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SM-TEMP Temperature Concentrator
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1. S1 Lf L Tall ee A onj D i 1 2 T 4 TEMEERATURE 5 6 7 8 ANALOG qure ALARM HTL fa ee NC COM NO I IT AVG joo i F C C C C c c c c c c Rear View Spec No 547490 6 of 1 3 UM547490 Issue AG September 24 2013 SM TEMP Temperature Concentrator Installation and User Manual UM547490 Issue AG September 24 2013 Mounting Mounting the SM TEMP A6 DIN rail P N 116765 is included with each module Mounting the Battery Temperature Probes Refer to power system documentation for mounting guidelines DANGER Batteries can produce large amounts of electrical current Read and follow the Important Safety Instructions at the beginning of this document before proceeding Electrical Connections Refer to Figure 3 for connector locations General e CAN bus and analog output connections are made to TB1 TB1 provides screw compression type terminals which accept a wire size of
2. 7 7 Initially Starting and Checking Operation esee nee nennen nennen nenne 11 Controls and Indicators eee 11 22024 e 11 Lui 12 Troubleshooting and Repair 12 NetPerform Optimization Services 13 i Issue AG SM TEMP Temperature Concentrator EMERSON Installation and User Manual UM547490 Issue AG September 24 2013 lietwan Power Admonishments Used In This Document DANGER Warns of a hazard the reader will be exposed to that will likely result in death or serious injury if not avoided ANSI OSHA WARNING Warns of a potential hazard the reader may be exposed to that could result in death or serious injury if not avoided This admonition is not used for situations that pose a risk only to equipment software data or service ANSI CAUTION Warns of a potential hazard the reader may be exposed to that could result in minor or moderate injury if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Ale
3. 31 0 23 FRONT VIEW RIGHT SIDE VIEW YK a EN TU PCCP BOTTOM VIEW Spec No 547490 UM547490 4 of 1 3 Issue AG September 24 2013 A SM TEMP Temperature Concentrator Installation and User Manual 0 547490 Issue AG September 24 2013 EMERSON Table 2 SM Temp CAN Bus Addressing Installation Important Safety Instructions MTE DANGER Batteries can produce large amounts of MODULE electrical current Read and follow the Important Safety Instructions at the beginning of this document before proceeding User Selections Switch S1 See Figure 3 for location of switch S1 Table 1 51 Output Mode Switch Settings POSITION FUNCTION Compensation Mode for SM TEMP Analog Output Maximum Average Temperature CAN Address switch position 2 sets the most significant bit switch position 4 sets the least significant bit Note Upto eight 8 SM TEMP modules may be connected together via CAN bus Use switch positions 2 4 to give each module aunique address See Table 2 Spec No 547490 UM547490 5 of 1 3 Issue AG September 24 2013 SM TEMP Temperature Concentrator S Installation and User Manual UM547490 Issue AG September 24 2013 EMERSON Figure 3 Connector Locations
4. LED illuminates GREEN b Requirement External fail alarms reset if connected c Requirement Control of Power System output voltage is returned to temperature probe s see Power System documentation Spec No 547490 11 of 13 intervention should not be required UM547490 Issue AG September 24 2013 SM TEMP Temperature Concentrator S Installation and User Manual UM547490 Issue AG September 24 2013 ee Network Power Adjustments Other than the initial setting of the maximum temperature average temperature switch and the address switches no adjustment of the SM TEMP is required or provided Refer to the Power System documentation for all Power System adjustment procedures Troubleshooting and Repair Note Refer to the Power System documentation for troubleshooting possible Power System or Battery Temperature Probe failures The SM TEMP contains no user replaceable parts No attempt should be made to open or repair the SM TEMP If repair is required contact Emerson Network Power Note See Table 3 for Status Information Spec No 547490 0 547490 2 of 13 Issue AG September 24 2013 SM TEMP Temperature Concentrator S EMERSON Installation and User Manual UM547490 Issue AG September 24 2013 Network Power NetPerform Optimization Services At Emerson Network Power we understand the importance of reliable equipment it s critical to both your business and your bottom line Tha
