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HGM400CAN Series Genset Controller

1. 29 Low Oil Pressure 0 400 kPa 103 When the external pressure sensor value falls below this set value Low Oil Pressure timer is initiated Detecting only after safety on delay has expired If the set value is 0 low oil pressure signal will not be sent this only concerns pressure sensor and does not concern low oil pressure warning signal via configurable input port HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 26 of 67 A RA No SmartGen ideas for power Items Range Default HGM400CAN Series Genset Controller Description 30 Low Fuel Level 0 100 10 When the liquid level of the external sensor falls below the set value Low Fuel Level timer is initiated When set the value as 0 the controller does not sent Low Fuel Level signal this only concerns fuel level sensor and does not concern low fuel level warning signal via configurable input port 31 Config Sensor 80 140 2C 0 400 kPa 0 100 98 103 10 Each value correspond to above 28 Temperature sensor 29 Oil pressure sensor and 30 Level sensor respectively 32 Loss of Signal Speed 0 20 0 s 5 0 If the set value is 0 only warning and not to shutdown the generator 33 Charge Alt Failure 0 30 V 6 0 During generator is normal running when alternator D WL voltage has fallen below the set value an
2. 20 Reversed 21 Reversed 22 Reversed 23 Reversed 24 Reversed 25 Reversed 26 Reversed 27 Reversed 28 Reversed 29 Reversed 30 Reversed HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 35 of 67 A SmartGen 7 4SENSOR SELECT TABLE 4 HGM400CAN Series Genset Controller No Items Content Description Temperature Sensor 0 Not used 1 User Defined Resistive Type 2 VDO 3 SGH Huanghe sensor 4 SGD Dongkang sensor 5 CURTIS 6 DATCON 7 VOLVO EC 8 SGX 9 Reserved Defined resistive range is 0 600 Q default is SGX sensor Pressure Sensor 0 Not used 1 User Defined Resistive Type 2 VDO 10Bar 3 SGH Huanghe sensor 4 SGD Dongkang sensor 5 CURTIS 6 DATCON 10Bar 7 VOLVO EC 8 SGX 9 Reserved Defined resistive range is 0 600 Q default is SGX sensor Fuel Level Sensor 0 Not used 1 User Defined Resistive Type 2 SGH 3 SGD 4 Reserved 1 5 Reserved 2 Defined resistive range is 0 600 Q default is SGD sensor HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 36 of 67 A SmartGen BRA ideas for power HGM400CAN Series Genset Controller 7 5 CONDITIONS OF CRANK DISCONNECT TABLE 5 No Content 0 Magnetic pickup 1 Generator Frequency Magnetic pickup Generator Frequency Magnetic pickup Oil pressure 2 3 4 G
3. fixing clip fitted to module HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 64 of 67 A SmartGen 13 2 OVERALL DIMENSION AND PANEL CUTOUT Panel Cutout E Aa 110 mm 112mm 90 mm 1 Battery Voltage Input HGM400CAN series controller can suit for widely range of battery voltage DC 8 35 V Negative of battery must be connected with the engine shell The diameter of wire which from power supply to battery must be over 1 5mm If floating charge configured please firstly connect output wires of charger to battery s positive and negative directly then connect wires from battery s positive and negative to controller s positive and negative input ports in order to prevent charge disturbing the controller s normal working 2 Output And Expansion Relay All outputs of controller are relay contact output type If need to expand the relays please add freewheel diode to both ends of expand relay s coils when coils of relay has DC current or add resistance capacitance return circuit when coils of relay has AC current in order to prevent disturbance to controller or others equipment 3 AC Input HGM400CAN series controller must be connected to outside current transformer And the current transformer s secondary side current must be 5A At the same time the phases of current transformer and input voltage must correct Otherwise the collected current and active power maybe not correct A CAUTIO
4. signal only and not stop the unit Anote 2 if low oil pressure inhibit is configured or set auxiliary input as inhibit low oil pressure stop and this input is active when oil pressure is lower than the preset value or low oil pressure alarm input is active controller will send warning signal only and not stop the unit Anote 3 Multiplex Input can be set as auxiliary input or level sensor if one of them is set successfully then the corresponding items are active For instance if set HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 30 of 67 A SmartGen Multiplex Input 3 as Aux Input the related configuration items of auxiliary input 3 are active if set Multiplex Input 3 as Level Sensor the related configuration items of level sensor are active HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 31 of 67 A E SmartGen HGM400CAN Series Genset Controller 7 2PROGRAMMABLE OUTPUT 1 5 TABLE 2 No Items Description 0 Not Used Output port is deactivated when Not Used is selected Include all shutdown alarms and warning alarms When there is warning alarm only it is not self lock when a 1 Common Alarm ee l l shutdown alarm occurs it is self lock until the alarm is reset Suitable for genset with electromagnet and will active 2 Energized to Stop after stop i
5. CAN H G Impedance 1200 connecting line is recommended CAN L F Impedance 120Q connecting line is recommended Engine type MTU MDEC 303 HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 51 of 67 A er SmartGen HGM400CAN Series Genset Controller 10 12MTU ADEC SMART MODULE It is suitable for MTU engine with ADEC ECU8 and SMART module Set Auxiliary output 1 as Fuel relay Auxiliary Output 1 X1 10 X1 Terminal 9 Connected to negative of battery Start relay output X1 34 X1 Terminal 33 Connected to negative of battery X4 3 CAN communication shielding line CAN H X41 Impedance 120Q connecting line is recommended CAN L X42 Impedance 1200 connecting line is recommended Engine type MTU ADEC HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 52 of 67 A er SmartGen HGM400CAN Series Genset Controller 10 13MTU ADEC SAM MODULE It is suitable for MTU engine with ADEC ECU7 and SAM module Set Auxiliary output 1 as Fuel relay Auxiliary Output 1 X1 43 X1 Terminal 28 Connected to negative of battery Start relay output X1 37 X1 Terminal 22 Connected to negative of battery X23 3 CAN communication shielding line CAN H X23 2 Impedance 1200 connecting line is recommended CAN L X23 4 Impedance 120Q connecting line is recommended Engine type Common J1939 HGM400CAN Series
6. Engine type Common J1939 HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 48 of 67 ay SmartGen 10 9 DEUTZ EMR2 HGM400CAN Series Genset Controller E A rel ge SE de banery Set Auxiliary output 1 as Fuel Auxiliary Output 1 voltage of 14 is supplied relay by relay Fuse is 16A A Start relay output Connect to starter coil directly i Connect to battery negative pole i CAN communication shielding line CAN H 12 Impedance 1200 connecting line is recommended CAN L 13 Impedance 120Q connecting line is recommended Engine type VolvoEDC4 HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 49 of 67 ay SmartGen 10 10JOHN DEERE Terminals of controller 21 pins connector Bemak Auxiliary Output 1 GJ Set Auxiliary output 1 as Fuel relay Start relay output D CAN communication shielding line Impedance 1200 connecting line is HGM400CAN Series Genset Controller CAN H V recommended Impedance 120Q connecting line is CAN L U recommended Engine type John Deere HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 50 of 67 A Eeer 10 11MTU MDEC Suitable for MTU engines 2000 series 4000series HGM400CAN Series Genset Controller Auxiliary Output 1 BE1 Set Auxiliary output 1 as Fuel relay Start relay output BE9 E CAN communication shielding line connect with one terminal only
7. 0 it will initiate a warning alarm and the Signal corresponding alarm information will be displayed on LCD When the controller detects the low coolant level input is 11 Low EEN active it will initiate a warning alarm and the corresponding Level l e alarm information will be displayed on LCD When the controller detects that the temperature sensor is 42 Temp Sensor open circuit and the action select Warn it will initiate a Open warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the oil pressure sensor is 43 Oil Pressure open circuit and the action select Warn it will initiate a Sensor Open warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the level sensor is open 14 Level Sensor circuit and the action select Warn it will initiate a warning Open alarm and the corresponding alarm information will be displayed on LCD If the config sensor set as temperature sensor When the controller detects that the temperature sensor is open circuit Temp Sensor e a a cata ets 15 2 Open and the action select Warn it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD If the config sensor set as oil pressure sensor When the Oil Pressure controller detects that the oil pressure sensor is open circuit 16 Sensor 2 and the action select Warn i
