057 19 Stardance Vent Free Gas Heater ae iY 7 5 San fe Ade MHSC reserves the right to make changes in design materials specifications prices and discontinue colors and products at any time without notice Stardance Vent Free Gas Heaters Models 4050 4051 20 30005057 Stardance Vent Free Gas Heater Stardance Vent Free Gas Heaters Models 4050 4051 continued Ref Description Stardance 1 Gas Log Assembly 20005005 1a
29. nty by refunding the wholesale price of the defective part s Any installation labor construction transportation or other related costs expenses arising from defective part s repair replacement or otherwise of same will not be covered by this warranty nor shall the Company assume responsibility for same Further the Company will not be responsible for any incidental indirect or consequential damages except as provided by law SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES THIS WARRANTY GIVES YOU SPECIFIC RIGHTSAND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE All other warranties expressed or implied with respect to the product its components and accessories or any obligations liabilities on the part of the Company are hereby expressly excluded The Company neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this Vermont Castings or Majestic product The warranties as outlined within this document do not apply to chimney components or other non MHSC accessories used in conjunction with the installation of this product Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier Contact the dealer from whom you purcha
30. outside air ventilation to operate properly Refer to Fresh Air Requirements on Page 7 10 This heater shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code ANSI Z223 1 NFPA 54 the International Fuel Gas Code or applicable local codes 10 If heater shuts off heater may not have enough fresh air ventilation Provide more fresh air If heater keeps shutting off refer to Troubleshooting 11 DO NOT operate this heater e where flammable liquids or vapors are used or stored e under dusty conditions 12 The heater becomes very hot when operating Alert children and adults to stay away from hot surfaces to avoid burns or clothing ignition The heater will remain hot for a time after shutdown Allow surface to cool before touching 13 Carefully supervise young children when they are in the room with the heater 14 Do not use the heater if any part has been exposed to or under water Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water 15 DO NOT operate the heater if any log is broken or damaged 16 Turn heater off and let cool before servicing Only a qualified service person should service and repair heater 17 DO NOT operate this appliance with the safety screen removed If the safety screen is removed from th
31. ping of enamel surfaces Inspect all product prior to accepting it for any damage to the enamel The salt air environment of coastal areas or a high humidity environment can be corrosive to the porcelain enamel finish These conditions can cause rusting of the cast iron beneath the porcelain enamel finish which will cause the finish to flake off Dye lot variations with replacement parts and or accessories can occur and are not covered by warranty GLASS DOORS Glass doors are covered for a period of one year Glass doors are not warranted for breakage due to misuse or accident Glass doors are not covered for discoloration or burned in stains due to environmental issues or improper cleaning and maintenance BRASS PLATED PARTS AND ACCESSORIES Brass parts should be cleaned with Lemon oil only Brass cleaners cannot be used Mortar mix and masonry cleaners may corrode the brass finish The Company will not be responsible for nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions GAS VALVES Gas valves are covered for a period of one year ELECTRONIC AND MECHANICAL COMPONENTS Electronic and mechanical components of the burner assembly are covered for one year All steel tube burners are warranted for one year ACCESSORIES Unless otherwise noted all components and MHSC supplied accessories are covered for a period of one year CONDITIONS AND LIMITATIONS e This Vermont Castings or Majest
32. rize yourself with the burner controls shown on Page 16 Locate the pilot assembly Figure 19 Follow the lighting instructions on Page 15 exactly During the first fire it is not unusual to smell some odor associated with new logs paint and metal being heated Odors should dissipate within the first eight to ten hours however you can open a window to provide fresh air to alleviate the condition Pilot and Burner Inspection Each time you light your heater check that the pilot flame and burner flame patterns are as shown in Fig ures 21 and 22 If flame patterns are incorrect turn the heater off Contact your dealer or a qualified gas techni cian for assistance Do not operate the heater until the pilot flame is correct Follow regular maintenance procedures as described on Page 18 Natural Pilot LP Pilot Fig 19 Pilot assembly location Flame amp Temperature Adjustment RN RP Models For units equipped with HI LO valves the flame adjust ment is accomplished by rotating the HI LO adjustment knob located near the center of the gas control valve Fig 20 14 Turn counterclockwise to increase flame height Turn clockwise to decrease flame height FP390 Fig 20 Flame adjustment knob for SIT Valve Flame Characteristics It is important to periodically perform a visual check of the pilot and burner flames Compare them to the pictorial illustrated below Figs 21 amp