5. P N 556155 3 3 meters If additional length is required order temperature probe extension cable P N 04119122 10 meters 2 If more probes are desired order one or more SM Temp Temperature Concentrator P N 547490 Spec No 547490 UM547490 2 of 1 3 Issue AG September 24 2013 SM TEMP Temperature Concentrator 5 Installation and User Manual UM547490 Issue AG September 24 2013 FERME Figure 1 Temperature Probe Kit to NA to ACU Controller or Temp Probe Extension Interface Board P N 04119122 10 meter length approx 33 feet optional Temp Probe Extension Cable P N 552823 10 meter length approx 33 feet Temp Probe Controller Side Cable or P N 556154 3 meter length approx 10 feet Temp Probe Controller Side Cable Temp Probe Kits P N 552992 includes P Ns 552822 and 552823 P N 556155 includes P Ns 552822 and 556154 P N 552822 0 3 meter length approx 1 feet Temp Probe with Short Cable UM547490 Spec No 547490 3 of 1 3 Issue AG September 24 2013 SM TEMP Temperature Concentrator gt Installation and User Manual UM547490 Issue AG September 24 2013 EMERSPN Dimensions Figure 2 Dimensions in inches gue pug qus m gu pug uM Oh 50001 E e 0 34 VIEW 5
6. Unplug any temperature probe from the SM TEMP a Requirement The STATUS LED flashes RED b Requirement External fail alarms activate if connected 2 Unplugall temperature probes from all SM TEMP units a Requirement Power System output voltage switches to a default setting of approximately 54 48 volts DC 3 Plugall temperature probes into the SM TEMP STATUS LED Does Not Illuminate A fault in the SM TEMP is indicated Check for proper input voltage 18 60 VDC and polarity at terminals 1 and 2 of TB2 or TB3 on the SM TEMP Correct as required STATUS LED flashes RED Open or short condition in probe is indicated Check to ensure that at least one temperature probe is connected to the SM TEMP STATUS LED illuminates GREEN Normal operation is indicated Status Indicators DESCRIPTION Module is powered and OK Module is powered operating correctly and has all Flashing temperature sensors operating Green correctly but two modules on the same CAN bus have the same address Module is powered but not operating correctly Module is powered and operating correctly but one or more temperature sensors has Flashing failed or has been unplugged Red To clear the alarm from failed or unplugged temperature sensors toggle 51 1 three times in rapid succession Module is not powered Operating Procedures Operation of the SM TEMP is completely automatic and User a Requirement The STATUS
7. of operating in an ambient relative humidity range of 0 to 95 non condensing e Altitude Will operate at any elevation between sea level and 10 000 ft Accessories Note This information is provided for reference Refer to power system documentation when ordering these accessories Battery Temperature Probes Temperature probe kits are ordered separately 3 3 meter P N 556155 10 3 meter P N 552992 Optional Temperature Probes Features 1 of 13 Up to two 2 temperature probes can be connected to the IB2 ACU Interface Board Up to two 2 additional temperature probes can be connected to the optional EIB ACU Extended Interface Board Any combination of the four 4 temperature probes can be programmed to monitor ambient temperature and or battery temperature In addition the SM TEMP can be cascaded up to 8 units connecting up to 64 additional temperature probes In total a maximum of 68 probes can be connected via ACU monitoring A temperature probe set to monitor battery temperature can also be used for the rectifier battery charge temperature compensation feature or the battery charge temperature compensation feature can be programmed to use the average or highest value of all battery temperature probes The battery charge temperature compensation feature allows the controller to automatically increase or decrease the output voltage of the system to maintain battery float current as battery temperatu
