Table of Contents
Contents
1. T FUA Control Unit 2 921 i 24 5 FU3 74 41 1 1 AC380V 5 J 1 75 5 t AC18V Hl ls 4 2 2 Control Unit 1 J8 21 7 3 3 FUZT S 4 1 80186 AC 14486 1 SB4 45 1 201 8ANG J6 J7 J5 U21lV21W21 1121314 112 3 41516 1 2 3 14 U21 V21 W21 Co ToS Se tom FU1 E J T T Smm KM 6CBANG J A y 11 11 11 eA cipere am sed freen ble red blue F H ds SO ee ac GG AA J18 J19 2 Smm black E G 4 xs KM SQ 112 3 4 4 2 M OON J8 J9 11 L2 L3 PE Control Unit 2 TS V cag 2 1 2 3 4 5 617 Vice control box l 48 5mm 4 2 5mm YMA T Tx Jl L1 L2 13 Power supply AC220V 380V 3P 8 Safety rules of electrical system 1 ONLY the personnel who is trained or has professional knowledge can maintain the lift 2 DON T modify or omit the s2. safety carriage board sofety lock stotus elec tromagke adjustment MIN bolt M6 x20 N E column N supporting block 4 Fig 3 sofety plate safety carriage board safety release status 32 electromagnet S X on H ad jus Y na E ge T H OH 4 Lu L pm bolt M6 X20 colum S Supporta block Fig 4 3 Tools for prepare the following tools TLT235 240 SBA INSTALLATION MANUAL Installation and Adjustment To ensure proper installation and adjustment please Tool Model Leveling instrument Carpentry type Chalk line Min 4 5m Hammer 1 5kg Medium crescent wrench 40mm Open end wrench set 11mm 23mm Ratchet socket set Flat screwdriver 150mm Rotary hammer drill 20mm Concrete drill bit 19mm 4 Unpacking Open the packing box remove the packing materials and inspect the lift for any sign of shipment damage Check by packing list to see if the main parts and accessories are complete Keep the packing materials away from the children to avoid danger if the packing materials cause the pollution they shall be treated properly 5 Installation 5 1 Important notice The wrong installation will cause the lift damage or personal injur
3. wire LAUNCH 5 2 10 Adjust the Steel chain The steel chain has been adjusted properly by the manufacture Fig 13 making the swing arm move freely at the lowest height without scratching the ground The customer can make fine adjustment for chains after the electrical and hydraulic installation Before adjustment lift the carriage to a high position and lower for 2 sec to engage safety lock and then adjust the nut on the threaded end of the chain to the required position Plate chain Adjustment bolt Connection nut Fig 13 TLT235 240 SBA INSTALLATION MANUAL 5 2 11 Install and adjust the electromagnet safety mechanism Use bolts M5x12 and flat washer 5 to fix the electromagnet and use bolts M5x12 to fix safety plate as shown in Fig 3 for powerside and offside column respectively Adjust the electromagnet rear end nut When the safety plate is under the safety status the plate should contact the carriage meanwhile there is 1 2mm gap between the nut and the end of electromagnet When the carriage rises the safety orifice utilizes its inclined angle to push away the safety plate and rises progressively The rattling sound can be heard clearly in the two columns See Fig 3 and Fig 4 Press UNLOCK button to actuate the electromagnet and see if two safety plates can
4. 13 5 2 2 Base plate 6 Diagram of the hydraulic system TLT235 TLT240SBA 20 5 2 3 Install the powerside column 6 Diagram of the electrical system TLT235 TLT240SBA 20 5 24 Install the floor 7 8 Rules of electrical 1 21 LAUNCH 1 Precaution Warning This manual is an essential integral part of this equipment Please read it carefully Properly keep this manual for use during the maintenance This lift is only used for its clearly designated purpose Never use it for other purposes The manufacturer is not responsible for any damage or injury caused by improper use or use for other purposes Precautions for the Installation and Adjustment TLT235 240 SBA INSTALLATION MANUAL Before the installation and adjustment carefully read this manual and the user s manual Without the permission of the manufacturer or not following the requirement of the manual any changes on the machine parts and its usage may cause direct or indirect damage to the machine and injury on operators To do the installation and adjustment the personnel must have certain electrical knowledge The operators must undergo special training and are qualified Fix and install the lift on the stable concreted floor The lift shall be installed in
