USER MANUAL
Contents
1. Y A Drain Inverter KB JT FUL KM2 mm KMI DA kms vu Valve m Alarm Fault k L e e e H eo 9 um od SE EE 2 Power 20W IL FU2 a H MI don l FG FU2 Y A a seed 25 24 23 44 43 42 32 27 28 29 30 31 34 35 36 37 38 39 40 T ri m T T T EIRIS TH Ed i rz i i os TA TU TY Ww ve J l KY08S Controller Lx JEH RS485 i el E s48 1 9 l KS KM Ve 1 l El 22 21 20 19 18 17 16 15 14 13 1211 10 98 716 514 31 2 I SCH 2 b ja C JBI A KM1 a 7 7 i A l n gt E 24V d vu ON i Fy O E Sn vx me ou Air P Common Common Disc Oy FAN DO 1 Bee 28 54 P Comon Comon Di T Cro ann CTI Input us E le ou eS t eg EE e 4 Es E 3 5 29 Compressor Cooling Fan E Z 7 Que um GERD eo MAM KYOSS Schematic Diagram FAN VSD MAKE APPROVAL NO DQTO468 DATE Shenzhen Plot Electronic Co Ltd P 23 W dk 25 W 8 5 MOTOR amp FAN VSD TYPE m Motor Fan Fault i Inlet Inverter Inverter Fau KB FUL Valve KM5 KM3 KM4 Run Run e o e e z2. 138 0 Picture 4 3 1 Monitor hole size 5 Alarm Function 5 1 Air Filter Alarm D Air filter block check In HARDWARE CONFIG there is air check function set in digital input terminal The monitor displays AIR BLOCK by checking pressure differential switch close B 17 W dk 25 W 2 Air filter running time alarm The text displays AIR TIME END when running time of the air filter is exhausted 5 2 Oil Filter Alarm D Oil filter block check In HARDWARE CONFIG there is oil check function set in digital input terminal The monitor displays OIL BLOCK by checking pressure differential switch close 2 Oil filter running time alarm The text displays OILTIME END when running time of the oil filter is exhausted 5 3 O A Separator Alarm D O A separator block check In HARDWARE CONFIG there is O A check function set in digital input terminal The monitor displays O A BLOCK by checking pressure differential switch close 2 O A filter running time alarm The text displays O A TIME END when running time of the oil filter is exhausted 5 4 Lubricant Alarm The text displays LUBE TIME END when running time of the lubricant is exhausted 5 5 Grease Alarm The text displays GREASE TIME END when running time of the grease is exhausted 5 6 Discharge Temperature High Alarm The text displays DISC T HIGH when DISC T is higher than ALARM DISC T set in FACTORY PARAMETER 5 7 Oil Air Pres Alarm In compressor
3. Cntrol Wiwer Instaneous KB JT FUL Inlet O a i CON Run Alarm Fault KM2 Valve KM5 Valve ele _ o eoe 7 E E A Sak pol gu e rbi AC 220V oo fy 1207 I TT e VE Lil Li lA pipil V A A Lem Power 201 E l ci El NEUE L4 4 y wb iir FU2 maim 1 pw rz poc i d s Sa Sa Sa Mog AG bd i FS l l FU2 EES C y Lek Cel bd i jt gae UA a e 2 Led i USD br n i AA l H 25 24 23 44 43 42 32 27 28 29 30 31 34 35 36 37 38 39 40 I I T T T T T T dl I D at 2 CT2 EE li TT I E Eet i l e l KYO8S Controller LS l RS485 liri e i di S a KM5 L 22 21 20 re fis V7 16 15 ra i5 2 1110 9 8 7 6 5 4 3 2 1 9 c b jajc BA at Z I ES I e CR ee SE mj I SE Air P Common Comon pisc T T2 Input CT1 Input aoe Compressor Cooling Fan MAM KY08S Schematic Diagram Soft start MAKE APPROVAL NO DQT0483 DATE Shenzhen Plot Electronic co Ltd Je qur
4. Display motor inverter current address Inverter password is required E HAHH to modify this data the address is hexadecimal number CURRENT MOTOR Display motor inverter voltage address Inverter password is required INVER EIR HEB to modify this data the address is hexadecimal number VOLTAGE MOTOR Display motor inverter power address Inverter password is required INVERTER HHUH to modify this data the address is hexadecimal number POWER 3 MOTOR Display motor inverter frequenxy address Inverter password is INVERTER HHHH i FREQUENCY required to modify this data the address is hexadecimal number EE 0001 E motor inverter address and make it consistent with inverter ADDRESS SUM SLOW When compressor receives stop command INLET VALVE terminals will open and MOTOR INVERTER RUN terminal will MOTOR STOP open The compressor will stop according to STOP DELAY set MODE SLOW FREE FREE When compressor receives stop command Inlet valve will open MOTOR INVERTER RUN terminal will keep closed to control inverter frequency decreasing and it will open until 1 S before STOP DELAY finishes LN NAME ATV31 Set motor inverter nameo MOTOR Set controller communication format and make it inconsistent with COMMUNICATIO 9600BPs 8N1 N FORMAT inverter format In the process of adjustment The minimum operating frequency PAIN TRER Ee when temperature is below the VSD work temperature In the process of adjustment The maximum operating frequency PAN MA