8. A RA SmartGen ideas for power HGM400CAN Series Genset Controller 5 2SHUTDOWN ALARM When controller detects shutdown alarm it will send signal to open breaker and shuts down generator The alarm information will be displayed on LCD Shutd own alarms Items as following When the controller detects that the emergency shutdown 1 emergency signal it will initiate a shutdown alarm and the corresponding Shutdown e alarm information will be displayed on LCD When controller detects that the water cylinder temperature 2 High has exceeded the pre set value it will initiate a shutdown Temperature alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the oil pressure has fallen 3 Low Oil below the pre set value it will initiate a shutdown alarm and Pressure the corresponding alarm information will be displayed on LCD When the controller detects that the generator speed has exceeded the pre set value it will initiate a shutdown alarm 4 Over Speed i 7 i and the corresponding alarm information will be displayed on LCD When the controller detects that the generator speed has fallen below the pre set value it will initiate a shutdown alarm 5 Under Speed l e and the corresponding alarm information will be displayed on LCD LA ep When the controller detects that the engine speed is 0 and 6 aigna the delay is N
9. EIER output 1 as Fuel relay Start Relay Output Connect to starter coil directly CAN communication shielding line Spe ee ge connect with ECU terminal only CAN H SAE J1939 signal C Impedance 1200 connecting line is recommended CAN L SAE J1939 return D Impedance 1200 connecting line is recommended Engine type Cummins CM850 HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 42 of 67 A Je e on 10 3 CUMMINS QSM11 IMPORT It is suitable for CM570 engine control module Engine type is QSM11 G1 QSM11 G2 HGM400CAN Series Genset Controller Set Auxiliary output 1 as Fuel relay Outside expand relay when fuel output making port 5 and port 8 of C1 be connected Start relay output Connect to starter coil directly CAN communication shielding Auxiliary Output 1 5 amp 8 C line connect with ECU terminal only CAN H A Impedance 120Q connecting line is recommended Impedance 1200 connecting line is recommended CAN L B Engine type Cummins ISB HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 43 of 67 A SmartGen 10 4 CUMMINS QSX15 CM570 HGM400CAN Series Genset Controller It is suitable for CM570 engine control module Engine type is QSX15 Auxiliary Output 1 38 Oil spout switch Set Auxiliary output 1 as Fuel relay Start Relay Output Connect to starter coil dir
10. Genset Controller 2014 07 08 Version 1 0 Page 53 of 67 ay SmartGen 10 14PERKINS HGM400CAN Series Genset Controller It is suitable for ADEM3 ADEM4 engine control module Engine type is 2306 2506 1106 and 2806 Terminals of controller Connector Remak Auxiliary Output 1 1 10 15 33 34 Set Auxiliary output 1 as Fuel relay Start relay output Connect to starter coil directly S CAN communication shielding line Impedance 120Q connecting line is CAN H 31 recommended Impedance 120Q connecting line is CAN L 32 recommended Engine type Perkins HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 54 of 67 ea SmartGen 10 15SCANIA HGM400CAN Series Genset Controller It is suitable for S6 engine control module Engine type is DC9 DC 12 and DC16 Auxiliary Output 1 3 Set Auxiliary output 1 as Fuel relay Start relay output Connect to starter coil directly CAN communication shielding line CAN H 9 Impedance 1200 connecting line is recommended CAN L 10 Impedance 120Q connecting line is recommended Engine type Scania HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 55 of 67 A er SmartGen HGM400CAN Series Genset Controller 10 16 VOLVO EDC3 Suitable engine control mode is TAD1240 TAD1241 and TAD1242 Auxiliary Output 1 Set Auxiliary output 1 as Fuel relay Start relay
11. more than 3mA within 1min Weight 0 26kg HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 9 of 67 A GA SmartGen 4 OPERATION 4 1 PUSHBUTTONS HGM400CAN Series Genset Controller Stop running generator In case of alarm condition pressing the button will reset alarm Stop Reset In stop mode pressing and holding the button for 3 seconds will test indicator lights lamp test During stopping process press this button again to stop generator immediately Start Start genset in Manual Test mode Auto Pressing this key will set the module into auto mode Pressing this key will enter into Main Menu Set Confirm In setting parameter status press this key will shift cursor or confirm setting value Up Increase Scrolls the screen up Shift the cursor up or increase the set value in parameter setting menu 0000 Down Decrease Scrolls the screen down Shift the cursor down or decrease the set value in parameter setting menu HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 10 of 67 AA SmartGen 4 2 INDICATOR LIGHT HGM400CAN Series Genset Controller HGM410CAN Panel Indicators Alarm E i Gen orma Close Stop Mode Stop Auto Auto Start et Mode HGM420CAN Panel Indicators Mains dey Close Mains Gen Normal Close Stop Gen Mode Normal Stop Auto Auto Start Set Mode HGM400CAN Series Genset Controller 2014 07 0
12. output Auxiliary output 2 ECU power Set Auxiliary output 2 as ECU power CAN communication shielding line CAN H Impedance 1200 connecting line is recommended CAN L Impedance 1200 connecting line is recommended Engine type Volvo ANOTE When this engine type is selected preheating time should be set to at least 3 seconds HGM400CAN Series Genset Controller Version 1 0 Page 56 of 67 ay SmartGen 10 17 VOLVO EDC4 Suitable engine types are TD520 TAD520 optional TD720 TAD720 optional TAD721 TAD722 and TAD732 HGM400CAN Series Genset Controller Expaliged 20 relay ane Set Auxiliary output 1 as Fuel Auxiliary Output 1 relay offers battery voltage relay for terminal14 Fuse is 16A L Start relay output Connect to starter coil directly Connected to negative of battery i CAN communication shielding line CAN H 12 Impedance 120Q connecting line is recommended CAN L 43 Impedance 120Q connecting line is recommended Engine type VolvoEDC4 HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 57 of 67 A SmartGen 10 18 VOLVO EMS2 Volvo Engine types are TAD734 TAD940 TAD941 TAD1640 TAD1641 and TAD1642 7 ECU stop Auxiliary Output 1 6 Set Auxiliary output 1 as ECU stop ECU power Auxiliary Output 2 5 Set Auxiliary output 2 as ECU power 3 Negative power 4 P
13. 0 25 the set value for 10s Fuel Pump On alarm is initiated When fuel level has exceeded 41 Fuel Pump Off 0 100 80 the set value for 10s Fuel Pump Off alarm is initiated 42 Aux Output 1 0 25 14 Factory default Fuel Relay Output 43 Aux Output 2 0 25 2 Se default Energized To 44 Aux Output 3 0 25 3 Factory default Idle Control 45 Aux Output A 0 25 5 Factory default Close Generator 46 Aux Output 5 0 25 6 Factory default Mains Closed 47 Aux Input 1 0 31 i Factory default High Temperature Input 48 Aux Input 1 Active 0 1 0 Factory default Close to active 49 Aux Input 1 Delay 0 20 0 s 2 0 50 L Jas 0 31 2 Factory default Low Oil Pressure Warning Input 51 Aux Input 2 Active 0 1 0 Factory default Close to active 52 Aux Input 2 Delay 0 20 0 s 2 0 53 Aux Input 3 0 31 10 Factory default Remote Start 54 Aux Input 3 Active 0 1 0 Factory default Close to active 55 Aux Input 3 Delay 0 20 0 s 2 0 56 Aux Input 4 0 31 11 Factory default Fuel Level Warn 57 Aux Input 4 Active 0 1 0 Factory default Close to active 58 Aux Input 4 Delay 0 20 0 s 2 0 0 Stop Mode 59 Power On Mode 0 1 0 echte 60 Module Address 1 254 Communication address of controller 61 Passwords 0 9999 1234 HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 28 of 67 A NA amori Son HGM4