5. 104060016 103050014 104090043 103200973 103200939 X103060340 103200938 103030131 103100170 201021324 104990132 201011855 103010473 104130191 103010452 103202184 103202032 103010443 201010982 201020497 103201914 103201744 103020093 103050030 103060355 103060376 104130186 103010414 103201444 104130189 104010446 102100090 102200306 104090050 104090055 102160392 TLT235 240 SBA INSTALLATION MANUAL Bush 3052 Oil hose Main cylinder Sub oylinder Sheave seat Returning ring 32 Returning ring 30 Sheave Sheave axle Steel chain Pin 2x26 Chain threaded end Nut M16 Fitting Carriage Sliding block Top board Screw M10x30 Door rubber pad Screw M8x16 Top rod assembly Semi gear Screw M10x25 Pin axle Swing arm Spring Gear block Screw M8x16 Returning ring 40 Pin 3 2x30 Pin 5x32 Rubber pad on swing arm Screw M5x8 Lifting pad assembly Rubber pad Bottom case of control box Emergency button Control board 2 Display board Case of control box Waterproof Socket 18 LAUNCH 102100087 102110059 102200305 102130036 103200932 102150053 102160440 TLT235 240 SBA INSTALLATION MANUAL Power switch Contactor Control board 1 Transformer Base plate of control box Fuse Terminal LAUNCH TLT235 240 SBA INSTALLATION MANUAL Diagram of the hydraulic system 9 9 8 a
6. H 6 Pe lt gt 22 E ERU 4 7 L 2 11 do 10 MN il T Servo flow control valve 8 Hose 9 Hydraulic cylinder 1 Gear pump 2 Motor 3 Oil filter 4 Check valve 5 10 Level gauge 11 Air filter Safety valve 6 Solenoid valve Diagram of the electrical system AP2 Control Unit 2 AC220V 1PH AC220V 380V 3PH L2 PE 2 uid ii i 2 ed Mon T FU2 In un vn Ut1 v11 w11 1 1 EAEN Vice control 2 control box 52 203 SS TT wal U21 v21 W21 Control Unit 1 g1 1 2 oR 4 AC18V lt KM a os i Y t b AC24V Explaination ONLY in the N 3 type of two post electrical 1 bo VA L E __ lt 3 1 2 AC220V sar M Saas 1 3 AC380V xs gt sa z 584 ku LI KM Contactor M Motor QC Power switch T Transformer SB1 UP button SB4 STOP button 1 YA2 Y4 Electromagnet YV Solenoid valve SQ Limit switch XS Socket of light FU Fuse 20 LAUNCH Diagram of the wire connection TLT235 240 SBA INSTALLATION MANUAL
7. INSTALLATION MANUAL Passing width 2486mm 97 9in S4 986mm Q 38 8in 300mm 11 8in 2586mm 101 8in 2700mm 106 3in V X VN 3370mm 132 Fig 2 2 2 Main Structure and Principle of the Equipment Lifting mechanism Each of the two columns has one hydraulic cylinder respectively When the power unit works the hydraulic oil gets into the lower chamber of the cylinder forcing the piston rod moves upward At this time the carriage moves upward through the chain Supporting mechanism When the vehicle enters into the working area adjust the position of two stage telescopic swing arms to make the lifting pad near the correct lifting point of the vehicle and then adjust the screw height below the pad to adapt to different heights of vehicle chassis Balancing mechanism To keep the balance during the lifting and lowering process the lift uses two steel cables to interconnect two carriages forcing the carriages to rise and descend synchronously If the carriages and swing arms are not on the same level adjust the screw at the end of the steel cable making the swing arms at the same level equal position from the floor At this time the steel cables must be adjusted tightly w
8. LAUNCH TLT235 240 SBA INSTALLATION MANUAL 5 2 5 Install the offside column 7 5 2 6 Install and adjust the balancing steel cables 8 Tab le of Contents 5 2 7 Install the power unit and hydraulic lines 8 1 2 2 1 5 2 8 Install the swing arm and guardrail 9 2 Structure and working 2 5 2 9 Install the electric control 10 2 1 Structure Schematic Diagram 2 5 2 10 Adjust the steel 11 2 2 Main Structure and Principle of the Equipment 3 5 2 11 Install and adjust the electromagnet safety 3 Tools for installation and adjustment 4 mechanism dee iae s 11 A Unpacking ss mtt e tei 4 5 2 12 Install floor plate cover 11 5 Installation sss 4 6 Lift 12 5 1 Important 4 6 1 Preparation before adjustment 12 5 2 Installation 5 6 2 Adjustment 12 5 2 1 Selecting installation site 5 7 List of the lift components
9. completely separate from the carriage safety orifice See Fig 4 ZN note The electromagnet installation shall ensure free pulling and release It is not allowed to have any jammed resistance caused by back cover or others 5 2 12 Install the floor plate cover Use screws to fix the electromagnet cover Install the floor plate cover to protect the oil hose and steel cables LAUNCH 6 6 1 Lift Adjustment Preparation before the adjustment Lubricate contact surface of the carriage and corners of column with general purpose lithium grease All sliding surface should be coated evenly from top to bottom Fill hydraulic oil N32 or N46 to the oil reservoir of the power unit E3 3 e LA 2 4 6 1 UP button 2 Unlock button 4 ES button 5 Socket of light TLT235 240 SBA INSTALLATION MANUAL 3 DOWN button 6 Power switch 6 2 Adjustment procedure Check to see if the power supply is installed properly Check to see if all the bolts are fastened Press the UP button to start the motor and the carriage rises Release the UP button and the carriage stops To lower the carriage press the UP button to rise up the carriage about 10 to 20mm then release the button Press and hold both UNLOCK and Down button the carriage will l
