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Estimated maintenance time 10 minutes.

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1. PP 9 a Ta ae a te MECHANICAL BARRIER Figure 2 s Consult section B of this manual D macchine 1 IN D 9 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way esso alle aree di lavoro e Fm As oO mom ha AACE nie name Bottero User manual instructions Evo model cutting tables Glass Technologies ACCESS TO WORKING AREAS FOR UTENSIL REPLACEMENT For vour safety every time you operate on the machine to replace the small cuttin wheel the plastic incision utensil or the grinding wheel to remove the low emissive it is compulsory to make sure no one can insert pneumatic and electrical energy to the machine OPERATI ON DESCRI PTI ON gt Bring the key selector placed on the control panel into position 99 gt Take the key out and keep it with oneself for the whole time of the operation so that no one else can start the machine gt Exclude the pneumatic energy acting on the general air regulator placed on the side of the electrical control board operations described in section E exclusion restoration of energy Enter the machine working area and go to the cutting head gt Replace the utensil following the instructions described in the subject Small cutting head replacement or Plastic incision utensil replacement or Grinding wheel replacement see section G of this manual gt H
2. Adequate clothing Accident prevention shoes GREASING OF CAMS Access the working area scrupulously keeping to the procedures reported in the section D Access to the e machine working areas in this manual gt Identify the location of the alignment plugs Clean the cam grease the cams upon which the concealed plug slides using a brush and placing some SKF LGMTS3 grease on the base of the cam itself Having finished the operation make sure that no one is inside the machine working area restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits BASE TO BE GREASED a Consult section E Exclusion restoration of energy in this manual 1 28 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies GREASING OF SUPPORTS The supports upon which the shaft that carries out the plug movement is fixed require a yearly greasing The operation must be carried out with a grease gun previously supplied with SKF LGMT3 grease machine working areas in this manual Identify the greasers installed on the cam rotation shaft supports Insert an amount of grease sufficient to expel the old grease from the bearing seat Remove excess grease with a cloth Having finished the operation make sure that no one is inside the machine working area restore energy to the mach
3. Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Check that all the pneumatic components and above all the tubes are well inserted in the fittings that they are not bent or squeezed and have no cuts or holes gt Carefully check the length of all the tubes including those inside the conduits gt To control the fittings and anchoring lightly pull the tube out of the fitting and make sure that it remains well anchored gt Having finished the operation remove the safety tips leave the table working area making sure no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy restore the operator protection circuits and lower the table using the key on the control panel 34 Consult section E Exclusion restoration of energy in this manual 3 Consult subject on page I 45 1 36 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies Plate resting alignment plug condition check Despite being made of an anti cut component the plate resting alignment material is subject to wear and therefore it is necessary in time to replace it To correctly operate it is advisable to carry out a monthly visual check of the state of the material If the material is considered deteriorated consult the subject L Replacement o
4. USER INSTRUCTION MANUAL EVO MODEL CUTTING TABLES S40BCSe VOUNTE 352B CSS S521 VT Code EVO UM IN Revision 1 Edition 18 O1 2009 Language English m Glass Technologies BOTTERO S p A via Genova 82 12100 Cuneo Italy Tel 39 0171 310611 Fax 39 0171 401611 flatglass sales bottero com Cover Bottero Glass Technologies we suggest you strictly keep to the instructions herein For the assistance service our technicians are W e thank you for having chosen us and for having purchased our product For the best performances always at your disposal In case of the request for technical assistance one must have the following data and material before calling our technical service G445 1 140 O Sp Bottero S p A rene C E http www bottero com Model Year of manufacture Series number Matrix number Machine weight Also gt Electrical drawings Present in the documentation box gt Instruction manual Present in the documentation box gt Spare parts booklet Present in the documentation box gt Version of the program installed Machine program key F1 After having acquired this information phone 39 O171 310611 Bottero Glass Technologies BOTTERO S p a 12010 Cuneo Italy via Genova 82 Tel 39 0171 310611 Fax 39 0171 401611 flatglass sales bottero com hollowglass bottero com engineering bottero com The software rights described in this instr
5. STANDARD cutting table 340BCS MECHANI CAL PHOTOELECTRIC BARRI ERS SYMMETRI CAL cutting table 340BCS E MECHANICAL BARRIERS A 4 Rev 1 Date 18 01 2010 Code EVO UM IN Introduction Bottero Glass Technologies Description of the single machines To better describe the machines in this use and maintenance manual the following are images of the single machines with at the side a technical description of some of their components For machine configurations refer to the specific techniques and to the layouts 352BCS CUTTING TABLE Name 352BCS V balancing cutting table Dimensions X Regular and Jumbo Machine composition Front view CONTROL PANEL PNEUMATI C GROUP HC CUTTI NG BRI DGE M i 4 3 ji 3 a i a a a a s 3 E H PLATE PUSHER iS CARRRIAGE GUIDES Y CUT RUNNI NG BAR CARRI AGE CUTTING HEAD PLATE LOADING PLUGS s xL M FAN PEDAL C ER PLUG MOVEMENT PEDAL N P CUT RUNNI NG BAR PEDAL d BRIDGE GUI DE Glass Technologies Bottero User manual instructions Evo model cutting tables Rear view BALANCI NG PANEL tttte F ANN SS gu ee a B CONVEYER BELT ROTATI ON MOTOR J E 4 j l L B N i BASE ms HYDRAULIC UNIT ZERO SIDE HEAD PLUG MOVEMENT PEDAL BALANCING CYLINDERS PANEL RESTING FEET Optional Ea
6. ed Consult section E Exclusion restoration of energy in this manual File name I Manutenzione ordinaria 1 IN 1 45 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Glass Technologies Bottero User manual instructions Evo model cutting tables CUTTI NG MACHI NE BOLTS AND SCREWS CLAMPI NG Bolt and screw clamping of cutting table components Yearly it is necessary to check the clamping of the bolts and screws which compose the machine in that the vibrations it undergoes could compromise it It is advisable to carry out a check on all bolts and screws installed The clamping must be carried out respecting the clamping couple values Nm and pre load N indicated in the present table in the instruction manual proportional values to the dimension of the bolts and screws It is also important to check all the bolts and screws which make up the machine accessories that is I Machinery ground fixing plugs 2 Photocell barriers 3 Metallic barriers In the following pages we will indicate the main locations where to check the clamping of the bolts and screws present on the single machines In the following images the control points are indicated of all the machine models described in this instruction manual Remember as well that a check of the nuts and bolts or of the components of the machinery is to be carried out on all parts of the machine
7. 352BCS 352LMT 340BCS Code Description G501 02 139 Bottero metal tool holder MR8050906 EN Small wheel Pin MP7510006 Halder Eh 2205 004 Positioner R 4 Rev 1 Date 18 01 2010 Code EVO UM IN Consumables VINYL INCISION TOOL HOLDER FOR SANDING 352BCS 352LMT 340BCS E 340LMT DU aa Producer BOHLE SI LBERSCHNI TI Code Description MR8050920 Tool for shaped cuts in steel MR8050910 Tool for shaped cuts in plastic Code Description SP4710441 Half round nose pliers Producer BOHLE SI LBERSCHNI TI Code Description MR8050912 Tool for straight cuts in plastic MR8050922 Tool for straight cuts in steel Bottero BO j eno User manual instructions Evo model cutting tables Glass Technologies GRINDING WHEEL FOR LMT EVO SERIES CUTTING TABLES 352LMT JAOLMT Grinding wheel thickness 20 Producer millimetres ARTI FEX Code Description Grinding wheel for Low e glass d 200 76 2x20 MM6226923 SG100HT Grinding wheel for Low e glass d 200 76 2x20 MM6226924 SG100MT MM6226925 gus wheel for Low e glass d 200 76 2x20 SK MM6226926 Grinding wheel for Low e glass d 200 76 2x20 NK 220 HT Grinding wheel thickness 20 Producer millimetres HEGLA Code Description MM6226921 Grinding wheel for Low e glass d 200 76 2x20 9a807 BE14TF R 6 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and
8. Informative labels Bottero Glass Technologies Informative PLATE POSITION FOR DI AGONAL CUT This label indicates to the operator the position of the plate on the cutting tables for laminated glass at the moment in which the diagonal cut is to be carried out I NDI CATI ON OF MAXI MUM LOAD These labels indicate the machine or machine item maximum load in Kg It is absolutely forbidden to load and unload glass with a weight which exceeds the value indicated on the label I NDI CATI ON PNEUMATI C FEEDI NG DATA This label placed near the pneumatic feeding group indicates which are the minimum and maximum pressures and the minimum load requested for pneumatic MAX m feeding NL min 3 Depending on this data the pneumatic feeding plant will have to be adapted CUTTI NG OIL TANK ON OFF PRESSURE This label placed near the cutting oil tank indicates the pressure insertion or emptying in the oil tank GLASS DI RECTI ON This label placed on the side of the table indicates the direction of the cutting line that is the direction of the glass plate whilst moving COMPRESSED AIR ATTACHMENT This label placed near the air filter group indicates the point of pneumatic attachment of one or more machines File name C Targhette Informative 1 IN C 11 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bo i ero User manual instructions
9. Photoelectric barriers Around a 352 BCS MT balancing or fixed cutting machine photoelectric barriers are placed which protect the operator from machinery movement during the cutting cycle Only when the machine is stopped with the cutting bridge in the axle zero position must one access this area Whenever the band is interrupted during the cutting cycle the machine will immediately block all its movements When the machine cycle restarts it will be repositioned at the stop point awaiting instructions from the operator Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass Technologies Remember it is absolutely forbidden to modify tamper with exclude or dismantle the safety barriers and carters of the machine Using a cutting table without safety barriers and without carters can cost a life Remember as well that the operator must operate the machine in the position indicated in the installation layout This position allows the operator to have visual control of the whole machine or of other machines connected to the same In the installation layout the operator position is indicated by the following symbols Operator position on commanding pulpit Operator position near the glass cut running load and unload table D 4 Rev 1 Date 18 01 2010 Code EVO UM IN Everythi
10. 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies machine working areas in this manual Access the electrical control board and locate the air group placed on the side Open the protection carter and unscrew the cup underneath the filter group anti clockwise Clean the filtering part porous membrane using a neutral detergent or simply a compressed air jet use protective glasses gt Replace the reducer membrane whenever it no longer works regularly or there should be a continuous leak from the overpressure unload Reassemble the regulation support blocking it with about a nr 8 torque gt Access the working area scrupulously keeping to the procedures reported in the section D Access to the v v v Position Pneumax Code Description A 12 R 1703 26 Porous Membrane 5u gt Having finished the operation close the carter and make sure that no one is inside the machine working area restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits 1 31 ES Lnxmrlaimes c ank imag im Bac ael ic han hanlLllat ic ehe mcansae Everythir Ig COT ita it ed in this instruction booklet is strict y reserved Glass Technologies Bottero User manual instructions Evo model cutting tables Hydraulic board oil level check for the balancing table Every month the operator must check the amo
11. Evo model cutting tables Glass Technologies COMPULSORY EAR PROTECTI ON This label indicates the obligation to use individual acoustic protection devices COMPULSORY HAND PROTECTI ON This label indicates the obligation to use hand protection devices COMPULSORY EYE PROTECTI ON This label indicates the obligation to use eye protection devices COMPULSORY HEAD PROTECTI ON This label indicates the obligation to use head protection devices COMPULSORY BODY PROTECTI ON This label indicates the obligation to use protective clothing for the body COMPULSORY FOOT PROTECTI ON This label indicates the obligation to use protective shoes C 12 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Informative labels Bottero Glass Technologies Symbols used in the manual GENERAL DANGER Indicates possible danger caused by various factors ADDI TI ONAL NOTE DANGER OF FALLI NG Indicates the possible danger of falling caused by climbing on machinery DANGER OF TRI PPI NG Indicates a possible danger of tripping due to raised particulars TELEPHONE NUMBER of machinery manufacturer Pollution BAN WARNI NG C 13 Bot i ero User manual instructions Evo model cutting tables Glass Technologies C 14 Rev 1 Date 18 01 2010 Code EVO UM IN AREAS ACCESS TO MACHINE WORKING SECTION SUMMAR
12. Greasing of plate loading plug lever systems Greasing of grinding wheel rotation gear Greasing of grinding unit ascent descent guide Greasing of cut running bar movements Greasing of balancing items on 352BC Seve and 352LMTeve tables Greasing of plate alignment group on 340BC Seve and 340LM Teve tables MACHINE C HEC KS General airfilter group check Hydraulic board oil level check forthe balancing table Conveyer belt transmission reducer check Glass conveyer belt tensioning check Pneumatic plant condition check Plate resting alignment plug condition check Cutting bridge diagonal check Plate stop presence end run condition check REPLAC EMENTS Cutting oil filter replacement Replacement of the filter for collecting grinding dusts on 352LMT eve table Replacement of balancing table hydraulic board oil l 3 l 4 I A I 5 l 6 l 7 l 10 l 11 l 12 l 13 l 14 l 14 l 16 l 17 l 18 l 21 l 22 l 23 l 24 I 25 I 28 I 30 l 30 l 32 l 33 I 35 I 36 l 37 l 38 l 40 l 41 l 41 l 42 l 43 Bottero User manual instructions Evo model cutting tables Glass Technologies Insertion of safety tips on 352BC Seve e 352LMT ve balancing tables l 45 Bolt and screw clamping of cutting table components l 46 Proximity photocellsand end run sensor clamping check l 49 Table of non binding clamping coupl Nm Newton metres l 50 Lubncant table 1 l 51 Lubncant table 2 l 51 Oil table for hydraulic board l 52 l 2 Rev 1 Date 18 01
13. It is therefore reminded that when handling glass all individual protection devices must be anti cut and anti sliding ex leather or studded aprons gloves with forearm protection for gripping glass etc NOTE Ji We suggest keeping the list of Individual Protection Devices updated using the best safety at work devices available on the market B 7 Bottero Glass Technologies Rev 1 User manual instructions Evo model cutting tables Date 18 01 2010 Code EVO UM IN INFORMATIVE LABELS SECTION SUMMARY Foreword MACHINE IDENTIHC ATION Labels Positions of the certificate labels on the cutting machines Prohibition Danger Obligation Informative Symbols used in the manual oe axtelateto E HE I I I We CO oO VUIW UW wW Bottero Glass Technologies Rev 1 User manual instructions Evo model cutting tables Date 18 01 2010 Code EVO UM IN Informative labels Bottero Glass Technologies Foreword In this section of the use and maintenance manual all the pictograms present on the machines manufactured by Bottero S p A are reported It is the operator s responsibility to identify those placed on his own table purchased and which information represents it The purpose of these pictograms is to continuously remind the machine operating personnel in a clear and immediate manner of the obligations and prohibitions to be respected The pictograms also highlight areas of the machine w
14. To not carry this maintenance out may cause breaking of the ball bearings and pinions and may compromise the cutting table tolerance The interval for cleaning coupled with greasing is weekly When one operates on the machine to clean the bridge and trolley sliding components it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine Bumping the table carpentry t Inhaling products used for maintenance Using liquid substances Protective helmet Protective glasses Protection mask Light leather five finger gloves anti cut gloves are not compulsory for handling glass ww ow vi v Adequate clothing gt Accident prevention shoes gt Access the working area scrupulously keeping to the procedures reported in the section D Access to the A machine working areas in this manual Carefully clean both the bridge and the trolley rack using a small bush or a hard bristle brush Clean with a cloth moistened with oil all the guides on the machine Spray the FIN SUPER I nterflon lubricant both on the guides and on the racks Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protect
15. When operating on the machine to grease the grinding fifth wheel movement it is compulsory gt To reset the axles of the machine gt To remove the electric and pneumatic energy to the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To dismantle the carter that covers the grinding trolley OO Using liquid substances Protective glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual With a small soft bristle brush spread common grease on the whole diameter of the gear Reassemble the protection carter on the trolley Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits v v v 21 Consult section E Exclusion restoration of energy in this manual l 22 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Ordinary maintenance Bottero Glass Technologies Greasing of grinding unit ascent descent guide T
16. bubbles Air bubble formation can be caused by changing the cutting wheel after having cut plastic or if the operator forgets to fill the cutting oil tank letting it empty completely PREPARATI ON OF THE MACHI NE When operating on the machine to check cutting oil leaks it is compulsory gt To reset the axles of the machine To remove any pieces of glass present on the cutting table gt To place a container underneath the cutting head To do this maintenance it is necessary to handle oil risk for eyes and hands I ndividual protection devices to be used Protective glasses gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes DESCRI PTI ON OF THE OPERATION Access the working area scrupulously keeping to the procedures reported in the section D Access to machine working areas in this manual Place a container beneath the cutting head to collect the oil and to avoid oil from ruining the cutting table cloth gt Having completed the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy On the main program display press the F10 function key On the GENERAL menu click Lubrication Keep the CUTTING CYCLE buttonpressed for a few seconds until only oil
17. going to modify a parameter present inside of the Parameters 2 menu The parameter to regulate is Offset zero Z H Parameters 2 Enabled cut levels X Y Z W Q RTrim Last LastY Shape Diac Sequence Shapes sequence Nearest Verse oriented Optimization SENSOR No optimization Side by side Shapes last Shapes first Glass safety J Approach V Cycle Retries Glass Increment Minimun breakout Zero offset Z a Ave Comes Wi E Aa JJ NOTE ia The small cutting head reaches the zero position by means of a magnetic sensor which intercepts a cam From this position it is possible to move the small head zero increasing or decreasing the Offset zero Z value j Depending on the machine configuration increasing or decreasing this value the small head zero position will be rotated clockwise or anti clockwise L 6 Rev 1 Date 18 01 2010 Code EVO UM IN Extraordinary maintenance Bottero agree small head REGULATION on X axis From the main display one must go into the Manual Controls menu using the FLO function key and with the mouse select the X 90 degree icon SHEET a 2 E de A 50 degree X 40 degree Y Adjust diagonals Dimension verify Dimension measure Thickness read The BCMSWin program will display information on the dimension of the piece of glass to be used to carry out the regulation Access the working area scrupulously keeping to the procedures reported in the s
18. 9 to carry it out Thickness reading gt Allows the operator to detect the thickness of the glass present on the cutting table gt Press to carry it out G 22 Rev 1 Date 18 01 2010 Code EVO UM IN Cutting table use Bottero Glass Technologies BH GRINDING WHEEL oH zz o Ff Cleaning Grinding Wheel change Diameter calibration GRIND Cleaning Allows cleaning the grinding wheel base For the machine with the Easy Deletion optional the cleaning will be carried out on the edge of the glass while for the LMT machine the cleaning is done by the rectification group gt Press to carry it out Grinding gt For the LMT machine the rectification of the grinding wheel base is carried out on the rectification group passing twice gt Press 9 to carry it out Grinding wheel change gt The grinding unit carries out a rotation equal to the degrees inserted in the box at the side of the screen This rotation facilitates the opening of the grinding wheel carter and other disassembly operations gt Press 9 to carry it out Calibration measurement gt The machine measures the diameter of the grinding wheel bringing itself to the rectification group This operation is done automatically at the beginning and the end of every manual cleaning or grinding wheel rectification operation gt Press 9 to carry it out G 23 Bot ero User manual instructions Evo model cutting tables Glass Technologies SC
19. D Estimated maintenance time 10 minutes This rubber piece used for slowing down the carriage during the extra run stop is subject to deterioration It is mandatory to replace it once it visibly shows clear damage to the material MACHI NE PREPARATI ON When operating on the machine to replace the rubber buffer used to stop the carriage it is compulsory to gt Remove any pieces of glass present on the machine using gloves that are suitable for handling glass gt To reset the axles of the machine gt To remove the electric and pneumatic energy to the machine RESI DUAL RI SKS This operation does not present any residual risks I ndividual protection devices to be used Five finger gloves in light leather anti cut gloves are not mandatory for handling glass Adequate clothing Accident prevention shoes DESCRI PTI ON OF THE OPERATION Access the working area scrupulously keeping to the procedures reported in the section D Access to the A machine working areas in this instructions manual gt Locate the damages piece installed on the side of the cutting carriage gt With hands move the rubber buffer towards the outside and rotating it slightly remove the piece gt Insert the new rubber buffer into the pin using a rotation and pressure towards the inside gt Leave the table working area making sure that no one is inside restore energy to the machinery following the operations de
20. GOOD will appear which confirms the good result of the calibration Pressing the 1MODE button 5 times return to the RUN mode Check that the green led stability indicator is lit Reassemble the plastic carter Leave the table working area making sure that no one is inside and restore the emergency button located on the control panel gogo A WN p L 16 Rev 1 Date 18 01 2010 Code EVO UM IN Extraordinary maintenance Bottero Glass Technologies CALI BRATI ON OF PHOTOCELL POSI TI ON SOFTWARE This function allows regulating offset that is the distance between the detection photocell and the cutting head If well regulated this parameter ensures that the cuts at the edge of the plate are effectively the desired quota and that the edging is correct If not this function must be enabled and one must proceed to its regulation as described hereafter DESCRI PTI ON OF THE OPERATI ON After having cut a plate with edgings measure their dimensions on the cut without cut them off and take note of them By means of the software and using the key combination ALT C we visualise the bar with the machine configuration menu Configuration 4 Sheet Dimension FB Ei view LTRL M BB DXF 9 Language LTRL L e Scan Parameters W Sensor am Trics E Ctrl F 7 Grind diametN gt Weclick on the Sensor function or we bring the cursor above the writing and we press ENTER Sensor Parameters Theoric Meas