5. Je qur 13 W JE 25 vti 1 7 Auto start stop function set Customer password or factory password is required to set auto start stop function in customer parameter Customer can set disable or enable for start or stop When auto start and stop are all set enable and the start and stop time is coming controller will prompt massage and start 20S count down After 20S passed start and stop command are activated customer can press cancel this operation if the count down is more than 5S to cancel this set Hox CTION IS ACTIVAT BLE S Enable or disable present scheduled stop time Enable or disable present scheduled start time 1 8 Operation Authorization and Password Controller provides multiple passwords and access management According to different levels of passwords controller provides different levels of operating authorization details as following 8 1 CUSTOMER PASSWORD factory set Permissions Allows to modify part of CUSTOMER PRAMETER and customer password It is not allowed to modify OIL FILTER USED TIME O A SEPERATOR USED TIME AIR FILTER USED TIME LUBE USED TIME GREASE USED TIME 8 2 MAINTENANCE PASSWORD Fixed Permissions Allows to modify all CUSTOMER PRAMETER Allows to modify TOTAL RUN TIME TIME LIMIT ALARM LONG STOP PHASE PROTECT in FACTORY PARAMETER 8 3 FACTORY PASSWORD factory set Permissions Allows to modify part of CUSTOMER PRAMETER customer
6. 1 4 Customer Parameter Sheet and Function Menu Preset Data Function 1 In AUTO load mode compressor will load if pressure is below this set data pone SE 2 In STANDBY mode compressor will start if the pressure is below this set data 1 Compressor will unload automatically if air pressure is above this set data UNIE OSONA 2 This data should be set above LOAD P also should be set below UNLD P LIM FAN START T 0080 C Fan will start if DISC T is above this set data FAN STOP T 0070 C Fan will stop if DISC T is below this set data MOTOR START Set the MOTOR START TIME Record time when motor is TIME 0008S activated controller will not start overload protection during this time to avoid impulse starting current stopping the motor ud PELAN 0006S Interval time from star start to delta start os RELAT 0002S Unloading in this set time after enter delta running STOP DELAY 0010S For NORMAL STOP operation compressor will stop after it continuously unloads over this set time When unloading continuously compressor will automatically stop AND DED puedes and enter to standby status if over this set time RE START DELAY 01008 Machine can start only over this set time at any case after normal stop standby or alarm amp stop Set the FAN START TIME Record time when fan is activated FAN START TIME 0003S controller will not start overload protection during this time to avoid impulse
7. MAM KYO8S Schematic Diagram PF VSD MAKE APPROVAL NO DQT0465 DATE Shenzhen Plot Electronic Co Ltd gt 28 N A N ae N Nn AH 8 3 MOTOR VSD TYPE C KB JT FUL a mei D Dain er Alarm Fault p Q og e e A pem Er of EI EI r4 E 190V Power 20W OIE FU2 Kg LL FG FU2 ETRISITTE S e B 25124 23 44 43 42 32 27 28 29 30 31 34 35 36 37 38 39 40 CC i GE I I O A B CT2 KM6 3 A Y08S Controoler i3 RSA85 UR B KM2 KM5 rS i 22 21 20 19 18 17 16 15 14 13 112 111101 9 8 7 6 5 4 3 2 11 E c b a Cp P 24V di l 5 Air P Common Common Disc T E i E Mot MI M2 Motor Cooling Fan U S A d CIA Input duis FAN OS E Pi o 3 amp 20 3 mA H gt Output Compressor Cooling Fan MAM KYOSS Schematic Diagram MOTOR VSD MAKE APPROVAL NO DQT0466 DATE Shenzhen Plot Electronic Co Ltd y d N N H N nm N nn H 8 4 FAN VSD TYPE
8. 220V I4 A pos t AC190V Power 20W ni c Ly uy ELRISITH Inverter LIUIVIVI R SITH Inverter E LIUIVIVII 4 20mA Input E i l l E 8 25 24 23 44 43 42 32 27 28 29 30 31 34 35 36 37 38 39 40 Y08S Controller i i i i l l I I I i ON am KM KM za a gt B E e 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 645 4 3 2 I V i e DA c b ja E eee ee i E 24y RER u ey CR EE een E l H 5 Air Common Common Disc T 2 233 S E Fan Motor CT2 Input or m Loi ch Hite D 20 20 mA Output Output Display Block Fan inverter Fault Remote On Off Motor Cooling Fan Compressor Cooling Fan O A Seperator Block Motor Inverter Fault MAM KYOSS Schematic Diagram MOTOR FAN VSD MAKE APPROVAL NO DQTO469 DATE Shenzhen Plot Electronic Co Ltd E N E JE N LN EN 8 6 SOFT START TYPE Bypass Output
9. A dit 20 8 4 WI Jt 25 W 1 Function Introduction 1 1 Controller components and function Controller contains main controller touch screen monitor current transformer communication cable and related accessories Function is explained in following chart 000 00 00 000 00 00 12 22 22 17 060000000000 Read air compressor running data though RS485 send command to compressor to check and modify compressor parameter j Control compressor based on the run mode and customer parameter set Pituelll 1 2 Status Display and Operation The display screen will show as below after power on Picture 1 2 1 E u pl N 4 N io After a while touch screen model starts for about 30S enter compressor operation menu like below picture 096 C S 0 62 MPa UN TIME 000 00 00 LOAD TiM 000 00 00 TIM 11 18 17 41 Local Picture 1 2 2 Press more in the menu to check running parameter Note monitor should be communicated with controller correctly for running parameter view 1 3 Manage menu Press Manage in the menu to enter below menu User can set different parameter through this menu Note monitor should be communicated with controller correctly for parameter modification Check history fault me password is necessary to check factory Calibration password is necessary to check calibration parameter Zem Jt 25 Wi
