YIBODA Computer-controlled Quilting Embroidery Machine
Contents
1. Lower dead centre 3 10 Space between needle and rotary hook In order to avoid thread jumping or broken the space between needle and rotary hook should be keep at 0 1 0 3mm as below picture showing needle _ socket lt 10 Chapter 4 Machine maintenance and repairing 4 1 Standard reguirement for every day 1 Make a cleaning each day for the whole machine before use 2 Check the power circuit to make sure it running smoothly 3 Before running the machine make sure no other sundry around it in order to avoid something like that stuck or damage the machine 4 Clean the thrum or hairs around the rotary hook 5 Ifthe machine have any trouble power off the machine firstly Only if the problem solved can it be allowed to be run 6 Remove oil stain in case it make the fabric dirty 7 Keep airy around the machine working environment which will be helpful for machine to heat yield 4 2 Lubricate Please follow below instruction to lubricate for related machine parts Parts Lubricate type Lubricate cycle Remarks Rotary hook 5 vash oil 6 hours Adding optimal oil in Needle bar 5 vash oil 60 hours case it will make the fabric dirty Transmission shaft 22 46 engine oil 12 hours Other working parts 22 46 engine oil 24 hours Ball screw set 2 li grease 1 week Linear Roller Guide 2 li grease 1 week complete 11 Chapter 5 Machine 5 1 Mainte2. fabric into the front roller and then put the filling into roller filling would be placed between upper fabric and bottom fabric Click the Y direction again the upper and bottom fabric will lead the filling into roller 5 Checkthe fabric and filling carefully make sure all of them are neat Note Its a bit dangerous to load fabric Operated carefully in order to avoid your hand stuck by roller 3 5 Moment motor adjusting 1 At each side of fabric guide there are moment motor and also moment adjuster press the adjuster clockwise the power will be higher if adjust it counter clockwise power would be low 2 Adjusting moment knob to make the fabric in a proper tension condition Adjustment method Press the Y direction key and moving the motor will strain the fabric Normally higher ratio of the fabric flex higher power more design stitch higher power as well 3 6 Needle threading 1 Needle threading should be follow below drawing 2 After threading hold the thrum of thread with proper pulls Using tension thread coarse to adjust if the pulls too big or too small 3 Only left direction twirled thread can be worked The method to judge the direction of twirled thread use your both hand to hold each ends of a thread twirling the thread in front of your body by your right hand if the thread can be tighten up it s the left direction twirled thread Tension thread coarse Bottom thread detection Up
3. parco MITES yo pot 1151 gE 101 30 MITU Tq ri oom i 1a aT yt x00 4 SPITS pworZ i E ee aqn dus j i k i jj ed SELESEESESESSEESSSESSEEESEEESEEAINN wD 1 5 Safety Instruction strictly 1 2 3 4 5 6 7 8 For the safety of the operator please comply with below basic safety precautions Installing and maintaining the machine by professional technician which will increase the life span of machine and avoid some possible damage toward your staff and property Using the spare parts authorized by YIBODA Machine should not be placed in the environment with moisture bug dust aggressive gas inflammable and explosive substance Replace protective tube according to the instruction book strictly The switch control box of servo motor have the current protection If it s in the current protection It will not work until 3 min later Connected the USB drive in a right direction in the process of reading breaking out the USB drive will incur its damage Keeping the working environment clean and ventilation will be helpful for machine giving out of the heat The machine should not be altered without YIBODA s permission or you will bear the full responsibility for the conseguences caused by that Chapter 2 Machine lifting Transportation Installation 2 1 Machine lifting 1 Forthe convenienc
4. 3 10 space between needle 8 shuttle 10 Chapter 4 Machine maintenance and repairing 11 4 1 standard requirement 11 4 2 machine lubricating sait irtummeiks aa neskad dead ad kustu mati 11 Chapter 5 Maintenance and fault obviated 12 5 1 Maintenance precautions 12 5 2 Problem Solving 12 Chapter 6 Standard spare parts drawing see the Chinese version DONG GUAN YIBODA INDUSTRIAL CO LTD Address Nancheng Hadi Industrial Zone Dongguan Guangdong Province Telephone 0086 769 2290 7681 2290 7673 2290 7213 Fax 0086 769 22907231 Post code 523082 E mail yiboda xusun com Website www xusun com www yiboda com Chapter 1 Brief Introduction Welcome to use YIBODA Brand quilting embroidery machine Before your operation pls read the instruction manual of guilting embroidery machine and AC Servo User manual carefully 1 1 Machine Application YIBODA computerized guilting embroidery machine belongs to the type of industrial home textile machinery It s widely used for making home textile garment case and bag ect Used for making diversified garment fabric as single layer fabric leathers organdy lace fabric ect it can be guilted or embroidered different pattern t