21. IS FORBI DDEN TO REMOVE THE PROTECTIONS FROM THE MOVI NG ITEMS This label is placed on the carter of the machine so as to remind the operator that it is absolutely forbidden to remove such protections during the machine functioning In case of extraordinary maintenance it is possible to remove such protections only by technical personnel previously authorised by Bottero S p A This operation must be carried out with the machine on zero energy IT I S FORBI DDEN TO OIL OR CARRY OUT MAINTENANCE ON MOVI NG ITEMS This label reminds the operator that it is absolutely forbidden to oil or carry out any type of maintenance and cleaning of the machine items whilst these are moving These operations must be carried out with the machine on zero energy It is also forbidden to manually move the machine for maintenance even if the same has already been moved with zero energy for example it is forbidden to push the bridge or the trolley for cleaning unless carried out by authorised and instructed Bottero S p A technical personnel NO SMOKI NG AND USE OF FREE FLAMES ALLOWED This label reminds the operator that it is absolutely forbidden to smoke or to use free flames as there are inflammable liquids or materials near by This label is placed on the hydraulic oil and cutting oil tanks or however on all inflammable material present on the machine STOP ACCESS DENI ED This label indicates that one is near a reserved and dangerous area in which it
22. List of risks due to glass manufacture The risks attached to glass working operations are LIST OF RISKS PRESENCE gt Splinters or pieces of glass Cuts and wounds gt Sharp edges Slips and falls gt Pieces of glass Dusts fumes and chemical risks gt Dusts generated by the presence of Lucite on glass B 5 Bottero User manual instructions Evo model cutting tables Glass Technologies General safety procedures Preparation of the balancing or fixed cutting tables working area The fixed or balanced cutting tables are installed and commissioned by specialised personnel and previously authorised by Bottero S p A During installation physical and photoelectric barriers are mounted on the machine which prevent accidental contact with the machine moving During installation the machine must be completed by the client as follows gt gt gt gt The machine area must be marked with yellow horizontal signals The area must be well lit The machine area must always be kept in order and clean The machine area must be protected from the passage of lift trucks or from any other motorised mean which could cause danger for the operators The machine area must not be crossed by suspended loads except for the glass plates which are loaded onto the cutting machine Near the machine in an easily reachable and protected position must be placed all Individual Protection Devices IPD for operators and maintenance
23. Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Ordinary maintenance Bottero Glass Technologies Cleaning of grinding dust suction filter on EASY DELETION optional On the cutting tables having the optional of the removal of the low emissive named EASY DELETION there is mounted a dust suction system which allows to eliminate the waste produced by the grinding cycle The cleaning of the dust gathering tank and filter must be carried out monthly gt To reset the axles of the machine gt To remove the electric and pneumatic energy to the machine ODO Inhaling grinding dusts Protective glasses gt Mask Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Identify the suction filter mounted on the grinding unit Press the two side hooks which attach the tank to the grinding unit Lag Pull the tank out Open the tank cover r3 Empty the container r1 Blow the paper filter with compressed air in an aired place Reassemble the cover containing the filter Insert the tank against the attachment base Having finished the operation leave the table w
24. When operating on the machine to check the bolts and screws clamping it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine Bumping the table carpentry Use of mechanical utensils gt Protective helmet Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section of this instruction manual D Access to the operative items Reach the particulars suggested by the numbering placed at the side of the images and check the bolt and screw clamping gt Once the intervention is terminated restore the energy to the machine following the operations described in the E Energy exclusion restoration section and restore the operator protection circuits 53 Consult section E Exclusion restoration of energy in this manual 1 46 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero S4AOBCS AND S4I0LMT EVOLUTION TABLES Trolley sliding guides Cutting bridge sliding guides Bridge cable support chain Conveyer belt transmission group Frame junction Transmission shaft junction Motor reducer group Plate stop end run Ground feet lock nuts Machine clam
25. be disclosed in any way EXCLUSION RESTORATION OF ENERGY SECTION SUMMARY NF hed ail q eam 6 DLO omer er mentee Str ert ete mer nr Renn Ste ee en ne ey enna ee eee ren rer re ae E 3 Machine SW IEE O Bsssoscuseseni Hide nola EE Y RR ER EFE Pa ERI VANS MIL CU REPE HOT RM EU LI bH AERE S ERE Do EU OC CU I UCM nen E 3 Electric energy exclusion for machine maintenance ccssssseccccceeeeeeesessesssesssseeeeeeeeeeeeesesssssssssseenaees E 4 Electric energy restoration after machine maintenance sess E 5 Start up and shutdown on MACHINES WITH THE OPTIONAL POWER PACK E 6 Machine start up with the optional Power Pack cccccsesssssceeeeeeeeeeeeeesssesssssesaaeeeeeeseeeeeeessssssssssesaaaes E 6 Machine shutdown with the optional Power PaCckK ssseeeeeneeeeeeeennnnnnnnnnnnnnnn nennen nnns E 7 Electric energy exclusion for machine maintenance with the optional Power Pack E 8 Restoring electric energy after machine maintenance with the optional Power Pack E 9 Exciuaing pneumatie energy e reduce quac PES xS T a REY Sa DvySEEU I pO fa IE PER UN E 10 PHEUMATIC energy restofatlODi sic nasce th EY EDEN REPE USA EE nina SERE BEEXEPEC PX CU S EPER A Ta NEUE BEEN EDE e ro du ERG E 11 Cutting oll tank pressie exc USON ss aas cioe bd 1 eaa EY v Few eb OO ue Vbx ames E 11 Pressure regulation pneumatic system eessssssseseeeeeen
26. carter pushing it to run end Cutting oil tank pressure exclusion Excluding pneumatic energy from the general air group we unload the pressure inside the oil tanks GENERAL AIR PRESSURE INDICATOR Before carrying out a top up or maintenance check that the manometer shows zero File name E Esclusione ripristino energia 1 IN E 11 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Pressure regulation pneumatic system To regulate the general pressure of the compressed air system it is sufficient to turn the pressure regulator knob mounted on the pneumatic supply group placed inside the carter on the machine control pulpit In order to correctly regulate it is necessary to start with the regulator on zero and increase the pressure until the rated value of 6 bar Psi 87 is reached Rotate clockwise P1 general pressure of the feeding line P2 pressure to the machine Restoring incorrect regulation If the rated value of 6 bar Psi 87 is exceeded during pneumatic feeding regulation operate as follows Psi 58 Psi 94 2 1 Rotate the regulator counter clock wise until the system 2 Rotate the regulator clock wise until system pressure pressure reaches a value that is less than 4 bar reaches the rated value of 6 5 bar Rated minimum and maximum pressure
27. clothing gt Accident prevention shoes DESCRI PTI ON OF THE OPERATION 12 gt v vvv vvv v v As soon as the machine is placed near point zero rotating the grinding unit towards the outside of the table access the working area scrupulously keeping to the procedures reported in the section D Access to machine working areas in this manual Remove the grinding wheel protection cover loosening the screws which block it Loosen the screw which blocks the dust suction fan Take the fane out Loosen the screws which block the flange against the grinding wheel Pull the flange and remove the worn grinding wheel clean the base and insert the new one Remount the flange which blocks the grinding wheel tightening the screws well Remount the fan paying attention to the blade Fix the protection carter using the screws previously removed Having completed the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits Return to the control pulpit and press the zero axle reset M Rectify the grinding wheel by means of the machine software Consult section E Exclusion restoration of energy in this manual Instructions described in Software use manual Bot ero User manual instructions Evo model cutting tables Glass Technolo
28. fa OX gt Make sure that in the working area no personnel is present A y gt Press the button displayed here at the side P Reset the machine using the key on the control panel Consult section F of this manual Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass Technologies 340BCS and 340LMT cutting tables Plate loading in automatic mode Plate loading on the cutting machine is done in automatic mode with the plate loading and transport function by means of the conveyer belts inserted in the base of the isolator For the first load it is sufficient to press the TRANSPORT key placed on the control panel EXAMPLE OF 340 BCS TABLE COUPLED WITH LOADING DEVICE AND MANUAL CUT RUNNING TABLE ERI I I II _ ACCESS TO PLATE LOADI NG AREA I Consult section F of this manual D 6 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Access to machine working areas Bottero Glass Technologies Manual loading of a beam Access to the 340 model machine glass loading area is possible only in the configuration with metallic and photoelectric barriers as displayed in the layout below Only when the machine is stopped and the axle zer
29. identified the position of the filters dismantle the cover putting pressure on it with a screwdriver toward the outside and clean the filtering tissue with water and neutral soap Carefully dry the washed tissue and reassemble it all gt Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits till Mi E I HEU Hu LLL EE LLLI l JUN Consult section E Exclusion restoration of energy in this manual Consult electrical layout Glass Technologies Bottero User manual instructions Evo model cutting tables Cleaning of the glass alignment photocell Thanks to this device the machine is able to detect both the dimensions and the exact position of the plate on the table Its correct maintenance therefore assures the precision of the cuts carried out on the edge of the plate A daily cleaning interval is recommended When operating on the machine to clean the photocell it is compulsory gt To reset the axles of the machine gt To remove the electric and pneumatic energy to the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass This operation does not present any remaining risks gt Adequate clothing Accident prevention shoes Acces
30. is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits ww 9 x Consult section E Exclusion restoration of energy in this manual File name I Manutenzione ordinaria 1 IN l 17 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Glass Technologies Bottero User manual instructions Evo model cutting tables Greasing of conveyer belt transmission shaft supports Despite the fact that these supports do not undergo excessive stress it is advisable to grease them every year The greasing besides eliminating bearing friction allows cleaning possible filth inside of them When operating on the machine to grease the supports it is compulsory gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine Bumping the table carpentry Using liquid substances Falling from the table OOA Protective helmet Protective glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing Accident prevention shoes Provide oneself with an appropriate greasing gun previously supplied with SKF LGMT3 grease Access the working area scrupulousl
31. machine spare parts manual 1 42 Rev 1 Date 18 01 2010 Code EVO UM IN r Ordinary maintenance Bottero Glass Technologies Replacement of balancing table hydraulic board oil Replacement of oil in the hydraulic board must be carried out every 2000 hours of work By means of the Statistics function of the machine management software it is possible to check this datum It is advisable anyhow to replace it every 2 years of machine life OIL LEVEL OIL LOADI NG CAP When operating on the machine to replace the board oil it is compulsory gt gt gt gt gt To reset the axles of the machine To remove any pieces of glass present on the machine by using gloves adequate for handling glass To carry out a balancing of the table To lift the panel and to insert the safety tips To remove the electric and pneumatic energy to the machine ATTENTION i This type of operation must be carried out with the panel high It is compulsory to insert the safety tips which block the panel at the base before doing maintenance Bumping the table carpentry Hot oil movement gt Protective helmet Protective glasses gt Heat resistant gloves gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing Accident prevention shoes a Key combination CTRL F6 ae Consult section E Exclusion restoration of energy in this manual i
32. making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits gt Have the machine carry out a grinding cycle Access the working area scrupulously keeping to the procedures reported in the section D Access to the Minimum dimensions 600x600 g In case of mechanical play contact Bottero S p A Technical Assistance L 12 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Extraordinary maintenance Eottero Glass Technologies A gt Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Visibly check the grinding quality and therefore assess the direction in which the whole grinding unit should move Disassemble the grinding unit protection carter Lightly loosen the fixing screws and begin to regulate the dowels or to incline the unit by means of the mechanical play existing in the fixing holes Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits Carry out a new grinding cycle and check the grindi
33. minutes Cylinder Hinging The points displayed in the images at the side indicate the greasers situated on the hydraulic cylinders These are for lubricating the cylinder hinging pins with the panels and the base 1 26 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Ordinary maintenance Bott ero Panel Hinging The point displayed in the image indicates the greaser on the panel hinging bush File name l Manutenzione ordinaria 1 IN l 27 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Glass Technologies Bottero User manual instructions Evo model cutting tables Greasing of plate alignment group on 340BCS and 340LMT tables The plate alignment plugs and the shaft supports that carry out their movement require a yearly greasing When operating on the machine to grease the plug movement it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine Bumping the table carpentry Using liquid substances gt Protective helmet Protective glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass
34. on which part of the machine needs maintenance The maintenance is subdivided in DAILY MONTHLY TVO MO NTHLY SDLC MO NTHLY BIENNIAL The various extraordinary maintenance operations will be described in a simple and intuitive manner and will have to be carried out only by specialised personnel following the instructions described in this manual Bottero User manual instructions Evo model cutting tables Glass Technologies Replacement of plate resting alignment plugs present on 340BCS LMT tables D Estimated maintenance time 15 minutes The particulars which we will describe hereafter have the possibility of being rotated and reused After their first rotation the plugs require total replacement PREPARATI ON OF THE MACHI NE When operating on the machine to carry out the rotation or replacement of plugs it is compulsory gt To reset the axles of the machine gt Carry out the plug ascent using the machine software gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine Use of mechanical utensils I ndividual protection devices to be used gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes DESCRI PTI ON OF THE OPERATION gt Access the working area scrupulo
35. supplied with photoelectric perimetrical barriers Only when the machine is stopped and the axle zero position must one access this i area In this example is shown a layout of a jumbo balancing machine protected on the four sides by photoelectric barriers D Cut running areas ACCESS TO GLASS CUT RUNNI NG AREA Operation description When the machine has finished its cutting cycle and therefore stopped and in the zero position enter inside the photoelectric barriers The cut running operations will be carried out following sequence Fan start up using the pedal on the ground Plate movement by means of the air cushion Positioning of the incision at the centre of the run cutting bar Cut running bar ascent by means of the pedal on the ground corresponding to the bar itself Unloading of finished piece mre ME I ntervened safety device restoration The moment the band generated by the photoelectric barriers is interrupted the cutting table blocks and the intervention of the safety devices is signalled by means of the lit Intervened Operator Safety button on the control panel To bring the machine back to working conditions one must ETA gt Make sure that in the working area no personnel is present AY gt Press the button displayed here at the side P Reset the machine using the key on the control panel D 8 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is str
36. the isolator switch manoeuvre handle so as to avoid that other personnel may supply power to the machine during maintenance operations E 8 Rev 1 Date 18 01 2010 Code EVO UM IN Energy exclusion restoration Bottero Restoring electric energy after machine maintenance with the optional Power Pack In order to restore electric power after maintenance one must Reach the back part of the electrical control board 9 Remove the safety lock inserted in the manoeuvre handle Act on the isolator switch located on the electrical control board pressing the white part and turning anti clockwise and bringing it to position 1 On gt Bring the main switch located behind the uninterruptible power supply to the 1 position Press the ON key for at least 3 seconds on the UPS located in the front part of the uninterruptible power supply Power the electrical circuit pressing the ignition key found in the front part of the electrical control board Wait for the operating system to start up and for the main Windows screen to appear on the display Click on the BCMSWI N icon and wait for the software to display the Bottero program interface Restore the reset key Reset the machine using the axis return key E 9 Bottero User manual instructions Evo model cutting tables Glass Technologies Excluding pneumatic energy GENERAL AIR FILTER GROUP LOCATED UNDER THE CARTER ELECTRICAL CONTROL BOARD To be able to exclude
37. unhooking the quick fittings which connect it to the lubricating tube Mount the new filter exactly in the same position as the one replaced Reassemble the protection carter previously removed Having finished the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits gt Check the lubrication so as to avoid the formation of air bubbles caused by changing the oil filter gt gt gt gt 42 E Consult section E Exclusion restoration of energy in this manual An arrow indicates the oil direction 24 Consult section F Machine use in this manual l 41 Glass Technologies Bottero User manual instructions Evo model cutting tables Replacement of the filter for collecting grinding dusts on 352LMT table On the 352LMT cutting table a suction system is mounted which allows eliminating waste produced by the grinding cycle This waste gets trapped inside of a filtering element mounted in the grinding unit carter NOTE The replacement of the filtering material must be done when during a grinding cycle one notices a worsening in the fan suction force with the consequent release of the grinding dusts on the glass When operating on the machine to replace filtering material it is compulsory gt To reset the axle
38. 009 0 The machines described in this manual are not suitable to be operated in an environment with risk of explosion directive reference ATEX 94 9 CE LEGAL NOTES All the product names cited in the manual are registered marks belonging to the respective companies They are used in this instruction manual for editorial use and for the relative companies benefit Every care has been taken in collecting and verifying the information contained herein However neither the authors nor Bottero S p A assume any responsibility deriving from the use of the same The same is to be said for every person or company involved in the distribution of this manual The information contained in this manual is supplied for information only may be subject to variations without prior notice and does not have to be taken as a commitment on behalf of Bottero S p A Bottero S p A does not assume any responsibility or obligation for any mistakes or imprecisions in this manual IV Rev 1 Date 18 01 2010 Code EVO UM IN INTRODUCTION SECTION SUMMARY Foreword How to use the instruction manual Type of configuration STANDARD cutting table SYMMETRIC AL cutting table Description of the single machines 352BC Seve CUTTING TABLE 352 LMTeve CUTTING TABLE 340BC Seve CUTTING TABLE 340LM Teve CUTTING TABLE Machine installation Commissioning A 3 A 3 A 4 A 4 A 4 A 5 A 5 A 7 A 9 A 10 A 11 A 11 Bottero Glass Technolog
39. 18 01 2010 Code EVO UM IN CUTTING TABLE USE SECTION SUMMARY Foreword SVAITC HING THE MACHINE ON AND OFF Switc hing the machine on Switc hing the machine off EMERG ENC Y STOP LOADING THE PLATE Balancing orfixed cutting tables 352BC Seve and 352LM Tevo Fixed cutting tables 340BC Seve and 340LM Tevo CUTTING DATA INSERTION CUTTING CYCLE GRINDING CYCLE PLATE CUTRUNNING OF THE CUT GLASS REPLAC EMENTS Replacement of the small cutting wheel on the standard head Replacement of cutting wheel on head with low emissive removal grinding wheel optional Replacement of the grinding wheel on 352LM Teve and 340LM Teve cutting tables Grinding wheel replacement on cutting tables with Easy Deletion optional CUITING LUBRICATION Cutting lubrication regulation Cutting lubrication leak check Cutting lubrication purge Cutting lubrication oil tank top up Double lubrication selection Exclusion of lubrication from the incison CUTTING OF VINYL Expulsion of cutting wheel Insertion of plastic incision utensil CUTTING OF LAYERED GLASS MANUAL CONTROLS Description of the screen I WWW UJ O00 0 0 A A aaa A oo0 o YOUU 552 U a o HOUBWNE SS OC OO ON ADD oooooo0 Hem ee H ao 38 amp p I2 Bottero Glass Technologies Rev 1 User manual instructions Evo model cutting tables Date 18 01 2010 Code EVO UM IN Cutting table use Bottero Glass Technologies Foreword This section of the manual desc
40. 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies Foreword This section of the manual describes all the operations of ROUTI NE maintenance to be carried out on the monolithic glass cutting tables EVOLUTI ON model manufactured by Bottero S p A These operations are only to be carried out during the time intervals described in the sections and can also be carried out by the operator if adequately trained If carried out or not these operations can compromise the entire functioning of the machinery In case these operations are not carried out Bottero S p A declines every type of responsibility on the correct functioning of the machine as well as the warranty on the damaged parts Remember that the operator or maintenance before carrying out these operations must also be completely aware of the accident prevention rules and of the safety devices to use the relative section is intended for this purpose Also remember that these operations must be carried out without pieces of glass present on the machine and that the operator must always position the machine on zero before carrying out the procedures described in the following chapters Thread friction coefficientThe maintenance times vary depending on which part of the machine needs maintenance The maintenance is subdivided in The various maintenance operations are described in a simple and intuitive manner and can also be carried out by the operator if he ke
41. 44 1 883 Se iaa 5 2 593 3 481 7 000 fasaa 2599 25 2 45 4 3 432 4 511 14 710 17 652 za mem 58 1 5 9 N 2 O O b IO O f io n M amp o m D o o N 38 2 73 550 87 279 160 128 230 230 186 149 261 261 215 172 294 294 247 198 330 330 281 225 368 368 60 80 116 70 194 20 235 40 21 330 EE w eo o Na o o NN oo bo 23 408 319 255 408 408 178 5 210 80 299 10 357 90 24 451 359 287 451 451 25 496 402 496 26 544 449 544 28 647 552 442 647 647 221 284 10 411 90 578 60 aoes0 s0_ ve0te70 sse ve0 700 i 1019 951 761 1019 1019 598 20 711 00 1000__ 1196 ase se 1165 1117 894 1165 1165 mzz sss fi 460 90 887 50 41 1579 1442 1154 1579 1579 579 M30 465 8 622 72 1422 2403 4e 2067 1616 1453 2067 m33 e325 s48 30 1628 2716 s2e6 so 2512 2145 1716 2512 2512 2512 m36 8i4 0 1089 2099 4197 ss 3140 __ 2077 3140 3140 3140 m39 1059 1412 2716 4531 5443 60 3849 _ 2471 3849 see 1zss Maz jisos jiras 3364 5609 _ 6727 65s 4021 2900 4021 4021 1422 mas rsss 2177 4207 o12 s414 70 acse essa asse 4ese iois Mss 1981 12638 5080 473 10150 zs ss0a sse __ 5304 aves mes 2640 RN 6541 10885 13092 so 6178 4394 S78 1912 mse sioe a227 8149 1