10. 03260256 201020381 103030129 104090045 103200699 103040176 103050031 103050037 103040177 103020116 103040110 103040044 103020104 201020729 201020728 103020123 201011432 103200942 201011198 103040133 103040140 103020099 103200960 103010432 104120078 201011236 103100170 103100171 104120076 103100168 103040157 TLT235 240 SBA INSTALLATION MANUAL Name TLT235SBA powerside column TLT240SBA powerside column TLT235SBA offside column TLT240SBA offside column Installation plate of power unit Screw M6X10 Flat washer 10 Spring washer 10 Bolt M10X25 Steel cable Top cover assembly Nut 12 Pulley Bushing 2520 Washer Returning ring 25 Returning ring Spring washer 8 Bolt M8x16 Flat washer 12 Spring washer 12 Bolt M12x35 Floor plate Floor plate cover Anchor bolt M18X160 Protective cover inside the column Safety block Supporting block Flat washer 6 Spring washer 6 Screw M6x12 Electromagnet Screw M5x12 Electromagnet cover Bottom cover of column Power unit Fitting M14x1 5 for domestic pump Fitting G1 4 for imported pump Oil hose Long fitting Seal gasket 14 17 LAUNCH 107 108 109 110 111 112 113 A 115 Oo 117 as a 201 202 203 204 205 206 207 208 209 210 212 213 214 215 216 217 218 219 220 221 301 302 303 304 305 306 103260098 104120079 103260123 103260129 103220054
11. 3 Reading the warning signs 4 Turning off the power and locking the main switch before eliminating the trouble afety devices before operation 5 If the air is too moist watching out for getting an electric shock 6 The room should be cleared before the lift got power T The control box can be opened ONLY in one condition that checking up the electrical equipments 8 Without the authorization of manufacturer CAN T modify the circuit 9 Confirming that the electrical accessories are accord with the specifications including the colour code of wires before changing them 10 DON T wear glasses with metal frame necklace ring watch or bangle during the operation 21
12. Install the power unit and hydraulic lines Use two M10 bolts and washers to fix the power unit Long screw end Adjustable TLT235 240 SBA INSTALLATION MANUAL position from the floor same height Install the two steel cables as shown in Fig 8 Adjust the tension of cables through the adjustment nuts on each end of steel cable The steel cables should be tight in equal tension Each steel cable should be ensured in the pulley when adjusting tightly otherwise the steel cable will be damaged Short screw end with two nuts eo Steel cable as shown in Fig 9 install the hydraulic line and tighten all the fittings to prevent oil leakage Fil the reservoir with hydraulic oil oil capacity of 10L Operate carefully to avoid dust and other pollutants mixed with the hydraulic oil Clean the impurities in the hydraulic line and remove the protective plug from the hydraulic cylinder When the hydraulic hose installation needs to go through the column ensure the hydraulic hose won t touch any movable parts inside the column LAUNCH 235 240 5 INSTALLATION MANUAL 10 Spring washer 10 Flat washer MLO X25 Bolt SS 2 sets Column Fitting Hydrulic cylinder Power unit 011 Long fitting N N Short fitting A Oil hose Short fitting Fig 9 5 2 8 Install the swing arm and guardr
13. a sufficient space so that the operation is not restricted Don t expose the lift to the extreme temperature and humidity environment Avoid installation beside the heating equipment water tap air humidifier or stove Don t install the lift in front of the window where the sunlight can shine directly When it s unavoidable use curtain to shield the sunlight The manufacturer reserves the right to make design changes or add improvements to its product line without notice Before installation carefully check the packing list of lift In case of any question please contact the distributor or LAUNCH immediately LAUNCH 235 240 5 INSTALLATION MANUAL 2 Structure and Working Principle 2 1 Structure Schematic Diagram The structure diagram of TLT235SBA TLT240SBA floor plate 2 post lift is as follows Fig 1 Fig 2 2750mm 108 3in Top pulley Offside column B Y L _ S Powerside column Electromagnet Control box p gt 1 N i e oo 59 Power unit 4 il y a J I Carriage jenes ceret m 1 H E 1 _ 4 i E E Swing arm Lifting pad Fo 74 Sung d B a i N Floor plate 3370mm 132 Fig 1 LAUNCH TLT235 240 SBA
