MAKBPJ180Z User Manual
Contents
1. Vat oiner 012495 ENGLISH Original instructions SPECIFICATIONS Model BPJ140 BPJ180 Type of blade Plate joiner Max grooving depth 20 mm No load speed min 6 500 Overall length 351 mm Net weight 3 0 kg Rated voltage D C 14 4V D C 18V Due to our continuing program of research and development the specifications herein are subject to change without notice Specifications and battery cartridge may differ from country to country Weight with battery cartridge according to EPTA Procedure 01 2003 END004 6 Symbols The following show the symbols used for the eguipment Be sure that you understand their meaning before use Read instruction manual Only for EU countries Do not dispose of electric eguipment or battery pack together with household waste material In observance of the European Directives on Waste Electric and Electronic Equipment and Batteries and Accumulators and Waste Batteries and Accumulators and their implementation in accordance with national laws electric equipment and batteries and battery pack s that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility ENE013 1 Intended use The tool is intended for cutting crescent shaped slots for the placement of flat wooden dowels or biscuit by a plunging action ENG905 1 Noise The typical A weighted noise level deter2. press the front of the slide switch to lock it To stop the tool press the rear of the slide switch then slide it toward the O OFF position ASSEMBLY ACAUTION Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool Removing or installing the blade Lock nut 2 Plate joiner blade Blade cover Inner flange Clamp screw Shaft lock Loosen Tighten ONDUR W A CAUTION When installing the plate joiner blade mount the inner flange with the side marked 22 facing toward you To remove the blade loosen the clamp screw and open the blade cover Push the shaft lock and loosen the lock nut using the lock nut wrench To install the blade first mount the inner flange Then mount the blade and the lock nut Securely tighten the lock nut using the lock nut wrench Close the blade cover and tighten the clamp screw to secure the blade cover A CAUTION Use only Makita lock nut wrench provided to remove or install the blade Always check the depth of groove after replacing the blade Reajust it if necessary Dust bag 1 Dust bag 2 Fastener 3 Dust nozzle To attach the dust bag fit it onto the dust nozzle If the dust bag becomes an obstacle to your work turn the dust nozzle to change the dust bag position When the dust bag is about half full switch off and remove the battery cartridge Remove the dust bag from the tool and pull
3. the bag s fastener out Empty the dust bag by tapping it lightly to remove as much of the dust as possible NOTE If you connect a Makita vacuum cleaner to your plate joiner more efficient and cleaner operations can be performed OPERATION How to make joints WARNING Always clamp the workpiece to the workbench before each operation T Butt Joint Fig B Corner Joint Fig A Miter Joint Fig C Edge To Edge Joint Fig E To make joints proceed as follows 1 Fit the two workpieces together as they will appear in the finished joint position 2 Mark the center of the intended biscuit grooves on the workpiece using a pencil NOTE The center of grooves should be at least 50 mm from the outer edge of the workpieces Allow 100 mm 150 mm between grooves in multiple biscuit application 3 For Corner Joint and T Butt Joint only Clamp the vertical workpiece to the workbench For Miter Joint only Clamp one workpiece to the workbench with the mitered edge facing up For Frame Joint and Edge To Edge Joint only Clamp one workpiece to the workbench 4 Set the depth of groove according to the size of biscuit to be used Refer to the table in the Adjusting the depth of groove section 5 Adjust the angle guide height so that the blade is centered in the board thickness 6 Align the center mark on the base with the pencil line on the workpiece 7 Switch on the tool and gen
4. will reduce personal injuries 12 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents 13 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury 14 Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations 15 Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts 16 If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards Power tool use and care 17 18 19 20 21 22 23 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from