42. 5 Consult section E Exclusion restoration of energy in this manual o Observe the photograph on the page 1 16 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero Ordinary maintenance Greasing of conveyer belt lifting shaft supports Despite the fact that these supports do not undergo excessive stress it is advisable to grease them every two years When operating on the machine to grease the supports it is compulsory gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine Bumping the table carpentry Using liquid substances gt Protective helmet Protective glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes Provide oneself with an appropriate greasing gun previously supplied with SKF LGMT3 grease Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Identify the greasers below the table panel and insert an amount of grease sufficient to expel the old grease from the bearing seat gt Remove excess grease with a cloth gt Leave the table working area making sure that no one
43. 6279 pro E E cors Mmeo 3932 5247 10101 16867 mn2ez oo 7s4s a mmmmm e S To io 20300 24320 95 ss3e J ssse 4e These measurements are not considered by the DIN ISO RULE 272 Clamping values for coupling classes according to DIN 267 1 50 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero Ordinary maintenance Glass Technologies Lubricant table 1 MI NERAL OIL ISOVG 460 320 220 Environment EROS PET Degol Degol Degol BG 460 BG 320 BG 220 Enerol Enerol Enerol GRXP 460 GRXP 320 GRXP 220 15 90 25 80 30 70 Degol Degol GS 220 GS 150 Enerol Enerol SGXP 220 SGXP 150 IP Telium VSF Oil 150 10 100 Degol ARAL GS 460 Enerol SGXP 460 Spartan Spartan Spartan ESSO EP 460 EP 320 EP 220 Mellana Mellana Mellana OIL 460 OIL 320 OIL 220 fA Lamora Lamora Lamora Syntheso D460 EP Glygoyle 80 Syntheso D220 EP Glygoyle 30 Syntheso D150 EP Mobilgear Mobilgear Mobilgear Tivela SHELL Omala Oil 460 Omala Oil 320 Omala Oil 220 ol D Meropa Meropa Meropa Symlube Alpha Alpha Alpha Alpha CASTROL SP 460 SP 320 SP 220 Synt 460 SHC630 Tivela Tivela Oil WB Oil SA Symlube CLP 220 Alpha Alpha Synt 220 Synt 150 SUPPLI ER Lubricant table 2 FT TERACO Shell Omala Kl beroil Aral Dogol BP Energol Tribol Optigea
44. 8 01 2010 Code EVO UM IN Cutting table use Bottero Glass Technologies Replacement of the grinding wheel on 352LMT and 340LMT cutting tables The machines provided with a grinding wheel for low emissive removal eventually need the grinding wheel to be replaced due to wear or use of another grinding wheel with different features In case of wear the software gives a warning with information on the video to replace the grinding wheel to disassemble the carter and grinding wheel Votes The grinding wheel replacement is facilitated using the machine software which rotates the grinding unit to make it accessible PREPARATI ON OF THE MACHI NE When operating on the machine to replace the grinding wheel it is compulsory gt gt To remove any pieces of glass present on the cutting table using anti cut gloves To press the F10 function key of the program main display 2 efa Cleaning Grinding Wheel change Diameter calibration On the GRINDING WHEEL menu to click Grinding wheel change To press the cycle key on the control desk To remove electrical and pneumatic energy to the machine To carry out this maintenance it is compulsory to use mechanical utensils risk of being cut Possible grinding dust I ndividual protection devices to be used A gt Protective glasses o9 gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate
45. ANNER Ma SHAPE SCANNER py Single Multiple Composed x Single gt X Allows carrying out the scanning of a single shape with automatic search of the starting scanning point gt Press 9 to carry it out Multiple Allows carrying out in one sole cycle the scanning of several shapes placed on the cutting table surface gt Press 9 to carry it out Compound gt X Allows the detection of shapes composed of several distinct profiles like for example shapes including holes inside of them gt Press 9 to carry it out ca PLASTIC PLASTIC FILM P Oil purge Purge gt Purges oil from the lubrication plant Operation to be carried out every time a plastic cutting cycle is carried out gt Press 9 to carry it out G 24 Rev 1 Date 18 01 2010 Code EVO UM IN ROUTINE MAINTENANCE SECTION SUMMARY Foreword COMPONENT CLEANING Cleaning of the felt and carpet Fan filter cleaning Cleaning of the glassalignment photoc ell Cleaning of the guides wheels and bridge and trolley sliding racks Air cushion hole cleaning Cleaning of grinding dust suction filter on EASY DELETION optional Cleaning of plate conveyerbelts Emptying of rectification dust gathering tray PARTIC ULARS G REASING Greasing bridge and trolley sliding guides Greasing of bearingson cutting and grinding trolleys Greasing of conveyer belt lifting shaft supports Greasing of conveyer belt transmission shaft supports
46. Consult subject on page l 45 1 43 Bottero User manual instructions Evo model cutting tables Glass Technologies Access the working area scrupulously keeping to the procedures reported in the section D Access to the A machine working areas in this manual Loosen the screws P which attach the board to the table base Move the board so that the unloading cap comes out of the board resting plate Place a container beneath the board to recuperate the oil Unscrew the unloading cap placed on a side of the board and remove it Wait for the oil to completely empty from the board Close the unloading cap well Unscrew the oil loading cap placed on the upper part of the board Fill once again the board with oil to the maximum level shown by a black line Close the loading cap Having finished the operation remove the safety tips leave the table working area making sure no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy restore the operator protection circuits and lower the table using the key on the control panel w ow vi wow v o cw v v Board fixing screws at the base NOTE IT IS IMPORTANT NOT TO DISPERSE USED OIL IN THE ENVIRONMENT BUT TO USE THE PROVIDED ITEMS TO RECUPERATE USED OIL ap Consult the subject Hydraulic board oil table 1 44 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bo
47. EVO UM IN SPARE PARTS SECTION SUMMARY C ns uma Dle Sirini iniaa aeaaaioii iida niiair iaaiiai iiaa R 3 SMALL C UTING WHEE Scrii a a R 3 VINYEINCISION IOOL HOEDER FOR SANDING vareou a i te EE E R 5 GRINDING WHEEL FOR LMTEVO SERIES CUTTING TABLES eeeennm menn R 6 GRINDING WHEEL FOR CUTTING TABLES WITH OPTIONAL EASY DELETION mmm R 8 Guia ERO R 9 R 1 Bottero Glass Technologies Rev 1 User manual instructions Evo model cutting tables Date 18 01 2010 Code EVO UM IN Consumables CONSUMABLES Here is a list of consumables to be used with the Evo series machines 352BCS 352LMT 340BCS 3AOLMT conl SMALL CUTTING WHEELS Producer BOHLE SILBERSCHNITI Model Active Series with a 5 mm small wheel Code Description MR8050125 127 Small wheel colour Yellow MR8050135 135 Small wheel colour White MR8050145 145 Small wheel colour Black MR8050155 155 Small wheel colour Red MR8050165 165 Small wheel colour Green Producer FLETCHER Model Model PC 215 RG amp CR 5 mm Series Code Description MR8015325 130 Small wheel colour Yellow MR8015335 135 Small wheel colour White MR8015345 145 Small wheel colour Black MR8015355 155 Small wheel colour Red MR8015365 165 Small wheel colour Blue Bottero Bo i eno User manual instructions Evo model cutting tables echnologies
48. Electrical drawings gt User manual instructions Present in the documentation box gt Spare parts booklet gt Version of the program installed l Machine program key F1 NOTE The data on the label must not for any reason be altered ITE The label must be clearly legible and is not to be removed as it represents the necessary conditions for product recognition and therefore the application of the warranty conditions Please also note that a precise description of the product will enable our after sales technical assistance service to give fast and efficient replies C 4 Rev 1 Date 18 01 2010 Code EVO UM IN Informative labels Bottero Glass Technologies Positions of the certificate labels on the cutting machines We view the positions of the certificate labels 352BCS evo tables 352LMT evo tables 4 Bottero spa Wa Geers ET IHO OUR TAL Phoca SC 310817 Fasc a AD ET FE Porm Daisies inn mEm Na PART No 340BCS evo tables 340LMT evo tables ti C n Bottero spa C Via Osa KT EHO CUNEO TAL Y 1 Pho ee 3310877 Fasc 823 C978 Ap FUN Pra Dainese T bh bi E ACEL rea BER Me iiki ip x PART Na l Bot i ero User manual instructions Evo model cutting tables Glass Technologies PI CTOGRAM LIST Prohibition It is important that the operator keeps to the specifics dictated by the label so as to avoid malfunctioning or dangerous conditions IT
49. G 460 SAE 75W90 VG 100 Mobilube SHC 75 Ww90 LS Kl bersynth UH1 6 460 Shell Tiveia Kl bersynth Compound A GE 46 1200 Shell Alvania GL 00 Multifak 6833 EP 00 Multifak EP 000 Glygoyle Grease 00 Mobilux EP 004 Aralub MFL 00 Renotin SF 7 041 Longtime PD 00 BP Energrease LS EP 00 1 51 File name I Manutenzione ordinaria 1 IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass Technologies Oil table for hydraulic board cc MN VISCOS IN Specific DIN 51524 Centistokes A S Part 2 June 1979 pra H LP 32 24 28 Un 1 52 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way EXTRAORDINARY MAINTENANCE SECTION SUMMARY Foreword Replacement of plate resting alignment plugs present on 340BC S LM Teve tables Replacement of plate resting loading plugs present on 352BC S LM Tev tables 90 degree small cutting head regulation Cutting bridge diagonal regulation Regulation of small grinding wheel position on tables with Easy Deletion optional Calibration of the glass detection photocell Calibration of glass thickness encoder Replacement of the mechanical fuse on the cutting head Replacement of plate stop presence end run spheric
50. I DDEN TO USE WATER TO PUT OUT FI RES This label on the electrical control board and on the derivation boxes indicates the prohibition to use water or other liquids in general to put out fires In case of fires use specific extinguishers with non conductive powder FORBI DDEN TO USE SCARVES OR TIES This label on the machine indicates the prohibition to use scarves ties pendant or nay other item which may result dangerous whilst using the machine Bottero Glass Technologies Danger 400 VOLT User manual instructions Evo model cutting tables ATTENTION DANGER SPLINTERS PROJ ECTION This label reminds the operator that near by there is an item of the machine which might project splinters whilst operating Generally the label is placed near the grinding wheels for emitted Bacco glass Low E Please also remember that in case this danger signal is present it is compulsory to use body protection screening face screens gloves helmet and adequate clothing ATTENTION HOT SURFACE This label reminds the operator that near by there is a part of the machine which Surface may reach dangerous temperatures in case of direct contact Generally the label is placed near the warming resistance Please also remember that in case this danger signal is present it is compulsory to use body protection screening thermal isolating gloves and adequate clothing ATTENTION LASER This label reminds the operator that near by there is a las
51. I NES WITH THE OPTI ONAL POWER PACK The start up and shutdown procedures with the OPTIONAL POWER PACK must be carried out following the instruction contained in the following pages Machine start up with the optional Power Pack In order to switch on the cutting machine it is necessary to Reach the back part of the electrical control board P Rotate the isolator switch located on the electrical control clockwise bringing it to the 1 On position Reach the uninterruptible power supply located on the ground 2 Bring the main switch located behind the uninterruptible power supply to the 1 position Press the ON key for at least 3 seconds on the UPS located in the front part of the uninterruptible power supply Power the electrical circuit pressing the ignition key found in the front part of the electrical control board Wait for the operating system to start up and for the main Windows screen to appear on the display p Click on the BCMSWIN icon and wait for the software to display the Bottero program interface Restore the reset key be Reset the machine using the axis return key PRACTICAL SUGGESTIONS FOR CORRECTLY MANAGING THE BATTERIES 1 Discharging the UPS batteries every 4 6 months is recommended To complete this operation one must disconnect the machine from the company electric network with the cutting table stopped in the zero position simulating a loss of power Once the empt
52. On the cutting tables provided with low emissive removal there is mounted a vacuum cleaner with a tray containing all the material removed during the grinding rectification phase The cleaning of the tray must be carried out six monthly When operating on the machine to clean the tray gathering the material removed from the grinding wheel it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine gt To provide oneself with a rubbish bag Inhaling rectification dusts Bumping the machine frame Protective glasses gt Protection mask gt Protective helmet Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Go to the angle of the table where the vacuum cleaner is placed Unhook the tray P pull it out and empty its contents in a rubbish bag Put the tray back into the vacuum cleaner Having finished the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energ
53. Rev 1 Date 18 01 2010 Code EVO UM IN Cutting table use Bottero Glass Technologies CUTTING DATA INSERTION Cutting data insertion is similar for all Evo model cutting tables gt Measure the plate on the table gt Press the F6 function key and insert the values that have been found Manually type in a cutting cycle using the keyboard otherwise load an optimisation using Smartkey or use the company network to acquire cutting schemes elaborated in office CUTTING CYCLE CN gt Having inserted the cutting data check that the F12 key is green and then press the cycle key on the control panel NOTE z The mechanical safety barriers will rise and the cutting bridge will search for the plate and then will carry out the cutting cycle described on the video scheme GRINDING CYCLE gt Press the F11 function key and then enable the grinding wheel clicking the relative box CN After having inserted the cutting data check that the F12 key is green Press the cycle key on the control desk The mechanical safety barriers will rise and the cutting bridge will search for the plate and will then carry out the first grinding Pp cycle followed by the glass incision yl NOTE Consult the Software Use manual Bot ero User manual instructions Evo model cutting tables Glass Technologies PLATE CUT RUNNING OF THE CUT GLASS 352BCS or 352LMT balancing cutting tables vv cv wow wo v wv v When the c
54. The electrical and pneumatic connections must be carried out correctly so that no obstacles or dangers are created for the cutting machine operators Safety procedures for cutting table operators Whoever works on the cutting tables must follow these safety procedures gt vvv vv v v v Always use the Individual Protection Devices foreseen and described in this instruction manual Always operate in perfect physical conditions Always keep the working area clean and orderly Do not damage the safety equipment individual protection devices or use them incorrectly Keep the cutting table always clean and efficient Long and loose hair must be protected Pendant ties scarves etc are not to be used during both use and maintenance of the machine It is forbidden to use the machine or the cutting line with damaged or used parts It is absolutely forbidden to use the machine without fixed protections e g protection carters photoelectric or mechanical barriers etc Any defect on the machine or safety devices must be immediately communicated to the manager for example protection carters or protection panels on the electrical boards etc It is forbidden to leave pieces of glass on the machine at the end of the work shift It is forbidden to process plates of broken glass The manufacture of glass which dimensions exceed the machine both in thickness and dimensions is forbidden It is compulsory to test the machine safety da
55. Y Foreword Carter Metallic bamers Photoelectric barriers ACCESS TO GLASS LOADING AREAS 352 BC S v and 352 LMF cutting tables Intervened safety device restoration 340BC S v and 340LMT v cutting tables Plate loading in automatic mode Manual loading of a beam Intervened safety device restoration ACCESS TO GLASS CUTRUNNING AREAS 352 BC S v and 352 LMF cutting tables ACCESS TO GLASS CUTRUNNING AREA Operation description Intervened safety device restoration 340 BC S v and 340 LMF cutting tables ACCESS TO WORKING AREAS FOR UTENSIL REPLAC EM ENT ACCESS TO MAINTENANCE AREAS Insertion of safety tipson balancing tables Periodical safety verification Verify photoelectric barriers Photoelectric banier restoration Emergency verification D 3 D 3 D 3 D 3 D 5 D 5 D 5 D 6 D 6 D 7 D 7 D 8 D 8 D 8 D 8 D 8 D 9 D 10 D 11 D 12 D 13 D 13 D 13 D 13 Bottero User manual instructions Evo model cutting tables Glass Technologies D 2 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Access to machine working areas Bottero Glass Technologies Foreword We will describe in this section of the user instruction manual which operations must be carried out to be able to safely access the machine working areas the glass loading areas the maintenance areas and to the operative items of the machines that is
56. aced on the electrical control board Remove the machine pneumatic supply acting on the blocking valve mounted on the general air regulation group wv vvv v EMERGENCY STOP All cutting tables supplied by Bottero S p A are provided with one or more emergency buttons which allow to immediately block all of the line operations To enable the emergency stop it is sufficient to press the red mushroom button To restore the emergency stop it is necessary to turn the mushroom key clockwise restore the circuit with the reset key and press the blue key which enables the operator safety devices Located at the side of the electrical control board Bottero User manual instructions Evo model cutting tables Glass Technologies LOADING THE PLATE The evo model structure has six possible cutting tables the fixed or balancing 352BCS and the 352LMT or the 340BCS or the 340LMT The BCS abbreviation means a machine that makes shapes while the LMT has the difference of being able to remove the low emissive from the glass NOTE Low emissive This name is given to the glass plates which present a treated face generally metal and or metal oxide deposits for obtaining a reflection toward the inside of the environment of irradiated heat of the heating elements Many types of low emissive glass are on the market which differ among themselves for the production technological process and for the physical technical and energetic fea
57. al head Replacing camage extra run rubber buffers Replacing bridge extra run rubber buffers L 3 L 4 L 5 L 6 L 10 L 12 L 14 L 18 L 20 L 24 L 26 L 27 Bottero Glass Technologies Rev 1 User manual instructions Evo model cutting tables Date 18 01 2010 Code EVO UM IN Extraordinary maintenance Bottero Foreword This section of the manual describes all the operations of EXTRAORDINARY maintenance to be carried out on the monolithic glass cutting tables EVOLUTION model manufactured by Bottero S p A These operations are only to be carried out during the time intervals described in the sections and can only be carried out by adequately trained MAI NTENANCE If carried out or not these operations can compromise the entire functioning of the machinery In case these operations are not carried out Bottero S p A declines every type of responsibility on the correct functioning of the machine as well as the warranty on the damaged parts Remember that the operator or maintenance before carrying out these operations must also be completely aware of the accident prevention rules and of the safety devices to use this chapter is intended for this purpose Also remember that these operations must be carried out without pieces of glass present on the machine and that the operator must always position the machine on zero before carrying out the procedures described in the following chapters The maintenance times vary depending
58. an optic millimetric level with a precision equal to 1 mm Carry out the electrical connections as in the electrical design attached to the documentation provided with the machine Carry out the pneumatic connections Install the machine carters Install the protection barriers which separate the work area Power the machine electrically and pneumatically 0 Fix the machine to the ground using expansion plugs 1 Inspect the operator protection devices following the procedure in the section D Access to the operative items subject Periodical safety verification 12 Inspect the emergency stop devices emergency buttons and extra run sensors puc a HO OND Commissioning During the installation phase of the machines a formation course is given for the personnel proposed for the i use of the machine or of the line itself where the procedures are displayed for a correct safe use of the machine supplied Upon completion of commissioning a machine installation and personnel formation report will be signed A 11 Bottero User manual instructions Evo model cutting tables Glass Technologies A 12 Rev 1 Date 18 01 2010 Code EVO UM IN ACCIDENT PREVENTION RULES SECTION SUMMARY Foreword List of risks due to the use of the machine List of risks due to the maintenance of the machine List of risks due to glass manufacture General safety procedures Individual protection devices Bottero Glass Techno
59. ated on the control panel Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Reach the cutting trolley Remove the plastic protection carter from the amplifier Make sure that no object is present below the lens Pressing the button 1MODE 5 times PRO mode is selected Moving the 3PUSH selector jog switch to the minus sign see the display PROS Paying attention not to move it press the 3PUSH selector just one time on the display will appear CODE Moving the 3PUSH selector one time to the minus sign see on the display rSEt Press the 3PUSH selector a flashing YES will appear Press the 3PUSH selector to confirm 4 lines will appear on the display which confirm that the reset procedure has been done Control that the amplifier is in RUN mode Check as well that the two leds green and orange at the top are both lit ESS PNA oP M p M CALI BRATI ON OF THE SENSOR Make sure that the sensor is on and place a 6 mm thick glass under the lens with a sheet of white paper above Pressing the 1MODE button once TEACH mode is selected Paying attention not to move it press the 3PUSH selector once When the reading has been acquired the TEACH led will flash Remove the glass and the white sheet of paper from below the sensor Press the 3PUSH selector once When the reading has been acquired the TEACH led will remain lit and on the display
60. aving finished the replacement leave the machine working area To be able to use the machine again it is necessary to gt Ensure is no personnel is inside the working area Restore the pneumatic energy acting on the general air regulator placed on the side of the electrical control board operations described in section E exclusion restoration of energy gt Insert the maintenance selector key placed on the control panel and bring it back to the working position P gt Reset the safety circuit by pushing the restoration button gt Reset the machine using the key on the control panel gt Carry out a lubrication purging9when replacing a utensil Check the cutting pressure for the new utensil i Key F10 of the main program display D 10 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Access to machine working areas Bottero Glass Technologies ACCESS TO MAINTENANCE AREAS For your safety every time you operate on the machine or nearby it for a prolonged time to carry out maintenance it is compulsory to make sure that no one can insert neumatic and electrical energy to the machine OPERATI ON DESCRI PTI ON gt Bring the key selector placed on the control panel into position 99 gt Take the key out and keep it with oneself for the whole time of the operation so that no one else ca
61. comes out of the cutting head gt Access the working area scrupulously keeping to the procedures reported in the section D Access to machine working areas in this manual Remove the container from beneath the head and if clean recuperate the cutting oil gt Having completed the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits GENERAL EY X tay 8 3 Tool change Lubrification Belt Up Down Squaring G 12 Rev 1 Date 18 01 2010 Code EVO UM IN Cutting table use Bottero Glass Technologies Cutting lubrication purge This function is present only on cutting tables on which the optional for plastic film cutting for glass sanding is installed The purge operation must necessarily be carried out before cutting a film to avoid lubricating oil residue from dripping on the plastic which could ruin its consistence or unglue it from the glass surface PREPARATI ON OF THE MACHI NE When operating on the machine for lubrication purging it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the cutting table gt To place a container underneath the cutting head To do this maintenance it is necessary to handle oil risk for eyes and hands During this maintenance it is necessary to w