33. s Kentucky 40361 www mhsc com
34. sed your fireplace stove do not operate the appliance as this might negate the ability to process the claim with the carrier The Company will not be responsible for a Down drafts or spillage caused by environmental conditions such as near by trees buildings roof tops hills or mountains b Inadequate ventilation or negative air pressure caused by mechanical systems such as furnaces fans clothes dryers etc This warranty is void if a The fireplace has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The fireplace has been subjected to prolonged periods of dampness or condensation c Anydamages tothe fireplace combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation d Any alteration willful abuse accident or misuse of the product has occurred IF WARRANTY SERVICE IS NEEDED Contact your supplier Make sure you have your warranty your sales receipt and the model serial number of your MHSC product DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF 23 NATIONAL We recommend that our gas FIREPLACE INSTITUTE hearth products be installed S 4 and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org MHSC 149 Cleveland Drive Pari
35. set burner valve controls and air circulation areas must all be kept free of dust and unobstructed by debris Inspect these areas before each use and clean whenever accumulation is evi dent Follow the simple procedure outlined below Frequent cleaning may be necessary in living environ ments subject to excessive carpet lint or pet hair For example if you live with a dog that sheds continuously you will need to inspect the burner area frequently and clean it as often as the accumulation requires In ex treme conditions it may be necessary to clean the burner and log set monthly or bi weekly This appliance should be inspected and thoroughly cleaned annually by a qualified gas technician Cleaning Procedure 1 Turn the burner OFF and let the heater cool com pletely before cleaning 2 Lift the Front plate up and then swing the bottom out to disengage it from the heater shell Page 13 Fig 17 3 Remove the screen by lifting up and away from the unit Or if so equipped remove the glass panel by rotating the two cams toward the front of the firebox Lift the panel up and off of the firebox frame Fig 23 4 Carefully inspect the log set for damage Contact your local dealer if any damage is evident DO NOT OPERATE THE HEATER WITH A DAMAGED OR LOOSE LOG SET Use a soft bristled brush vacuum cleaner attachment to remove dust or debris from the log set pilot and burner Use care as the log set is fragile 5 Inspect
36. y a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control com partments burners and circulating air passageways of the appliance be kept clean 4 WARNING Any change to this heater or its controls can be dangerous DO NOT make modifications to any heater or associated parts 5 DO NOT install this heater in a bedroom or bath room 6 Due to high surface temperatures DO NOT install this heater e ina recreational vehicle where curtains furniture clothing or other flam mable objects are less than 36 inches from the front top or sides of the heater e in high traffic areas e in windy or drafty areas 7 DO NOT place clothing or other flammable material on or near the appliance 30005057 CARBON MONOXIDE POISONING MAY LEAD TO DEATH Carbon Monoxide Poisoning Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness or nausea If you have these signs the heater may not be working properly Get fresh air at once Have the heater serviced Some people are more affected by carbon monoxide than others These include pregnant women people with heart or lung disease or anemia those under the influence of alcohol and those at high altitudes 8 DO NOT obstruct the top grille at all Doing so will cause high levels of carbon monoxide that will lead to death 9 This heater needs fresh
37. y damage Refer Manifold Pressure 3 5 w c 10 w c MP to this manual for correct installation and 11 w c RP operational procedures For assistance or additional information consult a qualified installer service agency or the gas supplier Stardance Vent Free Certified to Odor During Operation ANSI Z21 11 2 Latest Edition l Neither natural gas nor propane gas give off an odor Unvented Heaters when burned The nature of a vent free combustion system however is such that odors may occasional The installation of your Vermont Castings stove ly be produced during heater operation when impuri must conform with local codes or in the absence of ties exist in the immediate area Cleaning solutions local codes with the National Fuel Gas Code ANSI paint solvents cigarette smoke candles adhesives Z223 1 NFPA 54 latest edition EXCEPTION Do new carpet or textiles etc all can create fumes not derate this appliance for altitude up to 4 500 feet These fumes may mix with combustion air and can 1 370m Maintain the manifold pressure at 3 5 w c create odor Such odors will disappear over time for Natural Gas and 11 0 w c for LP Gas however the condition can be alleviated by opening a window or otherwise providing additional ventilation to the area WARNING Failure to keep the primary air opening s of the burner s clean may result in sooting and property damage 6 30005057 Vent Free Features
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