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Newport 700-1000 MkII Z User Manual

1. Connecting brine discharge ser Removing hose to sea strainer Attaching intake service hose to vice hose from the to strainer pigtail the hose connecting to the sea strainer Troubleshooting Newport 700 1000 MkII Systems SYMPTOMS Feed pump runs constant ly will not turn off PROBABLE CAUSE Toggle switch on control box to RUN MAN or SERVICE REMEDY Turn switch on control box to RUN AUTO Feed pump runs with loud noise Intake blocked Air in system Check thru hull valve Check sea strainer for leaks Check fresh water flush module for leaks Re prime system restart No lights or display system does not operate Display activates but pump will not run Remote display not con nected No power to control box Loose or broken pump wire connection Tanks are full if equipped with tank switch Speed control overheated Check display cable connections at back of display and at control box Check and reset main breakers Check for voltage 12 or 24 VDC at control box power input studs Try manual switch on MPC control box If pump runs then control or display is defective Check wiring at terminal block inside MPC Check tanks system cannot be started if tanks are full Improve cooling System runs no product water delivered to water tanks GPH bar graph shows OK Good LED acti vated Diversion valve inoperative or wiring fault Disconnected or broken
2. Auto Store oeoc ELTRA WATERNAKERS 24 21212 SPECTRA WATERMACHINES MPC 3000 71 72 MPC 5000 Display Controls continued Stop Pressing the Stop button in the lower left corner of the MPC display will stop any cur rent action In standby mode pressing Stop will activate the manual run sequence The fresh water flush solenoid valve opens for 20 seconds to prime the feed pump The display counts down from 10 then feed pump will run The system will run indefinitely until the user ends the run cycle by pressing either the Stop or Auto Store button If the Stop button is pressed to end the manual run sequence a fresh water flush will not be initiated and raw water will sit throughout the system until another command is giv en After pressing Stop it is advisable to use the Auto Store button which will initiate a fresh water flush and restart the flush interval timer Pressing and holding the Stop button with toggle between Run High Mode and Run Low Mode Stop SPECTRA WATERMACHINES MPC 3000 Alarm Displ The Alarm Displ button has several functions depending on the current state of the system Alarm Active Pressing Alarm Displ will silence the alarm Pressing it again will reset the alarm if the underlying condition has been corrected Default Screen Pressing Alarm Displ from the default screen will display the number of hours the system has run During Run Cycle Pressing Alarm Displ during a run s
3. Filter Condition PREFILTER warns when filters are getting dirty d Clean filters as soon as convenient If the graph PREFILTER BOODBBDDUPEPLACE reaches full scale the machine will automatical ly slow down to low speed If it reaches full scale again it will alarm Service Pre filters and Z a shut off the watermaker Y WATERMACHINES MPC 3000 The MPC 5000 board is fully programmable from the remote display Instructions on how to access and adjust the operating parameters are on page 74 of this manual 39 Dry Testing with an Artificial Ocean If it is not possible to test run the system with the boat in the water you may test the system with an artificial ocean You will need 1 3 lbs of non iodized salt rock salt sea salt or aquarium salt to make a 5 gallons 605 grams of salt per 20 liters of water that is about 33 000 PPM salini ty average seawater salinity A rule of thumb is 1 2 cup 12 liters of salt per gallon 4 liters of water Make sure the domestic water system is powered up and the boat s tank has at least 35 gallons 130 Liters of water to purge the storage chemicals from the system Confirm that the charcoal filter is installed in the feed pump module and the domestic water line is connected 1 Open the pressure relief valve on the Clark Pump Remove the green tag and spacer 2 Power up the system Bypass the purge mode by pushing Stop and AutoRun simultaneously
4. Next check the membrane Detach the brine discharge hose attach the brine service hose and lead it to a bucket Open the pressure relief valve 1 2 turn and manually run the system for 30 seconds metal toggle switch on feed pump module Examine the brine water If it is discol ored and smells bad perform an SC 2 cleaning with unchlorinated water before running the system pressurized If the brine is fairly clean follow the New System Startup procedure on page 41 and run normally Check for performance Clean the membranes only if performance is reduced See the Cleaning Procedure on page 56 for complete instructions 51 52 SPECTRA WATERMAKERS Introduction to Spectra Chemicals We use four types of chemicals SC 1 SC 2 SC 3 and propylene glycol antifreeze SC 1 and propylene glycol are for system storage while SC 2 and SC 3 are for membrane cleaning Do not use metasodium bisulfate citric acid or any other storage chemical not supplied by Spectra These chemicals used to store other watermaker brands are very acidic and will damage the Clark Pump and void the warranty Note Never use any chemicals with the system pressurized Always open the pressure relief valve 1 2 turn Always follow the instructions for purging the chemicals as shown in the New System Startup section page 37 of your owner s manual Storage SC 1 prevents biological growth when your system is idle It should not be used as a cleaning ch
5. PURGE MODE BYPASSED should appear Or ue INTERVAL 128 88 3 Hold down the Auto Store button for five seconds to run a full flush cycte M Do this six times to purge the storage chemicals a 36 minute process e a Ke 4 Replace the brine overboard hose with the brine service hose per figure 1 ips 5 Push the Auto Store button again to fill the bucket with fresh water from the brine discharge service hose hose attached to Clark Pump Press Stop when the bucket is full 6 Mix the salt to the proper proportion or use an aquarium hydrometer to adjust the salinity level to a specific gravity of 1 025 Fresh water in the watermaker will further dilute the con centration when you begin operation 7 Disconnect the quick release fitting from the pigtail coming from the To Strainer port on the manifold and connect the intake service hose per Figures 2 and 3 Route both service hoses into the 5 gallon 20 liter bucket Disconnect the product tube from the diversion valve and using another small piece of tube route it into the bucket 8 Push the Auto Run button allow the system to prime and then close the pressure relief valve The system should build pressure shortly and start making water with the brine and product water recombining in the bucket to be cycled again This will gradually heat the wa ter Do not let the water temperature exceed 120 deg F 49 deg C 9 Run the system under pressure checking for
6. the Auto Store mode until repairs can be facilitated Access the Program Mode as outlined on page 74 Programming from the Display Scroll through the menus until you reach the Disable Prefilter heading Press the Auto Store button once this will change the setting from NO to YES Wait 40 seconds for the display to timeout and return to the default screen Press Auto Store once The system will begin Auto Store Mode flushing itself and then initiating the flush interval timer as outlined on page 42 PP SPECTRA WATERMAKERS VP 2 ADJUSTING THE AC SPEED CONTROL AC SYSTEMS WARNINGS 120 OR 220 VOLT AC POWER WILL BE PRESENT ON THE TERMINAL BLOCKS WHILE ADJUSTMENTS ARE BEING MADE MISADJUSTMENT OF PUMP SPEED CAN CREATE EXCESSIVE SYSTEM PRESSURES THAT MAY CAUSE DAMAGE OR INJURY The Lenze AC Tech SCM amp SCL speed controls set the feed pump motor speed by modulating the frequency of the ship s AC 50 or 60 HZ power providing precisely the desired output pres sure and flow in the three different modes The speed control is Spectra factory preset and should only be adjusted after contacting the factory Do not change any setting except param eter 31 run speed parameter 32 flush speed or parameter 33 service speed To change a speed setting run the watermaker in the mode in which you want to change the speed For example if you want to change the speed the pump runs at while making water have the unit actually making water En
7. 10 HOSE CLAMP PL HBE 7 8SX3 4 718 145 X 3 4 HOSE BARB EL SS PL MTE 7 8SX1 2 7 8 14S X 1 2 TUBE FITTING EL SS Newport 700 1000 Mkll Z Feed Pump Module 24 Volt DC Version EL MTR 1D24 1HP 24V DC 1800 RPM TEFC 56C MOTOR EL TM 1 4PPCPR 1 4 CABLE CAP STUD RED EL TM 1 4PPCP 1 4 CABLE CAP STUD INSULATOR BLK PL HS 3 4VN 3 4 VINYL HOSE PL PMP 240MAG5 MAGS DRIVE VANE PUMP 240 GPH C250 umm PL CLP 10SS 10 HOSE CLAMP PL MTE 7 8SX1 2 7 8 145 X 1 2 TUBE FIT PL HBE 7 8SX3 4 TING EL SS 718 145 X 3 4 HOSE BARB EL SS FOR 24 DC EL MTR PWMA24 A EL BRK 30ADP SPECTRA PWM AC DC BREAKER DP TOGGLE 30A ASSEMBLY 24V 99 PER EL TM 30A4 TERMINAL BLOCK 30A 4 POS EL SWT TG DPDT TOGGLE SWITCH DP DT EL MPC PCBDP MPC 5000 CIRCUIT BOARD 87 88 Newport 700 1000 Mkll Z Feed Pump Module AC Versions For 110 AC EL MTR SPCAC110 3 4 MOTOR SPEED CONTROLLER AC 110 For 220 AC EL MTR SPCAC220 3 4 MOTOR SPEED CONTROLLER AC 220 For 110AC EL BRK 30ADP AC DC BREAKER DP TOGGLE 30A For 220AC EL BRK 15ADP AC DC BREAKER DP TOGGLE 15A EL TM 30A4 TERMINAL BLOCK 30A 4 POS EL SWT TG DPDT TOGGLE SWITCH DP DT EL PS 24V150W 24V 6 5A POWER SUPPLY 110 220 IN EL MPC PCBDP MPC 5000 CIRCUIT BOARD EL HWR DPG DIAPHRAM GROMMET PVC BLACK EL MTR 3 4AC220 3 4 HP 240 VAC 3 PHASE 56C MOTOR Fresh Water Flush Module PL BSH 3 4X1 4N PL VLV
8. 18329 NANY i 4 umoa 8601 4 4 mp 3 89 Ja od 2v 15008 24 15008 L OG OV 78 ESM ON PMA sJaxyeujja1eAM 1J29AS mo pue EXNV 1 4 Jaduunf pappy 60 80 90 51023009 AvZ uo 5 9DEJJOA 80 0 2 EXNV 10 YUMS UEW PEPPY 80 02 20 uondi seg 000T 00Z HodmeNn uoIs aay 8 6002 uo s nay aqoid Ajurjes 0005 DdW 5 S 1311nO pay 4 5105095 aJnssaJd 3unss3ud Peg lul NO Tdf 31vugrivo sSu3dwnf 53 5 UOISISAIG quel d lil jeuondo Ul S9u21IMS JUE INO Tdd 5394 191940 xig suosn3s en MOJJOJO4H 09919 15 pay plouajos usni3 Joyow 994 jaued e20 DAN 32435 30935 uonisod 493u85 NOY pade NNY 9SseoJ2u a d _ MIMS p ds 95831290 E E B B a m B n peeds MO 9A Joyow Joyow 15004 35009 T gt gt JIMOd 79 80 MPC 5000 FUSES The CHECK FUSE alarm indicates that one of the seven fuses on the MPC 5000 Printed Circuit Board has blown These f
9. KIT CHEM SC3 BASIC CRUISE KIT B KIT BCK B OFFSHORE CRUISING KIT KIT OFFSH1 5 MICRON FILTER FT FTC 5 20 MICRON FILTER FT FTC 20 CHARCOAL FILTER FT FTC CC 6 STRAINER SCREEN FT STN 6S OIL WATER FILTER FT FTC OW FEED PUMP HEAD PL PMP 240MAG5 6 STRAINER O RING SO STN 6SS FILTER HOUSING O RING SO FHS 3PCS10 SALINITY PROBE EL MPC SP4 49 50 Maintenance General Periodically inspect the entire system for leakage and chafing Repair any leaks as soon as you find them Some crystal formation around the Clark Pump blocks is normal Wipe down any salt encrusted areas with a damp cloth Watermakers are at their best when run regularly Biological fouling in the membrane is more likely when watermaker sits idle A warm environment will cause more growth than a cold en vironment A fresh water flush every five days 30 days with the Z lon will greatly reduce biolog ical growth but may not stop it completely Both the Z Brane or Z lon systems protect the mem brane from bio fouling without the use of storage chemicals The Seawater Strainer The seawater strainer s stainless steel element should be inspected removed and cleaned as needed Ensure that the thru hull is closed before disassembly and the gasket is in place before reassembly When the system is put into storage remove the strainer rinse with fresh water and reassemble dry to impede corrosion Check frequently during operation The Pre filters Service the pre fil
10. Program mode press to INCREASE value FLUSH TIMER INTERVAL 126 66 MACHINES MPC 3000 Alarm Display Push to silence alarm When system is running press to scroll though system readings In program mode push to scroll through the sys tem parameters Thank you for your purchase of a Spectra Newport system Properly installed it will provide years of trouble free service Please read through the installation instructions and the system layout prior to attempting the install Like any piece of mechanical equipment the system will require inspection and service so plan ahead for service access and install service loops in cabling If a dealer is installing the system for you review the location of the components to ensure the installation will meet your approval upon completion Newport Installation Quick Start Important Details for Installer 1 The system must have a dedicated sea water inlet to guarantee a constant flow of water to the system The inlet should be as low in the boat as possible with a dedicated forward facing scoop type thru hull fitting 2 Both the Newport 700 1000 Mk II feed pump module and the Clark Pump Membrane mod ule must be installed in a well ventilated compartment where temperatures will not exceed 120F 48C Many engine compartments exceed this temperature when underway Warranty will be void if the installation does not meet this requirement 3 Follow the wire gauge charts in the instruct