5. MPORTANT SAFETY INSTRUCTIONS FOR BATTERY CARTRIDGE 1 Before using battery cartridge read all instructions and cautionary markings on 1 battery charger 2 battery and 3 product using battery 2 Do not disassemble battery cartridge 3 If operating time has become excessively shorter stop operating immediately It may result in a risk of overheating possible burns and even an explosion 4 K electrolyte gets into your eyes rinse them out with clear water and seek medical attention right away It may result in loss of your eyesight 5 Do not short the battery cartridge 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expose battery cartridge to water or rain A battery short can cause a large current flow overheating possible burns and even a breakdown 6 Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 C 122 F 7 Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out The battery cartridge can explode in a fire 8 Be careful not to drop or strike battery 9 Do not use a damaged battery 10 Follow your local regulations disposal of battery SAVE THESE INSTRUCTIONS Tips for maintaining maximum battery life 1 Charge the battery cartridge completely discharged Always sto
6. approximately one second If it does not flicker so the battery cartridge or indication lamp has broken Overload protection When the tool is overloaded the indication lamp lights up When the load on the tool is reduced the lamp goes out If the tool continues to be overloaded and the indication lamp continues to light up for approximately two seconds the tool stops This prevents the motor and its related parts from being damaged In this case to start the tool again move the slide switch to the O OFF position once and then to the I ON position Battery cartridge replacing signal When the remaining battery capacity gets small the indicator lamp lights up during operation earlier than enough capacity battery use Accidental re start preventive function Even if the battery cartridge is inserted on the tool with the slide switch in the ON position the tool does not start At this time the lamp flickers slowly and this shows that the accidental re start preventive function is at work To start the tool first slide the slide switch toward the O OFF position and then slide it toward the I ON position Adjusting the depth of groove 1 Pointer 2 Stopper 3 Adjusting screw 4 Rubber spike 6 grooving depths can be preset according to the size of biscuit to be used Refer to the table below for the correspondence between the sizes marked on the stopper and the biscuit size Fine adju
7. ate a risk of injury and fire When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire 27 Under abusive conditions liguid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liguid ejected from the battery may cause irritation or burns Service 28 29 30 Have your power tool serviced by a gualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Follow instruction for changing accessories Keep handles dry clean and free from oil and grease lubricating and GEB093 1 CORDLESS PLATE JOINER SAFETY WARNINGS 1 11 12 13 14 Blades must be rated for at least the speed marked on the tool Blades running over rated speed can fly apart and cause injury Always use the guard The guard protects the operator from broken blade fragments and unintentional contact with the blade Use only the blades specified for this tool Never operate the tool with the blade locked in exposed position or without the blade cover secured properly in place Make sure that the blade slides smoothly before operation Check the blades caref
8. esent a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita Service Center Angle guide Dust bag Set plate Lock nut wrench Plate joiner blades Makita genuine battery and charger NOTE Some items in the list may be included in the tool package as standard accessories They may differ from country to country Makita Corporation Anjo Aichi Japan 885102A227 www makita com
9. h of groove to get a proper depth Fence Angle scale Lock lever Tighten Loosen GB OM Lock lever Pointer Angle scale Center of blade thickness Blade cover The angle of the fence can be adjusted between 0 and 90 positive stops at 0 45 and 90 To adjust the angle loosen the lock lever and tilt the fence until the pointer points to the desired graduation on the angle scale Then tighten the lock lever to secure the fence When the fence is set at 90 both the distance from the center of the blade thickness to the fence and the distance from the center of the blade thickness to the bottom of the blade cover are 10 mm Set plate Lock lever Pointer Angle scale Set plate Thickness of set plate Center of blade thickness Blade cover Set plate Use the set plate as shown in the figures when cutting slots in thin workpieces Switch action 1 Slide switch ZACAUTION Before installing the battery cartridge into the tool always check to see that the slide switch actuates properly and returns to the OFF position when the rear of the slide switch is depressed Switch can be locked in ON position for ease of operator comfort during extended use Apply caution when locking tool in ON position and maintain firm grasp on tool To start the tool slide the slide switch toward the I ON position For continuous operation