8. 24 2013 Network Power Initially Starting and Checking Operation Controls and Indicators After all electrical connections have been made and verified The STATUS LED on the SM TEMP indicates possible trouble perform the following procedures to start and verify SM TEMP conditions in the SM TEMP operation Initial Startup 1 With the Power System operating verify that the STATUS LED on the SM TEMP is continuously illuminated GREEN a If the STATUS LED does not illuminate check for correct voltage and polarity at terminals 1 and 2 of TB2 and or TB3 on the SM TEMP b Ifthe STATUS LED illuminates continuously RED the SM TEMP has failed Replace the SM TEMP c If the STATUS LED flashes red update the Table 3 temperature probe inventory by cycling output mode switch 1 the left most switch three times in rapid succession This should restore the STATUS LED to continuous green illumination Note that any alarms for open temperature probes will be permanently lost d Ifthe STATUS LED flashes green CAN address switches 2 4 on two SM TEMP units connected by single CAN bus are set to the same address Changing the switch settings on one of the affected SM TEMP units should restore the STATUS LEDs on both units to continuous green illumination 2 Verify Power System output voltage is as required by the LED temperature of the battery Refer to the Power System documentation for details Checking the Fail Alarm 1
9. 28 16 AWG Strip 1 4 of insulation from each lead insert the lead in the wire cavity and tighten the screw Recommended torque is 2 in Ibs e Power connections are made to terminal blocks TB2 or TB3 the other terminal block is available to feed this power to other SM TEMP units or other SM modules TB2 and TB3 provide screw compression type terminals which accept a wire size of 28 16 AWG Strip 1 4 of insulation from each lead insert the lead in the wire cavity and tighten the screw Recommended torque is 2 Ibs e Alarm connections are made to terminal block TB4 TB4 provides screw compression type terminals which accept a wire size of 28 16 AWG Strip 1 4 of insulation from each lead insert the lead in the wire cavity and tighten the screw Recommended torque is 2 in Ibs e TheSM TEMP receives temperature information from temperature probes These are the same types used with the power system controllers ACU ACU SCU or SCU when the SM TEMP is not present The temperature probes plug into the eight connectors on the top row on the back of the SM TEMP P1 P8 Temperature probe connections are made by means of locking plug type connectors Spec No 547490 7 of 13 gt EMERSON Network Power Input Power Note Observe correct polarity The side of the power input ground in 48V system battery in 24V system goes to the terminal while the side of the power input goes to the te
10. A Technical Manual from the experts in Business Critical Continuity SM TEMP Temperature Concentrator Installation and User Manual UM547490 Issue AG September 24 2013 Specification Number 547490 EMERSON Network Power A SM TEMP Temperature Concentrator Installation and User Manual 0 547490 Issue AG September 24 2013 EMERSON This page is intentionally blank Spec No 547490 0 547490 Issue AG September 24 2013 SM TEMP Temperature Concentrator Installation and User Manual UM547490 Issue AG September 24 2013 Ye Table of Contents Admonishments Used In This ii Important Safety INStrUCtiONs iii EACbr iae E HE iii dnn 1 salle 1 E 1 Environmental 1 hied ealc RR T 1 4 hus me 5 Important Safety INSU Ct OMS ee 5 User Selections Switch cedit ot e E CR rede eR EROR TOR Ge NT 5
11. IDER IT SOLVED Spec No 547490 UM547490 Issue AG September 24 2013
12. O ALAR ALARM ALARM USING GROUND CLOSURES ORORO CJ d GROUND GROUND GRounp JUMPER GROUND NO ALARM iss ALARM NO ALARM ALARM ALARM USING RESISTIVE BATTERY CLOSURES NC COM NO NC COM NO 00000 00000 BATTERY BATTERY BATTERY NOALARM ALARM NO ALARM ALARM Resistive Value and Power Rating per application requirements Spec No 547490 UM547490 8 of 1 3 Issue AG September 24 2013 SM TEMP Temperature Concentrator 5 Installation and User Manual UM547490 Issue AG September 24 2013 EMER eid Network Power Interface Connection to the Power System When connected to a Controller s Temperature Port Input The SM TEMP module is designed to interface with the following Controllers ACU ACU SCU and SCU Use cable P N 547565 shipped loose with each unit when using the analog output of the SM TEMP e Theanalog output connections are made to 1 pins 1 2 Refer to Figure 3 and Figure 5 When multiple SM TEMP modules are used the analog output of only one of the SM TEMP modules is connected to the controller s temperature port input e CAN bus connections are made to TB1 pins 3 5 See Figure 5 for correct CAN bus wiring Figure 5 5 Connections when connecting the SM TEMP analog output to the Controller s temperature sensor port and not connecting into the Controller s CAN bus ANALOG OUTPUT CONNECTION when connecting the SM TEMP analog output to
