Manual rope winch ROBUST
Contents
1. 1 2009 SIST EN 1 013857 2008 SIST EN ISO 4413 2011 SIST EN 60204 1 2006 A2 2009 DATE SIGNATURE OF RESPONSIBLE PERSON PETROVCE 15th May 2014 MARJAN VOLPE ING 10 9 WARRANTY Warranty is valid for 24 months from the date of purchase In the event of failure of the log splitter or winch within the warranty period the manufacturer ROBUST 4 0 0 is obliged to eliminate the failure in a legally defined period Repairs will be carried out by qualified professionals and only original replacement parts will be used The warranty does not cover damages or defects on the log splitter that were caused by the user The costs of labor and materials which occur during the warranty period shall be settled by the company ROBUST WARRANTY DOES NOT INCLUDE THE FOLLOWING e All kinds of structural modifications or upgrades that were not authorized by the manufacturers e Manipulation or non compliance with the conditions required by the instructions for use and maintenance e Improper use of the log splitter and winch due to non compliance with the instruction manual e Failure to observe the basic instructions for safe operation of the log splitter and winch e Poor or irregular maintenance of the log splitter and winch and irregular inspections of key vital parts e Ifthe log splitter and winch are used by a person that is not familiar with the instructions and safe use a minor or a person with insufficient psychophysical ab2. NTENANCE AND REPLACEMENT PARTS We are offering repairs maintenance and the necessary replacement parts and additional equipment for the product for a period of at least five 5 years after the end of serial production of the product 8 DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY IN ACCORDANCE WITH ES EC GUIDELNES 2006 42 EC AND MACHINERY SAFETY RULE Official Gazette of RS No 75 08 66 10 and 74 11 EC GUIDELINES 2006 95 EEC AND REGULATIONS RELATING TO ELECTRICAL EQUIPMENT WHICH IS DESIGNED FOR USE WITHIN CERTAIN VOLTAGE LIMITS Official Gazette of RS No 27 04 MANUFACTURER ROBUST D O O ARJA VAS 104 3301 PETROVCE SLOVENIA PERSON RESPONSIBLE FOR COMPILING THE TECHNICAL DOCUMENTATION MARJAN VOLPE ING MANAGER OF ROBUST D O O ARJA VAS 104 SI 3301 PETROVCE DESCRIPTION OF DEVICE MACHINE LOG SPLITTER ROBUST 16 20 25 WITH A HYDRAULIC DRIVEN WINCH UNDER OUR SOLE RESPONSIBILITY WE DECLARE THAT THE MENTIONED MACHINE LOG SPLITTER ROBUST 16 20 25 WITH A HYDRAULIC DRIVEN WINCH COMPLIES WITH THE REGULATIONS AND STANDARDS EC GUIDELNES 2006 42 EC AND MACHINERY SAFETY RULE Official Gazette of RS No 75 08 66 10 and 74 11 EC GUIDELINES 2006 95 EEC AND REGULATIONS RELATING TO ELECTRICAL EQUIPMENT WHICH IS DESIGNED FOR USE WITHIN CERTAIN VOLTAGE LIMITS Official Gazette of RS No 27 04 HARMONIZED AND OTHER STANDARDS SIST EN ISO 12100 2011 SIST EN609 1 1999 A2 2010 SIST EN ISO 4254
3. RUBUST LOG SPLITTER WINCH 16 20 25 INSTRUCTIONS FOR USE AND MAINTENANCE INDEX 1 Introduction 3 2 General safety instructions 4 2 1 Intended use 4 2 2 Important instructions before use 4 2 3 Technical data 5 2 4 Description of the hydraulic winch 5 3 Unloading from the transport vehicle 6 4 Using the hydraulic winch with wire rope 7 5 Regular inspections and maintenance of the log splitter with winch 9 5 1 Inspection of screw connections 9 5 2 Inspection of wire rope and lifting hook 9 5 3 Inspection of hydraulic pipes 9 6 Additional equipment 9 7 Maintenance and replacement parts 9 8 Declaration of conformity 10 9 Warranty 11 Note We reserve the right to possible printing and other errors Please accept our apologies in advance All references to technical data are subject to continuous development and are therefore not binding for delivery Image are for illustrative purposes only Due to development and improvements the images do not always reflect the actual state of the products 2 1 INTRODUCTION Dear buyer Congratulations on purchasing the ROBUST log splitter with a winch We would like to thank you for your trust At the same time we are convinced you will be pleased with the product and will be able to use it for a long time Upon handover of the winch you received some basic information on the use and maintenance of the machin
4. e by the seller Those information were only an introduction to different tasks functions and proper handling of the log splitter and winch that are included in these instructions for use and maintenance The purpose of instructions for use and maintenance is to familiarize the user with all necessary activities for working with the winch the required maintenance procedures and strict safety measures for preventing injuries This symbol in the user manual draws attention to safety warnings Follow these warnings to prevent injuries This symbol in the user manual draws attention to special handling that is recommended when using the log splitter with a winch 2 GENERAL SAFETY INSTRUCTIONS 2 1 Intended use The winch is intended for lifting logs with the height of 1 m Logs are lifted with the winch and placed under the axe The winch can only be used if the tractor is secured against moving Never attach a load to the wire rope and pull it by moving the tractor Before use read the instructions carefully and make sure you understand them correctly Any other use except for the one described above is considered unintended use The manufacturer is not liable for any damages arising from unintended use of the products In this case the user alone bears the responsibility Use only original equipment and replacement parts which are recommended by the manufacturer In case of unauthorized changes of the product the warranty is t