62. cut machine set for the PVB with razor blade cut indicates the danger caused by the cutting utensil It is also important to operate with particular attention when carrying out maintenance or adjustments on this cutting item DANGER SUSPENDED LOADS This label placed on the lifting items indicates that it is absolutely forbidden to go near and stand underneath suspended loads Before using the equipment it is absolutely necessary to read the sections of the manual dedicated to the use procedure ATTENTI ON AREA AREAS OR POINTS WITH REMAI NI NG RI SKS These adhesive labels are stuck to highlight and make more visible the areas which contain remaining risks for example holes in the floor areas or items with bumping risks crushing risk etc BO i ero User manual instructions Evo model cutting tables Glass Technologies Obligation HOOKI NG OBLI GATI ON This label indicates the position in which the lifting items have to be hooked It is absolutely compulsory to respect the position of the hooking points during the moving phases of the machine and during the maintenance required POSI TI ONI NG TROLLEY DURI NG TRANSPORT This label placed on the automatic bridge crane tubular indicates the position to be assumed by the machine trolley during transport C 10 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way
63. d The Evo model cutting tables carry out the glass incision by means of a small wheel inserted in a plastic or iron wheel holder depending on the type of head installed on the purchased machine If the iron wheel is used the wheel holder needs to be regulated by a special retaining dowel which avoids the tool holder from falling during the phases of the cycle The plastic wheel is pushed lightly until it fits in the end INSERT THE SCREWDRI VER PREPARATION OF THE MACHINE When operating on the machine to replace the small cutting wheel it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the cutting table gt To remove the electric and pneumatic energy to the machine To carry out this maintenance it is compulsory to use mechanical utensils risk of being cut I ndividual protection devices to be used Q gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing gt Accident prevention shoes DESCRI PTI ON OF THE OPERATI ON Access the working area scrupulously keeping to the procedures reported in the section D Access to machine working areas in this manual gt Reach the cutting head and replace the cutting wheel inserting a screwdriver in the lower part of the head then pressing down gt When it has been expulsed insert a new wheel pressing up gt Having completed the operati
64. d of a standard table 1st quadrant or of a symmetrical table 2nd quadrant and viewed from above By means of arrows it is indicated how the zero point is rotated increasing or decreasing the value of Offset zero Z SYMMETRI CAL STANDARD k Information suggested by the program File name L Manutenzione straordinaria 1 IN L 7 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass Technologies 90 degree small head REGULATION on Y axis Once the 90 degree small head regulation of the X axis has been carried out it is advisable to check it on the Y axis as well To carry out the above mentioned regulation from the main display of the program one must go into the Manual Controls menu using the FLO function key and with the mouse select the Y 90 degree icon go Ba a 90 degree X 90 degree Y Adjust diagonals Dimension verify Dimension measure Thickness read The BCMSWin program displays information on the dimension of the piece of glass to be used to carry out the regulation Pressing the cycle key placed on the control panel the machine will carry out the cutting cycle displayed in the figure at the side Access to the machine working areas in this manual gt Place on the table a glass with the dimensions of 200 x 800 Having finished the operation leave the table workin
65. del cutting tables Glass Technologies Electric energy exclusion for machine maintenance with the optional Power Pack Whenever one must carry out maintenance replacement or regulations on the machine it is always compulsory to exclude the electrical and pneumatic power supplies ANY INTERVENTION ON THE MACHINE MUST ALWAYS BE CARRIED OUT WITH THE MACHINE AT ZERO ENERGY In order to correctly exclude electric energy from the cutting machine one must Wait for the machine to complete current cycle Switch off the electrical circuits by pressing the off switch found on the electrical control board Exit the machine s software program by pressing Alt X then confirm as requested by the program Close the RTX screen on the display Turn off the personal computer exiting the operating system by clicking on start Reach the back part of the electrical control board P Rotate the isolator switch manoeuvre handle counter clockwise and bring it to the O Off position 9 Press the block lever on the manoeuvre handle and insert the safety lock provided with the machine Remove the keys from the lock and place them in a pocket Reach the uninterruptible power supply located on the ground amp Bring the main switch located behind the uninterruptible power supply to the O position The moment the electrical energy is excluded for any maintenance the safety lock provided with the machine must always be inserted on
66. e gt Bring the mouse to the upper bar and click Configuration Configuration Sheet Dimension FB M3 view LTRL M DXF 9 Language CTRL L _ Scan Parames V4 Sensor A amp Thickness read Ctrl F gt Open the thickness read menu and correct the thicknesses rounding off the value to 3 and 19 gt Confirm with OK gt Minimum thickness pulses Maximum thickness pulses Cancel Confirmation key Values to be rounded off NOTE If during the cutting test the head does not descend correctly check the approach pressure in ALT 2 If too high the cutting wheel bumps the glass surface On the other hand if it is too low it risks not cutting the first millimetres Check that the sensor is placed about 0 4 mm from the magnetic band 13 Consult section E Exclusion restoration of energy in this manual ai 0 016 Inch L 19 Bottero User manual instructions Evo model cutting tables Glass Technologies Replacement of the mechanical fuse on the cutting head D Estimated maintenance time 30 minutes The mechanical fuse is no other than the last part of the cutting head where the tool holder and the cutting wheel are inserted Accidental bumping of the cutting head against the edge of a glass often makes the mechanical fuse break avoiding damage to the whole incision device Remember that the machine is constructed so that the cutting utensil always runs on the glass surface
67. e of tank to be topped up 1 Unscrew the loading tap placed above the tank Fill the tank checking the amount of oil by means of the oil level Close the cap previously removed Restore pressure to the tank setting the tap again at the original position Having completed the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits w cow wow wo v v GENERAL AIR GROUP OIL LOADI NG CAP PROTECTI ON CARTER TANK Nr 2 TANK Nr 1 a C d Consult section E Exclusion restoration of energy in this manual Number 1 on the tank indicates NORMAL oil content Number 2 indicates presence of high vaporating oil used on low emissive glass G 14 Rev 1 Date 18 01 2010 Code EVO UM IN Cutting table use Bottero Double lubrication selection The cutting machines provided with the optional for low emissive removal are supplied with a double oil tank The double tank makes it possible to choose the type of oil to deposit on the incision The low emissive glass requires a particular treatment both for handling and for the oil to deposit on the glass itself The request of the type of oil to release on the glass is made directly by the software using the menu which is displayed pressing the key combination ALT 1 Bringing the cursor to the bottom par
68. e plugs due to the fact that their wear depends on the conditions of the plates and on the method used to load the machine PREPARATI ON OF THE MACHI NE When operating on the machine to replace the loading plugs it is compulsory gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To reset the axles of the machine gt To carry out the ascent of the plugs by means of the appropriate button placed on the table gt To remove the electric and pneumatic energy to the machine Use of mechanical utensils I ndividual protection devices to be used gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing Accident prevention shoes DESCRI PTI ON OF THE OPERATION machine working areas in this manual gt Identify the first plug and remove the Seeger which blocks the plug on the pin gt Remove the worn plug amp and after having carefully cleaned the pin and lubricated it with some common grease insert the new plug gt Insert the Seeger once again P making sure that it is completely inserted in its seat gt Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits i Access the working area scrupu
69. e program Turn off the personal computer exiting the operating system by clicking on start Reach the back part of the electrical control board Rotate the isolator switch manoeuvre handle counter clockwise and bringing it to the O Off position Isolator in position 0 Off Machine not power supplied Glass Technologies Bottero User manual instructions Evo model cutting tables Electric energy exclusion for machine maintenance Whenever one must carry out maintenance replacement or regulations on the machine it is always compulsory to exclude the electrical and pneumatic power supplies ANY INTERVENTION ON THE MACHINE MUST ALWAYS BE CARRIED OUT WITH THE MACHINE AT ZERO ENERGY In order to exclude electrical power during the maintenance phases one must Wait for the machine to complete current cycle Switch off the electrical circuits by pressing the off switch found on the electrical control board Exit the machine s software program by pressing Alt X then confirm as requested by the program Turn off the personal computer by exiting from the operating system Reach the back part of the electrical control board Rotate the isolator switch manoeuvre handle counter clockwise and bring it to the O Off position Press the block lever on the manoeuvre handle and insert the safety lock provided with the machine Remove the keys from the lock and place them in a pocket Isolator in position O Off Machine not po
70. e the machine working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits ww v v NOTE Should the material be considered deteriorated consult the subject L Replacement of the plate stop presence end run small spherical head G Consult section E Exclusion restoration of energy in this manual 1 40 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies REPLACEMENTS Cutting oil filter replacement Yearly it is necessary to replace the filth gathering filter of the cutting oil mounted under the protection carter When operating on the machine to replace the cutting oil filter it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine gt To remove the protection carter from the cutting trolley SO Protection glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Remove the filter
71. ear the following individual protection devices I ndividual protection devices to be used Protective glasses Co gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes DESCRI PTI ON OF THE OPERATION Access the working area scrupulously keeping to the procedures reported in the section D Access to machine working areas in this manual Place a container beneath the cutting head to collect the oil and to avoid oil from ruining the cutting table cloth gt Having completed the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion PLASTIC FILM restoration of energy On the main program display press the F10 function key On the PLASTI C menu select the Purge function Keep the CYCLE button pressed until air comes out of the cutting head Access the working area scrupulously keeping to the procedures reported in the section D Access to machine working areas in this manual Remove the container from beneath the cutting head gt Having completed the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits Oil p
72. echnologies 352BCS and 352LMT fixed and balancing cutting tables 352BCS 5 OORE B Ob 1 Panel ascent Optional 10 2 Machine ignition 11 3 Automatic Cycle 12 4 Plate loading cycle Optional 13 5 Conveyer belts on loading device reverse rotation Optional 14 6 Pedal enabling for conveyer belts reverse rotation from cut running to cutting table 15 Optional 7 Restore extra run 16 8 I ntervened operator safety 17 9 Emergency lamp inserted 18 F 4 Rev 1 Date 18 01 2010 10 Emergency button Machine maintenance Free table Cycle Button Stop cutting cycle Bridge return to zero Machine switch off Panel descent Optional Key not used Code EVO UM IN Keys and buttons 340BCS and 340LMT fixed cutting tables 340BCS 1 Machine ignition 2 Automatic Cycle 3 Plate loading cycle Optional on 340BCS Conveyer belts on loading device reverse rotation Optional on 340Bcs Pedal enabling for conveyer belts reverse rotation from cut running to cutting table Optional on 340BCS 6 Restore extra run 7 I ntervened operator safety 8 Emergency lamp inserted 10 11 12 13 14 15 Bottero Glass Technologies Emergency button Machine maintenance Cycle Button Stop cutting cycle Bridge return to zero Machine switch off Key not used Bottero Glass Technologies Rev 1 User manual instructions Evo model cutting tables Date
73. ect the Tool change command gt To press the cycle key 9 on the control desk to rotate the cutting UL gt Toremove electrical and pneumatic energy to the machine To carry out this maintenance it is compulsory to use mechanical utensils risk of being cut I ndividual protection devices to be used gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes DESCRI PTI ON OF THE OPERATION Access the working area scrupulously keeping to the procedures reported in the section D Access to machine working areas in this manual gt Reach the cutting head and replace the cutting wheel inserting a screwdriver in the lower part of the head then press down When it has been expulsed insert a new wheel pressing up gt Having completed the operation leave the working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits NOTES NOTE 1 Having replaced the small wheel it is advisable to check lubricant leaks NOTE 2 If the angle for inserting the screwdriver is not correct vary the degrees in the appropriate box in the tool change menu 19 Consult section E Exclusion restoration of energy in this manual Consult following pages G 8 Rev 1 Date 1
74. ection D Access to the machine working areas in this manual gt Place on the table a glass with the dimensions of 800 x 200 gt X Having finished the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits gt Press the CUTTING CYCLE button located on the control panel gt The machine carries out the incision of a scheme whose schematic design is shown hereafter gt Analyse the directions of the cutting path Jy Svo vos sox 75X 75X TSX 59 ABE EO AES A 170 170 170 170 170 170 170 170 170 170 When the cycle has ended return to the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual and open the cut glass to check its dimensions gt Modify the Offset zero Z value Every time this value is corrected it will be necessary to repeat the execution of the test cycle so as to verif the change made until the cut pieces are exactly equal among themselves As anticipated at the beginning of this chapter this value can modify the position of the small cutting head clockwise or anti clockwise depending on whether the parameter is increased or decreased inside its field The two schematic designs which follow represent the small cutting hea
75. elts with a dry antistatic cloth Place a piece of adhesive tape on one of the belts to be used as a reference point for the following operations gt Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy gt Carry out a belt rotation by means of the plate call until the adhesive tape reaches the opposite side of the table gt Remove electrical and pneumatic energy Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Clean the parts of the belts which have not yet been reached gt Having finished the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits oS A ea ll i 4 VC f l tw A a lt 10 11 Consult section E Exclusion restoration of energy in this manual It is forbidden to use liquids of any type alcohol solvents detergent etc in that they may ruin the belts or compromise their glass adherence features l 12 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance BEotrtero Glass Technologies Emptying of rectification dust gathering tray
76. eps to the instructions described in the following manual Glass Technologies Bottero User manual instructions Evo model cutting tables COMPONENT CLEANI NG Cleaning of the felt and carpet The cleaning of the felt must be carried out daily preferably at the end of the work shift The felt or cleaned carpet assures the absence of lines on the finished product caused by possible glass splinters found on the table Before operating on the machine to clean the work surface it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine Falling off the table during cleaning operation of the Jumbo model table Inhaling dusts gt Protection mask Protection glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes Access the working area keeping to the procedures reported in the section of this instruction manual D Access to the operative items To clean the felt it is preferable to use specific equipment as for example an industrial carpet sweeper If it is not available use a simple broom or vacuum cleaner It is absolutely forbidden to use compressed air because besides raising all the Lucite it can transform the glass splinters into
77. er belts Pressing the ascent icon it raises the conveyer belt frame Pressing the descent icon it lowers the conveyer belt frame gt Press to carry it out Alignment Pressing the forward icon it aligns the plate Pressing the reverse icon it resets the plugs in zero position gt Press 9 to carry it out G 21 Bot ero User manual instructions Evo model cutting tables Glass Technologies PLATE e d a 90 degree 90 degree Y Adjust diagonals Dimension verify Dimension measure Thickness read SHEET X 90 degrees gt Clicking on the icon a new display opens which instructs the operator for carrying out the 90 regulation of the X axis of the head gt Press 9 to carry it out Y 90 degrees gt Clicking on the icon a new display opens which instructs the operator for carrying out the 90 regulation of the Y axis of the head gt Press 9 to carry it out Diagonal calibration gt Clicking on the icon a new display opens which instructs the operator for carrying out the regulation of the diagonals on the cutting bridge gt Press 9 to carry it out Dimension check gt Checks the exact dimension of the plate previously inserted in the cutting scheme gt Press 9 to carry it out Dimension measurement gt The machine measures the glass dimensions present on the cutting table as long as cutting schemes have not been typed in the markers area gt Press
78. er device The label is placed near the projectors for the diagonal cut indication on the cutting machine for laminated glass The operator is also reminded that in case this danger signal is present it is absolutely forbidden to carry out maintenance cleaning and adjustments to the equipment without prior authorisation on behalf of Bottero S p A Please also remember that such devices are particularly dangerous and never have to be pointed towards the eyes ATTENTION DANGER LI MB CRUSHING This label reminds the operator that near by there is an item of the machine which might crush hands The label is placed near the traction bridges on the cutting machine for laminated glass The operator is also reminded that in case this danger signal is present it is absolutely forbidden to manually carry out movements of the glass positioned underneath these items Bottero S p A supplies the specific utensil to carry out glass movement in these areas of the machine ATTENTI ON DANGER ELECTRI C BOARD UNDER VOLTAGE This label placed on the electrical control boards and on the derivation boxes indicates the danger of fulguration caused by the power installed in the circuit The indication of the voltage refers to the maximum voltage present inside the board on which it is fixed Rev 1 Date 18 01 2010 Code EVO UM IN Informative labels Bottero Glass Technologies ATTENTI ON DANGER MOVI NG UTENSI L This label placed on the laminated
79. estore the operator protection circuits Carry out a lubrication overflow using the appropriate function on the machine software gt Carry out the 90 degree cutting head regulation ww ow cv v v v m Consult the subject Cutting head 90 degree regulation in this manual L 23 BO j j ero User manual instructions Evo model cutting tables Glass Technologies Replacement of plate stop presence end run spherical head D Estimated maintenance time 10 minutes The particular which we will describe despite being made of anti cut material is subject to wear and therefore it is compulsory to replace it every 2 years of machine work PREPARATI ON OF THE MACHI NE When operating on the machine to replace the plate stop presence end run head it is compulsory gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To reset the axles of the machine gt To remove the electric and pneumatic energy to the machine OO Use of mechanical utensils Bumping the table carpentry I ndividual protection devices to be used gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing Accident prevention shoes DESCRI PTI ON OF THE OPERATION DISMANTLING WORN HEAD machine working areas in this manual Identify the hole on the cutting table that receives the plate stop presence end run Go beneat
80. eyer belt transmission is connected to the right assembly tension The TENSION MEASURER is found to be in these cases an essential and practical instrument able to manually check in a few moments the correct tensioning of the conveyer belts When operating on the machine to check the conveyer belt tensioning it is compulsory gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt Toremove the electric and pneumatic energy to the machine Bumping the table carpentry gt Protective helmet gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing gt Accident prevention shoes manual D Access to the operative items Use a TENSION MEASURER and follow its instructions for use Having finished the operation leave the machine working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits i gt Access the working area scrupulously keeping to the procedures reported in the section of this instruction ww v a Consult section E Exclusion restoration of energy in this manual ordinaria 1 IN I 3 5 E ossi eer mls hmm im tiie tActwirhan haanblat ice cba thr venim anfticlanhal ang mick natha dicclacar in any uray Everything contained in th
81. f plate resting alignment plugs When operating on the machine to check the plug conditions it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine This operation does not present any remaining risks Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing gt Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Check the conditions of the material on the plugs Having finished the operation leave the machine working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits PLATE ALIGNMENT PLUG PLATE LOADI NG PLUG ow E d v Consult section E Exclusion restoration of energy in this manual 36 1 37 Glass Technologies Bottero User manual instructions Evo model cutting tables Cutting bridge diagonal check Every six months it is necessary to check that the cutting bridges have maintained the 2 millimetre tolerance on the cutting diagonals on a maximum dimension of a rectangle area gt t
82. g area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits Press the CUTTING CYCLE button located on the control panel The machine carries out the incision of a scheme whose schematic design is shown at the side Analyse the directions of the cutting path Return to the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual and open the cut glass to check its dimensions i Access the working area scrupulously keeping to the procedures reported in the section D w wo v v Since the machine is already regulated all the pieces should be equal among themselves Should there be differences between the pieces it is advisable to correct still a bit more the Offset zero Z parameter until the correct value is found after which the medium value of the two found during the X and Y 90 regulation must be inserted If the difference of the two values is equal or greater than 10 degrees it is advisable there is no mechanical play 2 To check possible mechanical play of the small head trying to rotate it manually in this case it is necessary to contact Bottero S p A to program a revision 1 To replace the small cutting wheel with a new one checking that between the wheel itself and the insert i gt Infor