10. R 25 Ji LIFE OF 1 Alarm prompt when total running time of air filter is above the set data AIR FILTER een 2 Set this data to 0000 alarm function for air filter running time is not activated 1 Alarm prompt when total running time of lubricant is above the LIFE OF 2000H set data LUBE 2 Set this data to 0000 alarm function for lubricant running time is not activated 1 Alarm prompt when total running time of grease is above the set LIFE OF 2000H data GREASE 2 Set this data to 0 alarm function for grease running time is not activated MANUAL only when the pressure is above UNLD P compressor AUTOMATIC will unload automatically For any other case the Load Unload LOAD MODE AL MANUAL function can only be executed by pressing load unload key AUTOMATICAL the load unload function can be executed by the fluctuation of AIR P automatically LOCAL only the button on the controller can turn on and turn off LOCAL the machine TART MEE REMOTE REMOTE both the button on the controller and the remote control button can turn on and turn off the machine NEW USER ag User could modify the user password by old user password or PASSWORD factory password DISABLE When controller detects fault will not alarm with beep SOUND OF DISABLE EN sound ALARM ABLE ENABLE When controller detects fault controller will alarm with beep sound CHINESE ENGLISH
11. loading status when AIR P and tank pressure all above 0 5MPa and tank pressure AIR P pipe piezoresistive gt OIL AIR PRES system will alarm 6 Controller Protection 6 1 Motor Protection KY08 compressor controller provides overload open phase unbalance high voltage low voltage protection to motor and overload block and short circuit protection to fan Electronic d failure Failure Display Reason Overload Display MOTOR FAN CURR OVLD GE bearing weorandbthermechameat Open phase Display MOTOR CUR OPEN PHASE oe Supply Contactorandopen phase oF Current Display MOTOR CURR UNBAL Poor contact of contactor inside open loop of Unbalance motor High Voltage Display HIGH VOLTAGE Motor voltage high Low Voltage Display LOW VOLTAGE Motor voltage low 6 2 Protection of Discharge Temperature High When DISC T is above the STOP DISC T the controller will alarm and stop the machine THIS FAULT displays DISC T HIGH 6 3 Protection of Air Compressor anti reversal Je qu 18 W Jk 25 W When compressor is at stop status and three phases sequence is not in order THIS FAULT displays PHASE WRONGI and the controller cannot start the motor Change the position of any arbitrary two phase power lines and check the rotation of motor 6 4 Protection of Air compressor Open Phase When compressor is at stop status and open phase is detected THIS FAULT displays PHASE WRONG2 and the co
12. starting current stopping the fan DISAIS EN 0002S Auto drain control continuously drain time TIME ae CLOSE 0060S Auto drain control continuously drain interval time LOCAL only the button on the controller can turn on and turn off LOCAL the machine SEH REMOTE REMOTE both the button on the controller and the remote control button can turn on and turn off the machine OIL FILTER 0000H Record total running time of oil filter If changing new oil filter the USED TIME data should be reset by manual operation O A SEPERATOR 0000H Record total running time of O A separator If changing new O A USED TIME separator the data should be reset by manual operation AIR FILTER 0000H Record total running time of air filter If changing new air filter the USED TIME data should be reset by manual operation LUBE 0000H Record total running time of lubricant If changing new lubricant USED TIME the data should be reset by manual operation GREASE 0000H Record total running time of grease If changing new grease the USED TIME data should be reset by manual operation LIFE OF E prompt when total running time of oil filter is above the set GT Ge 2 Set this data to 0000 alarm function for oil filter running time is not activated 1 Alarm prompt when total running time of O A separator is above LIFE OF 2000H the set data O A SEPERATOR 2 Set this data to 0000 alarm function for O A separator running time is not activated Je qur 7 VW