5. erminated and the manufacturer is not liable for any damages arising from these changes 2 2 10 11 15 16 17 18 Important instructions before use The winch may be used and maintained only by persons who are suitably qualified are aware of the possible hazards and are at least 18 years of age or as provided by the national legislation Safety and warning signs on the log splitter provide important information for safe use Observe them for your own safety Check the operation of the winch before each use but in any case at least once per working day If the winch is not functioning flawlessly the faults must be professionally repaired When using the winch it is mandatory to wear personal protective equipment gloves suitable tight fitting clothing protective footwear and facial protective equipment It is forbidden to stand between the tractor and the log splitter unless the tractor is first secured against moving the engine of the tractor is turned off and the key is removed In the area of the hydraulic lift of the tractor there is a risk of injuries due to crushing or compression when coupling or decoupling the equipment Do not lift the log splitter with the tractor hydraulics before the PTO shaft is adapted The winch can only be used if all protective devices are installed and the tractor is secured against moving Hydraulic elements are under high pressure The log splitter and winch must be operated b
6. ilities WARRANTY CERTIFICATE WARRANTY PERIOD 24 months The manufacturer guarantees for technical characteristics and flawless operation of the product within the warranty period which starts with the handover of the product to the buyer The warranty is valid in the area of European Union The warranty period is 24 months The manufacturer offers maintenance and replacement parts for five years after the expiry of the warranty period The warranty does not exclude consumer rights arising from seller s responsibility for defects in the goods Company name registered office and service of the manufacturer and provider of the warranty ROBUST d o o Arja vas 104 3301 Petrov e Slovenia Tel 386 0 3 703 8823 Fax 386 0 3 703 8807 E mail info robust si PRODUCT VERTICAL HYDRAULIC LOG SPLITTER WITH WINCH TYPE SERIAL NUMBER Seller Stamp of seller Signature Date of handover 11 ROBUST T 386 0 3 703 88 23 B Arja vas 104 386 0 3 703 88 07 3301 Petrov e www robust si Copyright ROBUST May 2014 Slovenia info robust si 12
7. nal equipment figure 5 Figure 4 Figure 5 Remove the wire rope from the actuating mechanism 3 and move the valve handle to the left The wire rope starts reeling back on the drum and thus towing and lifting the log When the handle is released the wire rope stops and holds the load does not unreel under the weight of the load Figure 5 5 REGULAR INSPECTIONS AND MAINTENANCE OF THE LOG SPLITTER WITH WINCH e Prior to each inspection maintenance cleaning or repair of the log splitter with N winch turn off the tractor engine and remove the key Secure the tractor against moving 5 1 Inspection of screw connection Check the screw connections after the first 10 working hours Re tighten the screws if necessary After this first inspection check the screw connections every 50 working hours Check the seal of the winch safety valve the hydraulic manifold Changes may only be carried out by qualified personnel 5 2 Inspection of wire rope and lifting hook Before each use check the condition of the wire rope Over the entire length of the wire rope there must be no torn threads Check the bond between the wire rope and the hook 5 3 Inspection of hydraulic pipes Regularly check the condition of the hydraulic pipes Replace damaged pipes immediately Replace the pipes after their service life has expired 6 years under normal conditions 6 ADDITIONAL EQUIPMENT Gripping pliers for rope winch 7 MAI
8. ting mechanism 13 Lifting eye 7 Lifting hook 14 Drum for reeling the wire rope 3 UNLOADING FROM THE TRANSPORT VEHICLE e High risk of tipping over Figure 1 Place the log splitter from the transport vehicle on a flat and firm surface To unload the machine use a movable hydraulic ramp or a lift that can be attached to the lifting eye on the winch 1 Remove the packaging from the log splitter 4 USING THE HYDRAULIC WINCH WITH A WIRE ROPE The hydraulic powered winch operates by reeling the wire rope with a hook back on the drum By moving the hydraulic valve handle to the right the wire rope starts unreeling from the drum Hold the hook with your right hand 2 and move the hydraulic valve handle 1 with your left hand REELING UNREELING Figure 2 Until you hold the valve handle to the right the wire rope is unreeling Once you unreel a suitable length of the wire rope install It through the pulley of the actuating mechanism 3 and release the hydraulic valve handle 1 Hold the hook 2 and pull As long as you are pulling the hook the wire rope is unreeling as the hydraulic valve handle is moved to the right by the actuating mechanism When the pulling is stopped the wire rope is no longer unreeling Figure 3 Pull the wire rope close to the log wrap it around the log and secure it with the wire rope hook Figure 4 Gripping pliers for rope winch can also be used for pulling and lifting additio
9. y just one person Other persons must not stand in the splitting area while the log splitter is being used It is forbidden to prevent two handed operation of the thrust roller with the axe 12 13 14 It is forbidden to climb and ride on the log splitter When using public transport routes observe all traffic signs and regulations Before driving off and driving on public transport routes be careful and pay attention to the nearby surroundings children Ensure adequate visibility Before transport move the log splitter to the required position Always adapt the driving speed to the current conditions Avoid rapid turning when driving up down or laterally across a slope The user is not allowed to change the factory settings Regularly check the tightness of bolts and the oil level 2 3 Technical data Suitable for log splitters ROBUST R16 R20 R25 Drive Hydraulic engine connected directly to the drum Traction force kg 500 Weight of the winch kg 62 Dimensions HxWXL mm 472 520 x 810 Length of wire rope m 15 Diameter of wire rope mm 6 Wire rope unreeling speed m min 35 Noise level does not exceed 70 dB 2 4 Description of the hydraulic winch 1 Frame 8 Wire rope 2 Hydraulic engine 9 Pulley 3 Hydraulic valve 10 Thrust roller 4 Valve handle 11 Drum cover 5 Drum bearing 12 Hydraulic distributor 6 Valve actua
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