11. and a stop watch Adjust the flow constant until the flow reading matches the measured flow The flow reading is heavily dampened and will take some time to stabilize after changes are made to the con stant The factory default setting is 25000 SALINITY CAL This window is used to calibrate the salinity sensor The number on the left is the real time salinity reading and the number on the right is the calibration setting Increase the setting to raise the reading The factory default setting is 60 See Salinity Probe Calibration on page 77 for details 75 INLET OFFSET This parameter calibrates the boost pressure sensor found on the intake manifold of the feed pump marked yellow The number on the left is the real time pressure reading and the number on the right is the offset The reading can be increased or decreased by putting a posi tive or negative number in the offset setting Factory default is 0 0 OUTLET OFFSET Outlet Offset calibrates the sensor on the outlet of the feed pump which is used to determine feed pressure marked red The number on the left is the real time pressure reading and the number on the right is the Offset in PSI or bar Factory default is 0 0 BRIGHTNESS The brightness may be adjusted from 0 to 4 Factory default is 0 FLUSH DURATION This parameter sets the length of the fresh water flush in minutes Factory default is 7 for the Newport 700 Mk Il For the Newport 1000 Mk it is 8 PUMP ON TIME Sets th
12. discharge or behind the keel stabilizer fins or other underwater fixtures Thru hulls in the bow area are susceptible to air intake in rough conditions Sharing a thru hull can introduce unforeseen problems such as intermittent flow restrictions air bubbles contami nants and will void the warrantv For racing boats and high speed boats traveling above 15 knots a retractable snorkel tvpe thru hull fitting is preferred because it picks up water awav from the hull The brine discharge thru hull should be mounted above the waterline along or just above the boot stripe to minimize water lift and back pressure Double clamp all hose connections below the waterline Avoid restrictions or long runs on the entire inlet side of the plumbing from the thru hull to the feed pump module Secure the piping awav from moving objects such as engine belts and hatches Prevent chafe on the tubing as required Test and inspect all piping and hose clamps after several hours of opera tion Pipe Fitting Instructions To seal plastic to plastic fittings wrap 6 to 8 lavers of Teflon tape over their threads Hold the fitting in vour left hand and tightlv wrap the threads clockwise For smoother assembiv do not tape the first starting threads Wiring e Pay attention to wire size or system performance will be impaired e Perform wiring to UL ABYC CE or applicable standards Components Fresh Water Flush Module The fresh water flush module may be loc
13. flow Flush Adjustments continued a D Service Valve close to change filter open to measure flow Flow regulator with adjust ment screw Note If your system was ordered with the optional Z lon the Z lon will re place the fresh water flush module but the adjust ments will be the same Measure outflow here In 1 minute you should get 1 5 gallons of water 5 7 Liters mumumm u gt Domestic Fresh Water Supplv 2 Check adjust the feed pump flush speed Disconnect the brine discharge overboard hose from the quick connect on the side of the Clark Pump and replace it with the brine discharge service hose from vour service kit see pages 54 56 Run the brine discharge service hose into a graduated bucket On DC Models Under the top of the feed pump module mounted over the MPC e se circuit board is the pump speed controller On the speed control eae ler board are two magnetic reed switches for adjusting the pump Ax vr motor speed The switches are narrow black or silver bars ja vaka aise 5 8 16mm long The increase speed switch is labeled S2 the VIE decrease speed switch is labeled 53 Each time a small magnet is 0 O Sa placed near the switch with the pump is running the motor speed L w ae will change slightly Push the Auto Store button The flush valve will open and water will flow backwards through the filters and strainers After about 30 seconds the back flush w
14. number on the right is the cali bration setting Increase or decrease the setting until the number on the left corresponds to the number acquired from the handheld tester Note Occasionally you may need to calibrate the handheld salinity tester In order to properly calibrate a water sample of known salinity must be acquired These are available from Spec tra part number EL SLT CGS8 77 0 SSM ON J USAU0O ppv GL OE OL SJOXBLLJAJEM enoads 15004 Z Aejes SL vc 90 4M4 10 99UU09 7 L 6L r0 Aejay 15004 Ud IMS 0 sepoig BuutM 11 02 20 02 9334 8002 UOISIASY NEL 10 90 PPV 0L LZ 90 9 Joduunr ppy 80 02 20 O00S OdW uonduoseq ojeq OV Z MIN HOdMSN KJOJSIH UOISIA9M aqold yuijes 0009 mt cms MR x LL wed ne Pes SJOSU9S 9 NSSAJ4 sunssaud yau 19419 02 III LINI INEA e peu NO Ldf 31 8 gt NO W 6 ESS un Qdu r feuondo ina i SOLOS j HMM L es seosnas 1 peu OL Jo jaued Aejdsip aowa Jd OUD uo Z SHAG MOT uny 2 p ds OY OND ANZI r ewwa 8601 NYIN 0 5 5 Mp uowsed
15. product tubing Diversion valve plunger stuck Check wiring at diversion valve and inside control box Check product tubing Disassemble and clean diversion valve System runs no product water delivered to water tanks GPH bar graph shows OK reject LED activated High salinity of product water causing system to reject water Salinity probe out of cali bration or defective bad cable Chlorine damage to mem branes Pressure relief valve open Check for low feed pressure Check for leaks at high pressure hoses Test product water with hand held tester if over 500 PPM for 1 hour contact factorv Close pressure relief valve 57 58 Newport 700 1000 Fault Alarms SYMPTOMS System Stalled system stalled may alarm when using the control pan el to run system for servicing with the pressure relief valve open use manual override switch instead High Pressure e PROBABLE CAUSE Pressure relief valve open Intake thru hull closed Airlocked system No signal from Rotoflow meter Blocked brine discharge Fouled membrane REMEDY Close pressure relief valve Check thru hull Purge air Clean or replace Rotoflow meter Check brine discharge Clean membrane Re starting Voltage Too High Voltage Too Low e Battery voltage too high or low Loose wires or poor connec tions No signal from Rotoflow met
16. removed Pull on the tube to check it is secure Test the system before use Spectra High Pressure Tube Fitting Assembly Instructions The high pressure module has up to twelve high pressure fittings two on each cylinder on the Clark Pump two on each of the pressure vessel end caps and two 90 degree elbows on the back of the Clark Pump As the compression fitting is tightened it compresses a ferrule onto the stainless tubing fixing the ferrule permanently to the tube and holding the compression nut captive The body of the fitting seals to the underlying component with an O ring On the Clark Pump cylinders and the end caps this O ring is compressed by tightening the entire fitting The O rings on the 90 degree fittings on the back of the Clark Pump have captive nuts and washers which compress the O rings without turning the entire fitting If a tube fitting leaks it can sometimes be resealed by just tightening You must use two wrenches a 13 16 inch wrench to hold the base and a 7 8 inch wrench to turn the compres sion nut The 13 16 inch wrench will need to be thin so as not to interfere with the compres sion nut If this doesn t work disassemble the fitting grease liberally with silicone grease the ferrule and the threads and re tighten firmly The base O rings should be gently compressed to achieve a good seal and may be damaged by overtightening Connector O ring Ferrule Stainless Fitting Hex Nut Nickel Bronze
17. smell in the product water This decay will set in overnight in tropi cal waters or after a week or two in higher latitudes If handled gently and changed regularly be fore they get too smelly filters can be cleaned several times See Maintenance page 50 Our filter element part numbers are FT FTC XX where the last digits indicate the micron rating FT FTC 5 is for a 5 micron element FT FTC 20 is 20 micron element The optional oil water separa tor is FT FIC OW 5 Micron 20 Micron Optional Oil Water Separator ES SPECTRA WATERMAKERS CHARCOAL FILTERS The charcoal filter element FT FTC CC removes chlorine from the fresh water flush water supply as the RO membrane can only handle small amounts of chlorine without permanent damage The charcoal filter used for the fresh water flush system will not plug up unless you have very dirty domestic water in your boat s supply tank The charcoal filter we supply removes 99 7 of the chlorine Beware when buying other char coal filters If they don t specify the percentage of chlorine removed don t use them Cheap ones may remove only 60 or 70 Also there are aftermarket filters which are very close to but not exactly the right dimensions and they will not seal in the housing If you skimp on the charcoal filter you risk damaging a 600 00 membrane on the first flush The other factor is the flow rate that the filter can handle Because the chlorine is adsorbed by t
18. the Stop button If the Stop button is pressed during operation the system will not flush itself or go into Auto Store mode Auto Store mode The timer counts down the hours until the next fresh water flush FLUSH TIMER INTERVAL 128 88 Run High Mode and Run Low Mode By pressing and holding the Stop button you can toggle back and forth between Run High Mode and Run Low Mode Run High Mode is the normal setting for maximum production but Run Low Mode may be selected for lessen power consumption or to lower the feed pressure The system will automatically drop to low mode when it senses abnormally high feed pres sure low voltage or badly clogged pre filters Note The optional tank full float switch will shut off the system from any mode If the system was Started by the Auto Run button the system will flush and then re flush at programmed intervals 1 30 days when the tanks are full The display will read TANK S FULL Once one of the tank float switches opens the alarm and TANK S FULL display will cease on its own Note that if TANK S FULL is displayed the system cannot be restarted The system will per form a fresh water flush and then go back into Auto Store mode 41 Auto Store Warning Proper understanding of the Spectra flush system and the vessel s fresh water system is mandatory for extended use of Auto Store The flush cycles must not be allowed to drain all the fresh water from the tank or damag
19. the countdown timer will reflect the number of hours until the next flush e Pressing and holding the Auto Store button for 5 seconds will engage a one time flush The display will read FRESH WATER FLUSH while flushing then the default display will appear when finished The system will not re flush at programmed intervals e Pressing the Stop button will cancel the Auto Store Mode Flush Adjustments The default flush adjustments for your Newport 700 1000 Mk II are usually about right to ensure that sea water is thoroughly flushed out of the watermaker using the least amount of fresh water However due to different lengths of hose runs different rates of flow and different pressures in shipboard fresh water systems the flush duration can be optimized for your boat The flush cycle is set in three adjustments the pressure regulator the pump speed and the flush duration 1 Check Adjust the pressure regulator see pictures on next page The charcoal filter in the fresh water flush circuit is rated for 1 5 GPM 6 LPM If your house pres sure water system pushes more than 1 5 GPM through the charcoal filter 4 5 gallons in 3 minutes then chlorine won t be adequately removed from the flush water The flow regulator can be ad justed to make the flow rate as close as possible to 1 5 GPM Place the output hose from the char coal filter into a bucket and open the service valve Turn the center screw on the pressure regula tor to adjust the
20. tion Changes to the run speed setting will affect the product flow rate system power con sumption and feed pressure The flush speed setting regulates the flush water flow rate dur ing Auto Store mode Newport models also have a service speed actuated by the manual tog gle switch On the speed control circuit board are two magnetic switches for adjusting the pump motor speed The switches are narrow silver or black bars about 5 8 16mm long The Increase Speed switch is labeled S2 and is located near the upper right corner of the board The De crease Speed switch is labeled S3 and is located to the right of the six cylindrical capacitors Each time a small magnet is placed near the switch while the pump is running a signal will be sent to the controller changing the selected speed setting and the pump will speed up or slow down slightly SETTING FLUSH SPEED Flush speed should be set to run the pump slowly enough that the ves sels fresh water system can supply a sufficient flow of water through the charcoal filter so that no sea water is drawn in during the flush cycle The maximum flow through the Charcoal filter is 1 5 GPM 5 7 LPM so at flush speed the pump must discharge less than this amount SETTING RUN HIGH SPEED Run High Speed should be adjusted so that the watermaker pro duces the specified amount of product flow at the specified power consumption and nominal feed pressure Since feed pressure and power consumption vary wi
21. to be longer than ten feet it can be ordered but this hose MUST NOT BE SHORTENED or damage to the feed pump may result voiding the warranty 18 Plumbing Detail continued Product Water Tubing Product water tubing is 3 8 inch 9 5 mm Parker tubing See the Parker tube fitting assembly diagram on page 21 Product water goes from the membrane into the pump module manifold where it passes through the flow meter the salinity probe and the diversion valve If the salin ity is below the set threshold the diversion valve energizes and the product water is sent to the tank from the manifold product outlet If the diversion valve is not energized the product goes back into the feed water Connect the product outlet on the product water manifold under the membrane housings to the product inlet fitting on the pump module manifold using the supplied 3 8 inch black nylon tubing Route the blue product water tube from the blue product water outlet fitting on the feed pump module manifold into the top of the water tank Install a tee in the water tank fill or tap a pipe thread into an inspection port in the top of the tank Do not feed the water into a mani fold or bottom of the tank Make sure there is no restriction or back pressure in this plumbing It must maintain less than 5 PSI 35 bar of back pressure or the system will be impaired or damaged If the length of product water tubing supplied with the watermaker is insufficient