14. ail Install the swing arm guardrail and door rubber pad as shown In Fig 10 During the installation lubricate the moving parts of swing arm and carriage if accessory so that the swing arm can move freely LAUNCH 5 2 9 Install the electric control box Connect the electrical wiring as shown in Fig 12 Install the electric control box casing to the base plate of control box and use M5x12 screw to fix the electric control box casing onto the back cover of the column Fig 11 Install the bottom case of the electric control box TLT235 240 SBA INSTALLATION MANUAL lt This equipment needs NFB non fuse breaker upon installation This equipment does not include it It should be bought and installed by users The NFB is 16A The power cable is required to be greater than 2 5mm Coat the roller and carriage passage with the lubrication grease Raise and lower the carriages twice without load t o see if they work well After the column is fixed operate with load Installation schematic diagram of electric control box Fig 11 Wiring diagram of TLT235SBA TLT240SBA electromagnet 1 wire box control desk of N B NV K 1 solenoid valve _ electromagnet 2 wire electromagnet 4 electromagnet 3 2 power cable 5
15. crete intensity above3000PSI 2 IKg mm 4000mm 157 5in widel800mm wide70 9in 10 19 Dilled hole Fig 7 12000 Use sharp 19mm concrete drill bit to drill the holes Don t ream the hole or allow the drill to wobble Use proper tool to remove the dust from the hole The depth of the hole is the same as that of the anchor bolt Insert the anchor bolt and make the washers lean against the base of the column If shimming is required enough thread must be left To get the correct and safety installation please follow the following installation steps Wear the safety goggles Use hard alloy drill bit Don t use the drill bit with wearing exceeding the tolerance The drill and concrete surface should be kept perpendicular Let the drill work itself Don t apply the extra force and don t ream the hole or allow the drill to wobble The drilling depth of hole is based on the length of anchor bolt The distance from the bolt head to the concrete floor should be more than twice of the bolt diameter Remove the dust from the hole Gently tap the bolt into the hole till the washer rests against the base plate of column Clean Expand Fasten When fastening the anchor bolt only use the torque wrench and don t use impact tool for fastening Insert proper shims under the ba
16. d to make drilling test in each site Power supply Get ready the power supply before the installation All the electric wiring and connecting should be performed by a certified electrician LAUNCH 235 240 5 INSTALLATION MANUAL 5 2 Installation Procedure 5 2 1 Selecting installation site Selecting installation site based on the following conditions the thickness of the whole ground concrete is greater than 250mm the lift can be installed directly If the thickness of the whole ground concrete is less than 250mm the concrete slab must be made The minimum thickness of the concrete slab is 250mm with 20 days of minimum curing time The concrete slab shall steel reinforcement and must be leveled Check the possible obstruction e g low ceiling top pipeline working area passage exit etc The front and back of the lift should be reserved with sufficient space to accommodate all the vehicles Fig 5 From the floor to the top there should be not less than 3 8 meters space Entrance Recommended 4 0m Fig 5 LAUNCH TLT235 240 SBA INSTALLATION MANUAL 1 A 28 3370mm 132 7in 25mm lin 2610mm 102 8in uad 5 4 3 ES Be 5 3 134 5 ne 34iOmmrie B e diagonal INS 4 5 L 270mm 109 lin I 380mm 15 5 2 2 Base plate
17. ith equal tension otherwise the equalization can t be ensured Electromagnet safety mechanism On each of the two columns two safety lock devices are installed respectively During the lifting process the safety devices start to operate automatically and ensure reliable safety Since two columns have electromagnet safety devices they can provide double safeties see fig 3 amp fig 4 Working principle of electromagnet safety mechanism When the electromagnet is not actuated the upper end of safety plate always attaches to the safety orifice closely When the carriage rises the safety orifice utilizes its inclined angle to push away the safety plate and rises progressively In case of failure during the moving of the carriage the rapid falling will occur then safety plate LAUNCH the safety plate will block into the safety orifice preventing the falling of the carriage Fig 3 When the electromagnet is actuated the safety plate is released for carriage lowering Fig 4 To prevent the vehicle slip the swing arm is installed with positioning mechanism making the swing arm capable of automatic locking during operation Safety scope The safety lock mechanism is effective from the height of lifting pad 450mm to 1900mm