83. g items To not carry this maintenance out may cause breaking of the ball bearings and may compromise the cutting table tolerance The interval for greasing is weekly When one operates on the machine to grease the trolley sliding bearings it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine GE Using liquid substances Protective glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing gt Accident prevention shoes Provide oneself with a small greasing pump supplied with SKF LGMT3 grease Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Identify the greaser on the trolley and insert an amount of grease sufficient to expel the old grease from the bearing seat Remove excess grease with a cloth Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits gt Carry out a pair of simulated cycles so that the trolley moves along the whole length of the guides and gathers the lubricant 1
84. ge are not within the required tolerance contact the Bottero technical assistance phoning 39 0171310611 a9 Green key The maximum error onthe cycle that we have carried out must be 1 millimetre 1 39 Glass Technologies Bottero User manual instructions Evo model cutting tables Plate stop presence end run condition check The plate stop presence end run presents on its upper part a small spherical head which despite being made of anti cut material is subject to wear in time Therefore it is necessary to visually check every six months the material layer When operating on the machine to check the end run small head conditions it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine This operation does not present any remaining risks Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Locate the hole inserted in the cutting table that takes the plate stop presence end run Check the conditions of the material that carries out the operation of plate stop presence sensor If the material is suitable leav
85. gies Grinding wheel replacement on cutting tables with Easy Deletion optional The machines provided with a grinding wheel for low emissive removal eventually need the grinding wheel to be replaced due to wear or use of another grinding wheel with different features WORN GRI NDI NG WHEEL The machine with the EASY DELETION optional does not check the thickness of the grinding wheel mounted on the grinding chuck it is therefore compulsory to visibly check the thickness of the grindin wheel at each cycle If a minimum level of 2 millimetres of material is found it is compulsory to replace the grinding wheel PREPARATI ON OF THE MACHI NE When operating on the machine to replace the grinding wheel it is compulsory gt To remove any pieces of glass present on the cutting table using anti cut gloves gt To remove electrical and pneumatic energy to the machine To carry out this maintenance it is compulsory to use mechanical utensils risk of being cut Individual protection devices to be used gt Light leather five finger gloves Adequate clothing gt Accident prevention shoes DESCRI PTI ON OF THE OPERATION gt Access the working area scrupulously keeping to the procedures reported in the section D Access to machine working areas in this manual Reach the cutting and grinding trolley and lift the grinding wheel protection carter unscrewing the side fastening knobs and then close them
86. h the cutting table and dismantle the end run removing the two fixing screws P Loosen the screw which blocks the end run plate Insert the tip of the screwdriver on the fork and take it out Remove the worn 9 spherical head l Access the working area scrupulously keeping to the procedures reported in the section D Access to the vv vv v 20 Consult section E Exclusion restoration of energy in this manual L 24 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Extraordinary maintenance Bottero Glass Technologies MOUNTING OF NEW HEAD Insert the new head B inside the end run Push the fork forward to block the small bar Close the end run 9 plate Mount the end run on the table frame once again 9 paying attention that it is perpendicular to the table Make sure the end run clicks Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits vivo wo o v v File name L Manutenzione straordinaria 1 IN L 25 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bo f j ero User manual instructions Evo model cutting tables Glass Technologies
87. han 2 mq When operating on the machine to check the bridge diagonal tolerance it is compulsory gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To reset the axles of the machine gt To position four pieces of glass of at least 400x400 millimetres on the table using anti cut gloves GOB Glass movement Protective glasses Five finger anti cut gloves gt Adequate clothing Accident prevention shoes gt From the main program display one must go to the Manual controls menu by means of the F10 function key Select the function Diagonal calibration gt Bring the machine to the simulated cycle using the F12 key icon with yellow background Press the cycle key on the control panel Using the simulated cycle memorise the positions on which we must then place the four pieces of glass Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual and position the glass on the table Check the correct positioning of the glass following the instructions listed above Remove the simulated cycle and carry out the incision on the glass green icon Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual and measure the diagonals produced by the cutting cycle vv v
88. he grinding unit mounted on the 352LMT Pand 340LMT tables moves by means of an electro mechanical activator and slides on two high precision guides The sliding blocks which anchor the trolley guides must be lubricated every two months using the appropriate greasers When operating on the machine to grease the slide for the grinding ascent descent movement it is compulsory gt To reset the axles of the machine gt To remove the electric and pneumatic energy to the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To dismantle the protection carter mounted on the grinding trolley o0 Using liquid substances gt Protective glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Identify the greasers which lubricate the sliding blocks see figure below Provide oneself with a gun supplied by with KLUBER MI CROLUBE GL 261 grease Insert an amount of grease sufficient to expel the old grease from the slide seat Remove excess grease with a cloth Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusi
89. here the remaining risks are Among the various informative labels on the machines the certificate labels are present as well These carry the essential data of the manufacturer and of the machine MACHI NE I DENTI FI CATI ON Labels Label placed on the machine electrical board G445 1 141 O 4 Bottero spa A bie 0715 540911 1 Fax 39 oe 450 171 404611 C hitp www bottero com SERIES NUMBER SER No VoLTAGE v PART NUMBER PART No FREQUENCY Hz A kA YEAR OF MANUFACTURE VOLTAGE POWER SUPPLY FREQUENCY NOMINAL VOLTAGE MACHINE ELECTRICAL DRAWING DRAWING sid n MACHINE WEIGHT SHORT CIRCUIT VOLTAGE Glass Technologies Bot i eno User manual instructions Evo model cutting tables Label placed on the machine frame Botte 4rBottero spa Via Genova 82 12010 CUNEO ITALY Phone 39 0171 310611 Fax 39 0171 401611 MODEL NL PAEA DODUNG GG YEAR OF MANUFACTURE MODEL YEAR SERIES NUMBER SER No MASS PART No Bw ar MACHINE WEIGHT PART NUMBER This data has to be given to Bottero S p A when requesting telephone assistance so that our technician is able to immediately identify the machine for which the assistance is required In case of telephone assistance one must have the following data and material before calling the technical service gt Machine model gt Series number Present on machine frame label gt Year of construction gt
90. his instruction manual must be supplied to each machine operator and to maintenance so as to know all the notions before accessing the work areas Botrtero User manual instructions Evo model cutting tables Glass Technologies List of risks due to the use of the machine B 002 The remaining risks attached to the use of the machine are Mechanical risks Risks due to the pneumatic energy Risks of fire Risks due to vibrations Risks due to laser devices Risk of getting trapped in a machine B 4 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Accident prevention rules EXOlTe ro Glass Technologies List of risks due to the maintenance of the machine The remaining risks attached to maintenance operations are LIST OF RISKS PRESENCE Mechanical risks Consult sections I L of the manual Risks due to the electric energy Consult sections I L of the manual Risks due to the pneumatic energy Consult sections I L of the manual Risks due to the hydraulic energy Consult sections I L of the manual Risks of fire NO Risks of explosion NO Risks due to vibrations NO Risks due to radiations NO Risks due to laser devices NO Risks due to the emissions of dusts gas etc Consult sections I L of the manual Risk of getting trapped in a machine NO Risk of falling Consult sections I L of the manual
91. hnologies At the start of the first cutting cycle the machine will carry out the automatic correction of the cutting bridge diagonals EXAMPLE OF BRI DGE DI AGONALS OUTSI DE OF TOLERANCE L 11 Bot i ero User manual instructions Evo model cutting tables Glass Technologies Regulation of small grinding wheel position on tables with Easy Deletion optional 352BCS and 340BCS tables D Estimated maintenance time 30 minutes The grinding unit is placed on a plate fixed to the trolley which with time needs its assembly checked To obtain the best grinding quality this plate must be perfectly regulated at 90 degrees regarding the work surface GRI NDI NG UNIT TO BE REGULATED PLATE PREPARATI ON OF THE MACHI NE When operating on the machine to carry out the grinding unit position regulation it is compulsory gt To reset the axles of the machine gt To place a piece of low emissive glass on the table using gloves for glass handling Glass movement Utensil use I ndividual protection devices to be used Protective glasses gt Five finger anti cut gloves Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing Accident prevention shoes DESCRI PTI ON OF THE OPERATION machine working areas in this manual gt Check that the cutting trolley does not have any mechanical play Leave the table working area
92. ictly reserved confidential and must not be disclosed in any way Access to machine working areas Bottero 340 BCS and 340 LMT cutting tables On this type of cutting tables glass cut running is possible only if equipped with the air cushion cut running bars optionals and the perimeter protected with photoelectric barriers figure 1 In the most common cutting line situation as shown in figure 2 the cut running area is separated from the cutting area and is without barriers When the machine has finished its cutting cycle and therefore stopped and in the zero position the operator calls the glass plate using the button placed on the cut running table push button control unit The plate will be transported by the conveyer belts on the manual cut running table The operator must wear all the necessary I PD and using the fan ON OFF buttons he must stop the plate on the cut running table Still using the air cushion the operator must position the incision in correspondence with the cut running bar and by means of the pedal button placed on the ground next to the bar itself carry out the incision opening N A MECHANI CAL BARRI ER Wa l f N PHOTOELECTRI C BARRI ER 4 Figure 1 P Cutrunning areas THE LAYOUT SHOWS A CUTTING LINE WITH A LOADING DEVICE AND A MANUAL CUT RUNNING TABLE PECHANICAEISHRRIER E
93. ies Rev 1 User manual instructions Evo model cutting tables Date 18 01 2010 Code EVO UM IN Introduction Bottero Glass Technologies Foreword In this use and maintenance manual we will provide you with all the necessary instructions on the use of the purchased machine and on how to carry out maintenance on it All these operations will be described paying particular attention to the safety procedures to be used to avoid direct and indirect dangers to personnel This manual aims to inform the user on how to safely use the machine in full respect both for himself and for others This use and maintenance manual must be supplied to the personnel that operates the machine both for the use for which it was designed as for its maintenance How to use the instruction manual This instruction manual is divided into main sections each one on a specific subject The sections list is reported in the SUMMARY AND DESCRI PTI ON OF THE SECTI ONS table at page IH At the beginning of every single section there is an index of the subjects described therein Both the operator and the maintenance have to be acquainted with all the sections in this instruction manual Bottero User manual instructions Evo model cutting tables Glass Technologies Type of configuration The Evo model cutting tables can be produced in the Standard and Symmetrical configuration In the following example two configurations of the 340BC S ve cutting table
94. ily and however at the beginning of every work shift It is compulsory to supervise the machine working area during the work cycle It is forbidden to operate the machine with only the operator present at the work site Rev 1 Date 18 01 2010 Code EVO UM IN Accident prevention rules Bottero Glass Technologies Individual protection devices The use of individual protection systems represents an efficient intervention finalised to contain the risks avoiding them becoming health damages To be efficient the protection devices must be gt Correctly worn gt Used and kept with care It is also a must of the user to signal to the employer eventual lacking or damages to the protection means assigned It is possible that the protection devices even if ergonomical may cause discomfort or however be badly tolerated these irritations usually only initial are not however comparable with the inconveniences or damages to health which may derive from them not being used The individual protection devices to be used when working on a cutting machine or on a line are the following Accident prevention shoes Protective Helmet Ear protections ear plugs or earmuffs in environments with an Leq A above 80Db Protective glasses Adequate clothing Leather or studded apron Gloves with forearm protection for gripping the glass OURUNH These have to be chosen depending on the habitat in which one works and the material handled
95. inery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits Access the working area scrupulously keeping to the procedures reported in the section D Access to the ww wow v n N Q SMALL PUMP s 4 1 29 Glass Technologies Bottero User manual instructions Evo model cutting tables MACHI NE CHECKS General air filter group check The modular groups for treatment of compressed air have a filter group with a condensation release tap with an automatic unloading device and therefore they do not require a check for the presence of condensation in the machine plant A yearly maintenance to be carried out on the air filter group consists of cleaning and checking the state of the filtering cartridge inside of the waste collection cup When operating on the machine to check the air filter group it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine Using compressed air Protective glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing Accident prevention shoes a Consult section E Exclusion restoration of energy in this manual 1 30 Rev 1 Date
96. ion circuits gt Carry out a pair of simulated cycles so that both the bridge and the trolley move along the whole length of the guides and gather the lubricant ww v v v i Consult subject Particulars greasing Consult section E Exclusion restoration of energy in this manual Bottero User manual instructions Evo model cutting tables Glass Technologies GUIDES TO BE CLEANED ON SERIES 352 TABLES CARRI AGE UPPER GUI DE OPPOSI TE SI DE OF ZERO BRI DGE GUI DE CARRI AGE LOWER GUI DE ZERO SI DE BRI DGE GUI DE GEARS TO BE CLEANED ON SERIES 352 TABLES OPPOSITE SI DE OF ZERO BRIDGE TRANSMISSION GEAR CARRI AGE TRANSMI SSI ON GEAR J ZERO SIDE BRI DGE TRANSMI SSI ON GEAR 1 8 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Ordinary maintenance Bottero Glass Technologies GUIDES TO BE CLEANED ON SERIES 340 TABLES N OPPOSI TE SI DE OF ZERO BRI DGE GUI DE CARRI AGE UPPER GUI DE GEARS TO BE CLEANED ON SERIES 340 TABLES OPPOSITE SI DE OF ZERO BRIDGE TRANSMISSION GEAR CARRI AGE TRANSMI SSI ON GEAR ZERO SIDE BRI DGE TRANSMI SSI ON GEAR 3 Glass Technologies Bottero User manual instructions Evo model cutting tables Air cushion hole cleaning E RR RR RR RR This six monthly maintenance guarantees the good operating of the air cushion which can be compromised by d
97. is absolutely forbidden to enter It must be placed on all safety barrier doors during maintenance and access to these areas FORBI DDEN TO MOVE THE PLATES FURTHER THAN THE TABLE SURFACE This label reminds the operator that it is absolutely forbidden to move the glass plate out of the cutting or cut running table surface C 6 Rev 1 Date 18 01 2010 Code EVO UM IN Informative labels Bottero Glass Technologies FORBI DDEN TO STAND NEAR THE MACHI NE WHI LST OPERATI NG This label reminds the operator that it is absolutely forbidden to stand or move around the machine whilst this is operating In case of maintenance which requires access to areas underneath balancing items the moving items with devices installed on the machine must be secured as well as securing the same to a bridge crane These procedures if necessary are described in the manual under the section dedicated to the use of the machine I NDI CATI ON OF PLATE MAXI MUM HEI GHT This label placed near the unloading arms indicates the maximum height dimension of the plates to be moved It is absolutely forbidden to load and unload glass higher than the value indicated on the label Attention the image to the side shows an example of the label indicating the plate maximum height The quota of 2 4 metres shown is purely for the manual graphic and editorial purpose Always verify the real maximum height of the movable plate on the label on the machine FORB
98. is instruction booklet is stric tly reserved confidential and must not be disclosed in any wa y enzione File name I Manut Glass Technologies Bottero User manual instructions Evo model cutting tables Pneumatic plant condition check Pneumatic plant To ensure the perfect operation of the cutting table it is advisable to do a yearly check of the conditions and state of all the tubes pneumatic fittings and of the electrovalves present on the frame If air leaks can be felt near the quick coupling fittings their replacement is advised If the leak continues replace the air tube The electrovalves are gathered on the tubular structure The plant check must be carried out yearly When operating on the table to check the pneumatic plant it is compulsory To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To lift the panel and to insert the safety tips gt Toremove the electric and pneumatic energy to the machine ATTENTION This type of operation must be carried out also with the panel high It is compulsory to insert the safety tips i which block the panel at the base before the check Bumping the table carpentry Compressed air gt Protective helmet Protective glasses gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt X Adequate clothing gt X Accident prevention shoes
99. logies Rev 1 User manual instructions Evo model cutting tables Date 18 01 2010 Code EVO UM IN Accident prevention rules Bottero Glass Technologies Foreword This instruction manual aims to supply all the information relating to the safety procedures to be adopted during the use and maintenance of the machine and the remaining risks present for the single activities The machine is designed and constructed with the intent of eliminating all risks attached to its use However during the normal glass handling cycle and during maintenance the operators and maintenance are exposed to some remaining risks which for the nature itself of the operations cannot be totally eliminated The employer must see to it that all personnel are informed of these procedures and that they are adopted by all The managers must ensure that all equipment and safety devices present on the machine or on the line or near by are always used correctly are not modified excluded or tampered with The machine operators must apply the safety procedures described in this manual and more precisely 1 Use the provided safety devices correctly and to wear the IPD recommended 2 Do not damage the safety devices 3 Signal as soon as possible to the personnel responsible any defect found on the machine or in the safety devices as for example the incorrect assembly of carters or screens 4 Keepthe working place in order and as clean as possible T
100. lously keeping to the procedures reported in the section D Access to the 2 e _ 9 3 Consult section E Exclusion restoration of energy in this manual Bo j j ero User manual instructions Evo model cutting tables Glass Technologies 90 degree small cutting head regulation D Estimated maintenance time 40 minutes The small head 90 degree regulation is surely one of the most important extraordinary maintenances to be carried out because it guarantees the good quality of the incision and the tolerance on the quotas of the cut pieces This regulation allows aligning the small cutting head in the direction of the cut itself so that it slides perfectly PREPARATI ON OF THE MACHI NE When operating on the machine to carry out the small cutting head 90 degree regulation it is compulsory gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To reset the axles of the machine gt To prepare some pieces of glass of an 800x200 dimension on the machine table moving them with gloves for glass handling COO Glass movement and cut running Individual protection devices to be used Protective glasses Five finger anti cut gloves Adequate clothing gt Accident prevention shoes DESCRI PTION OF THE OPERATION 90 degree regulation of the small head is done carrying out a cutting cycle preset by the machine program and then
101. lsory to insert the safety tips which block the panel at the base before doing maintenance Bumping the table carpentry Using liquid substances gt Protective helmet Protective glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes Lift the panel using the key on the pulpit control panel Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual gt Identify the greasers shown in the following images and indicated with the arrows gt With a grease gun previously supplied with SKF LGMT3grease insert an amount of lubricant sufficient to expel the old grease from the pin seat Remove excess grease with a cloth gt Having finished the operation remove the safety tips leave the table working area making sure no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy restore the operator protection circuits and lower the table using the key on the control panel es Consult section E Exclusion restoration of energy in this manual 6 Consult subject on page l 45 1 25 Bottero User manual instructions Evo model cutting tables Particulars to be greased 352BCS and 352LMT cutting tables estimated maintenance time 15
102. lusion restoration of energy in this manual D 12 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Access to machine working areas Bottero Glass Technologies Periodical safety verification This simple and fast testing operation allows verifying the correct functioning of the safety devices Remember that electric electronic and mechanical devices which form part of the safety devices when not working due to an internal fault block the machine and prevent all movements Whenever during a periodical verification they do not intervene it means that they have been tampered with or excluded Verify photoelectric barriers To carry out testing on the photoelectric barriers it is sufficient to proceed as follows 1 gt Switch on the machine following the procedure described in the following manual m Mu Reset the emergency circuit and restore the operator safety circuit by pushing the lit Intervened Operator Safety button Carry out a simulated cutting cycle and interrupt the photocell band by crossing it Exit the working area Ensure there is no one inside the working area Ensure the lit Intervened Operator Safety button is on Carry out a resetting cycle of the machine and ensure that there are no movements vv vv v Photoelectric barrier restoration To pi the machine back to working conditio
103. mation suggested by the program L 8 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Extraordinary maintenance Bottero Glass Technologies The following schemes show the example of four cuts made respectively with the small wheel rotated in the two possible wrong directions During regulation it is of fundamental importance to identify the cutting direction For this purpose the direction is indicated in the following schemes by the arrows designed at the top of the incision Since the cuts should be equidistant between them in this first case the distance between the first and the second between the third and the fourth incision is greater than the distance between the second and the third ahe Summarising the first and third piece are larger than the second mid La Vice versa in the photograph on the right the distance between the first and the second between the third and the fourth incision is less than the distance between the second and the third Summarising the first and third piece are smaller than the second hs cy Bottero User manual instructions Evo model cutting tables Glass Technologies Cutting bridge diagonal regulation D Estimated maintenance time 10 minutes The correct regulation of the cutting bridge diagonals guarantees the good geometry of the finished pieces This regulatio