22. use a larger size hose amp Blue 3 8 Product tube to Fresh Water Tank 3 8 product tube from the product manifold to the product inlet on the feed pump module mm w 19 20 Plumbing Detail continued Brine Discharge Quick Disconnect Fitting Route the brine discharge from N the quick disconnect fitting to a location above the waterline us um ing the supplied 5 8 hose The Rs quick disconnect may be placed on either side of the Clark Pump Fresh Water Flush Run a feed line from the domestic cold pressure water system to the 1 2 inch hose barb on the fresh water flush assembly This hose must be pressurized when the boat is un attended for the fresh water flush system to function properly The domestic fresh water pump must be able to deliver 1 5 gallons per minute 6 LPM at 25 PSI 1 7 bar To Flush water Inlet on pump module manifold Fresh water from boat s pressure water system Fast amp Tite Thermoplastic Fittings Fast amp Tite fittings are the most complete line of plastic fittings for thermoplastic tubing in the industry NUT O RING TUBING SPACER GRAB RING Fast amp Tite thermoplastic tube fittings from Parker will prove to be the answer to your tubing connector needs Patented Fast amp Tite fittings install in seconds without tools and provide a tight sure leak proof seal without clamps or adjustments A unique 302 s
23. 3 4PVC 3 4 X 1 4 HEX m 3 4 NPT X 3 4 FPT 1 WAY BUSHING REDUCER NYL m PVC VALVE PL MFF 1 4X1 4 _ PL HBE 3 4X1 2 1 4 NPT X 1 4 FPT ELBOW FITTING NYL PL NP 1 4N 3 4 NPT X 1 2 HOSE BARB 1 4 NPT CLOSE NIPPLE NYLON PL PRG 1 4P 1 4 WATER PRESSURE REG ULATOR PL HBS 1 4X1 2 ELL NYLON 1 4 NPT X 1 2 HOSE BARB ST NYLON FT FTH 10L3PCS 10 LOW PRESS FILTER HOUSING 3 PCS FT FTC CC CHARCOAL FILTER inside housing PL NLT 1 4LP Hoses and Tubes PLENDETSUBDBE BLEU TOWNE Soule 3 8 Blue Low Pressure PL HS 3 4SH PL HS 5 8VN Tube 3 4 VINYL 3 4 REINFORCED 5 8 VINYL HOSE SUCTION HOSE Tube Product SUB NP MK2 ILHA NP MK II 700 1K Inlet Hoe PL NLT 1 2LP Assembly 10 foot 1 2 LOW PRESSURE PL HS 3 4PVCGR PL NLT 3 8LP TUBING Hose w o end fittings 3 8 Low Pres PL HS 1 2VN sure Tube 1 2 VINYL HOSE Flush PL HBA 3 8Tx1 2 3 8 T STEM x 1 2 PL HF 75IDX1BR HOSE BARB ADAP _ PL HS 1 2VN PL QDC 1 2HBISV Brass ferrules for 1 2 inch hose 4 2 VINYL 4 2 HB QUICK DISCT INSERT w VALVE 89 End block B A lt HP TB VEB B Valve block HP TB VB End block A HP TB VEB A Pressure relief valve HP TB BV K Composite cylinder l and base gt HP CYL CCA Center block Feed Stainless steel tube ylinder ring End Cap O R Clark Pump Front View HP CYL EC 2 s End block B End block A Val
24. 9 Newport 700 1000 Z Flow 0 1 1 0 440000 a 60 Technical e e mig CODE 62 Table of Contents continued MPC 5000 Programming amp Controls esee 67 o 69 5000 0 Guid cuisine 70 DIS ay CON del 71 Programming from the Display ae 74 Salinitv Probe Galibralon a e nr ak 77 Wiring Schematics aia 78 MPC 5000 PCB Fuses and Electrical Specifications 80 Exploded Views and Part Numbers esee 81 10 Installation 12 Getting Started Unpack the system and inspect it to make sure that it has not been damaged in shipment Freight damage must be reported to the carrier within 24 hours Refer to the shipping list for your system to make sure you have received all of the compo nents listed Do not discard any packaging until you have found and identified all of the parts The smaller installation parts are listed on the plastic bags pick list We will not be held responsible for shortages or damage that is not reported within thirty days of the ship date Study the system layout diagram component photos and descriptions before beginning your installation Lay out the system Ensure that there is clearance around the components for removal of filters and system service Make sure you have adequate tubing hose a
25. CT MANIFOLD 700 1000 83 Product Water Manifold Brine Discharge Quick Connect PL MNF PD PRODUCT MANIFOLD PL QDC BD3 8 700 1000 3 8 NPT Quick Disc Coupling Body PL MTE 3 8X3 8P 3 8 NPT X 3 8 TUBE FITTING ELL NYL pe 5 8 Quick Disc Fitting Hose Barb PL MTS 1 4X1 4P 1 4 NPT X 1 4 TUBE FITTING ST NYL SUB MTS 3 8X1 2 SO FT STF High Pressure Nickel Bronze High Pressure Straight 3 4 16 Straight Thread O RING Fittings Fitting PL HWR 1 2FR 1 2 Stainless Ferrule is FA Connector O RING SO HPP CT Stainless Fitting Hex Nut ine PL HWR 1 2HN BRONZE Sea Strainer amp Boost Pump Module FM ZION SBPBRK PL BHF 3 8TPIEJG PL BHF 3 8TSTJG EL FP BPLDC824 Z ION STRAINER BOOST 3 8T BULKHEAD FITTINGNST JG 300 1K BOOST PUMP 3 8 TUBE PLUG IN ELBOW PL HBS 3 ax3j4 PUMP BRACKET 8 24VDC 1 2 NPT 3 4 NPT X 3 4 HOSE BARB ST NYLON SPECTRA Bw WATERMAKERS f P PL CKV 1M3 4FWS 1 MPT X 3 4 FPT CHECK VALVE WIS PL CLP 114CAR 1 1 4 CARLON CLAMP FT STN 6 6 SEA STRAINER PL BSH 1x1 2N PL FHB 1 2x3 4E 1 NPT x 1 2 FPT HEX REWDUCER NYLON 1 2 FPT x 3 4 HOSE BARB NYLON 84 Newport 700 1000 Z Feed Pump Module All Versions EL MPC RMCD MPC REMOTE CONTROL LCD FM NPC MKII1K NEWPORT 700 1K MK II CHASSIS EL BRK BRKB2P BREAKER BOOT PANEL MOUNTED 2 POLES PL HBE 3 4X3 4 3 4 NPT X 3 4 HOSE BARB ELL NYLON EL SWT TG DPDT T
26. CVS O ring Check valve seat 5 6 Check valve poppet HP CB CV Check valve assembly Check valv Center Block Check valve retainer HP CB CVR 92 Parts S S compression 1 2 SS tube fittings HP CYL SST PL MTS 3 8X1 28 a d pr OY Y Composite cylinder and base HP CYL CCA Cylinder Ring HP CYL R Cylinder Assembly 94
27. Clark Pump The feed pump and the Clark Pump require no routine maintenance except inspection for leaks Tighten any hose clamps or fittings that show signs of leakage The high pressure fittings threaded into the Clark Pump have O ring seals with a straight thread These should never leak and should never be over tightened If one of the tube nuts starts to leak it can be un threaded sealed with a bit of silicone grease or oil and tightened with two wrenches very tightly See instructions on page 23 The Membrane Always perform a flow test page 60 before cleaning your membrane Cleaning shortens the lifespan of membranes so only clean a membrane if you have ruled out other possibilities for low production or poor water quality The leading cause of fouling is biological growth that forms when the system is left unused without flushing or pickling Fouling from mineral scaling can happen under certain seawater conditions or from rust Monitor the product salinity and feed pressure for higher than normal readings take environmental conditions into considera tion e Cold feed water can cause high pressure e Low product flow is usually due to low voltage a worn feed pump or worn Clark Pump Test to see if biological growth has occurred Before running the system remove the pre filters and examine their condition If the filter housings are full of smelly discolored water the system was not properly stored Install clean pre filters
28. ES SPECTRA WATERMAKERS NEWPORT 700 1000 MK Il 2 INSTALLATION amp OWNERS MANUAL Z ION Ready with revised fresh water flush system All MK2 z systems are pre plumbed to accept the new Z ION disinfection system to flush the system from the inlet sea strainer Katadyn Desalination LLC Spectra Watermakers 20 Mariposa Road San Rafael CA 94101 Phone 415 526 2780 Fax 415 526 2787 Rev November 2015 MPC Controller Quick Guide To bypass the Purge Mode only if you are sure there are no chemicals in the system Press Auto Run and Stop momentarily at the same time Auto Run To Start and run for one hour press once Press again for each additional hour of run time For Auto Fill mode press and hold for 5 seconds and system will run until your Tank Switch closes Auto Run functions always terminate with a fresh water flush In Program mode press to REDUCE value REJECT Stop or Start Press once to start or stop system If you stop the system by pressing stop the sys tem will not fresh water flush itself Press and hold to toggle between Run High Mode and Run Low Mode Program Mode allows checks and adjustments of all system settings Please consult your manual be fore making any adjustments See page 74 Auto Store Press and hold for 3 sec for one time fresh water flush Press once to fresh water flush and activate the flush timer interval The light blinks when in this timed flush mode In
29. FLOW OR PRESSURE will equate to lower product quality higher PPM Newport systems which have a higher feed to output pressure ratio See nominal pressures under Flow Test page 65 as well as a higher feed flow membrane area ratio often produce water in the 150 300 PPM range DAMAGE TO THE MEMBRANE by chlorine contamination Flushing the system with chlo rinated water will irreparably damage the membrane Charcoal filters are used to ab sorb any chlorine which might be present in flush water They must be of proper specification to be suitable See page 63 There is no test for chlorine damage except the process of elimination of other causes DIRTY OR SCALED membranes A dirty foreign material scaled mineral deposits or contaminated bacterial growth membrane can result in poor water quality and ab normal operating pressures If operating pressures are above normal then cleaning is indicated If the system pressures are within operating normal range cleaning may have little result Avoid cleaning as a diagnostic tool Low water quality after storage with propylene glycol can usually be remedied by extended flushing or an SC 2 clean ing See pages 52 53 MECHANICAL LEAKAGE within the membrane pressure vessel This is an unlikely but pos sible cause of poor water quality A pinched or damaged O ring within the pressure vessel a scratch on the product tube on the membrane a scratch within one of the end caps or a seal foule
30. High Pressure Elbow Nickel Bronze High Pressure Straight Fitting 23 Electrical 24 Volt DC Versions The Newport 700 1000 Mk 24 volt DC systems have a power inlet harness with a terminal block a 2 conductor boost pump cable and a 50 15M cable for the MPC 5000 display A DC motor speed controller sets the run speed and also slows the motor to the flush and service speeds Do not install it in hot or poorly ventilated locations Allow access to the motor speed controller Mount the main power terminal block in a junction box or on a bulkhead ad jacent to the feed pump module Make sure that this is a dry location well above bilge level and not subject to water spray Check the wire size chart below for appropriate wire sizes DC power feeds should be uninter ruptible to insure proper operation of the AutoStore feature Avoid house breaker panels that could be easily tripped DC Wire Size Guide 24 Volt Protect with 35 Amp fuse or circuit breaker Size the wire for 30 Amps Distances at left represent the total 10 Gauge 6mm up to 10 feet 3M ROUND TRIP wire length DC positive 8 Gauge 10mm up to 20 feet 6 1M length plus DC negative length NOT 6 Gauge 16mm up to 30 feet 9 4M the length of the pair of wires togeth Gauge 25mm up to 50 feet 15M er Size cables accordingly Note If the specified circuit breaker sizes are unavailable use the next higher rating but do not exceed the specificatio
31. OGGLE SWITCH DP DT EL SWT TSBHC TOGGLE SWITCH BOOT SEAL PL NP 3 4N 3 4 NPT CLOSE NIPPLE NYLON P 5 20 FT FTH 10L3PCS 5 MICRON FILTER ELE 20 MICRON FILTER ELE 10 LOW PRESS FILTER MENT MENT HOUSING 3 PCS PL HBE 3 4x3 4 3 4 NPT x 3 4 hose barb elbow PL SLN 1 4D12M 1 4 DIVERSION VALVE 12 V MNF FT FTH 10L3PCS 10 LOW PRESS FILTER PEOR A9 HOUSING 3 PCS PRESSURE TRANSDUCER 250 PSI PL HBE 1 2x3 4 1 2 NPT x 3 4 hose barb elbow PL SWF 3 8X3 8 3 8 NPT X 3 8 TUBE PL MTE 3 4S1 2B FITTING ELL JG 3 4 165 X 1 2 TUBE 90DEG AL BRZ PL HS 3 4VN 3 4 VINYL HOSE EL MPC SP4 SALINITY PROBE 4th GEN ERATION 85 Newport 700 1000 Mkll Z Feed Pump Module All Versions cont PL SLN 1 4012SP 1 4 1 WAY SOLENOID VALVE 12V W O VB EL SSR ABS ABSOLUTE PRESSURE SENSOR PL HBS 1 2X3 4 1 2 NPT X 3 4 HOSE BARB ST NYLON PL CLP 10SS 10 HOSE CLAMP EL SSR IFM INLINE FLOW SENSOR PL MTE 3 451 2B 3 4 16S X 1 2 TUBE 90DEG AL BRZ SUB NP MK2 INT NEWPORT MK II INTAKE MANIFOLD EL MPC SP4 SALINITY PROBE TERMINAL BLOCK 30A 3 TERMINAL BLOCK 30A 2 POS DC Versions EL BC 22 18HS 22 18 AWG BUTT CONN W HEAT SHRINK 86 AC VERSIONS EL MPC CBL50 50 MPC REMOTE CONTROLLER 18 AWG X 2 CABLE EL MCD 1 2NCG 1 2 NYLON LIQUID TIGHT CORD GRIP PL HS 3 4VN 3 4 VINYL HOSE PL PMP 240MAG5 MAG5 DRIVE VANE PUMP 240 GPH C250 PL CLP 10SS
32. OW SENSOR TYPE Select Rotoflow with the Auto Run or Auto Store buttons PRESSURE RANGE For the Newport 700 1000 Mk II s 0 250 PSI pressure gauge select High DISABLE AIR LOCK THIS IS A SAFETY SHUTDOWN SELECT NO Do not select YES unless the system is shutting down on a System Stalled alarm due to a failed Rotoflow meter DISABLE PREFILTER THIS IS A SAFETY SHUTDOWN SELECT NO Select YES only if you are getting a FALSE Service Prefilters alarm DISABLE PRESSURE THIS IS A SAFETY SHUTDOWN SELECT NO Select YES only if you are getting a FALSE High Pressure alarm DISABLE SALINITY Factor default is NO This function allows you to run the watermaker in the event of a salinity probe probe cable or salinity sensing circuit failure If you get a Salinity Probe Failed alarm or the salinity reading cannot be properly calibrated using the Salinity Cal function select YES to continue making water WARNING When YES is selected the diversion valve will be energized whenever the watermaker is running and all product water will be sent to the vessel s water tank regardless of its quality If salinity is disabled test the product water carefully and regularly Note As long as any of the above functions are disabled the red LED next to the Alarm Displ button will flash PPM THRESHOLD Set this parameter to the desired salinity level to reject the product wa ter The diversion valve will send water to the water tank when the