14. 00CAN Series Genset Controller No Items Range Default Description There are 3 conditions of disconnecting starter with engine Generator Frequency Magnetic Pickup Oil Pressure Each 62 Crank Disconnect 0 5 2 condition can be used alone and simultaneously to separating the start motor and genset as soon as possible See Table 5 SE 0 3000 RP When engine speed higher than 63 aen 360 the set value starter will be Magnetic Pickup M e disconnected When generator frequency 64 eer EE 14 0 higher than the set value starter Generator Freq Z i will be disconnected Bee Oil When generator oil pressure 65 0 400 kPa_ 200 higher than the set value starter Pressure l e will be disconnected Factory default when high 66 High Temperature 0 1 0 temperature occurs shutdown Inhibit 8 alarm is initiated Note 1 Factory default when low oil Low Oil Pressure 67 TE 0 1 0 pressure occurs shutdown alarm Inhibit eer is initiated Note 2 Factory default when low fuel Low Fuel Level e 68 Inhibit 0 1 1 level occurs shutdown alarm is initiated Note 2 Factory default when config sensor value higher lower than 69 Config Sensor 0 1 1 the set value particular case Inhibit depends on the sensor type shutdown alarm is initiated Note 2 0 3P4W 1 2P3W 70 AC System 0 3 0 2 1P2W 3 3P3W 74 Temp Sensor 0 9 08 SGX Curve 70 Pressure Sensor 0 9 08 SGX Curve 0 Aux Input 3 73 Multiplex Input 1 0 2 0 1 Temp
15. 1200 connecting line is recommended Start relay output CAN H 46 CAN L 37 Engine type common J1939 HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 46 of 67 ay SmartGen 10 7 CUMMINS QSZ1 HGM400CAN Series Genset Controller Auxiliary Output 1 45 Start relay output Connect to starter coil directly Setting to idle speed control normally close output Making Auxiliary Output 2 16841 16 connect to 41 during high speed running of controller via external expansion relay Setting to pulse raise speed control normally open output Making 19 connect with 41 for dt i MIU Er 0 1s during high speed warming of controller via external expansion relay i CAN communication shielding line CAN H Impedance 120Q connecting line is recommended CAN L 24 Impedance 1200 connecting line is recommended Engine type Common J1939 HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 47 of 67 ay SmartGen 10 8 DETROIT DIESEL DDEC IlI IV HGM400CAN Series Genset Controller Expand 30A relay i Auxiliary Output 1 battery voltage of ECU is a9 SR output 1 E d relay supplied by relay Start relay output Connect to starter coil directly CAN communication shielding line CAN H CAN H Impedance 1200 connecting line is recommended CAN L CAN L Impedance 1200 connecting line is recommended
16. 6 ECU Stop Suitable for ECU engine and used for control ECU stop 17 ECU Power Suitable for ECU engine and used for control ECU power 18 ECU Warn Indicates a warning alarm is initiated 19 ECU Shutdown Indicates a shutdown alarm is initiated HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 32 of 67 A SmartGen NA D HGM400CAN Series Genset Controller Indicates there is communication failure occurs 20 ECU Com Fail between controller and ECU 21 Reserved 22 Reserved 23 Reserved 24 Reserved 25 Reserved HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 33 of 67 A E SmartGen HGM400CAN Series Genset Controller 7 3PROGRAMMABLE INPUT 1 4 TABLE ACTIVE WHEN CONNECT GND B TABLE 3 No Items Description 0 Not Used High Temperature Input If these signals are active after safety on delay 2 Low Oil Pressure shutdown alarm will be immediately initiated Warning Input 3 Auxiliary Warning Only warning and not stops if this input is active 4 Emergency Stop Shutdown alarm will be immediately initiated if this Input input is active When the gen set is running normally and this signal is activated if there is a high temperature situation the 5 High Temperature controller will first cool down the generator and then Stop Input stop it if the signal is deactivated and a bah temp
17. 8 Version 1 0 Page 11 of 67 A ea SmartGen HGM400CAN Series Genset Controller 4 3 AUTOMATIC START STOP OPERATION Auto mode is selected by pressing the button a LED besides the button will illuminate to confirm the operation Auto Start Sequence 1 HGM420CAN when mains is abnormal over under voltage loss of phase enter into Mains Abnormal Delay and LCD displays count down time Start Delay timer is initiated after the delay has expired HGM410CAN When Remote Start is active Start Delay timer is initiated Start Delay countdown will be displayed on LCD When start delay is over preheat relay energizes if configured preheat delay XXs information will be displayed on LCD After the above delay the Fuel Relay is energized and then one second later the Start Relay is engaged The engine is cranked for a pre set time If the engine fails to fire during this cranking attempt then the fuel relay and start relay are disengaged for the pre set rest period crank rest time begins and wait for the next crank attempt Should this start sequence continue beyond the set number of attempts the start sequence will be terminated the fourth line of LCD display will be highlighted with black and Fail to Start fault will be displayed In case of successful crank attempt the Safety On timer is activated allowing Low Oil Pressure High Temperature Under speed Charge Alternator Failur
18. A A SmartGen HGM400CAN Series Genset Controller HGM410CAN HGM420CAN USER MANUAL HGM420CAN SmartGen ZHENGZHOU SMARTGEN TECHNOLOGY CO LTD DEA Chinese trademark S ma r t Gen English trademark SmartGen make your generator smart SmartGen Technology Co Ltd No 28 Jinsuo Road Zhengzhou Henan Province P R China Tel 86 371 67988888 67981 888 86 37 1 67991553 67992951 86 371 67981000 overseas Fax 0086 371 67992952 Web http www smartgen com cn http Awww smartgen cn Email sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Smartgen Technology reserves the right to change the contents of this document without prior notice Version Date Version Note 2014 07 08 1 0 Original release 2015 03 27 1 1 Modify some details This manual is suitable for HGM400CAN series controller only Clarification of notation used within this publication SYMBOL INSTRUCTION note Highlights an essential element of a procedure to ensure correctness Indicates a procedure or practice which if not strictly observed could CAUTION result in damage or destruction of equipment Q Indicates a procedure or practice which could result in injury to WARNING personnel or
19. Check starting batteries Genset running while ATS not transfer Check ATS Check the connections between ATS and controllers HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 67 of 67
20. N ICOM port must be connected to negative pole of battery Diane When there is load current transformer s secondary side prohibit open circuit 4 Withdraw Voltage Test HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 65 of 67 A SmartGen When controller had been installed in control panel if need the high voltage test please disconnect controller s all terminal connections in order to prevent high voltage into controller and damage it HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 66 of 67 A GA SmartGen HGM400CAN Series Genset Controller 14 TROBLESHOOTING Symptom Possible Remedy Controller with power no response Check starting batteries Check controller connection wirings Check DC fuse Genset shutdown Check the water cylinder temperature is too high or not Check the genset AC voltage Check DC fuse Low oil pressure alarm after crank disconnect Check the oil pressure sensor and its connections High water temp alarm after crank disconnect Check the temperature sensor and its connections Shutdown Alarm During Running Check related switch and its connections according to the information on LCD Check auxiliary inputs Fail to Start Check fuel circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine manual Starter no response Check starter connections