104. minutes This operation requires the presence of at least three people two to centre the tips and one to control the ascent and descent of the cutting table When you operate on the machine to insert the safety tips it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To lift the table Bumping the table carpentry gt Protective helmet Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes ww Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Remove the lower BP fixing screws of the two tips to the table Lower the tips and incline them in correspondence with the bracket welded to the table base Adjust the inclination of the table so as to centre the tip hole with the bracket hole Insert the screws previously removed in the bracket holes and tighten the blocking nuts Having finished inserting the tips leave the table working area and remove pneumatic and electrical energy from the machine p vv wv cv v 4 Screws to be removed Z J C Blocking nut 1 A Ec is LA Tip insertion bracket i Use the keys on the control panel Consult section E Exc
105. mpulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the cutting table gt To remove electrical and pneumatic energy to the machine This maintenance does not foresee remaining risks Individual protection devices to be used gt Adequate clothing gt Accident prevention shoes DESCRI PTI ON OF THE OPERATION Access the working area scrupulously keeping to the procedures reported in the section D Access to machine working areas in this manual Identify the tap mounted on the cutting trolley Unscrew the counter nut and adjust the oil amount acting on the knob mounted on the tap Close the counter nut again Having completed the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits gt Carry out a cutting cycle and check the amount of oil deposited on the incision See if the regulation pleases you or else repeat the above operations ww ow vv COUNTER NUT Ex Consult section E Exclusion restoration of energy in this manual G 11 Bot ero User manual instructions Evo model cutting tables Glass Technologies Cutting lubrication leak check This function is present on Bottero cutting tables and allows the operator to purge the lubrication plant from possible air
106. must not be disclosed in any way Bottero Consumables 352LMT JAOLMT indi heel thick 22 Producer Grinding wheel thickness millimetres HEGLA Code Description MM6226971 Grinding wheel for Low e glass d 200 76 2x22 Grinding wheel thickness 22 Producer millimetres ARTI FEX Code Description MM6226973 Grinding wheel for Low e glass d 200 76 2x22 MM6226974 Grinding wheel for Low e glass d 200 76 2x22 MM6226975 Grinding wheel for Low e glass d 200 76 2x22 MM6226976 Grinding wheel for Low e glass d 200 76 2x22 File name R Ric ambi 1 IN R 7 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bot i eno User manual instructions Evo model cutting tables Glass Technologies GRINDING WHEEL FOR CUTTING TABLES WITH OPTIONAL EASY DELETION 352 BCS vo EASY DELETION 340BCS v9 EASY DELET Producers MOL HBi HH Code Description Grinding wheel SG100HT red G543 10 009 Grinding wheel SK180HT grey G543 10 010 Grinding wheel B46 RBM purple G543 10 016 Producer BOTTERO Code Description Tool holder G543 10 018 fa i Filter P PF3510900 R 8 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Consumables Bottero CUTTING OILS 352BCS 352LMT 340BCS 3A4OLMT Supplier NEOSTUCCO Code Descri
107. n start the machine gt Exclude the pneumatic energy acting on the general air regulator placed on the side of the electrical control board and exclude electrical energy described in section E exclusion restoration of energy gt Enter the maintenance area Carry out maintenance or machinery check gt Having finished the replacement leave the machine working area ww To be able to use the machine again it is necessary to gt Ensure is no personnel is inside the maintenance and working area Restore the pneumatic energy acting on the general air regulator placed on the side of the electrical control board and insert electrical energy operations described in section E exclusion restoration of energy Insert the maintenance selector key placed on the control panel and bring it back to the working position B gt Reset the safety circuit by pushing the restoration button gt Reset the machine using the key on the control panel Taal ote a cia hk i Y F UE ee rile eto mera a veo mel hmm Si alteol ag al r taa mel eoy it lavedialvemr lol m gto l Sli g m ial me 1 Mi levy walte to insert the safety tips D 11 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass Technologies Insertion of safety tips on balancing tables Estimated operation time 10
108. n allows bringing the cutting bridge to 90 degrees as regards to the transmission guides PREPARATI ON OF THE MACHI NE When operating on the machine to carry out the cutting bridge diagonal regulation it is compulsory gt To carry out the cutting bridge diagonal check using the machine program gt To note the dimensions of the two diagonals d1 and d2 which will be requested by the machine program This operation does not foresee any remaining risks Individual protection devices to be used gt Adequate clothing gt Accident prevention shoes DESCRI PTION OF THE OPERATION gt From the BCMSWin main display bring the mouse to the upper bar and click on Configuration gt Click on the voice Diagonal Correction Configuration Sheet Dimension F6 View CTRL M OF Language CTRL L Scan Parameters Sensor Thickness read Grind diameter gt A window will be displayed on which we should insert the dimensions of the two diagonals d1 and d2 previously obtained by the bridge diagonal check bai e metn a Diagonals Adjust a 1200 0 b 3200 0 WC di 2817 LET oc gt d2 2818 5 L 3460 0 1 L Ok Apply Cancel gt Confirm with OK i To consult the subject 1 Cutting bridge diagonal check in this manual L 10 Rev 1 Date 18 01 2010 Code EVO UM IN Extraordinary maintenance Bottero Glass Tec
109. n operating on the machine to grease the loading plugs it is compulsory gt To reset the axles of the machine gt To remove the electric and pneumatic energy to the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass Bumping the table carpentry Using liquid substances Protective helmet Protective glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the working areas in this manual Identify the cams that lift the plugs and strew the sliding surface with a layer of common grease Having finished the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits 20 Consult section E Exclusion restoration of energy in this manual l 21 Bottero User manual instructions Evo model cutting tables Glass Technologies Greasing of grinding wheel rotation gear The grinding unit mounted on the LMT tables is fixed to a fifth wheel coupled to a motor which transmits its rotation movement The gear that carries out the rotation requires a weekly greasing
110. n this manual L 21 Bottero User manual instructions Evo model cutting tables Glass Technologies Mechanical fuse mounting Place the new mechanical fuse without wheels B and screws with the dowel hole facing the front position in the extractor seat gt Using a rubber hammer drive the new mechanical fuse into the stem of the cutting head WHEELS TO BE DI SMANTLED 39 Kk Na e V HEAD SEEN FROM BELOW FRONTAL VIEW Cutting direction Dowel position NOTE While hammering the new mechanical fuse pay attention to Ne 1 Mounting the new fuse respecting the cutting wheel axle 2 The pin must enter the seat completely until the mechanical fuse surface and the stem touch one another L 22 Rev 1 Date 18 01 2010 Code EVO UM IN Extraordinary maintenance Bottero Glass Technologies Mounting and regulation of tool holder Insert the tool holder inside the new mechanical fuse Holding the tool holder in position screw the positioner until the sphere touches the tool holder itself Try to extract and to insert the tool holder to check that the positioner works correctly Block the positioner using the embedded hexagon head screw Mount the black plastic cap on the work surface Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and r
111. nches loosen the screw that locks the rubber to the fastening bracket Remove the washer and then the deteriorated rubber Insert a new rubber into the screw Put the washer and the self locking nut back on Using the two wrenches tighten the nut until it reaches the screws external thread Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits i Access the working area scrupulously keeping to the procedures reported in the section D Access to the w oy cc v v v v Screw and washer Bridge stop rubber buffer Tightening nut and washer e When there is bumping against the buffer verify that the bracket fixing screws that hold the rubber tip are tight Consult section E Exclusion restoration of energy in this manual qmE M L Y EE EE UE ER HS File name L Manutenzione straordinaria 1 IN L 2 ming contained in uis Instruc u OOKiIet IS Smc Uy reserved connaenuai ana must not De aisciosed in any Way Bottero User manual instructions Evo model cutting tables Glass Technologies L 28 Rev 1 Date 18 01 2010 Code
112. nd a sheet of white paper Verification instrument Glass movement Utensil use I ndividual protection devices to be used gt gt gt gt gt P Five finger anti cut gloves gt Light leather five finger gloves gt Adequate clothing gt Accident prevention shoes MECHANI CAL CALI BRATION OF THE PHOTOCELL BOTTERO S p A supplies together with the cutting table an instrument that allows regulating the height and the perpendicularity of the photocell regarding the work surface Placing this instrument below the photocell the maintenance is able to control the correct position of the sensor In case this is not positioned correctly one must intervene following the instructions described on the following page VERI FI CATI ON INSTRUMENT 9 Consult section E Exclusion restoration of energy in this manual L 14 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Extraordinary maintenance Bottero Glass Technologies A vvv ovo wow v 10 DESCRI PTI ON OF THE OPERATI ON Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Reach the cutting trolley and remove the screw BP which blocks the protection carter Take off the carter Insert on the work surface and below the
113. ng contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Access to machine working areas Bottero Glass Technologies ACCESS TO GLASS LOADING AREAS 352 BCS and 352 LMT cutting tables To facilitate access inside the 352 Y model machine working area the zone has been separated by photoelectric barriers which protect the operator during the cutting and grinding cycle of the machine Only when the machine is stopped with the cutting bridge in the axle zero position must one access this area If during a cutting cycle the photoelectric barrier band should be interrupted the machine immediately blocks all its movements ACCESS TO GLASS LOADING AREA Operation description Plate loading must be carried out on a machine without glass using the adequate lifting items and accessories Table ascent is carried out pressing the key present on the control panel Photoelectric barriers Photocell pole e y Control panel In this example is shown a layout of a 352 BCS balancing machine protected on the four sides by photoelectric barriers I ntervened safety device restoration The moment the band generated by the photoelectric barriers is interrupted the cutting table blocks and the intervention of the safety devices is signalled by means of the lit Intervened Operator Safety button on the control panel To bring the machine back to working conditions one must
114. ng it on the Y axis The function is normally used when a layered glass plate must be cut To cut a layered glass plate one must gt Carry out a first cycle in normal mode gt Turn the plate over on the Y axis and once again carry out the cutting cycle after having enabled the specular cycle mode There are two types of specular modes Specular The electronic alignment of the machine is carried out at a distance of mechanical zero equal to the width of the set plate Specular quota The electronic alignment of the machine is carried out at a distance of mechanical zero equal to the value inserted in the quota field It must be noted that the function remains active at the end of the specular cycle the operator must therefore remember to disable it to return to the monolithic cycle pressing F5 again and choosing Normal The cycle mode is also represented graphically by the F5 icon on the main display Specular cycle Green Icon background Normal cycle Black icon background Example of cutting cycle displayed and cut in Normal mode Cutting cycle done in Specular mode G 19 Bot ero User manual instructions Evo model cutting tables Glass Technologies MANUAL CONTROLS On the BCMSWin program main display pressing the function key F10 a screen is displayed with new icons which act as controls to carry out all the manual movements allowed by the machine This screen is different depending on
115. ng quality Carry out the operations listed above until reaching the desired quality PLATE FI XI NG SCREWS File name L Manutenzione straordinaria 1 IN L 13 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass Technologies Calibration of the glass detection photocell D Estimated maintenance time 30 minutes The detection photocell allows identifying the correct position of the glass on the cutting table and therefore it guarantees the correct positioning of the small head regarding the plate edge An incorrect calibration of the photocell can cause dimension errors in the cutting of the plate edge as well an incorrect detection of the profile of the shapes for the machines provided with Shape Scanner The calibration of the photocell requires three regulations one mechanical one electrical and one on the software PREPARATI ON OF THE MACHI NE When operating on the machine to carry out the glass detection photocell calibration it is compulsory gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass To reset the axles of the machine To remove the electric and pneumatic energy to the machine To remove the protection carter mounted on the trolley and the protection carter of the photocell To place on the table a glass 6 millimetres thick a
116. nn nennen nennen nennen nennen nnn nnn nnn nnn E 12 Pesonpbg Icomeceregulablofiassasesciunatdrk ne bu GO eec E orf PEE Cep EDO Fi Fa eH POR Seas Erro ademas E 12 Rated minimum and maximum pressure valuestable eese E 12 Bottero Glass Technologies E 2 Rev 1 User manual instructions Evo model cutting tables Date 18 01 2010 Code EVO UM IN Energy exclusion restoration Bottero Machine ignition In order to switch on the cutting machine it is necessary to Reach the back part of the electrical control board Act on the isolator switch located on the electrical control board rotating it clockwise and bring it to the 1 On position Power the electrical circuit pressing the ignition key found in the front part of the electrical control board Wait for the operating system to start up and for the main Windows screen to appear on the display Click on the BCMSWIN icon and wait for the software to display the Bottero program interface Restore intervened safety keys Reset the machine using the axis return key Isolator in position 1 On Machine power supplied Machine switch off In order to switch off the cutting machine correctly one must Wait for the machine to complete current cycle Switch off the electrical circuits by pressing the off switch found on the electrical control board Exit the machine s software program by pressing Alt X then confirm as requested by th
117. ns one must ey n gt Make sure that in the working area no personnel is present RY 7 gt Press the button displayed at the side Emergency verification To carry out a test of the emergencies present on the control panel and on the cutting line push button control units it is sufficient to proceed as described hereafter a gt Switch on the machine following the procedure described in the following manual NL OKAY gt Reset the emergency circuit and restore the operator safety circuit by pushing the lit Intervened Emergency and Operator Safety buttons For each emergency button present on the line carry out the following operations Press the emergency button the button must remain blocked in the low position gt Check that the Intervened Emergency lamp turns on gt Reset the machine the machine must not move Unblock the emergency button by unhooking the mushroom button rotating it in the direction indicated by the arrow on the button Reset the emergency circuit by pushing the lit button gt Bring the machine back to the zero position the machine moves ww D 13 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass Technologies D 14 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not
118. o N User manual instructions Evo model cutting tables Glass Technologies Rear view BALANCI NG PANEL LEH i MI Bill T s i ty FAN BALANCING CYLINDERS PANEL RESTING FEET HYDRAULIC UNIT ZERO SIDE HEAD PLUG MOVEMENT PEDAL FAN START STOP PEDAL A 8 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Introduction Bottero Glass Technologies evo 340BCS CUTTING TABLE Name 340BCS V balancing cutting table Dimensions X Regular and Jumbo General view CUTTI NG BRI DGE N BRI DGE GUI DE M CARRI AGE GUI DE PLATE CONVEYER BELTS CARRI AGE CUTTI NG HEAD AIR CUSHI ON PLATE ALI GNMENT PLUGS CONVEYER BELT MOVEMENT MOTOR REDUCER MACHI NE GROUND FI XI NG PLUGS d CONTROL PANEL p ELECTRI CAL CONTROL BOARD Optional Easy deletion OPTIONAL POWER PACK Easy Deletion An optional feature that makes it possible to work with glass that is covered by a film couche made of a specific material metal oxide that significantly improves its thermal insulation properties without substantially modifying its light transmission performance Power Pack An optional package that includes an uninterruptible power supply also know as UPS equipment that is used to maintain continual power supply to electrical appliances A 9 Bottero Use
119. o position must one access this area going beyond the photoelectric barrier The beam volume must not be less than the minimum dimensions described in the machine specifics and its movement must be carried out complying with safety laws T MECHANI CAL BARRI ER I ntervened safety device restoration The moment the band generated by the photoelectric barriers is interrupted the cutting table blocks and the intervention of the safety devices is signalled by means of the lit Intervened Operator Safety button on the control panel To bring the machine back to working conditions one must gt Make sure that in the working area no personnel is present b Press the button displayed here at the side P Reset the machine using the key on the control panel Manual loading of a beam is not possible with this line configuration y MECHANICAL BARRIER m MECHANI CAL BARRI ER e 4 Loading will be possible only using the loading device and in automatic mode 4 Consult section F of this manual Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass Technologies ACCESS TO GLASS CUT RUNNING AREAS 352 BCS and 352 LMT cutting tables Access to the cutting machine cut running area is possible only with the machines
120. o the expulsion of the cutting wheel inserting a screwdriver in the lower part of the head then pressing down Insertion of plastic incision utensil Using nose pliers we hook our utensil on the part of the cutting material and moving up we fit it into the lower part of the cutting head reaching the end of the tool holder Having completed the operation leave the table working area making sure that no one Is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy Pressing the CYCLE key placed on the control desk the machine will carry out a vinyl cutting cycle displayed on the monitor The correct direction for utensil insertion varies according to the machine quadrant The blade that cuts the vinyl is always mounted in the direction of the positive movement of the cutting bridge G 18 Rev 1 Date 18 01 2010 Code EVO UM IN Cutting table use Bottero Glass Technologies CUTTING OF LAYERED GLASS program displays a cloud menu from which it is possible to set the machine cutting cycle as Normal Specular or Specular Quota qm On the main display pressing the function key F5 whose icon is represented here at the side the Work mode amp Normal J Mirror at dimension Qk Apply Cancel E Thanks to this function the program allows to cut the scheme displayed on the screen in specular mode overturni
121. on leave the working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits NOTE The life of the small wheel can vary mainly depending on the quality of the glass on the type and quality of the lubricant on the cutting pressure and on the mechanical regulation more or less appropriate of the trolley The various colours of the wheels indicate the different angle degree of the same 9 s i Consult section E Exclusion restoration of energy in this manual Bot ero User manual instructions Evo model cutting tables Glass Technologies Replacement of cutting wheel on head with low emissive removal grinding wheel optional For the machines with low emissive removal grinding wheels EASY DELETI ON replacement of the small wheel is carried out by means of the software facilitation which rotates the cutting head at a degree capable of inserting the screwdriver for its expulsion PREPARATI ON OF THE MACHI NE When operating on the machine to replace the small cutting wheel it is compulsory To remove any pieces of glass present on the cutting table using anti cut gloves gt On the main display of the program to press the F10 function key SHAPE SCAHHER PLASTIC FILM Composed Od pusge a PRESS CYCLE Timea lool change gt On the GENERAL menu to sel
122. on restoration of energy restore the operator protection circuits and lower the table using the key on the control panel 29 Consult section E Exclusion restoration of energy in this manual 4 Consult subject on page l 45 1 32 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies Conveyer belt transmission reducer check Weekly check to see if there are oil leaks in the reducer which transmits rotation movement to the conveyer belts and that there are no variations in temperature or noise Check the clamping of the screws at the end of the running in period and then every 2000 hours of work Monthly check the correct closing of the top up and unloading lubricant caps Every six months carry out an accurate external cleaning of the reducer to remove filth which could deposit in time and which limits the heat dissipation capacity When operating on the machine to check if there is an oil leakage from the reducer it is compulsory gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine is Bumping the table carpentry gt Protective helmet Adequate clothing gt Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Identify the type of moto
123. on restoration of energy and restore the operator protection circuits gt vivo vv v ae Consult section E Exclusion restoration of energy in this manual 1 23 Glass Technologies Bottero User manual instructions Evo model cutting tables Greasing of cut running bar movements The cut running bars are inserted in the ertalon supports and move by means of pneumatic cylinders which act on a lever system These supports must be lubricated every two months When operating on the machine to grease the cut running bar supports it is necessary gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To lift the panel and to insert the safety tips gt To remove the electric and pneumatic energy to the machine ATTENTION On the 352BCS and 352LMT model tables one must operate with the panel high and therefore it is i compulsory to insert the tips which block the panel to the base before doing maintenance Bumping the table carpentry Using liquid substances gt Protective helmet Protective glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Lif
124. one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits gt On the BCMSWin main display press the F10 function key gt Bring the mouse to the PLATE column and click Thickness reading Utility Work Configuration E Luhrilicatinn Belt Lp Down E rA Fi PAY J0 degree Y Adjust diagonals Dsmesnason vari Dimension maeapura Thickness read n i E kL ni Grinding Wheel change Diverter caliratinn PLASTIC FILM Multiple Lomposed Oil purge Cancel gt Press the cycle key NOTE ees The cutting bridge will move to a predefined distance and the small head will descend upon the glass detecting the glass Ay thickness J 0 118 Inch 0 748 Inch L 18 Rev 1 Date 18 01 2010 Code EVO UM IN Extraordinary maintenance Bottero Glass Technologies gt Remove electrical and mechanical energy from the machine bringing it to zero energy Remove the glass using anti cut gloves and insert the 19 millimetre thick one gt Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits Press the cycle key gt Exit the display clicking Cancel ww The bridge will detect the thickness of the glass on the cutting tabl