18. layout As shown in Fig 6 With total width A as the basis draw two parallel lines 1 and 2 on the concrete slab with the error within 3mm Determine the powerside column location on any chalk line and mark the total width B of the base plate Mark the points 3 and 4 Starting from point 3 draw one diagonal line C to the point 5 forming a triangle In this way the 1 and 2 lines can determine the location of the two columns All the dimensions are based the external border of the base plate Fig 6 Ensure the overall error is controlled within 6mm In this way the difficulties in the final assembly or early wear or non alignment of the chain can be eliminated The marking and layout is very important If it is inaccurate there will be problems during the final assembly and operation 5 2 3 Install the powerside column First raise the powerside column upper right to the location Align the base plate of column with the chalk line layout Guided by the hole on the base plate of the column drill the holes into the concrete slab and use five concrete anchor bolts to fix it onto the ground During the drilling process ensure no movement of the column from the chalk line Fig 7 LAUNCH Column M18X160 10 sets A anchor bolts TLT235 240 SBA INSTALLATION MANUAL Column Floor plate 250 Foundation con
19. ower Release the two buttons DOWN and UNLOCK the carriage will stop lowering The hydraulic system may contain air due to new installation To bleed the air repeat the lifting and lowering for several times The adjustment is completed LAUNCH TLT235 240 SBA INSTALLATION MANUAL maintenance and repair Our company will not be liable F for other uses In case of damages to the components T List of the Lift purchase can be made from the LAUNCH and its sales agents based on the corresponding material code No in components ne This list is only used as the information for the TLT235 240 SBA INSTALLATION MANUAL LAUNCH 90 L4 LL SOL SLL 901 14 LAUNCH TLT235 240 SBA INSTALLATION MANUAL LAUNCH TLT235 240 SBA INSTALLATION MANUAL 0 311 309 ae gt2 d N Il 313 SA LAUNCH A VJV INININININININININIJIN C5 102 103 ojo oje Code 201020542 201020374 201020546 201020725 201011165 103020190 103040123 103040122 103020038 1
20. se of column necessary making the column vertical The thickness of shims shouldn t exceed 5mm Tighten the bolt 5 2 4 Install the floor plate Position the offside column at the designated chalk line location carefully making the base align with the chalk line layout Insert the floor plate into the gaps of the two columns Ai Since the offside column is not fixed to the ground you must operate carefully to avoid the falling of the column The wire protective pipe on the floor plate must be in same direction with the pipe on the column near the base And the floor plate would be placed in front position 5 2 5 Install the offside column Dril holes and install the offside column following LAUNCH the same procedures as outlined in 5 2 3 5 2 6 Install and adjust the balancing steel cables Raise the two carriages to the safety locking position make sure that the safety locks on each column are fully engaged before attempting to install cables and two carriages are in equal ec Fig 8 gue Before operating the lift re check the balancing Steel cables and ensure they are not wrongly installed Ensure the steel cables still in the pulley The two steel cables are required to adjust to certain uniform tension to ensure the two carriages move synchronously The short screw must be installed at the correct position as shown in Fig 8 5 2 7
21. y The manufacturer will not undertake any responsibilities for any damage caused due to incorrect installation and usage of this equipment whether directly or indirectly The correct installation location shall be horizontal floor to ensure the horizontal lifting The slightly slope floor can be corrected by proper shimming Any big slope will affect the height of the lifting pad when at the bottom or the horizontal lifting If the floor is of questionable slope consider a visual inspection or pour a new horizontal concrete slab if possible In short under the optimum horizontal lifting status the level of the lifting relies on the level of the floor where it is installed Don t expect to compensate for the serious slope Don t install the lift on any asphalt surface or surface other than concrete The lift must be installed on concrete floor conforming to the minimum requirement showed in this manual Don t install the lift on the concrete with seams or crack and defect Please check together with the architect Without the written approval of the architect don t install the lift on a second floor with basement Overhead obstruction The lift installation area can t have any overhead obstruction such as heater building support electrical pipe etc Concrete drilling test The installation personnel can test the concrete thickness at each site by drilling test If several lifts are installed at one place it is preferre
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