21. OT 0 it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the genset voltage has 7 Gen Over exceeded the pre set value it will initiate a shutdown alarm Voltage and the corresponding alarm information will be displayed on LCD When the controller detects that the genset voltage has Gen Under fallen below the pre set value it will initiate a shutdown alarm 8 i h i Voltage and the corresponding alarm information will be displayed on LCD When the controller detects that the genset current has Gen Over exceeded the pre set value and delay is not 0 it will initiate a 9 Current shutdown alarm and the corresponding alarm information will be displayed on LCD If the engine does not fire after the pre set number of 10 Fail To Start attempts it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD 11 Gen Over When the controller detects that the genset frequency has HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 18 of 67 Rr ell Son HGM400CAN Series Genset Controller Frequenc and the corresponding alarm information will be displayed on LCD When the controller detects that the genset frequency has 42 Gen Under fallen below the pre set value it will initiate a shutdown alarm Frequency and the corresponding alarm information will be displ
22. PUT3 eS AUX INPUT4 LAJ FUEL LEVEL LNA AUX INPUT1 f AUX INPUT2 R a7 IA J FUEL AUX OUTPUT2 AUX OUTPUT3 E pe HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 62 of 67 A martGen BEA S ideas for pout HGM400CAN Series Genset Controller Single Phase 2 Wire HGM420CAN 25 29 26 SINGLE PHASE 2 WIRE 22 23 25 29 27 26 2 PHASE 3 WIRE A CAUTION Expand relay with high capacity in start and fuel output is recommend A CAUTION Expand relay must be used in mains gen closed outputs A CAUTION Let its normally closed contact series connect between fuel relay output port and electromagnetic valve when you connect emergency stop button on the controller Emergency stop alarm can be displayed if you configure one input port as Emergency Shutdown one end connect to normally open contact the other end connect to ground HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 63 of 67 A SmartGen 13 INSTALLATION 13 1 FIXING CLIPS Controller is panel built in design it is fixed by clips when installed 1 Withdraw the fixing clip screw turn anticlockwise until it reaches proper position 2 Pull the fixing clip backwards towards the back of the module ensuring two clips are inside their allotted slots 3 Turn the fixing clip screws clockwise until they are fixed on the panel A Note Care should be taken not to over tighten the screws of fixing clips Fixing clip
23. S if fitted into mains load After cooling time controller will stop genset and make it into at rest mode until there is mains abnormal situation 7 When mains is abnormal again genset will be started automatically and enter into normal running then controller send signal to making generator switch on and control the ATS transfer into generator load If not like this please check ATS wires connection according to this manual 8 If there is any other question please contact Smartgen s service HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 61 of 67 A SmartGen 12 TYPICAL APPLICATION HGM410CAN Typical Wiring Diagram Ss Die ss PS 129 Si E EE vt i CU ee E E as lt B 7 ES K1 KIL aux outPuTs lt f ojoj 8S 20 13 14 15 16 gd E E 7 1 g Ta of sf so fF mf N zl A O 2 Al Eley ay ci Dt EF st si D 2 gt ll 2 zl mm wa oe v Qi a o of ao zt ag E Pic ai z z lz 5 5 l S s j 2 3 3 gg i z lt 2 lt lt x x 3 Zei note Aux Input 3 can be set as temperature sensor or oil pressure sensor Aux Input 4 can be set as temperature sensor oil pressure sensor or level sensor HGM420CAN Typical Wiring Diagram LOAD Si gt ei 4a 434 Z J SWITCH1 EE SWITCH2 1 GENS U Vv Ww e DEEN B K1 m o8 II LS vil vi LS ii 13 14 15 EI LA CO wech N N C Ad Qo D Ve SL S CHARGER D AUX IN
24. a measurement alarm protection and three remote remote control remote measuring and remote communication SG485 module must be fitted It fit with LCD display optional languages interface Chinese English Spanish and Russian and it is reliable and easy to use HGM400CAN series genset controllers adopt micro processor technology with precision parameters measuring fixed value adjustment time setting and set value adjusting and etc All parameters can be configured from front panel or through programmable interface USB to LINK SG72 adaptor produced by Smartgen is recommended via PC It can be widely used in all types of automatic genset control system with compact structure advanced circuits simple connections and high reliability HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 6 of 67 A SmartGen BRA ideas for power HGM400CAN Series Genset Controller 2 PERFORMANCE AND CHARACTERISTICS gt HGM400CAN series controller has two types HGM410CAN ASM Automatic Start Module it controls generator to start stop by remote signal HGM420CAN AMF Auto Mains Failure updates based on HGM410CAN moreover has mains electric quantity monitoring and mains generator automatic transfer control function especially for automatic system composed by generator and mains gt 132x64 LCD with backlight selectable language interface Chinese English Spanish and Russian push button operation gt Suitable for 3 p
25. arm and the corresponding alarm information will be displayed on LCD When the controller detects that the fuel level has fallen below the pre set value while shutdown is prohibited or 5 Low Fuel Level detects that the Aux input low fuel level while shutdown is prohibited it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that charger voltage has fallen Charge Alt below the pre set value it will initiate a warning alarm and 4 Fail To Stop 2 Failure the corresponding alarm information will be displayed on LCD When the controller detects that battery voltage has fallen 7 Battery Under below the pre set value it will initiate a warning alarm and Volt the corresponding alarm information will be displayed on LCD HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 15 of 67 TN amori Son HGM400CAN Series Genset Controller When the controller detects that battery voltage has 8 Battery Over exceeded the pre set value it will initiate a warning alarm Volt and the corresponding alarm information will be displayed on LCD When the controller detects that the auxiliary input warning 9 Auxiliary Input signals it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the engine speed is 0 and 10 Foes Claes the delay is
26. as None otherwise maybe low oil pressure shutdown occurs 6 The headmost or backmost values in the vertical coordinates can be set as same as below kPa 800 a 700 600 500 400 300 200 100 32 64 96 128 160192 224 Q omh Common unit conversion table N m pa kgf cm bar p in psi 1Pa 1 1 02x10 1x10 1 45x10 1kgf cm 9 8x10 1 0 98 14 2 bar 1x10 1 02 1 14 5 1psi 6 89x10 7 03x10 6 89x10 1 HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 40 of 67 A er SmartGen HGM400CAN Series Genset Controller 10 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE 10 1 CUMMINS ISB ISBE Set Auxiliary output 1 as Fuel Auxiliary Output 2 Auxiliary Output 1 39 i relay Connect with starter coil Start relay output S directly Expand 30A relay battery ECU power voltage of 01 07 12 13 is supplied by relay Set Auxiliary output 2 as ECU power SAE J1939 shield CAN communication shielding line connect with ECU terminal only CAN H SAE J1939 signal Impedance 1200 connecting line is recommended CAN L SAE J1939 return Impedance 1200 connecting line is recommended Engine type Cummins ISB HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 41 of 67 A SmartGen 10 2 CUMMINS QSL9 HGM400CAN Series Genset Controller Suitable for CM850 engine control mode Auxiliary Output 1 39 Set
27. ayed on LCD When the controller detects that the genset frequency is O it No Gens 13 Fiegueney will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the fuel level has fallen below the pre set value or detects that the low fuel level input 14 Low Fuel Level ai Ee is active it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects the low coolant level input is Low Coolant Be fanaa es 15 Esc active it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the temperature sensor is 16 Temp Sensor open circuit and the action select Shutdown it will initiate a Open shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the oil pressure sensor is 17 Oil Pressure open circuit and the action select Shutdown it will initiate a Sensor Open shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the level sensor is open 18 Level Sensor circuit and the action select Shutdown it will initiate a Open shutdown alarm and the corresponding alarm information will be displayed on LCD If the config sensor set as temperature sensor When the Temp Sensor controller detects that t