33. SPECTRA WATERMAKERS Technical Bulletins The following pages include Spectra s most commonly used technical bulletins covering tests ad justments troubleshooting and common points of confusion Many more technical bulletins are available on the Spectra website www spectrawatermakers com PREFILTERS During normal operation the feed water is filtered in two stages First it passes through a fine mesh metal sea strainer which protects the boost pump from foreign materials and sea creatures After passing through the boost pump the feed water passes the filter housings containing the 20 and 5 micron elements removing very fine particles that could damage the feed pump or Clark Pump and shorten membrane life An additional carbon filter prevents the entrance of chlorine during fresh water flushing see next page Pre filter maintenance schedules will vary widely depending on how and where the system is used If large amounts of feed water are run through the system in biologically fertile near shore waters the pre filter will plug up water production and quality will drop and the system pressure will change dramatically In blue water conditions the pre filter may only need to be changed every week or two When operated for only an hour or two per day in inland or near shore waters the trapped plank ton will begin to decay in the filters long before the elements plug up The decaying plankton and bacteria will cause a rotten egg
34. and we only recommend this software for experience technicians All parameters and programming can be easily accessed from the MPC display without this software 76 Salinity Probe Calibration Salinity is a measurement of dissolved solids in liquid These solids will conduct electricity to varying degrees A probe with two electrical contacts determines the resistance to the flow of electricity in the liquid The higher the resistance the fewer the PPM parts per million of dis solved solids Spectra considers water below 750 PPM to be potable and water below 500 PPM to be excellent The salinity probe is located in the diversion valve manifold connected to the product water line from the membrane The salinity probe monitors the salinity level of the product water before deciding to either reject the water and send it overboard or accept it and divert it into the tank The salinity level in PPM can be seen on the remote dis Salinity Probe Using a hand held tester note the salinity in PPM of your product water after the unit has been running Be sure to calibrate the hand held salinity meter as per the manufac turer s instructions Access the Program Mode from the remote display simultaneously press and hold the Stop and Alarm Displ buttons for 4 seconds Press Alarm Displ to scroll through the menus until you reach the Salinity Cal heading The number on the left is the real time salinity reading and the
35. ated in any convenient location near the feed pump module It should be mounted verti cally with 2 below the housing for filter changes Do not install over electrical equipment The unit contains a charcoal filter for the flush water a shut off valve and flush water pressure regula tor If you ordered your system with the optional Z lon it will re place the filter bowl on the feed pump module and have an ad ditional control box WITH THE Z ION PHOTOS OF THE FEED PUMP MODULE WILL LOOK SLIGHTLY DIFFERENT SEE PAGE 31 Pressure FOR Z ION INSTALLATION AND INSTRUCTIONS Regulator Boost Pump Module with Sea Strainer The boost pump module should be mounted vertically s with sea strainer accessible and which can handle some water spillage The boost pump MUST be in stalled below the waterline to ensure that it will prime If allowed to run dry it will fail Feed Pump Module Mount the feed pump module on a vertical surface up to 3 feet 1 0M above the waterline It is preferable to mount as low as possible Locate in an area that allows easy access to the filters and the left hand side of the enclosure Keep future maintenance in mind when choosing a location and do not mount above water sensitive equipment The feed pump has overheat protection and will not operate properly at ambient temperatures over 120F 48C Remove the 6 Philips screws on the front cover three on shown side and three on the other to ac
36. cess the mounting holes in the back of the enclosure 15 16 Components continued Remote Display Panel The remote control panel can be mounted anywhere dry and convenient Cut a 4 9 16 116 mm wide by 2 7 8 68mm high opening for the panel Take care not to damage the plugs on the ends of the cable when routing Use only a Spec tra approved cable The cable is not a standard LAN cable or SPECTRA phone cord Clark Pump Membrane Module Pressure Relief Valve This module must be installed in an area that maintains a temperature below 120F 50C It may be placed as high in the boat as you desire and mounted in any position even upside down Make sure that the area around and under the pump does not have any water sensitive equipment as water will be spilled during any repairs or if a leak occurs Allow for easy access to the pressure relief valve The Clark pump membrane module comes complete with a mounting system Be sure to use the supplied washers on the rubber feet Plumbing Schematic From the Clark pump brine discharge con nector use the supplied 5 8 16 mm clear braided vinyl hose with Quick Connect fitting to the brine overboard fitting Use the grey 3 4 inch reinforced PVC hose with pre installed hose to The optional Z ION will re ers TO e place the Fresh Water Clark Pump feed Flush module water inlet to feed pump manifold Do not shor
37. comes from the brine discharge slow down the feed pump if less comes from the brine discharge speed up the feed pump 1 To enter PROGRAM MODE push the Mode button This will activate the password prompt The password is 25 Enter the password with the up and down buttons Up Down When the display reads 25 press Mode again Buttons 2 The display will read P01 to indicate that you have en Mode tered program mode Using the up button select Param baton eter 32 P32 Press Mode to display the current setting The speed settings are displayed in Hertz cycles per second AC output power frequency Use the up and down buttons to change the setting Do not change the setting more than 3 Hertz at a time Press Mode to enter the new setting 3 The pump speed will change and the controller will enter parameter select mode To con tinue changing the same parameter until the desired pressure or flow rate is achieved press the Mode button two more times This will bring you back to Program mode in the same parameter If no buttons are pushed for two minutes the controller will require the password to be entered again 3 Check Adjust the flush duration Detailed instructions about how to access the program ming function and set the flush duration can be found on page 74 Programming from the Dis play Set the flush duration so that the fresh water flush comes to an end just as the salinity of the brine discharge drops below 1000 PPM or
38. conds to collect 2 5 liters of product water 3600 145 x 2 5 62 07 LPH 2 minutes 25 seconds is 145 seconds 2 Total Flow or Feed Flow Feed flow or total flow brine product is expressed in Gallons Per Minute GPM or Liters Per Minute LPM by this equation 60 time in seconds x quantity of water in gallons or liters GPM or LPM Example It took 1 minute and thirty seven seconds to collect 5 gallons of total flow 60 97x5 3 09GPM 1 minute 37 seconds is 97 seconds Example It took 53 seconds to collect 12 liters of total flow 60 53 x 12 13 58 LPM 3 Recovery Rate Product Flow Total Flow Recovery Rate Example 6 5 product flow 063 or 6 3 1 7 GPM total flow x 60 you must first multiply total flow by 60 to convert from GPM to GPH In order to make good quality product water you need the proper amount of feed water flow as in the table below Compare the product flow to the total feed flow Product flow should be 18 5 of total flow for a Newport 700 1000 Mk II If product percentage is low you may have an internal leak in the Clark Pump Presure Pres 700 12 6 1 11 6 30 113 4 pressure relief valve open turn For every of GPM feed water flow loss we will lose about gallon per hour of product flow and the salinity will go up 100 PPM Low feed flow combined with low system pressures is most frequently caused by a worn pump head 61 62 PB
39. d by contamination could allow sea water into the product water If system flow product plus brine is within specifications see page 61 the membrane is clean the product flows are consistent with the system flow and the water quality is still not acceptable then replacement of the membrane is indicated 59 60 SPECTRA WATERMAKERS Newport 700 1000 Mk Flow Test The flow test is the most useful diagnostic test for system performance and should be done before replacing or cleaning your membrane Changes in production or water quality are nor mally caused by something other than the membrane unless the system has been left unused for a long time Before the flow test change all filters and clean the sea strainer Carefully check for water or air leaks as air in the system will cause low production and erratic salinity Look for air bubbles in the sea strainer intake hoses feed water hoses and brine overboard hose Run the system and watch the feed pressure very closely If the feed pressure to the Clark Pump is asymmetrical from one stroke to another this could be part of the problem A differ ence of a few PSI is acceptable but anything over that is an issue If the pump is asymmetrical Clark Pump repairs should be done before continuing with these tests If no asymmetry is noted continue with this test You will need a graduated bucket and a stopwatch Measurements must be very accurate as errors of ju
40. e length of time in seconds that the feed pump will cycle on during a fresh water flush Should be the same as Flush Duration Factory default is 360 for the Newport 700 Mk 480 for the Newport 1000 Mk II PUMP OFF TIME Sets the time in seconds that the flush valve is open but the feed pump is not running This function is not used on Newport models so factory default is 0 FLUSH INTERVAL This is the time in days between automatic flushes when the system is in Au to Store mode The Flush Interval is programmed in days but the Flush Interval Timer will count down in hours Factory default is 5 days 30 days with the optional Z lon CLEAN PRESSURE This should be set to one whole number below the pressure seen at the inlet sensor when the system is running with brand new pre filters After installing new filters run the machine by flipping the toggle switch on the MPC box to RUN MAN The number on the right is adjusted to be one whole number below the number on the left which is the inlet sensor reading This parameter sets the Clean end of the pre filter condition bar graph Factory default is 15 MPC 5000 Software may be loaded from www spectrawatermakers com or CD ROM and in stalled on most Windows based computers The computer must then connect to the MPC board with a USB cable with a type B connector on one end as shown Due to wide variations in comput ers and operating systems Spectra cannot provide installation support
41. e system Press Stop to cancel the flush interval timer then push AutoStore again to flush the system a second time 3 Remove the quick disconnect fitting from the brine discharge outlet of the Clark Pump and re place it with the quick disconnect brine discharge service hose Lead it into a 5 gallon 20 liter bucket Push the Auto Store button and run the feed pump until one gallon of fresh water runs into the bucket from the brine discharge service hose Press Stop 4 Remove the hose from the to strainer pigtail and install the inlet service hose from the service kit Lead both hoses into the bucket 4 5 Makesure that the pressure relief valve on the Clark Pump 22 is open un pressurized 6 Mix the cleaning chemical in the bucket If possible heat the solution to 120 F 49 C 7 Move manual switch on the MPC control box to SERVICE SYSTEM The intake service hose will draw solution from the bucket and the brine discharge service hose will return it Circulate the solution through the system in this manner for 45 minutes Stop the pump and let it sit over night if the solution is cold 8 Replace the brine discharge overboard hose and run the pump until the bucket is empty by moving the manual switch to SERVICE SYSTEM Return the switch to RUN AUTO Follow the New System Startup procedures to flush the chemicals out of the system DO NOT CLOSE the pressure relief valve 9 The system may now be restarted flushed or stored
42. e system will go into operational mode You may now start and run your system as you desire You will not have to go through the purg ing mode again unless you depower the system If you do you can bypass the purge mode by pushing Stop and Auto Run buttons at the same time It is best to use the Auto Run button to run the machine which defaults to the automatic fresh water cycle If you shut down the system using the Stop button use the Auto Store button to begin the fresh water flush cycle 8 Check that the system is operating within its normal parameters Compare with the chart on the next page Nominal Operating Parameters To access this information about your watermaker while it is running press the Alarm Dis play button bottom right This will allow you to scroll through the product flow salinity feed water pressure and pre filter condition screens Product Flow Newport 700 Mk Il 29 30 60 64 LPH Newport 1000 Mk Il 39 41 147 155 LPH Eu L WATERMACHINES 4 3000 Salinity Salinity reads in parts per million Sys go pom tem rejects water higher than 750 PPM 188 PPM Anything below 500 is excellent Feedwater Pressure Pressure range 180 215 PSI 13 16 BAR N Pressure will be higher with cold or high salini PEED VOTER PSI ty feed water and lower with warm water or low salinity Tul SPECTRA W sof WATERMACHINES 3000