13. AULT RECORD vee Input 8888 and press eer button to clear all the history fault RESET record MAX RUN TIME 0000H 1 When the compressor is in a stop status and the TOTAL RUN TIME is over this MAX TIME set compressor will alarm and stop B9 W 25 Wi reporting USER MISTAKE 2 Set the data to 0000 this function is not activated STOP SYSTEM Set the stop system pressure Set as 0 controller will shield relevant PRES 01 OMPa fault of system pressure This data is set as 0 if only connect air pressure sensor SE 00 01MPa Maximum set 0 20MPa In compressor loading status when AIR P and tank pressure all OIL AIR PRES 00 20MPa above 0 5MPa and tank pressure AIR P pipe piezoresistive gt OIL AIR PRES system will alarm The current displayed in the RUN PARAMETER is the average of CURR FILTER 0004 the detect data TIMES The more of CURR FILTER TIMES the slower current will change in RUN PARAMERTER Choose operation power frequency This parameter influences the FREQ SEL 50Hz 60Hz sample current value When this data is set incorrectly the actual current is 1 2 times different from displayed current value SERIAL NO 9999999999 Serial No set by manufacturer aa LOAD 000095 H Modify the TOTAL LOAD TIME TOTAL RUN TIME 000100 H Modify the TOTAL RUN TIME PROD DATE 9999 99 99 Production date set by manufacturer 1 In stop mode air compre
14. Displays in English EANGUAGE ENGLISH CHINESE Displays in Chinese SCREEN DISABLE EN DISABLE When stop operation controller will not dim BRIGHTNESS ABLE ENABLE When stop operation controller backlight will dim Set AIR P in VSD mode to keep running stable When pressure is fluctuated around this data controller will adjust operating VSDP 00 70MPa frequency of inverter to control the pressure close to this data This data is only available in MOTOR VSD or MOTOR FAN VSD mode In VSD mode set DISC T to keep running stable When DISC T is fluctuated around this data controller will adjust operating Payee SES frequency of fan inverter to control DISC T close to this data This data is only available in FAN VSD or MOTOR FAN VSD mode Set MOTOR RATED POWER in order to calculate actual power in um RATED 022 0KW VSD mode This data is only available in MOTOR VSD or MOTOR FAN VSD mode Set MOTOR RATED SPEED at 50HZ in order to calculate the SEDE RATED 1500RPM actual speed in VSD mode This data is only available in MOTOR VSD or MOTOR FAN VSD mode MOTOR UP SPEED 625 Restrict PID calculations in case the frequency increasing too fast which cause motor speeding up too fast MOTOR DN 625 Restrict PID calculations in case the frequency decreasing too fast SPEED which cause motor slowing down too fast When set as VSD mode and AIR P is detected higher than set DESCEND P 00 72MPa DESCEND P DESCEND FREQ works This data is only available in MOTOR V
15. ESTEG OOP when temperature is over the VSD work temperature PID TARGET T INTEGRAL SCALE lt detected DISC T lt PID FAN INT SCALE 0005 C TARGET T INTEGRAL SCALE INTEGRAL GAIN works Beyond this range INT INITIAL works FAN INT INITIAL 0020 When detected DISC T lt PID TARGET T INTEGRAL SCALE or ah qur 11 9i JE 25 yi Detected DISC T gt PID TARGET T INTEGRAL SCALE Integral calculation is based on this data Track speed of PID TARGET T the bigger the data the faster the FAN PROP GAIN 0020 track and the less stable the data the smaller the data the slower the track and the slower the adjustment Track the speed of PID TARGET T and steady state error the bigger the data the faster the track and smaller the steady state errors the RATINGS map smaller the data the slower the track and bigger the steady state errors FAN DIFF GAIN 0000 Normally set as 0000 this function is not activated FAN PID CYCLE 001 0S Set the PID calculation interval time to adjust fan speed Set fan inverter number touch model can prestore at most 50 FAN INVERTER 0 different inverter communication address Inverter should support NUMBER MODBUS RTU protocol for communication Inverter password is required to modify this data FAN INVERTER HHHH Display fan inverter current address Inverter password is required to CURRENT modify this data the addre
16. KY08S AIR COMPRESSOR CONTROLLER MAM6070IP TOUCH SCREEN USER MANUAL Shenzhen Plot Electronic Co Ltd Address 4 5F 5 Bldg Highstar Industry Park Gangtou Community Bantian Longgang District Shenzhen City China Telephone 86 0755 83173599 83172822 Postal code 518034 Fax 86 0755 83172966 E mail plt pltsz com Web site www pltsz com VOTE OF THANKS Thank you for your trustworthy and select of PLOT air compressor controller Shenzhen Plot Electronic Co Ltd specializes on the manufacture and R amp D of air compressor controller We are devoted to win customer trust through our high quality products and service We try our best to ensure the completeness and correctness of the manual but PLOT Company shall reserve the rights for continuous research and improvement on its products and assume no obligation for the modification and improvement on the previously delivered products The design of products is subject to the change without notice Please feel free to contact our after sale service center if you encounter any problem with our product You are always welcome to make suggestions and advices B2 Wu FE 25 Wi n NNOTICE Please read all the operation manual before operating the set and keep this manual for further reference Installation of MAM KY compressor controller can be performed only by professional technicians Installation position shall be considered carefully in order to ensure good ven