28. d remains for 5s It will initiate a warning alarm signal Only warning and not to shutdown the generator 34 Battery Over Voltage 12 0 40 0 V 33 0 When battery voltage has exceeds the set value and remains for 20s It will initiate a warning alarm signal Only warning and not to shutdown the generator 35 Battery Under Voltage 4 0 30 0 V 8 0 When battery voltage has fallen below the set value and remains for 20s It will initiate a warning alarm signal Only warning and not to shutdown the generator 36 Current Trans 5 6000 5 500 The ratio of external CT 37 Full Load Current Rating 5 6000 A 500 Generator s rated current used for load over current calculating 38 Over Current Percentage 50 130 120 When the load current has exceeded the set value over current delay is initiated HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 27 of 67 A BEA SmartGen HGM400CAN Series Genset Controller No Items Range Default Description When load current has exceeded the set value and the over Over Gamen current delay has expired over 39 0 3600 s 1296 current alarm is initiated When Delay the set value is 0 only warning and not to shutdown the generator When fuel level has fallen below 40 Fuel Pump On 0 10
29. dle delay It is deactivated when the ETS Solenoid delay expires Used for engine which has idles Close before starting 3 Idle Control and open in warming up delay Close during stop idle delay and open when stop is completed 4 Preheat Control Close before starting and open before power up 5 Close Generator When close time is 0 it s continuous output When close time is 0 it s continuous output BEE HGM410CAN without 7 OpenATS When close time is 0 it s disabled Close when the generator enters into Warming Up 8 Raise Speed delay close time warming up delay while open when Aux Close when the generator enters into Stop Idle delay 9 Drop Speed Energized to Stop delay close time Stop Idle delay while open when Aux Action when genset is normal running while 10 Generator Run deactivated when engine speed is lower than the crank disconnect speed Close when fuel level is lower than the Fuel Pump On value or when low fuel level warning input is active EENEG Open when fuel level is higher Ge Ee Pump Off and low fuel level warning input is deactivated 12 High Speed Control Close when the generator enters into Warming Up delay while open after cooling delay 13 In Auto Mode The controller is in automatic mode 14 Fuel Relay Output To control fuel relay output Output in start period If there is no generator 15 Generator Excite frequency during safety running output for 2 seconds 1
30. e and Auxiliary inputs configured to stabilise without triggering the fault As soon as this delay is over start idle delay is initiated if configured During start idle delay under speed under frequency under voltage alarms are inhibited When this delay is over warming up delay is initiated if configured After the warming up delay if generator status is normal its indicator will be illuminated If generator voltage and frequency have reached on load requirements then the generator close relay will be energized genset will take load generator power indicator will illuminate and generator will enter into Normal Running status If voltage or frequency is abnormal the controller will initiate shutdown alarm alarm information will be displayed on LCD HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 12 of 67 A ea SmartGen HGM400CAN Series Genset Controller Auto Stop Sequence 1 2 ae 2 HGM420CAN During normal running process if mains normal enters into Mains Normal Delay When mains indicator illuminates Stop Delay is initiated HGM410CAN When the Remote Start signal is removed the Stop Delay is initiated Once this stop delay has expired the Generator Breaker will open and the Cooling Delay is then initiated After Transfer Delay the mains close relay will be energized mains will take load generator power indicator will extin
31. ectly SAE J1939 shield E CAN communication shielding line connect with ECU terminal only Impedance 1200 connecting line is CAN H SAE J1939 signal C recommended CAN L SAE J1939 return D Impedance 1200 connecting line is recommended Engine type Cummins QSX15 CM570 HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 44 of 67 A Zea SmartGen 10 5 CUMMINS GCS MODBUS HGM400CAN Series Genset Controller It is suitable for GCS engine control module Use RS485 MODBUS to read information of engine Engine types are QSX15 QST30 QSK23 45 60 78 and so on Auxiliary Output 1 5 amp 8 Set Auxiliary output 1 as Fuel relay Outside expand relay When fuel output making port 05 and 08 of the connector 06 be connected Start relay output Connect to starter coil directly CAN communication shielding line ee e connect with ECU terminal only RS485 2 Impedance 1200 connecting line is recommended RS485 18 Impedance 1200 connecting line is recommended Engine type Cummins QSK MODBUS Cummins QST MODBUS Cummins QSX MODBUS HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 45 of 67 A SmartGen 10 6 CUMMINS QSM11 Auxiliary Output 4 38 Set STE output 1 as Fuel relay Connect with starter coil directly CAN communication shielding line Impedance 1200 connecting line is recommended Impedance
32. emperature oil pressure speed fuel consumption and so on of ECU machine but also control starting up shutdown raising speed and speed droop via CANBUS port gt With ETS Energize To Stop idle control pre heat control speed raise control and speed drop control function All output ports are relay out gt Parameter setting parameters can be modified and cannot be lost even in case of power outage all the controller parameters can be adjusted using front panel of the controller or via PC using an SG72 adaptor gt Multiplex input port 3 and 4 can be used in various fields input 3 can be used as auxiliary input port or fuel level sensor while input 4 can be used as auxiliary input port or configurable sensor gt More kinds of curves of temperature oil pressure fuel level can be used directly and users can define the sensor curves by themselves gt Configurable sensor can be set as temperature sensor oil pressure sensor or fuel level sensor enable the detection of double temperature double oil pressure and double fuel level gt Multiple crank disconnect conditions magnetic pickup oil pressure generator frequency are optional gt Widely Power supply range DC 8 35 V suitable to different start battery voltage environment gt All parameters used digital adjustment instead of conventional analog modulation with normal potentiometer more reliability and stability gt Modular design self extinguished ABS plastic enclosu
33. enerator Frequency Oil pressure 5 Generator Frequency Magnetic pickup Oil pressure 1 There are 3 conditions to make starter separate with engine magnetic pickup generator frequency can be used separately while oil pressure must be used together with magnetic pickup and generator frequency The aim is to disconnect the starter motor as soon as possible 2 Magnetic pickup is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When set as magnetic pickup must ensure that the number of flywheel teeth is as same as setting otherwise over speed shutdown or under speed shutdown may be caused 4 If genset without magnetic pickup please don t select corresponding items otherwise start fail or loss speed signal maybe caused 5 lf genset without oil pressure sensor please don t select corresponding items 6 If not select generator frequency in crank disconnect setting controller will not collect and display the relative power quantity can be used in water pump set if not select magnetic pickup in crank disconnect setting the engine speed displayed in controller is calculated by generator signal Anote If the engine type is not conventional engine then the magnetic pickup refers to the calculated engine speed via ECU only HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 37 of 67 A SmartGen 8 PARAMETERS SETTING Start the controll