10. less Plate Joiner Model No Type BPJ140 BPJ180 are of series production and Conforms to the following European Directives 2006 42 EC And are manufactured in accordance with the following standards or standardised documents EN60745 The technical documentation is kept by Makita International Europe Ltd Technical Department Michigan Drive Tongwell Milton Keynes Bucks MK15 8JD England 11 7 2011 A Tomoyasu Kato Director Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 8502 JAPAN GEA006 2 General Power Tool Safety Warnings A WARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool Work area safety 1 Keep work area clean and well lit Cluttered or dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety 4 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded
11. mined according to EN60745 Model BPJ140 Sound pressure level Lpa 73 dB A Uncertainty K 3 dB A The noise level under working may exceed 80 dB A Model BPJ180 Sound pressure level Lpa 74 dB A Uncertainty K 3 dB A The noise level under working may exceed 80 dB A Wear ear protection ENG900 1 Vibration The vibration total value tri axial vector sum determined according to EN60745 Work mode cutting grooves in MDF Vibration emission an 2 5 m s or less Uncertainty K 1 5 m s ENG901 1 The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another The declared vibration emission value may also be used in a preliminary assessment of exposure AWARNING The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time ENH101 16 For European countries only EC Declaration of Conformity We Makita Corporation as the responsible manufacturer declare that the following Makita machine s Designation of Machine Cord
12. nd the battery cartridge is removed before attempting to perform inspection or maintenance Never use gasoline benzine thinner alcohol or the like Discoloration deformation or cracks may result 11 1 Exhaust vent 2 Inhalation vent The tool and its air vents have to be kept clean Regularly clean the tool s air vents or whenever the vents start to become obstructed Replacing carbon brushes 1 Limit mark Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only identical carbon brushes Insert the top end of slotted bit screwdriver into the notch in the tool and remove the holder cap cover by lifting it up 1 Holder cap cover 2 Screwdriver Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure the brush holder caps 1 Brush holder cap 2 Screwdriver Reinstall the holder cap cover on the tool To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized Service Centers always using Makita replacement parts OPTIONAL ACCESSORIES ACAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might pr
13. p tool operation and charge the battery cartridge when you notice less tool power 2 Never recharge a fully charged battery cartridge Overcharging shortens the battery service life 3 Charge the battery cartridge with room temperature at 10 C 40 C 50 F 104 F Let a hot battery cartridge cool down before charging it 4 Charge the battery cartridge once in every six months if you do not use it for a long period of time relating to before FUNCTIONAL DESCRIPTION ACAUTION Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool Installing or removing battery cartridge 1 Button 2 Red indicator 3 Battery cartridge ACAUTION Always switch off the tool before installing or removing of the battery cartridge Hold the tool and the battery cartridge firmly when installing or removing battery cartridge Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury To remove the battery cartridge slide it from the tool while sliding the button on the front of the cartridge To install the battery cartridge align the tongue on the battery cartridge with the groove in the housing and slip it into place Insert it all the way until it locks in place with a little click If you can see the red indicator on the upper side of the b
14. power tools Unmodified plugs and matching outlets will reduce risk of electric shock 5 Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded 6 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 7 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock 8 When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 9 If operating a power tool in a damp location is unavoidable use a ground fault circuit interrupter GFCI protected supply Use of an GFCI reduces the risk of electric shock Personal safety 10 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 11 Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions
15. stments to the grooving depth can be made by turning the adjusting screw after loosening the hex nut This may become necessary after the blade has been resharpened a few times Size on stopper 0 10 20 S D MAX Biscuit size 0 10 20 Depth of groove 8 mm 10 mm 12 3mm 13 mm 14 7mm 20 mm With the rubber spikes removed Angle guide The angle guide height can be moved up and down to adjust the position of the blade in relation to the top of the workpiece 1 Lock lever 2 Angle guide 3 Knob 4 Scale 5 Pointer 6 Tighten 7 Loosen To adjust the angle guide height loosen the lock lever down and rotate the knob until the pointer points to the desired scale graduation marked on the angle guide 1 Knob 2 Down 3 Up 4 Center of blade thickness Then tighten the lock lever up to secure the angle guide The scale on the angle guide indicates the distance from the top of the workpiece to the center of the blade thickness The angle guide is removable from the fence according to the need of your work To remove the angle guide loosen the lock lever and turn the knob clockwise until it comes out of the upper end of the fence Fence NOTE Remove the angle guide according to the need of your work when using the tool with the angle of the fence adjusted to other than 0 When you need to use the angle guide under the above condition be sure to adjust the dept