13. ll connected sensors There are address DIP switches to allow up to eight 8 SM TEMP modules to operate concurrently on the same CAN bus The SM TEMP module provides an analog output of the average or the maximum DIP switch configurable of the temperatures of the connected sensors The output is a current source providing 1 output is compatible with the temperature port input of the SCU SCU ACU and ACU controllers When multiple SM TEMP modules are used the analog output of only one of the SM TEMP modules is connected to the controller s temperature port input When used with an ACU version 3 02 or later in lieu of connecting the analog output of the SM TEMP module to an ACU temperature port input the SM TEMP module can simply be connected at the end of the ACU CAN bus Via the CAN bus the ACU reads each temperature probe from each SM TEMP module Specifications Electrical e Input Voltage 18 60 volts DC e Input Current 0 1 Amps e Input Protection Internal 3 ampere fuse not user replaceable An external 1 1 3 ampere fuse should be user provided in the ungrounded input conductor Spec No 547490 amp EMERSON Network Power Environmental e Operating Ambient Temperature Range 40 C to 70 C 40 F to 149 F e Temperature Measurement Range 25 C to 105 C 13 F to 221 F e Storage Ambient Temperature Range 40 C to 85 C 40 F to 185 F e Humidity Capable
14. orrect CAN bus wiring Figure 6 SM TEMP Connections when connecting the SM TEMP to the ACU CAN bus and not connecting the SM TEMP analog output to the ACU temperature sensor port ANALOG OUTPUT CONNECTION NOT REQUIRED when connecting the SM TEMP to the Controller s CAN bus and not connecting the SM TEMP analog output to the Controller s temperature sensor port H T L 14 2 3 4 5 oocooQ0 NO ANALOG OUTPUT CONNECTION REQUIRED CAN BUS INTERCONNECTIONS when connecting the SM TEMP to the Controller s CAN bus and not connecting the SM TEMP analog output to the Controller s temperature sensor port ONE 1 UNIT H T L 0o0o0Q90onQ To end of power system s CAN bus remove power system s CAN bus termination plug TWO 2 UNITS H TOL H T L ooooo0 00000 TWISTED PAIR To end of power system s CAN bus remove power system s CAN bus termination plug L L H H THREE 3 TO EIGHT 8 UNITS H T L H T L H T L o Oo Oo 0020000 00000 To end of power system s CAN bus oan FEE remove power system s CAN bus termination plug OTHER UNITS OR HERE SPLICE IN HERE ONE PAIR GOES ONE PAIR GOES INTO UNITS OUT OF UNITS NOT ON THE END ON THE END Spec No 547490 UM547490 1 0of1 3 Issue AG September 24 2013 SM TEMP Temperature Concentrator 5 EMERSON Installation and User Manual UM547490 Issue AG September
15. re decreases or increases respectively Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained temperature probe set to monitor battery temperature can also be used for the BTRM Battery Thermal Runaway Management feature The BTRM UM547490 Issue AG September 24 2013 SM TEMP Temperature Concentrator Installation and User Manual UM547490 Issue AG September 24 2013 feature lowers output voltage when high temperature condition exists to control against battery thermal runaway A temperature probe used for battery charge temperature compensation or BTRM Battery Thermal Runaway Management should also be mounted on t he negative post of a battery cell A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location away from direct sources of heat or cold e temperature sensor end of the probe contains a tab with a 5 16 clearance hole for mounting Restrictions Atemperature probe programmed to monitor battery temperature should be mounted on the negative post of a battery cell to sense battery temperature Ordering Notes 1 Ordertemperature probes as required Note that each temperature probe consists of two pieces which plug together to make a complete probe see the following illustration For a complete temperature probe order one 1 P N 552992 10 3 meters or one 1