34. er then aen enter into the parameters setting menu see fig 1 below 1 Set Parameters Parameters Setting When entering password interface inputting 1234 can set part of the parameter items in Table 1 while 0318 can set all the items If there is need to set more parameters e g voltage calibration current calibration please contact the factory NOTES 1 For HGM410CAN there are no items from 1 to 5 in Table 1 there are no mains items in auxiliary output 1 5 2 Please change the controller parameters when generator is in standby mode only e g Crank disconnect conditions selection auxiliary input auxiliary output various delay otherwise shutdown and other abnormal conditions may occurs 3 Over voltage set value must be higher than under voltage set value otherwise over voltage and under voltage condition may occur simultaneously 4 Over speed set value must be higher than under speed set value otherwise over speed and under speed condition may occur simultaneously 5 Please set the generator frequency value as low as possible when cranking in order to make the starter be separated quickly as soon as possible 6 Auxiliary input 1 4 could not be set as same items otherwise there are abnormal functions However the auxiliary output 1 5 can be set as same items N If need to shut down after cooling please set any auxiliary input as High Temperature Stop Input then connect this input po
35. erature Sensor 2 Oil Pressure Sensor Note 3 74 Level Sensor 0 5 3 SGD Curve HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 29 of 67 A SmartGen ideas for power NA HGM400CAN Series Genset Controller No Items Range Default Description 0 Aux Input 4 1 Temperature Sensor EES A 2 Oil Pressure Sensor 3 Level Sensor Note 3 0 9 8 SGX 76 o SEH 8 SGX 0 5 3 SGD 77_ Poles 2 32 4 E EE 0 Indication temperature sensor 78 ae aie 0 2 will show H 1 Warn 2 Shutdown 0 Indication oil pressure sensor 7a 9 Pressure i G5 will show Sensor Open 1 Warn 2 Shutdown Puel aval Genser 0 Indication fuel level sensor will 80 0 2 1 show SEN 1 Warn 2 Shutdown Config Sensai 0 prorealian LCD display will 81 Onan 0 2 1 show H 1 Warn 2 Shutdown 82 Engine Type 0 39 1 General J1939 83 SPN Version 1 3 1 Alarm Version 1 84 Temperature Unit 0 1 0 0 C 1 F Display Pp we 029 0 0 kPa 1psi 2 bar Display A SW It can be customized as Temp 86 0 3 0 sensor OP sensor Level Sensor Curve or Config Sensor curve Anote 1 if high temperature inhibit is configured or set auxiliary input as inhibit high temperature stop and this input is active when temperature is higher than the preset value or high temperature alarm input is active controller will send warning
36. erature situation occurs the controller will shut down the gen set without cooling down 6 Generator Closed Input 7 Mains Closed Input HGM410CAN without Inhibit High When it is active prohibit stopping when high 8 Temperature Stop temperature occurs Note 1 9 Inhibit Low Oil When it is active prohibit stopping when low oil Pressure Stop pressure occurs Note 2 10 Remote Start HGM420CAN without 11 Fuel Level Warn 12 Coolant Level Warn 13 Fuel Level Shutdown 14 Coolant Level Shutdown In Auto mode if this input is active whether mains is normal or not HGM420CAN or a remote start signal occurs HGM410CAN the controller will not give a 145 Auto Start Inhibit start command to the generator If generator is normal running stop command won t be executed When this input is deactivated genset will automatically start or stop according to the mains status normal or abnormal up 60Hz Select Use for CANBUS engine and it is 60Hz when input is active 17 Idle Input When the input is active and start the genset in Idle HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 34 of 67 A SmartGen BRA ideas for power HGM400CAN Series Genset Controller No Items Description mode allowing Under Frequency Under Voltage and Under speed to stabilise without triggering the fault When input is active all keys expect the Up Down 18 Panel Lock buttons are inactive 19 Reversed
37. guish while mains power indicator will illuminate During Stop Idle Delay if configured idle relay is energized ETS Solenoid Hold begins ETS relay is energized while fuel relay is de energized Fail to Stop Delay begins complete stop is detected automatically Generator is placed into its standby mode after its complete stop Otherwise fail to stop alarm is initiated and the corresponding alarm information is displayed on LCD HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 13 of 67 A SmartGen 4 4MANUAL START STOP OPERATION HGM420CAN Under the non auto mode oress Dbutton to start the genset it can automatically judge crank success and accelerate to high speed running If high temperature low oil pressure over speed and abnormal voltage occur during genset running controller can effectively protect genset to stop detail procedures please refer to No 4 9 of Auto start sequence If mains normal load breaker won t transfer if mains abnormal load breaker will transfer to generator HGM410CAN Under the non auto mode press 0 button to start the generator it can automatically judge crank success and accelerate to high speed running If high temperature low oil pressure over speed and abnormal voltage occur during genset running controller can effectively protect genset to stop detail procedures please refer to No 4 9 of Auto start sequence After genset high speed normal running controller w
38. hase 4 wire 3 phase 3 wire single phase 2 wire and 2 phase 3 wire systems with voltage 120 240V and frequency 50 60HZz gt Collects and shows 3 phase voltage current power parameter and frequency of generator or mains Mains Generator Line Voltage Uab Ubc Uca Line Voltage Uab Ubc Uca Phase Voltage Ua Ub Uc Phase Voltage Ua Ub Uc Frequency HZ Frequency HZ Load Current IA IB IC Active Power kW Reactive Power kVar Apparent Power kVA Power Factor PF Accumulated Energy kWh gt For Mains controller has over voltage under voltage and loss of phase detection functions For generator controller has over voltage under voltage over frequency under frequency and over current detection functions gt Precision collect and display parameters about Engine Temp WT C F both be displayed Oil pressure OP kPa Psi Bar all be displayed Fuel Level FL Unit HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 7 of 67 A SmartGen Engine Speed RP RPM Unit Battery Voltage VB V unit Charger Voltage VD V unit Hours Counter HC Max 999999 hours Start times Max 999999 times gt Control amp Protection automatic start stop of the genset ATS Auto Transfer Switch control with perfect fault indication and protection function gt Equipped with CANBUS port and can communicate with J1939 genset Not only can you monitoring frequently used data such as water t
39. he temperature sensor is open circuit 19 2 Open and the action select Shutdown it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD If the config sensor set as oil pressure sensor When the controller detects that the oil pressure sensor is open circuit 20 ob oe and the action select Shutdown it will initiate a shutdown Sensor 2 Open alarm and the corresponding alarm information will be displayed on LCD If the config sensor set as level sensor When the controller 24 Coolant Level detects that the level sensor is open circuit and the action Open select Shutdown it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 19 of 67 martGen N AZA S ideas for power HGM400CAN Series Genset Controller When the controller detects that config sensor temperature Open 22 High sensor type temperature sensor has exceeded the pre set Temperature 2 value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that config sensor oil pressure 23 Low Oil sensor type oil pressure sensor has fallen below the Pressure 2 pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that config senso
40. ill send Gen Closed signal Manual stop pressing koy can stop the running genset detail procedures please refer to No 3 7 of Auto stop sequence HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 14 of 67 A SmartGen 5 PROTECTION 5 1 WARNINGS Warnings are not shutdown alarms and do not affect the operation of the gen set Warning alarms does not lead to shutdown The alarm information will be displayed on LCD Warning alarms types are as follows When the controller detects that engine temperature has exceeded the pre set value while shutdown is prohibited or 1 Sege detects that the Aux input high temperature while shutdown is prohibited it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the oil pressure has fallen E Oil below the pre set value while shutdown is prohibited or 2 detects that the Aux input low oil pressure while shutdown is Pressure Sg EEN prohibited it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the genset current has Gen Over exceeded the pre set value and the over current delay has Current expired it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD After fail to stop delay ETS delay has expired if gen set does not stop completely it will initiate a warning al