17. SD or MOTOR FAN VSD mode Suggest this set data VSD P 0 02 MPa Je qur 8 W dk 25 W In VSD mode when the AIR P is detected higher than the set DESCEND P sent the data CONTROL FREQUENCY based on the PID OPERATING REQUENCY SET DESCEND DESCEND FREQ 005 0HZ FREQUENCY to inverter to avoid AIR P over PID TARGET PRESS too far which may cause the compressor loading and unloading frequently Suggest this set data lt Motor max frequencyx1 Hz FAN RATED Set FAN RATED POWER to calculate the actual fan power in FAN POWER 001 5KW VSD mode This data is only available in FAN VSD or MOTOR FAN VSD mode FAN RATED Set the corresponding fan speed in 50HZ to calculate actual fan SPEED 1500RPM speed in FAN VSD mode This data is only available in FAN VSD or MOTOR FAN VSD mode FAN UP SPEED 625 Restrict PID calculations in case the frequency increasing too fast which cause fan speeding up too fast FAN DN SPEED 625 Restrict PID calculations in case the frequency decreasing too fast which cause fan slowing down too fast When DISC T is above or equal to this data control fan inverter MAX VSD T 0085 C output frequency to FAN MAX FREQ This data is only available in FAN VSD or MOTOR FAN VSD mode VSD FAN START 0070 C VSD fan will start if DISC T is above this set data This data is only T available in FAN VSD or MOTOR FAN VSD mode VSD FAN STOP T 0065 C VSD fan will stop if DISC T is below this set
18. Y08S Controller IE E Sd RS485 1S E T B E EN KMS SI A a El 22 21 20 19 18 17 116 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 O l d c b ja C B A l A e l gE3 li S 24V CR EE e l r l 3 Air Common Common Disc 4 h FAN i B D r CT2 Input CTI Input pee Se ui 2 i a MAM KY08S Schematic Diagram PF MAKE APPROVAL NO DQT0467 DATE Shenzhen Plot Electronic Co Ltd a A e 8 2 PF VSD TYPE Motor Cooling Fan Y A 7 Inverter Alarm Fault KB J FUL gie KM4 KM3 KMI de KM5 KM2 Vo Sut els Ke e e e e pem mgl I ip iEn ese ab em Power 20W f M2 M don d M4 FG Y JA DEE 4 f l H 25 24 23 44 43 42 32 27 28 29 30 31 34 35 36 37 38 39 40 EXT J E Pr e a KYO8S Controller S 3 Bes y 45485 12 l l al l E 22 2 10 98 7 65 4 3 2 1 i V E 4 c jb ja C B JA 24V l m l P Comon Comon DIT CTZ Input CTI Input NC aM 1 Output
19. ct pressure coefficient P 1 ZERO 00 03 When AIR P is below this set value the pressure is displayed as 0 00 It is used to avoid air pressure transmitter from increasing P CURRENT COEF 1 083 Current value from controller to motor inverter dd CURRENT 0045 Current value from controller to motor inverter E OEF CURRENT 1 088 Current value from controller to fan inverter 25 CURRENT 0043 Current value from controller to fan inverter PHASE ERROR After three phase adjustment controller will report PHASE WRONG VOLTAGE 000 9 if voltage is detected lower then this set value THRESHOLD Set as 0 PHASE WRONG protection is not activated PHASE VOLTAGE 000 0 Real time Voltage to judge phase reversal OPEN PHASE When open phase voltage is detected lower than this set value VOLTAGE 000 0 controller will report PHASE WRONG THRESHOLD Set as 0 OPEN PHASE protection is not activated OPEN PHASE VOLTAGE 000 0 Real time Voltage to judge phase open eters Current detected gt Motor rated current xMotor short circuit multiple E 0008 Controller will report motor short circuit CURRENT MULT ontroller will repo otor short circu MOTOR BLOCK 0004 Current detected gt Motor rated current xMotor block multiple CURRENT MULT Controller will report motor block FAN mM HE ee ee ed CURRENT MULT P FAN BLOCK CURRENT MULT 0004 Current detected gt Fan rated current xFan block multiple Controller will report fan block
20. data This data is only available in FAN VSD or MOTOR FAN VSD mode 5 Factory Parameter View and Modification Menu Initial Data Function MOTOR RATED Sates load When the current of motor is more than 1 2 times of the set data the CURR SE 793 unit will stop for overload feature see table2 1 1 Maximum fan 5 FAN RATED CURR overload When the current of fan is more than 1 2 times than the set data the data 1 2 unit will stop for overload feature ALARM DISC T 105 C Ste discharge temperature reaches this set data compressor will STOP DISC T 110 C When the discharge temperature reaches this set data compressor will alarm and stop STOP AIR P 00 90MPa When pressure reaches this set data compressor will alarm and stop UNLD P LIM 0 85MPa This data is the maximum of UNLD P The UNLD P in the customer parameter must be set no higher than this data When MAX MIN CURRENT gt 1 SET DATA MIN CURR CURRENT 10 gt the unbalance protection is UNBALANCE 0006 activated compressor will alarm and stop reporting MOTOR CURR UNBAL If the set data gt 15 the unbalance protection will not be activated OPEN PHASE If OPEN PHASE protection 220 seconds OPEN PHASE protection 002 08 2 PROT is not activated ALARM LONG When controller detects oil filter air filter O A separator lubricant STOP 0000H and grease running over the max time and alarm over the data set compressor will alarm and stop F