125. orget to check the clamping of all the control devices present on the machine that is end run proximity and photocells Check the correct clamping of the screws that they are working clean and that the electric cables are not worn The operations to be carried out safely are the same as the ones mentioned in the previous pages ATTENTION Some of these checks must be carried out with the panel high It is compulsory to insert the safety tips which block the panel at the base 9 Consult subject on page I 45 File name I Manutenzione ordinaria 1 IN l 49 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass Technologies Table of non binding clamping coupl Nm Newton metres Test couples for hex keys for embedded hexagon screws Clamping values for coupling classes according to DIN 267 ri 7 453 14 220 17 162 24 517 28 439 p 7 40 51 69 1 32 3 72 7 41 2 89 1 64 5 51 6 toz 79 4 63 5 96 2 77 0 I 150 115 92 3 175 175 17 201 134 107 201 201 147 10 18 230 8 238 10 787 21 575 25 497 Uu M 2a M 0 b b 35 304 E mM 9 16 67 21 575 42 168 50 014 70 608 85 317 45 150 o J m TIT se pe e Je 10 9 129 0 520 O forse fozes 0 510 0 598 0 843 wz 1 206 TA zm o41 osse 1128 1 8
126. orking area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits gt vv wv c wv v v v v 9 Consult section E Exclusion restoration of energy in this manual l 11 Glass Technologies Bottero User manual instructions Evo model cutting tables Cleaning of plate conveyer belts The perfect adherence of the conveyer belts on the plate surface keeps this from sliding during the glass transport phase to the cutting table The belts must be cleaned weekly If the glass loaded is strewn with much Lucite it is necessary to intervene daily When operating on the machine to clean the conveyer belts it is compulsory gt To ensure that on the cutting table and on all the machines in line with the cutting table there is no glass gt To remove the electric and pneumatic energy to the machine Falling from cutting table C7 Inhaling liquid used for cleaning the belts 4 Using liquid substances gt Protective glasses gt Mask Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing gt Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Clean the conveyer b
127. photocell the bracket provided with the machine Check that the 90 degrees of the photocell are correct on the whole circumference of the same If regulation is needed loosen the fixing screws of the bracket and carry out the desired regulation Fasten the screws once again and check the correct regulation Having finished reassemble the protection carter and leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits Check that the felt is not deteriorated in the resting position of the bracket File name L Manutenzione straordinaria 1 IN L 15 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables ELECTRONIC CALIBRATION OF THE AMPLIFIER To carry out the electronic calibration operate as described hereafter MODE indicator L D ON Yellow Operation indicator Orange Stability indicator Sen MODE indicator TIMER Yellow TT CD MODE RUN mmm gt ree duda oy Zim m mn L am oN CS PHO Marta MODE indicator RUN Green MODE indicator TEACH Yellow MODE indicator ADJ Yellow MODE indicator PRO Yellow MODE Ka Jog switch RESET PROCEDURE A Press the emergency button loc
128. ping to the ground ooooooo0Qe68 Conveyer belt frame lifting group Safety and bridge zero brackets Plate alignment plug group Bridge transmission shrink disks Eccentrics on bridge heads Bridge buffers Grinding and cutting trolley group Trolley cable support chain Easy Deletion grinding unit optional on 340 BCS Bottero User manual instructions Evo model cutting tables Glass Technologies 352BCS AND 352 LMT EVOLUTI ON TABLES ATTENTION Some of these checks must be carried out with the panel high It is compulsory to insert the safety tips which block the panel at the base Trolley sliding guides Machine clamping to the ground Bridge buffers Plate stop end run sensor Eccentrics on bridge heads Grinding and cutting trolley group Bridge transmission shrink disks Conveyer belt transmission group Cutting bridge sliding guides Transmission shaft junction Safety and bridge zero brackets Trolley cable support chain Plate pusher group Conveyer belt frame lifting group Plate loading plug group Easy Deletion grinding unit optional on 340 BCS oooo 0Q0gO000 Bridge cable support chain Concealed safety bank group Ground feet lock nuts 2t Consult subject on page I 45 1 48 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies Proximity photocells and end run sensor clamping check While checking the clamping of the bolts and screws of the cutting machine components do not f
129. pneumatic energy from the cutting table system it is necessary to open the carter placed on one side of the electrical control board Identify the air group and then turn the orange lever mounted before the general pressure regulator BP situated on the left of the regulator When pneumatic energy is excluded it is compulsory to check that the manometer indicates zero pressure once verified insert the appropriate lock 9 in the hole of the lock valve and close it Once the operation is finished close the protection carter pushing it to run end Remember that the lock keys must be kept by the maintenance personnel KEYS KEPT BY MAINTENANCE TECHNICIAN IMPORTANT Remember that despite unloading the plant through the above operations the machine shows in some of its parts residual store of pneumatic energy Low e grinding wheel ascent descent cylinder E 10 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Energy exclusion restoration Bottero Pneumatic energy restoration To be able to restore pneumatic energy to the cutting table system it is necessary to open the carter placed on one side of the electrical control board Identify the air group remove the protection lock from the general air regulator and lift the red lever mounted before the regulator Once the operation is finished close the protection
130. pp k 0 079 In 38 15 748 In 1 38 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies EXAMPLE ON 352BC SV MACHINE pr L Tn 352BCS Once the four pieces of glass are correctly positioned on the table one must i D 4 D 352BCS 7 l Bring the simulated cycle key back to cutting cycle position and press the cutting cycle key placed on the control panel 2 The machine will carry out the incision Having ended the cycle the i cutting bridge will return to its original zero position 58 o A4 g NC O oa E T 352BCS 3 Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual 4 With the help of another person measure the diagonals on the four cross cuts on the glass and verify if the machine has maintained the tolerance required by the machine specifics 5 Having finished the operation leave the machine working area making sure that no one is inside restore energy to the machinery following the jp operations described in this manual in section E Exclusion J Pa restoration of energy and restore the operator protection circuits NOTE If necessary repeat the simulated cycle to correct the glass disposition error If the diagonals of the cutting brid
131. projectiles dangerous for whoever passes by the cutting table and to the person doing the cleaning gt Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits 1 Consult section E Exclusion restoration of energy in this manual l 4 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies Fan filter cleaning The electrical control boards of the cutting machines are provided with a ventilating system which allows dissipating the heat produced by the components present inside the electrical control board The air pushed inside of the board by means of appropriate fans is filtered to avoid the dust from accumulating and thereby compromise the operating of the components Two monthly cleaning Before operating on the machine to clean the filters it is compulsory gt To remove the electric and pneumatic energy to the machine Dust movements gt Protection mask Protective glasses Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual gt Having
132. ption ZO5090056 L 3 ACECUT 5250 GLASS CUTTING OIL ZO5090055 L 3 ACECUT 4153 GLASS CUTTING OIL ACECUT 5250 Oil that evaporates rapidly and completely for mirrors metallised glass reflective glass normal and layered glass ACECUT 4153 Semi fluid oil it is used for cutting very thick glass and shaped pieces Bot j eno User manual instructions Evo model cutting tables Glass Technologies R 10 Rev 1 Date 18 01 2010 Code EVO UM IN ATTACHMENTS SECTION SUMMARY Specific techniques Electncal schemes W 3 Pneumatic schemes W 3 EC Certificate sheet W 3 Bottero Glass Technologies Rev 1 User manual instructions Evo model cutting tables Date 18 01 2010 Code EVO UM IN Attachments Bottero The technical data and the machine specifics are not an integral part of the use instruction manual but are given separately Specific techniques For all data regarding the characteristics and the specific techniques of the machine purchased by you refer to the stipulated contract Electrical schemes The electrical documentation is delivered in the appropriate documentation box where a copy of the machine program and other utilities for the client are also enclosed Pneumatic schemes The documentation regarding the pneumatic schemes of the machine is only supplied upon explicit request by the client Some information on electrovalve tubes and pneumatic component codes are supplied in the machine or line
133. r Renolin CLP CC VG 220 Meropa 220 CLP PG VG 220 220 GEM 1 220 Shell Tivela Kl bersynth WB GH 6 220 BG 220 Aral Degol GS 220 GR XP 220 1100 220 Tribol 800 220 BP Enersyn SG XP 220 BM 220 Optiflox A 220 Synlube CLP 220 CLP 220 Optigear Syn Renolin Unisyn thotic A 220 CLP 220 Pinnacle EP 220 Pinnacle EP 150 Shell Omala Kl bersynth 220 HD EG 4 220 Kl bersynth EG 4 150 Kl beroil GEM 1 150 Triboli 1510 220 Aral Degol leis PAS 220 SHC 630 Mobil SHC 629 Mobilgear 627 Mobil D T E 13M Mobil SHC 624 Mobil VG 150 VG 150 VG 100 VG 68 46 VG 32 Shell Omala 100 Shell Tellus T 32 Renolin CLP 150 Aral Degol BG 100 Tribol 1100 100 Tribol 1100 68 Optigear BM 100 BP Energol CLP CC GR XP 100 Meropa 150 Rando EP Ashloss 46 Cotus PAO 46 Rando HDZ 15 Renolin B 46 HVI Kl beroil GEM 1 68 Kl ber Summit HySyn FG 32 Aral Degol BG 46 HLP HM Optigear 32 CLP HC VG 32 BP Energol HLP HM 10 VG 22 VG 15 Sholli Tellus T 15 HLP HM Isofiox Renolin Mobilgear Shell Omala Kliberoil Aral Dego BP Energol 636 680 GEM 1 680 BG 680 GR XP 680 Kl bersynth BP Enersyn GH 6 680 SG XP 680 Renolin CLP 150 Kl beroll 4UH1 460 Kl berbio CA2 460 Kl ber SEW HT 460 5 Aral Eural Gear 460 Aral Degol BAB 460 Optileb GT 460 Optisynt BS 460 Shell Cassida Fiuid GL 460 V
134. r manual instructions Evo model cutting tables Glass Technologies 340LMT CUTTING TABLE Name B40LMTSY balancing cutting table Dimensions X Regular and Jumbo General view CUTTI NG BRI DGE M Y BRIDGE GUI DE CARRI AGE RN CUTTI NG HEAD a CARRI AGE GUI DE Qo c GRINDI NG WHEEL GROUP PLATE CONVEYER BELTS AIR CUSHI ON PLATE ALI GNMENT PLUGS v I P a d j N MACHI NE GROUND FIXI NG PLUGS VACUUM CONTROL PANEL PNEUMATI C GROUP HC amp p ELECTRI CAL CONTROL BOARD A 10 Rev 1 Date 18 01 2010 Code EVO UM IN Introduction Bottero Glass Technologies Machine installation The Bottero S p A cutting machines cannot be installed by the client but only by Bottero S p A highly specialised and authorised personnel If no Bottero technicians are present when the machine arrives at the point of installation the client is only authorised to unload the machine from the transport mean and its storage The unloading procedures and the storage conditions are reported in the Machine Unloading manual and in the Specific Techniques supplied to the client upon purchase The general installation procedures of the machines are as follows Place the machine parts in the zone chosen for assembly and described inside the installation layout Bring the machines to a horizontal position Connect the machines among themselves Adjust the planarity of the line components with
135. r reducer displayed on the following page Check if there is any oil leakage from the reducer Having finished the operation leave the machine working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits coupling for values classes according to DIN 267 SSSSSClamping 31 32 Consult section E Exclusion restoration of energy in this manual If there is oil leakage from the reducer contact the Bottero technical assistance 1 33 Bottero User manual instructions Evo model cutting tables Glass Technologies These reducers are supplied with synthetic oil and do not need any maintenance Actually these reducers are without service caps to check the amount of oil Periodically check that there are no visible leaks in the rolling and static seals of the reducer should they be verified immediately stop the machine and contact the Bottero S p A technical assistance service 340BCS 352LMT TABLE CONVEYER BELT ROTATION 352BCS 352LMT TABLE CONVEYER BELT ROTATION 1 34 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Ordinary maintenance Bottero Glass Technologies Glass conveyer belt tensioning check A good operating of a conv
136. ribes the operations to be carried out to work with Evo model machines managed by the Bottero BCMSWin program Remember also that cutting machines cannot be used in habitats with explosion risks Refer to directive ATEX 94 9 CE SWITCHING THE MACHINE ON AND OFF Switching the machine on To correctly turn the cutting machine on it is necessary to carry out the following operations N f 4 in uo e T f w wo cow v v v v v I a Feed the machine pneumatically acting on the blocking valve mounted on the general air regulation groupl Ensure that the feeding pressure is correct Power supply the machine electrically acting on the isolator placed on the electrical control board Wait until the machine program shows the main display Turn on the electrical circuits pressing the ignition key Unhook the machine emergency by means of the appropriate red mushroom button Restore the extra run key Restore possible intervened operator safety Reset the machine axles M raa p Ph i m A Q A J E Y rd Aem Switching the machine off To correctly turn the cutting machine off it is necessary to carry out the following operations AN Q9 Make sure that on the cutting table there are no plates or pieces of glass Press the emergency button located on the control panel Turn off the electrical circuits pressing the turn off key Remove the electrical power supply acting on the isolator pl
137. ringing it to zero energy 18 To remove the black plastic cap inserted on the work surface and mounted in the zero machine zone To provide oneself with a new mechanical fuse To prepare the equipment for the disassembly of the broken fuse supplied by Bottero S p A To position manually pushing the bridge and the trolley so that the cutting head corresponds to the appropriate hole on the work surface gt To clean any oil left on the head stem Bumping the table carpentry Use of mechanical utensils I ndividual protection devices to be used vvv vv v v gt Protective helmet gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing gt Accident prevention shoes DESCRI PTI ON OF THE OPERATI ON Extraction of the broken pin from the head stem machine working areas in this manual gt Position the extractor supplied by Bottero S p A BP below the cutting head and tighten the screw inside the pin until it reaches the end of the thread gt Holding the screw still with an 8 mm hex key tighten the nut until the pin of the mechanical fuse is extracted from the stem gt Carefully clean the seat in which the pin was inserted and make sure that it is not damaged or deformed Access the working area scrupulously keeping to the procedures reported in the section D Access to the E Consult section E Exclusion restoration of energy i
138. rmanent Save Delete Pressures Material Type Increment lass a Glass y 2 t 5 Plastic Film y 2 Lubrification O On Start delay End adw Apply To restore lubrication just click On and then confirm with Ok G 16 Rev 1 Date 18 01 2010 Code EVO UM IN Cutting table use Bottero Glass Technologies CUTTING OF VINYL Cutting machines provided with the OPTIONAL for cutting plastic film Vinyl carry out this film incision thanks to a utensil inserted in place of the wheel holder This utensil approaches the glass and the incision on the film using different parameters from those used for glass incisions thanks to the BCMSWin Bottero software control Using a primitive already defined the film is applied on the glass in linear mode without leaving air bubbles which could then compromise the quality of the shape produced by the removal of the vinyl Then the glass is placed in proximity of the zero plate reference lines the dimensions of the primitive are inserted pressing the function key F6 on the program main display Then the cutting data and the chosen shape are inserted and undesired cuts are disabled Fr x Parameters 1 9 9 F esm a s d Material Data User Defined v Maximum normal 11 Minimum normal Maximum open 1 38 Minimum open Approach pression ES Head T ail Pressure incr Head descend time 200 Threshold speed Straight line speed 100 Shape speed Pe
139. rmanent Save Delete Pressures Material Type Increment Plastic Glass Internal 1 Plastic film Edge BUE 2 Cancel PREPARATION OF THE MACHINE When operating on the machine to assemble the vinyl cutting utensil it is compulsory gt To reset the axles of the machine To remove any pieces of glass present on the cutting table To remove electrical and pneumatic energy to the machine To bring to the cutting table the plastic cutting kit supplied by Bottero including the nose pliers to insert the utensil To press the key combination ALT 1 To bring the cursor onto Material Type and to select Plastic lubrication goes to Off automatically Confirm the choice with OK Purge the head from the oil remaining in the machine plant v vvv v v v For this maintenance it is necessary to handle a utensil with the risk of getting cut I ndividual protection devices to be used Q P X Anti cut gloves gt Adequate clothing gt Accident prevention shoes Consult section E Exclusion restoration of energy in this manual Consult subject G Lubrication purge G 17 Bot i ero User manual instructions Evo model cutting tables Glass Technologies DESCRI PTI ON OF THE OPERATION Expulsion of cutting wheel Access the working area scrupulously keeping to the procedures reported in the section D Access to machine working areas in this manual Having reached the cutting head proceed t
140. s of the machine To remove any pieces of glass present on the machine by using gloves adequate for handling glass To remove the electric and pneumatic energy to the machine To provide oneself with a rubbish bag Three strips of filtering material v wo ow v C Inhaling grinding dusts Protective glasses gt Protection mask Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Reach the grinding unit mounted on the machine trolley Remove the grinding wheel protection cover B loosening the screws that block it Slowly remove the filtering material trying to avoid spreading the accumulated dusts Throw the material into a rubbish bag Insert the three layers of filtering material in the grinding wheel carter Reposition the grinding wheel carter cover and close fastening the screws well Having finished the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits gt vv vvv v v 45 Consult section E Exclusion restoration of energy in this manual Consult the
141. s the working area scrupulously keeping to the procedures reported in the section D Access to the A machine working areas in this manual gt Once the photocell is identified which is still anchored to the cutting trolley pass under the protection carter with a dry antistatic cloth using a slight pressure on the lens gt Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits T a n T NOTE The alignment photocell is always covered by a small carter which protects it from being bumped Without dismantling the carter it is possible to clean the focusing lens which is found below the protection It is forbidden to use any type of liquids alcohol solvents detergent etc in that they might ruin the sensor 4 To be configured in the software program Consult section E Exclusion restoration of energy in this manual l 6 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies Cleaning of the guides wheels and bridge and trolley sliding racks Cleaning and greasing these components are two of the most important maintenance operations for the correct operating of the cutting table as it guarantees a good movement of the axles of the machine and prevents jibs and breaking of moving items
142. scribed in this manual in section E Exclusion restoration of energy and restore the operator protection circuits on Consult section E Exclusion restoration of energy in this manual L 26 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Extraordinary maintenance Bottero Glass Technologies Replacing bridge extra run rubber buffers D Estimated maintenance time 10 minutes This rubber piece used for slowing down the bridge during the extra run stop mandatory to replace it once it visibly shows clear damage to the material MACHI NE PREPARATI ON When operating on the machine to replace the rubber buffer used to stop the bridge it is compulsory to Is subject to deterioration It is Remove any pieces of glass present on the machine using gloves that are suitable for handling glass gt To reset the axles of the machine gt To remove the electric and pneumatic energy to the machine RESI DUAL RI SKS Use of mechanical utensils I ndividual protection devices to be used Five finger gloves in light leather anti cut gloves are not mandatory for handling glass Adequate clothing Accident prevention shoes DESCRI PTI ON OF THE OPERATION machine working areas in this instructions manual Locate the damaged piece that is installed on the bridge guides Using two box wre
143. spare parts booklet EC Certificate sheet The certificate sheet C is inserted in the appropriate documentation box which will be delivered to the client when installing the machine or the line Bottero Glass Technologies File name W Allegati 1 IN W 3 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero Glass Technologies Rev 1 User manual instructions Evo model cutting tables Date 18 01 2010 Code EVO UM IN Notes 3 Eie p ony Ae TT Glass Tohra gies BOTTERO S p A via Genova 82 12100 Cuneo Italy p Tel 39 0171 310611 Fax 39 0171 401611 flatglass sales bottero com
144. sy deletion FAN START STOP PEDAL OPTIONAL POWER PACK Easy Deletion An optional feature that makes it possible to work with glass that is covered by a film couche made of a specific material metal oxide that significantly improves its thermal insulation properties without substantially modifying its light transmission performance Power Pack An optional package that includes an uninterruptible power supply also know as UPS equipment that is used to maintain continual power supply to electrical appliances A 6 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero Glass Technologies Introduction 352 LMT CUTTING TABLE 352LMTcY balancing cutting table Name Dimensions Regular and Jumbo Machine composition Front view CONTROL PANEL p ELECTRI CAL CONTROL BOARD PNEUMATI C GROUP HC BRIDGE GUI DE AIR CUSHI ON PLATE CONVEYER BELTS Ey CUTTING BRI DGE M ds ER CARRI AGE GUI DES a X CUT RUNNING BAR amend sy 2 E c o s T F LER ee n Y CUT RUNNI NG BAR T PLATE PUSHER GRI NDI NG WHEEL GROUP CARRI AGE N CUTTI NG HEAD PA L PLATE LOADI NG PLUGS FAN PEDAL OC i BRIDGE GUIDE VACUUM ww PLUG MOVEMENT PEDAL CUT RUNNI NG BAR PEDAL GRI NDI NG WHEEL TRUI NG AREA Botter
145. t of the screen and clicking the down arrow the new hanging menu gives us the choice of two types of oil normal oil and Low e oil Moving the cursor down and clicking the type of oil one goes to the selected oil Confirm the choice with OK Material Data User Defined Maximum normal 1 1 Minimum normal 1 Maximum open Minimum oper 1 31 Approach pression Head T ail Pressure incr D Head descend time Threshald speed 20 Straight line speed Shape speed 3 100 Permanent Save Delete Pressures Material Type Increment Glass e Glass 2 Plastic Film e Lubnfication Start delay End adv Cancel NOTE Remember that the choice of oil for low emissive glass Low e requires the tap to be closed G 15 Glass Technologies Bottero User manual instructions Evo model cutting tables Exclusion of lubrication from the incision If it is useful to totally exclude the lubrication from the cut because of particular glass works the software manages this possibility as well Using the key combination ALT 1 and bringing the cursor to the bottom part of the screen we exclude the lubrication clicking Off with the mouse and confirming Ok E Parameterst 0 0 Material Data User Defined I aximum normal 1 1 Minimum normal Maximum open Minimum oper Approach pression 1 3 Haead T ail Pressure incr Head descend time 200 Threshold speed Straight line speed 100 Shape speed 3 100 Pe