43. e to the vessel s systems and the watermaker may occur As described in Normal Operation and Fresh Water Flush on page 41 the Auto Store function flushes the watermaker at programmed intervals As long as the watermaker is flushed with fresh water every 5 days 30 days with the Z lon you need not store the system with chemicals e Make sure there is enough water in the fresh water tanks to supply the watermaker for more than the expected time of operation in the Auto Store mode If there isn t enough fresh water in your tank seawater will be drawn in to make up the difference and the system will not be completely flushed with fresh water The Newport 700 1000 Mk II requires about 7 gallons 26 liters for each flush The boat s pressure water supply must be on and stay on while the sys tem is in Auto Store mode If these conditions cannot be met then pickling with SC 1 storage chemical or propylene glycol is preferable e Make sure the pressure relief valve on the Clark Pump is closed e The system must be continually powered during the Auto Store mode Turning off the power will disable the automatic fresh water flush and damage may occur e Pressing the Auto Store button once will flush the system and then activate the flush interval cycle The display will read FRESH WATER FLUSH with a countdown timer and the feed pump will run After 7 or 8 minutes adjustable the pump will stop the display will read FLUSH TIM ER INTERVAL and
44. ed AC power connections should follow the wire and breaker sizes in the tables below with an appropriately sized AC breaker at the power source usually the main AC distribution panel 110 Volt AC System Wiring Use a 15 amp circuit breaker Wire Length AWG Wire Size Metric Size To 25 feet 12 AWG Amm 7 5M 25 feet to 50 feet 10 AWG 6mm 7 5M to 15M 50 feet to 75 feet 8 AWG 10mm 15M to 23M 220 Volt AC System Wiring Use a 10 Amp circuit breaker Wire Length AWG Wire Size Metric Size To 25 feet 14 AWG 2mm 7 5M 25 feet to 50 feet 12 AWG 4mm 7 5M to 15M 50 feet to 75 feet 10 AWG 6mm 15M to 23 Wire length is measured from source circuit breaker or fuse to control terminal block one direction single conductor Electrical All Systems Route the control cable through the boat to the MPC display location Be careful not to damage the connector or get it wet Display Jacks ALARM BUZZER 155000033 B ur i L CONNECT TO PC BOARD Boost Pump Wiring The boost pump module contains two boost pumps that run sequentially and simultaneously when the system is taking in sea water It doesn t matter which pump we call Pump 1 or Pump 2 because they both run at the same time e Onallsystems an 18 gauge duplex cable pre fitted with heat shrink butt connectors sup plies power to the boost pumps from the feed pump module e Crimp the butt connectors onto the two sets of wires for the boost pum
45. emical nor will it protect your system from freezing On the Newport 70 1000 Mk II two jars of SC 1 are mixed with 1 to 2 gallons of product of dechlorinated fresh water in a bucket and circulated through the system for 10 minutes This treatment will protect the system for six months after which the SC 1 treatment must be repeated To use SC 1 follow the instructions for Storage Procedure on page 54 Spectra systems should be stored with propylene glycol if freezing is likely to occur Propylene glycol can be used instead of Spectra SC 1 storage chemical for storage in any climate and treatment is effective for one year Propylene glycol is a food grade antifreeze used to winter ize RV s boats and cabins Do not use ethylene glycol automotive antifreeze which is toxic and will damage the system The propylene glycol formulations sold in marine and RV stores are usually diluted with water The water remaining in the watermaker before the storage procedure will further dilute the antifreeze reducing the microbial protection and increasing the temperature at which the mix ture will freeze Antifreeze labeled Minus Fifty is a 25 solution and will begin to form an icy slush at about 15Degrees F 10C and will only provide burst protection to about Zero F 18C After a fur ther 50 percent dilution by water remaining in the watermaker Minus Fifty antifreeze will only protect from bursting down to about 25F 4C Therefore if
46. enoid modulated at 1796 duty cy cle after 2 5 seconds to reduce power consumption PMP2 15 Amp DC main water feed pump AUX1 2 5 Amp DC auxiliary output 2 2 5 Amp DC auxiliary output STER 5 Amp DC sterilizer Exploded Views and Part Numbers 82 Parts ID Manual Newport 1000 MkII Z High Pressure Module PL FTE 1 8X1 4P FM PVB PBE FM PVB TB PL TB HPTPVUL 1 8 FPT X 1 4 TUBE PLATE BRACKET NEWPORT HP PUMP TO PV SS TUBE FITTING ELL END TOWER BRACKET LONG UPPER STRAIGHT FT PV ER MEMBRANE RING PL NP 1 8N 1 8 NPT CLOSE NIPPLE NYLON PL HP 1 8 1 8 HEX PLUG NYLON PL MTS 3 8X1 2B 3 8 NPT X 1 2 TUBE FITTING ST BRONZE FT PV UTC PRESSURE VES SEL U TUBE CON NECTOR FT PV EP MEMBRANE END PLUG DLTEHPTPVLL FM PVB PBI S 4 16 ST X 1 2 TUBE PRESS PUMP 20 dp FITT ELL BRONZE FOR N P ASSEM TUBE LONG LOWER INTERMEDIATE Newport 700 Z High Pressure Module PL FTE 1 8X1 4P FM PVB PBE PL MTE 3 451 2B FM PVB PBI PL HP 1 8 1 8 FPT X 1 4 TUBE FIT PLATE BRACKET END 3 4 16 ST X 1 2 TUBE PLATE BRACKET 1 8 HEX PLUG NYLON TING ELL FITT ELL BRONZE INTERMEDIATE FT PV EP MEMBRANE END PLUG PL NP 1 8N 1 8 NPT CLOSE NIPPLE NYLON PL TB HPTPVLL KIT HP20 PL QDC BD3 8 FM PVB PB HP PUMP TO PV SS TUBE HIGH PRESS PUMP 20 3 8 NPT QUICK DISCNT PLATE FT PV UTC LONG LOWER FOR N P ASSEM COUP BODY BRACKET PRESSURE VESSEL U TUBE CONNECTOR PL MNF PD PRODU
47. equence will scroll through the wa termaker s operating parameters Run Mode Production Volume Feed Water Pressure Filter Condition Boost Pressure Production Quality and Hours oeoc ELTRA WATERNAKERS 24 Alarm Disp SPECTRA WATERMACHINES MPC 3000 MPC 5000 Display Controls continued Auto Fill Mode Pressing and holding Auto Run for 5 seconds will start the MPC in the Auto Fill Mode Inthis mode the system will automatically start flush store and restart itself based on the tank level This mode requires that the optional float switches are installed in your tank as detailed on pages 28 29 e Itis not advisable to operate your watermaker unattended Severe damage to the vessel watermaker or other equipment may result Auto Run for 5 seconds Auto Fill Mode SPECTRA LINTCOMME CE WATERMBRERS 24 ce o SPEGTRA WATERMACHINES MPC 3000 Single Flush Pressing and holding the Auto Store button for 5 seconds will activate the single flush mode e he system will perform a single fresh water flush then return to the default screen dis playing Spectra Watermakers X XX e The system will remain in standby mode indefinitely until another key is pressed Auto Store for 5 seconds Single Flush Mode SPECTRA WATERMACHINES MPC 3000 73 74 Programming from the Display To enter Program Mode the system must be in Standby Mode If the system has been de p
48. er at startup System airlocked Charge batteries Check charging voltage Check power connections See remedies above for system stalled fuse number Salinity High Check Fuse followed by s Service Prefilter Blown fuse at circuit board Clogged filters Loose or defective pres sure sensor wires High product water salinity Chlorine damage to mem branes Defective salinity probe or cable cable disconnected Check first for cause then replace fuse mini automotive type ATM See page 80 Install new filters Check sensor wiring With clean filters recalibrate Low Vacuum Limit or Clean Pressure see pages 78 80 Check for low feed pressure Check for leaks at high pres sure hoses Remove and clean probe con tacts Check calibration Check cable connections Clean membrane SPECTRA WATERMAKERS Poor Product Water Quality With any product water quality issue you must ensure accurate calibration if you are using a salinity meter For general quality evaluation your taste is always good enough Membranes are not an exact science and two identical systems can have different product quality World health standards deem water of up to 1000 PPM of total dissolved solids ac ceptable for drinking We consider any thing below 750 PPM acceptable but not ideal and anything below 500 PPM excellent Factors that could affect water quality are addressed be low LOW SYSTEM
49. he charcoal it must remain in contact with the charcoal for a sufficient period of time for the all of the chlo rine molecules to be captured The filters we use can handle 1 5 gallons 6 liters per minute flow and are good for 3000 gallons 12 000 liters at 1 5 GPM or six months whichever comes first Regardless of the amount of water treated the charcoal loses its effectiveness after six months Charcoal filter Soectra part number FT FTC CC 63 64 SPECTRA WATERMAKERS Performing a Fresh Water Flush with a Failed Salinitv Probe In the event of a Salinity Probe Failed alarm on the remote display the alarm function can be defeated to allow the svstem to remain in the Auto Store mode until repairs can be facilitated Access the program mode as outlined on page 74 Programming from the Displav Scroll through the menus until vou reach the Disable Salinitv heading Press the Auto Store button once this will change the setting from NO to VES Wait 40 seconds for the displav to timeout and return to the default screen Press Auto Store once The svstem will begin Auto Store Mode flushing itself and then initiating the flush interval timer as outlined on page 42 Performing a Fresh Water Flush with a Failed Inlet Pressure Transducer In the event of a Service Prefilter alarm on the remote display that cannot be cleared by re placing the pre filters the alarm function can be defeated to allow the system to remain in
50. hen fresh water flows the operation cycle begins and the LED will flash green amber The cycle will continue until either the water flow stops or the adjustable timer times out If the voltage is out of range below 10V or above 56V the LED will flash red every two sec onds and the unit will shut down 31 Z lon Installation The Z lon will replace the fresh water flush module The control box comes with four foot ca bles for flexibility in mounting on the bulkhead adjacent to the feed pump module In the pho to below the control box is mounted on top of the filter housing but it may be mounted any where within four feet Plug the Z ION connector from the generator into the control box wer All newer systems after October 2014 have a pigtail for the Z lon marked green wired to the circuit board in the feed pump module Simply plug the connector from the Z lon also marked green into the pigtail and the electrical installation is complete The Z lon will receive both DC power and its signal to operate from this connection If your system is being retrofitted for a Z lon this pigtail or similar wiring will need to be in stalled Please contact the factory Pigtail from feed pump module Connector from Z lon Testing the Z lon Normally no adjustment is necessary as the unit has been set up at the factory for your water maker however it is advisable to make sure the Z lon is working proper
51. ill end and the feed pump will come on starting the forward flush of the Clark Pump and membrane Once the feed pump starts measure the flow from the brine discharge service hose Once again you should meas ure 1 5 GPM 5 7 LPM or slightly less If more than 1 5 GPM comes from the brine discharge slow down the feed pump if less comes from the brine discharge speed up the feed pump Once you ve adjusted the speed correctly the speed controller will stay programmed for this speed during fresh water flushes 43 44 Flush Adjustments continued For AC Models Mounted under the top of the Feed Pump Module is a VFD feed pump motor control WARN ING ELECTRICAL HAZARD 120 VOLT OR 220 VOLT AC POWER WILL BE PRESENT ON THE TER MINAL BLOCKS WHILE ADJUSTMENTS ARE BEING MADE The Lenze AC Tech speed controls set the feed pump motor speed by modulating the ship s AC 50 or 60 HZ power thus altering the pump speed Do not change any setting except parameter 32 flush speed VFD motor speed control Push the Auto Store button on the MPC display The flush valve will open and water will flow backwards through the filters and strainers After about 30 seconds the back flush will end and the feed pump will come on starting the forward flush of the Clark Pump and membrane Once the feed pump starts measure the flow from the brine discharge service hose Once again you should measure 1 5 GPM 5 7 LPM or slightly less If more than 1 5 GPM
52. ions Using larger wire than specified is accepta ble 4 If you are separating the Clark Pump membrane assembly please review the high pressure tube assembly instructions Improper assembly will cause failure 5 Run test then sea trial the complete system before assuming it is operational If the boat is in fresh or dirty water see Dry Testing with an Artificial Ocean on page 40 After testing make sure the flush cycle operates properly The water going overboard at the end of the flush should only taste slightly salty and measure lt 1000 PPM salinity 6 The MPC control must be powered continuously to achieve the full benefits of the fresh wa ter flush system The domestic fresh water pressure must be on and the fresh water tank level maintained Calculate about 7 gallons 27 liters per flush 7 The MPC 5000 control must be de powered after the system is put in storage 8 Spectra dealers are responsible for educating the vessel owners on the operation and maintenance of the system Please walk through the entire installation with our customer 9 Please have the owner fill out the warranty card or register online Table of Contents InstallatON i ie 11 Getting Started use ahnen 13 Installation b a i TA 14 COMIDO A tT 15 Newport Plumbing Schemattic ccscssscossssscoevcesssscossssscoesssscosssescosssescoersescoersescoersess 17 Plumbing Detail E 18 Tube F
53. itting Assembly Procedures cin 21 S 24 MPC Tank Switch Wiring and operation r 28 Optional Z lon Sterilization System ia 30 L lomlastalia 31 ea ESO EN 33 ETT 35 New Systems Start Up and 37 Nominal Operating Parameters uuu i rario e it 39 Dry Testing with an Artificial Ocean 40 Normal Operation and Fresh Water Flush r 41 Auto Store and Flush Cycle Adjustment 42 Alarm Override and Manual Operation 45 Maintenance Storage and Troubleshooting 47 DOS a 49 Mantencion 50 introduction to Spectra unan in 52 Storage Procedure ser ae A na QS ays 54 Winterizing with Propylene 10 mmm nnnm 55 Membrane Cleaning Procedure educta ungenau 56 WOUDE NOONE i cae io 57 POOR Water a 5