21. g frequency in loading status MOTOR MIN 040 0HZ In the process of adjustment The minimum operating frequency FREQ when pressure is over the LOAD P and not reach the UNLD P Je qur 10 W JE 25 vt deer PRED 0030 0HZ Permitted operating frequency in UNLD MODE MOTOR INT PID TARGETP INTEGRAL SCALE lt detected AIR P lt SCALE 00 20MPa PID TARGET P INTEGRAL SCALE INTEGRAL GAIN works When detected AIR P lt PID TARGET P INTEGRAL SCALE or MOTOR INT INITIAL 0020 Detected AIR P gt PID TARGET P INTEGRAL SCALE Integral calculation is based on this data MOTOR PROP 0010 Track speed of PID TARGET P the bigger the data the faster the GAIN track the smaller the data the slower the track Track the speed of PID TARGET P and STEADY STATE ERROR the bigger the data the faster the track and smaller the MOST GRIN EE STEADY STATE ERRORS the smaller the data the slower the track and bigger the STEADY STATE ERRORS MOTOR DIFF 0000 Track the hysteresis system such as temperature it is not used very GAIN often and normally set as 0000 a ES 001 05 Set the PID calculation interval time to adjust motor speed Set motor inverter number touch model can prestore at most 50 MOTOR Rae INVERTER 0 different inverter communication address Inverter should support NUMBER MODBUS RTU protocol for communication Inverter password is required to modify this data MOTOR
22. he internal open loop of Check the power contactor and the motor the motor Wrong Phase Phas l va g e sequence reversal or open Check the wane Sequence phase Motor overload during start Master start time set to less than the star delta delay time Reset the master start time longer than star delay 2 seconds Main Contactor shakes frequently The emergency stop button is loose or controller is reset by interference Check if the coil of contactor connects with RC snubber or not ah qur 19 W FE 25 W 8 Schematic Diagram 8 1 PF TYPE Y A T KB J FUI vw KM3 KMI Oe i SE Run Alarm Fault Q o e e M k AC 20 ef A ch ci m d Anis E d Dod od od d GENEE 190V Power 20W IA Ica libe Zi S It FU2 En ES EAT da KA dn E A SA KA on Zen GC FG Pi she yi gt l ENT FU2 po vin l Fote A Y gr us E ces E 1 BEBE 1 l l l ie I 25 24 23 44 43 42 32 27 28 29 30 31 34 35 36 37 38 39 40 ES T T T T Er I CT2 Sal ns E l J J mcloud l l EN l n
23. his set value the pressure is displayed as 0 00 It is used to avoid air pressure transmitter from increasing Input the coefficient when calibrate discharge temperature Controller T COEF 0 975 display temperature sample temperature coefficient The range of coefficient 0 800 1 200 Calibrate controller temperature zero Calibrate temperature to 20 C T ZERO 0007 when controller pressure sensor terminal connects the resistance in accordance with 20 C For the calibration of temperature it is required to calibrate T zero first and then calibrate coefficient MOTOR A 0 985 Input the coefficient to calibrate current CURRENT COEF i Controller display current sample current coefficient MOTOR B 0 985 The range of coefficient 0 800 1 200 CURRENT COEF ah qur 12 W dt 25 W MOTOR C CURRENT COEF iud FAN A CURRENT COEF 0 967 FAN B CURRENT COEF 0 961 FAN C CURRENT COEF 0 973 TEMP 1 COEF 0 985 SPARE TEMP 1 ZERO 0009 SPARE TEMP 3 COEF 1 000 SPARE TEMP 3 ZERO 0000 SPARE TEMP 4 COEF 1 000 SPARE TEMP 4 ZERO 0000 SPARE TEMP 5 COEF 1 000 SPARE TEMP 5 ZERO 0000 SPARE TEMP 6 COEF 1 000 SPARE TEMP 6 ZERO 0000 SPARE Calibrate voltage value The range of coefficient 0 800 1 200 MODI SER 1929 Voltage value voltage detect voltage coefficient P 1 COEF 1 006 Calibrate pressure value The range of coefficient 0 800 1 200 pressure value pressure dete
24. n 4 1 CT installation The CT shall be installed at a place where the current of motor cable can be measured thus controller can be set according to instructions on motor nameplate and the detailed dimension is shown as below 106 5 EE Qo Qa 0 c Dee s Picture4 1 1 Structural dimension of CTI 36 hole Picture 4 1 2 CTI Installation dimension 6425 i 4735 a b t DOI ES Picture4 1 3 Structural dimension of CT2 10 hole Picture 4 1 4 CT2 Installation dimension B 16 W tk 25 W 4 2 Controller installation When install the controller room should be left around controller for wiring The specific dimension is shown as below 145 00 P 135 00 al o y I E E 1 s s5 7 9 tn 1 15 17 19 21 2141618 40 42 14 16 18 20 22 IN D 00 01 02 03 04 05 06 07 08 09 PWRO 00000000 oO e a m in S 5 RUN O M E n Ge OUT e Ka n KS 00 01 02 03 04 05 06 07 08 09 ERO 00000000 D 23 25 27 29 31 33 35 37 39 41 43 24 26 28 30 32 34 36 38 40 42 44 ET Y E 1 a oo A 4 64 00 p 7 00 eg 73 00 ww Picture 4 2 1 Controller dimension 4 3 Monitor hole size m 192 0