5. EBD 21 EX Pal VIBODA YIBODA Computer controlled Quilting Embroidery Machine Instruction Manual Le 51 41 11 aL LJ ot S A Ar Li DONG GUAN YIBODA INDUSTRIAL CO LTD Catalogue Chapter A A AA MAKS KAASA 1 1 machine application 44 ll laata 1 1 2 product function 8 feature 1 1 1 4 Main body of machine ast lemlet md 2 1 5 Safety instruction 3 Chapter 2 Machine lifting amp 00 4 2 1 MaAChING aitamisest 4 2 2 Machine Installation iial kan ia 4 Chapter 3 The alignment of machine 6 3 1 Maintenance 86 0 6 2 2 MAW AXIS UINMING eeraa ceed aas attain 6 3 3 X 1315 COM OMG 1 6 3 4 feeding 8 outputting fabric in Y axis 6 3 5 torque motor adjusting fabric in proper condition 7 AA AT nee Gee a 7 3 7 machine needle 0 8 3 8 bottom thread of shuttle installation 9 3 9 dial needle POSMOM 241 vin 9
6. chine should be looked over thoroughly to make sure all of the spare parts in good condition No damage caused during the lifting 4 Clean the machine surface lubrify the slide unit 5 Using adjusted wheel to run the main axis if there is some exceptional sound pls power off the machine and contact our technician for help 6 Thetype of power should be matched the machine construction and the power of outlet must be matched with the machine outlet 7 The electronic power source should contain ground wires The reguirement of ground wire can be found in computer controlled manual In stalltion step 1 Use big foot mat firstlyto adjust the machine in level 2 Secondly vith small foot mat to support supplemently big foot mts Machine installation sketch Chapter 3 Machine alignments 3 1 Precautions of machine alignments Machine alignments should be done by professional technician Reading carefully about the instruction manual and computer control manual is needed 3 2 Main axis including upper main axis amp lower main axis moving Turn on the machine switch make the speed to reach 200 round min lubricate at the inner side of machine head and also oiling 5 white oil on the rotary hook press the accelerator button enhance the speed at 650 round per min Running about 10 min is enough 3 3 X axis moving 1 check the lead limit switch and inductive chip carefully and make sure it s ok If the controll
7. e of transportation and installation it s designed the construction of lifting Supplementary tools including loop wheel machine hoisting cable hoisting strap ect 2 Before lifting look over the swinging ring and other supplementary tools carefully make sure all of them are in good condition 3 The swinging strap and swinging ring should be linked fast and correctly Hitching at the central of swinging strap by hoisting cable hook the machine s Gravitational balance to ascend in slow paced make the machine keep balance always when lifting See below drawing 2 2 Machine Installation 2 2 1 Reguired environment for installation 1 Hard ground surface 2 Avoid direct sunlight 3 Permit light and air to enter 4 Pay attention to the environment hygiene avoid dust 5 Spatial temperature 5 40 C 6 Relative Humidity RH 30 95 7 Reserve some space for machine maintenance and repairing 2 2 1 Installation step 4 1 The machine should be placed on relative hard ground surface 2 Putthe foot pad at the bottom of each machine foot the other 4 big pad should be put at lateral Use gradienter to adjust screw rod of machine foot making the machine in a level surface Putting the other 4 small foot pad at the inboard Screw down the adjusted screw rod of small pad in properly with the function of supplementary and support 8 After lifting done the ma
8. ing function of working route out of work turn off the machine at once or it would be cause the machine damage or even worse 2 According to the computer control manual working the related roller system in direction of x axis the working route is controlled by two travel switch left travel switch and the right one When roller assembly move to the limited position the travel switch will make it stopped X axis spacing will be displayed on LCD which will be canceled by press back board 3 4 Feeding and loading fabric in Y direction 3 4 1 Feeding fabric at axis The Y axis of machine adopt the way of roller system to feeding and fabric outputting the working route is limitless Under the control of Servo Motor roller running positively or negatively to lead the fabric moving forward and backward See below sketch face fabric cotton Bottom fabric SAESAS ALE 3 4 2 Loading fabric 1 Above drawing for loading fabric If you need to load two piece of fabric make it separated and loading it into two fabric guiding respectively for more fabric the way of loading is similar 2 Rolling fabric to stainless steel tube by cloth rolling machine and next to related fabric guide and fixed it by upper cap bag shipped together with machine 3 Firstly loading the upper and bottom fabric on roller keep the fabric surface neatly 4 Click the Y direction which will lead all the