54. low temperature freezing protection is required a 60 or stronger antifreeze should be used 60 solutions are labeled Minus 100 and will provide burst protection to 15F 27C even after a fifty percent dilution with residual water Minus 200 formulations are pure propylene glycol Introduction to Spectra Chemicals continued Complete microbial protection requires a 25 solution of propylene glycol so care must be taken that the solution remaining in the watermaker during long term storage is at least 25 even if freeze protection is not required For these reasons Spectra recommends that all pick ling be carried out with a 60 or greater concentration and that you buy the highest concen tration you can find See Winterizing with Propylene Glycol on page 55 Propylene glycol can be difficult to flush from a membrane especially after extended storage periods This results in high salinity water high PPM and residual flavor in the product water We recommend flushing the system WITH THE PRESSURE RELIEF VALVE OPEN for 4 6 hours after storage with propylene glycol the longer the better If after extended flushing you still experience low product water quality cleaning with SC 2 usually removes all traces of propyl ene glycol and returns the salinity to the level it was before storage with propylene glycol See the Membrane Cleaning Procedure on page 56 Cleaners Cleaning can be detrimental to the membrane and shorten it
55. ly Likewise the fol lowing test is the only way to know if the probes on the Z lon need replacement There is no way to test for silver ions but we can test for copper ions The Z lon puts both into the flush water and where there is one there is the other You will need Spectra test kit EL ZION TESTKIT or a similar copper test kit for pools and spas Once the installation is complete and the unit is powered up carry out a fresh water flush per the instructions The LED on the Z ION controller should start flashing as the unit cycles Close to the end of the flush cycle take a sample of the brine discharge If the brine discharge thru hull isn t accessible you will need to take a sample from the brine outlet on the Clark Pump or use the brine discharge service hose see pages 54 to 56 Once you have obtained a sample first check it with a salinity monitor to make sure the salinity is below 1000 PPM Next use the copper test kit to make sure there is about 1 PPM of copper in the flush water If the salinity of the flush water is above 1000 PPM or does not have adequate copper con tent please contact our technical support for instructions on how to adjust the system Z ION Board Layout Pin 1 Pin 7 LED connector Switch S1 Switch 2 Current up ipu 6 Current down 33 34 Operation 36 New System Start Up and Testing Use this procedure when starting a new watermaker for the first time and whenever the sys te
56. m contains preservative or cleaning compounds Avoid running the system if the vessel is in contaminated water such as in a dirty harbor or canal The system should be fully run tested before leaving port It is preferable to sacrifice a pre filter by running the system in turbid water rather than wait to get offshore to discover a problem or deficiency in the installation If the location or weather prevents proper testing refer to the section Dry Testing with an Artificial Ocean on page 40 Warning Damage may occur if the purge sequence is bypassed and the membrane is pressurized with storage chemical in it 1 First Check That e Thru hull valve is open e Run Manual Run Auto Switch in Run Auto position e Domestic fresh water pressure system must be on or the system will not prime 2 Open pressure relief valve 1 2 turn 3 Power up the system to enter purge mode Note The watermaker will not run with the pressure relief valve open unless it is in purge mode Instead it will restart twice and alarm System Stalled e Alarm will sound e Display will read Open Pressure Relief Now Check that it is open e Push the Alarm Display button to silence alarm 37 38 New System Start Up and Testing continued 4 Press Auto Run Button The system will go into a start mode the flush valve will open for 30 seconds to prime the system and then the feed pump will start The system should fully prime withi
57. may still be cases where you need to pickle your system with SC 1 storage chemical or propylene glycol so we recommend you carry one of these products at all times If your system was ordered with the Z lon it will require only some basic wiring and commis sioning laid out in the following pages If you didn t order you system with the Z lon it may be retrofitted to any Spectra system PS SPECTRA WATERMAKERS Z lon If you did not order your system with the optional Z lon you may disregard this section of the manual This revolutionary adaptation of an ancient technology effectively and safely protects the membrane and filters on your Spectra Watermaker from biological growth The result is that your system will be kept ready to operate without any additional flushing external power sources pickling chemicals or complex procedures Each fresh water flush with the Z lon will protect your watermaker for up to 30 days The met al probes on a Z lon should last for about three years of constant use before needing replace ment Specifications 10 48 VDC inlet voltage 10 38V output 1 5A Current controlled Polarity reverses every 10 15 seconds adjustable Timed auto shutoff adjustable Current output is field adjustable Operation The unit should be energized at all times but will only consume power when water is running through it Upon initial power up the LED will flash red green and then will turn solid green W
58. n 60 90 sec onds and the feed pump will sound smooth Check the strainer and the brine discharge for water flow There should be no bubbles anywhere in the intake hoses If the feed pump con tinues to sound rough find the reason before continuing Inspect the system for leaks Note Ifyou must stop the purge sequence for any reason the control will default back to the beginning of the purge mode to protect your system If you wish you can by pass the purge sequence and initiate a normal start by pressing both Auto Run and Stop simultaneously The message Purge Mode Bypassed will appear En sure that you have thoroughly purged all chemicals from the system or you will damage the membrane 5 After the purge sequence the display will alarm with the message Close pressure re lief valve Close the valve and proceed by pressing Auto Run again If your system has been stored with propylene glycol additional purging is recommended Flip the manual switch to RUN MANUAL and run the system WITH THE PRESSURE RELIEF VALVE OPEN for an addi tional 4 6 hours 6 The system will now run under pressure and make water The display will read purging product water This mode diverts the product water overboard for ten minutes in case there is any residual chemicals in the membrane Carefully inspect for leaks over the entire system Shut down the system and repair any leaks you find 7 After the ten minute product purge th
59. n by more then 10 All wiring to be done to applicable ABYC Marine UL or CE standards _ Motor Power Supply Breaker Motor Speed Controller gt 4 Manual Control Switch Power inlet har MPC 5000 Board Boost 50 15M cable with con pump nectors for the MPC 5000 nn termi cable control display Nal DIOC 24 Electrical 110 amp 220 Volt AC Versions AC versions have an AC power connection and an AC 110 or 220 to 24 Volt DC converter to pow er the electronic controls and boost pumps The MPC 5000 control box houses an AC variable fre quency motor drive VFD and the MPC 5000 control board The VFD serves several functions e Allows the machine to run with almost any AC frequency Regardless of the input conditions the drive will hold a constant motor speed e Outputs three phase AC to the motor e Soft starts the motor allowing the watermaker to be run from a very small generator since it requires no additional start up amperage e Slows the motor to the flush and service speeds The VFD has over temperature shutdown protection Do not install it in hot or poorly ventilated locations Allow for access to the VFD for programming Feed Pump Power Breaker Manual Control Switch Display cable Boost Pump cable AC Inlet 3 wires Variable Frequency Drive VFD AC to DC Converter MPC 5000 Control Board 25 Electrical 110 amp 220 Volt AC Versions continu
60. nd cable before starting Additional parts may be ordered Newport 700 1000 Mkil Z shipping list Newport feed pump module with MPC 5000 and mag drive pump O e High Pressure Pump and Membrane Module 20 Clark Pump 7 e NP 700 1000 Boost Pump and Sea Strainer Module G 7 e NP MKII Z flush module e Newport install kit e Newport service kit o e Clark Pump inlet hose assembly SUB NP MK2 ILHA a e 5 8 inch hose 25 feet e 3 4 inch black spiral suction hose 25 feet 3 8 inch low pressure tube blue 25 foot roll e 3 8 inch low pressure tube black three 25 foot rolls 13 14 Installation Basics Thru hull e Read the directions Not Supplied e Avoid tight hose bends and excessive hose runs e Use heavy gauge wire e Install the feed pump module as low as possible e The boost pump module must be installed below waterline e Use a dedicated thru hull with scoop type strainer e Do not mount components over electrical devices e Avoid getting dirt or debris into the piping or hoses during E assembly A small bit of debris can stop the system Seawater Flow Thru hull Location The svstem must be connected to a dedicated 3 4 to 1 forward facing scoop tvpe intake thru hull and seacock Install the thru hull intake as far below the waterline and as close to centerline as possible to avoid contamination and air entering the svstem Do not install the intake close to or down stream of a head
61. no longer tastes brackish You can either taste the brine discharge or measure it with a handheld salinity meter Since the flush duration can only be adjusted in round minutes you may want to lessen the duration by one minute to save water or increase by one minute to ensure a thorough flush Alarm Override and Manual Operation In the event of a sensor failure resulting in a shut down due to a false alarm the failed sen sor can be overridden using the programming function on the display page 74 High Pressure Service Prefilter System Stalled airlock and Salinity Probe Failed can all be overridden and the system will still run automatically with all other functions intact The red LED next to Alarm Display will flash continually when one of the sensors is overridden Be absolutely cer tain that the alarm is false before overriding the automatic controls In the event of complete MPC control failure the system may be op erated manually as follows e Switch on the feed pump by setting the manual toggle switch to RUN MAN The automatic safety controls are disabled in manual mode Shut the unit down if the Clark pump does not cycle if air is continuously present in the intake line or if the feed pump is ex cessively noisy e Always discard the product water for the first few minutes of oper ation as the initial product water may not be potable Take a water sample by loosening the product tube fitting at either the feed pump m
62. odule or the membrane outlet Check it with a handheld salinity meter or taste it e The diversion valve is an electrically operated three way valve which is normally energized by the MPC controls in order to send water to the tank It will not open automatically in manual mode and must be opened using the mechanical override button The valve is located behind the access opening on the left side of the feed pump module Push the manual override button in and ro tate 1 4 turn clockwise to open the valve Push Diversion valve button down and turn Diversion valve manual override a 90 degrees to button manually open valve FROM FLUSH MODULE NER FROM FILTERS 45 46 Maintenance Storage and Troubleshooting 48 Suggested Spares Short term cruising weekends etc A basic cruise kit B This kit consists of three 5 micron filters three 20 micron filters and two packs of SC 1 storage chemical Cruising 2 to 6 months ata time Two basic cruise kits one replacement charcoal filter and one replacement feed pump head Longer than 6 months Additional filters offshore cruising kit consisting of Clark Pump seals O rings tools and membrane cleaning chemicals One replacement strainer screen replacement O ring for strainer screen and replacement O rings for the filter housings Common Parts Item Part Number SC 1 STORAGE CHEMICAL KIT CHEM SC1 SC 2 CLEANER KIT CHEM SC2 SC 3 CLEANER
63. ow operate in Auto Mode for 1 hour with the duration extended by hour each time Auto Run is pressed Atthe end of the run cycle the system will perform a fresh water flush At the end of the fresh water flush cycle the MPC will start the Flush Interval Timer factory default flush timer interval is set to 5 days 30 days if your system includes the optional Z lon e Atthe end of the flush timer interval countdown the watermaker will perform another fresh water flush and restart the flush interval timer e flush interval and flush cycle will repeat themselves until the user enters another com mand Auto Run SPECTRA WATERMACHINES MPC 3000 Auto Store Pressing the Auto Store button in the top right corner of the display will acti vate the automated storage sequence This will automatically store the system performing a fresh water flush once every 1 30 days according to the flush timer interval settings pro grammed into the MPC e The fresh water flush solenoid will open and the feed pump will run e Atthe end of the fresh water flush cycle the MPC will start the flush interval timer factory default flush timer interval is set to 5 days 30 days if your system includes the op tional Z lon Atthe end of the flush timer interval countdown the watermaker will perform another fresh water flush and restart the flush interval timer e his process will repeat itself until the user enters another command