25. ntroller cannot start the compressor Check the three phase 6 5 Protection of Air Pressure High When the AIR P is above the MAX LIM P the controller will alarm and stop the machine THIS FAULT displays HIGH P 6 6 Protection of Sensor Fault When pressure sensor or temperature sensor is disconnected the controller will alarm and stop the machine THIS FAULT displays SENSOR FAULT 6 7 Protection of Low Temperature Two minutes after compressor turns on when DISC T is below LOW T PRO in FACTORY PARAMETER the controller will alarm and stop THIS FAULT displays DISC T SENSOR FAULT 7 Toubleshooting Failure Reason Solution High discharge Bad vent condition Oil shortage Check the vent condition and lubricant temperature etc amount etc Temperature Sensor Failure Cable broken or PT100 failure Check the wiring and PT100 High Pressure Pressure too high or the pressure sensor failure Check the pressure and the pressure sensor Pressure Sensor Failure Cable broken Sensor failure or the cables connect reversely Check the wiring and pressure transmitter Power open phase or the contactor Open Phase fai Check the power and contactors ailure Voltage too low tubes block bearing wear off or other Check the set data voltage bearings tubes Overload i mechanical failure or wrong set and other mechanical system data etc Current unbalance contactor Unbalance failure or t
26. ord cccccccccsscessessseessecsecesecesecesecessceseceseceseccsecesecesscesecesecesssessenseeegs 14 2 Controller Function and Technical Parameter ccccccccccccsscsccesssssccsssscecesscsecesssssccessesecesssssecesssssccesssscessesasees 15 3 Modeland Specification tee dead EE 15 3 1 Controller model explanation eege a e dianas 15 3 2 Monitor model Explanada 16 3 3 Power specification sheet for corresponding moto 16 4 Tuer att egent See eS Ran dde eM tes 16 A e etd bec n e mt estem et EE 16 4 2 Controller installation iii ida 17 4 3 Monitor hole size cccecccccsescsccsssccecessscsecesscsccsssscsccsscsecsssssccesssecesssesecesssscescssssccessssceesssecesssecesseeseees 17 5 Alarm DEL teinte ia 17 5T AA O 17 SEA A a e a a ak 18 SEH Eet eieiei i imet empire i ebd ecs 18 54 Eubticant AIarm 5u a d eet e ne teet et d e t rite m edi t rete eunt 18 5 5 Grease ATTI EE 18 5 6 Discharge Temperature High Alarm sessi nnne nnne nnne 18 6 Controller Protection eset aa 18 6 1 Moto PEE CMA EE m eye tte eiit dosi eritis d 18 6 2 Protection of Discharge Temperature Hehe 18 6 3 Protection of Air Compressor anti reversal serinin NE r AEAN EE E NA AR 18 6 4 Protection of Air compressor Open Phase 19 6 5 Protection of Air Pressure Hilti tdt iaa 19 6 6 Protection of Sensor Faute 19 6 7 Protection of Low Temperature SCENE ENEE 19 T5 Toubleshootlng us eet ete ree ea e ae t tee ede eet ees 19 Sischematic Diagrams
27. ording to overload multiples from 1 2 times and 3 0 times Tactual Iset Time parameter 21 2 21 3 21 5 21 6 22 0 23 0 Response time S 60 48 24 8 5 1 Table 2 1 1 curve table for protection of motor 2 5 Temperature protection when actual temperature measured is higher than temperature set response time lt 2s 2 6 Measurement D DISC T 20 150 C Accuracy 1 C 2 Running time 0 999999H S Current 0 6553 5A Pressure 0 1 60MPa Accuracy 0 01Mpa 2 7 Contact capacity of output relay 250V 5A Contact endurance 500000 times 2 8 Current error is less than 1 0 2 9 Remote control compressor When set as REMOTE user can remotely control the compressor 3 Model and Specification 3 1 Controller model explanation KY08S 40 Motor max operating current Model Je qur 15 X SE 25 Ji 3 2 Monitor model explanation MAM6070IP TK6070IP touch screen 3 3 Power specification sheet for corresponding motor Current range Corresponding Specification A main motor Remark Description power KW MAM580 20 8 20 Below 11 Fan dus tes MAM580 40 16 40 11 18 5 levels of current MAM580 100 100 22 45 such as 0 2 2 5A MAM580 200 200 55 90 1 5A and 4 10A MAMS80 400 400 110 determined by MAMS80 600 5 600 5 200 250 With CT Current of motor 3 3 1 Power specification sheet for corresponding motor 4 Installatio
28. password part of factory parameter and factory password Not allowed to modify OIL FILTER USED TIME O A SEPERATOR USED TIME AIR FILTER USED TIME LUBE USED TIME GREASE USED TIME in customer parameter and TOTAL RUN TIME TIME LIMIT ALARM LONG STOP PHASE PROTECT in FACTORY PARAMETER 8 4 CALIBRATE PASSWORD fixed Permissions Allows users to calibrate currents in CALBR PARAMETER 8 5 INVERTER SET PASSWORD factory set E 14 W te 25 W Permissions Allows to modify all INVERTER SET and calculation of current voltage power and frequency of inverter 2 Controller Function and Technical Parameter 2 1 Controller operation power AC220V 20W 2 2 High voltage low voltage protection 2 3 Phase anti reversal protection When compressor is at stop mode and detects phase reversal response time lt Is 2 4 Motor protection This controller provides open phase unbalance and overload protection to motor and also provides overload block and short circuit protection to fan 2 4 1 Open phase protection When any phase opens the response time equals to set time This function is not activated when OPEN PHASE PROTECTION time is set over 20s 2 4 2 Unbalance protection when MAX MIN current gt SET DATA MIN current 10 respond time is 5s 2 4 3 Protection features of overload time unit second please see following table table 2 1 1 for your reference Multiple TIactual Iset response time is shown in following table table 2 1 1 acc