9. nance precautions In process of production it should be repaired by professional technician for any damage of machine spare parts or other machine stoppages The renewal parts should be provided by YIBODA Any damager caused by unauthorized maintenance or replacing spare parts will at your own risk 5 2 machine trouble solving 1 thread broken Item cause Maintenance method 1 the intensity strength of thread is too weak to be snap Check it and replace the thread Thread broken caused by thick fabric with thin thread or Redistribute the proper thread 3 small needle for thick thread forcing press of tension thread clamp is too heavy check and adjust the tension i causing thread transport badly and thread broken thread clamp 4 wronged assembly for needle rod and shuttle Correct the position the route of passing thread have burrs hold of needle Polishing and repairing i board shuttle shell shuttle core ect bottom thread rolling badly straighten out or re rolling its i thread 7 needle distance too close unreasonable pattern Revise pattern 2 needle floating thread socket Cause Maintenance methods tem inaccurate location between rotary hook and needles Adjust the position 2 The scraggling of twirl will cause thread eye deflection Replace with highly guality thread choose unmatched needle thread fabric such as Make the needle thread fabric 3 thick needle with thin
10. o meet your needs perfectly 1 2 Product feature and function 1 Computerized machine guilting and embroidery completed simultaneously 2 Driving by roller system Continuously guilting in Y direction save the time of changing fabric and improve the guality efficiency 3 Auto stopping function when thread broken 4 Auto return for patch up embroidery function 5 Any head can be chosen for guilting or embroidery function 6 Guilting unigue patterns continuously 7 Main axis X axis Y axis are driven by Servo motors to ensure high speed and accuracy 8 Keep fabric smoothly by Tensile Motor 9 Auto cutting device can be installed 10 Tajima Barudan ZSK and SWF format can be readable 11 A great deal of prepared patterns for you choice 1 3 Product Parameter Model YBD333 YBD325 YBD168 YBD146 Heads 33 25 34 23 Head interval 101 6mm 135mm 101 6mm 152 4mm Needle distance 101 6mm 135mm 50 8mm 76 2mm X axis movement 310mm Needle stitch 0 5 12 7mm Needle type 9 18 Max quilting width 3352mm 3375mm 3454mm 3530mm color 3 3 1 1 Rotation speed 700 850R P M Power AC220 380 283 Phases 50Hz Machine size L5200m W1300mm H1510mm YBD146 L5270mm 1 4 Main body and spare parts Lal E 1 lt quire 55 PES UOTSU3 TUTSUOJ aued EDT ype ag mu m ee i ii a TH JI Trot
11. per thread passing Yarn take up spring Alarm disc Tension thread clamp Thread passing hole Thread take up tension level 3 7 The installation of machine needle 1 Needle type 9 18 choose needle properly according to different quilting fabric 2 On the basis of limited hold all of needles should be on the same level 3 Standing in front of the eyelet needle tray and then screw down the needle chuck screw Needle rod Spacing hole Needle chuck screw Needle chuck 3 8 Rotary hook thread installation 1 With bobbin winder machine coiling up thread on shuttle core Make the thread of shuttle core neatly with round in shape 2 Put the core in shuttle shell the thrum should be thread through of the small hole over its cannelure 3 Pulling thrum to make the shuttle core rotate smoothly It s the clockwise the core turned in the view of face side of core installed 4 With screwdriver adjust screw adjust the tensile force 5 Install the shuttle core with thread on rotary hook of machine reserve length of 50mm thread outside of rotary hook More than 50mm is easy to be stuck or thread broken 3 9 Dial needle position 1 When the machine stopping with 100 2 2 Needle bottom dead center 172 3 When the needle ascend to 2 5mm start from bottom dead center needle position should be 195 At that time It s 1 1 2mm from shuttle tip to needle hole coboundary Shuttle tipe
12. sate 6 thread broken without warning Item cause Maintenance methods circuit board for testing thread broken have Repaired it or replace it been damaged or in poor contact yarn take up spring and alarm disc have dust or oil pollution Clean the dirty will cause it poor contact 13 yarn take up spring is stuck or cannot be contact with alarm disc repairing it or replace the related spare parts with a new one 14
13. thread matched shuttle tip have been worn cannot hook up the replace it or polishing the shuttle tip 4 12 needle tray filled with darts influence the thread Clean the needle tray 5 socket 6 needle rod and need eyelet have burrs polish it or replace with new needle 3 needle broken item cause Maintenance method 1 needle distorted needle point failed Replace with new needle 2 needle thread fabric mismatched choose the matched thread and needle 3 locating hook of shuttle race installed improperly Correct the installation 4 the space between shuttle tip and needle too tight Adjust the space 4 Floating thread item cause Maintenance method floating face thread intention clamp with weak screw down the intention thread force clamp a little 2 weak spring force of take up thread Adjust it or replace another one floating bottom thread shuttle fur cocked or with clean the dirty screw down screw dirts inside 4 floating bottom thread bottom thread too thick Replace with a new one 5 Pattern distorted Item Cause Maintenance method 1 roller fabric too tight or lose adjust roller compress the screw 2 Improper tensile force of torque motor Adjust its tensile force 3 the route of patter incorrect or overlapped too much Re make the pattern 4 Plenty of stretch for the fabric make the fabric in tension or computer compen
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