16. the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Battery tool use and care 24 25 26 Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack Use power tools only with specifically designated battery packs Use of any other battery packs may cre
17. tly push it forward to extend the blade into the workpiece 8 Gently return the tool to the original position after the adjusting screw reaches the stopper 9 For Corner Joint and T Butt Joint only Clamp the horizontal workpiece to the workbench For Miter Joint only Clamp the other workpiece to the workbench with the mitered edge facing up For Frame Joint and Edge To Edge Joint only Clamp the other workpiece to the workbench 10 For Corner Joint only Place the tool on the workpiece so that the blade is facing down For T Butt Joint only Remove the angle guide from the tool Place the tool on the workpiece so that the blade is facing down Repeat the steps 6 8 to groove in the horizontal or the other workpiece 11 If you do not need to center the blade in the board thickness proceed as follows For Corner Joint Miter Joint Frame Joint and Edge To Edge Joint only Remove the angle guide from the tool Set the fence at 90 for Corner Joint Frame Joint and Edge To Edge Joint or at 45 for Miter Joint Follow steps 1 11 excluding steps 5 and 10 described above For T Butt Joint only Fit the two workpieces together as they will appear in the finished joint position Lay the vertical workpiece on the horizontal one Clamp both workpieces to the workbench Remove the angle guide from the tool Follow the steps 2 4 6 7 8 and 11 described above MAINTENANCE ZACAUTION Always be sure that the tool is switched off a
18. ully for cracks or damage before operation Replace cracked or damaged blades immediately Make sure that the flange fits in the arbor hole when installing the blade Inspect for and remove all nails or foreign matter from the workpieces before operation Always place the workpieces on a stable workbench Secure the workpieces firmly with clamp or vise NEVER wear gloves during operation Hold the tool firmly with both hands Keep your hands and body away from the grooving area Run the tool for a while without the blade pointing toward anybody Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade Never reach your hands underneath the workpieces while the blade is rotating Do not leave the tool running unattended 17 Always be sure that the tool is switched off and the battery cartridge is removed before making any adjustments or replacing the blade 18 Some material contains chemicals which may be toxic Take caution to prevent dust inhalation and skin contact Follow material supplier safety data 19 Do not use blunt or damaged blades 20 Do not use the tool with damaged guards SAVE THESE INSTRUCTIONS ZAWARNING DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to safety rules for the subject product MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury I
19. utton it is not locked completely ACAUTION Always install the battery cartridge fully until the red indicator cannot be seen If not it may accidentally fall out of the tool causing injury to you or someone around you Do not install the battery cartridge forcibly If the cartridge does not slide in easily it is not being inserted correctly Battery protection system The tool is equipped with a battery protection system This system automatically cuts off power to the motor to extend battery life The tool will automatically stop during operation if the tool and or battery are placed under one of the following conditions Overloaded The tool is operated in a manner that causes itto draw an abnormally high current In this situation turn the tool off and stop the application that caused the tool to become overloaded Then turn the tool on to restart If the tool does not start the battery is overheated In this situation let the battery cool before turning the tool on again Low battery voltage The remaining battery capacity is too low and the tool will not operate In this situation remove and recharge the battery NOTE The overheat protection works only with a battery cartridge with a star mark 1 Star marking Indication lamps are located in two positions When the battery cartridge is inserted on the tool with the slide switch positioned in the O OFF position the indication lamp flickers quickly for
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