16. rica Inc This document is the property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Names of companies and products are trademarks or registered trademarks of the respective companies Any questions regarding usage of trademark names should be directed to the original manufacturer EmersonNetworkPower com EnergySystems North America EmersonNetworkPower eu EnergySystems EMEA Emerson Network Power Energy Systems North America Inc 2013 While every precaution has been taken to ensure accuracy and completeness herein Emerson Electric Co assumes no responsibility Business Critical Continuity Emerson Network Power the Emerson Network Power logo Emerson and Consider it Solved are service marks and and disclaims all liability for damages resulting from use of this trademarks of Emerson Electric Co EnergyMaster eSure NetPerform NetReach NetSpan NetSure and NetXtend are trademarks of Emerson information or for any errors or omissions Specifications subject to Network Power Energy Systems North America Inc Any other product brand or company names or logos are the property of the respective owner change without notice EMERSON CONS
17. rminal Provide an external 1 1 3A fuse in the ungrounded input lead Connect power from a distribution fuse to either one of the two terminal blocks TB2 or TB3 1 Connect positive battery to terminal 1 of TB2 or TB3 2 Connect negative battery to terminal 2 of TB2 or TB3 External Fail Alarm Alarm contacts are rated for 0 5A at 125VAC 1A at 30VDC and 0 3A at 110VDC When used with a controller on the CAN bus the controller will issue alarms for bad or disconnected probes or SM TEMP units Refer to the controller manual for more information Note Do not apply voltages higher than 42 4 volts AC peak or 60 volts DC In the event of an alarm condition a closed loop circuit will be provided between terminals 3 and 5 of terminal block TB4 and an open loop circuit will be provided between terminals 1 and 3 of TB4 Refer to Figure 4 for alarm configurations Probes Plug the Battery Temperature Probe s into connectors P1 P8 on the SM TEMP Probe locations can be recorded on the label provided on the SM TEMP UM547490 Issue AG September 24 2013 amp SM TEMP Temperature Concentrator Installation and User Manual UM547490 Issue AG September 24 2013 Figure 4 Alarm Wiring 4 24V FORM 48V ALARM CONTACTS NC COM NO EA CLOSED ALARM ALARM USING BATTERY CLOSURES 00000 BATTERY h BATTERY ange d BATTERY NO ALARM ALARM N
18. rts the reader to an action that must be avoided in order to protect equipment software data or service ISO ALERT Alerts the reader to an action that must be performed in order to prevent equipment damage software corruption data loss or service interruption ISO Fire Safety FIRE SAFETY Informs the reader of fire safety information reminders precautions or policies or of the locations of fire fighting and fire safety equipment ISO SAFETY Informs the reader of general safety information reminders precautions or policies not related to a particular source of hazard or to fire safety ISO ANSI OSHA Spec No 547490 vs UM547490 ii Issue AG September 24 2013 SM TEMP Temperature Concentrator gt Installation and User Manual UM547490 Issue AG September 24 2013 EMER UN Network Power Important Safety Instructions General Safety DANGER YOU MUST FOLLOW APPROVED SAFETY PROCEDURES Performing the following procedures may expose you to hazards These procedures should be performed by qualified technicians familiar with the hazards associated with this type of equipment These hazards may include shock energy and or burns To avoid these hazards a tasks should be performed in the order indicated b Remove watches rings and other metal objects c Prior to contacting any uninsulated surface or termination use a voltmeter to verify that no voltage or the expec
19. son com OSP TAC Emerson com Answers technical product and system questions determines status of warranties and contractual agreements for repair Phone 1 800 800 5260 1 Contact Account Management for custom configurations Contact DC Power Spare Parts for parts and accessories For More Information To learn more about service offerings from Emerson Network Power please contact your sales representative call 1 800 800 1280 option 7 email ES Services Emerson com or visit EmersonNetworkPower com EnergySystems Spec No 547490 UM547490 1 3 of 13 Issue AG September 24 2013 SM TEMP Temperature Concentrator S EMERSON Installation and User Manual UM547490 Issue AG September 24 2013 Network Power The information contained in this document is subject to change without notice and may not be suitable for all applications While every precaution has been taken to ensure the accuracy and completeness of this document Emerson Network Power Energy Systems North America Inc assumes no responsibility and disclaims all liability for damages result ing from use of this information or for any errors or omissions Refer to other local practices or building codes as applicable for the correct methods tools and materials to be used in performing procedures not specifically described in this document The products covered by this instruction manual are manufactured and or sold by Emerson Network Power Energy Systems North Ame