41. loss of life if not followed correctly A NA SmartGen ideas for power HGM400 Series Genset Controller User Manual CONTENTS E Oe ce ba o EE 6 2 PERFORMANCE AND CHARACTERISTICS laenn 7 Su eler un 1 ener nn renerne 9 A OPERATION eee ce le erected eh eects 10 Ad PUSHBUTTONS EE 10 A2 INDICATOR LIGHT EE 11 4 3 AUTOMATIC START STOP OPERATION ccscccsssscssescssesessescssesssseesseesensesees 12 4 4 MANUAL START STOP OPERATION cccssssssesssecsseeessesesereesseessreesseesssesees 14 e GARE REN 15 Bal WARNINGS EE 15 5 2 SHUTDOWN ALARM ssssssssssseniiiiiieeessebkkkkkk kikir eneb bbk k nkri nriran anen r nrnna 18 We eil Seite LEE 2 21 7 DEFINITION AND RANGE OF RBARAMETERG Nee 24 7 4 PARAMETER CONTENTS AND RANGE TABLE hai ee hn 24 7 2 PROGRAMMABLE OUTPUT 1 5 TABLE 21 32 7 3 PROGRAMMABLE INPUT 1 4 TABLE ACTIVE WHEN CONNECT GND B AEE O WW cccesscsccscesescesecseesceecscesesseserseterseeee 34 7 4 SENSOR SELECT TABLE 4 2 36 7 5 CONDITIONS OF CRANK DISCONNECT TABLE SL 37 8 ARRAN IS E Will 38 9 SENSOR 23 Ile 40 10 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE 41 Off epuept 41 TO OWING OSTO aenn EO 42 EEN VE 43 10 4 CUMMINS QSX15 CM570 cscccsssscssesessesssscessvsessesesueseseeessnssssesesueerssesseseseeeen 44 10 5 CUMMINS GCS MODBUS ssssssssiiiiiiissesssiitiiiiiiieseeesttntir ti inrnreree rieren nnn 45 10 6 CUMMINS QSM11 ccccscscssescssecsseecssesesseecsucessessssveesuesesuce
42. nded Engine type GTSC1 A NOTE If there is any question of connection between controller and ECU communication please feel free to contact Smartgen s service HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 60 of 67 A SmartGen 11 COMMISSIONING Please make sure the following checks are made before commissioning 1 Ensure all the connections are correct and wires diameter is suitable 2 Ensure that the controller DC power has fuse controllers positive and negative connected to start battery are correct 3 Take proper action to prevent engine to crank success e g Remove the connection wire of fuel valve If checking is OK make the start battery power on 4 Set controller under non auto mode press start button genset will start After the cranking times as setting controller will send signal of Start Failure then press stop to reset controller 5 Recover the action to prevent engine to crank success e g Connect wire of fuel valve press start button again genset will start If everything goes well genset will normal running after idle running if idle run be set During this time please watch for engine s running situations and AC generators voltage and frequency If abnormal stop genset and check all wires connection according to this manual 6 Select the AUTO mode from controller s panel connect mains signal After the mains normal delay controller will transfer AT
43. nnected to W phase of generator 2A 24 Gen AC Voltage W 1 0mm E EC 25 Gen AC Voltage N2 1 0mm Connected to N wire of generator Connected to R phase of mains 2A fuse ee Malis AN voltage R 1 0mm is SE OC AN without 27 Mains AC Voltage S Ome Connected to S phase of mains 2A fuse is recommended HGM410CAN without HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 22 of 67 A er SmartGen HGM400CAN Series Genset Controller Connected to T phase of mains 2A fuse 2 Mains Au Vonage T 1 0mm is recommended HGM410CAN without Connected to N wire of mains 2 Mains AC Voltage N1 1 0mm HGM410CAN without AA nore LINK interface is parameters programmable interface that can be programmed by PC using an SG72 adapter If there is need to remote control the genset please use the SG485 module produced by our company HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 23 of 67 A E SmartGen HGM400CAN Series Genset Controller 7 DEFINITION AND RANGE OF PARAMETERS 7 1PARAMETER CONTENTS AND RANGE TABLE 1 No Items Range Default Description Mains Normal Delay WEE We The time from mains abnormal to normal or from normal to Mai Ab abnormal suitable for ATS 2 ave ae 0 3600 s 5 automatic transfer switch Delay When mains voltage has fallen below the set value Mains Under Mains Under Voltage i
44. ositive power S CAN communication shielding line Impedance 1200 connecting line is CAN H 1 Hi recommended Impedance 1200 connecting line is CAN L 2 Lo ee EN Engine type Volvo EMS2 A NOTE When this engine type is selected preheating time should be set to at least 3 seconds HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 58 of 67 A SmartGen 10 19YUCHAI HGM400CAN Series Genset Controller It is suitable for BOSCH common rail pump engine Set Auxiliary output 1 as Fuel relay Connect to engine ignition lock Start relay output Connect to starter coil directly CAN communication shielding line Impedance 120Q connecting line is Auxiliary Output 1 1 40 CANU e recommended CAN L 1 34 Impedance 1200 connecting line is recommended Battery negative 1 Wire diameter 2 5mm Battery positive 2 Wire diameter 2 5mm Engine type BOSCH HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 59 of 67 A er SmartGen 10 20 WEICHAI HGM400CAN Series Genset Controller It is suitable for Weichai BOSCH common rail pump engine Set Auxiliary output 1 as Fuel relay peel Cup hae Connect to engine ignition lock Start relay output 1 61 i CAN communication shielding line CAN H 1 35 Impedance 120Q connecting line is recommended CAN L 1 34 Impedance 1200 connecting line is recomme
45. r fuel level 24 Coolant Level sensor type level sensor has fallen below the pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 20 of 67 A RA 6 CONNECTIONS SmartGen ideas for power HGM400CAN Series Genset Controller Compared with HGM420CAN HGM410CAN has no Mains AC Voltage input terminals The rear panel of HGM410CAN and HGM420CAN is as below if el AUX OUTPUT 1 5A Q2 010 olo OFF MAINS AC VOLTAGE LE ZCAN04 1402 RATED 5A p IA IB IC ICOM lI CURRENT 13 14 15 16 VOWDOVUVODODVODOVUOOROOUS Description of terminal connections Pin Function Se Description 1 CANH 1 0mm 2 CANL Lomm ECU Port Connect to charging starters D 3 CHARGER D 1 0mm terminal If there is no this terminal then be hang up 4 Ip Bane Connected with negative of starter battery DC power supply Connected with 2 positive of starter battery If wire length is ell La teram 30m better to Gains wie in parallel Max 20A fuse is recommended 6 Aux Output 1 1 0mm B is supplied by 5 point rated 5A 2 Crank Relay Output B is supplied by 5 EE es point rated 5A Connect to starter coil 8 Aux Output 2 1 0mm B is supplied by 5 point rated 5A 9 Aux Output 3 1 0mm B is supplied by 5 point ra
46. re pluggable connection terminals and embedded installation way compact structure with easy mounting HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 8 of 67 A fea SmartGen 3 SPECIFICATION HGM400CAN Series Genset Controller Working Voltage DC8 OV to 35 OV Continuous Power Supply Overall Consumption lt 3 W Standby mode lt 2W AC voltage Input 3 Phase 4 Wire 2 Phase 3 Wire Single phase 2 Wire 3 Phase 3 Wire AC15V AC360V AC15V AC360V AC15V AC360V AC30V AC620V ph N ph N ph N ph ph ee ege ae Alternator Frequency 50Hz 60Hz Speed Sensor Voltage 1 0V to 24V RMS Speed Sensor Frequency 10 000 Hz max Start Relay Output 5A DC28V power supply Auxiliary Relay Output 1 5A DC28V power supply Auxiliary Relay Output 2 5A DG28V power supply Auxiliary Relay Output 3 5A DC28V power supply Auxiliary Relay Output 4 5A AC250V voltage free output Auxiliary Relay Output 5 5A AC250V voltage free output Overall Dimensions 130mm x 112mm x 39mm Panel Cutout 110mm x 90mm CT Secondary Current 5A rated Working Condition Temperature 25 70 C Humidity 20 93 RH Storage Condition Temperature 25 70 C Protection Level IP55 Gasket Insulation Intensity Apply AC2 2kV voltage between high voltage terminal and low voltage terminal The leakage current is not
47. rt to GND Information LCD will display software version issue date of the controller note In this interface press will display the auxiliary inputs and outputs status HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 38 of 67 A SmartGen Language Chinese English Spanish Russian and Turkish interface can be selected note Pressing key at any time will quit the setting and return to the previous setting menu HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 39 of 67 A DEA r HGM400CAN Series Genset Controller 9 1 SmartGen ideas for powe SENSOR SETTING When reselect sensors the sensor curve will be transferred into the standard value For example if temperature sensor is SGH 120 C resistor type its sensor curve is SGH 120 C resistor type if select the SGD 120 C resistor type the temperature sensor curve is SGD curve 2 When there is difference between standard sensor curves and using sensor user can adjust itin curve type 3 When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs 4 If select sensor type as None sensor curve is not working and LCD does not display the sensor information 5 If there is no oil pressure sensor but there is low oil pressure alarm switch user must set the oil pressure sensor