64. owered recently you may need to bypass the Purge Sequence by pressing Auto Run and Stop at the same time To enter Standby Mode press the Stop button from any other mode The display will read SPECTRA WATERMAKERS A XX To have the watermaker running during the programming pro cess start the machine using the run manual toggle switch on the control box The watermak er will run but the controls will be in standby mode To Enter Program Mode push and hold the Stop and Alarm Displ buttons at the exact same time holding them down for 4 seconds after which the display should read System Units If the display doesn t read System Units try again After entering Program Mode the buttons on the display will have different secondary func tions as follows e Alarm Displ Scrolls through the various programming windows e Stop Selects the digit in the Rotoflow meter calibration constant window to be changed Has no function in other windows e Auto Run Changes the selected parameter down one unit per push e Auto Store Changes the selected parameter up one unit with per push To Exit Program Mode press and release the Stop and Alarm Displ buttons simultaneously The control will automatically revert from Program Mode to Standby Mode if no buttons are pressed for 40 seconds The programming windows and their functions SYSTEM UNITS Select Imperial gallons PSI or Metric liters bar by pressing Auto Run or Auto Store FL
65. product parts per million is lower than this set point and reject the product overboard when the salinity is higher than the set point Factory default setting is 748 PPM LOW VACUUM LIMIT Set point for the maximum allowable pressure drop through the pre filter If the inlet pressure reading drops below this point the unit will alarm Service Prefilter and shut down This set point is in absolute pressure and determines the Replace end of the Prefilter Condition bar graph Factory default is 10 PRESSURE LIMIT If the pressure at the feed pump discharge exceeds this set point the unit will shut down and alarm High Pressure The left hand number on the display is the real time feed pressure as read by the sensor marked red on the feed pump output The number on the right is the high pressure limit Factory default is 250 PSI FLOW CONSTANT The flow constant calibrates the product flow reading The number on the left is the real time flow reading and the number on the right is the flow constant The flow constant is set by selecting the desired digit to be changed by pushing the Stop button until the digit to be changed is flashing Push Auto Run to decrease the value or Auto Store to in crease the value Then select the next digit to be changed with the Stop button The flow con stant is most easily adjusted with the watermaker running with the switch on the control box set to Run Manual Measure the product flow using a graduated container
66. proper operation and leaks After testing the system replace the brine discharge hose product tube and fresh water hose from the strainer You can now flush the system by pressing the Auto Store button Remove tag OPEN PRESSURE and washer RELIEF VALVE 40 Fig 2 Fig 3 Normal Operation and Fresh Water Flush If the system has been pickled or stored use the New System Startup procedure on page 37 You should fresh water flush your watermaker after every use Remember that you need to run the system almost half an hour to make enough fresh water for one flush On DC versions you may notice that the system output is higher when charging your batteries as the water maker is voltage sensitive 1 Check to see that the inlet and brine discharge seacocks are open 2 Push Auto Run one or more times The display will read RUN AUTO MODE then STARTING with a 30 second priming countdown timer After priming the display will read RUN AUTO MODE with a count down timer The machine will run for one hour for each time the button is pushed then shut off and automatically do a fresh water flush 3 Runthe system until you have filled your tank or have made enough to meet your requirements for several days 4 After the system fresh water flushes and shuts down it will enter the Au to Store mode which will flush the system at programmed intervals e See the next page u 5 You may stop the system at any time with
67. ps Once connect ed heat the butt connectors to create a watertight seal 27 MPC 5000 Tank Switch Installation and Operation By installing a float switch at the top of your water tank the watermaker can shut itself down and fresh water flush itself when the tank is full Automatic operation using a float switch could potentially flood a boat or run ship s batteries completely dead so it is imperative that you have a thorough understanding of the automatic operation and your ship s plumbing and electrical systems Contact Spectra for more infor mation If the tank remains full for extended periods the watermaker will automatically fresh water flush itself as programmed under the Flush Interval see pages 42 and 74 The float switch is connected to terminals on the green 10 pin connector on the MPC circuit board labeled Float Switch 1 There is no polarity Float Switch 2 is for land based applications only and will be bridged with a jumper wire in marine installations See the wiring diagram on the next page Spectra uses two types of float switch the side mounted float switch EL SWT SMLV and the top mounted Tank Full Switch EL SWT LV Either may be used depending on the geometry of your tank To use this mode the watermaker must be started with the Stop Start button or the Auto Run button The watermaker will then fill the tank automatically and enter the Autoflush Mode fresh water flushing itself according to the p
68. r tubing and in all cases represent the maximum recommended working pressure of the fitting only Working pressures vs temperatures of other types of tubing may limit the tube and fitting assembly to pressures lower than shown above Consult factory for recommendations on applications other than shown above Temperature Range Black White Polypropylene O F 18 C to 212 F 100 C White Nylon 40 F 40 C to 200 F 93 C Step 3 Loosen nut on fitting until three threads are visible Fittings for glass tubes must be disassembled and the grab ring removed Step 4 Moisten end of the tube with water Push the tube Straight into fitting until it bottoms on the fitting s shoulder Tighten nut by hand Additional tightening should not be necessary but 1 4 additional turn may be added if desired Do not overtighten nut as the threads will strip and the fitting will not function properly A proper assembly will not show the insertion mark extending beyond the nut If the insertion mark is visible then steps 1 thru 4 must be repeated Step 5 When using clear vinyl tubing or urethane tubing it is necessary to use a TS tube support Disassemble the fitting and place the nut grab ring spacer and tube support in that order on the tube Locate the grab ring at the insertion mark as shown Seat the O ring in the body then proceed with Step 4 Note Provide adequate fail safe mechanisms such as leakage detection sen
69. rogrammed Flush Interval If you are using the tank full switch DO NOT press and hold the Auto Run button as this will en ter the AutoFill Mode and the watermaker will not function properly Note It is possible to have tanks switches on multiple tanks Contact Spectra factory for advice NORMALLY OPEN POSITION PHOTO SHOWS TANK FULL SWITCH DISPLAYS Red STROKE 5 SENSORS G PRES SWITCH PVLV Tank Full PMP1 Out 1 vo PMP1 In SWITCHES JUI BATT JUMPERS CALIBRATE JP1 ON Red INLET Black PMP In PRESSURE p Red PMP2 Out OUTLET AUX1 Black AUX2 PROBE GND MPC 5000 Tank Switch Wiring Tank full switch wired to Float Switch 1 ter minals jumper across Float Switch 2 terminals 30 SPECTRA WATERMAKERS Optional Z lon Protection System The Z lon developed by Spectra is a device with protects the entire system from fouling for extended periods without fresh water flushing or storage chemicals pickling The Z lon achieves this end by introducing a stream of metallic ions into the fresh water flush module thus flooding the entire system with ions that prevent biological growth for up to thir ty days If you are going to let your system sit idle for longer than thirty days treatment with SC 1 storage chemical or propylene glycol is still required The Z lon does not protect against freezing so in freezing climates pickling with propylene gly col is still required There
70. rvice hose into the intake bucket of propylene glycol Move the switch back to SERVICE SYSTEM The service hose will now draw propylene glycol solution from the bucket and the brine discharge service hose will return it Run the feed pump and circulate the propylene glycol for 10 minutes 8 Stop the feed pump Drain the seawater strainer the hose leading to the boost pump module and the hose between the boost pump module and the feed pump module Disconnect the product tubing from the membrane housing and blow residual water out of the tubing Empty the charcoal filter housing and flush water lines Leave the pressure relief valve open since the next time you run the system you will need to purge the system unpressurized Your watermaker is now protected from biological growth and freezing for one year Removing hose to sea strainer Attaching intake service hose to Connecting brine discharge ser from the to strainer pigtail hose to sea strainer vice hose 55 Membrane Cleaning Procedures Spectra cleaning compound SC 2 or SC 3 must be mixed with fresh water at a ratio of 1 container of compound to 3 gallons 12L of unchlorinated water An average of two gallons 8L of water is already present inside a Newport 400 system so this water must be figured into the mixture A Newport 400 MkII system requires one container of compound per cleaning 1 Close the intake seacock 2 Push Auto Store to fresh water flush th
71. s life Avoid unnecessary clean ing and avoid cleaning as a diagnostic tool SC 2 is an alkaline cleaner used to remove light oil grime and biological growth It is most effective if heated to 120 deg F 49 deg C which is difficult on a boat In most cases the wa ter quality will increase in PPM salinity after an SC 2 cleaning After a few hours it should re cover to near the level it produced before the cleaning SC 3 is an acid cleaner used to remove mineral and scale deposits In most cases this is used first and if there is no improvement go on to the SC 2 SC 3 will in most cases lower the prod uct PPM and overall pressures Scaling is a slow process that may take several months or years SC 3 is less harmful to the membrane and will almost always improve the performance of an older membrane For cleaning with either SC 2 or SC 3 see Membrane Cleaning Procedure on page 56 53 Storage Procedure 1 Close the intake seacock 2 Push Auto Store to fresh water flush the system Press Stop to cancel the flush interval timer then push Auto Store again to flush the system a second time 3 Remove the quick disconnect fitting from the brine discharge outlet of the Clark Pump per photo below and replace it with the quick disconnect brine discharge service hose Lead the brine service hose into the bucket 4 Push the Auto Store button and run the feed pump until you have one gallon of fresh water in the bucket from the brine di
72. scharge service hose then press Stop 5 1 container of SC 1 storage compound with the water in the bucket 6 Remove the hose from the to strainer pigtail on the feed pump module and install the inlet service hose from the service kit per photos below Lead this hose into the 5 gallon 20 liter bucket as well 2 7 Make sure the pressure relief valve the Clark Pump is OPEN un pressurized by turning 1 2 turn counterclock wise 8 Turn on the feed pump by moving the manual control switch on the MPC 5000 control box to SERVICE SYSTEM The solution will be drawn from the bucket with the ser vice hose and returned to the bucket from the brine dis charge service hose Circulate the storage chemical in the system for approximately 10 minutes Stop the feed pump by moving the switch back to the RUN AUTO position Clean Up Remove the brine discharge service hose from the Clark Pump and replace the brine discharge hose that leads to the thru hull You may now pump the bucket dry by moving the manual con trol switch on the MPC Control Box back to SERVICE SYSTEM Stop the feed pump by moving the switch back to RUN AUTO Remove the inlet service hose and reattach the hose from the sea strainer to the to strainer pigtail Drain and clean the strainer and any filters in the system Reassemble dry Leave the pressure relief valve open since the next time you run the system you will need to purge the storage chemicals with
73. sors automatic shut off controlls or other industry and code appropriate fail safe devices in the design of your water handling appliance to protect against personal injury and property damage Plastic fittings containing an o ring that are used in water applications should be replaced at least every five years or more frequently depending on the environment and severity of the application 21 John Guest Super Speedfit Fittings 19 ha Tuno is simply pustiu Super Speedfit fittings are made up of three components in by hand the unique patented John Guest collet i eae are produced in an acetal copolymer or polypropylene locking system then holds the tube firmly in place is 5 Nitrile rubber or EPDM without deforming it or restricting flow Collet are produced in acetal copolymer or polypropylene with stainless steel teeth O ring provides a leakproof seal The Collet gripper has stainless steel teeth which hold the tube firmly in position while the O ring provides a permanent leakproof seal ww 2735 Collet Cut the tube square and remove burrs and sharp edges Ensure the outside diameter is free of score marks For soft or thin walled tube we recommend the use of a tube insert Stainless steel teeth grips the pipe To disconnect ensure the system is depressurized push the collet square against the fitting With the collet held in this posilion the tube can be