20. t is why we offer a wide array of services to meet all of your network infrastructure needs Customer Service Pre Shipment Email CustomerService ESNA Emerson com Pricing and availability 7 purchase orders expediting requests and order tracking Ask for your company s dedicated Customer Service Phone 1 800 800 1280 option 2 Associate Customer Support Center Post Shipment Email ESNACustomerSupportCenter Emerson com after an order has shipped contact our Customer Support Center Phone 1 956 661 6867 with related questions concerns or claims Account Management Email AccountManagement ESNAG Emerson com Provides quotes and bid responses for custom configured DC power 3 systems and outside plant enclosures for customers and channel partners Phone 1 800 800 1280 option 3 Reps VARs amp Distributors Spare Parts Email DCpower Spares Emerson com Pricing and purchase orders for spare parts including but not limited to OSP Spares Emerson com breakers cables fuses rectifier fans misc breaker and fuse panels Phone 1 800 800 1280 option 5 enclosure fans doors and switches etc DC Power Depot Repair Email DCpower Repair Emerson com Creates and processes RMAs for depot repair and refurbishment Determines repair and refurbishment lead times and pricing based on warranties contractual agreements Provides repair shipping information Phone 1 800 800 1 280 option 6 and status Technical Support Email DCpower TACGEmer
21. ted voltage is present d Weareye protection e Usedouble insulated tools appropriately rated for the work to be performed Spec No 547490 see UM547490 iii Issue AG September 24 2013 A SM TEMP Temperature Concentrator Installation and User Manual 0 547490 Issue AG September 24 2013 EMERSON This page is intentionally blank Spec No 547490 0 547490 liv Issue AG September 24 2013 SM TEMP Temperature Concentrator Installation and User Manual UM547490 Issue AG September 24 2013 Description This document provides specification installation and operational information for the SM TEMP Temperature Concentrator that is designed for use in both 48V and 24V systems NetSure Power Systems can be operated in conjunction with one or more battery and or ambient temperature probes Witha battery probe installed and connected the power system is designed to automatically increase or decrease output voltage as battery temperature decreases or increases respectively This maintains an optimum charge voltage to the battery with respect to temperature thereby extending battery life Each SM TEMP module receives temperature inputs from up to 8 solid state temperature sensors AD592B type These are the same temperature sensors currently connected to the temperature inputs of the SCU SCU ACU and ACU controllers The SM TEMP module provides a 125 kbps CAN output of the temperature of a
22. the Controller s temperature sensor port and not connecting into the Controller s CAN bus CAN BUS INTERCONNECTIONS when connecting the SM TEMP analog output to the Controller s temperature sensor port and not connecting into the Controller s CAN bus H T L 78141 23 4 5 00000 ONE 1 UNIT DO D B TO CONTROLLER Red Wire NO CAN BUS CONNECTION REQUIRED TWO 2 UNITS H T L H T L 00000 00000 TWISTED PAIR L L THREE 3 TO EIGHT 8 UNITS H T H T L H T E 00000 00000 00000 OTHER UNITS 2 OR HERE SPLICE IN HERE ONE PAIR GOES ONE PAIR GOES INTO UNITS NOT OUT OF UNITS NOT THE END THE END DO NOT WIRE THE TEMP CONCENTRATOR THIS WAY STAR TOPOLOGY H a Spec No 547490 UM547490 9 of 1 3 Issue AG September 24 2013 SM TEMP Temperature Concentrator S Installation and User Manual UM547490 Issue AG September 24 2013 EMERSON Network Power When connected into the ACU CAN Bus When used with an ACU version 3 02 or later in lieu of connecting the analog output of the SM TEMP module to an ACU temperature port input the SM TEMP module can simply be connected at the end of the ACU CAN bus e The analog output connections ARE NOT REQUIRED e CAN bus connections are made to TB1 pins 3 5 See Figure 6 for c
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