48. s active When set the Voltage eee nee value as 30V the controller does not detect under voltage signal Back lash 10V When mains voltage has exceeded the set value Mains Mains Over Over Voltage is active When set 4 Voltage 30 620 V 2de the value as 620V the controller does not detect over voltage signal Back lash 10V Interval time from mains switch 5 Transfer Rest 0 99 9 s 10 off to generator switch on or Delay from generator switch off to mains switch on Time from mains abnormal or 6 Start Delay 0 3600 s 1 remote start signal is active to start genset Time from mains normal or 7 Stop Delay 0 3600 s 1 remote start signal is deactivated to genset stop Maximum crank times of crank 8 Start Attempts 1 10 times 3 SEI ANEN i ne number controller will send start failure signal 9 Preheat Time 0 300 s 0 Power on time of heater plug before starter is powered up 10 Cranking Time 3 60 s 8 Power on time of starter 11 Crank Rest Time 3 60 s 10 Te waiting ime belare second power up when engine start fail HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 24 of 67 A NA No SmartGen ideas for power Items Range Default HGM400CAN Series Genset Controller Description 12 Safety On Delay 1 60 s 10 Alarms for low oil pressure high temperature under speed under frequency voltage charge alt failure are inactive 13 Start Idle Time 0 3600 s Idle running
49. set value and the Gen abnormal delay has expired Gen Under Voltage is active When set the value as 30V the controller does not detect under voltage signal HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 25 of 67 A GA SmartGen No Items Range Default HGM400CAN Series Genset Controller Description 24 Under Speed 0 6000 RPM 1200 When engine speed has fallen below the set value for 10s Under Speed is active It will initiate a shutdown alarm signal 25 Over Speed 0 6000 RPM 1710 When engine speed has exceeded the set value for 2s Over Speed is active It will initiate a shutdown alarm signal 26 Under Frequency 0 75 0 Hz 45 0 When generator frequency has fallen below the set value but Not equal to O for 10s Under Frequency is active It will initiate a shutdown alarm signal 27 Over Frequency 0 75 0 Hz 57 0 When generator frequency has exceeded the set value for 2s Over Frequency is active It will initiate a shutdown alarm signal 28 High Temperature 80 140 2C When the temperature value of the external temperature sensor exceeds the set value High Temperature timer is initiated Detecting only after safety on delay has expired If the set value is 140 high temperature signal will not be sent this only concerns external temperature sensor not high temperature signal via configurable input port
50. ssnsessvsesueensesesseeeseeen 46 10 7 CUMMINS OSZE 47 10 8 DETROIT DIESEL DDEC WU NN 48 10 9 DEUTZ ERR 49 10 10 JOHN DEERE ou cccsccesccceccsseeccscccceseccesessuscssseecasessesessuterseecasessesesseteraseen 50 toi ELC e 51 HGM400CAN Series Genset Controller 2015 03 27 Version 1 1 Page 4 of 67 A SmartGen ideas for power BRA HGM400CAN Series Genset Controller 10 12 MTU ADEC SMART MODULE cic siccccsicscccinsaddscnnsstdcccinceddectnskedectinesblocteutadend 52 10 138 MTU ADEC SAM MODULE e 53 10 14 axl 44 EEN 54 10 15 SCANIA iestiicasiacatacunuseacatineatucsaendandaibusadanadsdaeuntilantaiudadudaeasddusataswdansaadaduandadadunwess 55 10 16 NEMEI ekieugkekeietgekeegeh Zeta egN ege et eeh ek tege bencammane 56 10 17 VOLVO Re EE EE 57 10 18 VOU VO E sia tassesic sascaniaitecvasdatuaiteisiatcanis sanlatewiicineotitea Saaasieloniiavauibteasieisayeuesiaaasiamonuansanaan 58 10 19 YUCHA eene 59 10 20 WEICHA ME 60 11 COMMISSIONING ENEE 61 12 TYPICAL APPRUICATION 62 13 INSTALLATION EEN 64 13 1 FIXING CLIPS AEN in 64 13 2 OVERALL DIMENSION AND PANEL CUTOUT ee NNN AA 65 14 TRORLESGSHCOOTING an MEP F a M P YP 67 HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 5 of 67 A SmartGen 1 OVERVIEW HGM400CAN series genset controllers integrate digitization intelligentization and network technology which are used for genset automation and monitor control system of single unit to achieve automatic start stop dat
51. t will initiate a warning alarm Open and the corresponding alarm information will be displayed on LCD If the config sensor set as level sensor When the controller 17 Coolant Level detects that the level sensor is open circuit and the action Open select Warn it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that config sensor temperature High sensor type temperature sensor has exceeded the pre set 18 value while shutdown is prohibited it will initiate a warning Temperature 2 alarm and the corresponding alarm information will be displayed on LCD HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 16 of 67 A SmartGen AZA ideas tor power HGM400CAN Series Genset Controller When the controller detects that config sensor oil pressure sensor type oil pressure sensor has fallen below the Low Oil l Dee EENG 19 Bee pre set value while shutdown is prohibited it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that config sensor fuel level sensor type level sensor has fallen below the pre set value 20 Coolant Level while shutdown is prohibited it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 17 of 67
52. ted 5A HGM400CAN Series Genset Controller 2014 07 08 Version 1 0 Page 21 of 67 A fer SmartGen HGM400CAN Series Genset Controller Ground connected is Ge Table 3 3 f j An ese inpu 10 Aux Input 3 1 0mm EE SE ports can be or Pressure Sensor set as sensor input only Ground connected is when the 11 Aux Input 4 1 0mm active B Can be used Engine type is as Config Sensor conventional engine 12 Level Sensor 1 0mm ones tee E D resistance sensor Outside connected to secondary coil of ENEE 1 5mm current transformer rated 5A i 14 Current IB timm Outside connected to secondary coil of current transformer rated 5A Outside connected to secondary coil of tS Eee 1 5mm current transformer rated 5A 16 Current COM 1 5mm See INSTALLATION in this manual 17 Aux Input 1 ee Ground connected is active B See Table 3 18 Aux Input 2 K EE active B The combination of terminal 19 and 21 is 19 Aux Output 4 1 0mm relay normally open contact rated 5A Voltage free The combination of terminal 20 and 21 is 20 Aux Output 5 1 0mm relay normally open contact rated 5A Voltage free 214 Aux COM toar Common terminal of auxiliary output 4 and 5 2 Connected to U phase of generator 2A 22 Gen AC Voltage U 1 0mm iuge is recommended 23 Gen AC Voltage V iimm Connected to V phase of generator 2A fuse is recommended Co
53. time of genset when starting 14 Warming Up Time 0 3600 s 10 Warming time between genset switch on and high speed running 15 Cooling Time 3 3600 s 10 Radiating time before genset stop after it unloads 16 Stop Idle 0 3600 s Idle running time when genset stop 17 ETS Hold Solenoid 0 120 s 20 Stop electromagnet s power on time when genset is stopping 18 Fail to Stop Delay 0 120 s Time between ending of genset idle delay and stopped when ETS time is setas 0 Time between ending of ETS hold delay and stopped when ETS time is not 0 19 Breaker Close Time 0 10 s 5 0 Pulse width of mains generator switch on When it is 0 means output constantly 20 Flywheel Teeth 10 300 118 Tooth number of the engine for judging of starter crank disconnect conditions and inspecting of engine speed See the installation instructions 21 Gen Delay Abnormal 0 20 0 s 10 0 The alarm delay of generator over voltage and under voltage 22 Gen Over Voltage 30 620 V 264 When generator voltage has exceeded the set value and the Gen abnormal delay has expired Gen Over Voltage is active When set the value as 620V the controller does not detect over voltage signal 23 Generator Under Voltage 30 620 V 196 When generator voltage has fallen below the

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