146. t the cut running bars manually pushing them up With a small soft bristle brush spread a coating of SKF LGMT3 grease on all the ertalon supports Having finished the operation remove the safety tips leave the table working area making sure no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy restore the operator protection circuits and lower the table using the key on the control panel v v v 23 Consult section E Exclusion restoration of energy in this manual Consult subject on page I 45 1 24 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies Greasing of balancing items on 352BCS and 352LMT tables The panel lifting system is surely a fundamental mechanical group of the balancing machines and therefore it needs an accurate and constant maintenance every two months The balancing movement is carried out by means of two hydraulic cylinders which transmit their movement to the panel lifting it up When operating on the machine to grease the balancing items it is compulsory gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To lift the panel and to insert the safety tips gt To remove the electric and pneumatic energy to the machine ATTENTION This type of operation must be carried out with the panel high It is compu
147. the racks Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits gt Carry out a pair of simulated cycles so that both the bridge and the trolley move along the whole length of the guides and gather the lubricant i Access the working area scrupulously keeping to the procedures reported in the section D Access to the Hs Cleaning of the guides wheels and bridge and trolley sliding racks Consult section E Exclusion restoration of energy in this manual 1 14 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Glass Technologies GUIDES TO BE LUBRICATED ON SERIES 352 TABLES CARRI AGE UPPER GUI DE OPPOSITE SI DE OF ZERO BRI DGE GUI DE CARRI AGE LOWER GUI DE ZERO SI DE BRIDGE GUI DE GUIDES TO BE LUBRICATED ON SERIES 340 TABLES CARRI AGE UPPER GUIDE OPPOSITE SI DE OF ZERO BRI DGE GUI DE CARRI AGE LOWER GUI DE 1 k _ File name I Manutenzione ordinaria 1 IN 1 15 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Glass Technologies Bottero User manual instructions Evo model cutting tables Greasing of bearings on cutting and grinding trolleys Greasing bearings for trolley movement prevents jibs and breaking of movin
148. the type of machine purchased and on the installed optionals We will describe this screen with most of its functions Configuration GENERAL Gs a Tool change Lubrification Belt Up Down SHEET oe a A 90 degree X 90 degree Y Adjust diagonals Dimension verify Dimension measure Thickness read xj Cleaning Grinding Wheel change Diameter calibration GRIND SHAPE SCANNER PLASTIC FILM 4 5 Single Multiple Composed Oil purge PRESS CYCLE Cancel Thickness read 0 3607 Description of the screen The screen is divided in five separate sections gt GENERAL gt PLATE gt GRINDING WHEEL gt SHAPE SCANNER gt PLASTIC All of the manual controls are driven by a Cycle button and can be stopped by the STOP button When necessary the emergency button immediately stops the movement in progress Cycle STOP Emergency NOTE More detailed explanations of these subjects found in Software use manual G 20 Rev 1 Date 18 01 2010 Code EVO UM IN Cutting table use Bottero Glass Technologies BH GENERAL GENERAL Fa Tool change Lubrification Belt Up Down Squaring Tool change Small wheel change Rotates the head to the desired degree to facilitate the extraction of the wheel holder gt Press 9 to carry it out Lubrication Keeping the cycle key pressed it pushes the oil out of the cutting head gt Press 9 to carry it out Convey
149. those items covered by protection carters Carter These protections mounted on the cutting trolley on the bridges and on other parts of the machine protect the operator during the machine cycle phases and protect the maintenance in machinery verification and control phases Remember that the safety carters must never be tampered with for any reason Metallic barriers The metallic barriers are made of gratings anchored to the floor by means of support poles The function of the metallic barriers is to protect the operator from possible accidental contact with the machine or with the glass during its working Only when the machine is sto d with the cutting bridge in the axle zero position must one access inside of the metallic barriers When one of the access doors to the working area opens the machine stops immediately It is absolutely not allowed to carry out modifications to the barrier or carter installation regarding the original machine equipment and that carried on the sales layout In case the habitat does not allow for barrier installation as in specifics the technician installing the machine must immediately inform Bottero S p A of the variables and await a new installation layout The client taken note of the amendments will have to send confirmation of the layout acceptance to Bottero S p A The moment Bottero S p A receives acceptance of the layout revision the technician can activate the cutting table
150. ttero Glass Technologies Insertion of safety tips on 352BCS e 352LMT balancing tables This operation requires the presence of at least three people two to centre the tips and one to control the ascent and descent of the cutting table When you operate on the machine to insert the safety tips it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To lift the table Bumping the table carpentry gt Protective helmet gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass gt Adequate clothing gt Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Remove the lower fixing screws of the two tips to the table Lower the tips and incline them in correspondence with the bracket amp 9 welded to the table base Adjust the inclination of the table so as to centre the tip hole with the bracket hole Insert the screws previously removed in the bracket holes and tighten the blocking nuts Having finished inserting the tips leave the table working area and remove pneumatic and electrical energy from the machine ww gt vv vv v Screws to be removed Blocking nut Tip insertion bracket Use the keys on the control panel
151. tures Balancing or fixed cutting tables 352BCS and 352LMT Loading plate on balancing table Lift the cutting table pressing the table ascent key on the control panel Load the plate using the adequate lifting items and accessories Lower the cutting table using the control panel key Turn the fans on and place the plate in parallel with the zero plate references ww wo cv v Loading plate on fixed table gt Turn the fans on and manually move the plate from the loading table to the Bottero cutting table or else call the plate using the key on the control panel Fixed cutting tables 340BCS and 340LMT Loading plate on fixed table gt Call the plate using the key on the control panel NOTE Loading operations can be facilitated by an optional plate pushing device which allows to remove the glass from the work surface and to avoid the plate from being scraped by the gripper The button that drives this device is the same that drives panel ascent Once the panel is lifted press the panel ascent button again to extract the plate pushing cylinders j This device can be driven only if the work panel is in the loading position that is completely tilted The device goes back automatically when the work panel returns to the horizontal position A series of holes in the air cushion have a different colour and indicate the glass positioning zone 4 Only if the table is coupled with a loading device G 4
152. uction manual and every right to it connected are the property of Bottero S p A The information contained in this instruction manual may be subject to amendments without prior notice and do not represent a commitment on behalf of Bottero S p A The documentation cannot be copied photocopied reproduced filed translated or inserted in any electronic mean or in machine legible form without the prior written consent on behalf of Bottero S p A Glass Technologies Bot i eno User manual instructions Evo model cutting tables SUMMARY AND DESCRIPTION OF THE SECTIONS Section Title Notes Page A I ntroduction A 1 B Accident prevention rules B 1 C I nformative labels C 1 D Access to machine working areas D 1 E Energy exclusion restoration E 1 F Keys and buttons F 1 G Machine use G 1 Ordinary maintenance 1 L Extraordinary maintenance L 1 R Spare Parts Consumables R 1 W Attachments W 1 Rev Date Revision Descnption Page No The second and next to last page We have inserted repla carriage extra run rubber buffers and the section we nave inserted replacing Carriage extra run ruDDer DuiTers and ine section R consumables The machine start up shutdown with Optional POWER PACK CONSTRUCTIVE CRI TERI A The machines described in this instruction manual have been manufactured respecting the directives e 98 37 CE MACHINE DIRECTIVE e 2006 95 CE LOW VOLTAGE DIRECTIVE e 2004 108 CE ELECTROMAGNETIC COMPATIBILITY 1 18 01 2
153. unt of lubricant contained inside the board by means of the oil level indicator on one side of the board Maximum oil level Minimum oil level When operating on the machine to check or to replace the board oil it is compulsory gt gt gt gt To reset the axles of the machine To remove any pieces of glass present on the machine by using gloves adequate for handling glass To lift the panel and to insert the safety tips To remove the electric and pneumatic energy to the machine ATTENTION This type of operation must be carried out with the panel high It is compulsory to insert the safety tips which i block the panel at the base before the check Bumping the table carpentry gt Protective helmet gt Protective glasses gt Adequate clothing Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Check that the oil level of the hydraulic board by means of the appropriate indicator placed on the side of the board is in between the black and red colours gt If necessary carry out the top up consulting the subject treated in this manual gt Having finished the operation remove the safety tips leave the table working area making sure no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusi
154. ured ENCNEEE NEST gt Inthe Theoretical fields we insert the edging values which we previously cut gt Insert in the Measured fields the effective value of the two edgings cut by the machine gt Confirm the regulation pressing the icon button OK L 17 Bottero User manual instructions Evo model cutting tables Glass Technologies Calibration of glass thickness encoder D Estimated maintenance time 15 minutes On the cutting machines this component called encoder allows reading the glass thickness and based on it to exercise on the glass the correct incision pressure value PREPARATI ON OF THE MACHI NE When operating on the machine to carry out glass thickness sensor calibration it is compulsory gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To reset the axles of the machine gt To place a 3 millimetre thick piece of glass on the table and one 19 millimetres thick Glass movement Individual protection devices to be used gt Five finger anti cut gloves gt Adequate clothing gt Accident prevention shoes DESCRI PTI ON OF THE OPERATION Access the working area scrupulously keeping to the procedures reported in the section D Access to the A machine working areas in this manual gt Insert on the cutting table in a precise position the 3 millimetre piece of glass Leave the table working area making sure that no
155. urge v vvv ww G 13 Bot i ero User manual instructions Evo model cutting tables Glass Technologies Cutting lubrication oil tank top up The oils to be placed on the incision are contained inside of two tanks and are kept on one side of the electrical control board Before oil top up or its replacement it is compulsory to remove pressure from the inside acting on the i appropriate tap placed at the side of the tank itself PREPARATI ON OF THE MACHI NE When operating on the machine for incision lubrication oil top up it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the cutting table gt To tilt the table only for balancing tables gt To remove electrical and pneumatic energy to the machine To do this maintenance it is necessary to handle oil risk for eyes and hands I ndividual protection devices to be used Pags Protective glasses o9 gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing gt Accident prevention shoes DESCRI PTI ON OF THE OPERATION Access the working area scrupulously keeping to the procedures reported in the section D Access to machine working areas in this manual Open the protection carter placed on the side of the electrical control board Remove pressure from inside bringing the tap to horizontal position Locate the typ
156. usly keeping to the procedures reported in the section D Access to the A machine working areas in this manual Identify the first plug and remove the fixing screws P Clean the plug material and the resting base well Rotate the material in the direction of the other hole Close it once again with the screw previously removed Repeat the operation on all the plugs present on the table gt Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits v a ctv v If the rotation of the particular was already carried out another time it is compulsory to remount a new plug F10 Manual movements Consult section E Exclusion restoration of energy in this manual L 4 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Extraordinary maintenance Bottero Glass Technologies Replacement of plate resting loading plugs present on 352BCS LMT tables z D Estimated maintenance time 10 minutes The particulars which we will describe hereafter despite being made of anti cut material are subject to wear and therefore it is necessary to replace them It is not possible to define an interval of time and therefore the life of th
157. ust and Lucite present on the glass and which accumulates in the holes obstructing the passage of air generated by the fans When one operates on the machine to clean the air cushion holes it is compulsory gt To reset the axles of the machine gt To remove the electric and pneumatic energy to the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass Falling off the table during the hole cleaning phase Inhaling dusts OOA gt Protective glasses gt Mask gt Light leather five finger gloves anti cut gloves are not compulsory for handling glass Adequate clothing Accident prevention shoes Access the working area scrupulously keeping to the procedures reported in the section D Access to the machine working areas in this manual Free all the holes for the passage of air using a drill and a 4 5 mm diameter helicoid point Having finished the operation leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits gt Turn the fans on for a few minutes to help the dirt go out after which clean the felt 2 Consult section E Exclusion restoration of energy in this manual 1 10
158. utting cycle has been completed with the machine in zero position enter the cut running area Plate movement by means of the air cushion Positioning of the incision at the centre of the cut running bar Cut running bar ascent using the pedal on the ground near the bar itself As soon as the glass is cut run release the pedal Move the beam that has just been cut run Rotate the beam and open the cuts inside of it Open the other incisions on the remaining plate Finished piece unloading 340BCS or 340LMT fixed cutting tables ww w wo oc cvowv v v v v When the cutting cycle has been completed enter the cut running area Call the cut plate using the plate calling button placed on the push button board at the edge of the cut running table Turn the fans on using the button on the same push button board Plate movement by means of the air cushion Positioning of the incision at the centre of the cut running bar Cut running bar ascent using the pedal on the ground near the bar itself As soon as the glass is cut run release the pedal Move the beam that has just been cut run Rotate the beam and open the cuts inside of it Open the other incisions on the remaining plate Finished piece unloading Pedal on the ground Pedal on the ground G 6 Rev 1 Date 18 01 2010 Code EVO UM IN Glass Technologies Cutting table use BEortero REPLACEMENTS Replacement of the small cutting wheel on the standard hea
159. values table P1 Machine plant pressure Minimum Maximum Bar 6 7 6 5 Psi 87 101 5 94 2 E 12 Rev 1 Date 18 01 2010 Code EVO UM IN Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way KEYS AND BUTTONS SECTION SUMMARY Foreword eee Keys on control panel F 3 352BC and 352LMFv fixed and balancing cutting tables F 4 F 5 340BC S v and 340LMT v fixed cutting tables Bottero Glass Technologies Rev 1 User manual instructions Evo model cutting tables Date 18 01 2010 Code EVO UM IN Keys and buttons Bottero Glass Technologies Foreword In this section of the manual all keys and buttons present on the control panel of the electrical control board are described Keys on control panel On the electrical control board of the various cutting tables there is a panel with a series of buttons which make the cutting table carry out movements On the following pages we will describe their functions ae CONTROL PANEL EMERGENCY ELECTRI CAL CONTROL BOARD LA USB connector This USB connector is used when importing or exporting files form the BCMSV program using a Pen Drive File name F Tasti e pulsanti 1 IN F 3 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass T
160. wer supplied The moment the electrical energy is excluded for any maintenance the safety lock provided with the machine must always be inserted on the isolator switch manoeuvre handle so as to avoid that other personnel may supply power to the machine during maintenance operations E 4 Rev 1 Date 18 01 2010 Code EVO UM IN Energy exclusion restoration Botrero Electric energy restoration after machine maintenance In order to restore electric power after maintenance one must Reach the back part of the electrical control board Remove the safety lock inserted in the manoeuvre handle Act on the isolator switch located on the electrical control board pressing the white part and turning anti clockwise and bringing it to position 1 On Switch on the electrical circuit pressing the ignition key found in the front part of the electrical control board Wait for the operating system to start up and for the main Windows screen to appear on the display Click on the BCMSWIN icon and wait for the software to display the Bottero program interface Restore intervened safety keys Isolator in position 1 On Machine power supplied File name E Esclusione ripristino energia 1 IN E 5 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass Technologies START UP AND SHUTDOWN ON MACH
161. when the carter is lifted gt Remove the worn grinding wheel unscrewing the blocking nut using the two keys provided with the machine gt Insert the new grinding wheel all the way and close the blocking nut carefully gt Lower the protection carter making sure to hook the safety end run and close the side knobs once again gt Having completed the operation leave the working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits gt Clean the grinding wheel using the machine program 13 Consult section E Exclusion restoration of energy in this manual 5 Key F10 and then click the icon CLEANI NG G 10 Rev 1 Date 18 01 2010 Code EVO UM IN Cutting table use BEortero Glass Technologies CUTTING LUBRICATION The lubrication of the incision is very important to maintain a cut in optimum conditions before carrying out plate cut running It is also important that there is not an excessive amount of lubricant on the incision to avoid problems of successively washing the pieces Cutting lubrication regulation The amount of oil deposited on the glass plate is adjustable by means of a tap placed on the cutting trolley near the head itself PREPARATION OF THE MACHINE When operating on the machine for regulation of the amount of oil deposited on the glass it is co
162. without ever bumping in any way on the plate edge A mechanical fuse break therefore is due to a wrong programming of the working cycle or tampering with the safety systems which detect the presence of glass Bottero S p A supplies a complete set of wheels and bolts and screws together with the purchased machine Oo CUTTING HEAD GLASS THICKNESS READING SENSOR TECHNICAL I NFORMATI ON The mechanical fuse always breaks at a specific point The external part where the cutting wheel is mounted detaches from the stem while the pin remains inside To replace it one must first extract the broken pin from the stem and then to mount the new mechanical fuse EQUI PMENT USED Bottero S p A supplies a specific extractor to take the pin out of the stem of the head EXTRACTOR Besides this tool it is necessary to use two 8 mm hex keys a 3 mm screwdriver a 300 gram rubber hammer and a 2 mm hex key ES 0 315 Inch 1 0 118 Inch zi 0 079 Inch L 20 Rev 1 Date 18 01 2010 Code EVO UM IN Extraordinary maintenance Bottero Glass Technologies PREPARATION OF THE MACHINE When operating on the machine to replace the mechanical fuse it is compulsory gt To set the Offset Z axle parameter to zero on the Parameters 2 menu To reset the axles of the machine To remove any glass present on the cutting table surface using anti cut gloves To remove electrical and mechanical energy from the machine b
163. y and restore the operator protection circuits 12 Consult section E Exclusion restoration of energy in this manual 1 13 Glass Technologies Bottero User manual instructions Evo model cutting tables PARTI CULARS GREASI NG Greasing bridge and trolley sliding guides Cleaning and greasing P these components are two of the most important maintenance operations for the correct operating of the cutting table as it guarantees a good movement of the axles of the machine and prevents jibs and breaking of moving Items To not carry this maintenance out may cause breaking of the ball bearings and pinions and may compromise the cutting table tolerance The interval for greasing is weekly When one operates on the machine to grease the bridge and trolley sliding guides it is compulsory gt To reset the axles of the machine gt To remove any pieces of glass present on the machine by using gloves adequate for handling glass gt To remove the electric and pneumatic energy to the machine Bumping the table carpentry Cx Inhaling products used for maintenance Using liquid substances Protective helmet Protective glasses Protection mask Light leather five finger gloves anti cut gloves are not compulsory for handling glass w ow vv Adequate clothing gt Accident prevention shoes machine working areas in this manual gt Spray the FIN SUPER Interflon lubricant both on the guides and on
164. y batteries signal has been sent with the cutting table in the zero position restore power connecting it to the company network A reminder that the necessary time for recharging with the machine switched off is 6 8 hours For additional information on the use of the uninterruptible power supply we recommend browsing the manual supplied with the product l The uninterruptible power supply also know as UPS is equipment that is used to maintain continual power supply to electrical appliances E 6 Rev 1 Date 18 01 2010 Code EVO UM IN Energy exclusion restoration Bottero Machine shutdown with the optional Power Pack In order to switch off the cutting machine correctly one must Wait for the machine to complete current cycle Switch off the electrical circuits by pressing the off switch found on the electrical control board Exit the machine s software program by pressing Alt X then confirm as requested by the program Close the RTX screen on the display Turn off the personal computer exiting the operating system by clicking on start Reach the back part of the electrical control board P Rotate the isolator switch manoeuvre handle counter clockwise and bring it to the O Off position Reach the uninterruptible power supply located on the ground Bring the main switch located behind the uninterruptible power supply to the O position f Y l V Bottero User manual instructions Evo mo
165. y keeping to the procedures reported in the section D Access to the machine working areas in this manual Identify the greasers below the panel and on one side of the table and insert an amount of grease sufficient to expel the old grease from the bearing seat Remove excess grease with a cloth Leave the table working area making sure that no one is inside restore energy to the machinery following the operations described in this manual in section E Exclusion restoration of energy and restore the operator protection circuits 18 TE Consult section E Exclusion restoration of energy in this manual Images on the following page 1 18 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Botrtero Glass Technologies 352BCS AND 352LMT CUTTING TABLES AT DET Op a tme ppm TT Tt art a 1 u File name I Manutenzione ordinaria 1 IN 1 19 Everything contained in this instruction booklet is strictly reserved confidential and must not be disclosed in any way Bottero User manual instructions Evo model cutting tables Glass Technologies 340BCS AND 340LMT CUTTING TABLES 1 20 Rev 1 Date 18 01 2010 Code EVO UM IN Ordinary maintenance Bottero Greasing of plate loading plug lever systems For a correct movement of the plate loading plugs on 352BCS LMT tables and of plate aligning plugs on 340BCS LMT tables it is advisable to weekly grease the lifting cams Whe

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