29. ss is hexadecimal number FAN INVERTER HHHH Display fan inverter voltage address Inverter password is required to VOLTAGE modify this data the address is hexadecimal number FAN INVERTER HHHH Display fan inverter power address Inverter password is required to POWER modify this data the address is hexadecimal number FAN INVERTER HHHH Display fan inverter frequency address Inverter password is required FREQUENCY to modify this data the address is hexadecimal number y NS VEBTER 0001 Set fan inverter address and make it consistent with inverter address RUE E ATV31 Set fan inverter name aN Set controller communication format and make it inconsistent with COMMUNICATIO 9600BPs 8N1 N FORMAT inverter format 1 6 Calibration Parameter You can set relative data of controller in CALBR PARAMETER It is not allowed to view and modify without manufacturers authorization so please verify the password before view and modification The modification of CALBR PARAMETER is similar with CUSTOMER PARAMETER Main function is shown as below Note calibration parameter has been set in factory normally it is not necessary to modify The modification of calibration parameter may affect compressor operation Menu Initial Data Function Input the coefficient to calibrate air pressure Controller display P COEF 1 006 pressure sample pressure coefficient The range of coefficient 0 800 1 200 P ZERO 00 03 When AIR P is below t
30. ssor is not allowed to start when discharge temperature is below this set data LOW T PROT 0005 C 2 When the discharge temperature is below this data two minutes after turned on w compressor will alarm and stop reporting LOW T P UNIT MPa pressure unit displays as MPa MPa PSI BAR_ PSI pressure unit displays as PSI BAR pressure unit displays as BAR T UNIT CIF C temperature unit displays as Co F temperature unit is displays as Fo When voltage is detected lower than LOW VOLTAGE the controller will alarm and stop TORVE TE Ge When set as 0000 LOW VOLTAGE protection function is not activated When voltage is detected higher than HIGH VOLTAGE the controller will alarm and stop IGA VOLTAGE CHOY When set as 0000 HIGH VOLTAGE protection function is not activated PHASE PROT DISABLE ENABLE Phase sequence protection function is activated ENABLE DISABLE Phase sequence protection function is not activated EAL ORT TORGEK User could modify the factory password by old factory password PASSWORD SCHEDULED DISABLE ENABLE Scheduled on off function is activated ON OFF ENABLE DISABLE Scheduled on off function is not activated EM CAS Set system alarm temperature TEMP SYSTEM STOP Set as 0 controller shields relevant fault of system temperature If connect discharge temperature sensor only this data should be set as TEMP 0 ADVANCED T Set factory advanced password super password is required to revise PASSWORD this data oe e 180 0HZ The maximum operatin
31. tilation and reduce electromagnetic interference electromagnetic interference RC snubber must be connected to the two terminals of coil such as AC contactor valve etc which are controlled by relay output Port connection shall be inspected carefully before power on Correct ground connection the third ground can help increase product capacity of resisting signal interference N Wiring shall be performed respectively according to regulations for heavy and weak current to reduce Set rated current of motor the max current of motor 1 2 Features Color touch screen PF VSD selection function Pressure temperature selection function System pressure and system temperature selection and shielding Weekly scheduled on off function More than 100 days fault history record Support PF MOTOR VSD FAN VSD MOTOR amp FAN VSD SOFT START TYPE Multiple inverter address built in communicate with any inverter supporting MODBUS STU protocol nm qur 3 VW Jt 25 Ji Contents I Functor Introduction tegen ON 5 Function is explained in following chat 5 1 2 Status Display and Operation esses nnne nnne nennt ene nne nnne nnns 5 ES Manage RE 6 1 4 Customer Parameter Sheet and EFuncpon een nennt nenne enne eene 7 1 5 Factory Parameter View and Modification inrait a E E O E E ER 9 I 6 Calibration Pe eet citi e dee 12 T7 Auto start stop functioliset utente de espere ais 14 1 8 Operation Authorization and Passw
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