74. st a few percent will skew the results For DC systems log the voltage at the feed pump at the same time Confirm at least 25 volts on 24 volt systems You may have to run the engine or battery charger during the test Take two measurements and compare them with the NOMINAL PARAMETERS table The first measurement is the product flow alone The second is the product flow combined with the brine discharge flow to get the total flow or feed flow You may take these measurements by two methods 1 First time the product flow into a graduated pitcher then divert both the product flow and brine discharge together into a bucket to measure total flow 2 Divert the product flow into the pitcher while diverting the brine discharge into the bucket Time the flow of both After calculating the product flow pour the pitcher of product into the bucket of brine to measure total flow The ratio of product flow to total flow gives us our recovery rate as a percentage If the per centage is below the minimum it indicates an internal leak in the Clark Pump 1 Product Flow Product flow is expressed in Gallons Per Hour GPH or Liters Per Hour LPH by this equation 3600 time in seconds x quantity of water in gallons or liters GPH or LPH There are 3600 seconds in an hour Example It took 3 minutes and 35 seconds to collect 1 gallon of product water 3600 215 x 1 16 74 GPH 3 minutes 35 seconds is 215 seconds Example It took 2 minutes and 25 se
75. t detrimental effects on the system In some cases your watermaker will continue to function in its last known operating state 69 70 Spectra MPC 5000 Operation Guide This document outlines the MPC 5000 with Battery Backup operation It details what is seen on the display what outputs are active during run time and the functions of the different modes Newport 700 1000 systems use single feed pump and speed controller with two added boost pumps to ensure adequate water supply to the feed pump These systems have two pressure sensors The first is mounted before the feed pump to measure boost pump pressure and filter condition The second is mounted after the feed pump to measure feed water pres sure to the Clark Pump Prior to saring vour system for the first time remove the battery isolation tab located to 1277771 the immediate left of the BATT post on the MPC board Battery Isolation Tab JP2 Jumper on all Mk systems Newport svstems use software Version A 37 JP1 Jumper on all systems USB Type B Computer Connection nn eo 99s Y y y Battery MPC 5000 Circuit Board MPC 5000 Display Controls Auto Run Pressing the Auto Run button in the top left corner of the display activates the MPC s automated run sequence e The fresh water flush solenoid valve opens for 20 seconds to prime the feed pump The display will begin to count down from 10 then feed pump will run e The system will n
76. tainless steel grab ring for tube retention coupled with a Nitrile O Ring for positive seal assures good tube connection with only hand tight assembly A plastic grab ring is also available upon special request Vibration or tube movement will not break the seal and cause leakage Preassembled in either highly inert polypro pylene or strong durable nylon Fast amp Tite fittings are the answer to full flow thermoplastic tubing system requirements When necessary Fast amp Tite fittings can be disassembled by hand for fast system drainage Fittings are completely reusable Fast Assembly Step 1 Mark from end of tube the length of insertion See table below Cut the tube squarely and remove any burrs Insertion Length Support in in Insertion Length with without Tube Tube Support Parts are easilv replaced O Rings are standard size and univer sallv available For applications requiring other than Nitrile O Rings consult your Fast amp Tite distributor Use Fast amp Tite fittings with Parker Parflex tubing or other plastic glass or metal tubing for low pressure or vacuum lines up to the pressure limits shown below Fast amp Tite fittings meet FDA and NSF 51 requirements for food contact Working Pressures for Fast amp Tite Fittings Air Oil Water Pressure in PSI Tube O D in Up to 75 F 76 to 125 126 to 175 F Ratings are based on use with coppe
77. ten Flush water from ship s pressure water system 25 psi 2bar minimum Use the 1 2 inch vinyl hose with the Quick Connect fitting be tween the pigtail labeled To Strainer and the top of the sea strainer See following pages Use the supplied 3 4 19mm suction hose NES clear with black spiral from the inlet thru hull to the boost pump sea strainer module and from the boost pump sea strainer module FU to the feed pump SEE mr Dos o c a m Ww ww A AA 17 Plumbing Detail Allow access to the left side of the feed pump module for attaching tub ing and for operating the manual button on the diversion valve Feed water inlet from boost pump Leave enough extra length in this hose to allow the front cover to be moved aside for service ac cess to the inside of the box Manifold Left side of feed pump module Pigtail attaches here Flush water inlet from flush module Flush tubing to strainer Feed water inlet from filters Product water outlet to tank Feed water outlet to Clark pump Product inlet from membrane Ten feet 3M of grey 3 4 PVC hose is pre cut and fitted with high pressure adapters at both ends for connecting the feed water outlet on the feed pump manifold to the Clark Pump feed water inlet This entire length of this hose acts as a shock absorber for pressure spikes gener ated by the cycling of the Clark Pump If you need this hose
78. ter PROGRAM MODE by pushing the Mode button This will activate the password prompt The password is 25 Enter the password with the up and down buttons When the display reads 25 press Mode The display will read PO1 to indicate that you have entered program mode Using the up and down buttons select the desired Parameter e g P31 for setting run speed Press Mode to display the current setting The speed settings are displayed in Hertz cycles per second AC output power frequency Use the up and down buttons to change the setting Do not change the setting more than 3 Hertz at a time Press Mode to enter the new setting The pump speed will change and the controller will enter parameter select mode To continue changing the same parameter until the desired pressure or flow rate is achieved Press the Mode button two more times This will bring you back to Program mode in the same parameter If no buttons are pushed for two minutes the controller will require the password to be en tered again 65 66 SPECTRA WATERMAKERS VP 8 SPECTRA DC MOTOR SPEED CONTROLLER DC ONLY SYSTEMS DC powered Newport model watermakers shipped after January 1 2007 are equipped with a Spectra feed pump speed controller The 12 and 24 Volt DC models use the same speed con troller Three preset and one variable speed are available Changes in run speed change the feed water flow rate during Auto Run and when the manual switch is in the Manual Run posi
79. ters as soon as possible after the pre filter condition graph begins to rise If the filter condition graph gets all the way to Replace the machine will slow down When display reaches Replace a second time the alarm will sound and the system will shut down to prevent damage If cleaning and re using filter elements clean when the first segment appears on the filter condition bar graph on the LCD display To service the filters close the thru hull open the housings remove the old filters clean out the housing bowls and reassemble the housings with new 20 and 5 micron filter elements The 5 micron filter goes downstream from the 20 micron Leave dry until next startup Use only Spectra approved filters or you may void your warranty The filters may be cleaned up to 3 times with a soft brush and water in a bucket dragged behind the boat underway or hung overboard overnight Drying in the sun helps remove odors Occasionally lightly lube the O rings with silicone grease Oil Water Separator Optional To install oil water separator capability add a second filter housing UPSTREAM of the 20 and 5 micron housings Service as you would per the instructions above The Charcoal Fresh Water Flush Filter Replace the charcoal filter element at least every 6 months This filter protects the membrane by removing chlorine from the flush water Use only a Spectra approved replacement See page 63 Maintenance continued The Feed Pump and
80. th sea temperature and salinity it may be desirable to adjust the Run Speed to optimize the pressure or power con sumption in very cold or high salinity waters SETTING RUN LOW SPEED Run low speed can be adjusted to minimize energy consumption by comparing product flow to amperage to achieve the lowest possible amp hours per gallon SERVICE SPEED Limits the feed flow through the membranes during cleaning procedures and pickling to maintain feed pressure below 50 PSI MAXIMUM CURRENT LIMIT The current limit is adjusted at the factory and can not be adjust ed in the field MPC 5000 Programming and Controls 68 Introduction to the MPC 5000 Your new MPC 5000 with Battery Back up is packed with features to make operating your Spectra Watermaker easy intuitive and automatic REJECT MPC 5000 All operating data for your watermaker is at your fingertips including Feed Pressure Filter Condition Water Quality Operating Mode and Elapsed Time Counter The MPC Control Board automatically monitors the operation of the system to ensure a long and trouble free service life If an operating parameter changes the MPC can switch operating modes shut itself down or automatically store itself in order to protect your watermaker Your MPC control board can be calibrated and programmed from the remote display quickly and easily with only a few key strokes The battery back up feature allows for temporary power interruptions withou
81. the system unpressurized Turn off the power to the system Connecting brine discharge ser Removing hose to sea strainer Attaching intake service hose to vice hose from the to strainer pigtail the hose connecting to the sea 54 strainer Winterizing with Propylene Glycol See description of propylene glycol formulations and purging from system on pages 52 53 1 Close the intake seacock 2 Push Auto Store to fresh water flush the system Press Stop to cancel the flush interval timer then push Auto Store again to flush the system a second time 3 Remove the hose from the to strainer pigtail install the inlet service hose from the service kit and lead the hose to the bottom of a bucket Connect the brine service hose and run it into a second container 4 Pour 1 gallon 4 liters of propylene glycol of appropriate concentration see pages 52 53 into the bucket with the intake service hose 5 Make sure the pressure relief valve on the Clark Pump is OPEN 1 2 turn un pressurized 6 Run the feed pump by switching the manual switch on the Z m MPC control box to SERVICE SYSTEM until about a gallon of sa water has flowed from the brine discharge service hose or 4 wA antifreeze appears Propylene glycol will look slightly differ ent and feel more slippery than water Stop the pump by moving the switch back to RUN AU TO Add more propylene glycol to the intake bucket if necessary 7 Lead the brine discharge se
82. uses are the flat color coded small ATM automotive style The dis play will indicate by number which fuse has blown and the fuse bases are numbered on the board Before replacing the fuse find and repair the problem that caused the fuse to blow The fuses supply power to the terminal strip on the PCB as follows Fuse F1 5 Amp PVLV Priming valve solenoid FWV Fresh water flush valve solenoid Fuse F2 5 Amp AUX 3 Optional boost pump Fuse F3 10 Amp PMP1 Feed pump number 1 Fuse F4 5 Amp DVLV Diversion valve solenoid Fuse F5 10 Amp PMP 2 Feed pump number 2 Fuse F6 10 Amp AUX 1 Powered when display illuminated AUX 2 Powered during run cycle Fuse F7 5 Amp STER Powered when feed pump running Optional ultraviolet sterilizer Before replacing fuses shut off the main power supplies Remove the lead wire that goes to the affected component from the terminal strip Using a digital ohmmeter check the circuits for dead shorts You should see about 10 ohms or more on the solenoid valve circuits MCP 5000 Electrical Specifications Operating voltage limits 11 6 13 8 for 12 volt systems 23 2 27 6 for 24 volt systems Controller power consumption 700 mAmp maximum Outputs BUZZ 100 mA DC Piezo buzzer PVLV 2 5 Amp DC priming valve solenoid FWV 2 5 Amp DC fresh water valve solenoid AUX3 5 Amp DC auxiliary output PMP1 15 Amp DC auxiliary water feed pump DVLV 10 Amp DC diversion valve sol
83. ve block ar and base A Composite cylinder Alternate brine ou High pressure in Test port Center block High pressure out Stainless steel tube End T Clark Pump Back View HD CPS 5 16X3 5 16 3 1 4 SS AH Bolts Spool Assembly Exploded View ESNLITONLELTE TEL ET RE V Db EDI HE A A Relief Valve O Ring SO HPP RV Annular Rings e A HP TB AR Spool Assembly KIT HP 10VSA A Relief Valve Annular Ring O Rings Mount inside Valve Block SO HPP AR Valve Block HD CPS 5 162 75 5 16 2 3 4 SS bolts Reset button and O ring End block B x SO HPP SP PS20 Piston O ring HP TB VSP VSP20 Spool piston HP TB SR Spacer ring Valve block SO HPP VB Valve bore O ring Spacer ring Spool piston End block A N Valve bore O ring Brine port O ring SO HPP VP Valve spool Pilot port O rings SO HPP PLP Reversing Valve End Blocks Parts Valve port seals SO HPP VP Pilot valve port seals SO HPP PLP Piston rod Center block cylinder O rings SO HPP ECCB Pilot spool O rings 4 Mount inside block SO HPP PV HP CB PPS Pilot valve pin SO HPP PS Pin seal O rings T am HP CB PVPS Pin seals Clip rings Rod hp seals Mount inside block SO HPP PR7 PR10 PR15 Check valve pe O mmgs SO HPP CV Pilot orifice HP CB PO Center block gt be Check valve SO HPP

Newport 700-1000 MkII Z User Manual

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